Uploaded by Mike Tyson

2012-05-15-09-HSSeries

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2012. 04.
Changsung Corp.
HS Series
1. Introduction
2. General Information
3. Material Comparison in CSC products
4. DCB
5. Core loss
6. Part List
-CSCwww.changsung.com
1. Introduction
ChangSung Corporation(CSC) lately releases new HS series of powder core
which have reduced Nickel content with good DCB characteristics similar to
High Flux powder cores and lower core loss compare to Sendust powder
cores. We are able to offer HS series with relatively lower price than HighFlux
powder core.
New HS series powder core of CSC provide equal level of high energy
storage capability like High Flux powder core and good temperature stability
same as all powder cores which CSC is producing at the moment.
Low magnetostriction makes HS series ideal for eliminating audible noise in
applications. It offers OD size from 9.6mm to 77.7mm toroidal and 101.6mm
to 165mm big toroidal core with permeability of 26μ, 60u, 75μ, 90μ and
customer’s specifications are also available.
HS series are applied to various industrial applications such as Server PC,
High power desktop PC, Solar power, Automotive and UPS.
Our new HS series can be a good alternative of Amorphous Powder materials.
www.changsung.com
2.General Information
(1) General Information
HS Series
Permeability(μ)
Coating Color
Bmax(G)
26, 60, 75, 90
Dark blue
14,000
Curie Temp[℃]
Operating temp[℃]
OD BF [mm]
500
-40 to 150
9.6~165
(2) Identification
HS 270 060
Permeability : 26μ, 60μ, 75μ, 90μ
OD Size : 27.0mm Available Size : 9.6 ~ 165mm
HS Core
www.changsung.com
3. Material Comparison in CSC products
DC Bias
Relative
Cost
Temp.
Stability
Curie
Temp
[℃]
lowest
Better
medium
Better
500
7
lowest
medium
highest
Best
450
26-160
15
lowest
Best
high
Best
500
Black
26-125
10
low
good
lowest
good
500
Dark
Brown
26-90
16
medium
Best
low
good
700
Materials
Coating
Color
Perm.
(µI)
Bs
(kG)
Core
Loss
HS Core
Dark
Blue
26-90
14
MPP
Gray
14-200
High Flux
Khaki
Sendust
Mega Flux
www.changsung.com
4. DCB – 26μ
(1) Material Comparison
Material
26μ DCB%
@200 Oe
@300 Oe
@400 Oe
High Flux
82%
67%
53%
Mega Flux
81%
67%
54%
HS Core
71%
53%
40%
MPP
62%
41%
28%
SENDUST
52%
35%
24%
(2) DCB Graph
www.changsung.com
4. DCB – 60μ
(1) Material Comparison
Material
60μ DCB%
@100 Oe
@150 Oe
@200 Oe
High Flux
83%
68%
50%
HS Core
72%
56%
41%
Amorphous Powder
68%
47%
32%
SENDUST
50%
32%
22%
(2) DCB Graph
www.changsung.com
4. DCB – 75, 90μ
(1) 75μ
(2) 90μ
www.changsung.com
5. Core loss -26μ
Unit : [mW/cc]
26μ Core Loss
Material
Core Loss Equation
(P:mW/cc, B:kGauss, f:kHz)
@50kHz,500G
@50kHz,1,000G
HS Core
P=0.21B1.88f1.66
38
139
MPP
P=0.29B2.23f1.63
36
168
High Flux
P=1.76B2.27f1.30
60
290
SENDUST
P=1.37B2.10f1.35
62
268
Amorphous Powder
P=4.33B2.30f1.21
100
492
(2) Core Loss Graph
www.changsung.com
5. Core loss -60μ
Unit : [mW/cc]
60μ Core Loss
Material
Core Loss Equation
(P:mW/cc, B:kGauss, f:kHz)
@50kHz,500G
@50kHz,1,000G
HS Core
P=0.60B2.15f1.49
46
206
MPP
P=0.29B2.23f1.63
36
168
High Flux
P=1.05B2.18f1.32
40
182
SENDUST
P=1.17B2.26f1.40
58
279
Amorphous Powder
P=3.89B2.57f1.11
50
299
(2) Core Loss Graph
www.changsung.com
5. Core loss -75, 90μ
(1) Core Loss Graph
www.changsung.com
6. Part List – Toroidal Core
Before Finish Dimensions
After Finish Dimensions
HT(mm)
MAX
Path
length
(㎝)
Cross
Section
Area
(㎠)
4.27
4.27
4.57
5.89
6.99
9.53
9.02
12.07
13.39
13.77
14.1
19.3
22.6
21.5
23.3
23.3
27.9
30.9
25.6
34.7
31.37
44.07
48
3.81
4.57
4.57
4.72
5.51
7.11
7.11
7.11
8.38
9.7
11.99
11.61
9.83
11.28
15.37
18.92
16.13
14.35
16.1
14.86
26.27
36.27
13.97
2.18
2.18
2.38
2.69
3.12
4.11
4.14
5.09
5.67
5.88
6.35
8.15
8.95
8.98
9.84
10.74
11.63
12.73
12.5
14.3
14.37
18.38
20
48
17.02
20
P/N
OD(mm)
MAX
ID(mm)
MIN
HT(mm)
MAX
OD(mm)
MAX
ID(mm)
MIN
HS096
HS097
HS102
HS112
HS127
HS166
HS172
HS203
HS229
HS234
HS270
HS330
HS343
HS358
HS400
HS467
HS468
HS508
HS571
HS572
HS610
HS740
HS777
9.65
9.65
10.16
11.18
12.70
16.51
17.27
20.32
22.86
23.57
26.92
33.02
34.29
35.81
39.88
46.74
46.74
50.8
57.15
57.15
62
74.1
77.8
4.78
4.78
5.08
6.35
7.62
10.16
9.65
12.7
13.97
14.4
14.73
19.94
23.37
22.35
24.13
24.13
28.7
31.75
26.39
35.56
32.6
45.3
49.23
3.18
3.96
3.96
3.96
4.75
6.35
6.35
6.35
7.62
8.89
11.18
10.67
8.89
10.46
14.48
18.03
15.24
13.46
15.24
13.97
25
35
12.7
10.29
10.29
10.80
11.90
13.46
17.4
18.03
21.1
23.62
24.3
27.7
33.83
35.2
36.7
40.7
47.6
47.6
51.7
58
58
63.1
75.2
78.9
HS778
77.8
49.23
15.9
78.9
www.changsung.com
AL value (nH/n2)±8%
026u
060u
075u
090u
0.0752
0.0945
0.1000
0.0906
0.114
0.192
0.232
0.226
0.331
0.388
0.654
0.672
0.454
0.678
1.072
1.99
1.34
1.25
2.29
1.444
3.675
5.04
1.77
11
14
14
11
12
15
19
14
19
22
32
28
16
24
35
59
37
32
60
33
83
89
30
25
32
32
26
27
35
43
32
43
51
75
61
38
56
81
135
86
73
138
75
192
206
68
32
40
40
32
34
43
53
41
54
63
94
76
47
70
101
169
107
91
172
94
240
257
85
38
48
48
38
40
52
64
49
65
76
113
91
57
84
121
202
128
109
206
112
288
309
102
2.27
37
85
107
128
6. Part List – Big Toroidal Core
Before Finish Dimensions
After Finish Dimensions
P/N
Path
length
(㎝)
Cross
Section
Area
(㎠)
OD(mm)
MAX
ID(mm)
MIN
HT(mm)
MAX
OD(mm)
MAX
ID(mm)
MIN
HT(mm)
MAX
HS1013
101.6
57.2
13.6
103.1
55.7
14.9
24.27
HS1016
101.6
57.2
16.5
103.1
55.7
17.8
HS1027
101.6
57.2
27.2
103.1
55.7
HS1033
101.6
57.2
33.0
103.1
HS1320
132.5
78.6
20.3
HS1325
132.5
78.6
HS1333
132.5
HS1340
HS1625
AL value (nH/n2)±8%
019u
026u
060u
2.972
29
40
92
24.27
3.522
35
48
112
28.5
24.27
5.944
58
80
184
55.7
34.3
24.27
7.044
70
96
224
134.2
77.0
21.7
32.42
5.347
39
54
124
25.4
134.2
77.0
26.8
32.42
6.710
49
68
156
78.6
33.0
134.2
77.0
34.4
32.42
8.717
64
88
202
132.5
78.6
40.6
134.2
77.0
42.0
32.42
10.694
79
108
248
165.0
88.9
25.4
167.2
86.9
27.3
38.65
9.460
58
80
184
www.changsung.com
www.changsung.com