International Journal of Mechanical Engineering and Technology (IJMET) Volume 10, Issue 01, January 2019, pp. 1722-1730, Article ID: IJMET_10_01_171 Available online at http://www.iaeme.com/ijmet/issues.asp?JType=IJMET&VType=10&IType=01 ISSN Print: 0976-6340 and ISSN Online: 0976-6359 © IAEME Publication Scopus Indexed A STUDY ON THE ANALYSIS OF CRITICAL SUCCESS FACTORS BEHIND MOTIVATION FOR ADOPTING ERP IN MANUFACTURING UNITS: A CASE STUDY OF KERALA STATE. Arjun K Sunil and Sriranjini S Department of Management and Commerce, Amrita School of Arts and Sciences Mysuru, Amrita Vishwa Vidyapeetham, India ABSTRACT Manufacturing is a key infrastructure element needed for smooth operations of any countries economy. Indian manufacturing sector is currently in the development stage that changes quickly and change the way they operate in the past. Enterprise Resource Planning provides one of the most significant factors or contributing factors to the integrated environment utility. The success of ERP implementation depends on some key convention factors, often referred to as CSF (Critical Success Factors). Some of these factors do not matter what the business area or domain is, it is common, but some of this factors are definitely the industry related specific factor in nature. The current research study is based on the search for such kind of industries, namely (manufacturing industry and distribution operations) specifically for the accomplishment of ERP implementation. Keywords: Manufacturing sector, Industries, critical success factors (CSF), Enterprise resource planning (ERP), ERP Implementation. Cite this Article: Arjun K Sunil and Sriranjini S, A Study on the Analysis of Critical Success Factors Behind Motivation For Adopting Erp in Manufacturing Units: a Case Study of Kerala State., International Journal of Mechanical Engineering and Technology, 10(01), 2019, pp.1722–1730 http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=10&Type=01 1. INTRODUCTION Enterprise Resource Planning (ERP) is an assimilated customary software module that links to a general purpose database that handles all basic enterprise functions. It tries to integrate all the basic functions of different departments of an organization. Enterprise Resource Planning (ERP) can be considered as a software solution to address organizational needs after considering the overall development which helps to organize to meet the organizational objective or goals integrate all the features of the enterprise. The organization is providing main attention and also http://www.iaeme.com/IJMET/index.asp 1722 editor@iaeme.com Arjun K Sunil and Sriranjini S pays special attention to make their ERP system more efficient and effective. Even so, not all the Enterprise Resource Planning (ERP) implementations produce the expected results. Influencing factor that depends on the success of Enterprise Resource Planning (ERP) implementation is also known as the critical success factor (CSF). 2. LITERATURE REVIEW • • • • • • • Holland and Light (2001) point out that life cycle models can help managers understand the execution procedure and provide guidance on how to achieve the strategic potential of the Enterprise Resource Planning (ERP) system. The value of the Enterprise Resource Planning (ERP) lifecycle concept comes to conclusion that it can provide a map to understand the development of Enterprise Resource Planning (ERP) systems in the organization. It provides detailed information about completed tasks and tasks done in the next steps which could provide managers with a sense of implementation decision making. Rockart (1979) considers key success factors (CSF) to be a helpful method for manager’s to state their information requirements and link those necessities to the general business requirement. Rockart defines key success factors as limited number of region or areas which results, if they are suitable and they will ensure their competitive performance in the organization. The critical success factor (CSF) can be regarded as a business activity which can be measurable and easy to understand to ensure project success. Jenster (1987) pointed out that one of the benefits of the critical success factor (CSF) approach is that it can be determined strategic related facts. Jenster said that key success factors (CSF) are events, circumstances, conditions or activities related to basic internal or external environment of the company's strategy, or the capabilities or resources it must have accomplished. Markus and Tanis (2000) stated Enterprise Resource Planning (ERP) success factor as “the best outcomes of organization that could possibly achieve with enterprise systems, given its business situation, measured against a portfolio of project, as early stage of operational and longer term business results metrics”. However, the Enterprise Resource Planning (ERP) execution is a complex process and must incorporate reflection of the intangible process alterations and details. Jeff K Stratman and Aleda V Roth (2002), this paper describes eight ERP capability builds. They describe ERP competence as an assortment of technical, managerial and organizational talent and proficiency as background, to develop the performance of business, after the implementation of the Enterprise Resource Planning (ERP) system. Organizations are increasingly adopting ERP systems, to improve their responses to the changing markets. Gattiker & Goodhue (2005) studied the time elapsed since the implementation of Enterprise Resource Planning (ERP). Through the collected data, they carried out a regression and obtained the relationship between the incremental returns of the first year and the first year since the ERP was launched. They found that performance continues to grow at a decreasing rate. Valerie Botta – Genoulaz and Pierre – Alain Millet (2004) has said that, of late even service organizations have empowered themselves, by the implementation of ERP systems. They have even started using elucidation which was building up for manufacturing companies. This paper gives an insight on, how services can also approach ERP implementation. http://www.iaeme.com/IJMET/index.asp 1723 editor@iaeme.com A Study on the Analysis of Critical Success Factors Behind Motivation For Adopting Erp in Manufacturing Units: a Case Study of Kerala State. • • Davenport, Harris & Cantrell (2006) elaborates on the benefits of the organization and examines the benefits of long-term enterprise solutions, includes improved financial controlling, faster and more accurate transactions, better management decisions, and improved inventory and asset management. Simplify expansion and growth and better flexibility, reduce physical resources and improve logistics, reduce cycle time improve customer service and retention, reduce employee numbers and increase revenue Ross & Vitale (2000) described the five phases of Enterprise Resource Planning (ERP) implementation which includes design, stability, implementation, continuous improvement and change. In the design phase, management decides whether to change the original process to fit the ERP system or to personalize ERP to limit process changes. They must consider process standardization issues. In the implementation phase, the ERP system is active through new systems and new procedures. There are usually some weird performances that degrade performance. During the stabilization phase, they must reduce the impact of the implementation phase and clean up their processes and data to accommodate the new system. In the continuous improvement phase, they have adapted to the system and began to take full advantage of the system, integrating more modules, adding more features to make a profit. The conversion phase is the most ideal state for Enterprise Resource Planning (ERP) implementation. 3. RESEARCH GAP This research study is based on reviewing a number of research journal paper publications and internet data based information and found that no research study is done on the bases of critical success factor (CSF) which motivate the execution of ERP in manufacturing units with special reference to Kerala state. 4. OBJECTIVES • • • To study the different critical success factors in ERP implementation in manufacturing sectors of Kerala state. To identify whether HR factors is a significant factor for ERP implementation in manufacturing units of Kerala state. To ascertain the most significant key success factors for effective Enterprise Resource Planning (ERP) execution in Kerala state. 4. RESEARCH DESIGN A structured questionnaire was designed on key success factors for Enterprise Resource Planning (ERP) implementation in manufacturing units of Kerala state based on their different departments and preferences for ERP implementation. In-depth interviews were conducted with Managers of different organizations with the help of the designed questionnaire. The information collected was analysed with the help of statistical tools to find the most important key success factor based on their responses. 4.1. Hypothesis H01: There is no significant association between HR factors and implementation of ERP in manufacturing sectors of Kerala state. H02: There is no significant association between Management factors and implementation of ERP in manufacturing sectors of Kerala state. http://www.iaeme.com/IJMET/index.asp 1724 editor@iaeme.com Arjun K Sunil and Sriranjini S 5. ANALYSIS AND INTERPRETATION Analysis is based on by considering strongly agreed results with a weightage given to more than 50% or equal value for identifying the most critical success factors (CSF) for Enterprise Resource Planning (ERP) implementation. Management factors 80 70 Goals are clearly defined and implemented 60 50 The composition of the project team in the client organization 40 support and the involvement of the top management 30 20 coordination between the departments 10 0 Strongly Agree Agree Not agree 70% of the respondents strongly agree with goals are clearly defined and implemented, 58% of the respondents strongly agree with the composition of the project team in the client organization, 57% support and the involvement of the top management and 59% of the respondents strongly agree with coordination between the department. The above graph shows that goals are clearly defined and implemented, the composition of the project team in the client organization, support and the involvement of the top management and coordination between the departments are the main management factors for adopting ERP in manufacturing units. HR Factors 70 organizational culture on accepting ERP 60 50 piloting management training programs 40 30 20 excellent linking among different users and implementation team of ERP 10 user involvement and training 0 Strongly Agree Agree Not agree 64% of the respondents strongly agree with organizational culture on accepting ERP, 59% of the respondents strongly agree with piloting management training programs, 55% of the http://www.iaeme.com/IJMET/index.asp 1725 editor@iaeme.com A Study on the Analysis of Critical Success Factors Behind Motivation For Adopting Erp in Manufacturing Units: a Case Study of Kerala State. respondents strongly agree with excellent linking among different users and implementation team of ERP and 64% of the respondents strongly agree with user involvement and training. The above graph shows that organizational culture on accepting ERP, piloting management training programs, excellent linking among different users and implementation team of ERP and user involvement and training are the main HR factors for adopting ERP in manufacturing units. Project Related Factors 60 50 Assessment of ERP before implementing in project 40 current planning of project 30 20 Complete partispation of the project team of the client 10 Risk of project are handled efficiently 0 Strongly Agree Agree Not agree The in have team support is available 50% of the respondents strongly agrees with assessment of ERP before implementing in project, 52% of the respondents strongly agree current planning of project and 54% of the respondents strongly agree with risk of project are handled efficiently. The above graph shows assessment of ERP before implementing in project, current planning of project and risk of project are handled efficiently are the main project related factors for adopting ERP in manufacturing units. Technology & Business Factors 60 Amalgamation of different functions of business within and also ouside ERP 50 Accurate quality data is available 70 40 Report of legal MIS available 30 20 The old data is converted as a necessary by ERP 10 0 Strongly Agree Agree Not agree Minimum Customization 57% of the respondents strongly agree with amalgamation of different functions of business within and also outside ERP, 63% of the respondents strongly agree with accurate quality data is http://www.iaeme.com/IJMET/index.asp 1726 editor@iaeme.com Arjun K Sunil and Sriranjini S available, 60% of the respondents strongly agree with report of legal MIS available. The above graph shows that amalgamation of different functions of business within and also outside ERP, with accurate quality data is available and legal MIS available are the main technology & business related factors for adopting ERP in manufacturing units. Miscellaneous Factors 60 The technical and business knowledge of the consultant of ERP 50 The after execution audit is necessary to fulfill the ERP objective 40 30 The before and after implementation date of ERP is measured 20 Systematic review of technical and functional aspects of ERP assists for excellence in operations 10 0 Strongly Agree Agree Not agree 51% of the after execution audit is necessary to fulfil the ERP objective, 50% of the respondents strongly agree with the before and after implementation date of ERP is measured, 55% of the respondents strongly agree with systematic review of technical and functional aspects of ERP assists for excellence in operations. The above graph shows that the after execution audit is necessary to fulfil the ERP objective, the before and after implementation date of ERP is measured and systematic review of technical and functional aspects of ERP assists for excellence in operations are the main miscellaneous related factors for adopting ERP in manufacturing units. Hypothesis Testing H01: There is no significance association between HR factors and implementation of ERP in manufacturing sectors of Kerala state. H02: There is no significant association between Management factors and implementation of ERP in manufacturing sectors Kerala state. CHI-SQUARE TEST FOR HR FACTOR SL NO 1 2 3 4 VALUES 64 59 55 64 Expected Frequency = 60.5 Chi-square = ∑ (Oi – Ei)2 /Ei = (64-60.5)2 /60.5 + (59-60.5)2/60.5 + (55 – 60.5)2 /60.5 + (64 – 60.5)2 /60.5 =0.937 http://www.iaeme.com/IJMET/index.asp 1727 editor@iaeme.com A Study on the Analysis of Critical Success Factors Behind Motivation For Adopting Erp in Manufacturing Units: a Case Study of Kerala State. Degree of freedom = (n-1) = (4 – 1) =3 Table value = 7.81 for α = 0.5 and 3 degrees of freedom. NTERPRETATION According to the hypothesis taken with degrees of freedom being 3, the calculated value=0.937 which is less than the table value of 7.815 therefore the null hypothesis is accepted. CHI-SQUARE TEST FOR MANAGEMENT FACTOR SL NO 1 2 3 4 VALUES 70 58 57 59 Expected Frequency =61 Chi-square = ∑ (Oi – Ei)2 /Ei = (70-61)2 /61 + (58-61)2/61 + (57 – 61)2 /61 + (59 – 61)2 /61 =1.78 Table value = 7.81 for α = 0.5 and 3 degrees of freedom. INTERPRETATION According to the hypothesis taken with degrees of freedom being 3, the calculated value=1.78 which is less than the table value of 7.815 therefore the null hypothesis is rejected and the Research hypothesis is accepted. 6. FINDINGS • • • • • • The different critical success factors in implementation of Enterprise Resource Planning (ERP) in manufacturing units are Management factors, HR factors, Project related aspects, Technological and Business related factors, Infrastructure related factors and Miscellaneous related factors. HR factors are not a significant factor in implementing ERP in manufacturing units. Success Factors of ERP implementation in Management related aspects include goals are clearly defined and implemented, the composition of the project team in the client organization, support and the involvement of the top management and coordination between the departments are the main aspects for adopting ERP in manufacturing units. Success Factors of ERP implementation in HR aspects related include organizational culture on accepting ERP, piloting management training programs, excellent linking among different users and implementation team of ERP and user involvement and training are the main factors for adopting ERP in manufacturing units. Success Factors of ERP implementation in project related aspects include assessment of ERP before implementing in project, current planning of project and risk of project are handled efficiently are the main factors for adopting ERP in manufacturing units. Success Factors of ERP implementation in Technology & Business related aspects include amalgamation of different functions of business within and also outside ERP, http://www.iaeme.com/IJMET/index.asp 1728 editor@iaeme.com Arjun K Sunil and Sriranjini S • with accurate quality data is available and legal MIS available are the main factors for adopting ERP in manufacturing units. Success Factors of ERP implementation in miscellaneous related aspects includes the after execution audit is necessary to fulfil the ERP objective, the before and after implementation date of ERP is measured and systematic review of technical and functional aspects of ERP assists for excellence in operations are the main factors for adopting ERP in manufacturing units. 6.1. Suggestions • Management factors, HR factors, project related aspects, Technology and Business related factors, Infrastructure related factors and Miscellaneous related factors plays a major role in implementing ERP in manufacturing units. • For a successful implementation of ERP in manufacturing unit depends up on the management related factors like goals are clearly defined and implemented, the composition of the project team in the client organization, support and involvement of the top management and coordination between the departments are the main reasons for adopting ERP in manufacturing units. 7. CONCLUSION This research aspires to enhance to understand different critical success factors in implementation of Enterprise Resource Planning (ERP) in manufacturing units of Kerala state. Based on the present research study Management related factors, HR factors, Project related aspects, Technology and Business related factors, Infrastructure related factors and Miscellaneous related factors all plays a major role in the implementation of ERP in a manufacturing units. Success Factors of ERP implementation is based on goals are clearly defined and implemented, the composition of the project team in the client organization, support and involvement of the top management and coordination between the departments are the main factors for adopting ERP in manufacturing units. 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