Current Issues and Technology The Fourth Industrial Revolution (4IR) Industrial Revolution Industrial Revolution Industrial Revolution Industrial Revolution Industrial Revolution Digital Enterprise Entire value chain is digitized and integrated The 4th industrial revolution • What is it? • What is the impact? • What can be done? What is it? • AI • Robotics • Automation • Genetic engineering/biotechnology • Nano technology • AUTONOMOUS What is happening now • Internet of Things (IoT) – all business and information available to society in the real world can be freely controlled through digitized network • Big Data – large volumes of data can be analyzed to create additional value • Artificial Intelligence (AI) – Self learning machines can analyze data and situations more rapidly and objectively than human beings • Robotics – Automation can be applied to more diversified and complicated tasks • Cloud computing - the delivery of on-demand computing services -- from applications to storage and processing power -- typically over the internet and on a pay-as-you-go basis • Robotic Processing Automation (RPA) - an emerging form of business process automation technology based on the notion of software robots or artificial intelligence (AI) workers • Bitcoin, cryptocurrency and blockchain technology The Industry 4.0 Environment 9 Technology Pillars – Industry 4.0 Major truck manufacturers such as Mercedes Benz and Volvo are working on self driving trucks. The intention is that a local driver will drive the truck to a motorway, the truck will drive cross country to near it’s destination and then a second driver will handle driving the last few kilometres to the final destination. Long haul truckers will become short haul truckers Amazon is my poster child for IR4. They started out as a website bypassing physical stores to reduce prices. Now they have giant warehouses heavily using robots and autonomous delivery cart. Now they are working on using drones to deliver directly to purchasers. Examples https://www.youtube.com/watch?v=78-1MlkxyqI 3D Printing Human https://www.youtube.com/watch?v=61ag06cuc5U https://www.youtube.com/watch?v=NMeODpNg_k8 Industry 4.0: Why we need it? Cost Complexity Eliminate waste & losses Eliminate hidden cost Cost reduction Sub-Nano technology Cyber Physical System Exponential technologies Personalize Fast, Cheap, Quality Total Customer Satisfaction Digitalization Increase competitiveness Globalization Customer Competition Industry 4.0: Framework Industry 4.0: Key Challenges GOVERNMENT o Attitude Skill Expertise Knowledge o o o o New emerging technologies (Augmented reality, Cyber Security, IoT, Big Data Analytics, etc.) Multi discipline role and responsibilities to support the new revolution. Lack on local expertise to create and provide new training program. Develop ‘I LOVE TECHNOLOGY’ attitude and mind-set. Lack on local content for system hardware and software. EDUCATION & TRAINING o o o o Policy on Industry 4.0 related research and development, security of integrated system, legal framework conditions, work, training and further education. New Industry 4.0 technology and skill transfer from overseas as part of pioneer status application. Localize hardware assembly. High level nationwide Industry 4.0 framework and review panel/board. Digitalization in manufacturing technologies will require new incentive. INDUSTRY POLICIES o o FRAGMENTED LAYOUT Merging the old and new system, techniques, machinery, protocols with complex protocols will be complicated. Traditional IT infrastructure merging with new IIoT system integration will require massive reorg and reskill of the workforce. Industry 4.0: Key Challenges o o o Data ransom at the rise of the focus by hackers and system attackers. Manufacturing sector are more vulnerable to attack with interconnectivity through cyber physical system. Require more white hacker to develop full proof security system as attacker continue to look for loop hole. INDUSTRY DATA SECURITY & PRIVACY o o More data scientist needed means more statistician with operational background. More complex bid data analytics from industrial data source. Not typical consumer based data anymore and transforming into well structured data format. BIG DATA o o CORPORATE (CULTURE, FINANCIAL, STRUCTURE) Industry 4.0 is about transforming the organization into new culture and promote technology as the way to move forward. Top management must endorse on it first before the rest follow. Need more systematic master framework to ease the deployment plan. Industry 4.0: Key Driver [ Skill, Policy, Culture] INDUSTRY 4.0 INDUSTRIES (NEW CORPORATE CULTURE) GOVERNMENT TECHNICAL DEVELOPMENT INSTITUTION HIGHER LEARNING INSTITUTION Skill o Reskill / Upskill / New skill o Syllabus & Curriculum revision Policy o Incentive, Data security o Foreign labour, Digitalisation, ICT infrastructure Culture o New paradigm shift in corporate culture o Change process Industry 4.0: Workforce Transformation (Malaysia) INDUSTRIES GRADUATES TERTIARY (TVET) Industry 4.0: Workforce Transformation (Malaysia) CURRENT High Skilled Technical (Engineer) Local INDUSTRY 4.0 High Skilled Innovator (Engineer) Local (Existing) Mid Skilled (Specialist) Mid Skilled (Technician) Foreign Local (Upgrade) Local Robotics Low Skilled (Operator) Low Skilled (Operator) Foreign Automation Industry 4.0 will eliminate our dependency on Foreign labour workforce Industry 4.0 will provide platform for job upgrade on existing local workforce Top 10 Skills to be relevant in Industry 4.0