trt, Bt r 1'* : ** -n **- :a . -t 4a c 0 0 0 ;;:-' Jl :l: l ' ,G ' rd i...,* i- i,*'b '..*€.j J*r{* \ J LTII.C H - 2735 B6vilard/Switzerland M achi ne -Tool M anufacturersSCHAUBLIN SEHAUBLIN E? Geometricalcharacteristics,overall dimensions,weight Working surface of table Number of T-slots Width of T-slots . Distance between slots . . mm mm mm 650x 250 4 12-H7 50 S pindlein tern alta pe r B ore th rou gh sp ind le rso 30(40) mm 17,8(24,8) O vera lldime nsion s Net weight - widt h/ dept h/ height 1101140/160 cm kgapprox. 950 Longitudinalstroke - table 'I turn of the handwheelis equal to a traverseof : mm mm 3305 Verticalstroke - Knee . 'l tu rn of the handwheelis equal to a traverseof : . . . . mm mm 4752 Transversestroke - s pindle- heads lide 1 turn of the handwheelis equal to a traverseof: . . . . mm mm 400 5 Strokes and traverses "Thesetwo traversesare providedwith the power-feedsystemand can be programmed Minimu m cycletime: 15 s ec ondsor a m ax im umof 4 c y c l e sp e r m i n u t e Accuracyof reading on micrometerverniers a,o2 Quill stro ke 60 - s pindle head . Drive, motors, power feeds, coolant system Main mo tor -::il1': flil : Gearbox - s pindlehead Powerfeeds rpm :: ::: ::::::: :'ffi;*;kw . ..... 1500/3000 1,1t1,5 Numberof speeds: Range: 63-90-125-180-250-355-500-71 0-1000-1400-2000-2800 rpm 12 63-2800 - approach-feedmotor - approach feed in longitudinaltraverse - approach feed in vertical traverse 0,55kW mm/min mm/min 10@rpm 2500 1000 - working-feed motor - rangeof adjustmentin longitudinaltraverse - rangeof adjustmentin verticaltraverse kW max mm/min mmlnrin 0,2 4-500 1,6-200 O,15kW llmin | 3000rpm 20 30 Coolant-systemmotor Coolant-pump delivery Tank capacity Note: Upon request,machine can be f itted with shock absorbers M ach i ne -Tool M anuf actu re rs SCHAUBIIiItTO, C H - 2735 Bivilard /Switze rl and Q u i l l t r a v e r s el e v e r : f o r s e n s i t i v em a c h i n i n g S p l n d l ew i t h I S O - 3 0 o r a l t e r n a t i v e l yIS O - 4 0 i n t e r n a lt a p e r M a n u a lc o n t r o l o f h e a d s t o c ks l i d e : c r o s s - t r a v e r s eh a n d w h e e l G e n e r a l - c o n t r opl a n e l: m a s t e rs w i t c h ,s p i n d l e - m o t o r s e le c t o r ,c o o la n t - s y s t e m - m o t o r control C o n t r o lf o r p o w e r a p p r o a c ha n d w o r k i n gf e e d s M a n u a lc o n t r o l o f k n e e : handwheelfor verticaltraverse P o t e n t i o m e t efro r s e t t i n gp o w e r working feed rates D r i v eu n i t f o r p o w e r a p p r o a c hf e e d s M a n u a lc o n t r o l o f t a b l e : h a n d w h e e fl o r l o n g i t u d i n a lt r a v e r se Central-lubrication hand oumo Machine-Tool Manufacturers SCHAUBLIN LTO.CH - 2735B6vilard/Switzerland Main moto r: spin dled r iv e G earb oxcon trol. p an eland lev er s fn r cn indla enoa. lq S witch bo xa nd systemf or pr ogramminglo ng itud inalf eeds Switchboxand systemfor program mingverticalfe eds D riveun it fo r po werw or k ing f eeds S w itch ge arca bin et,c ont aining con ta cto rs,re lays,regulat or ,pr ogram mingd evice s,e t c . Coola nttan k an d mo t or - dr iv en coolan tpu mp What characterizesthe SCI{AUBLIN22 milling mach ine a nd d istin gu is hesit s t r aight awayf r om ordinarymachin esis the swivelling milling head that can be adjusted to any angle within a range of 90' between the horizontaland vertical positions. T w o f i n e l y a d j u s t a b l ef i x e d s t o p s e n a b l et h e h e a d t o b e r n d e x e di n a h o r i z o n t a lo r v e r t i c a lp o s i t i o n . I t is m ain lythis fe atu r et hat m ak est he m ac hines o versatile. I n a l l a n g u l a rp o s i t i o n si t i s p o s s i b l et o u s e t h e q u i l l f o r s e n s i t i v em a c h i n i n go p e r a t i o n s . It is not necessary to fit a supplementaryvertical h e a d ; t h i s m e a n sg r e a t e rr i g i d i t ya n d s i m p l i f i c a tion for the user. T h e s p in d l e b e a r in g s a n d g e a r so f t h e e n t ir e u n i v e r s a lh e a du n i t a r e g r e a s e df o r l i f e . Machine-ToolManufacturersSCHAUBLIN LTB.CH - 2735B6vilard/Switzerland Machine-Tool Manufacturers SCIIAUBUI{tTO. CH - 2735 B6vilard/Switzerland M i l l i n g m a c h i n e 2 2 e q u i p p e dw i t h d i v i d i n g attachment. E x a m p l es h o w n o p p o s i t e :d i v i d i n g h e a d ,p e r f o r a t e d - o l a t ea t t a c hm e n t .a n d t a i l s t o c k . M a x i m u ml e n g t h b e t w e e nc e n t r e s .h e i g h to f c e n t r e s ,a n d m i n i m u m a n d m a x i m u mc e n t r ed i s t a n c e s b e t w e e nd i v i d i n ga t t a c h m e n ta n d s p i n d l en o s e a s i n d i c a t e do n t h e i l l u s t r a t r o no o o o s i t e . T h e d i v i d i n ga t t a c h m e n ti s f i t t e d h e r ew i t h o u t t h e a d a p t a t i o ns a d d l e . U n i v e r s a lm i l l i n g h e a d i n " v e r t i c a l m i l l i n g " position. I n d e x i n gf r o m t h e v e r t i c a lt o t h e h o r i z o n t a lp o s i t i o n a n d v i c e v e r s ai s c a r r i e do u t w i t h o u t d i f fi c u l t v . A s w i l l b e s e e nf r o m t h e i l l u s t r a t i o n .i t i s n o t n e c e s s a r yt o u s e a s u p p l e m e n t a r yv e r t i c a lh e a d . T h e e x t r e m e p o s i t i o n sb e t w e e nt h e t a b l e a n d t h e s p i n d l e n o s ea r e i n d i c a t e d . U n i v e r s a lm i l l i n g h e a d i n " h o r i z o n t a l m i l l i n g " position. T h e r e m a r k sm a d e a b o v eo n t h e s u b j e c to f i n d e x i n g a p p l y a l s ot o t h i s c a s e T h e r e l a t i v ep o s i t i o n sb e t w e e nt h e t a b l e a n d t h e s p i n d l en o s e a r e l i k e w i s ei n d i c a t e d . I t i s p o s s i b l et o s w i v e lt h e h e a d b e y o n dt h e n o r m a l r a n g eo f 9 0 " b y s i m p l yw i t h d r a w i n gt h e i n d e x p i n . and LTD,C H - 2735 B6vilard/Switzerl Machi ne -TooI M anuf acturersSEHAUBLIN Mach ine-Tool Manufacturers SCHAUBLIN tTD, C H - 2735B|vilardlSwitzerland Swivellingthe milling head to any angle The two examplesof applicationshown oppositeillustratethe advantageobtained by using this facility in a very common operation. T hele ftha nd vie wsh ows t hedr illingof aholeper pend i c u l a r t o a n i n c l i n e d f a c e . T h e d r i l l i n g i s c a r r i e d o u t h e r e w i t h the qu ill slee ve :se ns it iv edr illing. T he illu stra tionon the r ight s hows a m illing oper at ion :t h e q u i l l i s l o c k e d . The angle of the swivellinghead is read off on a ring graduatedin degreesof angle locatedbetweenthe rotarypart and the fixed part ofthe head itself. The extremelywide range of accessoriesprovidedenablesthe operatorto selectthe best solution to any given machining problem,particularlywhen a high degreeof precisionis requiredin the machiningof geometricallycomple x co mpo ne nts.At t he s am et im e wor k handlingis li m i t e dt o a s t r i c t m i n i m u m . Fixedstops index the universalhead in either a vertical or horizontalposition,as required. Accurateverticalor horizontalpositioningis thus ensured. Lefthandf igure: drilling with the verticalpower feed, followed by boring with a boring and facing head (righthand figure)without unclampingthe component. The head swivel is by no meanslimited to the normal rangeof 90', but can be extendedeither side beyondthe limits of indexing:all that is necessaryis to removethe index pin. The head is locked at the requiredangle by meansof large clamping segmentssituatedinsidethe head. The rigidity of the machine is in no way affectedwhen carryingout heavymilling work with the head inclined. The overarm and the outer arbor support are supplied as standard accessories and form part of the basic machine(originalequipment). Theseitems can be f itted direct to the slide provided on the milling head after removalof the protectivecover. The operationshown is a double-slotmilling operation. Example of reciprocal milling This method of machining has many applications and offersappreciablesavingsof time. A descriptionof how the power approachand working feeds can be adaptedto the requirements o f t h e m i l l i n g p r o g r a m m ew i l l b e f o u n d u n d e r t h e heading"Programming" (page25). Machi ne -TooI Manuf actu rers SCHAUBLINtTD. C H - 2735 B6vil ard/Switzerl and Quick-changetool holders with ISO-3 0,IS O - 40,No. 4 M O RSE, No . 5 MORSE,CY20,and CY25 s hank s Ask for a copy of catalogueCBg Fabriquede machinesSCHAUBLIN tTO, CH-28 00DEL EM O NT, Swit z er land 13- 6. 300: 13 -6 .3 1 1 13- 6. 352 53- 6. 300: 53 -6 .3 1 1 53- 6. 332 13-707 13-741 13-709 13-743+13-745 13-722 13-6.450:13-6.454 13-6.460 10 M achi ne -Tool M anufacturers SCHAUBLIN LTtl.C H - 2735 B6vilard/Switzerland tso-30 .: Cutterarbors S u p p l i ew d i thk e y ,s p aci ngcol l ars, andnut 13-707 13-741 13-709 13-743 13-744 13-745 13-722 O x lengt h,m m G u i d i n g@ i n o u t e r s u p p o r t ,m m 13x 97 13x160 16x 97 1 6x 1 6 0 22x137 22x160 27x.160 32x 160 10 10 10 10 s/e"x 97 10 3/t"x 97 7/s" x 137 1" x 156 1" x 160 to to .t6 16 to to .16 to Totalweight, kg 0.640 1. 200 0.770 1. 500 1. 430 2.000 2.500 3.800 0.790 0. 980 1. 480 2.'t00 2.500 Cutter adapters Suppliedwit h dr iv e r in g , f i x i n g s c r e wf o r c y l i n d r i c a la n d c o n i c a le n d m i l l s ,k e y ,a n o s p a n n er O x length of seat,mm 13-6.300 13-6.301 13-6.303 13-6.304 13-6.305 13-6.306 13-6.307 13-6.308 13-6.309 13-6.310 13-6.311 13-6.352 13x13 13x 13 13x.25 13x25 16x'15 16x30 16x30 2 2 x .1 7 22x17 2 2 x .2 9 22x29 22x40 22x40 2 7x 1 9 2 7x 1 9 27x38 27x.38 27x60 27x60 32x22 32x22 32x60 32x60 1" X11/ta 1" X11 /ta Machine-ToolManufacturersscHAuBLlNtro. cH - 2735B6vilard/switzerlano Totalweight, kg 0.400 0.700 0.450 0.720 0.920 0.550 0.950 0.640 1. 100 0.700 1. 140 0.750 1. 170 0.800 1.320 0.900 1. 400 '1.100 1. 500 0.900 1 . 550 1.200 1 . 770 0.800 1 . 250 11 61-32 000 61-40000 75-32.300 75-40.300 13-71 6 eryw% sew% 13-717 53-6.031 13-71I 53-6.030 13-721 12 M a c h i n e - T o oM l a n u fa c t u r e r sS E H A U B I I NL T D .C H - 2 7 3 5B 6 v i l a r d l Sw i tze r l a n d r$o.30 ffire ISO-30and ISO-40 biconical collets Specifythe bore when ordering (boresavailablein incrementsof 0.5 mm) Internalthread for drawbar Bore, mm M12 M 16 4-16 4-26 Collet adapter for W20 collet, M 12 internal th read Suppliedwit h s panner Averageweight -kg 0.200 0.600 Totalweight, kg0.77O Collet type W20 Bores @ 0.5 to 20 mm in fractionsof 0.5 mm. Max t h r o u g h b o r eQ '1 4 . 5 m m . State the bores required when ordering Average weight, kg 0.100 ISO-40/W20reduction sleeve Suppliedwith drawbar22-6.001 (Sleeveonly, No. 52-746\ Totalweight, kg 1.900 Collet adapters for biconical collets type ESX Suppliedwith locknutand pin spanner 8r$rw Internalthread for drawbar For collet No M 12 M 16 ESX32 ESX40 Type ESX biconical collets for collet adapters Type Bores dia. mm 75-3'r.300 ESX 32 ESX 40 Weight kg 0.680 1. 200 Average weight 2.5-20.0 4.0-26.0 Kg 0 . 150 0.300 Range of bores: 1.0-3.0mm in incrementsof 0.5 mm, and then up to the maximum value in incrementsof 1.0mm. Please specifythe bores required when ordering. Rapid-fixing bolt for reduction sleeves Supplied with two screws for bayonetfixing Totalweight, kg 0.670 ISO- MORSEtaper reduction sleeves Suppliedwith tool fixing screw and extensionscrewfor drawbar 13-?18 13-7f7 r3.tl6 t&t8;li$ MORSEtaper Fixing screw Extensionscrew No. 1 M T No. 1 M T No. 2M T No. 2 M T No. 3M T No. 3 MT No. 4M T M6 -M 12 M6 -M16 M 10-M12 M 10-M16 M 'f2 - M 1 2 t - 1 / 2 " - M 1 2 M 1 2 - M 1 6 *1 / 2 " - M 1 6 M 1,1-M16*s/s"-M 16 M6 M6 M 10 M 10 M 12x 1/ 2 " M 12x 1/ 2 " M'l4xs/a" Gentring microscope, magnification 20 x , with built-in 6V lighting Suppliedin storagebox M ach i ne -Tool Manuf actu rers SCIIAUBUI{tTO, C H - 2735 B6vilard/Switzerland Total weight kg 0.360 0.800 0.330 0.750 0.490 0.820 1. 130 Totalweight, kg 1.500 13 %-" *ex*. .%!=irB_ Rl, 13_6.201 ;%, %KmpFke K ,*b' i%e ',2-2:137 1 3 -6 .7 0 3 53-6 703 qIilrry -g Mach i ne -Tool M anufacturers SCHAUBLIN LTD,C H - 2735 B6vilard/Swrtzerland ,so33 13{.70r lr -ry Boring head, capacity Q O.4to 27 mm*, external @ 45 mm, cyl i ndrical tixing e 12 c ollet m ount ing Accuracyof readingon micrometervernier:0,002mm l ax ialbor eQ l0f or t oo l , 1 r e d u c t i o n s l e e v e @1 0 / 4 , l w r e n c h 12 boring tools: 5x shank O 10, 7 x shank Q 4 Supplied in storagebox Totalweight approx. 1.700kg 18'6.70i1 Bo ri n g h e a d ,c a p a ci tyao.4to2Tmm* ,external Q45mm,l so-taperfi xi ng:di rectmount ing Accuracyof readingon micrometer vernier:0,002mm 'f axialboreO 10for tool,'l reductionsleeve@1O/4,l wrench 1 2b o ri n gto o l s :5 x s h ankA 10, TxshankA 4 ISO-30.Total weight approx. 2.000kg Suppliedin storagebox ISO-40.Totalweight approx. 2.600kg r3-6.703 High-precisionboring andfacing head*, externalO6s mm, ISO-taperfixing:direct mounting Bor ing c apac it yA5b 1 8 0m m , s t r o k e o f f a c i n g s l i d e : 1 5 m m 3 axial bores O 10 for tool, on slide 2 radial boresQ 10 f or tool, on slide 1 long and 1 short boring tool holder,2 turning and facing tool holders 2 sets of 5 boring tools of varioussizes 7 turning tools of varioussizesand shapes 1 locking rod, 3 wrenches Facingfeed 0.05 mm per revolution,rapid return 2.5 mm per revolution.Adjustablestop with vernierfor readingoff radial movement Adjustmentof return stop as required,automaticdisengagement Accuracyof readingon micrometervernier:0.005mm Supplied in storage box ISO-30.Total weight approx. 2.200 kg ISO-40.Total weight approx. 2.700 kg " High-precisiontypes,with micrometervernier Machine-Tool Manufacturers scHAuBut{trD, cH - 273sB6vilard/switzerland 15 13-16. 740 102-20.O73 ood ilI $,' to M achi ne -TooI M anuf acturers SCHAUBLIN LTD,C H - 2735 B6vil ard/Switzerland 13-16.230 Dividing head Heightof c ent r e: 1 0 5m m Fo r f ix ing on f lat s ec t ionwit h 12- m mT - s l o t .S u p p l i e do n r e q u e s tw i t h t i e b o l t s f o r f i x i n g o n s a d d l e with section of bed of 102 lathe(saddle13-5.015or 13-4.000) Max im umdis t anc ebet weenc ent r es ,d i r e c t m o u n t i n go n t a b l e o f m i l l i n g m a c h i n e : 340 mm Ma x im umdis t anc ebet weenc ent r es ,m o u n t i n g o n s a d d l e1 3 - 5 . 0 1 0o r 1 3 - 5 . 0 1 5 : 270mm Spindle nose for SCHAUBLIN W 20 col lets,externalthread of spindle nose: 3 7 . 6x 3 m m Totalweight 10.500kg 13-16.740 Drive dog with internarthread for f ixing on w20 spindrenose Weight 13-16.010 Lever-operatedquick-closingcollet attachment for mounting on dividing head eq uippedwit h pawtand index pt at e( 1 3 - 1 6 . 0 9 0 / 1 3 _ 1 6 . 0 7 0 ) Suppliedwith 2 fixing screwsand 1 key Totalweight 3.000kg 3-jaw chuck, diameter 100 mm, type W20 Suppliedwith adapterplatefor W20 spindle nose,safetyring, rey, and set of replacementjaws Totalweight 3.800kg Setof 3sottjawsforfittingto chuck 102-20.064 Weight 102-20.064 102-20.073 13-16.100 0.400 kg 0.380 kg Perforated-platedividing attachment for mounting on dividing head Worm with provisionfor taking up backlashand for completedisengagement Reductionratio: 1:60 Suppliedwith 4 plateseach with 6 circles of holes permittingall divisionsof circle between2 and 360 'l 16 mm Outsidediameterof plates: Centrebore: 28 mm Totalweight 4.400kg 13-16.070 60-notch index plate (other divisions obtainable,up to 128notches/360") Out s idediam et erof plat e: 1 1 0m m Centrebore: 30 mm Weight 0.600kg 13'16.090 Spring-controlledpawl for notched index plates, for mounting on dividing head Weight 1.050kg 13-16.750 Dividing-headtaitstock Hei ghtof c ent r e: 1 0 5m m Fo r f ix ing on f lat s ec t ionwit h . 12- m mT-slot.Suppliedon requestwith tie bolts for f ixing on saddlewith section o f b ed of 102lat he( s addle13- 5. 015) Su ppliedwit h 2 t ie bolt s Totalweight 3.900kg Machine -Tool ManufacturersSGHAUBUN tro, cH - 2735 Blvilard/switzerlano I 17 13 - 10 .8 7 0 5 3 - 10 .8 7 0 & 13 - 10 .8 0 0+ 2 2 - 10 .0 2 0 53-10.000+ 53-10.020 M achi ne -TooI M anuf acturersSCHAUBLIN LTO.C H - 2735 B'vilard /Switzerland 1 3-5 .01 0 13-4.010 Swiv el s addle wit h f I at s ec t ionand 1 2 - m mT - s l o t L engt h: 5 8 0m m He ight : 56 mm + 14' of angle Swiv el: Suppliedwit h ' l piv ot ,2 c lam ps ,and t i e b o l t s Totalweight 13.500kg Semi-circulartable with swivel saddlewith section of 102 lathe Le ngt hof s addle: 305 mm Total height: 73 mm Swivelof saddle: +9 0 ' o f a n g l e Suppliedwit h 2 t ie bolt s Totalweight 15.300kg 13-10.800 Circular table. A 25Omm 22-10.O20 Drive for same (essentialfor use on milliing machine22) 90 mm Heightof t able: 12mm 8 radialT-slots,size Pe r ipher aldiv is ionsin degr eesof an g l e ,g r a d u a t i o n so n v e r n i e r :a c c u r a c yo f r e a d i n g1 m i n u t e 1 tur n of t he handwheelis equal t o a r o t a t i o no f t h e t a b l e t h r o u g h 3 " o f a n g l e Ce nt r ebor e wit h No. 2 M O RSEt ool t a p e r Totalweight 30.000kg Tables uppliedwit h 2 t ie bolt s 53-10.000 Circufar table,A 28Omm 53-10.020 Drive for same (essentialfor use on'milling machine22) 1 0 5m m He ightof t able: 14 mm 8 radialT-slots,size Per ipher aldiv is ionsin degr eesof ang l e ,g r a d u a t i o n so n v e r n i e r :a c c u r a c yo f r e a d i n g1 m i n u t e 1 tu r n of t he handwheelis equalt o a r o t a t i o no f t h e t a b l e t h r o u g h 3 ' o f a n g l e Centrebore with No. 3 MORSEtool taper Totalweight 45.000kg Tablesuppliedwith 4 tie bolts 13-10.850 13-10.870 53-10,870 Perforated-platedividing attachment f or mou nting on circular tables ot Q 280 and attachment 250 in place of handwheel-operated Per m it sall div is ionsof c ir c le bet wee n2 a n d 3 6 0 Suppliedwith 1 set of 3 perforatedplates Totalweight 1.460kg Set of 3 raised clamps with f ixed base,for circular table of 250 mmQ 33 mm Heightof bas e: 22mm Clam pingc apac it y : 75mm To t allengt hof c lam p: Totalweight 2.100kg Set of 3 raised clamps with f ixed base,for circulartable of 250 mmQ 41mm Heightof base: 32 mm Cla m pingc apac it y : 95mm Totallength of clamp: Totalweight 3.200kg Machine-ToolManufacturersSCHAUBLIN LTO,CH - 2735 Bevilard/Switzerland 19 r t;ry 13 - 1 3 . 16 5 *"r* 13- 13. 1 66 13-13.160 toj! #--" 13 - 13 . 15 0 $, & 1 3 - 13.155 13 - 1 3 . 1 7 0 13-13.171 M achi ne -TooI M anuf acturers SCHAUBLIN LTD.C H - 2735 Bbvilard/Switzerland TABLEACCESSORT ES (CONT|NUAT!ON) 1 3-1 3.1 50 1 3'1 3.1 55 H igh- powerpr oduc t ionv ic e f or f ix i n g o n f l a t s e c t i o nw i t h 1 2 - m mT - s l o t W idt h/ heightof jaws : 1 0 0 / 3 5m m M ax im umjaw opening: 1 4 5m m S wiv elwit h s wiv ellingbas e13- 13. 1 5 5 : 360' Heightwit h/ wit houts wiv ellingbas e : 1 1 5 / 8 7m m Gr ippingpr es s ur eadjus t ablet o: 1500and 2500kp Av ailablewit h or wit hout s wiv ellingb a s e .w h e n n o s w i v e l l i n gb a s ei s i n c l u d e o , the v ic e is s uppliedwit h 2 c lam ps ,4 t i e b o l t s ,2 c e n t r i n g p i v o t s ,t h a n d l e ,t h e x a g o n wr enc h, and 1 pair of plat ejaws 13- 1 3 . 1 6 6i n a d d i t i o nt o t h e o r i g i n a lj a w s T o t a lw e i o h t 1 6.5 0 0kg sw iv elling bas e f or v ic e 13- 13. 1s 0s, u p p l i e dw i t h g u i d e k e y i n T - s l o t s , t h ex agonwr enc h,and 2 t ie bolt s Totalweight 6.000kg H andle f or gr ipping at r ight angles ,f o r u s e o f v i c e 1 3 - 1 3 . 1 5 0 on longitudinal p os it ion Suppliedwit h 2 f ix ing s c r ews Totalweight 1.900kg Self - adjus t ingpr ec is ion jaws f or v i c e 1 3 - 1 3 . 1 5 0f,o r m a c h i n e dc o m p o n e n t s . su ppliedin pair s We i g h t 1 .1 2 0kg se lf - adjus t ing plat e jaws f or v ic e 1 3 - 1 3 . 1 5 0f,o r u n m a c h i n e dc o m p o n e n t s . su ppliedin pair s We i g h t 0.520kg Angle r ule f or angulars et t ingof v ic e f i x e d d i r e c i l yo n t a b l e ( w i t h o u ts w i v e l l i n g b as e) ,f or m ount ingon wor k t able by m e a n so f T - s l o tg u i d e 1 3 - 1 3 . 1 71which is su ppliedwit h Fi eldof gr aduat ion: 2x120" Ac c ur ac yof r eading( v er nier ) : 3' of angl e We i g h t 2.900kg 13-13.171 Gu ide f or 12- m m T- s lot ,f or f ix ing a n g l e r u l e 1 3 - 1 3 . . 1 7 0 We i g h t 0.200kg 22-13.000 Sm all s wiv elling par allel- jawv ic e f o r f i x i n g o n f l a t s e c t i o n w i t h 1 2 - m m T - s t o t sa n d o n s a d d l ew i t h b e d sec t ionof 102 lat he Wi dt h/ heightof jaws : 84/24mm Gr ippingc apac it y : 60 mm Sw iv el: 360" He ightof v ic e: 78 mm The s wiv ellingbas ef or m s par t of t he v i c e Suppliedwit h t handleand 2 t ie bolt s Totalweight 6.400kg 13-13.000 Hi gh- pr ec is ions wiv elling par allel- j a wv i c e for fi xi ngon f l atsecti onw i th 1 2 - m mT - s l o t Wi dt h/ heightof jaws : 100/30 mm Gr ippingc apac it y : 70mm Swiv el: 360" He ightwit h/ wit hout s wiv ellingbas e : 100/72mm Av ailablewit h or wit hout s wiv ellingb a s e Suppliedwit h t handleand 2 t ie bolt s Totalweight 14.000kg Sw iv ellingpar allel- jawv ic e f or f ix in g o n f l a t s e c t i o nw i t h 1 2 - m mT - s l o t Wi dt h/ heightof jaws : 140/40mm Gri ppingc apac it y : 1 0 2m m Sw iv el: 360" He ightwit h/ wit hout s wiv elbas e 1 3 3 / 9 8m m Ava ilablewit h and wit hout s wiv elbas e ,s u p p l i e dw i t h h a n d l ea n d t i e b o l t s Totalweight 32.000kg An gle plat e wit h 10 v ar ious lyor ient a t e df i x i n g s l o t s Dim ens ionss, ec t ion: 1 0 5 / 1 2 5 / 2 1m m '1 6 0m m Le ngt h: We i g h t 13 -13 .16 0 1 3-1 3.1 65 1 3'1 3'1 66 1 3-1 3.1 70 5 3-1 3.0 00 1 3-5 .04 0 M achine -TooI Manuf acturersSCHAUBLIN LTD,C H - 2735B6vilardlSwitzerlan d 4.250 kg 21 22 M a c hi n e- T o o lM a nu fa c t ur e r sS C H A U B U N L T D ,C H - 2 7 3 5B 6vi l a r d l Sw i tze r l a n d HEIDENHAIN digital readoutunits With reversiblecounter,preset and referencedatum. P r o g r a m m i n gi n i n c h e s o r i n m e t r i c . Programmableresolution:0.0002,0.0005,0.001,0.002,0 . 0 0 5u n d 0 . 1 m m . 22-57.352 22-57.353 Digital readout unit for 2 axes With: 1 counterVRZ 720 with holder longit udinals c ale wit h holde r transversescale with holder We i g h t 10.500kg We i g h t 1 5 .0 0 0kg Digital readout unit tor 3 axes with : counterVRZ 760 with holder longit udinals c ale wit h holde r transversescale with holder vertical scale with holder 22=6.410 22-6.420 13-5.380 53-11.841 53-11.842 Dial-indicatorholder for measurement of transverse movement fits on the slidewayof the universalcutter spindle head Suppliedwith 1 adjustablestop Weight 0.360kg Dial-indicator holder for measurement of longitudinal movement f its on the knee,with holder for gaugesfixed at f ront of the table Suppliedwith 1 ajustablestop Weight 4.000kg Dial-indicatorholder for measurement of vertical movement adjustablef itting in T-slotsituatednear the verticalslideway Weight 0.055kg Dial-indicatorreading to 0.01 mm fits on the 3 dial-indicatorholders referredto above Ou t s idediam et erof dial: 39 mm Diameterof stem: 8mm Weight 0.090kg Dial-indicatorreading to 0.002mm same externalcharacteristicsand same use as that readingto 0.01 mm Weight 0.090kg Note: The adaptationof the dial-indicatorholdersto the longitudinaland verticalaxis does not interfere with the operationof the feed programmingsystem. 105-93.010 Halogenwork lamp 24V 20W With transformer 2201500- 24V M ach i n e -TooI Manuf actu rers SCHAUBIINtTO. C H - 2735 B6vilard/Switze rl and Weight 4.500kg z5 PROGRAMMING DIAGRAMS Fig. 1 Ex am pleof s im ple m illing: St ar t i n gc o m m a n d( p u s h - b u t t o n )t,r a n s f e ri n r a p i d f e e d ( a p p r o a c hs p e e d ), m ac hining,r et ur nt o t he s t ar t ingp o i n t i n r a p i d f e e d ,s t o p . Fig.2 Ex am pleof pendulum m illing: Th e s t o p p o s i t i o ni s c e n t r a l . R a p i da p p r o a c h ,t h e n w o r k i n g s p e e da n d r a p i d r et ur nt o t he c ent r alpoint . Then c y c l e i n t h e o p p o s i t ed i r e c t i o n . l t i s a l s o p o s s i b l et o p r o v i d es t o p s a t th e e n d of t he wor k ing s t r ok e. The rea r e m any dif f er entpos s ibilit iesof p r o g r a m m i n gt h a t c a n b e a c h i e v e di n a d d i t i o nt o t h e s et w o e x a m p l e s ,w h i ch a re given only as a guide. lt s hould be not e d t h a t c e r t a i na p p l i c a t i o n s i, n p a r t i c u l a rp e n d u l u mm i l l i n g ,e n a b l e a sto nis hings av ingsof t im e t o be obt ained ,a t t h e s a m et i m e l i m i t i n gw o r k h a n d l i n ga n d o p e r a t o rm o t i o n st o a str i ct minimu m . Fig. 1 Y (o I Fig .2 M achi ne -TooI M anufacturersSCHAUBLIN LTD,C H - 2735 B6vilard/Switzerland PROGRAMMING SYSTEM T he SCHAUBUN 2 2 m illing m ac hine is pr ov idedwit h a t w o - a x i sp r o g r a m m i n gs y s t e mc o n t r o l l i n gi h e l o n g i t u d i n a lo r v e r t i ca l oower feeds. T his syste m forms a n int egr al par t of t he m ac hine an d , a s s u c h , i s i n c l u d e d i n t h e b a s i c e q u i p m e n t . Do gs p lacedin slo ts par allelt o t he m ov em entac t on a g r o u p o f m i c r o s w i t c h e s .T h e s ec o n t r o l t h e f o l l o w i n g m o v e m e n t sa n d action s:ap pro acho r wor k ingf eedt ot helef t or r ight or u p o r d o w n , r e v e r s a l o f t h e d i r e c t i o n o f m o v e m e n t , a n d t h e s t o p p in g com ma nd . The sta r t of t he c y c le is c ont r olledby pus h - b u t t o n . A rota rysele cto rpe r m it st he c hoic eof pr ogr am m e:m a n u a l ,a u t o m a t i cc y c l ew i t h o r w i t h o u t s t o p p a g ea t e a c h d o g ( t h e l a t te r possibilityp rovingus ef ul in s et t ing) . This pr ogr am m i n gc a n b e i n c r e a s e df o r p e n d u l u mo r s i m p l e c y c l e s . T h e p o w e r w o r k i n g feed ratescan be adjustedby meansof a potentiometeracting on the power-feedregulator. S t arting an dstop pin gof t hec oolant pum por of t hem il l i n g h e a d m o t o r c a n l i k e w i s e b e p r o g r a m m e d . O w i n g t o i t s g r e a t s im p l i cit y awo rkcyclecan beput int oac t ionby uns k illedlab o u r . M a c h i n i n g i n a u t o m a t i c p r o g r a m m e i s p r o f i t a b l e i n t h e c a s e ofb o th sm a ll ba tch esan d h igh pr oduc t ion. Minimum cycletime 15 s ec . ,r es p.4 c y c lesper m inut e Position of dog Dog slot Functionsprogrammed 1 O Approachfeed to left (or up) 2 @ Working feed to left (or up) 3 Symbol of f unction <- e- o A p p r o a c hf e e d t o r i g h t ( o r d o w n ) @ Wo r k i n gf e e d t o r i g h t ( o r d o w n ) o Reversalof feed in progress c) @ Feedstop switch F-+l t{- -f> Approach feed, direction +l K- Stoppage of feed in progress <Push-buttonfor starting command rrrl > (-rr D ogs in slo ts Workingfeeds Slots on m ov ingelem ent M i c r o - s w i t c hb l o c k A B c T he illu stra tion s,d im ens ions ,and weight s appear ingi n t h i s c a t a l o g u ea r e n o t b i n d i n g o n u s . LTO,C H - 2735 B6.vilard /Switzerland M achine -TooI Manufacturers SCHAUBLIN ELECTRICALPART AND ELECTRONICCONTROL The en tir e elec t r ic s wit c hgearand t he ele c t r o n i cc o n t r o l a r e c o n t a i n e di n t h e c a b i n e tp r o v i d e df o r t h i s p u r p o sea t th e r e a ro f th e millin g- m ac hinef r am e. This ca binetgr oups t oget hert he elec t r ic a le l e m e n t sn e c e s s a r yf o r o p e r a t i o no f t h e m a c h i n e ,s u c h a s c o n t a c t or s,th e r m a ltr i p s, re lays,tim e s wit c hes ,r ec t ifier s ,plug- in ele m e n t so f t h e p r o g r a m m i . n gc o n t r o l ,t h e p l a t ec a r r y i n gt h e e l e c t r o n i ca sse m b l yfo r servocontrol of the power feeds,etc. The e lem ent sc ont r olled,t he c ont r ol unit s,t h e t e r m i n a l s ,a n d t h e j u n c t i o n p o i n t sa r e c l e a r l ym a r k e da n d n u m b e r e di n a cco r d an cewit h t he or iginaldiagr am . Ac c es st o t h e s w i t c h g e a ri s f a c i l i t a t e db y t h e f a c t t h a t t h e v a r i o u se l e m e n t sa r e se n si b l y arra ng ed. The pro gr am m ingc ont r ol is m ade up of pl u g - i n m o d u l e p l a t e sd e s i g n e di n a c c o r d a n c ew i t h t h e p r i n t e d - c i r c u i tp r i n ci p l e . The e lec t r onicunit f or r egulat ionand s er v o c o n t r o l o f t h e p o w e r f e e d s i s o f o u r o w n d e s i g na n d b a t c h - p r o d u ce di n o u r sh o p s. It is ind ependentof t he s wit c hgear ,and it s c o n s t i t u e n tp a r t sa r e g r o u p e dt o g e t h e ro n a b a s e p l a t e ,w h i c h a l s o is in the for m of a or int ed c ir c uit . 26 M ach i ne -TooI M anufacturers SEHAUBIINtTD, C H - 2735 B1vilard/Switzerland r ln d Machine-Too l Ma nu faet ur er sSCHAUBLI LTE, N C H - 273 5 B 5 v i l a r d l S w i t z e a 27 SCHAUBLIN LTD.,MACHINE.TOOL MANUFACTURERS Postal address Telephon Telex Telefax CH-2735 BEVILARD/SWITZERLAND 032t92 30 42 934 131 ssa 03219222 67 SEHAUBTIN