International Journal of Mechanical Engineering and Technology (IJMET) Volume 10, Issue 01, January 2019, pp. 847–857, Article ID: IJMET_10_01_088 Available online at http://www.iaeme.com/ijmet/issues.asp?JType=IJMET&VType=10&IType=01 ISSN Print: 0976-6340 and ISSN Online: 0976-6359 © IAEME Publication Scopus Indexed PERFORMANCE AND EMISSION CHARACTERISTICS OF DUAL FUEL DI DIESEL ENGINE USING CASHEW NUT SHELL BIO DIESEL AND HYDROGEN AS FUEL V. Thanigaivelan* Assistant Professor, Department of Mechanical Engineering, SRM IST, Chennai. M. Loganathan Associate Professor, Department of Mechanical Engineering, Annamalai University, Chidambaram. *corresponding author ABSTRACT With augmented vehicle quantities during latest period have effected into immense claim through vestige energy. These have lead with expansion of vehicle via substitute energy that comprises gaseous energy, bio energy and vegetables oils as stimulate. Power through hydrogen becomes the prime prospects which wrap the upcoming stipulate of remnant energy scarcity. Hydrogen as a key substitute energy becomes a substitution through usual energy. With notable possessions, alike elevated flare rapidity, elevated calorific value stimulates usage of hydrogen energy like twin fuel manner in diesel engine. Present study investigates the overall performance and emissions of diesel engine fuelled through CNSL and hydrogen as dual fuel. The fuels have been tested under stationary, one cylinder, water chilled diesel engine. Here the hydrogen is added with B20 (20% CNSL and 80% diesel) fuel for different flow rate namely 4lpm, 8lpm and 12lpm. Engine test results showed that exhaust emissions are reduced and performance are improved by adding hydrogen fuel. The results showed that the addition of 8lpm H2 with B20 decreased the HC and CO emission compared to B20 and neat diesel fuel. The BTE and NOx increased for the above dual fuel mode. The NOx and exhaust gas temperature are increased for 8lpm H2 addition with B20 fuel. Keywords: Cashew nut Shell liquid, Hydrogen, Engine performance, Emissions Cite this Article: V. Thanigaivelan and M. Loganathan, Performance and Emission Characteristics Of Dual Fuel Di Diesel Engine Using Cashew Nut Shell Bio Diesel And Hydrogen As Fuel, International Journal of Mechanical Engineering and Technology, 10(01), 2019, pp.847–857 http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=10&Type=01 http://www.iaeme.com/IJMET/index.asp 847 editor@iaeme.com V. Thanigaivelan and M. Loganathan 1. INTRODUCTION In the present and high-speed humankind, petroleum supported energy turn out to be significant with every progress. Yields resultant as of crude lubricate sustained as chief and serious basis of force that useful in energizing means of transportation throughout. Still, petroleum assets are inadequate as well as non-renewable. Throughout years, utilization of substitute energy in diesel engines established awareness. The vagueness of petroleum supported energy accessibility has shaped necessitate on substitute energy [1]. Through several years investigation exertions obligate to be dedicated mostly happening with enhanced engine strategy since the standpoint of dropping impurities discharge deprived of forfeiting recital and fuel budget. Presently, a prominence on dropping impurity discharges as of petroleum supported engines ensures striving progress plus analysis about numerous substitute fuels. The key impurities as of diesel devices be NOX, particulate matter and smoke [2]. Numerous fuels ought to be deliberated as replacements in place of hydrocarbon-based energy. Substitute energy facilitates interchange petroleum supported energies comprise additives, LPG, CNG, H2, vegetable oils, bio gas, producer gas and LNG. Among all, H2 becomes durable sustainable and fewer contaminating energy. Moreover, H2 be innocuous, unscented plus consequences while thorough burning [3]. H2 possibly will castoff like an energy for IC engines both untainted otherwise intermingled through additional hydrocarbon fuels. Owing to these features, investigators stand converging their responsiveness on hydrogen to be a substitute energy in internal combustion engines (ICEs) plus with expansion of energy chamber power-driven automobiles. Hydrogen can be cast-off for instance an exclusive fuel in spark ignition (SI) engine, both through carburation and straight inoculation [4]. Hydrogen driven ICE automobiles fabricated by existing expertise remain expensive through unreal fuel or methanol automobiles with coal ingestion or fuel charge [5]. The notion of consuming hydrogen like substitute fuel intended with diesel devices is topical. The personal detonation temperature of H2 is 858 K, thus hydrogen might not cast-off unswervingly with CI device deprived of trigger socket else spark socket [6]. Hydrogen enhanced devices yield roughly the identical brake control and greater thermal competence compared with diesel engines above the complete scope of process [7, 8]. Through a reduced experimental measure of diesel, hydrogen enhanced devices contribute advanced brake thermal competence through flatter burning at par with diesel engine [9]. H2 incineration unveils advanced chilling damages incineration space wall compared with hydrocarbon burning par with greater blazing rapidity with squatter slaking distance [10]. Numerous investigators ought to been focused in the direction of the advance of substitute fuels to attain this objective. Amidst the numerous possible substitute fuels, H2 initiates as utmost auspicious for complete burning and enhanced incineration possessions. Though the great nature ignition temperature of hydrogen bounds usage with CI engines subsequently the cylinder temperature upsurge with compression alone actually inadequate for incineration; therefore a blastoff cause is essential. Additionally also resolved as ideal H2 enhancement through diesel remained 35% [11-14]. H2 is castoff by twin fuel method through diesel then presented utmost brake thermal competence of 35% with compression proportion of 24.5:1 [15, 16]. Recital of twin inoculation hydrogen powered engine through solenoid in-cylinder inoculation with exterior fuel inoculation procedure too premeditated. An upsurge in thermal competence via nearby 22% remained renowned on behalf of twin shot at squat heaps and 5% by abundant heaps associated to thru inoculation [17]. Although electrochemically retorting hydrogen in energy cells is deliberated as freshest and utmost effective resources of consuming hydrogen, that assumed by numerous like expertise of the upcoming prospect [18]. Primary hurdles that overwhelmed the effective consumption of hydrogen as an energy in an ICE being pre eruption [19]. The ignition extent stood abridged owing to greater blaze rapidity of hydrogen. Furthermore, a developed premixed combustion level be there detected through hydrogen introduction [20].The hydrogen engine is a conceivable resolution to refining the device recital at indolent and slender circumstances. Subsequently the http://www.iaeme.com/IJMET/index.asp 848 editor@iaeme.com Performance And Emission Characteristics Of Dual Fuel Di Diesel Engine Using Cashew Nut Shell Bio Diesel And Hydrogen As Fuel blaze rapidity of H2 is about 5 spells compared with gasoline, hydrogen devices might acquire enormously endless capacity burning that not simply profits the engine thermal competence however too decreases the engine recurring discrepancy. Moreover, well-ordered diesel also too combusted to match with the H2/diesel assortment. Outcomes from trials obligate to be related thru statistics from prior statistical investigation through diverse code [21]. In addition, the squat detonation drive of hydrogen too licenses hydrogen-air blend to be effortlessly burned beneath slender circumstances and assistances engines increase a flat initial procedure. In this effort H2 has been instated amid air with inlet manifold by several degree stream charge specifically 4lpm, 6lpm and 8lpm. 2. MATERIALS AND METHODS 2.1. Production of hydrogen Hydrogen (H2) is solitary primary conceivable substitute fuels ought to be resultant as of normal resources [2]. H2 can be profitably manufactured as of electrolysis of water as well as through coal gasification. Numerous additional approaches like thermo chemical disintegration of water and solar photo electrolysis are existing, however at this time castoff at workroom level reasonably than for marketable procedure. Though, by the progress of applied and extremely effectual final converters of H2 like fuel cells, nearby as an intense rate decrease plus enhancement about efficacy of H2 making, harmless and suitable on sustenance storing. 2.2. Incineration and Properties of Hydrogen Hydrogen while scorching yields merely water. H2 being harmless, fragrance less plus too consequences with thorough incineration. H2 with great nature detonation temperature (858ºK); becomes hard while exploding hydrogen by merely compression. With this, hydrogen might not castoff through diesel engine arrangement deprived of an explosion cause. In order to flinch incineration roughly blastoff cause is mandatory through the compression knock. Earlier to TDC minor blame of diesel energy being introduced over predictable inoculation arrangement actually deeds like detonation basis. Incineration of hydrogen will vitally diverse as of the incineration of hydrocarbon energy. Hydrogen obligates broader flammability bounds with 5–76% with capacity in air associated by diesel energy which is 0.8–5% by capacity. The boundary of H2 flammability diverges with a correspondence proportion amid 0.1 to 7.1. Hydrogen during Normal temperature and pressure become slight Gas having thickness as merely 1/14th and 1/9th compared with air as well natural gas respectively. Through tremendous chilling through 253 degrees atmospheric pressure, then abridged to liquefy about 0.07 in specific gravity. Combination of hydrogen and air or flammable above an remarkably extensive choice of configurations the flammability bounds at regular temperatures encompass as of 5 to 75% via hydrogen capacity thru air. The table.1 provides several possessions about hydrogen at 25ºC and 1 atm. http://www.iaeme.com/IJMET/index.asp 849 editor@iaeme.com V. Thanigaivelan and M. Loganathan Table-1: Properties of Hydrogen 3. EXPERIMENTAL SETUP AND PROCEDURE The representation along with pictorial view of the investigational arrangement is exposed in Fig. 1 and fig.2 correspondingly. Figure.1. Representation of investigational arrangement http://www.iaeme.com/IJMET/index.asp 850 editor@iaeme.com Performance And Emission Characteristics Of Dual Fuel Di Diesel Engine Using Cashew Nut Shell Bio Diesel And Hydrogen As Fuel Figure 2. Pictorial outlook of investigational arrangement Trials remained accompanied along with sole cylinder, 4 stroke, water-cooled, diesel engine (Make: Kirloskar AV-1). The engine remained united with eddy current dynamometer. The engine stood functioned with continual rapidity about 1500 rpm. The engine stipulation be specified in Table 2. Table -2 Specification of the engine A crank viewpoint encoder stood tailored to crank shaft to record crank angle. The chamber pressure stayed restrained by a piezoelectric pressure transducer (Make: Kistler, Type 6056A) riding on the cylinder head. The pressure gesture was directed to statistics attainment arrangement and incineration data like cylinder pressure and heat release rate (HRR) were attained. The oxides of nitrogen (NOx), carbon monoxide (CO) and hydrocarbon (HC) releases were restrained through non-dispersive infrared analyzers (NDIR) (Make: HORIBA-Japan). The gas analyzers stayed attuned by typical gases formerly to assessment. Primarily, the engine was functioned thru well-ordered diesel energy. Additionally, the engine remained verified by twin fuel, accumulation of hydrogen through inlet air in count to pilot B20 energy inoculation. The hydrogen gas as instated in the inlet manifold in diverse course rate viz. 4lpm, 8lpm and 12 lpm correspondingly. The hydrogen stream line entails of hydrogen cylinder, pressure controller, flame arrester, flow meter and flow regulator valve which are exposed in figure.3. http://www.iaeme.com/IJMET/index.asp 851 editor@iaeme.com V. Thanigaivelan and M. Loganathan Figure. 3. Hydrogen flow line The hydrogen is kept in a high-pressure storing tank at 250 bar and this pressure was abridged to a pressure 2 bar via a pressure controller. Hydrogen further conceded over a flame arrestor and flame set-up which capture any backfire as of the engine. It as well performances equally a nonreturnable controller. The hydrogen stream amount is restrained by the digital gas flow meter. The recital and discharge features were assessed for diverse hydrogen stream proportion and associated through well-ordered diesel fuel process. 4. RESULTS AND DISCUSSION 4.1 Performance analysis 4.1.1. Brake Thermal Efficiency Fig. 4 shows the brake thermal efficiency discrepancy through diverse stream charges of hydrogen. The 8 lpm hydrogen accumulation occasioned the maximum brake thermal competence of 37.5% associated to diesel and B20 at full capacity. The upsurge in brake thermal efficiency is owing to hydrogen’s advanced calorific rate and enhanced intercourse thru air in accumulation to its quicker flame rapidity features [22]. It stood experiential that the hydrogen accumulation thru inlet air exhibited the upgraded recital by related to usual neat diesel procedure. Figure.4. comparison of BTE http://www.iaeme.com/IJMET/index.asp 852 editor@iaeme.com Performance And Emission Characteristics Of Dual Fuel Di Diesel Engine Using Cashew Nut Shell Bio Diesel And Hydrogen As Fuel 4.1.2. Brake Specific Fuel Consumption Fig. 5 shows the disparity of brake specific fuel consumption (BSFC) by brake influence for diverse stream charges of hydrogen. The BSFC diminutions through an upsurge in hydrogen accumulation degree. The lowermost BSFC is attained for 8lpm hydrogen accumulation at full capacity related to diesel. This is owing to the premixing of hydrogen fuel through air owed to its great diffusivity and unvarying intercourse thru air subsequent in enhanced incineration. The proportion of decrease of BSFC remained experimental 12% at full capacity among diesel and 8lpm hydrogen stream frequency. Figure.5. comparison of BSFC 4.2. Emission analysis 4.2.1. Nitrogen Oxides (NOx) Fig. 6 shows the disparity of nitrogen oxides through brake power. NOX procedures at topmost incineration temperature and higher oxygen absorptions [23, 24]. NOX establishment is advanced per 8 lpm associated to straight diesel, B20 and further stream degree of hydrogen. As the hydrogen proportion upsurges, the flame speed and henceforth incineration competence augmented [25]. The proportion of upsurge of NOX is 34% at complete capacity once associated straight diesel. http://www.iaeme.com/IJMET/index.asp 853 editor@iaeme.com V. Thanigaivelan and M. Loganathan Figure.6. Comparison of NOx 4.2.2. Hydrocarbon (HC) Figure.7. Comparison of HC The disparity of HC discharges for diverse standards of hydrogen enhancement is exposed in fig 7. The Unburned hydrocarbon diminutions expressively since hydrogen fuel does not comprise carbon. It is perceived that the HC release values of 4lpm, 8lpm and 12lpm hydrogen stream frequency through diesel fuel process are 210 ppm, 199 ppm and 203 ppm correspondingly at full capacity. The lowermost HC release remained attained 199 ppm thru 8 lpm hydrogen stream percentage related to 215 ppm for diesel. The decrease in HC is owing to the advanced scorching rapidity of hydrogen, which augments the diesel burning. The lack of carbon in hydrogen fuel moreover decreases the HC releases to a better scope [25, 26]. http://www.iaeme.com/IJMET/index.asp 854 editor@iaeme.com Performance And Emission Characteristics Of Dual Fuel Di Diesel Engine Using Cashew Nut Shell Bio Diesel And Hydrogen As Fuel 4.2.3 Carbon monoxide The disparity of CO discharge with engine brake power and diverse percentage of hydrogen enhancement is shown fig 8.The lowest CO discharge was attained as 0.05% with 8 lpm while associated to 0.11% for diesel. Thru 8 lpm the CO discharge is inferior to extra hydrogen stream charges and straight diesel process. The decrease CO in 8 lpm hydrogen-operated dual fuel engine is owing to the lack of carbon in hydrogen fuel. At no load as the engine is functioned at slender correspondence proportion, a decrease in CO is perceived for hydrogen twin fuel process. However the oxygen deliberation decreases suggestively and in accumulation owing to slighter response interval it outcomes in a noteworthy upsurge in CO foundation degree, which sorts the whole CO deliberation to upsurge at full capacity associated to diesel. Figure.8. Comparison of CO 4.2.4 Exhaust gas temperature Figure.9. comparison of EGT http://www.iaeme.com/IJMET/index.asp 855 editor@iaeme.com V. Thanigaivelan and M. Loganathan The exhaust gas temperature disparity for diverse magnitudes of hydrogen enhancement is exposed in Fig 9. It is experiential that the exhaust gas temperate charge of 4 lpm, 8lpm and 12lpm hydrogen and diesel energy procedure augmented typically associated to diesel at, full capacity correspondingly. The uppermost drain temperature was attained 378 °C thru 8 lpm hydrogen accumulation related to 346 °C for diesel. This is owing to improved intercourse of hydrogen through air ensuing in thorough incineration of fuel by upsurge in temperature nearby the combustion compartment. [28]. 5. CONCLUSIONS Based on the experimentations accompanied on a hydrogen augmented bio diesel (dual fuel) engine scheme, the subsequent inferences are drawn: The Brake thermal efficiency of the hydrogen and biodiesel fuel procedure stood rather greater compared to the diesel fuel procedure. In 8 lpm hydrogen stream proportion, the brake thermal competence is augmented. Brake Specific fuel consumption diminutions through upsurge in hydrogen proportion above the complete sort of maneuver. NOx release augmented over 8lpm of hydrogen stream point, associated to B20 and diesel procedure. The carbon monoxide discharge augmented in full capacity state. The deepest CO release stayed attained through 8lpm hydrogen accumulation, related to diesel and B20 fuels. 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