Chapter 3 – Torsion Torsion TORSIONAL SHEARING STRESS, τ For a solid or hollow circular shaft subject to a twisting moment T, the torsional shearing stress τ at a distance ρ from the center of the shaft is angle of twist 𝜏= power transmitted by a shaft 𝑇𝜌 𝐽 and 𝜏𝑚𝑎𝑥 = 𝑇𝑟 𝐽 torsion torsional shearing stress where J is the polar moment of inertia of the section and r is the outer radius. TORSION Consider a bar to be rigidly attached at one end and twisted at the other end by a torque or twisting moment T equivalent to F × d, which is applied perpendicular to the axis of the bar, as shown in the figure. Such a bar is said to be in torsion. For solid cylindrical shaft: 𝐽= 𝜋 32 𝐷4 For hollow cylindrical shaft: 𝐽= 𝜋 32 𝜏𝑚𝑎𝑥 16𝑇 𝜏𝑚𝑎𝑥 = 𝜋𝐷3 (𝐷 4 − 𝑑 4 ) 16𝑇𝐷 𝜋 (𝐷 4 − 𝑑 4 ) ANGLE OF TWIST The angle θ through which the bar length L will twist is 𝜃= 𝑇𝐿 𝐽𝐺 Problem 305 What is the minimum diameter of a solid steel shaft that will not twist through more than 3° in a 6-m length when subjected to a torque of 12 kN·m? What maximum shearing stress is developed? Use G = 83 GPa. in radians Solution 𝜃= where T is the torque in N·mm, L is the length of shaft in mm, G is shear modulus in MPa, J is the polar moment of inertia in mm 4, D and d are diameter in mm, and r is the radius in mm. 𝑇𝐿 𝐽𝐺 3𝑜 ( 𝜋 )= 180𝑜 12(6)(10003 ) 1 𝜋𝑑 4 (83000) 32 𝑑 = 113.98 𝑚𝑚 POWER TRANSMITTED BY THE SHAFT A shaft rotating with a constant angular velocity ω (in radians per second) is 16𝑇 16(12)(10003 ) = = 41.27 𝑀𝑃𝑎 𝜋𝑑 3 𝜋(113.983 ) being acted by a twisting moment T. The power transmitted by the shaft is 𝜏𝑚𝑎𝑥 = 𝑷 = 𝑻𝝎 = 𝟐𝝅𝑻𝒇 Problem 306 A steel marine propeller shaft 14 in. in diameter and 18 ft long is used to where T is the torque in N·m, f is the number of revolutions per second, and P is the power in watts. Problem 304 A steel shaft 3 ft long that has a diameter of 4 in is subjected to a torque of 15 kip·ft. Determine the maximum shearing stress and the angle of twist. Use G = 12 × 106 psi. Solution 304 16𝑇 16(15)(1000)(12) 𝜏𝑚𝑎𝑥 = = = 14324 𝑝𝑠𝑖 = 14.3 𝑘𝑠𝑖 𝜋𝐷3 𝜋(43 ) 𝜃= 𝑇𝐿 15(3)(1000)(122 ) = 1 = 0.0215 𝑟𝑎𝑑 = 1.23𝑜 4 6 𝐽𝐺 𝜋(4 )(12 𝑥 10 ) 32 transmit 5000 hp at 189 rpm. If G = 12 × 106 psi, determine the maximum shearing stress. Solution 306 𝑃 5000(396000) 𝑇= = = 1667337.5 𝑙𝑏 ∙ 𝑖𝑛 2𝜋𝑓 2𝜋(189) 𝜏𝑚𝑎𝑥 = 16𝑇 16(1667337.5) = = 3094.6 𝑝𝑠𝑖 𝜋𝑑 3 16(14)3 Torsion of thin-walled tube Solution 337 𝑇 = 2𝐴𝑡𝜏 The torque applied to thin-walled tubes is expressed as Where: 𝑇 = 600 𝑁 ∙ 𝑚, 𝐴 = 30(80) = 2400 𝑚𝑚2 , 𝜏 = 80 𝑀𝑃𝑎 600000 𝑁 ∙ 𝑚𝑚 = 2(2400 𝑚𝑚2 (𝑡) (80 𝑁 ) 𝑚𝑚2 𝑡 = 1.5625 𝑚𝑚 where T is the torque in N·mm, A is the area enclosed by the center line of the tube (as shown in the stripe-filled portion) in mm 2, and q is the shear flow in N/mm. At any convenient center O within the section, the farthest side is the shortest side, thus, it is induced with the maximum allowable shear stress of 80 MPa. The average shearing stress across any thickness t is: 𝑞 𝑇 𝜏= = 𝑡 2𝐴𝑡 Problem 338 A tube 0.10 in. thick has an elliptical shape shown in Fig. P-338. What torque will cause a shearing stress of 8000 psi? Thus, torque T can also be expressed as: 𝑇 = 2𝐴𝑡𝜏 Problem 337 A torque of 600 N·m is applied to the rectangular section shown in Fig. P-337. Determine the wall thickness t so as not to exceed a shear stress of 80 MPa. What is the shear stress in the short sides? Neglect stress concentration at So the corners. Where: 𝐴 = 𝜋𝑎𝑏 = 𝜋(3)(1.5) = 4.5𝜋 𝑖𝑛2 𝑇 = 2𝐴𝑡𝜏 𝑡 = 0.10 𝑖𝑛, 𝜏 = 8000 𝑝𝑠𝑖 𝑇 = 2(4.5𝜋)(0.10)(8000) = 22619.47 𝑙𝑏 ∙ 𝑖𝑛 𝑇 = 22.62 𝑘𝑖𝑝 ∙ 𝑖𝑛 answer Problem 339 Problem 340 A torque of 450 lb·ft is applied to the square section shown in Fig. P-339. A tube 2 mm thick has the shape shown in Fig. P-340. Find the shearing Determine the smallest permissible dimension a if the shearing stress is limited to 6000 psi. stress caused by a torque of 600 N·m. 𝑇 = 2𝐴𝑡𝜏 𝑇 = 2𝐴𝑡𝜏 𝑇 = 450 𝑙𝑏 ∙ 𝑓𝑡 = 450 (12)𝑙𝑏 ∙ 𝑖𝑛 = 5400 𝑙𝑏 ∙ 𝑖𝑛 𝐴 = 𝜋(10)2 + 80(20) = 1914.16 𝑚𝑚2 𝐴 = 𝑎2 600 000 𝑁 ∙ 𝑚𝑚 = 2 (1914.16 𝑚𝑚2 )(2 𝑚𝑚)𝜏 Solution: 𝜏 = 78.36 𝑀𝑃𝑎 answer 5400 𝑙𝑏 ∙ 𝑖𝑛 = 2 (𝑎2 )(0.10 𝑖𝑛) (6000 𝑎 = 2.12 𝑖𝑛 answer 𝑙𝑏 ) 𝑖𝑛2 Flanged bolt couplings flanged bolt coupling For rigid flanges, the shear deformations in the bolts are proportional to their radial distances from the shaft axis. The shearing strains are related by 𝛾1 𝛾2 = 𝑅1 𝑅2 torque torsional shearing stress In shaft connection called flanged bolt couplings (see figure), the torque is transmitted by the shearing force P created in he bolts that is assumed to be Using Hooke's law for shear,𝐺 = 𝜏 𝛾 , we have 𝑃1 uniformly distributed. For any number of bolts n, the torque capacity of the coupling is 𝑃2 𝜏1 𝜏2 𝐴1 𝐴2 = 𝑜𝑟 = 𝐺1 𝑅1 𝐺2 𝑅2 𝐺1 𝑅1 𝐺2 𝑅2 If the bolts on the two circles have the same area, 𝐴1 = 𝐴2 , and if the bolts are made of the same material,𝐺1 = 𝐺2 , the relation between 𝑃1 and 𝑃2 reduces to: 𝑃1 𝑃2 = 𝑅1 𝑅2 𝜋𝑑2 𝑇 = 𝑃𝑅𝑛 = 𝜏𝑅𝑛 4 If a coupling has two concentric rows of bolts, the torque capacity is 𝑇 = 𝑃1 𝑅1 𝑛1 + 𝑃2 𝑅2 𝑛2 Where: the subscript 1 refer to bolts on the outer circle and subscript 2 refer to bolts on the inner circle. See figure