Section Page 1.0 Introduction 6 2.0 Primary Cementing Engineering 7 2.1 Mud Removal 7 2.2 2.3 2.4 2.1.1 Mud Conditioning 7 2.1.2 Pipe Movement 9 2.1.3 Centralization 9 2.1.4 Displacement Pump Rate 10 2.1.5 Spacers 11 2.1.6 Mechanical Aids 13 Cement Lab Testing 13 2.2.1 Definitions 13 2.2.2 Cement Lab Audit 16 2.2.3 Pilot Testing 16 2.2.4 Blend Testing 20 2.2.5 Onsite QC 21 Cement Slurry Design 22 2.3.1 Cement Slurry Properties 22 2.3.2 High Temperature Slurry Design 25 Special Cementing Challenges 26 2.4.1 Annular Gas Flow 26 2.4.2 Lost Circulation 27 2.4.3 Liner Cementing 28 ____________________________________________________________________________________ 2.4.4 Salt Sections 31 2.4.5 Reactive Shales 32 2.4.6 Long Ratholes 32 2.4.7 Steam Injection 32 2.4.8 Foam Cement 32 2.4.9 Corrosive Environments 33 3.0 Primary Cementing Operations 34 3.1 Mixing and Pumping Cement 34 3.1.1 Pre-job Procedures 34 3.1.2 Job Procedures 36 3.1.3 Pressure Test Lines 38 3.1.4 Density Control 38 3.1.5 Pump Rate 39 3.1.6 Data Acquisition 39 ____________________________________________________________________________________