Data Center Solutions 01 01 02 The Overall Needs of The Data Center Industry Contents Introduction to The Data Center Industry In recent years, the data center industry has experienced rapid development. Reflecting the demand The Overall Needs of The Data Center Industry 02-08 Business Introduction of Data Center in AIRSYS 09-10 for advancement in the data and communication industry in this era of data, the data center industry is expected to continue growing and expanding as an ever-important infrastructure backbone. As the greater data and communication industry evolves and advances, due to higher values being placed on data quality and security, so to do the expectations of data centers themselves, striving for more sophisticated and refined systems and products. This has resulted in the data Design Consulting Capabilities of AIRSYS 11-22 center industry becoming a comprehensive field of knowledge in its own right, where key factors are being continuously researched and improved in order to extract the optimal performance, energy consumption and cost. Individual and collective factors such as site selection, risk AIRSYS Data Center Product Portfolio 23-26 management, reliability, resiliency, maintainability, connectivity, energy consumption, redundant design, emergency management and disaster recovery all combine to make the data center industry a complex and interdisciplinary field. Operation Related Services of Data Center in AIRSYS 27-30 Centralized data centers will continue to be critical pieces of infrastructure within the data and communication industry. The content of this document is primarily concerned with centralized Successful Cases of Data Center Projects in AIRSYS 31-32 single data center projects. And it will be discussed separately for distributed and multi-sites data centers architectures design. Hyperscale Data Center Mostly self-own Normal Data Center Rental Premises and Collocation Mostly for selfuse Medium Scale Cold Data Lower access speed require -ments Hot data High Avaiability Convenient Maintenance Massive land occupation Fast Access Speed Convenient to Visit Low Latency Lower access speed requirements Wholesale Collocation Wholesale Telco, Cloud Company Telco, Internet Company, Cloud Company, Enterprises Medium and Small Customer Private Private Internet Company, Telco Governments, Banks , Telco, Enterprises Land mush be available and price must be cheaper. Power supply must be sufficient. Big cities, closed to application High heat density, sensitive to energy consumption Do not require first-tier cities Expensive Land Price Tough Competition 03 04 Data Center Project Timeline Data Center Operation The initial design of a data center will govern the availability rating of the entire project, and will ultimately determine the operational plans and costs of the completed facility. Planning Site Selection 01 02 Design Construction Commission -ing Operation 03 04 05 05 Cooling solution is a key area of data center design. Cooling solution design must take into consideration energy consumption, capacity management and redundancy etc. The most appropriate cooling solution design for a data center must first and foremost be based on the local climate and geography at the project location; once this system has been decided upon, late changes are unlikely to occur, without incurring extreme costs. In order to reduce the operational energy consumption and improve PUE, heat recovery and free cooling design have become standout and desirable factors for data centers, particularly where local conditions can be exploited. The above figure represents a typical timeline for any given data center project. Such a project is necessarily a longterm process, where each stage interlocks with, and influences, all others; i.e. site selection will have a large impact on project design. Each stage has clear goals and objectives, and requires a highly technical and professional standard of execution. The start-with-the-end way of thinking is essential for all the datacenter projects. Commissioning Planning and Site Selection As a capital-intensive item of critical infrastructure, the site selection of a data center is a critical starting point, which directs the entire project lifecycle. Selecting a suitable location and site requires a comprehensive accumulation of knowledge and practices including risk assessment, ROI analysis, geo-politics, connectivity analysis, market analysis, technical design, and OPEX analysis. A rational and justified location plan will fundamentally determine the success or failure of a data center project. Commissioning is a verification process data center projects undergo before they are put into operation. The professional commissioning process can thoroughly verify the performance of all key equipment, the integration of the entire system, the operational document flow and the rationality of the organizational structure. This process encapsulates a comprehensive risk assessment before the entire project is delivered. Analysis of the site selection major factors for data center projects 0% Cost 2% 4% 6% 8% 10% 12% 14% 16% GDP Water Availability Corporation Tax Factory Test Verification Renewable Energy Energy Price Ease of Doing Business Internet Bandwidth Energy Security Risk 18% Political Stability Natural Disaster Low risk General risk High risk Not rated Installation Pre-functional Test Functional Components Test Functional System Test Integrated System Test 05 06 Data Center Operation The Importance of Data Center Cooling The eventual operation of a data center requires a well-developed and executed long-term plan which aims to optimize all aspects of the entire facility, as well as minimize risk exposure through ensuring all service and maintenance requirements are undertaken. This plan will typically span several decades and include staffing and organization plan, As a critical factor in the effective and efficient operation of a data center, the cooling infrastructure accounts for a large equipment maintenance, training, documentation management, capacity management, execution. Data center operation proportion of the energy consumption and operational costs for the entire facility. and optimization encompasses a wide knowledge base which not only considers universal best-practice programs but must also factor in analysis of the specific and unique characteristics of each individual project. Typical M&E Budget Structure, Per Unit IT Load Overall Budget for Main Contractors /kW Management & Operations Impact to Operations Low Building Characteristics Change Oppotunity High High 25% 30% Cooling Electrical Large Budget for Cooling /kW 19% Generator 17% 9% Fire protection Raised floor and water DetectionDCIM & ControlEtc. Other labor Product Budget /kW Important and expensive High degree of product standardization Small overall percentage Technically difficult High modularity of products Low technological threshold Highly customized Engineering design is relatively simple Local network of contractors Hard to standardize Readily-stocked equipment, less impact on construction cycle As shown in the above figure, the cooling infrastructure is extremely important in the design and construction of the data Site Location Low center. In order to achieve the best performance (including reliability, maintainability, and energy consumption, etc.) the cooling system will generally need to be highly customized to suit the specific requirements of each individual project; designs are generally not repeatable and standardization is difficult. A wide variety of heat recovery, airflow management, and free cooling solutions are often key factors in determining the operational effectiveness and profitability of a data center project. 40% Chiller 33% 35% Humidifier 3% CRAC 9% 30% Electrical Power IN Waste Heat OUT IT Equipment30% 25% PUD 5% 20% UPS 18% 15% Switchgear/Generator 1% Lighting 1% 10% The quality of the design, delivery and maintenance of cooling equipment largely determines the length of the data center's life cycle, as well as the ROI of the entire project. Ensuring that the design and management of the cooling 5% system is correct from the start of a project is critical, as diagnosing cooling issues in older data centers is generally both 0% Organization and Staffing Plan Maintenance Training Planning & Capacity management Management Caption: Management and Operation Deficiencies based on over 100 assessment from Uptime Institute. difficult and costly to resolve. AIRSYS has focused on all aspects of the cooling systems within the data center industry for over 20 years, through the development and evolution of the industry. This focus has resulted in AIRSYS forming a global network which is able to provide customers with design assistance, product experience and research data, as well as offering technologically advanced products and industry-wide value. 07 08 Development Trends of Data Center M&E Technology The dichotomy between the technological and ideological changes which occur within the data center M&E industry are indicated in the below figure. Founded on years of extensive experience across global data center projects, AIRSYS continues to conduct forward-thinking research and practical implementation of new solutions to both cooling and power supply infrastructure. As a result of this drive, AIRSYS has become a leader in the design, integration, engineering, and servicing of cooling infrastructure for data center facilities. Heat and cold recovery Cooling Renewable energy Power supply Reliability Direction of technological evolvement Efficiency Free cooling Liquid cooling Immersive cooling 09 10 AIRSYS Business Solutions for Data Centers The technical personnel at AIRSYS offer the most professional analysis methods and solutions to even the most difficult problems which may arise in data center projects. On a global scale, AIRSYS first put forward several practical concepts to the data center industry such as energy supply efficiency, airflow efficiency and quantitative availability. Energy supply efficiency and airflow organization efficiency are briefly introduced the following: AIRSYS offers a full range of professional services and products relating to the efficient cooling of data centers, spanning complete project timelines from the earliest design considerations through to servicing and maintenance of completed facilities. A. Energy Supply Efficiency Consulting Operation Engineering Staffing Plan Old facility Retrofitting Maintenance Procedure Chiller Optimization M&E Maintenance Training Air Distribution Optimization Capacity Management Consultation CW CRAC Refurbishment M&E Life-cycle Management Consultation Heat Density Improvement Validation of Cooling Related Documents Service M&E Facility Management MMS Implementation Maintenance Data analysis Predictive Maintenance Oil Quality Analysis Vibration Analysis Old facility Retrofitting Design Infrared Analysis Cooling System Fault Diagnosis Ultrasonic Analysis Products CRAC Air-cooled / Water-cooled / Chilled Water Inverter DX Free Cooling Modular Double Cooling Source Commissioning M&E Commissioning Service M&E Commissioning Trouble Shooting Hydraulic System Commissioning HVAC System Commissioning System Integration Construction Main Contracting Screw/ Magnetic / Air-cooled Water-cooled/ Modular Free Cooling Inrow CRAC Refrigerant Pump Fresh Air Free Cooling Direct Adiabatic Cooling Indirect Adiabatic Cooling Integration Racks Modular DC Water/Water HEX System Control System DCIM MMS M&E Design CFD Simulation Service, Design in the industry, AIRSYS proposed the Energy Supply which provides quantitative data for quantifying and Efficiency (ESE) concept to compare the efficiency comparing airflow conditions in different data centers. indicators of data center energy supply. ESE= ERenewable+φ×(ERecovery+CFree Cooling ) TCO Modeling Calculation Retrofitting Proposal Customized Cooling Solution Proposal E Recovery: Total energy recovered, including cold recovery and heat recovery. ATotal CRAC:The total supply air volume of the data center.m3/h. CFree Cooling: Total cooling capacity of free cooling design. The smaller the result for AFE, the higher the efficiency of airflow organization and therefore a smaller proportion of bypass airflow. φ: Energy conversion coefficient is related to climate, external conditions and other The larger the result for ESE, the higher the energy design efficiency of the project, meaning a more environmentally sustainable project. B. Air Flow Efficiency center authority), more than half of airflow is wasted through bypass in many data center, resulting in a large amount of wasted cooling energy. Note: AFE is also an important index for COP analysis in a data center: ETotal: The total energy supply of the project. to an investigation by Uptime Institute (the global data Site Selection Services ATotal Rack ATotal Rack: The total air volume of the actual air intakei of the cabinet,m3/h。 ATotal Rack=∑n =1 ARack i impact on the operation of the whole facility. According Site Selection Proposal ATotal CRAC ERenewable: :Total renewable energy supply. The actual air distribution in a data center has a great Energy Efficiency Analysis AFE= ETotal AFE Analysis and Evaluation Availability Modeling Calculation Planning & Site Selection AIRSYS proposes the concept of Airflow Efficiency (AFE), Chillers Air-cooled / CW M&E Commissioning Plan Different from the analysis of the common PUE concept Survey Results of Uptime Institute's Ratio of Data Center 1. AFE Airflow Efficiency: Calculates the effective airflow efficiency obtained by IT equipment by using effective airflow, bypass airflow, and fan power as variables. Bypass Airflow 2. Availability modeling calculation: The availability of the entire data center is obtained by quantitative calculation based on the reliability of all M&E equipment (and the components, pipelines, etc.) and the availability of the operation and maintenance system. 3. Energy efficiency: The total energy consumption, renewable energy, recovery energy application, energy efficiency as variables, quantitative calculations to obtain data center energy efficiency. 40% Air flow for cooling IT equipment Bypass flow 60% COP=f(AFE) 11 12 AIRSYS design &consultation capabilities Data Center Design and Construction Evaluation of data center site selection AIRSYS provides professional site selection and assessment consultation services for various data center projects. Our expert team provides professional assessment reports for customers based on years of practical experience and a solid foundation of our technology, and provides responsible guidance for data center asset investment. · Natural disasters · Cold and heat recovery · Political security · Natural free cooling · Power supply · Bandwidth Risk Assessment Cost Forecast · Construction cost Cooling Plan ROI Analysis · Operating costs · availability analysis · Financial modeling · IRR test · PUE forecast AIRSYS can also provide unique and practical consultation services for retrofitting projects, providing the most professional advice from aspects such as of building structure, power supply, cooling system upgrading, thermal density enhancement and availability optimization. Building structure Retrofitting cost forecast Building structureA Retrofitting site selection assessment Availability optimization Heat density increase 13 14 Data center cooling technology solutions and energy saving recommendations Chiller Performance @ Different Return Water Temperature As a professional data center cooling equipment and engineering services provider, AIRSYS can provide industry-leading 1.6 engineering for all data center projects. The application of energy-saving technology and recommendation and selection of a variety of units encompassing the entire market, together with energy efficiency analysis can greatly benefit data center owners and operators throughout the operational lifecycle of a facility. 1.4 Free cooling by air/ water Energy saving technology Evaporative cooling 1.2 2.1 1 1.6 0.8 1.1 0.6 The chiller is a common cooling device in the data center and accounts for a large proportion of data center cooling energy consumption. The chiller's energy consumption and efficiency will vary greatly under different operating conditions and climates. Originating from years of research and development, manufacturing, and service technology knowledge accumulation in the chiller industry, AIRSYS has developed a multi-dimensional database of chiller functions and operation. The following chart shows the efficiency and energy consumption of a typical chiller under different operating conditions. 0.4 0.6 7 9 11 13 15 17 19 21 23 25 Return water temperature, °C EER, % vs.7/12 water out/in @ambient 35C sea water free cooling LNG project cold recovery Cooling capacity,% vs. 7/12 water out/in@ ambient 35C Waste heat recovery + absorption chiller 2.6 15 16 Data center M&E design Detection, analysis and simulation of the datacenter air distribution with Visual AIR AIRSYS has many years of experience in data center M&E integration design, providing detailed M&E solutions for The distribution of air within a datacenter can severely influence the performance of the cooling equipment, with the two all situations. AIRSYS's data center M&E design introduces the concept of Agile project management, including the key points of interest being the primary air paths and the thermal gradients throughout the room. The analysis of airflow following five core elements: can be based on both actual detection results and on CFD simulation results. a. 3D BIM modeling, with design detail significantly better than traditional 2D design; Having analyzed and identified significant difficulties with understanding datacenter airflows, AIRSYS launched the b. Factory prefabrication to effectively compress the project Leadtime; Visual AIR professional analysis and consulting service. Through infrared detection, airflow velocity and air volume c. Advanced ARRR design concept (Availability, Reliability, Redundancy, Resilience); measurements, CFD simulations and detailed calculation, amongst other specialized tools, the service provides a visual d. Professional and flexible expansion abilities; e. Advanced technologies such as CFD/VR/AR/IoT to improve the efficiency and quality of the project and reduce risks. representation of the data center air distribution to allow more effective management of the cooling systems. Visual AIR Analysis Detection data analysis based on infrared and other measurements Simulation data analysis based on CFD simulations Utilizing a variety of professional CFD simulation tools, AIRSYS has developed the most detailed and accurate airflow analysis technology for data centers, which can provide high quality airflow simulations for both new and existing data center projects. Simulation reports provide visual data support for data center load analysis, heat density optimization analysis, CRAC group control and duty standby, and supply air pressure simulation. At the time when the integration design is submitted, AIRSYS will provide a budget for the project providing the proposed solution. 17 18 Mathematical modeling of overall data center availability TCO analysis and mathematical modeling calculations Based on a comprehensive failure mode database of data center M&E facility, together with extensive compiled AIRSYS can capitalize on both their many years of engineering service experience and core technology of its own cooling information of engineering maintenance systems, AIRSYS established the industry-exclusive data center infrastructure solutions to provide accurate data center M&E facilities TCO calculations. The calculated results can provide valuable data availability mathematical modeling system. Utilizing this modelling system, AIRSYS can calculate the holistic availability input to business finance models, making it significantly easier to make accurate and informed investment decisions. of a data center quantitatively, based on the existing M&E design and operation& maintenance management systems. This can provide reliable data to support the optimization of M&E facility and management system. Equipment cost Installation plan Availability Installation materials Labor cost Reliability Project cost Maintainability Engineering experience Local network Design Factors Support Factors Design Factors Support Factors Quality Applications Simplicity Redundancy Proven Performance Environment Equipment Maintenance Human Failures Environment Equipment Maintenance Human failures Personnel Training Logistics Maintenance Organization Maintenance budget Maintenance Management Energy consumption calculation of IT equipment Calculation of energy consumption Energy consumption modelling for cooling facility Climate and environment data Operating expenses TCO 19 20 Data Center Operations Analysis and development of maintenance programs for M&E equipment Efficient and continued operation of data center infrastructure is critical to the success of all data centers. The development Staffing and organization of operation and maintenance programs which will ensure this infrastructure is able to perform at peak efficiency can be a Maintaining the correct staffing and architecture planning is one of the most critical elements in the efficient operation of a data center. Where changes to the data center planning availability level are made, or where they vary between sites, the staffing plan and arrangements also need to vary accordingly. An efficient staffing plan requires a thorough understanding of the particular M&E equipment and then being able to match the required qualifications and roles that are required from complex and involved process requiring professional consideration of the specifics of each project or site. The underlying goals of equipment maintenance are to ensure the best possible operating conditions for all equipment, predict and deal with the risk of failure before failure occurs, extend the service life of the equipment and improve the overall availability of the site. the professional site staff. AIRSYS can develop professional M&E maintenance personnel configuration solutions for all AIRSYS can leverage its years of experience in the global data center industry, as well as its own detailed knowledge as data centers, based on their knowledge of world-leading operational standards and extensive experience. an equipment designer and manufacturer, to offer the most professional equipment maintenance solutions and programs available on the market, for all data center installations. Work list and schedule for predictive maintenance Operations Team Management of equipment life cycle Infrastructure Operation and Maintenance IT equipment Operation and Maintenance Operation and Maintenance Management Security Customer Service Sales Network Support Quality control scheme for maintenance Maintenance management system (MMS) Engineering Administration IoT & Big data analysis of equipment operation and maintenance Operation duty Maintenance Vendor Support Fault diagnosis and pre-judgment Management system of spare parts inventory Variables typically affecting the operational team configuration Business goals Duty coverage requirements Operation and maintenance training (M&E) As a professional equipment manufacturer and operation and maintenance service provider, AIRSYS can provide multi-language equipment operation and maintenance training services for data center operators around the world. Overtime risk assessment Professional operation and maintenance training assists data center operations teams to better understand the use and Facility scale, age, configuration maintenance methods of M&E equipment, enhance emergency response capabilities, and improve the availability of the Equipment complexity IT equipment occupancy Supplier capabilities and reliability entire data center project. M&E equipment introduction M&E equipment operation training Maintenance plan and workload Training progress Other project requirement (such as customer needs) M&E configuration analysis M&E facility emergency response methods M&E maintenance plan training 21 22 M&E capacity planning & management Diagnosis and analysis of M&E faults M&E capacity management within a data center assists with future-proofing the installation through planning of IT equipment AIRSYS can provide targeted fault diagnosis and analysis services for data center M&E facilities. Based on our capacity, spatial allocations, power supply requirements, cooling demands and other auxiliary facilities capacities. manufacturing and engineering service experience, together with input from on-site fault information gathering systems, This process necessarily occurs over a long timeline, involving the continuous transformation of power supply and cooling technology, which can directly affect the effectiveness of new investment funds in a data center. AIRSYS can provide the most professional and advanced capacity planning management consulting services for data centers world-wide. Capacity Charts - Electrical UPS Forecasting Plot 4000 UPS capacity expansion 2500 over 15 years. Such installations are generally equipped with M&E equipment requiring upgrading or transforming to 500 improve thermal density, energy efficiency, reliability, optimization or modified to meet differing professional needs. AIRSYS has accumulated a wealth of experience and knowledge relating to the retrofit and upgrade of older data center 400 Actual load of server 2000 sites, resulting in the creation of a detailed transformation program. The AIRSYS program offers a professional and 300 1500 1000 UPS capacity Forecast based on sales Power load 200 500 0 100 Year 1 Year 2 Year 3 Year 4 实际负荷 Year 5 预测负荷 Actual load Year 6 Year 7 Year 8 容量 Predictive load Capacity M&E facility lifecycle planning & Management Data center M&E equipment has a both a large initial 0 Year 1 Year 2 Year 3 Review and consultation of M&E facility operation and maintenance documents Operation and maintenance logs and records form a The lifecycle planning and forecasting of equipment critical file system that needs to be continuously organized severely affects and dictates the operating costs and risk and monitored and permanently saved. The quality and control capabilities of the entire data center. management level of the documents directly affects a assessment services to world-wide, utilizing its professional operational efficiency of a data center. AIRSYS can provide audit and consultation services for provide professional M&E equipment lifecycle management engineering maintenance documents for data center consulting services based on the condition of the world-wide. equipment, maintenance data and history, load conditions Equipment manual & document review Ensure that the documents are intuitive and detailed and meet the usage requirements Integration document review Site assessment Ensure that all kinds of equipment files are complete and clear Lifetime evaluation Field configuration process file review Ensure that the configuration plan process is detailed and correct Maintenance data analysis Facility life cycle management Risk assessment Ensure that the configuration plan process is detailed and correct Make sure the file is correct and problems can be found Analyze historical data, modify updates Upgrading/replacement plan Emergency response process document review Optimize file quality and improve response speed Load forecast Cooling Power Consumption Per Year USD Cooling Capacity Upgrading 400000 2000 300000 1500 200000 1000 100000 500 data center's availability rating results, as well as the equipment designer and manufacturer background. We and future forecasts. extremely cost-effective means to transition and optimize older data centers to meet modern standards and requirements. Year 4 capital outlay and large capital losses through depreciation. AIRSYS can provide on-site infrastructure and equipment Evaluation and design of optimized retrofitting projects 600 Overloading 3000 service can save valuable time and expenses where critical infrastructure faults have occurred. In recent years there has been a significant number of older data centers on the market, with an average service life of 预测 3500 AIRSYS can quickly and accurately determine the root cause of equipment failure and offer targeted solutions. This 0 0 Before Retrofitting After Retrofitting Before Retrofitting After Retrofitting The following table shows the scope of a typical retrofitting project. Item Quantity Unit batch Description Category Customized to cabinet size, including all support components, top ceiling automatically opens during fire alarms Product 1 Containment 1 2 Screw air-cooled chiller 1 3 CW type inrow CRAC 10 4 Pump group 1 batch Specially selected according to the requirements of the chiller and CRAC. 5 Control system 1 batch 6 Installation Plan 1 batch Includes detailed piping design, measurement and installation costing. 7 Installation and materials 1 batch 8 Commissioning 1 batch Executed by AIRSYS professional engineers The inlet and outlet water temperature, water flow and control logic of chilled water are designed according to the requirements of this project and matched with the chiller. The unit size and cooling capacity match the site conditions, and the air piece volume and pressure are specifically calculated to meet the requirements. set The integrated system control platform can manage all existing and new chillers, pumps and CRACs. Includes labor, materials, supervision, and project management (performed according to AIRSYS installation plan) Product Product Product Product Design Installation Commissioning 23 24 AIRSYS Product Range for Data Centers Energy saving technology AIRSYS Cooling Products Type Adiabatic evaporative natural cooling Inverter compressor water pump EC fan Dry indirect natural cooling Refrigerant pump DXA ● ● ● ● ● DXW ● ● ● ● ● Direct fresh air natural cooling OPTIMA CW ● ● CWD ● ● DXA ● ROOM Cooling DATACOOL DXA ● ● ● CYBERCOOL-MOD CW ● FCA ● DXA In Row ● ● ● ● ● CHILLROW CW Chiller ● ● CRITICOOL ● HYDROCOOL ● TURBOCOOL DXA/DXW ● ● ● ● Indirect evaporative cooling EXCOOL ● Refrigerating station INTERCHILL ● ● ● Technical characteristics AIRSYS Modular Datacenter INNOVA DATARAK Deployment form Factory prefabrication High heat density Low PUE Rapid deployment Low TCO ● ● Capacity expansion Save space Container ● Single row ● ● ● ● ● ● ● Double row ● ● ● ● ● ● ● Single cabinet ● ● ● ● ● 25 26 Data Center Construction Engineering Services AIRSYS is uniquely positioned to be able to offer a turnkey data center design and build service, based on its manufacturing ability and more than 20 years of product development and engineering experience. Through the application of modular M&E Integration product and pre-fabricated designs, which can shorten project lead times by more than 30%, significant time and capital savings can be made to help meet budget constraints and project deadlines. AIRSYS can provide M&E integration turnkey services for data centers, with engineering knowledge and services covering all relevant fields. Based on their long-term engineering and product development experience, AIRSYS has the ability to ensure high quality delivery based on the customer's specific design requirements. Engineering Installation UPS Raised Floor Control & Monitoring Generator Contractor Water Detection CRAC Fire Protection Electrical Power Supply Residential A/C Retrofitting, Upgrading and Optimization AIRSYS can offer professional engineering services to assist in the retrofit and optimization projects of older data centers. Retrofitting projects are undertaken on the premise maintaining the operation of the facility, while focusing on improving critical factors such as thermal density, M&E capacity, availability and reducing overall energy consumption. Technical Knowhow Energy Consumption Optimization Project Management Short Leadtime High Reliability M&E Integration Availability Modelling CFD Simulation Modular DC Free Cooling Chiller Upgrading DCIM Modular Product Fast Deployment Cooling Plant Upgrading Control Upgrade Containment Professional Engineering Piping &System Upgrading Thermal Condition Assessment Adiabatic Cooling 27 28 Operation and maintenance services M&E Facility Management Service AIRSYS provides critical M&E facility management services to many large installations around the world. After nearly 20 years of practice, we have accumulated many professional clients and a significant amount of valuable experience. Uniquely Label Each Piece of Equipment Develop Consolidated PM Program & Schedule Concept of Maintenan In-House Develop Collection Format Decision on Info to Collect Create Total Asset List Determine PM Task for Each Asset Collect Data for Each Asset Determine PM Schedule For Each Asset Vendor Detemine Tools Labor Hours by Trades & Parts for Each Asset Develop Required MOPs & SOPs Through its unique maintenance management system (MMS), AIRSYS can standardize and digitize the entire process of the maintenance of a data center's M&E facilities. The system can store the maintenance data across the whole life cycle of the M&E equipment, further assisting operational quality and accuracy through AIRSYS’ big data &IoT analysis systems. Commercial Software Packge Information to Store in MMS Type of MMS Develop Requirements Document for Software Package Which Software Package to Procure Evaluate Software Package Procure & Install Package In-House Product Develop Custom Spreadsheets or Database Develop Custom Spreadsheets or Database Input Asset Information Input Maintenance Program Calibrations Assign Task MoPs & SOPs Critical Spares Input Additional Information Predictive Maintenance Develop Reports Produce Reports and Work Orders 29 30 For data center electromechanical equipment with extremely high reliability requirements, AIRSYS can provide marketleading predictive maintenance services. Combining professional technical capabilities with years of amassed knowledge and experience, AIRSYS can identify system risks in advance, avoid failures and further improve the reliability of the entire data center. AIRSYS has also accumulated a large amount of data and experience in the analysis of the status of infrared components, (a) such as class state analysis, equipment vibration state analysis, ultrasonic analysis and other methods in the maintenance (b) (a) (b) of electromechanical equipment. Danger Above 70℃ The system must stop immediately Parts must be repaired or replaced 30-70℃ Serious Moderate System operation is not recommended Parts need to be repaired or replaced within 1-2 days due to inspection to prevent possible damage Monitor the system closely during operation 10-30℃ Parts need to be repaired or replaced within 1 month 1-10℃ Analysis of vibration data of mechanical equipment Minor The system can operate as normal Parts can be replaced in the next service cycle Infrared temperature state of key equipment components EXTREME M3 of Iron Oxide Depsits Produce Per Year 100 Meters Schedule 40 Linear Pipe KG of Steel Lost at Various Corrosion Rates 100 Meters Schedule 40 Linear Pipe 一Corrosion Rate in Mils per Year一 一Corrosion Rate in Mils per Year一 Wear BAD MARGINAL FAIR GOOD Contamination Pipe Size 1MPY 5MPY 10MPY 15MPY 20MPY Pipe Size 1MPY 5MPY 2 0.01 0.05 0.08 0.13 4 0.02 0.08 0.17 6 0.03 0.12 8 0.03 10 0.17 2 0.15 0.74 1.32 2.06 2.65 0.24 0.32 4 0.29 1.32 2.65 3.82 5.15 0.25 0.37 0.49 6 0.44 1.91 3.97 5.88 7.80 0.16 0.32 0.48 0.64 8 0.44 2.50 5.15 7.65 10.30 0.04 0.20 0.40 0.61 0.81 10 0.59 3.24 6.47 9.71 12.94 12 0.05 0.24 0.48 0.72 0.95 12 0.74 3.82 7.65 11.47 15.30 24 0.09 0.45 0.91 1.36 1.82 24 1.47 7.21 14.56 21.77 29.12 Chemistry Above: Piping Service Life Prediction from AIRSYS UA Data State analysis 10MPY 15MPY 20MPY 31 32 Successful cases of datacenter projects in AIRSYS Jiaxing Travelsky Cloud Data Center China Mobile Data Center in Jilin Project overview Project overview Travelsky Cloud Data Park is operated by China Civil Aviation Information Corporation. It is a high configuration, professional and comprehensive data center park with central enterprise disaster recovery services at the core as well as hosting for third-party information services. Project overview China Mobile in Jilin set up a total architectural design scale 111,474㎡ Information Park, of which the data center room area accounted for 43%, up to 48,204 ㎡. The ambient temperature in northeast China is a good natural cold source for the data center. AIRSYS incorporated the project's natural strengths to create a leading green and energy-efficient data center. The project creatively uses surface water as a cold sink where, in winter and transition seasons, the low-temperature river water is utilized for cooling. Heat is exchanged through a plate heat exchanger and can provide all the required cooling capacity for the data center, therefore minimizing the run time of the water-cooled centrifugal chiller unit, cooling water pumps and the cooling tower. Energy and potable water consumption of the cooling system is ultimately reduced, resulting in a dramatic reduction of operating costs and the achievement of emission reductions. To take advantage of this climate, AIRSYS designed energysaving cooling solutions specifically for this northern region of China. Air-cooled chillers are located on the building roof, which are able to efficiently reject heat due to the low ambient temperatures. Due to the severe cold temperatures in winter, a plate heat exchanger and a glycol circulation pump were incorporated into the design, to prevent icing of the internal system. Pipework systems to the outdoor side of the heat exchanger were filled with ethylene glycol aqueous solution. The supply and return temperature of the ethylene glycol solution are 10/16°C, and for the indoor side are 12/18°C. The aircooled chillers are also equipped with free cooling dry coolers to reduce the run time of the compressors. The center also has other areas of varying personnel activity, which allowed for the return water from the data center to be utilized as a low-temperature heat source further reducing the energy consumption of the site. Project configuration: the cooling system comprises 6 chiller units to offer a total cooling capacity of 3,868 kW. AIRSYS provided consultation, design, equipment and construction to the project. Energy-saving from the air-conditioning system after the transformation are approximately 60%, and the operation cost of the whole project has been reduced by 22% Location: Jiaxing, Zhejiang Project configuration: A total of 12 data centers are installed CRITICOOL-FC free cooling air-cooled screw chillers, 10 units in use and 2 units in standby. The chiller, plate heat exchanger, glycol circulation pump and chilled water primary pump are one-to-one configuration. Location: Changchun, Jilin Jinan TGT Data Center Globe Telecom in the Philippines Project overview Project overview The Jinan TGT Data Center project is a large-scale data center jointly built by four companies including Hong Kong TGT and Japan's Mitsubishi. It covers an area of 51,028 m2, with a building area of 16,324 m2, a computer room area of over 15,000 m2, and up to 3,000 cabinet. Globe, the Philippines' largest local telecommunications operator, has a telecom network covering the whole of the Philippines. AIRSYS was commissioned to conduct a site survey of its mobile switch room in Tarlac in 2017. The facility is a three-story independent building, with a total current equipment load of approximately 2,000kW. As the cooling infrastructure is old, and the airflow distribution design is inefficient, there are many hot spots in the field, frequent The total cooling capacity in phase one of the data center is 4662kW. Two independent systems and pipelines were installed, one to provide mechanical cooling and one to provide free cooling systems to achieve maximum energy savings. The whole installation and site therefore have a very high reliability and lower maintenance requirements, which has been recognized by the operators. AIRSYS has performed numerous field energy tests on the site, and through winter and transition seasons energy savings are greater than 60%. Through utilizing free cooling technology, in lieu of operating the conventional chillers, the annual electricity savings reach between 30% and 38%. Project configuration: 12 units in the first and second phases of the project CRITICOOL.SCREW/FC.A.STD 500V1 chiller and 37 units OPTIMA HD CW 130B3 The chilled water equipment, the entire air conditioning system equipment and installation of this project was completed by AIRSYS. Location: Jinan, Shandong alarms, energy consumption extremely high and any expansion to cooling demand cannot be accommodated. AIRSYS’ technical site survey team were able to diagnose major deficiencies and provide a professional upgrading proposal within one month. The range of improvements and modifications included customized hot containment(customized for inconsistent on-site cabinet specifications), Inrow CRAC, air-cooled screw chiller, new piping and water temperature designs, installation and commissioning. Great success was achieved across many aspects of this project such as upgrading plan design, fast delivery, construction management and quality control amongst others. The improvements and developments have been met with great approval by the owner and operator of the data center. Project configuration: air-cooled screw chillers, CW type Inrow CRAC, custom designed hot aisle containment. The temperature of the chilled water supply water was raised to 15°C, professional piping design, control systems and project commissioning. After the retrofitting, all hot spots in the IT room disappeared, the cooling energy consumption was reduced by 42%, and the cooling capacity of the machine room was increased by 51%. Location: Philippines AIRSYS Refrigeration Engineering Technology (Beijing) Co., Ltd. Address: 10th Floor, Hongkun Shengtong Building, No. 19 Xixiao Street, Apple Park, Shijingshan District, Beijing Tel:+86(0)10 68656161 Gu'an AIRSYS Environmental Technology Co., Ltd. Address: No. 25, Dongfang Street, Gu'an Industrial Park, Langfang City, Hebei Province Tel:+86(0)10 68656161 Shanghai AIRSYS Air Conditioning System Service Co., Ltd. Address: 2nd Floor, Building 7, No. 658, Daduhe Road, Putuo District, Shanghai Tel:+86(0)21 62452626 Fax: +86 (0)21 62459622 AIRSYS Australia Office Add: PO BOX 1088, Flagstaff Hill, SA, 5159, Australia Tel: +61 479151080 Brazilian AIRSYS Co., Ltd. Add: Av. Moaci, 395 Conj 35/36 04083-000 – Planalto Paulista SAO PAULO – SP Tel: +55 (11) 25976817 / +55 (11) 21585560 German AIRSYS Co., Ltd. Add: Dahlweg 120, D-48153 Münster Germany Tel: +49 (0) 1757535054 Turkey AIRSYS Co., Ltd. Add: Barbaros Mah. Evren Cad. Erzurumlular Sk. No:23 Ataşehir / Istanbul Turkey Tel: +90(216) 4706280 Fax: +90(216) 4706290 North American ICT Cooling: Add: 915 De La Vina St. Santa Barbara, CA 93101, USA Tel: +1 (805) 312 7563 Call Centre: +1 (855) 874 5380 Medical Cooling: Add: 3127 Independence Dr Livermore, CA 94551, USA Tel: +1 800 7131543 Singapore AIRSYS Co., Ltd. Add: 12 Lorong Bakar Batu #06-01 Singapore (348745) Tel: +65 62787188 Fax: +65 68416301 British AIRSYS Co., Ltd. Add: 245 Europa Boulevard, Warrington, UK. WA5 7TN Tel: +44 (0) 1925 377 272 Call Centre: +44(0)8456099950 Service number in China:+86-400-820-5515 www.air-sys.com If there are any changes to the product design, please forgive us for no further notice. AIRSYS-P-DCB001-GENERAL-E1901V01.1