Pipe and Products Catalog www.hansonpipeandproducts.com forterrabp.com Forterra Forterra Building Products Little Rock Plant 1300 Bond Street P.O. Box 95036 Little Rock, AR 72295 (501) 376-3581 (501) 376-3585 (FAX) (800) 482-6548 (WATS) West Memphis Plant Como Plant 501 East Jefferson St. P.O. Box 898 West Memphis, AR 72303 (870) 735-5514 (870) 735-0331 (FAX) (800) 238-5299 (WATS) 2289 Holston Road P.O. Box 454 Como, MS 38619 (662) 526-5134 (662) 562-5113 (FAX) (800) 809-2205 (WATS) TITLE Contact Forterra PLANT . STATE SECTION PAGE DATE AR 1.1 2-1-05 Basic Design Criteria for Precast Structures 1. Concrete compressive strength shall be 4,000 PSI minimum @ 28 days. 2. Lateral load design of substructure is based on AASHTO load factor design method. 3. Use a 30% impact factor for traffic loads per AASHTO. 4. Design substructure for HS 20-44 traffic wheel loads per AASHTO as last revised. 5. Design assumes that lateral soil pressure includes a 2' - 0" live load surcharge per ASTM C857-92. 6. Yield strength of the reinforcing steel shall be 60,000 PSI Grade 60 and shall be in accordance with ASTM A-615. 7. Design substructure in accordance with ACI 318-89, AASHTO fifteenth edition and ASTM C 857-92 where applicable. Note: ● For special applications or designs, please contact our office for technical assistance. Software and Presentation Programs Available 3EB The program 3EB (Three Edge Bearing) is a software demonstration that computes earth loads on concrete pipe. 3EB analyzes underground pipelines for standard installations, negative projecting embankments, and jacked and tunneled pipe. Loads are derived using the indirect design method which relates the supporting strength strength of buried pipe to the strength obtained in a three-edge bearing test through the use of bedding factors. The program analyzes all standard live loads, such as aircraft and railroad loading and AASHTO highway loads. Structural desigh is in accordance with AASHTO standards and includes ultimate flexure, shear and service crack control. Standard Installations The latest in proper bedding and backfill of reinforced concrete pipe. The new four types of installations replace the old Marston Spangler Class B, C, & D beddings that have been used since the 1920's. The Standard installations have national approval by ASCE and AASHTO. Emphasis is placed on the versatility of the different beding types, to allow deep burials of concrete pipe, as well as specifying different types to suit job site conditions. Knowledge of the Standard Installations is necessary to run the 3EB software. LCA Least Cost Analysis software presentation evaluates the costs associated with each alternate pipe material based on design components and project requirements. The program permits the designer to preform multiple economic analysis to compare different pipe materials based on total costs over the life of the project. It incorporates project design life, material service life, economic factors, traffic costs and other project related items. Total costs are calculated using present worth, annualized costs or future value methods. Boxcar Box Culvert Analysis and Reinforcing Design is a FHWA software program demonstration used in the structural analysis and design of precast reinforced concrete box sections. BOXCAR completes structural analysis for loads due to box weight, soil weight, internal gravity fluid weight, live loads and loads and user specified surcharge loads. Installations for Rigid & Flexible Pipe This presentation discusses the differences between installing flexible and rigid pipe materials based on the national specifications for all types of pipe materials. Soil types and compaction requirements are discussed in order for the designer to understand the preper way to inspect the many types of bedding and backfill. Cape Cost Analysis Pipe Envelope is a software tool demonstration which contractors and designers may use to determine the real cost of pipeline installation. The program takes into account the many factors which affect the cost of installation for both rigid and flexible pipe: type of installation, and in-situ material, haul costs, inspection costs, and trench parameters. For more information on software demonstrations and technical presentations contact Regional Engineer at (501) 376-3581. ● TITLE Basic Design Criteria/ Software Programs Available PLANT STATE AR . SECTION PAGE 1.2 DATE 2-1-05 Topic Section.Page Plant and Office Locations ...................................................................................1.1 Basic Design Criteria for Precast Structures .......................................................1.2 Software and Presentation Programs Available ..................................................1.2 Introduction ................................................................................................................ 1.0 Table of Contents ........................................................................................................ 2.0 Index ............................................................................................................2.1 - 2.6 Reinforced Concrete Pipe .......................................................................................... 3.0 REINFORCED CONCRETE PIPE - INFORMATION BROCHURE ............................. 3.n/a* Circular Concrete Pipe, 12" - 48" ......................................................................... 3.1 Circular Concrete Pipe, 54" - 108" ....................................................................... 3.2 Reinforced Concrete Arch Pipe 15" - 72" ............................................................ 3.3 Physical Properties of Concrete Arch Pipe .......................................................... 3.4 Tongue and Groove Pipe - Joint Material ............................................................ 3.5 Instructions for Joining Concrete Pipe Using Rubber Gaskets ............................ 3.6 Typical Bend - Confined Groove or Single Offset Joint ....................................... 3.7 Typical Concentric Tee - Confined Groove or Single Offset Joint ........................ 3.8 Typical Eccentric Tee - Confined Groove or Single Offset Joint .......................... 3.9 Typical Concentric Wye - Confined Groove or Single Offset Joint .................... 3.10 Typical Eccentric Wye - Confined Groove or Single Offset Joint ....................... 3.11 Tee-Type Manhole Assembly 48" - 66" Line Size .............................................. 3.12 Tee-Type Manhole Assembly 72" Line Size & Larger ........................................ 3.13 Blank Page ........................................................................................................ 3.14 End Treatments ........................................................................................................... 4.0 Precast Culvert End Sections for Reinforced Concrete Pipe .............................. 4.1 Precast Culvert End Sections for Concrete Arch Pipe ......................................... 4.2 Precast Type "D" Alternate Headwall for 12" and 15" RCP ................................. 4.3 Precast Headwall - (Type B) for Reinforced Concrete Pipe ................................ 4.4 Precast Type "D" Headwall for 15" thru 60" RCAP (Arch) ................................... 4.5 Precast Safety End Treatment for Reinforced Concrete Pipe ............................. 4.6 4:1 Shoulder Drain ............................................................................................... 4.7 4:1 Shoulder Drain - Double ................................................................................ 4.8 Reinforced Concrete Curtain Wall ....................................................................... 4.9 Blank Page ........................................................................................................ 4.10 * - Page not numbered but in sequence as shown. TITLE Index PLANT . STATE SECTION PAGE DATE AR 2.1 2-1-05 * Topic Section.Page Precast Box Culverts .................................................................................................. 5.0 PRECAST BOX CULVERT INFORMATION BROCHURE ........................................... 5.n/a* Box Culverts Product Drawings ........................................................................... 5.1 Box Culverts - Standard Box Dimensions ........................................................... 5.2 Box Culverts - Bends ........................................................................................... 5.3 Precast Box Joint Material ................................................................................... 5.4 Reinforced Concrete Cattle Pass ........................................................................ 5.5 *Removed* ................................................................................................................... 6.0 Precast Bridge Systems ............................................................................................. 7.0 Precast Bridge Span w/Parapet Rail - 19' - 0" Interior/Curb Unit ........................ 7.1 Precast Bridge Span w/Parapet Rail - 25' - 0" Interior/Curb Unit ....................... 7.2 Precast Bridge Span w/Parapet Rail - 31' - 0" Interior/Curb Unit ....................... 7.3 Precast Bridge Span - 19' - 0" Parapet Rail ........................................................ 7.4 Precast Bridge Span - 25' - 0" Parapet Rail ........................................................ 7.5 Precast Bridge Span - 31' - 0" Parapet Rail ........................................................ 7.6 Precast Bridge Span w/Post and Rail - 15' - 0" Narrow Back Curb Unit ............. 7.7 Precast Bridge Span w/Post and Rail - 19' - 0" Narrow Back Curb Unit ............. 7.8 Precast Bridge Span w/Post and Rail - 25' - 0" Narrow Back Curb Unit ............. 7.9 Precast Bridge Span w/Post and Rail - 31' - 0" Narrow Back Curb Unit ........... 7.10 Precast Bridge Span - Assembly of Precast Bridge Units ................................. 7.11 Precast Bridge Span - Parapet Rail ................................................................... 7.12 Precast Bridge Span - Post and Rail ................................................................. 7.13 Crown Span Bridge Units ........................................................................................... 8.0 Typical Crown-Span Unit ..................................................................................... 8.1 Crown-Span Design Data Sheet ......................................................................... 8.2 Crown-Span Design Data Sheet (Skew Angle) ................................................... 8.3 Blank Page .......................................................................................................... 8.4 - Page not numbered but in sequence as shown. TITLE Index PLANT . STATE SECTION PAGE DATE AR 2.2 2-1-05 Topic Section.Page Precast Structures .......................................................................................... 9.00 - 12.00 Glossary - Terms Applicable to Precast Drainage Structures ............................... 9.1 Design Red Lights (Project Check List) ............................................................. 9.2 Standard Hole Diameters ................................................................................... 9.3 Instructions & Examples for Pipe Half Angle Table .................................... 9.4 - 9.5 Pipe Half Angle Diagram .................................................................................... 9.6 Pipe Half Angle Table ......................................................................................... 9.7 Maximum Pipe Angle Tables (Instructions / Examples)...................................... 9.8 Pipe Angle Diagram - Flat Wall Structures ......................................................... 9.9 Maximum Pipe Angle - Flat Wall Structures ............................................. 9.10 - 9.11 Rebar Chart ........................................................................................................ 9.12 Welded Wire Mesh Chart ................................................................................... 9.13 Steel Equalivency Chart ..................................................................................... 9.14 Casting Specifications ........................................................................................ 9.15 Typical Reinforcing Details ................................................................................. 9.16 Drainage ............................................................................................................. 10.00 12" Trench Drain .............................................................................................. 10.1 12" x 12" Catch Basin ...................................................................................... 10.2 14" x 14" Catch Basin ...................................................................................... 10.3 20" x 20" Catch Basin ...................................................................................... 10.4 24" x 24" Catch Basin ...................................................................................... 10.5 30" x 30" Catch Basin ...................................................................................... 10.6 3' x 3' Precast Box with Knockouts .................................................................. 10.7 Top Options for 3' x 3' Precast Box .................................................................. 10.8 Type "E" Inlet Top for 3' x 3' Junction Box ........................................................ 10.9 4' x 4' Precast Box with Knockouts .................................................................. 10.10 Top Options for 4' x 4' Precast Box .................................................................. 10.11 4' x 4' Junction Box with Variable Heights ........................................................ 10.12 5' x 5' Precast Box with Knockouts .................................................................. 10.13 Top Options for 5' x 5' Precast Box .................................................................. 10.14 5' x 5' Standard Junction Box (2 - Piece) with Variable Heights ........................ 10.15 6' x 6' Standard Junction Box with Variable Heights ........................................ 10.16 6' x 6' Standard Junction Box (2 - Piece) with Variable Heights ........................ 10.17 7' x 7' Standard Junction Box with Variable Heights ........................................ 10.18 8' x 8' Standard Junction Box with Variable Heights ........................................ 10.19 (Precast Structures continued on next page.) TITLE Index PLANT . STATE SECTION PAGE DATE AR 2.3 2-1-05 Topic Section.Page Precast Structures (Drainage) (Con't.) ........................................................ 9.00 - 12.00 5' Curb Inlet w/ 5.0 Invert ................................................................................ 10.20 6' Curb Inlet ..................................................................................................... 10.21 10' Curb Inlet ................................................................................................... 10.22 15' Curb Inlet ................................................................................................... 10.23 20' Curb Inlet ................................................................................................... 10.24 4-Grate Inlet - 5' .............................................................................................. 10.25 2-Grate Combination Inlet - 5' ......................................................................... 10.26 3-Grate Inlet - 10' ............................................................................................ 10.27 3-Grate Combination Inlet - 10' ....................................................................... 10.28 6-Grate Inlet - 10' ............................................................................................ 10.29 3' x 5' Junction Box with Variable Heights ....................................................... 10.30 3' x 5' Junction Box with Variable Heights and w/"C" Type Top ....................... 10.31 4' x 8' Standard Junction Box with Variable Heights ....................................... 10.32 5' x 7' Standard Junction Box with Variable Heights ....................................... 10.33 6' x 8' Standard Junction Box with Variable Heights ....................................... 10.34 6' x 12' Standard Junction Box with Variable Heights ..................................... 10.35 8' x 10' Standard Junction Box with Variable Heights ..................................... 10.36 DC Meter Vault ................................................................................................ 10.37 FM Meter Vault ................................................................................................ 10.38 4' x 8' Meter Vault ............................................................................................ 10.39 4' x 8' Meter Vault with DDC Installed (Structural Details)............................... 10.40 10' Meter Vault ................................................................................................ 10.41 6' x 12' Meter Vault .......................................................................................... 10.42 3' & 4' Compound Meter Vault ......................................................................... 10.43 48" ø Manhole w / Eccentric Cone ................................................................... 10.44 48" ø Manhole w / Concentric Cone ................................................................. 10.45 48" ø Manhole w / Flattop ................................................................................ 10.46 48" ø Manhole Type "MO" Curb Inlet Base ..................................................... 10.47 60" ø - 120" ø Manhole w / Flattop ................................................................... 10.48 60" ø - 120" ø Manhole w / Transition to a 48" ø Manhole .............................. 10.49 Manhole Component Weights ......................................................................... 10,50 (Precast Structures continued on next page.) TITLE Index PLANT . STATE SECTION PAGE DATE AR 2.4 2-1-05 Topic Section.Page Precast Structures (Drainage) (Con't.) ......................................................... 9.00 - 12.00 Sewer ...................................................................................................................11.00 PRECAST MANHOLE INFORMATION BROCHURE .................................... 11.n/a* Precast Manhole Assembly Diagram .................................................................. 11.1 48" ø Manhole w / Concentric Cone ..................................................................... 11.2 48" ø Manhole w / Eccentric Cone ....................................................................... 11.3 48" ø Doghouse Manhole w / Eccentric Cone...................................................... 11.4 48" ø Manhole w / Flattop .................................................................................... 11.5 60" ø Saddle Manhole with Topslab .................................................................... 11.6 60" ø - 120" ø Manhole w / Flattop ....................................................................... 11.7 60" ø - 120" ø Manhole w / Transition to 48" ø Manhole ...................................... 11.8 60" ø - 120" ø Manhole w / Transition to 48" ø Manhole w / Flattop ..................... 11.9 Typical Wetwells - Various Diameters ................................................................. 11.10 Sewer ..................................................................................................................... 12.00 1,000 Gallon Grease Trap ................................................................................... 12.1 1,500 Gallon Grease Trap ................................................................................... 12.2 2,000 Gallon Grease Trap ................................................................................... 12.3 3,000 - 5,000 Gallon Grease Traps ..................................................................... 12.4 1,150 Gallon Sand / Oil Interceptor ...................................................................... 12.5 1,500 Gallon Sand / Oil Interceptor ...................................................................... 12.6 2,000 Gallon Sand / Oil Interceptor ...................................................................... 12.7 3,000 - 5,000 Gallon Sand / Oil Interceptor .......................................................... 12.8 15" Grease Trap .................................................................................................. 12.9 Blank Page .......................................................................................................... 12.10 Communication ..................................................................................................... 13.00 4' x 4' Fiber Optic Manhole .................................................................................. 13.1 3' - 10" x 5' - 4" Manhole ..................................................................................... 13.2 3' - 10" x 5' - 4" Manhole with Split Base ............................................................. 13.3 Manhole Splayed Duct ........................................................................................ 13.4 4' x 4' Intercept Manhole (4" Wall) ....................................................................... 13.5 4' x 4' Intercept Manhole (6" Wall) ....................................................................... 13.6 * - Page not numbered but in sequence as shown. TITLE Index PLANT . STATE SECTION PAGE DATE AR 2.5 2-1-05 Topic Section.Page Engineering ............................................................................................................... 14.0 Reference Specifications ............................................................................................... 14.1 Gasketed Radius Pipe ..................................................................................... 14.2 Tongue and Groove Radius Pipe ..................................................................... 14.3 Tables: Full Flow Constants ................................................................... 14.4 - 14.8 Round Pipe Discharge Curves (Manning's Foumula) ...................................... 14.9 Arch Pipe Discharge Curves (Manning's Foumula) ......................................... 14.10 ACPA Design Data Index ................................................................................. 14.n/a* Miscellaneous ........................................................................................................... 15.0 CDS TECHNOLOGIES - INFORMATION BROCHURE ................................................ 15.n/a* * - Page not numbered but in sequence as shown. TITLE Index PLANT . STATE SECTION PAGE DATE AR 2.6 2-1-05 Reinforced Concrete Pipe 6° C 2° 1° 30' T 0.0045" I.D. 13/ " 16 B 30° L E A T 20° 1" 7/ " 8 D JOINT DETAIL PIPE & JOINT DATA I.D. (in.) Metic Eq. (mm) Area (ft.2) T (in.) A (in.) B (in.) C (in.) D (in.) E (in.) L (ft.) Weight (lbs./ft.) 12 300 0.8 2 1.293 2 1.641 5 8 105 15 375 1.2 2 1/4 1.543 1.891 5 8 140 18 450 1.8 2 1/2 2 1/4 3 5/8 1.730 2 1/2 2.079 3 5/8 5 8 180 21 525 2.4 2 3/4 1.971 2 5/8 2.319 6 8 228 3.1 3 1.221 2 2.569 2 8 286 1/ 4 2.404 2 3/ 4 7/ 8 3 7/8 2.753 4 2 8 334 3 1/8 3.003 4 7 8 402 3.440 4 8 566 4 1/8 4.097 4 5/8 7 1/2 8 8 686 4 4.602 8 884 24 600 27 675 4.0 3 30 750 4.9 3 1/2 2.654 36 900 7.1 4 3.092 42 1,050 9.6 4 1/2 3.684 5 4.185 48 1,200 12.6 3 5/8 1/ 2 3 5/8 3 4 7/ 3/ 8 4 6 1/ 6 1/ 8 1/ 2 Note: 1.) All dimensions are nominal and within the permissible variations of ASTM. 2.) Reinforced concrete pipe conforms to current ASTM C-76 Specification (Class III) 3.) Rubber gaskets conform to ASTM C-433 Specification. TITLE Circular Concrete Pipe, 12" - 48" PLANT -No ScaleAll dimensions subject to allowable specification tolerances. . STATE SECTION PAGE DATE AR 3 .1 2-1-05 Reinforced Concrete Pipe P I.D. 1° 50' B.W. T.W. C.D. B L S.E. JOINT DETAIL PIPE & JOINT DATA I.D. (size) (in.) Metric Equiv. (mm) Area (ft.2) Wall Thickness (in.) S.E. (in.) T.W. (in.) B (in.) P (in.) C.D. (in.) Length (ft.) Weight (lbs./ft.) 54 1,350 15.9 5.5 58.492 2.398 65 4.75 58.001 8 1,068 60 1,500 19.6 6.0 64.958 2.681 72 4.75 64.467 8 1,296 66 1,650 23.8 6.5 8 1,542 72 1,800 28.3 7.0 77.658 2.987 86 5.00 76.932 8 1,811 84 2,100 38.5 8.0 91.316 3.692 100 5.625 90.454 8 2,409 96 2,400 50.3 9.0 114 8 3,000 108 2,700 63.6 10.0 128 8 3,865 79 Note: 1.) All dimensions are nominal and within the permissible variations of ASTM. 2.) Reinforced concrete pipe conforms to current ASTM C-76 Specification (Class III) 3.) Rubber gaskets conform to ASTM C-443 Specification. TITLE Circular Concrete Pipe, 54" - 108" PLANT -No ScaleAll dimensions subject to allowable specification tolerances. . STATE SECTION PAGE DATE AR 3.2 2-1-05 Reinforced Concrete Pipe Rise Span A Mid-Point Pipe Length = 8 feet End View Shorter Lengths not Available Pipe Data Span Rise (in.) (in.) Rd. Equiv Pipe Size (in.) 18 22 29 11 13 18 15 18 24 460 560 725 36 44 51 23 27 31 30 36 42 58 65 73 88 36 40 45 54 48 54 60 72 WT Metric Equiv. Rise Span (mm) (mm) Opening Sq. Ft. (in.) Weight 280 345 460 1.1 1.6 2.9 188 233 325 4 11/16 6 5 29/32 920 1,110 1,300 570 675 795 4.4 6.5 8.7 392 537 696 7 11/16 8 9/16 10 1/16 1.485 1,650 1,855 2,235 915 1,015 1,145 1,370 11.4 14.3 17.7 25.6 885 1,079 1,333 1,856 11 19/32 13 14 11/16 17 T3 T2 T1 5° G2 (lb./ft.) Mid-Point A (in.) G3 G1 AS Jt. Joint Dimensions Size (in.) Wall (in.) 18 x 11 22 x 13 29 x 18 3 3 1/8 3 1/2 36 x 23 44 x 27 51 x 31 58 x 36 65 x 40 73 x 45 88 x 54 Jt. (in.) 2 1/4 2 1/4 2 3/4 G1 (in.) G2 (in.) G3 (in.) T1 (in.) T2 (in.) T3 (in.) AS (in.) 1.281 1.406 1.516 0.197 0.197 0.234 1.522 1.522 1.750 1.000 1.125 1.250 0.197 0.197 0.234 1.803 1.803 2.016 0.28 0.28 0.27 3 1/2 4 4 1/2 3 3 1/2 3 1/2 1.594 1.719 1.906 0.262 0.306 0.306 1.644 1.975 2.288 1.313 1.438 1.625 0.262 0.306 0.306 1.925 2.256 2.569 0.28 0.28 0.28 5 5 1/2 6 7 3 1/2 5 5 6 2.281 2.625 2.938 3.188 0.306 0.437 0.437 0.525 2.413 2.438 2.625 3.287 2.000 2.313 2.375 2.625 0.306 0.437 0.437 0.525 2.694 2.750 3.188 3.850 0.28 0.31 0.56 0.56 Note: 1.) Joint Material: Preformed Flexible Mastic (Federal Spec. SS-S-210A) -No ScaleAll dimensions subject to allowable specification tolerances. Bituminous Plastic Cement. 2.) All Pipe manufactured according to ASTM Spec. C-506 & AASHTO M-206. TITLE Reinforced Concrete Arch Pipe, 15" - 72" PLANT . STATE SECTION PAGE DATE AR 3.3 2-1-05 Reinforced Concrete Pipe R3 R 1 Rise R 2 C GD TT B W GT A TD L Span Side View End View PIPE & JOINT DATA Round Equiv. (in.) Rise x Span A B R1 R2 R3 W (in.) (in.) (in.) (in.) (in.) (in.) (ft.) 18 13 1/2 x 22 7 1/8 1 27 1/2 13 3/4 5 1/4 2 1/2 1.65 4.77 0.346 8 24 18 x 28 1/2 10 7/8 3 1/4 40 11/16 14 3/4 4 5/8 3 2.80 6.24 0.449 30 22 9/16 x 36 1/4 13 5/8 3 13/16 51 18 3/4 6 1/8 3 1/2 4.44 7.87 36 26 5/8 x 43 3/4 17 1/8 4 1/8 62 22 1/2 6 1/2 4 6.28 9.41 42 31 5/ 20 5 1/16 73 26 1/ 7 3/ 4 4 1/ 16 x 51 1/ 8 4 2 End Perim. Area (sq. ft.) (in) Hyd. Rad. (ft.) L Weight TD TT GD GT (ft.) (lbs./ft.) (in) (in) (in.) (in.) 175 2 7/ 8 300 3 0.564 8 400 0.668 8 2 1 1/2 1 3/16 3 1 3/16 3 3/4 1 5/16 3 3/4 1 530 3 1 5/8 3 1 5/8 1 7/ 3 1/ 8.66 11.05 0.784 8 720 3 1/ 2 8 8 2 1 3/4 48 36 x 58 1/2 22 3/4 6 84 30 8 7/8 5 11.39 12.65 0.900 8 900 4 1/2 1 7/8 4 1/2 2 1/8 54 40 1/4 x 65 25 1/4 6 3/4 92 1/2 33 1/2 10 5 1/2 14.20 14.11 1.006 8 1,060 5 1 7/8 5 2 1/4 60 45 x 73 1/2 28 1/2 7 1/2 105 37 1/2 11 1/16 6 17.81 15.82 1.125 8 1,350 5 1 7/8 5 2 3/4 72 54 x 88 34 3/16 9 126 45 13 5/16 7 25.64 18.99 1.350 8 1,800 6 2 1/4 6 3 84 62 5/8 x 102 40 10 5/8 162 1/2 52 14 1/2 8 34.57 22.12 1.567 6 2,350 6 1/8 2 3/4 6 1/8 3 1/4 96 77 3/8 x 122 45 3/8 15 5/8 218 62 20 9 51.80 26.89 1.926 6 3,330 7 3 1/2 7 3 1/2 -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Physical Properties of Concrete Arch Pipe PLANT . STATE SECTION PAGE DATE AR 3 .4 2-1-05 12" thru 78" Packerhead Joint Wall Wall Reinforced Concrete Pipe 60" thru 120" Hydropak Joint Diameter Diameter Manufacturer Estimated Quantities I.D. Pipe (Inches) Wall (Inches) 12 15 18 B 2 SP 2 B 2 1/2 3/ " 4 3/ " 4 3/ " 4 x 2'-6" x 2'-6" x 2'-6" 21 24 27 B B B 2 3/4 3 3 1/4 3/ " 4 3/ " 4 3/ " 4 30 33 36 B B B 3 1/2 3 3/4 4 39 42 45 Pre-Formed Pcs. / Jt. Gal./Jt. 5.60 5.60 5.60 1.5 1.8 2.1 0.21 0.26 0.38 x 2'-6" x 2'-6" x 2'-6" 5.60 5.60 5.60 2.5 2.8 3.1 0.47 0.53 0.65 1" x 3'-6" 1" x 3'-6" 1" x 3'-6" 11.28 11.28 11.28 3.5 3.9 4.2 0.79 0.95 1.14 B B B 4 1/4 1 1/2" x 3'-6" 4 1/2 1 1/2" x 3'-6" 4 3/4 1 1/2" x 3'-6" 22.50 22.50 22.50 3.3 3.5 3.7 1.36 1.62 1.77 48 51 54 B B B 5 1 1/2" x 3'-6" 1 5 /4 1 1/2" x 3'-6" 5 1/2 1 1/2" x 3'-6" 22.50 22.50 22.50 4.0 4.2 4.5 1.97 2.20 2.46 60 60 66 B C B 6 1 1/2" x 3'-6" 3 6 /4 1 3/4" x 3'-6" 2" x 3'-6" 6 1/2 22.50 36.00 42.00 5.0 5.0 5.5 2.92 3.55 3.60 66 72 72 C B C 7 1/4 1 3/4" x 3'-6" 2" x 3'-6" 7 7 3/4 1 3/4" x 3'-6" 36.00 42.00 36.00 5.5 5.9 5.9 3.87 4.29 4.25 78 84 90 C C C 8 1/4 1 3/4" x 3'-6" 8 3/4 1 3/4" x 3'-6" 9 1/4 1 3/4" x 3'-6" 36.00 36.00 36.00 6.4 6.9 7.4 4.89 5.54 6.40 9 3/4 1 3/4" x 3'-6" 11 1/4 1 3/4" x 3'-6" 10 3/4 1 3/4" x 3'-6" 2" x 3'-6" 10 2" x 3'-6" 11 3/4 36.00 36.00 36.00 42.00 42.00 7.8 8.4 8.8 9.7 9.7 6.76 7.49 8.17 9.55 9.55 96 102 108 120 120 C SP C A C Size Cu. In. / Ft. Mastic -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Tongue and Groove Pipe Joint Material PLANT . STATE SECTION PAGE DATE AR 3.5 2-1-05 Reinforced Concrete Pipe 2 3 4 Lubricate spigot, especially gasket recess. Lubricate the gasket before it is put in the recess. Equalize stretch of gasket completely around the pipe as shown. 1 Throughly clean the spigot including gasket recess. Entry Taper 7 6 5 Throughly clean the inside surface of the bell and entry taper. Lubricate bell, especially the entry taper on the outer edge of the bell. 8 Align the spigot and bell. Gasket should be flush with entire entry taper before pushing the pipe home. Approximate Lubrication Requirements for Joining Gasketed Pipe I.D. Pipe (Inches) Approximate Gallons of Lubricating Compound per 100 Gaskets 12 to 15 18 to 24 27 to 33 5 7 10 36 to 42 48 to 60 66 to 72 12 15 18 78 to 84 96 to 108 120 22 25 30 Note: 1.) Above instructions apply only to gaskets in confined groove. 2.) Lubricate bell only when using single offset gasket. TITLE Instructions for Joining Concrete Pipe Using Rubber Gaskets PLANT . STATE SECTION PAGE DATE AR 3.6 2-1-05 Be sure the entire pipe and joint are adequately supported by proper bedding. Do not force pipe to grade with backhoe bucket or other device. Reinforced Concrete Pipe O ut si de D ia de si In m et er m ia D er et ll tB el l) ∆° 12" Min. Typ. Spigot L.L. 12 "M in .T yp . Be . L L. (a Confined Groove Joint Single Offset Joint Plan View Note: 1.) Up to 60" RCP standard bend angles are 15°, 30°, 45° & 90°. -No ScaleAll dimensions subject to allowable specification tolerances. Contact manufacturer above 60". 2.) Other angles are available upon request. TITLE Confined Groove or Single Offset Joint Typical Bend PLANT . STATE SECTION PAGE DATE AR 3.7 2-1-05 Reinforced Concrete Pipe Confined Groove Joint Single Offset Joint Spigot L.L. 12" Standard Joint Length "A" Preferred Min. "A" Branch L.L. Bell L.L. C Branch Plan View I.D. ll Wa Section A-A TITLE Confined Groove or Single Offset Joint Typical Concentric Tee PLANT -No ScaleAll dimensions subject to allowable specification tolerances. . STATE SECTION PAGE DATE AR 3.8 2-1-05 Reinforced Concrete Pipe Confined Groove Joint Single Offset Joint Spigot L.L. 12" Standard Joint Length "A" Preferred Min. "A" Branch L.L. Bell L.L. C Branch As Req'd. Plan View I.D. ll Wa Section A-A Note: -No ScaleAll dimensions subject to allowable specification tolerances. 1.) Tops even shown; other configurations available as required. TITLE Confined Groove or Single Offset Joint Typical Eccentric Tee PLANT . STATE SECTION PAGE DATE AR 3.9 2-1-05 Reinforced Concrete Pipe Standard Joint Length Spigot L.L. Confined Groove Joint Single Offset Joint ∆° Br an L. L. Bell L.L. ch C 12 "T Br yp an . ch Plan View I.D. ll Wa Approximate Section -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Confined Groove or Single Offset Joint Typical Concentric Wye PLANT . STATE SECTION PAGE DATE AR 3.10 2-1-05 Reinforced Concrete Pipe Single Offset Joint Standard Joint Length Spigot L.L. Confined Groove Joint Br an ch L.L . Bell L.L. ∆° CB ran ch Offset Plan View . I.D ll Wa Approximate Section -No ScaleAll dimensions subject to allowable specification tolerances. Note: 1.) Tops even shown; other configurations available as required. TITLE Confined Groove or Single Offset Joint Typical Eccentric Wye PLANT . STATE SECTION PAGE DATE AR 3.11 2-1-05 Single Offset Joint Laying Length Confined Groove Joint Branch L.L. Downstream Spigot L.L. Bell L.L. Downstream Confined Groove Joint ∆° Confined Groove Joint Side View Tee Manhole Single Offset Joint Plan View Tee Manhole Confined Groove Joint Single Offset Joint Single Offset Joint Downstream Plan View Bend x Tee Manhole (Lay Right) 12" Typ. Downstream Confined Groove Joint ∆° Single Offset Joint Reinforced Concrete Pipe Plan View Bend x Tee Manhole (Lay Left) Note: 1.) Manhole Steps are available as required. 2.) Usual riser diameter is 48" but riser diameter -No ScaleAll dimensions subject to allowable specification tolerances. equal to line pipe diameter is possible. TITLE Tee-Type Manhole Assembly 48"- 66" Line Size PLANT . STATE SECTION PAGE DATE AR 3.12 2-1-05 Downstream Confined Groove Joint ∆° Single Offset Joint Reinforced Concrete Pipe Plan View Bend x Tee Manhole (Lay Right) Single Offset Joint Confined Groove Joint Single Offset Joint Laying Length Plan View Tee Manhole Downstream Single Offset Joint Side View Tee Manhole Confined Groove Joint ∆° Spigot L.L. Downstream Bell L.L. Confined Groove Joint Branch L.L. Downstream Confined Groove Joint Single Offset Joint 12" Typ. Plan View Bend x Tee Manhole (Lay Left) Note: 1.) Manhole Steps are available as required. 2.) Usual riser diameter is 48" but riser diameter -No ScaleAll dimensions subject to allowable specification tolerances. equal to line pipe diameter is possible. TITLE Tee-Type Manhole Assembly 72" Line Size & Larger PLANT . STATE SECTION PAGE DATE AR 3.13 2-1-05 Reinforced Concrete Pipe "D" "C" "J" Pipe I.D. 1" "E" "R Plan View Pipe Length Computed to Here. - See Note Below. End of payment for pipe. "T" "C" Slope = "X" to "Y" "X" Pipe I.D. "Y" Groove End on Outlet End Section Tongue End on Inlet End Section "T" End View "K" Reinforcement "T" Pipe Diameter Longitudinal Elevation Standard Dimensions Size (In.) Wall T (In.) Slope R1 (In.) C (Ft.) D (Ft.) E (Ft.) J (Ft.) K (In.) Wt. (lbs.) 18 24 30 2 1/2 3 3 1/2 3:1 2.35:1 2.4:1 6 7 8 3.83 2.50 1.66 6.08 6.12 6.16 3.00 4.00 5.00 2.25 3.63 4.50 9 9 1/2 12 990 1,520 2,190 36 42 48 4 4 1/2 5 2.42:1 3:1 3:1 10 1/2 10 1/2 14 2.90 2.92 2.17 8.15 8.17 8.17 6.00 6.50 7.00 5.25 5.25 6.00 15 21 24 4,100 5,380 6,550 54 60 66 72 5 1/2 6 6 1/2 7 2 1/2:1 2:1 2:1 2:1 - 2.92 3.25 1.75 1.75 8.33 8.25 8.25 8.25 7.50 8.00 8.50 9.00 5.42 5.00 6.50 6.50 27 30 24 24 8,240 8,730 10,710 12,520 -No ScaleAll dimensions subject to allowable specification tolerances. Note: 1.) Length of pipe to be reduced by the "C" demension for each end section. TITLE Precast Culvert End Sections For Reinforced Concrete Pipe PLANT . STATE SECTION PAGE DATE AR 4.1 2-1-05 Reinforced Concrete Pipe Bell and Spigot or Tongue and Groove End B A D A Lift Holes 1 1/ " Dia. B 2 Plan View L Lift Holes B Slope = "X" to "Y" "X" "Y" C A (Dia. + 1") T Pipe Wall Thickness T D Section B-B Section A-A Standard Dimensions Equiv. Size (In.) Span-Rise (Nominal) (In.) Metric Equiv. (mm) Wall Thick. (In.) Weight Lbs. per Section Slope A (In.) B (In.) C (In.) D (In.) L (in.) 18 24 30 22 x 13 29 x 18 36 x 23 560 x 345 725 x 460 920 x 570 2 1/2 3 3 1/2 1,050 1,580 2,250 3:1 3:1 3:1 7 8 10 27 39 48 45 33 24 36 48 60 72 72 72 36 42 48 44 x 27 51 x 31 58 x 36 1110 x 675 1300 x 795 1485 x 915 4 4 1/2 5 3,900 5,420 6,540 3:1 3:1 3:1 10 15 21 60 60 60 36 36 36 72 78 84 96 96 96 54 60 72 65 x 40 73 x 45 88 x 54 1650 x 1015 1855 x 1145 2235 x 1370 5 1/2 6 7 7,640 9,510 14,840 3:1 3:1 3:1 25 26 35 60 75 78 36 21 22 90 96 120 96 96 100 Note: 1.) Joint Material: Preformed flexible mastic (Federal Spec. SS-S-210A) bituminous plastic cement. TITLE Precast Culvert End Sections For Concrete Arch Pipe PLANT -No ScaleAll dimensions subject to allowable specification tolerances. . STATE SECTION PAGE DATE AR 4.2 2-1-05 Reinforced Concrete Pipe X Y 8" 6" H H J 9" 9" 1' - 6" 9" End Elevation Side Elevation X 8" Z Y θ 6" W Isometric View Plan View Standard Dimensions Size (In.) H (in.) J (In.) W X Y Z HW-12 HW-15 2' - 6" 2' - 6" 12 12 4' - 0 7/8" 4' - 0 7/8" 2' - 11" 2' - 11" 2' - 0" 2' - 0" 21 1/8" 21 1/8" Note: 1.) Concrete to be 4,000 psi in 28 days. 2.) Reinforcing steel to meet ASTM A-615, Grade 60. 3.) 1.5" min. concrete coverage 4.) All exposed corners shall be chamfered 3/4". TITLE Precast Type "D" Headwall For 12" and 15" RCP θ Weight (Lbs.) 30 30 2,400 2,400 -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 4.3 2-1-05 Reinforced Concrete Pipe "X" "Y" 8" 6" 12" 6" "D "C" Pipe I.D. " . e p Pi I.D "C" "B" "D" "H" "H" 30" 18" "A" 4" (Min.) "W" 6" Side Elevation End Elevation 8" "X" "D" Pipe I.D. "Y" 6" Basic Dimensions Pipe Dia. (In.) "A" (In.) "B" (In.) "C" (In.) "D" (In.) "H" (In.) "W" (In.) "X" (In.) "Y" (In.) Approx. Weight (Lbs.) 18 21 24 12.00 12.00 12.00 6.00 6.00 6.00 12.00 12.00 12.00 24.00 27.50 31.00 30.00 36.00 36.00 48.875 69.750 69.750 35.00 42.00 42.00 24.00 36.00 36.00 2,100 3,400 3,400 27 30 12.00 12.00 6.00 6.00 12.00 12.00 35.00 38.50 42.00 42.00 90.000 90.000 49.00 49.00 48.00 48.00 4,900 4,900 33 36 12.00 12.00 6.00 6.00 12.00 12.00 42.00 45.50 60.00 60.00 111.500 111.500 56.00 56.00 60.00 60.00 6,700 6,700 42 48 9.00 9.00 9.00 9.00 18.00 18.00 52.50 59.50 63.00 63.00 153.000 153.000 70.00 70.00 84.00 84.00 14,500 14,500 "W" Plan View Note: 1.) All exposed corners shall be chamfered 3/4". 2.) Minimum reinforcing shall be #4 @ 6" (grade 60) or the equivalent steel area provided in the form of welded wire fabric. 3.) Concrete for precast (steel formed) sections shall be a minimum of CL 'A" (3,000 psi). 4.) At the option and expense of the contractor, the next larger size of headwall may be furnished as long as the "D" dimension cast is that of the required size of pipe. TITLE Precast Headwall - (Type B) For Reinforced Concrete Pipe PLANT -No ScaleAll dimensions subject to allowable specification tolerances. . STATE SECTION PAGE DATE AR 4.4 2-1-05 Reinforced Concrete Pipe X Y 8" 6" H H J 9" 9" 1' - 6" 9" End Elevation Side Elevation X 8" Z Y θ 6" W Plan View Isometric View Standard Dimensions Equiv. Size (In.) Span-Rise (In.) H (in.) J (In.) W X Y Z θ Weight (Lbs.) HW-15A HW-18A HW-24A 18 x 11 22 x 13 30 x 18 2' - 6" 3' - 0" 4' - 1" 12 18 18 4' - 0 7/8" 5' - 9 3/4" 8' - 1 9/16" 2' - 11" 3' - 6" 4' - 8" 2' - 0" 3' - 0" 4' - 0" 21 1/8" 28 1/8" 3' - 6 1/8" 30 30 30 2,400 3,800 6,800 HW-30A HW-36A HW-42A 36 x 23 44 x 27 51 x 31 4' - 1" 5' - 2" 5' - 2" 18 24 24 8' - 1 9/16" 11' - 1 3/8" 11' - 1 3/8" 4' - 8" 5' - 11" 5' - 11" 4' - 0" 5' - 6" 5' - 6" 3' - 6 1/8" 4' - 9 1/8" 4' - 9 1/8" 30 30 30 6,800 11,000 11,000 HW-48A HW-54A HW-60A 58 x 36 65 x 40 73 x 45 6' - 3" 6' - 3" 7' - 2" 30 30 30 13' - 6 1/4" 13' - 6 1/4" 14' - 10 1/4" 7' - 2" 7' - 2" 8' - 6" 6' - 6" 6' - 6" 6' - 6" 6' - 0 1/8" 6' - 0 1/8" 7' - 4 1/8" 30 30 30 15,500 15,500 18,000 Note: 1.) Concrete to be 4,000 psi in 28 days. 2.) Reinforcing steel to meet ASTM A-615, Grade 60. 3.) 1.5" min. concrete coverage 4.) All exposed corners shall be chamfered 3/4". TITLE Precast Type "D" Headwall For 15" thru 60" RCAP (Arch) -No ScaleAll dimensions subject to allowable specification tolerances. PLANT STATE MS AR . SECTION PAGE 4.5 DATE 2-1-05 Reinforced Concrete Pipe "L" 12" End of payment for pipe 5" 7" Is Pipe I.D. Pipe I.D. "D" Min Dimension 5" "H" 5" Plan 4" Slope Pipe I.D. "J" "D" "E" 6" 5" Toe Wall Optional 6" 5" "M" 7" 6" "L" 12" Longitudinal Elevation Basic Dimensions "D " . e p Pi I.D 5" 5" "H" End View Note: 1.) The Safety End Treatment option shown on this sheet should only be utilized in the following instances: A.) On cross-drainage structures for 36" or smaller diameter pipes. B.) On parallel-drainage structures for 30" or smaller pipes. 2.) Cross & Parallel drainage structures larger than the requirements listed above shall utilize other safety end treatment designs shown elsewhere in the plans. 3.) All exposed corners shall be chamfered 3/4". 4.) Manufacture of this product shall conform to the requirements of Item 467 except that minimum reinforcing shall be #4 @ 6" (Grade 40) or #4 @ 9" (Grade 60) each way or 6 x 6 - W12 x W12 or 5 x 5 - W10 x W10 welded wire fabric. 5.) Concrete for precast (steel formed) sections shall be a minimum of CL "C" (3,600 psi) 6.) At the option and expense of the contractor, the next larger size of Safety End Treatment may be furnished as long as the "D" dimension cast is that of the required size of pipe. TITLE Precast Safety End Treatment For Reinforced Concrete Pipe PLANT Pipe Dia. (In.) Slope "D" (In.) "E" (In.) "H" (In.) "J" (In.) "L" (In.) "M" (In.) Weight (Lbs.) 12 3:1 4:1 6:1 17.000 17.000 17.000 16.500 16.500 16.500 28.00 28.00 28.00 26.250 26.250 26.250 31.500 42.000 63.000 0.75 0.75 0.75 1,328 1,558 2,017 15 3:1 4:1 6:1 20.500 20.500 20.500 16.500 16.500 16.500 28.00 28.00 28.00 26.250 26.250 26.250 31.500 42.000 63.000 0.75 0.75 0.75 1,243 1,472 1,831 18 3:1 4:1 6:1 24.000 24.000 24.000 20.000 20.000 20.000 30.00 30.00 30.00 30.000 30.000 30.000 42.000 56.000 64.000 1.00 1.00 1.00 1,751 2,018 2,831 24 3:1 4:1 6:1 31.000 31.000 31.000 26.500 26.500 26.500 37.00 37.00 37.00 37.000 37.000 37.000 61.500 82.000 123.000 1.50 1.50 1.50 2,831 3,596 4,818 30 3:1 4:1 6:1 38.500 38.500 38.500 33.500 33.500 33.500 41.00 41.00 41.00 44.500 44.500 44.500 81.750 109.000 163.500 2.25 2.25 2.25 4,092 5,082 7,060 36 3:1 4:1 6:1 45.125 45.125 45.125 38.375 38.375 38.375 47.00 47.00 47.00 50.875 50.875 50.875 100.125 133.500 200.250 2.50 2.50 2.50 5,544 6,827 8,722 -No ScaleAll dimensions subject to allowable specification tolerances. STATE AR . SECTION PAGE 4.6 DATE 2-1-05 Reinforced Concrete Pipe Slot for 23 Ga. 4 5/8" x 7 3/4" Expanded Flat Metal Screen Galvanized. 3/ " 16 32" Slot for Screen 4" 13" 12 1/2" 4 1/2" 4" Plan View 12 1/2" End View 28" 4" 4" Tapered Hole 9" 4" 4 3/4" 4" Section View Materials & Features CONCRETE: 4,000 PSI in 28 days. REINFORCING STEEL: per ASTM A-615, Grade 60. Isometric View REINFORCING to meet AASHTO HS 20-44 Loading. PRECAST STRUCTURE to meet ASTM C-857-92 JOINT SEALANT: Ram-Nek gasket material. -No ScaleAll dimensions subject to allowable specification tolerances. WEIGHT = 246 lbs. TITLE 4:1 Shoulder Drain PLANT . STATE SECTION PAGE DATE AR 4.7 2-1-05 Reinforced Concrete Pipe 48" 4" 12" 8" 24" 8" 4" Plan View Isometric View 4" Tapered Hole 48" 6" 4" 4" Optional Handling Holes 6" 4 3/4" 4" 18" 6" 4" 4" End View Section View Materials & Features CONCRETE: 4,000 PSI in 28 days. REINFORCING STEEL: per ASTM A-615, Grade 60. REINFORCING to meet AASHTO HS 20-44 Loading. PRECAST STRUCTURE to meet ASTM C-857-92 JOINT SEALANT: Ram-Nek gasket material. -No ScaleAll dimensions subject to allowable specification tolerances. WEIGHT = 870 lbs. TITLE 4:1 Shoulder Drain - Double PLANT . STATE SECTION PAGE DATE AR 4.8 2-1-05 Culverts Pipe Side of R.C. Curtain 5" L1 + 2" 1' - 0" H1 C for Dbl. R.C.P. Reinforced Concrete Pipe L (Dbl.) (Double Pipes) 2 8" L (Single Pipe) End View Side View Curtain Wall Data Pipe H1 L1 L L (Dbl.) 2 18" 24" 30" 11 1/2" 1' - 0 1/2" 1' - 3 1/2" 3' - 5" 4' - 6" 8' - 0" 9' - 6" 5' - 7" 36" 42" 48" 1' - 7" 2' - 1 1/2" 2' - 5" 54" 60" 72" 2' - 9 1/2" 3' - 4" 4' - 5" Dia 6' - 3" 7' - 6" Weight Single (lbs.) 1,256 1,500 Weight Double (lbs.) 1,825 2,150 11' - 0" 9' - 0" 1,825 2,725 6' - 8" 7' - 3" 7' - 10" 13' - 0" 15' - 6" 17' - 0" 10' - 6" 12' - 0" 13' - 0" 2,350 3,320 4,000 3,370 4,460 5,150 8' - 5" 9' - 0" 10' - 2" 18' - 6" 20' - 6" 25' - 6" 14' - 0" 15' - 6" 18' - 6" 4,700 5,960 9,400 5,960 7,460 11,075 NOTE: Quantities shown are for one (1) curtain wall. Materials & Features CONCRETE: 4,000 PSI in 28 days. REINFORCING STEEL: per ASTM A-615, Grade 60. -No ScaleAll dimensions subject to allowable specification tolerances. REINFORCING to meet AASHTO HS 20-44 Loading. PRECAST STRUCTURE to meet ASTM C-857-92 TITLE Reinforced Concrete Curtain Wall PLANT . STATE SECTION PAGE DATE AR 4.9 2-1-05 Precast Box Culverts Plan View Minimum Length Equal to Spacing of Longitudinal Wires plus 2 in. (typ.) Rise Thickness Span Isometric View M Outside Longitudinal Front View Product Specifications "Box Culvert" per ASTM C-789 or C-850 specifications. Contact our office for additional information on available sizes and cost. Materials CONCRETE: 5,000 PSI, Type II cement. REINFORCING: as per ASTM C-789 or ASTM C-850. -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Box Culverts PLANT . STATE SECTION PAGE DATE AR 5.1 2-1-05 Precast Box Culverts Lift Holes - 2" Diameter Top Slab Span Wall Rise A Bottom Slab Typical Section Standard Box Dimensions Standard Box Dimensions Standard Box Dimensions Top Bottom Span Rise Slab Slab Wall Weight (Ft.) (Ft.) (In.) (In.) (In.) (Lbs./ft.) Top Bottom Span Rise Slab Slab Wall Weight (Ft.) (Ft.) (In.) (In.) (In.) (Lbs./ft.) Top Bottom Span Rise Slab Slab Wall Weight (Ft.) (Ft.) (In.) (In.) (In.) (Lbs./ft.) 3 3 2 3 7 7 6 6 4 4 848 952 4 4 4 2 3 4 7 1/2 7 1/2 7 1/2 6 6 6 5 5 5 1146 1276 1405 5 5 5 5 2 3 4 5 8 8 8 8 7 7 7 7 6 6 6 6 1541 1696 1851 2006 6 6 6 6 6 2 3 4 5 6 8 7 7 7 7 7 7 7 7 7 7 7 7 7 7 1821 1870 2050 2225 2400 7 7 7 7 7 3 4 5 6 7 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 2230 2525 2725 2925 3125 Note: 8 8 8 8 8 8 3 4 5 6 7 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 2595 2795 2995 3195 3395 3595 9 9 9 9 9 9 9 3 4 5 6 7 8 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 3255 3425 3650 3875 4100 4325 4550 10 10 10 10 10 10 10 10 3 4 5 6 7 8 9 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 3870 4120 4370 4620 4870 5120 5370 5620 11 11 11 11 11 11 11 11 11 3 4 5 6 7 8 9 10 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 4610 4890 5160 5430 5705 5980 6250 6530 6805 12 12 12 12 12 12 12 12 12 12 3 4 5 6 7 8 9 10 11 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 5400 5700 6000 6300 6600 6900 7200 7500 7800 8100 (a.) A = 12" (West Memphis plant) or 8" (Ft. Smith plant). (b.) Contact manufacturer for standard joint lengths. TITLE Reinforced Concrete Precast Box Section PLANT -No ScaleAll dimensions subject to allowable specification tolerances. . STATE SECTION PAGE DATE AR 5.2 2-1-05 Precast Box Culverts ** Span "B" Bend Angle 12" Min. Typ. Plan View Span / Maximum Angle Box Span (Feet) "B" (Feet) Max. Angle (Deg.) "B" (Feet) Max Angle (Deg.) 3 4 5 3 3 3 57 45 37 4 4 4 78 63 53 6 7 8 3 3 3 31 27 24 4 4 4 45 39 35 9 10 11 12 3 3 3 3 21 19 17 16 4 4 32 29 Note: -No ScaleAll dimensions subject to allowable specification tolerances. over 8 feet wide require a permit which will restrict delivery ** Shipments hours. Check with your Hanson representative for information. TITLE Reinforced Concrete Precast Box Bends PLANT . STATE SECTION PAGE DATE AR 5.3 2-1-05 Dimensions Span / Rise Wall Precast Box Culverts Manufacturer Estimated Quantities Span (Ft.) Rise (Ft.) Wall (In.) Size 3 3 2 3 4 4 1 1/2" x 10' 1 1/2" x 10' 1.2 1.4 1.66 1.94 4 4 4 2 3 4 5 5 5 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1.4 1.6 1.8 2.26 2.57 2.88 5 5 5 5 2 3 4 5 6 6 6 6 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1.6 1.8 2.0 2.2 2.94 3.29 3.64 3.98 6 6 6 6 6 2 3 4 5 6 7 7 7 7 7 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1.8 2.0 2.2 2.4 2.6 3.71 4.10 4.48 4.86 5.24 7 7 7 7 7 3 4 5 6 7 8 8 8 8 8 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 2.2 2.4 2.6 2.8 3.0 4.99 5.40 5.82 6.23 6.65 8 8 8 8 8 8 3 4 5 6 7 8 8 8 8 8 8 8 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 2.4 2.6 2.8 3.0 3.2 3.4 5.40 5.82 6.23 6.65 7.06 7.48 9 9 9 9 9 9 9 3 4 5 6 7 8 9 9 9 9 9 9 9 9 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 2.7 2.9 3.1 3.3 3.5 3.7 3.9 6.87 6.87 7.32 7.77 8.22 8.67 9.12 Pre-Formed Pcs. / Jt. TITLE Precast Box Joint Material Mastic Gal./Jt. PLANT Span (Ft.) Pre-Formed Mastic Rise (Ft.) Wall (In.) Size Pcs. / Jt. Gal./Jt. 10 10 10 10 10 10 10 10 3 4 5 6 7 8 9 10 10 10 10 10 10 10 10 10 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 2.9 3.1 3.3 3.5 3.7 3.9 4.1 4.3 8.00 8.00 8.48 8.97 9.45 9.94 10.42 10.91 11 11 11 11 11 11 11 11 11 3 4 5 6 7 8 9 10 11 11 11 11 11 11 11 11 11 11 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 3.1 3.3 3.5 3.7 3.9 4.1 4.3 4.5 4.7 9.22 9.22 9.74 10.26 10.78 11.30 11.82 12.34 12.86 12 12 12 12 12 12 12 12 12 12 3 4 5 6 7 8 9 10 11 12 12 12 12 12 12 12 12 12 12 12 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 1 1/2" x 10' 3.4 3.6 3.8 4.0 4.2 4.4 4.6 4.8 5.0 5.2 10.53 10.53 11.08 11.64 12.19 12.74 13.30 13.85 14.41 14.96 -No ScaleAll dimensions subject to allowable specification tolerances. . STATE SECTION PAGE DATE AR 5.4 2-1-05 Precast Box Culverts T T 48" 6" R 72" 72" T L = 6' - 0" T 6" R T T End View Section View Size Basic Dimensions Length "L" (ft.) Weight Opening (ft.) Wall "T" (in.) (lb./ft.) (ft2.) 4x6 5 6 1,220 21.7 Note: ● Joint Material: Preformed flexible mastic, (Federal Spec. SS-S-210A), bituminous plastic cement. TITLE Reinforced Concrete Cattle Pass PLANT -No ScaleAll dimensions subject to allowable specification tolerances. STATE AR . SECTION PAGE 5.5 DATE 2-1-05 Precast Bridge Systems Parapet Rail (Typ.) Interior Unit(s) Curb Unit Curb Unit Cross Section of Roadway 1'-3" 1'-3" 6" 2" 6" 2" 1'-7" 10" 4'-2" 1'-7" 1'-9" 11" 10" 4'-2" 1'-9" 11" Section A-A 5" 3" 1'-5" 1' (Ref: Parapet Rail page 7.6) 3'-6" 3'-6" 8" Section B-B (Ref: Parapet Rail page 7.6) 9" 7" 2'-2" 5" 3" 6" 11" 8" 8" Section - Interior Unit 9" 7" 2'-2" 8" Section - Curb Unit C 9'-6" 9'-6" 5'-6" 3'-3" 0'-9" 0'-9" 5'-6" 3'-3" 3'-6" 8'-9" 6'-6" 1' 2'-0" 9" Half Plan - Curb Unit Half Plan - Interior Unit Plan - 19'-0" Precast Interior/Curb Unit Concrete Span -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Precast Bridge Span w/Parapet Rail 19' - 0" Interior/Curb Unit PLANT . STATE SECTION PAGE DATE AR 7.1 2-1-05 Precast Box Culverts T T 48" 6" R 72" 72" T L = 6' - 0" T 6" R T T End View Section View Size Basic Dimensions Length "L" (ft.) Weight Opening (ft.) Wall "T" (in.) (lb./ft.) (ft2.) 4x6 5 6 1,220 21.7 Note: ● Joint Material: Preformed flexible mastic, (Federal Spec. SS-S-210A), bituminous plastic cement. TITLE Reinforced Concrete Cattle Pass PLANT -No ScaleAll dimensions subject to allowable specification tolerances. STATE AR . SECTION PAGE 5.5 DATE 2-1-05 Precast Bridge Systems Parapet Rail (Typ.) Interior Unit(s) Curb Unit Curb Unit Cross Section of Roadway 1'-3" 1'-3" 6" 2" 6" 2" 1'-7" 1'-7" 10" 4'-2" 1'-9" 11" 10" 4'-2" 1'-9" 11" Section A-A 5" 3" 1'-5" 1' (Ref: Parapet Rail page 7.6) 3'-6" 3'-6" Section B-B (Ref: Parapet Rail page 7.6) 9" 7" 8" 5" 3" 6" 11" 8" 8" 2'-2" Section - Interior Unit 9" 7" 2'-2" 8" Section - Curb Unit C 15'-6" 15'-6" 6'-3" 3'-0" 0'-9" 5'-6" 0'-9" 5'-6" 6'-3" 3'-0" 3'-6" 4'-11" 3'-11" 9'-10" 7'-7" 2'-0" 2'-0" 9" Half Plan - Curb Unit Half Plan - Interior Unit Plan - 31'-0" Precast Interior/Curb Unit Concrete Span -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Precast Bridge Span w/Parapet Rail 31' - 0" Interior/Curb Unit PLANT . STATE SECTION PAGE DATE AR 7.3 2-1-05 Precast Bridge Systems Parapet Rail (Typ.) Interior Unit(s) Curb Unit Curb Unit Cross Section of Roadway 1'-3" 1'-3" 6" 2" 6" 2" 1'-7" 1'-7" 10" 4'-2" 11" 10" 4'-2" 1'-9" 1'-9" 11" 1' Section A-A Section B-B 19'-0" A B 1'-7" 10" 4'-2" 11" A 8'-9" 9" 2'-0" 6'-6" B 9" 8'-9" 6'-6" 2'-0" 1'-9" 2'-0" Elevation - 19'-0" Precast Parapet Rail -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Precast Bridge Span 19'-0" Parapet Rail PLANT . STATE SECTION PAGE DATE AR 7.4 2-1-05 Precast Bridge Systems Parapet Rail (Typ.) Interior Unit(s) Curb Unit Curb Unit Cross Section of Roadway 1'-3" 1'-3" 6" 2" 6" 2" 1'-7" 1'-7" 10" 4'-2" 11" 10" 4'-2" 1'-9" 1'-9" 11" 1' Section A-A Section B-B A B 25'-0" 1'-7" 10" 4'-2" 1'-9" 11" 9" 2'-0" A 7'-10" 5'-7" 2'-0" B 7'-10" 7'-10" 2'-0" 5'-10" 5'-7" 9" 2'-0" Elevation - 25'-0" Precast Parapet Rail -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Precast Bridge Span 25'-0" Parapet Rail PLANT . STATE SECTION PAGE DATE AR 7.5 2-1-05 Precast Bridge Systems Parapet Rail (Typ.) Interior Unit(s) Curb Unit Curb Unit Cross Section of Roadway 1'-3" 1'-3" 6" 2" 6" 2" 1'-7" 1'-7" 10" 4'-2" 11" 10" 4'-2" 1'-9" 1'-9" 11" 1' Section A-A Section B-B A B 31'-0" 1'-7" 10" 4'-2" 1'-9" 11" 9" 2'-0" A 9'-10" 7'-7" 2'-0" B 9'-10" 9'-10" 7'-7" 2'-0" 7'-10" 9" 2'-0" Elevation - 31'-0" Precast Parapet Rail -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Precast Bridge Span 31'-0" Parapet Rail PLANT . STATE SECTION PAGE DATE AR 7.6 2-1-05 Precast Bridge Systems Post and Rail (Typ.) Narrow Back Curb Unit (Typ.) Interior Unit(s) Cross Section of Roadway 5" 3'-6" 3'-2" 5" 3" 1'-5" 2'-2" 2'-2" 9" 7" 8" 1" 4" 8" 8" Section - Interior Unit 9" 7" 2'-5" 3'-9" 1'-5" 8" Section - Curb Unit 7'-6" 12" 12" 1'-10 1/2" 3'-6" 3'-9" 1'-9" 1'-10 1/2" 3'-9" 1'-10 1/2" Half Plan - Curb Unit Half Plan - Interior Unit Plan - 15'-0" Precast Narrow Back Curb Unit Concrete Span -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Precast Bridge Span w/Post and Rail 15' - 0" Narrow Back Curb Unit PLANT . STATE SECTION PAGE DATE AR 7.7 2-1-05 Precast Bridge Systems Post and Rail (Typ.) Narrow Back Curb Unit (Typ.) Interior Unit(s) Cross Section of Roadway 5" 3'-6" 3'-2" 5" 3" 1'-5" 2'-2" 2'-2" 9" 7" 8" 1" 4" 2'-5" 3'-9" 8" 8" Section - Interior Unit 9" 7" 1'-5" 8" Section - Curb Unit 9'-6" 12" 12" 1'-10 1/2" 3'-6" 3'-9" 1'-9" 3'-3" 6'-3" Half Plan - Curb Unit Half Plan - Interior Unit Plan - 19'-0" Precast Narrow Back Curb Unit Concrete Span -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Precast Bridge Span w/Post and Rail 19' - 0" Narrow Back Curb Unit PLANT STATE AR . SECTION PAGE 7.8 DATE 2-1-05 Precast Bridge Systems Post and Rail (Typ.) Narrow Back Curb Unit (Typ.) Interior Unit(s) Cross Section of Roadway 5" 3'-6" 3'-2" 5" 3" 1'-5" 2'-2" 2'-2" 9" 7" 8" 1" 4" 2'-5" 3'-9" 8" 8" Section - Interior Unit 9" 7" 8" Section - Curb Unit 12'-6" 12" 12" 3'-6" 8'-0" 1'-5" 1'-10 1/2" 3'-6" 3'-9" 1'-9" 3'-1 1/2" 3'-1 1/2" 6'-3" Half Plan - Curb Unit Half Plan - Interior Unit Plan - 25'-0" Precast Narrow Back Curb Unit Concrete Span -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Precast Bridge Span w/Post and Rail 25' - 0" Narrow Back Curb Unit PLANT . STATE SECTION PAGE DATE AR 7.9 2-1-05 Precast Bridge Systems Post and Rail (Typ.) Narrow Back Curb Unit (Typ.) Interior Unit(s) Cross Section of Roadway 5" 3'-6" 3'-2" 5" 3" 1'-5" 2'-2" 2'-2" 9" 7" 8" 8" 8" 2'-5" 3'-9" 1'-5" 8" Section - Curb Unit 15'-6" 5'-6" 6'-3" 9" 7" 4" Section - Interior Unit 3'-0" 1" 9" 9" 5'-6" 6'-3" 3'-0" 1'-10 1/2" 3'-6" 3'-9" 1'-9" Guard Rail Post Spacing 6'-3" 0'-9" Half Plan - Curb Unit Half Plan - Interior Unit Plan - 31'-0" Precast Narrow Back Curb Unit Concrete Span -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Precast Bridge Span w/Post and Rail 31' - 0" Narrow Back Curb Unit PLANT . STATE SECTION PAGE DATE AR 7.10 2-1-05 Precast Bridge Systems 8" 10" x 10" Post ø Hole 4'-0" 3/ " 4 8 1/2" 1" ø Hole 10" A 6'-3" 1'-1 1/2" 2'-2" 10 3/4" 1 1/2" ø Hole Precast Post 4" A 2 1/2" x 6" Drain Half Elevation of Precast Curb 4" 2'-2" 10 3/4" 11 1/4" 1'-0" 1" 9" 4" 1" ø Hole 6'-3" 3'-0" 1 1/2" ø Hole 1 1/2" ø Hole 2 1/2" x 6" Drain 1" ø Hole Section A-A Assembly of Units -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Precast Curb 31'- 0" PLANT . STATE SECTION PAGE DATE AR 7.11 2-1-05 Precast Bridge Systems 6" 9" 9" 31'-6" 15' - 9" 6" 15' - 9" 9 - Slabs @ 3' - 6" 31' - 6" Clear Width Roadway 6" 9" Walkway 9" 28' - 0" 6" 14' - 0" 14' - 0" 8 - Slabs @ 3' - 6" 28' - 0" Roadway w/Walkway (Rail) Walkway 6" 9" 9" 28' - 0" 6" 14' - 0" 14' - 0" 8 - Slabs @ 3' - 6" 28' - 0" Roadway w/Walkway (Parapet) 6" 9" 9" 28' - 0" 6" 14' - 0" 14' - 0" 8 - Slabs @ 3' - 6" 30' - 6" O.T.O. 28' - 0" Clear Roadway -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Precast Bridge Span - Parapet Rail PLANT . STATE SECTION PAGE DATE AR 7.12 2-1-05 Precast Bridge Systems 31'-0" 6" 30' Clear Roadway 6" 15' 15' 7 Int. Slabs @ 3' - 6", 2 Curb Slabs @ 3' - 6" 30' Clear Width Roadway 27'-6" 26'-6" Clear Roadway 6" 6" 13'-3" 13'-3" 6 Int. Slabs @ 3' - 6", 2 Curb Slabs @ 3' - 6" 26.5' Clear Width Roadway 24'-0" 23' Clear Roadway 6" 6" 11'-6" 11'-6" 5 Int. Slabs @ 3' - 6", 2 Curb Slabs @ 3' - 6" 23' Clear Width Roadway Walkway 27'-6" 6" 6" 28'-6" Clear Roadway 13'-3" 13'-3" 6 Int. Slabs @ 3' - 6", 2 Curb Slabs @ 3' - 6" Cross Section of Roadway -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Precast Bridge Span - Post and Rail PLANT . STATE SECTION PAGE DATE AR 7.13 2-1-05 Crown-Span Crown-Span Rise - varies Span - varies Cast-in-place footing Optional cast-in-place floor Forterra’s Crown-Span units are rectangular three-sided reinforced concrete structures designed to be installed on cast-inbottoms are desired, wetlands anson's Crown-Span units Connections are provided for place concrete footings. Crown-Span units are produced with spans from 16 to 40 feet for prestressed units and 16 to 20 feet must be spanned, the span is are rectangular three-sided attaching guard parapets for non-prestressed. Risers are available up to 12 feet. Installations can be single or multiple cells. The unitsrails can be skewed longer than can be accommoand end and wing walls. reinforced concrete structures up to 43 degrees to accommodate streambed alignment. H designed to be installed on cast- dated with a precast box culvert Crown-Span units are recommended stream bottoms desired, wetlands must be spanned, span is and when cost and are time of conIndividual sectionsthe are typically in-place concrete footings. where natural longer than can be accommodated with a precast box culvert and when cost and time of construction are and critical. struction are critical. eight feet long are butted against adjacent units. The Crown-Span units are proForterra’s engineers design the cast-in-place footings based on soil bearing data provided by the owner. The precast sections Hanson's engineers design the joints are sealed with an exterduced with spans from 16 to are designed for each specific application according to AASHTO2 Standard Specifications for Highway Bridges. cast-in-place footings based on nal wrapper. 40 feet for prestressed units soil highway bearingbridges, data provided by stormwater the and applications 16 to 20 feet fornew nonTypical include or replacement storm drains, management structures, culverts, owner. The precast sections are Hanson's Crown-Span units prestressed. Rises are availculvert extensions and utility or pedestrian tunnels. designed for each specific appli- have been used successfully able up to 12 feet. Connections are provided for attaching guardcation rails, parapets and wing walls. Individual for sections typically by eight feet long according to AASHTO2 over are a decade state DOT's and are butted against adjacent units. The joints are sealed with an external wrapper. Standard Specifications for High- municipalities and private deInstallations can be single or way Bridges. velopers. multiple cells. Forterra’s Crown-Span units have been used successfully for over a decade by state DOT’s, municipalities and private developers. The units can be skewed up to 43o to accommodate streambed alignment. Crown-Span units are recommended where natural stream Typical applications include new or replacement highway bridges, storm drains, stormwater management structures, culverts, culvert extensions and utility or pedestrian tunnels. TITLE Typical Crown-Span Unit PLANT . STATE SECTION PAGE DATE AR 8.1 2-1-05 Crown-Span Date:____________ Project Number:______________________________By:_____________ Project Name:_______________________________________________ Location & Description:________________________________________ Bid Schedule:________________________________________________ Engineer:___________________________________________________ Crown-Span Data Rise Span Span End View Plan View * Span (ft) = __________ * Rise (ft) = __________ Wall (in) = __________ Top Slab (in) = __________ Haunch (in) = __________ Hydraulics: * Soil Weight (pcf) = __________ * Grade Elev. (ft) = ____________ (Required only if structure * Flowline (ft) = ____________ not already sized.) * Length (ft) = __________ * Q (cfs) = __________ * Live Load = __________ Slope (%) = __________ * No. of Lanes = __________ * Soil Bearing Capacity (psi) = __________ * "n" Coeff. = __________ * Flared or Parallel Wingwalls __________ * Vel. (fps) = __________ Note: * = User Supplied Data. TITLE Crown-Span Design Data Sheet PLANT . STATE SECTION PAGE DATE AR 8.2 2-1-05 Crown-Span Date:_____________ Project Number:______________________________By:_____________ Project Name:_______________________________________________ Location & Description:________________________________________ Bid Schedule:________________________________________________ Engineer:___________________________________________________ Crown-Span Data Normal Span Rise Dsgn. Span End View Skew Angl e Normal Span Plan View * Span (ft) = __________ Dsgn. Span (ft) = __________ * Rise (ft) = __________ * Skew Angle (deg) = __________ Wall (in) = __________ (43° Max. Available) Top Slab (in) = __________ Haunch (in) = __________ * Soil Weight (pcf) = __________ Hydraulics: * Grade Elev. (ft) = ____________ (Required only if structure * Flowline (ft) = ____________ not already sized.) * Length (ft) = __________ * Q (cfs) = __________ * Live Load = __________ * No. of Lanes = __________ Slope (%) = __________ * Soil Bearing Capacity (psi) = __________ * "n" Coeff. = __________ * Flared or Parallel Wingwalls __________ * Vel. (fps) = __________ Note: * = User Supplied Data. TITLE Crown-Span Design Data Sheet PLANT STATE AR . DATE 8.3 2-1-05 SECTION PAGE Design Aids Glossary - Terms Applicable to Precast Drainage Structures Hole: The opening left in the wall of a structure for future installation of a pipe. This opening is always larger than the pipe O.D. See table for standard hole sizes. Also known as knock out or window. Brick & Casting Adjustment: The combined height of the casting (cover or grate) and rows of brick at the top of a structure. Also can be throat (inlet top section) height on structures. Key Way: The groove section of a tongue & groove joint between two parts of a structure. Sump: The part of a structure between the lowest pipe invert and the floor of the structure. Also the height of this part of the structure, that is, the distance between floor and lowest pipe invert in a structure. Hole Raise: Distance from floor to invert of the opening (hole) left for a pipe. Thus an 18" dia. CMP pipe, at invert elevation 3.0, with floor elevation of 0.0 and hole dia. of 24" has a hole raise of: 3.0 - 0.0 = 3.0' = 36"; 36" - [(24" - 18")] ÷ 2] = 33" = hole raise. Wall Height: The actual wall height from floor to top of concrete wall. Thus a 48" dia. manhole, RIM elev. of 7.3, floor elev. 0.0 has wall height of: 7.3 - 0.0 - (1.3' brick & casting allow.) = 6.0' = 72" = wall height. Weep Hole: An opening of diameter as dictated by the controlling authority, left in the floor of drainage structures to permit draining of the sump area. TITLE Glossary - Terms Applicable to Precast Drainage Structures PLANT . STATE SECTION PAGE DATE AR 9.1 2-1-05 Design Aids Design Red Lights (Project Check List) 1. When specifying floor and invert elevations of a structure, check for sufficient wall height to take the required holes. Thus one must subtract brick & casting allowance, top slab thickness, and hole raise, if applicable. 2. Look out for too much pipe into too small a structure. There may be very little support for the top section when all the blank outs are removed . This is particularly critical when transporting the structure and when CMP or HDPE is used. 3. Try to put pipes into flat wall structures at as near 90 degrees to the wall as possible. Shallow angles require large elliptical holes and weaken the wall. 4. Try to maintain at least 2' of cover over your pipes. Less than this may put you into the throat area, cause conflicts with castings, or cost your client more for high strength pipe. (Note that these are only some of the problems.) 5. Specify pipe material on your drawing. Hole sizes differ for the same pipe in different materials. 6. Use standard structures wherever possible. They are far more economical. 7. Where possible, use locally manufactured castings. They do not have high transportation costs and long delivery times. TITLE Design Red Lights (Project Check List) PLANT . STATE SECTION PAGE DATE AR 9.2 2-1-05 Design Aids Standard Hole Diameters Notes: (1) A dash ( - ) in the table signifies that the pipe is not manufactured or else not readily available in a particular material. (2) Values given in the table are those that would normally be used in our plant. However, the blank out diameter can be varied as required by a given situation. Pipe Size Pipe Types (Nominal I.D.) D.I.P. Clay P.V.C. R.C.P. C.M.P. 4" 6" 8" 7" 12" 12" 7" 12" 12" 7" 12" 12" - 12" 12" 10" 12" 14" 16" 16" 20" 16" 16" - 16" 16" - 21" - 16" 16" - 15" 16" 18" 20" 24" - 18" 24" 24" 26" 18" 24" 20" 21" 24" 24" 28" - 26" 28" 32" 26" 30" 30" 36" 42" 36" 42" - - - 40" 48" 54" 36" 40" 48' 48" 54" 60" - - - 62" 68" 76" 54" 62" 68" 66" 72" 78" - - - 82" 90" 96" 72" 76" 82" 84" 90" 96" - - - 108" - 90" 108" TITLE Standard Hole Diameters PLANT . STATE SECTION PAGE DATE AR 9.3 2-1-05 Design Aids Instructions & Examples for Pipe Half Angle Table (Used with circular structures - see "Half Angle Diagram" for illustration) Example No. 1: To find if a given structure will accomodate two pipes on approximately the same level, whose size and centerline included angle is specified. Given: Procedure: 48" Dia manhole, 15" dia. CMP pipe, 24" dia. CMP pipe, 76 degree included angle between pipe centerlines. (1.) Turn to "Standard Hole Diameter Table" and find: 15" CMP hole is 21" dia., and 24" CMP hole is 30" dia. (2.) Turn to "Pipe Half Angle Table" and find: (a.) Structure dia. on bottom row. (48") (b.) Hole dia. of 30" at right side of table. (c.) Read up and left to intersection finding half angle of 38.68 degrees. (d.) Repeat procedure for 48" dia. structure & 21" dia. hole, finding half angle of 25.94 degrees. (e.) In bottom row below structure dia. find separation angle of 4.77 degrees. (f.) Add angle found in steps - (c.), (d.) & (e.) giving result of 69.39 degrees. Result: 69.39 degrees is the normal minimum angle between these pipes in this structure. Since this angle is less than the 76 degrees specified; the structure will readily accommodate the pipes in question. (See next page for example no. 2) TITLE Instructions & Examples for Pipe Half Angle Table PLANT . STATE SECTION PAGE DATE AR 9.4 2-1-05 Design Aids Instructions & Examples for Pipe Half Angle Table (cont.) (Used with circular structures - see "Half Angle Diagram" for illustration) Example No. 2: Find the minimum structure for the pipes of Example 1 on the previous page. Given: Round Structure desired for reasons of economy: Find minimum diameter structure for 15" dia. CMP pipe, 24" dia. CMP pipe; 76 degree included angle between pipe centerlines. Procedure: (1.) Hole Diameters are once again 21" & 30". (2.) Try 42" dia. structure in "Pipe Half Angle Table". (3.) Find half angles of: 45.58 deg. for 30" hole, 30.00 deg. for 21" hole, and 5.46 deg. for 42" dia. structure sepration angle. (4.) Total angle is 81.04 deg., which is too large, however, pipe separation angle of 5.46 deg. can be reduced to 0 deg., and the holes butted together at the inside wall. This is not recommended practice, but is a design option, thus the total included angle is 75.58 deg. This is less than the 76 deg. specified, and the 42" round will just accommodate the pipes in question. Note: Structure sizes can also be reduced by decreasing hole diameters. However, the designer should be aware such procedures increase construction difficulties, may violate local standards, and should be avoided if at all possible. TITLE Instructions & Examples for Pipe Half Angle Table PLANT . STATE SECTION PAGE DATE AR 9.5 2-1-05 Design Aids 30" ø Hole 24" ø CMP 48 "D ia . CL C B D A 21" ø Hole 15" MP øC CL NOTE: A = Half angle for 21" dia. hole in a 48" dia. structure. B = Separation angle for a 48" dia. structure. C = Half angle for 30" dia. hole in a 48" dia. structure. D = Min. angle between pipe CL's. (Where hole separation is required.) -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Pipe Half Angle Diagram PLANT . STATE SECTION PAGE DATE AR 9.6 2-1-05 Design Aids 90.00 96" 69.64 90" 90.00 61.04 84" 68.21 54.34 78" 90.00 59.00 48.59 72" 66.44 51.79 43.43 66" 90.00 56.44 45.58 38.68 60" 64.16 48.59 40.01 34.23 54" 90.00 53.13 41.81 34.85 30.00 48" 90.00 61.04 44.43 35.69 30.00 25.94 42" 59.00 48.59 36.87 30.00 25.38 22.02 36" 45.58 38.68 30.00 24.62 20.92 18.21 30" 41.81 35.69 27.82 22.89 19.47 16.96 28" 34.85 30.00 23.58 19.47 16.60 14.48 24" 30.00 25.94 20.49 16.96 14.48 12.64 21" 25.38 22.02 17.46 14.48 12.37 10.81 18" 22.39 19.47 15.47 12.84 10.98 9.59 16" 19.47 16.96 13.49 11.21 9.59 8.39 14" 16.60 14.48 11.54 9.59 8.21 7.18 12" 13.77 12.02 9.59 7.98 6.84 5.98 10" 42" 5.46 48" 4.77 60" 3.82 72" 3.18 84" 2.73 96" 2.39 Structure Diameter (Inches) Separation Angle (Degrees) TITLE Pipe Half Angle Table PLANT . STATE SECTION PAGE DATE AR 9.7 2-1-05 Hole Diameters (Inches) Half Angle (Degrees) Design Aids Maximum Pipe Angle Tables Use with Square or Rectangular Structures Instructions / Examples Tables I and II on the following pages give the maximum angle at which a hole of given diameter may enter the wall of a square or rectangular structure without cutting into the corner area of the box. In the following discussion, refer to the "Pipe Angle Diagram, Flat Wall Structures", and Tables I & II. Table I gives angle values for situations where the pipe and hole centerline pass through the center of the structure. The designer must exercise care in the use of this table since it is restricted to those structures for which it was developed. See the notes at the bottom of the "Pipe Angle Diagram" Sheet for a listing of these structures. The table values cover most structures commonly supplied by our firm. To find the angle for a structure not covered in the table; use the formula for diameter given at the top of the "Pipe Angle Diagram" sheet. Example No. 1: Ref: Table #1 on page 3.10 Given: It is desired to put an 18" CMP pipe through the wide side of a "C" (24" x 36") box at an angle of 15 degrees with the box centerline and with the pipe centerline passing through the center of the structure. Can this be done without cutting into the box corner? Procedure: (1.) Turn to "Standard Hole Diameter Table" and find: 18" CMP hole is 24" dia. (2.) Wall thickness for a "C" box is 8", so inside wall dimension over wall thickness is 36" / 8". (3.) Find 36" / 8" column in table 1 and 24" hole diameter row at right side of table. Result: Read up and over to intersection; finding max. angle of 15.51 degrees. Max. angle is greater than proposed angle, so we are OK. Table II on page 3.85 gives angle values for situations where the pipe centerline meets a wall centerline at the inside face of the wall. See lower diagram on the "Pipe Angle Diagram" sheet. Application is restricted to walls whose inside width and thickness are given at the bottom of the table. For walls with other dimensions, use the formula for 0 found at the bottom of the "Pipe Angle Diagram" page. Note that dimension "L" has no effect in this instance so table values can be used for non-standard box lengths. Procedure is as given in example #1. Note, however, that a jog is formed in the line when using this system. As a practical matter, given sufficient distance between structures, this jog can be eliminated by slightly angling the pipe in the hole. However, the designer should consider this problem. TITLE Maximum Pipe Angle Tables (Instructions / Examples) PLANT . STATE SECTION PAGE DATE AR 9.8 2-1-05 Design Aids W D/2 D/2 W ø L T L CL - See Note Below - ø = Tan -1 D/2 W - Sin -1 w2 + (L + T)2 L+T Pipe CL Through Center of Structure - See Table I CL D/2 D/2 W ø W CL L L T CL ø = Tan -1 W T - Sin -1 D/2 w2 + T2 Pipe CL Meets Structure CL @ Inside Wall - See Table II NOTE: "L" Values used in Table I to derive diameter are as given below; To find diameter for other values of "L" use formulas above. 17/6 - L = 14" 24/8 - L = 18" 27/8 - L = 131/2" 17" x 28" 24" x 36" 27" x 27" "D-1" Box "C" Box "D-2" Box 28/6 - L = 81/2" 36/8 - L = 12" 42/6 - L = 21" 17" x 28" 24" x 36" 42" x 42" "D-1" Box "C" Box D.O.T. "P" Box 48/8 - L = 12" 60/8 - L = 36" 72/8 - L =36" 48" x 24" 60" x 72" 72" x 72" D.O.T. "F" Box D.O.T. "J" Box D.O.T. "J" Box TITLE Pipe Angle Diagram Flat Wall Structures PLANT -No ScaleAll dimensions subject to allowable specification tolerances. . STATE SECTION PAGE DATE AR 9.9 2-1-05 Design Aids Table I Pipe CL through center of structure - See note at bottom of Diagram Page 3.9 - Maximum Angle (Degrees) 0.00 72" 3.81 66" 7.44 0.00 60" 10.93 3.82 54" 14.32 7.50 0.00 17.61 11.06 7.95 0.00 20.83 14.53 15.01 6.12 0.00 36" 23.99 17.93 21.49 11.86 8.11 30" 25.03 19.05 23.57 13.71 10.64 0.00 27.10 21.27 27.60 17.34 15.51 7.46 3.92 0.00 24" 28.65 22.92 30.55 20.00 19.02 12.60 7.69 3.27 21" 30.18 24.56 33.45 22.62 22.45 17.48 11.36 6.46 18" 31.20 25.65 35.35 24.35 24.70 20.61 13.75 8.56 1.43 16" 32.22 26.74 37.24 26.06 26.91 23.67 16.12 10.63 4.24 14" 33.23 27.82 39.12 27.77 29.11 26.68 18.45 12.69 7.00 12" 34.24 28.90 40.98 29.47 31.28 29.63 20.76 14.73 9.73 10" 72" 8" 60" 8" 48" 8" 42" 6" 36" 8" 28" 6" 27" 8" 24" 8" 17" 6" 48" 28" Inside Wall Dimension Wall Thickness TITLE Max. Pipe Angle Flat Wall Structures PLANT . STATE SECTION PAGE DATE AR 9.10 2-1-05 Hole Diameters (Inches) 42" Design Aids Table II Pipe CL meets structure CL @ inside wall. Maximum Angle (Degrees) 0.00 72" 13.99 66" 23.04 0.00 60" 30.41 14.66 54" 36.87 24.45 0.00 42.76 32.51 15.47 0.00 48.26 39.64 26.22 18.54 0.00 36" 53.47 46.18 35.21 30.67 16.45 30" 55.16 48.27 37.97 34.18 20.75 0.00 58.48 52.33 43.26 40.72 28.51 14.81 9.46 0.00 24" 60.93 55.30 47.05 45.31 33.83 23.22 17.34 9.58 21" 63.35 58.22 50.73 49.71 38.86 30.58 24.35 17.69 18" 64.94 60.14 53.14 52.56 42.08 35.11 28.69 22.61 4.50 16" 66.53 62.04 55.51 55.36 45.23 39.44 32.85 27.27 12.48 14" 68.11 63.93 57.85 58.10 48.31 43.60 36.87 31.72 19.55 12" 69.68 65.80 60.17 60.82 51.34 47.63 40.77 36.02 26.04 10" 72" 8" 60" 8" 48" 8" 42" 6" 36" 8" 28" 6" 27" 8" 24" 8" 17" 6" 48" 28" Inside Wall Dimension Wall Thickness TITLE Max. Pipe Angle Flat Wall Structures PLANT . STATE SECTION PAGE DATE AR 9.11 2-1-05 Hole Diameters (Inches) 42" Design Aids Cross - Sectional Area (Sq. in.) per ft. Bar Size Designation* Weight (Lbs. per foot) Bar Diameter (inches) #3 #4 #5 .376 .668 1.043 .375 .500 .625 .11 .20 .31 .66 .40 .62 #6 #7 #8 1.502 2.044 2.670 .750 .875 1.000 .44 .60 .79 .88 1.20 1.58 #9 #10 #11 3.400 4.303 5.313 1.128 1.270 1.410 1.00 1.27 1.56 2.00 2.54 3.12 #14 #18 7.650 13.600 1.693 2.257 2.25 4.00 4.50 8.00 At 12" C.-C. At 6" C.-C. * Bar numbers are based on the number of 1/8 inches included in the nominal diameter. The nominal diameter of a deformed bar is equivalent to the diameter of a plain bar having the same weight as the deformed bar. TITLE Rebar Chart PLANT . STATE SECTION PAGE DATE AR 9.12 2-1-05 Design Aids Area - Sq. In. per Ft. of Width for Various Spacings Wire Size Number Nominal Diameter Inches Nominal Weight Lbs./Lin. Ft. Smooth Deformed W31 W30 W28 D31 D30 D28 0.628 0.618 0.597 1.054 1.020 .952 W26 W24 W22 D26 D24 D22 0.575 0.553 0.529 W20 W18 W16 D20 D18 D16 W14 W12 W11 Center to Center Spacing 3" 4" 6" 8" 10" 1.86 1.80 1.68 1.24 1.20 1.12 .93 .90 .84 .62 .60 .56 .465 .45 .42 .372 .36 .336 .31 .30 .28 .934 .816 .748 1.56 1.44 1.32 1.04 .96 .88 .78 .72 .66 .52 .48 .44 .39 .36 .33 .312 .288 .264 .26 .24 .22 0.504 0.478 0.451 .680 .612 .544 1.20 1.08 .96 .80 .72 .64 .60 .54 .48 .40 .36 .32 .30 .27 .24 .24 .216 .192 .20 .18 .16 D14 D12 D11 0.422 0.390 0.374 .476 .408 .374 .84 .72 .66 .56 .48 .44 .42 .36 .33 .28 .24 .22 .21 .18 .165 .168 .144 .132 .14 .12 .11 D10 0.366 0.356 0.348 .357 .340 .323 .63 .60 .57 .42 .40 .38 .315 .30 .285 .21 .20 .19 .157 .15 .142 .126 .12 .114 .105 .10 .095 0.338 0.329 0.319 .306 .289 .272 .54 .51 .48 .36 .34 .32 .27 .255 .24 .18 .17 .16 .135 .127 .12 .108 .102 .096 .09 .085 .08 0.309 0.298 0.288 .255 .238 .221 .45 .42 .39 .30 .28 .28 .225 .21 .195 .15 .14 .13 .112 .105 .097 .09 .084 .078 .075 .07 .065 0.276 0.264 .0252 .204 .187 .170 .36 .33 .30 .24 .22 .20 .18 .165 .15 .12 .11 .10 .09 .082 .075 .072 .066 .06 .06 .055 .05 0.240 0.225 0.211 .153 .136 .119 .27 .24 .21 .18 .16 .14 .135 .12 .105 .09 .08 .07 .067 .06 .052 .054 .048 .042 .045 .04 .035 W3 W2.9 W2.5 0.195 0.192 0.178 .102 .098 .085 .18 .174 .15 .12 .116 .10 .09 .087 .075 .06 .058 .05 .045 .043 .037 .036 .035 .03 .03 .029 .025 W2.1 W2 W1.5 W1.4 0.162 0.159 0.138 0.135 .070 .068 .051 .049 .126 .12 .09 .084 .084 .08 .06 .056 .063 .06 .045 .042 .042 .04 .03 .028 .031 .03 .022 .021 .025 .024 .018 .017 .021 .02 .015 .014 W10.5 W10 W9.5 W9 W8.5 W8 W7.5 W7 W6.5 W6 W5.5 W5 W4.5 W4 W3.5 D9 D8 D7 D6 D5 D4 TITLE Welded Wire Mesh Chart 2" PLANT . STATE SECTION PAGE DATE AR 9.13 2-1-05 12" Design Aids Most steel reinforcing designs in the precast industry use grade 40 rebar. The yield strength of grade 40 rebar is 40,000 p.s.i. Steel cross sectional areas may be reduced by using higher strength steels and still maintain equivalent yield strengths. The following chart has been developed to show equivalent yield strengths for grade 40 rebar, and 65 k.s.i. welded wire mesh. The equivalent steel areas are directly proportional to the yield strengths, therefore: Grade 60 steel area = 40,000 / 60,000 x grade 40 steel area 65 k.s.i. welded wire mesh = 40,000 / 65,000 x grade 40 steel area Grade 40 Rebar Bar Size & Spacing Equivalent 65 K.S.I. Welded Wire Mesh Equivalent Grade 60 Rebar Steel Area Bar Size & Spacing Min. Steel Area *Wire Size & Spacing Min. Steel Area .1230 #4@ 12" CCEW .20 #3 @ 9 1/2" CCEW .1333 W3.5/W3.5, 3" x 3" or W4.5/W4.5, 4" x 4" or W6.02/W6.2, 6" x 6" #4 @ 6" CCEW .40 #4 @ 9" CCEW #5 @ 13 1/2" CCEW .2666 W6.5/W6.5, 3" X 3" or W9/W9, 4" x 4" .2461 #5 @ 12" CCEW .31 #4 @ 11 /2" CCEW .2066 W5/W5, 3" x 3" or W5W6.7, 3" x 4" .1907 #5 @ 6" CCEW .62 #6 @12" CCEW #5 @ 9" CCEW .4133 W10/W10, 3" x 3" .3815 #6 @ 12" CCEW .44 #5 @ 12 /2" CCEW .2933 W6.5/W6.5, 3" x 3" .2707 #6 @ 6" CCEW .88 #6 @ 9" CCEW #7 @ 12" CCEW .5866 W14/W14, 3" x 3" .5415 #7 @ 12" CCEW .60 #6 @ 13" CCEW .40 W9.5/W9.5, 3" x 3" .3692 #7 @ 6" CCEW 1.20 #7 @ 9" CCEW .80 W26/W26, 4" x 4" .7385 #8 @ 12" CCEW .79 #7 @ 13 /2" CCEW .5267 W26/W26, 6" x 6" .4861 #8 @ 6" CCEW 1.58 #8 @ 9" CCEW W26/W26, 3" x 3" .9723 1 1 1 1.053 * Wire mesh sizes shown are examples only. Availability must be checked with the mesh manufacturer. TITLE Steel Equivalency Chart PLANT . STATE SECTION PAGE DATE AR 9.14 2-1-05 Design Aids Cast Iron Products Load Designations*** Classification Application Proof Load Test Heavy Duty Suitable for highway traffic loads, or 16,000 lb. wheel loads. Medium Duty Suitable for driveways, parking lots, ramps and other similar applications where wheel loads do not exceed 12,000 lbs. Light Duty Suitable for pedestration areas such as sidewalks, terraces and other areas which do not receive vehicular traffic. 25,000 lbs.* (Ref: Fed. Spec. RR-F-621C) 18,000 lbs.* * Proof load is applied over a 9" x 9" area in center of the casting and held for one minute without failure or permanent deflection. Steel Grating and Covers Load Designations*** Classification Traffic Application H-20 AASHTO H20: 16,000 lbs over 8" x 20" area.** H-15 AASHTO H20: 12,000 lbs over 6.9" x 17.30" area.** H-10 AASHTO H20: 8,000 lbs over 5.6" x 14.1" area.** Non-Traffic These grates and covers are not intended for traffic applications. All our standard products exceed 300 PSF. ** Design includes 30% for impact. Load area is increased by twice the distance center to center of the bearing bars in the direction perpendicular to the bearing bars. *** Load designation and classificatios are per U.S. Foundry & Mfg. Corp. Products as shown in their 3rd addition catalog, copyright 1986. TITLE Casting Specifications PLANT . STATE SECTION PAGE DATE AR 9.15 2-1-05 Design Aids Lap Lap (Typ) Circumferential Reinforcement Circumferential Reinforcement Longitudinal Reinforcement Longitudinal Reinforcement Co Co Ci Ci Wall Wall O / S Cage I / S Cage RCP & Manhole Single Circular Reinforcement RCP & Manhole Double Circular Reinforcement Longitudinal Reinforcement RCP (Typ) Circumferential Reinforcement Co2 Lap Ci1 Co1 C i2 Wall As 4 H H Bot. Distribution Reinforcement, As5 1 in Cover H T Ci Co At As Night Cap M As2 1 in Cover H 1 in Cover Symmetrical Rise (R) Ts 1 in Cover A 3 s Bot. Slab-Outside Reinforcement, As8 1 in Cover As 1 Rise Symmetrical Span 1 in Cover Ci As Thickness (T) 1 in Cover Tt 1 in Cover T At Manhole Stopper Top Slab - Outside Reinforcement, As7 Top Distribution Reinforcement, As6 As 2 Co Riser (Typical) RCP Elliptical Reinforcement 2 in Cover Typical Opening As 4 As1 Span (S) Thickness (T) 1 in Cover As3 Tb M Thickness (T) Typical Box Section Fill Height 2 Ft. and Greater Typical Box Section Fill Height Less than 2 Ft. Note: Reinforcement areas, concrete covers, material properties and tolerances per appropriate specification. TITLE Typical Reinforcing Details PLANT . STATE SECTION PAGE DATE AR 9.16 2-1-05 1 in Cover Precast Drainage Structures - General (5) C.I. Grates 12 3/4" W x 30" L x 1 1/2" D 22" 6" 30" 18" 13' - 6" for 5 grates 30" 6" 6" 6" Length as required in 30" increments. Tongue & Groove on either end to make a continuous trench. Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 MAXIMUM PIPE SIZE: 12" PVC CI CASTINGS: per ASTM A-46 Class 30/35 WEIGHT: 340 lbs./ft. -No ScaleAll dimensions subject to allowable specification tolerances. TITLE 12" Trench Drain PLANT . STATE SECTION PAGE DATE AR 10.1 2-1-05 Precast Drainage Structures - Catch Basins 12" 12" 1" 16 1/2" 12" 14 1/2" 16 1/2" 10" Thin Wall K.O.'s Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 CAST IRON FRAME & GRATE per ASTM A 48; Class 30/35 GRATE WEIGHT: 18 Lbs. CATCH BASIN WEIGHT: 250 Lbs. Accomodates 6" or 8" PVC Pipe. TITLE 12" x 12" Catch Basin -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 10.2 2-1-05 Precast Drainage Structures - Catch Basins 14" 14" 1" 19" 14" 21" 19" 12" Thin Wall K.O.'s Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 CAST IRON FRAME & GRATE per ASTM A 48; Class 30/35 GRATE WEIGHT: 38 Lbs. CATCH BASIN WEIGHT: 475 Lbs. -No ScaleAll dimensions subject to allowable specification tolerances. TITLE 14" x 14" Catch Basin PLANT . STATE SECTION PAGE DATE AR 10.3 2-1-05 Precast Drainage Structures - Catch Basins 20" 20" 1 1/2" 26" 20" 2' & 3' Depth Available 4" 26" 18" Thin Wall K.O.'s Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 CAST IRON FRAME & GRATE per ASTM A 48; Class 30/35 GRATE WEIGHT: 78 Lbs. CATCH BASIN WEIGHT: 2' - 800 Lbs. 3' - 1,100 Lbs. -No ScaleAll dimensions subject to allowable specification tolerances. TITLE 20" x 20" Catch Basin PLANT . STATE SECTION PAGE DATE AR 10.4 2-1-05 Precast Drainage Structures - Catch Basins 24" 24" 2" 6" 24" 36" 6" 1', 1.5', 2' & 3' Depth Available 36" 24" 3', 3.5', 4.5' & 5.5' Depth Available 4" Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 GRATE WEIGHT: 100 Lbs. CATCH BASIN WEIGHT: CATCH BASIN RISER WEIGHT: 1.0' - 750 Lbs. 3.0' - 2,500 Lbs. 1.5' - 1,125 Lbs. 3.5' - 2,800 Lbs. 2.0' - 1,500 Lbs. 4.5' - 3,300 Lbs. 3.0' - 2,250 Lbs. 5.5' - 4,200 Lbs. MAXIMUM PIPE SIZE: 18" I.D. R.C.P. CAST IRON FRAME & GRATE per ASTM A 48; Class 30/35 TITLE 24" x 24" Catch Basin 36" PLANT Thin Wall K.O.'s -No ScaleAll dimensions subject to allowable specification tolerances. . STATE SECTION PAGE DATE AR 10.5 2-1-05 Precast Drainage Structures - Catch Basins 31 1/2" 31 1/2" 2" 6" 30" 3'-6" 6" 1'-0" 6" 30" 3' - 6" 6" 3'-0" 6" Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 Thin Wall K.O.'s CAST IRON FRAME & GRATE per ASTM A 48; Class 30/35 GRATE WEIGHT: 275 Lbs. CATCH BASIN WEIGHT: 3,900 Lbs. CATCH BASIN RISER WEIGHT: 900 Lbs. -No ScaleAll dimensions subject to allowable specification tolerances. MAXIMUM PIPE SIZE: 24" I.D. R.C.P. TITLE 30" x 30" Catch Basin PLANT . STATE SECTION PAGE DATE AR 10.6 2-1-05 Precast Drainage Structures - General R1" Typ. Wye Inlet Top Extension 3" Typ. Top View Typical Lifting Insert (2 Pls.) 48" 43 1/4" 42 3/4" 36" Box with Knock-Outs 3 3/ " As Required As Required 4 Isometric View d ire u As eq R ax = " 30 48" M 35 3/ " 4 48 1/4" Item in Isometric View Height (Inches) Approx. Weight (Lbs.) Wye Inlet Top 18 2,208 Extension 12 18 24 1,050 1,575 2,100 Box 48 4,775 6" Front View -No ScaleAll dimensions subject to allowable specification tolerances. TITLE 3' x 3' Precast Box with Knockouts PLANT . STATE SECTION PAGE DATE AR 10.7 2-1-05 Precast Drainage Structures - General 48" Wye Inlet Top ed uir 36" Typ. As q Re 48" 33 1/ " Extension 4 1/ " Chamfer 2 Typical Lifting inserts (2 Pls.) Top View 48" 48" Where Shown 6" 48" Slab Top with Grate Assembly 35" 18" 5 1/ " 2 48" 48" 6" 6" Front View Slab Top (Ref. Note 1) Item in Isometric View Height (Inches) Approx. Weight (Lbs.) Wye Inlet Top 18 2,208 Extension 12 18 24 1,050 1,575 2,100 Slab Top 6 1,185 5436-1 Grate Assembly 5 510 Grate 3 1/ 270 Box 48 4,775 4 Grate Box with Knock-Outs Isometric View -No ScaleAll dimensions subject to allowable specification tolerances. Note: 1.) Customer to specify opening size or cast iron ring and cover. TITLE Top Options for 3' x 3' Precast Box PLANT . STATE SECTION PAGE DATE AR 10.8 2-1-05 Precast Drainage Structures - Standard Junction Boxes 3' - 0" 3' - 6" 2 1/2" 4' - 0" 5' - 0" 9" 1' - 3" 1' - 3" 4' - 0" 4' - 0" 6" 6" 3' - 0" 6" 6" 3' - 0" 3' - 0" 6" Materials & Features 4' - 0" CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 6" H-20 LOADING MAXIMUM PIPE SIZE 30" I.D. R.C.P. TOP WEIGHT: 2,200 Lbs. JUNCTION BOX WEIGHT: 4,810 Lbs. K.O.'s as Required By Customer EXTENSION SECTIONS AVAILABLE -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Type "E" Inlet Top for 3' x 3' Junction Box PLANT . STATE SECTION PAGE DATE AR 10.9 2-1-05 Precast Drainage Structures - General R1" Typ. Wye Inlet Top Extension 3" Typ. Top View Typical Lifting Insert (2 Pls.) 60" 54 3/4" 48" Box with Knock-Outs As Required As Required 3 3/4" As u eq R ax Isometric View d ire = " 42 48" or 60" Item in Isometric View Height (Inches) Approx. Weight (Lbs.) Wye Inlet Top 18 3,430 Extension 12 18 24 1,350 2,025 2,700 Box 48 60 6,280 7,850 M 6" 47 3/4" 60 1/4" Front View -No ScaleAll dimensions subject to allowable specification tolerances. TITLE 4' x 4' Precast Box with Knockouts PLANT . STATE SECTION PAGE DATE AR 10.10 2-1-05 Precast Drainage Structures - General 60" Wye Inlet Top d 48" Typ. e uir eq 45 1/ " 4 R As 60" Extension 1/ " Chamfer 2 Typical Lifting inserts (2 Pls.) Top View Where Shown 60" 60" 60" 47" 6" 10" Slab Top with Grate Assembly 18" 5 1/ " 2 Front View 60" Item in Isometric View Height (Inches) Approx. Weight (Lbs.) Wye Inlet Top 18 3,430 Extension 12 18 24 1,350 2,025 2,700 5432-2 Grate Assembly 5 965 Slab Top 6 1,340 Grate 3 1/4 433 Box 48 60 6,280 7,850 60" Slab Top (Ref. Note 1) 6" Grate Box with Knock-Outs Isometric View -No ScaleAll dimensions subject to allowable specification tolerances. Note: 1.) Customer to specify opening size or cast iron ring and cover. TITLE Top Options for 4' x 4' Precast Box PLANT . STATE SECTION PAGE DATE AR 10.11 2-1-05 Precast Drainage Structures - Standard Junction Boxes Customer to Specify Opening Size or Cast-In Ring & Cover 5' - 0" 5' - 0" 6" 6" 7" 6" 4' - 0" 5' - 0" 6" 4'-0", 4'-6", 5'-0", 5'-6", & 6'-0" 4' - 6" to 6'-6" 6" 6" 6" 4' - 0" 6" Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 H-20 LOADING MAXIMUM PIPE SIZE 36" WITH 30" R.C.P. IN ADJACENT WALL SLAB TOP WEIGHT: 1,850 Lbs. JUNCTION BOX WEIGHT: 6,000 Lbs. (4"-0" I.D.) EXTENSION SECTIONS AVAILABLE -No ScaleAll dimensions subject to allowable specification tolerances. HOLES IN BOX MAY BE CORED OR CAST-IN AS REQ'D. TITLE 4' x 4' Junction Box With Variable Heights PLANT . STATE SECTION PAGE DATE AR 10.12 2-1-05 Precast Drainage Structures - General R1" Typ. Wye Inlet Top Extension 3" Typ. Top View Typical Lifting Insert (2 Pls.) 72" 66 3/4" 60" Box with Knock-Outs As Required As Required 3 3/4" As u eq R ax Isometric View d ire = " 60" 54 M Item in Isometric View Height (Inches) Approx. Weight (Lbs.) Wye Inlet Top 12 4,650 Extension 12 18 24 2,200 3,300 4,400 Box 60 8,520 6" 59 3/4" 72 1/4" Front View -No ScaleAll dimensions subject to allowable specification tolerances. TITLE 5' x 5' Precast Box with Knockouts PLANT . STATE SECTION PAGE DATE AR 10.13 2-1-05 Precast Drainage Structures - General 72" Wye Inlet Top 59" Typ. d ire 56 1/4" As u eq 72" R Typical Lifting inserts (2 Pls.) Top View Customer to specify Opening Size or Cast Iron Ring and Cover. 1/2" Chamfer Where Shown 72" 72" 72" 6" Slab Top 12" 6" Front View Grate Item in Isometric View Height (Inches) Approx. Weight (Lbs.) Wye Inlet Top 12" 4,650 Slab Top 6 4,400 Grate 4 1/2" 850 Box Varies Box with Knock-Outs Isometric View -No ScaleAll dimensions subject to allowable specification tolerances. TITLE Top Options for 5' x 5' Precast Box PLANT . STATE SECTION PAGE DATE AR 10.14 2-1-05 Precast Drainage Structures - Standard Junction Boxes 6' - 0" 6' - 0" 6" 2.5', 3.0', 3.5', 4.0', 4.5', 5.0' & 5.5' 6" Customer to Specify Opening Size or Cast-In Ring & Cover 5' - 0" 5' - 0" 6" Typ. 2.5', 3.0', 3.5' & 4.0' 5' - 0" 5' - 0" 6" Typ. 2.5', 3.0', 3.5', 4.0', 4.5', 5.0' & 5.5' Materials & Features 6" CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 K.O.'s as Required By Customer H-20 LOADING TOP SECTION WEIGHT: 6,900 Lbs. (5' x 5' x 5' Box) -No ScaleAll dimensions subject to allowable specification tolerances. BOTTOM SECTION WEIGHT: 6,900 Lbs. (5' x 5' x 5' Box) TITLE 5' x 5' Standard Junction Box (2-Piece) With Variable Heights PLANT . STATE SECTION PAGE DATE AR 10.15 2-1-05 Precast Drainage Structures - Standard Junction Boxes Customer to Specify Opening Size or Cast-In Ring & Cover 7' - 0" 7' - 0" 9" 8" 8" Slab Top 2.0', 2.5', 3.0', 3.5', 4.0', 4.5' & 5.0' 6" 7'-0" 7'-0" 6" 6" 6" 2.5', 3.0', 3.5' & 4.0' 6" 6' - 0" Extension 6" 6' - 0" 7' - 0" 6" Materials & Features CONCRETE: 5,000 PSI 2.0', 2.5', 3.0', 3.5', 4.0', 4.5' & 5.0' REINFORCING: per ASTM A-615 or A-185 H-20 LOADING MAXIMUM PIPE SIZE 60" WITH 48" R.C.P. IN ADJACENT WALL SLAB TOP WEIGHT: 5,600 Lbs. 6" Junction Box JUNCTION BOX WEIGHT: 16,600 Lbs. (6' x 6' x 5') Hole provided as Required by Customer EXTENSION SECTIONS AVAILABLE TITLE 6' x 6' Standard Junction Box With Variable Heights PLANT . STATE SECTION PAGE DATE AR 10.16 2-1-05 -No ScaleAll dimensions subject to allowable specification tolerances. Precast Drainage Structures - Standard Junction Boxes 7' - 0" 7' - 0" 6" 2.0', 2.5', 3.0', 3.5' & 4.0' 6" Customer to Specify Opening Size or Cast-In Ring & Cover 6' - 0" 6' - 0" 6" Typ. 2.5', 3.0', 3.5' & 4.0' 6' - 0" 6' - 0" 6" Typ. 2.0', 2.5', 3.0', 3.5' & 4.0' Materials & Features 8" CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 H-20 LOADING Hole Provided as Required by Customer TOP SECTION WEIGHT: 12,700 Lbs. (top height = 4' - 0") -No ScaleAll dimensions subject to allowable specification tolerances. BOTTOM SECTION WEIGHT: 12,700 Lbs. (Bottom height = 4' - 0") TITLE 6' x 6' Standard Junction Box (2-Piece) With Variable Heights PLANT . STATE SECTION PAGE DATE AR 10.17 2-1-05 Precast Drainage Structures - Standard Junction Boxes 8' - 0" 8' - 0" 6" 2.0', 2.5', 3.0', 3.5' & 4.0' 6" Customer to Specify Opening Size or Cast-In Ring & Cover 7' - 0" 7' - 0" 6" Typ. 2.0', 2.5', 3.0, 3.5' & 4.0' 7' - 0" 7' - 0" 6" Typ. 2.0', 2.5', 3.0', 3.5' & 4.0' Materials & Features 8" CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 K.O.'s as Required By Customer H-20 LOADING TOP SECTION WEIGHT: 15,400 Lbs. (7' x 7' x 4' Top) -No ScaleAll dimensions subject to allowable specification tolerances. BOTTOM SECTION WEIGHT: 15,400 Lbs. (7' x 7' x 4' Bottom) TITLE 7' x 7' Standard Junction Box (2-Piece) With Variable Heights PLANT . STATE SECTION PAGE DATE AR 10.18 2-1-05 Precast Drainage Structures - Standard Junction Boxes 9' - 4" 9' - 4" 8" 2.0', 2.5', 3.0', 3.5' & 4.0' 8" Customer to Specify Opening Size or Cast-In Ring & Cover 8' - 0" 8' - 0" 8" Typ. 2.0', 2.5', 3.0" & 3.5' 8' - 0" 8' - 0" 8" Typ. 2.0', 2.5', 3.0', 3.5' & 4.0' Materials & Features 8" CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 H-20 LOADING K.O.'s as Required By Customer TOP SECTION WEIGHT: 26,000 Lbs. (8' x 8' x 5' - 8" Top) -No ScaleAll dimensions subject to allowable specification tolerances. BOTTOM SECTION WEIGHT: 26,000 Lbs. (8' x 8' x 5' - 8" Bottom) TITLE 8' x 8' Standard Junction Box With Variable Heights PLANT . STATE SECTION PAGE DATE AR 10.19 2-1-05 Precast Drainage Structures - General 4' - 0" 6' - 0" 1' - 0" 1' - 10" 6" 3' - 0" 4' - 0" Frame and Cover as Required by City 4' - 0" 3' - 0" 5' - 0" 20" 6' - 0" 1' - 0" 5' - 8 1/2" 6" 6" #3 Rebar Left Exposed for Gutter Tie-In 3' - 10 1/2" 32" x 32" Thinwall K.O.'s Typ 4 Places Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 MAXIMUM PIPE SIZE: 24" I.D. WEIGHT: BASE: 6,300 Lbs. TOP: 3,600 Lbs. RISER: 1,350 Lbs. TITLE 5' Curb Inlet w/ 5.0 Invert -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 10.20 2-1-05 Precast Drainage Structures - General 4' - 0" 7' - 0" 1' - 0" 1' - 10" 6" 3' - 0" 4' - 0" Frame and Cover as Required by City 4' - 0" 3' - 0" 6' - 0" 20" 7' - 0" 1' - 0" 5' - 8 1/2" 6" 6" #3 Rebar Left Exposed for Gutter Tie-In 3' - 10 1/2" 32" x 32" Thinwall K.O.'s Typ 4 Places Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 MAXIMUM PIPE SIZE: 24" I.D. WEIGHT: BASE: 7,000 Lbs. TOP: 4,000 Lbs. RISER: 1,500 Lbs. TITLE 6' Curb Inlet -No ScaleAll dimensions subject to allowable specification tolerances. PLANT STATE AR . SECTION PAGE 10.21 DATE 2-1-05 Precast Drainage Structures - General 4' - 0" 11' - 0" Frame and Cover as Required by City 1' - 0" 1' - 10" 6" 3' - 0" 4' - 0" 4' - 0" 3' - 0" 10' - 0" 11' - 0" 17" 1' - 0" 5' - 8 1/ " 2 6" 6" 3' - 10 1/2" Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 #3 Rebar Left Exposed for Gutter Tie-In 32" x 32" Thinwall K.O.'s Typ. 8 Places MAXIMUM PIPE SIZE: 24" I.D. WEIGHT: BASE: 10,300 Lbs. TOP: 5,000 Lbs. RISER: 2,100 Lbs. TITLE 10' Curb Inlet -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 10.22 2-1-05 Precast Drainage Structures - General 4' - 0" 16' - 0" Frame and Cover as Required by City #3 Rebar Left Exposed for Gutter Tie-In 1' - 10" 32" x 32" Thinwall K.O.'s Typ. 10 Places 3' - 10 1/2" 4' - 0" 17' - 0" 1-Piece Option Frame and Cover as Required by City 1' - 10" #3 Rebar Left Exposed for Gutter Tie-In Connector Plate, Front & Back with (2) 1" Bolts 3'-10 1/2" 32" x 32" Thinwall K.O.'s Typ. 10 Places 17" 5'-8 1/2" 2-Piece Option Materials & Features 6" 6" CONCRETE: 5,000 PSI Section - 1-Piece Option REINFORCING: per ASTM A-615 or A-185 MAXIMUM PIPE SIZE: 24" I.D. WEIGHT: BASE - 14,300 Lbs. TOP - 8,600 Lbs. 22,900 Lbs. Total TITLE 15' Curb Inlet -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 10.23 2-1-05 Precast Drainage Structures - General 4' - 0" Frame and Cover as Required by City 22' - 0" 1' - 10" #3 Rebar Left Exposed for Gutter Tie-In Connector Plate, Front & Back with (2) 1" Bolts 3' - 10 1/2" 32" x 32" Thinwall K.O.'s Typ. 16 Places 17" Materials & Features 5' - 8 1/2" CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 6" MAXIMUM PIPE SIZE: 24" I.D. 6" WEIGHT: BASE - 20,600 Lbs. TOP - 10,000 Lbs. 30,600 Lbs. Total TITLE 20' Curb Inlet -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 10.24 2-1-05 Precast Drainage Structures - General 18" 2 1/2" 30" 18" 30" (4) C.I. Grates Weight - 180 Lb. Ea. 4' - 0" 6' - 0" 10" Inlet Top W/4 Frames 4" I-beam 10" 4' - 8 1/2" 6" 3' - 10 1/2" 6" 32" x 32" Thinwall K.O.'s Typ. 4 Places Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 MAXIMUM PIPE SIZE: 24" I.D. CI CASTINGS: per ASTM A-46 Class 30/35 WEIGHT: BASE - 10,300 Lbs. TOP - 3,000 Lbs. 13,300 Lbs. Total TITLE 4-Grate Inlet - 5' -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 10.25 2-1-05 Precast Drainage Structures - General 2 1/2" 18" 30" (2) C.I. Grates Weight - 180 Lb. Ea. 30" 6" x 60" opening 4' - 0" 6' - 0" 10" Inlet Top W/2 Frames 4" I-beam 10" Rebar (12" exposed) 4' - 8 1/2" 6" 3' - 10 1/2" 6" 32" x 32" Thinwall K.O.'s Typ. 4 Places Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 MAXIMUM PIPE SIZE: 24" I.D. CI CASTINGS: per ASTM A-46 Class 30/35 WEIGHT: BASE - 10,300 Lbs. TOP - 3,000 Lbs. 13,300 Lbs. Total TITLE 2-Grate Combination Inlet - 5' -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 10.26 2-1-05 Precast Drainage Structures - General 2 1/2" 18" 30" (3) C.I. Grates Weight - 180 Lb. Ea. 30" 30" 4' - 0" 4" I-beam (Typ.) 11' - 0" Inlet Top W/3 Frames 10" 10" 4' - 8 1/2" 6" 6" 3' - 10 1/2" 32" x 32" Thinwall K.O.'s Typ. 8 Places Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 MAXIMUM PIPE SIZE: 24" I.D. CI CASTINGS: per ASTM A-46 Class 30/35 WEIGHT: BASE - 10,300 Lbs. TOP - 5,600 Lbs. 15,900 Lbs. Total TITLE 3-Grate Inlet - 10' -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 10.27 2-1-05 Precast Drainage Structures - General 2 1/2" 18" 30" (3) C.I. Grates Weight - 180 Lb. Ea. 30" 30" 4" I-beam (Typ.) 4' - 0" 11' - 0" 6" x 90" opening Inlet Top W/3 Frames 10" 10" Rebar (12" exposed) 4' - 8 1/2" 6" 6" 3' - 10 1/2" 32" x 32" Thinwall K.O.'s Typ. 8 Places Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 MAXIMUM PIPE SIZE: 24" I.D. CI CASTINGS: per ASTM A-46 Class 30/35 WEIGHT: BASE - 10,300 Lbs. TOP - 5,600 Lbs. 15,900 Lbs. Total TITLE 3-Grate Combination Inlet - 10' -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 10.28 2-1-05 Precast Drainage Structures - General 18" 2 1/ 2" 30" 18" 30" (6) C.I. Grates Weight - 180 Lb. Ea. 30" 4' - 0" 4" I-beam (Typ.) 11' - 0" Inlet Top W/6 Frames 10" 10" 4' - 8 1/2" 6" 6" 3' - 10 1/2" 32" x 32" Thinwall K.O.'s Typ. 8 Places Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 MAXIMUM PIPE SIZE: 24" I.D. CI CASTINGS: per ASTM A-46 Class 30/35 WEIGHT: BASE - 10,300 Lbs. TOP - 5,600 Lbs. 15,900 Lbs. Total TITLE 6-Grate Inlet - 10' -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 10.29 2-1-05 Precast Drainage Structures - Standard Junction Boxes 4' - 0" 6' - 0" 6" Customer to Specify Opening Size or Cast-In Ring & Cover 6" 3' - 0" 5' - 0" 6" Varies to 5' - 0" 6" Materials & Features K.O.'s as Required By Customer CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 H-20 LOADING TOP SECTION WEIGHT: 1,800 Lbs. BOTTOM SECTION WEIGHT: 5,850 Lbs. (bottom height = 3' - 0") 7,200 Lbs. (bottom height = 4' - 0") 8,550 Lbs. (bottom height = 5' - 0") TITLE 3' x 5' Junction Box With Variable Heights PLANT -No ScaleAll dimensions subject to allowable specification tolerances. . STATE SECTION PAGE DATE AR 10.30 2-1-05 Precast Drainage Structures - Standard Junction Boxes 4' - 0" 6' - 0" 9" 10" 9" Varies to 5' - 0" 6" 6" 6" 3' - 0" 3' - 0" 6" Customer to Specify Opening Size or Cast-In Ring & Cover 5' - 0" 6" 6" Varies to 5' - 0" 6" Materials & Features K.O.'s as Required By Customer CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 H-20 LOADING TOP SECTION WEIGHT: 2,100 Lbs. BOTTOM SECTION WEIGHT: 5,850 Lbs. (bottom height = 3' - 0") 7,200 Lbs. (bottom height = 4' - 0") 8,550 Lbs. (bottom height = 5' - 0") TITLE 3' x 5' Junction Box w/Variable Heights and w/"C" Type Top PLANT -No ScaleAll dimensions subject to allowable specification tolerances. . STATE SECTION PAGE DATE AR 10.31 2-1-05 Precast Drainage Structures - Standard Junction Boxes 5' - 0" 9' - 0" 6" 2.5', 3.0', 3.5', 4.0', 4.5', 5.0'. 5.5', 6.0' & 6.5' Customer to Specify Opening Size or Cast-In Ring & Cover 6" 6" 4' - 0" 8' - 0" 6" 2.0, 2.5', 3.0' & 3.5' 6" 4' - 0" 8' - 0" 6" 2.5', 3.0', 3.5', 4.0', 4.5', 5.0'. 5.5', 6.0' & 6.5' 6" Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 H-20 LOADING K.O.'s as Required By Customer TOP SECTION WEIGHT: 8,600 Lbs. (top height = 3' - 0") -No ScaleAll dimensions subject to allowable specification tolerances. BOTTOM SECTION WEIGHT: 8,600 Lbs. (bottom height = 3' - 0") TITLE 4' x 8' Standard Junction Box With Variable Heights PLANT . STATE SECTION PAGE DATE AR 10.32 2-1-05 Precast Drainage Structures - Standard Junction Boxes 6' - 0" 8' - 0" 8" Varies to 6' - 0" Customer to Specify Opening Size or Cast-In Ring & Cover 6" 6" 5' - 0" 7' - 0" 6" 2.0', 2.5' & 3.0' 6" 5' - 0" 7' - 0" 6" Varies to 6' - 0" Materials & Features CONCRETE: 5,000 PSI 8" REINFORCING: per ASTM A-615 or A-185 H-20 LOADING K.O.'s as Required By Customer TOP SECTION WEIGHT: 16,500 Lbs. (top height = 6' - 0") BOTTOM SECTION WEIGHT: 16,500 Lbs. (bottom height = 6' - 0") TITLE 5' x 7' Standard Junction Box With Variable Heights PLANT -No ScaleAll dimensions subject to allowable specification tolerances. . STATE SECTION PAGE DATE AR 10.33 2-1-05 Precast Drainage Structures - Standard Junction Boxes 7' - 0" 9' - 0" 8" Varies to 5' - 0" Customer to Specify Opening Size or Cast-In Ring & Cover 6" 6" 6' - 0" 8' - 0" 6" Varies to 3' - 0" 6" 6' - 0" 8' - 0" 6" Materials & Features Varies to 5' - 0" CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185. BOTTOM WEIGHT: 3' ................ 13,050 Lbs. 4' ................ 15,300 Lbs. 5' ................ 17,550 Lbs. TOP WEIGHT: 3' ................ 13,050 Lbs. 4' ................ 15,300 Lbs. 5' ................ 17,550 Lbs. 8" K.O.'s as Required By Customer -No ScaleAll dimensions subject to allowable specification tolerances. CAST-IN RING AS SPECIFIED BY CUSTOMER. TITLE 6' x 8' Standard Junction Box With Variable Heights PLANT . STATE SECTION PAGE DATE AR 10.34 2-1-05 Precast Drainage Structures - Standard Junction Boxes 7' - 0" 13' - 0" 8" 2.0', 2.5', 3.0' 3.5', 4.0', 4.5' & 5.0' Customer to Specify Opening Size or Cast-In Ring & Cover 6" 6" 6' - 0" 12' - 0" 6" 3.5', 4.0', 4.5' & 5.0' 6" 6' - 0" 12' - 0" 6" Materials & Features 2.0', 2.5', 3.0' 3.5', 4.0', 4.5' & 5.0' 8" CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185. BOTTOM WEIGHT: 3' ................ 15,400 Lbs. 4' ................ 18,200 Lbs. 5' ................ 21,100 Lbs. TOP WEIGHT: 3' ................ 15,400 Lbs. 4' ................ 18,200 Lbs. 5' ................ 21,100 Lbs. K.O.'s as Required By Customer CAST-IN RING AS SPECIFIED BY CUSTOMER. TITLE 6' x 12' Standard Junction Box With Variable Heights PLANT . STATE SECTION PAGE DATE AR 10.35 2-1-05 -No ScaleAll dimensions subject to allowable specification tolerances. Precast Drainage Structures - Standard Junction Boxes 9' - 0" 11' - 0" 8" Varies to 4' - 0" 6" Customer to Specify Opening Size or Cast-In Ring & Cover 6" 8' - 0" 10' - 0" 6" 2.0', 2.5', 3.0', 3.5' & 4.0' 6" 8' - 0" 10' - 0" 6" Materials & Features Varies to 4' - 0" CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 8" H-20 LOADING TOP SECTION WEIGHT: 21,300 Lbs. (8' x 10' x 4' Box) BOTTOM SECTION WEIGHT: 21,300 Lbs. (8' x 10' x 4' Box) TITLE 8' x 10' Standard Junction Box With Variable Heights PLANT K.O.'s as Required By Customer . -No ScaleAll dimensions subject to allowable specification tolerances. STATE SECTION PAGE DATE AR 10.36 2-1-05 Precast Structures 4" 39" 3'-10" 4' - 6" 49" 4" 4" 5' - 4" 4" 6' - 0" 2-Ton Lifting Anchor Typ. 4 places Top View 4' - 6" 5" 6' - 0" Varies: 3', 4', 5' & 6' 18" 11" Varies: 3', 4', 5' & 6' 24" 5" 4" 4" 3' - 10" 5" End View 7' - 0" 5' - 6" Materials & Features Thinwall K.O. Typ. 2 places CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 VAULT WEIGHT: 3' ......... 4' ......... 5' ......... 6' ......... Isometric View 5,000 Lbs. 6,000 Lbs. 7,000 Lbs. 8,000 Lbs. METAL DOORS OR CAST-IN RING AS SPECIFIED BY CUSTOMER. BOTTOM SLAB IS OPTIONAL. -No ScaleAll dimensions subject to allowable specification tolerances. TITLE DC Meter Vault PLANT . STATE SECTION PAGE DATE AR 10.37 2-1-05 Precast Structures 4" 13" 10 1/2" 4' - 6" 39" 5'-2" 49" 4" 4" 7' - 6" 8' - 2" 4" 2-Ton Lifting Anchor Typ. 4 places Top View 5' - 2" 5" 8' - 2" Varies: Varies: 4', 5' & 6' 4', 5' & 6' 18" 15" 24" 4" 4' - 6" 4" 5" 5" End View 9' - 0" 6' - 0" Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 VAULT WEIGHT: Thinwall K.O. Typ. 2 places Isometric View 4' ......... 7,000 Lbs. 5' ......... 8,300 Lbs. 6' ......... 9,600 Lbs. METAL DOORS OR CAST-IN RING AS SPECIFIED BY CUSTOMER. -No ScaleAll dimensions subject to allowable specification tolerances. BOTTOM SLAB IS OPTIONAL. TITLE FM Meter Vault PLANT STATE AR . SECTION PAGE 10.38 DATE 2-1-05 Precast Structures 6" 4'-0" 39" 5'-0" 49" 6" 6" 8' - 0" 9' - 0" 6" Top View 5' - 0" 6" 9' - 0" Varies: 4', 5' & 6' 18" 9" 6" Varies: 4', 5' & 6' 24" 6" 4' - 0" 6" 6" End View 10' - 0" 6' - 0" Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 VAULT WEIGHT: Thinwall K.O. Typ. 2 places Isometric View 4' ........... 8,500 Lbs. 5' ........... 9,750 Lbs. 6' ......... 11,000 Lbs. METAL DOORS OR CAST-IN RING AS SPECIFIED BY CUSTOMER. -No ScaleAll dimensions subject to allowable specification tolerances. BOTTOM SLAB IS OPTIONAL. TITLE 4' x 8' Meter Vault PLANT . STATE SECTION PAGE DATE AR 10.39 2-1-05 Precast Structures L Flow W Plan View Doors per City Specs. OS&Y Gate Valve (Typ.) U.L. Backflow Preventer Ductile Iron or C-900 Stub-out H Flow Adjustable Valve Supports 12" Sump Section View Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 METAL DOORS AND LADDER AS SPECIFIED BY CUSTOMER. JOINTS SEALED WITH RAM-NEK. Basic Dimensions Valve Size W L H Weight DDBP-MT4 4" 5' - 0" 9' - 0" 5' - 6" 18,000 Lbs. DDBP-MT6 6" 5' - 0" 9' - 0" 5' - 6" 18,000 Lbs. DDBP-MT8 8" 5' - 0" 9' - 0" 6' - 6" 21,000 Lbs. DDBP-MT10 10" 5' - 0" 9' - 0" 7' - 0" 22,000 Lbs. -No ScaleAll dimensions subject to allowable specification tolerances. TITLE 4' x 8' Meter Vault with DDC Installed (Structural Details) PLANT . STATE SECTION PAGE DATE AR 10.40 2-1-05 Precast Structures 4" 4'-6" 39" 5'-2" 49" 4" 4" 8' - 10" 9' - 6" 4" Top View 5' - 2" 5" 9' - 6" 5' - 0" 18" 15" 4" 5' - 0" 24" 4" 4' - 6" 6" 6" End View 10' - 6" 6' - 2" Materials & Features CONCRETE: 5,000 PSI Thinwall K.O. Typ. 2 places Isometric View REINFORCING: per ASTM A-615 or A-185 VAULT WEIGHT: 8,800 lbs. METAL DOORS OR CAST-IN RING AS SPECIFIED BY CUSTOMER. BOTTOM SLAB IS OPTIONAL. TITLE 10" Meter Vault -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 10.41 2-1-05 Precast Electric Structures 6" 6'-0" 39" 7'-0" 49" 6" 6" 12' - 0" 13' - 0" 6" Top View 7' - 0" 8" 5' - 8" 18" 9" 6" 13' - 0" 5' - 8" 24" 6" 6' - 0" 6" 6" End View 14' - 0" 8' - 0" Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 VAULT WEIGHT: Thinwall K.O. Typ. 2 places Isometric View TOP .... 20,810 Lbs. SLAB .... 8,920 Lbs. METAL DOORS OR CAST-IN RING AS SPECIFIED BY CUSTOMER. BOTTOM SLAB IS OPTIONAL. -No ScaleAll dimensions subject to allowable specification tolerances. TITLE 6' x 12' Meter Vault PLANT . STATE SECTION PAGE DATE AR 10.42 2-1-05 Precast Electric Structures W MJ x Flg. Coupling Flg Ell (Typ-2) Flg. Tee (Typ-2) Uniflange (Typ-2) L NRS Flg Gate Valve (Typ-3) Flow Flg. Strainer Compound Meter Meter Test Tap 24" Plan View Doors per City Specs. Meter & Strainer Provided by City H Taper Wall Flow Ductile Iron (Typical) Adjustable Valve Supports (12" min.) 12" Sump Section View Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 METAL DOORS AND LADDER AS SPECIFIED BY CUSTOMER. Basic Dimensions Size By Pass L W H Weight 3" 3" 8' - 2" 5' - 2" 5' - 6" 14,000 Lbs. 4" 4" 9' - 0" 5' - 0" 5' - 6" 14,000 Lbs. JOINTS SEALED WITH RAM-NEK. -No ScaleAll dimensions subject to allowable specification tolerances. TITLE 3" & 4" Compound Meter Vault PLANT . STATE SECTION PAGE DATE AR 10.43 2-1-05 Precast Drainage Structures STORM Illustrated: 1277 F/G by Deeter Foundry Plan View 7" Rim & Cover Brick Adjustment Cone 36" Riser(s) Isometric View 12", 18", 24", 30", 36", 48" Materials & Features 48" ø CONCRETE: 4,000 PSI in 28 days. Copoly. Polypro. Coated Steel Steps @ 16" O.C. (Upon request) REINFORCING to meet AASHTO HS 20-44 Loading. PRECAST MANHOLES to meet ASTM C478. JOINT TO BE SEALED with flexible plastic gasket per AASHTO M-198B. Base * PREFORMED INVERTS AVAILABLE upon request. * STRAIGHT BOTTOM AVAILABLE upon request. Diameter 4 ft. Wt./ Vert. Ft. 891 lbs. 6" Base Slab 2,002 lbs. 8" Base Slab 2,662 lbs. 12" Base Slab 4,004 lbs. Wall Thk. 5 in. TITLE 48"ø Manhole w / Eccentric Cone 24", 30", 36", 48" 6" 6", 8" & 12" 5" Section View -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 10.44 2-1-05 Precast Drainage Structures STORM Illustrated: 1277 F/G by Deeter Foundry Plan View 7" Rim & Cover Brick Adjustment 30" Cone Riser(s) Isometric View 12", 18", 24" 30", 36", 48" 48" ø Materials & Features CONCRETE: 4,000 PSI in 28 days. Copoly. Polypro. Coated Steel Steps @ 16" O.C. (Upon request) REINFORCING to meet AASHTO HS 20-44 Loading. PRECAST MANHOLES to meet ASTM C478. JOINT TO BE SEALED with flexible plastic gasket per AASHTO M-198B. 24", 30" 36", 48" Base * PREFORMED INVERTS AVAILABLE upon request. 6" * STRAIGHT BOTTOM AVAILABLE upon request. Diameter 4 ft. Wt./ Vert. Ft. 891 lbs. 6" Base Slab 2,002 lbs. 8" Base Slab 2,662 lbs. 12" Base Slab 4,004 lbs. Wall Thk. 5 in. TITLE 48"ø Manhole w / Concentric Cone 6", 8" & 12" 5" Section View -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 10.45 2-1-05 Precast Drainage Structures STORM Illustrated: 1277 F/G by Deeter Foundry Plan View 7" Rim & Cover Brick Adjustment 6", 8" & 12" Riser(s) Isometric View 12", 18", 24", 30", 36", 48" 48" ø Copoly. Polypro. Coated Steel Steps @ 16" O.C. (Upon request) Materials & Features CONCRETE: 4,000 PSI in 28 days. REINFORCING to meet AASHTO HS 20-44 Loading. 24", 30", 36", 48" PRECAST MANHOLES to meet ASTM C478. Base JOINT TO BE SEALED with flexible plastic gasket per AASHTO M-198B. *PREFORMED INVERTS AVAILABLE upon request. 6" * STRAIGHT BOTTOM AVAILABLE upon request. Diameter 4 ft. Wt./ Vert. Ft. 891 lbs. 6" Base Slab 2,002 lbs. 8" Base Slab 2,662 lbs. 12" Base Slab 4,004 lbs. Wall Thk. 5 in. TITLE 48"ø Manhole w / Flattop 6", 8" & 12" 6" Section View -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 10.46 2-1-05 Precast Drainage Structures - General FL. Out = "B" 0º Block Out 4' - 0" ø FL. In(3) = "E" 270º "F" FL. In(1) = "C" 90º 18" Curb Line 180º FL. In(2) = "D" Plan View Isometric View Contractor to Pour Top in Field Block Out 9" Top Elev. = "A" 12" Materials & Features CONCRETE: 4,000 PSI in 28 days. REINFORCING to meet AASHTO HS 20-44 Loading. PRECAST MANHOLES to meet ASTM C478. WEIGHTS: 2.0' : 4,132 Lbs. 2.5' : 4,540 Lbs. 3.0' : 4,940 Lbs. 4.0' : 5,350 Lbs. 2.0', 2.5', 3.0' or 4.0' Base 4' - 0" Varies Varies (6" Min.) Notes: Section View "A" = Top Elevation "B" = FL Out Elevation "C" = FL In(1) Elevation "D" = FL In(2) Elevation "E" = FL In(3) Elevation "F" = Location of mid point of blockout, -No ScaleAll dimensions subject to allowable specification tolerances. measured in degrees from FL Out ("B") TITLE 48" ø Manhole, Type "MO" Curb Inlet Base PLANT . STATE SECTION PAGE DATE AR 10.47 2-1-05 Precast Drainage Structures 7" Rim & Cover Brick Adjustment STORM 12" Riser(s) Plan View Illustrated: 1277 R/C By Deeter Foundry 12", 18", 24", 30", 36", 48" A Copoly. Polypro. Coated Steel Steps @ 16" O.C. (Upon request) * Varies Base 6", 8" & 12" B Section Isometric View Basic Dimensions Diameter A (in.) Wall Thick B (in.) Weight/ Vert. Ft. (lbs./ft.) Base *Heights (in.) 6" Base Slab (lbs.) 8" Base Slab (lbs.) 12" Base Slab (lbs.) 60 72 84 96 120 6 7 8 9 12 1,296 1,810 2,409 3,093 4,725 48,60,72 48,60,72 48,60,72, 84, 96 72, 96 36, 48, 60 2,121 n/a n/a n/a n/a 2,827 4,034 n/a n/a n/a 3.519 5,040 7,700 10,200 16,000 Materials & Features CONCRETE: 4,000 PSI in 28 days. REINFORCING to meet AASHTO HS 20-44 Loading. PRECAST MANHOLES to meet ASTM C478. JOINT TO BE SEALED with flexible plastic gasket per AASHTO M-198B. TITLE 60"ø - 120"ø Manhole w / Flattop -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 10.48 2-1-05 Precast Drainage Structures 7" Rim & Cover Illustrated: 1277 R/C By Deeter Foundry Brick Adjustment 36" Cone STORM Riser(s) 12", 18", 24", 30", 36", 48" Plan View 48" ø Reducing Slab 8", 12", 18", (Varies) Copoly. Polypro. Coated Steel Steps @ 16" O.C. (Upon request) * Varies Base A B Section 6", 8" & 12" Basic Dimensions Isometric View Materials & Features CONCRETE: 4,000 PSI in 28 days. REINFORCING to meet AASHTO HS 20-44 Loading. PRECAST MANHOLES to meet ASTM C478. Dia. A (in.) Wall Thk - B (in.) Weight/ Vert. Ft. (lbs./ft.) Base *Heights (in.) 6" Base Slab (lbs.) 8" Base Slab (lbs.) 12" Base Slab (lbs.) 60 72 6 7 1,296 1,810 48,60,72 48,60,72 2,121 n/a 2,827 4,034 3.519 5,040 84 96 8 9 2,409 3,093 48,60,72, 84, 96 72, 96 n/a n/a n/a n/a 7,700 10,200 120 12 4,725 36, 48, 60 n/a n/a 16,000 JOINT TO BE SEALED with flexible -No ScaleAll dimensions subject to allowable specification tolerances. plastic gasket per AASHTO M-198B. TITLE 60"ø - 120"ø Manhole w / Transition to 48"ø Manhole PLANT . STATE SECTION PAGE DATE AR 10.49 2-1-05 60" Manhole Risers 72" Manhole Risers 84" Manhole Risers 96" Manhole Risers 120"Manhole Risers Approx. Approx. Approx. Approx. Approx. Weight Weight Weight Weight Weight Height (Lbs./Unit) Height (Lbs./Unit) Height (Lbs./Unit Height (Lbs./Unit Height 12" 1,552 12" 2,110 24" 5,614 24" 6,200 24" 9,450 24" 3,104 24" 4,220 36" 8,421 36" 9,300 36" 14,175 36" 4,656 36" 6,330 48" 11,228 48" 12,400 48" 18,900 48" 6,208 48" 8,440 60" 14,035 60" 15,500 60" 23,625 60" 7,760 60" 10,550 72" 16,842 72" 18,600 72" 9,312 72" 12,660 84" 19,649 84" 21,700 96" 22,456 96" 24,800 60" Manhole Base Sections 72" Manhole Base Sections (With Inverts & 6" Ext. Bases) Height (Without Inverts) 84" Manhole Base Sections (Without Inverts) 96" MH Base Sections (Without Inverts) (Lbs./Unit 120" MH Base Sections (Without Inverts) Approx. Approx. Approx. Approx. Approx. Weight Weight Weight Weight Weight (Lbs./Unit) Height (Lbs./Unit) Height (Lbs./Unit Height (Lbs./Unit Height (Lbs./Unit 48" 7,180 48" 9,854 48" 12,887 72" 25,700 36" 25,700 60" 8,732 60" 11,964 60" 15,684 96" 31,900 48" 35,400 72" 10,284 72" 14,074 72" 18,491 60" 40,200 84" 21,298 96" 24,105 60" x 48" Transition Slabs 72" x 48" Transition Slabs Height 96" x 48" Transition Slabs 120" x 48" Transition Slabs Approx. Approx. Approx. Approx. Approx. Weight Weight Weight Weight Weight (Lbs./Unit) 8" 1,572 12" 2,355 18" 2,760 Height (Lbs./Unit) Height (Lbs./Unit Height 12" 4,098 12" 6,758 12" 60" Flat Slab Tops (Stoppers) 72" Flat Slab Tops (Stoppers) Approx. (Lbs./Unit) 84" Flat Slab Tops (Stoppers) Approx. Weight Height 84" x 48" Transition Slabs 8,800 96" Flat Slab Tops (Stoppers) Approx. Weight (Lbs./Unit Height (Lbs./Unit 12" 14,600 120" Flat Slab Tops (Stoppers) Approx. Weight Approx. Weight Weight Height (Lbs./Unit) Height (Lbs./Unit Height (Lbs./Unit Height (Lbs./Unit 12" 7,700 12" 10,200 12" 16,000 8" 2,358 8" 3,376 12" 3,519 12" 5,040 TITLE Manhole Component Weights PLANT . STATE SECTION PAGE DATE AR 10.50 2-1-05 Precast Manholes Frame & Cover (By Others as Req'd.) Adjustment Ring(s) Ecc. Cone Conc. Cone Eccentric Flat Slab Top Concentric Flat Slab Top Riser(s) 48" Base Section Transition Cone Transition Slab Large Diameter Base Section MH Tee Note: ● Manhole steps are available as required. ● Inverts and resilient connectors furnished as required. ● Conforms to current ASTM C-478 specification for reinforced concrete manhole sections. TITLE Precast Manhole Assembly Diagram PLANT -No ScaleAll dimensions subject to allowable specification tolerances. . STATE SECTION PAGE DATE AR 11.1 2-1-05 Precast Drainage Structures STORM Illustrated: 1277 F/G by Deeter Foundry Plan View 7" Rim & Cover Brick Adjustment 30" Cone Riser(s) Isometric View 12", 18", 24" 30", 36", 48" 48" ø Materials & Features CONCRETE: 4,000 PSI in 28 days. Copoly. Polypro. Coated Steel Steps @ 16" O.C. (Upon Request) REINFORCING to meet AASHTO HS 20-44 Loading. PRECAST MANHOLES to meet ASTM C478. JOINT TO BE SEALED with flexible plastic gasket per AASHTO M-198B. 24", 30" 36", 48" Base * PREFORMED INVERTS AVAILABLE upon request. 6" * STRAIGHT BOTTOM AVAILABLE upon request. Diameter 4 ft. Wt./ Vert. Ft. 891 lbs. 6" Base Slab 2,002 lbs. 8" Base Slab 2,662 lbs. 12" Base Slab 4,004 lbs. Wall Thk. 5 in. TITLE 48"ø Manhole w / Concentric Cone 6", 8" & 12" 5" Section View -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 11.2 2-1-05 Precast Drainage Structures Illustrated: 1277 F/G by Deeter Foundry SEWER 5" Plan View 7" 5" 24" 5" Rim & Cover Brick Adjustment 24" ø 2", 3" & 4" Adjusting Rings 36" Cone Isometric View Riser(s) 12", 18", 24", 30", 36", 48" Materials & Features CONCRETE: 4,000 PSI in 28 days. REINFORCING to meet AASHTO HS 20-44 Loading. 48" ø PRECAST MANHOLES to meet ASTM C478. JOINT TO BE SEALED with rubber gasket per ASTM C-443. Base * EXTERIOR COATING AVAILABLE upon request. (Bituminous Paint.) Copoly. Polypro. Coated Steel Steps @ 16" O.C. (Upon Request) * FLEXIBLE CONNECTORS AVAILABLE upon request. (Flexible connectors "Boots" per ASTM C923.) * PREFORMED INVERTS AVAILABLE upon request. 6" * STRAIGHT BOTTOM AVAILABLE upon request. Diameter 4 ft. Wt./ Vert. Ft. 891 lbs. 6" Base Slab 2,002 lbs. 8" Base Slab 2,662 lbs. 12" Base Slab 4,004 lbs. Wall Thk. 5 in. TITLE 48"ø Manhole w / Eccentric Cone 24", 30", 36", 48" 6", 8" & 12" 5" Section View -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 11.3 2-1-05 Precast Drainage Structures Illustrated: 1277 F/G by Deeter Foundry SEWER 5" Plan View 5" 24" 7" 5" Rim & Cover Brick Adjustment 2", 3" & 4" 24" ø Adjusting Rings Cone 36" Riser(s) Isometric View Varies Materials & Features CONCRETE: 4,000 PSI in 28 days. 48" ø REINFORCING to meet AASHTO HS 20-44 Loading. Base PRECAST MANHOLES to meet ASTM C478. JOINT TO BE SEALED with rubber gasket per ASTM C-443. Copoly. Polypro. Coated Steel Steps @ 16" O.C. (Upon Request) * EXTERIOR COATING AVAILABLE upon request. (Bituminous Paint.) * FLEXIBLE CONNECTORS AVAILABLE upon request. (Flexible connectors "Boots" per ASTM C923.) * PREFORMED INVERTS AVAILABLE upon request. 5" Diameter 4 ft. Wt./ Vert. Ft. 891 lbs. 6" Base Slab 2,002 lbs. 8" Base Slab 2,662 lbs. 12" Base Slab 4,004 lbs. Wall Thk. 5 in. TITLE 48"ø Doghouse Manhole w / Eccentric Cone Varies Section View -No ScaleAll dimensions subject to allowable specification tolerances. PLANT STATE AR . SECTION PAGE 11.4 DATE 2-1-05 Precast Drainage Structures SEWER Illustrated: 1277 F/G by Deeter Foundry Plan View 7" Rim & Cover Brick Adjustment 6", 8" & 12" Isometric View Riser(s) 12", 18", 24", 30", 36", 48" Materials & Features CONCRETE: 4,000 PSI in 28 days. REINFORCING to meet AASHTO HS 20-44 Loading. PRECAST MANHOLES to meet ASTM C478. 48" ø JOINT TO BE SEALED with rubber gasket per ASTM C-443. Copoly. Polypro. Coated Steel Steps @ 16" O.C. (Upon Request) * EXTERIOR COATING AVAILABLE upon request. (Bituminous Paint.) * FLEXIBLE CONNECTORS AVAILABLE upon request. (Flexible connectors "Boots" per ASTM C923.) * PREFORMED INVERTS AVAILABLE upon request. 24", 30", 36", 48" Base * STRAIGHT BOTTOM AVAILABLE upon request. 6" Diameter Wt./ Vert. Ft. 6" Base Slab 8" Base Slab 12" Base Slab Wall Thk. 8" Flat Top 12" Flat Top 4 891 2,002 2,662 4,004 5 1,990 2,943 ft. lbs. lbs. lbs. lbs. in. lbs. lbs. TITLE 48"ø Manhole w / Flattop 6", 8" & 12" 5" Section View -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 11.5 2-1-05 Precast Drainage Structures Illustrated: 1277 F/G by Deeter Foundry SEWER Plan View 7" Rim & Cover Brick Adjustment 9" Riser(s) Isometric View 16", 32", 48" 60" ø Materials & Features Base CONCRETE: 4,000 PSI in 28 days. Copoly. Polypro. Coated Steel Steps @ 16" O.C. (Upon request) REINFORCING to meet AASHTO HS 20-44 Loading. PRECAST MANHOLES to meet ASTM C478. JOINT TO BE SEALED with rubber gasket per ASTM C-443. Varies * EXTERIOR COATING AVAILABLE upon request. (Bituminous Paint.) 6" * FLEXIBLE CONNECTORS AVAILABLE upon request. (Flexible connectors "Boots" per ASTM C923.) * PREFORMED INVERTS AVAILABLE upon request. Diameter Wt./ Vert. Ft. 6" Base Slab 8" Base Slab Flattop Wall Thk. 5 1,296 1,810 2,409 3,093 6 ft. lbs. lbs. lbs. lbs. in. TITLE 60" ø Saddle Manhole with Topslab Section View -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 11.6 2-1-05 Precast Drainage Structures 7" Rim & Cover Brick Adjustment 12" SEWER Riser(s) Plan View 12", 18", 24", 30", 36", 48" Illustrated: 1277 R/C By Deeter Foundry A Copoly. Polypro. Coated Steel Steps @ 16" O.C. (Upon Request) * Varies Base 6", 8" & 12" B Section Basic Dimensions Isometric View Materials & Features Dia. A (in.) Wall Thk - B (in.) Weight/ Vert. Ft. (lbs./ft.) Base *Heights (in.) 6" Base Slab (lbs.) 60 6 1,296 48,60,72 2,121 2,827 3.519 72 84 96 120 7 8 9 12 1,810 2,409 3,093 4,725 48,60,72 48,60,72, 84, 96 72, 96 36, 48, 60 n/a n/a n/a n/a 4,034 n/a n/a n/a 5,040 7,700 10,200 16,000 8" Base Slab (lbs.) 12" Base Slab (lbs.) CONCRETE: 4,000 PSI in 28 days. REINFORCING to meet AASHTO HS 20-44 Loading. PRECAST MANHOLES to meet ASTM C478. JOINT TO BE SEALED with rubber gasket per ASTM C-443. EXTERIOR COATING AVAILABLE upon request. (Bituminous Paint) FLEXIBLE CONNECTORS AVAILABLE upon request. (Flexible connectors "Boots" per ASTM C923.) -No ScaleAll dimensions subject to allowable specification tolerances. PREFORMED INVERTS AVAILABLE upon request. TITLE 60"ø - 120"ø Manhole w / Flattop PLANT . STATE SECTION PAGE DATE AR 11.7 2-1-05 Precast Drainage Structures 7" Rim & Cover Brick Adjustment Materials & Features CONCRETE: 4,000 PSI in 28 days. REINFORCING to meet AASHTO HS 20-44 Loading. PRECAST MANHOLES to meet ASTM C478. 36" Cone JOINT TO BE SEALED with rubber gasket per ASTM C-443. EXTERIOR COATING AVAILABLE upon request. FLEXIBLE CONNECTORS AVAILABLE upon request. (Flexible connectors "Boots" per ASTM C923.) Riser(s) PREFORMED INVERTS AVAILABLE upon request. 12", 18", 24", 30", 36", 48" Illustrated: 1277 R/C By Deeter Foundry 48" ø Reducing Slab SEWER 8", 12", 18", (Varies) Copoly. Polypro. Coated Steel Steps @ 16" O.C. (Upon request) Plan View Base * Varies A B Section 6", 8" Basic Dimensions Dia. A (in.) Wall Thk - B (in.) Weight/ Vert. Ft. (lbs./ft.) 60 72 84 96 120 6 7 8 9 12 1,296 1,810 2,409 3,093 4,725 Base *Heights 6" Base Slab (lbs.) 8" Base Slab (lbs.) 12" Base Slab (lbs.) 48,60,72 2,121 48,60,72 n/a 48,60,72, 84, 96 n/a 72, 96 n/a 36, 48, 60 n/a 2,827 4,034 n/a n/a n/a 3.519 5,040 7,700 10,200 16,000 (in.) -No ScaleAll dimensions subject to allowable specification tolerances. Isometric View TITLE 60"ø - 120"ø Manhole w / Transition to 48"ø Manhole PLANT STATE AR . SECTION PAGE 11.8 DATE 2-1-05 Precast Drainage Structures Materials & Features CONCRETE: 4,000 PSI in 28 days. 7" REINFORCING to meet AASHTO HS 20-44 Loading. Rim & Cover PRECAST MANHOLES to meet ASTM C478. Brick Adjustment JOINT TO BE SEALED with rubber gasket per ASTM C-443. 12" 27" ø EXTERIOR COATING AVAILABLE upon request. FLEXIBLE CONNECTORS AVAILABLE upon request. (Flexible connectors "Boots" per ASTM C923.) PREFORMED INVERTS AVAILABLE upon request. Riser(s) 12", 18", 24" 30", 36", 48" Illustrated: 1277 R/C By Deeter Foundry 48" ø Reducing Slab SEWER 8", 12", 18" (Varies) Copoly. Polypro. Coated Steel Steps @ 16" O.C. (Upon Request) Plan View Base * Varies A B Section 6", 8" & 12" Basic Dimensions Dia. A (in.) Wall Thk - B (in.) Weight/ Vert. Ft. (lbs./ft.) 60 72 84 96 120 6 7 8 9 12 1,296 1,810 2,409 3,093 4,725 Base *Heights 6" Base Slab (lbs.) 8" Base Slab (lbs.) 12" Base Slab (lbs.) 48,60,72 2,121 48,60,72 n/a 48,60,72, 84, 96 n/a 72, 96 n/a 36, 48, 60 n/a 2,827 4,034 n/a n/a n/a 3.519 5,040 7,700 10,200 16,000 (in.) -No ScaleAll dimensions subject to allowable specification tolerances. Isometric View TITLE 60"ø - 120"ø Manhole w / Transition to 48"ø Manhole w / Flattop PLANT . STATE SECTION PAGE DATE AR 11.9 2-1-05 Precast Sanitary Structures Hatch Cast in as Specified Varies C F E A B D G Product Dimensions A B C D E F G 4'-0" Dia. 5" 8" - 12" * ASTM C-478 #4 @6" O.C.E.W. #4 @12" O.C.E.W. 5'-0" Dia. 6" 8" - 12" * ASTM C-478 #5 @6" O.C.E.W. #5 @12" O.C.E.W. 6'-0" Dia. 7" 8" - 12" * ASTM C-478 #5 @6" O.C.E.W. #5 @6" O.C.E.W. 8'-0" Dia. 9" 10" - 12" * ASTM C-478 #6 @6" O.C.E.W. #5 @6" O.C.E.W. 10'-0" Dia. 12" 10" - 12" * ASTM C-478 #6 @6" O.C.E.W. #5 @6" O.C.E.W. 12'-0" Dia. 12" 10" - 12" ** ASTM C-478 #6 @6" O.C.E.W. #5 @6" O.C.E.W. NOTE: * "D" dimension and extension on the base slab will be as specified by the engineer. ** 12' - 0" diameter non-extended to comply with highway hauling limits of 14' - 0" O.D. -No ScaleAll dimensions subject to allowable specification tolerances. (A). Hatches as specified by Engineer. TITLE Typical Wetwells - Various Diameters PLANT . STATE SECTION PAGE DATE AR 11.10 2-1-05 Precast Sewer Structures 5' - 0" 9' - 0" 2 - 18" Openings or Cast-in Ring 7" 5' - 0" 9' - 0" 6' - 0" 2' - 1" 2" PVC Vent Coupling 7" 6' - 7" 12" 4" PVC Coupling (Typ. 2 places) 4" PVC Coupling (Typ. 2 places) 1' - 4" 6" 9' - 0" Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 MEETS ASTM C-858 & ASTM C-913 AASHTO live load requirements. CI CASTINGS: per ASTM A-46 Class 30/35 WEIGHT: 16,000 lbs. w/Lid GREASE CAPACITY: 750 Lbs. -No ScaleAll dimensions subject to allowable specification tolerances. Can be fabricated with 6" PVC couplings on request. TITLE 1,000 Gallon Grease Trap PLANT . STATE SECTION PAGE DATE AR 12.1 2-1-05 Precast Sewer Structures 7' - 0" 13' - 0" 2 - 18" Openings or Cast-in Ring 8" 7' - 0" 13' - 0" 4' - 8" 1' - 6" 8" 3' - 10" 5' - 4" 2" PVC Vent Coupling 6" PVC Coupling (Typ. 2 places) 12" 1' - 4" 6" PVC Coupling (Typ. 2 places) 8" 13' - 0" Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 MEETS ASTM C-858 & ASTM C-913 AASHTO live load requirements. CI CASTINGS: per ASTM A-46 Class 30/35 WEIGHT: 29,600 lbs. w/Lid GREASE CAPACITY: 1,000 Lbs. -No ScaleAll dimensions subject to allowable specification tolerances. NECK EXTENSIONS AVAILABLE in 2", 3" or 4". TITLE 1,500 Gallon Grease Trap PLANT . STATE SECTION PAGE DATE AR 12.2 2-1-05 Precast Sewer Structures 7' - 0" 13' - 0" 2 - 18" Openings or Cast-in Ring 8" 7' - 0" 13' - 0" 5' - 8" 1' - 6" 8" 4' - 10" 6' - 4" 2" PVC Vent Coupling 6" PVC Coupling (Typ. 2 places) 12" 1' - 4" 6" PVC Coupling (Typ. 2 places) 8" 13' - 0" Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 MEETS ASTM C-858 & ASTM C-913 AASHTO live load requirements. CI CASTINGS: per ASTM A-46 Class 30/35 WEIGHT: 32,450 lbs. w/Lid GREASE CAPACITY: 1,250 Lbs. -No ScaleAll dimensions subject to allowable specification tolerances. NECK EXTENSIONS AVAILABLE in 2", 3" or 4". TITLE 2,000 Gallon Grease Trap PLANT . STATE SECTION PAGE DATE AR 12.3 2-1-05 Precast Sewer Structures 8' - 0" 13' - 0" Varies 7' - 0" 12' - 0" 6" Varies 6" H 18" Optional: 24" Dia. Holes or Cast-in Rings & Covers 3" Vent (Typ. 2 places) 6" Sch 40 PVC Outlet 7" 6" Monolithic Baffle 6" Sch 40 PVC Outlet 6" PVC Coupling (Typ. 2 places) 1' - 4" 7" 13' - 0" Basic Dimensions Total Capacity (Gal.) Greese Capacity (Gal.) Height H (Ft. - in.) Empty Weight (Lbs.) 3,000 4,000 5,000 2,250 3,000 3,750 7' - 0" 9' - 1" 9' - 10" 30,000 33,000 36,000 Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 MEETS ASTM C-858 & ASTM C-913 AASHTO live load requirements. CI CASTINGS: per ASTM A-46 Class 30/35 NECK EXTENSIONS AVAILABLE in 2", 3" or 4". TITLE 3,000 - 5,000 Gallon Grease Traps -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 12.4 2-1-05 Precast Sewer Structures 5' - 0" 9' - 0" 24" x 24" Frame & Grate 7" 18" Opening & Cast-in Ring 5' - 0" 9' - 0" 6' - 0" 2' - 1" 2" PVC Vent Coupling 7" 6' - 7" 4" PVC Coupling (Typ. 4 places) 4" PVC Coupling (Typ. 4 places) 1' - 4" 6" 9' - 0" Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 MEETS ASTM C-858 & ASTM C-913 AASHTO live load requirements. CI CASTINGS: per ASTM A-46 Class 30/35 WEIGHT: 16,000 lbs. w/Lid -No ScaleAll dimensions subject to allowable specification tolerances. Can be fabricated with 6" PVC couplings on request. TITLE 1,150 Gallon Sand / Oil Interceptor PLANT . STATE SECTION PAGE DATE AR 12.5 2-1-05 Precast Sewer Structures 7' - 0" 13' - 0" 24" x 24" Frame & Grate 8" 18" Opening & Cast-in Ring 7' - 0" 13' - 0" 4' - 8" 8" 3' - 10" 5' - 4" 1' - 6" 2" PVC Vent Coupling 6" PVC Coupling (Typ. 4 places) 6" PVC Coupling (Typ. 4 places) 1' - 4" 8" 13' - 0" Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 MEETS ASTM C-858 & ASTM C-913 AASHTO live load requirements. CI CASTINGS: per ASTM A-46 Class 30/35 WEIGHT: 29,600 lbs. w/Lid -No ScaleAll dimensions subject to allowable specification tolerances. NECK EXTENSIONS AVAILABLE in 2", 3" or 4". TITLE 1,500 Gallon Sand / Oil Interceptor PLANT . STATE SECTION PAGE DATE AR 12.6 2-1-05 Precast Sewer Structures 7' - 0" 13' - 0" 24" x 24" Frame & Grate 8" 18" Opening & Cast-in Ring 7' - 0" 13' - 0" 5' - 8" 8" 4' - 10" 6' - 4" 1' - 6" 2" PVC Vent Coupling 6" PVC Coupling (Typ. 4 places) 6" PVC Coupling (Typ. 4 places) 1' - 4" 8" 13' - 0" Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 MEETS ASTM C-858 & ASTM C-913 AASHTO live load requirements. CI CASTINGS: per ASTM A-46 Class 30/35 WEIGHT: 32,450 lbs. w/Lid -No ScaleAll dimensions subject to allowable specification tolerances. NECK EXTENSIONS AVAILABLE in 2", 3" or 4". TITLE 2,000 Gallon Sand / Oil Interceptor PLANT . STATE SECTION PAGE DATE AR 12.7 2-1-05 Precast Sewer Structures 8' - 0" 13' - 0" Varies 7' - 0" 12' - 0" 6" Varies 6" H 18" Optional: 24" Dia. Holes or Cast-in Rings & Covers 7" 3" Vent (Typ. 2 places) 6" 6" Sch 40 PVC Outlet Monolithic Baffle 6" Sch 40 PVC Outlet 6" PVC Coupling (Typ. 2 places) 1' - 4" 7" 40% 60% 13' - 0" Basic Dimensions Total Capacity (Gal.) Height H (Ft. - in.) Empty Weight (Lbs.) 3,000 4,000 5,000 7' - 0" 9' - 1" 9' - 10" 30,000 33,000 36,000 Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 MEETS ASTM C-858 & ASTM C-913 AASHTO live load requirements. CI CASTINGS: per ASTM A-46 Class 30/35 NECK EXTENSIONS AVAILABLE in 2", 3" or 4". TITLE 3,000 - 5,000 Gallon Sand / Oil Interceptors -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 12.8 2-1-05 Precast Drainage Structures 24" 4 1/2" 15" 4 1/2" 3" 14 1/2" 4" 4" PCV Oulet at Floor Level 4" PCV Inlet, 4" Above Floor Tongue And Groove Joint to Accept 15" RCP Materials & Features CONCRETE: 4,500 PSI REINFORCING: per ASTM A-615 or A-185 H-20 LOADING WEIGHT = 300 Lbs. -No ScaleAll dimensions subject to allowable specification tolerances. TITLE 15" Grease Trap PLANT . STATE SECTION PAGE DATE AR 12.9 2-1-05 Precast Electric Structures 4" 4' - 0" 4' - 8" 4" 4' - 0" 4" 4" 4' - 8" 6" 6" 6" 3' - 6" 6" 10" 6" 24" 6" 12" 10" Lift Anchor (Typ) 6" Ring & Grate per Customer Specs. 3' - 6" 6" K.O. (Typ. 8 places) 8" Sump 1" Hole for Ground Rod (4-each) 6" x 20" K.O. (Typ. 8 places) 12" Materials & Features 4' - 8" 4' - 8" CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 BASE WEIGHT: ..................... 1,905 Lbs. MIDDLE WEIGHT: ..................... 2,830 Lbs. SLAB TOP WEIGHT: ..................... 1,632 Lbs. BUTYL GASKET FOR WATERTIGHT JOINTS -No ScaleAll dimensions subject to allowable specification tolerances. CAST-IN RING AS SPECIFIED BY CUSTOMER. TITLE 4' x 4' Fiber Optic Manhole PLANT . STATE SECTION PAGE DATE AR 13.1 2-1-05 Precast Vaults 4" 3' - 10" 4' - 6" 4" 4" 5' - 4" 6' - 0" 4" Top View 8" Lift Anchor (Typ) 1', 2' & 3' - 6" 5" 4" 3' - 10" 11" 4" 8" Ring & Grate per Customer Specs. 1', 2' & 3' - 6" Thinwall K.O. per Customer Specs. End View 11" Materials & Features 6' - 0" 4' - 6" CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 SLAB TOP WEIGHT: ..................... 2,500 Lbs. BASE WEIGHT: ..................... 2,200 Lbs.. RISER WEIGHT: 1' .................. 1,000 Lbs. 2' .................. 2,000 Lbs. 3' - 6" ........... 3,500 Lbs. Isometric View -No ScaleAll dimensions subject to allowable specification tolerances. CAST-IN RING AS SPECIFIED BY CUSTOMER. TITLE 3' - 10" x 5' - 4" Manhole PLANT . STATE SECTION PAGE DATE AR 13.2 2-1-05 Precast Vaults 4" 3' - 10" 4' - 6" 4" 4" 5' - 4" 6' - 0" 4" Top View 8" Lift Anchor (Typ) 1', 2' & 3' - 6" 5" 4" 3' - 10" 11" 4" 8" Ring & Grate per Customer Specs. 1', 2' & 3' - 6" Thinwall K.O. per Customer Specs. End View 11" 6' - 0" Materials & Features 4' - 6" CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 SLAB TOP WEIGHT: ..................... 2,500 Lbs. BASE WEIGHT: ..................... 2,200 Lbs.. RISER WEIGHT: 1' .................. 1,000 Lbs. 2' .................. 2,000 Lbs. 3' - 6" ........... 3,500 Lbs. Isometric View -No ScaleAll dimensions subject to allowable specification tolerances. CAST-IN RING AS SPECIFIED BY CUSTOMER. TITLE 3' - 10" x 5' - 4" Manhole with Split Base PLANT . STATE SECTION PAGE DATE AR 13.3 2-1-05 Precast Vaults 6" 6' - 0" 7' - 0" 6" 12' - 0" 13' - 0" 6" 6" Top View Lift Anchor (Typ) 8" Varies to 5' - 0" I.D. Thinwall K.O. per Customer Specs. (Typ 16 Places) Varies to 5' - 0" I.D. Varies to 5' - 0" I.D. Ring & Grate per Customer Specs. 8" 6" 6' - 0" 6" 7' - 0" Cable Racks (Optional) End View Varies to 5' - 0" I.D. Materials & Features 13' - 0" CONCRETE: 5,000 PSI 7' - 0" REINFORCING: per ASTM A-615 or A-185 BOTTOM WEIGHT: 3' .................. 15,400 Lbs. 4' .................. 18,200 Lbs. 5' .................. 21,100 Lbs. TOP WEIGHT: 3' .................. 15,400 Lbs. 4' .................. 18,200 Lbs. 5' .................. 21,100 Lbs. Isometric View -No ScaleAll dimensions subject to allowable specification tolerances. CAST-IN RING AS SPECIFIED BY CUSTOMER. TITLE Manhole Splayed Duct PLANT STATE AR . SECTION PAGE 13.4 DATE 2-1-05 Precast Vaults 4" 4' - 0" 4' - 8" 4" 4" 4' - 0" 4' - 8" 4" Top View 6" Lift Anchor (Typ) 1', 2' & 3' - 6" 5" 4" 4' - 0" 12" 6" Ring & Grate per Customer Specs. 1', 2' & 3' - 6" 4" End View Thinwall K.O. per Customer Specs. Materials & Features 12" 4' - 8" 4' - 8" CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 SLAB TOP WEIGHT: ..................... 2,000 Lbs. BASE WEIGHT: ..................... 2,100 Lbs.. RISER WEIGHT: 1' .................. 870 Lbs. 2' .................. 1,740 Lbs. 3' - 6" ........... 3,050 Lbs. Isometric View -No ScaleAll dimensions subject to allowable specification tolerances. CAST-IN RING AS SPECIFIED BY CUSTOMER. TITLE 4' x 4' Intercept Manhole (4" Wall) PLANT . STATE SECTION PAGE DATE AR 13.5 2-1-05 Precast Vaults 6" 4' - 0" 5' - 0" 6" 6" 4' - 0" 5' - 0" 6" Top View 6" Lift Anchor (Typ) 1', 2' & 3' - 6" 6" 6" 4' - 0" 12" 6" Ring & Grate per Customer Specs. 1', 2' & 3' - 6" 6" End View Thinwall K.O. per Customer Specs. 12" 5' - 0" 5' - 0" Materials & Features CONCRETE: 5,000 PSI REINFORCING: per ASTM A-615 or A-185 SLAB TOP WEIGHT: ..................... 2,000 Lbs. BASE WEIGHT: ..................... 2,100 Lbs.. RISER WEIGHT: 1' .................. 1,400 Lbs. 2' .................. 2,700 Lbs. 3' - 6" ........... 4,800 Lbs. Isometric View -No ScaleAll dimensions subject to allowable specification tolerances. CAST-IN RING AS SPECIFIED BY CUSTOMER. TITLE 4' x 4' Intercept Manhole (6" Wall) PLANT STATE AR . SECTION PAGE 13.6 DATE 2-1-05 Engineering Specifications Applicable to Concrete Pipe and Associated Precast Concrete Products ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ASTM C14 /AASHTO M86 - Concrete Sewer, Storm Drain, and Culvert Pipe ASTM C76 / AASHTO M170 - Reinforced Concrete Culvert, Storm Drain and Sewer Pipe ASTM C361 - Reinforced Concrete Low Head Pressure Pipe ASTM C443 - Joints for Circular Concrete Sewer and Culvert Pipe using Rubber Gaskets ASTM C478 / AASHTO M199 - Precast Reinforced Concrete Manhole Sections ASTM C497 - Test Methods for Concrete Pipe, Manhole Sections, or Tile ASTM C507 - Reinforced Elliptical Concrete Culvert for Storm Drain and Sewer Drain. ASTM C822 - Terminology Relating to Concrete Pipe and Related Products ASTM C655 - Reinforced Concrete D-Load Culvert, Storm Drain, and Sewer Pipe ASTM C1450 / AASHTO M259 - Precast Reinforced Concrete Box Sections for Culverts, Storm Drains, and Sewers ASTM C1450 / AASHTO M273 - Precast Reinforced Concrete Box Sections for Culverts, Storm Drains, and Sewers with Less Than 2 Feet of Cover Subjected to Highway Loadings ASTM C890 - Practice for Minimum Structural Design Loading for Monolithic or Sectional Precast Concrete Water and Wastewater Structures ASTM C913 - Precast Concrete Water and Wastewater Structures ASTM C923 - Resilient Connectors Between Reinforced Concrete Manhole Structures and Pipes ASTM C924 - Practice for Testing Concrete Pipe Sewer Lines by Low-Pressure Air Test Method ASTM C969 - Practice for Infiltration and Exfiltration Acceptance Testing of Installed Precast Concrete Pipe Sewer Lines ASTM C990 - Specifications for Joints for Concrete Pipe, Manholes, and Precast Box Sections Using Preformed Flexible Joint Sealants ASTM C1103 - Practice for Joint Acceptance Testing of Installed Precast Concrete Pipe Sewer Lines ASTM C1131 - Practice for Least Cost (Life Cycle) Analysis of Concrete Culvert, Storm Sewer, and Sanitary Sewer Systems ASTM C1214 - Practice for Testing Concrete Pipe Sewerlines by Negative Air Pressure (Vaccum) Method ASTM C1244 - Test Method for Concrete Sewer Manholes by the Negative Air Pressure (Vaccum) Test Method ASTM C1417 - Specification for Manufacture of Reinforced Concrete Sewer, Storm Drain, and Culvert Pipe for Direct Design ASTM C1433 - Precast Reinforced Concrete Box Sections for Culverts, Storm Drains, and Sewers AASHTO M198 - Joints for Circular Concrete Sewer and Culvert Pipe Using Flexible watertight Gaskets AWWA C302 - Reinforced Concrete Pressure Pipe, Non-Cylinder Type for Water and Other Liquids U.S. Bureau of Reclamation - Standard Specifications for Reinforced Concrete Pressure Pipe TITLE Reference Specifications PLANT . STATE SECTION PAGE DATE AR 14.1 2-1-05 Engineering A-1 (Straight Pipe - Closed Joint) Radius B-1 (Radius Pipe - Closed Joint) Maximum Pull of Joint is 1/2 inch per A.S.T.M. 443 A-2 (Straight Pipe + Pulled Joint) Radius B-2 (Radius Pipe + Pulled Joint) Radius Standard Radius Design Data I.D. Pipe (Inches) Joint Lenght (Feet) A-2 Radius (Feet) B-1 Radius (Feet) B-2 Radius (Feet) 12 15 18 6 6 8 200 235 375 130 130 175 85 90 125 21 24 27 8 8 8 430 490 540 175 175 175 130 130 135 30 33 36 8 8 8 600 650 710 175 175 175 140 140 145 39 42 45 8 8 8 770 825 870 175 175 175 145 150 150 48 51 54 8 8 8 940 990 1070 175 175 175 150 150 155 60 66 72 8 8 8 1180 1295 1405 175 175 175 155 160 160 78 84 90 8 8 8 1520 1630 1740 175 175 175 160 160 165 96 102 108 8 8 8 1855 1965 2080 175 175 175 165 165 165 114 120 8 8 2190 3005 175 175 165 165 -No ScaleAll dimensions subject to allowable specification tolerances. Note: ● For special radius design contact manufacturer. TITLE Gasketed Radius Pipe PLANT . STATE SECTION PAGE DATE AR 14.2 2-1-05 Engineering A-1 (Straight Pipe - Closed Joint) B-1 (Radius Pipe - Closed Joint) Radius Maximum Pull of Joint is Half of Tongue Length ** A-2 (Straight Pipe + Pulled Joint) Radius B-2 (Radius Pipe + Pulled Joint) Radius Standard Radius Design Data I.D. Pipe (Inches) Joint Lenght (Feet) A-2 Radius (Feet) B-1 Radius (Feet) B-2 Radius (Feet) 18 21 24 4 4 4 90 110 140 65 65 65 35 40 40 27 30 33 4 4 4 135 135 140 65 65 65 40 45 45 36 39 42 4 120 65 45 4 125 75 45 * * * * 45 48 51 4 125 75 45 54 60 66 4 4 4 120 125 125 85 85 80 45 50 50 72 78 84 4 120 80 45 90 96 102 108 120 * * * * * * * * * * * * * * * * * * * * Tongue and Groove Radius Pipe * * * * * * * * Note: ● - For special radius design contact manufacturer. * - Dimensions vary; contact manufacturer. ** - Joint opening subject to local specifications. TITLE * * * * * * * * -No ScaleAll dimensions subject to allowable specification tolerances. PLANT . STATE SECTION PAGE DATE AR 14.3 2-1-05 Engineering FULL FLOW CONSTANTS for Circular, Elliptical, Arch Pipes and Box Sections Use of Tables Substituting Different Products at Full Flow Conditions Selection of pipe sizes for flows as determined by Manning's equation: V = 1.486/n ● R.66 S.5 ● Where; Q = A V Substitute for V: Q = A (1.486/n R.66 S.5) Therefore: Q = K S.5 ● ● ● ● Example: Substitute a Box (or Boxes) for 2 - 30 inch Arch Pipes K for 1 - 30 inch Arch Pipe = 368 (from table) ∴ K for 2 - 30 inch Arch Pipes = 736 K for equivalent Box Culvert; 4' x 2' Box = 743 (from table) Therefore a single 4' x 2' Box Culvert (RCB) will substitute. CMA - Corrugated Metal Arch - use n = 0.024 for 2 2/3 x 1/2 inch & 0.027 for 3 x 1 inch CMP - Corrugated Metal Circular Pipe - use n = 0.024 RCA - Reinforced Concrete Arch - use n = 0.012 RCB - Reinforced Concrete Box Culvert - use n = 0.012 RCE - Reinforced Concrete Elliptical - use n = 0.012 RCP - Reinforced Concrete Circular Culvert - use n = 0.012 A = Cross sectional area V = Velocity (fps) Q = Flow (cuft/sec) TITLE Tables: Full Flow Constants R = Hydraulic radius = area/inside permeter S = Slope of line (feet/foot) 1 cu ft = 7.48 gallons PLANT . STATE SECTION PAGE DATE AR 14.4 2-1-05 Engineering Size / Type Equivalent Size Area Hydraulic Radius K 1.10 1.23 0.78 1.60 0.28 0.31 0.25 0.34 29 35 38 48 1.00 1.77 1.23 2.20 0.25 0.38 0.31 0.40 54 57 70 74 2.41 1.65 2.80 1.77 0.44 0.30 0.45 0.37 86 91 102 113 1.80 3.14 2.20 2.41 0.37 0.50 0.36 0.44 116 123 137 171 11 x 18 15 12 13 X 22 CMA CMP RCP CMA 15 15 11 X 18 18 15 16 X 25 RCA CMP RCP CMA 15 21 13 1/2 x 22 18 X 29 18 CMP RCA CMA RCP 14 X 23 24 15 1/2 x 26 21 RCE CMA RCA RCP 18 22 X 36 18 x 28 1/2 30 24 CMA RCA CMP RCP 30 24 4.40 2.80 4.91 3.14 0.56 0.45 0.63 0.50 185 203 222 245 19 X 30 27 X 43 27 22 X 34 RCE CMA RCP RCE 24 36 3.30 6.40 3.98 4.10 0.49 0.68 0.56 0.55 252 306 335 339 36 22 1/2 x 36 1/4 31 X 50 30 CMP RCA CMA RCP 7.07 4.40 8.70 4.91 0.75 0.56 0.79 0.63 361 368 410 444 24 X 38 3X2 42 33 RCE RCB CMP RCP 30 5.10 5.78 9.62 5.94 0.61 0.63 0.88 0.69 456 524 545 574 36 X 58 26 5/8 x 43 3/4 36 4X2 CMA RCA RCP RCB 48 36 11.40 6.40 7.07 7.65 0.91 0.68 0.75 0.69 589 613 722 743 29 X 45 48 40 X 65 39 RCE CMP CMA RCP 36 7.40 12.57 14.30 8.30 0.74 1.00 1.01 0.81 746 778 792 892 3X3 31 5/16 x 57 1/8 5X2 44 X 72 RCB RCA RCB CMA 8.78 8.80 9.50 17.60 0.78 0.80 0.74 1.12 923 938 961 1045 TITLE Tables: Full Flow Constants 18 21 18 24 21 27 30 42 54 42 60 PLANT . STATE SECTION PAGE DATE AR 14.5 2-1-05 Engineering Size / Type Equivalent Size 54 42 6X2 34 X 53 CMP RCP RCB RCE 45 36 x 58 1/2 4x3 49 X 79 RCP RCA RCB CMA 60 7X2 48 38 X 60 CMP RCB RCP RCE 8X2 54 X 85 5X3 40 X 65 RCB CMA RCB RCA 66 51 4X4 54 CMP RCP RCB RCP 43 X 68 6X3 63 X 87 72 RCE RCB CMA CMP 45 X 73 67 X 95 7X3 5x4 RCA CMA RCB RCB 60 78 48 X 76 8X3 RCP CMP RCE RCB 91 X 103 6X4 84 5x5 CMA RCB CMP RCB 66 53 X 83 54 X 88 10 X 3 RCP RCE RCA RCB 7X4 90 72 6X5 RCB CMP RCP RCB TITLE Tables: Full Flow Constants Area Hydraulic Radius K 15.90 9.62 11.32 10.20 1.13 0.88 0.77 0.88 1066 1090 1098 1156 66 11.04 11.40 11.65 21.30 0.94 0.90 0.90 1.23 1311 1315 1340 1345 48 19.63 13.11 12.57 12.90 1.25 0.80 1.00 0.97 1410 1422 1556 1565 15.11 25.30 14.50 14.30 0.82 1.34 0.98 1.01 1639 1692 1770 1783 23.76 14.19 15.65 15.90 1.38 1.06 1.04 1.13 1818 1828 1990 2131 16.60 17.32 31.00 28.27 1.11 1.04 1.52 1.50 2196 2200 2256 2293 17.70 35.00 20.11 19.50 1.13 1.59 1.09 1.16 2376 2624 2637 2660 19.63 33.18 20.50 23.11 1.25 1.63 1.23 1.13 2821 2840 2910 3106 40.00 23.32 38.48 24.50 1.70 1.25 1.75 1.30 3135 3350 3460 3620 23.76 24.80 25.60 28.61 1.38 1.35 1.35 1.19 3636 3753 3867 3978 27.11 44.18 28.27 29.32 1.33 1.88 1.50 1.42 4050 4167 4587 4590 42 48 72 54 54 78 60 84 60 90 66 72 PLANT . STATE SECTION PAGE DATE AR 14.6 2-1-05 Engineering Size / Type Equivalent Size Area Hydraulic Radius K 72 29.50 31.11 50.27 34.87 1.48 1.39 2.00 1.65 4734 4790 4940 5503 34.11 33.18 34.60 34.60 1.52 1.63 1.57 1.60 5590 5679 5784 5856 58 X 91 8X4 96 9X4 RCE RCB CMP RCB 7X5 78 62 X 102 63 X 98 RCB RCP RCA RCE 6X6 10 X 4 8X5 108 RCB RCB RCB CMP 35.32 38.61 39.11 63.62 1.56 1.60 1.60 2.25 5880 6216 6630 6764 84 11 X 4 9X5 68 X 106 RCP RCB RCB RCE 84 38.48 42.32 43.88 40.10 1.75 1.52 1.67 1.72 6920 6930 7654 7140 7X6 12 X 4 114 72 X 115 RCB RCB CMP RCA 90 41.11 46.00 70.88 44.50 1.68 1.55 2.38 1.77 7200 7633 7823 8056 90 8X6 72 X 113 10 X 15 RCP RCB RCE RCB 44.18 47.11 46.10 48.61 1.88 1.78 1.85 1.73 8321 8575 8584 8690 7X7 120 11 X 5 77 1/4 x 122 RCB CMP RCB RCA 48.11 78.54 53.32 51.70 1.82 2.50 1.79 1.92 8880 8959 9733 9872 96 9X6 77 x 121 8x7 RCP RCB REC RCB 50.27 52.88 52.40 55.11 2.00 1.87 1.97 1.94 9878 9950 10190 10600 12 X 5 10 X 6 102 82 X 128 RCB RCB RCP RCE 58.00 58.61 56.75 59.20 1.83 1.95 2.13 2.09 10754 11300 11620 11980 9X7 8X8 11 X 6 108 RCB RCB RCB RCP 61.88 63.11 64.32 63.62 2.05 2.07 2.02 2.25 12350 12700 12730 13530 87 1/8 x 138 87 X 136 10 X 7 12 X 6 RCA RCE RCB RCB 66.00 66.40 68.61 70.00 2.17 2.22 2.14 2.08 13690 13970 14100 14100 TITLE Tables: Full Flow Constants 84 78 90 96 96 102 108 108 PLANT . STATE SECTION PAGE DATE AR 14.7 2-1-05 Engineering Size / Type Equivalent Size Area Hydraulic Radius K 9x8 114 11 X 7 10 X 8 RCB RCP RCB RCB 70.88 70.88 75.32 78.61 2.20 2.38 2.22 2.31 14800 15620 15900 17000 9X9 12 X 7 120 7 96 /8 x 154 RCB RCB RCP RCA 79.88 82.00 78.54 81.80 2.33 2.30 2.50 2.42 17400 17689 17920 18312 97 X 151 11 X 8 10 X 9 12 X 8 RCE RCB RCB RCB 82.00 86.32 88.61 94.00 2.46 2.41 2.46 2.50 18490 19200 20000 21400 11 X 9 10 X 10 132 12 X 9 RCB RCB RCP RCB 97.32 98.61 95.03 106.00 2.57 2.59 2.75 2.67 22609 22894 23100 25268 11 X 10 144 12 X 10 11 X 11 RCB RCP RCB RCB 108.32 113.10 118.00 119.32 2.72 3.00 2.83 2.85 26100 29132 29300 29700 12 X 11 12 X 12 15 X 15 RCB RCB RCB 130.00 142.00 223.00 2.98 3.11 3.87 33340 37500 68042 TITLE Tables: Full Flow Constants 120 120 PLANT STATE AR . SECTION PAGE 14.8 DATE 2-1-05 Engineering 1,400 1,200 500 400 300 200 160 140 120 100 90 80 70 60 50 40 30 20 16 14 12 10 9 8 7 6 5 1,000 900 800 700 600 Discharge in Cu. Ft. per Second n = 0.013 n = 0.012 n = 0.011 n = 0.010 0.005 0.006 0.007 0.008 1 0.009 0.010 0.012 0.014 0.016 0.03 ITY 0.04 0.05 2 0.06 0.07 0.08 0.09 0.10 VE R 8 10 E AV 96 54 0.20 84 ER ET AM 2 DI 7 66 3 60 0.12 0.14 0.16 E AG C LO 48 42 0.30 36 4 27 24 21 6 15 2.00 5 7'/sec. 0.50 0.60 0.70 0.80 0.90 1.00 1.20 1.40 1.60 30 0.40 18 Slope of Hydraulic Grade Line in Feet per 100 Feet 0.02 8 9 10 3.00 12 4.00 14 16 20 18 24 22 26 28 32 30 TITLE Round Pipe Discharge Curves (Manning's Formula) PLANT . STATE SECTION PAGE DATE AR 14.9 2-1-05 1,400 1,200 Discharge in Cu. Ft. per Second (n = 0.010) 1,000 900 800 700 600 500 400 300 200 160 140 120 100 90 80 70 60 50 40 30 20 16 14 12 10 9 8 7 6 5 5.00 Engineering 1,400 1,200 500 400 300 200 160 140 120 100 90 80 70 60 50 40 30 20 16 14 12 10 9 8 7 6 5 n = 0.013 n = 0.012 n = 0.011 n = 0.010 0.005 0.006 0.007 0.008 0.009 0.010 1,000 900 800 700 600 Discharge in Cu. Ft. per Second 1 0.012 0.014 0.016 0.02 ITY 0.04 2 0.06 0.07 0.08 0.09 0.10 VE 71 R E AV 63 x1 02 8 x8 N PA 4 x7 xS 45 5 22 8 x5 20 1 4 18 8 x2 6 x2 2 7'/sec. 1.20 1.40 1.60 6 x2 0.60 0.70 0.80 0.90 1.00 5 15 0.50 6 x3 0.40 x4 23 4 x6 36 x5 27 0.30 31 0.20 54 SE RI 3 40 0.12 0.14 0.16 E AG C LO 38 x1 87 22 x1 77 15 x1 0.05 13 Slope of Hydraulic Grade Line in Feet per 100 Feet 0.03 8 9 10 2.00 12 3.00 18 24 STATE AR . SECTION PAGE 14.10 DATE 2-1-05 1,400 1,200 Arch Pipe Discharge Curves (Manning's Formula) PLANT 500 Discharge in Cu. Ft. per Second (n = 0.010) TITLE 35 30 1,000 900 800 700 600 28 400 180 140 120 100 90 80 70 60 50 40 26 300 16 30 20 16 14 12 10 9 8 7 6 5 5.00 200 14 4.00