Document Number: EOS 05-9305 Date: 07/06/2017 ENGINEERING OPERATION STANDARD EOS 05-9305 LUCY GEMINI 3 TYPE E RTU Network(s): EPN, LPN, SPN Summary: This standard details the application, installation and operation of the Lucy Gemini 3 Type E RTU. Author: James Ford Date: 07/06/2017 Approver: Paul Williams Date: 19/05/2017 This document forms part of the Company’s Integrated Business System and its requirements are mandatory throughout UK Power Networks. Departure from these requirements may only be taken with the written approval of the Director of Asset Management. If you have any queries about this document please contact the author or owner of the current issue. Applicable To UK Power Networks External ☒ Asset Management ☒ G81 Website ☒ Capital Programme ☒ UK Power Networks Services ☒ Connections ☒ Contractors ☒ Health & Safety ☒ ICPs/IDNOs ☐ Legal ☐ Meter Operators ☒ Network Operations ☒ Procurement ☐ Strategy & Regulation ☒ Technical Training THIS IS AN UNCONTROLLED DOCUMENT, THE READER MUST CONFIRM ITS VALIDITY BEFORE USE Version: 3.0 Lucy Gemini 3 Type E RTU Document Number: EOS 05-9305 Version: 3.0 Date: 07/06/2017 Revision Record Version 3.0 Review Date 01/12/2021 Date 07/06/2017 Author James Ford Reason for update: Updated What has changed: Document moved onto new template and additional items added to stores code table and EPN/SPN RMU retrofit options included Version 2.0 Review Date 01/12/2021 Date 06/10/2016 Author James Ford Reason for update: First year review What has changed: Updated for UKPN specification RMUs and scope reduced to only Type E RTUs Document title revised Version 1.0 Review Date 1 year from approval date Date 24/11/2015 Author James Ford Document moved onto new template and revised. © UK Power Networks 2017 All rights reserved 2 of 15 Lucy Gemini 3 Type E RTU Document Number: EOS 05-9305 Version: 3.0 Date: 07/06/2017 Contents 1 Introduction ............................................................................................................. 4 2 Scope ....................................................................................................................... 4 3 Glossary and Abbreviations ................................................................................... 4 4 Description............................................................................................................... 5 4.1 Lucy Gemini 3 Type E RTU Overview ....................................................................... 5 4.2 Lucy Gemini 3 Type E RTU ....................................................................................... 6 5 Operation ................................................................................................................. 7 5.1 Local Controls and Indications ................................................................................... 7 5.2 Local Operations from the Control Unit ...................................................................... 7 6 Telecontrol ............................................................................................................... 8 6.1 Power-On Controls .................................................................................................... 8 6.2 Power-On Indications and Alarms ............................................................................. 8 7 Asset Register Data............................................................................................... 12 8 Manufacturer’s Documentation ............................................................................ 12 9 Installation and Commissioning........................................................................... 12 10 Inspection and Maintenance ................................................................................. 12 11 References ............................................................................................................. 13 11.1 UK Power Networks Standards ............................................................................... 13 11.2 National and International Standards ....................................................................... 13 12 Dependent Documents.......................................................................................... 13 Appendix A Basic HMI Operations .................................................................................. 14 A.1 Set the RTU to ‘Local’, ‘Remote’ or ‘Off’ using the HMI. ........................................... 14 A.2 Operate a Switch or Circuit Breaker ........................................................................ 15 A.3 Reset FPI Alarm ...................................................................................................... 15 Figures Figure 1 – Lucy Gemini 3 Control Unit and RTU Layout ........................................................ 6 Figure 2 – HMI fitted to inside of RTU cabinet door ............................................................... 7 Tables Table 1 – Power-On controls................................................................................................. 8 Table 2 – Power-On Digital Indications and Alarms .............................................................. 8 Table 3 – Power-On Analogue Indications .......................................................................... 10 Table 4 – Lucy Gemini 3 Ellipse Data ................................................................................. 12 © UK Power Networks 2017 All rights reserved 3 of 15 Lucy Gemini 3 Type E RTU Document Number: EOS 05-9305 Version: 3.0 Date: 07/06/2017 1 Introduction This standard details the application, installation and operation of the Lucy Gemini 3 range of remote terminal units (RTU). The following is included in this document: General description; Local operation; Power-On telecontrol facilities; Asset Register details; Installation and commissioning; Inspection and maintenance; Documentation. Type E RTUs are used to provide control and monitoring for ground mounted secondary switchgear. 2 Scope This standard applies to the following: Lucy Gemini 3 (Type E) RTU used with LPN design secondary switchgear on the LPN secondary distribution networks (11kV); Lucy Gemini 3 (Type E) RTU used with EPN and SPN specification Lucy RMUs in place of the Gemini 2.5 RTU; Lucy Gemini 3 (Type E) RTU used with the new UKPN design secondary switchgear on the EPN, LPN and SPN secondary distribution networks (11kV). 3 Glossary and Abbreviations Term Definition ACB Air Circuit Breaker CB Circuit Breaker CT Current Transformer DNP3 SCADA Protocol DSL Digital Subscriber Line (broadband comms over copper cables). ADSL circuits are rented and SHDSL are UK Power Networks owned EFPI Earth Fault passage Indicator FPI Fault Passage Indicator GPRS/3G/4G Communications networks provided by Vodafone and O2 HMI Human/Machine Interface I/O Input/Output, analogue, digital and control data IP Internet Protocol LV Low Voltage PAKNET Data comms service provided by Vodafone PLTU Parasitic Load Tripping Unit Power-On Network management system used in UK Power Networks RJ45 Standard communications plug/socket interface © UK Power Networks 2017 All rights reserved 4 of 15 Lucy Gemini 3 Type E RTU Document Number: EOS 05-9305 Version: 3.0 Date: 07/06/2017 RMU Ring main Unit RTU Remote Terminal Unit SIM Subscriber Identity Module. Identity card used to provide access to GPRS/3G/4G networks SCADA Supervisory Control and Data Acquisition THD Total Harmonic Distortion TX Transformer UK Power Networks (Operations) Ltd consists of three electricity distribution networks: UK Power Networks Eastern Power Networks plc (EPN). London Power Network plc (LPN). South Eastern Power Networks plc (SPN). 4 Description 4.1 Lucy Gemini 3 Type E RTU Overview The Gemini 3 Type E RTU/Controller includes the following features: Remote control of up to four switches or circuit-breakers (depending on ground mount or pole mount version); Integral FPI/EFPI functionality; Integral PLTU functionality; Mains powered with battery back-up; Battery test/monitoring functionality; Self monitoring; IP Communications (including GPRS/3G/4G, xDSL, Satellite and Fibre); PAKNET Communications; DNP3 protocol; Control/monitoring of all UK Power Network spec RMUs and ACBs; A, V, kW kVA kVAr monitoring of the TX LV (depending on the capabilities of the power meter installed); Current monitoring of the RMU Tee CB (depending on the capabilities of the protection relay/transducer installed); Current monitoring of the RMU ring switches via the FPI CTs and RTU/RMU Umbilical cables; Remote configuration capability; Additional hardwired I/O not included in the Type E RTU design can be connected using the Auxiliary I/O box. © UK Power Networks 2017 All rights reserved 5 of 15 Lucy Gemini 3 Type E RTU Document Number: EOS 05-9305 Version: 3.0 Date: 07/06/2017 4.2 Lucy Gemini 3 Type E RTU The Lucy Gemini 3 RTU/Controller provides the control and monitoring functionality for: UKPN Spec RMUs. LPN Spec RMUs. LPN ACBs. 11kV/LV Transformer LV way. EPN/SPN Spec Lucy RMUs (in place of the Gemini 2.5). The Gemini 3 RTU/Controller utilises modern IP communications and can operate with any compliant IP communications systems, such as GPRS/3G, DSL etc, and will also operate using the PAKNET system. The main details of the Gemini 3 Type E RTU are shown in Figure 1. Figure 1 – Lucy Gemini 3 Control Unit and RTU Layout The ground mount RTU can be mounted to the wall of a GRP or brick substation, or can be mounted using a floor standing frame in an open substation. © UK Power Networks 2017 All rights reserved 6 of 15 Lucy Gemini 3 Type E RTU Document Number: EOS 05-9305 Version: 3.0 Date: 07/06/2017 5 Operation 5.1 Local Controls and Indications Local controls and indications are facilitated by the use of the HMI mounted on the inside of the cabinet door, see Figure 2. Figure 2 – HMI fitted to inside of RTU cabinet door 5.2 Local Operations from the Control Unit The HMI (see Figure 2) can be configured to initiate or display any function the RTU is capable of, such as: Local/remote selection. Switch or circuit-breaker open/close. Dummy circuit-breaker open/close. Check analogue values. Check alarm/indication states. Open or Close a Switch or Circuit Breaker Using the Arrow Keys select ‘Control’ in the menu and press ‘OK’. Using the Arrow Keys select the desired switch and press ‘OK’. Press and hold the ‘Act’ and either the ‘Open’ or ‘Close’ buttons for approx. 5 seconds. When the HMI display shows ‘Operating’, release the buttons. If the switchgear being operated is an RN2C there will be a delay of up to 5 seconds before the actuator starts operating, all other switchgear will operate immediately. After the delay (if any), the appropriate switch/CB should operate and the indication on the HMI will show ‘Operation Finished’ and ‘Open’ or ‘Closed’ and the LED on the relevant DSM Module will indicate the correct switch position. © UK Power Networks 2017 All rights reserved 7 of 15 Lucy Gemini 3 Type E RTU Document Number: EOS 05-9305 Version: 3.0 Date: 07/06/2017 6 Telecontrol Full telecontrol facilities including remote control, indications and alarms are available from Power-On and described in this section. 6.1 Power-On Controls The available telecontrol operations are given in Table 1. Table 1 – Power-On controls Description Comments Switch/CB Open/Close (up to 4) Connected via umbilical cables Dummy Circuit-breaker Open/Close Internal to RTU Start/Stop battery test Internal to RTU Reset FPI Connected via umbilical cables PLTU 1 Logic Enable/Disable Internal to RTU 6.2 Power-On Indications and Alarms The available telecontrol indications and alarms are shown in Table 2 and Table 3. All plant failure alarms should be reported for investigation and remedial action in a timely manner to avoid failure of the equipment. Table 2 – Power-On Digital Indications and Alarms Description Comments Switch/CB Open/Closed (up to 4) Connected via umbilical cables Dummy Circuit-breaker Open/Closed Internal to RTU LV1 loss of voltage Internal to RTU LV2 loss of voltage Internal to RTU Power Meter 1 Comms failed Internal to RTU Power Meter 2 Comms failed Internal to RTU Mains Fail Internal to RTU RTU Imminent Shutdown The RTU will shutdown in one hour to preserve battery. Internal to RTU RTU charger failure Internal to RTU Battery test RTU battery test result Battery failure RTU battery voltage below threshold Common RTU/plant fault Internal to RTU Watchdog restart RTU has been restarted due to an internal watchdog. Internal to RTU RTU has been reset Internal to RTU RTU Cabinet Door open Internal to RTU Flood Alarm Connected via additional I/O box Intruder Alarm Connected via additional I/O box © UK Power Networks 2017 All rights reserved 8 of 15 Lucy Gemini 3 Type E RTU Document Number: EOS 05-9305 Version: 3.0 Date: 07/06/2017 Description Comments LV1 loss of voltage Internal to RTU Switch on local control Internal to RTU PLTU Logic Disabled Internal to RTU PLTU Logic Operated Internal to RTU PLTU Logic Failed to Operate Internal to RTU PLTU Switch 1/2 Voltage Mismatch Internal to RTU Switch 1 Phase Fault Internal to RTU Switch 1 Earth Fault Internal to RTU Switch 2 Phase Fault Internal to RTU Switch 2 Earth Fault Internal to RTU Switch 3 Phase Fault Internal to RTU Switch 3 Earth Fault Internal to RTU Switch 4 Phase Fault Internal to RTU Switch 4 Earth Fault Internal to RTU Switch 1 FPI Connected via umbilical cables Switch 2 FPI Connected via umbilical cables Switch 3 FPI Connected via umbilical cables Switch 4 FPI Connected via umbilical cables Switch 1 Actuator Disabled Internal to RTU Switch 2 Actuator Disabled Internal to RTU Switch 3 Actuator Disabled Internal to RTU Switch 4 Actuator Disabled Internal to RTU TLF / Protection operated Connected via umbilical cables Low Gas Connected via umbilical cables Switch 1 L1 HV voltage lost Internal to RTU Switch 1 L2 HV voltage lost Internal to RTU Switch 1 L3 HV voltage lost Internal to RTU Switch 2 L1 HV voltage lost Internal to RTU Switch 2 L2 HV voltage lost Internal to RTU Switch 2 L3 HV voltage lost Internal to RTU RTU has power cycled router Internal to RTU Modbus device 3 comms failed Internal to RTU Modbus device 4 comms failed Internal to RTU Power Meter 1 Comms failed Internal to RTU Power Meter 2 Comms failed Internal to RTU LV2 loss of voltage Internal to RTU Modbus device 3 comms failed Internal to RTU Modbus device 4 comms failed Internal to RTU Power Meter 1 Comms failed Internal to RTU Power Meter 2 Comms failed Internal to RTU LV2 loss of voltage Internal to RTU © UK Power Networks 2017 All rights reserved 9 of 15 Lucy Gemini 3 Type E RTU Document Number: EOS 05-9305 Version: 3.0 Date: 07/06/2017 Table 3 – Power-On Analogue Indications Description Comments Switch 1 L1 HV Current Connected via umbilical cables Switch 1 L2 HV Current Connected via umbilical cables Switch 1 L3 HV Current Connected via umbilical cables Switch 2 L1 HV Current Connected via umbilical cables Switch 2 L2 HV Current Connected via umbilical cables Switch 2 L3 HV Current Connected via umbilical cables Switch 3 L1 HV Current (via RTU input) Spare for future I/O Switch 3 L2 HV Current (via RTU input) Spare for future I/O Switch 3 L3 HV Current (via RTU input) Spare for future I/O Switch 4 L1 HV Current (via RTU input) Spare for future I/O Switch 4 L2 HV Current (via RTU input) Spare for future I/O Switch 4 L3 HV Current (via RTU input) Spare for future I/O LV1 Real Power (kW) From TX LV Way monitoring unit LV1 Apparent Power (kVA) From TX LV Way monitoring unit LV1 Reactive Power (kVAr) From TX LV Way monitoring unit LV1 Power Factor From TX LV Way monitoring unit LV1 L1 (red) Phase Voltage From TX LV Way monitoring unit LV1 L1 (red) Phase Current From TX LV Way monitoring unit LV1 L1 (red) Phase Voltage THD (%) From TX LV Way monitoring unit LV1 L1 (red) Phase Current THD (%) From TX LV Way monitoring unit LV1 L1 (red) Phase Real Power (kW) From TX LV Way monitoring unit LV1 L2 (yellow) Phase Voltage From TX LV Way monitoring unit LV1 L2 (yellow) Phase Current From TX LV Way monitoring unit LV1 L2 (yellow) Phase Voltage THD (%) From TX LV Way monitoring unit LV1 L2 (yellow) Phase Real Power (kW) From TX LV Way monitoring unit LV1 L3 (blue) Phase Voltage From TX LV Way monitoring unit LV1 L3 (blue) Phase Current From TX LV Way monitoring unit LV1 L3 (blue) Phase Voltage THD (%) From TX LV Way monitoring unit LV1 L3 (blue) Phase Current THD (%) From TX LV Way monitoring unit LV1 L3 (blue) Phase Real Power (kW) From TX LV Way monitoring unit LV1 Neutral Current From TX LV Way monitoring unit LV2 Real Power (kW) From TX LV Way monitoring unit LV2 Apparent Power (kVA) From TX LV Way monitoring unit LV2 Reactive Power (kVAr) From TX LV Way monitoring unit LV2 Power Factor From TX LV Way monitoring unit LV2 L1 (red) Phase Voltage From TX LV Way monitoring unit LV2 L1 (red) Phase Current From TX LV Way monitoring unit LV2 L1 (red) Phase Voltage THD (%) From TX LV Way monitoring unit LV2 L1 (red) Phase Current THD (%) From TX LV Way monitoring unit LV2 L1 (red) Phase Real Power (kW) From TX LV Way monitoring unit © UK Power Networks 2017 All rights reserved 10 of 15 Lucy Gemini 3 Type E RTU Document Number: EOS 05-9305 Version: 3.0 Date: 07/06/2017 Description Comments LV2 L2 (yellow) Phase Voltage From TX LV Way monitoring unit LV2 L2 (yellow) Phase Current From TX LV Way monitoring unit LV2 L2 (yellow) Phase Voltage THD (%) From TX LV Way monitoring unit LV2 L2 (yellow) Phase Current THD (%) From TX LV Way monitoring unit LV2 L2 (yellow) Phase Real Power (kW) From TX LV Way monitoring unit LV2 L3 (blue) Phase Voltage From TX LV Way monitoring unit LV2 L3 (blue) Phase Current From TX LV Way monitoring unit LV2 L3 (blue) Phase Voltage THD (%) From TX LV Way monitoring unit LV2 L3 (blue) Phase Current THD (%) From TX LV Way monitoring unit LV2 L3 (blue) Phase Real Power (kW) From TX LV Way monitoring unit LV2 Neutral Current From TX LV Way monitoring unit Air Temperature Internal to RTU Transformer 1 Temperature Connected via additional I/O box Transformer 2 Temperature Connected via additional I/O box RTU Battery Voltage Internal to RTU RTU Battery Current Internal to RTU Switch 3 L1 HV Current (via modbus) Connected via comms bus Switch 3 L2 HV Current (via modbus) Connected via comms bus Switch 3 L3 HV Current (via modbus) Connected via comms bus Switch 4 L1 HV Current (via modbus) Connected via comms bus Switch 4 L2 HV Current (via modbus) Connected via comms bus Switch 4 L3 HV Current (via modbus) Connected via comms bus © UK Power Networks 2017 All rights reserved 11 of 15 Lucy Gemini 3 Type E RTU Document Number: EOS 05-9305 Version: 3.0 Date: 07/06/2017 7 Asset Register Data The Gemini 3 RTU is recorded in the Asset Register as a control unit (class CU). Table 4 outlines the asset data that should be recorded. Table 4 – Lucy Gemini 3 Ellipse Data ATTRIBUTE NAME ATTRIBUTE DESC NPL VALUE BATTERYTYPE Control Unit Battery Type 2-L12V15 BATYEARMANUF Battery Year Of Manufacture RTUNAME RTU Name (LPN) SOFTCONFIG RTU Software/Config Version BATTERYCOOL Battery Cooler Fitted N MDL Manufacturers Type/Model GEMINI3 MFR Manufacturers Name LUC $MFR C YEARMANUF Year Manufactured (E=Estimate) 0000 $YMN C SERIALNO Serial Number 8 TABLE TYPE ART REF $BTY NC $YYN NC NC $SOF NC NC C C Manufacturer’s Documentation The manufacturer’s user manual is available in the Asset Management Site and Reference library within Alfresco under the following path: Reference Library > Manufacturers > Lucy. 9 Installation and Commissioning The installation details are given in document ECS 05-9540. The RTU configurations details are given in document ECS 05-9541. The Substation commissioning details are given in document ECP 11-0501. 10 Inspection and Maintenance The Gemini 3 is nominally maintenance free. The battery is designed for a life of 8 years and should be replaced after this time. All Gemini 3 control units will have a maintenance schedule task (MST) setup in the Asset Register for the battery replacement in accordance with EMS 10-0002 ‘Inspection and Maintenance Frequency Schedule’. Additionally, the battery is also monitored via telecontrol. If a battery failure alarm is received in Power-On the battery should be replaced immediately. © UK Power Networks 2017 All rights reserved 12 of 15 Lucy Gemini 3 Type E RTU Document Number: EOS 05-9305 Version: 3.0 Date: 07/06/2017 11 References 11.1 UK Power Networks Standards EAS 05-9015 Lucy Gemini 3 RTU ECP 11-0501 Secondary Ground Mount Substation Commissioning Procedures ECP 11-0601 GPRS/3G/4G Comms Device Commissioning Procedure ECS 05-9540 Type E RTU and Ancillary Items Installation Procedure ECS 05-9541 Lucy Gemini 3 Configuration Procedure EDS 05-9003 UK Power Networks RTU Specification EMS 10-0002 Inspection and Maintenance Frequency Schedule 11.2 National and International Standards The Distribution Code (http://www.dcode.org.uk/) The Electricity Safety, Quality and Continuity Regulations (ESQC) 2002 as amended (2006) BS 7671:2008 incorporating Amendment No 1: 2011 – Requirements for Electrical Installations (IEE Wiring Regulations Seventeenth Edition) 12 Dependent Documents The documents below are dependent on the content of this document and may be affected by any changes. EAS 05-9015 Lucy Gemini 3 RTU EAS 05-9017 Type E RTU Ancillary Items (Lucy Electric) EBP 03-0102 HV Switchgear Remote Control Changes ECP 11-0501 Secondary Ground Mount Substation Commissioning Procedures ECP 11-0601 GPRS/3G/4G Comms Device Commissioning Procedure ECS 05-9540 Type E RTU and Ancillary Items Installation Procedure ECS 05-9541 Lucy Gemini 3 Configuration Procedure © UK Power Networks 2017 All rights reserved 13 of 15 Lucy Gemini 3 Type E RTU Document Number: EOS 05-9305 Version: 3.0 Date: 07/06/2017 Appendix A Basic HMI Operations This Appendix details how to use the HMI to: Set the RTU to Local/Remote/Off Operate a Switch/Circuit Breaker Reset the FPI Pressing the ‘Menu’ button at any time will take you back to the start page of the HMI. Pressing the ‘ESC’ button at any time will take you back one menu level of the HMI. Always remember to set the HMI to ‘Local’ before leaving site. A.1 Set the RTU to ‘Local’, ‘Remote’ or ‘Off’ using the HMI. To toggle between ‘Local’ and ‘Remote’, press and hold the ‘Mode’ button for 1 second then release. The status will only change once the button is released. To set the RTU controls to ‘Off’ (this means controls cannot be operated either remotely or locally), press and hold the ‘Mode’ button for approx. 5 seconds then release. To return the HMI to ‘Local’ or ‘Remote’, press and hold the ‘Mode’ button for approx. 1 second and release. © UK Power Networks 2017 All rights reserved 14 of 15 Lucy Gemini 3 Type E RTU Document Number: EOS 05-9305 Version: 3.0 Date: 07/06/2017 A.2 Operate a Switch or Circuit Breaker Refer to the information located on the inside of the RTU door to identify which RTU switch is connected to which RMU circuit breaker/switch. Press the ‘Menu’ button. Using the Arrow keys, select the desired Switch/Circuit Breaker and press ‘OK’. Using the Arrow Keys select ‘Controls’ in the menu and press ‘OK’. Using the Arrow Keys select ‘RTU SW’x’ Open/Close’ (x = the desired RTU switch number) in the menu and press ‘OK’. Press and hold the ‘Act’ button together with either the ‘Open’ or ‘Close’ buttons for approx. 5 seconds. When the HMI display shows ‘Operating’, release the buttons. If the switchgear being operated is an RN2C there will be a delay of up to 5 seconds before the actuator starts operating, all other switchgear will operate immediately. After the delay (if any), the appropriate switch/CB should operate and the indication on the HMI will show ‘Operation Finished’ and ‘Open’ or ‘Closed’. A.3 Reset FPI Alarm Press the ‘Menu’ button. Using the Arrow keys, select the desired Switch/Circuit Breaker and press ‘OK’. Using the Arrow Keys select ‘Controls’ in the menu and press ‘OK’. Using the Arrow Keys select ‘FPI Reset’ in the menu and press ‘OK’. Press and hold the ‘Act’ button together with either the ‘Close’ button for approx. 5 seconds. © UK Power Networks 2017 All rights reserved 15 of 15