A PROPOSAL FOR MODIFIED BICYCLES AS IN-CAMPUS VEHICLES IN SILLIMAN UNIVERSITY A Technical Report In partial fulfilment for the requirements in Basic Communication- 26- C Team 2: Alferez, Vern Jasmine M. Bailon, Jennica Anne A. Nodado, Kyle Dirham Anthony B. Torres, Ma. Coleen V. Visorro, Alyssa Jean R. Silliman University Dumaguete City 2017 Contact number: 09262129623 ACKNOWLEDGEMENT Sincere and heart-felt gratitude is hereby extended to the following people who never ceased in helping until this proposal was structured; First and for most, God the Father Almighty, for the divine intervention and for being always with us from the beginning until the end; To Ms. Jennifer Solitana, for the encouragement and suggestions on how to improve our proposal; To Engr. Jose Marlon Cornelio, for giving suggestions that helped us in constructing a design for the modified bicycle; To our co-researchers, for putting up all efforts in finishing this proposal. TABLE OF CONTENTS Certificate of Consultation Acknowledgement I. Abstract ……………………………………………………………..…….…….. 1 II. Introduction ……………………………………………………………….…..…2 A. Statement of the Problem B. Objectives C. Solution to the Problem D. Scope and Delimitation III. Production Materials and Design…………………………………..…………….5 A. Production Design and Dimensions B. Production Materials C. Mechanism IV. Production Specifications and Methods ….……………………….……………16 A. Welding and Brazing of Structure B. Painting and Finishing of Frame C. Installation of Parts D. Upholstery and Other Specifications V. Cost Estimate ……………………………………………………………..……28 A. Cost Details B. Labor Cost C. Grand Total VI. Conclusion …………………………………………………….……………….31 VII. References ………………………………………………………………..……..32 VIII. Appendix …………………………………………………………………..……33 Page 1 I. ABSTRACT Being one of the biggest campuses in the Philippines—with its campus totaling 62 hectares—studying in Silliman University brings its own set of pros and cons. Every day, around ten thousand (10,000) students walk the grounds of Silliman University, each having their own inconveniences. The lack of student transportation has long been an issue for both students and staff that have been attending Silliman University. With some students walking in their formal attire, some having physical injuries, and some going across the campus for their next class, it is integral that this issue be raised. With the temperature in Dumaguete averaging 35 degrees Celsius in the summer, the average Sillimanian would have to walk to get across, while some students would have to get a pedicab in order to avoid the stark heat of the sun. This technical report addresses the need for an environmentally and economically stable mode of transportation in Silliman University. The proposal of having modified bicycles doesn’t only limit its services to the members of student body, but to the faculty and staff as well. The main intention of this proposal is to provide an easier and more convenient alternative to crosscampus transportation. Page 2 II. INTRODUCTION A. STATEMENT OF THE PROBLEM Transferring from one part of the campus to another is certainly a problem by most students in Silliman University. In a survey that we conducted on 25 students from diverse courses, 40% stated that they transfer once a day, but of the 25 students 32% also said that they move from one campus or building to another multiple times a day. This clearly shows how students are in dire need of a certain mode of in-campus transportation that could help ease their daily activities in school so as to make their life easier. So, when asked if they needed an alternative for walking when transferring from one part of the campus to another, 100% responded with a yes. In our daily movement as students, lucky for those who have their own modes of transportation, but when we come to think of those who doesn’t have any, this is where the problem comes in. Most would prefer to hail on tricycles to move to and from campuses or would rather walk. From the survey that we did, students indicated the concerns brought about by walking which are time consuming, tiresome due to the unstable weather condition plus heavy baggage and long distances causing them to be late to their next class, worst case scenario of which would be them having an exam on that said class. Those are only one of the many possible cases of this problem of students in the university, may it be in classes to and from College of Engineering, College of Agriculture, College of Business Administration, Agriculture, Arts and Sciences and many more. Thus, when these students were asked if the proposed modified bicycles will be of convenience to them, we received a 100% feedback. They were also asked for their motives on the use of the bikes in which 25 reacted to “when needed to accommodate more people” followed by the reason of “going to really far destinations” and “carrying heavy items” in which 23 students reacted. Page 3 Furthermore, those problems concerned by students are our major concerns but, as citizens of this country we are also concerned of the growing problem in climate change today due to the ever-increasing number of vehicles which consume high amounts of gas and produce exhaust which is harmful to the environment. As engineering students, future innovators and part of the technological workforce, it’s our responsibility to provide ease and satisfaction for a healthy environment we all deserve even in the littlest of ways. B. OBJECTIVES 1. To serve as an in-campus vehicle in Silliman University. 2. To serve as a supplement to the existing SIKAD Project of the SUSG. 3. To promote a pro-environment stand by decreasing carbon footprints inside the campus. 4. To aid students and faculty with their heavy belongings. 5. To offer a mode of transportation for the students and faculty staffs who wish to save time. 6. To offer shade to groups of students and faculty staffs against the heat of the sun. 7. To offer protection to groups of students and faculty staffs during rainy seasons. 8. To provide a platform for social interactions among students. 9. To offer an economical option since it carries more passengers than the usual single-seater. 10. To promote a healthy lifestyle through cycling. C. SOLUTION TO THE PROBLEM To give assistance on the ongoing matter regarding transportation, we, the proponents, plan for the design for the modified bicycles as in-campus transportation in Silliman University. The Page 4 layout will include a detailed plan taking in the Kinematics and Dynamics of the system which supports the plan of the project. Its structure shall be designed as a bicycle good for 4-6 students with some areas for bags and books for the passengers’ convenience while also providing shade. These bicycles will also be stationed in each department so that as soon as students are done with one class and are supposed to transfer to another building which is quite distant, these bicycles are ready for use. D. SCOPE AND DELIMITATIONS This proposal mainly focuses on providing a design for the modified bicycles that will serve as the in-campus vehicle in Silliman University. This would supplement the present project of the Silliman University Student Government known as the SIKAD Project. In addition to the single-seater bicycles being offered for rent by this project, these bicycles would be an option to students who wishes to avoid walking due to certain circumstances. Number of bicycles to be provided for each college will be based on the ratio of 1 bicycle is to 200 students. The proposal is allotted to the structural design of the modified bicycles and would also include the production materials, specification and methods, and the total cost estimate. This technical report would not include the layout for the parking spaces in each college. Page 5 III. PRODUCTION DESIGN AND MATERIALS With the help of our expert, Engr. Jose Marlon Cornelio, the Machine Design Professor of the Mechanical Engineering Department, Silliman University, the proponents have come up with the production design and specifications. From the dimensions of the overall design, to the mechanism and to the materials that is to be used, all were decided with the constant guidance of Engr. Cornelio. The front area design is patterned to the existing bicycles of the Mechanical Engineering Department (Figure 3-A1, page 5) with the rest of the design from the proponent’s original ideas. Figure 3-A1. Existing bicycles from Mechanical Engineering Department. The factors that were taken into account in the construction of the design are the problems of the stockholders that were gathered in the survey that was conducted. The design should offer a protection against the harshness of weather and should provide a space for baggage. It should also accommodate a number of people. Page 6 The design that was constructed by the proponents could accommodate at most 7 people, with at least 3 people to properly maneuver the vehicle. A. PRODUCTION DESIGN AND DIMENSIONS Overall Design Figure 3-A2. A sketch of the design as seen from an angle. Page 7 Figure 3-A3. Rough sketch of the overall design viewed from the side. Figure 3-A4. Rough sketch of the front view and back view of the design. Page 8 Material and Dimensions Top Cover Material: Tarpaulin S200 Dimensions: Main: 4.5 ft x 6 ft (1.37 m x 1.83 m) Sides: 2 Qty x 4.5 ft x 0.5 ft (1.37 m x 0.15 m) 6 ft by 0.5 ft (1.83 m x 0.15 m) Frame Material: GI Steel Pipe SCH 40 ½ GI Steel Pipe SCH 40 2 Dimensions: Refer to the frame section on pages 910 Upholster for the Seats Material: Uratex (cushion with cover; 2-inch thickness) Dimensions: Front Seat: 4 ft x 1 ft (1.22 m x 0.3 m) Back Seats: 2 Qty x 3 ft x 1 ft (0.91 m x 0.3 m) Floor Material: Steel Sheets Dimensions: 4 ft x 3 ft (1.22 m x 0.91 m) 4ft x 1.25 ft (1.22 m x 0.381 m) Table 3-A1. Major areas of the modified bicycles with respective material and dimensions. Page 9 Frame Top Frame Lateral Posts Back Seat Frame Front Seat Frame Front Frame Figure 3-A5. The structural frame of the body. MATERIAL: GI Steel Pipes SCH 40 2 and SCH 40 ½ Top Frame Layout Table 3.A2. Quantity Length Steel Pipe Size 2 2 3 2 6 ft 4.5 ft 6 ft 4.5 ft 2-in.diameter 2-in.diameter 0.5-in.diameter 0.5-in.diameter Page 10 Lateral Frame Main Vertical Posts Front Curved Support Back Curved Support Horizontal Frame Table 3.A3. Quantity Length 4 4 ft 2 2 ft 2 1.25 ft 6 3ft Steel Pipe Size 2-in.diameter 0.5-in.diameter 0.5-in.diameter 0.5-in.diameter Floor Length Floor Width Table 3.A4. Quantity Length 3 3.5 3 4 Steel Pipe Size 2-in.diameter 2-in.diameter Floor Frame Front Frame Handle Frame Bars Connecting the Forks Bottom Frame Bottom Curved Support Table 3.A3. Quantity 2 2 2 2 2 Length 4.5 ft 1 ft 4.5 ft 2 ft 1.75ft Steel Pipe Size 0.5-in.diameter 0.5-in.diameter 0.5-in.diameter 2-in.diameter 0.5-in.diameter Seat Frames Table 3.A4. Quantity Length Front *Length *Width *Support Back *Length *Width *Support Steel Pipe Size 3 2 2 4 ft 1 ft 1.6 ft 0.5-in.diameter 0.5-in.diameter 0.5-in.diameter 4 4 4 3 ft 1 ft 1.8 ft 0.5-in.diameter 0.5-in.diameter 0.5-in.diameter Page 11 Total Length Needed: 63.5 ft – 2-in. diameter (SCH 40 2) 115.4 ft- 0.5- in. diameter (SCH 40 ½) B. PRODUCTION MATERIALS For the modified bicycle to perform its maximum potential, the material to be used in its structure should be capable of carrying the targeted load and be capable of withstanding the force exerted upon it or the impacts it would experience. It should also be corrosion and wear resistant to withstand environmental factors. Figure 3.B. Structural materials to be used. The proponents decided to use G.I. steel pipes with sizes ½ and 2-inch for its framework and steel sheets for the floor material. Steel is known for its high tensile strength. G.I steel pipes and majority of the commercially available steel sheets undergo galvanization which provides a zinc coating that serves as a protection against rusting thus making it corrosion resistant (Galvanization, n.d.). Page 12 C. MECHANISM Steering Mechanism Figure 3-C1. Rack and pinion steering mechanism. In rack and pinion steering mechanisms, the steering wheel turns the pinion gear; the pinion moves the rack, which is a linear gear that meshes with the pinion, converting circular motion into linear motion along the transverse axis of the car (side to side motion) (Rack and Pinion, n.d.). In the modified bicycle design, a basic rack and pinion steering mechanism will maneuver the bicycle. At the head of each steering head is attached a sprocket. The two (2) sprockets are connected by a bicycle chain with a length of the span of the rod connecting the steering head. The pole holding the steering wheel, called the steering column will also have a sprocket attached at its bottom and the steering sprocket will be positioned in a way that the sprocket can easily move along the bicycle chain. As the driver rotates the steering wheel, the steering sprocket rotates with it. The bicycle chain moves along the motion of the sprocket and thus causing a turn in the steering head and the fork holding the wheel. Page 13 Figure 3- C2. Rack and pinion mechanism of a car. Table 3-C1. Steering Mechanism Bicycle Parts. Bicycle Parts Quantity Size Steering Wheel 1 Standard Steering Column 1 2 ft in length Sprocket 3 ¼” in pitch, 3 in. in diameter Chain 1 3 ft in length; ¼” in teeth distance Steering Head 2 Standard 2 Standard 2 sets Standard Fork Front Wheels (hubs, spokes, rim, tire) Page 14 Chain Drive Figure 3-C3. Chain drive of a bicycle. The chain drive mechanism to power the proposed design will be the usual drive mechanism seen in most bicycles. The crank set and the front derailleur will be attached and a chain will connect to the rear derailleur attached to the rear wheels. There will be two sets for this mechanism since the design calls for two pedal drivers. Table 3-C2. Chain Drive Bicycle Parts. Bicycle Parts Quantity Crank set (chain ring, crank arm, 2 sets pedal) Size Standard Chain 2 Standard Derailleur Set 2 Standard Rear Wheels (hubs, spokes, rim, tire) 2 sets Standard Page 15 Brake Mechanism Figure 3-C4. Brake mechanism. The brake mechanism to be used in the design is the usual brake mechanism observed in most bicycles but the brake lever will be located at the bottom, designed for easier access to the driver. Having hand brake levers will be impractical since the steering wheel is to be used as the main steering control for the driver. The brake lever will be in control of the four center-pull caliber brakes located at each wheel of the vehicle. Table 3-C2. Brake Mechanism Bicycle Parts. Bicycle Parts Quantity Brake set 4 sets Size Standard Page 16 IV. PRODUCTION SPECIFICATIONS AND METHODS The primary aim of the designer is to bring about a customized bike that is mechanically capable of carrying multiple passengers without exerting much effort into cycling. This is fulfilled by correctly measuring the parameters (size of the bike) and equally distributing the weight of each passenger to lessen the overall force needed to pedal. Every aspect of the design shall be carefully considered in terms of weight allocation, space utilization, and safety conditions to be supervised by registered mechanical engineers that are currently teaching in Silliman University. A. WELDING AND BRAZING THE STRUCTURE To arrive at the expected outcome of the product, the processes of brazing and welding is to be done. The method of brazing uses a filler metal with a melting temperature lower than the frame material. So the filler melts to connect the tubes, but the tubes themselves don't get hot enough to change. It's a bit like gluing two pieces of paper together. The papers don't change but are joined as one. Brazing is used in the putting together of the GI pipes. Welding differs in that it actually melts the filler metal and the frame material so when cooled all three have coalesced into one solid. Utilizing the materials listed in Table 4-A on pages 14-16, the structure of the modified bicycle shall come together when the pipes are cut into their specific dimensions provided by tables on pages 7-8, then be welded together using the GI pipes; which is being held together by the brazed filler metal. Page 17 Figure 4-A1. The three photos display how welding, brazing and cutting metal bars are being done (respectively) one by one to create a bicycle. First, the main body frame of the modified bike is welded and assembled, then the fork and the steering rod, the rear wheel base and the sprocket hub. Welding includes the frame of the seats for all the passengers (including the driver), and rods supporting the structure or frame of the bicycle and the canopy above it. The first major joint to braze is the bottom bracket and seat tube joint. Make the seat tube is lined up in the center of the bottom bracket shell and perpendicular to it (use a jig). Tack the fore and aft tips of the joint together in the jig. You will make all your tacks in the fore aft plane to prevent any alignment issues. After the bottom bracket is tacked to the seat tube you can pull it out of the jig and fully attached them. Braze or weld the entire joint. If you are fillet brazing, keep the fillet small so there is room for the down tube. Page 18 Figure 4-A2. Fillet brazing on the bicycle frame. Once that joint is done you can put it back in the jig and do a dry fit with the rest of the tubing. Use a marker to trace each joint. This is so you can drill vent holes. Vent holes are important for cleaning flux out of the tubing and so that moisture can drain from the bicycle frame. Just drill a small hole inside your trace lines. Once everything looks good you can tack all the joints together. Remember to keep your tacks in the plane of the frame. Tack each joint sequentially; obtuse angles first and acute angles second. Once all joints are tacked you can remove the front triangle from the jig and get ready to fully braze (or weld) the joints. I do this in a bike repair stand as it is easy to rotate and move the frame as you work. Page 19 Then you will need to add braze-ons to your frame. The binder boss for the seat post is straight forward. Have it centered and braze it on. After it is brazed you need to mark a slit down the middle of it and the seat tube. This allows the binder to pull the tube tight around the seat post. The cable stops will be placed based on how you will be routing the cables for brakes and shifters/derailleur. The brake bosses need to be placed a certain distance up the seat stays and a certain distance apart from one another. They need to be seventy-five (75) to eighty-five (85) mm apart. You also need to add a bridge between the two seat stays. This adds rigidity and a fender mounting location. The poles supporting the canopy above should measure be welded on to the base of the bicycle. Keep in mind that these poles supporting the canopy are thicker and have a greater diameter than the ones used to put the frame together. Refer to page 5 for the overall design of the product and to page 8 for the overall structural frame layout. After the entirety of the frame has been welded together, the steel sheets are then welded unto the base of the back area to serve as the floor. B. PAINTING AND FINISHING THE FRAME After the frame of the modified bicycle has come together, it must then be properly painted to improve the overall exterior of the bicycle. This must be done before the parts are installed in order to avoid getting unnecessary paint or drip marks. Start by getting all the flux off the frame by submerging it in hot soapy water. A couple of layers of undercoat Page 20 must be painted on before applying the desired color of paint. This is to ensure that the color will stick. Moreover, in the event of an accident where the exterior is dented and paint is scratched off, the undercoat won’t be ruined. After which, this must be finished with paint varnish so that it will be less susceptible to environmental damage and wear. Figure 4-B1. This is how the frame should look like after the finishing process. C. INSTALLATION OF PARTS The installation of parts is then made after the paint and varnish have completely dried up. This involves adding the wheels, chains, the pedals, the steering wheel, and other necessary equipment for the structure of the bike and ensuring that all of the parts are installed properly. Page 21 The steering mechanism is first assembled. The two front wheels are attached to the fork with a nutted axle (Figure 4-C1, page 20). The axle nuts are tightened. To avoid changing the adjustment of the wheel bearings, tighten gradually: tighten one side of the wheel a small amount, then tighten the other side a similar amount. Repeat, from side to side, until the axle nuts are correctly tightened. Figure 4- C1. The nutted axles of the forks of the front wheels. Page 22 A 3-inch sprocket is then attached to each of the steering headset of the front wheels and then a bicycle chain is then welded to connect the two sprockets. It should be made sure that only one chain should be welded unto one sprocket to be certain that the mechanism will work perfectly. Figure 4-C2. The usual steering headset. Afterwards, the steering wheel is then welded unto the 2-feet steering column. At the bottom of the steering column is a 3-inch sprocket. The steering wheel-column assembly (Figure 4- C3, page 22) is installed at the center of the front frame, 2.25 feet from both sides. The column sprocket is then positioned carefully to the steering chain. Page 23 Figure 4- C3. Steering wheel-column assembly. The chain drive mechanism is then installed next. A 7.5-feet bicycle chain is then looped over each of the hubs of the rear wheels. The hub is then slid into the rear wheel frame. While holding straight frame, tighten gradually the axle nuts. The crankset is then assembled to the bottom frame of the front area. The standard sized chain ring is attached using a puller nut. (Figure 4-C4, page23). After securing the puller nut into the crank, the same chain is looped over it. Afterwards, the chain is re-tensioned. The crank arm and pedals are then attached. Prior to installing the pedals, identify which is the left and right pedal and heavily grease both. There shall be an “L” or an “R” stamped or engraved into the metal part of the pedal. If no “L” and “R” markings are fit onto the pedals, use pedal thread direction to identify. Fit the left hand pedal first. It must be fastened counterclockwise as the threading is the reverse of a normal screw. A wrench must not be used until it shall be tightened for a few final turns and must be positioned properly for good mechanical advantage (Figure 4-C5, page 22). Then install the right hand pedal, which is Page 24 to be secured clockwise like a regular screw. The process is repeated for the left pedal (Pedal installation, 2015). Figure 4-C4. Installing the chain rings. Figure 4-C5. Installing the pedals. Page 25 Lastly, the brake mechanism is installed. The brake type to be used is the cantilever type (Figure-C6, page). The brake assembly is then bolted onto the two front forks and the onto the two rear wheel frame. They are to be positioned next to the rim of the wheels. The wires are then located at the end of the brake cable. The wires are fed through the cable adjustment barrel, then slide the end of the wire through the hole in the cable anchor bolt. They are connected in such a way that only one brake lever will control all four brake assemblies on each wheel. The brake lever is then installed at the bottom frame, measuring 2.75’ from the left and 1.75’ from the right. The brake lever is to be tested to confirm if the brake will make contact with the wheel rim. Figure 4- C6. Cantilever brakes. Page 26 Figure 4-C7. Close up on the brake-wheel rim relation. D. UPHOLSTERY AND OTHER SPECIFICATIONS The upholstery includes the seat cushions for all passengers of the modified bike. The dimensions for the front row upholstery must be 4 ft x 1 ft, while the two back seats should have an area of 3 ft x 1 ft. Cut the fabric large enough to wrap around the foam padding and plywood back while leaving ample fabric to which to staple. Trim off the excess fabric and to place the bolts in the seat back prior to upholstering. Page 27 Figure 4-E1. The seat upholstery process. Other specifications include canopy roofing (4.5 ft x 6 ft), additional hooks to carry bags that are moderately heavy and reflective stickers so that the bicycle can be discernible to other vehicles when visibility is low. Figure 4-E2. From left to right: bicycle bag hooks and reflective stickers to be added to the modified bicycle. Page 28 V. COST ESTIMATE A. COST DETAILS Budgetary Cost Estimate Only ITEM DESCRIPTION UOM QTY. UNIT RATE AMOUNT (PHP) Top Cover Tarpaulin S200 Sum 2 P200 P400 Total Amount: Php 400 Upholster for Front Seat and Back Seat Uratex (cushion with cover) Plywood Sum Sum 3 1 P313 P518 P939 P518 Total Amount: Php 1,457 Frames GI Steel Pipe SCH40 2-2in dia GI Steel Pipe SCH40 ½ -1.5in dia Sum Sum 4 6 Sum 1 P865 Sum Sum Sum Sum Sum 1 3 1 2 2 P120 P269 P400 P85 P200 P120 P807 P400 P170 P400 Sum 2 P392 P784 P1140/20’ P4560 P215/20’ P1290 Total Amount: Php 4,850 Floor G.I. Steel Sheets Steering Mechanism Steering Wheel Sprocket Chains Steering Head Fork Front Wheels (hubs, spokes, rim, tire) P865 Total Amount: Php 865 Total Amount: Php 2,681 Chain Drive Crank set (chain ring, crank arm, pedal) Chains Derailleur Set Rear Wheels (hubs, spokes, rim, tire) Sum 2 P270 P540 Sum Sum 2 2 P85 P150 P170 P300 Sum 2 P392 P784 Total Amount: Php 1,794 Brake Mechanism Brake set Sum 4 P150 P600 Total Amount: Php 600 Page 29 The bicycle parts as shown above are to be used in the production of the Modified Bicycles as in-campus vehicles in Silliman University. These can be bought at Bernard's Bike supply located around Pinili's street, Dumaguete City. The materials to be assembled are with assurance to withstand the specified load to be carried as these are the standard brands manufactured in Japan and imported to the Philippines. Though these are the brands that are locally used, it has been authenticated and certified under the Standards and Quality Control in the Philippines. B. LABOR COST Allan’s Welding Shop, Dumaguete City Php 4,000.00 C. GRAND TOTAL Total Cost per Unit Top Cover Php 400 Upholster Php 1457 Frame Php 4850 Floor Php 865 Steering Mechanism Php 2681 Chain Drive Php 1794 Brake Mechanism Php 600 Labor Cost Php 4,000 Total Amount per unit: Php 17,647.00 Page 30 Proposed Number of Bicycle Units per College College Senior High School College of Agriculture College of Arts and Sciences College of Business Administration College of Computer Studies College of Education College of Engineering and Design College of Mass Communication College of Nursing College of Performing and Visual Arts Medical School College of Law Divinity School School of Public Affairs and Governance Institute of Clinical Laboratory Sciences Institute of Rehabilitative Sciences Population 1,741 90 748 1029 172 460 841 85 167 145 260 142 40 37 401 156 Bike (Ratio 1:200) 8 1 4 6 1 2 4 1 1 1 2 1 1 1 2 1 Total Bicycle Units: 37 We, the proponents, have decided to adapt a ratio of 1 bicycle per 200 students per college. This is to allow the project to make itself accessible to the students while causing minimum traffic. This was also supported by the data we have gathered in our survey where 85% of the respondents agreed of the said ratio, with the main reason that not all students will also use it at the same time. GRAND TOTAL= (Amount per unit) (Total units) GRAND TOTAL= (Php 17,647)(37 units) GRAND TOTAL= Php 652,939.00 Page 31 VI. CONCLUSION Compared to the usual bike with two wheels, the proposed bike design has more space, which means it can carry more passengers in one trip. More passengers will be accommodated per trip means more passengers would have a better experience in the campus because they would have a new way to explore the campus. Aside from the bigger space, it also provides shade on the passengers and shelter to the things brought every day when it is either raining or it is really hot. Taken from the survey and interview that were done, 100% (25 out of 25) of the students in the university, 90% (9 out 10) of the faculty and 80% (4 out of 5) of the Admin find this proposal for modified bicycles as in-campus vehicles in Silliman University of a convenience in their part. The design of the modified bicycle compared to the existing 1-seater bicycle under the SIKAD project would be a great benefaction to the different sectors inside the university. This project will be designated in the different colleges in the campus limiting only to 37 units of bicycles. This production will give us a grand total amounting to Php 652,939.00. All bicycle parts used in the production will be bought from Bernardo’s Bike Supply around Pinili’s Street, Dumaguete City. The materials needed will be bought from local hardware stores in Dumaguete. Also, the said bicycle will be welded at Allan’s Welding Shop until the said bicycle will be functional and ready for use. Page 32 VII. REFERENCES Cantilever Breaks. (n.d.) Retrieved August 29, 2017 from http://www.bikemanual.com/brands/trek/om/touring/brk_canti.htm. Cornelio, J.M. (2017, July 25). Personal Interview. Crank removal and installation: Three piece. (2015). Retrieved September 10, 2017 https://www.parktool.com/blog/repair-help/pedal-installation-and-removal. Galvanizing process. (n.d) Retrieved August 29, 2017 from https://www.galvanizeit.org/inspection-course/galvanizing-process. Pedal Installation and Removal. (2015) Retrieved September 10, 2017 from https://www.parktool.com/blog/repair-help/pedal-installation-and-removal. Pedicab Trailer. (2016). Retrieved September 6, 2017 from http://www.renoguy.com/category/pedicab-trailer/. Tanner, W. (2014). Build a bicycle frame. Retrieved September 5, 2017 from http://www.instructables.com/id/Build-a-Bicycle-Frame/. Wheel and Tire size Compatibility. (n.d.) Retrieved August 28, 2017 from http://www.bikemanual.com/brands/trek/om/touring/whl_qr_ov.htm. Page 33 VIII. APPENDIX A. List of Canvassed Materials Table 8-A. List of canvassed materials ITEMS Steering Wheel steering control for vehicles Steering Head holds the bearings which allow the front fork steer tube to pivot freely Brake Set used to stop or slow down the vehicle Hub the core of the wheel PRICES Bernard’s Bike Supply local/standard brand Php 120/ piece Lazada Retro Allot Bullhorn Php 600/ piece Bernard’s Bike Supply local/standard brand Php 85/ piece Bernard’s Bike Supply local/standard brand Php 150/ set Lazada MTB Php 1600/ set Bernard’s Bike Supply local/standard brand Php 55/ piece Spokes connects wheel rim to hub Bernard’s Bike Supply local/standard brand Php 72/ piece Lazada Osaki Php 500/ piece Rim that part of a wheel to which the tire is attached and often forms part of the braking mechanism Bernard’s Bike Supply local/standard brand Php 85/ piece Lazada MTB Php 800/ piece Tire attached to wheel rim Bernard’s Bike Supply local/standard brand Php 180/ piece Lazada MTB Php 750/ piece Pedal mechanical interface between foot and crank arm Bernard’s Bike Supply local/standard brand Php 85/ piece Lazada Mountain Bike Php 350/ piece Page 34 Crank Arm the offset portion of a crankshaft to which connecting rod and piston are attached Derailleur an assembly of levers, usually cable actuated, that moves the chain between sprockets on a cassette or chainring assembly Chain a system of interlinking pins, plates and rollers that transmits power from the front sprocket(s) to the rear sprocket(s) Bernard’s Bike Supply local/standard brand Php 120/ piece Lazada --Php 400/ piece Bernard’s Bike Supply local/standard brand Php 150/ set Lazada MTB Php 477/ set Bernard’s Bike Supply local/standard brand Php 85/ piece Lazada IG Php 400/ piece Bernard’s Bike Supply local/standard brand Php 75/ piece Lazada MTB Php 325/ piece Rejoice Hardware Jay Marketing Php 290/ 20’ Php 215/ 20’ Php 910/ 20’ Php 1 140/ 20’ Steel Sheets a material that is cut and welded together to create a final product Rejoice Hardware Php 1 936/ 4’x48’ Jay Marketing Php 865/ 4’x48’ Plywood a sheet can help with roofing, flooring and hoardings Rejoice Hardware Php 518/ 4’x48’ Jay Marketing Php 515/ 4’x48’ Chain Rings (one of the) front gear(s), attached to a crank GI Pipes to be used in the structure of the body ½ S-20 2 S-20 Page 35 Cushions with cover a pad usually used for sitting DewFoam Upholstery Rubi’s Marketing Dew Foam Php1350/set (2’’x10”x40”) Uratex Php 1250/ 4 sets (2’’x10”x40”) Rubi’s Marketing Tarpaulin Trapal used for Roof Hauling DewFoam Upholstery S200: Php212/meter S420: Php160/meter S200: Php 200/ meter S420: Php165/meter Page 36 B. Preliminary Interview A PROPOSAL FOR MODIFIED BICYCLES AS IN-CAMPUS VEHICLES IN SILLIMAN UNIVERSITY Interviewee: Marc Rodney S. Manaban, SUSG Vice- President What are your thoughts regarding the plan of a modified bicycle in the campus of Silliman University? “For me, personally, it’s ok, it’s fine with me because it’s appealing to the students because more students can use the bike.” What are your rules and regulations regarding the parking space or the traffic regulations of vehicles inside the campus? “Well, we are not in control of that matter because it’s a job handles by OSS, Office of the Student Services. However, our bikes under the Sikad project are placed in a storage room. This storage room can be found somewhere in the campus exclusive only for the bikes. As for your modified bikes which would probably take up space, I don’t have any idea as to where we could place it, but I know for sure, if ever the bikes are to be implemented, we could find a space for them.” How many students are using the current bikes for rent? “There are many student using the bikes for rent. But, these past few days, the bikes are not yet functional because the head of the Sikad project placed the bikes for fixing because some of them were damaged. This Sikad Project is under SG but it is chaired by the Environmental Committee.” If ever these bikes are implemented, will the SG be willing to spare certain amount for the maintenance of the bikes? “Well, the income from the Sikad Project which as of now costs 25 pesos/hour is what we use for the maintenance of the bikes. But, yes of course if ever implemented, because it will be another source of income, an advantage for the SG. But, on how it will be handled, managed or even placed or located, it might still need further discussions.” Our plan is to place certain number of bikes in every department. If ever implemented, how many do you think will be needed to be placed in each department? “I think, it would depend upon the population and as to how many students are willing or are in need with the use of bikes. Because, as for us MedTech students, this idea would be a hit because we transfer from AK to EC and most of us pay for pedicab fare. So, if ever this will be implemented then we will have no problem because for a certain amount, many of us can ride plus the idea of it just outside of the department when needed would really be a big help.” Page 37 C. Preliminary Survey Result Page 38 Page 39 D. Data Gathered from the Survey How often do you move from one part of the campus to the other? Once a week 0% Twice a week 8% Multiple times a day 32% Three to five times a week 20% Once a day 40% Do you see a need for an alternative for walking when transferring from one part of the campus to the other? No 0% Yes 100% Page 40 What are your problems with walking? 25.5 Tiresome due to long distances, 25 Time- consuming, 25 25 24.5 24 23.5 Tiresome due to weather, 23 Tiresome due to carrying heavy items, 23 23 22.5 22 As a student of the University, will the proposed modified bicycles be of convenience to you? No 0% Yes 100% Page 41 On what grounds do you decide to use the modified bicycles? When needed to accommodate more people, 25 30 25 When carrying heavy items, 23 When going to really far destinations, 23 When in a hurry , 20 20 15 10 5 0 If there would be one bicycle for every 200 students in Silliman University, do you think this would be sufficient? No, 200 students for one bicycle is too many No 15% Yes 85% Yes, because not all students will use it at the same time Page 42 As a part of the faculty and staff of the University, will the proposed modified bicycles be of convenience to you? No 10% Yes 90% As part of the Silliman University Administration (Department Chairpersons), do you think these proposed modified bicycles are convenient to the University? No 20% Yes 80%