Schaublin 22 catalogue 1990 (English)

advertisement
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LTII.C H - 2735 B6vilard/Switzerland
M achi ne -Tool M anufacturersSCHAUBLIN
SEHAUBLIN
E?
Geometricalcharacteristics,overall dimensions,weight
Working surface of table
Number of T-slots
Width of T-slots .
Distance between slots . .
mm
mm
mm
650x 250
4
12-H7
50
S pindlein tern alta pe r
B ore th rou gh sp ind le
rso
30(40)
mm
17,8(24,8)
O vera lldime nsion s
Net weight
- widt h/ dept h/ height
1101140/160
cm
kgapprox. 950
Longitudinalstroke
- table
'I turn of the handwheelis equal to a traverseof :
mm
mm
3305
Verticalstroke
- Knee .
'l tu rn of the handwheelis equal to a traverseof : . . . .
mm
mm
4752
Transversestroke
- s pindle- heads lide
1 turn of the handwheelis equal to a traverseof: . . . .
mm
mm
400
5
Strokes and traverses
"Thesetwo traversesare providedwith the power-feedsystemand can be programmed
Minimu m cycletime: 15 s ec ondsor a m ax im umof 4 c y c l e sp e r m i n u t e
Accuracyof reading on micrometerverniers
a,o2
Quill stro ke
60
- s pindle head .
Drive, motors, power feeds, coolant system
Main mo tor
-::il1':
flil :
Gearbox
- s pindlehead
Powerfeeds
rpm
:: ::: ::::::: :'ffi;*;kw
.
.....
1500/3000
1,1t1,5
Numberof speeds:
Range:
63-90-125-180-250-355-500-71
0-1000-1400-2000-2800
rpm
12
63-2800
- approach-feedmotor
- approach feed in longitudinaltraverse
- approach feed in vertical traverse
0,55kW
mm/min
mm/min
10@rpm
2500
1000
- working-feed motor
- rangeof adjustmentin longitudinaltraverse
- rangeof adjustmentin verticaltraverse
kW max
mm/min
mmlnrin
0,2
4-500
1,6-200
O,15kW
llmin
|
3000rpm
20
30
Coolant-systemmotor
Coolant-pump delivery
Tank capacity
Note: Upon request,machine can be f itted with shock absorbers
M ach i ne -Tool M anuf actu re rs SCHAUBIIiItTO, C H - 2735 Bivilard /Switze rl and
Q u i l l t r a v e r s el e v e r :
f o r s e n s i t i v em a c h i n i n g
S p l n d l ew i t h I S O - 3 0
o r a l t e r n a t i v e l yIS O - 4 0
i n t e r n a lt a p e r
M a n u a lc o n t r o l o f
h e a d s t o c ks l i d e :
c r o s s - t r a v e r s eh a n d w h e e l
G e n e r a l - c o n t r opl a n e l:
m a s t e rs w i t c h ,s p i n d l e - m o t o r
s e le c t o r ,c o o la n t - s y s t e m - m o t o r
control
C o n t r o lf o r p o w e r a p p r o a c ha n d
w o r k i n gf e e d s
M a n u a lc o n t r o l o f k n e e :
handwheelfor verticaltraverse
P o t e n t i o m e t efro r s e t t i n gp o w e r
working feed rates
D r i v eu n i t f o r p o w e r a p p r o a c hf e e d s
M a n u a lc o n t r o l o f t a b l e :
h a n d w h e e fl o r l o n g i t u d i n a lt r a v e r se
Central-lubrication
hand oumo
Machine-Tool Manufacturers SCHAUBLIN
LTO.CH - 2735B6vilard/Switzerland
Main moto r: spin dled r iv e
G earb oxcon trol. p an eland lev er s
fn r
cn indla
enoa. lq
S witch bo xa nd systemf or pr ogramminglo ng itud inalf eeds
Switchboxand systemfor program mingverticalfe eds
D riveun it fo r po werw or k ing f eeds
S w itch ge arca bin et,c ont aining
con ta cto rs,re lays,regulat or ,pr ogram mingd evice s,e t c .
Coola nttan k an d mo t or - dr iv en
coolan tpu mp
What characterizesthe SCI{AUBLIN22
milling
mach ine a nd d istin gu is hesit s t r aight awayf r om
ordinarymachin esis
the swivelling milling head that can be adjusted
to any angle within a range of 90' between the
horizontaland vertical positions.
T w o f i n e l y a d j u s t a b l ef i x e d s t o p s e n a b l et h e h e a d
t o b e r n d e x e di n a h o r i z o n t a lo r v e r t i c a lp o s i t i o n .
I t is m ain lythis fe atu r et hat m ak est he m ac hines o
versatile.
I n a l l a n g u l a rp o s i t i o n si t i s p o s s i b l et o u s e t h e
q u i l l f o r s e n s i t i v em a c h i n i n go p e r a t i o n s .
It is not necessary to fit a supplementaryvertical
h e a d ; t h i s m e a n sg r e a t e rr i g i d i t ya n d s i m p l i f i c a tion for the user.
T h e s p in d l e b e a r in g s a n d g e a r so f t h e e n t ir e
u n i v e r s a lh e a du n i t a r e g r e a s e df o r l i f e .
Machine-ToolManufacturersSCHAUBLIN
LTB.CH - 2735B6vilard/Switzerland
Machine-Tool Manufacturers SCIIAUBUI{tTO. CH - 2735 B6vilard/Switzerland
M i l l i n g m a c h i n e 2 2 e q u i p p e dw i t h d i v i d i n g
attachment.
E x a m p l es h o w n o p p o s i t e :d i v i d i n g h e a d ,p e r f o r a t e d - o l a t ea t t a c hm e n t .a n d t a i l s t o c k .
M a x i m u ml e n g t h b e t w e e nc e n t r e s .h e i g h to f c e n t r e s ,a n d m i n i m u m a n d m a x i m u mc e n t r ed i s t a n c e s
b e t w e e nd i v i d i n ga t t a c h m e n ta n d s p i n d l en o s e a s
i n d i c a t e do n t h e i l l u s t r a t r o no o o o s i t e .
T h e d i v i d i n ga t t a c h m e n ti s f i t t e d h e r ew i t h o u t t h e
a d a p t a t i o ns a d d l e .
U n i v e r s a lm i l l i n g h e a d i n " v e r t i c a l m i l l i n g "
position.
I n d e x i n gf r o m t h e v e r t i c a lt o t h e h o r i z o n t a lp o s i t i o n a n d v i c e v e r s ai s c a r r i e do u t w i t h o u t d i f fi c u l t v .
A s w i l l b e s e e nf r o m t h e i l l u s t r a t i o n .i t i s n o t n e c e s s a r yt o u s e a s u p p l e m e n t a r yv e r t i c a lh e a d . T h e e x t r e m e p o s i t i o n sb e t w e e nt h e t a b l e a n d t h e s p i n d l e
n o s ea r e i n d i c a t e d .
U n i v e r s a lm i l l i n g h e a d i n " h o r i z o n t a l m i l l i n g "
position.
T h e r e m a r k sm a d e a b o v eo n t h e s u b j e c to f i n d e x i n g a p p l y a l s ot o t h i s c a s e
T h e r e l a t i v ep o s i t i o n sb e t w e e nt h e t a b l e a n d t h e
s p i n d l en o s e a r e l i k e w i s ei n d i c a t e d .
I t i s p o s s i b l et o s w i v e lt h e h e a d b e y o n dt h e n o r m a l
r a n g eo f 9 0 " b y s i m p l yw i t h d r a w i n gt h e i n d e x p i n .
and
LTD,C H - 2735 B6vilard/Switzerl
Machi ne -TooI M anuf acturersSEHAUBLIN
Mach ine-Tool Manufacturers SCHAUBLIN
tTD, C H - 2735B|vilardlSwitzerland
Swivellingthe milling head to any angle
The two examplesof applicationshown oppositeillustratethe advantageobtained by using this facility in a very
common operation.
T hele ftha nd vie wsh ows t hedr illingof aholeper pend i c u l a r t o a n i n c l i n e d f a c e . T h e d r i l l i n g i s c a r r i e d o u t h e r e w i t h
the qu ill slee ve :se ns it iv edr illing.
T he illu stra tionon the r ight s hows a m illing oper at ion :t h e q u i l l i s l o c k e d .
The angle of the swivellinghead is read off on a ring graduatedin degreesof angle locatedbetweenthe rotarypart and
the fixed part ofthe head itself.
The extremelywide range of accessoriesprovidedenablesthe operatorto selectthe best solution to any given
machining problem,particularlywhen a high degreeof precisionis requiredin the machiningof geometricallycomple x co mpo ne nts.At t he s am et im e wor k handlingis li m i t e dt o a s t r i c t m i n i m u m .
Fixedstops index the universalhead in either a vertical or horizontalposition,as required. Accurateverticalor
horizontalpositioningis thus ensured.
Lefthandf igure: drilling with the verticalpower feed, followed by boring with a boring and facing head (righthand
figure)without unclampingthe component.
The head swivel is by no meanslimited to the normal rangeof 90', but can be extendedeither side beyondthe limits
of indexing:all that is necessaryis to removethe index pin.
The head is locked at the requiredangle by meansof large clamping segmentssituatedinsidethe head. The rigidity of
the machine is in no way affectedwhen carryingout heavymilling work with the head inclined.
The overarm and the outer arbor support are
supplied as standard accessories and form part
of the basic machine(originalequipment).
Theseitems can be f itted direct to the slide provided on the milling head after removalof the protectivecover.
The operationshown is a double-slotmilling
operation.
Example of reciprocal milling
This method of machining has many applications
and offersappreciablesavingsof time.
A descriptionof how the power approachand
working feeds can be adaptedto the requirements
o f t h e m i l l i n g p r o g r a m m ew i l l b e f o u n d u n d e r t h e
heading"Programming" (page25).
Machi ne -TooI Manuf actu rers SCHAUBLINtTD. C H - 2735 B6vil ard/Switzerl and
Quick-changetool holders
with ISO-3 0,IS O - 40,No. 4 M O RSE,
No . 5 MORSE,CY20,and CY25 s hank s
Ask for a copy of catalogueCBg
Fabriquede machinesSCHAUBLIN
tTO,
CH-28 00DEL EM O NT,
Swit z er land
13- 6. 300: 13 -6 .3 1 1
13- 6. 352
53- 6. 300: 53 -6 .3 1 1
53- 6. 332
13-707 13-741 13-709
13-743+13-745
13-722
13-6.450:13-6.454
13-6.460
10
M achi ne -Tool M anufacturers SCHAUBLIN
LTtl.C H - 2735 B6vilard/Switzerland
tso-30 .:
Cutterarbors
S u p p l i ew
d i thk e y ,s p aci ngcol l ars,
andnut
13-707
13-741
13-709
13-743
13-744
13-745
13-722
O x lengt h,m m
G u i d i n g@ i n o u t e r s u p p o r t ,m m
13x 97
13x160
16x 97
1 6x 1 6 0
22x137
22x160
27x.160
32x 160
10
10
10
10
s/e"x 97
10
3/t"x 97
7/s" x 137
1" x 156
1" x 160
to
to
.t6
16
to
to
.16
to
Totalweight, kg
0.640
1. 200
0.770
1. 500
1. 430
2.000
2.500
3.800
0.790
0. 980
1. 480
2.'t00
2.500
Cutter adapters
Suppliedwit h dr iv e r in g , f i x i n g s c r e wf o r c y l i n d r i c a la n d c o n i c a le n d m i l l s ,k e y ,a n o s p a n n er
O x length of seat,mm
13-6.300
13-6.301
13-6.303
13-6.304
13-6.305
13-6.306
13-6.307
13-6.308
13-6.309
13-6.310
13-6.311
13-6.352
13x13
13x 13
13x.25
13x25
16x'15
16x30
16x30
2 2 x .1 7
22x17
2 2 x .2 9
22x29
22x40
22x40
2 7x 1 9
2 7x 1 9
27x38
27x.38
27x60
27x60
32x22
32x22
32x60
32x60
1" X11/ta
1" X11 /ta
Machine-ToolManufacturersscHAuBLlNtro. cH - 2735B6vilard/switzerlano
Totalweight, kg
0.400
0.700
0.450
0.720
0.920
0.550
0.950
0.640
1. 100
0.700
1. 140
0.750
1. 170
0.800
1.320
0.900
1. 400
'1.100
1. 500
0.900
1 . 550
1.200
1 . 770
0.800
1 . 250
11
61-32 000
61-40000
75-32.300
75-40.300
13-71 6
eryw%
sew%
13-717
53-6.031
13-71I
53-6.030
13-721
12
M a c h i n e - T o oM
l a n u fa c t u r e r sS E H A U B I I NL T D .C H - 2 7 3 5B 6 v i l a r d l Sw i tze r l a n d
r$o.30
ffire
ISO-30and ISO-40 biconical collets
Specifythe bore when ordering (boresavailablein incrementsof 0.5 mm)
Internalthread for drawbar
Bore, mm
M12
M 16
4-16
4-26
Collet adapter for W20 collet, M 12 internal th read
Suppliedwit h s panner
Averageweight
-kg
0.200
0.600
Totalweight, kg0.77O
Collet type W20
Bores @ 0.5 to 20 mm in fractionsof 0.5 mm. Max t h r o u g h b o r eQ '1 4 . 5 m m .
State the bores required when ordering
Average weight, kg 0.100
ISO-40/W20reduction sleeve
Suppliedwith drawbar22-6.001
(Sleeveonly, No. 52-746\
Totalweight, kg 1.900
Collet adapters for biconical collets type ESX
Suppliedwith locknutand pin spanner
8r$rw
Internalthread for drawbar
For collet No
M 12
M 16
ESX32
ESX40
Type ESX biconical collets for collet adapters
Type
Bores dia. mm
75-3'r.300
ESX 32
ESX 40
Weight
kg
0.680
1. 200
Average weight
2.5-20.0
4.0-26.0
Kg
0 . 150
0.300
Range of bores: 1.0-3.0mm in incrementsof 0.5 mm, and then up to the maximum
value in incrementsof 1.0mm. Please specifythe bores required when ordering.
Rapid-fixing bolt for reduction sleeves
Supplied with two screws for bayonetfixing
Totalweight, kg 0.670
ISO- MORSEtaper reduction sleeves
Suppliedwith tool fixing screw and extensionscrewfor drawbar
13-?18
13-7f7
r3.tl6
t&t8;li$
MORSEtaper Fixing screw
Extensionscrew
No. 1 M T
No. 1 M T
No. 2M T
No. 2 M T
No. 3M T
No. 3 MT
No. 4M T
M6 -M 12
M6 -M16
M 10-M12
M 10-M16
M 'f2 - M 1 2 t - 1 / 2 " - M 1 2
M 1 2 - M 1 6 *1 / 2 " - M 1 6
M 1,1-M16*s/s"-M 16
M6
M6
M 10
M 10
M 12x 1/ 2 "
M 12x 1/ 2 "
M'l4xs/a"
Gentring microscope, magnification 20 x , with built-in 6V lighting
Suppliedin storagebox
M ach i ne -Tool Manuf actu rers SCIIAUBUI{tTO, C H - 2735 B6vilard/Switzerland
Total weight
kg
0.360
0.800
0.330
0.750
0.490
0.820
1. 130
Totalweight, kg 1.500
13
%-"
*ex*.
.%!=irB_
Rl,
13_6.201 ;%,
%KmpFke
K ,*b'
i%e
',2-2:137
1 3 -6 .7 0 3
53-6 703
qIilrry
-g
Mach i ne -Tool M anufacturers SCHAUBLIN
LTD,C H - 2735 B6vilard/Swrtzerland
,so33
13{.70r
lr
-ry
Boring head, capacity Q O.4to 27 mm*, external @ 45 mm, cyl i ndrical tixing e 12
c ollet m ount ing
Accuracyof readingon micrometervernier:0,002mm
l ax ialbor eQ l0f or t oo l , 1 r e d u c t i o n s l e e v e @1 0 / 4 , l w r e n c h
12 boring tools: 5x shank O 10, 7 x shank Q 4
Supplied in storagebox
Totalweight approx. 1.700kg
18'6.70i1
Bo ri n g h e a d ,c a p a ci tyao.4to2Tmm* ,external
Q45mm,l so-taperfi xi ng:di rectmount ing
Accuracyof readingon micrometer
vernier:0,002mm
'f axialboreO 10for tool,'l reductionsleeve@1O/4,l wrench
1 2b o ri n gto o l s :5 x s h ankA 10, TxshankA 4
ISO-30.Total weight approx. 2.000kg
Suppliedin storagebox
ISO-40.Totalweight approx. 2.600kg
r3-6.703
High-precisionboring andfacing head*, externalO6s mm, ISO-taperfixing:direct mounting
Bor ing c apac it yA5b 1 8 0m m , s t r o k e o f f a c i n g s l i d e : 1 5 m m
3 axial bores O 10 for tool, on slide
2 radial boresQ 10 f or tool, on slide
1 long and 1 short boring tool holder,2 turning and facing tool holders
2 sets of 5 boring tools of varioussizes
7 turning tools of varioussizesand shapes
1 locking rod, 3 wrenches
Facingfeed 0.05 mm per revolution,rapid return 2.5 mm per revolution.Adjustablestop with
vernierfor readingoff radial movement
Adjustmentof return stop as required,automaticdisengagement
Accuracyof readingon micrometervernier:0.005mm
Supplied in storage box
ISO-30.Total weight approx. 2.200 kg
ISO-40.Total weight approx. 2.700 kg
" High-precisiontypes,with micrometervernier
Machine-Tool
Manufacturers
scHAuBut{trD, cH - 273sB6vilard/switzerland
15
13-16. 740
102-20.O73
ood
ilI
$,'
to
M achi ne -TooI M anuf acturers SCHAUBLIN
LTD,C H - 2735 B6vil ard/Switzerland
13-16.230 Dividing head
Heightof c ent r e:
1 0 5m m
Fo r f ix ing on f lat s ec t ionwit h 12- m mT - s l o t .S u p p l i e do n r e q u e s tw i t h t i e b o l t s f o r f i x i n g o n s a d d l e
with
section of bed of 102 lathe(saddle13-5.015or 13-4.000)
Max im umdis t anc ebet weenc ent r es ,d i r e c t m o u n t i n go n t a b l e o f m i l l i n g m a c h i n e :
340 mm
Ma x im umdis t anc ebet weenc ent r es ,m o u n t i n g o n s a d d l e1 3 - 5 . 0 1 0o r 1 3 - 5 . 0 1 5 :
270mm
Spindle nose for SCHAUBLIN
W 20 col lets,externalthread of spindle nose:
3 7 . 6x 3 m m
Totalweight 10.500kg
13-16.740
Drive dog with internarthread for f ixing on w20 spindrenose
Weight
13-16.010
Lever-operatedquick-closingcollet attachment for mounting on dividing head
eq uippedwit h pawtand index pt at e( 1 3 - 1 6 . 0 9 0 / 1 3 _ 1 6 . 0 7 0 )
Suppliedwith 2 fixing screwsand 1 key
Totalweight 3.000kg
3-jaw chuck, diameter 100 mm, type W20
Suppliedwith adapterplatefor W20 spindle nose,safetyring, rey,
and set of replacementjaws
Totalweight 3.800kg
Setof 3sottjawsforfittingto chuck 102-20.064
Weight
102-20.064
102-20.073
13-16.100
0.400 kg
0.380 kg
Perforated-platedividing attachment for mounting on dividing head
Worm with provisionfor taking up backlashand for completedisengagement
Reductionratio:
1:60
Suppliedwith 4 plateseach with 6 circles of holes permittingall divisionsof circle between2 and 360
'l 16 mm
Outsidediameterof plates:
Centrebore:
28 mm
Totalweight 4.400kg
13-16.070
60-notch index plate (other divisions obtainable,up to 128notches/360")
Out s idediam et erof plat e:
1 1 0m m
Centrebore:
30 mm
Weight
0.600kg
13'16.090
Spring-controlledpawl for notched index plates, for mounting on dividing head
Weight
1.050kg
13-16.750
Dividing-headtaitstock
Hei ghtof c ent r e:
1 0 5m m
Fo r f ix ing on f lat s ec t ionwit h . 12- m mT-slot.Suppliedon requestwith tie bolts for f ixing on saddlewith section
o f b ed of 102lat he( s addle13- 5. 015)
Su ppliedwit h 2 t ie bolt s
Totalweight 3.900kg
Machine -Tool ManufacturersSGHAUBUN
tro, cH - 2735 Blvilard/switzerlano
I
17
13 - 10 .8 7 0
5 3 - 10 .8 7 0
&
13 - 10 .8 0 0+ 2 2 - 10 .0 2 0
53-10.000+ 53-10.020
M achi ne -TooI M anuf acturersSCHAUBLIN
LTO.C H - 2735 B'vilard /Switzerland
1 3-5 .01 0
13-4.010
Swiv el s addle wit h f I at s ec t ionand 1 2 - m mT - s l o t
L engt h:
5 8 0m m
He ight :
56 mm
+ 14' of angle
Swiv el:
Suppliedwit h ' l piv ot ,2 c lam ps ,and t i e b o l t s
Totalweight 13.500kg
Semi-circulartable with swivel saddlewith section of 102 lathe
Le ngt hof s addle:
305 mm
Total height:
73 mm
Swivelof saddle:
+9 0 ' o f a n g l e
Suppliedwit h 2 t ie bolt s
Totalweight 15.300kg
13-10.800 Circular table. A 25Omm
22-10.O20 Drive for same (essentialfor use on milliing machine22)
90 mm
Heightof t able:
12mm
8 radialT-slots,size
Pe r ipher aldiv is ionsin degr eesof an g l e ,g r a d u a t i o n so n v e r n i e r :a c c u r a c yo f r e a d i n g1 m i n u t e
1 tur n of t he handwheelis equal t o a r o t a t i o no f t h e t a b l e t h r o u g h 3 " o f a n g l e
Ce nt r ebor e wit h No. 2 M O RSEt ool t a p e r
Totalweight 30.000kg
Tables uppliedwit h 2 t ie bolt s
53-10.000 Circufar table,A 28Omm
53-10.020 Drive for same (essentialfor use on'milling machine22)
1 0 5m m
He ightof t able:
14 mm
8 radialT-slots,size
Per ipher aldiv is ionsin degr eesof ang l e ,g r a d u a t i o n so n v e r n i e r :a c c u r a c yo f r e a d i n g1 m i n u t e
1 tu r n of t he handwheelis equalt o a r o t a t i o no f t h e t a b l e t h r o u g h 3 ' o f a n g l e
Centrebore with No. 3 MORSEtool taper
Totalweight 45.000kg
Tablesuppliedwith 4 tie bolts
13-10.850
13-10.870
53-10,870
Perforated-platedividing attachment f or mou nting on circular tables ot Q 280 and
attachment
250 in place of handwheel-operated
Per m it sall div is ionsof c ir c le bet wee n2 a n d 3 6 0
Suppliedwith 1 set of 3 perforatedplates
Totalweight 1.460kg
Set of 3 raised clamps with f ixed base,for circular table of 250 mmQ
33 mm
Heightof bas e:
22mm
Clam pingc apac it y :
75mm
To t allengt hof c lam p:
Totalweight 2.100kg
Set of 3 raised clamps with f ixed base,for circulartable of 250 mmQ
41mm
Heightof base:
32 mm
Cla m pingc apac it y :
95mm
Totallength of clamp:
Totalweight 3.200kg
Machine-ToolManufacturersSCHAUBLIN
LTO,CH - 2735 Bevilard/Switzerland
19
r
t;ry
13 - 1 3 . 16 5
*"r*
13- 13. 1
66
13-13.160 toj!
#--"
13 - 13 . 15 0
$,
&
1 3 - 13.155
13 - 1 3 . 1 7 0
13-13.171
M achi ne -TooI M anuf acturers SCHAUBLIN
LTD.C H - 2735 Bbvilard/Switzerland
TABLEACCESSORT
ES (CONT|NUAT!ON)
1 3-1 3.1 50
1 3'1 3.1 55
H igh- powerpr oduc t ionv ic e f or f ix i n g o n f l a t s e c t i o nw i t h 1 2 - m mT - s l o t
W idt h/ heightof jaws :
1 0 0 / 3 5m m
M ax im umjaw opening:
1 4 5m m
S wiv elwit h s wiv ellingbas e13- 13. 1 5 5 :
360'
Heightwit h/ wit houts wiv ellingbas e :
1 1 5 / 8 7m m
Gr ippingpr es s ur eadjus t ablet o:
1500and 2500kp
Av ailablewit h or wit hout s wiv ellingb a s e .w h e n n o s w i v e l l i n gb a s ei s i n c l u d e o ,
the v ic e is s uppliedwit h 2 c lam ps ,4 t i e b o l t s ,2 c e n t r i n g p i v o t s ,t h a n d l e ,t h e x a g o n
wr enc h, and 1 pair of plat ejaws 13- 1 3 . 1 6 6i n a d d i t i o nt o t h e o r i g i n a lj a w s
T o t a lw e i o h t
1 6.5 0 0kg
sw iv elling bas e f or v ic e 13- 13. 1s 0s, u p p l i e dw i t h g u i d e k e y i n T - s l o t s ,
t h ex agonwr enc h,and 2 t ie bolt s
Totalweight
6.000kg
H andle f or gr ipping at r ight angles ,f o r u s e o f v i c e 1 3 - 1 3 . 1 5 0
on longitudinal
p os it ion
Suppliedwit h 2 f ix ing s c r ews
Totalweight
1.900kg
Self - adjus t ingpr ec is ion jaws f or v i c e 1 3 - 1 3 . 1 5 0f,o r m a c h i n e dc o m p o n e n t s .
su ppliedin pair s
We i g h t
1 .1 2 0kg
se lf - adjus t ing plat e jaws f or v ic e 1 3 - 1 3 . 1 5 0f,o r u n m a c h i n e dc o m p o n e n t s .
su ppliedin pair s
We i g h t
0.520kg
Angle r ule f or angulars et t ingof v ic e f i x e d d i r e c i l yo n t a b l e ( w i t h o u ts w i v e l l i n g
b as e) ,f or m ount ingon wor k t able by m e a n so f T - s l o tg u i d e 1 3 - 1 3 . 1
71which is
su ppliedwit h
Fi eldof gr aduat ion:
2x120"
Ac c ur ac yof r eading( v er nier ) :
3' of angl e
We i g h t
2.900kg
13-13.171
Gu ide f or 12- m m T- s lot ,f or f ix ing a n g l e r u l e 1 3 - 1 3 . . 1 7 0
We i g h t
0.200kg
22-13.000
Sm all s wiv elling par allel- jawv ic e f o r f i x i n g o n f l a t s e c t i o n w i t h 1 2 - m m T - s t o t sa n d o n s a d d l ew i t h b e d
sec t ionof 102 lat he
Wi dt h/ heightof jaws :
84/24mm
Gr ippingc apac it y :
60 mm
Sw iv el:
360"
He ightof v ic e:
78 mm
The s wiv ellingbas ef or m s par t of t he v i c e
Suppliedwit h t handleand 2 t ie bolt s
Totalweight
6.400kg
13-13.000
Hi gh- pr ec is ions wiv elling par allel- j a wv i c e for fi xi ngon f l atsecti onw i th 1 2 - m mT - s l o t
Wi dt h/ heightof jaws :
100/30
mm
Gr ippingc apac it y :
70mm
Swiv el:
360"
He ightwit h/ wit hout s wiv ellingbas e :
100/72mm
Av ailablewit h or wit hout s wiv ellingb a s e
Suppliedwit h t handleand 2 t ie bolt s
Totalweight
14.000kg
Sw iv ellingpar allel- jawv ic e f or f ix in g o n f l a t s e c t i o nw i t h 1 2 - m mT - s l o t
Wi dt h/ heightof jaws :
140/40mm
Gri ppingc apac it y :
1 0 2m m
Sw iv el:
360"
He ightwit h/ wit hout s wiv elbas e
1 3 3 / 9 8m m
Ava ilablewit h and wit hout s wiv elbas e ,s u p p l i e dw i t h h a n d l ea n d t i e b o l t s
Totalweight
32.000kg
An gle plat e wit h 10 v ar ious lyor ient a t e df i x i n g s l o t s
Dim ens ionss, ec t ion:
1 0 5 / 1 2 5 / 2 1m m
'1 6 0m m
Le ngt h:
We i g h t
13 -13 .16 0
1 3-1 3.1 65
1 3'1 3'1 66
1 3-1 3.1 70
5 3-1 3.0 00
1 3-5 .04 0
M achine -TooI Manuf acturersSCHAUBLIN
LTD,C H - 2735B6vilardlSwitzerlan
d
4.250 kg
21
22
M a c hi n e- T o o lM a nu fa c t ur e r sS C H A U B U N
L T D ,C H - 2 7 3 5B 6vi l a r d l Sw i tze r l a n d
HEIDENHAIN
digital readoutunits
With reversiblecounter,preset and referencedatum. P r o g r a m m i n gi n i n c h e s o r i n m e t r i c .
Programmableresolution:0.0002,0.0005,0.001,0.002,0 . 0 0 5u n d 0 . 1 m m .
22-57.352
22-57.353
Digital readout unit for 2 axes
With: 1 counterVRZ 720 with holder
longit udinals c ale wit h holde r
transversescale with holder
We i g h t
10.500kg
We i g h t
1 5 .0 0 0kg
Digital readout unit tor 3 axes
with : counterVRZ 760 with holder
longit udinals c ale wit h holde r
transversescale with holder
vertical scale with holder
22=6.410
22-6.420
13-5.380
53-11.841
53-11.842
Dial-indicatorholder for measurement of transverse movement
fits on the slidewayof the universalcutter spindle head
Suppliedwith 1 adjustablestop
Weight
0.360kg
Dial-indicator holder for measurement of longitudinal movement
f its on the knee,with holder for gaugesfixed at f ront of the table
Suppliedwith 1 ajustablestop
Weight
4.000kg
Dial-indicatorholder for measurement of vertical movement
adjustablef itting in T-slotsituatednear the verticalslideway
Weight
0.055kg
Dial-indicatorreading to 0.01 mm
fits on the 3 dial-indicatorholders referredto above
Ou t s idediam et erof dial:
39 mm
Diameterof stem:
8mm
Weight
0.090kg
Dial-indicatorreading to 0.002mm
same externalcharacteristicsand same use as that readingto 0.01 mm
Weight
0.090kg
Note: The adaptationof the dial-indicatorholdersto the longitudinaland verticalaxis does not interfere
with the operationof the feed programmingsystem.
105-93.010 Halogenwork lamp 24V 20W
With transformer 2201500- 24V
M ach i n e -TooI Manuf actu rers SCHAUBIINtTO. C H - 2735 B6vilard/Switze rl and
Weight
4.500kg
z5
PROGRAMMING DIAGRAMS
Fig. 1 Ex am pleof s im ple m illing: St ar t i n gc o m m a n d( p u s h - b u t t o n )t,r a n s f e ri n r a p i d f e e d ( a p p r o a c hs p e e d ),
m ac hining,r et ur nt o t he s t ar t ingp o i n t i n r a p i d f e e d ,s t o p .
Fig.2
Ex am pleof pendulum m illing: Th e s t o p p o s i t i o ni s c e n t r a l . R a p i da p p r o a c h ,t h e n w o r k i n g s p e e da n d r a p i d
r et ur nt o t he c ent r alpoint . Then c y c l e i n t h e o p p o s i t ed i r e c t i o n . l t i s a l s o p o s s i b l et o p r o v i d es t o p s a t th e e n d
of t he wor k ing s t r ok e.
The rea r e m any dif f er entpos s ibilit iesof p r o g r a m m i n gt h a t c a n b e a c h i e v e di n a d d i t i o nt o t h e s et w o e x a m p l e s ,w h i ch
a re given only as a guide. lt s hould be not e d t h a t c e r t a i na p p l i c a t i o n s i, n p a r t i c u l a rp e n d u l u mm i l l i n g ,e n a b l e
a sto nis hings av ingsof t im e t o be obt ained ,a t t h e s a m et i m e l i m i t i n gw o r k h a n d l i n ga n d o p e r a t o rm o t i o n st o a str i ct
minimu m .
Fig. 1
Y
(o
I
Fig .2
M achi ne -TooI M anufacturersSCHAUBLIN
LTD,C H - 2735 B6vilard/Switzerland
PROGRAMMING SYSTEM
T he SCHAUBUN
2 2 m illing m ac hine is pr ov idedwit h a t w o - a x i sp r o g r a m m i n gs y s t e mc o n t r o l l i n gi h e l o n g i t u d i n a lo r v e r t i ca l
oower feeds.
T his syste m forms a n int egr al par t of t he m ac hine an d , a s s u c h , i s i n c l u d e d i n t h e b a s i c e q u i p m e n t .
Do gs p lacedin slo ts par allelt o t he m ov em entac t on a g r o u p o f m i c r o s w i t c h e s .T h e s ec o n t r o l t h e f o l l o w i n g m o v e m e n t sa n d
action s:ap pro acho r wor k ingf eedt ot helef t or r ight or u p o r d o w n , r e v e r s a l o f t h e d i r e c t i o n o f m o v e m e n t , a n d t h e s t o p p in g
com ma nd . The sta r t of t he c y c le is c ont r olledby pus h - b u t t o n .
A rota rysele cto rpe r m it st he c hoic eof pr ogr am m e:m a n u a l ,a u t o m a t i cc y c l ew i t h o r w i t h o u t s t o p p a g ea t e a c h d o g ( t h e l a t te r
possibilityp rovingus ef ul in s et t ing) . This pr ogr am m i n gc a n b e i n c r e a s e df o r p e n d u l u mo r s i m p l e c y c l e s . T h e p o w e r w o r k i n g
feed ratescan be adjustedby meansof a potentiometeracting on the power-feedregulator.
S t arting an dstop pin gof t hec oolant pum por of t hem il l i n g h e a d m o t o r c a n l i k e w i s e b e p r o g r a m m e d . O w i n g t o i t s g r e a t s im p l i cit y awo rkcyclecan beput int oac t ionby uns k illedlab o u r . M a c h i n i n g i n a u t o m a t i c p r o g r a m m e i s p r o f i t a b l e i n t h e c a s e ofb o th
sm a ll ba tch esan d h igh pr oduc t ion.
Minimum cycletime 15 s ec . ,r es p.4 c y c lesper m inut e
Position
of dog
Dog
slot
Functionsprogrammed
1
O
Approachfeed to left (or up)
2
@
Working feed to left (or up)
3
Symbol
of f unction
<-
e-
o
A p p r o a c hf e e d t o r i g h t ( o r d o w n )
@
Wo r k i n gf e e d t o r i g h t ( o r d o w n )
o
Reversalof feed in progress
c)
@
Feedstop switch
F-+l
t{-
-f>
Approach feed, direction
+l
K-
Stoppage of feed in progress
<Push-buttonfor
starting command
rrrl >
(-rr
D ogs in slo ts
Workingfeeds
Slots
on m ov ingelem ent
M i c r o - s w i t c hb l o c k
A
B
c
T he illu stra tion s,d im ens ions ,and weight s appear ingi n t h i s c a t a l o g u ea r e n o t b i n d i n g o n u s .
LTO,C H - 2735 B6.vilard
/Switzerland
M achine -TooI Manufacturers SCHAUBLIN
ELECTRICALPART AND ELECTRONICCONTROL
The en tir e elec t r ic s wit c hgearand t he ele c t r o n i cc o n t r o l a r e c o n t a i n e di n t h e c a b i n e tp r o v i d e df o r t h i s p u r p o sea t th e r e a ro f
th e millin g- m ac hinef r am e.
This ca binetgr oups t oget hert he elec t r ic a le l e m e n t sn e c e s s a r yf o r o p e r a t i o no f t h e m a c h i n e ,s u c h a s c o n t a c t or s,th e r m a ltr i p s,
re lays,tim e s wit c hes ,r ec t ifier s ,plug- in ele m e n t so f t h e p r o g r a m m i . n gc o n t r o l ,t h e p l a t ec a r r y i n gt h e e l e c t r o n i ca sse m b l yfo r
servocontrol of the power feeds,etc.
The e lem ent sc ont r olled,t he c ont r ol unit s,t h e t e r m i n a l s ,a n d t h e j u n c t i o n p o i n t sa r e c l e a r l ym a r k e da n d n u m b e r e di n a cco r d an cewit h t he or iginaldiagr am . Ac c es st o t h e s w i t c h g e a ri s f a c i l i t a t e db y t h e f a c t t h a t t h e v a r i o u se l e m e n t sa r e se n si b l y
arra ng ed.
The pro gr am m ingc ont r ol is m ade up of pl u g - i n m o d u l e p l a t e sd e s i g n e di n a c c o r d a n c ew i t h t h e p r i n t e d - c i r c u i tp r i n ci p l e .
The e lec t r onicunit f or r egulat ionand s er v o c o n t r o l o f t h e p o w e r f e e d s i s o f o u r o w n d e s i g na n d b a t c h - p r o d u ce di n o u r sh o p s.
It is ind ependentof t he s wit c hgear ,and it s c o n s t i t u e n tp a r t sa r e g r o u p e dt o g e t h e ro n a b a s e p l a t e ,w h i c h a l s o
is in the for m of a or int ed c ir c uit .
26
M ach i ne -TooI M anufacturers SEHAUBIINtTD, C H - 2735 B1vilard/Switzerland
r ln d
Machine-Too l Ma nu faet ur er sSCHAUBLI LTE,
N C H - 273 5 B 5 v i l a r d l S w i t z e a
27
SCHAUBLIN
LTD.,MACHINE.TOOL
MANUFACTURERS
Postal address
Telephon
Telex
Telefax
CH-2735 BEVILARD/SWITZERLAND
032t92 30 42
934 131 ssa
03219222 67
SEHAUBTIN
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