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ZXM-32
PULSE TAPER TENSION CONTROLLER
OPERATING
MANUAL
ZHONGXING INDUSTRY CONTROL EQUIPMENT CO.,LTD.RUIAN CITY
Add: A87,Zhaoyang Road, Ruian Economic and
Technological Development Area, Zhejiang Province,325200, P.R. China
TEL.0577- 65608162
FAX. 0577-65608163-815
URL http:// www.zxtec.cn
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ZXM-32 PULSE TAPER TENSION CONTROLLER
P1
ONE. TECHNICAL PARAMETER:
Input voltage:
AC 220V + 15 %
Output current:
DC 0-3A
Set the max. of output current:
2A/3A
Match with load resistance:
8-12Ω
Current output motion:
Tension control way:
<0.01A
Manual control/Pulse taper control
Taper mode selection:
Winding taper/ Unreeling taper
Pulse set scope:
0-999times
Max. frequency of pulse input:
100HZ
Relative to ZXM-30 tension controller, ZXM-32 controller has function of
tension memory when power down.
TWO. EXTERNAL SIZE:
157 m m
m
6 9 mm
1
m
46
ZXM-32 TENSION CONTROLLER
80mm
P
MEASURE PULSE
A
-
+
OUTPUT CURRENT
TENSION ADJUST
SET
ENT
EXP. PRE.
ON
OFF
POWER SWITCH
168mm
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ZXM-32 PULSE TAPER TENSION CONTROLLER
P2
THREE. WIRING DIAGRAM:
MAGNETIC POWDER
CLUTCH AND BRAKE
9 10 11 12
RESET TENSION BUTTON
0V
220VPOWER
8
0V
7
BLUE
6
YELLOW SIGNAL
5
RED 12V
4
0-5V tension signal output
3
-
2
+
1
HALL SWITCH
NOTICE:
0-5V tension signal output can be used to drive tension board or torque
motor etc, system parameter P11 should set 3A when using this signal,
otherwise max. output voltage will not arrive to 5V.
！ Work voltage of the controller is AC 220V + 15%/50-60 HZ. If the voltage
is much more than it, the controller will be permanent damaged.
Resistance of magnetic powder clutch and brake is 8-12Ω,otherwise
！ it will lead the controller too hot and damaged permanently.
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ZXM-32 PULSE TAPER TENSION CONTROLLER
P3
FOUR. OPERATION AND INTRODUCE DISPLAY PANEL:
４
ZXM-32 TENSION CONTROLLER
３
P
MEASURE PULSE
A
２
-
+
OUTPUT CURRENT
TENSION ADJUST
SET
ENT
EXP. PRE.
ON
１
OFF
１０
９
８
７
６
５
POWER SWITCH
1. Power switch: It control power of the controller.
2. Potentiometer: Adjust it can change the output current when the controller
selects manual mode (parameter P10=0).
3. Display the measure pulse: It displays pulse quantities input by Hall switch
when the controller selects taper-tension control mode(parameter P11=2 or 3).
4. Display work current: It displays the output current of the controller.
5. Setting button: Press it can enter the parameter set.
6. Enter button: Press it can restore the data set, then exit when the controller
is at the state of setting parameter.
7.8. Adjust data button: Press it can adjust the data when at the state of setting.
If the controller is working on the winding or unreeling taper-tension control,
press it can adjust output current.
9. Output button: Press it can open or close output of the controller. If it close,
the window of displaying work current will coruscate.
10. Reset-tension button: Press it can reset output currently to set tension(P03)
when the controller is at the mode of taper-tension (P10=2 or 3). It is of no
effect when the controller at the mode of manual.
FIVE. PARAMETER:
5-1. Method of setting the normal parameter: Press setting button, the window of
showing measure pulse will display the number of parameter (eg.P01) and
the window of showing current output will display the content of parameter.
continually press this button will select the number of parameter below, after
you select the parameter, pressing the adjust-data button and adjusting the
setting data, You can press the enter button and exit after you adjust the data
to needed.
5-2. Method of setting the system parameter: Press the setting button continually
more than 5 seconds, the controller will enter to set the system parameter.
Method of setting the system parameter is the same as setting the normal
parameter.
5-3. The content of parameter:
P01. Pulse quantity: Taper-tension control depends on the tension output
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ZXM-32 PULSE TAPER TENSION CONTROLLER
P4
increasing or descending a nuit by Hall switch when it picks up the pulse
quantity of unreeling axle to the setting pulse quantity.
P02. Origin tension: It is output current when the controller electrify and its setting
scope is 0-999, the max. of output current (P11) per millage correspondingly.
P03. Reset tension: The currently output current will reset to the resetting tension
value when the user presses the reset-tension button or out-connect resettension button. The setting scope is 0-999, the max. of output current (P11)
per millage correspondingly.
P10. Tension control way:
0\1: Manual, adjust output current by the potentiometer of the operating-panel.
2: Winding taper-tension.
3: Unreeling taper-tension.
P11. Max. of output current: It is matched to different torque of magnetic powder
clutch and brake. The controller can set max. of output current according to
needed. Set max. of output current can advance control accuracy, setting
scope is 2-3A.
NOTICE:
Parameter P 10 and P 11 are system parameter.
SIX. OPERATING INSTRUCTION:
6-1. Manual tension: It adopts potentiometer to adjust output current directly and
change tension. There two way to adjust output current, one is adopts
potentiometer of the operating-panel to adjust output current (parameter P10
=0), another is adopts out-connect potentiometer to adjust output current (
parameter P10=1). User can connect the controller and set the parameter to
work according to the operating manual.
6-2. Winding taper-tension: It adopts Hall switch to pick up pulse quantities of
winding axle reach to the setting pulse quantity (parameter P01), output current
increase one unit. Larger winding diameter, larger output current. User can
set pulse quantity (parameter P01) to change the pace of increasing tension
according to the thick of materials.
6-3. Unreeling taper-tension: It is the same as winding taper-tension in essence.
Only difference is descending output current.
NOTICE:
The controller select winding or unreeling taper-tension:
1. Set up origin tension(parameter P02), this parameter is output tension
when the controller power ON. Material diameter changes when exchange
materials and output tension changes correspondingly. So use reset function
can change output tension easily to satisfy the tension change.
2. Press adjust data button can change output tension when the controller is
running, at meantime the window of showing measure pulse displays currently
max. of output current per millage. Loose the button, showing window renew
to display measure pulse.
2
DRIVE
REDUCTION
PRESS BUTTON TO RESET TENSION
OUTPUT-TENSION
PRESS BUTTON TO CHANGE
MOTOR
BRAKE
MAGNETIC POWDER
WINDING
2
MAGNETIC POWDER
CLUTCH
UNREELING
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ZXM-32 PULSE TAPER TENSION CONTROLLER
P5
SEVEN. WORKING SKETCH MAP: