FACTORY ACCEPTENCE TEST (FAT)
Name
Role/Title
Owner
Reviewer
Approver
LIST OF CHECKING ITEMS FOR TEST
Sign:
FAT
Date:
1. 3D model(Tekla model)
(i) J – Bolt model(Both Ash yard & Coal Yard)
(ii) Assembled model (Both Ash & Coal Yard)
(iii) Final Layout model (Both Ash & Coal Yard)
(iv) Joint detail of XG
(v) Joint detail of ZC
(vi) 80x80x5 L angle grid (Cladding fixing detail)
(vii) Plate 19 Joint detail (Coal Yard)
(viii) Plate 18 Joint detail (Coal Yard)
(ix) Plate 24 Joint detail (Ash yard)
(x) Doubler plate joint detail (Both Ash and Coal yard)
(xi) Corner assembled drawing
2. J bolt (Final product of Coal Yard)
(i) Bolt total length
(ii) Bolt diameter
(iii) Plate dimension(LxW and thickness)
(iv) Galvanized thickness
3. Assembled Structure (Ash Yard)
(i) Length of total structure with angle bracing
(ii) Visually inspected of welding
(iii) Visually inspected the 4.5m span assembled structure
4. Assembled Structure (Coal Yard)
(i) Length of total structure with angle bracing
(ii) Visually inspected the Plate no 19 joint detail
5. Galvanize factory
(i) Visit the galvanize factory
(ii) Measured the galvanized thickness of sample
LIST OF REFERENCE DOCUMENTATION
Sign:
Date:
1. Fabrication drawings
2. Welder Qualification Certificate
3. CE Certification
4. ISO/SGS certification
5. Measuring Tool Calibration report
VALIDATION APPROVAL
Approved
FAT
Sign :
Sign :
Date :
Date :
FAT
Reject
Tests to be performed may be adjusted as applicable
1. Checked the J bolt assembled 3D model for both Coal
Yard and Ash yard
2. Checked the assembled 3D model of both Coal and Ash
yard
3. Checked the Final layout drawing
4. Checked joint detail of XG
5. Checked joint detail of ZC
6. Checked the cladding sheet fixing detail (80x80x5 L angle
grid)
7. Checked the plate 19 joint detail (Coal Yard)
8. Checked the plate 18 joint detail (Coal Yard)
Summary Findings
Passed
Not
N/A
Passed
9. Checked the plate 24 joint detail (Ash Yard)
10. Checked the Doubler plate joint detail for Butt welding
(Ash yard)
11. Checked the corner assembled drawing of Coal Yard
12. Checked the J bolts total length of coal yard (According
Drawing no. DJL1 and MDJ2)
13.Checked the J bolt diameter of coal yard (According
Drawing no. DJLI and MDJ2)
14.Checked the J bolt bottom plate dimension Length, Width
and Thickness (According Drawing no. DJL1 and MDJ2)
15.Checked the galvanized thickness of J bots
16.Checked the Total length of Ash yard structure with angle
bracing (According Assembled Drawing no. 01)
17.Checked the quality of welding visually (Ash Yard)
18.Visually inspected the 4.5m span assembled
structure(Ash Yard)
19.Checked the Total length of Coal Yard structure with
angle bracing (According Assembled Drawing no.02)
20. Visually inspected the plate no 19 joint detail
21.Visited the galvanized factory
22.Checked the galvanized thickness of sample
DETAIL FINDING APPROVAL
Check the Fabricated structure complies with
the fabrication drawings
FAT
Approved
Rejected
Sign:
Sign:
Date:
Date:
Tests to be performed may be adjusted as applicable
1. Client requested to add washer plate to Joint 2 & 4 before visiting the factory. After visiting the
factory checked that plate location and related joint detail from the Tekla model.
N/A
Remark
Approved
2. Client requested to add extra 100x100x6 angle iron for Ash yard structure. After coming for
factory visit checked that detail of Tekla model and fabricated structure.
N/A
Remark
Approved
3. Client requested to change the double angle joint detail for both Coal and Ash yard instead of
welding use the nut and bolt joint for same arrangement.
N/A
Remark
Approved
Additional remarks
4. ………………………………………………………………………………….............
Approved
5. ……………………………………………………………………………………………
Approved
6. ……………………………………………………………………………………………
Approved
7. ……………………………………………………………………………………………
Approved
8. ……………………………………………………………………………………………
Approved
9. ……………………………………………………………………………………………
Approved
10. …………………………………………………………………………………………..
Approved
FAT PUNCH LIST
Any incomplete works or nonconformities shall be recorded on the FAT punch list and
categorized as follows.
(a) Ongoing rectification during FAT
(b) FAT to be repeated
(c) Modifications to be made after FAT
(d) Remaining work to be rectified i.e. at site
Item
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2
3
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7
Description
Responsible
Type
Complete