Cost principles (2) Quick Review: Manufacturing (Production): the process of converting raw materials into finished products. Materials Cost Elements (factors of production): Labor Overhead Cost; \ Resource sacrificed or given up to achieve a specific objective. Manufacturing Costs Direct Material + Direct Labor + Indirect Manufacturing Costs) MOH, FOH, FB). Prime costs; (DM+DL+DE) H All Direct Manufacturing costs. = Direct material costs + Direct manufacturing labor costs + Direct Expenses Conversion costs; (DL+FOH) H All manufacturing costs other than direct material costs. = Direct manufacturing labor costs + Manufacturing overhead. Direct labor cost is part of both Prime costs and Conversion costs. The manufacturing process can be: Labor Intensive :> labor cost will constitute a significant part of total cost. Capital Intensive :> Overhead will have the highest percentage. Manufacturing ▪ Prime costs + Manufacturing overhead Traditional approach Costs ▪ Direct Material + Conversion costs Modern approach 1 Cost principles (2) Material (Stores): the basic ingredients that are transformed into finished goods through the use of labor and factory overhead. Direct Material costs can be: Indirect Direct Materials: can be identified within the product easily (Traced). Represent a major cost of the finished product. Ex: \ Steel and glass in a car, wood in furniture, paper in a book. Indirect Materials: all other materials and supplies involved in a product other than direct materials. (Allocated) -Necessary but relatively insignificant. Ex: \ Glue and nails in furniture, lubricants in a car. Involves two activities: 9 Purchase of materials 9 Issuance of materials ➢ Purchase of Materials Purchasing department: orders raw materials and supplies needed for production. The manager of the purchasing department is responsible for: 1- Assuring the items ordered meet the quality standards set by the company. 2- Acquired at the lowest price 3- Delivered on a timely basis Forms used: 1- Purchase requisition 2- Purchase order 3- Receiving report 2 Cost principles (2) Purchase Requisition: a written request sent to inform the purchasing department ><طلب شراء of a need for materials or supplies. \Sent from the storeroom clerk to the purchasing department. Two copies are made: the original copy is sent to the purchasing department and the other copy is retained with the storeroom clerk. Purchase Order: a written request to a supplier for specified goods at an agreed >< أمر شراء upon price. \Sent from the purchasing department to the supplier. It determines: Terms of delivery. Terms of payment. The purchase order copies: ▪ The original copy is sent to the supplier to place the order. A copy is sent to: \ Accounting department: For future recognition in the purchases journal and the general and subsidiary ledgers. \ Accounts payable: For eventual payment within the discount period. \ Receiving department: To alert them to expect a delivery. \Purchasing department: To maintain a file of all purchase orders issued. NOTE: the quantity ordered is not shown on the copy of the purchase order sent to the Receiving Department (to ensure that goods delivered are actually counted) Receiving Report: )(تقرير االستالم ▪ When the goods that were ordered are delivered, the receiving department will unpack يفرغand count them. ▪ Goods are checked to ensure that they are not damaged and meet the specifications (free from discrepancies) of the purchase order and the packing slip. ✓ Packing slip: a list, prepared by the supplier, which accompanies the order and the packing that is in the shipment. 3 Cost principles (2) NOTES The three forms (purchase order, receiving report, and vendor’s invoice) should be matched and approved by an independent party. People of unrelated sections should be responsible for checking and approving since they would have a conflict of interests. Purchase requisition is used internally within departments, while Purchase order is used externally with a supplier. ➢ Issuance of Materials ▪ The person in charge of the storeroom أمين المخاااis responsible for the proper storage, protection, and issuance of all materials placed in his or her custody. ➢ The issuance must be authorized by means of a Materials Requisition Form prepared by Production Manager or Department Supervisor. Materials Requisition Form Production Manager Storeroom clerk ➢ The cost that is entered in the materials requisition form is the amount charged to production for materials consumed. ❖ In periods of Stable Prices, calculating the cost of materials issued is Simple. Total cost of materials issued= Unit Cost X Quantity Purchased ✓ The quantity is readily determined from the materials requisition form. ❖ Determining the unit cost of materials issued is Not Simple during periods of Inflation (rising prices) or Deflation (declining prices). True or False? ➢ Purchase Requisition is another name for Materials Requisition Form? 4 Cost principles (2) ➢ Journalizing Materials Cost Under a perpetual inventory system: When materials are Purchased ✓ A debit is made directly to the Materials Inventory Account. When materials are placed into production (Issued): ✓ The cost of direct materials is debited to Work- in Process inventory. ✓ The cost of indirect materials is debited to Factory Overhead control. Example: ▪ Assume 100 units of direct materials and 20 units of indirect materials are purchased for $5 and $1 respectively. The entry to record the Purchase of materials is: Materials inventory ------------ 520 Cash (or accounts payable) ------------ 520 100 units X $5 per unit =$500 20 units X $ 1 per unit =$20 Total per Unit =$520 ▪ Assume 30 units of direct materials and 10 units of indirect materials from the above purchase are placed into production. The entry of Issuance is: Work-in-process inventory (30 units X $5) Factory overhead control (10 units X $1) Materials inventory 150 10 160 5 Cost principles (2) NOTE: ➢ The Factory Overhead Control account is used to accumulate all indirect costs of production (EX; indirect materials, indirect labor, factory depreciation, etc.) ➢ A separate inventory account for Direct Materials and one for Indirect Materials may be maintained if desired by management. Materials Inventory account Purchases 520 Work-In-Process 150 ➢ Direct Materials (100 X $5 =$500) (30 units X $5) ➢ Indirect Materials (20 X $ 1 =$20) Factory Overhead 10 (10 units X $1) Ending inventory 360 Balance 520 Balance 520 There’s no distinction between types of materials (direct and indirect) in case of purchase but we make distinction only when we place them into production. Under a PERIODIC inventory system: When materials are Purchased ✓ A debit is made to the Purchase of Raw Material Account. When materials are placed into production (Issued): No entry 6 Cost principles (2) Exercise Ali papa manufacturing corporation was formed on September 29 2017, the president of the company, provided the following data concerning materials inventory for the month of February: February 2 Purchased for cash 1,000 units of direct materials costing $20 per unit, 30 units of indirect materials costing $5 per unit. 5 Placed into production: 400 units of direct materials. 20 Placed into production: 10 units of indirect materials. Required: write journal entries for the above transactions. Multiple Choice 1- A written order sent to inform the purchasing department of a need for materials is: A) Purchase order. B) Receiving report. c) Purchase requisition. D) Materials requisition form. 2- A written request to a supplier for specified goods at an agreed-upon price is: A) Purchase order. B) Receiving report. c) Purchase requisition. D) Materials requisition form. 3- Which of the following forms must be filled out when inventory is to be removed from materials inventory to be placed into production? A) Purchase order. B) Receiving report. c) Purchase requisition. D) Materials requisition form. 7 Cost principles (2) Periodic and Perpetual inventory systems Companies use two systems to determine COGS & END.INV. : 1- Periodic Inventory System 2- Perpetual Inventory System Under a Periodic inventory system: (many accounts) ➢ The Purchase of Material is recorded in an account called “Purchases Of Raw Materials” ➢ If a Beginning Inventory exists, it would be recorded in a separate account” Materials Inventory- Beginning” ✓ Purchases plus Beginning Inventory equal Materials Available for Use. ▪ Ending Inventory is determined through “a Physical Count” of the materials still on hand at the end of the period. ▪ The Cost Of Materials Issued for the period (COMI) equals: = Materials available for use minus Ending Materials Inventory. + = = Materials Inventory- Beginning Purchases Materials Available For Use Materials inventory- ending (based on a physical count) COST OF MATERIALS issued XX XX XX XX XX Note ▪ The cost of materials issued under this method is not directly determined; it’s indirectly computed as a Residual. (Ending Inventory is determined First) ▪ The cost of materials issued equals what is left over after the cost of the ending inventory is subtracted from the cost of materials available for use. 8 Cost principles (2) Example The Douglas Corporation uses a periodic inventory system and provided the following data: Cost of materials issued ………… Purchase of materials …………… Materials available for use ……... $12,000 15,000 19,000 Required: compute by how much the ending materials inventory Exceeded the beginning materials inventory. Answer Ending materials inventory= Materials available for use - Cost of materials issued =19,000 – 12,000=$7,000 Beginning materials inventory= Materials available for use- Purchase of materials = 19,000-15,000= $ 4,000 Ending materials inventory- beginning materials inventory= 7,000- 4,000= $3,000 Under a Perpetual inventory system: (one account) ➢ The Purchase of Material is recorded in an account called “Materials inventory” not the purchase account. ➢ If a Beginning Inventory exists, it would be recorded as a Debit in the Materials Inventory account. ➢ When materials are issued, the Materials inventory account is credited for the cost of materials issued with a corresponding debit to Work in Process Inventory account. Note ▪ Both the cost of materials issued and the ending materials inventory can be determined after each transaction. ▪ The balance in the materials inventory account shows the cost of materials still available for use. 9 Cost principles (2) ▪ The cost of materials issued is charged to production at the time when the materials are issued, not at the end of period. ▪ The Physical Taking of inventory is required at least once a year to check for errors or shrinkage due to theft or spoilage (damage). ✓ If the physical count disagrees with the balance in the inventory record cards the book figures are adjusted upward or downward to reflect the actual count. ▪ The materials subsidiary ledger has a separate inventory record card for each type of item in inventory. ✓ The total of the materials subsidiary ledger record cards must equal the amount in the materials inventory control account in the general ledger. ▪ The perpetual inventory system is widely used and provides better control and more information than a periodic inventory system. Example The following information relating to the materials inventory account was provided by the Sheila Corporation, which uses a perpetual inventory system: Beginning balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional debits added to the account during the period . . . . . . . The ending balance exceeded the beginning balance by . . . . . . . $100,000 300,000 20,000 Required: compute the cost of materials issued. Answer Ending materials inventory- beginning materials inventory=$20,000 Ending materials inventory= 100,000+20,000= $120,000 Cost of materials issued= beginning inventory + total debits added - Ending inventory = 100,000 + 300,000 – 120,000= $280,000 Or; Cost of materials issued= (beginning inventory - Ending inventory) + total debits added = (-20,000) +300,000= $280,000 10 Cost principles (2) Multiple Choice 1- Under a periodic inventory system, the purchase of materials is recorded in an account entitled: A) Cost of goods sold. B) Materials inventory. c) Purchases of raw materials. D) work-in-process inventory. 2- Under a perpetual inventory system, the purchase of materials is recorded in an account entitled: A) Cost of goods sold. B) Materials inventory. c) Purchases of raw materials. D) work-in-process inventory. 3- The total of the materials subsidiary ledger inventory cards must be equal to the amount in the following account: A) Cost of goods sold. B) Materials inventory. c) Purchases of raw materials. D) work-in-process inventory. 4- Jason company accounts for materials issued to production through a periodic inventory system. If Jason company had materials available for use of $30,000, purchases of $16,000, and an ending materials inventory (based on a physical count) of $9,000. What is the cost of materials issued? A) $37,000 B) $23,000 C) $5,000 D) $21,000 5- Which statement is true? A) For purposes of internal control, the quantity ordered should not be shown on the copy of the purchase order sent to the receiving department. B) The copies of a purchase requisition are customarily made; kept with the purchasing department and a copy goes to both the storeroom clerk and the receiving department. C) For purposes of internal control, the three documents__ purchase order, receiving report, and vendor’s invoice__ should be matched and approved by someone who regularly handles one of these documents. D) A materials requisition form is simply another name for a purchase requisition form. 11 Cost principles (2) Inventory i. costing methods SPECIFIC IDENTIFICATION ✓ The simplest but the most time consuming method of all methods. ✓ Requires having a record of the purchase price and quantity of materials used. ✓ Used when dealing with Expensive Materials which are unique (such as Diamonds). ❖ In many cases, when materials are purchased, a TAG showing the purchase price is attached in order to identify the item. DATE Beginning inventory 1/1 1/5 1/6 Total UNITS COST PER UNITS BALANCE OF PURCHASED UNIT USED UNITS AVAILABLE 20 $10 ____ 20 ____ 50 11 70 30 ____ ____ 40 1/9 40 12 13 ____ ____ 1/15 20 1/20 1/28 100 ____ ____ 60 40 10 15 ____ 50 140 80 90 ✓ The cost of materials = Quantity Used X Purchase Price of each material. 12 Cost principles (2) ❖ Assume the 30 units issued on January 6 were taken from the lot purchase on January 5, and the 60 units issued on January 20 were taken from both the beginning inventory (20 units) and the lot purchase on January 9 (40 units): ❖ Ending Inventory would be $630. The Cost of Materials Issued is computed: Cost of Materials Available for Sale . . . . . . . . . . Less: Ending Materials Inventory . . . . . . . . . . . . Cost of Materials Issued . . . . . . . . . . . . . . . . . . $1,640 630 $1,010 ❖ The choice of either the perpetual or periodic system will not affect the method of measurement. ii. AVERAGE COST ✓ Used when inventory contains small, homogeneous materials (like Gasoline). ✓ The materials issued and on hand are likely to be a mixture of all the materials available for use. SIMPLE AVERAGE ( Periodic) ➢ The various purchase Prices are added together and their sum is divided by the total number of purchases (Beginning Inventory is treated as a purchase) to arrive at the Average Cost per Unit. Simple Average= $𝟏𝟎+𝟏𝟏+𝟏𝟐+𝟏𝟑+𝟏𝟓 𝟓 = $𝟏𝟐. 𝟐𝟎 Ending Materials Inventory = Number of units on hand X the simple average Ending Materials Inventory . . . . . . = 50 X $12.20 =$610 Cost of Materials Issued . . . . . . . . . =90 X $12.20 =$1,098 13 Cost principles (2) Cost of materials available for use would be: Cost of materials issued . . . . . . . . . . . . . . . . . Plus: Ending materials inventory . . . . . . . . . Cost of materials available for use . . . . . . $1,098 $610 $1,708 ❖ The Computed Cost of materials available for use would be $86 Greater than the Actual of materials available for use: Actual Cost of materials available for use . . . . . . . . . . . . . . . $ 1,640 Computed Cost of materials available for use . . . . . . . . . . . 1,708 Difference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $ 68 ➢ The discrepancy arises because a different quantity was purchased at each price. Simple moving average (Perpetual) ▪ When the perpetual inventory system is used, the simple average cost per unit is determined after each purchase. (Many averages may be used in one period) Date 1/1 1/5 Received Quantity Price Cost 20 10 200 50 11 550 1/6 1/9 40 1/15 20 12 13 1/20 1/28 10 140 15 Issued Quantity Price Balance Cost Quantity Price 20 10 70 10.50 70 10.50 30 10.50 315 40 10.50 480 80 11 260 100 11.50 100 11.50 60 11.50 690 40 11.50 150 50 12.2 1640 Materials Issued 1005 Ending Inventory Cost 200 735 735 420 880 1,150 1,150 460 610 $ 610 Cost of materials issued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $1,005 Ending materials inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610 Computed Cost of materials available for use . . . . . . . . . . $1,615 Computations: 14 Cost principles (2) ▪ The actual cost of materials available for use ($1,640) will differ from the computed amount under the perpetual and the periodic inventory system. ▪ This problem is overcome by employing the Weighted Average Cost method. Weighted average Weighted Average= Beginning Inventory (periodic) ∑ (Each Purchase Price X Quantity of Units in Each Purchase) Total Number of Units Available for Use PURCHASE DATE 1/1 1/5 1/9 1/15 1/28 ➢ Total UNITS PURCHASED 20 50 40 20 10 140 X COST PER UNIT $ 10 11 12 13 15 = TOTAL $ 200 550 480 260 150 $1,640 Weighted Average = $1,640 / 140= $11.71 Ending Materials Inventory = Number of units on hand X Weighted average ➢ Ending Materials Inventory = 50 X $11.71 = $586 ➢ Cost of Materials Issued = 90 X $11.71 = $1,054 Cost of materials available for use would be: Ending Inventory . . . . . . . . . . . . . . . . . . . . . Cost of Materials Issued . . . . . . . . . . . . . ➢ Cost of materials available for use . . . . $ 586 1,054 $1,640 Under Weighted Average method, the ending inventory plus the Cost of materials issued (Computed) will equal the (Actual) cost of materials available for use. 15 Cost principles (2) Weighted moving average (perpetual) ▪ When the perpetual inventory system is used, the weighted average cost per unit must be recomputed after each purchase instead of at the end of the period. Weighted Average Cost =Total cost of materials on hand / total number of units on hand Date 1/1 5/1 Received Quantity Price Cost 20 10 200 50 11 550 6/1 Issued Quantity Price 30 9/1 40 15/1 20 12 13 20/1 480 260 60 28/1 10 140 15 150 1640 90 Balance Cost Quantity Price 20 10 50 11 70 10.71 10.71 321 40 10.71 80 11.36 100 11.69 100 11.69 11.69 701 40 11.69 50 12.36 1022 50 12.36 Cost of materials issued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ending materials inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Computed Cost of materials available for use . . . . . . . . . . Cost 200 550 750 429 909 1169 1169 468 150 618 $1,022 618 $1,640 Computations: 16 Cost principles (2) First-in, first-out (FIFO) ✓ Means that, the Fist Received (input) materials are First Issued (output) materials. ✓ Suitable more for perishable items.)(الحاجات اللى بتبوظ بسرعه ✓ Ending Inventory would consist of materials received last, and prices would closely reflect current costs. Beginning Inventory PURCHASE DATE UNITS PURCHASED 1/1 1/5 1/9 20 50 20 X COST PER UNIT = $10 11 12 TOTAL $200 550 240 $990 Cost of Materials Issued ▪ The 50 units in ending inventory are computed from the last purchase date back: PURCHASE DATE UNITS PURCHASED 1/28 1/15 1/9 10 20 20 X COST PER UNIT $15 13 12 Ending Inventory PURCHASE DATE 1/1 1/5 1/9 1/15 1/28 = TOTAL $150 260 240 $650 UNITS PURCHASED 20 ▪ Old/ earlier 50 prices 40 20 ▪ New/ recent prices 10 Cost of materials issued (90 units) Ending materials inventory (50 units) ▪ The value of Materials Issued and Ending Inventory will be identical under both the periodic and the perpetual inventory system. 17 Cost principles (2) Date 1/1 5/1 Received Quantity Price 20 10 50 11 Cost 200 550 Issued Quantity Price Cost 20 10 30 6/1 9/1 15/1 40 20 12 13 40 20 60 10 140 15 200 110 310 480 260 20/1 28/1 10 11 11 12 440 240 680 150 1640 90 990 Balance Quantity Price 20 10 50 11 70 40 11 Cost 200 550 750 440 40 40 20 1100 20 20 40 20 20 10 50 440 480 260 1180 240 260 500 240 260 150 650 11 12 13 12 13 12 13 15 Cost of materials issued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $990 Ending materials inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 650 Computed Cost of materials available for use . . . . . . . . . . . . . $1,640 18 Cost principles (2) Last-in, first-out (LIFO) ✓ Assumes that materials received last are the first to be issued. ✓ Ending inventory reflects the earliest materials received. ✓ This method provides a better matching of current costs with current revenues than FIFO (during inflation) so income determination should be more accurate. ✓ Usually the cost flow parallels the materials flow. The cost of 90 units issued: PURCHASE DATE 1/28 1/15 1/19 1/5 UNITS PURCHASED X COST PER UNIT 10 20 40 20 = $15 13 12 11 TOTAL $ 150 260 480 220 $1,110 Cost of materials issued The cost of 50 units in ending inventory: PURCHASE DATE 1/1 1/5 UNITS PURCHASED X COST PER UNIT 20 30 = TOTAL $10 11 Ending Inventory PURCHASE DATE 1/1 1/5 1/9 1/15 1/28 $200 330 $650 UNITS PURCHASED 20 50 40 20 10 ▪ Old/Earlier prices ▪ New/ Recent prices Ending materials inventory (50 units) Cost of materials issued (90 units) ▪ Under the perpetual inventory system the cost must be assigned to each unit issued on the date of issue, where under the periodic system, the cost is assigned at the end of period. 19 Cost principles (2) Date 1/1 5/1 Received Quantity Price Cost 20 10 200 50 11 550 Issued Quantity Price 30 11 20 40 60 13 12 6/1 9/1 15/1 40 20 12 13 480 260 20/1 28/1 10 140 15 150 1640 90 Balance Cost Quantity Price 20 10 50 11 70 330 20 10 20 11 40 20 10 20 11 40 12 20 13 100 1100 260 20 10 480 20 11 740 40 20 10 20 11 10 15 1070 50 Cost of materials issued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ending materials inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Computed Cost of materials available for use . . . . . . . . . . . . Cost 200 550 750 200 220 420 200 220 480 260 1160 1180 200 220 420 200 220 150 570 $1070 570 $1,640 20 Cost principles (2) Comparison of costing systems Periodic system Balance: 10 units X $15 FIFO 20 50 Issued: 20 50 20 90 X LIFO $150 Balance: 260 50 units $650 90 units 990 50 units 1640 $570 90 units 1070 650 X X X Balance: 20 30 50 Issued: 10 20 40 20 90 15 Perpetual system X X 10 11 12 10 11 200 Issued: 550 240 990 1640 200 Balance: 330 530 X X X X 15 13 12 11 150 Issued: 260 480 220 1110 1640 1640 Comparison of the different methods Method Specific Identification Ending Cost Of Materials Total Inventory Issued $630 $1010 $1640 Simple Average 610 1098 1708 Weighted Average 586 1054 1640 Weighted Moving Average 618 1022 1640 FIFO 650 990 1640 LIFO 470 1070 1640 21 Cost principles (2) Assuming INFLATION FIFO LIFO ac Cost Of Materials Issued LOWER HIGHER IN BETWEEN Gross Profit HIGHER LOWER IN BETWEEN Net Income HIGHER LOWER IN BETWEEN Income Tax HIGHER LOWER IN BETWEEN Ending Inventory HIGHER LOWER IN BETWEEN • The difference between gross profit under FIFO versus LIFO would be exactly EQUAL to the difference between the two ending materials inventories and cost of materials issued fifo lifo Average cost Cost Of Materials Issued • Oldest prices • Newest prices • (recent prices) Smooth Out Ending Inventory • Newest prices • (recent prices) • Oldest prices Smooth Out 22 Cost principles (2) Shortcomings of the periodic inventory system: ▪ The cost of materials issued cannot be determined without a physical count of ending inventory which can be very expensive and time-consuming. ▪ It can be inadequate if information were continuously needed and the cost of materials issued and on hand. So most sizable manufacturing companies use a perpetual inventory system. Consistency: ▪ Once a method of valuing inventory has been selected, the same method must be used every year to prevent manipulation and confusion. (Required by GAAP). True or false 1) When the goods are sold, their costs are transferred from Work in Process to Finished Goods. True /False 2) The materials requisition serves as the source document for debiting the accounts in the materials ledger. True /False 3) Materials are transferred from the storeroom to the factory in response to materials requisitions. True /False 4) A receiving report is prepared when purchased materials are first received by the manufacturing department. True /False 23 Cost principles (2) Multiple choice 1) The personnel involved in the physical control of materials includes all of the following except the: a. b. c. d. Purchasing agent. Receiving clerk. Cost accountant. Production department supervisor. 2) The employee who is responsible for preparing purchase requisitions is most likely the: a. b. c. d. Purchasing agent. Production supervisor. Receiving clerk. Storeroom keeper. 3) Sam Jones works at Seeker, Inc. Sam’s duties include identifying where materials can be obtained most economically, placing orders and verifying invoices and approving them for payment. Sam is a (n): a. b. c. d. Receiving clerk. Accounts payable clerk. Purchasing agent. Production supervisor. 4) The form used to notify the purchasing agent that additional materials are needed is known as a: a. b. c. b. Purchase order. Vendor's invoice. Receiving report. Purchase requisition. 5) The form prepared by the purchasing agent and sent to the vendor to obtain materials is known as a: a. b. c. b. Materials requisition. Purchase requisition. Purchase order. Vendor's invoice. 24 Cost principles (2) 6) A receiving report would include all of the following information except: a. b. c. b. What the shipment contained. The purchase order number. The customer. The date the materials were received. 7) Listed below are steps of purchasing and receiving materials: 1. The receiving clerk prepares a receiving report. 2. Purchase requisitions are prepared to notify the purchasing agent that additional materials are needed. 3. The purchase of merchandise is recorded by the accounting department. 4. The purchasing agent completes a purchase order. In which order would these events typically happen? a. b. c. b. 4, 2, 3, 1 2, 4, 3, 1 2, 4, 1, 3 4, 2, 1, 3 8) Listed below are steps of procuring materials for production: 1. 2. 3. 4. The receiving clerk checks the quantity and quality of incoming materials. The purchasing agent issue the purchase order to the vendor. The production floor supervisor issues a materials requisition. The storeroom clerk issues a purchase requisition. In which order would these events typically happen? a. b. c. b. 3, 2, 4, 1 3, 4, 2, 1 2, 1, 3, 4 4, 2, 1, 3 9) The duties of the purchasing agent would include all of the following except: a. b. c. d. Placing purchase orders. Counting and identifying materials received. Compiling information that identifies vendors and prices. Verifying invoices and approving them for payment. 25 Cost principles (2) 10) The form that serves as authorization to withdraw materials from the storeroom is known as the: a. b. c. d. Purchase order. Purchase requisition. Materials requisition. Returned materials report. 11) The Egbert Company uses an industrial chemical, XRG, in a manufacturing process. Information as to balances on hand, purchases, and requisitions of XRG is given in the following table. If a perpetual inventory record of XRG is maintained on a FIFO basis, the March 16 issue will consist of: a. b. c. d. 1,000 kilograms @ $2.10 and 200 kilograms @ $2.25. 1,200 kilograms @ $2.25. 300 kilograms @ $2.10 and 900 kilograms @ $2.25. 700 kilograms @ $2.10 and 500 kilograms @ $2.25. 12) The inventory method which results in the most recent costs being assigned to inventory on hand at the end of the period is: a. b. c. d. Last-in, first-out. Last-in, last-out. First-in, first-out. Moving average 26 Cost principles (2) 13) The Beaches Company uses metal grates when assembling appliances. Information as to balances on hand, purchases, and requisitions of the grates is given in the following table. If a perpetual inventory record of the metal grates is maintained on a FIFO basis, the September 6 issue will consist of: a. b. c. d. 15 units @ $2.80, 120 units @ $3.10 and 30 units @ $3.34. 75 units @ $2.80 and 90 units @ $3.10. 165 units @ $3.10. 75 units @ $3.10 and 90 units @ $3.34. 14) The inventory method which results in the prices paid for earliest purchases assigned to cost of goods sold is: a. b. c. d. Last-in, first-out. Last-in, last-out. Moving average. First-in, first-out. 27 Cost principles (2) 15) The Bisset Corporation uses Raw Material A in a manufacturing process. Information as to balances on hand, purchases, and requisitions of Raw Material A is given in the following table. If a perpetual inventory record of Raw Material A is maintained on a FIFO basis, 200 units on hand on August 18 will consist of: a. b. c. d. 100 units @ $1.40, 80 units @ $1.55 and 20 units @ $1.62. 100 units @ $1.55 and 100 units @ $1.62. 150 units @ $1.62 and 50 units @ $1.55. 200 units @ $1.55. 16) The inventory method which results in the prices paid for the earliest purchases being assigned to inventory on hand at the end of the period is: a. b. c. d. First-in, first-out. Last-in, last-out. Last-in, first-out. Moving average. 28 Cost principles (2) 17) Filmac, Inc. uses speakers when assembling computers. Information as to balances on hand, purchases, and requisitions of speakers is given in the following table. If a perpetual inventory record of speakers is maintained on a LIFO basis, the March 8 issue will consist of: a. b. c. d. 20 units @ $15.00 and 50 units @ $16.00. 70 units @ $15.00. 50 units @ $16.00 and 20 units @ $15.00. 70 units @ $16.00. 18) The Bisset Corporation uses Raw Material A in a manufacturing process. Information as to balances on hand, purchases, and requisitions of Raw Material A is given in the following table. 29 Cost principles (2) If a perpetual inventory record of Raw Material A is maintained on a LIFO basis, the September 6 issue will consist of: a. b. c. d. 80 units @ $1.55, 20 units @ $1.62 and 10 units @ $1.40. 110 units @ $1.55. 50 units @1.55 and 60 units @ 1.62. 20 units @ $1.62 and 90 units @ $1.55. 19) Wiggins, Inc. uses sulfuric acid in a manufacturing process. Information as to balances on hand, purchases, and requisitions of acid is given in the following table. If a perpetual inventory record of Raw Material A is maintained on a LIFO basis, the 20,000 units in inventory at July 18 will consist of: a. b. c. d. 5,000 units @ $.72 and 15,000 units @ $.65. 10,000 units @ $.60 and 10,000 units @ $.65. 2,000 units @ $.72, 8,000 units @ $.65 and 10,000 units @ $.60. 10,000 units @ $.50, 6,000 units @ $.65 and 4,000 units @ $.72. 30 Cost principles (2) 20) The Jordan Corporation uses Raw Material A in a manufacturing process. Information as to balances on hand, purchases, and requisitions of Raw Material A is given in the following table. If a perpetual inventory record of Raw Material A is maintained on a moving average basis, the 140 units issued on March 16 will have a unit cost of (round to 3 decimal places): a. b. c. d. $1.525. $1.475. $1.50. $1.438 21) In a period of rising prices, the use of which of the following cost flow methods would result in the highest tax liability? a. b. c. d. LIFO FIFO Weighted average cost Moving average cost 31 Cost principles (2) 22) The Kennedy Company uses throttles in its assembly of lawn mowers. Information as to balances on hand, purchases, and requisitions of throttles is given in the following table. If a perpetual inventory record of throttles is maintained on a moving average basis, the 165 items in inventory on June 14 will have a unit cost of (rounded to three decimal places): a. b. c. e. $3.438. $3.167. $3.386. $2.875. 23) In a period of rising prices, the use of which of the following cost flow methods would result in the highest cost of goods sold? a. b. c. d. LIFO FIFO Weighted average cost Moving average cost 32 Cost principles (2) 24) When selecting a method of inventory costing, a company must consider all of the following except: a. b. c. d. Federal and state income tax regulations. Current economic conditions. The flow of materials. Its rate of inventory turnover. 25) At the end of the period, the balance in the Materials account should represent a. b. c. d. The cost of materials purchased. The cost of materials issued into production. The cost of materials included in Work in Process and Finished Goods. The cost of materials on hand, not yet put into production. 26) The journal entry to record undamaged direct materials returned to the storeroom would be: a. Debit - Materials Credit - Finished Goods b. Debit - Factory Overhead Credit - Work in Process c. Debit - Materials Credit - Factory Overhead d. Debit - Materials Credit - Work in Process 27) If the amount of materials on hand at the end of the period is less than the control account balance, the control account balance should be decreased by the following entry: a. Debit - Work in Process Credit - Materials b. Debit - Materials Credit - Factory Overhead c. Debit - Materials Credit - Work in Process d. Debit - Factory Overhead Credit – Materials ▪ If the amount of materials on hand per the physical count is less than the control account balance, the balance should be decreased by a debit to a factory overhead account (usually called Inventory Short and Over), because differences may be due to damage, theft or errors and usually cannot be easily identified with a specific job, and a credit to Materials. 33 Cost principles (2) 28) The document authorizing the issuance of materials from the storeroom is the: a. b. c. d. purchase requisition materials requisition receiving report purchase order 29) The source of the data for debiting Work-in-Process for direct materials is the: a. b. c. d. purchase order purchase requisition materials requisition receiving report 30) A summary of the materials requisitions completed during a period serves as the basis for transferring the cost of the materials from the controlling account in the general ledger to the controlling accounts for: a. b. c. d. work in process and cost of goods sold work in process and factory overhead finished goods and cost of goods sold work in process and finished goods 31) The recording of the jobs shipped and customers billed would include a debit to: a. Accounts Payable b. Cash c. Finished Goods d. Cost of Goods Sold 32) The recording of the jobs shipped and customers billed would include a credit to: a. b. c. d. Accounts Payable Cash Finished Goods Cost of Goods Sold 33) Materials purchased on account during the month amounted to $195,000. Materials requisitioned and placed in production totaled $168,000. From the following, select the entry to record the transaction on the day the materials were bought. a. Materials Accounts Payable b. Materials Accounts Payable 168,000 168,000 195,000 195,000 34 Cost principles (2) c. Materials Cash d. Accounts Payable Materials 195,000 195,000 195,000 195,000 34) Select the proper journal entry to record the movement of 1,450 units of part number 116B to work in process when each unit of 116B has a value of $2.00. a. Jan 15 Raw Material Inventory Work in Process b. Jan 15 Work in Process Factory Overhead c. Jan 15 Work in Process Raw Material Inventory d. Jan 15 Work in Process Cash 2,900 2,900 2,900 2,900 2,900 2,900 2,900 2,900 35) Bar code scanners are now being used to track incoming materials and to electronically transmit this data. Scanners have replaced which of the following: a. b. c. d. materials requisition materials ledger receiving report job cost sheet 36) The materials requisition is used to a. b. c. d. release finished goods to the shipping department record the acquisition of materials from a vendor release materials from the storeroom to the factory record and electronically transmit materials data in place of a receiving report 37) Which of the following entries would probably not be found on the books of a service provider? a. b. c. d. Debit Work in Process; credit Materials Debit Work in Process; credit Wages Payable Debit Work in Process; credit Overhead Debit Cost of Services; credit Work in Process 35 Cost principles (2) Problems 1) For the following materials control forms, please indicate the following: a. who prepares the form; b. who receives the form; and c. The form’s intended purpose. 1. 2. 3. 4. Purchase Requisition Materials Requisition Receiving Report Purchase Order 2) The materials account of the Lankford Company reflected the following changes during January: ▪ Assuming that Lankford Company maintains perpetual inventory records, calculate the cost of the ending inventory at January 31 and the cost of the units issued in January using the FIFO method. 36 Cost principles (2) 3) The materials account of the Flynn Company reflected the following changes during May: ▪ Assuming that Flynn Company maintains perpetual inventory records, calculate the ending inventory at May 31 and the cost of the units issued in May using each of the following methods: (a) First in, first out (FIFO) (b) Last in, first out (LIFO) (c) Moving average 37 Cost principles (2) 4) The following accounts are maintained by the Sprague Manufacturing Company in its general ledger: Materials, Work in Process, Factory Overhead, and Accounts Payable. The materials account had a debit balance of $40,000 on November 1. A summary of material transactions for November shows: (1) Materials purchased on account, $62,000 (2) Direct materials issued, $58,500 (3) Direct materials returned to storeroom, $1,200 (4) Indirect materials issued, $3,600 (5) Indirect materials returned to storeroom, $550 (6) Materials on hand were $200 less than the stores ledger balance a. Prepare journal entries to record the materials transactions. b. Post the journal entries to T-accounts. c. What is the balance of the materials account on November 30? 38 Cost principles (2) 5) The following decisions and transactions were made for the Sanders Company in May: May 1 the production manager informed the storeroom keeper that the forecasted usage of Component X is 3,000 units. There are 1,500 units on hand, each having a unit cost of $20. The company maintains a minimum stock of 1,000 units. The storeroom keeper notifies the purchasing agent that the company will need 2,500 units of X to meet May’s production needs and maintain a minimum inventory of 1,200 units. May 3 the purchasing agent checks with a number of vendors and orders 2,500 units of Component X. Unfortunately, the price has gone up to $25. May 7 the shipment of Component X is received and inspected. The units are in good condition and the company received the number of units it ordered. May 9 the invoice covering Component X is received from the vendor and approved for payment. May 21 the May 9 invoice is paid in full. 39 Cost principles (2) May 31 during the month, 2,950 units of Component X are issued to production. The company uses FIFO costing and a job order cost system. May 31 an inventory of the storeroom is taken at the end of the day and there are 1,040 units of Component X on hand. (a) Prepare a table to answer the following questions: (1) What forms, if any, were used? (2) What entry, if any, was recorded? (b) Calculate the balance in the Materials account at May 31. 40 Cost principles (2) 6) The Outdoor Manufacturing Company produces sporting equipment. The company maintains a single raw materials inventory account for both direct and indirect materials. The following information came from the factory ledger accounts for December: Answer 41 Cost principles (2) 42 Cost principles (2) 43 Cost principles (2) Labor Labor: the physical or mental effort expended in manufacturing a product. Labor cost: the price paid for using human resources. Factory labor cost: the compensation paid to employees who engage in productionrelated activities. Direct labor: those who on a product directly, either manually or by using machines. : Labor that is directly involved in the production of a finished product, that can be traced to the product, and that represents a major labor cost of producing that product. Example: assembly line workers machine operators. Direct labor is part of both prime cost and conversion cost. Indirect labor: factory labor that is not directly traceable to a product, nor economically feasible (worthwhile) to trace it. Example: product designers, job supervisors, product inspectors. Indirect labor is part pf factory overhead cost. Costs included in labor Wages: payments made on hourly, daily, or piecework basis. Paid to production workers. Salaries: fixed payments (monthly) made regularly for managerial or clerical services. In practice “wages” and “salaries” are often incorrectly used interchangeably. Accounting for labor Involves three activities: Timekeeping 44 Cost principles (2) Computation of total payroll Allocation of payroll costs. These activities must be performed before the payroll is recorded in the accounting records. Timekeeping Collecting the hours worked by employees. Two source documents are used: Time card Labor job ticket Time card (clock card): Keeps a record of total hours worked each day by employees. Inserted several times each day. Provides a reliable source for computing and recording total payroll costs. Labor job ticket: Prepared daily by employees for each job worked on. Includes: the number of hours worked, a description of the work performed, and the employee’s wage rate. The sum of the labor cost and hours for different jobs (as shown on labor job tickets) should be equal to the total labor cost and labor hours for the period (as shown on time cards). Computation of total payroll: It considered a responsibility of the payroll department. Total payroll includes: gross amount earned, net amount payable to employees after deductions. Deductions include: federal and state withholding taxes, social security taxes. Allocation of payroll costs: Allocating the total payroll costs( including the employer’s portion of taxes and fringe costs) using time cards and labor job tickets. 45 Cost principles (2) The total payroll cost for one period must equal the sum of the labor costs allocated to the individual jobs, departments, or products. It considered a responsibility of the cost accounting department. Journalizing labor costs: Payrolls are generally prepared weekly, semimonthly, or monthly. Gross wage= Hours worked (shown on time cards) X rate per hour+ any bonuses or overtime. To record the payroll: Work-in-process inventory (direct labor) . . . . . . . . . . . . X X Factory overhead (indirect labor) . . . . . . . . . . . . . . . . . . . X X Payroll payable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XX To record employee withholdings and pay the payroll: Payroll payable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X X Employee withholdings payable . . . . . . . . . . . . . . Cash (to employee) . . . . . . . . . . . . . . . . . . . . . . . . . . XX XX ** Withholdings include: state and federal taxes, union dues, insurance, savings, etc. To record employer taxes and fringe benefit costs (pensions, insurance, etc.): Factory overhead control . . . . . . . . . . . . . . . . . . . . . XX Employer taxes and benefits payable . . . . . . . . . XX Special problems relating to the accounting for labor: 1234561- Employee taxes. Employer taxes and fringe benefit costs. Shift premiums. Overtime. Idle time. Minimum guaranteed wage and inventive plans. Employee taxes. 46 Cost principles (2) 47 Cost principles (2) 48 Cost principles (2) 49 Cost principles (2) 50