STUDENT TEXT 3AZR46470-1 Department of Aerospace Munitions Training EXPLOSIVE ORDNANCE DISPOSAL (SEA) REFRESHER COURSE February 1970 LOWRY TECHNICAL TRAINING CENTER Designed For ATC Course Use A fC -A O O «'W *W A TC FOAM S23 (AUO M ) R E P L A C E S A T C FORMS S23, S24 AND S2S (M AY S2) W HICH A R E O B S O L E T E Department of Aerospace Munitions Training Lowry Technical Training Center Student Text 3AZR46470-1 1 February 1970 CHAPTER 1 PART ONE A N /P R C -2 5 RADIO OPERATION AND FIELD TECHNIQUES PART TWO FRAGMENT IDENTIFICATION AND CRATER ANALYSIS CONTENTS Page Preface i Chapter 1. Part One, Part Two, A N /P R C -2 5 Radio Operation Fragment and Crater Analysis 1-1 thru 1-17 1-18 thru 1-31 2. Part One, Part Two, Dropped Munitions Fuzes 2-1 thru 2-35 2 -3 6 thru 2 -85 3. Part One, Part Two, US Projected Ordnance and Fuzes US Projected Ordnanceand Fuzes 3-1 thru 3-35 3-36 thru 3-57 4. Part One, Part Two, Dispensers Dispensers Payloads 4-1 thru 4 -3 4 4 -3 5 thru 4 -57 5. Part One, Part Two, Aircraft Rockets M issiles 5-1 thru 5 -30 5-31 thru 5-71 6. Part One, Part Two, Launched Enemy Munitions Thrown Enemy Munitions (Grenades) Placed Enemy Munitions (Mines and Booby Traps) 6-1 thru 6-26 Part Three, 7. Part One, Part Two, US Placed Munitions (Mines) Booby Trap Priming and Initiating Devices 6 -27 thru 6 -38 6 -39 thru 6-120 7-1 thru 7 -38 7 -3 9 thru 7 -5 0 8. Aircraft Eg res s Systems 8- l thru 8 -36 9. Aircraft Guns, Pods, and Hazardous Components 9-1 thru 9 -46 10. Aircraft Suspension Systems 11 10-1 thru 10-54 P A R T ONE A N /P R C -2 5 RADIO O PE R A TIO N AN D F IE L D TECHNIQUES O B JE C TIV E T o le a rn o p e ra tio n , m a in ten a n ce, and fie ld tech n iqu es o f the A N /P R C -2 5 ra d io set. INTRODUCTION The A N /P R C -2 5 ra d io s e t is a light w eight p o r ta b le -tr a n s m itte r that is suited to the b a s ic n eeds o f EOD p e r s o n n e l in SEA. A w ork in g k now ledge o f n o rm a l and e m e r ­ gen cy o p era tion s o f this ra d io is a m ust to the EOD m an in the fie ld . The m a te ria l c o v e r e d in this s e c tio n is g e n e ra l in nature. F u rth er in form a tion m ay b e obtained fro m a p p lica b le te ch n ica l o r d e r s . A N /P R C -2 5 O PE R A TIO N AND O P E R A T O R S M AINTENANCE 1 -1 . D e scrip tio n . The ra d io set A N /P R C -2 5 is a sh ort ran g e, b a ck p ack p o rta b le , v e r y high fre q u e n cy , fre q u e n cy m odu lated (V H F -F M ) r e c e iv e r -t r a n s m it t e r , u sed to p r o v id e tw o-w a y v o ic e com m u n ica tion . 1 -2 . T e ch n ica l C h a r a c te r is tic s F re q u e n cy ran ge: L ow b a n d --3 0 . 00 to 52. 95 m e. High b a n d --5 3 . 00 to 75. 95 m e. N u m ber o f ch a n n els: 920 T ypes o f tr a n s m is s io n and re ce p tio n : T r a n s m is s io n --V o ic e and 150 cps sq u elch tone R e c e p t io n --V o ic e (no sq u elch ), o r v o ic e and 150 cp s sq u elch tone T ype o f m odu lation : F re q u en cy T ra n sm itte r output p o w e r : T ype o f sq u elch : D ista n ce ra n g e: 1. 1 to 2. 0 watts T one o p e ra ted by 150 cp s sig n al 5 m ile s (8 km ) P ow er sou rce: D ry b a t t e r y --B A -3 8 6 /U D ry b a t t e r y --B A -3 9 8 /U D ry b a t t e r y --B A -4 3 8 6 /U B a ttery life : 20 h ou rs with a 9 to 1 r e c e iv e tra n sm it ra tio (B A -3 8 6 /U ) 1-1 1 -3 . G e n e ra l D e scrip tio n . a. R adio set A N /P R C -2 5 c o n s is ts o f r e c e iv e r -t r a n s m it t e r , rad io R T -5 0 5 / P R C -2 5 and m in o r com pon en ts (s e e fig u re 1-1). b. M inor C o m p o n e n ts: (1) Antenna, A T -8 9 2 /P R C -2 5 . The A T -8 9 2 /P R C -2 5 is a o n e -s e c tio n , 3 foot whip antenna. A sp rin g at its b a se allow s fo r p osition in g o f the antenna to k eep it in a v e r t ic a l p o s itio n r e g a r d le s s o f the p o s itio n o f the R T -5 0 5 /P R C -2 5 . This antenna is u sed fo r g e n e ra l sh o r t-r a n g e s e r v ic e and b e ca u se o f its s te e l tape co n stru ctio n , can be fold ed into a s m a ll sp a ce. (2) Antenna A T -2 7 1 A /P R C -2 5 . The A T -2 7 1 A /P R C -2 5 is co m p o s e d o f six s e c tio n s ; each se c tio n fits into the end o f the w id er se ctio n . A sta in less s te e l p la stic c o v e r e d ca b le (o r b ra id e d p la s tic c o r d ), under sp rin g ten sion , is th readed through the se ctio n s to keep them togeth er in the operatin g con dition . When the s e ctio n s a r e fold ed , the ca b le k eep s them tog eth er as a group to p rev en t lo s s o f individual se ctio n s. Spring ten sion is p ro v id e d by a s p ir a l sp rin g in the b a se se ctio n . This antenna is u sed when m axim u m range is req u ired . (3) Antenna su pport, A B -5 9 1 /P R C -2 5 . The A B -5 9 1 /P R C -2 5 , w hich is o f rig id ru b b er tubular co n stru ctio n , is used as a m ain support o f the A T -2 7 1 A /P R C -2 5 antenna. (4) E le c t r ic a l, equipm ent h a rn ess, S T -1 3 8 /P R C -2 5 . The S T -1 3 8 /P R C -2 5 is m ade o f cotton duck. It is u sed to se c u r e the R T -5 0 5 /P R C -2 5 so it can be c a r r ie d on the o p e r a t o r 's back. (5) C otton duck bag, C W -5 0 3 /P R C -2 5 . The C W -5 0 3 /P R C -2 5 is s e c tio n a lize d into s e v e r a l p ock ets w hich a r e u sed to sto re the two antennas, the antenna support, and the handset H -1 3 8 /U . (6) H -1 3 8 /U handset. The H -1 3 8 /U co n s is ts o f a m icro p h o n e and a r e c e iv ­ er s e c tio n fo r tran sm ittin g and r e c e iv in g sig n als. The m icro p h o n e se ctio n has two elem en ts, each under a sep a ra te opening, fo r ca n ce lla tio n o f ou tsid e n o ise . The r e ­ tra cta b le c o r d is term in a ted in a fiv e -p in con n e cto r. A push to talk sw itch is m ounted in the handle. c. B a t t e r ie s : (1) D ry b a ttery , B A -3 8 6 /U o r B A -4 3 8 6 /U is not supplied as p art o f the A N /P R C -2 5 but is re q u ire d fo r its u se. The b a ttery is su p ported and housed in the C Y -2 5 6 2 /P R C -2 5 . E ith er b a ttery supplies 3 and 15 v o lts and is p ro v id e d with a fe m a le co n n e cto r to m a te with the R T -5 0 5 /P R C -2 5 ba ttery plug. (2) The B A -3 8 6 /U (o r ig in a lly design ated B A -3 8 6 /P R C -2 5 ) is a standard ca rb o n dry c e ll b a tte ry ; the B A -4 3 8 6 /U is a m agn esiu m c e ll ba ttery that w ill op era te the ra d io a p p ro x im a te ly tw ice as long as the B A -3 8 6 /U . It is known that the B A -3 8 6 /U , FSN 61358585712, has b een a v a ila b le through lo c a l supply channels in SEA. (3) The d ry b a ttery , B A -3 9 8 /U , m ay b e u sed fo r a r c t ic op era tion . CAUTION The b a ttery m u st be rem ov ed fr o m the rad io i f it is not to b e used fo r one o r m o r e days. 1 -2 RECEIVER-TRANSMITTER, RADIO R T -5 0 5 /P R C -25 RECEIVER-TRANSMITTER CASE RECEIVER-TRANSMITTER ANTENNA AT- 8 9 2 /P R C -2 5 TM 5820-398-102 F ig u r e 1-1. R T -5 0 5 IR R C -2 5 R e c e iv e r - T r a n s m it t e r , AN M in er C om ponents F ig u r e 1-2. A N /P R C -2 5 1-3 1 -4 . R adio r e c e iv e r tra n sm itte r, R T -5 0 5 /P R C , c o n tr o ls , in d ic a to r s , and co n n e cto rs (se e fig u re 1 -2 ): a. F u n ction Switch: (1) O ff--t u r n s p o w e r o ff (2) O n --a p p lie s p ow er (3) S q u e lc h --a p p lie s p o w e r and red u ces rushing n o ise when no sig n al is (4) R e t r a n s --p e r m it s rad io re la y op era tion (5) L it e - - s p r in g loaded p o s itio n , lights channel dial r e c e iv e d . b. Band Sw itch: (1) 3 0 - 5 2 - - s e le c t s lo w e r freq u en cy band (2) 5 3 - 7 5 - - s e le c t s h igh er freq u en cy band c. Me tuning c o n t r o l--t u n e s A N /P R C -2 5 in 1 -m c steps as in dicated by channel d. Kc tuning c o n t r o l--t u n e s A N /P R C -2 5 in 5 0 -k c steps as in dicated by channel e. R e c -T r a n s fre q u e n cy d ia l--in d ic a te s op era tin g freq u en cy f. V olu m e c o n t r o l- - v a r ie s r e c e iv e r volu m e g. Audio c o n n e c t o r s --c o n n e c tio n s fo r handset o r retra n s ca b le h. A n t-M o u n t--c o n n e c tio n fo r antenna, A T -2 7 1 A /P R C -2 5 o r A T -8 9 2 /P R C -2 5 i. A n t-C o n n e c t o r --c o n n e c t io n fo r fix ed antenna dial. dial. j. P o w e r c o n n e c t o r --c o n n e c tio n fo r p ow er supply when R T -5 0 5 /P R C -2 5 is used as p a rt o f radio set A N /G R C -1 2 5 o r A N /V R C -5 3 . When R T -5 0 5 /P R C -2 5 is p a rt o f A N /P R C -2 5 , i f the c o v e r fo r the p o w e r con n ector is not in p la c e , the A N /P R C -2 5 w ill not op era te. 1 -5 . Siting. The A N /P R C -2 5 o p era tes at low p ow er and on high fre q u e n c ie s ; th e r e ­ fo r e , the lo ca tio n o f the equipm ent g rea tly a ffects the op eratin g range. N orm a lly , a line o f sight range can b e e x p ected ; that is , if the oth er station can b e seen, s a tis fa c ­ to ry op era tion is p ro b a b le . An in terven in g h ill o r ta ll building m ay h am per o r p rev en t con ta ct with oth er station s. V a lle y s , d en sely w ooded a r e a s , o r low sp ots a re p o o r site s. L oca tion on a h illtop o r a to w er w ill in c re a s e the op era tin g d ista n ce. If p o s s ib le , ,yoid loca tion s n ear a s o u r c e o f e le c t r ic a l in te r fe re n c e , such as p o w e r o r telephone in es, ra d a r s it e s , and fie ld h o sp ita ls. In som e c a s e s u se o f fie ld expedient antennas m ay b e n e c e s s a ry . C 1-4 1-6 . C on den sed O perating In struction s fo r R adio Set A N /P R C -2 5 (r e fe r e n c e fig u re 1-2) a. In stall the antenna re q u ire d fo r the type o f o p era tion in the antenna m ount. b. A ttach handset H -1 3 8 /U to either audio con n e cto r. c. T urn the fu n ction sw itch to ON. d. T urn the band sw itch to the d e s ir e d op era tin g fre q u e n cy band. e. T urn the m e tuning and kc tuning co n tr o l knobs until the d e s ir e d freq u en cy a pp ea rs in the channel dial. f. T u rn the v olu m e c o n tr o l to 4. g. P r e s s the handset p u s h -to -ta lk sw itch and speak into handset. p u s h -to -ta lk sw itch to listen . h. R e le a se the A dju st the v olu m e c o n tr o l fo r a d e s ir a b le sound le v e l. i. To re d u ce the rushing n o ise when no sig n al is bein g r e c e iv e d , turn function sw itch to squ elch . j. 1-7 . When o p e ra tio n is term in a ted , turn fu nction sw itch to O F F . A s s e m b ly P r o c e d u r e s (s e e fig u re s 1-3 and 1 -4 ): a. In stall d ry b a ttery B A -3 8 6 /U o r B A -4 3 8 6 /U : (1) R e le a s e the two cla m p s and r e m o v e the C Y -2 5 6 2 /P R C -2 5 fro m the R T -5 05 /P R C -2 5. (2) P la c e the b a ttery so its con n e cto r m ates with the co n n e cto r on the R T - 505/P R C -2 5. (3) R e in sta ll the C Y -2 5 6 2 /P R C -2 5 and fa sten the two cla m p s. b. A ttach the R T -5 0 5 /P R C -2 5 to the S T -1 3 8 /P R C -2 5 . c. C lip the C W -5 0 3 /P R C -2 5 to the S T -1 3 8 /P R C -2 5 . d. C on n ect the handset to one o f the audio co n n e cto rs . e. In stall the d e s ir e d antenna in the antenna m ount o r con n ect a fix e d antenna to the antenna co n n e cto r. B e su re the antenna is fir m ly seated in m ount. f. 1-8 . Mount the c o m p le te unit on the o p e r a to r 's back . O peratin g P r o c e d u r e s : a. Set the fu n ction sw itch to ON. A rushing n o ise should b e h eard in the hand­ b. Set the band sw itch to 3 0 -5 2 o r 5 3 -7 5 , depending on the channel used. set. 1-5 SHOULDER STRAP RING SHOULDER STRAP BUCKLE BAG, COTTON DUCK C W -5 0 3 /P R C -25 RECEIVERTRANSMITTER RETAINING STRAP BUCKLES METAL BRACES BELT STRAP (I OF 2 ) TM 5820-398-10-5 F ig u re 1-3. A N /P R C - 2 5 Radio Set A s s e m b le d 1-6 TM 5820-398-10-r F ig u r e 1-4. A N /P R C -25, Radio Set in O peration 1 -7 c. Turn the m e and k c tuning co n tro ls so the d e s ir e d channel show s in the channel dial. d. Set the v olu m e c o n tr o l at 4; rea d ju st fo r d e s ir e d sound le v e l in the handset. e. T ra n sm it as fo llo w s : (1) P r e s s the push to talk sw itch on the handset. (2) Speak into the handset. NOTE Do not speak into both elem en ts o f the handset. The handset has two m icro p h o n e s fo r n o ise ca n cella tion . Speaking into both elem ents sim u lta n eou sly w ill c a n ce l out your v o ic e . f. To r e c e iv e , r e le a s e the p u s h -to -ta lk sw itch on the handset. g. The r e c e iv e r rushing n o ise can be elim in ated by op era tin g the function sw itch to sq u elch during p e r io d s when the oth er station is not tran sm ittin g. h. 398-12. F o r u se o f the sq u elch p o sitio n o f the function sw itch , r e fe r to TM 1 1 -5 8 2 0 - 1-9. Stopping P r o c e d u r e s : 1-10. O p era tor M ain ten an ce: a. T o stop the A N /P R C -2 5 , set the fu n ction sw itch to O F F . The o p e r a to r is r e s p o n s ib le fo r in sp ectin g the A N /P R C -2 5 fo r the follow in g : (1) C o m p le te n e ss (2) C le a n lin e ss (3) C o r r o s io n b. D is c r e p a n c ie s should b e c o r r e c t e d by the o p e ra to r. c. T ro u b le sh o o tin g : (1) T u rn fu n ction sw itch to O F F and ch eck sw itch es and co n tr o ls a r e in the p r o p e r p osition . Q (2) C h eck the antenna to be su re it is s e c u r e ly tightened. (3) C h eck handset fo r lo o s e con n ection s. (4) C h eck b a ttery fo r w eakness by re p la cin g it with a new one. d. If a cco m p lish m e n t o f the above d oes not c le a r up the tro u b le , the rad io set q u ire s h igh er le v e l m aintenance. e. The A ir F o r c e unit w hich has the ca p a b ilitie s to r e p a ir this rad io should be radio m ain ten an ce shop fo r the fo rw a rd a ir c o n t r o lle r s . T h ese p e o p le a r e tra in ed to 1-8 m aintain A r m y -ty p e ra d io s. M ost A ir F o r c e com m u n ica tion s units a r e not equipped to r e p a ir A r m y fre q u e n cy m odu lated (FM ) ra d ios. 1-11. R e fe r e n c e s : a. TM 1 1 -5 8 2 0 -3 9 8 -1 2 , O rg an ization al M aintenance M anual, including r e p a ir, p a r ts , and s p e c ia l to o ls lis t s , ra d io se t A N /P R C -2 5 . b. TM 1 1 -5 9 6 5 -2 5 7 -1 5 , O rgan ization al, DS, GS, and D epot M aintenance M anual, in clu din g r e p a ir pa rts and s p e c ia l to o l lis t s , handset H -1 3 8 /U . 1 -1 2 . F ie ld R adio T e ch n iq u e s: a. The ta c tic a l e ffe c tiv e n e s s o f any com m u n ica tion equipm ent is no g re a te r than the sk ill o f the o p e r a to r s . The m o s t e fficie n t com m u n ica tion within a net o r c o m ­ m and is attained when the o p e r a to r s habitually u se the p r o p e r p r o c e d u r e s in the tr a n s ­ m is s io n and re c e p tio n o f m e s s a g e s . NOTE P ro fa n e language and u n n e ce ssa ry tra n s m is s io n s a r e s tr ic tly p roh ib ited . R e s t r ic t y ou r u se o f a net to the b a r e m inim um . b. In stru ction s pertain in g to rad io com m u n ica tion s a re contained in the Stand­ ing O peratin g P r o c e d u r e s (SO P), Signal O perating In stru ction s (SOI), and Standing S ig ­ nal In stru ction s (SSI). The SOI ou tlin es the o rg a n iz a tion o f stations into nets, a ssig n s c a ll sig n s, d esign a tes net c o n tr o l stations (NCS), a ss ig n s fr e q u e n c ie s , and p ro v id e s in fo rm a tion on changes to a ltern a te fre q u e n cie s and authentication. S ecu rity p r o c e d u r e s to be adopted by radio o p e r a to r s in the com m and a re in clu d ed in the SSI. The SOP g overn s routine o p era tion s o f a unit. c. R adioteleph on y is a sy stem o f tele co m m u n ica tio n that is n o rm a lly u sed fo r s h o r t-d is ta n c e ta c tic a l com m u n ica tion s and betw een m o b ile and a ir units. It p ro v id e s rapid, p e r s o n to p e r s o n com m u n ica tion in highly m o b ile situations. d. R adioteleph on y u se s p r o c e d u r e w ords (p ro w o rd s) and p r o c e d u r e p h ra se s. A u th orized p ro w o rd s a r e c o v e r e d la ter in this section . e. When com m u n ica tin g in a ra d io -te le p h o n e net, one o f the follow in g c a lls is used: f. (^\ (1) F u ll C a ll: DANO THIS IS B U T T E R D IESEL O VER. (2) A b b re v ia te d C a ll: (3) Net C a ll: THIS IS B U T T E R DIESEL O VER. B U T T E R DIESEL THIS IS B U T T E R D IESEL 6 OVER. When using ra d io -te le p h o n y , the o p e r a to r m u st: (1) L isten b e fo r e tra n sm ittin g to av oid in te r fe re n c e with oth er tr a ffic . (2) Speak in natural p h ra s e s , not w ord by w ord. (3) Speak slo w ly and d istin ctly . 1-9 g. T o a v oid con fu sio n and e r r o r s during v o ic e tra n s m is s io n s , s p e c ia l p r o c e ­ du res have b een d e v e lo p e d fo r pron ou n cin g le tte rs and n u m era ls. T h ese s p e c ia l p r o c e ­ du res a r e the ph on etic alphabet and phonetic n u m era ls. h. The ph on etic alphabet is u sed by the o p e r a to r to s p e ll d ifficu lt w ord s and th ereb y prev en t m isu n derstan din g on the p a rt o f the re ce iv in g o p e ra to r. The w ord s o f the ph on etic a r e a w ord alphabet and not a cod e. i. The w ord that m ight b e m isu n d e rsto o d : if it can b e p ron ou n ced , it is sp e lle d out p h o n e tica lly , and then spoken again. F o r exam ple, "P ID C O K E , I S P E L L -P A P A INDIA D E L T A CH A R LIE OSCAR KILO E C H O --P ID C O K E . " j. The ph on etic alphabet is a ls o u sed fo r the tra n s m is s io n o f in terru p ted m e s s a g e s . F o r exam ple, the cip h e r group CM VVX is spoken, "C H A R L IE MIKE VICTO R V ICTO R X R A Y . " k. N u m bers a r e spoken d ig it by digit, but the w ords HUNDRED and THOUSAND a r e u sed fo r even hundreds and thousands. 84 is "A IT F O U -e r, " 2, 500 is "T O O FIVE HUNDRED, " and 16, 000 is "W UN SIX THOUSAND. " l. The tim e date group is alw ays spoken d igit by digit, fo llo w e d by the tim e zon e in dication . F o r e x a m p le: 291205Z is "T O O N IN -er WUN TOO ZE R O F IF E Z O O LOO. " m. Map co o rd in a te s and c a ll sign su ffix es a ls o a re spoken d igit by digit. n. P h on etic alphabet and n u m era ls: A B C D E F G H I J K L M ALFA BRA V O CH ARLIE DELTA ECHO FOXTROT G O LF HOTEL INDIA JU LIETT KILO LIMA MIKE 1. 2. 3. 4. 5. WUN TOO T H U H -ree F O U -e r F IF E A L FAH BRAH VOH CHAR LEE D E L L TAH ECK OH FOKS TRO T GOLF HOH T E L L IN DEE AH JEW LEE E T T KEY LOH LE E MAH MIKE N O P Q R S T U V W X Y Z 6. 7. 8. 9. 10. o 1-10 NOVEM BER OSCAR PAPA QUEBEC ROMEO SIERRA TANGO UNIFORM VICTO R WHISKEY XRAY YANKEE ZULU SIX S E V -en A IT N IN -er ZE R O NO VEM BER OSS CAH P A H PAH KEH BECK ROW ME OH SEE AIR RAH TANG GO YOU NEE FO RM VIK TAH WISS KEY ECKS RAY YANK KEY ZO O LOO o. T o keep v o ic e tr a n s m is s io n s as sh ort as p o s s ib le , rad io o p e r a to r s u se p r o ­ ce d u re w ord s (p ro w o rd s ) to take the p la c e o f long sen ten ces. Som e p ro w o rd s and th eir m ean in gs a r e lis te d b elow . PROW ORD MEANING A L L AFTER I r e fe r to the p o rtio n o f the m e s s a g e that fo llo w s A L L B E FO R E I r e fe r to the p o rtio n o f the m e s s a g e that p r e c e d e s BREAK I h e re b y indicate the sep a ra tion o f the text fro m oth er p o rtio n s o f the m e s s a g e , o r , I have co m p le te d the text of the m e s s a g e , signature fo llo w s , etc. (W hen " b r e a k -in " is p e rm itted , r e ce iv in g o p e ra to r m ay in terru p t the tr a n s ­ m itting o p e ra to r to req u est re tr a n s m is s io n o f a p o rtio n o f the m e s s a g e . This p ro w o rd is the in terru p tion s i g n .) CO RRECTIO N A n e r r o r has been m ad e in this tra n s m is s io n . T r a n s ­ m is s io n w ill continue with the la st w ord c o r r e c t ly tr a n s ­ m itted. • DISREGARD THIS TRANSMISSION T his tra n s m is s io n is in e r r o r . DO NOT ANSWER Station ca lle d is not to an sw er this ca ll. When this p r o ­ w o rd is em ployed, the tr a n s m is s io n sh a ll be ended with the p r o w o r d OUT. FIGURES N u m erals o r num bers follow . I READ BACK The follow in g is m y re s p o n s e to y ou r in stru ction s to read back . I SAY AGAIN I am repeating tr a n s m is s io n (o r portion ) indicated. I SPELL I sh a ll s p e ll the w ord p h on etica lly . OUT This is the end o f tr a n s m is s io n to you and no a n sw er is r e q u ire d o r exp ected . OVER T his is the end o f m y tra n s m is s io n and a re s p o n s e is n e c e s s a r y . Go ahead, tran sm it. READ B ACK R epeat this en tire tr a n s m is s io n b a ck to m e ex a ctly as r e c e iv e d . ROGER I have r e c e iv e d you r la st tr a n s m is s io n s a tis fa cto r ily . SAY AGAIN R epeat all o f y ou r la st tra n s m is s io n . F o llo w e d by id en ti­ fica tio n data m eans "R ep ea t (p ortion in dicated). jQ e a k Y ou r tr a n s m is s io n is at too fa st a sp eed. o f tr a n sm iss io n . SLOW ER 1-11 D is re g a rd it. R ed u ce sp eed TH A T IS C O R R E C T You a re c o r r e c t o r what you have tra n sm itted is c o r r e c t . THIS IS This tra n s m is s io n is fro m the station w h ose design ation im m e d ia tely fo llo w s . UNKNOWN STATIO N The identity o f the station with whom I am attem pting to esta b lish com m u n ica tion s is unknown. WAIT I m u st pause fo r a few secon d s. WAIT OUT I m u st pau se lon g er than a few se co n d s. W ILCO I have r e c e iv e d y ou r m e s s a g e , understand it, and w ill co m p ly . (T o be u sed only by the a d d r e s s e e . ) Since the m eaning o f the w ord ROGER is included in that o f WILCO, the two w ord s a re n ev er u se d tog eth er. p. C a ll sign s a r e u sed p r im a r ily fo r estab lish in g and m aintaining co m m u n ica ­ tion s. They c o n s is t o f any com b in a tion o f ch a r a c te r s o r p ron ou n cea b le w ord s that id en ­ tify a com m u n ica tion fa c ility , a com m and, an authority, o r a unit. T h ere a re m any tim e s when a h ea dq u a rters is given a sin gle c a ll sign fo r u se in the d ifferen t nets in w hich the h ea dq u a rters is re q u ire d to op erate. q. A uthentication is a se c u rity m e a su re d esig n ed to p r o te c t a com m u n ica tion sy stem against fraudulent tr a n s m is s io n s . T h ere a re m any circ u m s ta n c e s in w hich authentication m ust be u sed, depending upon the n eeds o r d e s ir e s o f each com m and. The p o lic y o f the com m a n d er is pu blish ed in the SSI. A uthentication tables a re c o n ­ tained in the SOI. 1-13. EOD Net P r o c e d u r e s (R ecom m en ded ) a. The A N /P R C -2 5 set is an id ea l radio set fo r EOD u se throughout the w orld , so long as the radio is u sed as d esig n ed and p r o p e r p r o c e d u r e s fo r tr a n s m is s io n a re adh ered to. With this ra d io it is p o s s ib le fo r each team to get fie ld su p port as it b e ­ c o m e s n e c e s s a r y . T h ere a r e fo u r types o f support w hich m ay be n e c e s s a r y . T h ese a r e : M edeva c, a ir lift , a ir support, and a r tille r y support. C om m u n ication s with a ll the supporting units re q u ire the u se o f p r o p e r and au th orized ra d io -te le p h o n e p r o c e ­ d u res. It is n e c e s s a r y to in su re the supporting a g en cy understands y ou r requ est. FM 2 4 -1 8 c o v e r s fie ld ra d io p r o c e d u r e s , and e x ce rp ts o f FM 2 4 -1 8 a re attached. In addition to these e x c e r p ts , a few b a s ic ra d io item s sh a ll b e d is c u s s e d h e re , w hich when u sed with FM 2 4 -1 8 w ill in su re the supporting a g en cy understands y ou r t r a n s m is i sion. (1) The Net C o n tro l Station (NCS) is a ss ig n e d a ca llw o rd . E ach station within the net is a ssig n e d a su ffix. E x am p le: NCS (EOD o ffic e ): B U T T E R DIESEL; OIC: B U T T E R DIESEL 6; NCOIC: B U T T E R D IESEL 5; RANKING NCO: B U TTE R DIESEL 1; P R IM A R Y TRU CK : UNIT A L F A ; SECONDARY TRUCK: UNIT BRAVO . NOTE i OIC and NCOIC su ffix e s a r e standard A r m y su ffix es fo r th eir p o s itio n s. A ll rem a in in g team m e m b e rs fo llo w fr o m 1 to 4 and 7 to in clu d e a ll p e rs o n n e l. The u se o f a secon d su ffix A L F A in d ica te s an a ltern a te fo r that p osition . 1-12 (2) A n exam ple o f a ra d io m e s s a g e is shown below . T his exam ple is b r o ­ ken down into th ree p a r ts : (1) the c a ll, (2) the m e s s a g e , (3) the clo sin g . E x am p le: (1) B U T T E R DIESEL THIS IS B U T T E R DIESEL 2 O VER. THIS IS B U T T E R DIESEL O VER. (2) THIS IS B U T T E R DIESEL 2 HAVE C O M P L E T E D ASSIGNMENT A T SIERRA P A P A . Any tr a ffic fo r this station ? O VER. THIS IS B U T T E R D IESEL ROGER, negative t r a ffic , what is y o u r E T A this lo ca tio n O VER. THIS IS B U T T E R DIESEL 2 E T A THREE F IF E MINUTES O V E R . (3) THIS IS B U T T E R DIESEL ROGER OUT. b. T o enable the o p e r a to r , using p r o p e r ra d io p r o c e d u r e s , to obtain con tact with su pportin g units, it is n e c e s s a r y that the o p e r a to r know (1) his ca llw o rd , (2) the su pporting u n it's c a llw o r d , (3) the supporting u n it's fre q u e n cy , (4) p r o p e r authentication p r o c e d u r e s , and (5) p r o p e r sm o k e and sig n al p r o c e d u r e s . A ll this in form a tion is a v a il­ able to the unit in an SOI. The SOI should p ro v id e the follow in g in form a tion and p a rts : (1) G e n e ra l se ctio n , index (2) D istrib u tion (3) G e n e ra l in fo rm a tio n (4) A ir -G r o u n d /A ir -S e a authentication and coo rd in a te cod es (5) M edevac fre q u e n cy and ca llw o rd (6) A d v is o r o p e ra tio n s net (7) A r t ille r y a d v is o r net (8) S e cto r a d v iso r net (9) A d v is o r c a llw o rd s (10) P y r o te c h n ic and sm ok e signals NOTE The fre q u e n cy and ca llw o rd s o f the n e a re st EOD unit can be obtain ed through a v is it to that unit. c. A ir F o r c e EOD team s should be p la ce d on a d v is o r y nets as th ese nets a re stable and a re alw ays open. In this sa m e r e s p e c t , A ir F o r c e EOD n eeds only a c a llw ord with w hich to iden tify its e lf. A ssig n m en t o f a fre q u en cy w ould on ly re d u ce the open fr e q u e n c ie s a v a ila b le to A r m y units. A ls o , the A ir F o r c e d oes not re q u ire c o n ­ tinuous use o f fr e q u e n c ie s w ithin the A N /P R C -2 5 range. The o ffic e to req u est EODs p la ce m e n t on the SOIs is the sig n a l a d v is o r fo r the team s in the a rea . 1 -1 4 . F ie ld E xpedient Antennas. In som e c a s e s , when on an op era tion , the range o f the A N /P R C -2 5 ra d io m ay not b e fa r enough to re a c h help in an e m e rg e n cy situation. In this c a s e it m a y b e advantageous to im p r o v is e a fie ld antenna. Many fa c to r s have to be taken into co n sid e r a tio n fo r th is, such as c o r r e c t antenna length, fre q u e n cy , m a te ­ ria ls a v a ila b le , and lo ca tio n . 1-13 (1) Antenna length formulas: f = fre q u e n cy in m e g a c y c le s , a n sw er is antenna length in feet, 1 v 4 234 w ave = —:— f 1 468 — w ave = —— 3 f , „ 936 fu ll w ave = —— f NOTE F o r c e n t e r -fe d antenna(s), 1 /2 o f d e s ir e d antenna length to each sid e o f in su la tor. NOTE S ym b ol fo r w ave is \ (2) F re q u e n cy : B e su re to s e le c t an antenna that is com p a tib le with the freq u en cy to b e u sed during an op eration . (3) M a te ria ls A v a ila b le : When going into the fie ld , it m ay b e d e s ir a b le to c a r r y so m e ex tra w ir e and s o m e in su la to rs. See fig u re 1 -5 fo r fie ld expedient in su la ­ to r s. (4) L o ca tio n : The lin e o f sight ru le s till h old s true fo r expedient antennas so the h igh er you ca n get the b e tte r. A ls o , rem ain c le a r o f o b stru ctio n s and oth er p ow er s o u r c e s . (5) F ie ld expedien t antennas com p a tib le with the A N /P R C -2 5 ra d io: (a) H alf R h om bic (s e e fig u re l-6 a ) (b) Jungle Antenna (s e e fig u re l-6 b ) (c) F ie ld E xpedient Antenna (s e e fig u re l - 6 c ) 1-15. In c a s e s w h ere ra d io s b e c o m e in op era tiv e due to break dow n o r dam age, ground to a ir sig n a l p a n el c o d e s m ay b e used (se e fig u re 1-7 ). 1 -1 6 . In s o m e units, the A N /G R C -1 2 5 radio set m ay b e au th orized . This set c o n s is ts o f the A N /P R C with m in o r com p on en ts, and ad d ition ally in clu d es a v e h ic le m ounting kit with b a se , lou d sp ea k er, and p o w e r supply. This se t is to adapt the A N /P R C -2 5 to v e h icle -m o u n te d use. 1-17. R e fe r e n c e s : FM 2 4 -1 8 , G e n e ra l F ie ld R adio P r o c e d u r e s ST 3 1 -1 7 9 , M ata Handbook fo r V ietnam TM 1 1 -5 8 2 0 -3 9 8 -1 2 , O rga n ization al M aintenance M anual, R adio Set A N /P R C -2 5 1-14 EXPEDIENT F ig u r e 1-5. INSULATORS F ie ld E xpedient In su la tors JUNGLE ANTENNA The Jungle Antenna is a fie ld expedient v e r s i o n of the is s u e antenna R C -2 9 2 , O m n i-d ir e c t io n a l, fr e q u e n c y range a b ove 20 MC i f v e r t i c a l e le m e n t in " A " is su pported fr o m above p ole can be elim in a ted , the three ground plane e lem en ts should be at 45 d e g r e e s and m u st be grounded to radio set. Figure 1-6A. 1 -15 witnarr n s resistor the antenna becomes bi - directional. Figure 1-6B. FIELD EXPEDI ENT A N T E N N A S 20 TO SO MC FIELD EXPEDIENT ANTENNA THE J0 .L 8 - METER WAVE ANTENNA IS PRACTICAL WHERE THERE IS NO OVERHEAD SUPPORT. ERECTED .6 1 t o .9 0 METERS ABOVE THE GROUND, IT CAN BE LAID OlfT ON TALL GRASS OR BUSHES. WITHOUT THE RESISTOR AND GROUND STAKE THE ANTENNA IS BI-DIRECTIONAL. Figure 1-6C. 1-1 6 GROUND-AIR EMERGENCY PANEL CODE 1 REQUIRE DOCTOR, SERIOUS INJURIES REQUIRE MEDICAL SUPPLIES 1 1 UNABLE TO PROCEED X REQUIRE FOOD AND WATER F REQUIRE FIREARMS AND AMMUNITION REQUIRE MAP AND COMPASS REQUIRE SIGNAL LAMP WITH BATTERY AND RADIO K INDICATE DIRECTION TO PROCEED AM PROCEEDING IN THIS DIRECTION WILL ATTEMPT TAKEOFF 'l \ \ AIRCRAFT SERIOUSLY DAMAGED PROBABLY SAFE TO LAND HERE L REQUIRE FUEL AND OIL LL ALL WELL NO N YES Y NOT UNDERSTOOD W REQUIRE ENGINEER OPERATION COMPLETED LLL WE HAVE FOUND ALL PERSONNEL LL WE HAVE FOUND ONLY SOME PERSONNEL -H- WE ARE NOT ABLE TO CONTINUE. RETURNING TO BASE HAVE DIVIDED INTO TWO GROUPS, EACH PROCEED­ ING IN DIRECTION INDICATED INFORMATION RECEIVED THAT AIRCRAFT IS IN THIS DIRECTION NOTHING FOUND. WILL CONTINUE TO SEARCH XX N N NOTE: A SPACE OF 3.05 METERS BETWEEN ELEMENTS WHENEVER POSSIBLE Figure 1-7. Ground-Air Emergency Panel Code 1-17 PART TWO C R A T E R ANALYSIS AND FRAGM EN T IDEN TIFICATION OBJECTIVES To le a rn the g en era l guide lines in analyzing c r a te r s to d eterm in e the d ir e c tio n o f entry and the g e n e ra l a r e a o f the launch o r firin g site. To a s c e r ta in the s iz e and type o f the m u n ition by iden tifyin g the fragm en ts re m o v e d fro m the im p a ct a re a s. INTRODUCTION The enem y is using launched and fir e d ground to g rou n d -ty p e m unitions in th eir attacks on a ir b a se s in SEA. A t the end o f such an attack, EOD tech n icia n s a r e r e ­ qu ested to qu alify in fo rm a tio n pertain in g to c r a te r s iz e and fra g m en t id en tifica tion o f the m unitions u sed, and p a ss on this in form a tion to in te llig e n ce a g e n cie s fo r u se in the su p p re ss io n o f future enem y a ction s u sing th ese m unitions. C R A T E R ANALYSIS 2 -1 . The a rt o f analyzing c r a t e r s depends la r g e ly on the e x p e rie n ce and know how o f the EOD tech n icia n . B y c o n sid e rin g the follow in g fa c to r s and by exam ining a ll the a v a ila b le ev id e n ce , the a p p roxim a te d ir e c tio n and angle o f the in com in g round can p o s s ib ly be d eterm in ed . a. C r a te r shape b. F ra gm en ta tion pattern s (stria tion m a rk s) c. P o s itio n o f com pon ents found in c r a te r d. F u ze setting d eterm in ed by c r a te r s iz e * (1) S m all c r a t e r -n o n -d e la y (2) L a rg e c r a t e r -d e la y 2 -2 . When the ab ove in form a tion has been an alyzed, the u se o f a L en sa tic C om pa ss m ay be u sed to a s s is t in d eterm in in g the d ire ctio n fr o m w h ere the round was fir e d . 2 -3 . When a ll the e v id en ce in o r n ear the c r a t e r has been an alyzed o r docum ented, com pon en ts a n d /o r fra gm en ts m ay be m ov ed and u sed fo r ordn an ce id en tifica tion . See s e c tio n on fra gm en t id en tifica tion . 2 -4 . If the a p p roxim a te d ir e c tio n and angle o f en try, the type o f round, and the p o s s ib le w eapon fr o m w hich it was p r o je c te d a re known, the a re a fr o m w hich it ca m e can be a pp roxim a ted . FR A G M EN T IDENTIFICATION 2 -5 . The a b ility to iden tify sh e ll fragm en ts as to c a lib e r and type co m e s m ain ly fro m e x p e rie n ce . Many fa c to r s su ch as m achining, rotating band seat shape, band sea t k e y ­ ing, b o u r r e le t width, fra g m en t s iz e , th ick n ess, and shape m ay enter into the id en tifica tion. E ach fra g m en t should be c a re fu lly exam ined and a ll p o s s ib le dim en sion s should 1-18 be taken and r e c o r d e d . H ow ever, it should be re m e m b e re d that the fra g m en ts w ill be som ew hat stre tch e d and d e fo r m e d fro m the s o u r c e o f the e x p lo sio n , and that m e a s u r e ­ m ents obtain ed w ill not be e n tire ly a ccu ra te . 2 -6 . The c o m p a r is o n m eth od is u sed in identifying fra g m en ts with the aid o f a fr a g ­ m ent id en tifica tion m anual. E xa m ple: A fragm en t has b een r e c o v e r e d with a s e ctio n o f rotating band in good con dition . Its gen eral fo r m , as to th ick n ess, radiu s, and s u r ­ fa c e , is noted and c o m p a re d with photographs contained in the m anual. When a p h oto­ graph is found to m a tch c lo s e ly the fea tu res o f the fragm en t, m ea su rem en ts given with the ph otograph a r e c o m p a re d with th ose o f the fragm en t to fu rth er iden tify it. P h o to ­ graphs m ay be o f co m p le te rounds o r o f fu zes, fin s, fra g m en ts, o r rotating bands o f a round. See fig u r e s 1 -8 through 1-11. 2 -7 . D efin ition o f m e a su r e m e n ts. F ig u re 1-12 show s a draw ing o f a ty p ica l a r tille r y p r o je c t ile with a n o se adapter. This fig u re w ill s e r v e as a b a s is fo r d efin ition o f m e a ­ su rem en t. 2 -8 . C erta in to o ls and m e a su rin g instrum ents a re d e s ir a b le fo r taking d im en sion s o f fra g m e n ts. M ost o f th ese can p ro b a b ly be obtained fro m lo c a l s o u r c e s . Som e reco m m e n d e d to o ls and in stru m en ts a r e as fo llo w s : a. WIRE B R U S H --m a y be u sed to re m o v e d irt o r oth er fo r e ig n m a tter fro m a fra gm en t so that an a ccu ra te m e a su rem en t m ay b e obtained (s e e fig u re l-1 3 a ). b. 1 2 -in ch S T E E L R U L E --u s e d to obtain m e a su re m e n ts , should p r e fe r a b ly be graduated in 32nds, 64ths, and m illim e te r s (s e e fig u re l-1 3 b ). c. MAGNIFYING G L A S S --u se d to read fine m ea su rem en ts and ord n an ce id en ­ tifica tio n m a rk in gs su ch as ste n cilin g , m e ta l stam ping, etc (s e e fig u re l - 1 3 c ) . d. SCREW P IT C H G A U G E --u se d to obtain p itch and num ber p e r in ch o f threads in fu ze w e lls , etc. Should b e in A m e r ic a n standard and m e tr ic s iz e s (se e fig u re l-1 3 d ). e. 1 2 -in ch VERN IER C A L IP E R --u s e d to find length and d ista n ce s along p r o ­ je c t ile s u r fa c e s (s e e fig u r e l- 1 3 e ) . f. CONTOUR G A U G E --u se d to iden tify cu rv a tu re s o f p r o je c t ile s u r fa c e s (s e e fig u re 1 —13 f). g. 1 -in ch INSIDE M IC R O M E T E R --u sed to obtain d ia m e te rs o f s m a ll fu ze w e lls , width o f lan ds, etc (s e e fig u re l- 1 3 g ). h. 2 -in c h OUTSIDE M IC R O M E T E R S --u sed to obtain th ick n e sse s o f p r o je c t ile w a lls, width o f rotating bands, etc (s e e fig u re l-1 3 h ). i. 3 -in c h N E E D LE PO IN T D IV ID E R S --by adjusting the n eed les fr o m point to point on a p r o je c t ile and then p la cin g them on the ru le, the d ista n ce can b e obtained in in ch es o r m illim e t e r s (se e fig u re 1 —13 i). j. C A L IP E R S --b y adjusting the c a lip e r s against the in sid e o r ou tsid e su rfa ce s o f a p r o je c t ile and then on the ru le, d ia m eters in in ch es o r m illim e te r s can be obtained. Suggested s iz e s o f c a lip e r s a r e : (1) 8 -in c h sp rin g jo in t ou tsid e c a lip e r s (s e e fig u re l - 1 3 j) . 1-19 SOVIET FUZE DKZ-B FUZE Type: Settings: Point Detonating Instantaneous, Short Delay, and Long Delay DKZ-B (VC Designation) Nomenclature: DESCRIPTION Material: Total length: Major diameter: Number of threads per inch: Body Base A. 59 2.52 13 - Aluminum - Eakelite in in USING PROJECTILE Soviet 122mm Fin-Spin Stabilized Rocket F ig u r e 1-8. P h otog ra ph of a F u ze K ey to Identification of a R ocket. 1 -2 0 U .S . 60am MORTAR PROJECTIIE M^9A2 FIN SHAFT Length: Outside diameter: Inside diameter: Length of igniter cartridge cavity: Length of threading: Number of threads per inch: Vents Diameter: Number per row: Number of vertical rows: FINS Width: Number: Thickness: Maximum length: Maximum diameter: F ig u r e 1-9- 2.40 .94 •66 1.87 .36 16 in in in in in •18 in 2 8 .75 in 8 •06 in 1.91 in 2.41 in P h otog ra ph of a Fin Key to Identification o f a M o rta r Round. 1 -21 U.S. 105mm PROJECTIIZ KI NOSE Diameter of fuze veil: Length of threaded portion: Number of threads per Inch: 1.68 in In l.U 12 FUZE Models used: MLS, M51, M54, M55, M57, M67, m , M502, M500, M520, M535, M557, and M564 Nose PD and Time Brass, Steel and Location and type: Material: A lm H m im 12 Threads per Inch: F ig u r e 1-10. P hotogra ph of F ra g m en ts Key to Identification of P ro je c tile s 1 -2 2 U.S. 75mm FROJECTIIE M48 ROTATING BAND SEAT I^pe of band: Width of seat at surface ■ ' Width of seat at bottom: Depth of band seat: Number of bands: Number of rows of keying: Width of keying of each row: Width between each row of keying: Width of space in front of keying: Width of space in back of keying: Number of keys per inch: Diameter of rotating band: F ig u re 1-11. Copper .43 in in .09 in 1 3 .06 .06 .08 .10 in In in in 8 3.02 in P h otograph o f a Rotating Band Seat Key to Identification of P r o j e c t i l e s 1-23 ^ rTv^viw CompononH DimM itM 0»*v, 4 BooMofl DIo m Mc of Bo m Rotating Bond F ig u r e 1-12. Sorfoco Dtmonstoft D efinitions and L o ca tio n s o f M e a s u r e m e n ts f o r F ra g m e n t Identification o f P r o j e c t i l e s . 1-24 I Figure I-I3 F CONTOUR GAUGE 1-25 1-26 (2) 8 -in c h sp rin g jo in t in sid e c a lip e r s (s e e fig u re l-1 3 k ). (3) 3 -in c h sp rin g jo in t ou tside ca lip e rs (4) 3 -in c h sp rin g jo in t in sid e c a lip e r s NOTE Som e o f th ese in stru m en ts a re v e r y p r e c i s e . The m e a su rem en ts taken with them should be read v e r y ca re fu lly . 2 -9 . C o n v e r sio n o f m e a su re m e n ts fro m fra ctio n s to d e cim a ls o r fr o m in ches to m illim e t e r s can be obtained fro m tables 1 through 3. 2 -1 0 . A n oth er va lu a b le aid to fra g m en t id en tifica tion is a fra g m en t b o a rd . On a sheet o f p lyw ood a re m ounted ty p ica l fragm en ts o f v a rio u s types o f ord n an ce found in the a rea . The fra gm en ts should show in p a r ticu la r the rotating band seat and k eyin g, s u r fa c e m ach in in g, b o u r r e le t width, fu ze w e ll threading, etc. E ach fragm en t should b e p o s it iv e ­ ly id en tified and the type o f ord n a n ce fro m w hich it ca m e should be ste n cile d o r m ark ed on the b oa rd . Such a b o a rd p r o v id e s a sim p le and con venien t r e fe r e n c e fo r id e n tific a ­ tion w ork. 2 -1 1 . U se o f s te n c ils o r m e ta l stam pings on ordn an ce can a ls o be u sed in id en tifica tion . C harts containing tra n sla tion s o f fo r e ig n s c r ip tu r e s and sy m b ols into E n glish a re found in a lm o st a ll fra g m e n t id en tifica tion m anuals. 1-27 FR AC TIO N S O F AN INCH TO D E C IM A L INCHES AND M IL L IM E T E R S F ra ctio n s D e c im a l M illi­ m eters 1/64 0. 105625 . 031250 0 . 396875 .7937 50 3 /6 4 . 046875 .06 25 00 1. 196025 1.587500 5 /6 4 .07 81 25 .0 9 37 50 1. 984375 2.3 81 25 0 7 /6 4 .109375 .12 50 00 2.7 78 12 5 3 .175000 9 /6 4 .14 06 25 .1 5 62 50 3.5 71 87 5 3 .9 6 8 7 5 0 11/64 .171875 .1 8 75 00 4. 365625 4 .7 6 2 5 0 0 13/64 .20 31 25 .21 87 50 5. 159375 5.556250 15/64 .234375 .25 00 00 5.953125 6 .350000 17/64 .265625 .2812 50 6. 746875 7. 143750 19/64 .2968 75 .312500 7. 540625 7. 937500 2 1 /6 4 .3281 25 .3437 50 8. 334375 8. 731250 2 3 /6 4 .3593 75 .37 50 00 9. 128125 9. 525000 2 5 /6 4 .39 06 25 .406250 9. 921875 10.318750 2 7 /6 4 .421875 .437500 10.715625 11. 112500 2 9 /6 4 .453125 .4687 50 11.509375 11.906250 3 1/64 .484375 .500000 12.303125 12.700000 1/32 1/1 6 3 /3 2 5 /3 2 3 /1 6 7 /3 2 9 /3 2 5 /1 6 11/32 13/32 7 /1 6 15/32 TABLE 1 1 -2 8 FR A C TIO N S OF AN INCH TO D E C IM A L INCHES AND M IL L IM E T E R S (C ont'd) F ractions Decimal M illi­ meters 3 3 /6 4 .51 56 25 .531250 13.096875 13.493750 3 5 /6 4 .54 68 75 .56 25 00 13.890625 14.287500 3 7 /6 4 .5 7 81 25 .5 9 37 50 14.684375 15. 081250 3 9 /6 4 .60 93 75 .625000 15.478125 15. 875000 4 1 /6 4 .640625 .65 62 50 16.271875 16. 668750 4 3 /6 4 .67 18 75 .68 75 00 17.065625 17.462500 4 5 /6 4 .703125 .7 1 87 50 17.859375 18.256250 4 7 /6 4 .7 3 43 75 .75 00 00 18.653125 19.050000 4 9 /6 4 .76 56 25 .78 12 50 19.446874 19.843750 5 1 /6 4 .79 68 75 .812500 20.240625 20. 637500 5 3 /6 4 .82 81 25 .843750 21.034375 21. 431250 5 5/64 .859375 .875000 21.828125 22.225000 5 7/64 .890625 .9062 50 22.621875 23.081750 5 9/64 .9218 75 .937500 23.415625 23.812500 61 /6 4 .95 31 25 .96 87 50 24.209375 24.606250 6 3/64 .98 43 75 1.000000 25.003125 25. 400000 17/32 9 /1 6 19/32 2 1/32 1 1/16 2 3/32 3 /4 2 5/32 13/16 2 7/32 29/32 15/16 3 1/32 T A B L E 1 (Cont'd) 1-2 9 M IL L IM E T E R S TO INCHES B a s is : M illimeters Inches 1____ 0. 03937 1 inch = 2 5 .4 M illim eters M illimeters Inches 26____ 1. 023622 51____ 2. 007874 76. . . . 2. 992126 M illimeters Inches M illimeters Inches 2____ .0 7 8 7 4 0 27. . . . 1.062992 52. . . . 2. 047244 77____ 3. 031496 3____ .1 1 81 10 28____ 1. 102362 53____ 2. 086614 78. . . . 3 .0 70 86 6 4 ____ . 157480 29____ 1. 141732 54____ 2. 125984 79____ 3. 110236 5____ .1 9 68 50 30____ 1. 181102 55. 2. 165354 80____ 3, 149606 6. . . . .2 3 62 20 31 1. 220472 56. . . . 2. 204724 81.... 3 .1 88 97 6 7____ .275591 32 -/ fc*• • • • 1. 259843 57____ 2. 244094 82. . . . 3. 228346 8____ .314961 33____ 1. 299213 58. . . . 2. 283465 83____ 3. 267717 9____ .354331 34____ 1. 338583 59. . . . 2. 322835 84____ 10____ . 393701 35____ 1. 377953 60. . . . 2. 362205 85. . . . 3. 346457 11____ .433071 36. . . . 1. 417323 61.... 2. 401575 86. . . . 3. 385827 12____ .472441 37____ 1. 456693 62____ 2. 440945 87, . . . 3. 425197 13____ .511811 38. . . . 1. 496063 63. . . . 2 .4 80 31 5 88. . . . 3. 464567 14____ .551181 39____ 64. . . . 89____ 3.5 03 93 7 15____ .590551 40. . . . 1. 574803 65____ 2. 559055 90____ 3. 543307 16____ .629921 41____ 1. 614173 66. . . . 2. 598425 91____ 17____ .669291 42------ 1. 653543 67. 2. 637795 92____ 3.6 22 04 7 18____ .708661 43____ 1.692913 68. . . . 2. 677165 93____ 3. 661417 19------ .748031 44. . . . 1. 732283 69____ 2. 716535 94____ 3.7 00 78 7 20____ .7 8 74 02 45 ____ 70____ 2 .7 55 90 6 95____ 3. 740157 21____ .826772 46. . . . 1. 811024 71____ 2.7 95 27 6 96. . . . 3. 779528 22____ .8 6 61 42 47____ 1. 850394 72. . . . 2. 834646 97____ 3. 818898 23____ .905512 48 ____ 1. 889764 73____ 2. 874016 98____ 3 .8 58 26 8 24____ .94 48 82 49____ 1. 929134 74____ 2. 913386 99------ 25____ .984252 50. . . . 1. 968504 75. 2. 952756 1. 535433 1. 771654 TAB 1 -3 0 2 2. 519685 3. 307087 3. 582677 3. 897638 100____ 3. 937008 INCHES TO M ILL IM E TE R S B a s is : 1 inch = 2 5 .4 M illim eters Inches M illi­ meters Inches M illi­ meters 1____ 25. 4 26____ 2____ 50. 8 3____ Inches M illi­ meters Inches M illi­ meters 660. 4 51. . • • 1, 2 9 5 .4 76____ 1 ,9 3 0 .4 27____ 685. 8 52. . • • 1, 320. 8 77____ 1, 955. 8 76. 2 28____ 711. 2 53. . • • 1, 346. 2 78. . . . 1, 981. 2 4____ 101. 6 29------ 736. 6 54. . • • 1, 371. 6 79____ 2, 006. 6 5____ 127. 0 30____ 726. 0 55. . •• 1, 397. 0 80____ 2, 032. 0 6.... 152. 4 31____ 787. 4 56. . • • 1, 4 3 3 ,4 81. . . . 2, 0 5 7 .4 7____ 177. 8 32____ 812. 8 57. . • • 1, 447. 8 82____ 8____ 203. 2 33____ 838. 2 58. . • • 1, 473. 2 83____ 2, 108. 2 9 -------- 228. 6 34____ 863. 6 59. . • • 1, 498. 6 84____ 10 _____ 254. 0 35____ 889. 0 60. . • * 1, 524. 0 85. . . . 2, 159. 0 11____ 279. 4 36____ 914. 4 61. . • • 1, 549. 4 86. . . . 12_____ 304. 8 37. . . . 939. 8 62. . • • 1, 574. 8 87 _____ 2, 209. 8 13____ 330. 2 38 _____ 965. 2 63. . • e 1, 600. 2 88. . . . 2, 235. 2 14_____ 355. 6 39 ------- 990. 6 64. . . . 1, 625. 6 89 _____ 2, 260. 6 15_____ 381. 0 40 _____ 1, 016. 0 65. . • • 1, 651. 0 90 _____ 2, 286. 0 16_____ 406. 4 41 _____ 1, 041. 4 66. . . • 1, 676. 4 91 _____ 2, 311. 4 17____ 431. 8 42____ 1, 066. 8 67. . • • 1, 701. 8 92____ 2, 336. 8 18____ 457. 2 43____ 1, 092. 2 68. . • • 1, 727. 2 93 _____ 2, 362. 2 19 _____ 482. 6 44 _____ 1, 117. 6 69. . • • 1, 752. 6 94 _____ 2, 387. 6 20 _____ 508. 0 45 _____ 1, 143. 0 70. . 95. 21 _____ 533. 4 46. , . . 1, 168. 4 71. . • . 1, 803. 4 96. . . . 2, 4 3 8 .4 22 _____ 558. 8 47 _____ 1, 193. 8 72. . 1, 828. 8 97 _____ 2, 463. 8 23 _____ 584. 2 48 _____ 1, 219. 2 73, . 1, 854. 2 98 _____ 2, 489. 2 24 _____ 609. 6 49 _____ 1, 244. 6 74. . • • 1, 879. 6 25. 635. 0 50. . . . 1, 270. 0 75. . TABLE 3 1 -31 1, 778. 0 1, 905. 0 99 ------- 2, 082. 8 2, 133. 6 2, 184 .4 2, 413. 0 2, 514. 6 100 _____ 2, 540. 0 Department of Aerospace Munitions Training Lowry Technical Training Center CHAPTER 2 PART ONE - DROPPED MUNITIONS PA R T TWO - FUZES Student Text 3AZR46470-1 1 February 1970 P A R T ONE D R O PPE D MUNITIONS OB JEC TIVES T o le a rn id en tifica tio n , o p era tion , ex p lo siv e f i lle r s , h a za rd s, rela ted equipm ent, and the d isp o sa l p r o c e d u r e s fo r drop ped m unitions, INTRODUC TION T his text w ill p ro v id e a re v ie w of the old er type b om b s and a m o re detailed study o f the new er type b om b s bein g u sed in SEA. M ost EOD tech n ician s do not get involved in the bu ild up of m unitions and are not co m p le te ly fa m ilia r with the in stalla tion , or re m o v a l o f the bom b fin s, or the set s cre w s that p h y sica lly lo ck item s in p la ce . This text w ill a lso p ro v id e a re v ie w o f the op eration of arm ing lanyards and a s s o ­ cia ted com pon en ts fo r b o m b s equipped with in tern al conduits. The re v ie w w ill be h e lp ­ ful to those who have not b een w ork ing with conventional weapons the la st few y e a rs. This text w ill be u sed in con ju n ction with c la s s r o o m d is cu s s io n . G P OLD SERIES BOMBS 1 -1 . T y p e : G P Old S e rie s B om b s (r e fe r e n c e fig u re s 2 -1 , 2 -2 , and 2 -3 ) 1 -2 . Id en tifica tion : a. S iz e s: 100- to 2000-pounds b. M ark in gs: In y e llo w o r b la ck . and tail in dicate the e x p lo siv e f ille r . c. Lugs and F in s: or c o n ica l fin s. 1 -3 . The num ber o f yellow bands on the n ose 14- and 3 0 -in ch su spen sion . T hese b om b s m ay u se b o x F i l l e r s : (50 p e r c e n t w eigh t ra tio) a. TNT b. T riton a l c. A m a tol d. C om p B 1 -4 . H a z a rd s: The sm oke and fum es fr o m burning TNT is highly to x ic. and tritonal are m o r e sen sitiv e to drop . 1-5 . R elated E q u ipm en t: (r e fe r e n c e fig u re 2 -3 ) a. F u ze s (nose a n d /o r tail) b. F in a s s e m b ly 2-1 C om p B 40.26 Bomb, GP, tritdnal, 100-lb, AN-M30A1 4 ------------ 4 7 . 8 --------------- ► Bomb, GP, tritonal, 250-lb, AN-M57A1 4 -------------- 5 9 . 1 6 -------------- --- Bomb, GP, tritonal, 500-lb, AN-M64A1 4 ---------------- 6 9 . 5 -----------------» Bomb, GP, tritonal, 1,000-lb, AN-M65A1 F igu re 2-1. B om b, G en eral P u rp ose, S eries 2-2 r/C o n ic a l F m Bomb, G « » « r .l f i g u r e 2-2.- HORIZONTAL DANGEROUS RADIUS OF BOMB CASING FRAGMENTS MAXIMUM DANGER RADIUS OF FRAGMENTS FROM POINT OF DETONATION BOMB 100 250 500 1000 2000 lb lb lb lb lb GP GP GP GP GP 3000 3000 3000 3000 3000 feet feet feet feet feet BLAST EFFECT ON PERSONNEL APPROXIMATE MAXIMUM EFFECTIVE DISTANCE ON PERSONNEL BOMB 100 250 500 1000 2000 FILLER High Explosive lb lb lb lb lb GP GP GP GP GP USE AO 55 75 90 110 BASE COLOR General Purpose Olive Drab Fragmentation feet feet feet feet feet COLOR CODE COLOR & NO OF BANDS MARKINGS 3 Yellow/Tritonal 2 Yellow/Comp B 1 Yellow/Other HE Black or Yellow or 1, 3" Yellow/All HE Inert (w/ Spotting charges in most cases) Practice Blue (May also be black, metallic, or orange None White Inert Drill OD 1 Black Black Leaflets Leaflet OD 1 Aluminum Black Figure 2-3. Classification of Aircraft Bombs 2 -4 1 -6 . c. A dapter b o o s te r d. A rm in g w ire and fah n stock clip s D isp o s a l: Detonate GP NEW SERIES BOMBS 1 -7 . T ype: GP New S e rie s B om b s (r e fe r e n c e fig u re 2 -4) 1 -8 . Id en tifica tion : a. b. S iz e s: (1) 7 5 0 -lb M 117 (2) 3 0 0 0 -lb M 118 M ark in gs: (1) OD bom b b ody (2) M arkin gs in yellow (3) 1 w ide y e llo w band (3 inch) c. L u gs: d. F in s: 1-9 . F ille r s : 1 -1 0 . H a z a rd s: 1 -1 1 . 14- and 3 0 -in ch C o n ica l or re ta rd e d (MAU 91/B fo r M 117) N o rm a lly triton a l; m in ol can be u sed . a. T riton a l is sen sitiv e to d rop . b. M in o l--d o not trepan and steam . R elated E quipm ent: a. N ose and tail plugs. b. A rm in g w ir e s /la n y a r d s with fahnstock clips* c. C h argin g w e ll fo r sp e c ia l fuzing (e le c tr ic a l/m e c h a n ic a l). d. A dapter b o o s t e r s : T 45 and T 46 fo r o ld e r fu z e s , M 59 and M 134 fo r the new type fu z e s . The latter in c o r p o r a te s e le c t r ic a l d eton a tors. 1 -1 2 . D isp o sa l: Detonate 2-5 F ig u re 2 -4 . M117, 7 5 0 -lb . GP B om b w /P lu m b in g 2- 6 GP LOW DRAG BOMBS 1-13. T ype: G P L ow D rag B om b s (r e fe r e n c e fig u re s 2 -5 , 2 -6 , and 2 -7 ) 1 -1 4 . Id en tifica tion : a. b. S iz e s: (1) 2 5 0 -lb MK 81 (2) 5 0 0 -lb MK 82 (3) 1000 -lb MK 83 (4) 2 0 0 0 -lb MK 84 M a rk in gs: (1) OD bom b b od y (2) Y e llo w m ark in gs (3) 1 w ide y e llo w band (3 inch) c. L u gs: 14- and 3 0 -in ch ( s c r e w -in type) d. F in s : C o n ica l and snakeye 1-15. F ille r : 1 -1 6 . H azards: 1 -1 7 . R elated E quipm ent: 1 -1 8 . T riton a l T riton a l is sen sitiv e to d rop (12 in ch e s ). a. N ose plugs and tail plugs are u sed with som e fu zin g. b. Internal con du it and ch a rg in g w e lls . c. Retaining s c r e w -in n o se . d. In terch an geable adapter b o o s t e r s , dependent on fuzing. e. A rm in g w ir e s /la n y a r d with fahnstock c lip s . D isp o s a l: Detonate M L F uze E x te n d e rs: F uze ex ten d ers m ay be u se d on all GP s e r ie s b o m b s . T hese ex ten d ers contain eith er tetry l or C om p B . M 10 3 or M 904 can be u sed for fuzing. 2-7 FAHNSTOCK CLIPS ARMING WIRE FAHNSTOCK CLIPS / HOISTING LUG \ NOSE FUZE F ig u re 2 -5 . 'BOMB BODY SET SCREW LONG STEM TAIL FUZE CONICAL FIN ASSEMBLY B om b, G en era l P u rp o s e MK 82 Mod 1 2-8 F ig u re 2 -6 . Bom b, G en eral P u rp ose MK 81 Mod 1 i F IN A S S E M B L Y C L O S E D L O W -D R A G GP S N A K E Y E I B O M B F ig u re 2 -7 . M K 81 S n a k e y e , R e t a r d e d (H ig h D r a g ) C o n f i g u r a t i o n 2-10 DEM OLITION BOM B, BLU 31/B 1-1 9 . T ype: 1 -2 0 . Id en tification : D e m o lit io n a. S ize: b. M ark in gs: B om b , BLU 31/B (r e fe r e n c e figu re 2 -8 ) 8 0 0 -lb , b lu ff shape, a n ti-r ic o c h e t design . OD c o lo r , b la ck m a rk in g s with y ellow band on n ose. c. L u gs: 14-inch s c r e w -in type su spen sion lu gs. is p osition ed 29 in ch es fo rw a rd of the b a se o f the bom b. d. Fin: U ses an MK 82 low drag fin. 1 -2 1 . F ille r : 1 -2 2 . H a za rds: 1 -2 3 . R ela ted E quipm ent: 1-24. The re a r su spen sion lug 250 pounds o f tr ito n a l/d e s te x , T riton a l is sen sitiv e to shock (12 inch d rop ). a. N ose fuze (FMU 3 0 /B ) b. Tail plug c. Internal con du it and ch a rg in g w ell d. B a ttery fir in g d ev ice D isp o s a l: Detonate FR A G M E N TA TIO N C LU STE R , M 1A1, 100-lb 1-25. T y p e : F ragm en tation C lu s te r , M 1A1, 10 0 -lb (r e fe r e n c e fig u re s 2 -9 and 2-10) 1-2 6 , Id en tifica tion : a. S ize: A N -M 4 1 A 1 , 20 pound (6 each) b. M ark in gs: (1) OD bom b b ody (2) Y ellow band (3) B la ck m ark in gs c. L u gs: One lug w elded to the b ody at the cen ter of g ra vity . d. F in s: A tail fin is threaded to thebom b 2-11 andse cu re d b y a set scre w . '*2 -13 F ig u re 2-10. Bom b, F ragm entations C lu ster MLA1 1 -2 7 . C lu ster O p era tion : Upon r e le a s e , the arm in g w ire is e x tra cte d fr o m the c lu ste r allow in g the b om b s to sep a ra te. Fuze vane rotation b eg in s at clu ste r bom b sep a ra tion . NOTE A n in tact clu ste r (M 1A1) m ust be d isa s se m b le d p r io r to fuze r e m o v a l. 1 -2 8 . F ille r : TN T and C om p B (14 p e rce n t w eight ra tio) 1 -2 9 . R elated E quipm ent: N one. The A N -M 4IA 1 bom b is issu e d a ss e m b le d and c o m p le te ly fu zed in the M1A1 c lu s te r . 1 -3 0 . H a za rd s: The sm oke and fu m es fr o m burning TNT is highly tox ic. 1 -3 1 . D isp o s a l: Detonate FR A G M E N TA TIO N C LU STE R , A N -M 28A 2, 100-lb 1 -3 2 . T ype: and 2 -1 2 ) 1 -3 3 . F ra g m en ta tion C lu ste r, A N -M 28A 2, 1 0 0 -lb (r e fe r e n c e fig u re s 2-11 Id en tifica tion : a. S ize : M 83, 4 -lb (24 each) b. M ark in gs: (1) OD bom b b od y (2) Y e llo w band on n ose (3) Type o f bom b fuzing m a rk ed on clu ste r b ody; that is , M 129, M 130, M 131, or "m ix e d . " c. L u gs: d. F in s: 14-inch su sp en sion ; m ay be c a r r ie d by sin gle su spen sion (Navy). B o x -ty p e fin with drag plate. 1 -3 4 . C lu ster O pera tion : Upon r e le a s e , the arm in g w ire is w ithdrawn and the fuze is a llow ed to a rm . The fuze fu n ction s, p erm ittin g the c lu s te r to open. The 24 M 83 fra g b o m b s are d is p e r s e d b y sp ring action. 1 -3 5 . F ille r : TNT 1 -3 6 . R elated E quipm ent: a. N ose fuze b. A rm in g w ire - -fa h n sto ck clip 2-14 SB***'- F ig u re 2-11. Bom b, F ragm en tation ; 4 -P ou n d , M83 2-15 M E C H A N IC A L T IM E F U Z E F ig u re 2-12. C lu ster, F ragm en tation B om b: 100-lb. M28A2, Cutaway 2-1 6 1 -3 7 . H a z a rd s: The sm oke and fu m es fr o m burning TN T is h ighly to x ic. NOTE The M 131 fuze contains an a n ti-d istu rb a n ce a ction . 1 -3 8 . D isp o s a l: Detonate F R A G M E N TA TIO N BOMBS, M 88 and M 81 1 -3 9 . T ype: 1 -4 0 . Id en tifica tion : a. b. F ra g m en ta tion B o m b s, M 88 and M 81 (r e fe r e n c e fig u re s 2-13 and 2-14) S iz e s: (1) 2 2 0 -lb M 88 (2) 2 6 0 -lb M 81 M a rk in gs: (1) OD bom b b o d y c o n stru cte d of s p ir a lly wound square ste e l w ire . The size o f the squ are ste e l w ire is the only b a s ic d iffe re n ce o f the two b o m b s . The 2 2 0 -lb is 1 3 /1 6 inch and the 2 6 0-lb is 1 inch. (2) 1 -4 1 . Y e llo w bands on n ose and tail to id en tify the fille r . c. L u gs: 14-inch su sp en sion ; sin gle su sp en sion lug on opp osite side. d. F in s: B o x or co n ica l. F i l l e r : C om p B or TNT (2 2 0 -lb m ay use ednatol). 1 -4 2 . H a z a r d s : The sm oke and fu m es fr o m burning TNT is highly to x ic. b om b s use a u x ilia ry b o o s t e r s . 1 -4 3 . 1 -4 4 . R ela ted E quipm ent: a. N ose and tail fu z e s . b. T ail fins (box o r c o n ic a l). c. A rm in g w ire a s s e m b ly with fahnstock c lip s . D isp o s a l: Detonate 2-17 Both Figure 2-14. 260-lb. Fragmentation Bomb AN-M81 Cutaway 2-19 T A IL F U Z E F i g u r e 2 -1 3 . 2 2 0 -lb . F ra m e n ta tio n B o m b A N -M 8 8 C utaw ay 2-18 LEAFLET BOMBS, M 129 SERIES 1 -4 5 . T y p e : L e a f l e t B o m b s, M 129 s e r ie s (r e fe r e n c e fig u re s 2-15 and 2 -1 6 ) 1 -4 6 . Id en tifica tion : a. S iz e s: lition bom b. 7 5 0 -lb , the ex tern a l con fig u ra tion is sim ila r to the 7 5 0 -lb d e m o ­ b. M a rk in gs: O live g re e n bom b b ody m ade of fib e r g la s s. The bom b body is split in h alf lon gitu din ally into two se ctio n s held together by four latch es on each side. c. L u g s: T h ree r e c e s s e s , the two outside r e c e s s e s are fo r 1 4-in ch su sp en ­ sion, the cen ter r e c e s s is fo r sin gle suspension. d. F in s: F ou r fib e r g la ss section s glued and riv eted together to form a cone. The fin a s s e m b ly is attached to the bom b body with eight Dzus fa ste n e rs . 1 -4 7 . C lu ster O p era tion : A fte r r e le a s e , the M T fuze functions at a p red eterm in ed tim e cau sin g detonating c o r d to detonate, separating the two body se ctio n s, detaching the fin a ss e m b ly and re le a s in g the le a fle ts . 1 -4 8 . F i l l e r : L e a fle ts 1 -4 9 . H a z a rd s: E x p lo siv e com pon en ts of the fu ze, b o o s te r , and detonating co rd . 1-50. R elated Equipm ent: 1 -5 1 . a. N ose fu ze (M T) with adapter b o o s te r . b. A rm in g w ire a sse m b ly . c. F in a s s e m b ly . D isp o sa l: Burn INCENDIARY BOM B, A N -M 47A 4, 100-lb 1 -5 2 . T y p e : In cen d ia ry B om b, A N -M 47A 4, 100-lb (r e fe r e n c e fig u re s 2 -1 7 a and 17b) 1 -5 3 . Id en tification : a. S ize: b. M ark in gs: (1) 10 0 -lb A N -M 4 7 A 4 G reen b ody, yellow band with re d m a rk in g s. (2) C y lin d r ic a l b ody, round n ose, tap ered aft se ctio n with w elded on b ox fin co n stru cte d o f thin sh eet ste el. c. L u gs: S uspension bands equipped with heavy gauge su spen sion lu gs. single su spen sion , re m o v e one band. 2-20 F or F ig u re 2-15. B om b, 7 5 0 -lb . L ea flet, M 129 S eries 2-21 P o sitio n in g o f Detonating C ord Through Opening in B ase o f F uze W ell F i g u r e 2 -1 6 . F uzin g C om ponen ts o f L e a fle t B om b , 2-22 M 129 S e r i e s 51. " 7 1.0 100-lb S m ok e o r In ce n d ia ry B o m b A N -M 4 7 A 4 , F i g u r e 2 -1 7 A E x t e r io r V iew BOMB BODY ARMING WIRE ASSEMBLY FAHNESTOCK CLIP BURSTER BURSTER WELL ASSEMBLY NUT nos ' e FUZE L0CK w a s h e r F ig u r e 2-17B . 100-lb. S m ok e o r In ce n d ia ry B o m b A N -M 4 7 A 4 , E x p lo d e d V iew 2-23 d. F in s: W elded on b o x type. 1 -5 4 . F i l l e r : WP or P W P . P W P is m o re e ffe ctiv e than WP b eca u se o f its lon ger burning tim e, redu ced p illa rin g , and in c re a s e d an tiperson n el e ffe ct. 1 -5 5 . H a za rds: 1 -5 6 . R elated E quipm ent: 1 -5 7 . WP p reca u tion s apply. L ea k ers cou ld detonate fr o m heat. a. N ose fu ze. b. B u rste r M 18 or M 20 (black p o w d e r /te tr y l). c. A rm in g w ire a ss e m b ly . D isp o s a l: Detonate BLU SERIES FIRE BOMB 1-58. T y p e : BLU S e r ie s F ir e B om b (r e fe r e n c e fig u re 2-18) 1 -5 9 . Id en tification : a. S iz e s: (1) BLU 1/B s e r ie s 7 5 0 -lb (2) BLU 1 0 /B s e r ie s 2 5 0-lb (3) B LU 2 3 /B 5 0 0 -lb (4) BLU 27 /B p r e fille d 75 0 -lb (5) B LU 3 2 /B p r e fille d 500-lb b. M ark in gs: Unpainted alum inum a llo y con stru ctio n . No c o lo r cod e on the p r e fille d (napalm B ). The B L U -1 , 10, and 2 3 /B m ay have a 3 -in ch red band on the n ose and tail. A ll b o m b s are tip tank type con figu ration . c. L u gs: A ll BLU s e r ie s fir e b om b s are equipped fo r 1 4 -in ch su spen sion . d. F in s: The use of fin a s s e m b lie s is optional e x ce p t fo r the BLU 10 s e r ie s . No fin a s s e m b ly is p ro v id e d fo r the BLU 10 s e r ie s . 1-60. F ille r : The B L U -1 , 10, and 23 use napalm ; the B L U -2 7 and 32 use napalm B. 1-61. H a za rds: 1-62. R elated E quipm ent: F ir e . When fu zed, a ll b om b s w ill contain "A L W A Y S A C T IO N " fuzing. a. F u zes / ign iter s (nose and tail). b. F in a ss e m b ly (option al). c. C able and in itia tor a s s e m b lie s . 2-24 F ig u re 2-18> BLU S e rie s F ir e B om b and C om ponents (T y p ica l) 2-25 1-63. Disposal: Burn NOTE P r e fille d napalm B bom b s have w elded se a m s . M 36 IN CENDIARY C L U S T E R /T H 3, 4 -lb , M 126 BOMB 1 - 64. T y p e: M 36 In cen d ia ry C lu ster / TH 3, 4 -lb , M 1 26 bom b (r e fe r e n c e fig u re s 2 - 19a and 2 - 1 9b) 1 -6 5 . Id en tifica tion : a. S iz e s: The M 36 in ce n d ia ry bom b c lu s te r (7 5 0 -lb ) c o n s is ts o f an M 30 c lu ste r adapter loaded with 182 M 126 in cen d ia ry b om b s (4 -lb ). b. c lu s te r . M a rk in g s: O live g re e n c o lo r , cla m sh ell type body; red band on n ose o f c. L u g s: T h ree threaded su sp en sion lug m ounting h o le s . or the ce n ter hole m a y be u se d , depending on su sp en sion u sed . d. F in s: The two outer h oles A c o n ica l type attached to the clu s te r b y a lo c k ring and tie rod . 1 -6 6 . C lu ster O p e ra tio n : A t r e le a s e , the arm ing w ire is withdrawn fr o m the m ech a n ­ ic a l tim e fu zes allow in g vane rota tion to a rm the fu z e s . The fu zes function, detonating the detonating c o r d in the upper and lo w e r clu ste r ca sin g s hinge tube, allow ing the ca sin g s to se p a ra te . The M 126 b om b s fa ll fre e o f the c lu s te r , a rm on sep aration, and function on im p a ct. 1 -6 7 . F i l l e r : 182, 4 -lb , TH 3 in ce n d ia ry b o m b s (MG bom b b od y with TH 3 fille r ) 1 -6 8 . H a za rd s: A 2 2 -fo o t length o f detonating c o r d is lo ca te d in the hinge tube o f the c lu s te r . NOTE The A N -M 5 0 X A 3 , 4 -lb , TH 3 in ce n d ia ry bom b, contains an e x p lo siv e ch a rg e . This bom b, m inus its fin a s s e m b ly , look s id e n tica l to the M 1 26 b om b. 1 -6 9 . 1 -7 0 . R ela ted E quipm ent: a. Two M T tail fu ze s . b. F in a ss e m b ly . c. A rm in g w ire a s s e m b ly with fahnstock c lip s . D isp o s a l: Burn 2-26 LOCK RING FIN ASSEMBLY F ig u re 2-19A. 1 1 Thermate 2 Body 3 Safety plunger F ig u re 2-19B. In cen diary Bom b C lu ster, M35 o r M36, E xploded View 2 3 4 Fin body 5 Tail plunger 6 Fin 4 7 8 5 Holder and firing assemblies Nose (iron) B om b, In cen d ia ry : TH3, 4 -P ou n d, M126 Cutaway View 2-27 C H EM ICAL BOM BS, BLU 5 2 /B and BLU 52 A /B 12- 71. T y p e : C h e m ica l B o m b s, BLU 5 2 /B and BLU 52 A /B (r e fe r e n c e fig u re s 2-20a, 20b, and 2 -2 0 c ) 1 -7 2 . Id en tifica tion : a. S iz e s : 7 5 0 -lb m o d ifie d BLU 1 C /B fir e b om b. b. M ark in gs: (1) B LU 5 2 /B - - O D bom b b ody co n stru cte d of alum inum . Three g ray str ip e s lo ca te d on the n o se , tail, and cen ter se ctio n s. T h ese strip e s are 3 - 1 /2 in ch es w ide with a 1 /2 in ch re d strip e ce n tered on the g ray. (2) BLU 52 A / B - - g r a y bom b bod y co n stru cte d o f alum inum . Two d e ca ls , one ea ch on n ose and tail, 1 - 1 / 2 in ch es wide with two red strip e s 1 /2 inch wide c e n ­ tered in gray. 1 -7 3 . c. L u gs: d. F in s: 1 4 -in ch su spen sion . W eld ed or b o lte d con stru ction . F ille r : a. BLU 5 2 /B - - 2 5 9 pounds of CS-1 b. BLU 52 A /B - - 2 5 9 pounds o f C S -2 1 -7 4 . H a z a rd s: CS is an ir rita tio n ch e m ica l agent. 1 -7 5 . R elated E quipm ent: T a il fin a ss e m b ly . NOTE The b om b s do not contain e x p lo siv e com p on en ts. They fu n ction b y bu rstin g upon im p a ct to d issem in a te the ch e m ica l agent. 1 -7 6 . D is p o s a l: D econ tam in ate (D isa ste r P r e p a r e d n e s s ) F L A R E , A IR C R A F T PA R A C H U TE , MK 24 SERIES 1 -7 7 . T ype: F la r e , A ir c r a ft P a ra ch u te, MK 24 s e r ie s (r e fe r e n c e fig u re 2 -2 1 ) 1 -7 8 . Id en tifica tion : a. S ize : The fla r e is alum inum a llo y co n stru ctio n , 35. 9 in ch es long and 4. 8 in ch es in d ia m e te r. W eight is 27 pounds. b. M ark in gs: A brow n band on white lo ca te d at the aft end o f fla re body. c. C a n d lep ow er: 2, 000, 000 2-28 ro -29 0.13 IN. (TY R ) LOCATION OF MFGS. NAME OR TRADE MARK ALUM INUM BACKGROUND BACKGROUND BLACK ANODIZE, CHARACTERS ALUMINUM NAMEPLATE ACCORDANCE WITH SPEC M I L - P - 6 9 0 6 ALUMINUM BACKGROUND WITH CHARACTERS BLACK ANO DIZE ro 00 o NOTE PAINTED STRIPES ON ITEMS LOT TKL-I-I TO TKL-I-IO (3 PLACES) 3 .5 0 IN. (TYP. 3 PLACES) F i g u r e 2 - 2 OB. 2.SEGMENTED DECALS ON ITEMS LOT TKL-t-ll T 0 T K L -H 3 (2 PLACES) BOMB,CHEMICAL M a rk in g s f o r C h e m ic a l B o m b , B L U -5 2 /B TAIL FIN ASSEMBLY n 0 s e a s s e m b l Yc e n t e r a s s e m b l y TA IL CONE assem bly end cap Figure 2 - 2 0 C . tj v, C h e m ica l B om b, R L U - 5 2 / B and B L U - 5 2 A / B BLU IGNITION DISK TH U M B SCREW, IGNITION DELAY S E T D IA L QUAD RING E J E C T IO N F U Z E C A N IS T E R A S S E M B L Y EJECTION TIME DELAY FUSE PYRO TRANSFER TRANSFER F IR S T F IR E 35.914 36.033 DISK C O M P O S IT IO N C ABLE J. A S S E M B L Y -^ OUTER CONTAINER-----C O N T A IN E R (S P L IT )— ILLUM INATE COMPOSITION i .0 6 2 PARACHUTE C O M P R E S S IO N PAD t— F i g u r e 2 -2 1 . 4 .8 7 4 _ J 4 .8 6 2 END CAP M K24, A ir c r a ft P arach u te F la re 2-32 d. B u rn in g tim e : 3 m in u tes, e. L a u n ch in g m e th o d : g e n e r a t e s 3, 500 d e g r e e s c e n t i g r a d e . D ropped, d isp e n se d , o r th ro w n b y hand f r o m a i r c r a f t . 1-79. O p e r a t i o n : I g n i t i o n a n d e j e c t i o n s e t t i n g s a r e m a d e o n the f u z e p r i o r t o l a u n c h . T h e s a f e t y p in i s r e m o v e d a s l a s t s t e p p r i o r to l a u n c h . A t l a u n c h the e j e c t i o n d e l a y i s a c t u a t e d b y the f l e x i b l e s t e e l c a b l e w h e n it r e c e i v e s 6 to 12 p o u n d s o f p u l l . A t 50 p o u n d s o f p u ll th e l a n y a r d d i s c o n n e c t s e p a r a t e s . W h e n the p a r a c h u t e a n d i l l u m i n a t e c o m p o s i t i o n a r e e j e c t e d , the i g n i t i o n d e l a y i s i n i t i a t e d b y h o t g a s e s f r o m the e j e c t i o n charge. T h e p a r a c h u t e o p e n s an d the i l l u m i n a t i n g c o m p o s i t i o n is i g n i t e d u p o n e x p i r a ­ t i o n o f the i g n i t i o n d e l a y . 1-80. F ille r: 15 p o u n d s o f m a g n e s i u m and s o d i u m n i t r a t e . 1 -8 1 . H azards: E je ctio n ch a rg e, I -82. D isp o sa l: R e f e r to A F T O 6 0 K - 2 - 2 - 4 . a l w a y s a p p r o a c h and w o r k f r o m the s i d e . FLARE A IR C R A F T PARACH U TE, 1-83. Type: 1 - 84. Id en tifica tion : M K 45 F l a r e A i r c r a f t P a r a c h u t e . M K 45 ( r e f e r e n c e f i g u r e s 2 - 2 2 a and 2 - 2 2 b ) a. S i z e : T h e f l a r e is o f a l u m i n u m a l l o y c o n s t r u c t i o n , 5 i n c h e s in d i a m e t e r . T h e w e i g h t i s 28 p o u n d s . b. M a rk in g s: c. C an d lepow er: 2, 0 0 0 , 0 0 0 d. B u rn in g tim e : 2. 5 to 3 m i n u t e s , e. L au n ch in g m e th o d : 36 i n c h e s l o n g and A b r o w n b a n d on w h i t e l o c a t e d a t the a ft e n d o f the f l a r e b o d y . g e n e r a t e s 3, 500 d e g r e e s c e n t i g r a d e . C l a m p e d on s u s p e n s i o n l u g s . 1 -8 5 . O p e r a t i o n : A t r e l e a s e , the l a n y a r d r e m o v e s the s a f e t y c l i p a n d r e l e a s e s a c o c k e d s t r i k e r to i g n i t e a p o s i t i v e 2 s e c o n d s a f e s e p a r a t i o n d e l a y . A t the e x p i r a t i o n o f the p r e s e t d e l a y , the e j e c t i o n c h a r g e s e p a r a t e s the p a r a c h u t e an d c a n d l e . Tw o sets o f c a b l e s a r e a t t a c h e d to the p a r a c h u t e s h r o u d l i n e s , o n e o f w h i c h i s s h o r t e r th an the o t h e r . A s the p a r a c h u t e i s d e p l o y e d , the s h o r t s e t o f c a b l e s e x e r t s a p u l l i n g f o r c e on the f i r i n g p in a s s e m b l y , c o c k i n g and r e l e a s i n g the f i r i n g p in w h i c h i g n i t e s the f i r i n g t r a i n an d c a n d l e . A s the c a n d l e a p p r o a c h e s b u r n o u t , the r e s u l t a n t h e a t f u n c t i o n s an e x p l o s i v e b o l t r e l e a s i n g 10 s h r o u d l i n e s , c o l l a p s i n g the p a r a c h u t e . 1-8 6 . F ille r: M a g n esiu m , s o d iu m n itra te, and a b i n d i n g a g e n t . 1-8 7 . H a z a r d s : F la r e ca n d le, ig n ite r a s s e m b ly , a s s e m b l y , a n d the f u z e M K 3 6 4 . 1 -8 8 . D isp osa l: R e f e r to A F T O 6 0 K - 2 - 2 - 1 0. 2-33 e x p l o s i v e b o l t in the p a r a c h u t e [V I <&V F ig u re 2 - 2 2 A MK45 A i r c r a f t P a ra ch u te F la r e -13 F i g u r e 2 -1 0 . Bom b, F r a g m e n t a t i o n s C l u s t e r MLA1 1 -2 7 . C l u s t e r O p e r a t i o n : U p o n r e l e a s e , the a r m i n g w i r e i s e x t r a c t e d f r o m the c l u s t e r a l l o w i n g the b o m b s to s e p a r a t e . F u ze vane rota tion b e g in s at c lu s t e r b o m b sep a ra tion . NOTE A n in ta ct c lu s te r (M 1A 1) m u s t be d is a s s e m b le d p r i o r to f u z e r e m o v a l . 1 -2 8 . F ille r: T N T a n d C o m p B (1 4 p e r c e n t w e i g h t r a t i o ) 1 -2 9 . R ela ted E q u ip m en t: N one. T h e A N - M 4 I A 1 b o m b i s i s s u e d a s s e m b l e d and c o m p l e t e l y f u z e d in the M 1 A 1 c l u s t e r . 1 -3 0 . H azards: The s m o k e and fu m e s f r o m b u rn in g T N T is h ig h ly t o x ic . 1 -3 1 . D isp o sa l: D etonate F R A G M E N T A T IO N C LU ST E R , A N -M 2 8 A 2 , 1 -3 2 . Type: and 2 -1 2 ) 1 -3 3 . M 131, F ra gm en ta tion C lu ste r, A N -M 2 8 A 2 , 1 0 0 -lb 1 0 0 -l b ( r e f e r e n c e fi g u r e s 2-11 Id en tifica tion : a. S ize: M 83, b. M a rk in g s: 4 - l b (2 4 e a c h ) (1 ) OD bom b body (2) Y e l l o w band on n o s e (3) T y p e o f b o m b f u z i n g m a r k e d o n c l u s t e r b o d y ; th a t i s , or "m ix e d . " c. Lugs: d. F in s: M 129, M 130, 1 4 -in ch s u s p e n s io n ; m a y b e c a r r i e d b y s in g le s u s p e n s io n (N avy). B o x - t y p e fi n w ith d r a g p l a t e . 1 -3 4 . C l u s t e r O p e r a t i o n : U p o n r e l e a s e , the a r m i n g w i r e i s w i t h d r a w n and the f u z e i s a l l o w e d to a r m . T h e f u z e f u n c t i o n s , p e r m i t t i n g the c l u s t e r t o o p e n . T h e 24 M 83 f r a g b o m b s a r e d i s p e r s e d b y s p r i n g a c t i o n . 1 -3 5 . F ille r: TNT 1 -3 6 . R ela ted E quipm en t: a. N o s e fu ze b. A r m in g w ire - -fa h n sto ck clip 2-14 SB***'- F i g u r e 2-11. Bom b, F ragm en tation ; 4 -P ou n d , 2-15 M 83 M E C H A N IC A L TIM E FU ZE F i g u r e 2 -1 2 . C lu ste r, F ra g m en ta tion B o m b : 100-lb. M 28A 2, C utaw ay 2-1 6 1 -3 7 . H azards: The s m o k e and f u m e s f r o m b u r n in g T N T is h ig h ly t o x i c . NOTE T h e M 131 f u z e c o n t a i n s an a n t i - d i s t u r b a n c e action . 1 -3 8 . D isp o sa l: Detonate F R A G M E N T A T IO N BOM BS, 1-39. Type: 1-4 0 . Id en tifica tion : a. b. M 88 a n d M 81 F r a g m e n t a t i o n B o m b s , M 88 and M 81 ( r e f e r e n c e f i g u r e s 2 - 1 3 an d 2 - 1 4 ) S ize s: (1) 2 2 0 - l b M 88 (2 ) 2 6 0 - l b M 81 M a rk in g s: (1 ) O D b o m b b o d y co n s tr u c te d of s p ir a lly wound squ are ste e l w ir e . T h e s i z e o f the s q u a r e s t e e l w i r e i s the o n l y b a s i c d i f f e r e n c e o f the tw o b o m b s . T h e 2 2 0 - l b i s 1 3 / 1 6 i n c h a n d the 2 6 0 - l b i s 1 i n c h . (2 ) 1-4 1 . Y e l l o w b a n d s o n n o s e a n d t a i l to i d e n t i f y the f i l l e r . c. Lugs: d. F in s: F ille r: 1 4 - i n c h s u s p e n s i o n ; s i n g l e s u s p e n s i o n l u g on o p p o s i t e s i d e . B o x or con ica l. C o m p B or T N T (2 2 0 -lb m a y u se ed n a tol). 1-42. H a z a r d s : The s m o k e and fu m e s f r o m b u rn in g T N T is h ig h ly t o x i c . b o m b s u se a u x ilia ry b o o s t e r s . 1-43. 1 -4 4 . R e la te d E quipm en t: a. N o s e and tail f u z e s . b. T a il fin s (b o x o r c o n i c a l ) . c. A r m i n g w i r e a s s e m b l y w ith fa h n s t o c k c l i p s . D isp o sa l: D etonate 2-17 B oth T A IL F i g u r e 2 -1 3 . 2 2 0 -lb . FUZE F ra m e n ta tio n B o m b A N -M 8 8 C utaw ay 2-18 Figure 2-14. 260-lb. Fragmentation Bomb AN-M81 Cutaway 2-19 LEAFLET BOMBS, M 129 SERIES L e a f l e t B o m b s , M 129 s e r i e s ( r e f e r e n c e f i g u r e s 2 - 1 5 an d 2 - 1 6 ) 1 -4 5 . Type: 1 -4 6 . Id en tifica tion : a. S ize s: lition b o m b . 7 5 0 -lb , the e x t e r n a l c o n f i g u r a t i o n i s s i m i l a r to the 7 5 0 - l b d e m o ­ b. M a rk in g s: O liv e g r e e n b o m b b o d y m a d e of fib e r g la s s . The b o m b b o d y i s s p l i t in h a l f l o n g i t u d i n a l l y i n t o tw o s e c t i o n s h e l d t o g e t h e r b y f o u r l a t c h e s on e a c h sid e. sion , c. L u g s : T h r e e r e c e s s e s , the tw o o u t s i d e r e c e s s e s a r e f o r 1 4 - i n c h s u s p e n ­ the c e n t e r r e c e s s i s f o r s i n g l e s u s p e n s i o n . d. F i n s : F o u r f i b e r g l a s s s e c t i o n s g l u e d and r i v e t e d t o g e t h e r to f o r m a c o n e . T h e fi n a s s e m b l y i s a t t a c h e d to the b o m b b o d y w i t h e i g h t D z u s f a s t e n e r s . 1 -4 7 . C l u s t e r O p e r a t i o n : A f t e r r e l e a s e , the M T f u z e f u n c t i o n s a t a p r e d e t e r m i n e d t i m e c a u s i n g d e t o n a t i n g c o r d to d e t o n a t e , s e p a r a t i n g the t w o b o d y s e c t i o n s , d e t a c h i n g the f i n a s s e m b l y a n d r e l e a s i n g th e l e a f l e t s . 1-48. F ille r: 1 -49. H azards: 1-5 0 . R ela ted E quip m en t: 1-51. L ea flets E x p l o s i v e c o m p o n e n t s o f the f u z e , b o o s t e r , a. N o s e fu z e (M T ) w ith a d a p te r b o o s t e r . b. A rm in g w ire a ssem b ly . c. F in a s s e m b ly . D isp o sa l: and d eton atin g c o r d . B urn IN CE N D IAR Y B O M B , A N -M 4 7 A 4 , 1 -5 2 . Type: In ce n d ia ry B o m b , A N -M 4 7 A 4 , 1-5 3 . Id en tifica tion : a. S ize: b. M a rk in g s: 1 0 0 -lb 1 0 0 - l b ( r e f e r e n c e f i g u r e s 2 - 1 7 a an d 17b) 10 0 -lb A N -M 4 7 A 4 (1) G reen body, y e llo w ba n d w ith r e d m a r k i n g s . (2) C y lin d rica l body, round n ose, t a p e r e d a f t s e c t i o n w ith w e l d e d on b o x fi n c o n s t r u c t e d o f th in s h e e t s t e e l . c. L u g s : S u s p e n s io n b an d s eq u ip p e d w ith h e a v y gauge s u s p e n s io n lu g s. sin g le su s p e n s io n , r e m o v e one band. 2-20 For F i g u r e 2 -1 5 . Bom b, 75 0 -lb . 2 - 21 L ea flet, M 129 S e r i e s P o s i t i o n in g o f D eton a tin g C o r d T h ro u g h O p en in g in B a s e o f F u ze W e ll F ig u re 2-16. Fuzing C om ponents o f L ea flet B om b, M129 S eries 2-22 51. "7 1.0 100-lb S m ok e o r In ce n d ia ry B o m b A N -M 4 7 A 4 , F i g u r e 2 -1 7 A E x t e r io r V iew BOMB BODY ARMING WIRE ASSEMBLY FAHNESTOCK CLIP BURSTER BURSTER WELL ASSEMBLY NUT nos ' e FUZE L0CK w a s h e r F ig u r e 2-17B . 100-lb. S m ok e o r In ce n d ia ry B o m b A N -M 4 7 A 4 , E x p lo d e d V iew 2-23 d. F in s: W e ld e d on b o x type. 1 -5 4 . F i l l e r : W P o r P W P . P W P i s m o r e e f f e c t i v e th a n W P b e c a u s e o f i t s l o n g e r b u r n i n g t i m e , r e d u c e d p i l l a r i n g , and i n c r e a s e d a n t i p e r s o n n e l e f f e c t . 1-55. H azards: 1 -5 6 . R ela ted E qu ip m en t: 1 -5 7 . W P p r e c a u t io n s a p p ly . L e a k e r s co u ld deton ate f r o m h eat. a. N o se fu ze. b. B u r s t e r M 18 o r M 2 0 ( b l a c k p o w d e r / t e t r y l ) . c. A rm in g w ire a ssem b ly . D isp o sa l: D etonate B L U SE R IE S F IR E B O M B 1-5 8 . Type: 1 -5 9 . Id en tifica tion : a. B L U S e r ie s F ir e B o m b (r e fe r e n c e fig u r e 2 -1 8 ) S izes: (1) B L U 1 /B s e r i e s 7 5 0 - l b (2) BLU 10 /B s e r ie s 2 5 0 -lb (3) BLU 2 3 /B 5 0 0 -lb (4) BLU 2 7 /B p r e fille d 7 5 0 -lb (5) BLU 3 2 /B p r e fille d 5 0 0 -lb b. M a r k i n g s : U n p a i n t e d a l u m i n u m a l l o y c o n s t r u c t i o n . N o c o l o r c o d e o n the p r e f i lle d (n a p a lm B ). T h e B L U - 1 , 10, an d 2 3 / B m a y h a v e a 3 - i n c h r e d b a n d o n the n o s e a n d t a i l. A l l b o m b s a r e tip tan k ty p e c o n f i g u r a t i o n . c. L ugs: A ll B L U s e r i e s fir e b o m b s a re eq u ip p ed fo r 1 4 -in c h s u s p e n s io n . d. F i n s : T h e u s e o f fi n a s s e m b l i e s i s o p t i o n a l e x c e p t f o r the B L U 10 s e r i e s . N o f i n a s s e m b l y i s p r o v i d e d f o r the B L U 10 s e r i e s . 1-6 0 . F ille r: The B L U - 1 , 1-6 1 . H azards: 1-6 2 . R ela ted E q u ip m en t: F ire . 10, an d 23 u s e n a p a l m ; the B L U - 2 7 a n d 32 u s e n a p a l m B . W hen fu zed, a ll b o m b s w ill c o n ta in " A L W A Y S A C T I O N " fu zin g . a. F u z e s / ig n it e r s (n o s e and ta il). b. F in a s s e m b l y (op tion a l). c. C a b l e and i n i t i a t o r a s s e m b l i e s . 2-24 F i g u r e 2-18> B L U S e r ie s F ir e B o m b and C o m p o n e n ts (T y p ica l) 2-25 1-63. Disposal: Burn NOTE P r e f i l l e d n a p a lm B b o m b s have w eld ed s e a m s . M 36 I N C E N D I A R Y C L U S T E R / T H 3, 4 - l b , 1 - 64. T y p e : M 36 I n c e n d i a r y C l u s t e r / T H 3, 4 - l b , 2 - 1 9a a n d 2 - 1 9b) 1 -6 5 . M 126 B O M B M 1 26 b o m b ( r e f e r e n c e f i g u r e s Id en tifica tion : a. S i z e s : T h e M 36 i n c e n d i a r y b o m b c l u s t e r ( 7 5 0 - l b ) c o n s i s t s o f a n M 30 c l u s t e r a d a p t e r l o a d e d w i t h 182 M 126 i n c e n d i a r y b o m b s ( 4 - l b ) . b. M a rk in g s: O liv e g r e e n c o lo r , c l a m s h e l l ty p e b o d y ; r e d b a n d o n n o s e o f clu ster. c. L u g s : T h r e e t h r e a d e d s u s p e n s i o n lu g m o u n t i n g h o l e s . o r th e c e n t e r h o l e m a y b e u s e d , d e p e n d i n g o n s u s p e n s i o n u s e d . d. F in s: The tw o o u te r h o le s A c o n i c a l ty p e a t t a c h e d to the c l u s t e r b y a l o c k r i n g a n d tie r o d . 1-66. C l u s t e r O p e r a t i o n : A t r e l e a s e , the a r m i n g w i r e i s w i t h d r a w n f r o m the m e c h a n ­ i c a l t i m e f u z e s a l l o w i n g v a n e r o t a t i o n to a r m the f u z e s . The fu z e s fu n ction , deton ating the d e t o n a t i n g c o r d in the u p p e r a n d l o w e r c l u s t e r c a s i n g s h i n g e tu b e , a l l o w i n g the c a s in g s to s e p a r a t e . T h e M 1 2 6 b o m b s f a l l f r e e o f the c l u s t e r , a r m on s e p a r a t i o n , and fu n ctio n on im p a c t . 1-67. F ille r: 182, 1-68. H azards: the c l u s t e r . 4 -lb , T H 3 i n c e n d i a r y b o m b s (M G b o m b b o d y w i t h TH 3 f i l l e r ) A 2 2 - f o o t l e n g t h o f d e t o n a t i n g c o r d i s l o c a t e d i n the h i n g e tu be o f NOTE T h e A N - M 5 0 X A 3 , 4 - l b , T H 3 i n c e n d i a r y b o m b , c o n t a i n s an ex p losiv e ch a rge. T h is b o m b , m in u s its fin a s s e m b l y , lo o k s i d e n t i c a l to the M 1 26 b o m b . 1 -6 9 . 1 -7 0 . R ela ted E quipm ent: a. T w o M T tail fu z e s . b. F in a s s e m b ly . c. A r m i n g w i r e a s s e m b l y w ith fa h n s t o c k c l i p s . D isp o sa l: B urn 2-26 LOCK RING FIN ASSEMBLY F i g u r e 2-19A . 1 1 Thermate 2 Body 3 Safety plunger F ig u r e 2-19B . In ce n d ia ry B om b C lu s te r, E xp lod ed V iew 2 M35 o r M 36, 3 4 Fin body 5 Tail plunger 6 Fin 4 7 8 5 Holder and firing assemblies Nose (iron) B o m b , In c e n d ia r y : TH3, 4 -P o u n d , C utaw ay V iew 2-27 M126 C H E M I C A L B O M B S , B L U 5 2 / B a n d B L U 52 A / B 12- 71. T y p e : C h e m i c a l B o m b s , B L U 5 2 / B a n d B L U 52 A / B 20b, and 2 - 2 0 c ) 1-72. Id en tifica tion : a. S izes: b. M a rk in g s: (r e fe r e n c e fig u re s 2-2 0 a , 7 5 0 -lb m o d ifie d B L U 1 C /B fir e b om b . (1) B L U 5 2 / B - - O D b o m b b o d y c o n s t r u c t e d o f a lu m in u m . Three gray s t r i p e s l o c a t e d o n the n o s e , t a i l , a n d c e n t e r s e c t i o n s . T h e s e s tr ip e s a re 3 - 1 / 2 in ch e s w i d e w i t h a 1 / 2 i n c h r e d s t r i p e c e n t e r e d on the g r a y . (2 ) B L U 52 A / B - - g r a y b o m b b o d y c o n s t r u c t e d o f a l u m i n u m . Two d eca ls, o n e e a c h o n n o s e a n d t a i l , 1 - 1 / 2 i n c h e s w i d e w ith t w o r e d s t r i p e s 1 / 2 i n c h w i d e c e n ­ t e r e d in g r a y . 1 -7 3 . c. Lugs: d. F in s: 1 4 -in c h su sp en s ion . W e ld e d or b o lte d co n stru ctio n . F ille r: a. B L U 5 2 / B - - 2 5 9 pounds of C S-1 b. B L U 52 A / B - - 2 5 9 p o u n d s o f C S - 2 1 -7 4 . H azards: CS i s an ir r i t a t i o n c h e m i c a l ag en t. 1 -7 5 . R ela ted E q u ip m en t: T a il fin a s s e m b ly . NOTE The b o m b s do not con ta in e x p lo s iv e c o m p o n e n ts . T h e y f u n c t i o n b y b u r s t i n g u p o n i m p a c t to d i s s e m i n a t e th e c h e m i c a l a g e n t . 1 -7 6 . D isp o sa l: D econ ta m in a te (D is a s t e r P r e p a r e d n e s s ) FLARE, A IR C R A FT PARACHUTE, 1 -7 7 . Type: F la re , 1-78. Id en tifica tion : M K 24 S E R I E S A i r c r a f t P a r a c h u t e , M K 24 s e r i e s ( r e f e r e n c e f i g u r e 2 - 2 1 ) a. S iz e : The fla r e is a lu m in u m a llo y c o n s tr u c tio n , 4 . 8 i n c h e s in d i a m e t e r . W e i g h t i s 27 p o u n d s . b. M a rk in g s: c. C an d lepow er: 35. 9 in c h e s lo n g and A b r o w n b a n d o n w h i t e l o c a t e d a t the a ft e n d o f f l a r e b o d y . 2, 0 0 0 , 0 0 0 2-28 ro -29 0.13 IN. (TY R ) LOCATION OF MFGS. NAME OR TRADE MARK ALUM INUM BACKGROUND BACKGROUND BLACK ANODIZE, CHARACTERS ALUMINUM NAMEPLATE ACCORDANCE WITH SPEC M I L - P - 6 9 0 6 ALUMINUM BACKGROUND WITH CHARACTERS BLACK ANO DIZE ro 00 o NOTE PAINTED STRIPES ON ITEMS LOT TKL-I-I TO TKL-I-IO (3 PLACES) 3 .5 0 IN. (TYP. 3 PLACES) F i g u r e 2 - 2 OB. 2.SEGMENTED DECALS ON ITEMS LOT TKL-t-ll T 0 T K L -H 3 (2 PLACES) BOMB,CHEMICAL M a rk in g s f o r C h e m ic a l B o m b , B L U -5 2 /B TAIL FIN ASSEMBLY n 0 s e a s s e m b l Yc e n t e r a s s e m b l y TA IL CONE assem bly end cap Figure 2 - 2 0 C . tj v, C h e m ica l B om b, R L U - 5 2 / B and B L U - 5 2 A / B BLU IGNITION DISK TH U M B SCREW, IGNITION DELAY S E T D IA L QUAD RING E J E C T IO N F U Z E C A N IS T E R A S S E M B L Y EJECTION TIME DELAY FUSE PYRO TRANSFER TRANSFER F IR S T F IR E 35.914 36.033 DISK C O M P O S IT IO N C ABLE J. A S S E M B L Y -^ OUTER CONTAINER-----C O N T A IN E R (S P L IT )— ILLUM INATE COMPOSITION i .0 6 2 PARACHUTE C O M P R E S S IO N PAD t— Figure 2-21. 4 .8 7 4 _ J 4 .8 6 2 END CAP MK24, Aircraft Parachute Flare 2-32 d. B u rn in g tim e : 3 m in u tes, e. L a u n ch in g m e th o d : g e n e r a t e s 3, 500 d e g r e e s c e n t i g r a d e . D ropped, d isp e n se d , o r th ro w n b y hand f r o m a i r c r a f t . 1-79. O p e r a t i o n : I g n i t i o n a n d e j e c t i o n s e t t i n g s a r e m a d e o n the f u z e p r i o r t o l a u n c h . T h e s a f e t y p in i s r e m o v e d a s l a s t s t e p p r i o r to l a u n c h . A t l a u n c h the e j e c t i o n d e l a y i s a c t u a t e d b y the f l e x i b l e s t e e l c a b l e w h e n it r e c e i v e s 6 to 12 p o u n d s o f p u l l . A t 50 p o u n d s o f p u ll th e l a n y a r d d i s c o n n e c t s e p a r a t e s . W h e n the p a r a c h u t e a n d i l l u m i n a t e c o m p o s i t i o n a r e e j e c t e d , the i g n i t i o n d e l a y i s i n i t i a t e d b y h o t g a s e s f r o m the e j e c t i o n charge. T h e p a r a c h u t e o p e n s an d the i l l u m i n a t i n g c o m p o s i t i o n is i g n i t e d u p o n e x p i r a ­ t i o n o f the i g n i t i o n d e l a y . 1-80. F ille r: 15 p o u n d s o f m a g n e s i u m and s o d i u m n i t r a t e . 1 -8 1 . H azards: E je ctio n ch a rg e, I -82. D isp o sa l: R e f e r to A F T O 6 0 K - 2 - 2 - 4 . a l w a y s a p p r o a c h and w o r k f r o m the s i d e . FLARE A IR C R A F T PARACH U TE, 1-83. Type: 1 - 84. Id en tifica tion : M K 45 F l a r e A i r c r a f t P a r a c h u t e . M K 45 ( r e f e r e n c e f i g u r e s 2 - 2 2 a and 2 - 2 2 b ) a. S i z e : T h e f l a r e is o f a l u m i n u m a l l o y c o n s t r u c t i o n , 5 i n c h e s in d i a m e t e r . T h e w e i g h t i s 28 p o u n d s . b. M a rk in g s: c. C an d lepow er: 2, 0 0 0 , 0 0 0 d. B u rn in g tim e : 2. 5 to 3 m i n u t e s , e. L au n ch in g m e th o d : 36 i n c h e s l o n g and A b r o w n b a n d on w h i t e l o c a t e d a t the a ft e n d o f the f l a r e b o d y . g e n e r a t e s 3, 500 d e g r e e s c e n t i g r a d e . C l a m p e d on s u s p e n s i o n l u g s . 1 -8 5 . O p e r a t i o n : A t r e l e a s e , the l a n y a r d r e m o v e s the s a f e t y c l i p a n d r e l e a s e s a c o c k e d s t r i k e r to i g n i t e a p o s i t i v e 2 s e c o n d s a f e s e p a r a t i o n d e l a y . A t the e x p i r a t i o n o f the p r e s e t d e l a y , the e j e c t i o n c h a r g e s e p a r a t e s the p a r a c h u t e an d c a n d l e . Tw o sets o f c a b l e s a r e a t t a c h e d to the p a r a c h u t e s h r o u d l i n e s , o n e o f w h i c h i s s h o r t e r th an the o t h e r . A s the p a r a c h u t e i s d e p l o y e d , the s h o r t s e t o f c a b l e s e x e r t s a p u l l i n g f o r c e on the f i r i n g p in a s s e m b l y , c o c k i n g and r e l e a s i n g the f i r i n g p in w h i c h i g n i t e s the f i r i n g t r a i n an d c a n d l e . A s the c a n d l e a p p r o a c h e s b u r n o u t , the r e s u l t a n t h e a t f u n c t i o n s an e x p l o s i v e b o l t r e l e a s i n g 10 s h r o u d l i n e s , c o l l a p s i n g the p a r a c h u t e . 1-8 6 . F ille r: M a g n esiu m , s o d iu m n itra te, and a b i n d i n g a g e n t . 1-8 7 . H a z a r d s : F la r e ca n d le, ig n ite r a s s e m b ly , a s s e m b l y , a n d the f u z e M K 3 6 4 . 1 -8 8 . D isp osa l: R e f e r to A F T O 6 0 K - 2 - 2 - 1 0. 2-33 e x p l o s i v e b o l t in the p a r a c h u t e [V I <&V Figure 2-22A MK45 Aircraft Parachute Flare Figure 2-22B. MK45 Mod 0 F u z e A s s e m b l y 2-35 PART TWO FUZES M E C H A N IC A L IM P A C T F U Z E , NOSE, V AN E A RM IN G M 103 t h r u M 165 S E R I E S <3-1. T y p e : M ech a n ica l Im p act F uze, S e r ie s ( r e f e r e n c e fig u re 2 -Z 3 ) 2 -2 . N ose, V a n e A r m i n g M 103 th ru M 165 Id en tifica tion : a. B l u n t n o s e v a n e c u p w ith the w o r d s " D E E P S L O T D E L A Y " and " S H A L L O W S L O T I N S T " s t a m p e d o n the f u z e b o d y f l a n g e . b. W it h the e x c e p t i o n o f the M 148 f u z e , the M 103A 1 is t y p i c a l in s i z e and a p p e a r a n c e o f the M 103 s e r i e s . T h e M 148 h a s d i f f e r e n t b o d y t h r e a d s an d the c o n t o u r o f it s b o o s t e r r e s e m b l e s th a t o f the s t a n d a r d J a p a n e s e N a v y g a i n e . 2 -3 . H azardous C om ponen ts: a. P rim er. b. D ela y colu m n . c. D etonator. d. Two d eton a tor lea d s. e. B ooster, a p p r o x im a t e ly 7 o u n ce s of tetrytol. 2 -4 . F u n c t i o n : A t r e l e a s e , the a r m i n g w i r e i s e x t r a c t e d a l l o w i n g v a n e r o t a t i o n , c a u s i n g the a r m i n g s c r e w to u n t h r e a d , l i f t i n g the v a n e c u p c l e a r o f the s a f e t y d i s c s an d a l l o w i n g the d e t o n a t o r s l i d e r to p o s i t i o n i t s e l f u n d e r o n e o f the d e t o n a t o r l e a d s . Im p a ct c a u s e s deton ation. T h e d e l a y f i r i n g p in a l w a y s s t r i k e s the d e l a y p r i m e r , i g n i t i n g the d e l a y c o l u m n w h i c h d e t o n a t e s the b o o s t e r r e g a r d l e s s o f f u z e s e t t i n g . M E C H A N IC A L IM P A C T F U Z E , NOSE, M 904 SER IE S 2 -5 . Typej M ech an ical Im p a ct F u ze, N ose, ( r e f e r e n c e f i g u r e s 2 - 2 4 a , 2 - 2 4 b , an d 2 - 2 4 c ) 2 - 6. VANE ARM E D V ane A r m e d M 904 S e r ie s Id en tifica tion : a. The M 904 has a t w o - b l a d e d a r m i n g v a n e , c u r e d to the n o s e a s s e m b l y b y a o n e - i n c h h e x nut. b. w hich m a y o r m a y not be s e ­ T h e a r m i n g d e l a y i n d i c a t o r p l a t e i s a t t a c h e d t o the f u z e b o d y b y f o u r s c r e w s . Two fla n g e s, 180° apart, e x t e n d o u t w a r d f r o m th is p l a t e . 2-36 2-37 F ig u re 2 -2 4 A . F u z e N ose M904 ROTO R DENT S P R IN G R O T O R T O R Q U E S P R IN G BOTTOM VIEW (B O O S T E R Figure 2-24B. REMOVED) Fuze M904 Top and Bottom View 2-38 GOVERNOR Figure 2 -2 4 C . F u ze M904 Cutaway V iew 2-39 2-7. Hazardous Components: a. D ela y elem en t. b. R e la y ele m e n t. c. Detonator. d. D etonator le a d -in . e. B ooster. 2 -8 . F u n c t i o n : R o t a t i o n o f the a r m i n g v a n e t u r n s the g o v e r n o r d r u m w h i c h tu r n s the a r m i n g s t o p a s s e m b l y and the s t r i k e r . T h e f i r i n g pin i s k e y e d to the s t r i k e r , a s a r e s u l t the f i r i n g p in a n d f i r i n g pin g u id e tu r n w ith the s t r i k e r . W hen a r m in g tim e h a s e l a p s e d , the s t r i k e r s p r i n g f o r c e s the s t r i k e r a g a i n s t the b o t t o m o f the a r m i n g s t o p a s s e m b l y a n d the s p r i n g l o a d e d s t r i k e r b a l l i s f o r c e d in t o the s p a c e a b o v e the f i r i n g p in . S i m u l t a n e o u s l y , a l o n g i t u d i n a l s l o t a l i g n s w ith the s t e m o f the r o t o r re le a se . T h i s a l l o w s the r o t o r r e l e a s e to c l e a r the r o t o r , the r o t o r p i v o t s and a l i g n s the d e t o n a t o r . M E C H A N IC A L IM P A C T F U Z E , NOSE, V AN E A RM IN G M 1 1 0 , M 1 26, M 1 58, an d M 1 59 S E R I E S 2 -9 . T y p e : M e c h a n i c a l I m p a c t F u z e , N o s e , V a n e A r m i n g M 1 1 0, M 126, M 1 58, and M 159 S e r i e s ( r e f e r e n c e f i g u r e s 2 - 2 5 a , 2 - 2 5 b , and 2 - 2 5 c ) 2 -1 0 . Id en tifica tion : a. T he M 110 h a s tw o a r m i n g w i r e g u id e s , an i n - l i n e d e t o n a t o r . a " C " b lo ck , a rm ing sleev e, and b. T h e M 126 i s i d e n t i c a l to the M 1 1 0 e x c e p t it h a s a s t e e l c y l i n d e r the s a m e s i z e a s the b o o s t e r . c. T h e M 1 58 a n d M 159 a r e s i m i l a r to the M 110 e x c e p t i t h a s n o " C " b l o c k ; the s t r i k e r m o v e s u p w h i l e a r m i n g and the d e t o n a t o r i s h e l d o u t o f l i n e . The d iffe r e n c e b e t w e e n the M 1 58 a n d M 159 i s the M 1 58 h a s a l a r g e r b o o s t e r th an the M 1 59. 2 -1 1 . 2-1 2 . H azardous C om ponents: a. D etonator b. D e t l e a d ( M 158 o n l y ) c. B o o s t e r c h a r g e ( e x c e p t the M 1 2 6 ) ' F u n ction : a. M 110 a n d M 1 2 6 - - v a n e r o t a t i o n c a u s e s the m o v a b l e g e a r an d a r m i n g s l e e v e to m o v e d o w n w a r d a s the a r m i n g s l e e v e u n t h r e a d s f r o m the a r m i n g h u b . W h e n the a r m i n g s l e e v e c l e a r s th e s a f e t y b l o c k , the b l o c k f a l l s a w a y , a r m i n g the f u z e . b. M 1 58 a n d M 1 5 9 - - v a n e r o t a t i o n c a u s e s the m o v a b l e g e a r , a r m i n g s l e e v e f i r i n g p in and s t r i k e r to m o v e u p w a r d a s the a r m i n g s l e e v e t h r e a d s in t o the a r m i n g 2-40 F ig u re 2 -2 5 A . F ig u re 2-25B . N o s e F u z e A N -M 1 5 8 and A N -1 5 9 Figure 2-25C. N o s e F u z e A N -M 126A 1 Nose Fuze AN-M126A1 thru M193 2-41 h u b . A f t e r r e q u i r e d v a n e r o t a t i o n , the f i r i n g p in c l e a r s the d e t r o t o r a l l o w i n g it to r o t a t e to th e a r m e d i n - l i n e p o s i t i o n . T h e d e t r o t o r is l o c k e d in p o s i t i o n . M E C H A N IC A L I M P A C T F U Z E , T A IL , V AN E A RM IN G M 1 0 0 an d M 189 S E R I E S 2 -1 3 . T y p e : M e c h a n i c a l I m p a c t F u z e , T a i l , V a n e A r m i n g M 100 and M 189 S e r i e s ( r e f e r e n c e f i g u r e s 2 - 2 6 , 2 - 2 7 a , 2 - 2 7 b , and 2 - 2 7 c ) 2-14. Id e n tific a ti on: a. T h e M 1 00 s e r i e s f u z e s d i f f e r e x t e r n a l l y f r o m e a c h o t h e r in a r m i n g s t e m tube l e n g t h . b. T he M 189 s e r i e s f u z e s d i f f e r f r o m e a c h o t h e r in the l e n g t h o f the f l e x i b l e d r i v e s h a ft. c. T h e t w o g r o u p s o f f u z e s d i f f e r f r o m e a c h o t h e r in the ty p e o f a r m i n g v a n e m e ch a n ism em p loyed . 2 -1 5 . H azardous C om p on en ts: a. P r im e r deton ator. b. B la c k p ow d er d e la y colu m n . 2-16. F u n c t i o n : V a n e r o t a t i o n c a u s e s the a r m i n g s t e m to u n t h r e a d f r o m the i n e r t i a p l u n g e r , a r m i n g the f u z e . W h e n the a r m i n g s t e m u n t h r e a d s f r o m the f u z e b o d y c a p , the v a n e s , b e a r i n g c u p a s s e m b l y , a n d a r m i n g s t e m f a l l f r e e f r o m the f u z e a s a u n it. T h e M 189 a r m i n g s t e m i s u n t h r e a d e d f r o m the i n e r t i a p l u n g e r b y r o t a t i o n o f the a n e m o m e t e r and th e f l e x i b l e s h a ft . T h e f u z e i s a r m e d w h e n the a r m i n g s t e m c l e a r s the i n e r t i a p l u n g e r . M E C H A N IC A L IM P A C T F U Z E , T A IL , V AN E A R M IN G M 11 2 a n d M 11 5 S E R I E S 2 -1 7 . Type: M ech anical Im pact F uze, T a il, V a n e A r m i n g M 112 and M 115 S e r i e s ( r e f e r e n c e f i g u r e 2 - 2 8 ) 2 -1 8 . Id en tifica tion : a. T h e f u z e d e s i g n a t i o n m a y b e p r i n t e d o r s t a m p e d o n the c y l i n d r i c a l s u r f a c e o f the f u z e b o d y . b. T h e s e f u z e s d i f f e r in t h e i r a r m i n g s t e m tu be l e n g t h . T h e M 115 s e r i e s u s e s a g e a r r e d u c t i o n s y s t e m i d e n t i c a l to the M 1 0 0 s e r i e s . T h e M 112 s e r i e s u s e s a d ir e c t d riv e s y s te m . 2 -1 9 . H azardous C om ponen ts: a. P r im e r d eton ator. b. D e la y m i x t u r e and r e l a y . 2-42 SAFETY PIN (SHOWN DOTTED) VANE NUT BEARING CUP ASSEMBLY - ■ VANE BA LL BEARINGS PINION (IDLER G E A R )' MOVABLE G E A R ' STATIONARY G E A R ' ARMING STEM ' ARMING STEM T U B E ' ■ COTTER PIN -PRIMER ■ DELAY HOLDER A N T I-C R E E P SPRING- -D ELA Y ELEMENT R RELAY PRIM ER-DETON ATO R I ASSEMBLY I Vfi -DETONATOR __ in :□ad ft £— — —------ -DETONATOR Figure 2-26. Tail Fuze Series and cutaway View 2-43 HOLDER . 5 0 " DIA _ i _________________ F ig u r e 2 -2 7 B . T a i l F u z e M190 a n d M191 C utaw ay V iew Fi gur e 2- 27A. T a i l F u z e M190 a n d M191 F ig u r e 2 -2 7 C . 2-44 F u z e M190 a n d M191 A r m in g D rive A s s e m b ly A N T I-C R E E P SPRING M16A1 PRIMER DETONATOR ASSEMBLY Figure 2-28. Tail Fuze AN-M115 and Cutaway View 2-45 2 -2 0 . F u n c t i o n : V a n e r o t a t i o n c a u s e s the a r m i n g s t e m to u n t h r e a d f r o m the i n e r t i a p l u n g e r , a r m i n g th e f u z e . U p o n i m p a c t , the i n e r t i a p l u n g e r o v e r c o m e s the c r e e p s p r i n g a n d m o v e s f o r w a r d . W h e n the p l u n g e r a d v a n c e s s u f f i c i e n t l y , l o c k b a l l s a r e c a m m e d o u t w a r d i n t o c o u n t e r b o r e d a r e a s o f the f u z e , r e l e a s i n g the c o c k e d s t r i k e r . M E C H A N IC A L IM P A C T F U Z E , 2 -2 1 . Type: M ech an ical Im pact F u ze, 2 -2 9 a , 2-2 9 b , and 2 - 2 9 c ) 2 -2 2 . Id en tifica tion : a. T A I L M 905 T a il M 905 (r e f e r e n c e fig u r e s T h e f u z e d e s i g n a t i o n i s s t a m p e d on the c y l i n d r i c a l s u r f a c e o f the f u z e body. b. T h e f u z e h a s s e l e c t i v e a r m i n g t i m e d e l a y s o f 4 to 20 s e c o n d s i n 2 - s e c o n d an d 4 - s e c o n d i n t e r v a l s w h i c h a r e m a r k e d o n the f u z e b o d y . c. the f u z e . 2 -2 3 . A n u p p e r i n s p e c t i o n w i n d o w p r o v i d e s v i s u a l i n d i c a t i o n o f the c o n d i t i o n o f H azardous C om ponents: a. D elay elem en t. b. R e la y elem en t. c. D etonator. 2 -2 4 . F u n c t i o n : V a n e r o t a t i o n c a u s e s r o t a t i o n o f the d r i v e s h a f t , g o v e r n o r , r e d u c ­ tion g e a r , and in t e r n a l g e a r . T h e i n t e r n a l g e a r , f i r i n g p i n a n d f i r i n g p in g u id e a r e k e y e d to r o t a t e a s a u n i t . A r m i n g t i m e i s c o m p l e t e w h e n the p r o j e c t i o n o f the i n t e r ­ n a l g e a r r e a c h e s a s t o p o n the f u z e b o d y . S i m u l t a n e o u s l y , the f i r i n g p in i s a r m e d a n d the r o t o r r e l e a s e a s s e m b l y a l l o w s the d e t r o t o r to a l i g n . The fu ze fu n ctio n s on i m p a c t a s i n e r t i a d r i v e s the f i r i n g p i n in t o the d e l a y e l e m e n t . M E C H A N IC A L IM P A C T F U Z E , T A IL , V A N E A R M I N G M 906 2-25. T y p e : M e c h a n i c a l I m p a c t F u z e , T a i l , V a n e A r m i n g M 906 ( r e f e r e n c e f i g u r e s 2 -3 0 a , 2 -3 0 b , and 2 - 3 0 c ) 2 -2 6 . Id en tifica tion : a. T h e f u z e d e s i g n a t i o n m a y b e p r i n t e d o r s t a m p e d o n the c y l i n d r i c a l s u r f a c e o f the f u z e b o d y . b. The f u z e h a s no p r o v is i o n fo r s e le c t iv e a r m in g d e la y . o f 1. 97 + 0. 4 s e c o n d s i s p r e d e t e r m i n e d b y d e s i g n . c. The a r m in g tim e The T 5 and T6 d e la y e le m e n t s p r o v id e im p a c t fir in g d e la y s . 2-46 FU ZE / / W A R N IN G W IN D O W I N P U T D R IV E H O U S IN G F ig u r e 2 -2 9 A . \ T IM IN G L O C K T a il F u ze M 905 A R M IN G G OVERNED F ig u r e 2 -2 9 B . R E D U C T IO N G E A R T R A IN — IN PU T D R IV E A S S E M B L Y F u z e M 905 A r m in g A s s e m b ly F IR IN G PIN A SSE M B L Y TIM ING SP R IN G L O C K Figure 2-29C. RO TO R R E L E A S E A S S E M B L Y Fuze M905 Cutaway View 2-47 WINDOW ROTOR INPUT DRIVE CAP ASSY F ig u re 2 -3 0 A . T a il F uze M 906 F i g u r e 2 - 3033. F u ze M 906 D rive A s s e m b ly FUZED BODY Figure 2-30C. Fuze M906 Cutaway View 2-48 2 -2 7 . H azardous C om ponents: a. T5 o r T6 s e r ie s d ela y e le m e n ts . b. R o ta ry deton ator. 2-28. F u n c t i o n : V a n e r o t a t i o n i s t r a n s m i t t e d t h r o u g h the f l e x i b l e s h a f t to the in p u t d r i v e a s s e m b l y a n d r e d u c t i o n g e a r t r a i n w h i c h d r i v e the p l u n g e r r e l e a s e s c r e w . R o t a t i o n o f th e p l u n g e r r e l e a s e s c r e w c a u s e s the s c r e w to b e w i t h d r a w n f r o m the p l u n g e r a s s e m b l y . A s the p l u n g e r r e l e a s e s c r e w r o t a t e s , the r o t o r r e l e a s e s c r e w , w h i c h i s k e y e d to the p l u n g e r r e l e a s e s c r e w , w i t h d r a w s f r o m the r o t a r y a s s e m b l y c a v i t y an d f r e e s the r o t o r to m o v e to the a l i g n e d p o s i t i o n . U p o n i m p a c t , the p l u n g e r a s s e m b l y m o v e s f o r w a r d . W h e n the a n n u l a r g r o o v e in the p l u n g e r a l i g n s w i t h the s t e e l b a l l th a t r e s t r a i n s the f i r i n g p in , the b a l l i s f o r c e d in t o the p l u n g e r g r o o v e and f r e e s th e f i r i n g p i n . FUZE, T A IL , C H E M IC A L LONG D E L A Y , A N T I-W IT H D R A W A L , B O O B Y T R A P P E D M 123 2-29. T y p e : F u z e , T a il, C h e m ic a l L on g D elay, M 123 ( r e f e r e n c e f i g u r e s 2 - 3 1 a and 2 - 3 1 b ) 2-30. A n ti-W ith d ra w a l, B oobytrapped Id en tifica tion : a. fu ze b o d y . T h i s s e r i e s f u z e c a n a l w a y s b e i d e n t i f i e d b y the tw o f l a t s h o u l d e r s on the b. The M 123, are d ir e c t a rm in g. M 124, a n d M 1 24 f u z e s a r e d e l a y a r m i n g ; the A1 a n d A1 (A 2 ) c. T h e M 1 23 s e r i e s f u z e s h a v e a f o u r - b l a d e d a r m i n g v a n e a n d a r m i n g h e a d a ssem b ly . T h e M 12 3 A 1 s e r i e s h a v e an e i g h t - b l a d e d a r m i n g v a n e a n d a d i r e c t d r i v e arm in g m e ch a n ism . The A 1 (A 2 ) s e r i e s f u z e s h a v e a f o u r - b l a d e d a r m i n g v a n e , d i r e c t d r i v e a r m i n g m e c h a n i s m , a n d a r e a c h r o d th a t i s c o u p l e d to the a r m i n g s t e m b y a p i n . 2 -3 1 . fu ze. H azardous C om p on en ts: T h e d e t o n a t o r i s the o n l y e x p l o s i v e c o m p o n e n t o f the 2 -3 2 . F u n c t i o n : V a n e r o t a t i o n c a u s e s the a r m i n g s t e m to t h r e a d in t o the f u z e and in t o th e s o l v e n t f i l l e d g l a s s a m p o u l e , b r e a k i n g the a m p o u l e a n d r e l e a s i n g the s o l v e n t to the a b s o r b e r a n d d e l a y c o l l a r . T h e s o l v e n t d i s s o l v e s the d e l a y c o l l a r s u f f i c i e n t l y to a l l o w the l o c k b a l l s to b e c a m m e d i n s i d e and c l e a r the f i r i n g p in s c r e w . W h e n th is o c c u r s , the f i r i n g p in s p r i n g d r i v e s the f i r i n g p i n i n t o the d e t o n a t o r . The a n ti­ w i t h d r a w a l b o o b y t r a p f e a t u r e o f th e f u z e i s a r m e d a s s o o n a s the s a f e t y c l i p i s r e ­ m o v e d . A n y a c t i o n w h i c h s e p a r a t e s the b o d y e x t e n s i o n f r o m the f u z e b o d y 3 / 3 2 i n c h ( a b o u t 1 - 1 / 5 t u r n s ) w i l l f i r e the f u z e . W h e n an a t t e m p t i s m a d e to u n t h r e a d the f u z e f r o m th e b o m b , the a n t i - w i t h d r a w a l b a l l b i n d s the f u z e b o d y e x t e n s i o n t o the a d a p t e r b o o s t e r in the b o m b c a u s i n g the f u z e b o d y to s e p a r a t e f r o m the f u z e b o d y e x t e n s i o n . A s a r e s u l t , th e s l e e v e b a l l s m o v e o u t w a r d r e l e a s i n g the s p r i n g - l o a d e d f i r i n g p in . 2-49 SAFETY CLIP SAFETY CATCH RETAINER LOCKING NUT AMPOULE RETAINER AMPOULE CAP AMPOULE SEAT SAFETY SLEEVE LOCK NUT FIRING-PIN SCREW BODY EXTENSION FIRING-PIN SPRING FIRING PIN SEALING DISK DETONATOR HOLDER F ig u r e 2-31A . DETONATOR F u z e , T a il, L on g D ela y A n t i-W ith d r a w a l M124A1 a n d C u t a w a y V i e w 2-50 A. FIRING MECHANISM FIR IN G PIN BALL FIR IN G PIN SPRING SLEEVE BALL DELAY W AD FIRING PIN SCREW 6. FIRING PIN RELEASED WHEN CELLULOID DELAY COLLAR IS DISSOLVED BY FLUID CONTAINED IN AMPOULE (ONLY FIRING PIN SNAPS FORWARD) C. FIRING PIN RELEASED BY ANTI-WITHDRAWAL DEVICE (COMPLETE FIRING PIN ASSEMBLY SNAPS FORWARD) Figure 2-31B. M123A1 - Operation 2-51 MECHANICAL TIME FUZE NOSE M 147 SERIES 2 -3 3 . Type: an d 2 - 3 2 b ) M e c h a n ic a l T im e F u ze N ose M 147 S e r i e s ( r e f e r e n c e f i g u r e s 2 - 3 2 a 2-34. I d e n tific a tio n : T h is s e r i e s fu z e is m e c h a n ic a l tim e , vane a r m e d , a e r ia l b u r s t t y p e . A g r a d u a t e d t i m e s c a l e i s s t a m p e d on the h e a d o f the f u z e . The fu ze d e s i g n a t i o n m a y b e s t a m p e d o n the f u z e b o d y . 2-35. H azardous C om ponen ts: a. B ooster b. P rim e r c. D etonator 2-36. F u n c t i o n : W h e n the a r m i n g w i r e i s e x t r a c t e d , the a r m i n g p in i s e j e c t e d an d v a n e r o t a t i o n i s a l l o w e d . W h e n the a r m i n g p in i s e j e c t e d , the t i m e m e c h a n i s m s t a r t s . A f t e r 4 . 5 s e c o n d s , the t i m e m e c h a n i s m a l l o w s the d e t o n a t o r to a l i g n w ith the e x p l o ­ siv e train . F u z e w i l l a i r b u r s t a t the p r e s e t t i m e . The a r m in g vane a s s e m b l y o p ­ e r a t e s the d e l a y a r m i n g m e c h a n i s m to r e m o v e the s a f e t y b l o c k b e t w e e n the s t r i k e r an d the v a n e nut. If th e f u z e i s a r m e d an d the p r e s e t f i r i n g t i m e is g r e a t e r than t i m e o f f a l l to t a r g e t , th e f u z e w i l l f u n c t i o n a t i m p a c t . FUZE, 2 -3 7 . Type: fig u re 2 -3 3 ) Fuze, M E C H A N IC A L T IM E , M ech a n ica l T im e, N O S E O R T A I L M 907 S E R I E S N o s e o r T a i l M 907 S e r i e s ( r e f e r e n c e 2 -3 8 . I d e n t i f i c a t i o n : T h e M 907 i s a m e c h a n i c a l t i m e , d e l a y e d a r m i n g ( v a n e and p in a r m e d c o c k e d s t r i k e r ) f u z e . F u z e m a r k i n g s a r e s t a m p e d on the f u z e b o d y n e a r the f u z e s e a t i n g s u r f a c e . F u z e s m a y b e s e t f r o m 4 to 92 s e c o n d s . 2-39. H azardous C om p on en ts: a. B ooster. b. P rim e r. c. D etonator. 2 -4 0 . F u n c t i o n : W h e n th e a r m i n g w i r e i s e x t r a c t e d , v a n e r o t a t i o n o c c u r s a n d the a r m i n g p in i s e j e c t e d . T h i s a l l o w s the t i m i n g d i s c a s s e m b l y to r o t a t e . R o t a t i o n o f the t i m i n g d i s c a l l o w s the f i r i n g p in to r e t r a c t to the f i r i n g p o s i t i o n . W h e n the a r m i n g g e a r s l o t i s a l i g n e d w i t h th e a r m i n g s t e m , the a r m i n g s t e m m o v e s u p w a r d a l l o w i n g the s l i d e r to m o v e to the i n - l i n e p o s i t i o n . C o n t i n u e d r o t a t i o n o f the t i m i n g l e v e r r e ­ l e a s e s the c o c k i n g p in , w h i c h , i n t u r n , r e l e a s e s the s p r i n g - l o a d e d f i r i n g p i n . If the f u z e f a i l s to f u n c t i o n o n a i r b u r s t , i t w i l l f u n c t i o n o n i m p a c t . 2-52 F ig u re 2 -3 2 A . T a il F u z e A N -M 147A 1 2-53 ST RIKER ARMING VANE STRIKER STOP SAFETY-BLOCK COLLAR ARMING SLEEVE ARMING HUB VANE TAB STATIONARY GEAR MOVABLE GEAR TIMING DISC PINION ARMING CAM FIRING-PIN SPRING ARMING-WIRE GUIDE ARMING-PIN SPRING CLOCKWORK MECHANISM ARMING PIN FIRING PIN DETONATOR DETENT SPRING DETONATOR SLIDER DETONATOR SLIDER SPRING DETENT SLIDER COVER BOOSTER CHARGE F ig u re 2 -3 2 B . BOOSTER CUP F u z e , T a il, M e c h a n ic a l T im e A N -M 1 4 7 A 1 C u taw ay V iew 2-54 BLACK POWDER BOOSTER M 72 PRIMER FOR M.T. M907 FOR M T. M9 0 8 ( 7 8 5 ) (730) FOR M.T..M909 (785) F ig u re 2 -3 3 . M 907, M 908, M 909 M e ch a n ica l T im e F uzes and A p p l ic a b le B o o s t e r s 2-55 PROXIMITY BOMB FUZE M 914 2-41. Type: P r o x i m i t y B o m b F u z e M 9 1 4 ( r e f e r e n c e f i g u r e s 2 - 3 4 a and 2 - 3 4 b ) 2-42. I d e n t i f i c a t i o n : T h i s f u z e i s o f the b a r t y p e , i n c o r p o r a t i n g a t r a n s m i t t e r and re ce iv e r. It i s v a n e a r m e d a n d p r o x i m i t y f i r e d . F u z e d e s ig n a t io n and lo a d in g i n ­ f o r m a t i o n i s s t e n c i l e d o n the l o w e r p o r t i o n o f the f u z e b o d y . 2-43. H azardous C om ponen ts: a. E le c t r ic d eton ator. b. E x p lo siv e le a d -in . c. B ooster. 2-44. F u n c t i o n : W h e n the a r m i n g w i r e i s e x t r a c t e d , the v a n e s t u r n a g e n e r a t o r s u p p l y i n g p o w e r to t r a n s m i t t e r / r e c e i v e r c i r c u i t s a n d f i r i n g c a p a c i t o r . A n a r m i n g r o t o r i s a t t a c h e d to the g e n e r a t o r s h a f t and i s a l i g n e d to the a r m e d c o n d i t i o n a t M i n SAT. W h e n a m a t e r i a l o b j e c t e n t e r s the z o n e o f i n f l u e n c e o f the f u z e , a r e f l e c t e d r a d i o w a v e c a u s e s the r e c e i v e r to c l o s e a f i r i n g s w i t c h , d i s c h a r g i n g the c a p a c i t o r s t h r o u g h the d e t o n a t o r . IM P A C T , A IR B U R ST, C LO C K W O R K LONG D E L A Y AND A N T I - D I S T U R B A N C E F U Z E S U S E D IN T H E M 83, 4 P O U N D , B U T T E R F L Y B O M B M 1 29, M 1 3 0 , A N D M 131 2 -4 5 . T y p e : I m p a c t , A i r b u r s t , C l o c k w o r k L o n g D e l a y and A n t i - D i s t u r b a n c e F u z e s u s e d in the M 83, 4 p o u n d , B u t t e r f l y B o m b M 1 29, M 1 3 0 , a n d M 131 ( r e f e r e n c e f i g u r e s 2 -3 5 a , 2 -3 5 b , 2 - 3 5 c , 2 -3 5 d , and 2 -3 5 e ) 2 -4 6 . I d e n t i f i c a t i o n : A l l t h r e e t y p e s o f f u z e s ( M 1 2 9 , M 1 30, a n d M 1 3 1 ) a r e d i r e c t arm ing. T h e M 129 i s an i m p a c t o r a i r b u r s t m e c h a n i c a l t i m e f u z e . The M 130 is a c l o c k w o r k l o n g d e l a y f u z e w i t h d e l a y s f r o m 10 to 6 0 m i n u t e s in 1 0 m i n u t e i n c r e m e n t s . T h e M 131 i s a m e c h a n i c a l a n t i - d i s t u r b a n c e f u z e . 2 -4 7 . 2 -4 8 . H azardous C om ponen ts: a. P rim e r. b. D etonator. c. B ooster. F un ction : a. M 1 2 9 : T h e a r m i n g s t e m i s w i t h d r a w n a l l o w i n g the s e g m e n t g e a r t o t u rn u n t il s t o p p e d b y the s e g m e n t g e a r s t o p . I m p a c t r e l e a s e s the i n e r t i a p e l l e t c l e a r o f the s t o p a l l o w i n g the s e g m e n t g e a r to c o n t i n u e t u r n i n g ; t h e r e b y t u r n in g the h a l f r o u n d c a m to a p o s i t i o n th a t w i l l a l l o w the s t r i k e r t o i m p i n g e the p r i m e r . A i r b u r s t i s s e l e c t e d b y t u r n i n g the s e l e c t o r to " A I R " ; t h e r e b y d e p r e s s i n g the i n e r t i a p e l l e t a l l o w i n g th e c a m s h a f t to r o t a t e u n t i l the h a l f - r o u n d n o t c h w i l l a l l o w the s t r i k e r to i m p i n g e the p r i m e r . 2-56 o F ig u re 2 -3 4 A . P r o x i m i t y F u z e M914 C u ta w a y F ig u re 2-34B . P r o x i m i t y F u z e M 914 2-57 X F ig u re 2 -3 5 B . F u z e M130 (C lo c k w o r k L on g D elay) M l 31 ( A n ti-D is t u r b a n c e ) 3.14 IN ± 2-58 ARM ING S T E M Figure 2-35C. Fuze M129, Cutaway View 2-59 Figure 2-35D. Fuze M130A, Cutaway View 2-60 AR MIN G S T E M A B Figure 2-35E. C Fuze M131A1 Cutaway View b. M 1 3 0 : T h e a r m i n g s t e m i s w i t h d r a w n r e m o v i n g the p o s i t i v e b l o c k b e ­ t w e e n the f i r i n g p in a n d the p r i m e r a n d the c l o c k w o r k m e c h a n i s m i s s t a r t e d . W h e n the p r e s e t t i m e e x p i r e s , th e r e l e a s e c a m r e l e a s e s the s t r i k e r an d i m p i n g e s the p r i m e r . c. M 1 3 1 : T h e a r m i n g s t e m i s w i t h d r a w n r e m o v i n g the p o s i t i v e b l o c k b e t w e e n the f i r i n g p in a n d p r i m e r a n d a l l o w s the f u z e to b e c o m e p a r t i a l l y a r m e d . F in al a rm in g o c c u r s at im p a c t. A n y d i s t u r b a n c e o f the f u z e w i l l a l l o w the t i m i n g g e a r to r e s u m e it s rota tion . T h e r e l e a s e a r m p i v o t s s o th a t the h a l f - r o u n d s e c t i o n o f i t s s h a f t c l e a r s the f i r i n g p in , w h i c h i s d r i v e n in t o the p r i m e r . A L L -W A Y S A C TIN G , 2 -4 9 . Type: and 2 - 36c) I M P A C T M 1 73, A l l - w a y s A c t in g , I m p a c t M 173, FUZE F u ze (r e fe r e n c e fig u r e s 2 -3 6 a , 2-3 6 b , 2 -5 0 . Id e n t if ic a t io n : T h is fu z e is u s e d w ith f i r e b o m b i g n i t e r s . It i s v a n e a r m e d and im p a ct fired . T h e v a n e i s o f the a n e m o m e t e r t y p e . The fu z e m a y o r m a y n ot be m arked. 2 -5 1 . H azardous C om ponen ts: a. P rim e r. b. D etonator, c. B ooster. 2 -5 2 . F u n c t i o n : W h e n the a r m i n g w i r e i s e x t r a c t e d , the a r m i n g v a n e s r o t a t e an d u n s c r e w s the a r m i n g p in f r o m the f u z e ; t h e r e b y c o m p l e t i n g the a r m i n g s e q u e n c e . W h e n the f u z e r e c e i v e s i m p a c t in a n y d i r e c t i o n it w i l l f u n c t i o n . F M U SER IE S F U Z E A S S O C IA T E D E Q U I P M E N T 2 -5 3 . 2 -3 7 b ) Type: F M U S e r i e s F u z e A s s o c i a t e d E q u i p m e n t ( r e f e r e n c e f i g u r e s 2 - 3 7 a and 2-54. P h y s i c a l and F u n c t io n a l D e s c r i p t i o n o f C o m p o n e n t s : a. T h e b a t t e r y f i r i n g d e v i c e c o n t a i n s a f i r i n g p in , a c o m p r e s s i o n s p r i n g , a s p r in g lo a d e d b a ll r e l e a s e m e c h a n i s m , and a la n y a r d c a b le w ith a b a l l at one en d . W h e n the l a n y a r d c a b l e i s p u l l e d a t r e l e a s e , a f i r i n g p in in the b a t t e r y f i r i n g d e v i c e i m p a c t s the p r i m e r i n the f u z e b a t t e r y i n i t i a t i n g the b a t t e r y . b. T h e l a n y a r d l o c k i s a c y l i n d r i c a l p l u g w i t h h o l e s f o r p a s s a g e o f the l a n y a r d c a b l e an d s e t s c r e w s f o r a n c h o r i n g the c a b l e to the p l u g . The la n y a rd lo c k s e r v e s as a g u id e f o r e x i t o f th e l a n y a r d c a b l e f r o m the b o m b ' s p l u m b i n g and h a s an a n c h o r p o i n t f o r the f r e e e n d o f the l a n y a r d c a b l e a f t e r i t i s t h r e a d e d t h r o u g h the s w i v e l an d lin k a ssem b ly . c. T h e l a n y a r d l o c k n u t i s an e x t e r n a l l y t h r e a d e d s p a n n e r n u t u s e d to s e c u r e the l a n y a r d l o c k w i t h i n th e c h a r g i n g w e l l o f the b o m b . d. T h e r e t a i n i n g c l i p is a c l i p d e s i g n e d t o h o l d an d r e t a i n the b a t t e r y f i r i n g d e v i c e in p o s i t i o n i n the f u z e w e l l . 2-62 V : 1 A rm in g 2 S a fety vane p in S 1) I )eton ator B ooster cu p 10 B ooster 11 P rim er h o ld e r 12 S trik er St r ik e r s p r in g Id Steel P rim er 1 \ ( 'a s e d H ead \ A rm in g a ssen d ily o F ir in g p in ♦i 7 p in Figure 2-36A. b u lls Fuze Cutaway View (All-Ways Acting Impact) 2-63 F ig u re 2 -3 6 B . Ig n iter A N -M 2 3 A 1 , FUZE C utaw ay V iew AN-MI73AI IGNITER AN-M23AI Figure 2-3iC. Igniter AN-M23A1 2-64 CHARGING WELL PLUG CHARGING WELL CONDUIT FUZE WELL NUT RETAINING CLIP FUZE WELL ADAPTERFUZE WELLLANYARD FUZE WELL CLOSING PLUG BATTERY INITIATOR BATTERY FIRING DEVICE (INCLUDES LANYARD CABLE) SWIVEL AND LINK ASSEMBLY NUT, LANYARD LOCK LANYARD LOCK ASSEMBLY Figure 2-37A. New Series Bomb Components 2-65 L - L A N Y A R D C A BLE LOOP LENGTH SETSCREW ASSEMBLY LANYARD LOCK AND SETSCREW ASSEMBLY F ig u re 2 -3 7 B . A s s e m b l y o f th e L a n y a r d L o c k , and S w iv e l and L in k A s s e m b l y 2-66 Lanyard e. T h e s w i v e l an d l i n k a s s e m b l y c o n s i s t s o f a c i r c u l a r w i r e r i n g an d an o b l o n g w i r e r i n g i n t e r c o n n e c t e d b y a s w i v e l , d e s i g n e d to s e r v e a s the m e c h a n i c a l li n k b e t w e e n the b a t t e r y f i r i n g d e v i c e l a n y a r d a n d the e j e c t o r r a c k a r m i n g s o l e n o i d . f. T h e f u z e r e t a i n e r i s a m e t a l r i n g i n s t a l l e d o v e r the e n d o f the f u z e to i n ­ h i b i t t u r n in g o f the f u z e in the b o m b f u z e w e l l . g. T h e b o m b n o s e i s a h e a v y m e t a l c a p w h i c h i s t h r e a d e d in t o the n o s e o f the b o m b a fte r fu ze in s ta lla tio n . T h e b o m b n o s e p r o t e c t s the f u z e and s t r e a m l i n e s the bom b. h. T h e b o o s t e r f u z e h o l d e r i s a c o p p e r p l a t e d s p r i n g s t e e l c l i p u s e d to h o l d the b o o s t e r in p l a c e a n d to h o l d the s a f e t y s w i t c h s e l e c t o r in the a i r b u r s t p o s i t i o n on the F M U 2 6 A / B a n d F M U 2 6 B / B . i. T h e s a f i n g p lu g i s i n s e r t e d in t o the h o l e a t the r e a r c e n t e r o f the f u z e c o n ­ t a i n e r an d p r o v i d e s p r o t e c t i o n a g a i n s t a c c i d e n t a l i n i t i a t i o n o f the p r i m e r c a p o n the fuze b a t t e r y . T h e s a f i n g p l u g i s r e m o v e d j u s t p r i o r to i n s t a l l a t i o n o f the f u z e . F U Z E SETS, B O M B , E L E C T R IC FM U 7 /B , F M U 7 A / B , and F M U 7 B /B 2 -5 5 . T y p e : F u z e S e t s , B o m b , E l e c t r i c F M U 7 / B , F M U 7 A / B , an d F M U 7 B / B ( r e f e r e n c e f i g u r e s 2 - 3 8 a , 2 - 3 8 b , 2 - 3 8 c , 2 - 3 9 a , 2 - 3 9 b , an d 2 - 3 9 c ) 2 -5 6 . I d e n tific a tio n : T h e s e fu ze se ts a r e fi r e b o m b fu z in g s y s t e m s , e a c h c o n s is t in g o f an i n i t i a t o r ; tw o e l e c t r i c a l l y a r m e d , i m p a c t i n e r t i a f i r e d , a l l - w a y s a c t i n g f u z e s ; an d a c a b l e a s s e m b l y . 2-57. H azardous C om ponen ts: a. T herm al battery w /p r e c u s s io n p rim e r. b. E xp losiv e b e llo w s. c. P r e c u s s i o n p r im e r and d eto n a to r. d. T etryl b u rster charge. 2-5 8 . F u n c t i o n : U p o n r e l e a s e , the i n i t i a t o r s e n d s an e l e c t r i c a l p u l s e to the f u z e w h i c h i n i t i a t e s a n e x p l o s i v e b e l l o w s . A s the b e l l o w s e x p a n d s i t w i t h d r a w s the a r m i n g p in f r o m the a l l - w a y s a c t i o n f e a t u r e a r m i n g the f u z e . I m p a c t f r o m a n y d i r e c t i o n w i l l f u n c t i o n the f u z e . FM U 7 2 /B 2 -5 9 . T y p e : F M U 7 2 /B is a l o n g - d e l a y , a n t i- d is t u r b a n c e , e l e c t r o n i c a l l y tim e d b o m b f u z e u s e d w i t h G P b o m b s w ith i n t e r n a l p l u m b i n g . M a y b e u s e d e it h e r n o s e o r tail, ( r e f e r e n c e f i g u r e s 2 - 4 0 a an d 2 - 4 0 b ) 2 -6 0 . I d e n t i f i c a t i o n : T h e F M U 7 2 / B i s 3 i n c h e s in d i a m e t e r a n d 7 i n c h e s in le n g t h . T h e n o m e n c l a t u r e i s p a i n t e d o n th e f a c e o f the f u z e and the i d e n t i f i c a t i o n p l a t e i s on the s i d e . 2-67 F ig u re 2 -3 8 A . F ig u re 2 -3 8 B . Fuze F M U -7 A /B I g n i t e r A N - M 2 3 A 1 w ith F uze F M U -7 A /B F ig u re 2 -3 8 C . 2-68 I n it ia t o r s F M U - 7 A / B and F M U -7 B /B Figure 2-39A. Fuze FM U-7/B p in dl/y note cen ter F ig u re 2-39B . I g n it e r A N -M 2.3A 1 w ith Fuze F M U -7 /B FMU 7 B IN IT IA T O R Figure 2-39C. Initiator, FM U-7/B I VIEW OF E X P L O S IV E -T R A IN EN D V IEW OF S E L E C T O R -S W IT H END F ig u re 2 -4 0 A . Fuze, Bom b, F M U -7 2 /B C O V E R (YELLO W ) * CAN OR C A S E (YELLO W ) Figure 2-40B. F Z U -2 /B Booster and Tape, Assembly 2-70 2-61. Hazardous Components: a. T a p ed on b o o s t e r . b. D etonator. c. A m m on ia battery. 2-62. F u n c t i o n : T h e a m m o n i a b a t t e r y is f i r e d b y the B F D a s the b o m b l e a v e s the a i r c r a f t p r o v i d i n g e l e c t r i c a l p o w e r f o r the f u z e . The fu z e a r m in g t im e r f i r e s a b e l l o w s m o t o r w h i c h r o t a t e s the o u t - o f - l i n e d e t o n a t o r to the a r m e d p o s i t i o n . The f u z e t i m i n g and c o u n t i n g c i r c u i t r y p r o v i d e s the f i n a l e v e n t s i g n a l a t the s e t e v e n t t i m e s a f t e r i m p a c t . I f an a t t e m p t to m o v e the f u z e / b o m b i s m a d e , an a n t i - d i s t u r b a n c e s w i t c h w i l l c l o s e a n d d e t o n a t e the b o m b . NOTE T h i s f u z e i n c o r p o r a t e s the f o l l o w i n g s a f e t y f e a t u r e s : a. Im p a ct sw itch : I n i t i a t e s the p r e s e t l o n g d e l a y a f t e r the b o m b i m p a c t . b. S a f i n g s w i t c h : I n a c t i v a t e s the f u z e i f b o m b i m p a c t o c c u r s b e f o r e 6. 0 (+ 1 . 5 - 1 . 0 ) s e c o n d s , s u c h a s an a c c i d e n t a l d r o p to the r a m p o r an a i r c r a f t ta k eoff. c. D e t o n a t o r e n a b l e s w i t c h : S h o r t s the d e t o n a t o r u n t il s u b j e c t e d to a s h o c k inpfat e q u a l to o r g r e a t e r th a n a h a l f - s i n e w a v e i n p u t o f 375 125 " g " (3 m i c r o s e c o n d s d u r a t i o n ) . S w i t c h a c t u a t e s w h e n a c c e l e r a t i o n c a u s e s the s l u g to m o v e e i t h e r in a d i r e c t i o n p a r a l l e l to the l o n g i t u d i n a l a x i s o f the b o m b o r in a d i r e c t i o n t o w a r d the c e n t e r o f the f u z e . FM U 2 6 /B , FM U 2 6 A /B , F M U 2 6 B /B 2 -6 3 . T yp e: F M U 2 6 /B , A / B , B / B . E l e c t r i c a l l y fu n ction ed m u lt i-p u r p o s e fu z e s u s e d fo r air or im p a c t fu n ction in g , ( r e f e r e n c e f i g u r e s 2 - 4 1 a , 2 - 4 I b , 2 - 4 1 c , and 2 - 4 1 d) 2-6 4 . Id en tifica tion : A ll three s e r ie s of fu z e s a re c y lin d r ic a lly shaped, a p p r o x im a t e ­ l y 3 i n c h e s in d i a m e t e r a n d 7 i n c h e s l o n g . T h e s e f u z e s m a y be u s e d i n e i t h e r n o s e o r t a i l an d a r e c o m p l e t e l y e n c l o s e d w i t h in the b o m b . The F M U 2 6 /B is u s e d fo r im p a c t m e d i u m d e la y o r sk ip b o m b i n g and i m p a c t s h o r t d e la y o r d iv e b o m b i n g . The F M U 2 6 A / B is u s e d f o r i m p a c t m e d i u m d e l a y o r s k i p b o m b i n g , i m p a c t s h o r t d e l a y o r d iv e b o m b i n g and a i r b u r s t . The F M U 2 6 B /B is u s e d f o r im p a c t s h o r t d e la y or d i v e b o m b i n g an d a i r b u r s t . NOTE T h e a i r b u r s t m o d e i s u s e d to o p e n l a t c h e s o f c l u s t e r s h a v i n g 3 - i n c h d i a m e t e r n ose fu zes. 2-71 SEAL PIN SEAL PIN F ig u re 2-4LA. F u ze F M U -2 6 A / B F ig u re 2-41B. F u ze F M U -2 6 B /B SEAL PIN SAFE PIN F ig u re 2-41C. Figure 2-41D. F u z e -2 6 /B Fuze F M U -2 6 Series and Components 2 -7 2 2-65. Hazardous Components: a. E x p lo siv e b e llo w s. b. E le c t r ic d eton ator. c. T h e r m a l b a t t e r y w ith p e r c u s s i o n p r i m e r . d. B o o s t e r (eith er F Z U 2 /B or F Z U 1 /B ). 2 -6 6 . F u n c t i o n : T h e a r m i n g s e q u e n c e is the s a m e f o r a l l f u z e s . T h e p r i m e r in the t h e r m a l b a t t e r y i s i n i t i a t e d b y l a n y a r d p u ll and r e t r a c t s the p i n l o c k , u n l o c k i n g the r o t o r and s a fin g s w itc h . T h e r m a l b a t t e r y p o w e r a c t i v a t e s the a r m i n g c i r c u i t s and the e x p l o s i v e b e l l o w s t h r o u g h the s a f i n g s w i t c h . The e x p lo s iv e b e llo w s turns a r o t o r w h i c h a l i g n s the f u z e e x p l o s i v e l y . T h e t h e r m a l b a t t e r y a p p l i e s p o w e r to the i m p a c t circu it. NOTE If the o r d n a n c e i m p a c t s o r i s j a r r e d w i t h i n 1. 35 s e c o n d s a f t e r it s r e l e a s e , the s a f i n g s w i t c h o p e n s the c i r c u i t to the e x p l o s i v e b e l l o w s and p r e v e n t s f u z e a r m i n g . T h e a i r b u r s t i s a c c o m p l i s h e d w ith an e l e c t r o n i c c o u n t e r s e t b e f o r e t a k e o f f . M e d i u m d e l a y and s h o r t d e l a y a r e a c c o m p l i s h e d b y the u s e o f v a r y i n g d e l a y s c o n t a i n e d in the f u z e . L A N D M IN E F U Z E F M U 3 0 / B 2-6 7 . Type: L a n d M in e F u z e F M U 3 0 /B ( r e f e r e n c e fig u r e 2 -4 2 ) 2-6 8 . Id en tifica tion : The F M U 3 0 /B c o n s is t s of a h ea vy m a ch in e ste e l fo rg in g , c a l l e d the n o s e , an d a c y l i n d r i c a l s t e e l c o n t a i n e r w h i c h e n c l o s e s the r e a r s e c t i o n o f the f u z e . T h e n o s e is h e x a g o n a l i n s h a p e an d c o n t a i n s t a r g e t s e n s o r s i n t h r e e o f the h e x a g o n a l s i d e s . T w o d e l i v e r y m o d e s e t t i n g s w i t c h e s a r e l o c a t e d in the n o s e , the t a r g e t s e l e c t o r s w i t c h a n d the s e n s i t i v i t y s w i t c h . A c a v i t y a t the r e a r e n d o f the c y l i n d r i c a l c o n t a i n e r i s f o r i n s t a l l a t i o n o f the b o o s t e r . A h o l e a t the r e a r c e n t e r o f the f u z e c o n t a i n s the s a f i n g p lu g . 2 -6 9 . G e n e ra l I n fo r m a t io n : The fuze contains a s a f e / a r m rotor that holds the e l e c ­ tronic detonator in an o u t - o f - l i n e p osition until m e c h a n ic a l a r m in g takes p la c e . An a r m / s a f e ( A / S ) rod p a s s e s through the rotor and h olds it in the u n a rm e d position u n ­ til an axial im p a c t of sufficient magnitude is e x p e r ie n c e d . A f t e r the A / S rod is r e ­ le a s e d , the rotor is fre e to turn. A t a given time after r e l e a s e of the A / S rod, two e l e c t r i c a l l y initiated b e llo w m o t o r s drive the rotor into the a r m e d positio n. E l e c ­ tric a l contacts on the rotor a s s e m b l y d isc o n n e c t the dud c ir c u its and connect the fire c ir c u its when the rotor is d riven to the in -li n e position. R e f e r e n c e A F T O 1 1 A 7 - 1 1 - 7 , d a t e d 21 A p r i l 1 9 6 9 . 2-73 SAFETY -74 F ig u re 2 -4 2 . B L U -3 1 /B B om b with F M U - 3 0 /B Fuze F M U 5 4 /B F U Z E 2 -7 0 . T y p e : The F M U 5 4 /B fu ze is a m e c h a n i c a l l y o p e r a t e d r e t a r d a t i o n s e n s in g d e v i c e th at i s u s e d a s a t a i l f u z e an d f u n c t i o n s o n i m p a c t o n l y , (re fe re n ce fig u res 2 -4 3 and 2 -4 4 ) 2 -7 1 . I d e n t i f i c a t i o n : T h e F M U 5 4 / B is a p p r o x i m a t e l y 3 i n c h e s in d i a m e t e r and 7 i n c h e s l o n g . A t i m i n g i n d i c a t o r w i t h d e l a y s o f . 75 th r u 3. 5 s e c o n d s an d an a r m i n g i n d i c a t o r w i n d o w i s l o c a t e d on the f a c e o f the f u z e . 2 -7 2 . H azardous C om ponents: a. Detonator. b. B o o s te r le a d -in . c. B ooster. 2-7 3 . F u n c t i o n : A t r e l e a s e , the l a n y a r d p u ll u n l o c k s t h r e e r e l e a s e p i n s to p e r m i t o p e r a t i o n o f the r e t a r d a t i o n s e n s o r , t i m e r , and s l i d e r . The r e t a r d a t i o n s e n s o r f u n c t i o n s w h e n the s n a k e ye f i n s a r e d e p l o y e d , p e r m i t t i n g the a r m i n g t i m e r to r u n . A t the e n d o f the a r m i n g t i m e (. 75 to 3. 5 s e c o n d s ) , the s l i d e r r e l e a s e s h a f t p e r m i t s m o v e m e n t o f the s p r i n g - l o a d e d s l i d e r ; t h e r e b y l i n i n g u p the f u z e e x p l o s i v e l y . Upon i m p a c t , the s p r i n g - l o a d e d s t r i k e r i m p i n g e s the d e t o n a t o r an d c a u s e s the b o m b to d e t o n a t e . If, h o w e v e r , the b o m b s h o u l d i m p a c t p r i o r to c o m p l e t i o n o f the a r m i n g c y c l e , the s l i d e r w o u l d b e p r e v e n t e d f r o m m o v i n g to the a r m e d p o s i t i o n . P R O X I M IT Y F U Z E F M U 5 6 /B 2-7 4 . Type: P r o x i m i t y F u z e F M U 5 6 /B ( r e f e r e n c e f i g u r e s 2 - 4 5 and 2 -4 6 ) 2 -7 5 . Id en tifica tion : The F M U 5 6 /B is a s e lf - p o w e r e d D o p p le r ra d a r p r o x im ity f u z e u s e d to f u n c t i o n a f r e e f a l l i n g m u n i t i o n s c l u s t e r b o m b u n i t ( C B U ) . 2-7 6 . H azardous C om ponen ts: a. T h erm al battery. b. D etonator. c. B ooster. 2 -7 7 . F u n c t i o n : U p o n r e l e a s e , the b a t t e r y f i r i n g d e v i c e a c t u a t e s the t h e r m a l b a t t e r y w h i c h a p p l i e s p o w e r to the f u z e c i r c u i t r y a n d s t a r t s the a r m i n g t i m e r . The a r m i n g t i m e r r u n s f o r i t s p r e s e t t i m e , a r m i n g the f u z e . W h e n the C B U h a s r e a c h e d the p r e s e t h e i g h t o f b u r s t , a s d e t e r m i n e d b y the f u z e r a d a r , the d e t o n a t o r f i r e s t h r o u g h the b o o s t e r , o p e n i n g the C B U . 2-75 LANYARD LOCK ASSEMBLY Figure 2 -4 3 . FM U 5 4 /B Fuze Components 2 -7 6 R ELEA SE ARM lanyard BO O STER Figure 2 -4 4 . F M U - 5 4 / B Block Diagram RADOME LOCKING SCREWS HEIGHT OF BURST SWITCH / A R M IN G TIMER SWITCH THREADED COLLAR BOOSTER WITH BOOSTER FUZE HOLDER ATTACHED BOOSTER BOOSTER IGNITION PORT VIEW A (ROTATED) Figure 2 -4 5 . F M U -561B Rear Vi&v 2 -7 8 ARMING TIMER SWITCH THREADED COLLAR VELOCITY SENSOR PORTS FACTORY TEST POINT (RECEPTACLE PLUGGED WITH NYLON SCREW) Figure 2 -4 6 . SHORTING PIN RECEPTACLES F M U -5 6 1B , Front View 2- 79 P R O X IM IT Y F U Z E F M U 5 0 A /B 2 -7 8 . Type: P r o x i m i t y F u z e F M U 5 6 A / B ( r e f e r e n c e f i g u r e s 2 -47 and 2 - 4 8 ) 2-7 9 . I d e n t i f i c a t i o n : T h e F M U 5 0 A / B is a s e l f - p o w e r e d D o p p l e r r a d a r p r o x i m i t y f u z e u s e d to f u n c t i o n a f r e e f a l l i n g m u n i t i o n s c l u s t e r b o m b u n it ( C B U ) . 2-8 0 . H azardous C om ponents: a. T h e rm a l battery. b. D etonator. c. B ooster. 2 -8 1 . F u n c t i o n : U p o n r e l e a s e , the b a t t e r y f i r i n g d e v i c e a c t u a t e s the t h e r m a l b a t t e r y w h i c h a p p l i e s p o w e r to tire fu z e c i r c u i t r y and s t a r t s the f i r s t s t e p o f the t w o - s t e p a r m i n g t i m e r . A t the e n d o f the f i r s t s t e p , the P i t o t tube i s e x t e n d e d to a c t u a t e the v e l o c i t y s e n s o r s y s t e m . A t the e n d o f the s e c o n d s t e p , the f u z e w i l l a r m , p r o v i d i n g the v e l o c i t y s e n s o r s w i t c h h a s c l o s e d . W h e n the C B U h a s r e a c h e d the p r e s e t h e i g h t o f b u r s t , a s d e t e r m i n e d b y the f u z e ' s r a d a r , the d e t o n a t o r f i r e s t h r o u g h the b o o s t e r , o p e n i n g the C B U . S h o u ld the f u z e i m p a c t p r i o r to the p r e s e t a r m t i m e , the i m p a c t s w i t c h p r e v e n t s the f u z e f r o m a r m i n g . 2-80 COLLAR LOCKING Figure 2 -4 7 . F M U - 5 6 A /B , Front View 2 -8 1 BOOS 11 I' O II H BOO' I l k I l)/l HOI 1)11' AT1A0HI [J SAFING PLUG BOOSTER RETAINER BOOSTER SAFING PLUG BOOSTER IGNITION PORT Figure 2 -4 8 . F M U - 5 6 A / B Rear View 2 -8 2 MODEL IDENTIFICATION DELAYS REVOLUTIONS TO ARM AIR TRAVEL TO ARM SAFETY DEVICES THREAD BOMBS IN WHICH USED DIAMETER M103A1 Silver face with no black .1 sec. & inst. 180 delay or 320 inst. 510 - 765 Safety blocks and detonator safe 2" Nose position of all GP; 90-, 220-, and 260-pound frags; and 500-pound chemical bomb M158 Arming vane hub & firing pin showing None 375 to 512 Detonator safe 1.5" Nose position of 20pound frag bomb M159A1 Arming vane, head and arming pin showing None 400 to 500 Detonator safe; seal wire 1.5" Nose position of ANM47A3/A4, 100-lb., chemical bomb M914 VT bar type None 1550 M904 Windows to determine arming Inst., 1800 .1, .01, .05, .25, or .025 second M907 Mechanical time Airburst 4-92 seconds 2000 Detonator 2" safe, safety pin, and vane lock pin Nose position of all GP's; 90-, 220-, and 260-pound frags and 500-pound chemical bomb 4,6,8,12, 16 and 20 seconds Detonator safe 2" Nose position of all GP bombs Detonator safe, warning windows & seal wires 1.5" Nose or tail position of M120/120A1 photo­ flash bombs Arming time is 1/2 the function time M909 Nose or tail position of M129/129E1 leaflet bombs Table 1. Bomb Fuze Chart MODEL LENGTH IN INCHES I | REVOLUTIONS TO ARM DELAY ON IMPACT (Seconds) SAFETY DEVICES THREAD DIAMETER BOMBS IN WHICH USED PDU-M1A: .1, .01, .24 and .025 sec. Safety pin and cotter pin 1.5" Tail position of. GP fragmentation, SAP and chemical bombs PDU-M16 and M16A1: 4-5, 6-8, 8-15 Safety pin 1.5" Tail position of GP and SAP bombs 1.5 " Tail position of GP and fragmen­ tation bombs Vane 158 Impact Vane 18 25 Impact Vane 175 PDU-M14: .1, .01, .24, and .025 second 13 Impact Vane 657 PDU-M14: .1, .01, .24, and .025 Arming stem 1.5" pin Tail position of 750-lb GP bombs Time antiwith­ drawal Vane 100 feet of air travel 1 - 144 hours Safety pin 1.5" Tail position of all GP and SAP bombs M100A2 9 Impact M112A1 9 Ml 75 M190 M123A1 METHOD OF ARMING ACTION 9 Arming stem pin M905 N/A Impact Vane 1800 M9: ins t.; .01; .025, .05; .1; and .25 second Windows 2" Tail position of 750-lb GP bombs M906 N/A Impact Vane 1800 T5 - 4.5 sec. T6 - 12.5 sec. Windows 2" Tail position of 750-lb GP bombs FMU-26/B N/A Airburst Electronor impact | ically Selectable Safing plug Selectable f N/A Tail position of 750-lb, MK.-81 and MK-82 bombs MODEL LENGTH IN INCHES ACTION METHOD OF ARMING REVOLUTIONS TO ARM DELAY ON IMPACT (Seconds) SAFETY DEVICES THREAD DIAMETER BOMBS IN WHICi. USED FMU-54/B N/A Impact Retarda­ tion 0.75 - 3.50 seconds N/A Safety wire N/A Tail position of 750-lb, MK-81 and MK-82 GP bombs FMU-56/B N/A Airburst prox­ imity Doppler radar Preset Airburst action Safing plug, arming timer switch, shorting pin and velocity sensor N/A Nose position of CBU-24B/B cluster FMU-7/B N/A Impact Bellows N/A None Pin 1.5" Fire bombs FMU-30/B N/A Sig­ nature sensi­ tive device Axial impact N/A N/A Safing plug N/A BLU 31/B FMU-72/B N/A Long delay antidisturbance Bellows and impact N/A 36.5 + 10 seconds FMU-7A/B Impact N/A switch, safing switch, detonator enabling switch GP bombs (nose or tail) D epartm en t A e r o s p a c e Munitions Training L o w r y T e c h n ic a l T ra in in g C en ter Student T e x t 3 A Z R 4 6 4 7 0-1 J. F e b r u a r y 1970 CHAPTER 3 US P R O J E C T E D ORDNANCE AND F U Z E S P A R T ONE - P R O J E C T IL E S P A R T TWO - P R O J E C T IL E F U ZE S P A R T ONE P R O JE C T IL E S O BJECTIVES To le a rn id e n tifica tio n , h a z a rd s, function, and re n d e r s a fe /d is p o s a l o f U. S. p r o je c t e d m unitions e m p lo y e d in V iet Nam. INTRODUCTION A thorough know ledge o f U. S. p r o je cte d m unitions em p loy ed by U. S. f o r c e s in V iet Nam is a m u st fo r USAF EOD p e rs o n n e l p e rfo rm in g duty in that cou n try. In addition to a routine EOD a p p ro a ch f o r th ese ite m s , the V. C. r e c o v e r o r cap tu re U. S. ordn a n ce and m o d ify it fo r use as b o ob y tra p s a n d /o r im p r o v is e d m in es. EOD r e ­ s p o n sib ility d oes not end with USAF ord n a n ce. Many tim es A ir F o r c e EOD p e rs o n n e l m ay be c a lle d upon to w o rk on A rm y m unitions as w e ll as a s s is t EOD team s in oth er s e r v ic e s . HE P R O JE C T IL E S 1-1. T y p e: HE P r o je c t ile s (r e fe r e n c e 3-1). 1-2. G e n e ra l: This type o f p r o je c t ile m ay have d iffe re n t d esig n ation s such as com m on , s p e c ia l co m m o n , high ca p a c ity and o th e rs . T h ese p r o je c t ile s a re e s s e n tia lly the sa m e, each ca p a b le o f p ro d u cin g b la st and fra g m en ta tion at the ta rg et. The w eight o f the high e x p lo siv e f i ll e r is u su a lly 10 p e r cen t o r le s s . 1-3. RECOGNITION F E A T U R E S: a. Solid b ody o r (1) one p ie c e co n stru ctio n . b. M ay be fu zed eith e r n o se o r ta il o r both. c'. 90MM, 105MM, 155MM, 175MM and the 8 inch HE round have the sa m e b a s ic ID fe a tu re s. r-4. 1-5. H A ZA R D S: a. HE b. FRAG c. VT i f u sin g V T type fuzing d. Som e BD fu ze s con tain g r a z e s e n s itiv e elem en ts T Y P E S O F F U ZIN G : A ny o f the b elow lis te d of fu ze s m ay be found in HE rounds. a. P oin t D etonating b. B a se D etonating T im e, Super Q uick 3-1 ■F ig u r e 3-1. T y p ic a l HE P r o j e c t i l e 3-2 d. Mechanical Time, Super Quick e. VT 1-6. O P E R A T IO N : HE rounds use spin fo r sta b iliza tion . A rm in g is u su a lly a c c o m p ­ lish e d with the fo llo w in g m eth od s. M ore than one m eth od m ay be u sed on any p a r tic u ­ la r fu ze : a. Setback b. C en trifu g a l fo r c e c. C reep d. Spring a ction e. C lo ck w o rk f. E le c t r ic p o w e r fr o m b a tte r ie s and g e n e ra to rs g. D e c e le ra tio n No fu ze u se s a ll th ese fa c t o r s to a rm and line up the firin g train co m p on en ts; c o n ­ sequ en tly, you m ust know the fu ze m ech a n ism in o r d e r to w o rk on it. The m o st co m m o n a ctio n s to f ir e a fu ze is as fo llo w s : (1) Im pact (2) Im p act in ertia (3) C lo ck w o rk (4) E le c t r ic cu rre n t (V T type fu ze s ) (5) D e c e le ra tio n H EAT P R O JE C T IL E S 1-7. T ype: Heat P r o je c t ile s (r e fe r e n c e fig u re s 3 -2 , 3 -3 and 3 -4 ). 1-8. G e n e ra l: Heat p r o je c t ile s a r e o f two d iffe re n t d esig n s - spin sta b iliz e d and fin sta b ilize d . The spin s ta b iliz e d lo s e s som e o f the e ffic ie n c y o f its shape ch a rg e as a re su lt o f the spin d isto rtin g the je t as it is being fo r m e d . The fin sta b iliz e d round is fir e d fr o m a r ifle d b a s e ; h o w e v e r, the round d oes not spin a p p re cia b ly b e ca u se the fin s on the b a s e o f the round stop o r slow the spin soon a fte r the p r o je c t ile le a v e s the m u z zle . The shape ch a rg e is m o r e e ffe c tiv e due to the a b s e n ce o f spin. 1-9. R e co g n itio n F e a tu r e s : a. Tw o p ie c e b od y c o n str u c tio n b. B ottlen eck co n fig u ra tio n (long snout on the n ose) c. P ie z o le c t r ic elem en t on the n ose. 3-3 A BOOM PI 8 0 F U Z E C O M P 0 F IL L E R C O P P E R L IN E R Figure 3 -2 . Typical HEAT P rojectile 3 -4 P IE Z O E L E C T R IC ELEM ENT FOR F U Z E \ 3 5 IN. DIA LOADING PLUG PRIMER CARTRIDGE CASE FIN AND BOOM ASSEMBLY BASE DETONATING FUZE SHAPED CHARGE ‘POINT INITIATING ELEMENT (LUCKY) 'METAL CAP l a m ** CARTRIDGE M 43I 4 1 IN. DIA. LOADING PLUG ELECTRIC PRIMER TRACER CARTRIDGE CASE FIN AND BOOM ASSEMBLY BASE DETONATING FUZE SHAPED CHARGE SPIKE ‘POINT INITIATING ELEMENT (LUCKY) 'METAL CAP Figure 3-3. CARTRIDGE M456 ORD DI504 C haracteristics of Cartridges M43L and M456 3 -5 CARTRIDGE M371 CARTRIDGE M344 36 0 CARTRIDGE M43I ALL DIMENSIONS ARE SHOWN IN INCHES Figure 3-4. Typical HEAT Cartridges 3 -6 TV 1-10. H a za rd s: a. HE b. FRAG c. Jet d. "L u c k y " 1-11. T ypes o f F u zin g : F u zin g m a y v a r y c o n s id e r a b ly in HEAT rounds. a. BD b. P IB D (m ech a n ica l) c. P IB D (L ucky) 1-12. O p era tion : H EAT rounds a re a rm e d when fir e d fr o m th eir gun o r r e c o ile s s r ifle . The sa m e g e n e r a l m otion s a r m a HEAT round as an HE round. When the round hits the ta rg et the B D fu ze fu n ction s on im p a ct in e rtia . The point in itiated b a se d e ­ tonating (PIBD) type o f fu ze fu n ction s when the point initiating e l e m e n t , p p j t s har]^ tn fu n ction the b a se detonating elem en t. The PIBD, "L u c k y " type functions the b a se elem en t e le c t r ic a lly when the c r y s t a l is ^tr^ ssed. N OTE E x trem e caution m u st be e x e r c is e d when w ork in g w ith "L u c k y " fu zed rounds. W P P R O JE C T IL E S 1-13. T ype: W P P r o je c t ile s (r e fe r e n c e fig u re 3 -5 ) 1-14. G e n e ra l: W P p r o je c t ile s a r e p r im a r ily used as a sm ok e round fo r scre e n in g o r spotting. G e n e ra lly speaking th ese rounds w ill have a b u r s te r tube to b re a k open the round and d is p e r s e the W P. The e x ce p tio n to this is the N avy type w hich is a b a se e je c tio n round. 1-15. R e co g n itio n F e a t u r e s : a. An ada pter ring betw een fu ze and body. b. A b se n c e o f ca u lk ed on b a se plate. c. The navy type has no id en tifyin g fea tu re. 1-16. H a za rd s: a. B last b. FRAG c. F ir e and sm ok e d. E je c tio n (N avy on ly) 3-7 A BALLISTITE r -F E L T PADDING BURSTER TUBE I r EXPELLING CHARGE I-N O S E FUZE W.P. FILLE D TUBES F ig u re 3-5. T y p ic a l WP P r o j e c t i l e s 3 -8 1-17. T ypes o f F u zin g : a. P oin t Detonating b. M ech a n ica l T im e 1-18. O p era tion : This round fu n ctions s im ila r to an HE round ex cep t in the c a s e of the N avy type round w hich is b a se e je ctio n . BASE EJECTIO N P R O JE C T IL E S 1-19. T ype: B a se E je c tio n P r o je c t ile s (R e fe re n ce fig u re 3 -6 ). 1-20. G e n e ra l: B a se E je ctio n p r o je c t ile s a re u sed to c a r r y a payload to a p r e d e t e r ­ m in ed lo ca tio n . W hen the p r o je c t ile re a ch e s the ta rg et, its contents a re e je c te d . The payloads in clu d e illu m in atin g ca n d le s, HC sm ok e ca n d le s, w indow rounds fo r b lock in g en em y ra d a r, and o th er con ten ts that have a ta ctica l ap p lica tion . T h ese rounds a re alw ays fu zed with e ith e r a tim e fu ze o r a p ro x im ity fu ze. When the fuze fu n ction s, the payload is e je c t e d by an ex p ellin g ch a rg e . The b a se plug m a y be s c r e w e d into the b ody o r it m ay be h eld in the b o d y b y pins. The th reads o r the pins a re sh ea red by the p r e s s u r e c r e a te d by the ex p ellin g ch a rg e. 1-21. R ecog n ition F e a tu re s: a. B rea k betw een b od y and b a se plug b. T im e o r p r o x im ity fu ze is an in d ication only c. M ost p r o je c t ile s iz e s . 1-22. H a za rd s: a. E je ctio n b. F ir e 1-23. T ypes o f F u zin g : a. VT b. M e ch a n ica l o r P o w d e r T ra in T im e N OTE F le ch e tte rounds a r e b a s ic a lly an e je ctio n round. n o se e je c tio n in stead o f b a se e je ctio n . The d iffe r e n c e is they a re M ORTARS 1-24. T ype: M o rta rs (R e fe r e n c e fig u r e s 3 -7 , 3 -8 and 3 -9 ). 1-25. G e n e ra l: M o rta rs d iffe r fr o m a r t ille r y in that they have a high angle o f fir e w h ile a r t ille r y has a r e la tiv e ly stra igh t line o f fi r e . M o rta rs have a sh ort range c o m ­ p a re d to a rtille r y ih o w e v e r ^ m o r ta r s can be lobbed into a ta rg e t and a r t ille r y cannot. T h ere a re two d iffe r e n t types o f m o r ta r s . T h ese a r e the fin s ta b iliz e d and the spin sta b ilize d . The fin s ta b iliz e d m o r ta r rounds a re fir e d fr o m a sm ooth b o re tube. The 3-9 F ig u re 3 -6 . T y p ica l B ase E jection P r o j e c t i l e s 3-10 . FIN ASSEMBLY M4A1 GAS CHECK BAND EXPLOSIVE FILLER BODY F U Z E F ig u r e 3 -7 . T y p ica l M o r t o r Rounds 3-11 Fi^uri' 4. 2 in. M o rta r with Cutaway View F ig u re 3-9* A m e r ic a n M o r t a r P r o j e c t i l e s 3-13 42.729 MAX PERCUSSION PRIMER F ig u r e 3 -1 0 . T y p ic a l F u z e d F le c h e tte L o a d e d C a r tr id g e spin sta b iliz e d a r e fir e d fr o m a m o r t a r tube that is r ifle d lik e an a r t ille r y piece* 1-26. T ypes o f M o r ta r s : a. High E x p lo siv e b. White P h osp h oru s (W P) c. E je ctio n -ty p e 1-27. I. D. F e a tu r e s: a. HE t y p e --S o lid b od y and n o se fu ze. b. W P --S o lid b ody with fu ze and ada pter ring. c. E je ctio n t y p e --B o d y b re a k and tim e fu ze. 1-28. H a za rd s: a. HE, FR A G b. F ir e c. E je ctio n 1-29. F u zin g : F u zin g f o r m o r ta r am m u nition v a r ie s j'vwt a s it d oes with oth er am m uni tion . The fu ze is m o st alw ays in the n o s e . Im p a ct-ty p e is the m o s t co m m o n . To obtain an a e r ia l b u rst, a m e c h a n ic a l o r p ow d er train tim e fu ze is used. V T o r p ro x im ity fu ze s a re a ls o u sed f o r a e r ia l b u rst. M o rta r fu ze s use setb a ck and sp rin g action to alin e the fir in g tra in in fin sta b iliz e d rounds. The spin sta b iliz e d round uses setba ck , sp rin g a ctio n and ce n tr ifu g a l f o r c e fo r a rm in g. F L E C H E T T E L O A D E D (BEEH IVE) P R O JE C T IL E X M 595 1-30. T ype: F le ch e tte L oa d ed (B eeh ive) P r o je c t ile X M 595 (r e fe r e n c e fig u re 3-10) 1-31. Id en tifica tion : T h is type o f round m ay be found in 90M M , 105MM and 106MM. The m o d e l n um ber o f the p r o je c t ile w ill be stam ped on the p r o je c t ile b a se. This round that w ill be c o v e r e d is the X M 595 C a rtrid g e , 106MM: A n ti-P e r s o n n e l, XM 581. 1-32. R ecog n ition F e a tu re s: a. 2 p ie c e co n s tr u c tio n with a b r e a k at the n ose f o r e je ctio n . b. Indexing button lo c a te d at the c e n te r o f the p r o je c t ile . c. W ill alw ays have a m e ch a n ica l tim e fu ze. d. W eighs 21. 78 pounds and is 19. 81 in ch es long. 3-14 1-33. Hazards: a. 5 D eton a tors (c o m p o s e d o f te tr y l lead a z id e , and ign ition m ix tu re) b. L ead a zid e r e la y c. B ase ch a rg e of flake p rop ella n t 1-34. Type o f F u zin g : M e ch a n ica l tim e. 1-35. O pera tion : When the fu ze fu n ction s,th e deton a tors w ill fir e , break in g open the fo rw a r d end of the round and fir in g the b a se e je c tio n ch a r g e , d is p e rs in g the fle ch e tte s . C en trifu g a l fo r c e on the round a ls o aids in the d is p e r s a l o f the fle ch e tte s . M381, 40M M HIGH E X P L O SIV E . A N T I-P E R S O N N E L , GROUNDBURST C A R T R ID G E W ITH M 552 P D F U Z E 1-36. T y p e: M381, 40M M High e x p lo s iv e , a n ti-p e rs o n n e l, grou nd bu rst c a r tr id g e with M 552 P D F u ze (r e fe r e n c e fig u r e 3-11). 1-37. Id e n tifica tio n : a. W eight, 0. 5 pounds b. F o u r (4) in ch e s long c. L oaded with C om p B d. U ses the M 552 poin t-d eton a tin g fu ze. 1-38. H a za rd s: a. D etonator (M552 F u z e ) b. L ead cup a s s e m b ly (M 552 F u ze) c. B o o s te r (M552 F u ze) d. M381 c a r tr id g e 1-39. F u n ction in g: a. R otation a llo w s the fir in g pin to b e c o m e c o c k e d and the r o to r to a rm . b. Im pact fir e s the round. M 384, 40M M HIGH E X P L O SIV E , A N T I-P E R S O N N E L C A R TR ID G E W ITH M 533 P D F U Z E 1-40. T ype: M 384, 40M M high e x p lo s iv e , a n ti-p e r s o n n e l c a r tr id g e with M 533 P D F uze (r e fe r e n c e fig u re 3-12A and 3-12B). 3-16 F ig u re 3-11. P D F u ze M552, Cutaway View Showing U narm ed Condition 3-17 Figure 3-12A. F ig u re 5>-12B. Cartridge M3&4-Cutaway View T y p ica l 4 0 M M C a r tr id g e E xtern al View 3 -1 8 1-41. Identification: a. W eight, 0. 75 pounds. b. 4. 5 in ch es long. c. L oad ed with lam p A 5. d. U ses the M 533 poin t-d eton a tin g fu ze. 1-42. H a za rd s: 1-43. F u n ction : L ea d cup a s s e m b ly (RDX) (M533 F u ze) a. Setback p u lls pin fr o m r o to r . b. C en trifu g a l lo c k en gages sta r w h eel. c . When s u fficie n t spin is attained^three b ra ck e t w eights piv ot outw ard re le a sin g a push pin. d. F ir in g pin sp rin g p u lls fir in g pin fr o m r o to r slo t. e. C e n trifu g a l l o c k r e le a s e s and a rm in g b eg in s. f. A rm in g is d ela y ed until p r o je c t ile is 18 to 36 m e te r s fr o m launches b y use o f an esca p e m e n t a s s e m b ly . g. Upon g r a z e o r im p a ct fu ze detonates the c a r tr id g e . M 406, 40M M HIGH E X P L O SIV E , A N T I-P E R S O N N E L , GROUNDBURST C A R T R ID G E WITH M551 P D F U Z E 1-44. T ype: M 406, 40M M high e x p lo s iv e , a n ti-p e r s o n n e l, grou nd bu rst c a r tr id g e w ith M551 P D fu ze (r e fe r e n c e fig u re 3-13A, 3-13B, 3-13C and 3-13D) 1-45. Id en tifica tion : a. W eight, 0. 5 pounds b. F o u r (4) in ch e s long c. L oaded with lam p B d. U ses the M551 p oin t-d eton a tin g fuze 1-46. H a za rd s: a. D eton ator (M551 F u ze) b. L ead in (M551 F u ze) 3-19 'A L U M IN U M O G IV E PRESSURE PLATE FUZE ASSEMBLY ----------- PROJECTILE SKIRT G R EN AD E EXPLOSIVE D ETO N A TO R CARTRIDGE LOW PRESSURE CHAM BER RETAINER CUP V EN T HOLES H IG H PRESSURE CHAMBER F ig u re 3-13A. C r o s s Section of 4 0 -M M G renade C a r tr id g e 3-20 FIRING PIN AND SPRING ASSEMBLY F ig u r e 3-13B. P D F u ze M551, Cutaw ay V iew Showing U narm ed Condition ROTOR F ig u r e 3-13C. T y p ic a l 40M M P r o j e c t i l e (F ire d ) 1>:ita W e ig h t o f m :(hi M382 M384 M385 M40G M407A1 XM57C XM583 XM585 XM574E2 XM428E1 XMC.v? XMG51L.I 0 .5 0 .5 0 .7 5 0 .7 5 0 .5 0 .5 0 .5 0 .5 0 .5 0.7 5 0.7 5 0.63 4 4 4 .5 4 .5 4 4 2 .5 £ 5 4 .5 4 .5 4 .5 N one C om p N one C o m j) N one N one; P yro- W P F ille r 5 0 /5 0 r e d C S pyro- c o m plot,e rou n d (lb ). L en g th o f c o m p le te ro u n d (in .). E x p lo s iv e C h a rg e C o n i] ) B A5 B P yro­ toch - tech ­ w /H D X p h os­ tcc h n ic n ie n ic B ooster ph oru s m ix t u r e and m agne­ s iu m F uze M od el M 552 M 552 M 5 :i;i N one M 551 M 55I N one N one N one M 533 N one X M 581E 1 K u '/o T y p e P I) I’ D P I) N one P I) P I) N one N one N one P I) N one P I) 1 4 -2 7 14 27 5 S ec- 5 S ec­ 18 30 A r m in g i s :«> IM itv on d .s onds D istriricf1 (m c lc r s ). F ig u r e 3 -1 3D. C a r tr id g e C h a r a c t e r is t ic s 3 -21 30 c. B o o s te r (M551 F u ze) d. M 406 c a r tr id g e 1-47. F u n ctio n : a. Setback u n lock s the r o to r . b. R otation c a u se s the fir in g pin to re tr a c t fr o m the r o to r . c. R o to r lin e s the fu ze up e x p lo s iv e ly . d. P r o je c t ile c o m p le te s a rm in g in 14 m e te rs fr o m the lau n ch er. e. Upon g ra z e o r im p a ct the in e rtia w eights pivot i n w a r d , d riv in g th e firin g p in into th e deton ator. XM 574E2, 40M M , W P ROUND WITH THE M 533 P D F U Z E 1-48. T y p e: X M 574E2, 40M M , WP round with the M 533 P D fu ze (r e fe r e n c e fig u re 3-14). 1-49. Id en tifica tion : a. W eight, 0. 75 pounds. b. 4. 5 in ch es lon g. c. L oad ed with W P and d. U ses M 533 poin t-d eton a tin g fu ze 1-50. RDX B o o s te r H a za rd s: a. WP b. RDX B o o s te r c. RDX L ead cup in fu ze 1-51. F u n ction : a. Setback pu lls pin fr o m the rotor b. C en trifu ga l lo c k en gages the sta r w heel c . When su fficie n t sp in is attained^three b ra ck e t w eights p iv ot outw ard re le a sin g a push pin d. F irin g pin sp rin g p u lls the fir in g pin fr o m r o t o r slo t e. The ce n trifu g a l lo c k r e le a s e s and a rm in g b eg in s 3-22 MONTH AND YEAR MANUFACTURED ORD L1257A F ig u re 3-14. P D F u ze hd533, C r o s s Section View Showing U narm ed C ondition 3 -2 3 f. The a rm in g is d ela y ed until p r o je c t ile is 18 to 36 m e te r s fr o m lau n ch er by use o f an e sca p e m e n t a s s e m b ly . g. Upon g r a z e o r im p a ct the fu ze detonates the RDX b o o s t e r p e lle t, w hich d is p e r s e s the W P ch a rg e . X M 576, 40M M C A R TR ID G E (BUCKSHOT) 1-52. T ype: X M 576, 40M M c a r tr id g e (B uckshot) (r e fe r e n c e fig u re 3-15) 1-53. Id en tifica tion : a. W eight, 0. 5 pounds b. 2. 5 in ch es long c. P e lle t cup a s s e m b ly on n ose 1-54. H a za rd s: C a rtrid g e 1-55. F u n ction in g: a. Setback c a u se s p e lle t cup a s s e m b ly to m o v e re a rw a rd disen g ag in g the snap on cap fr o m the p e lle t cup. b. Upon rea ch in g the m u z z le , the sabot c a r r i e r and the p e lle t cup sep a ra te fr o m the lead p e lle ts , thus a llow in g fr e e fligh t o f the p e lle ts to the ta rg et. XM651, 40M M , CS PY R O TE C H N IC ROUND F U Z E D W ITH THE XM581E1 F U Z E 1-56. T ype: XM651, 40M M , CS p y ro te ch n ic round fu zed with the XM581E1 fuze (r e fe r e n c e fig u re 3-16A and 3-16B ). 1-57. a. Id en tifica tion : W eight, 0. 63 pounds b. 4. 5 in ch es long c. L oa d ed with CS m ixtu re d. U ses XM581E1 p oin t-d eton a tin g fu ze 1-58. H a za rd s: a. D etonator (XM581E1 F u ze) b. P e r c u s s io n p r im e r (XM581E1 F u ze) c. CS m ix tu re (c a r tr id g e ) d. F ir s t F ir e fn ixtu re (c a r tr id g e ) 3-24 V ie ^ _ C u taV /aY 3_1!S. • to e X W ’’ 1 ' C a r t r i t lf c 4- Fifture 3 -2 5 I -'■4 1 Ogive 2 Red band 3 Cartridge case F ig u r e 3-16A. 4 Identification notch 5 Percussion primer CS C a r tr id g e XM&51 3 -2 6 BARREL GROUP S IG H T STOCK T O R I EN D ASSEMBLY ASSEMBLY RECEIVER GROUP F ig u r e 3-16B. ASSEMBLY G renade L a u n ch er, 4 0 -M M 3 -2 7 1-59. F u n ction : a. Setback fr e e s the r o t o r b. C en trifu g a l f o r c e r e le a s e s the e sca p em en t m e ch a n ism to d ela y the a rm in g until p r o je c t ile is 30 m e te r s fr o m the la u n ch er. c. R o to r m o v e s into a r m e d p o sitio n d. D etonator lin e s up with fir in g pin e. F ir in g pin str ik e s d eton a tor on im p a ct f. D etonator ign ites f ir s t fir e m ix tu re,a n d CS p y ro te ch n ic m ixtu re blow s out plug r e le a sin g the CS to a tm o s p h e re f o r about 25 se co n d s. M28 R IF L E G REN AD E (H E A T) WITH PIBD F U Z E ("E N E R G A ") 1-60. T ype: M28 R ifle G renade (H E A T) with PIBD fu ze ("E N E R G A ") r e fe r e n c e f i g u r e 3-17A and 3-17B) 1-61. Id en tifica tion : a. F in s ta b iliz e d (6 each ) b. 15. 5 in ch e s lon g, 2. 95 in ch e s in d ia m e te r c. W eight, 1. 5 pounds d. G ren ade is painted o liv e drab o r b la ck with e. S trik e r head has a s e r r a te d tip 1- 5i?. H azardous C om p on en ts: a. Initiating d eton a tor (in point in itiatin g d e v ic e ). b. Tw o stage b a se d eton a tor c. B o o s te r , d. M ain ch a rg e , 8 0 /2 0 m ix o f R D X /T N T 1-63. r kings in y ellow 9 3 /7 m ix o f R D X /T N T F u n ction in g: a. Setback s le e v e m o v e s re a rw a rd when launched. b. Safety b a lls r e le a s e d c. G renade d e c e le r a t e s re le a s in g the deton ator c a r r i e r 3-28 F ig u r e ; C u t a w a y V ie w 3- Z9 STRIKER HEAD STMKStHEAD STRIKER SETBACK SLEEVE SETBAOL8UEVE SAFETXBALLL6) SAFETY SPRING DETONATOR HOLDER in itia tin g DETONATOR IWTIATING DETONA'TOR ARMING SWUNG- FLASH CHANNEL INERTIA TY P E F ig u re 3-17B. DR IVEN -STR IKER TYP E P oin t-In itia tin g D e v ic e s - Cutaway View 3 -3 0 O R D D1932| d. On im p a ct, the in itiatin g deton ator o v e r c o m e s the in ertia sp rin g and im pin ges on the s tr ik e r . F la m e is spit r e a rw a rd to initiate the b a se deton ator functioning the m ain ch a rg e . 66M M "H E A T " RO CK ET M72 WITH PIB D F U Z E M412 1-64. T ype: 66M M "H E A T " R ock et M72 with PIBD F u ze M412 (r e fe r e n c e fig u re s 3-18A, 3-18B and 3-18C) 1-65. Id en tifica tion : a. This round is co m m o n ly r e fe r r e d to as the "L A W ". b. F in sta b iliz e d , (6) (six each ) c. B o ttle -sh a p e d con fig u ra tio n d. W arhead painted o liv e drab o r b la ck with y ellow le tte rs 1-66. H a za rd s: a. R ock et m o to r , ig n ito r b. . 67 pound o f H M X /T N T c. E le c t r ic d eton a tor in b a se elem en t d. Stab type p r im e r e. T e tr y l b o o s te r 1-67. F u n ction in g: a. F la sh fr o m p r im e r ig n ito r w h ich in turn ign ites the r o ck e t m o to r b. F uze sa fe ty plu n g er u n locks c. Set b a ck u n lock s the r o t o r to a rm e d p osition d. Im pact fir e s the round 3. 5 INCH H EAT R O C K ET WITH M 404 SERIES F U ZE 1-68. T ype: 3. 5 inch H EAT R ock et with M 404 S e rie s fuze 1-69* Id en tifica tion : a. Shrouded fins on ta il (6 each ) b. A p p ro x im a te ly 24 in ch e s long and 3. 5 in ch es in d ia m e te r c. F uze lo ca te d aft o f w arh ead 3-31 -3 2 F ig u re 3-1.8A. 66MM H t A T R ocket M7 2. StA8-TVPt PRIMER -3 4 ELECTRIC DETONATOR ROTOR CONTACT CO ROTOR ROTOR SHAFT OJNARiiEO POSITION} FLASH CHANNEL ESCAPEMENT MECHANISM LEAF LOCWNfl plun g er ROTOR GRAZE FIRING PIN LEAF NO. GRAZE FIRING PIN SPRING GRAZE “G” W EIGHT LEAF NO. 1 GRAZE LEVER F ig u re 3-18C. P IB D Fuze M 4iZ LOCKING SHAFT ORD D1952| 1-70. H azardous C om p on en ts: a. D etonator (fuze) b. B o o s te r (fuze) c. W arhead 1-71. F u n ction in g: a. Safety band r e m o v e d p r io r to flight b. Setback s le e v e c o m p r e s s e s the setb a ck sp rin g , c le a r s the a rm in g pin path, and is lo ck e d in this p o s itio n b y a sp rin g load ed detent. c. R ock et le a v e s la u n ch er and a rm in g pin is e je c te d fr o m fuze d. A ny angle o f im p a ct w ill fu n ction the fuze. 3-35 PART 2 P R O J E C T IL E FU ZE S O B JE C T IV E : To le a rn the id e n tifica tio n , h a z a rd s, function and re n d e r s a fe /d is p o s a l o f U. S. p r o je c t e d m unitions fu ze s e m p lo y e d in South E a st A s ia . INTRODUCTION The U. S. and A llie d f o r c e s a r e using heavy gun and h o w itz e r p r o je c t ile s in South E asi A sia . With this in m ind EOD p e r s o n n e l m ust b e c o m e fa m ilia r with and know ­ led g ea b le o f the id e n tifica tio n , o p e ra tio n and h a za rd s o f the v a rio u s fu zes com p a tib le with th ese p r o je c t ile s . Having this in fo rm a tio n , the RSP and d is p o s a l p r o c e d u r e s can be p e r fo r m e d s a fe ly and q u ick ly. A IR BURST FU ZES 2 - 1. T ype: P r o x im ity F u ze s (g e n e ra l). T h ese fu zes a r e setb a ck and ce n trifu g a l a rm e d , wet c e ll e n e r g iz e r , in flu en ce (p rox im ity ) fir e d . (R e fe re n ce fig u re s 3-19, 3 - 20 and 3-21) 2 -2 . Id en tifica tion : a. P la s tic o g iv e . b. F uze d esig n a tion and loadin g in fo rm a tio n a re stam ped on the m eta l fuze b a se. 2 -3 . H a za rd s: a. E le c t r ic p r im e r . b. Im pact detonating elem en t. 2 -4 . B a sic O peration : a. Setback b re a k s the am p oule con taining the e le c tr o ly te and ce n trifu g a l fo r c e d istrib u tes it into the the c e lls o f the b a ttery . b. C en trifu g a l fo r c e lin e s the fu ze up e x p lo s iv e ly . c. The fu ze tra n sm its and r e c e iv e s as it a p p roa ch es the ta rg e t. fle c te d sign al ca u se s the fu ze to fu n ction. A prop er r e ­ d. If the VT ele m e n t o f the fu ze fa ils the im p a ct detonating elem en t ca u se s the fuze to function 3-36 PLASTIC NOSE OGIVE F ig u re 3-19. G en era l A p p e a ra n ce and D im en sion a l C h a r a c t e r is t ic s of P r o x i m i t y Fu/.e 3 -3 7 MU i: j 3S| Figure 3-21 A Repres entive Type P rojectile V T Fuze 3 -3 9 A IR BURST FU ZES 2 -5 . F u ze, M ech a n ica l T im e Su perqu ick (M TSQ), M 500, M500A1, M501, M501A1, M502, M502A1, M 506, M518, M 520, M548 and M564 (r e fe r e n c e fig u r e s 3 -2 2 , 3 -2 3 , 3-2 4 and 3 -2 5 A and 3 -2 5 B ). 2 -6 . Id en tifica tion : a. F u ze d esign a tion , loadin g data, and tim e graduation s c a le is stam ped on the b o d y o f a ll fu ze s ex ce p t the M548 and M 564, w hich have a v e r n ie r s c a le stam ped on the body. b. A ll a re unpainted ex ce p t fo r the M548 and M 564 w hich a re painted b la ck and all stam pings a re painted w hite. 2 -7 . H azards: a. b. c. 2 -8 . P r im e r D etonator B o o s te r B a sic O pera tion : a. Setback and c e n trifu g a l f o r c e s ca u se the c lo c k w o r k to u n lock and the tim e to run o ff. b. fu ze . On e x p ira tio n o f the tim e settin g the c lo c k w o r k ' r e ie a s e s the s tr ik e r , fir in g the c . The Su perqu ick ("S Q ") a s s e m b ly w ill fire the fuze if im p a ct o c c u r s b e fo r e c o m ­ pletion o f the tim e in te rv a l f o r w hich the fu ze w as act* o r i f the fu ze w as set at "S ". BASE D ETONATING F U ZE S 2 -9 . T y p e: P IB D ’ 'L U C K Y " M509A1 and M530 S e r ie s . firin g (r e fe r e n c e fig u re 3 -2 6 ). 2-10. Id en tifica tion : a. Only b y the u sin g p r o je c t ile o r c a r tr id g e . b. W ill alw ays b e u sed in H EAT rou n d s. 2 -il. S etback a rm e d and instantaneous H a za rds: a. b. c. d. 2-12. a. E le c t r ic deton ator L ead ch a rg e o f te tr y l B o o s t e r p e lle t o f te tr y l M530 S e rie s con tain s a p r im e r T 92 in the g r a z e s e n s itiv e a s s e m b ly U se: 90MM H EAT round 3-40 .52 F ig u r e 5 -2 Z . IN. DIA External Characteristics of Fuze M500A1 3 -41 CLOSING DISK Fuzes M 50 2 , M 5 0 2 A 1, M 506, M 5 18 , M 5 1 8 A ! , C u ta w a y V iew o f Point D etonator A ssem m ly S h ow in g U narm ed Condition Figure 3 -2 3 . 3-42 POINT DETONATOR | ASSEMBLY DETONATOR M50 MAINSPRING ARBOR LOWER CAP FIRING PIN VERNIER SCALE DETONATOR RELAY M7 ■DETONATOR M49 AFETV ADAPTER ASSEMBt Y Figure 3 -2 4 . Fuze M 548 - External and Cutaway Views 3 -4 3 -CLOSING DISK -FIRING PIN - DETONATOR /SLIDER PLUG SETTING PIN HAMMER TIMING DISK F IR IN G P IN SAFETY PLATE !CENTRAL DRIVE SHAFT MOVEMENT ASSEMBLY -LOWER CAP P R IM E R 'FLASH HOLE -BODY FLASH HOLE -CLOSING PLUG -RELAY ORD Dl!507 Figure 3-25A . Fuze M500H1, Cutaway View of Unarmed Condition 3 -4 4 ~ POINT IN ITIA TIh ta ] ELEMENT (LU C k Y > ! r 0.6 IN. _ L LEAD W IRE 1.3 IN. DIA. D ETO N ATIN G FUZE 1.9 IN. BLOW TH ROUGH HOLE RELEASE M ECHANISM BOOSTER PELLET PRIMER IARGE ROTOR CREEP SPRING ^ ROTOR SPRING ELECTRIC DETONATOR ■SEQUENTIAL LEAVES FIRING PIN LOCK PIN i GRAZE FIRING PIN CONTACT BUSHINgj tfWARMiO m Figure 3-Zo. m Characteristics of Fuze M530 3 -4 5 OR^,pi505A b. c. d. 2-13. 105MM 106MM 120MM H EAT round HEAT round HEAT round B a sic O peration : a. P r i o r to fir in g , the r o t o r is out o f lin e and the e le c t r ic d eton ator is sh orted . b . Setback ca u se the r o t o r to lineup co m p le tin g a c ir c u it betw een the ’ ’L u ck y ” c r y s t a l and d eton a tor, a rm in g the fu z e . c. R o to r m o v em en t a ls o a rm s the g r a z e s e n s itiv e fe a tu re . d. On im p a ct the " L u c k y " c r y s t a l is s t r e s s e d fu nctioning the e le c t r ic deton ator in the b a s e . e. If the fu ze d oes not f ir e e le c t r ic a lly the g ra z e se n s itiv e fir in g pin w ill function the fu ze. PO IN T DETON ATIN G F U ZE S 2-14. T ype: M48 S e r ie s , M51 S e r ie s and M 557 fu z e s a re a ll cetttrifu g a lly a rm ed , im pact fir e d (r e fe r e n c e fig u r e s 3 -2 7 , 3 -2 8 , 3-29* 3 -3 0 , 3-31). 2-15. Id en tifica tion : a. Unpainted s te e l b o d ie s b. Stam ped with fu ze d esign a tion s c. W ren ch slo ts 2-16. H a za rds: a. D eton ators - - L ead a zid e and te tr y l b. B o o s te r - - te tr y l 2-17. U se: a. M48 S e rie s - - 75.and 90M M p r o je c t ile s b. M51 S e rie s - - 105 and 155MM p r o je c t ile s c. M557 - - 152MM p r o je c t ile s 2-18. B a sic O peration : a. P r io r to fir in g the fu ze is set f o r S u p erqu ick o r D elay. b. Setback m u st d e c r e a s e b e fo r e the fu ze sta rts to a rm . c. C en trifu ga l f o r c e lin e s the fu ze up e x p lo s iv e ly . d. The fu ze fu nction s on im p a ct. 3-46 M557E1 HEAD FUZE M507 CROSS BAR (3) HOLE (4) RECESSED NOSE Oo -4 7 FUZES M48, M51, M81 SERIES, M 557 SERIES, A N D M572 FUZES M 5 7 MODIFIED, M508 SERIES, A N D XM 720 1 1.7 IN. - 14NS-I RIGHT H A N D THREAD (W ITHOUT BOOSTER) External Characteristics of Fuzes M48 Series, M51 Series (other than Mod 3), M57 Modified, M81 Series, M507, M508 Series, M557 Senes, M572 and XM720 Figure 3 -2 7 . F ig u r e 3 -2 8 . 3 -4 8 Figure 3-49 Figure 3 -3 0 . 1 5 2 -M M T P - T Round A — Head B— Superquick element C— F irin g pin support D — F irin g pin (S Q ) E— D etonator M24 F — O give o r windshield G— Flash tube H — Body J— Setting: sleeve K — Interrupter L— In terrupter spring M — D elay plunger assembly — F irin g pin (d ela y) P — Prim er M54 Q— D elay charge R — Plunger pin lock S — Plunger pins T — Relay M7 U— Booster M125A1 N F ig u r e 3 -3 1 . F u z e C u ta w a y V ie w M 5 5 7 3-51 Dept Aerospace Munitions Tng Lowry Air F orce B ase, Colorado CHAPTER 4 PART ONE - DISPENSERS PART TWO - PAYLOAJiS Student Text 3A Z R 46470-1 1 February 1970 PO IN T D ETO N ATIN G FU ZE S 2-19. T y p e: M525 and M 526 S e r ie s fu ze s w hich re q u ire Setback f o r a rm in g and a re im p a ct fir e d (r e fe r e n c e fig u r e s 3 -3 2 and 3 -3 3 ) 2 -2 0 . Id en tifica tion : a. Unpainted m e ta l o r p la s tic b od y b. Stam ped with fu ze d e sig n a tio n s. c. S lid er plug. d. Spanner w ren ch h ole e. B o re ridin g pin f. P rotru d in g s tr ik e r 2-21. H a za rds: a. B la ck p ow d er d ela y ch a rg e b. L ead a zid e r e la y c. B o o s te r - - te tr y l 2 -2 2 . U se: a. 60M M M o rta r b. 81MM M orta r 2 -2 3 . a. b. s lid e r . c. B a sic O pera tion : B o re ridin g pin ju m ps out when the round le a v e s the tube. D elay A rm in g m e ch a n ism sta rts on setb a ck and fir in g pin is w ithdraw n fr o m the The s lid e r sp rin g f o r c e s the s lid e r into the a rm e d p o s itio n . Upon im p a ct the fir in g pin is d riv e n into the d eton ator. PO IN T DETON ATIN G F U ZE S 2 -2 4 . T y p e: The M 524 S e r ie s fu z e s r e q u ir e setb a ck a n d /o r ce n trifu g a l fo r c e fo r a rm in g (r e fe r e n c e fig u r e s 3 -3 4 , 3 -3 5 A and 3 -3 5 B ). 2 -2 5 . Id en tifica tion : a. Unpainted m e ta l o r p la s tic b od y . b. Stam ped with fu ze d esig n a tion c. W ren ch slo ts 3-52 UPPER RELEASE BUSHING STRIKER STRIKER SPRING» HEAD. LOWER RELEASE BUSHING STRIKER DETENT PIN SPRING FIRING PIN SPRING SPRING CLIP WASHER FIRING PIN FU ZI MS2SA1 GEAR TRAIN BORE-RIDING PIN SPRING WITHDRAWAL SPRING RETAINER BUSHING BODY SLIDER BORE-RIDING PIN FIRING PIN1 LOWER PLATE BUSHING TAB SLIDER GUIDE BOOSTER LEAD-IN BOOSTER SETBACK SLEEVE FU ZC M 525 SETBACK SLEEVE SPRING GEAR TRAIN SETBACK PIN SETBACK PIN SPRING PALLET setback spring: DELAY ARMING MECHANISM FUZE mbseav ORO D )M I F ig ur e 3-32. Fuze 525 S e r i e s , Cutaway View Showing Unarmed Condition 3-5 3 DIM ENSIONS S H O W N ARE A P P R O X IM A TE A N D APPLY ALSO T O FU ZE M526A1 PULL W IR E MEAD S A FETY W IRE SLIDER PLUG BORE R ID IN G PIN 5.75 IN . BODY AD AP TER R IG H T H A N D TH R E A D F ig ur e i - i i . External C h a r a c t e r i s t i c s o f Fuze M526 Se ri e s 4 3 -5 4 STRIKE* 'STRIKER BODY CENTRAL FIRING PIN STRIKER GUIDE PIN OUTER FIRING PIN SUPEROUICK DELAY ELEMENT PLUNGER LEAD PLUNGE fiM 0REEPPIN w m m fpm DETONATOR SAFETY PIN PULLWIRE ROTOR DRIVE SPRING TIMING GEAR ROTOR iVl-SHAFT GEAR ARMING MECHANISM v BOOSTER LEAD-IN m m * m SPRING BOOSTER CHARGE BOOSTER CUP Fi gur e '->-34. Fuze M524, Cutaway View Showing Unarmed Condition 3-55 STRIKER STRIKER GUIDE PIN Figure 3 - 3 5 A . Ext ernal C h a r a c t e r i s t i c s of F u z e M 5 2 4 S e r i e s except M 5 2 4 A 5 PULL WIRE SAFETY PIN WRENCH SLOT (2)' 2.I2NS-I RIGHT HAND tHREAD STRIKER FUZE BODY PULL WIRI 380 MAX SETBACK SAFETY PIN F i g u re 5-15B. External C h a r a d e r i st ic s of F uz e M 5 2 4 A 5 221 MAX BOOSTER CUP 3 -5 6 d 2 -2 6 . P ro tru d in g s t r ik e r . H a za rds: a. D etonator - L ead a zid e and ROX b. B o o s te r - T e try l 2 -2 7 . U se: a. b. 2 -2 8 . 81MM M o rta r B a sic O peration : a. Setback a llow s plu n ger to rota te . b. F lash channels a r e now align ed with b o o s te r le a d -in . c. Im pact fu n ction s the fu ze . N OTE If the s tr ik e r is not d riv e n r e a rw a rd by im p a ct, the plu n ger m o v e s fo rw a rd again st the c r e e p sp rin g and ca u se s the su p erq u ick deton ator to im pin ge on the fir in g pin. 3-57 Dept Aerospace Munitions Tng Lowry Air F orce B ase, Colorado CHAPTER 4 PART ONE - DISPENSERS PART TWO - PAYLOAJiS Student Text 3A Z R 46470-1 1 February 1970 P A R T ONE DISPENSERS OB JEC TTVE To le a r n the id e n tifica tio n , fu n ction , sa fety p re ca u tio n s , h azardou s com p on en ts, RSP a n d /o r d is p o s a l p r o c e d u r e s f o r m unition d is p e n s e r s . INTRODUCTION T h ere a re a p p roxim a tely 12 d is p e n s e r s being u sed by the A ir F o r c e in SEA. A s an EOD m an, you m u st be able to r e c o g n iz e them and know the p r o c e d u r e s u sed to m in i­ m iz e the h a za rd s that ea ch p r e s e n t s . Em pty d is p e n s e r s a r e d esig n a ted as S U U s--SU U 7, SUU 10, SUU 13, e tc . The b o m b lets c a r r ie d in th e se d is p e n s e r s a re d esig n a ted as B L U s and th e re a re m any o f th em . When a g iv en BLU is p la c e d in a SUU, the d esig n a tor fo r the lo a d e d unit b e c o m e s CBU . This tex t d e s c r ib e s the v a r io u s d is p e n s e rs and lis ts the b om b lets c a r r ie d by each . T h e r e fo r e , all units e x ce p t the X M -4 7 and C B U -1 9 w ill be r e f e r r e d to as SUUs. The follow in g d is p e n s e r s a re c o v e r e d in th is text: SUU-7 SUU-1 0 SUU - 13 SUU-14 4-' S U U -24 S U U -25 S U U -30 S U U -36 4-1 4-7 4-3 4-3 4 -tf 4 -" L) - I t ■* S U U - 7 A / A and S U U - 1 0 / A S U U -38 SU U -41 X M -4 7 C B U -1 9 C & a - m p 4-/7 4-/7 4 -JJ ( p - z c >i m c <} 1 1 -1 . GENERAL, D ESCRIPTIO N : E x te rn a lly c a r r ie d 19 tube d is p e n s e r u sed with je t type a ir c r a ft . U sed to d e liv e r v a rio u s a n ti-p e rso n n e l m u n ition s (r e fe r e n c e fig u r e s 4-1A, 4-1B and 4-1C ). 1 -2 . 1 -3 . 1 -4 . 1 -5 . D t Id en tific ation: a. C y lin d r ic a l body with a ta il co n e . b. H e m isp h e rica l n o s e , with an opening in the c e n te r. c. 19 tu bes. d. O . D. o r w hite in c o l o r . H a z a rd s: a. H eavy c o i l sp rin g in ea ch tube. b. 19 e x p lo s iv e deten ts. P a y lo a d s : a. B L U - 3 /B 's o r 4 / B 's . b. B L U - 7 /B 's a n d /o r 7 A /B 's . c. B L U - 1 7 /B 's . D isp e r s a l O p e ra tio n : a. A ir c r a ft p o w e r f i r e s e x p lo s iv e detents. b. Spring te n sio n sta rts d is p e r s a l o f p a y loa d . c. R am air a s s is t s in d is p e r s a l. 4-1 (o y n 3 7 t f -2-4 V i «urc: 4 -1 C. Tube C o n t e n t s - S U U - 7 A / A in C B U - 2 A Configuration 4-2 S U U -1 3 /A 1 -6 . G EN ERAL DESCRIPTIO N : E x tern a lly c a r r ie d d is p e n s e r , u sed to d e liv e r v a r i ­ ous a n ti-p e rso n n e l m u n ition s (r e fe r e n c e fig u r e s 4 -2 a , 4 -2 b and 4 -3 ). 1 -7 . 1 -8 . 1 -9 . 1 -1 0 . Id en tific ation: a. R e cta n g u la r, w ith fla t sid e s and open bottom . b. P o in te d a e ro d y n a m ic n o s e and fla t back . c. 40 tube a s s e m b lie s^ d. O .D . o r ca m o u fla g e d c o l o r . H a za rd s: a. P a y lo a d s . b. .40 e je c tio n c a r t r id g e s . P a y lo a d s : a. g L U -1 8 /B . b. B L U -3 9 /B . c. B L U -4 3 /B , 4 4 / B , 4 4 A /B . d. B L U -4 9 /B , 6 0 /B . p C l), D is p e r s a l O p e ra tio n : a. A ir c r a ft p o w e r fir e s e je c tio n c a r tr id g e s . b. Expanding g a s f o r c e s p a y loa d dow nw ard. c. D elay fi r e s b u r s te r and b re a k s ca n n ister open, d. M unitions d is p e r s e and a rm . S U U -1 4 /A 1 11. G E N E R A L DESCRIPTIO N : E x tern a lly c a r r ie d 6 tu b e d i s p e n s e r u s e d w ith p r o p d riv en a ir c r a ft . U sed to d e liv e r v a rio u s a n ti-p e rso n n e l m unitions (r e fe r e n c e fig u re s 4 -4 a , 4 -4 b , and 4 - 5 ) . .__ ___ 1 -1 2 . 1 -1 3 . Id e n tifica tio n : ^ )t a. T ria n g la r c r o s s s e c tio n con fig u ra tion . b. Six t u b e s , c. Strong b a ck a ss e m b ly in c e n te r. H a z a rd s: a . - E a ch^tube con tain s one e je c tio n c a r tr id g e . b. 1-14. Tubes c o n ta in the p a y lo a d . P a y lo a d s : a. B L U -3 /B b o m b le ts - 114. b. B L U -1 7 /B WP G renade - 72. c. B L U -2 4 /B , 6 6 /B Jungle b om b lets - 132. 4-3 A k. Lj /V» 3 7 A B G D E - E l e c t r i c a l connector cover Suspension lug ( 2 ) Machine thread plug Forward f a i r i n g P a l l e t st ra p handle ( 2) F ig u r e 4-2.A. Figure 4 - 2 B . F - P a l l e t f a s t e n e r stud (12) G - Pallet H - Remove before f l i g h t s a f e t y f l a g (2) SUU-13/A Side View SUU 13/A Bolt om Vi ew 4-4 El ect ri cal C o n n e c t o r With R a d h a z Fi l t er One Pi ece S t r o n g b a c k Tai l Fai ri ng ( Qui ck R e l e a s e Fast e n e rs) — Strongback Pl at e f e r v a l o me t e r With S a f e t y Pin And Flag in S a f e Position Tai l Fai ri ng Die Cast Bu l k h e a d Figure 4-3. S U U 1 3 / - DF .e n s c F ig ur e 4 - 4 A . 1. ACCESS COVER 2. ACCESS COVER GASKET 3. ELECTRICAL JUMPER PLUG 4. SAFETY PIN ASSEMBLY 5 5. /. 8. 9. a .. 12. 13. 14. 15. 16. NOSE FAIRING ASSEMBLY MAIN WIRING HARNESS ELECTRICAL HARNESS ASSEMBLY SAFETY SWITCH ASSEMBLY RADHAZ FILTER ASSEMBLY ROTARY SELECTOR ASSEMBLY SPEECH BLOCK ASSEMBLY EJECTION CARTRIDGE ASSEMBLY BULKHEAD ASSEMBLY BREECH ASSEMBLY SAFETY ROD (SEE TABLE) PISTON AND SPRING ASSEMBLY 17. 18. 19. 20. 21. 22. 23. 24 . 25. 26 . 27 . 28. SUU 14 /A PISTON ORIFICE SEAL BOMB (SEE NOTE) END PLUG SAFETY PLATE (SEE TABLE) TUBE SUSPENSION LUG LUG ADAPTER SKIN ASSEMBLY SCREW FLAT WASHER CABLE CLAMP SELF - LOCKING NUT ^ MK 6 MOD 0 Figure 4 -4 B . SUU 1 4/A 4 -6 [ REDUCED DIAMETER CHAMFER ' T Y pE 1 (Exploded View) M A U -7 6 /A S A i'E T Y P IN ASSEM BLY W A R N IN G ' FREAM LR F i g u r e 4 - fS. S a f e t y F e a t u r e s o f the S U U - 1 4 / A 4-7 i -1 5 . DR ;e r - al O p e ra tio n : a. Safety p in is re m o v e d p r io r to flig h t. b. A ir c r a ft p o w e r fir e s e je c tio n c a r tr id g e s . c. Gas p r e s s u r e fr o m c a r t r id g e s o v e r c o m e s the p a y loa d retaining riv e ts and fo r c e s the pay] >ad fr o m the tu bes. d. T ubes m a y b e fir e d sin gly o r in r ip p le . S U U -2 4 /A 1 —16. G EN E R A L D E SC R IPTIO N : Interna’ ly c a r r ie d 24 bay d is p e n s e r u sed with the B -5 2 a ir c r a ft . U sed to d e liv e r a n ti-p e rso n n e l m unitions (r e fe r e n c e fig u r e s 4 -6 a , 4 -6 b , 4 -6 c , and 4 -6 d ). 1 -1 7 . Id en tific ation: a. L a r g e re cta n g u la r shaped d is p e n s e r . b. double w a lled c e l ls . ^ 24 ___ —---—1 c. N o rm a lly pain ted blu e. d. C ontains 72 cu b ed shape A D U 's. 1 -1 8 . H a z a rd s: 1 -1 9 . P a y lo a d s; a. b. 1 -2 0 . J 3 L U -3 / B 's B L U -2 6 /B , 3 6 /B , 59 /B m ay b e m ix ed . D is p e r s a l O p e ra tio n : a. A ir c r a ft p o w e r o p e ra te s r e le a s e so le n o id s on s e le c te d c e l ls . b. A D U 's drop fr o m c e ll. c. ADU tim e r s sta rt running. d. E x p ira tion o f t im e r s open ADU s. e. M unitions r e le a s e d . S U U -2 5 /A , 2 5 B /A ! -?) , GENEF.AL DESCRIPTIO N : A fo u r tube d isp e n se r ca p a b le o f re le a sin g 8 MK 24 fi • e s . U sed on fig h ter type a ir c r a ft (r e fe r e n c e fig u re 4 -7 ). -2 2 . i. Id en tifica tion : a. M o d ifie d 5 " Zuni R o c k e t L a u n ch er. b. Round b ody. c. 4 tu b es. fy fl & kjrfC+J H azard: S U U -2 5 /A . (1) 2 < l E x p lo siv e detents in ea ch tube. (2) P a y lo a d , each tube. 4- 8 F i g u r e 4 - -A ] ii’u re 4 - 6 D • F r a g m e n t , ] I.ion B o m b , 4-9 K L U -i/B D ispense- 5-' IJ-24/A r ^ ■ C g U / 7 T u ^ r - £ h < - ' 0 / 1 5 p 7 ¥ p h S s+u H p s h ^7j / g * / S ^ ^ Q j (7 / 1 0/ _____________________________ _________________ ^ _____________ ’ kv ______________________________ ____________^ ___ ______ / _______ 1 X ? a) £ '* > ? e »y g w y Z p J>~ovy O f & n <? y o sf * K ? u /- '~ f T 'v^->c^p r /m v Q -^ ^ f-'> 'V cy y^cy.j) : h ^vpj O *) * v t* d ^ 'i h s ' yh h \ ' 6 s ^ v v y j © ^ ^ r g ? h V ^ / *7 £ t* fy > v p tv < 7 ) -w r # of o ^ r y p y L ^ ^ tz ib ^ ijQ S P o -------- ^ W S S S H ^ L So% tf p p ° > ^ i I P C C / p 4 . p u P //z > f S - v s / i y y g ' -------s ^ . v f p o) 1 / '( f 9 £ ' 9<*> SVC) / / Vv/ v d Q , U fb f^ j & ? ? h & i ! {i l / C ^ 7 ^ h 'e - f t - n - &/ - ^ n n g 77K)^> p *7 ^ 5 Y ’ l r n ^ <*7r71 ^ ' f s v * t £ z* 0e’ 7 J .7■ i.dyc/y^j y H 5 3 ( / >l L ' i 7 yO V (?£ ? p H W b r jp 'a y o & a v p p p u £ ? ^••’<1^2 f?/j »£? /, ] * f / i'G* 'y w /g p ^ ~ub3) "i ------------------ v . j ' v / t a ^ ^ / S if - v> y i^ < * ity p ~ y ^ .O j i h tr 0*bj>\ v f o --------------------- r v j n ^ ~ Tm c i v A -b ^ 0| 1 d y ? 0*. |h 7 & 7^ay.?ny^) 7 V f 'S U J P T Z T Z T Z r O gi -T D Y )^ rr ^ Cf n / ?2 ip 2 )p jy p n yp - n ^ P L h S7X X \ rnu J j - f S f t w d - l ° 6 P/ ” n o ,c f ^ 9 } S L ^ ^ T -^ G £>/ I 0 / - m ^ /i - " " S b f / --------------------- z m r J < V 'W < £ ^ i ------------ ~ 7 ~ f ? j ro & S ' ( P 1 T Z & t t !< T t / ' f v?7 £ X>Q [ A t^ yf ' < ?/ p '/, <; scf g / _ ZT ( 9 n'5<’^ - ' ? k j . T ^ s () &/ pT,f ’.'v,S i p v t 'r i 'y t a rT X Z ^ Z T ‘ Figure 4-7. F la r e D isp en ser SUU-25 4-10 b. S U U -2 5 B /A (1) 1 E je c t io n C a r tr id g e in each tube. (2) P a y lo a d , ea ch tube. 1 -2 4 . P a y lo a d s : 1 -2 5 . O p era tion : a. b. MK 24 F la r e s (2 p e r tube). S U U -2 5 /A (1) A ir c r a ft P o w e r fir e s d eten ts. (2) Spring f o r c e s fla r e s out o f tube. S U U -2 5 B /A (1) A ir c r a ft P o w e r f i r e e je ctio n c a r t r id g e s . (2) Gas P r e s s u r e f o r c e s fla r e s out o f tube. S U U -30/B 1 -2 6 . G E N E R A L D ESCRIPTIO N : E x tern a lly c a r r ie d , bom b shaped, cla m sh ell op en ­ ing d is p e n s e r . U sed to d e liv e r a n ti-p e rso n n e l m unitions (r e fe r e n c e fig u r e s 4 -8 a , 4 -8 b , 4 - 8 c , and 4 -9 ). 1 -2 7 . 1 -2 8 . 1 -2 9 . 1 -3 0 . Id e n tifica tio n : a. Sm ooth bom b shaped b ody, ste e l co n stru ctio n . b. U pper and lo w e r h a lves held tog eth er at n o s e . c. F o u r attachable fin s . d. N o rm a lly O . D. in c o l o r . e. U se a ir b u r st type fu z e s . 3 H a z a r d s: a. N ose fu z-S. b. P a y lo a d . P a y lo a d s : (A m ounts can va ry) a. B L U -2 6 /B - ap p r o x 670. b. BLU - 3 6 /B , 5 9 /B - a pp rox 670. c. Not lim ite d to the above. D is p e r s a l O p e ra tio n : . a. M 907E 1, FMU 2 6 A /B , 2 6 B /B , o r FMU 5 6 /B opens c l u s t e r . ^ k e b. R e m o v a l o f n o se cap allow s h alves to sep arate. c. M unitions d is p e r s e and a rm . L Lj S U U -3 6 /A 1 -3 1 . GEN ERAL DESCRIPTIO N : E x tern a lly c a r r ie d , 10 bay, dow nw ard e je ctio n d i s ­ p en ser (r e fe r e n c e fig u r e s 4 -1 0 , 4 -1 1 , and 4 -1 2 ). A *'9 4-11 m 3 ? TIC I RELEASED FROM AIRCRAFT MING WIRE WITHDRAWN) FUZE FUNCTION (BOOSTER IGNITION) ARM IN G L A N Y A R D :j<V ire 4 -8 C . O p era tion a l Sequence (M 907 Installation) 4-12 CASE SEPARATION F ig u re 1 '1-9- S e q u e n c e o f O p e rntion '1-13 I ES DISPE* iER STRUCTURE JRE CARTRIDGE EJECTOR AND THRUSTER PLATE asse : bly RETAININ G RING RETAIN IN G STUD BLU-45/B ARMING LANYARD RETENTION SADDLE CARGO DOOR t< i v u r c -I U. i.MU V)/P. will) B I J J - }c</r. 4 - 1S U 'T> 9l~ Fi. u r e '.]j A TLA, ^ fig u r a tio n with Fins in °Pen and cl o s e d Positions 1 -3 2 . Id e n tifica tio n : a. . R ecta n g u la r shape with alum inum skin. b. Rounded top. c. A e ro d y n a m ic fa ir in g s at each end. d. . l O c a r g o bays - B C L . e. 30 s e le c t o r sw itch e s, 15 on each sid e. f. O. D. in c o l o r . 1 -3 3 , H a z a r d s; Ten p r e s s u r e c a r tr id g e s . one p e r bay. 1 -3 4 . P a y lo a d : 3 B L U -4 5 /B s p e r bay. 1 -3 5 . O p era tion : a. A ir c r a ft p o w e r f i r e s c a r t r id g e s . b. Gas expands and extends e je c tio n p is to n s . c. M unitions a re e je c t e d fr o m d isp e n se r. S U U -3 8 /A 1 -3 6 . G EN ERAL D E SC R IPTIO N : E x tern a lly c a r r ie d , 10 bay, dow nw ard e je c tio n d isp e n se r (r e fe r e n c e fig u r e s 4 -1 3 , 4 -1 4 , and 4 -1 5 ). 1 -3 7 . a. R ecta n g u la r shape with alum inum skin. b. R ounded top. c. A e ro d y n a m ic fa ir in g s at ea ch end. jL e. ,8. 1 -3 9 . p O *1 T T V 0 K - 3 1 10 c a r g o bays - B C L . O. D . in c o l o r . H a za rd ,,: uO p r e s s u r e c a r t r id g e s , 3 in sta lled P a y lo a d s : a. B L U -4 2 /B . b. B L U -4 2 A /B . c. B L U -5 4 /B . NOTE: 1 -4 0 . ( S Id en tifica tion : T h e se B L U s a re c lu s te r e d in a K M U -338 adapter. O p era tion : a. A ir c r a ft p o w e r fi r e s c a r t r id g e s . b. Gas expands and extends e je c tio n p iston . c. K M U -338 adapter is e je c te d fr o m d is p e n s e r. d. D elay deton ator in the KMU adapter d is p e r s e s the B L U s. S U U -4 1 B /A 1 -4 1 . G EN ERAL D ESCRIPTIO N : E x tern a lly c a r r ie d , 10 bay, dow nw ard e je ctio n d is ­ p e n s e r (r e fe r e n c e fig u r e s 4 -1 6 , 4 -1 7 , 4 -1 8 , 4 -1 9 , 4 -2 0 , 4 -2 1 A , and 4 -2 1 B ) 4 -1 7 lo no 3) -1 8 oure ^ S U U -3 8 /A B ottom View (• 'i^ u rc 4 - 1 4 . S U U - 1HA Klt-et ri ca l Dotonati ■ r As,1 enibly 4-19 \ i! 1 2 3 4 5 6 7 8 9 10 11 12 i-15. Nut MS2I044-N5 Washer MS27163 Spacer 6601143* Stud 6S C I1542-! (iu), Connector 66CH559 Bracket 65C114TG Cartridge G6A1- 1 ■20 Piston Assy C7C 8 7 1 T hruster Bony UWwi. *' Rtg Ring MSI 00£,'X ~<tl c tXi l -> te r . .s ■y 67Cb» i Adapter 66 Bit 430-1 ( K M U - ^ 58/1', A d a p t e r Ki t w i t h C a n i s t e r As 4 -2 0 (4) {2) ! ji *i F i g u r e 4 ■16. S U U -41B /A B ottom View 3 4 5 6 4 SITU .! . u - i c a l D o to i .atr,; 4-2 1 InUrvalrmeter Stra -lage Cable Strongback Horizontal Web A c s o m b l' Figure 4-18. SUIJ-41 ]’>/ A E x p l o d e d Viev, 4-22 RETEN TIO N STUDS SPACER (FOR BAYS 4, 5, 6, A N D 7 O N L Y ) RETEN TIO N STRAPS RETEN TIO N RIN G LANYARD EXPLOSIVE OPENER RETENTION ROD C ARG O DOOR EOD PLUG EOD HOLE HOLE PLUG LIQ U ID LEVEL IN D IC A T O R ELECTRONIC OPENER L IQ UID LEVEL SE N SO R C O N N E C T O R , ELECTRICAL CABLE (LIQUID LEVEL SENSOR) C O N N E C T O R , ELECTRICAL CABLE (ELEC­ T R O N IC OPENER) CABLE ASSEM BLY (P/N 9223682) C O N N E C T O R , CANIST ER ELECTRICAL CABLE g u r e 4 -19 • Canister A ssem b ly , C DU- 14 B C D U -4/B , 4-23 C D U -5/R , C D U - 1 0 B and 1 TE N -LIG H T TEST SET SHO RTING PLUG : 4-20. E l e c t r i c a l C o n t i n u i t y C h e c k o f the M i n e C a n i s t e r Set 4 - 2-'! F ig u r e 4-21A. g<> •<• ' -21.IL SUU-41 R / A L o a d e d on a T E R R a c k SUU-41 L o a d e d on a k, ,:' R 4-25 H a ck 1 -4 2 . Id e n tifica tio n : a, R ecta n g u la r shape with alum inum skin. b. R ounded top . c. A e ro d y n a m ic fa ir in g s at ea ch end. d. 10 c a r g o bays - B C L . e. O. D . in c o l o r . 1 -4 3 . H a z a rd s: 1 - 4 :4 . Jr* a y lo a d s: 1 -4 5 . T en p r e s s u r e c a r t r id g e s , one p e r bay. ~~------ ~ — _ _ a. C D U -4 /B - XM 47E1 M in es. b. C D U -5 /B - XM 40E 5 M in es. c. C D U -1 0 /B - XM 40E5 and X M 44 M in es. d. C D U -1 4 /B - XM 65 M in es. O p era tion : a. A ir c r a ft p o w e r f i r e s c a r t r id g e s . b. Gas expands and extends e je c tio n p is to n s . c. M unitions a re e je c t e d fr o m d is p e n s e r. XM 47 D ispen ser1 1 -4 6 . G EN ERAL D ESCRIPTIO N : M ine D isp e rsin g S u bsystem , XM 47 (r e fe r e n c e fig u r e s 4 -2 2 and 4 -2 3 ) rj ) i 3 p c 5 a L 1 -4 7 . Id e n tifica tio n : i)e+©jpJo-+ e a. 4 d o u b l e , 1°d d'i ‘T on s e r tu b es. 1 -4 8 . •4 9. b. P r e s s u r e gage on fo r w a r d end o f ea ch tube. c. In te v a lo m e te r on fo r w a r d end. d P r e s s u r e co n n e cto r fo r w a r d end o f each tube, e. O . D . in c o l o r . H a za rds: a. L in ea r shape in ea ch tu be. b. E le c t r ic deton ator in ea ch tube. ( y « « ) P a y lo a d : A n ti-p e r so n n e l m in e s . rv\i^c-S >0. D is p e r s a l O p e r a tio n s : The p a y loa d is con tain ed in the in n er tube with a p iston i-.e fo r w a r d end. T he ou ter tube is p r e s s u r iz e d . D ry n itro g e n at 5 0p si. f R e s s u .f t e . A ir c r a ft p o w e r fu n ction s ca n n ister op en er. A c a b le is p u lle d , break in g a fr a c tu r e v a lv e , c. The o r i f ic e open s and dry n itro g e n e x e rts p r e s s u r e on the p iston . 1. The p isto n f o r c e s the p a y loa d re a rw a rd . 4-26 f i g u r e 4-22. AFT End o f D is p e n s e r Show ing P o s i t i o n i n g o f C a n is t e r s -1-27 A - M A C H IN E BOLT • SAFETY PIN (W IT H RED FLAG) - M IN E C A N IS T E R T IE - D O W N STRAP > - PRESSURE C O N N E C T O R S - V IS U A L PRESSURE G AGE f - Q U IC K - RELEASE L A T C H <a - SQUIB C O N N E C T O R H - F IR IN G C IR C U IT A N D PRESSURE M O N IT O R IN G C O N N E C T O R J - IM F E R V A LO M E T E R e 4-Z). K L M N P Q R S T U - V E N T SC R EW B R E A K W IR E C O N N E C T O R M O N IT O R A D A P T E R HOSE C L A M P PRESSURE S W IT C H A N D B R E A K -W IR E C O N N E C T O R RUBBER PA D IN T E R V A L O M E T E R S W IT C H M IN E C A N IS T E R PRESSURE S W IT C H F U SE A D A P T E R F orw a rd View of Subsystem s XM 42, XM54 4-28 XM4261, X M 4 7 and C B U -1 9 /A 1 -5 1 . G E N E R A L D ESCRIPTIO N : A stron g b a ck with tw o E158 c lu s te r s 11 te rn a lly c a r r ie d on slo w sp eed a ir c r a ft o r h e lic o p te r s (r e fe r e n c e fig u r e j -24 } 1 -5 2 . 1 -5 3 . Id e n tifica tio n : ■d , Ex rif>c i/lL a. A lum inum stron g back . b. 14" su sp e n sio n lu g s . c. 16 p la stic m o d u le s (c lu s t e r s ). A-) H azards: a. E x p lo siv e b o lt a s s e m b ly . b. 2 D etonators. c. P y r o te c h n ic del a y s g f0c ^ p ^ j e , ^ 1 -5 4 . P a y lo a d : B L U -3 9 /B , 528 ea ch . 1 -5 5 . D is p e r s a l O p e ra tio n : 'Te.n.n. a. The e le c t r ic d eton a tors f ir e upon r e le a s e . b. S eparation ch a rg e sh ea rs the b o lt fr o m the fo r w a r d end o f the tie ro d . c. S p rin g -lo a d e d end cla m p s m o v e outw ard r e le a s in g the hinged fla n g es on each s id e . d. C lu ste r s fa ll f r e e o f the stron g back . e. The c o c k e d d eton a tors a re r e le a s e d and im p in ged on the firin g p in s. f. The d ela y le a d s ig n ite . g. Ign ition m ix tu re in ea ch ju n ction b lo ck is ign ited in turn. h. The c a n n iste rs a re ig n ited and e je cte d . DISPENSER AND BOM B, C B U -M K 20, MOD 2 1 -5 6 . G E N E R A L D ESCRIPTIO N : T his d isp e n se r and bom b is an launched conven f r e e - f a l l w eapon . The w eapon L do ...vared c-..s a . - u ,1? ,.L. * i.i ^ w X"s1. fu ze , and a ll n e c e s s a r y com p on en ts in sta lle d . It c o n s is ts o f a bom b d is p e n s e r , MK7, M od 2, and a loa d o f anti-tank b o m b s , M K 118, M od 0 (r e fe r e n c e fig u r e s 4 -2 5 , 4 -2 6 A , 4 -2 6 B ). 1 -5 7 . Id e n tifica tio n : a. 1 -5 8 . The b om b d is p e n s e r , M K7, M od 2 c o n s is ts o f the fo llo w in g : b. A rg o S ection . I N ose F a ir in g . c. T a il S ection (4 m o v a b le fin s) d. M e ch a n ica l T im e F u ze (MK339) e. F u ze A rm in g and F in R e le a s e W ire s . H a za rd s: F u ze , M K 339. L in ea r Shaped C h a rg e . c. Spring L o a d ed T a il F in s 4-29 •AFETY CAP F i g u r e 4 -2 4 . C F U -19/A Cnnister Pyrotechnic Mixture Cluster 4-30 F ig u re 4 -2 5 Bomb Dispenser 4-31 MK7, Mod 2 FUZE SAFE/ ARM ■a Red a s u W i r e and d d V l . y 4 -3 2 ; ’ iu A ra n ■_> i •; n, a 1 1 1 -5 9 . P a y lo a d : C o n s is ts o f 247 A nti-tank B o m b s, M K 118, M od 2 (r e fe r e n c e fig u re 4 -2 7 ) 1 -6 0 . D is p e r s a l O p e ra tio n : a. A c e n te r lin e {i) r e le a s e , the fin r e le a s e w ire a llow s the fir to nap open. The fu ze arm in g w ire allow s the fu ze tim e r to sta rt and actuates the fuz ^ ai ning c y c le . b. The fu ze fu n ction s and im ita tes a lin e a r shaped ch a rg e . c. The lin e a r shaped ch a rg e cuts the d is p e n s e r in h alf fr o m fro n t to back . d. D isp e n se r open s allow ing the anti-tank b om b s to f r e e - f a l l to the ta rg e t. 4-33 F ig u re 4 -2 7 . Antitank B om b, MK 118, Mod 0 / 4-34 P A R T TWO PA Y L O A D S O B JE C T IV E To Ie, rn id e n tifica tio n , fu n ction in g, h a z a r d s /p r e ca u tio n s , ren d erin g t. fe a n d /o r d isp o sa l p r o c e d u r e s fo r d isp e n se r p a y lo a d s. INTRODUCTION The num ber and type o f d isp e n se d m unitions in the AF A rsen a l today re q u ir e s that EOD p e r s o n n e l be co m p le te ly fa m ilia r with all types o f th ese a ir m u n ition s. Although the pa y loa d s are sm a ll, each one is leth a l. The la r g e quantities c a r r ie d com pound the h azards a s s o c ia te d with a c c id e n ts /in c id e n ts in volving th ese m u n ition s. E v ery type o f fuzing that is e m p lo y e d in la r g e m u n ition s, e. g. , a irb u rs t, im p a ct, d ela y , and anti distu rb a n ce is u sed with d isp e n se d m u n ition s. EOD p e rs o n n e l m ust be able to r e c o g ­ n ize the m u n ition , know the b a s ic op era tion and be aw are o f the h azards in v olv ed due to the type fuzing e m p loy ed . DISPENSED MUNITIONS 2 -1 . T y p e : B L U -3 /B A n ti-P e r s o n n e l and M a teria l, H ig h -e x p lo s iv e B om b (r e fe r e n c e fig u re 4 -2 8 a , 4 -2 8 b , and 4 -2 8 c ). 2 -2 . 2 -3 . Id en tific ation: a. A p p roxim a tely 2 .5 in ch e s in d ia m eter by 6 .8 in ch e s long (vanes extended). b. The body is alum inum em bed ded with s te e l frag m en tation b a lls . c. 6 drag v a n e s. d. Y ellow with g o ld end ca p . e. End cap c r im p e d to b ody. Haz a r d s : a. M ain ch a rg e 0 .4 pounds o f R D X o r C y clo ta l, b. B o o s te r . ju .o n a to r. 2 -4 . O peration : a. R e le a s e : Wind tab r e m o v a l allow s vanes to open. b. Vane Opening a rm s fu ze . c. Im p a ct o f end cap d r iv e s firin g pin into d eton ator. B L U -1 7 /B 2 .5 T ype; B L U -1 7 /B A n ti-P e r s o n n e l W P a -6. Id en tification : B om b (r e fe r e n c e fig u r e s 4~29a and 4-29b) tilar in app earan ce to M l 5 G renade, b i jdy pain ted G reen with R ed m a rk in g s, c. G renade type fu ze . d„ Spoon handle h eld down by wind tab. a-35 Figure 4 -2 8 A . BLU 3/B Fi g ur e 4 - 2 8 B . 4-36 B L U 3 / B Cutaway Vi ew 2 -7 . 2 -8 . H a za rd s: a. C o ck e d S trik e r, G ren ade fu ze . b. W P c. E x p lo siv e B u r s te r . O p era tion : a. R e le a s e : Wind Tab r e m o v a l a llow s sp oon handle to be r e le a s e d . b. F u ze fu n ction s lik e G ren ade fu z e . c. B u r s te r deton ates and sp rea d s W P B L U -2 4 /B , B L U -6 6 /B 2 -9 . T y p e: B L U -2 4 /B , B L U -6 6 /B , A n ti-p e rso n n e l B o m b le ts (r e fe r e n c e fig u r e s 4 30, 4 - 3 la, 4 -3 1 b , and 4 -3 1 c ) 2 -1 0 . Id en tifica tion : a. P la s t ic sh rou ded can ted fin s fo r sta b iliza tion . b. Round s te e l w arh ead. c. The B L U -6 6 /B u se s a 2 . 1 " d ia m eter s p o ile r d is c betw een the bom b body and fin a ss e m b ly . 2 -1 1 . 2 -1 2 . H azards: a. M ain c h a r g e : H -6 o r C y c lo to l. b. Stab type p r im e r and R D X le a d -in . O p era tion : a. Gas p r e s s u r e e je c t s b o m b s fr o m d is p e n s e r. b. B om b s sp in by a ir p a ssin g through can ted v a n e s. c. At a p p roxim a tely 3 ,5 0 0 R P M 's in e rtia w eights m o v e out. d. F irin g pin r e t r a c t s fr o m detonator s lid e r . e. D etonator s lid e r ro ta te s into a rm ed alignm ent. f. As b om b s str ik e s fo ila g e o r oth er o b s tru ctio n s , spin ra te d e c r e a s e s . g. R ed u ction in spin r e le a s e s the fir in g pin and im p a ct fo r c e s fir in g pin into rner. N O TE : S p o ile r d is c on B L U -6 6 /B a llow s d e e p e r p en etra tion into fo lia g e p r i o r to functioning. B L U -7 /B and B L U -7 A /B T y p e : B L U -7 /B and B L U A /B , P a ra ch u te A rm e d and S ta b ilized Shape C h arged, ■pact In ertia F ir e d B om b (U sed against tanks, v e h ic le s and a ircra ft) (r e fe r e n c e ,'u re s 4 -3 2 and 4 -3 3 ). Id en tifica tion : a. P la s t ic p a ra ch u te p r o t e c t o r s . b. C y lin d r ic a l b ody w ith tru n ca ted c o n e . c. T a il con tain s the fu ze with p a ra ch u te lin e s attached. 4-38 F r agm ent at ion B o m b l e t B L U - 2 4 / B ! Fa r i v Model) F r a g m e n t B o m b l e t Fragmentation Bomblet BLU 2 4 / B (late mod el ) and B L U 6 6 / B F i g u r e ; 4 - 50. 4-39 DIAPHRAGM VANE FIRING PIN SPRING DRIVE STUD HOUSING WEIGHT FUZE BODY SLIDE ASSEMBLY FIRING PIN LEAD ASSEMBLY- SAFE POSITION Figure 4-31A. : UB. Fuze, B o mb l et , B L U 2 4 / B - B L U 6 6 / B F uz e in the Safe P os i ti o n A rm ed Position F ig u re 4 - ilC. 4-40 Fuze, Fired Position PROTECTOR P A R A CH U TE A SSE M B L '' SH R O U D LIN ES RETAINER BO DY Figure 4 -3 2 . Bomb B L U - 7 /B 4-41 O R D L830-D s \ \ \ \ STAND OFF XM 917 DELAY FUZE ASSEMBLY BOMB FUZKi ORD L I 323-A Figure 4 - >i . Bomb BLU 7 A / B 4-42 d. e. h ole T C L . 2 -1 5 . 2 -1 6 . Wind tabs s e c u r e p a ra ch u te. B L U -7 /B has a sa fety c lip h ole T C L w h erea s the B L U -7 A /B has a pin H a z a r d s: a. M ain c h a r g e : c o m p o s itio n B . b. B ooster - RD X. c. D etonator r o t o r . O p era tion : a. B L U - 7 /B . (1) E je c tio n wind tab re m o v e d parach u te d e p lo y s. (2) F ir in g p in p u lle d back by p a ra ch u te, (3) D eton ator r o t o r a lig n s, 0. 8 to 1 .3 se co n d d ela y . (4 ) . Im p a ct d r iv e r fir in t pin into stab d eton a tor. b. B L U -7 A /B (1) E je c t io n -r e t a in e r c lip re m o v e d -p a ra ch u te d e p lo y s. (2) In e rtia l fir in g p in p u lled back . (3) D eton ator r o t o r a lig n s, 0 .8 to 1 .3 s e co n d delay. (4) Im p a c t-In e r tia o v e r c o m e s c r e e p sp rin g and d r iv e s fir in g p in into stab deton a tor, B L U -2 6 /B 2 -1 7 . T y p e : B L U -2 6 /B A n ti-p e r so n n e l and M a te ria l, H ig h -e x p lo s iv e , C e n tr ific a lly A rm e d , Im p a ct F ir e d B om b (r e fe r e n c e fig u r e s 4 -3 4 a , 4 -3 4 b , and 4 -3 4 c ). 2 -1 8 . 2 -1 9 . 2 -2 0 . Id en tific ation: a. A lum inum c a s e em b ed d ed with ste e l b a lls . b. 2 .3 7 5 in ch e s in d ia m e te r. c. Fluting c a s t e x te rn a lly on c a § e . d. Id en tica l in a pp ea ra n ce to B L U -3 6 B and 591B. e. Can u se eith er M -2 1 9 o r M -219E 1 fu sin g . f. C lam p rin g around c e n te r. H a z a r d s: a. D etonator - . 015 g ra m s p r im e r and . -1 9 g ra m s R D X . b. B o o s te r - 1 . 4 5 g ra m s R D X . c. M ain C h a rge - 81 g ra m s c y c la to i. O p e ra tio n : a. M -2 1 9 F u z e : (Indent) has a dim ple in the ce n te r o f its c a s e . (1) R e le a s e : B om b spins to a p p rox im a tely 2400 rp m and a rm s . (2) H am m er w eight m o v e s out. (3) R o to r w eights r e t r a c ts allow ing deton ator to lin e up. (4) Im p a ct (any angle) ca u se s h a m m er w eights to d riv e firin g pin into d eton ator. 4-43 I igure 4 - 3 4 A . Fragmentation Bomblet BLU 2 6 / B HAMMERWEIGHT (3) a $E re 4 - 54B. PIMPlf F u z e M - 3 19 E1 Figure 4 -3 4 C . 4-44 F u z e M - 219 b. M -219E 1 F u z e : (Indent) Has a p im p le in the c e n te r o f its c a s e . F u n ction s b a s ic a lly sa m e as M -2 1 9 fu ze e x c e p t the h a m m er w eigh ts a re r e p la c e d with an in tertia w eight and push b a ll that c a m s the firin g pin into the d eton ator upon im p a ct. B L U -3 6 /B , 5 9 /B 2 -2 1 . T y p e : B L U -3 6 /B , 5 9 /B , F ra g m en ta tion , H ig h -e x p lo s iv e . C e n tr ific a lly A rm ed , T im e -d e la y F ir e d B om b s (r e fe r e n c e fig u r e s 4 -3 5 a , 4 -3 5 b ). 2 -2 2 . 2 -2 3 . 2 -2 4 . Id en tific ation : a. A lum inum C a s e em bed ded with s te e l b a lls , b. 2 .3 7 5 in ch e s in d ia m e te r. c. F luting c a s t e x te rn a lly on c a s e . d. C lam pin g rin g around c e n te r . e. B oth id e n tic a l in a p p ea ran ce t o B L U -2 6 /B . f. B L U -3 6 /B u se X M -2 1 8 fu z e , B L U -5 9 /B u se X M -2 2 4 fu z e . H a z a r d s: a. D etonator - .0 1 5 g r a m s P r im e r and ,0 1 9 g ra m s R D X . b. B o o s t e r - 1 ,4 5 g r a m s R D X . c. M ain C h a rg e - 81 g r a m s C y c lo to l, O p era tion : a. B L U -3 6 /B -X M -2 1 8 (F u se has B lue s tic k e r on B o o s t e r e n d .). (1) R e le a s e : B om b spins to a p p rox im a tely 2400 rp m . (2) R o to r w eigh ts r e t r a c t allow ing d eton a tor to lin e up. (3) D elay R o to r le v e r i s r e le a s e d allow in g s p r in g -d r iv e n d elay r o t o r to turn, fo r c in g sa ck e d flu id in fr o n t o f it. (4) When the delay r o t o r r e a c h e s the end o f its tr a v e l, a lo c k b a ll is a llow ed to w ithdraw fr o m a c o c k e d firin g pin. (5) b. T im e delay is fr o m 0 to 120 m in u tes. B L U -5 9 /B - X M -2 2 4 (F u z e has r e d s tic k e r on b o o s te r end). (1) O p era tion is id e n tica l to X M -2 1 8 , (2) T im e delay is fr o m 0 to 30 m in u tes. C D U -4 /B , 5 /B , 1 0 / B , 1 4 /B 2 -2 5 . T y p e : C D U -4 /B , 5 / B , 1 0 /B , 1 4 /B , A n ti-p e rs o n n e l M ine C a n is te r s . The C a n iste rs con tain a n ti-p e r so n n e l m in es p a ck a g ed in liq u id fr e o n (r e fe r e n c e fig u r e s 4 -3 6 a , 4 -3 6 b , and 4 -3 6 c ). 2 -2 6 . Id en tifica tion : a. B row n p la s t ic m o ld e d c a s e with 20% g la s s fib e r f i l l . b. L iqu id le v e l in d ica to r on aft fa c e o f c a n is te r . c. P a in ted diam on d on aft fa c e o f c a n is te r . d. E x p lo siv e o p en er on ce n te r p o rtio n o f c a n is te r . e. O pener sw itch on top aft p o r tio n o f c a n is te r . 4-45 . ('A M i i ^ l ^ D l L A V SAC f p ASSLMBLY DELAY ROTOR Figure 4 -3 5 A ’ ’ all!,a i i o m b i e l B L U 3 6 / B , B Cutaway V iew Figure 4 - i 5 B . 4 -4 6 . Fuze X M /AH and Fuz e X ? DI \MOND CDU- MUNITION BLACK 4 XM41 WHITE 5 XM40E5 GREY 10 XM 40E5 X M 44 GOLD 14 XM65 F ig u re 4 - 3 6 A . Identification C o l o r Code f o r C D U 's CDU C a n iste r with Liquid L e v e l Indical osiv e O pener 3 Plug - EOD Hole Fi.gu re 4 - 3 b C . Mine Canister, CDU4 4-47 2 -2 7 . 2 -2 8 . £. Y e llo w str ip e around c e n te r . g. C o lo r o f diam ond id e n tifie s what type CDU. H a z a r d s: a. E x p lo siv e o p en er on ea ch c a n is te r . b. C D U -4 /B --X M 4 1 E 1 m in e - 3 . 3 5 1 b e x p lo s iv e ea ch c a n is te r . c. C D U -5 /B --X M 4 0 E 5 m in e - 0 .7 8 1 b e x p lo s iv e each c a n is te r . d. C D U -1 0 /B --X M 4 0 E 5 /X M -4 4 m in e - 0 .6 2 1 b e x p lo s iv e each c a n is te r . e. C D U -1 4 /B — xm 65 m in e - 3 .3 5 1 b e x p lo s iv e ea ch c a n is te r . Op e ra tio n : a. P r e s s u r e c a r t in d is p e n s e r e je c ts CDU. b. M ovem en t o f the CDU c l o s e s tw o sw itch e s. c. Tw o c a p a c ito r s a re ch a rg e d , on e fo r detonation p u ls e and the oth er fo r tim e dela y. d. As the CDU le a v e s the SUU, a ' ' e. At the end o f the p r e s e t tim e c which sh a tters the CDU and d is p e r s e s the f. ler A ll C D U 's fu n ction id e n tica lly BLI 2 -2 9 . Type: and 4 - 3 7b). 2 -3 0 . ’ B L U -3 9 /B B urning T y p e, Id en tifica tion : a. Unpainted with a r e d band ar b. P r im a r ily c o n s tr u c te d o f alu c. W eighs a p p roxim a tely 2 oun< H azards: a. b. c. D isp e n se r tube co n ta in s: (1) E le c t r ic p r im e r . (2) M5 p ro p e lla n t e je c tio n < M odule con ta in s: (1) P y r o te c h n ic d ela y . (2) 1 .4 g ra in deton a tor che (3) 7. 5 6 -in c h length o f Dul (4) B la ck p ow d er expu lsior ’ the d eton ator. B L U - 3 9 / B con ta in s: (1) C om p a cted CS p y r o m ix ghing 1 .3 o w < - „ . (2) B la ck p ow d er fu se ig n ite r. (3) 1 in ch length o f sa fety fu ze . (4) M ain ig n ite r m ix tu re . 4-48 B L . U j9/B43 C vS Canister Cluster 4-49 2 -3 2 . O p era tio n ; a. M atch head o f each bom b ign ited by a fla s h o f the exp ellin g e je ctio n ch a rg e . b. Safety fu ze o f ea ch b om b ign ited by m a tch head. c. Safety fu se ig n ite s the ign ition m ix tu re w hich ig n ites the CS P y r o m ix f i ll e r . d. The o f f - c e n t e r h o le in the B L U -3 9 /B exp e lls the bom b in an e r r a tic path along the grou nd fo r a d ista n ce o f 200 yard s fr o m the p oin t o f im p a ct sp readin g the agent o v e r a w ide a re a . j.p * / _ t'. T,^ 3 ep ' 'e B L U -4 3 /B , B L U -4 4 /B and B L U -4 4 A /B I 1' 2 -3 3 . T ype: fig u re 4 -3 8 ) 2 -3 4 . 2 -3 5 . 2 -3 6 . B L U -4 3 /B , B L U -4 4 /B and B L U -4 4 A /B A n ti-p e rs o n n e l m in es (r e fe r e n c e Id en tific ation: a. P la s t ic h ou sin g. b. M ay be O . D. , Tan, B row n o r ca m ou fla g ed . c. Ir r e g u la r shaped. d. A thin wing attached to one sid e . H a z a r d s: a. 9 g ra m s b in a ry ch a rg e - (2 liq u id s , a fu e l and a s e n s itiz e r ). b. D eton ator. c. Shaped C h a rg e B o o s t e r . d. E x p lo siv e r o d and delay to open c a n is te r . e. E je c tio n c a r tr id g e f o r c a n is te r . O p era tion : (r e fe r e n c e TO 11-132) a. D is p e r s e d when the m in e c lu s te r e x p lo s iv e r o d i s actuated. b. A rm in g is autom atic when m in es a re e x p e lle d fr o m the m in e c lu s te r . c. M ines w ill detonate when p r e s s u r e is app lied . d. M ines w ill be re n d e r e d in e rt a fter a p re d e te rm in e d length o f tim e . 2 -3 7 . M isce lla n e o u s In fo rm a tio n : In form a tion p ertain in g to the M 118, M od 0 d i s ­ pensed m unition a n d .m a teria l d e p icte d in fig u r e s 4 -3 9 A through 4-4 1 w ill be p re s e n te d by you in s tr u c to r . 4 -5 0 i’ ii.;un 1- }<v. Mine C lu ster, Tube, and A n tip e r so n n e l Mine, BLU 4'3/B and BLU 4 4 /B 4 - S1 Figure 4-39 A . ■re -1 - Fragmentation Bomblet BLU 4 /B F r . i g r n e n t ati o n l l o m l i l i : ! B L U 4-52 4 / I ’ w i t h Vane, h K x l e n d e d PRESS? E D ISPENSER STRUCTURE a RTRIDGE EJECTOR AND THRUSTER "LATE. ASSEMBLY RETAININ G RING RETAININ G STUD — B L U - 45 / B ARMING LANYARD RETENTION ROD CARGO DOOR £ F it 'll re A 'i - S -'IO A . K M II with I'.LII - I S / l ’, ’ o u r e 4 - 4 OR. P r o c e d u r e s f o r S e t t i n g the S e l f - D i s t i n c t F e a t u r e 4-54 f 1/ Figure 4-40C. B L U 4 S / B A n t i v e h i c l c L a n d M in e 4 - S5 i su;.i- 36 \ / or V C V xN x\ . w 3 CAATRtDGC LEAD W>AES > >< 4 TAPe 5 SHACKfcf y ' X. 6 WlftfNG HARNESS 7 B I D -^5 M IN E 3 PACLfer AS3t f‘'..viro 4 - 4 0 D . ;mk 7 ST A O W G B A C K K M U 3 3 9 / B M i n e - D i s p e n s e r A d ap ter Kit -ADAPTER ASSEMBLY 4-57 3. The mandatory safe waiting time for BLU-36/B s and BLU-59/Bb is /)/iu/? s and if possible wait h P a r i s ___________ • UU. Manually handling of armed BIU-26/Bs , BLU-36/Bs , and BHJ-59/Bs will be done as ________________________________________________________ * 3 6 s, and 59s • *4 6 . The CDU-*4, 10, and 1*4- are basically the same, differing only in the ____ f ' A jt /.£ Q - d 3.s for BIAJ-26s, There is no J ,:d 3 *4 5 . . f. ________________________________ ___________________________* *4-7. Liquid freon is used in the CDU-U, 10, and 1*4 to U8. What is the purpose of the lanyard on the CDU-*4s, 10s, and l*4s? c | > A o a ,/C c i f i xom. ^ P p lo S ; if g Op c / V ____ C ______________ • /Y1 / A j c ^, / A x r n t • K e m o u e - *4 9 . A Ali 1 ( i n o and BLU-*4*4/B mines. activated fuze is used in the BUJ-*43/B hr' Tr 50. The main difference between the BLU-*43/B and BLU-*4*4/B is -i Cye^eA,-, A s c t\. / )/ )S 3 </ M h t>$ z c / C P e.e+Auc f- (j5 + c .n . 1 1 < £ # t/o a. T > ^ c :) and _ 51. Sterilization does not effect the X X i c A ^ p i o n , O^d-sAe ____________ in the BLU-*43/B and BLU-AA/B. 52. In the mine canisters there are two hazards aside from the BLU-*43 and BLU-*4*4s , they are J < S c p / c s i ^ cz___ C ^ j O j L ________________ • 53. The BUJ-*45/B is a /9a ,7/ 5*4. The filler for the BLU-39/B23 is 55- The hazards of the BLU-39/B23 are d/vji C S ___________________ . _______ . *Bj/)C.k P d i v d e t L P y 1■H /2<j7 e 7 (S E A ) *4 ^ * f t p ■e -*4 k 9 € / s f <? ^ °^ e o/e,i, +CA-a /c ( C /C f i b ‘ SWB EOD /v c / r r > > * . -» c p <-Ji € EVALUATION QUESTIONS 1. When working on a SUU-7 that has received impact what possibility must be considered? of ~ 3 , r » i A /g/c / /O _______________ • 2. / Other than payload, what is the hazard of a SUU-7 or SUU-10? _________ S x f J a S i vs. - A y e A . / : < ; 9 3. ^BLU-U2/Bs, BLU-U2A'/Bs , and BLU-5V B are dispensed by means of a s Ian v __Cftfit'U-q/y'c.Q_________ • ^.<2. S 6 / < ? c J 9 £> ? The fuze used to function the SUU-30 has a Q A s C ? f > d olu i , U (i a j c booster. , 5. How many tubes are in a SUU-7 or SUU-10 dispenser? 6. Are all tubes in the SUU-7 always loaded in every configuration? 7. The payload of a SUU-7 or SUU-10 is dispensed by 8. What is the payload of the SUU-7 and SUU-10? 2/* 3 *•/ tL> n ---------- * —y — / —*y 9. The SUU?-1^ has ______ ^ ___________ / A i n The SUU-lU dispenses its payload by means of 11. The payload of the SUU-11* is S i n 12. List four payloads that can be carried in a SUU-13: V ia ¥3 & 4 , b i t / ~) • <-+------- *— V )j>, <7 cjfts J? V, 'p/leS^ a ~3JLu 16. > ^ i u / X ____________ , a n d ^ 2 ^ M Z _ 7 --------- _ The Individual SUU-13 dispenser container is removed by S j & g } 15. . < 3 9 lU. Shrll tee. _____ l o G ________________ • The SUU-13 dispenses its payload by means of tx & / a jc . P a * - i S u n > / 13. 4 ^ /Li.U C . /]/£ tubes. 10. -3 L_____. 7~u j /37V q / C l)S/ u ._ /v f S cp//)s/'u e O a /L +/Zi Jf<z / S o d ft/ L d __ d d K , S h o c ^ <o^ c / z '£ Cl/fi/ 7 7 ________________________ • List the payloads found in the series of SUU-30 dispensers: L. i 3 (a/ cl S cacu-j A / z .- 1________________________________________ • The SUU-30 dispenser differs from all other dispensers because r y e a;/A y S'• ~8 l « _ l 17. The SUU-30 looks like the 18. The SUU-2U dispenser is desgined to be carried Sjjfd 6 / j) f ______________ ____________ • -S j PT. / A J ' l c f i A J c i ll*j — " -v 19. The ADU's carried in the SUU-24 contain 20. The ADU's carried in the SUU-24 are opened by 21. How many flares can be carried in the SUU-25? SWB EOD (S E A ) 2 - J?, k J/o "S)lc, d J t.A $ , 3 6 a , ST*/ / / s tY e / i. » ____________________ . 22. ?u Care must be taken while downloading a SU U -2 5 , not to r-,fo fy)fc> c * 1/ Cl v^A. S c ^ ju c/ 23. i f i / w y t ..7c?— What is the payload of the CBU-19/A?(^ ( ^ , S j ~ &L / ul . // . //> . A*JuA n — 1 • ,'79______ 2*+. What are the hazards of the CBU-19/ a aside from the payload? (fjf.p/osie~lf^ i if\ j j .JZMJdk'J, . Give three safety precautions you would observe while working on an impacted CBU-19/A (Z S C c h a v J , u i I ?n£JtsJsJ , <^X p I n S U o e. 3 c //> and c o c f e ~/ X . 25 26. The munitions carried in the SUU- 3 8 are 27. In the SUU- 3 8 ejection of the payload is initiated by that Z3 & 28. J# f i x / (4 <-{ 2.j & Y a /C power to S ’ The SUU-l^A/A is an externally carried dispenser designed to dispense .. t L - a ? Y ^ 29. / y ( / ^ _____________________________________________________________________ • What are the hazards of the SUU-1+1 other than payload? C AlH ~ //) c//4 S_____ --------------------------------------------------------------------------------------------------------------------------------------------------------------• 30. Give the ID feat vires of the SUU-3 6 /A. 31. The payload of the 2UU-36/A is 32. The mines in the XM-1+7 are ejected by /piI r w o 33. BLU-3/Bs are to be considered armed when 3 I+. The ID features of the BLU-3/B are 35. BLU-17/Bs contain 36. If the cocked striker of the BLU-17/B functions while handling you should 37. 2 im /pcsr-j-, /c/c;, /io * W e (•<?/?■ ~ VfT 6_____________________ q Ftn>-> c e ^~ar u + 0 f T a /v - ___________ • u. h e A h n i l •F“ u 3 <5/u a/ C’/fyj _____________ * oO 9 ___________________________________________ • ^ / 9 / W __________________________________________________________________ What is the difference between the BLU-D^/B and the BLU-6 6 /B? n o n c . There is no external means of determining the condition of a BLU-2U/B or BLU-6 6 /B when n u 4- o V ^ T D x / t _______________________________ • 38 39. The fuze in the BLU-21+/Bs and BLU-6 6 /Bs function by 1+0. The fuzes in the BLU-7/B and BLU-7A/B are armed by ^ 1+1. The fuzes in the RLU-7/B and BLU-7A/B by f u n c t i o n are 1+2. By type BLU-26/Bs , BLU-3 6 /Bs a n d BLU-59/Bs are SWB POD (SE A ) -li 3 S o j .u d ctny V / / Q 1 f > A <3 / n e> / o j r y\ y A t / )A , 4 < ~ /______ • f d H S O AJ A- Z Department of Aerospace Munitions Training Lowry Technical Training Center Student Text 3AZR 46470-1 1 February 1970 1 CHAPTER 5 LAUNCHED MUNITIONS PART ONE - AIRCRAFT ROCKETS PART TWO - MISSILES (INCLUDING GUIDED WEAPONS) PART ONE A IR C R A FT ROCKETS O B JE C T IV E T o p r e s e n t id e n t i fic a t io n , b a s i c o p e r a t i o n , h a z a r d o u s c o m p o n e n t s , and r e n d e r in g sa fe p r o c e d u r e s o f A ir F o r c e r o c k e ts . IN TR O D U C TIO N R o c k e t s h a v e b e e n u s e d b y m i l i t a r y f o r c e s f o r m a n y c e n t u r i e s . B y th e f i f t e e n t h ce n tu ry , s e v e r a l typ es o f r o c k e t s had b e e n d e v e lo p e d . D r . R o b e r t H. G o d d a r d , the ’ ’F a t h e r o f A m e r i c a n R o c k e t r y , " w a s p r i m a r i l y r e s p o n s i b l e f o r d e v e l o p m e n t s in the f i e l d o f r o c k e t s in th e e a r l y t w e n t i e t h c e n t u r y . H e w a s f i r s t w ith the i d e a o f m u l t i p l e s t a g i n g , an d in W o r l d W a r I h e s u c c e s s f u l l y d e m o n s t r a t e d a o n e - m a n a n tit a n k r o c k e t w hich was fi r e d f r o m a tube. T h i s w a s th e f o r e r u n n e r o f th e W o r l d W a r II " b a z o o k a " an d th e c u r r e n t U . S . A r m y " R e d e y e . " T h e A i r F o r c e h a s m o r e th a n a p a s s i n g i n t e r e s t in r o c k e t s . A t l e a s t t h r e e in t e r c e p t o r - t y p e a i r c r a f t h a v e had r o c k e t s as th e ir p r im e s o u r c e o f a r m a m e n t . W ith o n e n o t a b l e e x c e p t i o n , th e G e n i e , the t r e n d is t o w a r d s g u i d e d m i s s i l e s r a t h e r th an r o c k e t s f o r a i r - t o - a i r c o m b a t . T h o u g h t h e y s t i l l c a n b e u s e d in a i r - t o - a i r c o m ­ bat, r o c k e ts a r e n ow u se d p r im a r ily fo r t a c t ic a l o r a i r - t o - g r o u n d attack. T o d a y , the A i r F o r c e s t o c k p i l e s f i v e t y p e s o f a i r c r a f t r o c k e t s . F o u r o f these r o c k e t s a r e f o r c o m b a t u s e , a n d o n e is u s e d as a t a r g e t f o r a i r - t o - a i r m i s s i l e s . R o c k e t s a r e e m p lo y e d a g a in st p e r s o n n e l , sh ip p in g , ta n k s, a r m o r e d fo r t ifi c a t io n s , and e q u i p m e n t o f a l l t y p e s , a s w e l l as in a i r - t o - a i r c o m b a t . H i g h e x p l o s i v e , a n t i ­ ta n k , f l e c h e t t e , a n d w h i t e p h o s p h o r o u s a r e s e v e r a l t y p e s o f w a r h e a d s w h i c h a r e a d a p t e d to a i r c r a f t r o c k e t s . 2. 7 5 " R O C K E T S 1-1. 5 -2 , T yp e: 2 . 7 5 " F old in g F in A ir c r a f t R o c k e t (F F A R ) (r e f e r e n c e fig u re 5 -la , 5 - 3 , 5 - 4 , 5 - 5 , 5 - 6 a , 5 - 6 b , 5 -7 , 5 -8 , 5 -9 a , 5 -9 b , and 5-10). 5-lb , 1 - 2 . D e s c r i p t i o n : T h e 2. 7 5 " F F A R , c a l l e d th e " M i g h t y M o u s e , " is th e s m a l l e s t r o c k e t in o u r i n v e n t o r y . It is 2 . 75 i n c h e s in d i a m e t e r a n d , d e p e n d i n g on th e ty p e w a r h e a d i n s t a l l e d , is a b o u t 4 f e e t l o n g an d w e i g h s a p p r o x i m a t e l y 20 p o u n d s . The r o c k e t w a s d e s i g n e d to p r o v i d e a i r - t o - a i r a r m a m e n t f o r i n t e r c e p t o r a i r c r a f t and a ir -to -g r o u n d a rm a m en t fo r ta ctica l a ircra ft. It is e q u i p p e d w ith f o u r f i n s that f o l d w ith in the d i a m e t e r o f th e r o c k e t m o t o r f o r f i r i n g f r o m t u b u l a r t y p e l a u n c h e r s . H ig h e x p l o s i v e , a n t it a n k , f l e c h e t t e , a n d s m o k e ( W P ) w a r h e a d s a r e u s e d w ith the 2. 7 5 " r o c k e t ( r e f e r e n c e f i g u r e s 5 - 2 t h r o u g h 5 - 1 0 ) . 1-3 . W a r h e a d s an d F u z e s : a. M K 1, H E W / H ( H B X - 1 ) , W /M 1 7 6 F uze. b. M K 5, H e a d W / H ( C o m p B ) , c. M 151, HE W /H (C o m p B ), d. M 156, S m oke W /H (W P ), e. M I 5 2 /1 5 3 , S m oke W /H (W P ), W /4 2 7 F u ze. f. M 30, W /M 4 0 4 A 1 F u z e . g. W D U 4 /A , F le c h e tte W /H , W /M 1 8 1 F u z e . W /M 4 2 7 F u ze. W /M 4 2 3 F u ze. 3 . 5 ” S m oke W /H (W P ), W /M 1 1 3 A F u z e . 5-1 I P L A S T IC C Y L IN D E R P R O P E L L A N T GRAIN M O T O R TU BE SHIM FIN R E T A IN E R N O ZZLE i SE A L T r r < nr" DTP r H /f H H lX3_ G A SK E T RING Figure 5 -1A. 2. 75 Inch Rocket Motor (FFAR), Cutaway View 5-2 Figure 5-2. 2. 75 Inch W a r h e a d s HIGH EXPLOSIVE WARHEADS Mk 1 HE Warhead. The Mk 1 HE warhead consists of a steel case threaded Internally at the forward end for attaching the fuze to the warhead, and threaded externally at the aft end for attachment to the motor. Warheads are shipped complete with fuze. It is filled with 1.4 pounds of HBX-1. It uses the Mk 176, point-initiating,point-detonating, impact delay fuze. When assembled to the motor it is classified as airto-air, service, blast effect 5-3 Figure 5 - 3 . 2. 75 Inch Rocket Warhead MK1 Mod 4 (HE) M K 181 FUZE BODY CAVITY LINER COMP B FILLER .94 LB TETRYL Figure 5 -4 . 2. 75 Inch Rocket Warhead MK5 (HEAT) , Mk 5 Warhead. The Mk 5 HEAT (High Explosive Anti-Tank) warhead is designed for armor-piercing, using the Monroe effect. It has approximately the same configuration as the Mk 1, but can be readily identified by the flat nose on the fuze which is designed to prevent richochet. It is filled with .89 pounds of Composition B. It uses the Mk 181 fuze which is point-initiating and base-detonating. When assembled it is classified as air-to-ground, service, armor-piercing 5-5 M151 HE Warhead, The M15I warhead has a pearlite malleable Iron case designed for fragmentation. The body length and fuze configuration readily identify the head. Warheads are shipped unassembled from the fuze. It is filled with 2,3 pounds of Composition B. When assembled to the motor it is classified as air-to-ground, service, ground fragmentation. It uses the M427, graze sensitive, super-quick fuze __ 5 -6 M156 (E13) Smoke, WP, Warhead (HE), this warhead is used for target marking and target identification. This head is similar to the Mk 1, but it contains an adapter and the M«27E1 fuze which makes it approximately 12 inches in total length. The head is filled with a core • f Comp B surrounded by WP. The HE d isp erses the WP upon deton ation and a ls o fragments the outer ease. Fiugre 5 -6 A . Figure 5 -6 B . 2. 75 FF.AR, M156, Smoke (WP) 2. 75 Inch Rocket Smoke (WP) Warhead, M156 Cutaway View 5-7 XMl52 and XM 153 Target Marker Warheads. The XM152 and the XM153, red and yellow smoke Warheads are used for target identification. The head has a core of smoke pellets with a sleeve of salt in layers. This is surrounded by a high explosive (Baratol) to disperse and ignite the smoke pellets and to cause fragmentation of the outer case. When assembled to the motor it is classified as air-to-ground, service, smoke. It uses the M427E1 fuze with a tetryl pellet at the rear to detonate the baratol. Figure 5. 7. 2. 75 Inch Rocket Colored Smoke Warhead XM152 and XM15 3 ( Target Marker) 5-8 CHEMICAL WARHEADS M30, 3.5" Smoke, WP, Warhead. The 3.5" WP smoke warhead provides the 2.75" rocket with a spotting capability. It is internally threaded at the aft end to attach the fuze. It is filled with 2.3 pounds of WP. The warhead uses a modified M404A1 base-detonating fuze. The fuze is externally threaded for attachment to the warhead and Internally threaded for attachment to the aluminum alloy adaptef, which must be used for attachment to the motor. When assembled to the motor it is classified as air-to-ground, service, smoke F ig u r e 5 -8 . 3. 5 Inch Sm oke W P W arhead, F uze, and A da p ter, f o r 2. 75 Inch A i r c r a f t R ocket 5 -9 i Figure 5 -9 A . Figure 5 -9B . 2. 75 Inch Rocket JTlechetts Warhead W D U -4 A /A 2. 75 Inch Rocket Flechetts Warhead, W D U -4 A /A , Cutaway View 5-10 1 -4 . Hazardous Components: a. R ocket m otor b. Ig n iter c. F uzes w /b o o ste rs d. W arheads (W P o r HE) 1 -5 . O p era tion : a. A i r c r a f t p o w e r ig n ites r o c k e t m o t o r . b. R e q u i r e s s u s t a i n e d a c c e l e r a t i o n to a r m f u z e s . c. F u z e s a r m 1 4 0 ' to 2 5 0 ' f r o m l a u n c h e r . d. M o t o r b u r n s o u t at a p p r o x i m a t e l y 1. 69 s e c o n d s . e. E f f e c t i v e r a n g e is a p p r o x i m a t e l y 5 m i l e s . 2. 7 5 " R O C K E T F U Z E S 1-6 . T y p e : M K 1 7 6 , P o i n t - i n i t i a t e d , I m p a c t D e l a y O p e r a t e d F u z e ( u s e d w ith M K 1, H E W a rh ea d ) ( r e f e r e n c e f i g u r e s 5-d la, 5 - l l b , and 5 - l l c ) . 1 -7. 1 -8 . D escrip tion : a. C on e-sh a p ed steel body. b. W r e n c h s l o t s at the b a s e . c. B o o s t e r c u p o n the b o t t o m . H azardous C om p on en ts: a. P rim e r b. D elay e lem en t c. D etonator d. B ooster 1 -9 . O p era tion : U n a r m e d - out o f lin e d e t - r o t o r . a. A i r c r a f t p o w e r ig n ite s r o c k e t m o t o r . b. A c c e l e r a t i o n o f 27 G s f o r 0. 6 s e c o n d . c. S e t b a c k w e i g h t m o v e s in t o p o s i t i o n . d. R o t o r r o t a t e s in t o a r m e d p o s i t i o n . e. S tra ig h t i m p a c e (7 0 ° a n g le) f i r e s fu z e . ( / M 181 1-1 0 . T yp e: M 181, P o in t-in itia te d , Setback A r m e d , A ir C o lu m n F ir e d F u z e (u sed w ith the M K 5 , H E A T W a r h e a d f o r u s e a g a i n s t h e a v y v e h i c l e s a n d a r m o u r ) ( r e f e r e n c e fi g u r e s 5 c, 5 -12a, 5 -12b, and 5 -1 2 c ). 5 -U Figure 5-1LA. Nose Fuze MK 176 Mod 1 ROLLER Figure 5-11C. Typical Acceleration-Arm ing Mechanise 5-12 Figure 5-12A. Nose Fuze MK 181 Mod 0 DETONATION BASE DETONATING f MAMO CMA M I MIME AO SHAPED CHARGE Explosive Antitank Warhead, MK5, Cutaway View Figure 5-12C. 5 -1 3 HEAT Warhead and Fuze 1 -1 1 . Description: a. C on e-sh a p ed m etal body. b. P oin t o f fu ze fla tten ed f o r a n t i - r i c o c h e t a ctio n . c. T w o w r e n c h s l o t s at the b a s e . d. B o o s te r cup on b ottom . e. N om e n cla tu re stam ped on b a s e . 1-12. H azardous C om ponen ts: a. P rim er b. D etonator c. R ela y d. B ooster 1 -1 3 . . O p era tion : ( F u z e d o e s n o t r e q u i r e a f i r i n g p in . ) a. A ir c r a f t p o w e r ign ites r o c k e t m o t o r . b. A c c e l e r a t i o n m o v e s s e t b a c k w e i g h t in t o p o s i t i o n . c. R o t o r r o t a t e s to a r m e d p o s i t i o n . d. Im p a ct fu n ction s a ir c o lu m n p r i m e r . e. D e t o n a t o r an d r e l a y f u n c t i o n b o o s t e r . f. B o o s t e r f l a s h e s b a c k an d f u n c t i o n s b a s e d e t o n a t i n g e l e m e n t . g. B a s e d e to n a to r fu n ction s sh ap e c h a r g e . M 4 2 3 an d M 4 2 7 1-1 4 . T y p e : M 4 2 3 an d M 4 2 7 , P o i n t - i n i t i a t e d , S e t b a c k A r m e d , S u p e r - q u i c k G r a z e s e n s i t i v e F u z e s ( d e s i g n e d to g i v e m a x i m u m f r a g m e n t a t i o n o f th e w a r h e a d o r s p r e a d o f it s f i l l e r ) . T h e s e fu zes a re c o m m o n ly c a lle d "R ic e P a d d y " fu z e s . They are used With the M 1 5 1 , 1 5 6 , 1 5 2 , 153 w a r h e a d s , ( r e f e r e n c e fig u r e 5 -13). 1-1 5 . D escrip tio n : a. C y lin d rica l shaped body. b. C on ical n ose. c. A lu m in u m bod y . d. T w o w r e n c h s l o t s at th e b a s e . e. B o o s te r cup on bottom . 1-1 6 . H azardous C om ponen ts: a. P rim er b. D etonator 5-14 2 0 L SAFETY a ARMING DEVICE 1 3 4 INCHES j ----------------1--------------- 1 SEALING WASHER SEALING DISC BOOSTER SCREW BOOSTER DISC BOOSTER I BOOSTER EXPLOSIVE 1 CLOSING DISC BOOSTER HOUSING * ▼ cO t LEAD IN CUP ft EXPLOSIVE CHARGE STRIKER N HAMMER < 0 o L FIRING PIN SLEEVE t FIRING PIN NUT ► ® 0 CS> t \ C FIRING PIN A N TI-S E T BACK WASHER Figure 5-13. XM427 Rocket Fuze if) I un c. L e a d -in d. B ooster 1 -1 7 . O p era tion : ( M 4 2 3 an d M 4 2 7 d i f f e r o n l y in a r m i n g t i m e . ) a. A i r c r a f t p o w e r ig n ite s r o c k e t m o t o r . b. A c c e l e r a t i o n m o v e s s e t b a c k w e i g h t in to p o s i t i o n . c. R o t o r r o t a t e s to a r m e d p o s i t i o n . d. D i r e c t o r g r a z e im p a c t fu n ction s p r i m e r . e. S u p erq u ick a ctio n fu n ction s b o o s t e r . M 1 1 3 /A 1 -1 8 . T y p e : M 1 1 3 /A , A c c e l e r a t i o n A c tu a te d A r m i n g , D e c e l e r a t i o n - a c t u a t e d , S p rin g L o a d e d F i r i n g , B a s e F u z e , F o r N o s e E j e c t i o n ( u s e d w ith the W D U 4 / A f l e c h e t t e w a r ­ head) (r e f e r e n c e fig u r e 5 -1 4 ). 1-1 9 . D e scrip tio n : a. C o m p l e t e l y i n c l o s e d in b a s e o f w a r h e a d . b. No ex te rn a l id e n tifica tio n fe a tu r e s . 1-2 0 . H azardous C om ponen ts: a. S p rin g -lo a d e d firin g m e c h a n is m . b. P rim e r. c. E je c t io n c h a r g e (M 9). 1-2 1 . O p era tion : a. A i r c r a f t p o w e r ig n ite s r o c k e t m o to r . b. A c c e l e r a t i o n o f 2 8 6 !s f o r 1. 8 s e c o n d s . c. S l e e v e and s e t b a c k w e i g h t m o v e in p o s i t i o n . d. R o t o r r o t a t e s in t o a r m e d p o s i t i o n . e. R o ck e t burnout m o v e s setback s le e v e forw a rd . f. L o c k b a l l s r e l e a s e s p r i n g - l o a d e d f i r i n g p in . g. P r i m e r and e j e c t i o n c h a r g e f u n c t i o n . h. G as p r e s s u r e o v e r c o m e reta in in g p in s. i. F l e c h e t t e p a y l o a d e x p e l l e d t h r o u g h the n o s e . SP E C IA L PU RPO SE F U ZE S 1 -2 2 . T w o m o r e f u z e s w i l l b e p r e s e n t e d in th e c l a s s r o o m b y th e i n s t r u c t o r . fu zes a re : 5 -1 6 These GROOVE PIN F U Z E ASSY FLEC HETTE BASE ■NOSE CONE S E TB A C K SLE E V E FU ZE ASSY ■ ■ SPRING M9 E JE C TIO N CHARGE i n ^ g LO C K IN G B A L L FIR IN G PIN ROTOR AND HOUSING ASSY Figure 5-14. WDU 4 /A Flechette Warhead 5-17 a. X M 4 2 9 P r o x i m i t y F u z e ( u s e d w ith the 2. 7 5 " R o c k e t ) ( r e f e r e n c e f i g u r e s 5 - 1 5 A , 5 - 1 5 B , 5 - 1 6 , and t a b l e 1). T h e X M 4 2 9 P r o x i m i t y F u z e w i l l n o t b e d i s c u s s e d b e c a u s e o f cla ssifica tion . b. M404A1 F u ze. T h i s f u z e is a b a s e - d e t o n a t i n g t y p e . It c o n s i s t s o f a b o d y w h i c h c o n t a i n s th e f u n c t i o n i n g p a r t s , a d e t o n a t o r a n d b o o s t e r p e l l e t . It is e x t e r n a l l y t h r e a d e d at th e f o r w a r d e n d and i n t e r n a l l y t h r e a d e d at the a f t e n d , and it s e r v e s as a c o u p l i n g b e t w e e n the 3. 5 " s m o k e w a r h e a d and th e a d a p t e r . It is a r m e d b y s e t b a c k w h e n f i r e d an d f u n c t i o n s w ith n o n - d e l a y a c t i o n on i m p a c t . T h e f u z e is r a p i d in a c t i o n and is s e n s i t i v e to l o w g r a z e a n g l e s . It h a s b e e n m o d i f i e d b y c u t t i n g a 1 / 1 6 - i n c h s l o t t h r o u g h the f u z e w a l l w h i c h a l l o w s a l o n g e r a r m i n g pin to p r o t r u d e t h r o u g h the f u z e . T h e a r m i n g p in is s e c u r e d and m a d e s a f e b y a c o t t e r p in i n s e r t e d t h r o u g h the s a f e t y pin h o le (r e f e r e n c e fig u re 5 -1 6 ). 1-2 3 . T a b l e 1 is a c o m p l e t e r o u n d c h a r t f o r a q u i c k r e f e r e n c e to the i n f o r m a t i o n that h a s b e e n c o v e r e d to th is p o i n t in th is t e x t . 5. 0 " R O C K E T S 1 -2 4 . 5-17b, Type: 5 . 0 - i n c h F o ld in g F in A i r c r a f t R o c k e t (Z U N I) ( r e f e r e n c e fi g u r e s 5 - l 7 a , 5 -1 7 c, 5 - 1 8 a ,5 -1 8 b ). 1 - 2 5 . D e s c r i p t i o n : T h e 5 . 0 - i n c h F F A R , c o m m o n l y c a l l e d the " Z U N I " R o c k e t , is a s u p e r s o n i c , u n g u i d e d r o c k e t d e s i g n e d f o r a i r - t o - a i r and a i r - t o - g r o u n d a t t a c k . The M K 1 6 r o c k e t m o t o r c o n s i s t s o f an a l u m i n u m a l l o y m o t o r t u b e , a n o z z e l and f o u r f o l d ­ in g f i n s . T h e r o c k e t is f i r e d f r o m the L A U - 1 0 / A , 4 tu b e l a u n c h e r . E l e c t r i c a l c o n ­ t a c t is m a d e o n the f o r w a r d e n d o f th e r o c k e t m o t o r . 1-2 6 . W a r h e a d s an d F u z e s : a. MK 24, H E W /H , (9. 5 p o u n d s , C o m p B ). (1 ) M K 191, b a s e d e t o n a t i n g f u z e . F a c t o r y e q u ip p ed , (2 ) MK 188, p oin t d e to n a tin g n o s e fu z e . the f i e l d . b. 1-2 7 . M K 32, H E A T W /H , (15 p o u n d s , (1 ) M K 188, p o in t d e to n a tin g n o s e fu z e . (2 ) MK 2061, V T fu ze. H azardous C om ponents: a. R ocket m otor. b. I g n i t e r w ith tw o i g n i t e r s q u i b s . c. F u z e s w ith b o o s t e r s . d. W a r h e a d s (H E ). 1-2 8 . C o m p B ). O p era tion : a. A i r c r a f t p o w e r ig n ite s r o c k m o t o r . b. B la st fr o m n o z z e l extends fo ld e d fin s. c. A cce le ra tio n a rm s fu zes. 5 -1 8 c a n n o t b e r e m o v e d in F ig u r e 5 -1 5 A . F ig u r e 5 -1 5 B . P r o x i m i t y F uze X M 4 2 9 2. 75 Inch Rocket with X M 4 2 9 P r o x im i t y F u ze SAFETY PIN ADAPTER BU RSTER' Wf' SMOKt CHARGE F ig u re 5 -1 6 . 3. 5 Inch Sm oke W P W a r h ea d and A d ap ter 5-19 OKU D2?7 Warhead Warhead Complete Rounds Old Color Code on Head Hew Color Code on Head HBX-1 OD/vhlte aarklngs Yallow/black aarklngs Service (HEAT) Coap 8 OD/whlte aarklngs Black/yellow aarklngs Alr-togreuad Service (HE) Coap B4 OD/whita aarklngs Yallov/black aarklngs M427 Air-toground Service Saoke A Frag WF A Baratol * M404A1 Air-togroaad Service (Saoke WF) Fuze Uee Purpose MK 1 MK 176 Air-toair Service (HE) MK 5 MK 181 Air-toground M151 M427 m$6 3.5" WF, ■30 Filler in Head VP Fractlce Inert Service (Saoke WF A HE MK 1 Du-, Air-toground or alr-tealr XM152, B0L53 ■427 Alr-togrouad WF), (HE) WD0-4A M113A Alr-togrourid Service (Special) Expelling charge; flechettee Grey/light green band, WF in light red; narklags la black llue/vhlte aarklngs * Light green/WF in light red W Blee/black * May or any sot be color coded * -2 0 Table 1. Figure 5-17A. 5 Inch Folding P in A ircraft Rocket (ZUNI) Figure 5-17B. Figure 5-17C. 5 Inch ZUNI, MK24 Mod 0, AT A P 5 . 0 ZUNI, Mk 32 Mod O, A T A P 5-21 & Figure 5-18A. Figure 5-18B. LAU 10/A Launcher, Assem bled with Fairings LAU 10/A Launcher, Forward and Aft Bulkheads 8 -2 2 1-2 9 . T y p e : 5. O - i n c h H i g h V e l o c i t y A i r c r a f t R o c k e t ( H V A R ) ( r e f e r e n c e f i g u r e s 5 -1 9 a , 5 -1 9 b , an d 5 - 1 9 c ) . 1 - 3 0 . D e s c r i p t i o n : T h e 5. 0 - i n c h fin s t a b l i z e d a i r c r a f t r o c k e t is N a v y d e s i g n e d and c u r r e n t l y b e i n g u s e d in V i e t - N a m o n l y o n th e A I E a i r c r a f t w ith the A e r o - 14 l a u n c h e r . T h e r o c k e t m o t o r c o n s i s t s o f a s t e e l tu b e, n o z z e l a s s e m b l y , and fo u r fix e d ( r e m o v a b l e ) fin s. 1 -3 1 . W a r h e a d s a n d F u z e s : S e v e r a l w a r h e a d s c a n b e u s e d w ith th is r o c k e t ; h o w e v e r , the o n e b e i n g u s e d a t th is t i m e is th e M K 25 M o d 1, H E A D W / H , w ith M K 149 F u z e . 1-3 2 . H azardous C om ponen ts: a. R ocket m otor b. Ign iter c. F u z e w ith b o o s t e r an d w a r h e a d 1-3 3 . O p era tion : a. m otor). A i r c r a f t p o w e r i g n i t e s m o t o r ( c a n n o n p l u g a t t a c h e d to the b a s e o f the r o c k e t b. R o c k e t le a v e s la u n ch er. c. Fuze arm s by a ccelera tion . d. Im p act o r tim e fire d . 5. 0 " R O C K E T F U Z E S 1-3 4 . T y p e : M K 1 8 8 , P o i n t D e t o n a t i n g , S e t b a c k A r m e d F u s e ( u s e d w ith th e M K 32 and M K 24 w a r h e a d s ) ( r e f e r e n c e f i g u r e s 5 - 2 0 a a n d 5 - 2 0 b ) . 1-3 5 . D escrip tion : a. F la t n o s e b. S teel body c. T w o w re n ch slots d. B o o s t e r cu p on b o tt o m e. N o m e n c la t u r e sta m p e d on b a s e . 1-36. H azardous C om ponents: a. P rim e r. b. D etonator. c. B ooster. 1-3 7 . H e l d in u n b a l a n c e d r o t o r . H e l d in u n b a l a n c e d r o t o r . O p era tion : a. A ir c r a ft pow er fire s rock et m o to r. b. A c c e l e r a t i o n m o v e s s e t b a c k w e i g h t in t o p o s i t i o n . 5 -2 3 Figure 5-19A. 5. 0 Inch High Velocity Aircraft Rocket (HVAR) BLOW OUT G R ID R E A R S U S P E N S IO N TUNNEL D IS C SUPPORT LUG BAND LUG BAND FELT IG N IT E R SEAL ASSEM BLY IN H IB IT O R FRONT FELT FRONT PAD S H IP P IN G PLUG CUP Figure 5-19B. 5. 0 Inch Rocket Motor, MK 10 Mod 7, Cutaway View 5 -2 4 S H E A R W IR E f A L U M IN U M S T R I P . /(Z — Zi S H O R T IN G C LIP / CONNECTORS • I G N I T E R W IR E A S S E M B L Y Figure 5-19C. IG N IT E R P LU G M3 Fin Assem bly Kit, M34 5 -2 5 S-Z6 c. R o t o r r o t a t e s to a r m e d p o s i t i o n . d. E x p lo s iv e tra in a lig n ed . e. I m p a c t d r i v e s f i r i n g p in in t o p r i m e r to i n i t i a t e d e t o n a t i o n . 1-3 8 . T y p e : M K 149 M o d 1, A i r - a r m i n g ( v a n e ) , I m p a c t D e t o n a t i n g F u z e ( u s e d with M K 25 M o d 1 W / H ) . T h e f u z e i n c o r p o r a t e s an o u t - o f - l i n e d e t o n a t o r ( r e f e r e n c e f i g u r e s 5 -2 1 a and 5-21b). 1-3 9 . D escrip tion : a. A r m in g c a p on n o s e . b. S m a ll a rm in g vanes u n d er cap. c. S teel bod y. d. Two w ren ch slots. e. F u ze u ses arm in g w ire. 1-4 0 . H azardous C om ponents: a. D etonator roto r b. L ea d -in c. B ooster 1 -4 1 . O p era tion : a. A ir c r a ft pow er fire s ro ck e t m otor. b. A r m in g w ir e w ith draw n f r o m fu ze. c. C ap sp rin g p r o je c t s c a p f r o m fu ze. d. V a n e s r o t a t e an d w i t h d r a w f i r i n g p in f r o m d e t r o t o r . e. R o c k e t m o t o r b u r n s ou t. f. D e t o n a t o r a l i g n s w ith f i r i n g p in . g. I m p a c t d r i v e s f ir in g p in a g a in s t d e t o n a t o r . h. D e t o n a t o r fu n c tio n l e a d - i n and b o o s t e r . S P E C IA L PURPOSE FU ZES 1-4 2 . T w o m o r e f u z e s w i l l b e d i s c u s s e d i n the c l a s s r o o m . r e q u i r e d i n f o r m a t i o n at th at t i m e . T h e s e fu zes a r e : T h e in s t r u c t o r w ill c o v e r a. M K 191, B a s e D e to n a tin g F u z e . It is a n e l e c t r o - m e c h a n i c a l , a c c e l e r a t i o n a rm in g im p a ct fu ze. T h i s f u z e is s h i p p e d a l r e a d y i n s t a l l e d in the M K 24 w a r h e a d o n l y . T h e f u z e c o n t a i n s t w o a r m i n g m e c h a n i s m s that a r e th e s a m e a s t h o s e u s e d in the 2. 7 5 " r o c k e t fu ze s. T h e f o r w a r d m e c h a n i s m c o n t a i n s th e o u t - o f - l i n e d e t o n a t o r , a n d th e r e a r m e c h a n i s m is i n e r t a n d is u s e d to e l e c t r i c a l l y a r m the f u z e . B o t h o f th e a r m i n g m e c h ­ a n i s m s m u s t e x p e r i e n c e s u f f i c i e n t G f o r c e s to c o m p l e t e l y a r m th e f u z e . A f t e r p r o p e r a c c e l e r a t i o n , the f u z e is e x p l o s i v e l y and e l e c t r i c a l l y a r m e d ( s h o r t is r e m o v e d b y the r e a r arm in g m ech a n ism ). U p o n i m p a c t w ith the t a r g e t , i n e r t i a f o r c e s c a u s e a m a g n e t to m o v e o v e r a c o i l i n d u c i n g s u f f i c i e n t c u r r e n t t o f i r e th e d e t o n a t o r . 5-27 F ig u r e 5-21A. R ocket N ose F u ze MK 149 Mod 1 i EXTERNAL F IR IN G P IN DETONATOR P A R TIA LV IIW SJCTlO NA-A F ig u re 5-21B. DETENT R ocket N ose F u ze, MK149 Mod 1, Cutaway View 5 -2 8 b . M K 2061, V T F u z e ( r e f e r e n c e f i g u r e s 5 - 2 2 a , 5 - 2 2 b , a n d 5 - 2 2 c ) . D esig n ed f o r u s e w i t h the 5. 0 - i n c h Z U N I r o c k e t s a n d th e M K 24 a n d M K 3 2 w a r h e a d s . It is e s p e c i a l l y e f f e c t i v e a g a i n s t a i r c r a f t . In a i r - t o - a i r f i r i n g , the M K 2061 f u n c t i o n s w i t h i n 40 f e e t o f th e t a r g e t . A n e a r m i s s , w h e n u s e d w ith t h e M K 32 w a r h e a d , w i l l k ill a h e a v y b o m b e r . 5-29 F ig u re 5 -2 2 A . N ose F u ze MK2061, V T. F ig u r e 5 -2 2 B . 5. 0 Inch R ocket Head MK24 M od 0 i F ig u re 5 -2 2 C . 5. 0 Inch R ocket Head MK32 Mod 0 5 -3 0 PART TWO M ISSILES (IN C L U D IN G G U ID E D W E A P O N S ) O B JE C T IV E S U p o n c o m p l e t i o n o f th is i n s t r u c t i o n a l u n i t , y o u w i l l b e a b l e to i d e n t i f y the f o l l o w i n g m i s s i l e s to i n c l u d e h a z a r d o u s c o m p o n e n t i d e n t i f i c a t i o n and a s s o c i a t e d s a f e t y and r e n d e r i n g s a f e p r o c e d u r e s . A I M -4 (F a lco n ) A IM -7 (S p arrow ) A IM -9 (S id ew in d er) A G M - 1 2 C (B u llp u p ) A G M -4 5 (S h rik e) A G M -6 2 (W a lley e) A G M - 7 8 (S t a n d a r d A r m ) K M V -2 5 3 (G uid ed B o m b ) KMU -3 5 1 (G u id ed B o m b ) IN TR O D U C TIO N T h e t e r m g u i d e d m i s s i l e r e f e r s to an u n m a n n e d v e h i c l e m o v i n g a b o v e the e a r t h ' s s u r f a c e o r u n d e r w a t e r , th e t r a j e c t o r y o r f l i g h t p a th o f w h i c h is c a p a b l e o f b e i n g a l t e r e d b y a m e c h a n i s m w i t h in the v e h i c l e . T h e m i s s i l e u su a lly c a r r i e s a leth a l o r u sefu l m ilita r y w arhead. M ISSILE G U ID A N C E S Y S T E M S G e n e r a l . A s p r e v i o u s l y m e n t i o n e d , the d i f f e r e n c e b e t w e e n a m i s s i l e an d a r o c k e t is th at th e m i s s i l e is g u i d e d w h i l e r o c k e t s a r e f r e e f l i g h t . M any d iffe re n t t y p e s o f g u i d a n c e s y s t e m s h a v e b e e n d e s i g n e d in th e p a s t f e w y e a r s . H o w e v e r , o n l y t h o s e g u i d a n c e s y s t e m s u s e d o n th e m i s s i l e s to b e d i s c u s s e d w i l l b e c o v e r e d . A b r i e f d e s c r i p t i o n o f t h e s e s y s t e m s and s o m e a d v a n t a g e s a n d d i s a d v a n t a g e s o f e a c h follow s. 2 -1 . C o m m a n d : In th is s y s t e m , th e s i g n a l s f o r c o u r s e c o r r e c t i o n a r e r e c e i v e d f r o m an e x t e r n a l s o u r c e . T he m i s s i l e "g u id a n ce p a c k a g e " u su a lly c o n s is t s o f a r e c e i v e r , w h i c h r e c e i v e s d i r e c t i o n s f r o m a n e x t e r n a l s o u r c e , an d c a u s e s th e c o n t r o l s y s t e m to e x e c u t e th e s e c o m m a n d s . A c o m m o n e x a m p le o f a c o m m a n d type o f g u id a n c e s y s t e m is a r a d i o c o n t r o l l e d m o d e l a i r p l a n e . a. A dvantages. (1 ) T h e c o n t r o l s y s t e m f o r th e m i s s i l e is n o t d e s t r o y e d e a c h t i m e the m i s ­ s i l e is f i r e d . (2 ) b. R e l i a b l e and s i m p l e . D isad van tages. (1 ) U s u a l l y , o n l y o n e m i s s i l e a t a t i m e m a y b e e m p l o y e d in the g r i d . (2 ) A c c u r a c y d e c r e a s e s w ith r a n g e . (3 ) V e r y s u s c e p t i b l e to E C M . 2-2 , P a s s i v e R a d a r H o m i n g : T h i s t y p e o f g u i d a n c e is v e r y e f f e c t i v e a g a i n s t grou nd ta rg ets w h ich e m it r a d a r s ig n a ls . T he s y s t e m p ic k s up a s ig n a l d ir e c t ly f r o m the g r o u n d s t a t i o n , l o c k s - o n , and f l i e s a path d i r e c t l y to the s o u r c e o f th e r a d a r tra n sm ission . 5-31 a. A dvantages. (1 ) A c c u r a c y i n c r e a s e s a s the m i s s i l e a p p r o a c h e s the t a r g e t . (2 ) F o r c e s e n e m y to sh u t d o w n a r a d a r s i t e o r r i s k l o s i n g it . b. D i s a d v a n t a g e s . U n l e s s a m e m o r y c i r c u i t h a s b e e n b u i l t in , the m i s s i l e b e ­ c o m e s u n g u i d e d i f the t a r g e t c e a s e s t r a n s m i s s i o n . 2 - 3 . A c t i v e R a d a r H o m i n g ( A R A H ) : T h i s ty p e o f g u i d a n c e s y s t e m h a s its o w n t r a n s ­ m i t t e r and r e c e i v e r . T h e g u i d a n c e unit is l o c k e d - o n to th e t a r g e t p r i o r to l a u n c h a n d r e m a i n s s o u n til i m p a c t . T h e r a d a r t r a n s m i t t e r t r a n s m i t s a s i g n a l , and the r e c e i v e r p i c k s up a r e f l e c t i o n o f th is s i g n a l and c o n v e r t s it in t o v o l t a g e to m a k e c o u r s e correction s. A n A R A H s y s t e m is m o s t e f f e c t i v e a g a i n s t h i g h - s p e e d , a i r b o r n e t a r g e t s . a. b. A dvan tages. (1 ) L a u n ch in g a i r c r a f t ca n "la u n c h and le a v e . " (2 ) V ery accu rate. D isadvantages. (1 ) S u s c e p t i b l e to E C M . (2 ) C om p lex system . (3 ) R e la tiv e ly ex p en siv e. 2 -4 . S e m i - A c t i v e R a d a r H o m i n g ( S A R A H ) : T h i s s y s t e m is b a s i c a l l y the s a m e as A R A H e x c e p t th at it d o e s n o t h a v e its o w n r a d a r t r a n s m i t t e r . The ra d a r tra n sm itte r f o r th is s y s t e m is a t the l a u n c h i n g p o i n t w h i c h m a y b e e i t h e r a i r c r a f t o r g r o u n d . The m i s s i l e h a s a r e c e i v i n g u n it w h i c h p i c k s u p a s i g n a l w h i c h is r e f l e c t e d f r o m th e t a r g e t b y the t r a n s m i t t e r at the l a u n c h i n g p o in t . W h e n the l a u n c h p l a t f o r m is a n a i r c r a f t , the a i r c r a f t m u s t m a i n t a i n a c o u r s e w h i c h w i l l a l l o w its r a d a r to c o n t i n u a l l y i l l u m i n a t e the t a r g e t t h r o u g h o u t the g u i d a n c e p h a s e . a. b. A dvan tages. (1 ) A ccuracy. (2 ) S m a ll s iz e . D isad van tages. (1 ) L a u n c h i n g a i r c r a f t m u s t s t a y l o c k e d - o n u n til d e t o n a t i o n . (2) S u s c e p t i b l e to E C M . 2-5 . P a s s i v e I n f r a r e d ( I R ) : T h i s t y p e o f g u i d a n c e u n it, s o m e t i m e s r e f e r r e d t o as h e a t s e e k i n g , h o m e s in o n th e i n f r a r e d e m a n a t i n g f r o m th e h e a t e d s u r f a c e s o f e n e m y a i r b o r n e t a r g e t s . A f t e r l a u n c h , the g u i d a n c e u n it n e e d s n o d i r e c t i o n f r o m a n y e x t e r n a l s o u r c e as it c o m p u t e s an d c o r r e c t s f o r l a u n c h i n g e r r o r s a n d t a r g e t m a n e u v e r s . The i n f r a r e d r a d i a t i o n is d e t e c t e d an d t r a n s l a t e d in t o v o l t a g e c h a n g e s t o p r o v i d e e r r o r sig n a ls fo r ta rg e t in te rce p tio n . a. A dvantages. (1 ) H igh d e g r e e o f a c c u r a c y . (2 ) L a u n c h an d l e a v e s y s t e m . (3 ) R ela tiv ely in ex p en siv e. 5 - 32 b. Disadvantages. (1 ) fla res, (2 ) etc. L im ited range. U n s o p h i s t i c a t e d s y s t e m s c a n b e l e d a s t r a y b y l o c k i n g o n to the s u n , 2 -6 . T V G u i d a n c e : W ith th is s y s t e m , th e p i l o t is a b l e to l a u n c h a h i g h l y a c c u r a t e w e a p o n f r o m p o i n t s o u t s i d e the r a n g e o f e n e m y a n t i - a i r c r a f t w e a p o n s . T he g u id a n ce s y s t e m is b a s i c a l l y a t e l e v i s i o n c a m e r a an d v a r i o u s o t h e r c o m p o n e n t s w h i c h t r a n s m i t c l o s e d c i r c u i t t e l e v i s i o n s i g n a l s to a d i s p l a y c i r c u i t in th e a i r c r a f t an d to a c o m p u t e r in the m i s s i l e . W ith th is s y s t e m , th e p i l o t m e r e l y a l i g n s the t a r g e t o n a d i s p l a y s c r e e n and f i r e s th e m i s s i l e . T h e g u i d a n c e s y s t e m t h e n k e e p s the m i s s i l e o n t a r g e t u n til im p a c t. a. b. A dvan tages. (1) E x tre m e ly a ccu ra te. (2 ) R e la t iv e ly lon g ra n g e. (3 ) R e la tiv e ly in ex p en siv e. D isa d va n ta ges. (1 ) C a n n o t b e u s e d a t n ig h t a g a i n s t a d a r k t a r g e t . (2 ) U s e d o n ly a g a in s t s t a t io n a r y o r s lo w m o v in g g rou n d , ta r g e t s . 2 - 7 . L a s e r G u i d a n c e : In th is s y s t e m , the g u i d a n c e an d c o n t r o l u n it is m a d e u p o f a l a s e r illu m in a t io n d e t e c t o r , a c o m p u t e r , a g u id a n c e c o n t r o l , and a w ing c a n a r d a s s e m b l y . The la s e r illu m in a tio n d e t e c t o r p ic k s up r e f l e c t e d l a s e r e n e r g y (u su a lly p r o v id e d by a s e c o n d a i r c r a f t ) f r o m the t a r g e t a n d t r a n s m i t s th is e n e r g y to th e c o m p u t e r . The c o m ­ p u t e r p e r f o r m s the e l e c t r o n i c p r o c e s s e s w h i c h d e v e l o p the c o m m a n d s i g n a l s a n d c o n ­ v e r t s t h e m in t o d r i v e s i g n a l s w h i c h o p e r a t e w in g s t e e r i n g s o l e n o i d s . T h e l a s e r g u i d e d b o m b is u s e d in th e s a m e m a n n e r an d a g a i n s t th e s a m e t y p e t a r ­ gets as c o n v e n tio n a l ungu ided b o m b s . W h e n d r o p p e d , the w e a p o n f l i e s an u n g u i d e d ( b a l l i s t i c ) path t o w a r d s the t a r g e t j u s t a s d o e s th e c o n v e n t i o n a l b o m b . The b a llistic f l i g h t c o n t i n u e s u n t il r e f l e c t e d e n e r g y f r o m the i l l u m i n a t e d t a r g e t is s t r o n g e n o u g h to a c t i v a t e the g u i d a n c e s y s t e m . W h e n a c t i v a t e d , the g u i d a n c e u n it s e n s e s th is e n e r g y a n d t r a n s l a t e s it i n t o s t e e r i n g c o m m a n d s f o r the c a n a r d s . S i n c e th e w e a p o n w a s o r i g i n a l l y d r o p p e d o n a b a l l i s t i c path to the t a r g e t , the g u i d a n c e s y s t e m h a s to m a k e o n ly fin a l c o u r s e - t y p e c o r r e c t i o n s . If th e g u i d a n c e s y s t e m m a l f u n c t i o n s , the w e a p o n s h o u l d s t i l l i m p a c t c l o s e e n o u g h to th e t a r g e t to c a u s e c o n s i d e r a b l e d a m a g e . T h e l a s e r g u i d e d b o m b h a s n o e l e c t r i c a l c o n n e c t i o n s w ith th e a i r c r a f t ; t h e r e f o r e , n o m o n i t o r i n g o r c o n t r o l l i n g o f th e b o m b is p o s s i b l e f r o m the c o c k p i t . A t h e r m a l b a t t e r y s u p p l i e s th e e l e c t r i c a l p o w e r to the g u i d a n c e s e c t i o n , an d a g a s g r a i n g e n e r a t o r s u p p l i e s p n e u m a t i c p o w e r t o o p e r a t e th e c a n a r d s . A n a r m i n g w i r e is t h r e a d e d to a t h e r m a l b a t t e r y f i r i n g d e v i c e w h i c h a c t i v a t e s th e b a t t e r y u p o n r e l e a s e . A n M - 9 0 5 t a i l f u z e and an F M U - 2 6 / B o r A / B f u z e , i n s t a l l e d t h r o u g h the a d a p t e r f a i r i n g in t o th e n o s e w e l l , a r e u s e d to d e t o n a t e th e b o m b u p o n i m p a c t . S P E C IF I C M ISSILES A I M - 4 A an d 4 D . T h ese a re co m m o n ly ca lled F a lc o n s . They a re a ir -t o -a ir g u i d e d m i s s i l e s , th e A I M - 4 A u s i n g s e m i - a c t i v e r a d a r a n d th e A I M - 4 D u s i n g p a s s i v e in fr a r e d h o m in g g u id a n ce. B o t h m i s s i l e s a r e c a p a b l e o f h i g h a l t i t u d e o p e r a t i o n and c a n b e l a u n c h e d f r o m a i r c r a f t f l y i n g a t s p e e d s u p to m a c h 1. 5 ( r e f e r e n c e f i g u r e s 5 - 2 3 and 5 - 2 4 ) . 5-33 SERVOPOSITIONER RO C KET M O TO R H Y P R A U L IC PO W ER SU P P L Y ELECTRIC POW ER S U P P IY therm al BLANKET THRUST IGNITER F ig u re 5 -2 3. RING P a r t ia l Cutaway V iew of the A I M -4 A , showing the g e n e r a l a rra n g e m e n t of com p on en ts within the fu sela g e. AFT COWLING F ig u re 5 -2 4 . D im en sion a l c h a r a c t e r i s t i c s and ex te rn a l a p p ea ra n ce o f the A IM -4 D . 5 -3 4 2-8. Identification: a. W eig h t: a p p r o x i m a t e l y 130 p o u n d s . b. Length: 6' 6 " , d ia m e t e r 6 . 4 " . c. F o u r s m a l l w i n g s e q u a l l y s p a c e d o n th e f o r w a r d f u s e l a g e s e c t i o n . d. F o u r l a r g e ’ s t a b i l i z e r s w ith a t t a c h e d fin s o n the c e n t e r and a ft f u s e l a g e s e c ­ e. A IM -4 A : t io n . f. A IM -4 D : fu sela g e section . g. 2 -9 - Dark brow n ra d om e. T r a n s p a r e n t r a d o m e w ith c o o l i n g a s s e m b l y o u t l e t s on the f o r w a r d O r a n g e in c o l o r . H a za rdo u s Com ponents of the Guidance S y s t e m : a. H y d ra u lic r e s e r v o i r . b. (1 ) F o r w a r d part o f c e n te r fu sela g e. (2 ) S q u ib -a ctiv a ted . (3 ) P ro v id e s pow er for co n tro l su rfa ce s. W et c e l l b a tte ry . (1 ) A ft p a rt o f c e n te r fu s e la g e . (2 ) S q u ib a c t i v a t e d . (3 ) P r o v i d e s m i s s i l e e l e c t r i c a l p o w e r . c. 2 -1 0 . A rgon r e s e rv o ir: A IM -4 D . (1 ) F o r w a r d part o f ce n te r fu sela g e. (2 ) S q u ib a c t i v a t e d . (3 ) P r o v i d e s c o o l a n t f o r g u i d a n c e u n it. H a z a r d o u s C o m p o n e n t s o f the W a r h e a d S y s t e m : a. b. W arh ead (r e f e r e n c e fig u r e 5 -2 5 ). (1 ) B la st type, (2 ) F o r w a r d p a r t o f c e n t e r f u s e l a g e . s e c t i o n a t th e j u n c t i o n . Fuze: 2. 5 p o u n d s H B X . I n s i d e r e c e s s in w a r h e a d . (1 ) O p e r a t e s o n c o n t a c t w h e n m e t a l l i c s t r i p s in l e a d i n g e d g e o f s t a b i l i z e r s a r e (2 ) S e l f - d e s t r u c t o p e r a t e s w hen c l o c k w o r k ru ns d o w n (25 s e c o n d s a ft e r la u n ch ). broken. 5-35 F ig u re 5 -2 5 . 5 -3 6 A I M -4 W arhead 2-11. Hazardous Components of the Propulsion System: a. R o ck e t m o to r (r e fe r e n c e fig u re 5 -2 6 ). b. (1 ) S o lid p r o p e lla n t . (2 ) T hirty one pounds, a ft f u s e l a g e s e c t i o n . Ig n iter ( r e f e r e n c e fig u r e 5 -2 6 ). (1 ) R em ov a b le, flash p o w d e r type. (2 ) T w o sq u ib a ctiv a tio n . (3 ) A ccess, aft s e c t i o n o f m o t o r . A I M - 4 F and 4 G . T h e s e a r e o f t e n r e f e r r e d to a s S u p e r - F a l c o n s . T h e y a r e a i r t o - a i r g u i d e d m i s s i l e s w ith the A I M - 4 F u s i n g s e m i - a c t i v e h o m i n g and th e A I M - 4 G u sin g p a s s iv e in fr a r e d h o m in g g u id a n ce. B o t h m i s s i l e s a r e c a p a b l e o i h ig h a l t i t u d e o p e r a t i o n a n d can b e l a u n c h e d f r o m a i r c r a f t f l y i n g at s p e e d s u p to m a c h 1. 5 ( r e f e r e n c e figu re 5-27). 2 -1 2 . Id en tifica tion : a. W eigh t: a p p r o x i m a t e l y 148 p o u n d s . b. Length: 6 '1 0 ", d ia m e te r 6 .6 " . c. S u p e r - F a l c o n s d o not h a v e w ings on f o r w a r d fu s e la g e . d. F o u r len gth en ed s t a b i liz e r s , m ovable con trol s u rfa ce s . e x t e n d i n g o n t o f o r w a r d f u s e l a g e w ith a t t a c h e d e. M o d ifie d s le e v e o v e r fo r w a r d fu se la g e . f. V i e w i n g p o r t at s l e e v e j u n c t i o n o n a ft p a r t o f f o r w a r d f u s e l a g e . g. A I M - 4 G : B l u e i s h g l a s s c o l o r e d d o m e w ith t w o e x h a u s t p o r t s at th e f u s e l a g e and g u i d a n c e j u n c t i o n . h. A I M - 4 F : W h it e f i b e r g l a s s d o m e ( m a y o r m a y n o t h a v e an a r r o w - s h a p e d m e ta l p ro b e ) (r e fe r e n c e fig u re 5 -2 8 ). i. 2 -1 3 . O r a n g e in c o l o r e x c e p t f o r s e a l i n g s l e e v e w h i c h is w h i t e . H a z a r d o u s C o m p o n e n t s o f th e G u i d a n c e S y s t e m : a. H ot gas g e n e r a to r : e le ctrica l pow er. b. system . 2 -1 4 . A rgon re s e rv o ir: F orw ard of m issile m otor, p r o v i d e s h y d r a u l i c and B e h i n d the r a d o m e , p r o v i d e s c o o l a n t f o r th e g u i d a n c e H a z a r d o u s C o m p o n e n t s o f the W a r h e a d S y s t e m : a. W arh ead: B la st type, (r e fe r e n c e figu re 5 -29). b. Fuze: fig u re 5 -2 9 ). 7. 1 p o u n d s H E . R e a r s e c tio n o f fo r w a r d fu se la g e A f t o f w a r h e a d , o p e r a t e s b y c o n t a c t o r c l o c k w o r k (S D ) ( r e f e r e n c e 5-37 N OZZLE ALIGNMENT BAND A D A PTE R TTTmTrvrrrrmTTnTTTmnr MOTOR CASE F ig u re 5 -2 6 . IGNITER PR O P E L L A N T A I M -4 R ocket M otor and Ign iter F ig u r e 5 -2 7 . A IM -4 G and A I M -4 F S EA LIN G SLEEV E DO M E PR O B E F ig u re 5 -2 8. D im en sion a l c h a r a c t e r i s t i c s and ex tern a l a p p ea ra n ce of the A I M - 4 F 5 -38 F ig u re 5-2 9- W arhead and Fuze f o r AIM .-4F and A IM -4 G 5 -3 9 c. P i s t o l : M a t e s to f u z e an d is r e m o v a b l e . C o n t a i n s a d e t o n a t o r w h i c h d e t o n a t e s warhead. W in d ow sh ow r e d " A " in d ica te s a r m e d ; g r e e n " S " in d ic a te s sa fe ( r e f e r e n c e fig u re 5 -29). 2-15. H a z a r d o u s C o m p o n e n t s o f the P r o p u l s i o n S y s t e m : a. R ocket M otor: 26 p o u n d s . b. Ign iter: A ft fu s e la g e , so lid p rop ella n t, 2 -s t a g e w eigh in g a p p r o x im a t e ly P e r m a n e n t l y i n s t a l l e d , w ith q u i c k r e l e a s e at a ft en d . A I M - 7 D and E ( S p a r r o w ) . T h e A I M - 7 is an a i r - t o - a i r b o o s t g l i d e w e a p o n e m p l o y ­ in g s e m i - a c t i v e r a d a r h o m i n g g u i d a n c e . The m i s s il e body c o n s is t s o f th ree m a jo r s e c tio n s co n n e c te d by n o -le a d in te rru p te d th re a d s. T h e s e s e c t i o n s a r e th e g u i d a n c e s e c t i o n , w a rh e a d s e c t i o n , and p r o p u ls io n s e c t i o n . T h e w a r h e a d f i r e s on p r o x i m i t y to th e t a r g e t o r o n c o n t a c t w ith the t a r g e t . T he m i s s i l e s a r e la u n ch ed f r o m F 4 a ir c r a f t ( r e f e r e n c e f i g u r e s 5 - 3 0 an d 5 - 3 1 ) . 2 -1 6 . Id en tification : a. W eigh t: A p p r o x im a t e ly 400 pou nds. b. Length: 1 2 ', d i a m e t e r 8 " . c. C olor: d. T w o - i n c h y e l l o w b a n d o n th e w a r h e a d w ith t y p e o f H E in b l a c k . e. a ble). 2 -1 7 . W h i t e , e x c e p t f o r th e u n p a i n t e d r a d o m e . F o u r m o v a b l e f i n s m i d - s e c t i o n f o r g u i d a n c e and f o u r p a i n t e d t a i l fi n s ( r e m o v ­ H a z a r d o u s C o m p o n e n t s o f th e G u i d a n c e S y s t e m : a. G a s p o w e r e d u n it: ( G P U - H o t G a s G e n e r a t o r ) l o c a t e d in th e t a r g e t s e e k e r s e ctio n , p ro v id e s h y d ra u lic p o w e r fo r ta rg et s e e k e r . b. E l e c t r i c a l p o w e r u n i t : ( E P U - H o t G a s G e n e r a t o r ) l o c a t e d in the a u t o - p i l o t s e ctio n , p ro v id e s m is s ile e le c t r ic a l p o w e r. c. H y d ra u lic a c c u m u la to r : to o p e r a t e w i n g s . 2-18. a. L o c a t e d in th e w i n g c o n t r o l s e c t i o n , p r o v i d e s p o w e r H a z a r d o u s C o m p o n e n t s o f the W a r h e a d S y s t e m : Warheads: A p p r o x i m a t e ly 69 pounds ( r e fe r e n c e figu re 5 - 3 2 ) . (1 ) M K 18 M o d 0: A p p r o x i m a t e l y 14. 5 p o u n d s H E . (2 ) M K 38 M o d 0: A p p r o x i m a t e l y 20 p o u n d s H E . b. S a f e t y a n d A r m i n g D e v i c e (S&tA) ( r e f e r e n c e f i g u r e 5 - 3 3 ) : D e t o n a t e s w a r h e a d b y p r o x i m i t y o r i m p a c t c r y s t a l s in th e t r i g g e r i n g d e v i c e an d is l o c a t e d in the f o r w a r d part of w arhead. (1) B o o ste r-te try l. (2 ) T w o e l e c t r i c d e to n a t o r s and tw o e x p lo s i v e le a d s . 5-40 F ig u r e 5 -3 0 . E xtern a l C on fig u rea tion of A IM -7 Figure 5-31. 5-41 A I M - 7 D / E M issile Sections. ■am FIRING SWITCH MOUNTING SCREWS -S/A DEVICE -S/A DEVICE MOUNTING SCREWS S/A DEVICE MOUNTING FLANGE -S/A DEVICE CABLE F ig u re 5 -3 2 . W arhead, MK18 Mod 0 and MK38 Mod 0 ELECTRONIC FIRING SWITCH (EFS) S&A DEVICE CABLE CONNECTOR F ig u re 5 -3 3. T y p ic a l w arhead, EFS, and S and A d e v ice (U). 5 -4 2 2-19. a. Hazardous Components of the Propulsion System: R ocket M otors. (1 ) A IM -7 D : A p p r o x i m a t e l y 70 p o u n d s s o l i d p r o p e l l a n t w ith M K 6 r o c k e t m otor. (2 ) A I M - 7 E : A p p r o x i m a t e l y 90 p o u n d s s o l i d p r o p e l l a n t M K 38 an d M K 52 r o c k e t m o to r s (r e fe r e n c e fig u re 5 -3 4 ). b. Ig n iters. (1 ) M K 2 5 8 : U s e d w ith th e A I M - 7 D a n d th e M K 6 m o t o r . It is s a f e d b y an e l e c t r i c a l s a v e / a r m s w i t c h w h i c h is p a c k e d s e p a r a t e l y and m u s t b e a t t a c h e d to the f o r w a r d en d o f the m o t o r p r i o r to i g n i t e r i n s t a l l a t i o n . T he a r m / s a f e sw itch sa fes the i g n i t e r b y i n t e r r u p t i n g the i g n i t e r f i r i n g c i r c u i t ( r e f e r e n c e f i g u r e 5 - 3 5 ) . (2) M K 2 6 5 : U s e d w ith the A I M - 7 E and th e M K 38 r o c k e t m o t o r . The r o t o r a s s e m b l y c a n b e r o t a t e d 9 0 ° r e l a t i v e to the b o d y to p r o v i d e a p o s i t i v e m e c h a n i c a l s a f i n g c a p a b i l i t y b y m o v i n g the i n i t i a t i n g c h a r g e s o u t o f l i n e w ith th e p r i m a r y c h a r g e s . T h e M K 2 6 5 is s h i p p e d i n s t a l l e d in the M K 38 m o t o r . A n a r m i n g k e y o r a c t u a t o r is u s e d to m o v e th e i g n i t e r f r o m s a f e to a r m e d and b a c k ( r e f e r e n c e f i g u r e s 5 - 3 6 and 5 - 3 7 ) . A IM -9 B (S id ew in d er). T h e A I M - 9 B is a s u p e r s o n i c , a i r - t o - a i r g u i d e d m i s s i l e d e s i g n e d to b e l a u n c h e d f r o m an e x t e r n a l l y m o u n t e d r a i l - t y p e l a u n c h e r . It u s e s an i n f r a r e d g u i d a n c e s y s t e m w h i c h d e t e c t s a n d h o m e s in on the i n f r a r e d r a d i a t i o n g i v e n o f f f r o m an a i r c r a f t ( r e f e r e n c e f i g u r e s 5 - 3 8 and 5 - 3 9 ) . 2 -2 0 . Id en tifica tion : a. W eigh t: A p p r o x i m a t e l y 158 p o u n d s . b. Length: 9 ', d ia m e t e r 5". c. C olor: d. F o u r f i x e d f i n s an d f o u r r o l l e r o n s , W h i t e , w ith t r a n s p a r e n t n o s e s e c t i o n . a ft o n th e r o c k e t m o t o r f o r s t a b i l i z a t i o n e. F o u r m o v a b l e f i n s , f o r w a r d o n th e G u i d a n c e a n d C o n t r o l ( G & C ) s e c t i o n f o r gu id an ce. f. U m b i l i c a l c a b l e o n th e G & C s e c t i o n . g. T w o e l e c t r i c a l c o n t a c t s o n th e f o r w a r d s u s p e n s i o n l u g s . 2-21, H a z a r d o u s C o m p o n e n t s o f th e G u i d a n c e S y s t e m : a. G a s G e n e r a t o r : L o c a t e d in the G & C s e c t i o n . E l e c t r i c a l l y ig n ited s o lid g r a in p rop ella n t. P r o v i d e s e l e c t r i c a l p o w e r a n d p n e u m a t i c p o w e r f o r o p e r a t i n g the c o n t r o l su rfa ce s (r e fe r e n c e figu re 5-40). b. 2 -2 2 . M e r c u r y T h a lliu m : U s e d a s a l u b r i c a n t in th e g u i d a n c e s y s t e m . H a z a r d o u s C o m p o n e n t s o f the W a r h e a d S y s t e m ( W / H ) : a. W arhead (W /H ): (r e f e r e n c e fig u re 5 -4 1 ). A 2 5 -p ou n d fra g m en ta tion type, l o c a t e d a ft o f th e G & C u n it, b. C o n t a c t F u z e : D e t o n a t e s W / H o n c o n t a c t . L o c a t e d a f t o f the G & C u n it w ith a b o o s t e r th at e x t e n d s in t o th e c e n t e r o f the W / H ( r e f e r e n c e f i g u r e 5 - 4 2 ) . 5-43 F ig u r e 5 -3 4 . R ock et M o to r, MK38 A ll M od s, Cutaway View CAP BASKET ASSEMBLY 3-PIN SHORTING PLUG 3-PIN SOCKET RECEPTACLE . A M > . /V HOUSING ASSEMBLY SHORTING CAP SET SCREW- Figure 5 -3 5 . Igniter, MK 258 Mod 0 5-4 4 n ' V I ' ''i CONNECTOR S HO RTI NG CAP F ig u r e 5 - 3 6 . BASKET ASSEMBLY Ign iter, M K 265 M o d 0 G R E E N DASH. ARMED CONDITION F ig u r e 5 - 3 7 . Mk 265 Igniter S A F E / A R M Indications -4 5 U M B IL IC A L C A B L E F ig u re 5 - 3 8 . E x te r n a l Configuration A I M - 9 B M i s s i l e UM BILICAL CONNECTOR Figure 5 -3 9 . A I M -9 B M issile Sections 5 -4 6 IGNITER GAS GENERATOR GRAIN CAN ISTER Figure 5 -4 0 . Gas G en erator ALLEN-HEAD SCREW PRO XIM ITY FUZE BOOSTER CAVITY l SPR IN G BO O STER P IN ARM IN G M E C H A N ISM CONTACT FUZE ELECTRONIC SECTION 'H EX A G O N A L COLLAR NUT C LA M P Figure 5-41. LEAF SPRIN G Cutaway view of warhead with contact fuze in place 5 -4 7 BOOSTER ASSEMBLY ADJUSTABLE SPACER F igu re* 5 -4ct. CONTACT POINTS C on tact F u ze 5 -4 8 c. I n f l u e n c e F u z e : D e t o n a t e s W / H w h e n m i s s i l e is w i t h in its r a n g e . L oss of p o w e r w i l l d e s t r o y the W / H 30 s e c o n d s a f t e r la u n c h . L o c a t e d b e t w e e n th e W / H and th e r o c k e t m o t o r . I n i t i a t e d b y the f o r w a r d c o n t a c t b u t t o n on the f o r w a r d m o t o r h a n g a r (r e fe r e n c e figu re 5 -43). 2 -2 3 . H a z a r d o u s C o m p o n e n t s o f the P r o p u l s i o n S y s t e m : a. R o c k e t M o t o r : A s o l i d p r o p e l l a n t m o t o r w e i g h i n g a p p r o x i m a t e l y 43 p o u n d s (r e fe r e n c e figu re 5-44). b. I g n i t e r : P e r m a n e n t l y i n s t a l l e d in the f o r w a r d s e c t i o n o f th e r o c k e t m o t o r . I g n it e d b y th e r e a r c o n t a c t b u t t o n o n the f o r w a r d m o t o r h a n g a r . 2 -2 4 . N o n - P r o p u l s i o n A t t a c h m e n t : T h i s d e v i c e is p l a c e d on the m i s s i l e to p r e v e n t it f r o m g o i n g p r o p u l s i v e in th e e v e n t o f a c c i d e n t a l f i r i n g o r s t r a y v o l t a g e . It is u t iliz e d when a i r c r a f t a r e on a le r t status ( r e f e r e n c e fi g u r e 5 -4 5 ). 2 - 2 5 . S h o r t i n g C l i p : T h i s d e v i c e p r e v e n t s a c c i d e n t a l f i r i n g o f the m i s s i l e d u e to s tr a y v o lt a g e d u rin g d o w n -lo a d in g o r d u rin g s t o r a g e ( r e f e r e n c e fig u r e 5 -4 6 ). A I M - 9 C an d D ( S i d e w i n d e r ) . A i r i n t e r c e p t g u i d e d m i s s i l e s e m p l o y i n g s e m i ­ a c t i v e r a d a r o r p a s s i v e i n f r a r e d g u i d a n c e , c o m m o n l y c a l l e d I r a h and S a r a h m i s s i l e s (r e fe r e n c e fig u re 5 -4 7 ). 2 -2 6 . Id en tifica tion : a. W eigh t: 180 p o u n d s . A I M - 9 C a p p r o x i m a t e l y 192 p o u n d s , and A I M - 9 D a p p r o x i m a t e l y b. Length: c. F o u r f i x e d fi n s w ith r o l l e r o n s a ft o n m o t o r . d. F o u r m o v a b l e f i n s o n G & C unit. e. Irah : f. Sarah: 2 -2 7 . A p p r o x im a te ly 9 ', d ia m e te r 5 " . Transparent nose dom e. R a d o m e type n o s e s e c tio n . H a z a r d o u s C o m p o n e n t s o f the G u i d a n c e S y s t e m : a. H o t G a s G e n e r a t o r : S o l i d p r o p e l l a n t f o r e l e c t r i c a l p o w e r and p o w e r f o r c o n t r o l f i n s . L o c a t e d in th e G & C s e c t i o n . b. 2 -2 8 . a. M e r c u r y T h a lliu m : U s e d to l u b r i c a t e g u i d a n c e s y s t e m . H a z a r d o u s C o m p o n e n t s o f the W a r h e a d S y s t e m : W arhead: F r a g m e n t a t i o n t y p e , w e i g h i n g a p p r o x i m a t e l y 25 p o u n d s . b. S a f e and. A r m i n g D e v i c e ( S & A ) : T h e S & A d e t o n a t e s the W / H u p o n a s i g n a l f r o m the p r o x i m i t y f u z e d e v i c e o r f r o m c o n t a c t . The m i s s i l e w ill s e lf - d e s t r u c t a f t e r b u r n o u t o f th e g a s g e n e r a t o r . 2 -2 9 . H a z a r d o u s C o m p o n e n t s o f the P r o p u l s i o n S y s t e m : a. R ock et M otor: 60 p o u n d s . b. Ign iter: A s o lid p r o p e lla n t c a s e b o n d ed m o t o r w eigh in g a p p r o x im a t e ly P e r m a n e n t ly in s t a l le d f o r r o c k e t m o t o r ig n itio n . 5-49 Figure 5-43. Influence Fuze i FORWARD HANGER Figure 5-44. THUMB SCREW Rocket Motor, MK 17 Mod 1, Cutaway View Figure 5-45. Non-propulsion Attachment for AIM -9B 5-50 Figure 5 -46 . Figure 5-47. Shorting Clip for AIM -9B AIM -9C and AIM -9D 5-51 A G M -1 2 C (B u llp u p ). A n a i r - t o - g r o u n d m i s s i l e e m p lo y in g r a d io c o m m a n d g u id a n ce. It is d e s i g n e d to b e u s e d a g a i n s t t a r g e t s r e q u i r i n g d e e p p e n e t r a t i o n . It is a p i l o t c o n ­ t r o lle d m i s s i l e , u sin g a s i n g l e - s t a g e , li q u id -fu e le d , r o c k e t m o t o r ( r e f e r e n c e fig u r e 5 -48). 2 -3 0 . Id en tifica tion : a. T h ree section body (r e fe r e n c e figu res 5 -4 9 , b. W eig h t: 5 -5 0 , 5 -5 1 , and 5 - 5 2 ) . A p p r o x i m a t e l y 1800 p o u n d s . c. L e n g t h : A p p r o x i m a t e l y 13. 5 ' , d i a m e t e r 1 2 " at th e n o s e s e c t i o n and 1 8 " at th e b o d y s e c t i o n . d. F o u r a t t a c h a b l e f i n s o n the m o t o r s e c t i o n . e. F o u r m o v a b l e fi n s o n th e n o s e s e c t i o n . f. C olor: 2-31. W h it e . H a z a r d o u s C o m p o n e n t s o f the G u i d a n c e S y s t e m : a. A i r B o t t l e : S q u ib a c t i v a t e d c o n t a i n i n g 3 0 0 0 p s i to o p e r a t e c o n t r o l f i n s , l o c a t e d in f o r w a r d b o d y s e c t i o n . b. T h erm al B attery: forw a rd body section . c. 2 -3 2 . T ra ck in g F la r e s : S q u ib a c t i v a t e d to p r o v i d e e l e c t r i c a l p o w e r , l o c a t e d in U sed fo r v isu a lly tra ck in g m is s ile . H a z a r d o u s C o m p o n e n t s o f th e W a r h e a d S y s t e m : a. W arhead: SAP bom b. 1 0 0 0 - p o u n d w a r h e a d s i m i l a r in a p p e a r a n c e to a 1 0 0 0 - p o u n d b. Im p a c t F u z e : D e to n a te s on s ig n a l f r o m fu z e t r i g g e r in g r o d s . r o d s a r e in th e f o r w a r d b o d y s e c t i o n . 2-33. The trig g e rin g H a z a r d o u s C o m p o n e n t s o f the W a r h e a d S y s t e m : a. T h e r m a l B a t t e r y : S q u ib a c t i v a t e d to p r o v i d e e l e c t r i c a l p o w e r to i g n i t e m o t o r i g n i t e r . L o c a t e d in f o r w a r d p a r t o f th e a ft b o d y s e c t i o n . b. s ection. Ign iter: In itiates ig n it e r b o o s t e r . c. Ign iter B o o s t e r : m o to r section . L o c a t e d in f o r w a r d p a r t o f a ft b o d y Ign ites s o lid p r o p e ll a n t g r a in . L o c a t e d in f o r w a r d p a r t o f d. S o l i d P r o p e l l a n t G r a i n : P r e s s u r i z e s f u e l an d o x i d i z e r t a n k s , f o r c i n g f u e l in to th e t h r u s t c h a m b e r s . L o c a t e d in th e f o r w a r d p a r t o f m o t o r s e c t i o n . e. I n h ib it e d R e d F u m i n g N i t r i c A c i d ( I R F N A ) : f. M ix ed A m in e F u e l ( M A F - 1 ) : M iss ile o x id iz e r. M i s s i l e fu e l. A G M -4 5 A (S h rik e). A n a i r - t o - g r o u n d m i s s i l e e m p lo y in g p a s s iv e h o m in g g u id a n ce. T h e r e a r e f o u r m o d e l s o f th e A G M - 4 5 A . A l l m o d e l s c a n u s e th e s a m e c o n t r o l s e c t i o n , g a s g e n e r a t o r , f u z e , b o o s t e r , r o c k e t m o t o r , and i g n i t e r . T h r e e types o f w arh eads a r e a v a i l a b l e f o r the S h r i k e m i s s i l e : th e M K 52 M o d 0, the M K 68 M o d 0 , and the M K 69 M o d 0. T h i s m i s s i l e is u s e d to a c q u i r e h o m e on an d d e s t r o y r a d a r t r a n s m i t t e r s d ir e c t in g grou nd a n t i - a i r c r a f t o r s u r f a c e - t o - a i r gu id ed m i s s i l e s ( r e f e r e n c e fig u r e 5 -5 3 ) 5-52 A rt UMMUCAl CONNECTOR Figure 5-48 External Configuration AGM-12C Missile UM BILICAL CABLE COAXIAL CABLE CONNECTOR 1 FUZE TRIGGERING DEVICE Figure 5 -49 SUPPORT FRAME Forward Body Section 5-53 BATTER AND SAFETY SWITCH ASSEMBLY / SHEAR PIN (3) IGNITER ELECTRICAL RECEPTACLE Jl 2 BATTERY SAFETY SWITCH PLUG AND FLAG ANTENNA RECEPTACLE (4) p^ig-ure 5 -50 . Center Body Section 5 -5 4 DUMMY LIQUID ROCKET ENGINE IGNITER Figure 5-51 Aft Body Section FUEL TANK SHEAR SLIDE THRUST CHAMBER BOATTAIL NOZZLE EXIT CONE NOZZLE PLUG OXIDIZER TANK CLAMP AFT LAUNCH LUG ADAPTER LAUNCH LANYARD TRACKING FLARE ENGINE SAFETY SWITCH BAFFLE BATTERY SAFETY SWITCH FUEL ORIFICE THERMAL BATTERY AND SAFETY SWITCH ASSEMBLY OXIDIZER ORIFICE CENTRAL FORGING IGNITER BOOSTER SPACER ANTENNA RECEPTACLE END CAP GAS GENERATOR SOLID PROPELLANT GRAIN RETAINING RING WING LOCK ANTENNA COAXIAL CONNECTOR ANTENNA IGNITER Figure 5-52. Aft Body Section Showing Components of Rocket Engine 5 -5 5 DOVETAIL PAD (4 ) 5 -53 . AGM-45.A Strike M^issile 5 -5 6 2-34. Identification: a. F o u r - s e c t io n bod y (r e f e r e n c e fig u re 5 -54). b. W eig h t: A p p r o x i m a t e l y 392 p o u n d s . c. Length: A p p r o x im a t e ly 10^ " d i a m e t e r 8 ". d. F o u r m o v a b l e fi n s o n th e c o n t r o l s e c t i o n . e. F o u r s t a b i l i z a t i o n f i n s on the t a i l s e c t i o n . 2 -3 5 . H a z a r d o u s C o m p o n e n t s o f the G u i d a n c e S y s t e m : a. G a s G e n e r a t o r : S q u ib a c t i v a t e d and u s e d to p r o v i d e s e r v o p o w e r to o p e r a t e c o n t r o l fins. L oca tio n : co n tro l section . b. pow er. T h e r m a l B a t t e r i e s : S q u ib a c t i v a t e d a n d u s e d to p r o v i d e m i s s i l e e l e c t r i c a l L oca tio n : co n trol section . c. P y r o t e c h n ic S w itch P a c k s : L o ca tio n : co n tro l section . 2 -3 6 . a. U s e d to c o m p l e t e c i r c u i t s in th e g u i d a n c e s y s t e m . H a z a r d o u s C o m p o n e n t s o f the W a r h e a d S y s t e m : M K 52 M o d 0 W / H : C o n t a i n s s t e e l c u b e s an d H M X (H E 53 p o u n d s ) . b. M K 68 M o d 0 W / H : B a s i c a l l y the s a m e e x c e p t the M K 68 h a s a s h a p e d c h a r g e in the f o r w a r d - e n d h e a d c l o s u r e . c. M K 69 M o d 0 W / H : W h i t e p h o s p h o r o u s ( W P ) in p l a c e o f e x p l o s i v e s and s t e e l cubes. It a l s o c o n t a i n s a s h a p e c h a r g e in the f o r w a r d - e n d c l o s u r e (5 8 p o u n d s W P , 2 pounds H M X ). d. M K 330 M o d 0 F u z e : the W / H . I n s t a l l e d in the b a s e o f th e W / H an d u s e d to d e t o n a t e e. MK 44 M od 0 B o o s t e r : C on ta in s C H -6 e x p lo s iv e . 2 -3 7 . A t t a c h e d to th e f o r w a r d e n d o f th e M K 330 f u z e . H a z a r d o u s C o m p o n e n t s o f th e P r o p u l s i o n S y s t e m : a. M K 39 R o c k e t M o t o r : (r e fe r e n c e figu re 5-55). b. M K 53 R o c k e t M o t o r : (r e fe r e n c e fig u re 5 -5 6 ). C o n t a i n s a p p r o x i m a t e l y 91 p o u n d s o f p r o p e l l a n t C o n t a i n s a p p r o x i m a t e l y 89 p o u n d s o f p r o p e l l a n t c. M K 2 6 5 I g n i t e r : C o n s i s t s o t th e i g n i t e r b o d y , r o t o r c r a n k , p e r f o r a t e d p l a s t i c b a s k e t , and i g n i t i o n e l e m e n t s . T h e r o t o r a s s e m b l y c a n b e r o t a t e d 9 0 ° r e l a t i v e to the b o d y to p r o v i d e a p o s i t i v e m e c h a n i c a l s a f i n g c a p a b i l i t y . U s e d w ith th e M K 39 m o t o r ( r e f e r e n c e f i g u r e s 5 - 5 7 and 5 - 5 8 ) . d. M K 2 7 4 I g n i t e r : C o n s i s t s o f th e i g n i t e r c h a m b e r a s s e m b l y , i g n i t e r a d a p t e r , s a f e / a r m r o d , d u a l d e l a y s q u i b i n i t i a t o r , and r e t a i n i n g r i n g . T h e i n i t i a t o r is m e c h ­ a n i c a l l y i s o l a t e d f r o m th e m a i n c h a r g e b y an i g n i t e r a d a p t e r c o n t a i n i n g a c o n t r o l p i s ­ to n . T h e g i n i t e r i n c l u d e s a s a f e / a r m r o d w h i c h c a n b e r o t a t e d an d l o c k e d b y m e a n s o f a sp rin g -lo a d e d s a fe /a r m lo ck a ssem b ly. U s e d w ith the M K 53 m o t o r ( r e f e r e n c e f i g u r e s 5 - 5 9 and 5 - 6 0 ) . 5-57 Figure 5-54. AG M -45A Missile Sections 5-58 COUNTERWEIGHT F ig u r e 5 -5 5 . MK 39 R ock et M otor FIN STABILIZER F ig u re 5 -5 6 . MK 53 R ocket M otor 5 -5 9 Figure 5-59- MK 274 Igniter C=3> M IC R O S W IT C H BRACKET S A F E /A R M IG N IT E R ASSEMBLY G R O U N D LUG TEST BLO CK A R M CONNECTOR M O U N T IN G BRACKET S P IR A L T O R S IO N SP R IN G IG N IT E R W IR IN G HARNESS C O N N E C T O R J10 CAPLUG CAM COUPLER SET SCREW SELF-LO C K IN G SCREW S A F E / A R M L O C K S H O W N IN S A F E P O S I T I O N D ETAIL A Figure 5-60. MK 274 S a fe /A rm Actuator 5-61 A G M - 7 8 A , c a l l e d the S t a n d a r d A r m M i s s i l e and n i c k n a m e d the S u p e r S h r i k e . It is a s u p e r s o n i c , a i r - l a u n c h e d , g u i d e d m i s s i l e , e m p l o y e d a g a i n s t s u r f a c e t a r g e t s w hich ra d ia te e le c t r o m a g n e t ic e n e r g y . T he m i s s i l e e m p lo y s a p a s s iv e h o m in g g u id a n ce s y s te m (r e fe r e n c e fig u re 5 -6 1 ). 2-38. Id en tifica tion : a. F o u r - s ectio n b od y ( r e f e r e n c e fig u re 5 -6 2 ). b. W eig h t: A p p r o x i m a t e l y 137 5 p o u n d s . c. Length: A p p r o x i m a t e l y 1 5 ', d i a m e t e r 1 3 . 5 " . d. F o u r m o v a b l e c o n t r o l s u r f a c e s o n the t a i l. e. C olo r: 2 -3 9 . W h it e . H a z a r d o u s C o m p o n e n t s o f the G u i d a n c e S y s t e m : a. N itr o g e n B o ttle s : T w o e a c h , squ ib a ctiv a te d . ( 3 0 0 0 p s i ) , l o c a t e d in the a u t o p i l o t - b a t t e r y s e c t i o n . b. battery. 2 - 4 0, E L X B attery: S q u ib a c t i v a t e d b a t t e r y . O n e in e a c h g y r o a s s e m b l y T h e s q u i b f o r c e s e l e c t r o l i t e in t o the H a z a r d o u s C o m p o n e n t s o f the W a r h e a d S y s t e m ( r e f e r e n c e f i g u r e 5 - 6 3 ) : a. W arhead: O r d n a n c e s e c t i o n , h ig h v e l o c i t y fr a g m e n t a t io n . b. S a fety and A r m in g D e v i c e (S & A ): Two d eton ators. c. D e t o n a t i n g C o r d : U n d e r d o r s a l fi n n u m b e r 2 , i n i t i a t e s e x p l o s i v e in m a r k e r p ack age (r e f e r e n c e fig u re 5 -6 2 ). d. V i s u a l M a r k e r : L o c a t e d in l o w e r h a l f o f s p a c e r . p h o sp h orou s ( r e f e r e n c e fig u re 5-6 2 ) 2 -4 1 , C o n ta in s r e d o r white H a z a r d o u s C o m p o n e n t s o f th e P r o p u l s i o n S y s t e m : a. Dual T h ru st R o c k e t M o to r : T w o in tegra ted s o lid p ro p e lla n t fu el g ra in s , on e fo r p r o v id in g b o o s t th ru st and on e f o r p r o v id in g su sta in in g th ru st. b. I g n i t e r : C o n t a i n s an i g n i t i o n s q u i b . T h e a r m i n g l e v e r in th e f o r w a r d l o w e r l a u n c h i n g s h o e c a n b e r o t a t e d to th e a r m o r s a f e p o s i t i o n b y an a r m i n g d e ­ v i c e i n s t a l l e d o n th e l a u n c h i n g s h o e . MK 1 M od 0 (W a lle y e ). T h e M K 1 M o d 0 g l i d e b o m b , o r W a l l e y e , is a h i g h l y a c c u r a t e , r e la t iv e ly l o n g - r a n g e , u n p r o p e lle d , T V gu id ed b o m b . E s s e n t i a l l y , the W a l l e y e c o n s i s t s o f a c o n v e n t i o n a l H E b o m b , a t e l e v i s i o n g u i d a n c e u n i t , an d a c o n ­ trol section . B e c a u s e it is h i g h l y a c c u r a t e , it is c o n s i d e r e d i n e x p e n s i v e w h e n c o m ­ p a r e d to the c o s t o f the t o t a l n u m b e r o f c o n v e n t i o n a l , u n g u i d e d b o m b s u s u a l l y n e e d e d to d e s t r o y a s p e c i f i c t a r g e t ( r e f e r e n c e f i g u r e 5 - 6 4 ) . 2 -4 2 . Id en tification : a. T h re e -se ctio n body. b. W eig h t: A p p r o x i m a t e l y 110 0 p o u n d s . c. Length: A p p r o x i m a t e l y 11 1 / 2 ' , d i a m e t e r 1 5 " . 5-62 d. G u i d a n c e w i n d o w o n th e n o s e s e c t i o n . e. R A T b l a d e on th e t a i l s e c t i o n . f. F o u r w i n g s o n the W / H s e c t i o n . g. F o u r fi n s on the c o n t r o l s e c t i o n . h. C o lo r: 2 -4 3 . W h ite. G u idan ce S y ste m (r e f e r e n c e f i g u r e 5 -65): a. F o r w a r d C o m p a r t m e n t : C o n ta in s a g i m b a l - m o u n t e d , g y r o - s t a b i l i z e d , v i s i o n c a m e r a and tw o c a g i n g a s s e m b l i e s w h i c h d r i v e the g i m b a l a s s e m b l y . tele­ b. R e a r C o m p a r t m e n t : C o n t a i n s the g u i d a n c e p o w e r s u p p l y and an e l e c t r o n i c s a s s e m b l y w h ic h c o n t a i n s the e l e c t r o n i c v i d e o t r a c k i n g c i r c u i t s . W arhead S y ste m (r e f e r e n c e fig u re 5 -6 6 ): w a r h e a d and its f u z i n g and a r m i n g c i r c u i t s . 2-44. C on ta in s a lin e a r shaped c h a r g e 2 - 45. C o n t r o l S y ste m ( r e f e r e n c e fig u r e 5 -6 7 ): The c o n t r o l s e c t io n c o n s is t s o f a f o r w a r d and a r e a r c o m p a r t m e n t . T h e f o r w a r d c o m p a r t m e n t c o n t a i n s an e l e c t r i c a l p a c k a g e and a h y d r a u l i c s e r v o s y s t e m . The e l e c t r i c a l p a ck a g e r e c e i v e s sig n a ls f r o m th e g u i d a n c e s e c t i o n , th en t r a n s l a t e s and t r a n s f e r s t h e m to the h y d r a u l i c s e r v o s to p o s i t i o n the c o n t r o l f i n s . The r e a r c o m p a r t m e n t con ta in s a ra m a ir tu rb in e (R A T ) and a n a l t e r n a t o r . T h e R A T b l a d e , p o w e r e d b y the a i r s t r e a m , d r i v e s the a l t e r n a t o r to p r o d u c e e l e c t r i c a l p o w e r a n d a l s o d i r v e s a h y d r a u l i c p u m p that p r o v i d e s the h y d r a u ­ l i c p r e s s u r e f o r the s e r v o s y s t e m . K M U - 3 5 1 /B G U ID E D B O M B D e s c r ip t io n ( r e f e r e n c e fig u r e 5 -6 8 ): The K M U - 3 5 1 / B gu id ed b o m b u tiliz e s th e M K 8 4 , l o w d r a g , 2 0 0 0 - p o u n d g e n e r a l p u r p o s e b o m b , e q u i p p e d with the K M U - 3 5 1 / B g u i d a n c e k it . T h e k i t p r o v i d e s f o r the a d d i t i o n o f f i x e d f i n s to th e t a i l and a g u i d a n c e and c o n t r o l u n it to the n o s e o f the b o m b . T h e G & C u n it is m a d e up o f a l a s e r i l l u m i n a ­ t i o n d e t e c t o r , a c o m p u t e r , a g u i d a n c e c o n t r o l , and a w i n g c a n a r d a s s e m b l y . 2-46. 2 -4 7 , H a z a r d o u s C o m p o n e n t s o f th e G u i d a n c e S y s t e m : a. Gas G e n e r a to r : b. T h erm a l B attery: 2 -4 8 . S u p p l i e s p o w e r to f u n c t i o n c a n a r d s . S u p p l i e s e l e c t r i c a l p o w e r to th e g u i d a n c e s e c t i o n . H a z a r d o u s C o m p o n e n t s o f the W a r h e a d S y s t e m : a. MK 84, low d ra g b o m b . b. F M U -2 6 /B o r F M U -2 6 A /B F uze. 2 -4 9 . P rop u lsion S y ste m : N one. K M U - 2 5 3 / B G U ID E D B O M B 2 -5 0 : D e s c r ip t io n : The K M U - 2 5 3 / B gu id ed b o m b c o n s is t s o f a M K 84, 2 0 0 0 -p o u n d , l o w d r a g g e n e r a l p u r p o s e b o m b w ith a t t a c h a b l e c o n t r o l a n d g u i d a n c e s y s t e m . The b o m b w i l l n o r m a l l y b e f u z e d w ith tw o e l e c t r o n i c a l l y t i m e d , m u l t i - p u r p o s e f u z e s (F M U - 2 6 /B 's ) . P l a n n e d f o r u s e w ith th e F 4 D a i r c r a f t . 2 -5 1 . a. H a z a r d o u s C o m p o n e n t s o f the G u i d a n c e S y s t e m : Gas G e n e ra to r: P r o v id e s p o w e r fo r c o n t r o l fins. 5-67 //V^ r Ilf % ^ C ^ //VG /* > » Ojt - ., ^ % O a, 4S< ? ^ io S ^ y ^ u -fe 5 . 6 i. A G jif~ ?8 . '-*s 5 . 63 s^ 6 0r/?Af ° ° £ S D4 n l G SeCT,° ' SPACER AND C O N T R O L S E C T IO N F ig u re 5 - 6 2 . A G M -7 8 A M is s ile Sections SHROUD SCREW (8) INERT WARHEAD ASSEMBLY MK 73 MOD 0 SIMULATED FUZE BOOSTER MK 43 MOD 0 SIMULATED SAFETYARMING DEVICE MK 34 MOD SOCKET HEAD CAP SCREW (12) SCREW (3) ELECTRONIC ASSEMBLY MK 3 MOD 0 ^ J7 CABLE P8-P11 -CABLE P9 ELECTRONIC ASSEMBLY MK 7 MOD 0 F ig u r e 5**63. Simulated Warhead C om ponents 5-65 rSHOKTlNG CAP basket RETAINING ROTOR v > ' CRANK' ring 'BODY F ig u r e 5 -5 7 . 2. LE V ER F U L L Y E X ­ TENDED AND N O R ­ M A L TO C A S E S U R ­ F A C E IN D IC A T ES IG N IT E R IS A R M ED . 3. LEVER F U L L Y R E ­ C ESSED IN G R O O V E IN D IC A T E S IG N IT ER IS SAFE. MK 265 Ign iter ft ' SAFE 1 ARM ■LJ-LrLrUJ VIEW A NOTE: IG N IT ER SAF E / A R M A C T U A T O R IS SHOWN IN S A F E P O S I T I O N . F ig u re 5 -5 8 . MK 265 S a f e /A r m A ctu a tor ASSEMBLY F L IG H T UP AFT FORE WING (4) NOTES 1. A L L DIMENSIONS SHOWN ARE IN INCHES. 2 HARD POINTS ARE SHOWN BY SHAOED AREAS. 3. STATION INDICATES DISTANCE IN INCHES FROM FRO NT O F WEAPON. Figure 5 -6 4 . A G M -62 Guided Weapon 5 -66 e l e c t r o n ic s assem bly POWER SUPPLY t MECHANICAL TORQUER AND LINKAGE ASSEMBLY 30-!NCH SUSPENSION LUG 14-INCH SUSPENSION LUG AND PIN BEARING (4) Figure 5 -6 7 . Control Section 5-69 MK 84 1 KMU-351/B: a. Loser Illumination Detector. b. Bomb Guidance Computer and Control Section. c. FMU-26/B, or FMU-26A/B Fuze and Forward Fairing Assy. t 2 MK-84 BOMB. 3 KMU-351 'B W ING ASSEMBLY . 4 ATU-35 'B DRIVE ASSEMBLY (M-905 TA IL FUZE). 5 BATTERY INITIATO R LANYARD ACCESS. 6 BATTERY ARMING WIRE , and STEEL CLIP. 7 CANARDS . 8 THERMAL BATTERY FIRING DEVICE SAFETY PIN . Figure 5 -6 8 . K M U -351/B Guided Bomb ! 5 -7 0 b. S q u ib A c t i v a t e d B a t t e r i e s : T w o e a c h l o c a t e d in th e c o n t r o l s e c t i o n , u s e d to p o w e r the g u i d a n c e a n d c o n t r o l s e c t i o n s . 2 -5 2 . H a z a r d o u s C o m p o n e n t s o f th e W a r h e a d S y s t e m : a. 2 0 0 0 -p ou n d , lo w d rag b o m b . b. F M U - 2 6 / B fu z e , n o s e and ta il. 2-53, P rop u lsion S ystem : N one. 5-71 Department Aerospace Munitions Training Lowry Technical Training Center Student Text 3AZR46470-1 1 February 1970 CHAPTER 6 PLACED ENEMY MUNITIONS PART ONE - LAUNCHED ENEMY MUNITIONS PART TWO - GRENADES PART THREE / tJc 'o c/c- c/ / / Q £ MINES AND BOOBYTRAPS / - o /D A -y b y 7 W / n 7 //t H H F m ,z . t V^L-'C ,o .y c & c - PART ONE L A U N C H E D E N E M Y M U N ITION S O B JE C T IV E S T o t e a c h the i d e n t i f i c a t i o n , o p e r a t i o n , h a z a r d s , p r e c a u t i o n s , a n d d i s p o s a l o f l a u n c h e d e n e m y m u n i t i o n s an d f u z e s . EOD p roced u res IN TR O D U C TIO N T h i s t e x t w i l l c o v e r l a u n c h e d e n e m y m u n i t i o n s a n d the f u z e s that a r e u s e d in c o n j u n c t i o n w ith t h e s e m u n i t i o n s . O n l y a r e p r e s e n t a t i v e s a m p l e o f m u n i t i o n s and f u z e s th at h a v e b e e n e n c o u n t e r e d in S E A w i l l be c o v e r e d in t h is t e x t . T h ese fu zes a r e s o m e o f the m o r e h a z a r d o u s t y p e . 102M M , HE, M O D E L 488 R O C K E T ffe 1-1. T y p e : 1 0 2 M M , H E , s ^ i n - s t a b i l i z e d , m o d e l 4 8 8 r o c k e t , w ith c h i c o m p o in t d e t o n a t i n g i m j ^ c t ^ z e t y p e 1 0 0 - 3 ( r e f e r e r ^ e f i g u r e 6 -1 ). 1 -2 . Id en tifica tion : a. T h e 1 0 2 M M r o c k e t is a p p r o x i m a t e l y 28. 3 i n c h e s l o n g a n d 4 i n c h e s in d i a m e t e r . b. T h e 1 0 2 M M r o c k e t h a s 8 c a n t e d n o z z e ls a n d a w a r h e a d w h i c h c o n t a i n s a p p r o x i ­ m a t e l y 3 lb s o f T N T . c. The 100-3 P D fu z e has a b o d y m o d e o f e it h e r a lu m in u m o r p h e n o lic p la s t ic . The 100-3 is e n t ir e ly w a t e r p r o o f. T h e o n l y s a f e t y d e v i c e in th e 1 0 0 - 3 is th e s h e a r w i r e an d th e f a c t th at the p r i m e r is h e l d s t a t i o n a r y b y th e l o c k i n g p l a t e a n d l o c k i n g p la te sp rin g . 1 -3 . O p era tion : T h e s h i p p i n g c a p (1) i s r e m o v e d p r i o r t o f i r i n g . T h e c l o s i n g c u p (2) an d th e p r i m e r h o u s i n g (4) a r e h e l d i m m o v e a b l e b y the s h e a r p in (3 ). T h e s e , in t u rn , b l o c k the f i r i n g p in (6) a n d f i r i n g p in d i s c (5) in p o s i t i o n . T h e p r i m e r (9) i s h e l d in it s p o s i t i o n at the b o t t o m o f th e p r i m e r h o u s i n g (4) b y a l o c k i n g p l a t e (8) w h i c h r i d e s in s l o t s c u t t h r o u g h th e p r i m e r h o u s i n g (4). T he p l a t e i s h e l d s t a t i o n a r y b y i t s lu g s r i d i n g in th e r e c e s s e s c u t in t o th e i n n e r f u z e c a v i t y b u l k h e a d . The lo c k i n g plate s p r i n g (7) a s s i s t s in m a i n t a i n i n g the l o c k i n g p l a t e (8) a n d p r i m e r (9) in the l o w e r en d o f the p r i m e r h o u s i n g (4) i f the s h e a r p i n (3) is s h e a r e d b y s e t - b a c k . Upon im p a c t , th e s h e a r p in (3) i s s h e a r e d a n d t h e p r i m e r h o u s i n g (4) i s m o v e d r e a r w a r d b y the c l o s i n g c u p in t o th e i n n e r f u z e c a v i t y . T h e f i r i n g p i n (6) a n d f i r i n g p i n d i s c (5) a r e a l s o f o r c e d r e a r w a r d b y the c l o s i n g c u p (2 ). T h e p r i m e r (9) m o v e s f o r w a r d b y i n e r t i a , s l i d i n g th e l o c k i n g p l a t e (8) a h e a d o f it. T h e l o c k i n g p l a t e (8) m o v e s in the s l o t s cu t in the p r i m e r h o u s i n g (4 ), c o m p r e s s i n g th e l o c k i n g p l a t e s p r i n g (7). T he p r i m e r and f i r i n g p in (6) m a k e c o n t a c t , i n i t i a t i n g the p r i m e r (9 ), w h i c h f u n c t i o n s the d e t o n a t o r and b o o s t e r (11). 6- 1 <0 00 -g<J> O I ^ w Figure 6-1. Chicom, Point-Detonating Impact Fuze: Type 100-3 6-2 107MM, HE , TYPE I 1 -4 . T y p e : T h e 1 0 7 M M , s p i n - s t a b i l i z e d r o c k e t , H E f i l l e d w ith a c h i c o m p o i n t deton ating im p a ct fu ze, type I (r e f e r e n c e fig u re 6 -2 ). 1 -5 . Id en tifica tion : a. The 107M M r o c k e t has 6 ca n ted n o z z le s and tw o b a u r r e le t s . b. It i s c o n s t r u c t e d o f h e a v y s t e e l a n d w e i g h s 41 l b s , 4 1 / 2 i n c h e s in d i a m e t e r . c. i s 33 i n c h e s l o n g , and T h e t y p e I f u z e i s a m o d i f i e d v e r s i o n o f the S o v i e t V - 2 5 f u z e . d. T h e t y p e I i s l o n g e r th an th e V - 2 5 , c a p a n d a tw o p i e c e c o n s t r u c t i o n . h a s an e x t e r n a l s e l e c t o r , a n o s e sh ip p in g 1 -6. O p e r a t i o n : U p o n f i r i n g , s e t b a c k c a u s e s th e f i r i n g p in (2) to s e a t f i r m l y u p on th e c e n t r i f u g a l d e t e n t s (4) l o c k i n g t h e m in p l a c e . T h e d e t e n t l o c k i n g c u p (6) i s a l s o s e t b a c k c o m p r e s s i n g it s s p r i n g . A s a c c e l l e r a t i o n c e a s e s and c e n t r i f u g a l f o r c e s i n c r e a s e , the c e n t r i f u g a l d e t e n t s (4) u n d e r the f i r i n g p in (2) m o v e o u t w a r d a g a i n s t t h e i r s p r i n g s (5). T h e d e t e n t b l o c k i n g c u p s p r i n g f o r c e s the d e t e n t b l o c k i n g c u p (6) u p w a r d u n t il it r e s t s a g a i n s t the s h o u l d e r o f the f i r i n g p in . In t h is p o s i t i o n it b l o c k s a n y r e t u r n o f th e d e t e n t s (4 ). S i m u l t a n e o u s l y , c e n t r i f u g a l f o r c e c a u s e s the s l i d i n g d e t e n t to m o v e o u t w a r d a l o n g it s t r a c k o p e n i n g th e f l a s h c h a n n e l . T h e f u z e is n o w arm ed. W ith the s e l e c t o r s e t o n s u p e r q u i c k , t h e f l a s h c h a n n e l i s o p e n f r o m the u p p e r d e t o n a t o r (8) t o the lo w e r d e t o n a t o r (14) in the b o o s t e r c u p . U p o n i m p a c t , th e f i r i n g p i n i s d r i v e n in t o the u p p e r d e t o n a t o r (8) o r u p o n i m p a c t at fl a t a n g l e s , the g r a z e w e i g h t s (10) m o v e l a t e r a l l y a n d c a m th e d e t o n a t o r c a r r i e r (9) u p w a r d s o that the d e t o ­ n a t o r (8) i s i m p a l e d o n th e f i r i n g p in (2). T he d e t o n a t o r f l a s h e s d o w n in t o the l o w e r d e t o n a t o r (14) w h i c h i n i t i a t e s th e b o o s t e r . If the s e l e c t o r (13) i s s e t o n d e l a y , the d e l a y e l e m e n t s (20) a r e i g n i t e d u p o n f u n c t i o n i n g o f th e u p p e r d e t o n a t o r (8). H o w e v e r , the s e l e c t o r b l o c k s th e f l a s h c h a n n e l o n the d e l a y s e t t i n g s o th at the f l a s h f r o m the u p p e r d e t o n a t o r c a n n o t r e a c h th e l o w e r d e t o n a t o r (14). W h e n the d e l a y s (20) b u r n t h r o u g h a f t e r a p p r o x i m a t e l y 0. 025 s e c o n d s , t h e y f l a s h in t o the l o w e r d e t o n a t o r (14) c a u s i n g th e b o o s t e r t o d e t o n a t e . 140M M , HE, M O D E L V -2 5 H E f i l l e d w ith a S o v i e t , p o i n t 1 -7 . T y p e : The 140MM, deton ating im p a c t fu z e , m o d e l V -2 5 ( r e f e r e n c e fig u r e 6 -3 ). 1 -8 . Id en tifica tion : a. T h e 1 4 0 M M r o c k e t h a s 10 c a n t e d n o z z l e s . b. It i s c o n s t r u c t e d o f h e a v y s t e e l a n d w e i g h s 87 l b s , i s 4 2 3 / 4 i n c h e s l o n g , 5 1 / 2 i n c h e s in d i a m e t e r . c. T h e V - 2 5 f u z e l o o k s l i k e th e t y p e I, o n l y s h o r t e r . 6-3 and 6-4 I F igu re 6-3. Soviet P oin t-D eton a tin g Im pact F u ze: M o d e l V - 25. 6-5 d. The V -2 5 fuze has an external selector, a nose shipping cap. The V - 2 5 fu ze is o f p ie c e c o n s t r u c t io n . 1 -9 . O p e r a t i o n : W h e n th e r o c k e t i s f i r e d , s e t b a c k c a u s e s th e t w o s e t b a c k d e t e n t s (3) to m o v e d o w n w a r d a g a i n s t t h e i r s p r i n g s , u n l o c k i n g t h e i r c e n t r i f u g a l w e i g h t s (14) w h i c h m o v e o u t w a r d a g a i n s t t h e i r s p r i n g s (13) b y c e n t r i f u g a l f o r c e . A s th e c e n t r i f u g a l d e t e n t s (14) m o v e o u t w a r d th e p o s i t i v e b l o c k i s r e m o v e d f r o m the f i r i n g p in (11). The s t r i k e r i s p r e v e n t e d f r o m f i r i n g th e d e t o n a t o r b y the s t r i k e r s p r i n g (2). W hen s e t ­ b a c k c e a s e s , the c e n t r i f u g a l d e t e n t b l o c k i n g c u p (15) r i s e s u n d e r the i n f l u e n c e o f its s p r i n g to p r e v e n t the c e n t r i f u g a l d e t e n t s f r o m r e t u r n i n g t o t h e i r o r i g i n a l p o s i t i o n s a n d b l o c k i n g th e s t r i k e r . T h e f u z e is n o w a r m e d and w i l l f u n c t i o n u p on i m p a c t o r g ra zin g action. U p o n i m p a c t , th e s t r i k e r a s s e m b l y (11) i s d r i v e n r e a r w a r d . S im u l­ t a n e o u s l y , th e g r a z e w e i g h t s (17) s l i d e l a t e r a l l y c a m m i n g the d e t o n a t o r c a r r i e r (6) fo rw a rd . T h e f i r i n g p in p i e r c e s the d e t o n a t o r , i n i t i a t i n g the e x p l o s i v e t r a i n . If th e f u z e s t r i k e s a t a r g e t at a l o w a n g l e , th e s t r i k e r a s s e m b l y (11) m a y n ot b e d r i v e n rearw ard. T h e g r a z e w e i g h t s (17) m o v e l a t e r a l l y c a m m i n g the d e t o n a t o r c a r r i e r (6) upw ard. T h e d e t o n a t o r c a r r i e r o v e r c o m e s the r e s i s t a n c e o f t h e c a r r i e r s p r i n g (5) a n d i m p a l e s i t s e l f o n the d e t o n a t o r , i n i t i a t i n g the e x p l o s i v e t r a i n . 122M M R O C K E T , M O D EL D K Z -B 1-10. fu ze, T y p e : T h e 1 2 2 M M r o c k e t , fi n s t a b i l i z e d , w ith a S o v i e t , m o d e l D K Z - B ( r e f e r e n c e f i g u r e 6 - 4 an d 5). 1-11. Id en tifica tion : a. p oin t-d e to n a tin g im p a ct T h e 1 2 2 M M r o c k e t h a s f o u r f o l d i n g f i n s an d 7 n o z z l e s . b. It i s c o n s t r u c t e d o f h e a v y s t e e l a n d i s a p p r o x i m a t e l y 75. 4 i n c h e s l o n g , i n c h e s in d i a m e t e r a n d w e i g h s 101. 85 l b s . 4. 8 c. T h e D K Z - B f u z e c o n s i s t s o f a n o s e c a p and m e m b r a n e c r i m p e d t o the a l u m i ­ num w in d s h ie ld , p la s t ic b o n d e d s t e e l b od y , and b o o s t e r d e la y s e l e c t o r . 1-12. O p e r a t i o n : W h e n th e D K Z - 6 6 r o c k e t i s f i r e d , s e t b a c k c a u s e s the s e t b a c k s l e e v e (22) to m o v e r e a r w a r d w h i l e b e i n g r e t a r d e d b y the Z i g - Z a g s l o t g o v e r n o r an d the s l e e v e s p r i n g (4). W h e n the s e t b a c k s l e e v e r e a c h e s th e b o t t o m o f it s t r a v e l , tw o l e v e r s (5) a r e c a m m e d i n w a r d , r e l e a s i n g the l o c k b a l l (6) w h i c h r e l e a s e s th e s p r i n g l o a d e d a r m i n g p r i m e r (8 ). T h e a r m i n g p r i m e r (8) p r o p e l l e d b y it s s p r i n g (7) i m p i n g e s o n the f i r e d f i r i n g p in (10). T h e p r i m e r (8) f l a s h e s a n d f l a m e t r a v e l s t h r o u g h th e t h r e e f l a s h h o l e s in the f i r i n g p in h o u s i n g (10). T h i s i g n i t e s the f l a s h p e l l e t (11) w h o s e f l a m e i g n i t e s th e r e l a y p e l l e t (12). T h e r e l a y p e l l e t i g n i t e s the d e l a y a r m i n g p e l l e t (13). S i m u l t a n e o u s l y , s e t b a c k an d s u s t a i n e d a c c e l e r a t i o n c a u s e th e w e i g h t (30) t o m o v e to the r e a r a n d r e m a i n t h e r e p a r t i a l l y u n l o c k i n g th e d e t o n a t o r r o t o r (2 5 ). W h e n d e l a y a r m i n g p e l l e t (13) b u r n s o u t, the l o c k i n g d e t e n t (14 ) i s c a m m e d in t o th e p e l l e t c a v i t y b y the r o t a t i n g r o t o r (25) p o w e r e d b y th e r o t o r s p r i n g (3 5 ). The fu z e is now a r m e d . U p o n i m p a c t , th e n o s e c a p m e m b r a n e (1) i s c r u s h e d s o that th e f i r i n g p in p l u n g e r (3) is f o r c e d d o w n w a r d d r i v i n g th e f i r i n g p in (9) d o w n w a r d a g a i n s t it s s p r i n g in t o the d e t o n a t o r (2 6 ). If th e s p i n d a l is s e t f o r i n s t a n t a n e o u s a c t i o n , th e s t r a i g h t t h r o u g h f l a s h c h a n n e l (32) p e r m i t s f l a m e f r o m th e d e t o n a t o r (26) to f l a s h d i r e c t l y i n t o the r e l a y d e t o n a t o r (19) f u n c t i o n i n g the w a r h e a d . If the s p i n d a l is s e t f o r s h o r t d e l a y , the f l a s h c h a n n e l i s b l o c k e d a n d th e d e l a y p e l l e t s a r e i g n i t e d . W hen they bu rn through, 6-6 I F ig u re 6 -4 . Soviet P oin t-D eton a tin g Im pact F u ze D K Z -B 6-7 16 15 29 36 F ig u re 6 -5 . Soviet P oin t-D eton a tin g Im pact F u z e : M o d e l D K Z -B Component 6 -8 the f l a s h p e l l e t s f l a s h i n t o the d e t o n a t o r p r o d u c i n g w a r h e a d f u n c t i o n i n g . If the s p i n d a l is s e t o n l o n g d e l a y , th e f l a s h c h a n n e l (33) t r a n s m i t s f l a m e f r o m the d e t o n a t o r to the l o n g d e l a y p e l l e t (2 9 ). W h e n th e p e l l e t b u r n s ou t, the b u r n out f l a m e c o m p l e t e s f u z e fu n ction in g . 75M M , HE F I L L E D , TYPE I 1-13. T y p e : T h e 75 M M , H E f i l l e d , r e c o i l l e s s r i f l e r o u n d w ith a C h i c o m p o i n t d e t o n a t i lg i n p a c t f u z e , t y p e I ( r e f e r e n c e f i g u r e s 6 - 6 a n d 6 - 7 ) . 1-14. Id en tifica tion : a. The 7 5 M M r e c o i l l e s s r ifle round has a one p ie c e s t e e l b od y . b. The c a r t r id g e c a s e con ta in s vent hobs. c. T h e C h i c o m t y p e I f u z e is a s e t b a c k an d c e n t r i f u g a l f o r c e a r m e d f u z e , w ith p y r o t e c h n ic d e la y a r m i n g and a g r a z e s e n s it iv e fe a t u r e . 1 - 1 3. O p e r a t i o n : P r i o r to f i r i n g , the f u z e c a p m a y b e r e m o v e d f o r i n s t a n t a n e o u s a c t i o n o r l e f t on f o r n o n - d e l a y a c t i o n . U p on f i r i n g , the d e t e n t l o c k i n g c o l l a r (8) m o v e s d o w n c o m p r e s s i n g it s s p r i n g , r e m o v i n g f r i c t i o n a l r e s i s t a n c e f r o m the c e n t r i f u g a l d e t e n t s . S i m u l t a n e o u s l y , th e s e t - b a c k f i r i n g p in (27) m o v e s d o w n w a r d a g a i n s t the s p r i n g (28), f i r i n g the p r i m e r (2 9 ). T h e r e s u l t i n g f l a m e p a s s e s t h r o u g h the f l a s h c h a n n e l s (26) in the f i r i n g p in (27) a n d p a s s e s t h r o u g h th e c h a n n e l (30) i g n i t i n g the d e l a y a r m i n g p e l l e t (19). C e n t r i f u g a l f o r c e c a u s e s th e d e t e n t (7) to m o v e o u t w a r d a g a i n s t it s s p r i n g (6), p a r t l y u n l o c k i n g th e f i r i n g p in (2 0 ). A s th e p e l l e t (19) i s c o n s u m e d , c e n t r i f u g a l f o r c e c a u s e s th e d e l a y a r m i n g d e t e n t t o m o v e in t o th e e v a c u a t e d c a v i t y . T his p r o d u c e s d ela y a r m i n g o f the f i r i n g p in (20) a n d the g r a z e f i r i n g a s s e m b l y (21). A s a c c e l e r a t i o n d i ­ m i n i s h e s , the l o c k i n g c o l l a r s p r i n g f o r c e s the c o l l a r (8) f o r w a r d , p r e v e n t i n g the c e n t r i f u g a l d e t e n t s f r o m e x t e n d i n g u p on s p i n d e c a y . T he fu z e is now a r m e d . In f l i g h t , th e a n t i - c r e e p s p r i n g p r e v e n t s th e g r a z e f i r i n g a s s e m b l y (21) f r o m m o v i n g f o r w a r d p r e m a t u r e l y , f i r i n g th e f u z e . U p o n i m p a c t , th e f i r i n g p in (20) i s d r i v e n d o w n w a r d in to th e p r i m e r (9) w h i c h f l a s h e s t h r o u g h th e c h a n n e l in t o the d e t o n a t o r (15) i n i t i a t i n g the b o o s t e r (16). On g r a z e i m p a c t s , i n e r t i a c a u s e s the g r a z e f i r i n g m e c h a n i s m (21) to m o v e f o r w a r d u n t il th e l o c k i n g b a l l s (10) a r e f o r c e d ou t o f t h e i r r e c e s s e s in t o the a n n u l a r groove. T h e c o m p r e s s e d p r i m e r c a r r i e r s p r i n g (11) p r o p e l l s th e p r i m e r c a r r i e r (22) f o r w a r d , i m p a l i n g the p r i m e r (9) o n the s h a r p p o i n t e d f i r i n g p in (2 0 ), i n i t i a t i n g f u n c ­ tionin g. Dud T y p e 1 an d T y p e 3 f u z e s a r e r a r e d u e t o the c o m b i n e d i m p a c t a n d g r a z e a c t io n fu n ctio n in g . 75M M R E C O IL L E SS R IF L E ROUND, TY P E 5 3 MOD 2 1-16. T y p e : The 7 5 M M r e c o i l l e s s r i f l e ro u n d w ith a c h i c o m , f u z e , t y p e 53 M O D 2 ( r e f e r e n c e f i g u r e s 6 - 8 a n d 6 - 9 ) . 12 1-17. p o in t-d e to n a tin g im p a ct Id en tifica tion : a. The 7 5M M r e c o i l l e s s r ifle rou nd has a on e p i e c e s t e e l bod y . b. The c a r t r id g e c a s e con ta in s ven t h obs. c. T h e c h i c o m t y p e 53 M O D 2 f u z e is a s e t b a c k a n d c e n t r i f u g a l f o r c e a r m e d f u z e . 6-9 F ig u re 6 - 6 , U-VX. T ype i 9 0 19 Figure 6 -7 . Chicom Point-Detonating Impact Fuze: Type I (Artillery) 6- ! 1 E £ *-d S S ?S L57 (MARWN83) 104 METRIC PITCH 2 .5 APPNOX. iOTf»l. M INK z X F ig u re 6 -8 . C h ic o m P oin t-D eton a tin g Im pact F uze, Type 53 Mod Z 6- I z 3 .8 2 2 I Figure 6 -9 . NOSE CAP C h i c o m Point - Detonating I m p a c t F u z e , T yp e 5 3, Mod Z 6 - 1 j 1-18. O p e r a t i o n : U p on f i r i n g , s e t b a c k c a u s e s the s e t b a c k p in (13a) to m o v e d o w n w a r d a n d r e m a i n in th is p o s i t i o n t h r o u g h o u t s u s t a i n e d a c c e l e r a t i o n . W hen c e n tr ifu g a l f o r c e o v e r c o m e s the f r i c t i o n p r o d u c e d b y s e t b a c k , th e k e y d e t e n t (7) p e r m i t s the r e m a i n i n g d e t e n t s to p i v o t o u t w a r d in s e q u e n c e . W h e n a l l b a s e p i v o t e d f r o m b e n e a t h the f i r i n g p in (5) the f u z e i s a r m e d . C r e e p a c t i o n c a u s e s the l o c k o u t s l e e v e (9) t o m o v e f o r w a r d a n d p r e v e n t s th e c e n t r i f u g a l s p r i n g f r o m f o r c i n g the d e t e n t s (7) to r e t u r n to t h e i r o r ig i n a l p o s it io n s upon sp in d e la y . W ith th e d e t e n t s (7) l o c k e d ou t b y the s l e e v e (9) the f i r i n g p in (5) i s s e p a r a t e d f r o m th e d e t o n a t o r (11) b y th e a n t i c r e e p s p r i n g (6). U p o n i m p a c t the f i r i n g p in (5) i s d r i v e n d o w n w a r d b y the i m p a c t p l u n g e r (3) p i e r c i n g the d e t o n a t o r (11). T h e d e t o n a t o r (11) f l a s h e s t h r o u g h f l a s h c h a n n e l i n i t i a t i n g th e l e a d c u p (15) an d b o o s t e r s (16). If the p r o j e c t i l e i m p a c t s at a fl a t a n g l e , o r the n o s e c a p (1) w a s l e f t in p o s i t i o n , the d e t o n a t o r h o u s i n g (10) s l i d e s f o r w a r d in it s c a v i t y i m p a l i n g the d e t o n a t o r (11) o n th e p r i m e r , i n i t i a t i n g f u z e a c t i o n . T h i s tw in m o v e m e n t o f the f i r i n g p in a n d d e t o n a t o r is c h a r a c t e r i s t i c o f the n e w S o v i e t / C h i C o m f u z e s e r i e s a n d r e s u l t s in e x c e l l e n t f u z e c o n f i d e n c e . 75M M R E C O IL L E S S R IF L E ROUN D (H E A T ), T Y P E T S -2 1-19. T y p e : T h e 7 5 M M r e c o i l l e s s r i f l e r o u n d ( H E A T ) w i t h the c h i c o m p o i n t - d e t o n a t i n g i m p a c t f u z e t y p e T S - 2 ( r e f e r e n c e f i g u r e s 6 -1 0 a n d 6-11). 1 -2 0 . Id en tifica tion : a. T h e 7 5 M M r e c o i l l e s s r i f l e r o u n d ( H E A T ) h a s a t w o p i e c e s t e e l b o d y w i t h tw o s p a n n e r w r e n c h h o l e s in th e n o s e s e c t i o n . b. The c a r t r id g e c a s e co n ta in s ven t h o le s . c. The c h i c o m type T S -2 fu ze is a s e t b a c k a r m e d , n o n d e la z , im p a c t fu ze. 1-21. O p e r a t i o n : U p on f i r i n g , s e t b a c k f o r c e s the Z i g - Z a g s l e e v e (15) to th e r e a r , r e l e a s i n g the s l e e v e r e t a i n i n g b a l l (14) w h i c h f a l l s in t o t h e f u z e b o d y c a v i t y . A s s e t ­ b a c k d e c r e a s e s th e s l e e v e s p r i n g (4) w h i c h a s c o m p r e s s e d b y th e s l e e v e , e x p a n d s , m o v i n g the s l e e v e (15) f o r w a r d b e n e a t h the h e a d o f th e f i r i n g p in a s s e m b l y (13) arrd r e l e a s i n g the f o u r f i r i n g p i n l o c k i n g b a l l s (6), a l l o w i n g t h e m to d r o p i n t o the f u z e b o d y c a v i t y (5 ). T h e f u z e is n o w a r m e d . T h e f i r i n g p in i s h e l d s e p a r a t e d f r o m the p r i m e r d e t o n a t o r (9) b y the f i r i n g p in s p r i n g (17). U p on i m p a c t , th e p l u n g e r (2) i s d r i v e n a g a i n s t the h e a d o f th e f i r i n g p in a s s e m b l y (13) w h i c h p i e r c e s the p r i m e r d e t o n a t o r (9) c a u s i n g it to d e t o n a t e a n d , in t u r n , d e t o n a t e the b o o s t e r . If the f u z e i m p a c t s at a f l a t a n g l e s o th at the p l u n g e r (2) i s n o t d e p r e s s e d , the g r a z e s e n s i t i v e p l u n g e r m o v e s l a t e r a l l y , o v e r c o m i n g th e r e t a i n i n g d i s c (11) a n d f o r c i n g the p r i m e r - d e t o n a t o r a s s e m b l y (9) f o r w a r d o n t o the f i r i n g p in (9) a c h i e v i n g d e t o n a t i o n . B -5 0 R O C K E T, 1 -2 2 . Type: i r r ^ a c t fi^ze, 6 - 12). HEAT, B -5 0 T h e B - 5 0 r o c k e t , H E A T , w ith a N o r t h V i e t n a m e s e b a s e - d e t o n a t i n g B -5 0 . The r o c k e t is ofte n r e f e r r e d t o @ s a g r e n a d e , ( r e f e r e n c e fig u r e 6- 14 Figure 6-10. Chicom Point-Detonating Impact Fuze: Type TS-2 6-15 1 12 Figure 6-11. 2 Chicom Point-Detonating Impact Fuze, Type TS-2 6 - 16 Figure 6-12. North Vietnamese Base Detonating Impact Fuze, B -5 0 . 6- 1 7 1-23. Identification: a. The B -5 0 rock et i s O D in c o l o r a n d h a s the a p p e a r a n c e o f a H E A T r o u n d . b. T h e B - 5 0 r o c k e t i s a p p r o x i m a t e l y 41 i n c h e s l o n g , w a r h e a d a n d 5 0 M M i n d i a m e t e r at the m o t o r . 1 0 0 M M in d i a m e t e r at the c. T h e B - 5 0 r o c k e t h a s a w o o d e n b o o m that a t t a c h e s th e w a r h e a d t o the m o t o r . d. T h e w o o d e n b o o m h o l d s the f u z e a n d s l i d i n g s t a b i l i z e r f i n s . e. The fu ze, B -5 0 , is j u m p - o u t - p i n s o p e r a t e d a n d i m p a c t f i r e d . f. The fu z e , B - 5 0 , i s c o m p l e t e l y h id d e n in the w o o d e n b o o m and the w a r h e a d b o d y . 1 -2 4 . O p era tion : U p on f i r i n g th e B - 5 0 g r e n a d e i n e r t i a c a u s e s the fi n a s s e m b l y to s h e a r a p in and m o v e to the r e a r o f th e w o o d e n b o o m . T h i s u n c o v e r s the j u m p - o u t p in (6) w h i c h is e x p e l l e d f r o m the f u z e h o u s i n g (2 ), b y the j u m p - o u t p i n s p r i n g (7). T h i s f r e e s the f i r i n g p in (5) w h i c h is h e l d a w a y f r o m the p r i m e r d e t o n a t o r (8) o n l y b y the a n t i - c r e e p s p r i n g (10). T h e f u z e is n o w a r m e d . W h e n the g r e n a d e i m p a c t s the i n e r t i a f i r i n g p in (5) m o v e s f o r w a r d a n d p r e s s e s th e s tab - s e n s i t i v e p r i m e r - d e t o n a t o r (8). T h is in itia te s the b o o s t e r (1) an d th e s h a p e d c h a r g e w a r h e a d o f the B - 5 0 g r e n a d e . P G - 2 H E A T G R E N A D E (D K -2) 1-25. T y p e : T h e P G - 2 H E A T g r e i t ^ d e , w ith the D K - 2 S o v i e t , ij^ze ( r e f e r e r ( 6 p f i g u r e 6 -1 3 ) . 1 -2 6 . Id en tifica tion : .* c> (o~lo 7 b a s e - d e t o n a t i n g irr^Jpct r ^ c^ I a. T h e P G - 2 h a s a H E A T r o u n d a p p e a r a n c e a n d i s O D in c o l o r . b. It h a s a c r i m p e d o g i v e and i s a p p r o x i m a t e l y 19- 9 i n c h e s l o n g . c. The P G -2 has w r a p - a r o u n d fin s and a s c r e w on ty p e p r o p e ll in g c h a r g e . d. The D K -2 fu z e h as a s m a l l rou nd m e t a l b o d y w ith a p l a s t i c c o v e r . e. T h e D K - 2 i s an a l w a y s - a c t i n g t y p e f u z e , a n d it i s r e m o v e a b l e . e n c l o s e d in the b a s e o f the P G - 2 , 1 -2 7 . O p e r a t i o n : U p o n f i r i n g , s e t b a c k c a u s e s the Z i g - Z a g a r m i n g s l e e v e (4) t o c o m ­ p r e s s th e s e t b a c k s p r i n g (6) a s it m o v e s r e a r w a r d . T h e e n d o f th e t r a n s v e r s e p l u n g e r (5) r i d e s t h r o u g h the l a r g e Z i g - Z a g s l o t to th e f o r w a r d e n d o f th e s l e e v e . T his a llo w s th e s m a l l e n d o f th e p l u n g e r to m o v e t o th e r i g h t , f o r c e d b y th e p l u n g e r s p r i n g (10), an d in t o the s m a l l s l o t . T h e s e t b a c k s p r i n g (6) t h e n f o r c e s th e s l e e v e f o r w a r d . The Z i g Z a g s l o t c a u s e s th e s l e e v e to m o v e f o r w a r d b y a r e c i p r o c a t i n g a c t i o n . T his a ctio n p r o d u c e s s u f f i c i e n t a r m i n g d e l a y u n t il the g r e n a d e h a s t r a v e l e d a s a f e d i s t a n c e f r o m the l a u n c h e r . U p o n i m p a c t , th e s t r i k e r a s s e m b l y (9) m o v e s f o r w a r d o v e r c o m i n g th e a n t i - c r e e p s p r i n g (3) a n d th e s h a r p p o i n t e d f i r i n g p in p i e r c e s th e p r i m e r d e t o n a t o r . T h i s i n i t i a t e s the d e t o n a t o r a n d b o o s t e r . If the r o u n d i m p a c t s at a l o w a n g l e , th e s t e e l 6-18 I F ig u r e 6-13. Soviet Bas e - Detonating Im pact F u z e : M od el D K -2 6-19 h a m m e r (7) p l a c e d b e l o w the s t r i k e r a s s e m b l y (9) m o v e s l a t e r a l l y in it s c a v i t y c a m m i n g the f i r i n g p i n a s s e m b l y in t o th e p r i m e r d e t o n a t o r . P G - 2 H E A T G R E N A D E (D K -4 ) 1 -2 8 . T y p e : T h e P G - 2 H E A T g r e n a d e w i t h the D K - 4 S o v i e t , b a s e - d e t o n a t i n g i m ^ a c lt f© z e w h i c h i n c o r p o r a t e s a s e l f - d e s t r u c t f e a t u r e ( r e f e r e n c e f i g u r e 6 -1 4 ) 1 -2 9 - Id en tifica tion : a. T h e P G - 2 h a s a H E A T r o u n d a p p e a r a n c e and is O D in c o l o r . b. It h a s a c r i m p e d o g i v e an d i s a p p r o x i m a t e l y 19- 9 i n c h e s l o n g . c. The P G - 2 has w r a p - a r o u n d fins and a s c r e w - o n typ e p r o p e ll in g c h a r g e . d. The D K -4 fu ze has a s m a ll, and 1 i n c h in d i a m e t e r . r o u n d , m e t a l b o d y a p p r o x i m a t e l y 2. 5 i n c h e s l o n g , e. T h e D K - 4 i s a n a l w a y s - a c t i n g ty p e f u z e , a n d it is r e m o v e a b l e . e n c l o s e d in the b a s e o f th e P G - 2 1 - 3 0 . O p e r a t i o n : U p o n f i r i n g , s e t b a c k c a u s e s the w e i g h t e d p r i m e r (21) to m o v e r e a r w a r d a g a i n s t it s s p r i n g (2 2 ). If s e t b a c k is o f s u f f i c i e n t m a g n i t u d e the p r i m e r (21) is i m p a l e d u p o n the f i x e d f i r i n g p in (2 3 ). T h e r e s u l t i n g f l a s h t r a v e l s t h r o u g h the f l a s h c h a n n e l (13) and i g n i t e s th e s e l f - d e s t r u c t i g n i t o r (14) s t a r t i n g the s e l f - d e s t r u c t d e l a y e l e m e n t (15) b u r n i n g . F l a m e a l s o p a s s e s in t o the l a r g e c u t (24) a n d i g n i t e s the p y r o t e c h n i c a r m i n g d e l a y p e l l e t (2 5 ). S i m u l t a n e o u s l y , th e s e t b a c k s l e e v e (10) m o v e s r e a r w a r d , c o m p r e s s i n g it s s p r i n g (16). W h e n the m o u t h o f th e s l e e v e (10) c l e a r s the l o c k p in (12), th e p in i s f o r c e d o u t w a r d b y it s s p r i n g l o c k i n g the s l e e v e (10) to the r e a r . A t th is t i m e the p y r o t e c h n i c d e l a y p e l l e t (25) b u r n s ou t p e r m i t t i n g the p in (11) to b e f o r c e d in t o the e v a c u a t e d c a v i t y b y i t s s p r i n g . The fu z e is n ow a r m e d . The h ou sin g (9) a c t i n g a s an i n e r t i a w e i g h t i s r e s t r a i n e d o n l y b y th e a n t i - c r e e p s p r i n g (11). U p on i m p a c t , th e h o u s i n g (9) m o v e s f o r w a r d p e r m i t t i n g the f i r i n g p in (8) to p i e r c e th e s t a b - s e n s i t i v e d e t o n a t o r (3) w h i c h i n i t i a t e s the b o o s t e r a n d m a i n c h a r g e . In the e v e n t the g r e n a d e m i s s e s th e t a r g e t th e s e l f - d e s t r u c t e l e m e n t (15) b u r n s t h r o u g h i g n i t i n g th e p r o p e l l i n g c h a r g e (19). F o r c e s f r o m th e c h a r g e (19) e x p a n d a g a i n s t the c a p (18) f o r c i n g the h o u s i n g (9) f o r w a r d in the s a m e m a n n e r a s i n e r t i a f o r c e s w i l l n o r m a ll y p r o d u c e fu n ction in g . P G -7 , 1-31. The P G - 7 , ^ B )a se-d e ton a l^ n g , 1 -3 2 . a. M ODEL V P -7 H E A T r o c k e t , w i t h th e S o v i e t , p i e z o - e l e c t r i c , p o i n t - i n i t i a t i n g , m ° d e l V P - 7 ( r e f e r e n c e , f i g u r e s 6 -1 5 a n d 6 -1 6 ) . Id en tifica tion ; Te HEAT ROCKET, toe t (itvV e £* Ijl ' S>^ce\ The P G - 7 h as a H E A T ro u n d a p p e a r a n c e and is OD in c o l o r . b. T h e P G - 7 h a s t r a c t o r t y p e v e n t u r e s l o c a t e d n e a r th e f o r w a r d e n d o f th e m o t o r w h e r e it m a t e s t o th e w a r h e a d . 6-20 F ig u re 6-14. Soviet B ase Detonating Im pact F u ze, D K -4 6-2 1 29 F ig u re 6-15. Soviet P i e z o - E l e c t r i c Point Initiating, B ase-D eton a tin g , Im pact F u ze V P -7 SOVIET RUMANIAN PIEZO ELECTRIC NOSE E LE M E N T F ig u re 6-16. Soviet P i e z o - E l e c t r i c Initiating, B a s e Detonating, Im pact F u ze V P - 7 . 6-23 c. A p r o p e l l i n g c h a r g e w h i c h i s a t t a c h a b l e to t he m o t o r i s a l s o u s e d . d. T h e V P - 7 f u z e i s c o m p l e t e l y e n c l o s e d in the b a s e o f th e w a r h e a d . e. T h e P G - 7 i n c o r p o r a t e s tw in p i e z o - e l e c t r i c c r y s t a l s w h i c h a r e l o c a t e d in th e n o s e o f th e r o u n d . 1 -33. O p e r a t i o n : U p o n f i r i n g s e t b a c k c a u s e s the w e i g h t e d f l a s h p r i m e r (17) to m o v e r e a r w a r d c o m p r e s s i n g i t s s p r i n g (18) a n d i m p a l e s i t s e l f on the f i x e d f i r i n g pin (19). T h e r e s u l t i n g f l a m e t r a v e l s up th e f l a s h c h a n n e l (2 0 ), i g n i t e s the s e l f - d e s t r u c t d e l a y e l e m e n t (8) t h r o u g h th e h o l e s (9) in the d e l a y h o u s i n g a n d c o n t i n u e s o n up the f l a s h c h a n n e l (21) w h e r e th e f l a m e s p r e a d s in th e g r o o v e (22) an d i g n i t e s the a r m i n g d e l a y p e l l e t (23) that b e g i n s to b u r n . S i m u l t a n e o u s l y the s e t b a c k p in (24) m o v e s r e a r w a r d a g a i n s t it s s p r i n g (14) d e ­ p o s i t i n g the b a l l (12) i n th e f u z e c a v i t y (15). T h e s l i g h t r o t a t i o n o f the r o c k e t p lu s the c a m s u r f a c e o n the s l i d e r c a u s e s the s l i d e l o c k b a l l (11) t o m o v e i n w a r d , u n l o c k i n g o n e s i d e o f the s l i d e r . A s th e a r m i n g d e l a y p e l l e t (23) is c o n s u m e d th e s l i d e r m o v e s d o w n w a r d u n d e r a c t i o n o f the tw in c o m p r e s s e d s p r i n g s (13), c a m m i n g th e l o c k p in (26) in t o the e v a c u a t e d p e l l e t c a v i t y (2 3 ). W h e n c o m p l e t e l y u n l o c k e d the s l i d e m o v e s d o w n w a r d , a l i g n i n g the e l e c t r i c d e t o n a t o r (29) w ith th e b o o s t e r l e a d (3) an d f u r t h e r a l i g n i n g the s e l f - d e s t r u c t b l a s t c a v i t y (6) w i t h the h o l e in the s l i d e l e a d i n g to the d e t o n a t o r (2 9 ). W ith the d o w n w a r d m o v e m e n t o f the s l i d e r th e s h o r t i n g p in (27) is d i s c o n n e c t e d f r o m the stu d o n the c l o s i n g c a p a n d th e e l e c t r i c d e t o n a t o r c o n t a c t (29) m o v e s w ith the stu d . T h e f u z e i s n o w m e c h a n i c a l l y and e l e c t r i c a l l y a r m e d . U p o n i m p a c t w ith a t a r g e t th e tw in p i e z o - e l e c t r i c c r y s t a l s in th e n o s e e l e m e n t are stressed . T h i s g e n e r a t e s a p u l s e o f c u r r e n t that t r a v e l s t h r o u g h th e i n n e r and o u t e r c o n e s o f th e o g i v e , t h r o u g h th e p in (1), t h r o u g h the f u z e h o u s i n g , o n t o th e b r i d g e w i r e o f th e e l e c t r i c d e t o n a t o r . T h e d e t o n a t o r i s i n i t i a t e d , w h i c h f u n c t i o n s the e x p l o ­ siv e train. If the r o c k e t d o e s n o t i m p a c t w ith a t a r g e t . T h e s e l f - d e s t r u c t d e l a y (8) b u r n s in t o the s e l f - d e s t r u c t d e t o n a t o r (7) w h i c h f l a s h e s t h r o u g h th e c h a n n e l (6) to d e t o n a t e the e l e c t r i c d e t o n a t o r , i n i t i a t i n g th e r o c k e t e x p l o s i v e t r a i n in th e n o r m a l m a n n e r . 82M M , HE F R A G M O R T A R , M O D E L N N C 82 1 -3 4 . T y p e : T h e 8 2 M M , H E F R A G m o r t a r , w ith th e N o r t h V i e t n a m e s e , l o n g d e l a y f u z e , m o d e l N N C 82 ( r e f e r e n c e f i g u r e 6 - 1 7 ) . 1 -35. ch em ica l Id en tifica tion : a. T h e r o u n d i s O D o r r e d d i s h in c o l o r w ith C h i c o m m a r k i n g s . b. It h a s a b u l b - s h a p e b o d y w i t h f i n s . c. d. . T h e N N C 82 f u z e h a s a n a l u m i n u m b o d y w i t h a m a j o r b r e a k in the m i d d l e . T h e f u z e h a s a r e m o v e a b l e n o s e c a p f o r an a c e t o n e a m p u l e . 6-24 F ig u re 6 17. North V ietn a m ese C h e m ic a l Long Delay F u ze M od el NNC 82 6 -25 e. T h e NN C 82 f u z e i s a p p r o x i m a t e l y 4. 5 i n c h e s l o n g , th e m a r k i n g s , N N C 8 2 - 2 - 6 7 . 1. 5 i n c h e s in d i a m e t e r w ith 1 -3 6 . O p e r a t i o n : P r i o r t o f i r i n g a n a m p u l e is i n s t a l l e d in th e f u z e a n d c r u s h e d b y t i g h t e n i n g the n o s e p lu g (1). T h i s r e l e a s e s a c e t o n e on the d e l a y e l e m e n t (5) that r e t a i n s the s t r i k e r (10) in th e c o c k e d p o s i t i o n . T h e s t r i k e r i s f u r t h e r h e l d in th e s a f e p o s i t i o n p r i o r to i m p a c t b y the t w o l o c k i n g b a l l s (11) s e a t e d u n d e r th e s t r i k e r h o u s i n g f l a n g e (2 4 ). N o s e i m p a c t i s th e o n l y f o r c e th at a r m s the f u z e . U p on f i r i n g , s e t b a c k l o c k s a l l m o v e a b le parts fir m ly tog eth er. No a r m in g m o v e m e n t o c c u r s . U p on i m p a c t , the i m p a c t a r m i n g c o l l a r (13) m o v e s f o r w a r d c o m p r e s s i n g the i m p a c t s p r i n g (7 ), s i m u l ­ t a n e o u s l y the l o c k i n g b a l l s (11) f l y out o f t h e i r r e c e s s e s d u e to i n e r t i a . The b a lls m o v e in t o the c i r c u m f e r e n t i a l g r o o v e s in th e f i r i n g m e c h a n i s m h o u s i n g (15) a n d a r e h e l d in th is g r o o v e w h e n the i m p a c t a r m i n g c o l l a r (15) i s f o r c e d r e a r w a r d b y the s p r i n g (11). T h e s t r i k e r (12) i s n o w u n l o c k e d an d th e f u z e a r m e d . A s th e a c e t o n e s o f t e n s th e p l a s t i c d e l a y e l e m e n t (5) th e s t r i k e r s p r i n g (9) p u l l s th e h e a d o f the s t r i k e r (4) t h r o u g h the s o f t e n e d p l a s t i c an d p r o p e l l s th e s h a r p p o i n t e d s t r i k e r (12) i n t o th e s t a b s e n s i t i v e d e t o n a t o r (17) c a u s i n g th e d e t o n a t o r and b o o s t e r t o d e t o n a t e . It is a p p a r e n t the f u z e m a y h a v e the f u z e a m p u l e c r u s h e d at a n y t i m e p r i o r to firin g . U n til i m p a c t , th e f u z e r e m a i n s u n a r m e d an d s a f e . If the l o n g d e l a y p e r i o d e x ­ p i r e s p r i o r to f i r i n g , the f u z e w i l l d e t o n a t e n o n - d e l a y u p o n i m p a c t . 6 -2 6 PAR T TWO GRENADES O B JE C TIV E S T o l e a r n the i d e n t i f i c a t i o n , o p e r a t i o n , h a z a r d s , g r e n a d e s and E O D p r o c e d u r e s f o r e n e m y g r e n a d e s . an d p r e c a u t i o n s o f e n e m y IN TR O D U C TIO N T h e n e c e s s i t y f o r l e a r n i n g th e o b j e c t i v e s o f th is t e x t s h o u l d be o b v i o u s to a l l o f u s . R K G -3 2-1. Type: R K G -3 a n ti-tan k, p a ra ch u te s ta b iliz e d , f e r e n c e fig u r e 6-18A , 2 -2 . a. Id en tifica tion : sh ap e c h a r g e hand g r e n a d e ( r e ­ 6 -1 8 B ) . T h e g r e n a d e c o n s i s t s of: c y lin d r ic a l sh eet m etal ch a rg e con ta in er, an d b . A lo n g c y l i n d r i c a l s h e e t m e t a l h a n d l e w h i c h c o n t a i n s th e s t a b i l i z a t i o n p a r a c h u t e , a s a f e t y l e v e r , a n d the g r e n a d e f u z e . 2 -3 . a. O p era tion : T h i s g r e n a d e is h a n d t h r o w n an d p a r a c h u t e s t a b i l i z e d . b . O n c e the g r e n a d e is t h r o w n the s a f e t y l e v e r is r e l e a s e d , and th e f u z e i s a r m e d . the p a r a c h u t e e j e c t s , c. U p o n i m p a c t , i n e r t i a c a u s e s the f i r i n g p i n t o s t r i k e the p r i m e r , w h i c h in tu r n i n i t i a t e s the d e t o n a t o r to e x p l o d e th e m a i n c h a r g e . 2 -4 . H azards: a. T he fuze has a v e r y s e n s it iv e c o c k e d s t r i k e r . b. Shape c h a r g e p r e c a u t io n s . 6-27 F ig u re 6-18A. Soviet R K G -3 H EAT Hand Grenade HANDLE C O M PO NENT S ( D I S A S S E M B L E D ) F ig u r e 6-18B. Exploded View R K G - 3 G renade 6-28 B LAST GRENADES 2 -5 . Type: B l a s t G r e n a d e ( r e f e r e n c e f i g u r e 6 -1 9 ) . 2 -6 . Id en tifica tion : a. C y lin d rica l body. b. B o d y m a d e o f th in s h e e t m e t a l . 2-7 . O p era tion : a. When th row n , the s a f e t y l e v e r w i l l s p r i n g u p w a r d an d l e a v e the g r e n a d e b o d y . b. T h e f i r i n g p in u n d e r s p r i n g t e n s i o n i s f o r c e d d o w n an d s t r i k e s the p r i m e r w h i c h i g n i t e s the t i m e d e l a y . c. 2 -8 . The t i m e d e la y , in t u r n , d e t o n a t e s th e m a i n c h a r g e o f th e g r e n a d e . H azards: a. P o s s ib le r e v e r s e a ctio n fu ze. b. P o s s i b l e in s ta n ta n e o u s fu z e . c. C heck fo r b oob y traps. F R A G M E N T A T IO N G REN AD E 2-9 . Type: 2 -1 0 . F ra g m en ta tion G renade (r e fe r e n c e fig u re 6 -2 0 ). Id en tifica tion : a. S h a p e s i m i l a r t o th e U. S. M K 2 . b. S errated ca st iron 2-11. body. O p era tion : a. W h e n t h r o w n , th e s a f e t y l e v e r w i l l s p r i n g u p w a r d an d l e a v e the g r e n a d e b o d y . b. T h e f i r i n g p i n u n d e r s p r i n g t e n s i o n i s f o r c e d d o w n a n d s t r i k e s th e p r i m e r w h i c h i g n i t e s th e t i m e d e l a y . c. 2 -1 2 : T h e t i m e d e l a y , in t u r n , s e t s o f f th e g r e n a d e . H azards: a. R e v e r s e a ctio n fu ze. b. P o s s i b l e in s ta n ta n e o u s fu z e . c. C heck fo r b oob y traps. 6-29 SAFETY PIN SAFETY RING SAFETY LEVER CAST IRON BODY LEVER K F ig u r e 6-19. < Viet Cong B la st Grenade Figure 20 a Japanese Chinese Communist type 1 defensive hand grenade. F ig u r e 6-20. Fig 20d Fr a g me n t a t i o n T ype Fragm entation Grenades 6-30 STICK G R E N A D E S 2 -1 3 . Type: S t i c k G r e n a d e s ( r e f e r e n c e f i g u r e 6 -2 1 ) . 2 -1 4 . Id en tifica tion : a. C y lin d rica l m eta l body. b. L o n g o r s h o r t w o o d e n handle c. M a y be a b la s t o r fr a g m e n t a t io n type g r e n a d e . 2 -1 5 . O p era tion : a. T h e c a r d o f a p u l l - f r i c t i o n f u z e is l o c a t e d u n d e r n e a t h the c a p at the e n d o f the th ro w in g handle. b. A p u l l o n th is c o r d i g n i t e s a d e l a y e l e m e n t . c. 2. 5 to 6 s e c o n d s l a t e r the d e t o n a t o r e x p l o d e s the m a i n c h a r g e . 2 -1 6 . H azards: a. P o s s ib le b o o b y trap p ed fu ze. b. C heck fo r b oob y traps. c. H a n d le s t i c k g r e n a d e s o n l y w h e n n e c e s s a r y . C S GRENADE 2 -1 7 . Type: C S G ren ad e (r e fe r e n c e fig u re 6 -2 2 ). 2 -1 8 . Id en tifica tion : a. B od y m a d e o f sh eet m eta l. b. S i m i l a r t o th e b l a s t t y p e s t i c k g r e n a d e . c. P o s s i b l e p lu g f o r e m i s s i o n h o l e s . d. S o m e t im e s p a in ted light g r e e n . 2 -1 9 . O p era tion : a. T h e c a r d o f a p u l l - f r i c t i o n f u z e i s l o c a t e d u n d e r n e a t h th e c a p at th e e n d o f the th r o w in g handle. b. A p u l l o n th is c a r d i g n i t e s a d e l a y e l e m e n t . c. T h e d e l a y e l e m e n t i g n i t e s the C S c o m p o u n d . 6-31 CAST IRON BODY WOOD HANDLE Figure 21 CHICOM Fragmentation Stick Grenade F i g u r e 6-22. Viet C o n g C S G re n a d e s 6-32 2-20. Hazards: a. C S b. P o s s ib l e b o o b y tra p p e d fu ze. FRENCH GRENADE 2 -2 1 . Type: F re n ch G renade (r e fe r e n c e fig u re 6 -2 3 ). 2 -2 2 . Id en tifica tion : a. L i g h t b r o w n in c o l o r . b. M e c h a n ic a l fir in g h ead m a d e o f lead . c. Safety l e v e r m a d e o f sh eet m e ta l. d. M a y b e a b l a s t o r f r a g m e n t a t i o n ty p e g r e n a d e . 2 -2 3 . O p era tion : a . W h e n t h r o w n , th e s a f e t y l e v e r i s f o r c e d a w a y f r o m the g r e n a d e b o d y b y a s p r i n g l o a d e d j u m p o u t p in . T h e s a f e t y l e v e r i s a t t a c h e d to the m e c h a n i c a l f i r i n g h e a d a n d w i l l r e m a i n w i t h the g r e n a d e . b. T h e j u m p out p in r e l e a s e s a c o c k e d s t r i k e r w h i c h i g n i t e s the t i m e d e l a y . c. The tim e d ela y, 2 - 24. in t u r n , d e t o n a t e s the m a i n c h a r g e o f th e g r e n a d e . H azards: a. P o s s i b l e hung c o c k e d s t r i k e r . b. C heck fo r b o o b y traps. IM PR O V ISE D G R EN AD ES 2 -2 S . Type: Im p ro v ise d G renades 2-26. Id en tifica tion : a. T h e s e g r e n a d e s w i l l b e o f s i z e s a n d w e i g h t s that c a n e f f e c t i v e l y b e h a nd t h r o w n and a c c e p t g r e n a d e t y p e f u z i n g . b. fu zin g. c. p ip e, A l t e r e d m o d i f i e d s m a l l e r o r d n a n c e th at c a n b e m a d e to a c c e p t g r e n a d e ty p e T h e a b i l i t y o f the e n e m y to i m p r o v i s e g r e n a d e s f r o m s m a l l p i e c e s o f head, b o t t l e s , tin c a n s o r s i m a l a r m a t e r i a l s i s u n l i m i t e d . 6-33 Figure- 6 - 3 i. F r e n c h F ra g m en ta tion G renades 6-34 2-27. Operation: a. Sam e as oth er gren ad es b. Can be p u ll f r i c t io n o r c o c k e d s t r i k e r fu z e d 2 -2 8 . H azards: a. D i f f i c u l t y in i d e n t i f y i n g b. C h eck fo r b o o b y traps c. Hung c o c k e d s t r i k e r d. P o s s i b l e in sta n ta n eou s fu ze e. P o s s i b l e r e v e r s e a c tio n fuze SO V IET A N T I-T A N K HAND G R E N A D E R P G -6 2 -29- Type: S o v i e t A n t i - T a n k Hand G r e n a d e R P G - 6 { r e f e r e n c e f i g u r e 6 - 2 4 ) . 2 -3 0 . Id en tifica tion : a. Sheet m e t a l b o d y b. H a n d le f o r t h r o w i n g , w h i c h a l s o c o n t a i n s s t a b i l i z i n g s t r i p s o f c l o t h 2 -3 1 . O p era tion : a. W h e n t h r o w n s a f e t y l e v e r is e j e c t e d f r o m h a n d l e , chute w ith d raw in g s ta b iliz in g cloth s trip s. s a fe t y l e v e r a c t s as p ilot b. S a f e t y p in i s f r e e t o p o p ou t, a r m i n g th e i m p a c t f u z e . c. I m p a c t d r i v e s th e f i r i n g p in in t o the d e t o n a t o r . 2-3 2 . H azards: a. Jet b. FRAG c. HE d. P o s s ib le b o o b y traps 6-35 CONE CAVITY LI NER BURSTING CHARGE ETONATOR BOOSTER ASSEMBLY FI RI NG PIN & SPRING STABILIZING CLOTH SOVIET ANTITANK HAND GRENADE, TYPE RPG-6 F ig u r e 6 -2 4 . Soviet Antitank Hand G ren a d es, 6- 36 Type R P G -6 SOV IET A N T I-T A N K G R E N A D E R P G -4 3 2-3 4 . Type: S ov iet A n t i-T a n k G re n a d e R P G -4 3 ( r e f e r e n c e fig u r e 6 -2 5 ). 2-3 5 . Id en tifica tion : a. Sheet m e t a l c o n ta in e r b. W o o d H a n d le c. C o lla r o r co n e con ta in in g sta b iliz in g s tr ip s of cloth 2-3 6 . O p era tion : a. W h e n t h r o w n the c o l l a r and s a f e t y l e v e r a r e f o r c e d o f f the g r e n a d e b y a c o m p r e s s e d sp rin g . b. T h e s a f e t y p in i s f r e e to f a l l f r o m the s a f e t y s c r e w . c. I m p a c t d r i v e s th e d e t o n a t o r b o o s t e r o n t o the f i x e d f i r i n g p in to in i t i a t e the e x p lo s iv e train. 2-3 7 . H azards: a. HE b. FRAG c. JET d. P o s s ib le b o o b y traps 6-37 STABILIZING CLOTH DETONATOR BOOSTER ASSEMBLY BURSTING CHARGE FI RI NG PIN Sr SPRING CONE CAVITY LI NER SOVIET RPG-43 ANTI-TANK HAND GRENADE F ig u re 6 -2 5 . Soviet R P G -4 3 Antitank Hand G renades 6 - iS Department of Aerospace Munitions Training Lowry Technical Training Center Student Text 3A ZR 46470-1 1 February 1970 CHAPTER 7 US PLACED MUNITIONS PART ONE PART TWO - MINES BOOBY TRAP PRIMING AND INITIATING DEVICES PART ONE MINES OBJECTIVES: To learn identification, function, safety precautions, hazards, and safing proce­ dures for US Antipersonnel and Antitank mines. To learn the assem bly, operation, and field techniques of the M D -M Mine Detector. INTRODUCTION: Mine warfare dates far back into military history. It originally consisted of tun­ neling under strong fortifications and blowing them up with explosive charges. Since modern weapons have much more destructive power and ability, this method is rarely used by modern arm ies. However, mine warfare, as employed by the Viet Cong in Viet Nam, has proven that no method of mine warfare is obsolete. Mines may be laid in standard patterns or in random patterns. Mines have been removed and used against the forces which originally placed them. This is because the mines cannot discriminate between friend or foe. In addition to this, an armed mine never needs the rest or relief that an armed man does. In this chapter we will cover representative samples of all known US mines em­ ployed in Viet Nam. MINE, AP, (NM) M14 1-1. Type: Mine, A P, (NM) M14 (reference figure 7-1). 1-2. Identification: This particular mine a. is sm all and cylindrical in shape. b. has six ribs on the lower outside body. c. is blast type and contains one ounce of tetryl. d. has plastic construction and is OD in color. e. has integral fuzing and Belleville spring action. f. uses a shipping plug with a circular head and a detonator holder with hexagonal head. 1-3. g. is identified by two letters, A and S, on top of fuze body. h. has a pressure plate slotted for U-shaped safety clip. Hazards: a. Tetryl main charge b. Removable detonator 7-1 PULL CORD SAFETY CLIP LOCK KEY PRESSURE PLATE L O C K R IN G GASKET S P ID E R B E L L E V IL L E S PR IN G PARTITION MAIN CHARGE -D E T O N A T O R HOLDER DETONATOR CARRYING CORD Figure 7-1. M14 antipersonnel mine. 7 -2 GASKET 1-4. Operation: a. position. The safety fork is removed and the pressure plate rotated to the " A " b. A force of 20 to 35 pounds will depress pressure plate. c. P ressu re plate depresses lock key. d. Lock key forces Belleville spring to snap into reverse, driving firing pin into detonator. MINE, AP, M18 OR 18A1 1-5. Type: Mine, A P , M18 or 18A1 (reference figure 7-2 ). 1 -6. Id en tifica tion : a. These mines are directional, fragmentation, control fired, electric/nonelectric initiated antipersonnel mines. b. Mine case may be camouflaged with brown cotton flock or painted OD. c. D irection-of-fire arrow stenciled on the top of aiming sight (M l8), directiono f-fire arrows stenciled on top at both ends of mine case (M18A1). d. Blasting cap wells at each end of mine case (M18), detonator wells on top of mine (M18A1). e. 1-7. 1-8. Three folding steel legs (M18), two pair of folding scissor-type (M18A1). Hazards: a. Blasting caps, 2 each b. M l8 contains 0. 8 pounds of C -3 c. M18A1 contains 1. 5 pounds of C -4 Operation: a. The mine is primed by inserting blasting caps. b. The mine is emplaced and aimed at a target or potential target. c. Initiation of the blasting caps detonates the mine which propels cubical metal fragments outward in a fan-shaped pattern. MINE, AP, M16A1 1-9. Type: Mine, AP, M16A1 (reference figures 7-2a and 7-2b). 7-3 W nL /% * ARROW MOLDED S L IT -T Y P E PEEP SIGHT DETONATOR WELL SHIPPING PLUG PRIMING ADAPTER PLASTIC MATRIX ARROW COMPOSITION C 4 SCISSOR-TYPE FOLDING LEGS Figure 7 ~Z. Antipersonnel Mine M18A1 7 -4 Figure 7 -2 a . Mine, Antipersonnel, M16A1 with Fuze Mine Combination, M605 PRESSURE PRONGS (3) POSITIVE SAFETY PIN (REMOVE EAST) TRIGGER PIN RELEASE PIN SPRIN G RELEASE PIN R IN G FIRING PIN SPRING (STRIKER SPRING) FIRING PIN .STRIKER) FRAGM ENTATIO N SHELL (BODY) FRAGM ENTATIO N CHARGE (BURSTING CHARGE) BOOSTER CHARG E OUTER DETONATOR CASING FLASH IGNITE* CHARGE PRIMER MIXTURE DELAY ELEMENT EXPELLING CHARGE MIAA1 MIA Figure 7-2b . M16/M16A1 Antipersonnel Mine 7-5 ORD 0739 1-10. Identification: a. Mine body is painted OD. b. Mine body has the appearance of a 1-quart tin c. Mine case is made of sheet metal. d. The fuzed mine weighs approximately 8 pounds. can. e. The M605 combination fuze has a 3-prong pressure head with a pressure or pull firing action. 1-11. 1-12. Hazards: a. Percussion prim er b. Delay and relay charge c. Flash igniter charge d. Expelling charge (black powder) e. Delay element f. P rim er and detonator g. Booster h. Burster (1 pound of TNT) Operation (P ressure): a. firing pin. A pressure of 8 to 20 pounds on the pronged pressure head releases the b. The firing pin detonates the primer which functions the delay charge, relay charge, ignition charge, and mine expelling charge. c. The mine expelling charge ejects the cast iron projectile and ignites two detonator delay charges. d. e. ejection. 1-13. The projectile will detonate when approximately one meter above ground. Once initiated, the mine projectile will detonate even if restrained from Operation (Pull): a. A pull of 3 to 10 pounds on a trip wire will release the firing pin. b. Functioning from this point is the same as for pressure. 7-6 MINE, ANTITANK M21 1-14. Type: Mine, Antitank M21 (reference figures 7 -4 and 7-5). 1-15. Identification: 0. a. The M21 is a cylindrical, metallic antitank mine. b. The mine case is made of sheet metal. c. The mine without fuze weighs approximately 17. 5 pounds; the fuze weighs 5 pounds. d. - The outer surface of the mine is painted OD, while the designation and other markings are in yellow on the top surface of the mine. e. Top cover of the mine is scored to facilitate fragmentation. f. The M607 fuze functions by horizontal tilt load applied to an extension rod, or by vertical pressure applied to pressure ring. g. 1-16. 1-17. The fuze is fitted with a 24-inch tilt rod. Hazards: a. Stab-type detonator b. Delay assem bly and booster c. Main charge of Comp B weighing 10. 5 pounds Operation: a. A horizontal force of 3 to 6 pounds (7° tilt) on the tilt rod, or 290 to 390 pounds vertical pressure will cause the Belleville spring to deflect, driving the firing pin into the detonator. b. The expelling charge functions to remove the fuze and overburden of earth above the mine. c. Delay elements function 0. 15 seconds, allowing target to position for "k ill. ' d. The main charge functions, propelling the concave steel plate into the bottom of the target. MINE, AP, PWP, P O P-U P , XM54 1-18. Type: Mine, AP, PWP, Pop-up, XM 54 (reference figures 7 -6 , 7 -7 , 7 -8 , and 7-9). 1-19. Identification: a. The XM 54 mine is an aerial bursting antipersonnel-type munition. capabilities are due to the PWP. 7-7 The AP i ii E XTEN SIO N ROD 2 0 .0 " 3 / 8 " D IA . 2 .7 5 " FiRuro 7 - 7- H E X T E N S IO N ROD A D A P TE R S A F E T Y BAND PRESSURE RING T IL T ROD P L A S T IC COLLAR CAP NEOPRENE GASKET S A F E T Y STOP R E T A IN E R B EA R IN G CAP RING FIR IN G P IN BODY B E L L E V IL L E DETO NATO R, M 4 6 S PR IN G FORK CLOSURE ASSEMBLY Figure 7 -4 F u xe M 6 0 7 in U n a rm e d C o n d itio n — C u t a w a y V ie w 7-9 S H IP P IN G PLUG CAP M IN E COVER E X P E L L IN G CHARGE (BLACK POW DER) PR IM E R CONCAVE STEEL PLATE DELAY ASSEMBLY MINE FIR IN G PIN M AIN CHARGE (CO M PO SITO N B) B O TTO M PLUG Figure 7- 5. Mine antitank M21 cutaway view 7-10 BOOSTER, M I2 0 Figure 7- 6. XM 54 antipersonnel PWP pop-up mine 7-1 1 1. Prongs (3) 5. Fuze extension 2. Positive safety pin 6. Flash igniter charge 3. Release pin 7. Release pin ring 4. Rubber washer 8. Interlocking pin F ig u re 7 - 7 . M 6 0 5 C om bin ation M in e fu ze 7- 12 1. RF shield (front) 3. F ig u re 7 - 8 . 2. Squib RF shield (rear) M1A1 Squib A s s e m b ly . 7-1 3 25. 24 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 23 22 21 19 20 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. XM44 projector case XM44 projector cover XM55 mine PWP Spanner wrench holes M38 .b u r s t e r M120 booster M605 fuze Pressure spring Trigger pin Release pin Firing pin 25. Fuze extension Delay charge Relay charge Flash igniter charge Fuze holder assembly M1A1 squib assembly F l a s h tube and igniter mixture Black powder propellant Delay detonator Chamber and tube assembly Shear screws Propulsion chamber Explosive disks F ig u re 7 - 9 - X M 5 4 M in e, c r o s s se c tio n view 7 - 14 b. M arkings a r e in red , with one y e llo w band on the m in e c a s e p erip h ery . c. The m in e is 1 3 -1 /4 in ch es in d ia m eter, 5 - 1 /4 in ch es high, and w eighs 30 pounds. d. The m in e m a y b e fir e d by a com bin ation p r e s s u r e /p u ll m e ch a n ica l fu ze o r by e le c t r ic com m an d. 1-20. 1-21. H a za rds: a. F la sh tube containing the ign iter m ixtu re b. B la ck p ow d er p ro p u ls io n ch a rg e c. D elay deton a ter and e x p lo siv e d is c s d. F u ze a s s e m b ly with fla sh ign iter ch arg e e. B o o s te r and b u r ste r f. Squib a s s e m b ly g. PW P O p e ra tio n : a. P r e s s u r e o f 8 to 20 pounds o r pu ll o f 3 to 10 pounds w ill function the m e c h ­ a n ica l fuze. b. the m in e. D elay, re la y ch a rg e s fu n ction the p rop ellin g ch a rg e and delay detonator in c. The m in e detonates at a p p roxim a tely 10 feet above ground (e ffe ctiv e range 82 feet radiu s). d. C om m and fir e o p e ra tio n is the sam e except the m e ch a n ica l fuze is b y ­ p a ssed . MINE, A T , HE, HEAVY, M l 5 1 -2 2 . Type: M ine, A T , HE, H eavy, M15 (r e fe r e n c e fig u re 7 -1 0 ). 1-23. Id e n tifica tio n : a. The m in e is a high ca p a city type intended fo r u se against heavy tanks. b. The m in e is o f heavy s te e l con stru ction . c. It is a p p ro x im a te ly 4 - 7 / 8 in ch es high, 1 3 -1 /8 inches in d ia m eter, and w eighs 30 pounds. d. The p r im a r y fu ze w e ll is loca ted in the top cen ter o f the m ine. 7-15 F ig u re 7 -1 0 . A ntitank M ine (p r e s s u r e type) 7- 16 e. T h e re a r e two s e co n d a ry fuze w e lls fo r boobytrapp in g. the bottom , the o th e r in the sid e. f. 1 -2 4 . 1 -2 5 . One is loca ted in The m in e is painted OD w ith m ark in gs in y ellow . H a z a rd s: a. HE, 22 pounds o f C om p B o r TNT b. F u ze, M603 c. B o o s te r O pera tion : a. The m in e is e m p la ce d and the fuze is set to the a rm e d p osition . b. A p r e s s u r e o f 565 + 174 pounds on the p r e s s u r e plate o f m ine cau ses the B e lle v ille sp rin g s to snap to r e v e r s e d riv in g the firin g pin into the detonator. c. D etonation is instantaneous. N O TE : It is p o s s ib le that the m ine could be detonated by a running s o ld ie r . O PE R A T IO N OF THE M D -M DETECTING SET, MINE 1-26. G e n e r a l: The A u ra l Indication, P o rta b le , M eta llic M ine D etecting Set is a p o rta b le d e v ic e ca p a b le o f d etectin g the p r e s e n c e o f m e ta llic o b je c ts . It is s p e c ific a lly intended fo r detectin g m e ta llic antitank and a n tip erson n el m in es that a re bu ried or oth e rw ise co n c e a le d fr o m sight. The p r e s e n c e o f a m e ta llic o b je c t is indicated audibly by a 2 5 0 0 -c y c le tone in the h ea dset w h enever a m e ta llic o b je c t co m e s within a certa in range o f p ro x im ity . F a ls e r e sp o n se s that cou ld be ca u sed by op era tion o v e r salt w ater o r m a g n etic s o il a r e p rev en ted through the use o f c ir c u it r y w hich ca n ce ls out the effects p ro d u ce d by th ese s o u r c e s . F u lly tr a n s is to r iz e d c ir c u itr y p ro v id e s com p a ctn ess and ligh tn ess to p e r m it o p era tion and p o rta b ility by a sin gle p erson . 1-27. The E qu ipm en t: The m in e detectin g set shown in fig u re 7-11 c o n sists of the m ine d e te c to r (1) and the follow in g a c c e s s o r y item s pack ed in a ca rry in g c a s e (2): a sp a re set o f p lu g -in m odu les (3), a sp a re b a ttery (4), phasing b lo ck (5), and the battery adapter (6). 1-28. The M ine D e te c to r : a. B a s ic a lly , the m in e d e te c to r (fig u re 7 -1 2 ) can be thought o f as a battery op e ra te d r e c e iv e r /t r a n s m it t e r , the com pon en ts o f w hich have been p la ced in a c o n fig ­ uration suitable fo r a s p e c ific p u rp o se . A tra n sm itter radiation c o il and r e c e iv e r pickup c o ils a r e p o sitio n e d ou tside the r e c e iv e r /t r a n s m it t e r c h a s s is , and appear as elem en ts in the head c o il a ss e m b ly . The c o n tro l knobs a re m ounted on the co n tro l box a s s e m b ly , w hich is p o sitio n e d on the handle fo r con v en ien ce o f op era tion . E le ctro n ic c ir c u it r y is in the fo rm o f se a le d p lu g -in m od u les. E n clo su re s and ju n ction s a re fitted to p r o v id e w a te rp ro o fin g throughout. b. The m in e d e te c to r , as fig u re 7-12 show s, co n s is ts o f the follow in g c o m ­ pon en ts: the d etectin g head a ss e m b ly (3), the long handle a ss e m b ly (2), the co n tro l box 7-17 6 3. Spare Modules 5. Phasing Block 1. Mine Detector 4. Batteries 6. Battery Case Adapter 2. Case Assembly Aural Indication, Portable, Metallic Mine Detecting Set, 10 Volt DC, F ig u re 7-11. Transistorized, with Case 7- 18 1. Control Box Assembly 2. Long Handle Assembly 3. Detecting Head Assembly 4. Headset F ig u re 7 -1 2 . 5. Receiver/Transm itter and Bag Assemblies 6. Keepers with Slides The M ine D ete c to r A s s e m b ly 7- 19 a s s e m b ly (1), the r e c e iv e r /t r a n s m it t e r and bag a s s e m b lie s (5), and the h eadset a s s e m ­ b ly (4). T h e se com pon en ts a r e in dividu ally d e s c rib e d in the follow in g p arag rap h s. 1 -2 9 . D etecting Head A s s e m b ly : The d etectin g head a s s e m b ly (fig u re 7 - 13a) is c o m ­ p r is e d o f the head c o i l a s s e m b ly , the cap a ss e m b ly , and the sh ort handle. T h ese c o m ­ ponents a r e d e s c r ib e d in the follow in g s e ctio n s o f this paragrap h. a. Head C o il A s s e m b ly (1 in fig u re s 7 -1 3 a and 13b) co n s is ts o f a tra n sm itter c o il, fou r r e c e iv e r c o ils , and a b a la n ce c o il a ss e m b ly . The a ss e m b ly is ca st in a th erm osettin g p la s tic , thus p erm a n en tly fixing the p o s itio n s o f the c o ils . The tra n s ­ m itte r c o i l is p o sitio n e d around the p la s tic c a p s u le 's ou ter p e r im e te r , in sid e the bottom h a lf s e c tio n o f the head c o i l a s s e m b ly . The b alan ce c o il a s s e m b ly co n s is ts o f two wind­ ings on a co m m o n t o r o id c o r e , m ounted on a ph en olic c o il lo c a to r b oa rd . The a ssem b ly is p o sitio n e d in a m o ld e d r e c e s s at the top o f the p la stic ca p su le, and c o v e re d by the cap a s s e m b ly . The w indings p r o v id e induction coupling betw een the tra n sm itter and leads con n ectin g to the r e c e iv e r c o ils b rid g e c irc u it. b. Cap A s s e m b ly and Short H andle: The cap a s s e m b ly (9, fig u re 7-13a) p r o ­ v id es fo r attachm ents o f the sh ort handle (2), and fo r p a s sa g e into the head c o il a s s e m ­ b ly o f the c o n tr o l ca b le (3). The p la s t ic cap a s s e m b ly is attached to the head c o il a s ­ sem b ly with m a ch in e s c r e w s in se r te d upward fro m the bottom o f the head c o il capsu le. The c o n tr o l c a b le e m e r g e s through a nylon bushing in the cap, with sealin g p rov id ed by a h y d ro ca rb o n fu el re sista n t " O " ring packing. The sh ort handle, ca st o f therm osetting p la s tic , is attached to the cap a s s e m b ly with a p la stic b olt (5), a p la s tic, slotted fr ictio n adjusting nut (6), and p h en olic w a sh er (7). Such attachm ent p e rm its the sh ort handle to be lo ck e d at any d e s ir e d an gle on the cap a sse m b ly . A nipple is m old ed in its op p osite end to p r o v id e fo r long handle attachm ent with the quick d iscon n ect coupling. The nipple is flan ged to p r o v id e a grabbin g su rfa ce fo r the cou plin g fin g e rs . A keying slot in the flan ge p o s itio n s the cou plin g to prev en t handle and head a ss e m b ly rotation. 1 -3 0 . Long Handle A s s e m b ly : ' a. G e n e ra l: The long handle a s s e m b ly (figu re 7 -1 4 ) c o n sists o f the long handle (1) and the quick d isco n n e ct cou plin g (2). The long handle, w hich is adjustable in length, adapts the equipm ent fo r u se in c irc u m s ta n ce s w here g re a te r sep aration betw een o p e r a ­ to r and the d etectin g head is d e s ir e d . The quick d iscon n ect coupling p e rm its instantan­ eous detach m en t o f the long handle by the o p e ra tor. b. The Long H andle: The long handle c o n sists o f five te le sco p in g section s o f tubular alum inum , w hich m ay be extended fro m 1 8 -1 /2 in ch es when co lla p se d , to any length up to the fu lly extended range o f 57 in ch es. T o extend the handle to any d e s ire d length, p r o c e e d as fo llo w s . G ra sp the la rg e tubular s e ctio n with one hand, and with the oth er hand turn the f ir s t k n u rled c o lle t (3, fig u re 7-14) against the a rro w to loosen . Extend the se co n d tubular se c tio n to the d e s ir e d length and tighten the fir s t c o lle t by turning in the d ir e c tio n o f the a r r o w . Hold the co n tro l box a ss e m b ly (4) with one hand and turn the se co n d s e c tio n in the d ir e ctio n o f the a rro w with the oth er hand until the secon d c o lle t is lo o s e . Extend the third section . Tighten the secon d c o lle t by turning the se co n d se ctio n aga in st the a r r o w with one hand w hile holding the c o n tro l box a s s e m ­ b ly with the oth er. F o r the rem a in in g se ctio n s repeat the p r o c e s s u sed fo r extending the se co n d se ctio n . R e v e r s e the p r o c e d u r e to co lla p s e the handle. c. Q u ick D isco n n e ct C ou plin g: The quick d isco n n e ct coupling attaches the long handle to the sh ort handle. A ttachm ent is a cco m p lish e d in the follow in g m anner. P u ll b a ck the ou ter c o v e r o f the cou plin g, thus exposing the lock in g jaw s and allow ing 7-20 1. Head Coil Assembly 2. Short Handle 3. Control Cable 4. Cable Fittings (Hidden): Bushing, "O " Ring, Strain R e l i e f ________ F ig u re 7 -1 3 A . 5. 6. 7. 8. Plastic Bolt Plastic Nut Phenolic Washer (2) Sleeve Bearing Adapter 9. 10. 11. 12. Cap Assembly Threaded Inserts Phasing Dot Receiver Coil Placements D etecting Head A s s e m b ly (Sheet 1, Top View ) 7-21 13. Transmitter Coil Placement F ig u re 7 -1 3 B . 14. Screws (To Threaded Inserts) __ D etectin g Head A s s e m b ly (Sheet 2, B ottom View ) 7- 22 1. 2. Long Handle Quick Disconnect Coupiing F ig u re 7 -1 4 . 3. 4. Collets Control Box Assembly Long Handle A s s e m b ly 7-23 them to sp re a d open. C ouple the two s e ctio n s so that the coupling fin g e rs grab the flan ged nipple, and a llo w the ou ter c o v e r to s lid e forw a rd . A lig n the keying pin s o that the long handle fits flu sh again st the sh o rt handle. T o detach, r e v e r s e the p r o c e d u r e . 1 -3 1 . C o n tro l B ox A s s e m b ly : The c o n tr o l b o x a ss e m b ly (fig u re 7 -1 5 )contains the c o n ­ tr o l elem en ts o f the d etectin g set. T h ree co n tro l knobs a re m ounted on the co n tro l box. They a r e a o n e -tu rn " X " p o te n tio m e te r (1), a ten -tu rn " R " p oten tiom eter (7), and a c o m ­ bination o ff-o n and se n s itiv ity s e le c t o r sw itch (8). The co n tro l box a ss e m b ly is held to the long handle by a cla m p (5) and fou r s c r e w s with sta b iliza tion p rov id ed by a dow el pin. It is attached so as to p e rm it op e ra tion fro m a p ron e p o sitio n when n e c e s s a ry . 1 -3 2 . R e c e iv e r /T r a n s m it t e r A s s e m b ly : a. G en e ra l: The r e c e iv e r /t r a n s m it t e r a ss e m b ly (fig u re 7 -1 6 ) contains the m a jo r p o rtio n o f the m in e d e t e c t o r 's e le c tr o n ic c ir c u itr y in the fo rm o f p lu g -in m od u les, and its 10. 8 v o lt m e r c u r y b a ttery p o w e r supply. It is d esig n ed to b e c a r r ie d in sid e a canvas bag c a r r ie d by the o p e r a to r . T his a ss e m b ly c o n sists o f the follow in g com ponents: fou r p lu g -in m o d u le s (13, 14, 15, and 16), the co n n e cto r strip a ss e m b ly (11), the battery tube (8), the r e c e iv e r /t r a n s m it t e r c h a s s is (12), the ch a ss is h ead er (6), the b attery cap a s s e m b ly (5), the c h a s s is c o v e r (2), the ca p a c ito r (10), and ca p a cito r clam p (9). b. The M odu les: F o u r ph a ses o f c ir c u itr y c o m p r is e the detectin g sets e le c tr o n ­ ic d etection and a la rm sy ste m . T h e se ph ases a re each p rov id ed in the fo rm o f a potted m odu le, id en tified by c o lo r cod in g and re p la ce a b le as an individual p lu g -in unit. The p lu g -in m o d u le s, r e fe r e n c e d in te rm s o f th eir function and c o lo r cod e, a re as fo llo w s : the o s c illa t o r A4 (13), c o lo r co d e red ; the v a r io m e te r A2 (14), c o lo r co d e b la ck ; the input a m p lifie r A1 (15), c o lo r co d e w hite; and the output a m p lifie r A3 (16), c o lo r code y ellow . The m od u les plug into r e c e p ta c le s p rov id ed by a con n e cto r strip a ssem b ly m ounted in sid e the r e c e iv e r /t r a n s m it t e r ch a ss is . c. C on n ector Strip A s s e m b ly : The co n n ector strip a ss e m b ly (11) p rov id es the w irin g and con n ection elem en ts w h ereby the m odu les a re in se rte d into the detecting set c ir c u it r y . It c o n s is ts o f a r e c e p ta c le con n e cto r fo r each o f the fou r p lu g -in m od u les, lead w ire te r m in a ls , and a p rin ted c ir c u it b oa rd . It is m ounted in side the r e c e iv e r / tra n sm itte r c h a s s is with eight m a ch in e s c r e w s . d. B a ttery T ube: The alum inum b attery tube (8) a ccom m od a tes a sin gle 10. 8 v o lt b a ttery . It is su p ported on the r e c e iv e r /t r a n s m it t e r ch a s s is by the ch a ss is header and a nylon su p port b lo ck . Its open end p rotru d es through to the su rfa ce o f the ch a ssis h ea d er, so as to m ake a c c e s s ib le fo r b a ttery in sertion . e. The R e c e iv e r /T r a n s m it t e r C h a ss is : The r e c e iv e r /t r a n s m it t e r ch a ss is (12), m ade o f alum inum , is con tou red to a ccom m od a te the p lu g -in m od u les in reg u la rly sp aced, sh ielded com p a rtm e n ts. A le a f sp rin g re ta in e r, w hich fits o v e r the m od u les, is w elded in sid e o f each com p a rtm en t. E ach le a f sp ring is painted the sam e c o lo r as the m odule it retain s and s e r v e s as a guide to m odu le in stalla tion . A nylon support b lo ck w hich r e ­ tains the b a ttery tube is riv e te d in p o s itio n on the r e c e iv e r /t r a n s m it t e r ch a s s is . f. C h a ssis H eader: The ch a s s is header (6) contains fitted openings through w hich ca b le (3) goes to the h ea dsets and ca b le (4) goes to the c o n tro l box. g. B attery Tube Cap A s s e m b ly : The battery tube cap a sse m b ly (5) co n sists of the cap with ten sion sp rin g and a bead chain by w hich it is attached to the ch a ss is header. An "O " ring pack in g p r o v id e s a w a te rp ro o f fitting when the cap has been turned fin ger tight. v <A 12. . ,t a Control - .o ^ ^ e ’cf ,Vi?>e^ 3. rReceiver/Tr«*. 4. DowelPin(Ben' i- Se,\ec to* 5 . Clam p 67. . .Screw 8 "R" O N Control -O F F , S en sitivity 7-15. S «iVV* Control Box A ss 1 x\>VJ >xO 5 1. 2. 3. 4. 5. 6. 7. 8. Latch Chassis Cover Cable (Headset) Cable (Control Box) Battery Tube Cap Assembly Chassis Header Catch, Strike Battery Tube F ig u re 7 -1 6 . 9. 10. 11. 12. 13. 14. 15. 16. Clamp Capacitor Connector Strip Assembly Receiver/Transm itter Chassis Oscillator Module (Red) Variometer Module (Black) Input Amplifier Module (White) Output Amplifier Module (Yellow) R e c e iv e r /T r a n s m it t e r A s s e m b ly 7- 26 h. C h a ssis C o v e r : The c h a s s is c o v e r (2) is an alum inum housing fo r the en tire r e c e iv e r /t r a n s m it t e r a s s e m b ly . Its open se ctio n is p a s se d o v e r the r e c e iv e r /t r a n s m it t e r c h a s s is and brou gh t up again st the c h a s s is h ea d er, w h ere it is draw n into snug con tact by a sp rin g loa ded la tch (1) w hich ca tch es to a strik e (7) m ounted on the c h a s s is header. 1 -3 3 . Bag A s s e m b ly : The bag a s s e m b ly (5, figu re 7 -1 2 ) is a snug fitting canvas c o v e r fo r the en tire r e c e iv e r /t r a n s m it t e r a s s e m b ly . It is d esign ed to p e rm it the equipm ent to be suspended on a standard m ilit a r y p is to l belt and w orn on the p e r s o n o f the op e ra to r. 1 -3 4 . H ea d set: The h ea dset (fig u re 7-17) c o n sists o f two headphones join ed by a p la s t ic c o v e r e d sta in le ss s te e l headband, w hich is adju stable fo r p r o p e r fit. R ubber earcups fa sten o v e r the p h on es. The two w ir e ca b le con n ection to the r e c e iv e r /t r a n s m it t e r a s ­ sem b ly is equipped at its Y ju n ction with a clo th e sp in -ty p e clip . 1 -3 5 . B a ttery A da p ter A s s e m b ly : a. G e n e ra l: The b a ttery adapter (figu re 7 -1 8 ) is p rov id ed to p e rm it the battery to be c a r r ie d in the o p e r a t o r 's p o ck e t o r under ou ter clothing in tem p era tu res o f 4 0 ° F and b elow . The b a ttery c a s e ada pter a s s e m b ly in clu d es the follow in g ite m s : the battery c a s e (5), the b a ttery c a s e ada pter (4), the ca b le (3), and the r e c e iv e r /t r a n s m it t e r adap­ te r (2). When the 10. 8 -v o lt m e r c u r y b a ttery is p la ce d in sid e the b attery adapter ca se , p o w e r is tr a n s fe r r e d by the ca b le to the r e c e iv e r /t r a n s m it t e r adapter. In tem p eratu res o f 4 0 ° F and b elow , w hich m ight a ffe c t ba ttery e fficie n c y , the r e c e iv e r /t r a n s m it t e r adapter is in se rte d into the c h a s s is b a ttery tube in p la ce o f the ba ttery and the detecting se t is p o w e re d by the ada pter b a ttery a s s e m b ly w hich is c a r r ie d in sid e the o p e r a to r 's cloth in g. b. B a ttery C a se : The b a ttery c a s e (5) is a tubular re c e p ta c le o f aluminum b a se a llo y in w hich the b a ttery is h ou sed. It is threaded in sid e its open end fo r attach­ m ent o f the ba ttery c a s e adapter. c. B a ttery C a se A d a p ter: The ba ttery c a s e adapter (4) p ro v id e s fo r entry o f the c a b le into the b a ttery c a s e so as to m ake con tact with the battery. A ca b le bushing is con tain ed in sid e a cou plin g d e v ic e w hich is threaded fo r attachm ent to the b attery ca se . Sealing is p ro v id e d by an " O " ring packing. d. C a b le: The tw in -co n d u cto r ca b le (3) is four and o n e -h a lf feet in length, co n ­ tact to con ta ct. It is su pported at its en tries to the b attery c a s e and r e c e iv e r /t r a n s m it ­ te r a da pters by h e lic a l ca b le sp rin g s. One con du ctor is grounded at both ends by m e c h ­ a n ica l attachm ent with a m a ch in e s c r e w to the m e ta llic stru ctu re. The oth er con d u ctor is s o ld e r e d to co n ta cts, w hich a r e s t r e s s contained by sp rin g s, in sid e the ba ttery ca se ada pter and the r e c e iv e r /t r a n s m it t e r adapter. e. R e c e iv e r /T r a n s m it t e r A d ap ter: The r e c e iv e r /t r a n s m it t e r adapter (2) is a tubular, b r a s s a llo y d e v ice w hich, in its p h y sica l con tou r and the position in g o f its e le c t r ic a l co n ta cts, sim u la tes c h a r a c te r is tic s o f the ba ttery w hich it p h y s ica lly d is ­ p la c e s . It is in se rte d into the c h a s s is b attery tube and scre w e d into p la ce . Its threaded se c tio n m a tch es that o f the b a ttery tube cap. C able entry is through a bushing, with sea lin g p ro v id e d by " O " rin g p a ck in gs. 1-36. P h a sin g B lock s: The phasing b lock (1, fig u re 7-21) is a con tou red b lo ck o f a c r y lic re sin . M agnetite has b een im bedded into a s e ctio n o f the phasing b lo ck to se rv e as a target fo r ch eck in g v a r io m e te r phasing o f the m ine d e te cto r. 7-27 1. Battery 2. Receiver/Transmitter Adapter F ig u re 7 -1 8 . 3. Cable B a ttery A d ap ter 7- 29 4. Battery Case Adapter 5. Battery Case 1 -3 7 . B a t t e r ie s : The b a ttery (1, fig u re 7 -1 8 ) is a 10. 8 -v o lt m e r c u r y type with a p r e ­ dicted span o f 1000 m illia m p e r e -h o u r s . WARNING When b a ttery d egra d a tion has redu ced p ow er to 7. 25 v o lts , an au tom atic a la rm d e v ic e w ill sound in the fo r m o f a buzzing n oise in the h ea d sets. When this o c c u r s the ba ttery should be rep la ced . N EVER th row a m e r c u r y b a ttery into a F IR E as it m ay E X P L O D E ! 1-3 8 . F unctioning o f the D etecting S et: B a s ic a lly the d etectin g set co n s is ts o f a mutual inductance b r id g e , with p r o v is io n s fo r en erg izin g the b rid g e c o ils and fo r am plifying its output into an audible sign al. With the c o ils equally e n erg iz ed , the m utual inductance b r id g e is in a b a la n ced state in w hich no output is p rod u ced . If its c o ils a re unequally e n e rg iz e d , the b r id g e c ir c u it is in an unbalanced state and p ro d u ce s an output d ire ctly p r o p o rtio n a l to the d e g r e e o f unbalance. An o s c illa t o r is cau sed to radiate so as to fo r m a u n iform m a g n etic fie ld around the b rid g e c irc u it. By v irtu e o f its u n iform ity, the fie ld en v elop es each b r id g e c o il to an equal d e g re e and thus en e rg iz e s each equally. In this state the b rid g e is balan ced and p ro v id e s no output. This balanced state is upset in the p r e s e n c e o f a m e ta llic o b je c t. When a m e ta llic o b je c t is brought within a certa in range, it is in flu en ced by the radiation s and sets up a m agn etic fie ld o f its own. This fie ld in te ra cts with and upsets the u n iform ity o f that estab lish ed around the b rid g e c i r ­ cuit. The n o n -u n ifo rm fie ld about the b rid g e c o ils ca u ses the b rid g e to b e co m e un­ b a la n ced and a b r id g e output is p ro d u ced . The c lo s e r the m e ta llic o b je c t, the grea ter is the im b a la n ce and the str o n g e r the output. To p reven t re sp o n se s fro m m agnetic s o il (m agnetite) a v a r io m e te r c ir c u it is u sed. This c ir c u it has the c h a r a c te r is tic s o f a phase d is c r im in a to r . It p r o v id e s high d eg e n era tiv e feedback fo r in -p h a se m agnetite signals w hich ca n c e ls out the im b a la n ce p ro d u ced by m agn etic s o il at the input b rid g e circu it. Thus, on ly sign a ls ca u sed by m e ta llic o b je c ts , w hich a re not in phase, w ill be heard in the h eadsets when op era tin g o v e r m agnetite. F ig u re 7-19 illu stra te s the c ir c u itr y in b lo ck d ia gra m fo r m . The c o ils d ep icted a r e those contained in the head c o il a ssem b ly ; the c ir c u it a m p lifie r sta g es a re the p lu g -in m od u les. The o s c illa t o r feed s cu rren t to the tra n sm itte r c o il, w hich ra d ia tes and sets up a u niform m agn etic field . The r e c e iv e r c o ils , w hich have the co n fig u ra tion o f a m utual inductance b rid g e , a re evenly coupled into the field . A m e ta llic o b je c t d isto rts the field pattern, causing the b rid g e to b e co m e unbalanced and p r o d u ce an output. The output is a m p lified and app ears as a 2 5 0 0 -c y c le tone in the h ea d sets. The v a r io m e te r ca n ce ls out re sp o n se s fro m m agnetic soil. 1-39. A s s e m b ly and O peration o f the E quipm ent: a. G e n e ra l: T o a la r g e extent, the detectin g set, as contained in the c a s e (fig ­ ure 7 -2 0 ), is p r e -a s s e m b le d . The sh ort handle is attached to the head c o il a ssem b ly , as is the c o n tr o l b ox to the long handle. A ls o , ce rta in item s not n e c e s s a ry at initial a s s e m b ly need not at this tim e be re m ov ed fro m the c a s e ; i. e. , the fou r sp a re p lu g -in m o d u le s, the phasing b lo c k , and the b a ttery adapter a ss e m b ly . R em ove the follow ing item s fro m the c a s e : the r e c e iv e r /t r a n s m it t e r a ss e m b ly , the head c o il a ss e m b ly with sh ort handle attached, the long handle a ss e m b ly with co n tro l box attached, and one battery. P r o c e e d to set up equipm ent as fo llo w s : b. B a ttery In sertion and R em ov a l: (1) B a ttery In sertion . U n screw the ba ttery tube cap a ss e m b ly (5, figu re 7 -1 6 ) on the r e c e iv e r /t r a n s m it t e r a ss e m b ly and in s e r t the battery, negative end fir s t. R e v e r s a l w ill re su lt in n o n -o p e ra tio n with no dam aging e ffe c ts . Guard against slippage 7-30 F ig u re 7 -1 9 . B lo ck D ia g ra m of D ete c tin g Set C ir c u itr y 7 - 11 1. Receiver/Transm itter & Bag 2. Long Handle 3. Control Box 4. Headset 5. Head Coil Assembly Figure 7 -2 0 . 6. Batteries 7. Spare Modules 8. A ir-Pressure Relief Valve 9. Bottom Insert 10. Top Insert 11. 12. 13. 14. 15. Battery Adapter Case Top Section Case Bottom Section Phasing Block Short Handle Case, Showing Positioning of Detecting Set Components 7- 32 A o f the p a p er ja ck e t on the m e r c u r y b a ttery as this cou ld p rev en t p r o p e r contact. S crew the b a ttery tube cap a s s e m b ly (5) b a ck into p o sition , taking c a r e not to c r o s s the threads. When fin g e r tight the " O " rin g pack in g p ro v id e s a w a te rp ro o f fit. (2) B a ttery R em ov a l. B a ttery re p la cem en t should be a cco m p lish e d when the p o w e r p ro v id e d has drop p ed to 7. 25 v o lts . An autom atic ala rm d e v ice , w hich cau ses a ra sp in g tone to app ear in the h eadset, is a sig n al to the o p e ra to r that the b attery v o l ­ tage has drop p ed to 7. 25 v o lts o r le s s . c. Setting Up the E quipm ent (r e fe r back to fig u re 7 -1 2 ): (1) P u ll cou plin g b a ck and s lid e long handle on sh ort handle until coupling engages lo ck rin g on end o f sh o r t handle. A lig n keying pin so that long handle fits flush against sh ort handle. (2) To extend long handle, turn c o lle t c lo ck w is e o n e -h a lf turn and pull out on end s e c tio n o f long handle. S e cu re se ctio n by turning c o lle t c lo ck w is e until snug. R epeat this p r o c e d u r e on rem ain in g se ctio n s until handle is fu lly extended o r at the d e s ir e d length. (3) To adjust d e te c to r head, lo o s e n the fr ic tio n nut by turning co u n te r­ (4) P la c e d e te cto r head on te rra in and shift long handle to d e s ir e d angle o f (5) T ighten fr ic t io n nut by turning clo ck w ise until snug. c lo ck w is e . op era tion . (6) T o adjust h ea dset, p la ce headset on head. out until h eadset fits head. (7) Slide adjusting band in o r A ttach r e c e iv e r /t r a n s m it t e r a ss e m b ly to belt. W ear in the con vention ­ a l m anner. d. Starting the Equipm ent: (1) m e ta llic o b je c ts . Hold d e te cto r head fiv e fe e t above te rra in and at lea st fiv e feet from CAUTION: V oltage induced by m e ta llic o b je cts can s e rio u s ly dam age untuned c ir c u it s . The unit w ill not be started u n less the d e te c to r head is at le a st fiv e feet from m e ta llic o b je c ts . (2) Turn p ow er s e le c t o r sw itch to INT p osition . (3) A lig n index m ark on fine " X " co n tro l knob with related index m ark on the co n tr o l box. (4) A lig n " R " c o n tr o l in a like m anner. (5) A 2 5 0 0 -c p s tone should be heard in the headset. until a m inim um null (sign al) is obtained. 7-33 A djust co n tro l knobs e. Variometer Phasing Check (figure 21): N O TE: This op e ra tio n is req u ired to check the v a r io m e te r c irc u it w hich p re v e n ts r e sp o n se fr o m m agn etic s o il (m agnetite). (1) D e p re ss the handle to the ex trem e end o f its tra v e l so that the bottom o f the sh ort handle is a p p ro x im a te ly p a r a lle l with the top o f the d etector head. (2) A dju st se t fo r m inim um null. (3) P la c e a b a ttery again st the sid e o f the sh ort handle at the quick d is c o n ­ n ect end so that it is p e rp e n d icu la r to the sh ort handle with eith er end flush with the bottom o f the sh ort handle. N ote the sign al re sp o n se in the headset. (4) P la c e the phasing b lo ck , fir s t o v e r the white dot on the d e te cto r head, and then on the sid e op p o site the w hite dot. Note the sign al r is e in the headset. The sign al r e sp o n se when the phasing b lo ck is p la ced on either side o f the d e te cto r head should be the sam e, but le s s than the sign al fro m the battery. A n oticea b le higher s ig ­ nal fr o m the phasing b lo ck in dica tes in c o r r e c t v a rio m e te r phasing, in w hich ca se rep ort the set fo r o rg a n iza tion a l m aintenance. f. S en sitivity C heck: (1) Set the p o w e r s e le c t o r sw itch to "H I" p o sitio n and hold a coin (or other sm a ll m e ta llic o b je ct) about two in ch es above the white dot on the d e tector head. A defin ite in c r e a s e in sign al strength should be h eard in the headset. (2) If the sign al r e sp o n se is weak, re p la ce the b attery in the set and r e ­ peat step (1). If the sig n a l r e sp o n se is s till weak, re p la ce the m od u les. If the signal is s till weak, r e p o rt the se t fo r org a n ization al m aintenance. N O TE: Do not a llow rin g s, w atches, o r other m e ta llic o b jects near the d e te cto r head w hile checking the set. T h ese o b jects w ill gen erate a signal. g. 1-40. Stopping the Set: Turn s e le c t o r sw itch to the "O F F " position . O peration Under V a riou s C o n d ition s: a. G en era l: In struction s p ro v id ed in this se ctio n p ertain to operation , under v a riou s con dition s, o f a detectin g set w hich has been a ssem b led , ch ecked , and adjusted as p r e v io u sly p r e s c r ib e d . b. Starting O peration : P la c e the detecting set in operation by setting the pow er and se n sitiv ity sw itch to the p o sitio n b e st adapted to s o il and terra in conditions. The follow in g in form a tion is p ro v id e d to a s s is t the op era tor in determ ining w hich sen sitivity sw itch setting should be used. (1) HI P o sitio n . In this p osition , the sen sitiv ity s e le c to r sw itch prod u ces m axim um se n sitiv ity in the detectin g set. It is e ffe ctiv e ly used when the s o il is non­ m agn etic and the te rra in is c le a r o f su rfa ce m eta llic scra p o r d eb ris w hich could in ­ flu en ce op era tion o f the equipm ent. 7-34 7- 35 (2) INT Position. This setting produces an intermediate sensitivity be­ tween that of "L O " and "HI. " It gives best results for operation over magnetic soil. It is also used to modify the sensitivity so as to shut out interference from surface metal­ lic objects. (3) LO Position. This setting is useful for operation over terrain that is covered with metallic debris and scrap, where a high exclusion factor is desired in the equipment's responses. Responses to small metallic objects will be eliminated, but large objects, such as metallic mines, will yield adequate signals. c. Using the Detector in the Standing Position. Grasp the handle in hands and make wide sweeping motions from left to right while slowly walking forward (study fig­ ure 7-22). d. Using the Detector in the Prone Position. Assume the position (figure 7 23) and make wide sweeping motions while slowly crawling forward. e. Buried Metallic Object Encountered. A noted increase in the headset sig­ nal is an indication that a buried metallic object is in this particular area. Proceed to locate the exact location as follows: (1) When a sharp increase in signal is heard, move the detector head slowly from side to side. Increased signal will be heard as either side of the detector head is passed over the metallic object. A decrease will be heard as the center of the detector head moves over the buried object. If no decrease in signal is heard as the center of the detector head moves over the buried object, a saturation condition exists. If this occurs, raise the detector head 1 to 2 inches higher and repeat the sweeping motion. If necessary, raise the detector head until a definite change in volume is evi­ dent when the detector head moves over the buried object. When this occurs, the detector head is directly over the object. WARNING Always keep the detector head parallel to the ground during a search operation. Never allow the detector head to drop or rest on the ground during mine detecting operations in a suspected area. 7-36 Figure 7 -2 2 . Sweeping the Search Head from a Standing Position 7- 37 Figure 7 -2 3 . Prone Position Operation of the Detecting Set 7- 38 "”3 kotk'JC Chapter 8 AIRCRAFT EGRESS SYSTEMS OBJECTIVES To learn: 1. To identify cartridge-actuated devices used on aircraft egress systems. 2. fhe function of cartridge-actuated devices. 3. Safety precautions, EOD safing procedures, and EOD disposal pro­ cedures for these devices. U. The quantity, type, and function of devices in the egress systems of the F-100, F-105, F-U, and A-l series aircraft. INTRODUCTION All jet aircraft, and in some instances propeller-driven aircraft currently utili-e^ in SEA, contain an egress system. It is imperative to know th'-^e Bys&eisz thoroughly from an EOD viewpoint, not only for the safety of all personnel involved, but also for the immediate dearming of the system itself. Some of the aircraft egress systems can be initiated externally (canopy removal) and some are limited to internal operation. It is the EOD man's responsibility to be completely knowledgeable of all aircraft egress systems for which he is responsible. INFORMATION CARTRIDGE-ACTUATED DEVICES 1 Initiators Initiators are cylindrically-shaped items designed to provide the necessary ballistic gas pressure required to activate other items. They are manufactured in different types and use two methods of operation. a. MECHANICALLY-ACTUATED INITIATORS. These initiators are actuated by pulling the mechanical linkage which in turn cocks and allows the firing pin to fire the explosive charge. The gas produced by the burning pro­ pellant flows through a tube and/or hose to initiate Mother item. b. GAS-PRESSURE ACTUATED INITIATORS. These initiators are operated by gas pressure from another source. Pressure to the inlet port breaks the shear wire and forces the firing pin against the cartridge. The gas pro­ duced by the burning propellant flows through a tube and/or hose to smother item. Initiators may be either instantaneous or delayed in their action. Instantaneous initiators are used for any operation that requires immedi­ ate action. Delay initiators are used for any operation that requires a delay, such as seat ejection, seat lap belt release, etc. CAUTION Although initiators contain less than one ounce of explosive ma­ terial, they are extremely haz­ ardous and should be handled with caution. 2. Removers Removers are used to remove the aircraft canopy by means of an explosive charge like initiators, can be actuated by different methods. a. COCKED FIRING PIN ACTUATION. A cocked firing pin, held in place by the Ml exactor, can be used to actuate the remover. Gas pressure to the inlet port of the exactor removes the pin from the firing head of the remover, allowing the cocked firing pin to fire the explosive charge. CAUTION Never remove the Ml exactor from an item to safe it. Removing the exactor will withdraw the pin re­ leasing a cocked striker. Always remove the item and exactor as a unit. b. GAS-OPERATED FIRING PIN ACTUATION. This type of remover is very similar to the gas-operated initiator because it has a firing pin held in place by a shear pin. Gas pressure applied to the inlet po^t forces the firing pin to break the shear wire and proceed downward to fire the explosive charge. c. ELECTROMECHANICAL-BALLISTIC REMOVERS. These removers are designed to raise and lower certain aircraft canopies under normal conditions during ground operation and to jettison the canopy during an emergency escape while in flight or on the ground. 8 -2 During normal ground operations the remover is functioned by elec­ trical means; during emergency escape, it functions by the gas pressure supplied by an explosive clartridge. 3. Thrusters Thrusters are used in the egress system for assorted purposes such as equipment stowage, hatch jettison, seat positioning, canopy unlock, etc. Gas-actuated thrusters function in the same manner as gas-actuated initiators. When gas pressure is supplied to the inlet port, the firing pin is propelled against the cartridge. CAUTION The explosive content of thrusters is comparatively small; however, their method of operation and their type of construction make them very hazardous to handle. Extreme caution should be exercised at all times when handling or removing them from aircraft. A. Rotary Actuators Rotar; acuuaior: are designed to forcefully separate the crew member from the seat after ejection. Gas pressure from an initiator causes the cartridge to fire; the resulting gas pressure exerts force on the bottom of the ball screw. Motion of the ball screw causes the ball nut to rotate and draw the webbing taut. 5. Catapults Catapults are telescoping ejection items designed for emergency ejection of aircraft personnel. They can be used for either upward or downward ejection systems. Catapults operate by various methods in a manner very similar to initiators and removers. a. MECHANICALLY-ACTUATED CATAPULTS. This device has a cocked firing pin which is held in place by a sear lever. Upon rotation of the lever an internal shear pin is broken, releasing the cocked firing pin which in turn fires the explosive charge. b. GAS-OPERATED CATAPULTS. These devices operate exactly the same as the gas-operated removers (see "Removers"). c. MECHANICALLY-ACTUATED CATAPULT, NAMC (NAVY), TYPE I AND TYPE II. These devices function in a manner similar to that of the Air Force cata­ pults. The pulling of the mechanical linkage cocks and releases the firing pin. The safety pin is removed by the canopy when it leaves the aircraft. 8-3 d. ROCKET CATAPULT. This device is a 2-stage ballistic item consisting of a cartridge-powered catapult and a solid propellant rocket motor. Gas pressure introduced into the inlet port shears the firing pin sheen: pin, forcing the firing pin against the primer and firing the cartridge. The catapult portion, actuated by gas pressure, pushes the ejection seat up the guide rails. The rocket motor is ignited by the catapult gases just prior to separation from the catapult tube. CAUTION Seat ejection catapults contain a larger amount of explosives than the other devices - often as much as 7 ounces. The very purpose of these items is to move heavy objects; therefore, anyone handling them should be thoroughly familiar with their construction and operation. They should be handled with the utmost care at all times. e. ROCKET PACKS.This item is mounted under a seat and gives it a sustained push up and away from the aircraft. It is a mechanically initiated item and has many tubes of propellant and multiple venturies. CAUTION Due to the amount of propellant and its pro­ pulsive ability, the rocket pack is an extremely hazardous item. f. DROGUE GUNS. These devices contain an explosive charge used to eject or propel a metal slug. The slug is usually used to deploy a parachute. CAUTION NEVER stand in front of or over a slug while working on a drogue gun. SAFING PROCEDURES Saflng procedures covered in this portion of the study guide are general in nature and pertain only to individual items of the egress system. Safing procedures for the entire egress system will be dis­ cussed later in the portions of the study guide which pertain to indi­ vidual aircraft. 1. Initiators a. Replace the safety pins if at all possible. b. Disconnect or cut the hoses and replace the caps. c . Due to the condition of certain initiators, it may he necessary to gag moving parts. 2. Removers The safing procedures for removers are the same as those for initiators discussed above. WARNING Never remove the Ml exactor from the canopy remover. 3. Thrusters 1. 4. Disconnect or cut the hoses and replace the protective caps. Catapults The safing procedures for catapults are identical to those of initiators and removers discussed above. SAFETY PRECAUTIONS Observe the following safety precautions when safing aircraft per­ sonnel egress systems. 1. Use quick disconnects whenever possible. 2. Insert maintenance safety pins whenever possible. 3. When cutting or disconnecting is required, cut as close as possible to the outlet ports of initiators, inlet and outlet ports of boosters, and inlet ports of removers and catapults. k. Insure that the hose ends are taped or wired to a fixed object to prevent whipping action. DISPOSAL For disposal purposes, aircraft explosive items fall into the three following general categories: (l) items which must be disassembled to accomplish disposal, (2) items which are disposed of by detonation, and (3) items which are disposed of by burning. The most common means of disposal is by burning. 8-5 ^ F/ j, t gRe&.ci /TfM S F100-D AIRCRAFT The F-IOOD aircraft uses a conventional egress system for the single seat. The escape system, illustrated in figures 8-1 and 8-2, can be initiated by raising the seat handgrips and pulling the canopy emergency jettison handle which is located on the right console. Later models of the F-100D have an external canopy jettison handle located on the left side of the aircraft. CANOPY GUIDE TRACKS CANOPYUNLOCKED WARNING FLAG Figure 8-1. F-100D Canopy system. 8-6 INERTIA REEL A N D BUMPER SHOULDER HARNESS S TO W A G E DRUM ^ • I 'T~E£ a a C ATAPULT PRESSURE HOSE LAP BELT DELAY INITIATOR A C T U A T IN G BELL CR AN K HEADREST RELEASE HANDLE • C H A FF U N IT C O N TA IN E R M A IN TE N A N C E SAFETY PIN SEAT GUIDE RAILS M A IN TE N A N C E SAFETY PINS A N D STREAM ER SEAT VERTICAL A D JU STM E N T SW ITCH PERSONAL-LEAD Q U IC K -D IS C O N N E C T G R O U N D SAFETY PINS (FLIGHT STATUS) • F-100D-91 AND LATER BLOCKS OF AIRPLANES - “CANOPY EMER JETT HANDLE 7— — ------ iriC K M M HEEL LO C K IN G HANDLE SEAT IN ITIATO R TRIGGER H O L D -D O W N B U N G E E - HAN D G R IP RELEASE LEVER HANDGR IP STOP L O C K IN G LA TCH HANDGRIP Figure 8-2. F-100D ejection seat system. 8-7 5 Operation As shown in figure 8-3, raising the handgrips to the full up position fires a mechanical initiator. Gas pressure from this initiator actuates the piston in the exactor, which in turn fires the canopy remover. Squeezing the trigger on either seat handle causes one or both of the mechanical initiators to fire; gas pressure then fires the catapult. As the seat moves up and out of the aircraft, the mechanical-delay initi­ ator is fired, releasing the lap belt and shoulder harness. The mechan­ ical-delay initiator also fires the explosive charge in the rotary actu­ ator, resulting in separation of man and seat. Normal activation does not fire every item in the system; for example: (1) jettisoning the canopy normally from inside the aircraft will leave the external initiator in the live condition. (2) external jettisoning of the canopy will leave the internal initiator in the live condition. (3) squeezing the trigger on one side of the seat will leave the initiator on the other side of the seat unfired. Before you attempt any action on the aircraft you should determine which method was used to activate the system. Canopy Removal Since the aircraft canopy must be removed before you can gain entrance to the cockpit, you should be familiar with the three means of canopy removal. These are illustrated in figure 1 and described below. ELECTROMECHANICAL-NORMAL REMOVAL. The canopy can be removed by electro-mechanical-normal means by using the push-type switches located on either side of the aircraft below the windshield. The aircraft battery or an external power source must be available. MANUAL (EMERGENCY REUSASE). The aircraft canopy can be manually released by using either of the two external emergency release handles, located on the right and left front of the canopy on C/D aircraft and on the right and left rear of the canopy on the F-100F aircraft. PNEUMATIC JETTISON. Pneumatic jettison can be accomplished ex­ ternally by using a mechanical initiator and a 6-foot lanyard with a handle. 8-8 Raising the handgrips to full up position causes the handgrip striker to actuate the canopy linkage that pulls the sear pin from the canopy initiator, firing the initiator. A R M O R PLATE □ □ -C A N O P Y REM OVER Gas pressure from the initiator actuates the piston in the exactor. When the piston is actuated, it pulls the exactor sear pin from the canopy remover, causing the remover to fire and |ettison the canopy. HA NDGR IPS C A N O P Y IN IT IA T O R LIN K AG E STRIKER LAP BELT LIN K AG E PERSO NAL-LEAD Q U IC K -D IS C O N N E C T LAP BELT DELAY IN IT IA T O R BELL C R A N K □ Actuating the triggers fires the ejection seat initiators. This in turn fires the catapult, ejecting the seat from the airplane. BALLISTIC ROCKET C A TA P U L T--------- LAP BELT DELAY - IN IT IA T O R The initial upward movement of the catapult actuates the lap belt initiator bell crank, which in turn actuates the lap belt linkage, firing the time-delay primer in the lap belt initiator. □ C H A FF C O N T A IN E R PILOT A N D SEAT SEPARATOR R O T A R Y A C T U A T O R A N D LAP BELT D E LA Y IN IT IA T O R AIR H O S E ----------------------------- CHAFF C O N TAIN ER BELL C R AN K LAP BELT A U T O M A T IC RELEASE C HAFF C O N TA IN E R LIN K AG E The lap belt initiator bell cran also actuates the chaff con­ tainer linkage. This pulls the retaining pin from the chaff con­ tainer, allowing the chaff to be disbursed into the air stream. One second .after the lap belt initiator primer has been fired, the cartridge in the lap belt initiator fires, actuating the lap belt automatic release mechanism. Figure 8-3. F-10QD seat ejection sequence. 8-9 F-100F Aircraft / S fcQ ^9 fte s s ITIsaa , 5 The F-IOOF is essentially the same as the F-100D except that the following components have been added: 1. A mechanical initiator in each cockpit for firing the canopy remover. 2. Another seat fully equipped for ejection. 3. Four gas-actuated initiators - these initiators enable the man in the front seat to fire the rear seat catapult and provide a delay for the firing of the forward seat. Safing Procedures for the F-100 Aircraft Following is a checklist of safing procedures for the F100 aircraft. Because of the variable conditions in which the aircraft may be found, it may not be possible to safe the egress system in the exact order in which these procedures are listed. Refer to figure 2 and table 1 as you study the procedures. Table 1 is located at the back of this study guide. 1. If the canr"v>r ^ present, gain access to the cockpit by using one of the three me'vnoas previously mentioned. 2. Disconnect the rocket catapult quick-disconnect. 3. Check the positions of the handgrips. NOTE The handgrips are intercon­ nected and move simultaneously. U. Install the ground safety pin(s) in the right handgrip(s) of the 8eat(s) and through the canopy emergency jettison handle(s) on the right consoleCs). CAUTION Insure that the handgrips are fully down and locked before inserting the ground safety pins 5. Remove the components, insuring that maintenance safety pins are installed in each mechanical device and that plugs or protective caps are installed on gas-fired devices. 8-10 F-105D AIRCRAFT The F-105D uses esentlally the same system as the F-100, with a few exceptions. It incorporates a thruster for unlocking the canopy and an explosive actuator for removing the canopy. Unlike the F-100, the canopy jettison handle on the F-105D is located on the left console and has an initiator immediately below the handle. If the egress system is activated normally this initiator will be found in a live condition. The seat operation is basically the same as that of the F-100D, again with a few exceptions. Operation Raising the leg braces arms the ejection system. Squeezing the triggers fires the canopy/delay initiators. The canopy initiator actu­ ates the thruster to unlock the canopy. Pressure from the thruster then goes on to actuate the canbpy remover. The canopy is jettisoned. The delay initiator produces gas pressure to actuate the RAPEC and it ejects the seat. Seat travel fires another delay intiator which actuates the lap belt, the rotary actuator, the personnel force-deployed parachute, and the drogue gun to deploy the seat retardation parachute. Refer to figures 8-4, 8-5, and 8-6. This aircraft is basically the same as the F-105D model but in addition to the duplication of devices for the extra seat, it uses a delay initiator which delays jettison of the rear canopy during ground jettison. NOTE: On aircraft modified by T.O. lF-105F-5^2, the aft seat contains an explosive powered inertia reel used to restrain the occupant on the ejection position when ejection is initiated from the forward cockpit. Safing Procedures for the F-105 Aircraft Following are the safing procedures for the F-105 aircraft (refer to figure 5 and table 2 as we discuss the safing procedures). Table 2 is located at the back of this study guide. 1. Insert the safety pin in the canopy ground emergency initiator. 2. Disconnect all pressure line quick-disconnect devices by pulling. 3. If the leg braces are down, install safety pins in the right-hand side of the ejection seat and through the auxiliary canopy jettison handle in the left console. 4. Install ground safety pins if applicable, and remove all com­ ponents. 8-11 M :\2 INITIATOR LOCATED I.KFT SIDE OF SEAT BACK ON F-105 - 10 THROUGH F -105-15 (C A N O PY )/SE A T INITIATOR QUICK-DISCONNECT(S) M3 INITIATOR INSTALLED THIS LOCATION ON F-105B-2O A /C AND BELOW DETAIL A DETAIL S E A T (R.H. S I D E T f P I C A L ) F -1 0 5 SHOWN B SEAT(L.H. S ID E T Y P IC A L ) 25 DITAIL C DETAIL A U X IL IA R Y -C A N O P Y J E T T IS O N -IN IT IA T O R IN S TA LLA TIO N - T Y P IC A L D C A N O P Y -G R O U N D E M E R G E N C Y IN ITIA TO R (F F -7 7 ) Figure 8-4. F-105 Emergency escape system details. 8-12 M O U N T IN G B R A C K E T HOSE FROM S E A T / M A N SEPARATOR P A R A C H U T E D E P L O Y M E N T GUN NOTE A IR C R A F T M O D IF IE D BY T . O . I F - 1 0 5 - 1 0 3 8 TEE H O S E TO DROG U E CHUTE GUN HOSE A SSE M B LY DEPLOYMENT AC T UA T OR F IR IN G C A B L E FO R CE-DEPLO Y ED PARACHUTE R IP C O R D T HANDLE Figure 8-5. Personnel force-deployed parachute (gas initiated). 8-13 GUN Figure 8-6. Drogue gun for seat retardation chute. 8-14 WARNING Ground crow m ini romain alorl to Mm poolibilily of crowmombor jotfltoning Mm EXTERIOR CANOPY ACTUATOR RELEASE BUTTON WARNING If log krocM oro up. Mitaim catapull by cuffing hoM. STAND CHAR OF OPEN END EXTERIOR CANOPY LOCK AND CONTROL BUTTONS NORMAL ENTRANCE MANUAL ENTRANCE EXTERIOR CANOPY JETTISON 1. Exterior canopy lock lever — Raise. 2. Exterior canopy control button — Depress. 1. Exterior canopy lock lever — Raise. 2. Exterior canopy actuator release button — D epress. 3. Raise canopy manually. CAUTION: EMERGENCY ENTRANCE IN THE EVENT NORMAL OR MANUAL ENTRANCE IS NOT POSSIBLE OR FEASIBLE Hold canopy open as uplocks are not provided. 1. Push latch and open cover. 2. Exterior canopy jettison handle — Pull out 6 feet. clear of canopy, [ f ] Both canopies will jettison. Stand IF CANOPY CANNOT BE JETTISONED — strike plastic along its edge attachment with the pointed end of a firem an's pike axe to produce a series of punctures outlining on escape hole. Strike punctures with broad edge of axe to open escape hole. WHEN ACCESS TO COCKPITS IS GAINED 1. Make ejection seat safe (refer to paragraph 4 -1 7 ). 2. Disconnect pilot's personal equipment leads. 3. Open seat safety belt (shoulder'harness will release). 4. Pull emergency release handle on right side of survival kit to disconnect kit from parachute. NOTE Survival kit must be sitting FLAT in the seat pan or kit may be armed and life raft in flated when release handle is pulled.__________ _____________________ ___________ ______________ Figure 8-7. F-105 emergency entrance. 8-15 NOTES F-4C-15 THRU F-4C -25 64-923, RF-4C-17 THRU RF-4C-25 65-863, A N D F-4D-24 THRU F -4D -25 64-960 BEFORE IN C O R P O R A T IO N OF T .O . 1F-4-620. F-4C -25 64-924 A N D SUBSEQUENT, RF-4C-25 64-864 A N D SUBSEQUENT, A N D F-4D 64-961 A N D SUBSEQUENT. ALSO , F-4C-15 THRU F ^ C - 2 5 64-923, RF-4C-17 THRU RF-4C-25 65-863, A N D F-4D-24 THRU F -4D -25 64-960 AFTER IN C O R P ­ O R A T IO N OF T .O . IF -4-620. PNCE D E S IG N A T IO N IN D E X NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 FWD C O C KPIT AFT C O C KPIT C A N O P Y INTERLOCK BLOCK SCISSORS M E C H A N IS M DROGUE SHACKLE DROGUE PARACHUTES FACE C URTAIN HANDLE SHOULDER HARNESS TAKE-UP M E C H A N IS M SEAT BUCKET P O S IT IO N IN G ACTUATOR STICKER CLIP LAP BELT LUG LOCK PERSON NEL PARACHUTE LUMBAR PAD RELEASE A SSEM BLY PERSO N NEL PARACHUTE WITHDRAWAL LINE DROGUE WITHDRAWAL LINE TOP LATCH M E C H A N IS M CATAPULT G U N F IRIN G M E C H A N IS M SEAT M O U N T ED INITIATOR (REF) CATAPULT G U N DROGUE G U N TRIP ROD SEAT ACTUATOR Q U IC K D IS C O N N E C T (SEAT BUCKET TO AIRCRAFT) M A IN BEAM ASSEMBLY SEAT BUCKET GUIDE TRACK LAP BELT SEAT BUCKET LEG RESTRAINT M A N U A L RELEASE HANDLE SHOULDER HARNESS SNUBBER RELEASE HANDLE S E C O N D A R Y EJECTION HANDLE SEAT HEIGHT ADJUSTM ENT SWITCH EM ERG EN C Y HARNESS RELEASE HANDLE G U ILLO T IN E G A S LINE DRO GUE G U N G U ILLO T IN E KN IFE BLADE ASSEM BLY LEG RESTRAINT SNUBBER FINGER R IN G GU ILLO TIN E F IR IN G M E C H A N IS M SEAT BUCKET Q U IC K RELEASE PIN (ACTUATOR PIN) SEAT ACTUATOR Q U IC K D IS C O N N E C T (SEAT BUCKET TO ACTUATOR) TIME RELEASE M E C H A N IS M TRIP ROD TIME RELEASE M E C H A N IS M DROGUE C O N T A IN ER 24-MP2M25C 24-MP3M26C 24-MP2M21 24-MP2M37 24-MP2M27 2 4 -A A 2 M 19 24-MP3M22 24-MP3M38 24-MP3M28 24-AA3M 20 24-AA2M 49 24-M A2M 53 24-AA3M 50 24-M A3M 54 24-GP2M57 24-GP3M58 24-GP2M13 24-GP2M17B 24-GP3M 14 24-GP3M18B 24-MP2M25 24-MP3M26 24-MP2M23 24-MP2M33A 24-MP2M29A 24-MP2M41 24-S206 24-MP2M31A 24-MP3M24 24-MP3M34A 24-MP3M30A 24-MP3M42 24-S307 24-MP3M32A 24-GP2M 17 24-GP2M59 24-MP2M63 24-GP2M23A 24-GP3M18 24-GP3M60 24-M P3M 64 24-GP3M 24A 24-AA2M15A 24-AA2M 15 24-AA3M16A 2 4 -A A 3 M I6 Figure 8-8. ejection seat. 8-16 5. If cable assembly of deployment gun is not connected to gun actuator on ejection seat, Insure that the safety pin, streamer, and dust cap are engaged in the cable assembly. Refer to figure 5. EMERGENCY ENTRANCE Refer to figure 8-7 which shows the aircraft emergency entrance. figure is self-explanatory. Study it carefully. F-kC AIRCRAFT <9 0 £• ^ This rtems This aircraft utilizes the Martin-Baker MK H-5 ejection system. This system, although quite similar to other egress systems, has some distinctly different features. It is actuated much the same as other systems by use of a mechanical linkage to- release a cocked firing pin; however, the cata­ pult has one primary and two secondary explosive charges. This system also uses a drogue gun to open the primary parachute. The drogue gun, because of its design and explosive content, is extremely hazardous. Unlike the other devices, it fires a 15-ounce projectile out of the barrel like a rifle. The projectile, of c o u r s e , represents a hazard to personnel and equipment. Refer to Figures 8-8 and 8-9 as you study the ejection sequence which follows. 1. Either the face curtain handle or the secondary ejection handle is pulled. 2. The mechanical initiator is fired; this subsequently jettisons the canopy. Also gas pressure from this initiator fires a gas generator that pulls the pilot to the ejection position. 3. Continued pull of the face curtain fires the ejection gun. k. As the seat moves upward it reaches the end of a cable lanyard that fires the mechanically initiated rocket pack that sustains the seats upward motion. Refer to figure 8-9. 5. The drogue gun fires 1 second after ejection to deploy the con­ troller drogue and stabilizer drogue. 6. The time release mechanism operates and releases restraint harness, leg restraint cords and eventually leads to deployment of the personnel parachute. 7. If the time release mechanism fails, release of the occupant from the seat is accomplished by the use of the emergency release handle which releases the restraint harness and fires the guillotine cartridge. The F-k series aircraft have a system whereby either pilot can eject himself or both seatB. This accomplished by a select valve in the aft cockpit (see figure 8-10) and by adding two each sequence actuators, initiators, and boosters. 8-17 Ground Safety Pin K OC lu l i vuUO* * H * C H S O U . -L E F T M A IN SEAM (*EF) V IE W A -A Uffiia Figure 8-9. Ejection seat rocket pack installation (T.O. 13A5-32-501)• 8-18 CAUTION If the rear seat'has ejected, pulling or turning of the select valve WILL fire the front seat. Figure 8-10. Pilot select valve Figure 8-11. F-J+C canopy operation. 8-20 Canopy Removal The canopy on the F-Uc aircraft may be opened several different ways. Since BOD personnel are concerned with entry into the cockpit, the ex­ ternal means of entry are as follows (refer to figure 8-11 as you read): 1. By pressing the forward/aft canopy open/close push buttons. 2. By use of the canopy external jettison handle. 3. Ifr use of the forward/aft external manual unlock handles. NOTE Two mechanical initiators used for external canopy jettison for F-U series aircraft sure located inside each cockpit on the left­ side of the rear canted bulkhead. Safing Procedures for the F-1»0 Aircraft Following are the safing procedures for the F-1»C aircraft. However, due to the variable conditions in which the aircraft may be found, it may not be possible +~ ~afe the system in the exact order in which these procedures arc xisued. liefer to figure 8-12 as you study the procedures. 1. If the canopy is present, gain access to the cockpit by using one of the methods previously mentioned. 2. Replace the safety pin in the drogue gun and detach the trip rod. 3. Place safety pins in the face curtain, ejection gun, guillotine firing mechanism, initiators, and rocket pack. U. Remove the components, insuring that maintenance safety pins are installed in each item. Figure 8-12 shows the safety pins installed and table 3 lists the total number of components. The table is located at the back of the SSG. NOTE If a safety pin cannot be used on the ejection gun, the firing head may be removed. 8-21 2 CA TA P U LT G U N F IR IN G M E C H A N I S M . « / ij ! fl/i / iioi L 5. C A N O P Y I N I T I A T O R (C O C K P IT M O U N T E D ) f l y y ^ ...' 7.1 V E N T I L A T I N G A IR E X H A U S T H O S E D IS C O N N E C T (2 1 0 0 0 -9 S U R V IV A L K IT O N L Y ) 6. IN T E R M E D IA T E B L O C K \ Figure 8-12. F-UC Safety pin Installation. 8-22 3 AIRCRAFT The A-IE aircraft uses a new concept in personnel ejection. Rather than actually ejecting a man and seat, the A-IE incorporates a rocket to extract only the man; the seat remains in the aircraft. This egress system is comprised of cartridge-actuated devices that have a different nomenclature than those with which most EOD personnel are familiar; there­ fore, they will be discussed in dstail in this study guide. At the present time the A-IE is the only aircraft to incorporate the new system; however, in the near future it may be found in the A-26, T-28, and 0V-10 aircraft. The A-IE escape system is illustrated in figure 8-13. Extraction Rocket The nozzles of this extraction rocket are on the front and the rocket pulls the man from the seat by employing a pendant line attached to each parachute riser. The rocket is internally launched from the aircraft by use of a launcher cartridge. The rocket itself is ignited when pull is exerted on the pendant line; When the rocket has expended 95 percent of its energy, a guillotine type of cutter is activated, thus severing the pendant line and allowing the rocket to carry itself away from the vicinity of the man. Pendant Line The p-auant. llr«. is a cord which connects the man to his ex­ traction rocket and which is disconnected prior to parachute opening. Messenger Cord Messenger cord is a mild detonating fuze and a contained detonating fuze. The cord contains 2 grams per foot of PETN and is used to initiate cartridges for the rocket launcher, rocket erector, and canopy removal system. A lead styphnate booster is built into each end of the cord. The cord may be used within a nylon sheath (contained detonating fuze) or without the nylon sheath Manifolds (initiators) Manifolds are nothing more than mechanical initiators. Unlike normal initiators, which produce gas pressure, the manifold initiators used in this system fire the detonating cord. Pendant Disconnect Activator The pendant disconnect activator is housed in the para-pack. It contains three cartridges; one of these is used to expel a 1-pound drogue slug for deployment of the parachute and two are used to pro­ vide pressure to operate the pendant disconnect. 6 1 PARACHUTE PACK ASSEMBLY (2 PLACES) 2 SURVIVAL PACK (2 PLACES) 3 EXTRACTION ROCKET AND LAUNCHER ASSEMBLY 4 SEAT ASSEMBLY (2 PLACES) 5 SEAT RAIL ASSEMBLY (2 PLACES) 6 TAKE-UP ASSEMBLY (2 PLACES) 7 CANOPY CUTTER ASSEMBLY (2 PLACES) Figure 8-13. 8 MECHANICAL FIRING ASSEMBLY AND BALLISTIC MANIFOLD 9 PRIMARY EXTRACTION CONTROL HANDLE 10 SECONDARY ESCAPE HANDLE 11 KIT RELEASE HANDLE 12 PIN NO. 365136-11 13 PIN NO. 365136-13 14 PINS NO. 365136-5 (2) A-IE escape system. 8-24 Timer The timer, which contains a cartridge, is contained within the parachute and is activated by the mechanical pull of a flexible lanyard. A barometric device is contained within the timer and blocks operation above 15,000 feet. Gas produced from the cartridge in the timer is used to fire the cartridges in the pendant disconnect. The timer is illustrated in figure 8-13 and table 4. Table 4 is located at the back of this SG. Ejection Sequence Following is the ejection sequence for the A-1E egress system. Refer to figure 8-13 as you study this sequence. The following sections are begun when the handle, located in the center of the seat is pulled. 1. The inertia reel is locked. 2. The seat is allowed to fold downward after upward motion. 3. Two rail-mounted ballistic manifolds are initiated. 4. As shown in figure 8-14, the canopy removal system is initiated and the launcher cartridge is fired. 5. The extraction rocket is launched and ignites after full stretch of the pendant line. 6. The occupant is pulled from the seat through the canopy opening. 7. The parachute is deployed after the timer cartridge fires in the para-pack. NOTE A secondary escape handle ,is located on the right side ;of the seat pan. If a crew member decides to bail out rather than eject, the actuation of this handle allows separation from seat and rocket, allowing con­ ventional procedures to be used. Emergency Entrance Entrance to the pilot's cockpit may be accomplished by turning the control knob to the open position and sliding the canopy to the rear (see figure 8-15). 8-25 1 2 3 4 5 6 7 8 9 C D F LINE BALLISTIC M A N I F O L D A S S E M B L Y (2 PLACES) C O C K P I T S L I DIN G E N C L O S U R E C U T T E R B LOCK J U N C T I O N BLOCK (2 PLACES) C U T T E R B L OCK C D F L I N E S (2) TAKE-UP ASSEMBLY M D F L INES Figure 8-14. A-IE canopy cu tter assembly. 8-26 Safing Procedures Following is a list of safing procedures for the A-IE aircraft. Refer to figures 8-13 and &-16 and table 4 as you read these procedures. Table k will he found at the back of this SG. 1. Install pins to safe bellcrank housing assemblies. the mechanical firing devices on the seat rail assemblies.) (These are 2. Install safing pins in the pendant disconnect activators in the parachute pack assemblies. 3. Install safing pins in the auxiliary control box assembly located on the upper-center cockpit structure. Figure 8-15. Cockpit enclosure 1 2 3 4 5 6 BALLISTIC MANIFOLD (2 PLACES) SAFETY PIN (2 PLACES) C O N T R O L BOX C D F LINE ASSEMBLY MECHANICAL FIRING A S S E M B L Y (2 PLACES) HANDLE Figure 8-16. A-IE au xiliary canopy removal system. 8-28 Table 1. ITEM F-100 Egress System Components FUNCTION LOCATION QTY F-100C Aircraft Initiator, M 3 A 1 1 Under right console Fires canopy remover Remover, M1A 3 1 A f t c e n t e r of c a n o p y Jettisons canopy Initiator, 2 U n d e r e a c h a r m res t F i r e s se a t c a t a p u l t C a t a p u l t Ro c k e t (2400-10) (M5 o n e a r l i e r blocks) 1 B e h i n d sea t E j e c t s seat Initiator, M32 1 B e h i n d s e a t a t left shoulder R e l e a s e s lap b e l t and shoulder h a r n e s s . A l s o fires p i l o t seat separator explosivecharged rotary actua­ tor on a i r c r a f t m o d i ­ fi e d by T.O. 1F-100788. Separator/Rotary Actuator (on a i r c r a f t m o d i f i e d by T.O. 1F-100-788) 1 U n d e r se a t Separates pilot/seat Quick-disconnect 1 U p p e r r i g h t s i d e aft of seat Safes s e a t s y s t e m even w h e n c a n o p y is m i s s i n g M3A1 Note: The F - 1 0 0 C h a s s e v e n e x p l o s i v e e g r e s s items. F o r an e m e r g e n c y bail o u t , the p i l o t m a y pu l l ei«-**•»’■ th t r i g g e r s to a c t u a t e o n e or b o t h c a t a p u l t initiators. Therefore, it is p o s s i b l e to find a n u n f i r e d i n i t i a t o r o n a j e t t i s o n e d seat. F-100D Aircraft Initiator, M3A1 1 B e h i n d s e a t - r i g h t side F i r e s c a n o p y r e m over Initiator, M3A 1 1 Outside fuselage-left side (block 60 a n d later models) E x t e r n a l l y fires c a n ­ opy remover R e m o v e r , M1 A 3 1 A f t c e n t e r of c a n o p y J e t t i s o n s c a n opy Initiator, 2 U n der e a c h a r m res t F i r e s se a t c a t a p u l t Cat a p u l t Ro c k e t (2400-11) (M5 on e a r l i e r blocks) 1 B e h i n d seat Ejects Initiator, M 3 2 1 B e h i n d s e a t just b e ­ low left s h o u l d e r R e l e a s e s lap b e l t and shoulder h a r n e s s . A l s o fires p i l o t / s e a t separator explosivecharged rotary actua­ tor on a i r c r a f t m o d i ­ fied b y T.O. 1F-100788. M3A 1 8-29 seat Table 1. F-100 Egress System Components (Continued) QTY item LOCATION F-100D Aircraft FUNCTION (Continued) Separator/Rotary Actuator (on a i r c r a f t m o d i f i e d by T.O. 1F-100-788) 1 In se a t b u c k e t Separates pilot/seat Quick-disconnect 1 U p p e r left sid e of sea t Safes seat system even w h e n c a n o p y is m i s s i n g Note: The F - 1 0 0 D has s e v e n e x p l o s i v e e g r e s s items o n e a r l y m o d e l s a n d e i g h t o n the T h e a d d i t i o n a l e x p l o s i v e i t e m is a n M 3 A 1 i n i t i a t o r for F-100 D - 6 0 and later blocks. jettis o n i n g the c a n o p y e x t e r n a l l y . It is p o s s i b l e to fi n d two u n f i r e d M 3 A 1 ini t i a tors a fter an e m e r g e n c y bailout; the e x t e r n a l c a n o p y i n i t i a t o r and the r e m a i n i n g cat a p u l t i n i t i a t o r w h e n on l y o n e t r i g g e r is pulled. F-100F Aircraft Initiator, M3 A 1 2 One b e h i n d r i g h t side of e a c h seat Fires canopy remover Initiator, M3A1 1 Outside fuselage left side E x t e r n a l l y fires ca nopy r e m o v e r 1 C e n t e r of c a n o p y Jettisons canopy 2 O n e u n der e a c h a r m res t Fires M28/M72 initiators 2 Ba c k of fwd s e a t e a c h side F i r e s a f t sea t catapult B a c k of fwd s e a t e a c h side Remover, M4 Initiator, seat) M3A1 Initiator, M28 (front (2 ea) 2 One under each arm rest F i r e s fwd sea t catap u l t 1/2 sec a f t e r rea r sea t c a t a p u l t F i r e s a f t sea t c a t a p u l t onl y C a t a p u l t R o c k e t (2400-12) (M5 on e a r lier blocks) 1 B e h i n d fwd se a t E j e c t s fwd seat C a t a p u l t R o c k e t (2400-13) (M5 on e a r l i e r blocks) 1 B e h i n d aft se a t E j e c t s a f t seat Initiator, M32 2 B e h i n d e a c h se a t at l e f t shoulder R e l e a s e s lap b e l t and shoulder h a r n e s s . A l s o f ires p i l o t / s e a t separator explosivecharged rotary a c t u a ­ tor on a i r c r a f t m o d i ­ fied by T.O. 1 F-100788. Separator/Rotary Actuator (on a i r c r a f t m o d i f i e d by T.O. 1F-100-788) 2 O n e in eac h seat bucket Separates pilot/seat Quick-disconnect 2 U p p e r left side of e a c h seat Safes se a t s y s t e m even w h e n c a n o p y is m i s s i n g Initiator, M72 Initiator, M 3 A 1 seat) (rear Note: The F- 1 0 0 F h a s e i g h t e e n e x p l o s i v e e g r e s s items. E ither sea t m a y b e f o u n d w i t h Also, an u n f i r e d c a t a p u l t i n i t i a t o r if the p i l o t u t i l i z e s o n l y o n e h a n d g r i p trigger. if the pilot in the fo r w a r d seat i n i t i a t e s the e g r e s s system, the two c a t a p u l t initiators and the c a n o p y r e m o v e r i n i t i a t o r o n t h e aft seat, as w e l l as the e x t e r n a l canopy initiator, m a y be f o u n d in t h e u n f i r e d condition. 8-30 Table 2 , F-105 Egress System Components QUANTITY BY A C F T MODEL ITEM LOCATION FUNCTION B/D F Initiator, M3 (on acft not m o d i f i e d by T.O. 1F-105-945) 1 2 L e f t leg b r a c e (acft below F-105B-20) R i g h t leg b r a c e (acft above F - 1 0 53-20) F i r e s c a n o p y t h r u s t e r by r a i s i n g leg b r a c e s Initiator, M3 1 2 L e f t console Auxiliary canopy Initiator, M3 1 1 Lef t side of fuselage b e h i n d a ccess d o o r F F 2 7 (B), F F 7 7 (D/F) External, jettison — 1 B u l k h e a d b e h i n d aft p i l o t ' s seat; D e l a y s j e t t i s o n of aft canopy during ground jettison Thruster, M9 1 2 B u l k h e a d b e h i n d p i l o t ' s U n l o c k s c a n o p y and fires canopy r e m o v e r sea t rail Remover, 1 - R e a r canopy b u l k h e a d Jettisons Actuator/Remover - 2 Rear canopy b u l k h e a d Opens/jettisons Initiator, M3 2 4 One in e a c h F i res c a t a p u l t by s q u e e z i n g trigger(s) o n acft not m o d i f i e d b y T.O. 1F-105945. F i r e s t h r u s t e r and M26 d e l a y i n i t i a t o r on acft m o d i f i e d by T.O. 1 F - 105-945 Initiator, delay, M26 (on acft m o d i f i e d by T.O. 1F-105-945) 1 2 Righ t - h a n d , l o w e r aft w a l l of c o c k p i t Fires catapult Catapult, M3 (On acft not m o d i f i e d by T.O. 1F-105-945) 1 2 Back of seat Ejects Catapult, R o c k e t (On acft m o d i f i e d by T.O. I F - 105-945) 1 2 Back of seat E jects seat Initiator, d e l a y , 1 2 Lef t side of sea t b a c k (F-105-10 t h r o u g h F105-15). Upper right side of s e a t bac k (F105B-20 not m o d i f i e d b y T.O. 1F-105-945) R e l e a s e s lap b e l t and shoulder harness. Fires rotary actuator Separator/Rotary Actuator 1 2 B e h i n d head r e s t ( s ) Separates man/seat Q u ick Disconnect(s) -Unmodified by T.O. I F - 105-945 1 2 L e f t side of sea t on ac f t b e l o w F - 1 05B-20. R i g h t side of s e a t frame on a c f t above F-105B-20 S afes c a n o p y / s e a t e j e c t i o n systems 2 4 U p p e r r i ght side of s e a t frame Initiator, delay, M31 M4 -Modi f i e d M32 8-31 leg b r a c e j ettison g r o u n d canopy c anopy c anopy seat Table 2. F-105 Egress System Components (Continued) QUANTITY BY ACFT MODEL ITEM LOCATION FUNCTION B/D F Gun, D r o g u e C h u te (on a e f t m o d i f i e d b y T .O . I F - 1 0 5 -1047) 1 2 L o w e r l e f t hand a f t corner of seat Deploys Drogue Chute A c t u a t o r , D eploym ent Gun (o n a e f t m o d i f i e d b y T .O . 1 F - 1 0 5 - 1 0 3 8 ) 1 2 L e f t s i d e o f s e a t b elow c h a ff d isp e n se r Arms t h e p a r a c h u t e d e p l o y ­ m ent gun 1 On a f t s e a t When e j e c t i o n i s i n i t i a t e d from fo r w a r d c o c k p i t , a f t c o c k p it occupant is r e ­ ta in e d in e j e c t i o n p o s i ­ tion . R e e l , I n e r t i a , Powered (o n a e f t m o d i f i e d b y T .O . 1 F -1 0 5 F -5 4 2 ) NOTE: I f th e p i l o t ( s ) s q u e e z e (s ) o n ly one t r i g g e r , i n an u n f i r e d c o n d i t i o n i n t h e r i g h t o r l e f t Table 2k. an M3 i n i t i a t o r w i l l b e f o u n d leg b r a c e (s ) . F-105 Egress System Explosive Component Recap AIRCRAFT MODEL EXPLOSIVE ITEM In itia to r, M3 In itia to r, d e la y , B 4* o r M31 D 5 4* o r F 5 7* o r 9 - - 1 1 1 2 R e m o v e r , M4 1 1 - A ctu a to r/R e m o v e r - - 2 1 1 2 T hruster, In itia to r, M9 d e la y , M26* C a ta p u lt, M3 1 1 2 C atap u lt, R ocket* 1 1 2 1 1 2 1 1 2 1 1 2 - - 1 In itia to r, d e la y , M32 R o ta ry /A ctu a to r Gun, R eel, Drogue c h u t e , In ertia , RA061D 0012-3 P o w e re d ♦ A ir c r a ft m o d ifie d by T .O . 8-32 1 F -1 0 5 -9 4 5 Table 3. Karens System - F-Uc/l) and RF-UC Explosive Items QTY ITEM LOCATION O p erates gas v a lv e and d i r e c t s a i r p r e s ­ su re t o canopy a c tu a ­ t o r (1 3 7 5 P S I ) In itia to r, M3 2 1 on t h e b a c k each s e a t In itia to r, M3 2 1 b eh in d each s e a t , on t h e f u s e l a g e , on l e f t sid e o f c o c k p it O p e ra te s gas v a lv e and d i r e c t s a i r p r e s ­ su re t o canopy a c t u a ­ t o r (1 3 7 5 PSI) G u illo tin e C a rtrid g e F irin g 2 1 on e a c h f o r w a r d r ig h t s id e o f each sea t bucket C r e a te s gas p r e s s u r e th rou gh gas li n e to operate g u illo t in e b la d e a ssem b ly , s e v e r ­ in g p e r s o n n e l p a ra ­ ch u te w ith d ra w a l lin e C a t a p u l t Gun C a rtrid g e 6 3 back o f each s e a t w it h in th e c a t a p u l t i n n e r t u b e (1 p r i ­ m ary, 2 a u x i l i a r y ) Gas p r e s s u r e e j e c t s s e a t s from a i r c r a f t D r o g u e Gun C a rtrid g e 2 W i t h i n t h e d r o g u e gun a s s e m b l y , on t h e l e f t v e r t i c a l b ea m o f t h e m a in beam a s s e m b l y P rod u ces gas p r e s s u r e to p rop el p is to n , p u ll­ in g drogue p a ra ch u tes from c o n t a i n e r Within rocket igniter assembly bottom of seat pan A rm s rocket motor Cartridge MBEU/2250RU (T .O . 13A5-32-501) 2 of FUNCTION Initiator, 32-72317-3 (T .O . 1F-4-663) 1 Front cockpit, left side of canted bulkhead Rocket Pack MBEU/ 1850RU (T .O . 13A5-32-501) 2 Bottom of seat pan A ssists in seat ejection Initiator, 32-72317-3 (T .O . 1F-4-663) 1 Under left console re a r cockpit E gress system b o oster initiator Initiator, 32-72317-11 (T .O . 1F-4-663) 1 R ear cockpit left side of canted bulkhead E gress system booster initiator Actuator, Sequence (T .O . 1F-4-663) 2 Cockpit seat rail asseembly Sequence seat ejection Initiator, 1 Rear cockpit under r i g h t co n s o l e Egress system booster initiator 1 n e a r i n e r t i a lock r e e l o n ea c h se a t O p e r a t e s i n e r t i a lock reel (T.O. 32-72317-3 1F-4-663) Gas G e n e r a t o r (T.O. 13A5-32-501) 2 8-33 E gress system b o oster initiator Table 4. ITEM A-1E Egress System Components QTY LOCATION FUNCTION 1 Cockpit sliding enclosure Cuts out canopy CDF Lines 2 C a n o p y and t a k e - u p assembly C o n n e c t s j u n c t i o n b locks to b a l l i s t i c m a n i f o l d M D F Lines 2 C a n o p y (interconnects j u n c t i o n blocks) Cu t s o u t c a n o p y J u n c t i o n Block (shape charge booster) 2 F o r w a r d c a n o p y frame Cu t s f o r w a r d c a n o p y frame Cutter Block (shape charge) 2 F o r w a r d c a n o p y frame Cuts for w a r d c a n o p y frame 1 U p p e r c e n t e r of forward cockpit structure Cut s o u t c a n o p y Canopy Cutter Assembly A u x i l i a r y Cano p y Rem o v a l As s e m b l y CDF Lines (assembly b o o s t e r and detonator) Bellcrank Housing CDF Lines 1 L e f t seat rail Mechanical-Ballistic f i r i n g junction. F ires ballistic manifold L e f t seat rail (side b y side) I n i t i a t e s a s i gnal t h r o u g h C D F lines to c a n o p y r e m o v a l sys t ems and launcher cartridge Bac k of seat Ig n i t e s and launc h e s extraction rocket 2 Balli s t i c M a n i f o l d CDF L i nes 2 5 Launcher Assembly 1 2 CDF Lines Cartridge delay) C o n n e c t a u x i l i a r y s ystem c o n t r o l b o x to M D F lines in c a n o p y t h r o u g h the ballistic manifold 2 (0.5 sec. 1 E x t r a c t i o n Rocket 1 Ba c k of seat (attached to c r e w m e m b e r s s h o u l d e r h a r n e s s by a 1 0-foot p e n d a n t line) P u lls c r e w m e m b e r f r o m aircraft Parac h u t e Pack A s s e m b l y 1 Seat b a c k - r e s t Air-drop survival T i mer w / t i m e - d e l a y cartridge 1 T r a n s m i t s gas to p e n d a n t d i s c o n n e c t actu a t o r Pendant D i s c o n n e c t A c t i v a t o r (3 cartridges) 1 Releases pendant dis­ connect assemblies from both shoulder straps. Deploys para­ chute EVALUATION QUESTIONS 1. Initiators used in egress systems may be fired fT\c(tk akj i da, 1 or 2. T or F. The rotary actuator used in the F-100 egress system does not contain an explosive cartridge, 3. system. Initiators are used to function other items in an egress These items are: fifty &ro fl , /Q / (Lrv 4 f t ^ l t ___ > ________ 1 " ___ and > U. T or F» When removing an exactor operated egress component, you should always remove the exactor from the item as soon as possible. 5. The electro-mechanical ballistic remover can be used to remove the 8>pv|_________ on "the F - /O 5 F aircraft. 6. T or F. The electro-mechanical ballistic remover contains one explosive cartridge fired by gas pressure from an initiator. TfbuF 7. When disposing of a HAPEC type seat catapult, care must be taken to prevent it from n Is i v>. <. f\ fn bow.i^_______ • 8. A - - . _„pult with no gas port in the top trunion would indicate that a ffft p e ( L _____ type catapult is installed. 9. items. The F-100D aircraft has a total o f ______$ _______ egress 10. There are _____ J5_______ initiators used in the F-100D aircraft. 11. 12. items. There is an / jp \ 4-n «\> located at TCL of the F-105 fuselage. The F-105D egress system contains ( j ) _______ explosive 13. The quantity of initiators that could be functioned to fire the electro-mechanical ballistic remover in the F-105D is Lj________ . lU. There are a total of with the F-105F. rJ Cl)* ____ egress items associated 15. In clearing an incident involving a F-105D aircraft, you should account for A (}] _______ initiators. 16. /A j . f , The canopy remover system for the F - ^ consists ______ and /n____________ system. 8-35 of an IT. There axe 6 system on the F-U aircraft. __ initiators used in the egress Q ________ egress items used in 18. There are a total of a F-J+ aircraft. 19. T or(5f) The Martin-Baker seat catapult is fired by gas pressure from the initiator which is located behind the head rest. /km Rezf on 20. The guillotine cartridge is located the F-1+ aircraft. ( 21. T or^F^ Installation of a safety pin in the mechanical shackle release system (Barostat) prevents the cartridge from firing to function the man-seat separation mechanism. 22. (T^or F. The egress system used in the A-1E aircraft uses MDF to remove the canopy. 23. T by gas pressure. The rocket motor used in the A-1E aircraft is fired 2k. T orfF^ To safe the A-1E extraction rocket, you must install a ground safety pin in the right hand seat handle. 25. 26 . The drogue gun used in the A-1E aircraft is located Match the following: (1) Yankee system: Q ^ Q ^ ______ (2) F-105 aircraft: (3) F- k aircraft: (1+) F-100 aircraft: Q (A) (B) ft^ J ^ Q _____ U J 8-36 (C ) (D) (E) (F) (G) (H) (I) (j) No initiator in fuselage Tw o firing methods for catapult Lead styphnate Rocket pack Thruster Shape charges Ml exactor Rotary actuator Initiator TCL RAPEC Student Text 3AZR 46470-1 Chapter 9 Aircraft Guns and Pods and Miscellaneous Hazards OBJECTIVES: The purpose of this text is to supply knowledge to the EOD technician for identification, basic operation, clearing and safing of aircraft guns and pods. Also, to familiarize them with miscellaneous hazardous components that could be encountered on the F-100, F-105, F-4, and A-l series aircraft. INTRODUCTION! Aircraft guns and pods have always presented a problem to the EOD technicians who have had to walk around or work on them in an aircraft crash. Also, many instances have occurred where EOD personnel were the only people capable or available to safe the gunnery systems on a transient aircraft. These are just two of the reasons why they are dis­ cussed. Another problem to the EOD technician is the location of miscella­ neous hazards that are not part of major systems. These hazards may be explosive or no-explosive. The F-100, F-105, F-4, and A-l series aircraft are the only ones discussed because these are the workhorses in SEA and a good working knowledge of these aircraft will help in handling all type aircraft incidents. There is no specific or set pattern for disposal or destruction of aircraft guns and gun pods and possible approaches to disposal/ destruction will be discussed for each system covered in the classroom. M3 CALIBER .50 MACHINE GUN 1. Use of Gun The M3 caliber .50 machine gun is a common aircraft and groundmounted weapon which was used during World War II. It is now used in SEA on A-26 (8 guns), T-28 (2 guns), B-57 (8 guns), and in the tail turrets of B-52 (4 guns) aircraft. It can also be found on a tripod or in various vehicle-mounted configurations. See figure 1 for a typical application of the M3 caliber .50 machine gun. 9-1 GUN CHARGER Figure 9-1. 2. M3 Caliber .50 Machine Gun Mounted in a Gun Pod (T-28) Ammunition The M3 uses caliber .50 percussion primed ammunition. 3. Safety Precautions The following safety precautions pertain to the M3 caliber .50 machinegun: bled. o Never walk in front of the gun until you are sure it is safe and clear, o Disconnect electric leads only from solenoids and not from gun chargers, o Never put hands into the receiver assembly, o Do not disconnect or cut gun charger hoses until the system has been 4. Safing Procedures This procedure applies only to guns fired by an electric solencid and is accomplished by disconnecting the electrical lead from the solenoid. CAUTION Disconnecting the electrical lead from gun chargers on some systems can cause the gun to fire. Refer to the applicable TO for additional information. 5. Clearing Procedures To prevent accidental firing of the gun due to personnel error or by a round "cooking off"in the chamber, you must clear the gun by removing the round from the chamber and isolating the gun from its source of ammunition. To accomplish this on the M3 caliber .50 follow the steps below and use figure 9-2 as a reference. a. Lift the cover (callout 7) and remove the ammo belt. be fed to the gun from either side.) b. (The belt may Check position of the bolt. 1. If bolt is at the rear, remove round by pushing it down with a suitable tool. DO NOT USE FINGERS. 2. If bolt is forward, check the bolt face for the presence of a round; if no round is visible, the gun is clear. 3. If round is visible, remove it by one of the following methods (1) If manual charging handle is present, pull it rearward. 4. If operation is known, activate the gun charger. 5. The easiest method under most circumstances is: WARNING Do not attempt this procedure if the bolt is in the rear position. (a) Depress the lock button and lift up on the backplate latch. Pull upward on the backplate and remove it (callout 1). (b) Pry the driving spring out of the retaining hole and remove it (callout 2) (c) Slide the bolt to the rear and remove the round (callout 4). 9-3 123 -B O L T 4- BACK P LA TE *S$|M B LY . D R I V IN G S P R I N G R O D W / S P R I N G A S S E M B L Y STU D B O LT ASSEM BLY 5 -B A R R E L B U F F E R G R O U P 6BARREL AND BARREL 7 -C O V E R / G R O U P 0 -R E C E IV E R A N D Figure 9-2. BARREL E X T E N S IO N ? * • JA C K E T GROUP M3 Caliber .50 Machine Gun (exploded view) M60 7.62-MM MACHINE GUN 1. Use of Gun The M60 machine gun, like the M3 machine gun, is a versatile weapon. It can be used as a ground-, vehicle-, helicopter-, or aircraft-mounted weapon, it can be fired manually by using a trigger or electrically by using a solenoid. Figure 9-3 shows a typical application of the M60 machine gun. Figure 9-3. M60 Machine Guns Mounted in a Sponson (0V-10 Aircraft) 9-4 GROUP i 2. Ammunition The M60 machine gun uses 7.62-mm percussion primed ammunition. 3. Safety Precautions The following safety precautions apply to the M60 machine gun: a. Never walk in front of the gun until you are sure it is safe and b. Never put hands into the receiver assembly. clear. 4. Safing Procedures Safing of the electrically fired M60 machine gun is accomplished by disconnecting the electrical lead from the firing solenoid. 5. Clearing Procedures Clearing is accomplished on the M60 machine gun by performing the following steps: belt. a. Unlatch and lift the cover assembly and remove the ammunition (The belt may be fed to the gun from either side.) b. Pull the bolt to the rear using the cocking handle provided. This action should eject the round if one is present. If the round is not ejected, remove the round through the side port using a suitable tool. DO NOT USE FINGERS. M3 AND M24 20-MM AUTOMATIC GUNS 1. Use of Guns Both the M3 and the M24 automatic guns are used in Southeast Asia on the A-l series aircraft— the M3 on the A-1E and the M24 on the A-1H and J (see figure 9-7). They could be interchanged, however, because they are identical in appearance and differ only in the method used to fire their ammunition. Safing and clearing procedures will also be the same for both types. Figure 9-4 shows the M3 20-mm automatic gun. 9-5 Figure 9-4. 2. M3 20-nun Automatic Gun without Feeder Mechanism Ammunition The M3 20-mm automatic gun uses percussion-primed ammunition whereas the M24 automatic gun uses 20-mm electric-primed ammunition. CAUTION Some types of 20-mm ammunition currently used in the M3 20-mm automatic gun have a fuze that is "nonbore safe." This feature makes this ammunition more sensitive to rough handling. 3. Safety Precautions The following safety precautions apply to the M3 and M24 20-mm automatic guns. o Never walk in front of the gun until you are sure it is safe and clear. o Never put your hands into the receiver or the feeder mechanism. o Do not cut or disconnect the hose to the gun charger until the system has been bled. This system is pressurized to 1500 psi. o Do not remove the trigger mechanism until the bolt has been blocked. 9-6 4. Safing Procedures Safing of the M3 20-tnm cannon is accomplished by disconnecting the electrical lead from the electric trigger mechanism located at the rear of the gun on the bottom. 5. Clearing Procedures Clearing of the M3 20-ram cannon is accomplished by performing the following steps: a. If the bolt is in the retracted position, install the gun-clearing block (see figure 9-5) or suitable substitute to prevent the bolt from moving forward to the battery position. WARNING The gun clearing block will allow the bolt to come forward to within 1/2 inch of battery position and prevent the gun from firing. Fingers will be crushed if they are in the receiver assembly and the bolt is accidentally released. Removal of the trigger mechanism will allow the bolt to come forward. b. Remove the ammunition from the feeder mechanism by pushing in and turning the 5/8-inch hex nut on the end of the feeder toward the rear of the gun. Turn this nut in the direction opposite to that which feeds ammunition to the gun. WARNING The feeder mechanism is spring wound. If it is not completely de-torqued, it could cause severe injury to fingers or hands. KEEP YOUR HANDS OUT OF THE FEEDER. c. Disconnect the ammunition and link chutes from the feeder mechan­ ism. d. Disconnect torque lever (from lower part of feeder) by pushing down and prying out with a large screwdriver. e. Lift up on the feeder release handle, grasp feeder, and lift it out (see figure 9-6). f. Check the breech for the presence of a round. visible, the gun is clear. 9-7 If there is no round g. If there is a round present and the bolt is to the rear, remove it by pushing it down and out the expen­ ded case chute. h. If the bolt is forward, pro­ ceed as follows: CAUTION Do not stand behind the gun while performing these pro­ cedures . 1. Remove the large nut from the rear of the gun. (This will be under considerable spring tension.) 2. Remove the operating spring from the gun Figure 9-5. Gun Clearing Block 3. Pull out on the lock button and slide the backplate off the gun. 4. Using a suitable tool, unlock and force the bolt to the rear. 5. Remove the round from the face of the bolt. FEED MECHANISM INSTALLATION D E T A I L - E E E D E K REM O VA L Figure 9-6. Feeder Installation and Removal 9-8 Figure 9-7. Typical M3 Installation in A-1E Aircraft 9-9 M39 20-MM AUTOMATIC GUN 1. Use of Gun The M39 gun is an electrically fired, belt-fed gun, using the drum (revolver) principle of operation. The aircraft in SEA that use this gun are the F-100D (4 guns), F-100F (2 guns), F-5A (2 guns), and the B-57 (Aguns). Figure 9-8 shows a typical application of the M39 automatic gun. 2. Ammunition The M39 20-mra automatic gun uses 20-mm electric primed ammunition. Safety Precautions The following safety precautions pertain to the M39 gun: o Do not walk in front of the gun until you are sure it is safe and clear. o o drum shaft. o Before working on the gun, be sure it is not "over-centered." Be sure you have control of the drum before removing the N ever u se th e m anual ch a rger 9-10 u n le s s a b s o lu te ly n ecessary. M-39A3 GUN GUN GAS DEFLECTOR DOOR EXPENDED LINKS STOWAGE COMPARTMENT PURGE AIR INTAKE DOOR (EXTENDED) Figure 9-8. Typical Application of M39 automatic gun (F-5A) 9-11 PURGE AIR EXHAUST DOOR (EXTENDED) 2. Safing Procedures Safing the M39 gun is accomplished by disconnecting the electrical lead located on either side of the dtum cradle assembly, aft of the drum (refer to figure 9-9). 3. Clearing Procedures To clear the M39 gun, proceed as follows: (refer to figures 9-9 and 9-10). a. Remove the cartridge case ejection chute from the rear of the feeder (figure 9-10, callout 21). b. Raise the two feeder lock plunger assemblies and remove the feeder (figure 9-10, callout 22). NOTE It is not recommended that the ammunition feed chute be disconnected from the feeder. c. ball and d. Unlock the barrel anddrum latch plungers by depressing the sliding the lock latch plunger outward (figure 9-10, callout lock 16). Raise the drum shaft latch plunger (figure 9-10, callout 18). WARNING When installed in some aircraft, the gun is positioned in such a way that the drum will fall out when the shaft is removed. This drum is heavy and could contain live ammuni­ tion. Support the drum securely while re­ moving the drum shaft. e. Remove the drum shaft (figure 9-10, callout 12). f. Remove the drum(figure 9-10, callout 20). 9-12 The gun is now clear. FEEDER ASSEMBLY DRUM CRADLE ASSEMBLY DRUM ASSEMBLY BARREL T H R EE-Q U A RT ER RIGHT VIEW RECEIVER ASSEMBLY LINK EJECTION CHUTE RECEIVER END PLATE CASE EJECTION CHUTE DRUM SHAFT LATCH FEEDER SHAFT LOCK T H R EE -Q U A R T ER L E F T VIEW FIRING CIRCUIT ELECTRICAL RECEPTACLE Figure 9-9. M39 20mm Automatic Gun 9-13 FEEDER SHAFT R E C E IV E R EN D P L A T E F E E D E R M OUNTING PINS DRUM C R A D L E A SSE M B LY LOCK L A T C H P L U N G E R T U BE L A T C H P LU N G E R DRUM SH AFT L A T C H P L U N G E R ADF M E C H A N IC A L STOP DRUM ASSE M B LY FEEDER F E E D E R LO C K P L U N G E R A SSE M B LY F E E D E R SH AFT BARREL R E C O IL SPR IN G ASSEM BLY WASHER PIN NUT R E C E IV E R END P L A T E LATCH -14 VO SWITCH CAM O P ERA T IN G S L ID E GROUP O P ER A T IN G GUIDE O P ERA T IN G SPRING DRUM SHAFT II / 10 - -j Figure 9-10. Major Components of the M39A2 20-mm Automatic Gun M61 AND GAU-4 20-MM AUTOMATIC GUNS 1. The M61 and GAU-4 automatic guns are the latest concept in aircraft, rapid-fire automatic weapons. These guns employ the gatling principle of operation. The M61 is used in SEA on F-4E, F-105, C-130, and C-119 aircraft, and in the SUU-16 gun pod. The GAU-4 gun is used in the SUU-23 gun pod. The EOD procedures for both guns are identical. 2. Ammunition Both the M61 and the GAU-4 guns use 20-mm electric-primed ammunition. 3. Safety Precautions The following safety precautions pertain to the M61 and GAU-4 guns: o Never walk in front of the gun until you are sure it is safe and clear. o Be sure the clearing sector cam remains engaged at all times while working around the aircraft. o Never put hands into the barrels until you are sure what you are doing. 4. Safing Procedures Safing of the M61 gun is accomplished by disconnecting the electrical lead on the top half of the receiver section (see figure 9-11). 5. Clearing Procedures To clear the M61 gun, follow these steps: a. Push in and secure the clearing sector cam. This cam is located on the bottom of the receiver near the back plate of the gun (see figure 9-12) WARNING In most installations this gun is driven by an electric drive motor. Be sure that armament switches are OFF or electrical power to the motor is disconnected before putting hands into barrels. b. Rotate the barrels in a clockwise direction so that all six barrels make one complete revolution. This will track all bolts to the rear and, as long as the clearing sector cam is down, will prevent a h f rounds from the battery position. 9-15 Electrical Connector Figure 9-11. M61 20-mm Automatic Gun Figure 9-12. Right Side of M61 Showi ng Position of Clearing Sector Cam 9-16 SUU-16 AND SUU-23 GUN PODS 1. Use of Gun Pods The SUU-16 and SUU-23 gun pods are currently being used in SEA on F-100 and F-4 series aircraft. The SUU-16 contains the M61 gun, while the SUU-23 contains the GAU-4 gun. Both pods carry approximately 1200 rounds of ammo contained in a drum. These pods can be loaded on any external sta­ tion of an aircraft that has 30-inch suspension and the weight capacity. These pods weigh approximately 1750 pounds each (see figures 9-12 and 9-15). Figure 9-13. Location of Ram-air Turbine Door and the Side Cowling Latches on the SUU-16 Gun Pod Figure 9-14. SUU-16 Gun Pod with RAT Door Extended 9-17 81- GUN SUPPORT SECTION ASSEMBLY Figure 9-15. GAU-4 in SUU-23 Gun Pod 2. A m m u n itio n Both the SUU-16 and SUJ-23 gun pods use 20-mm electric-primed ammunition. 3. Safety Precautions The following safety precautions pertain to the SUU-16 and SUU-23 gun pods: 4. o Observe all safety precautions listed for the M61 and GAU-4 guns, o Stay clear of the RAT (ram air turbine) door on the SUU-16 gun pod. o Use handling equipment for downloading the pod. Safety Procedures To safe the SUU-16 and the SUU-23 gun pods, use the following steps: a. Disconnect pod electrically from the aircraft if possible (aft of rear lug. b. Remove the side cowling by disengaging the five truck latches (see figure 9-13) WARNING The SUU-16 gun pod has a ram air turbine door directly aft of this cowling (figure 9-13). Stay clear of this door. Should it operate inadvertently, it will extend or retract in 1/10 of a second (see figure 9-14) 5. Clearing Procedures To clear the gun in either the SUU-16 or SUU-23 gun pod, follow the clearing procedures for the M61 or GAU-4 gun as applicable. L IN K L E S S FEED SYSTEM 1. Use of Linkless Feed System craft. The linkless feed system is used only in the nose of F-105 series air­ It consists of an M61 gun and a 1028-round ammo drum (see figure 9-16). 2. Ammunition The linkless feed system uses 20-mm electric-primed ammunition. 9-19 / ' 0 / L *°>>0 "' **//*rl*Q < P ? 0 > . f* ' / 3. Safety Precautions The following safety precautions apply when working on the linkless feed system: a. b. barrels. 4. Follow all safety precautions listed for the M61 gun. Push the hydraulic de-clutch button BEFORE putting hands into Safing Procedures To safe the linkless feed system, open the louvered door on the left side of the aircraft below the windscreen and disconnect the electrical lead from the M61 (see figures 5-11 and 9-16). 5. Clearing Procedures To clear the linkless feed system, use the following steps: a. Depress and secure (safety wire, tool, etc) the clearing sector cam down. b. Open the panel that covers the barrels. c. Turn the dzus fastener and open the small access cover located below the barrels. d. Push in the hydraulic de-clutch button and the barrels should rotate. e. If the barrels did not rotate, rotate them by hand while still pushing the button. M61A1 GUN SYSTEM 1. Use of the M61A1 Gun System The M61A1 gun system is used on the F-4E aircraft. It consists of an M61A1 gun and a 645 round drum (see figures 9-17 and 9-18). 2. Ammunition The M61A1 gun system uses 20-mm electric-primed ammunition. 3. Safety precautions for the M61A1 gun system are the same as the safety precautions for the M61 gun. 9-21 KtOHAtiA SEE DETAIL G SEE DETAIL H SEE DETAIL C SEE DETAIL 8 SEE DETAIL D E J jS f A \ I / l, / H i, SEE DETAIL E ( ) ] L y / , 1. . GlUN CO M PARTM ENT s c a v e n g e doc* i : o \j n c o m p a r t m e n t S c a v e n g e d o o r v a l V e 3. G U N C O N T R O L U N IT 4. C LEA R IN G S IG N A L DEVICE 5. Q U N G A S PURGE V A iy E 6. HYDRAULIC TW O LEVEL FLOW VALVE 7. HYDRAULIC FILTER 8. N O S E G U N UNIT SEE OETAIL F Figure 9-17. M61A1 Gun System in F-4E Aircraft Figure 9-18. Internal Gun System, M61A1 9-22 4. Clearing Procedures To clear the M61A1 system, follow the steps used for the M61 gun. GAU-2 7.62-MM "MINI-GUN" 1. Use of the Gun The GAU-2 is better known as the "Mini-Gun." It also has six barrels and operates on the gatling principle. It is currently used in SEA on heli­ copters, A-37 aircraft, the AC-47, AC-119A and C-130 gunships, and in the SUU-11 gun pod. Figure 9-19 show typical application of GAU-2 "mini-gun". Figure 9-19. Typical Application of GAU-2 "Mini-Gun" (A-37) 9-23 COVER SAFING SECTOR Figure 9-20. 2. GAU-2 7.62-mm "Mini-Gun" Ammunition The GAU-2 gun uses 7.62-mm NATO percussion-primed ammunition. 3. Safety Precautions When working on the GAU-2 gun, comply with the following safety precautions: 4. o Never walk in front of the gun until you are sure it is safe and clear, o Never rotate the gun barrels until the gun is clear. o Keep hands away from barrels until the drive motor has been disconnected. Safing Procedure To safe the GAU-2 gun, use the following steps: a. Disconnect the electrical lead to the drive motor. sure which lead it is, disconnect them all. If you are not b. Remove two long and two short pins and remove the cover plate and safing sector (see figures 9-20 and 9-21) WARNING Rotating the barrels before the above step has been accomplished will cause the gun to fire. 9-24 5. Clearing Procedures To clear the GAU-2 gun, rotate the barrels to remove all rounds from the gun. RELEASE PIN RELEASE PIN Figure 9-21. GAU-2 Gun Showing Cover and Safing Sector SUU-11 GUN POD 1. Use of SUU-11 Gun Pod The SUU-11 gun pod uses the GAU-2 "Mini-Gun" and can be loaded on any external bomb rack having a 14-inch suspension. The pod carries 1500 rounds in a drum. This pod also carries its own battery for electri­ cal power. Aircraft power is used only to keep the battery at full charge (see figure 9-22). 2. Ammunition The SUU-11 gun pod uses 7.62-mm percussion-primed ammunition. 9-25 3. Safety Precautions The following safety precautions are applicable to the SUU-11 gun pod: o Follow all safety precautions listed for the GAU-2 gun. o Handle the battery pack with care (wet acid hazard). o Remember this pod carries its own power supply. BATTERY ACCESS ELECTRICAL CONNECTION Figure 9-22. 4. SUU-11A Gun Pod Safing Procedures To safe the SUU-11 gun pod, perform the following steps: a. Remove the rear fairing assembly and unlock and slide the battery to the rear. Doing this automatically disconnects the battery from the pod. b. Reach in the rear hole on the left side of the pod and disconnect the lead from the drive motor. This is disconnected by pulling, not by turning. NOTE The forward fairing may be removed to accom­ plish the next step. c. Remove the four pins and the cover and safing sector from the GAU-2 (see figure 9-21). 5. Clearing Procedures To clear the SUU-11 gun pod, perform the same steps as for clearing the GAU-2 gun. 9-26 MISCELLANEOUS AIRCRAFT HAZARDS 1. General a. Battery Systems. Aircraft batteries supply power to function most electro-explosive devices and should be disconnected If possible. Aircraft switches may perform the same function, but the condition of electrical wiring in an aircraft crash cannot be determined, so the switches may not perform the function. Disconnecting at the battery is a positive means of breaking power to the aircraft electrical systems. Most aircraft batteries have a quick disconnect at their terminals. Turning the wheel on this dis­ connect counterclockwise will disconnect it. WARNING Battery fumes are highly explosive. Keep open flames and spark producing devices away from batteries. The batteries contain acid which may cause burns to the skin. If spilled on the body, wash affected areas thoroughly with water and then apply bicarbonate of soda, if available, until medical treatment can be obtained. Spilled fuel/fuel vapor may be present in the vicinity of crashed aircraft. Common sense and good judgment should be exercised when disconnecting the battery or elec­ trical leads under these conditions to avoid arcing of the battery voltage. b. Guns. Since guns have already been covered in the beginning of this chapter, this section deals only with the location, number, and type of guns by aircraft. c. Ammunition. This section deals with location, type and amount of ammunition by aircraft. Most ammunition found in SEA is HEI and should be handled with care. 20-mm ammunition can be electric or percussion fired and the fuzing can be "Bore" or "Non-Bore" safe depending on the aircraft in which it is used. WARNING 20-mm electrically primed ammunition is an electro­ explosive device and should be handled accordingly. Personnel will ground themselves to the aircraft before handling 20-mm ammunition. It may also fire by percussion. 2 0 - m m HEI ammunition with the PD fuze 175 is relatively "Non-Bore Safe" and should be handled with extreme care. 9-27 d. Engine starter cartridges. Aircraft carry both operational (located in thestarter breech) and spares. They do not have to be present, but the locations should be checked to be sure. Spare cartridges should still be packaged in their original containers. If a cartridge is not in its container, be sure it is shunted out before handling. (figure 9-23) WARNING Engine starter cartridges are electro-explosive devices and should be protected from electro­ magnetic transmitting systems. Be sure all power is disconnected from the aircraft before removing the operational cartridge from the engine starter breech. Personnel should ground themselves to the aircraft before removing starter cartridges and never let the cartridge contacts come in contact with the aircraft skin. AMOCO OUN MATHIESON Figure 9-23. Shorting Out Engine Starter Cartridges 9-28 e. Survival Kits. Although survival kits vary from aircraft to air­ craft, they all contain basically the same items. Some of the hazardous items which may be found are: (1) Small arms ammunition (calt .22 hornet or .38 special) (2) MK 13 Day and Night signal* (see figure 9-24) (3) A/P 25S1, Personnel Distress Signals Kits (see figure 9-25) NOTE In some cases, the items listed above may be carried in a survival vest located on the aircrew members body if present. 9-29 IGNITERS Figure 9-24. Marine Smoke and Illumination Signal, AN-MK13 Mod 0 PROJECTOR (CUTAWAY) SIGNAL (CUTAWAY) Figure 9-25. Personnel Distress Signal Kit, A/P 25S1 9-30 2. F-100D & F Model Aircraft a. Battery. The battery for the F-100, all models, is located on the left hand side below the canopy. (see figure 9-26) b. Guns. The gunnery system of the F-100D consists of four M39 20-rnm guns and the F-100F of two M39 20-ram guns. The guns are located in the bottom forward section of the fuselage outboard of the nose wheel in gun bays. The F-100D has two guns on each sice while the F-100F has one gun on each side, (see figures 9-27 and 9-28) c. Ammo. (1) The ammunition system for the F-100D consists of 200 rounds in each of four ammo cans located two on each side above the guns under a separate panel, (see figures 9-28 and 9-29) (2) The ammunition system for the F-100F consists of 164 rounds in each of two ammo cans located one on each side above the guns under the same panel, (see figure 9-27) (3) All models of the F-100 use 20-mm electric-primed ammunition with "bore-safe" fuzing. d. Engine Starter Cartridges: F-100 D/F: (1) The operational starter cartridge (1 ea.) is located in the breech under the panel directly forward on the tail hook mount on the bottom center line. Door F74. (see figure 9-30) (2) The spare engine starter cartridge (1 ea.) is located in the center portion of the left link access bay under the leading edge of the left wing aft of the gun bay. (see figure 9-30) PANEL F35. (3) e* The F-100 uses the MXU-4/A starter cartridge. Miscellaneous Hazards (1) The survival kits in the F-100 are located in the buckets of the ejection seats. (2) Some F-100 aircraft may contain classified equipment destroyers. Consult ECM personnel for further information. 9-31 A C CESS D O O R F 3 1 Figure 9-26. Battery Location of F-100 Aircraft (All Models) Figure 9-27. Gunnery System F-100F Aircraft LH A M M U N I T I O N B O X ACCESS D O O R ----------------LH G U N C O M P A R TM EN T D O O R ------------------------------- LH E X PEN D ED LIN K CO M PA R TM EN T D O O R Figure 9-28. Gunnery System (Left Hand Side) F-100D Aircraft Figure 9-29. Ammunition Can (Typical) F-100D Aircraft 9-33 P A N E L F35 (VIEW - L E F T SIDE O F A IR C R A F T ) SPARE S T A R T E R CARTRIDGE LOCATION O P E R A T IO N A L S T A R T E R CARTRIDGE LOCATION Figure 9-30. Location of Operational and Spare Engine Starter Cartridges - F-100D/F Aircraft 9-34 3. F-105D & F Model Aircraft a. Battery. The battery for the F-105D/F aircraft is on the right hand side below the front windshield under access door FF6 8 . (see figure 9-31) b. Gun. The gunnery system for the F-105D/F aircraft consists of one M61 20-mm automatic gun located on the left side of the fuselage nose section under the louvered panel. Panel FF15. (see figure 9-32) c. Ammo. The ammunition system for the F-105D/F aircraft of 1028+1 rounds located in a drum. The drum is located under a the upper right side of the fuselage nose section. The F-105D/F electric-primed ammunition with "bore-safe" fuzing. (see figure consists panel on uses 20-mm 9-32) d. Engine Starter Cartridges. F-105D/F aircraft may carry one operational and one or two spare starter cartridges. The operational car­ tridge is located in the breech inside door FF107. The spare cartridges are located behind access doors FF45 and FF46 on unmodified aircraft, and behind FF44 on aircraft modified by T.O. 1F-1050947. All of these access doors are located on the bottom centerline aft of the bomb bay doors. The F-105D/F uses the MXU-4/A starter cartridge. (see figures 9-33 and 9-34) e . Miscellaneous Hazards (1) Survival kits. The survival gear in the F-105D/F may be located either in the bucket of the ejection seat or on the person of the individual aircrew member. (2) The F-105D/F may contain destructers either internally or in pods suspended on its pylons. Maintenance personnel should be consulted for further information as to location and type. (3) F-105D/F aircraft are known to carry explosive actuated fire extinguisher bottles internally. Maintenance personnel should be consulted for locations and type. (4) The F-105D/F uses an explosive bolt to release its tail hook and an air bottle pressurized to 3000 psi to drive it to the ground. The air bottle should be bled thru the filler valve before any attempt is made to remove the explosive bolt. (see figures 9-35 and 9-36) 9-35 HOLD­ DOW N CLAMP HOSE SUMP JAR--------1 INSULATED KNOB BATTERY DISCONNECT SLIDE (2) B A T T ER Y IN S T A L L A T IO N ACCESS DOOR f f 6 t Figure 9-31. Battery System and Unit Location - F-105D/F Aircraft 9-36 '// Figure 9-32. Gunnery System F-105D/F Aircraft 9-37 Figure 9-33. Location of Operational and Spare Engine Starter Cartridge - F-105D/F (View - Bottom Centerline) Figure 9-34. Operational Engine Starter Cartridge and Press-to-Test Power Indicator Light 9-38 Figure 9-35. F-105D/F Tail Hook Showing Air Bottle Filler Valve and Explosive Bolt Hill Figure 9-36. Explosive Bolt for F-105D/F Tail Hook 9-39 4. F-4C/D/E and RF-4C Model Aircraft a. Battery (1) The battery for the F-4C/D aircraft is located in the aft cockpit under the right hand console. Access is gained through the console cover. (see figure 9-37) (2) The battery for the RF-4C/F-4E is located under the rear seat. Access is gained through panel 508 on the bottom center line of the aircraft. (see figure 9-37) (3) If access can not be gained to the battery on an F-4 series air­ craft, the left and right generator switches located on the forward right con­ sole may be used if desired. b. Guns (1) RF-4C and F-4C/D aircraft have no provisions for mounting a gunnery system internally. These aircraft use the SUU-16/A or the SUU-23/A gun pods mounted externally. These pods are covered in theguns section of this chapter, (see figures 9-13 and 9-15) (2) The F-4E aircraft has an M61A1 gun mounted on the bottom centerline under the fuselage nose section. Access is gained to safe the gun through panel 171 directly forward of the nose landing gear (see figures 9-38, 9-17, and 9-18) c. Ammo (1) The SUU-16/A and the SUU-23/A gun pods contain 1200 rounds in a drum in the pod directly behind the gun. (2) The F-4E M61A1 system contains 645 rounds in a drum directly above the gun behind the aircraft radome. (see figures 9-17 and 9-18) (3) Both the M61A1 system and the SUU-16/23 gun pods use 20-mm electric-primed ammunition with "bore-safe" fuzing. d. Engine Starter Cartridges. All models of the F-4 may carry two operational and two spare starter cartridges. (1) The operational cartridge for the right engine is located in the breech inside the right auxiliary air door (panel 81R) on the right side of the centerline bomb ejection rack. (see figure 9-39) WARNING Never attempt to enter the auxiliary air doors with aircraft engines running. Be sure door struts are installed or doors are blocked from closing before attempting to work inside them. 9-40 (2) The operational cartridge for the left engine is located in the breech inside panel 140 located inboard of the left main landing gear wheelwell. (see figure 9-39) (3) The spare cartridges are located near the root of each leading wing edge under panels 137L & R. (see figure 9-39) e. Miscellaneous Hazards (1) Survival kits. The survival kits in F-4 series aircraft are located in the buckets of the ejection seats. (2) F-4 series aircraft may carry electronic destructors. (3) The RF-4C has an ejectable film cassette located under the fuselage nose through panel 503. This system utilizes an ARD 446-1 ejection cartridge and can be safetied with the proper safety pin. (see figure 9-40) (4) On each side of the fuselage forward of the vertical stabilizer of the RF-4C there is a compartment for carrying photoflash and/or chaff cartridges. There are facilities for 20 M123 photoflash cartridges on each side. (see figures 9-40, 4-41, and 9-42) 9-41 Figure 9-37. Battery Locations, RF-4C, F-4C/D/E Figure 9-38. Location of Panel 171 for Access to M61A1 Gun in F-4F Aircraft 9-42 L.H. CARTRIDGE BREECH A C CESS D O O R 140 <— N A S584-3 SCREWS C LA M P P O S IT IO N W H EN CARTRIDGE IS N O T K I N G CARRIED. Figure 9-39* Starter Cartridges Types and Locations 9-43 PH O TO FLASH CARTRIDGE EJECTOR D O O R SAFETY PIN 53E370119-1, -2 PURPOSE: M E C H A N IC A L L Y L O C K PH OTOFLASH CARTRIDGE EJECTOR DO O R S IN THE O PEN P O S IT IO N . W HEN USED: WHENEVER P ER FO R M IN G M A IN T E N A N C E IN EJECTOR COM PARTM ENT A N D / O R L O A D IN G PH OTOFLASH CARTRIDGES. SPR IN G CLIP C R A N K A SSEM BLY 53E37003B (REF) LOCATION: PHOTOFLASH CAX1RI0G E EJECTOR DO O R M E C H A N IS M FORWARD E N D OF l/R EJECTOR COM PARTM ENTS. ACCESS: PHOTOFLASH CARTRIDGE EJECTOR DO O R S . INSTALLATION: s q u e e z e s p r i n g c l i p a n d r e m o v e f r o m p i n . in s e r t p i n THROUGH HOLE IN STRUCTURE, THROUGH HOLES IN SPRING CLI>, A N D IN T O S O C K Ei PROVIDED. P O S IT IO N CLIP TO RETAIN PIN IN SOCKET. REM O VAL: SQUEEZE SPRING CLIP A N D R EM OVE PIN . C A S S E T T E E J E C T I O N S A F E T Y PI N 53E370131-1 PURPOSE: TO PREVENT CASSETTE EJEC TIO N BY P O S IT IO N IN G SAFETY PISTO N TO ROUTE CARTRIDGE GENERATED G A S OVERBOARD IN EVENT OF IN A D ­ VERTENT F IRIN G . W HEN USED: w h e n e v e r t h e a ir c r a f t is o n t h e g r o u n d w it h e j e c t a b l e CASSETTE INSTALLED A N D D U R IN G M O U N T IN G O F EJECTABLE CASSETTE TO DO OR FRAME. LO CATION O N LOW ALTITUDE C AM ERA ST A T IO N A C CESS DO O R N O . 303 A D ­ JACENT TO LEFT DO O R LATCH. INSTALLATION: INSERT P IN IN SOCKET PR O vlO ED. P IN C a n BE INSTALLED WITH D O O R EITHER O PEN OR C LO SED . R EM O V A L REVERSE THE IN ST A L L A T IO N PROCEDURE. Figure 9-40. Ground Safety Devices - Reconnaissance Systems RF-4C 9-44 Figure 9-42. Photoflash Cartridge Location and Removal 9-45 5. A-1E/H/J Model Aircraft a. Battery (1) The battery for the A1E aircraft is located on the right side below the "blue-room". (see figure 9-43) (2) The battery for the A1H/J aircraft is located on the left side of the fuselage forward of the tail assembly. b. Guns (1) The gunnery system of the A1E consists of four M3 20-mm guns located two in each wing. (see figure 9-44) (2) The gunnery system of the A1H/J consists of four M24 20-mm guns located two in each wing, (see figure 9-44) NOTE It is possible that these guns could be interchanged. 200 c. Ammo. The ammunition load of A-l series aircraft consists of rounds per gun. (1) Ammunition for the outboard guns is located in three cans with access through a panel in the top of the wings. (figure 9-44) (2) Ammunition for the inboard guns is located in two cans with access through the wheelwells. (figure 9-44) (3) The M3 uses 20-mm percussion primed "bore" or "non-bore" safe ammunition. (4) The M24 gun uses 20-mm electric primed "bore" safe ammunition. d. Miscellaneous Hazards. Survival kits in A-l series aircraft are located in the buckets of the ejection seats. 9-46 Figure 9-43. Battery System and Unit Location A1E PILOT'S CONTROL STICK GRIP MINE ANO TORPEDO STARTING LANYARD LUGS GUNSIGHT OUTBOARD GUN AMMUNITION BOXES PILOT'S INSTRUMENT AND ARMAMENT PANEL GUN FEEO MECHANISMS LE FT HAND OUTBOARO WING GUN L E F T HAND WING BOMB RACK LE F T HANO INBOARD WING GUN Figure 9-44. 20MM Gunnery Installation A-l Series Aircraft 47 Chapter 10 AIRCRAFT SU SPE NSIO N SYSTEMS O B J E C T IV E S To learn the identification, location, function, and safing of pylons and ejector racks, and hazardous components of air munition pylons for the F-4, F-100, F-105, and A-1E aircraft. INTRODUCTION In this student text we willdiscuss aircraft suspension and release systems (bomb racks and pylons) and components of the aircraft that may be pertinent to a safe EOD operation. Reports from SEA have continually indicated a need for this information. Again, keep in mind that we are interested in the items being discussed from an EOD viewpoint— how these items may affect us during the course of our operations. The aircraft that we will cover are: o F-100 (D and F models) o F-105 (D and F models) o F-4 (C, D and E models) o A- j. (E model) TERMINOLOGY General Before we can start on the individual aircraft we must clarify the terminology associated with aircraft suspension and release systems These definitions will apply to all the aircraft we will discuss. Be sure they are clear in your mind. BOMB RACK (BR). A bomb rack can best be described as an electro­ mechanical device designed to carry, arm, and release airmunitions. These racks will normally have 14-inch, 30-inch, or a combination of both 14-inch and 30-inch hook spacing to accommodate the suspension lugs in US munitions. Usually a bomb rack that has only 14-inch hooks is limited to airmunicions that weigh 1000 pounds or less, and the 30-inch hooks accommodate airmunitions which weigh in excess of 1000 pounds. In nearly every case these racks will have a provision for a mechanical safety pin which will physically prevent the rack hooks from opening and some means of manually releasing the hooks to remove the airmunitions from the aircraft when it is on the ground. This is the means of release that is of prime concern to use in EOD. BOMB EJECTION RACK (BER). A bomb ejection rack is basically the same as the original bomb rack; however, one important item has been added. With the advent or supersonic aircraft, it was discovered that externally carried stores were tending to "hang" under the aircraft after the hooks were released. This action resulted in a hazard to the air­ craft when the bombs were fuzed with certain fuzes. Explosive cartridges are now incorporated into the bomb rack (see figure 1 0 - 1 ) to forcibly eject the store away from the aircraft--hence the term bomb ejection rack. The addition of these explosive cartridges constitute a definite hazard to personnel working on the aircraft which use the ejection type racks. Most of these ejection racks must have hot gas exhaust ports (see figure 1 0 - 1 ) which would cause serious personal injury if you should be in the area of the port when the cartridge fires. Both the standard bomb rack and the BER will normally have provisions for a ground safety pin and a method of manual release (see figure 1 0 - 1 ). NOTE pressure generated by these cartridges in some cases performs more than just ejection of the store; however, to us this is inconsequential. It is sufficient to know that the bomb rack contains explosive cartridges which eject the store; exhausts hot gases when functioned; and must be safed prior to working on a suspension system which contains them. PYLONS AND ADAPTERS. This nomenclature is at best vague and is applied differently to individual aircraft. Even the aircraft manufact­ urers do not have a standard nomenclature for them. Usually a "pylon" is considered to be a support assembly, aerodynamically configured to an aircraft, capable of carrying some form of external store such as bombs, fuel tanks, rockets, or missiles. To better illustrate the difficulty when defining these items, let us look at the four aircraft to be discussed in this study guide as examples: 1 0 -2 1 . The F-100 uses the term "pylon" for all of its external suspen­ sion mechanisms. 2. The F-105 uses the term "pylon" for all its bomb racks, but uses "adapter" for one of its missile launchers and "launcher" for another missile adapter. 3 . The F-U uses the term "pylon" for all of its bomb racks and "launcher" for all of its rocket and missile launchers. U. racks. The A-1E refers to all of its external suspension system as bomb From this we can see that by technical standards we are incorrect by calling all external stores suspension mechanisms "pylons", but it is only a technicality and regardless of what name we apply to it we need only be correct in knowing: • How to electrically and mechanically safe these mechanisms. • How to explosively safe them. • How to remove the airmunitions which is loaded on them. In this student text we will use the nomenclature given in the applicable AFTOs. ADAPTER. This term is usually applied to a mechanism that is used to change a particular suspension system from its original capability to a different one. NOTE For U.S. Navy suspension systems, the term "adapter" is used exten­ sively; whereas on USAF suspension systems, the term is ^infrequently used. LAUNCHERS. This term "launcher" is used when a suspension system is used to carry and launch aircraft rockets or missiles. BOMB EJECTION CARTRIDGES. These cartridges come in many different types and the number designations are numerous. The fact that these cartridges are electrically primed and contain gas-producing explosives is all that we in EOD need remember; therefore,an Air Force ARD Uh6-1 cartridge and a Navy MK-2 cartridge are the same to us. Some models of these cartridges are used to Jettison missiles (Navy MK-17 for AGM-12/B and small stores; Air Force ARD 8 6 3 -I in the SUU-lh dispenser). It is very Important for us to remember that bomb ejection cartridges are 10-3 present and that they must be removed before work can be done safely on any mechanism which contains them. MULTIPLE EJECTOR RACK (MER). This may be a new term to you, but we will find it is a very simple item. A MER consists of six individual 1^-inch bomb ejection racks. These six racks sure bolted to a strongback (see figure 1 0 - 2 ), giving a single external airmunition station the capa­ bility of carrying tip to six munitions. Each individual BER bolted to the MER has all the basic components of a 1 ^-inch BER, the basic difference being that these racks use only one ejection cartridge per rack instead of the usual two (see figure 10-3). The manual release for the individual rack is a lever located on the front of the rack (see figure 10-3). Pulling forward on this lever will open both of the bomb hooks simultaneously. Each rack has a provision for two mechanical safing pins (see figure 10-3) and the installation of a pin in either hole will effectively lock the hooks of the rack. The strongback has a provision for lugs to load it into the 3 0 -inch hooks of a bomb rack, or it can be bolted to a bomb pylon adapter. On the rear end of the strongback there is a selector switch to be used to select various loads that can be carried and to provide for inserting an electrical ground safety pin (see figure 1 0 - 2 ). This pin cuts the circuit to the bomb ejection cartridges when it is installed. Also there is an electrical connection between the MER and the aircraft pylon which, when disconnected, will electrically safe the entire MER. NOTE The A-IE aircraft uses a slightly different version of the MER which will be discussed in the portion of this SSG that deals with the A-IE aircraft. TRIPLE EJECTION RACK (TER). This type of rack is a shorter version of the MER. It will carry a total of three items, and the BERs and other components are the same as the MER. SHACKLES. These mechanisms originated in WW II and are used in bomb-bay applications. The shackle is basically a 1^- or 30-inch rack which is attached to the bomb and the assembly is then attached to the appropriate stations in the bomb bay. The shackle or "rack" requires a separate mechanism for normal release. This mechanism is known as the A-5 release mechanism. This mechanism, although separate from the shackle, is used to release the hooks on the shackle either electrically from the cockpit or manually in the bomb bay. The store can be released from its station in one of three ways: 1. Rotating the trip slot on the A-5 release mechanism by UBe of a standard screwdriver. 10-4 2. Activating the release lever on the shackle. 3. Removing both the munition and the shackle from the carrying station as a unit. NOTE At present only two aircraft have this system in SEA--the B-52 and the A-26. Abbreviations To be sure that you understand the abbreviations used in this study guide, a list of those most frequently encountered follows: BR— bomb rack BER— bomb ejection rack MER— multiple ejection rack TER--triple ejection rack MAU— munlti' ixiliary unit (This term is rapidly replacing the "Aero" and "MK" on the newer aircraft. It is normally applied to bomb racks.) LAU--launch auxiliary unit. (This term refers to rocket and missile launchers. Like the term "MAU" it is replacing older launch unit term­ inology. Keeping all of these definitions and abbreviations in mind, we will now discuss the individual aircraft. F-100 (D AND F MODELS) AIRCRAFT General The F-100D aircraft is a single-seat, single-engine, tactical fighter which has seven stations for carrying airmunitions externally (see figure 10-4. The stations which carry munitions on the F-100 aircraft are designated (see table 1): Outboard wing (L & R) Intermediate wing (L & R) Inboard wing (L & R) Centerline 10-5 Outboard Wing Station This station uses the type III pylon (see figure 10-5. The pylon houses a lU-inch BER which has provisions for a mechanical safety pin and a screwdriver slot (large common tip) for external manual release. Using the screwdriver, turn it counterclockwise in the slot and both hooks will open. ROTE When the ground safety pin is installed, the hooks cannot be opened. This is true for all bomb racks. The bomb ejection rack used in the type III pylon has a provision for two bomb ejection cartridges (see figure 10-5). An additional two cartridges are installed in the pylon for emergency jettison of the pylon and store. Intermediate Wing Station This station can be fitted with one of two pylons--the type III which is the same as the one used on the outboard station, or the type VIII. The type vTT" (see figure 10-6) houses a 30-inch BER. An additional hook spaced 2 0 inches apart is incorporated and is used to carry special items. This hook is ganged in with the two 30-inch hooks. The BER used in the type VIII pylon is the same in all other respects as the BER used in the type III pylon. It has provisions for a ground safety pin, a manual release, and two ejection cartridges. This pylon can also be jettisoned in a emergency; therefore, two additional ejection cartridges are installed for this purpose (see figure 1 0 -6 ). NOTE The type VIII used to carry ever with the bility, it can to carry most pylon is normally a full tank; how­ 3 0 -inch lug capa­ easily be adapted airmunitions. Inboard Wing Station This station can be fitted with one of three pylons. discuss each of these pylons. We will now TYPE I PYLON. This pylon houses the same 1^-inch BER as the type pylon. The only difference between the type I and III pylons is the aluminium fairing which is shaped to fit the contour of the wing. All TII 1 0 -6 components of the type I pylon that are of concern to EOD personnel are the same as those on the type III pylon (see figure 10-5). TYPE IX PYLON. This pylon (see figure 10-7) is used to carry and launch the AIM-9 (Sidewinder) missile and is configured to carry two of these missiles. Due to the way in which AIM-9s are jettisoned (launched unguided) there are only two explosive cartridges in the pylon, and these are used for pylon jettison (see figure 10-7). The pylon has provisions for two electrical safing pins (one per missile) and two mechanical release handles (one per missile). Rotating the release handle will unlock the missile from the rail and the missile can be unloaded by sliding it for­ ward. TYPE X PYLON. This pylon is used to carry and launch the AGM-12/B (Bullpup) and the AGM-45 (Shrike) missiles. This pylon is being phased out; however, it could be encountered in the SEA theater. The type X pylon will contain three explosive cartridges. Two of these cartridges are used to jettison the pylon and the third, located in the bottom rear of the pylon, is used to jettison the missile. The pylon requires one electrical safing pin and the missile is unloaded by operating the re­ lease handle and sliding the missile forward and off the launch shoes. Centerline Station At present the only airmunition pylon that could be used on this stationis th ^ i.ype vil (see figure 10-8). The type VII pylon is designed to carry special weapons. Reports from SEA indicate that airmunitions have been loaded on the F-100 centerline station so we will discuss the type VII briefly. The type VII pylon houses a 30-inch bomb rack. The rack has no provision for ejection, but it uses the same type of ground safety pin and mechanical release as the other bomb racks on the F-100 aircraft. Although the type VII pylon does not have an ejection rack, it has a provision for two explosive cartridges for jettison of the pylon (see figure 1 0 - 8 ). CAUTION It is known that some loading configurations do not require the use of these cartridges, but as EOD personnel we must assume that they are present until we physically check the cartridge holders. We are interested only in the number of cartridges that could be present. 10-7 Table 1. Pylon Type I Station Inbrd wing F-100 Pylons Suspension 1 ^-inches T3 g k Number of Cartridges Safety Pin To Release Use k Mechanical Screw slot k Mechanical Screw slot «C-t / . Outbrd and int wing 14-inches Centerline 3 0 -inches 2 Mechanical Screw slot Type VIII Int wing . 3 0 -inches ^ k Mechanical Screw slot Type IX Inbrd wing AIM-9 missile 2 Electric M a n m 1 handle ^ C3 !? e 2) K 1u e ft. Type X Inbrd wing AGM-12 or AGM-if-5 missile 3 Electric Manual handle Type III Type VII 1 0 -8 ^ies _ c.V TtluvwJ b i' fil/n ? /V ' lA** <U J a tfjut’ JeJ C<0o CBR.+s) - t - I OC> ~Qjf -fi(( kl dkzj T>fl,<Ziciv*n.d (<JA/e <Z/ui.i G i s n j c ^ c j •'*«* |yj F-105 (D AND F MODEL) AIRCRAFT The F105 aircraft is a tactical fighter-bomber which has five external stations for carrying munitions. NOTE The F-105 series aircraft are equipped with an internal bomb-bay system; however, it is not used for conventional munitions, and it will not be covered in this course. The five external airmunition stations we will discuss are (see figure 10-9 and table II): 1. Outboard wing (R & L) 2. Inboard wing (R & L) 3. Centerline fuselage (bomb-bay doors closed) Outboard Wing Station This station can have one of two type pylons installed— the 14-inch Universal (RAC) BER of the AERO 3/B (AIM-9) missile adapter. The 14-inch Universal (see figure 10-10). This pylon is quite unique and could cause p -w - difficulty to personnel working on it because it does not conform to standards associated with other racks. The 14-inch BER is housed in the outboard pylon and will have two cartridges for the bomb rack and two cartridges for the emergency jettison of the pylon. Instead of a mechanical safety pin this rack requires two mechanical safety blocks (one for each hook linkage) to prevent the hooks from opening. To manually release the store which it carries, it is necessary to rotate each hook linkage separately because they are not ganged to­ gether. The hooks are rotated by using a 7/16-inch wrench on the stud located on each hook linkage (see figure 10-10). To gain access to both the explosive cartridge and the manual release studs, it is necessary to remove an electrical safing plate (see figure 1 0 -1 0 ) and undo the dzus fasteners which secure the access panel. Removing the red safing plate will electrically safe the circuits to the explosive cartridges. With the access panel open, the four explosive cartridges can be removed and the release mechanism can be operated or the safety blocks can be installed. CAUTION Since the bomb hooks are not ganged together, care must be taken to ensure that the munition which is being unloaded does not bind when one hook is released. The other pylon that can be used on this station is the AERO 3/B (AIM-9) missile adapter (see figure 10-11). This adapter will accommodate two AIM-9 (Sidewinder) missiles. As mentioned previously these missiles are jettisoned by launching them unguided. No explosive cartridges, therefore, are neces­ sary for this purpose. When installed on the aircraft the pylon itself 10-9 cannot be jettisoned and, therefore, with the AERO 3/B adapter there will be no hazard from explosive cartridges (see table II). Each missile launch rail on the pylon has provisions for an electrical safing pin (see figure 1 0 - 1 1 ),apd the missiles are removed by inserting a 3/8-inch alien key in the nose section release hole (see figure 10-11) to disconnect the umbilical cord. Then, using the same alien key in the detent release hole (see figure 1 0 -1 1 ) the fissile can be released by sliding it off the rail. Inboard Wing Station One of three different pylons may be used on this station. These pylons are the inboard universal pylon, the inboard multiweapons-pylon, and the GAM-83 adapter. 1. The inboard universal pylon houses a 14-inch or a 30-inch bomb ejection rack. These are individual racks, but both of them are identical with the exception of the hook spacing (see figure 10-12). The bomb racks have a provision for two ejection cartridges and the pylon can be jettisoned by two cartridges used for that purpose. The pylon has a provision for two safety pins— one for the hooks (see figure 1 0 - 1 2 ), which is a mechanical lock and one for the cartridge circuits which is electrical (see figure 10-12). The stores are released from the rack by placing a wrench on the forward hook sear stud (see figure 10-12) and rotating it. These hooks are ganged together so they will both open when the stud is rotated. Access to both the cartridges and manual release stud is by the saem manner as for the outboard universal pylon, except there is no ^ ' ’-'trical safety switch plate to remove. 2. Inboard multiweapons pylon. This pylon houses a 14- or 30-inch BER. The pylon has four explosive cartridges, two for the rack and two for the pylon (see figure 10-13). This pylon uses two safety pins— one electrical for the cartridges and one mechanical for the hooks (see fig­ ure 10-13). Manual release of the stores which are carried can be accomplished by rotating the hex stud on the exterior of the pylon skin (see figure 10-13). NOTE There is no hinged access panel on the multi­ weapon inboard pylon. 3. GAM-83 adapter. This adapter (pylon) is used to suspend and launch either the AGM-12/B (Bullpup) or the AGM-45 (Shrike) missiles. The pylon cannot be jettisoned, but it contains one explosive cartridge for jettisoning the missile (see figure 10-14). Only for explosive cartridge will be present in this pylon. A provision for one electrical safing pin for the missile launch nad jettison circuits is provided, and the missile is manually released from the launcher by pulling out and lifting up on the manual release handle and sliding the missile forward and off the launch shoes (see figure 10-14). 1 0 -1 0 Centerline Fuselage Station (External Only) This station can be adapted to accept one of three pylons: the fuselage centerline pylon, the fuselage multiple ejector rack (MER) pylon, and the fuselage multiple weapons rack pylon. These pylons are explained below: 1. Fuselage centerline pylon. This pylon (see figure 10-15) is used to carry only a fuel tank. The tank is bolted to the pylon, and it is hooked externally to the bomb-bay doors as a unit. There are only two cartridges used in this pylon (see figure 10-15). When the cartridges are functioned they will jettison the pylon and the fuel tank as a unit. This pylon has an electromechanical safing pin which when installed breaks the circuit to the jettison cartridges and prevents rotation of the release mechanisms (see figure 10-15). To manually release this pylon and tank assembly from the aircraft, open the access doors at each sway brace, pull out each linkage, and rotate each linkage counterclockwise (see figure 10-15). NOTE This procedure is required at each sway brace as the attachment assembly hooks are not ganged together. 2. Fuselage multi-ejector rack pylon. This pylon is similar to the one used for the fuel tank because the MER is bolted to the pylon and the pylon hooks to the bomb-bay doors, and, if jettisoned, the pylon and MER are jettisons.' a unit. The pylon contains two explosive cartridges (see figure 10-16) and uses an electrical safing pin to safe the jettison circuit. The manual release safety consists of a nut and bolt used to secure the manual release handlt to the skin of the pylon (see figure 10-16). Removing this nut and bolt and pulling forward on the release handle will release the pylon and the MER as a unit. 3. Fuselage multi-weapon ejector rack (see figure 10-17). This pylon houses a 14-inch and 30-inch BER (MAU-12/B), and it can be used to carry a single airmunition or a MER. When a MER is carried on this pylon, it will be held on the 30-inch lugs of the BER instead of being bolted to the pylon. Since this pylon contains a BER, it will have a provision for four cartridges— all located approximately in the center of the pylon (see figure 10-17). The two cartridge holders used for pylon jettison have a special lock mechanism that must be rotated before the cartridge holders can be removed. This pylon uses two safety pins: one electrical safety pin or the cartridges and one mechanical safety pin for the BER. The manual release for the hooks of the BER is a 3/8-inch swuare drive insert and the pylon is released manually in the same manner as the MER pylon. 1 0 -1 1 Table I I . F-105 Pylons Number of Cartridges Safety Pin k Two safety blocks/ T / Release 10-12 Pylon Station Suspension Outboard Universal Outboard only A Inboard Universal Inboard only Inboard Multi-weapon Inboard only l V or 3 0 " or lU" and 30" k Electrical (1) mechanical (l) AERO 3/B (AIM-9) Outboard (normal) AIM-9(2) 0 Electrical (2) Inboard orL (normal) , AGM-12/B or AGM-^5 1 Electrical -Scy^kj Manual handle ' ^ k 30" 0r $ e n - / t & & “ /H r f Mechanical t Hex nut each hook ^ Hex nut fwd hook P iiv . Hex nut ^ Allen key fc / o o GAM- 8 3 adapter /n %■ b O CATt "S o a n. d Fuselage C/L pylon Bomb bay door Fuel tank 2 Electrical mechanical Manual latch (2) Fuselage MER pylon Bomb bay door MER 2 Electrical Manual latch Fuselage multi-weapon Bomb bay door lU" and k Electrical and mechanical Manual latch; square drive insert d o i t -/ ____ /K> F u e l / y/V Aoceud A A u - , 3^ __ _ F u e l /ficj/oC^ed UA'j’ U kJc ^ (Vj o </>«+£^) /tern i 3#/ hs , te.cfcej f./o"S ^ 30" - P>(( ricH 'Si/^ikic (o<^< d & a t j <r>cc^r M - S s { l<^ / C Ve i t / L i t cl! -> • 7>^> 0& „\ f F-4 (C, D, AND E MODELS) AIRCRAFT The F-4 is a two-place, twin-engine tactical fighter-bomber (see figure 10-18). All models of the F-4 aircraft have nine stations for carrying airmunitions externally (see figure 10-18 and table III). These stations are listed below: 1. Centerline 2. Fuselage missile stations (4 each) 3. Inboard wing station (R & L) 4. Outboard wing station (R & L) We will discuss the suspension systems used on each of these stations. CENTERLINE STATION. This station contains an AERO 27/A, 14- and 30inch BER (see figure 10-19). The rack is built into the fuselage centerline and cannot be jettisoned; therefore, there are no explosive cartridges present for this purpose, but there will be two cartridges for stores ejection. These cartridges are contained in a breech assembly on the top of the bomb rack (see figure 10-19). The breech assembly can be rotated 90° to facilitate cartridge removal. The rack is manually safed by installing a safety pin (see figure 10-19), and the stores are released by rotating the manual release stud (see figure 10-19). Access to the safety pin hole, cartridge breech • ’M manual release stud is gained through a large access panel on the siae or the bom,b ejection rack. When some airmunitions are carried on this station an adapter is used (see figure 10-19). This adapter contains no explosive items and is loaded into the 30-inch hooks of the AERO 27/A. FUSELAGE MISSILE STATIONS. These four stations are recessed into the skin of the bottom out edge of the fuselage— two stations forward and stations aft. Each station is fitted with an AERO 7/A missile launcher which is designed to carry and launch the AIM-7 (Sparrow) missiles (see figure 10-20). When the missiles are loaded on these stations the front and rear in of each missile extend into the aircraft interior. To get the missile clear of the fuselage prior to launch, two explosive cartridges are used (see figure 10-20). Since the AERO 7/A launchers are an integral part of the airframe, they are not jettisoned; therefore, there are no cartridges present for this purpose. Each launcher has a provision for an electro­ mechanical safing pin and a hex stud for manual release (see figure 10-20). 10-13 Access to the cartridge breech, the safing pin hole, and the manual release stud is through a small panel on the side of each missile launcher. INBOARD WING STATION. The pylon used on this station houses a 14- and 30-inch BER (MAU-12/B), and it will contain two cartridges for stores release (see figure 10-21). When this bomb rack is installed no provisions are made to jettison the pylons (see table (III). The bomb rack has provisions for one electromechanical safety pin and the stores are released by inserting a 3/8-inch square drive tool into the release hole and rotating it (see figure 10-21). This pylon can also be used for carrying and launching various mis­ siles by using missile adapters (see table III). The following adatpers are used: 1. LAU-34 (see figure 10-22). This adapter is used to suspend and launch the AGM-12/B missile or the AGM-45 missile. The adapter consists of the necessary electronics to launch and jettison the missiles. One explosive cartridge is installed in the aft portion of the LAW-34 for missile jettison (see figure 10-23). The adapter is loaded into the MAU-12B bomb rack by using the 30-inch hooks of the rack (see figure 10-24). Ground safety pinning is accomplished by using the electro-mechanical safety pin provided for the pylon. With the LAU-34 installed, manual release of the missile can be accom­ plished by either rotating the missile release handle on the adapter (see figure 10-22) or by rotating the bomb rack release mechanism. CAUTION When the LAU-34 adapter is installed on the pylon, the two bomb ejection cartridges for the MAU-12/B bomb rack are normally not installed. Be sure you check the cartridge holders for the presence of cartridges. 2. LAU-7/A missile launcher (adapter) (see figure 10-24). This adapter is bolted, one on each side of the pylon (see figure 10-25), and is used to launch the AIM-9 missile. These adapters use no explosive cartridges, but they do contain a high pressure air bottle charged up to 3000 psi (see figure 10-24). The bottle has a pressure indicator and bleeder valve, and it must be considered a potential hazard. Each adapter has a provision for a combination safety pin and release handle (see figure 10-25). When the handle is inserted in the hole provided (see figure 10-24), it electrically safes the missile launch circuits. Rotating the handle will unlock the detends and the missile can be removed from the launch rail. CAUTION The MAU-12/B bomb rack cartridge holders should not contain cartridges. For your own safety, check them. 10-14 3. AIM-A missile adapter (see figure 10-26). Three missile adapters can be mounted on one pylon. Two adapters are bolted to the sides of the pylon and the third is suspended from the hooks of the MAU-12/B bomb rack. This adapter, as with the LAU-7/A missile adapter, contains no explo­ sives, and the cartridges for the MAU-12/B rack are normally not installed. Again, for your own safety check to be sure. The safety pin used is the one provided for the MAU-12/B rack. The missiles are removed from the adapters by pulling out on the release latch near the back of each adapter and by sliding the missile forward and off the rails (see figure 10-26). Outboard Wing Station The pylon on the outboard wing station also houses a MAU-12/B BER. All EOD procedures for this station will be the same as those for the in­ board wing station. Navy Configuration The Navy suspension and release systems differ considerably from those of the Air Froce. Since the F-4 designed for the Navy and their pylons are used by the USAF, the pylons are often being encountered in SEA, we will discuss them briefly. FUSELAGE STATIONS. The AERO 27/A centerline BER and the four AERO 7/A fuselage missile pylons are the same as discussed previously. INBOARD WTNO STATION. An LAU-17/A wing missile pylon is used on this station vaee cigure 10-27). The pylon is designed to carry and launch one AIM-7 (Sparrow) missile. The pylon has a provision for an electrical safing pin (see figure 10-27), and is jettisoned by means of one explosive bolt located in the upper forward portion of the pylon (see figure 10-27). The missile is removed from the launch rail by actuating the keeper mechanism (see figure 10-27) and sliding the missile off the rail. The LAU-27 pylon can be adapted to carry the following airmunitions. 1. AIM-9 missiles by bolting the LAU-7 adapters to each side of the pylon in the same way as described for the AF MAU-12.B pylon (see figure 10-24). 2. Standard airmunitions by bolting the 30-inch big adapter (see figure 10-28) to the botton of the pylon. This adapter contains no explosives and the hooks are opened by rotating a hex stud at each hook (see figure 10-28). 3. AGM-12/B or AGM-45 by attaching an LAU-34 missile adapter to the hooks of the 30-inch bomb adapter described in paragraph 2 above (see figure 10-29). Outboard Station The outboard station on the F-4 aircraft carries the outboard wing pylon (see figure 10-30) which is normally used for a fuel tank. The pylon has a set of 30-inch hooks, two cartridges for pylon jettison, an electromechanical safing pin, and a manual release that uses a 3/8-inch alien key (see figure 10-30.) This pylon can also be adapted to carry bombs and missiles using the same adapters as used on the LAU-47 wing missile pylon. 10-15 Table III - F-4 Pylons and Adapters 10-16 Number of Cartridges Safety Pin 2 Mechanical <f/eCfn/Co. / AIM-7 missile 2 (per pylon) ^ 1 electro­ mechanical fi»j Hex nut Inboard wing 14-30 inch 2 1 electromechanical?^ 3 Outboard wing 14-30 inch 2 1 electro mechanicalo.*vu 3/8-inch square drive insert LAU-17 (Navy) Inboard wing only AIM-7 missile 1 (ex bolt) Electric Keeper release Outboard pylon (Navy) Outboard wing only / Fuel tank 2 1 electro- , mechanical^ 3/8-inch alien key Pylon Station Suspension Aero 27A Centerline 14-30 inch Aero 7./A 4 Fuselage recesses Inboard wing (MAU-12) Outboard ving(MAU-12) ii S /n “~ t [\\.a. rv~ ?/y _ ^ M B / lS - 3 ' *'<**;. j J c > 'c k * J l $ A t k u , #*. d -t t ; So.v<x b/c. % l ^ U ft^ u id e J 0 v c 3etl Release CAn.fi) Hex nut /8-inch square drive insert Table III - F-U Pylons and Adapters Adapter Station Suspension Number,of Cartridfices Safety Pin Release LAU-3^ Inboard or outboard AGM-121B H o l d or AGM-^5 missile 1 Use pylon pin Mechanical handle or release racl Electric Use safety pin l a u -t /a zfo/Lr O N Inboard or outboard 10-17 AIM-U Inboard 7>*»/t (normal) Bomb adapter (Navy) Centerline adapter 0 AIM-9 miss ’.e ' ^ccc AIM-lf- missile 0 Use pylon pin Spring feilad latch K ^ c j p Inboard or outboard 3 0 -inch 0 Use pylon pin Hex nut each hook C/L for Aero 27 MER and gun pods 0 Use bomb rack pin Bolted to ordnance o ^ A-IE AIRCRAFT General The A-1E is a single-engine (propeller-driven), twin-place aircraft (see figure 10-31) which is used extensively in SEA by both the USAF and RVNAF. It has 15 external stations for carrying airmunitions. These stations are as follows: 1. Centerline station 2. Inboard wing stations (2) 3. Wing stations (12) CENTERLINE STATION. The A-1E centerline station contains an Aero 3//t bomb ejection rack with a 14 and 30-inch suspension and which uses one (see table IV) explosive cartridge for stores ejection (see figure 10-32). Access to the cartridge breech is through a panel along side the rack, and the removal of the cartridge is accomplished by disconnecting the electric lead and removing the breech cap (see figure 10-32). Manual release is accomplished by pulling on the release cable (see figure 10-32) using the same access panel. INBOARD WING STATIONS. These two stations carry the MK51 bomb racks (see figure 10-33) which can be either a 14-inch, a 30-inch, or 14 and 30- inch suspension. There are no losive cartridges passociated with these racks (see table IV). A mecnanical ground safing pin is used and a manual release is accomplished by pulling on the release cable (see figure 10-33). Access to this cable is through a panel in a bomb rack fairing (see figure 10-33). NOTE The centerline (Aero 3/A) and the two in­ board (MK51) bomb racks can carry the MAU63 multiple rack (MR) (see figure 10-34). The MAU-63 multiple rack is very similar to the MER. The major difference is that gas pressure from the explosive cartridge is used to open the bomb hooks instead of forcing out on an ejector foot. So in theory the racks used on the MAU-63 are not "ejector” racks. They have one explosive cartridge per rack (6 total), and the safety pins and release are the same as the individual racks for the MER. All EOD procedures required on the MER and MAU-63 are the same. 10-18 WING STATIONS. There are provisions for installing 12 each Aero 14 bomb racks (6 per wing). These racks have a provision for a 14-inch suspension only, and they do not have explosive cartridges. Provision has been made for installation of a mechanical safing pin (see figure 10-35) and release is accomplished by inserting a small pointed instrument (crimpers or phillips screwdriver) into the release hole (see figure 10-35). NOTE The AERO 14 bomb racks also have a provision for carrying and launching fixed fin rockets such as the 5-inch HVAR (see figure 10-35). 10-19 Table IV. A-IE Aircraft Position Suspension Number of Cartridges AERO 3A Centerline llj-30-inch 2 c£ H MK 51 Inboard wing 14-inch 30inch or T3 R 1 ^-30-inch AERO l1* Wing lk-inch Safety Release Cable Plum C.'- p. * O Pylon o Mechanical Cablefue.w C#-> f ‘ T Mechanical Pointed tool 10-20 r MAU-63 Centerline 8c inboard ving (Z. 1^-inch fl)5 flg uj.JK o t\jf" i-ceT, 6 1 electric Latch 6 mechanical P/ /< ? /e (~oa S a P eiy X o/e (~o ft. ^ ^e<?5 e. e je c t o r RACK EXHAUST .-PORT STREAMER GRD s a f e t y pin PROVISION e je c to r 10-21 "CARTRIDGE breech -C O C K ARM OUTER PISTON ' -HOOK in n e r p is to n TRIP ARM HOOK Figure 1. Typical Bomb Ejector Rack SAFETY PIN (ELECTRICAL) NOTE ^ TWO SAFETY FINS REQUIRED FOR EACH OF THE MER AND TER EJECTOR RACKS. NOTE ONE SAFETY PIN REQUIRED IN EACH MER AND TEA Figure 2. Multiple Ejector Rack (MER) 10-22 Figure 3. Unlock Lever and Ejector Breech for MER Showing One Mechanical Safety Pin Installed 10 -23 GAR 8 MISSILE SYSTEM Figure 4. Typical F -1 0 0 and Ammunition Stations 10-24 K 7 'f Figure 5. 14” BER for Type I and Type III Pylons (F-10 0) 10-25 10-26 1 0 -tf \ MANUAL R E L E A S E HOLE TYPE J--------P YLON C A R TR ID G E ACCESS P A N E L --------- \ GROUND S A F E T Y PIN H OLE Figure 8. Type VII Pylon (F-100) 10 -2 8 Vn SERIES PYLONS GUN NERY SYSTEM LH A M M U N ITIO N BOX ACCESS D O O R --------------LH GUN COMPARTMENT D O O R --------------------------- LH EXPENDED LINK COMPARTMENT DOOR 10-29 Figure 10. Typical F — 105 with Airminutions Stations 10-30 DETAIL A E L E C T R I C SAFING SWITCH (P A N E L OPEN) S A F E T Y BLOCKS IN S T A L L E D HERE ACCESS PANEL (OPEN) DETAIL A 14" E J E C T O R RACK IN S TA L L A TIO N OU TB O A R D PYLON PYLON E J E C T O R CARTRIDGES STORES E JE C TO R CARTRIDGES HOOK RELEASE Figure 11. Outboard Universal Pylon ( F — 105) 10-31 A Figure 12. Aero 3B Missile Launcher ( F — 105) 10-32 14” E J E C T O R RACK IN S TA L L A TIO N INBOARD PYLON S A F E T Y PIN H O LE (MECH) Figure 13. Inboard 14" and 30” Universal Pylon ( F — 105) 10 -33 Figure 14. Inboard Multi—Weapon Pylon ( F — 105) 10-34 J E T T IS O N GUN MISSILE LOCK AND E J E C T O R LINKAGE REAR LAUNCH SHOE Figure 15. GAM—83 Adapter ( F — 105) 10-35 DETAIL A FW D SWAY B R A C E S A F E T Y PIN A F T SWAY B R A C E A N D J E T T IS O N GUN Figure 16. Centerline Fuel Tank Pylon 10-36 & c? A: £ t Or < *P $ O a .* S l fo f S p « r a I ' j. / .«/ A o A3 - S ' r Or u Aj Aj •Jq. i Or 3? <c , © c .0) <C MANUAL RELEASE LEVER (PYLON REMOVAL) Figure 18. Fuselage Multi-webpon Pylon 10-38 10-39 AMMO RETURN C H U T E ; H YDRAULIC D E C L U T C H ! button! Figure 19. Gunnery System ( F — 105) Figure 20. Typical F —4 with Airmunition Stations 10—40 T MANUAL R ELEA SE STUD GROUND S A F E T Y PIN 10-41 « Figure 22. Aero 7A Missile Launcher ( F —4) 10-42 GROUND S A F E T Y PIN E JE C TO R BREECHES MANUAL RELEASE HOLE Figure 23. Inboard Multi—weapon Pylon (F —4) 10-43 Figure 24. LAU —34A Missile Launcher 10-44 S A F E TY PIN Figure 25. LAU -34A Missile Launcher Installation 10-45 F igure 26. ■L A U —7A Wing Missile Launcher Showing Nitrogen Bottle 10-46 COMBINATION SA FE TY PIN F igure 27. L A U —7A Missile Launcher Installed on .fylon ( F —4) 10-47 ISSUE RELEASE HANDLE Figure 28. A IM -4 Adapters and Pylon ( F - 4 ) 1 0 -4 8 D E T A IL A EXPLOSIVE BOLT EJECTOR BARREL \ SHORTING CAP _ T \ 10-49 7 9 9 9 9 9 9 () Figure 30. L A U — 17A and 30" Lug Adapter (Navy F —4) 1 0 -5 0 30" HOOK MANUAL RELEASE Figure 31. L A U — 17A Pylon with L A U —34 Launcher 10-51 Figure 32. Outboard Wing Pylon Adapted for AGM-12B (Navy F —4) 10-52 Figure 33. Photoflash Cartridge Holders (R F -4 ) Figure 34. A -1 E Aircraft with Ammunition Stations 10-53 Figure 35. Aero 3A Bomb Ejector Rack ( A - I E ) 10-54