Creative Safety Solutions SECOND EDITION Series Editor Thomas D. Schneid Eastern Kentucky University Richmond, Kentucky Published Titles The Comprehensive Handbook of School Safety, E. Scott Dunlap Corporate Safety Compliance: OSHA, Ethics, and the Law, Thomas D. Schneid Creative Safety Solutions, Second Edition, Thomas D. Schneid Disaster Management and Preparedness, Thomas D. Schneid and Larry R. Collins Discrimination Law Issues for the Safety Professional, Thomas D. Schneid Labor and Employment Issues for the Safety Professional, Thomas D. Schneid Loss Control Auditing: A Guide for Conducting Fire, Safety, and Security Audits, E. Scott Dunlap Loss Prevention and Safety Control: Terms and Definitions, Dennis P. Nolan Managing Workers’ Compensation: A Guide to Injury Reduction and Effective Claim Management, Keith R. Wertz and James J. Bryant Motor Carrier Safety: A Guide to Regulatory Compliance, E. Scott Dunlap Occupational Health Guide to Violence in the Workplace, Thomas D. Schneid Physical Hazards of the Workplace, Larry R. Collins and Thomas D. Schneid Physical Security and Safety: A Field Guide for the Practitioner, Truett A. Ricks, Bobby E. Ricks, and Jeffrey Dingle Safety Performance in a Lean Environment: A Guide to Building Safety into a Process, Paul F. English Security Management: A Critical Thinking Approach, Michael Land, Truett Ricks, and Bobby Ricks Security Management for Occupational Safety, Michael Land Workplace Safety and Health: Assessing Current Practices and Promoting Change in the Profession, Thomas D. Schneid Forthcoming Titles Physical Hazards of the Workplace, Second Edition, Barry Spurlock Creative Safety Solutions SECOND EDITION Thomas D. Schneid Boca Raton London New York CRC Press is an imprint of the Taylor & Francis Group, an informa business CRC Press Taylor & Francis Group 6000 Broken Sound Parkway NW, Suite 300 Boca Raton, FL 33487-2742 © 2016 by Taylor & Francis Group, LLC CRC Press is an imprint of Taylor & Francis Group, an Informa business No claim to original U.S. Government works Version Date: 20150814 International Standard Book Number-13: 978-1-4822-1655-4 (eBook - PDF) This book contains information obtained from authentic and highly regarded sources. Reasonable efforts have been made to publish reliable data and information, but the author and publisher cannot assume responsibility for the validity of all materials or the consequences of their use. The authors and publishers have attempted to trace the copyright holders of all material reproduced in this publication and apologize to copyright holders if permission to publish in this form has not been obtained. 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Visit the Taylor & Francis Web site at http://www.taylorandfrancis.com and the CRC Press Web site at http://www.crcpress.com Contents Preface.......................................................................................................................xi Preface to the Second Edition................................................................................. xiii Acknowledgments..................................................................................................... xv Ten Commandments for Creative Safety and Loss Prevention Professionals........xvii Author......................................................................................................................xix Chapter 1 Introduction........................................................................................... 1 Chapter 2 Effective Selling of Safety and Health Programs.................................5 Chapter 3 Creative Safety Equipment Purchases................................................ 13 Chapter 4 Tapping Employee Creativity.............................................................. 17 Chapter 5 Traditional “Things”........................................................................... 21 Chapter 6 Involving the Family........................................................................... 29 Chapter 7 Involving the Community................................................................... 31 Chapter 8 Establishing and Using Your Network................................................ 35 Chapter 9 Joint Ventures to Reduce Costs........................................................... 39 Chapter 10 Grants, Contracts, Tax Credits, and Deductions................................. 41 Chapter 11 Utilizing Free Services........................................................................ 45 Chapter 12 Using Internet Resources.................................................................... 51 Chapter 13 Tapping Other Resources.................................................................... 59 vii viii Contents Chapter 14 Creative Safety Communication Ideas................................................ 63 Chapter 15 Acquiring University and Student Services........................................ 67 Chapter 16 Looking Outside the Safety Arena...................................................... 73 Chapter 17 Creative Solutions to Difficult Problems............................................. 77 Chapter 18 Creative Safety Programs.................................................................... 81 Chapter 19 It Is Your Safety Program—Empowering Employees in Safety......... 85 Chapter 20 Safety and Health Vision and Values.................................................. 91 Chapter 21 Safety and Health Profession.............................................................. 95 Chapter 22 Impact of Safety and Health on Your Organization............................99 Chapter 23 Human Resources and Safety and Health......................................... 103 Chapter 24 Does Happy = Safe?.......................................................................... 107 Chapter 25 Circular Safety Management............................................................. 111 Chapter 26 Injecting Creativity into Training Activities..................................... 113 Chapter 27 Combating Risk with Innovation...................................................... 117 Chapter 28 Eliminate Boring from Your Safety Programs................................. 119 Chapter 29 Critical and Creative Thinking in Safety and Health....................... 123 Chapter 30 Achievement Is Addictive................................................................. 127 Contents ix Chapter 31 Lost but Not Forgotten...................................................................... 131 Chapter 32 Back to Basics................................................................................... 135 Appendix A: P otential Sources of Assistance through Local Colleges and Universities.............................................................................. 137 Appendix B: Employee Workplace Rights......................................................... 165 Appendix C: Targeted Hazard Identification System....................................... 175 Appendix D: Sample Action Plan........................................................................ 183 Appendix E: Sample Safety Audit Assessment.................................................. 185 Appendix F: Injury and Illness Prevention Programs...................................... 191 Index....................................................................................................................... 211 Preface Safety and loss prevention professionals are often consumed with the day-to-day activities of achieving and maintaining compliance and the peripheral responsibilities of workers’ compensation, security, environmental, legal, and other activities. Sometimes safety and loss prevention professionals need to stop and ascertain where they are, where they are going, and the best way of getting there. In today’s rapidly changing workplace, safety and loss prevention professionals cannot always “go by the book” for the answers to new and unique problems and issues. When there is no tried-and-true solution to a problem, safety and loss prevention professionals must think outside the box of conventional solutions and develop new and creative solutions. Safety and loss prevention professionals should not be afraid to try new ideas and programs out of fear of failure. Because of the nature of the safety and loss prevention profession, most professionals have been schooled to adhere to the mandatory standards strictly, without deviation, and to always follow the well-worn path. For most situations, this course of action has been successful; however, what happens when there is no standard, no track record, or no simple solution? In this text, the author hopes to stimulate creative and, in essence, abnormal thinking by safety and loss prevention professionals by identifying some of the new programs, new ideas, and new solutions being tried by other professionals in the field. The author hopes that by stimulating thinking outside the box by safety and loss prevention professionals, new and innovative methods and programs in safety, health, loss prevention, environmental, industrial hygiene, ergonomics, and related areas will be created to improve the American workplace. xi Preface to the Second Edition Safety and health professionals are required as part of the job function to be critical as well as creative thinkers. Often activities within the safety and health function require creativity to resolve the issue or simply to keep employees from being bored with the subject matter. Sometimes the answers are not in the book and the safety and health professional is expected to use his or her “gray matter” to think and identify creative safety and health solutions to address and rectify unique circumstances or situations. As we are aware, the safety and health function is as much an art as it is a science. Simply achieving and maintaining compliance with the standards and regulations does not create the optimal safety and health program that safeguards all employees in the workplace. There are risks in the workplace in which there are no standards. There are safety and health requirements that some employees do not truly understand and some employees may understand but choose not to adhere to the requirements. There are some employees who do not accept ownership of their safety and health responsibilities. To this end, the safety and health professional uses his or her skills, abilities, and artistry to design, develop, and implement programs and processes that empower his or her employees within the safety and health function, provide the education and knowledge level for employees to truly take ownership of the safety and health function, and are the catalyst through which to achieve the cultural shift in thinking to create a world-class safety and health program. The safety and health professional is the maestro, the coach, the teacher, the artist, and the creative guiding force in achieving the necessary shift in the culture and thinking in the workforce. Although seldom recognized or acknowledged, safety and health professionals do have a major impact on the lives of their employees as well as their families and communities. The day-to-day activities performed by the safety and health professional reduce the risks and probabilities of injury and illness which not only impacts the injured employee but also many others in the cascading and intertwined relationships inside and outside of the workplace. Through the constant and creative activities of the safety and health professional, the risks within the operations are minimized or eliminated providing positive benefits not only to company or organization but also to employees within the workplace. Unlike production, engineering, and other functions, when “things” do not happen within the safety and health realm, this is a positive. When employees are being injured, chemical being spilled, procedures not being followed, and related events, this is a “negative” and often means that there is a problem within the safety and health system. Safety and health professionals often need to “think on their feet” to critically and creatively develop solutions to address the needs of the situation. The corrective action(s) often does not come from the standards and regulations but from the mind of the safety and health professional. Safety and health is as much an art as it is a science. xiii xiv Preface to the Second Edition In this second edition, the author hopes that the concepts, ideas, and thoughts will stimulate the creative side of the safety and health professional’s thought process and offer new methods and concepts through which to enhance his or her safety and health efforts. New ideas, new techniques, and new processes may energize current activities or may be the spark that starts a new “fire” within the safety and health profession. As with everything in life, nothing ventured, nothing gained. Think creatively. Acknowledgments The author would like to thank the faculty and students in the Department of Loss Prevention and Safety at Eastern Kentucky University for all of their efforts and ideas throughout the years which culminated in this text. To my wife, Jani, and my daughters, Shelby and Madison, for motivating me to write this text and, more importantly, giving me the time to complete it. To my parents, Bob and Rosella, for providing me the education, abilities, and motivation to be able to write this text, which will assist safety and loss prevention professionals create a safer and more healthful workplace for all employees. xv Ten Commandments for Creative Safety and Loss Prevention Professionals 1. Know your facility, equipment, and jobs intimately. 2.Become involved inside and outside of your company or organization. 3. Communicate effectively at all levels. 4.Involve your employees and managers. 5. Educate your employees and managers. 6. Get out of the office. 7. Listen intently to all ideas and comments. 8.Provide timely and pertinent feedback. 9.Work with vendors, governmental agencies, and others who can help. 10.Be creative—look for solutions outside the norm. xvii Author Thomas D. Schneid earned a BS in education, MS and CAS in safety, as well as JD from West Virginia University, Morgantown, West Virginia, and LLM from the University of San Diego, San Diego, California. He is the chair of the Department of Safety and Security and a tenured professor in the School of Safety, Security, and Emergency Management in the college of Justice and Safety at Eastern Kentucky University. In his 25 years at Eastern Kentucky University, he has served in many capacities including chair of the Department of Safety and Security, interim chair for safety, security, and emergency management graduate studies and research; graduate program director for the online and on-campus master of science degree in safety, security, and emergency management; coordinator of the fire and safety engineering program; and coordinator of safety, security, and emergency management career and cooperative education. Dr. Schneid has worked in the safety and human resource fields for over 30 years at various levels including corporate safety director and industrial relations director. In his legal practice, he has represented numerous corporations in the Occupational Safety and Health Administration and labor-related litigations throughout the United States. He is a member of the bar for the U.S. Supreme Court, 6th Circuit Court of Appeals, and a number of federal districts as well as the Kentucky and West Virginia bar associations. He has authored or coauthored numerous texts, including Corporate Safety Compliance: OSHA, Ethics, and the Law (2008); Americans with Disabilities Act: A Compliance Manual (1993); The Americans with Disabilities Act: A Practical Guide for Managers (1992); Legal Liabilities in Safety and Loss Prevention: A Practical Guide (2010); Fire and Emergency Law Casebook (1996); Creative Safety Solutions (1998); Occupational Health Guide to Violence in the Workplace (1998); Legal Liabilities in Emergency Medical Services (2001); Fire Law: The Liabilities and Rights of the Fire Service (1995); Food Safety Law (1997); Legal Liabilities in Safety and Loss Prevention (1997); Physical Hazards of the Workplace (2001); and Disaster Management and Preparedness (2000) as well as over 100 articles on safety and legal topics. Dr. Schneid recently completed work on a new text titled Labor and Employment Issues for Safety Professionals and is currently working on a text on legal issues in safety and security. xix 1 Introduction You lose it if you talk about it. Ernest Hemingway Originality is nothing but judicious imitation. Voltaire There is no “problem” that cannot be solved in the safety, health, and loss prevention area when sufficient effort, creativity, and diligence are provided to find a solution. Problems abound in the areas of safety, health, and loss prevention and encompass virtually every conceivable aspect of the operations, including human difficulties, machinery malfunctions, environmental releases, energy controls, chemical ­hazards, and a number of other hazards and potential risks. Safety and loss prevention managers are often inundated on a daily basis with the need to “put out fires” and manage the function. When a problem arises, the solution is often one of putting a “BandAid” on the problem or putting the problem on a back burner because a number of other problems are waiting in line. In essence, the “fast fix” or solutions such as “maybe if I let it alone it will go away” are frequently utilized because of other considerations such as lack of time, money, or manpower. Safety and loss prevention professionals, as is human nature, often rely on the “tried-and-true” solutions to problems, which have worked in the past. In the safety and loss prevention area, this often means relying on the Occupational Safety and Health Administration (OSHA) standards or other base-level requirements to resolve the problem. If OSHA requires that a particular problem be addressed in a specific manner, then this is the method that must be used. This tried-and-true method does work; however, what does a safety and loss prevention professional do when the answer to a problem is not in the OSHA standards? Are there alternative resources? Are there other strategies that can be used to obtain a solution to the problem? When a potential solution to a problem is derived, safety and loss prevention professionals then face a second difficulty—acquiring management support and funding in order to test or implement the potential solution. Conceptually, every officer, shareholder, union, supervisor, manager, and employee virtually agrees that creating and maintaining a safe and healthful workplace is a priority; however, the cost of the solution in terms of manpower, equipment, training, and other costs is often a major deterrent to development and implementation. Are there creative methods by which safety and loss prevention professionals can maximize the potential of success in their efforts to acquire management commitment and funding for solutions to problems? Can the solution be cost beneficial for the company? Are there other benefits to be derived from the solution which can be measured and evaluated? The usual reply to management’s question as to why resources should be allocated to safety and loss prevention projects is “OSHA tells us we need to have it.” Many safety and loss prevention professionals sell their programs and solutions 1 2 Creative Safety Solutions by relying on the “hammer” of OSHA compliance. For example, a safety and loss p­ revention professional requested funding for safety glasses in the amount of $30,000. When asked to justify this expenditure to management, the pat answer given was the same as that used often by other safety and loss prevention professionals—OSHA requires the expenditure, and if we do not buy the safety glasses and implement the program, then the OSHA police can fine our company several thousand dollars. The management group analyzed the request in a negative context and justified the expenditure only because it was required by a governmental agency. It is important to note that the management group in this case was not informed as to the positive benefits of the safety and loss prevention program for their employees, such as the potential cost savings achieved through reduced workers’ compensation and insurance costs. The management group did not possess a positive motivation toward the program; rather, they felt that they were being forced into accepting the program. Suppose the answer given by the management group had been “no.” What does the safety and loss prevention professional do then to resolve the problem? The problem still exists, but now the safety and loss prevention professional has no support or funding. Does the safety and loss prevention professional simply forget about the problem in hopes that it will fade away? Does the safety and loss prevention professional simply accept the consequences of the “no” answer? Are their alternative solutions to be explored? Are there alternative funding sources? Are there new technologies? Can a creative solution be derived to address the problem? In this day and age, safety and loss prevention professionals often cannot simply accept “no” from the management group without incurring a certain level of potential risks to the company or individuals, based upon governmental regulations and potential litigation. Consider whether your management group is fully aware of all the pros and cons of each solution presented to them. Has the safety and loss prevention professional fully educated the management group as to all aspects of the solution? Although in a perfect world egos and personalities would not be involved in the decision-making process, in reality, egos and personalities, as well as other behavioral aspects, often play a major role in the process. Is it easier to vote for or against an issue for which you possess minimal knowledge? In most circumstances, it is easier for an uninformed member of the management group to vote against a project rather than raise his or her hand to ask questions and “look stupid” in front of his or her peers. Should safety and loss prevention professionals assume that simply because an individual is the chief executive officer (CEO) that he or she possesses full and complete knowledge in this area? Has the safety and loss prevention professional presented the solution in terms or language that the management group can understand? In the safety and loss prevention area, the simplest solutions are often the best. Remember the old axiom of KISS (“Keep It Simple, Sam”). Creative solutions to problems in safety and loss prevention do not have to be complicated. Solutions are often very basic in nature once they have been ascertained. They often need to be simple, too, because of the wide distribution of the solution among various management levels and employee work activities or stations. When evaluating a problem, Introduction 3 do not overlook the simple solutions. Be creative and prioritize potential solutions to the problem situation. Search for the simplest but most effective solution to the problem in the long run. Creative solutions often lie in areas that have not been tried or tested. Safety and loss prevention professionals should be aware that this field of study is ­relatively young in comparison with other areas of study. How long have ­individuals been studying Astronomy? Physics? Math? Although safety and loss prevention have been addressed throughout the ages, the safety and loss prevention profession really began to emerge with the passage of the Occupational Safety and Health Act in 1970. The study of safety, health, and loss prevention is less than 30 years old. Given this relatively short period of time, is there not still room for new and creative ideas? Have we thought of everything in the areas of safety, health, and loss prevention? Should alternate ideas and potential solution be tried and tested? And consider the new technological advances that have been made in the last few years. Do new technologies have a place in the safety and loss prevention function? Can these new technologies be adapted to the safety and loss prevention function? For example, how many safety and loss prevention professionals possessed a computer in their office in 1960? I would suspect very few. How many safety and loss prevention professionals have at least one computer today? I would suspect most have at least one computer, if not more, when you consider office computers, laptop computers, and home computers. Creative ideas or even recycled ideas can incorporate these new technologies. For example, in 1970, even if safety and loss prevention professionals wanted to utilize computer programming to modify their written programs periodically, the expense of purchasing the necessary base-level computer was often prohibitive. Additionally, the time to learn the software program and its ease of use were also prohibitive. Today, the cost of a base-level computer is under $1000, and the software is user friendly. Can we utilize such technology today to assist us in our safety and loss prevention solutions? In addition to the price and ease of use, new technology is expanding virtually on a daily basis. Are there creative ideas to improve our safety and loss prevention programs that we shelved in the past because of cost, time, or other factors? Could these programs be recycled today because of the new technology? In 1986, I purchased my first computer. It was a basic model with floppy disks; the programs required loading, and all programs required downloading to a disk because there was no hard drive. And I thought this was the greatest time saver I had ever seen. In 1989, I upgraded to a 286 model with a small hard drive and thought that was fantastic. In 1992, I upgraded to a 386 and thought that it was fast as lightning. Then, in 1994, I purchased a 486 and loved the capacity on the hard drive and the speed. And, in 1997, I purchased a Pentium computer that was even faster and held even more information. And this is not even the faster computer on the market as of today. I recently found myself at another office and was required to use a 286 computer to complete a project. This was the same model and same software that I had owned less than 6 years earlier; however, given the technological advances, I felt as if the 286 was moving at the pace of a snail. Is it possible, then, that there are ideas or programs that could not be completed 6 years ago but that are now feasible because of 4 Creative Safety Solutions the technology? Are there creative safety and loss prevention ideas that now can be tried or tested given this expansion in technology? And think beyond the basic technology. Are there new products that were not available previously but that can be utilized today to make your safety and loss prevention program better? In the 1970s, Kevlar was used for items such as bulletproof vests. Today, Kevlar is utilized for cut-proof gloves and other protective clothing. In the 1950s, automobile did not have seat belts. Today, every car not only has seat belts, but air bags as well. Are there new products and new technologies out there that can make your creative ideas work? Are there creative ideas that have been disregarded in the past which are now technologically feasible? Given the advances in technology and knowledge, it is vitally important that the safety and loss prevention professionals continue to learn throughout their careers. In essence, standing still today means that the multitude of changes are passing you by. Creativity is permitted to blossom only when a foundation of knowledge is ­present. This is especially important in the area of safety and loss prevention, given the downstream impact of decisions on the employee population. For example, if an accountant makes a mistake, he or she can simply erase the mistake and make a correction. If a safety and loss prevention professional makes a bad call, someone can get injured or even killed. Maintaining competency, acquiring expertise and experience, and keeping abreast of the changes are vitally important to safety and loss prevention professionals. And, finally, do the job but have fun. Let the creative juices flow and think about new and novel methods of creating a safer and healthier work environment for your employees. Great ideas, when tested and tried, often become the cornerstone for a new generation of change. If an idea is never tried and tested, it is nothing more than just another idea. In this book, the author has assembled a number of creative solutions that have been tried and tested and have worked for many organizations. These are not all of the great ideas and solutions developed in the safety and loss prevention area—all of the ideas have not already been used. These ideas are only the tip of the iceberg, and the author challenges you to find new and better ways of doing your job within the safety and loss prevention function. It is the author’s hope that these creative solutions to safety and loss prevention problems spur you to think about your activities and job duties and find new and creative ways of advancing the safety and loss prevention field. 2 Effective Selling of Safety and Health Programs Salesmanship consists of transferring a conviction by a seller to a buyer. Paul G. Hoffman Any fool can paint a picture, but it takes a wise man to be able to sell it. Samuel Butler The professional’s ability to acquire upper-management commitment and to sell a safety and loss prevention program to upper management is often the key to the success of most safety and loss prevention efforts. But, the question for many safety and loss prevention professionals is how does one actually acquire this commitment and the appropriate support and funding? First, the safety and loss prevention professional should identify the psychological motivation and modus operandi of the various levels of management and employees. Safety and loss prevention professionals should identify what “trips the trigger” of each of these different groups, their areas of interest, and their methods of analyzing situations. Additionally, the safety and loss prevention professional should educate, both formally and informally, the various individual groups to ensure complete understanding of the issues and requirements. For example, one safety and loss prevention professional meets on an individual basis with all members of the management group days before the formal upper-management ­meeting. In these individual meetings, the safety and loss prevention professional fully explains the proposal to be presented at the group meeting and answers any and all of the individuals’ questions. As the safety and loss prevention professional explained to me, upper-level managers are more likely to ask “stupid” questions or ask for more explanation in a casual setting than in a formal one where they are among their peers. It is easier for upper-level managers to vote “no” for projects about which they are not knowledgeable than to expose their lack of knowledge to their peers. With the informal preparation provided by this particular professional, the upper-level managers have the requisite knowledge base and can more easily support the proposal. In general terms, the psychological “triggers” of upper-management groups can include their tendency to evaluate and analyze safety and loss prevention programs in terms of monetary outlay, return on investment, and reduction of risk. How much is it going to cost? What is the company going to receive in return for this expenditure? How is it going to benefit the company? When selling a safety and loss prevention program to this group, the professional should couch his or her proposal in the language with which this group works on a daily basis and which it understands fully 5 6 Creative Safety Solutions (e.g., utilizing the term “return on investment” when describing the expected benefits of the program). Additionally, safety and loss prevention professionals should be aware that we often talk in a “foreign” or unfamiliar language that only fellow safety and loss prevention professionals understand, such as HazCom, MSDS, HazWopper, and Lockout/Tagout. In the safety and loss prevention profession, these terms convey a specific meaning; however, to a vice president of operations or other member of the upper-management group, these terms may as well be a foreign language. Thus, it is important for the safety and loss prevention professional to explain fully every technical term to ensure complete understanding by the upper-management group. Remember, it is easier for an upper-level manager to simply vote “no” than to show a lack of understanding of the subject. To sell safety and loss prevention programs effectively to upper management, it is important that safety and loss prevention professionals do their homework as far as educating upper-management groups as to the basic concepts and philosophies of the safety and loss prevention field. In most circumstances, upper-level managers possess little or no formal training or education in the safety and loss prevention area. These managers have identified, however, that injuries and illnesses, insurances, workers’ compensation, governmental requirements, and so on, cost a substantial amount of money. Safety and loss prevention professionals are often brought on board with the company to address these unique and unfamiliar areas because the injury rate has gotten out of control, the workers’ compensation costs are skyrocketing, or the company has been cited for noncompliance with governmental regulations. The upper-level managers have identified that the company is experiencing one or more problems, and they have addressed the problem by employing the safety and loss prevention professional with the experience and expertise to address these problems. However, the upper-level managers possess little or no knowledge with regard to the philosophies, theories, and techniques utilized to address these problem areas. This is when the safety and loss prevention professional needs to educate the upper-level managers to ensure at least a basic understanding that will allow appropriate funding and support necessary to develop and implement the necessary changes. With most upper-level management groups, time is always of the essence. This level of managers has multiple areas of responsibility, and each area is allotted a specific block of the manager’s time. Thus, after educating this level of managers as to the basic philosophy and techniques to be utilized, the safety and loss prevention professional should make the analysis of the specific program being sold to the upper-management group as simple and quick as possible. For example, below is a proposal for an eye-protection program: Proposal: Eye-Protection Program Scope of Work To develop and implement an eye-protection program for all employees in order to reduce the number of incidents of eye injuries and thus reduce the workers’ compensation cost. 7 Effective Selling of Safety and Health Programs Justification The company incurred 50 eye injuries in FY 1996 with a workers’ compensation cost of $200,000. The frequency of eye injuries escalated in FY 1997 to 85 i­ njuries at an estimated cost of $400,000. Additionally, the 6 percent increase in workers’ compensation benefits passed by the legislature in FY 1997 takes effect in January 1998, and the Occupational Safety and Health Administration regulations require this program. Initial and Ongoing Costs The initial costs of the eye-protection program include the following: • • • • • • • Purchase of 400 glasses @ $3 $1200 Training of 400 employees for 1 hour @ $10 $4000 Instructor cost $1000 Cost of training material $500 Replacement and visitor glasses $100 Ongoing replacement and repair $200 Total$7000 Return on Investment By considering the estimated cost in FY 1997 of $400,000 for eye injuries and the projected cost of $7000 for the eye-protection program, as well as an estimated program success rate of 90 percent, it is predicted that the cost of eye injuries can be reduced by $360,000 in FY 1998 by an initial investment of $7000. This is a return on the initial investment of over 5142 percent (i.e., the company will receive a reduction equal to over 51 times the initial investment). Action Plan Upon approval of the eye-protection program, the following action items and timeline will take place: Action Item Responsible Party Completion 1. Development of written program Safety 30 days 2. Development of policy Personnel 30 days 3. Employee evaluation of safety glasses Safety 30 days 4. Purchase of safety glasses Safety/purchasing 30 days 5. Development of training materials Safety 60 days 6. Acquisition of supplemental materials Safety 30 days 7. Conduct training program Safety 90 days 8. Evaluate and modify Safety 30 days 9. Add to inspection program Safety 10 days 10. Train supervisors 11. Audit for effectiveness Safety Safety 30 days Ongoing The entire eye-protection program will be developed and implemented within 6 months from the date of approval by the upper-management group. 8 Creative Safety Solutions One of the common mistakes made by safety and loss prevention p­ rofessionals is attempting to sell a program to an upper-management group based upon the threat of an OSHA citation or other governmental regulatory agency fine structure. Although the safety and loss prevention professional should educate the upper-management group as to the penalty structure under OSHA or other governmental agency and the risk involved if compliance is not achieved and maintained, the use of this scare tactic often loses effect over time, given the statistical probability of inspection and the underlying aversion at this level of management to govern­mental interference. The OSHA and other governmental regulations are often simply a cost of doing business. The safety and loss prevention professional should strive for a true management “buy-in” and commitment to creating a safe and healthful work environment for all employees. The monetary benefits, the benefits of minimizing the risk of being subject to governmental agency penalties, and the benefits in efficiency should all be important but secondary benefits of this overall philosophy. The second level of management that must be sold on the safety and loss prevention program is composed of middle managers and the supervisory ranks. Within this group of the management team, the psychological “keys” are significantly different than the upper-management group. Although money is a motivating force with the middle-level management group, other keys include the possibility of an increase in workload and the impact on the employees. Where an upper-management team member looks at the bottom line in the decision-making process, middle-level managers who work with the employees on a daily basis may also look at the impact on their employees—their thoughts and feelings—as well as the impact in terms of ­dollars and increased workload. Given the fact that with most safety and loss prevention programs the middle-level manager or supervisor plays a pivotal role, it is important that the safety and loss prevention professional sell this group on more than the straight dollars-and-cents benefits of the program. Also, the dollars-and-cents benefits should be termed in such a way as to have the greatest impact on the middle-level manager. For e­ xample, ­suppose a particular company makes widgets. The operation produces 10,000 widgets per day and sells them at a wholesale cost of $1 apiece. The profit margin for making these widgets is 10 percent. If the average eye injury costs $1000 and a severe eye injury last year cost $50,000, the safety and loss prevention professional could explain the cost of the eye injuries in terms of widgets: • The plant will have to make 10,000 widgets (or 1 day’s production) to pay for the average eye injury cost. • The severe eye injury incurred last year required the production of 500,000 widgets simply to pay for the injury. • At 10,000 widgets being produced each day, 50 days’ production last year went to paying for this one injury. This type of monetary calculation often has a greater impact with middle-level managers than simply providing numerical figures that do not correlate to their work activities. Safety and loss prevention professionals should ensure that their middle-level managers fully understand the costs of injuries and, conversely, how much the Effective Selling of Safety and Health Programs 9 prevention of injuries can save, in terms of direct and indirect dollars. In explaining these costs, many safety and loss prevention professionals utilize some version of the “iceberg” (see Figure 2.1) in order to explain the direct and indirect costs that impact the middle-level manager.* It is important that middle-level managers know how accidents happen and, ­specifically, how they can prevent the incidents as part of the overall program ­picture. Additionally, middle-level managers want to know how much time and effort will be required to perform these specific tasks. Middle-level managers and supervisors are often heard saying, “I already have more than enough to do, and now I’m responsible for safety. Isn’t that the safety person’s job?”. The safety and loss prevention professional should specifically show the risk ­versus return in regard to the efforts and time of middle-level managers or supervisors and the specific amount of work required to achieve the requested results. Using the above eye-protection program as an example, the safety and loss prevention professional could provide an approximate amount of time each day the manager or supervisor will be required to address eye protection and correlate the costs and benefits of the expenditure of a few minutes each day. Medical costs Insurance premiums Employee compensation Direct costs Indirect costs Inspect/repair/remove/replace damaged or destroyed equipment and materials Order replacement parts, materials, or entire machines Rent temporary replacement machines/tools Pay overtime wages Hire and train new employee Investigate accident Complete written reports File workers’ compensation or insurance claims Clean-up area Repair damaged work areas Absorb possible lost sales FIGURE 2.1 What does a work-related injury or illness cost? *Managing Employee Safety and Health (MESH), Tel-A-train, Inc. Chattanooga, TN 1990. 10 Creative Safety Solutions Cost versus Benefits Cost Daily work load expenditure (2 minutes per day) versus Benefit No accidents, more efficient workforce, no paperwork, etc. Cost Daily work load expenditure (2 minutes per day) versus Failure/Accident from Lack of Eye Protection Direct cost of average eye injury ($1000), indirect costs (first aid, completion of accident report, retraining, reduced production, reduced quality), pain and suffering of employee, unhappiness of boss, reduced bonus, no promotion, etc. The welfare and safety of their employees also have an impact on the acceptance or rejection of the safety and loss prevention program. Most middle-level managers or supervisors work closely with their employees on a daily basis and are truly concerned with their welfare. Additionally, given the close working relationship, middle-level managers and supervisors often enjoy relationships with their employees beyond the workplace. Thus, the safety and loss prevention professional should recognize this psychological key and should be sure to include data regarding the potential pain and suffering of the injured employee, the impact on his or her family, the impact on outside activities, and any other important additional information. The basic reason why most employees go to work each day is to acquire a paycheck. To most employees, the concept of safety and loss prevention is fundamental in nature—that is, they want to return home after work the same way they began work. Thus, employee groups (with the exception of employees with profit-sharing or employee ownership) could not care less what costs the company is incurring as a result of injuries. This group is more concerned with how such a safety program is going to affect the individual, the actual work activities, and the paycheck. Selling safety and loss prevention at this grassroots level is pure in nature. In essence, most employees and employee representatives have the same basic goal or objective—namely, to create and maintain a safe and healthful work environment. Employees do not want to get hurt, and the safety and loss prevention professional and company do not want them to get hurt. However, when trying to sell programs to the employees, difficulties can still arise in the implementation of the programs, such as employees not wanting to wear safety glasses because they are uncomfortable or interfere with their job function. At this level, safety and loss prevention ­professionals may want to appeal to the fundamental reasons for the program and the possible downsides in terms of the impact on the individuals, their families, their hobbies and outside activities, and for other basic reasons. In conclusion, safety and loss prevention professionals should utilize creative ways of ensuring that the safety and loss prevention message is received and embraced at Effective Selling of Safety and Health Programs 11 every level of the organization. Searching for and finding the motivational keys, speaking a language the group understands and is comfortable with, stressing the issues or components that are important to the specific group, and showing the downside as well as the upside of the particular issue will lead the specific group to the correct conclusion and ultimately the buy-in that is necessary for a successful program. The safety and loss prevention professional is the leader in this area of expertise and must ensure that each group is appropriately educated and fully understands every aspect of the proposed program so that each individual can make an informed decision. Creativity in preparation and presentation, hitting the “hot” buttons, and transferring confidence and enthusiasm will permit the safety and loss prevention professional to acquire a wholehearted buy-in at all levels. 3 Creative Safety Equipment Purchases Enter into negotiations with the intention of creating an agreement that will allow both parties to achieve their essential goals. Tom Hopkins The first man to raise his voice has lost the argument. Japanese Proverb A substantial portion of the budget of most safety and loss prevention professionals allows for the purchase of personal protective equipment for their employees, medical supplies, and professional services, as well as salary and benefits for staff. Virtually all of these costs are fixed but often possess an ongoing expense f­actor. Additionally, safety and loss ­prevention professionals are often faced with ­emergency situations and unforeseen costs ­requiring specific items on an immediate basis. In essence, safety and loss prevention can be expensive, but methods are available to manage these costs appropriately. Through establishing ongoing business relationships with product suppliers and buying smart, safety, and loss prevention professionals can often stretch their budget dollars to provide additional service benefits to their employees. Remember, safety and loss prevention does not make a product or produce anything. The safety and loss prevention function is a preservation and enhancement function. Although important, safety and loss prevention professionals should also strive to stretch every budget dollar to achieve maximum benefits for minimum dollars spent or, in essence, acquire the “biggest bang” for each dollar. The first stage of buying smart is to establish a list of the fixed costs of replacement items and a list of the new items to be purchased. It is important that the safety and loss prevention professional closely analyze the specific needs of the operation and the specifications of or limitations on each of the prospective purchases. For example, an operation may require a thousand adhesive bandages over a period of a year. Do specific brand-name bandages need to be purchased, or can a generic brand be utilized? Are particular sizes of bandages used more often so that buying variety packs at a higher cost is not necessary? Loss prevention and safety professionals should identify any perimeters set by the Occupational Safety and Health Administration or other governing agency with regard to specific equipment (i.e., earplugs, safety glasses, etc.). Such specifications should be identified so that they may be included in the purchase order or when contacting the vendor. Prior to ordering, however, the safety and loss prevention professional should establish relationships with the vendors or providers—larger vendors or those for 13 14 Creative Safety Solutions bulk purchases, as well as local vendors or those to be used for emergency purchases. Lists of potential vendors for particular types of equipment are often located in various association publications, as well as publications such as Best Safety Directory. There are two basic approaches that can be utilized with regard to vendor services: (1) one-stop shop for all services and equipment and (2) competitive bids for particular equipment purchases or services. There are positive and negative aspects of each of these approaches. In the one-stop vendor type of purchasing, the safety and loss prevention professionals can establish close working relationships with one or a small number of vendors to provide virtually all their services. The vendors become familiar with the safety and loss prevention professionals’ operations, employees, management, purchasing system, and other aspects, and this ensures smooth acquisition of needed items. The negative aspect of this approach is that on a single-item purchase, the price may be higher than if bid competitively. Under the bidding approach, each item is submitted for competitive bids, which often yields a lower price for a specific equipment purchase, especially if the equipment or item is purchased in bulk. A negative aspect is that the safety and loss prevention professional will be dealing with a large number of vendors and an ongoing relationship may not be established. Under either philosophy, the concept or idea is to establish a “win-win” relationship between the safety and loss prevention professional and the vendor. The primary concept is to get the best value for your purchasing dollar to acquire the necessary equipment and services for your operation. Purchasing of safety equipment is, in essence, a negotiation process. Although vendors normally list prices for specific items, there is a certain amount of flexibility that the vendor retains for specific customers or specific orders (i.e., a large order). Loss prevention professionals should realize that most prices on safety and loss prevention–related equipment and services are negotiable, and they may have to ask the vendor for additional price reductions, additional services, and other benefits as part of the negotiation process. For example, the safety and loss prevention professional at XYZ Company wishes to purchase 5000 safety glasses. He contacts 25 of the producers of safety glasses and requests samples for the employees to evaluate. Of the 25 requests, only 20 companies provide sample safety glasses for evaluation by the employees. This immediately eliminates the five companies that did not provide samples. The employees evaluate the 20 different safety glasses and select five as the ones to be utilized in the facility. These five companies can then be contacted to ascertain price and other services that may be available. The safety glass vendors will usually provide different prices for a small purchase, medium purchase, and large purchase. Also, some of the vendors may provide additional items such as training videotapes and other training materials, on-site training services, ear cushions, nose bridges, and other add-ons. After all bids are provided, the safety and loss prevention professional can then decide on the best combination of products, services, and add-ons. Especially in safety, health, environmental, and related areas, it is not uncommon for the vendor to provide training services with a substantially large p­ urchase of safety equipment. However, this additional service is usually requested by the safety and loss prevention professional during the purchasing process. For example, when Creative Safety Equipment Purchases 15 the safety and loss prevention professional is purchasing self-­contained breathing apparatus (SCBA), the vendor may provide on-site training for the employees who will be utilizing the SCBA. It is important for the safety and loss prevention professional to ask if these services are available. One way in which safety and loss prevention professionals may be able to stretch their budget dollar is through the purchase of last year’s model or safety equipment that is not currently fashionable. As long as the safety equipment meets the specific governmental requirements and the needs of the employees, the safety and loss prevention professional can purchase the Volkswagen rather than the Cadillac. Consider the safety and loss prevention professional who needs a noise-level decameter. Through contacting various vendors, he ascertains that there are various models of noise-level decameters at varying price ranges. But, if the safety and loss prevention professional asks for a previous year’s model at a reduced cost, the vendor can often accommodate the request. Another possibility is to ask for a floor model of a particular high-priced piece of equipment. The floor models are often used for demonstration purposes or at conferences. Because they have been slightly used, a vendor can often sell such equipment to the safety and loss prevention professional at a reduced cost. However, you have to ask. Also, when purchasing a substantial quantity of an individual product, safety and loss prevention professionals can ask the vendors if they will provide specific items or other items being purchased at such a volume at a reduced cost. Or, given the substantially large purchase, will the vendor provide any additional extras? For example, suppose a safety and loss prevention professional is buying $50,000 worth of hard hats. He can ask the vendor if he will throw in a higher grade of helmet inserts or a specific number of face shields. A word of caution to the safety and loss prevention professional concerning ethical and professional responsibility issues is necessary here. When a substantial amount of money is changing hands during a purchase, it is highly unethical and often a violation of company policy for the safety and loss prevention professional to accept personal items or items of personal benefit. All bargaining power and negotiation skills must be utilized for the good of the safety and loss prevention program or company—not for personal gain. The idea is to negotiate to achieve a win-win situation for both the safety and loss prevention professional and the specific vendor. Vendors often possess a certain amount of flexibility with regard to the purchasing arrangement, and the safety and loss prevention professionals should ascertain these perimeters in order to acquire the best deal possible. That is not to say that you should “hold up” the vendor or exploit the vendor in any way; however, the safety and loss prevention professional should negotiate the best deal possible to benefit the company and employees. If you do not ask, you will not find out. For safety and loss prevention professionals who are purchasing or ordering safety equipment through a specific purchasing department, it is vitally important that the purchasing department be provided all information in order that they can make an educated purchase of the equipment. Safety and loss prevention professionals should be aware that purchasing agents do not normally possess the experience 16 Creative Safety Solutions and expertise with regard to purchasing safety equipment and services; thus, it is the safety and loss prevention professional’s job to provide necessary specifications and government requirements for the purchase order. Providing specific price ranges or particular model numbers or types usually assists the purchasing agent in acquiring the best possible price and appropriate equipment. Finally, knowing your requirements, knowing your vendors, and having skills in the art of negotiation will assist you and your program in acquiring the best possible quality and price for the purchasing dollar. Again, safety and loss prevention professionals should become knowledgeable in the art of negotiations and practice that skill whenever possible. Remember, the dollars you save through the negotiation process can be used for additional training, equipment, and services to improve the safety, health, and environment of your employees. 4 Tapping Employee Creativity A hunch is creativity trying to tell you something. Frank Capra Creativity varies inversely with the number of cooks involved in the broth. Bernice Fitz-Gibbon In order to tap into employees’ creativity, the safety and loss prevention professional should create an environment in which employees are empowered to express their creativity and possess the freedom to express that creativity without suffering any possible adverse consequences. Who knows the equipment and operations better than the employees who work with that equipment and operations on a daily basis? But when was the last time we asked for their ideas and input as to better ways to perform the job and perform it in a safer manner, to improve quality, or any other aspects of the job? Your employees are one of greatest sources of creativity and innovative ideas in the area of safety, health, environmental, and related areas if their creativity can be tapped. A strategy to entice employees to express their creativity and ideas must be developed in conjunction with an overall plan that takes into consideration the nature of the employer–employee relationship. Employees are often skeptical about expressing their “wild” ideas or discussing “blue-sky” concepts with management because of potential repercussions regarding their jobs, or they may even fear that the “boss will think I’m dumb.” An atmosphere should be created in which employees are encouraged to express their ideas, no matter how far-fetched. For example, suppose an employee brings an idea for a new widget to the plant manager’s office, and the plant manager laughs at the idea. What is the probability that the employee will bring another idea to the plant manager or to other members of management? Most probably zero. However, what if the same employee brings the idea to a plant manager who takes a few minutes to listen to the employee and thanks the employee for the idea before he leaves? Even though the idea may not be feasible, the small amount of time and courtesy extended by the plant manager will encourage the employee to provide other ideas in the future. To tap into the vast storehouse of your employees’ creativity successfully on an ongoing basis, a strategic plan is necessary. This plan can be developed through ­various avenues including (but not limited to) safety committees, incentive programs, open-door policies, and other communications mechanisms. The strategic plan should include one or more ways to capture creative ideas and one or more methods of providing feedback to the employee or offering positive reinforcement. 17 18 Creative Safety Solutions One avenue for open employee communications is the safety committee. Virtually all companies possess some type of safety committee, communication committee, employee representative committee, or other representative committee through which employees can provide ideas to their representatives for presentation at such meetings. Safety meetings should possess an agenda through which to accomplish the objectives or goals of the committee; however, appropriate time frames should be provided ­discussing and evaluating new ideas or suggestions: Sample Safety Committee Agenda 5 minutes 15 minutes 15 minutes 15 minutes 10 minutes Review last meeting’s minutes. Evaluate past month’s accident investigation reports. Review new safety policy. Brainstorm solutions to X problem. Open forum for new ideas or problems to be addressed. Safety committees are also an exceptional opportunity by which to express the need for employees’ ideas and creativity to address specific safety, health, and loss prevention issues and to acquire their ideas. Additionally, the safety committee members or representatives should be provided the appropriate education and training through which to acquire the ideas properly from the employees and to transfer or communicate these ideas to the committee members. It is vitally important that the employees who originally bring ideas are provided feedback as to the status of their ideas. This can be done through the minutes of the safety committee meeting, individual notices, verbal communications through safety committee representatives, or by other methods. Some companies utilize the “suggestion box” or idea box that allows employees to write down their ideas and submit them to management on an individual and confidential basis. This type of communication mechanism has been extremely successful for many companies; however, the suggestion box can become stale and sit unused if appropriate feedback from management is not provided. Other companies utilize various types of incentive programs to generate creative ideas. For example, one company awards the employee who originally brings an idea for a new product or patented process the monetary royalties generated from the idea. In other companies, monetary or personal items are provided for ideas that are utilized to improve the workplace. One of the new creative ideas to promote employee involvement and the expression of their ideas is the targeted hazard identification system. This system provides an easy and cost-efficient method through which employees are trained to identify safety hazards in their workplace and provides a mechanism through which the hazard can be corrected. Additionally, this system provides a simple method by which employees can express their ideas and acquire feedback within a 24-hour time period (see Appendix C for program details). Important components of this program are the employee involvement and the acquisition of their opinions to generate corrective action. Though often offered but seldom used by many companies, a true open-door ­policy is another mechanism by which employees can express their ideas and concerns with regard to the workplace. Under an ideal open-door policy, employees may, Tapping Employee Creativity 19 at any time, enter the office area of the safety and loss prevention professional and express their ideas about virtually any topic. Many companies state they have an open-door policy, but in reality employees are often fearful of expressing ideas to management out of fear of possible repercussions and/or embarrassment. A true open-door policy can be one of the most effective and low-cost methods of tapping into your employee’s creativity. However, if not effectively managed, the open-door policy can cause a loss of productivity and create problems. One basic way in which the creativity of your employees can be tapped is for the safety and loss prevention professional to listen and communicate effectively with the individual employee. Effective listening means removing all barriers and obstacles and permitting the employee and the safety and loss prevention professional to focus on what the employee is saying and his or her specific idea. Focused listening and completion of the communication model will permit the safety and loss prevention professional, under any of the above systems or programs, to identify effectively the creative ideas of their employees and permit these ideas to germinate and grow within their operations. Remember, the best ideas come from the people who know the jobs best. It is the safety and loss prevention professional’s job to capture these ideas and make the ideas work. 5 Traditional “Things” No man is able of himself to do all things. Homer Speakers have been showering us with pearls of wisdom for centuries, and if all of their valuable advice were laid end to end, it would still be just as good as new. Benjamin F. Fairless The commitment of management to safety and loss prevention efforts is essential for success. Without their support, personnel, and funding, any safety and loss prevention program would be nothing but “window dressing” and cause more harm than having no program at all. In most circumstances, when management fully understands the cost factors involved in work-related accidents, safety and loss prevention professionals will begin to achieve the “buy-in.” Safety and loss prevention professionals should also be prepared to show the dividends, in both monetary and humanitarian terms, that can be acquired through a comprehensive and systematic management approach to safety, health, and loss prevention. To ensure that ­management fully understands the concepts involved in a proactive program, all levels of the management team should understand how accidents happen and how accidents can be prevented. Using the basic domino theory (see Figure 5.1), safety and loss prevention professionals can easily explain the causal factors leading up to an accident and the negative impact following an accident. Additionally, safety and loss prevention professionals can explain the fact that, through the use of a proactive safety, health, and loss prevention program, the causal factors that could lead to an accident can be identified and corrected prior to the risk factors accumulating, which ultimately lead to an accident. According to the domino theory of Dr. Marcum, the first three dominoes show the underlying factors that could lead to an accident. Emphasis should be placed on the fact that the underlying causes for workplace injuries and illnesses can be identified and corrected through the use of a proactive safety, health, and loss prevention program. If the underlying factors leading to an accident are not identified and corrected, the dominoes begin to fall, and then it is almost impossible to prevent an accident from happening. The key is to ensure that management realizes that to prevent an accident, the underlying risk factors must be minimized or eliminated rather than waiting and reacting after an accident has already happened. To amplify this point, safety and loss prevention professionals often use the pyramid model to drive home the point that near-misses and other underlying factors, if not addressed, will ultimately lead to an accident. Visualize a pyramid or triangle; starting at the bottom, for every 300 equipment damage accidents or 21 22 Incurred cost(s) Sustained loss(es) Adverse reaction(s) Harmful contact incident(s) Miscompensated risk(s) Substandard performance(s) Inadequate task preparation(s) Creative Safety Solutions FIGURE 5.1 Domino theory used by safety and loss prevention professionals. near-misses that an employer may experience, there will be 29 minor injuries. If the deficiencies and underlying risk factors are not identified and corrected, the 300 accidents will ultimately lead to one major injury or fatality. The key is to ensure complete understanding that the management team must take a proactive approach to the safety and loss prevention function rather than reacting when an incident or accident happens. With regard to the management of safety and loss prevention, there are several management theories and approaches, including management control system management, management by objectives, group dynamic and human approach management, and Total Safety Management, that have successfully been utilized in different organizations. The particular management theory selected for use within any given organization must meet the needs and management style of the organization. There is no one right or wrong management theory for any given organization as long as the management system selected provides a consistent and systematic approach that proactively addresses the underlying causes and risk factors that may ultimately lead to an accident. Many organizations have found that the management by objectives (MBO) theory is a simplistic but effective systematic and practical methodology for the management of their safety, health, and loss prevention function. This style provides a stair-step, long-term approach to achieving the ultimate safety goals or objectives. Using the MBO theory, each element within a safety and health program can be assigned an achievable objective or goal. When all objectives from each element within a specific safety and health program are achieved, the overall objective of the program will concurrently be achieved. When all individual safety program objectives are achieved, the larger overall objective of the safety and health effort will be achieved. In simple terms, MBO provides a series of building-block objectives upon which other objectives are based, and achievement of the smaller objectives will ultimately lead to the achievement of the larger objectives or goals. Traditional “Things” 23 In developing specific safety, health, and loss prevention goals or objectives for an organization, all levels of management and employees should be provided an opportunity to interject their ideas and opinions in the development of the safety, health, and loss prevention goals or objectives. There are two basic schools of thought in this area: the zero-accident goal theory versus the progressional accident goal theory. Under the zero-accident goal theory, of course, the ultimate goal is zero accidents. To attain less than this goal is to permit employees to incur injuries and illnesses on the job. Using the ultimate goal of zero, the entire organizational team possesses a common goal that is the pinnacle of the safety, health, and loss prevention summit. The downside of this theory is the possibility that organizational team members may view the zero-accident goal as unrealistic and unattainable and thus lose interest and momentum in striving to achieve their safety and health goals. Under the progressional goal theory, organizations continuously phase in goals for safety, health, and loss prevention over a period of time in order to achieve the ultimate goal of zero accidents (i.e., 1991, 25 percent reduction from 1990 accident total; 1992, 50 percent reduction from 1990 accident total, etc., ultimately reaching the zero-accident goal over a number of months or years). The downside of this theory is the fact that the organization will be accepting a certain number of accidents, and thus injuries and illnesses, while the organization strives to achieve the ultimate goal. Although the involvement of every employee of the company is important in any health, safety, and loss prevention program, the key management position level is the first-line supervisor or team leader. This particular management level is normally the communications link between upper management and the employees and often serves as the personnel or human resource manager’s eyes and ears in the production areas. In most organizations, the first-line supervisors or team leaders are the ones who will have daily interaction with the employees within their departments or areas, who will direct the activities of the employees in their departments or areas, who will proscribe or perform disciplinary functions, and who will perform the training function and other related activities. This management level embodies the commitment of the organization to safety, health, and loss prevention and relays it to the employees. If the first-line supervisors or team leaders have been properly educated in, and adopt the goals and objectives of, the safety, health, and loss prevention program and effectively communicate these goals and objectives to their employees, the employees will normally embrace the safety and loss prevention effort or, at the very least, adhere to the safety, health, and loss prevention policies and procedures. The first-line supervisors or team leaders should be educated, trained, and motivated to make safety, health, and loss prevention part of their everyday activities. First-line supervisors and team leaders must be provided the “tools” with which they can effectively manage the safety, health, and loss prevention function just as they manage production, quality, and the other job requirements. Necessary to acquire the appropriate buy-in are the commitment and motivation of upper-level management combined with the necessary education and training (i.e., the “tools”) for supervisors or team leaders to manage safety and loss prevention effectively, as well as holding the supervisor or team leader accountable for the safety performance or achievement of the goals or objectives. 24 Creative Safety Solutions One of the first questions normally asked by first-line supervisors and team l­eaders is, “Where am I going to find the time to manage safety and loss prevention when I don’t have enough hours in the day to do my job now?” With a proactive approach to safety, health, and loss prevention, first-line supervisors or team leaders are being provided the skills to manage effectively the safety, health, and loss prevention function within their departments or areas instead of reacting to problems. The management skills taught for the effective management of the safety, health, and loss prevention function are the same basic management skills necessary to manage the production and quality functions, as well as other related functions. Supervisors and team leaders normally find that when they have mastered the basic management skills, the safety and loss prevention function can be effectively managed in the same or similar manner as the other production functions. In fact, supervisors or team leaders will acquire more time within the workday when they manage rather than put out fires. The management principles that management team members use in daily super­ vision of production, quality control, or any other operation are the same when managing safety in the workplace. In production, the supervisor plans, organizes, directs, and controls operations to produce a product, while in safety and loss prevention, the supervisor plans, organizes, directs, and controls the safety and loss prevention function in the workplace. Basic management skills utilized in production and quality are transferable to the safety and loss prevention function. Another area that normally requires substantial effort in managing the safety and loss prevention function is achieving an open communication system with e­ mployees. All employees want to be able to work safely and not be injured while at work. The goal of management is the same. Disagreement usually occurs in regard to the methods used to achieve this identical goal. Communication with employees, permitting employees to voice their opinions and ideas, and inviting employee involvement in the safety and loss prevention effort are essential to the proper management of the safety, health, and loss prevention program. One of the cornerstones of most safety, health, and loss prevention programs is the presence of written safety, health, and loss prevention policies and procedures through which the organizational team members, individually or collectively, can acquire the necessary guidance regarding acceptable and unacceptable behaviors, expectations as to safety and loss prevention performance, and other basic workplace requirements. Safety, health, and loss prevention policies and procedures should be clearly stated to remove any ambiguities or room for interpretation. Written safety, health, and loss prevention programs provide the essential requirements for the specific safety, health, and loss prevention program, which is vital in providing continuous direction. There is no perfect safety, health, and loss prevention objective or goal mechanism that works for all organizations. Given the substantial differences in locations, work sites, workforces, philosophy, and so on, safety and loss prevention professionals should select the mechanism or method that works best for their individual situation. The key factors in safety, health, and loss prevention program development under this management theory are that the organizational team possesses a consensual safety, health, and loss prevention goal; the objectives in attaining the goal are clearly defined and measured; the organizational team is provided input as Traditional “Things” 25 to their achievement of the safety objectives and goals; and the organizational team is held accountable for the achievement of the safety and loss prevention goals. In developing a written safety and loss prevention program, there is no substitute for knowledge of the standards of the Occupational Safety and Health Administration (OSHA), Environmental Protection Agency (EPA) regulations, or other applicable governmental regulations. Under the law, every organization covered under these regulations is bound to know the law. As stated by many courts throughout history, ignorance of the law is no defense. A basic and general guideline to assist the safety and loss prevention professional to develop a safety and health program for a particular standard is provided below: 1. Read the OSHA standard carefully and note all requirements. 2.Remember that all OSHA compliance programs must be in writing. 3.Develop a plan of action. Acquire management commitment and funding for the program. 4. Purchase all necessary equipment. Acquire all necessary certifications, and so on. 5. Remember to post any required notices. 6.Inform employees of the program. Acquire employee input in the developmental stages of the program. Inform labor organization, if applicable. 7.At this point, you may want to contact OSHA for samples of acceptable programs (they sometimes have a recommended format available). You may also want to have OSHA review your finished draft and provide comments. 8.Conduct all necessary training and education. Remember to document all training. 9. Conduct all required testing. Remember to document all testing procedures, equipment, calibrations, and so on. 10.Implement the program. 11.Ensure that all procedures are followed. Disciplinary action taken for noncompliance must be documented. 12.Audit the program on a regular periodic basis or as required under the standard. Remember that simply complying with the OSHA standards does not guarantee a successful safety, health, and loss prevention program. The OSHA standards are the bare-bones and minimum requirements that the government expects all employers to meet. A safety, health, and loss prevention program must comply with these standards but should go far beyond these minimum standards. A good program should incorporate ideas and programs developed by the employees and management team to strengthen and expand the safety, health, and loss prevention efforts. Many of the best ideas in the safety, health, and loss prevention area have been originated by employees. Safety and loss prevention professionals should keep in mind that employees normally work in only one area and perform one job. These employees are experts on those particular jobs, and their ideas and input can normally provide great insight into developing safety, health, and loss prevention programs and policies that directly affect that particular job or area. 26 Creative Safety Solutions The basic concept in managing safety, health, and loss prevention in the workplace is to get all employees to be conscious of their own safety as well as the safety of ­others. Safety, health, and loss prevention can be instilled into employees through a long-term training and education program and constant, consistent, and proper management of the safety and loss prevention function. Safety and loss prevention should be made an essential part of each employee’s daily work habits. Employee involvement in the structure, decision making, and operation of the proactive safety and loss prevention program has often been found to be successful in achieving employee buy-in and thus commitment. Safety and loss prevention is not the sole domain of the safety director, personnel manager, or even the first-line supervisor. Utilizing a team approach, the supervisor or team leader can train organizational team members to take an active role in the specific safety and loss prevention functions. Many organizations have found that safety and loss prevention activities required for the achievement of specific objectives, such as department safety inspections, personal protective equipment (PPE) inspections, and other duties, can be delegated from the first-line supervisory level to the team members. In fact, the more involved the organizational team members can be in the safety and loss prevention program, the more organizational team members feel responsible for the safety and loss prevention program. However, too much delegation of essential duties can defeat a good program. Another key area that is often overlooked in the management of a safety, health, and loss prevention program is the accountability factor. All levels of the management team must be held accountable for their divisions, departments, or areas. The individual management team member should be involved in the development of the objectives, goals, and necessary tools to enable the management team member to manage the safety, health, and loss prevention function effectively. Pertinent and timely feedback is critical. Use of positive reinforcement has been found to be the most effective method in motivating supervisors or team leaders to achieve the specified objectives and goals. However, negative reinforcement or disciplinary action should be in place as a backup if positive reinforcement is not successful. Safety and loss prevention professionals should ensure that a fair and consistent policy with regard to disciplinary action in the area of safety is established and maintained. Organizations that have embraced the proactive approach to managing safety, health, and loss prevention have found that the benefits achieved over time far outweigh the initial costs involved, and, once in place, an effectively managed safety, health, and loss prevention program will pay dividends for years to come as well as minimize potential risks and potential legal liabilities. The ultimate goal for every safety and loss prevention professional is to safeguard employees from harm in the workplace. A secondary goal, although equally important, is the achievement and maintenance of compliance with the OSHA standards and requirements. In order to reach these important goals, a comprehensive management approach needs to be developed to manage the safety and health function, in addition to an extensive, all-inclusive strategy that directs and controls completion of the required tasks in order to achieve compliance with the OSHA standards and regulations. Traditional “Things” 27 The principles that managers use in their daily supervision of production, q­ uality control, or any other operation are the same principles that should be used when managing the safety, health, and loss prevention function in the workplace. In ­production, managers utilize the basic management principles of planning, organizing, directing, and controlling the operation to produce a product. Safety and loss prevention professionals can utilize and teach the same basic management principles to plan, organize, direct, and control the safety and loss prevention function in the workplace. With the increasing costs of work-related injuries and illnesses, increasing compliance requirements and liability, and increasing costs in the area of safety, health, and loss prevention, a proactive management approach has proven to be the most effective way of ensuring that a safe and healthful environment is created and maintained in the workplace. 6 Involving the Family All happy families resemble one another; every unhappy family is unhappy in its own way. Leo Tolstoy I am he As you are me And we are all together. John Lennon and Paul McCartney One of the main reasons, if not the reason, why most employees get up in the ­morning and go to work every day is to support their family unit. The family unit is the underlying basis for the activities of most employees. The family is the motivating factor for many employees to do a good job and advance in the company. However, how often do we involve the family in the activities at work? Most employees spend as many or more hours at work as they do with their ­family. Often, employees form close bonds with their coworkers, or “quasi-family” units. Does everyone in the employee’s family know how mom or dad spends her or his time while at work? Moreover, do the members of the family even know why mom or dad goes to work? Do they know what the employee does on a daily basis to earn a paycheck? Have they ever been to their workplace? Safety and loss p­ revention professionals often lose focus regarding the underlying reason why people pull themselves out of bed in the morning and go to the workplace day in and day out, but the primary reason for most individuals, still, is to support their family units. The safety and loss prevention professionals should identify creative ways of involving the family in the work activities of mom or dad, especially in the area of safety and loss prevention. Can involvement of the family in the work activities of the employee create a greater bond between the company and the employee? Does the involvement of the families lead to employees thinking about what they are doing on a daily basis and thinking about their own safety and the impact on their family if there is a safety breakdown? Can the family involvement in safety and loss prevention have an impact not only on the job but also at home? Most employees are proud of their work. Safety and loss prevention professionals can provide opportunities through which employees can be rewarded by the people who are most important in their lives by allowing the family to become involved in the workplace. In a recent conversation with a young man who worked for a large automobile company, he revealed that one of the high points of the year had been when his young son, during a family tour of the operations, expressed awe and pride in the work that his father accomplished. In fact, he stated that his son talked about the experience excessively for a period of time and constantly asked his father if he could go back on another tour. This small incident instilled substantial pride in the employee and gave his work purpose and focus. 29 30 Creative Safety Solutions Safety and loss prevention professionals should not lose focus of the fact that most employees spend more time at the workplace than they do with their families; however, family is the underlying reason why the employee is at work in the first place. Creative methods can be utilized to incorporate these two major areas of importance of most employees, and the underlying behavior and activities of the employee can be modified in a very positive manner. For example, why do employees take risks on the job? Often, the underlying reason is to shorten the time to do the work, to permit the employee to complete the job sooner, and the risk-versus-harm ratio may appear small. The safety and loss prevention professional must get the idea across to the employees that the risk-versus-harm ratio can be greater than it appears and that the long-term harm can affect not only themselves but also their families so that the employees think twice before accepting such risks. Safety and loss prevention professionals should look for creative ways to involve the family in the workplace. Some of the methods which have been utilized include the following: • Provide safety incentive awards that involve the family. • Permit photographs of the family to be placed in work areas. • Create buttons or stickers combining photographs of the family with safety slogans. • Hold a “Kid’s Day” when employees can bring their sons or daughters to work. • Provide plant tours for spouses and children. • Publish newsletters to be sent to the families that identify plant and safety activities. • Place information regarding work sites unsafe for small children to visit on the company’s Web site for viewing. • Encourage employees to talk to school groups, their children’s school classes, Boy/Girl Scout groups, or other organizations regarding safetyrelated topics. • Hold corporate games for employees and their families. One easy way of finding out what trips an employee’s creative “trigger” is simply to ask the employees and their families for their ideas and input. Involving the ­family with the quasi-family of employees in achieving the central and universal goal of safety will yield results. Remember, safety and loss prevention professionals want employees to think before they take risks in the workplace. What better way to make employees think about safety than to have their families involved and by supporting their safety efforts. 7 Involving the Community The simple virtues of willingness, readiness, alertness and courtesy will carry a man farther than mere smartness. Randall Thomas Davidson The world must learn to work together, or finally it will not work at all. Dwight D. Eisenhower Most companies strive to be good corporate citizens. Safety and loss prevention ­professionals, because of their job responsibilities, often are the most visible manifestation of the company within the community. The interaction between the company and the community usually involves safety and loss prevention issues (such as community disaster preparedness planning), which reflect on the efficacy and reputation of the company. The image and reputation of the company, from the viewpoint of the safety and loss prevention professional, have a direct and indirect bearing on a number of important issues for your company. For example, on a positive note, if your company is perceived as being a good corporate citizen, individuals seeking employment will be referred to your company by word-of-mouth, thus increasing your pool of qualified applicants. Conversely, if your company is not perceived as being a good corporate citizen, your company could have a hard time attracting qualified employees and thus may be required to pay a higher wage to attract employees. Other interactions with the community are also important, such as the relationship between the company and the local medical community. When a company maintains a positive interaction with the medical community, a bond of mutual trust and cooperation may exist. Thus, if the safety and loss prevention professional has a history of working with the medical community, an injured employee’s workers’ compensation costs may be able to be reduced by returning the injured employee to restricted or light duty. If the image and reputation of the company are poor, the medical professionals may want to keep the injured employee away from work for awhile, thus increasing the workers’ compensation costs, because of the fear of ­reinjury or failure to follow the proscribed medical restrictions. Safety and loss prevention professionals should search for ways in which to involve their company in community activities to become, or maintain the status of being, a good corporate citizen. Generally, people think the worst of things they do not know anything about. What do the citizens who live around your operations think happens at your facility? If all they see is ambulances pulling in and out of your plant every day, what perceptions will they have of your safety program and thus your company? Is the exterior of your facility littered with debris or is it manicured grass? Does the appearance of your plant affect your company’s image and what the citizens think about your company? 31 32 Creative Safety Solutions So, how can safety and loss prevention professionals have an impact on the image and reputation of company in the community? The easiest and simplest way is to become involved in community activities. The job responsibilities in safety and loss prevention require involvement with community officials in such areas as disaster preparedness and community right-to-know. Does your operations preparedness planning include involvement with the local fire department, law enforcement agency, and medical community? Have you provided the community officials with a plant tour so they know what to expect in an emergency situation? Is there a coordination of activities, such as correlating communications systems, to prepare for an emergency situation? Do local officials know how much funding is provided to the community through corporate sponsorships, employee wages, and various taxes? Safety and loss prevention professionals can also get involved in the community through participation in organizations such as the local chamber of commerce. Safety and loss prevention professionals bring to the table a wealth of experience and expertise that is often needed in these types of volunteer organizations. This involvement not only assists the community but also creates an avenue of communication for safety and loss prevention professionals and their companies. Safety and loss prevention professionals can also lend their expertise to community emergency preparedness committees, firefighting and emergency medical services (EMS) committees, and other similar committees or groups. Safety and loss prevention professionals often underestimate the extent of the experience and ideas they possess, which can enrich their communities. For example, a safety and loss prevention professional recently donated his time to assist an elementary school group in the development of a safe playground for the children. As one of the ­committee members stated after completion of the project, “We couldn’t have done this without [the safety and loss prevention professional]. We didn’t know about all of the rules; we never even thought about things like ‘fall zones’. … His services were invaluable.” Creative ideas abound in the area of community involvement, especially in the area of safety and loss prevention. Virtually everything that is done possesses a safety and loss prevention component. All that is left is for the safety and loss prevention professional to become involved. Several safety and loss prevention professionals have taken community involvement to the next level by actually involving the community in their in-plant safety and loss prevention programs. For example, one safety and loss prevention professional writes a column for the local newspaper that talks about the safety and loss prevention activities of her company and other local companies. In another location, the safety and loss prevention professional published photographs of the safety award winners each month in the local newspaper. In yet another town, a safety and loss prevention professional held an open house for the community to tour the facility and learn about the company. Some of the other creative ideals that safety and loss prevention professionals may consider include • Conducting plant tours for local schools • Speaking to local civic groups on safety Involving the Community • • • • 33 Serving on the local volunteer fire department or EMS Sponsoring a “safety city” in the community Sponsoring “stop, drop, and roll” training at elementary schools Serving on community drug-prevention committees and campaigns Safety and loss prevention professionals should be looking for creative ways to involve themselves, their employees, and their companies in community activities. Most communities would welcome involvement at any level, from donating time at the local blood drive to being volunteer coaches for the Little League. Most communities would welcome sponsorship or financial assistance for the development of new playgrounds, athletic fields, or other community projects. All safety and loss prevention professionals are extremely busy; however, the investment in time spent with your community can pay handsome dividends not only in terms of company image and job responsibilities but also in terms of personal growth. Safety and loss prevention professionals should become involved—how about today? 8 Establishing and Using Your Network One right and honest definition of business is mutual helpfulness. William Feather Help thy brother’s boat across, and lo! Thine own has reached the shore. Hindu proverb Most professionals working in the field of safety know that the job responsibilities and day-to-day activities are enormous and extremely time-consuming. Most safety and loss prevention professionals come to realize that they cannot be “lone rangers” and need the assistance of others on a daily basis. Unlike other functions in most companies, such as accounting and production, safety and loss prevention professionals are often the only individuals responsible for their function, so it is beneficial for them to be in contact with others working in the field and to identify outside resources to assist them with various compliance questions or other issues. Additionally, given the stresses placed upon the safety and loss prevention professional, a network of other professionals with similar responsibilities can also serve as a support group and provide a forum for “bouncing ideas” and venting frustrations. As one safety and loss prevention professional recently joked, “R&D in the safety and loss prevention profession stands for ‘rip-off and duplicate’ rather than research and development.” The primary reason for saying this is that the basic framework for most compliance programs is set forth by the Occupational Safety and Health Administration (OSHA), and thus it is often easier and less time-consuming to acquire the basis for various compliance programs from another safety and loss prevention professional rather than starting from scratch. Acquiring such a foundation makes developing a safety program much easier and eliminates “reinventing the wheel.” Within many safety and loss prevention networks, program foundations and sample programs are often exchanged like trading cards. When one safety and loss prevention professional has spent considerable time in the development of a particular program, he or she can then share the basic framework or format of his or her work with others in the network. By doing so, the others can eliminate duplicate time spent developing similar work and instead can utilize their time for other productive purposes. These same safety and loss prevention professionals would then reciprocate by sharing the basics of other compliance programs they develop. Although additional time and effort are required to modify and customize programs for individual site usage, the sharing of the basics saves significant time and research. When all of the safety and loss prevention professionals in the network share, a large number of compliance programs can be developed and implemented in a shorter time frame than if each safety and loss prevention professional had to start from scratch. 35 36 Creative Safety Solutions So how do you build a safety and loss prevention network? The primary method is simply to become involved with existing formal and informal groups composed of safety and loss prevention professionals. For example, two of the major groups in the safety and loss prevention field are the American Society of Safety Engineers (ASSE) and the National Safety Council (NSC). In regard to ASSE, a safety and loss prevention professional can join the national organization for a nominal fee. The national organization provides professional development conferences, publications, and other supports. On a local level, each area or region is made up of smaller groups or chapters that meet on a periodic basis. At the local meetings, a safety and loss prevention professional often shares ideas with other professionals, invited speakers present programs on various safety and loss prevention topics, and members become involved in local or community safety and loss prevention activities. The safety and loss prevention professional can meet others working in the field at such meetings and events. Often safety and loss prevention professionals collect business cards or the names and telephone numbers of the individuals whom they meet through these activities, and dialogs are opened with a simple telephone call or e-mail message. When safety and loss prevention professionals have questions or problems, they can often call upon these individuals for assistance or simply a shoulder to cry on, if necessary. The safety and loss prevention field is significantly different than most other industrial groups, given the basic responsibilities and objectives. Safety and loss prevention professionals are more willing to share their experiences and expertise than is true of other types of occupations. However, safety and loss prevention professionals cannot receive such assistance if they do not ask for it. Another way in which network contacts can be acquired is through attendance at continuing education classes at a local college or university. In many colleges and universities, the safety and loss prevention professional will meet others working in the field or pursuing common interests. Many universities hold alumni conferences or other activities, such as homecoming events, where the safety and loss prevention professional can meet and talk with alumni who are working in the field and offer a variety of experiences to share. Thanks to the growth of computer technology, safety and loss prevention professionals can hold discussions with other professionals throughout the world online on the World Wide Web. Web sites (such as those identified in Chapter 12) offer the opportunity for safety and loss prevention professionals to talk online among themselves or in chatrooms with other safety and loss prevention professionals. Also, at most of these Web sites, safety and loss prevention professionals can discuss specific problems they are encountering and acquire new and different ideas that may enhance their safety and loss prevention efforts. Many insurance carriers or insurance administrators are a good source for acquiring contacts working in the field. Many insurance carriers now provide loss prevention and safety consulting services and/or videotapes of materials to assist loss prevention and safety professionals. The loss prevention and safety component of the insurance carrier can usually provide information with regard to local or regional data pertaining to loss prevention and safety and may be able to provide information regarding similar groups in the insurance or related fields. Establishing and Using Your Network 37 If the various associations, universities, or other areas in which networks t­raditionally have been formed are not available, safety and loss prevention professionals may consider forming industrial groups, on a formal or informal basis, of other safety and loss prevention professionals working within the area. For example, the safety and loss prevention professionals at a local industrial park meet for lunch one day a month to discuss the various aspects of their job. This informal group provides a local support mechanism for assistance and a sounding board for new ideas and concepts. A side benefit of a safety and loss prevention network is the ability to locate qualified safety and loss prevention personnel who may be searching for a job and, by the same token, to provide a potential source for employment by safety and loss prevention professionals seeking a new position. As most safety and loss prevention professionals are aware, it is extremely difficult to acquire individuals with experience and expertise in this unique field. When a safety and loss prevention position is available, the pool of qualified candidates with such specific expertise is extremely limited. A network can assist in this area by identifying individuals who are looking for employment. Conversely, if the safety and loss prevention professional has been downsized, rightsized, or terminated for any reason, the network can provide an exceptional resource for identifying available job openings within the area. In conclusion, safety and loss prevention professionals cannot stand alone and expect to do an exceptional job. The attributes of a network not only can assist you with the acquisition of basic information and discussion of new ideas but can also serve as a vent at the frustrating moments that everyone encounters throughout their career. Whether your network is next door or on the other side of the world, it is important to establish these linkage with others within the field in order to keep up with the new concepts and new information that are permeating the field of safety and loss prevention on a daily basis. But you have to communicate and become involved to achieve the benefits of the network. 9 Joint Ventures to Reduce Costs Whoever in trouble and sorrow needs your help, give it to him. Whoever in anxiety or fear needs your friendship, give it to him. It isn’t important whether he like you. It isn’t important whether you approve of his conduct. It isn’t ­important what his creed or nationality may be. E. N. West He who says he never needs help, most does. Malcolm Forbes An area often overlooked in the private sector by safety and loss prevention professionals is the opportunity to “joint venture” large or expensive safety and loss prevention projects. Given the general requirements of the Occupational Safety and Health Administration (OSHA), all industries in a general area are subject to the same mandatory requirements to achieve and maintain compliance with the standards. To address the costs of achieving and maintaining compliance and creating a safe and healthful work environment, several creative safety and loss prevention professionals have formed joint venture projects, especially with others in close proximity where there may often be duplication of basic resources, and the specific equipment required is needed on an infrequent basis. For example, it is extremely expensive to develop and maintain a fire brigade for a specific industrial site. However, through a joint venture with other industries in the area, the cost of the equipment, training, and other components could be shared among and between several companies to reduce the overall cost expenditure. All participating companies receive the benefits of the fire brigade, and the cost is shared among the participating companies. The cost of this shared venture is significantly lower for the participating companies, and the fire brigade is available within an adequate response time for all of the participating companies. For the individual safety and loss prevention professional attempting to justify the expense of an unshared, on-site fire brigade, the cost may be prohibitive; however, the lower cost of joint ownership of a portion of this venture makes this important project feasible. Safety and loss prevention professionals should evaluate their specific needs, ­especially with big-ticket items, and identify the potential needs of other industries and companies within a close geographical area. Joint ventures or sharing of resources is an especially good method to be considered when the initial capital expenditure is high. For most safety and loss prevention professionals, the budgetary allotment of funds for the purchase of new equipment is normally minimal. However, if several safety and loss prevention professionals pool these minimal resources to 39 40 Creative Safety Solutions purchase a shared piece of equipment, all involved parties can utilize the equipment with a minimal expenditure. Suppose several companies are in need of a noise-level ­survey but to do so would require the purchase of a noise-level meter. If the purchase price on the noise-level meter is $2000, then four safety and loss prevention professionals could each contribute $500 toward the purchase of such a meter and retain one-quarter ownership of it. A schedule could be developed with each participant being assigned a specific number of days/weeks/months to utilize the equipment. The safety and loss prevention professionals would be able to schedule their calendars to perform the required testing during the specified period of time. And the noise-level meter would not be sitting in the safety and loss prevention professional’s office collecting dust when not being used. Costs for calibration, repair, and so on could be shared and budgeted on an annual basis. Another method to offset large, initial capital expenditures is to rent or lease expensive equipment to others. For example, the safety and loss prevention professional from X company could purchase the noise-level meter, and companies A, B, and C could rent or lease the noise-level meter for a specified period of time for a fee. The benefit of this type of arrangement is that the safety and loss prevention professional for company X would maintain ownership of the equipment, and the safety and loss prevention professionals from companies A, B, and C would have access to this expensive piece of equipment for a reduced fee. Company X can offset the original capital expenditure for the equipment, and companies A, B, and C have the use of necessary equipment without the major capital expenditure of the purchase. Safety and loss prevention professionals may also look for potential joint ventures within the public sector (such as municipalities) for various specialty services, such as confined-space injury and rescue. Often the expenditure required to acquire equipment for such specialty areas can be extremely cost prohibitive; however, compliance with the OSHA standard must be achieved and maintained. A joint venture with a local fire department that already owns the confined-space equipment may be a viable option, considering the capital expenditure for equipment, cost of training, and potential legal risks. Some safety and loss prevention professionals have been able to enter into joint ventures with municipalities or volunteer fire organizations to have such activities as confined-space entry and rescue performed by these organizations. Safety and loss prevention professionals have also used other creative methods to enter into joint ventures with private and public sector organizations, such as the establishment of joint daycare centers, development of local parks and playgrounds, and even support for local hockey teams. The point of this activity is that the safety and loss prevention professional is being creative and looking for potential partners with which to establish a mutually beneficial and cooperative effort to achieve a particular goal. Cooperation and communication can often achieve objectives that individuals would not be able to achieve individually. 10 Grants, Contracts, Tax Credits, and Deductions Show me the money! Tom Cruise (from the movie Jerry Maguire) The most popular labor-saving device is still money. Phyllis George One area often overlooked by safety and loss prevention professionals is the indirect cost savings of tax credits and deductions, as well as possible outside sources of potential funding for specific projects. Although most safety and loss prevention professionals are not accountants or tax advisors, most companies or organizations possess a tax “guru” who can often provide assistance to the safety and loss prevention professional in such areas, which can be important sources of funds to assist the safety and loss prevention professional finance projects; however, most tax credit and grant programs require strict adherence to the specific rules and regulations and often require extensive “paperwork” during the application phase and throughout the project. In regard to tax credits and deductions, safety and loss prevention professionals should become familiar with the various federal and state tax credit programs and ascertain whether any of these programs correlate with the current activities of the safety and loss prevention efforts. Safety and loss prevention professionals are encouraged to look beyond the usual agencies for potential “matches” with ­specific tax credit programs and acquire all pertinent information regarding any specific program. The “match” programs should be discussed with the company’s tax “guru” as well as management to ensure that there are no conflicts before pursuing such credits. Additionally, the safety and loss prevention professional, in conjunction with management, should closely evaluate the program requirements and ensure that the company can achieve and maintain the strict compliance required by the tax credit program. However, if the tax credit program is compatible with the planned activities of the safety and loss prevention professional and/or the company, substantial benefits can often be derived from such participation. For example, a program called Targeted Job Tax Credits (TJTC) was offered to companies several years ago. In ­general terms, if the company qualified for the program and hired a specific category of unemployed worker, the federal government would provide tax credits to the company for a percentage of the employee’s salary for a specified period and a percentage of the cost of training. This incentive provided companies with the inducement to hire specific categories of workers. 41 42 Creative Safety Solutions Safety and loss prevention professionals should consider an inquiry into tax c­ redits or deductions as part of the development phase of any program. If safety and loss prevention professionals do not perform such searches, they may be passing over cost savings that may justify acceptance of a specific program. For example, safety and loss prevention professionals are often responsible for compliance with the new Americans with Disabilities Act (ADA). Tax credits and deductions are often available to eligible companies for certain expenses incurred in the process of achieving and maintaining compliance: • Under the Internal Revenue Service (IRS) Code Section 44, small businesses may claim a tax credit of up to 50 percent of the amount spent on eligible expenses over $250, up to $10,250. The maximum yearly credit is $5000. • Under IRS Code Section 190, businesses may deduct up to $15,000 per year for expenses of removing architectural and transportation barriers to individuals with disabilities. Safety and loss prevention professionals should always consult their in-house tax specialists for specific requirements and assistance with any tax deductions or ­credits. Remember, though, if safety and loss prevention professionals do not inquire about tax credits and deductions, these important areas may be overlooked and thus forgotten. Safety and loss prevention professionals attempting new or innovative ideas and programs often overlook private institutions and federally funded grants as potential resources. Although most private sector employers have previously avoided this area of funding, safety and loss prevention professionals with research needs, new ideas and innovations, or other unique issues may want to consider this type of outside funding in order to initiate and develop projects. A grant is usually a “with-strings-attached” gift of money by the agency or institution to assist in the research or development of specific programs or projects. Grants are often utilized in the academic environment to support new and innovative research on a specific topic or issue. Grants can be provided through federal and state agencies or through private institutions or benefactors. A wide variety of grant programs are available, and the safety and loss prevention professional usually must search to locate the parties that provide grants in their particular areas of research or programs. The grant search can be conducted through search services, on the Internet, or at any university library (see Chapter 12). The search is usually conducted by subject matter to identify all possible sources of funding. Upon identification of potential sources of funding, the usual procedure is to request an application packet for each potential source to evaluate and complete. Safety and loss prevention professionals should be aware that the grant applications and proposal forms may involve extensive documentation and explanation as to the proposed use of the funding, as well as the specifics of the project or program. Upon completion of the grant proposal and all correlating documents, the packet is submitted for analysis and evaluation. Safety and loss prevention professionals should be aware that the competition for such funding is usually intense and funding is usually limited. Thus, safety and Grants, Contracts, Tax Credits, and Deductions 43 loss prevention professionals who choose to pursue this path may want to consider ­evaluating m ­ ultiple funding sources for maximum consideration. For safety and loss prevention professionals considering a return to academia for advanced degrees, there are often several sources of funding to assist them in their endeavor. Grants, internal and external scholarships, graduate assistantships, student loan programs, and other sources of funds are often available at many universities. Additionally, many companies offer tuition reimbursement programs and employee scholarship programs that may assist the safety and loss prevention professional to pursue a degree program. Safety and loss prevention professionals can identify these potential sources at their personnel and human resources office, the individual university’s financial aid office, or through several scholarship books and services that are available. Something else to consider for those safety and loss prevention professionals who have the freedom to work on a project-by-project basis are governmental or specific industry contracts. These contracts are usually for a specified period of time or for completion of a specific project activity. For example, suppose a governmental agency requires fire training at all of the agency’s offices throughout the United States. The contract usually would be on a fixed basis and would be competitively bid. Safety and loss prevention professionals wishing to bid on performing this work would identify the specific requirements from the agency’s announcement, would contact the agency to receive the bid specifications and proposal requirements, and would submit a proposal with an itemized budget to the agency by the specified date. The agency would then make the selection and announce the contractor for the ­project. The primary location for identifying governmental contracts is the Commerce Business Daily (see Chapter 12) and the Federal Register. Individual company contracts are often published in professional journals, and specific notices are sent to identified contractors. State and local contracts are usually published in regional or local newspapers. In conclusion, safety and loss prevention professionals should look beyond the usual sources for funding for programs and ideas. If there is a will, there is a way. Good ideas and programs will always find ways to be developed if safety and loss prevention professionals are diligent and creative in their searches. Although many doors will be closed, it takes only one door to open to permit the idea or program to blossom and grow. The key is to find the one door. 11 Utilizing Free Services Where the willingness is great, the difficulties cannot be great. Niccolo Machiavelli Do what you can, with what you have, where you are. Theodore Roosevelt A unique aspect of the safety and loss prevention area is the vast quantity of free or low-cost services and information available upon request. The key, however, is that the safety and loss prevention professional must be able to identify and locate ­available services and request further information from specific resources. A substantial number of the sources of free services and information are governmental agencies; however, other sources, such as trade groups and universities, also provide safety and loss prevention services. In the past, many private sector employers did not take advantage of the many services and sources of information provided by federal or state agencies because of the fear of letting the agency in charge of compliance know about a potential ­deficiency, the reluctance to “open the door” for a governmental agency to interfere in the workplace, or an unfounded fear of the agency itself. In virtually every case, this fear is unnecessary and limits the safety and loss prevention professional’s ­ability to tap into a vast governmental storehouse of knowledge and assistance that is provided with tax dollars. The National Institute of Occupational Safety and Health (NIOSH) is an exceptional source for free information in the area of safety and loss prevention. Because NIOSH does not have any compliance enforcement powers, safety and loss prevention professionals should not hesitate to utilize this exceptional service. The NIOSH is primarily a research institute that has conducted research on ­virtually any area of interest for a safety and loss prevention professional, from an analysis of fire helmets to the safety aspects of zinc. The NIOSH publishes a catalog of all of their publications on a periodic basis and provides a Web site (http://www.cdc.gov/ niosh) that offers information about their services, publications, research, and more (see Figure 11.1). The U.S. Department of Labor is another source for information pertaining to safety and loss prevention and in such peripheral areas of interest for many safety and loss prevention professionals as the Family and Medical Leave Act. The Department of Labor also maintains a Web site (http://www.dol.gov/elaws) that provides information and advice in the area of employment laws and safety regulations. Information and assistance usually can be acquired by contacting the local Department of Labor office or the Department of Labor office in Washington, DC (see Figure 11.2). The Centers for Disease Control and Prevention (CDC) in Atlanta, Georgia, is an exceptional source for health-related information. Like NIOSH, the CDC is 45 46 Creative Safety Solutions FIGURE 11.1 NIOSH home page (http://www.cdc.gov/niosh). a research agency and has minimal enforcement powers. The CDC is not only an exceptional source of information but also provides on-site assistance with difficult situations. The CDC maintains a Web site (http://www.cdc.gov) that provides information on various topics including traveler’s health, available publications and software, data, statistics, and training (see Figure 11.3). An often overlooked source of safety and loss prevention information is the Consumer Information Center in Pueblo, Colorado. The Consumer Information Center publishes a catalog of publications on a number of subjects of interest to consumers which includes a substantial number of safety and loss prevention ­topics. The Consumer Information Center’s Web site (http://www.pueblo.gsa.gov) provides information regarding their publications (see Figure 11.4). Many state agencies, such as the Kentucky Labor Cabinet, are exceptional sources of information and assistance. For example, the Kentucky Labor Cabinet, through the Division of Education and Training, provides free seminars on various compliance topics throughout the state of Kentucky, as well as providing ­on-site technical assistance to achieve and maintain compliance. The Education and Training Division, although an arm of the Kentucky State Plan Program, is specifically designed to provide assistance, as opposed to the enforcement arm of the agency. Under this program, employers in Kentucky can utilize these ­exceptional services without fear of being cited for violations. Safety and loss prevention professionals are urged to explore similar types of programs in your state or region. Utilizing Free Services 47 FIGURE 11.2 Employment Laws Assistance for Workers and Small Businesses Web site (http://www.dol.gov/elaws/). 48 Creative Safety Solutions FIGURE 11.3 Centers for Disease Control and Prevention Web site (http://www.cdc.gov/). FIGURE 11.4 Consumer Information Center Web site (http://www.pueblo.gsa.gov/). Utilizing Free Services 49 FIGURE 11.5 OSHA Web site (http://www.osha.gov/). And, finally, the Occupational Safety and Health Administration (OSHA) is a major storehouse of information for safety and loss prevention professionals, although, as noted above, safety and loss prevention professionals are often reluctant to contact OSHA for assistance or information because of fear of inspection. This fear is unfounded. Safety and loss prevention professionals should not hesitate to contact OSHA to acquire the necessary standards, advisory information, and new information. However, if the fear factor is still present, safety and loss prevention professionals may want to consider utilizing the OSHA Web site (http:// www.osha.gov). This site provides information about OSHA, media releases, publications, compliance assistance, technical information, and answers to frequently asked questions (see Figure 11.5). In summation, federal and state agencies are exceptional sources of free “stuff” for safety and loss prevention professionals; however, the safety and loss prevention professional must take the initiative to contact these agencies to determine the types of assistance and information available. Additionally, safety and loss prevention professionals should not be afraid to ask for assistance or information in areas that are not specifically listed in the printed materials or on the Web sites. Most agencies are more than willing to provide assistance with new and creative concepts or ideas and can guide inquirers to other potential sources of assistance if they cannot assist with particular issues. As stated throughout this text, if the safety and loss prevention professional does not take the initiative and ask, the doors will remain closed. However, with a little communication and exploration, there is a vast storehouse of assistance and information just waiting for you. 12 Using Internet Resources If you think there’s a solution, you’re part of the problem. George Carlin Every age has its problems, by solving which humanity is helped forward. Heinrich Heine Because of the new technological changes that safety and loss prevention professionals have experienced in recent years, information on almost any topic is as close as the nearest computer. The difficulty for today’s safety and loss prevention professionals is not a lack of information but an overload of information. This information is readily available on the World Wide Web, but locating it is often difficult without a road map. To maximize your efficiency in locating safety and loss prevention information, listed below are a few safety, loss prevention, health, medical, compliance, equipment, and legal Web sites to assist the safety and loss prevention professional in his or her quest for information (also see Figures 12.1 through 12.4). • Able Ergonomics Corp. (http://www.ableworks.com) • Agency for Toxic Substances and Disease Registry (http://atsdr1.atsdr.cdc. gov:8O8O/atsdrhome.html) • American Health Consultants Media (http://www.ahcpub.com) • American Society of Mechanical Engineers (http://www.asme.org) • Ansell Edmont Industrial (http://www.industry.net/ansell.edmont) • Arbill (http://www.arbill.com) • Army Industrial Hygiene (http://chppm-www.apges.army.mil/Armvih/) • Arthur D. Little (http://www.adlittle.com) • Asbestos Institute (http://www.odyssee.net/ai/) • ASSE (http://www.asse.org) • ASSE, Puget Sound (http://www.wolfnet.com/mroc/asse.html) • ASSE, San Francisco (http://www.midtown.net/sacasse) • Brady (http://www.safetyonline.net/brady) • BuilderOnline (http://www.builderonline.com) • Cabot Safety Corp (http://www.cabotsafety.com) • Canadian Centre for Occupational Health and Safety (CCOHS) (http:// www.ccohs.ca/resources/hshome.html) • Centers for Disease Control and Prevention (CDC) (http://www.cdc.gov) • CMC Rescue Equipment (http://www.cmcrescue.com) • Coastal Video Communications (http://www.safetyonline.net/coastal) • Commerce Business Daily (http://www.cbd.savvy.com) • Compliance Control Center (http://users.aol.com/comcontrol/comply.html) 51 52 Creative Safety Solutions FIGURE 12.1 Eastern Kentucky University Web site (http://www.eku.edu/fse/). Using Internet Resources FIGURE 12.2 OSHA Web site (http://www.osha.gov/safelinks.html). 53 54 Creative Safety Solutions FIGURE 12.3 U.S. government list of Web sites (http://fie.com/www/us_gov.htm). • Conney Safety Products Co. (http://www.safetyonline.net/coppus) • Coppus (http://www.safetyonline.net/coppus) • Denison University, Campus Security and Safety (http://www.denison.edu/ sec-safe/) • Duke University Occupational and Environmental Medicine (http://occ-env-​ med.mc.duke.edu/oem) • DuPont (http://www.dupont.com) • Eastern Kentucky University (http://www.eku.edu/fse) • Eastman (http://www.eastman.com) • Enviro-Net MSDS Index (http://www.enviro-net.com/msds/msds.html) • Ergo Web (http://ergoweb.com) • Federal agencies (http://www.lib.lsu.edu/gov/fedgov.html) • Federal Emergency Management Agency (FEMA) (http://www.fema.gov/ femahndex.html) • Federal government sites (http://fie.com/www/usgov.htm) • Federal Money Retriever (http://www.idimagic.com) Using Internet Resources FIGURE 12.4 Healthfinder Web site (http://healthfinder.gov/). • • • • • • • • • • • • • Federal Register (http://www.access.gpo.gov/su docs/aces/aces/40.html) FedWorld (http://www.fedworld.gov/) First Aid Direct (http://www.first-aid.com) Fisher Scientific (http://www.fisher.com) Government Service Administration (http://www.pueblo.gsa.gov) Government Web Sites Search Engine (http://www.jefflevy.com/gov.htm) Healthfinder (http://www.healthfinder.gov) H.L. Bouton Co. (http://www.safetyonline.net/bouton) Institute for Research in Construction (http://www.cisti.nrc.ca/irc/​irccontents. html) J.J. Keller & Associates (http://www.iikeller.com/keller.html) Job Stress Network (http://www.serve.net/cse) Kentucky Safety and Health Network, Inc. (http://www.kshn.org) Kidde (http://www.netpath.net/kidde) 55 56 Creative Safety Solutions • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Lab Safety Supply (http://www.labsafety.com) Lion Group (http://www.lionapparel.com) Marshall (http://www.marshall.com) MicroClimate Systems (http://www.microclimate.com) MSA (http://www.msasafety.com) MSDS, University of Utah (gopher:/aitlas.chem.utah.edu:7O/11/msds) MSU Radiation, Chemical, and Biological Safety (http://www.orcbs.msu.edu) National Environmental Safety Compliance (http://www.albany.net/nesc/) National Institute for Occupational Safety and Health (NIOSH) (http:// www.cdc.gov/niosh) National Institute of Standards and Technology (NIST) (http://www.nist.gov) National Institutes of Health (http://www.nih.gov) National Safety Council (http://www.nsc.org/nsc) National Technical Information Service (http://www.fedworld.govntis/ ntishome/html) Occupational Safety and Health Administration (OSHA) (http://www.osha. gov/) Occupational Safety Services (http://www.k2nesoft.com/ossinc/) Operation Safe Site (http://www.opsafesite/com) Pathfinder Associates (http://www.webcom.com/pathfinder/welcome.html) Peltor (http://segwun.muskoka.net/erl/pelter/html) Penn State University (http://www.ennr.psu.edu/www/dept/arc/server/wikaerob. html) Pro-Am Safety (http://www.pro-am.com) Red Cross (http://www.redcross.org) Reg Scan (http://www.regscan.com) Rocky Mountain Center for Occupational and Environmental Health (http://rocky.utah.edu) RSI/UK (http://www.demon.co.uk/rsi) Safety Directors’ home page (http://www.unf.edu/iweeks/) SafetyLine (http://sa~e.wt.com.au/safetyline/) Safety Online (http://www.safetyonline.net) Safeware (http://www.safetyonline.net/safeware) Seton (http://www.seton.com/directories.html) Seton Online Work Lace Safety Information (http://www.seton.com/safety. html) Steel Structures Painting Council (http://www.sspc.org) Strelinger (http://www.strelinger.com) 3M (http://www.mmm.com) Timber Falling Consultants (http://www.empnet.com/dentd/docs/internet.htm) TrainingNet, Trench Safety (http://www.auburn.edu/academic/­architecture/ bsc/research/trenh/index.html) Typing Injuries (http://alumni.caltech.edu/dank/typin-archive.html) University of Iowa Institute for Rural and Environmental Health (http:// info.pmeh.uiowa.edu) University of Kansas School of Allied Health (http://www.kumc.edu/sah/) Using Internet Resources 57 • University of London Ergonomics and Human Computer Interaction (http:// www.eroohci.ucl.ac.uk/) • University of South Carolina (http://www.usc.edu/dept/issm/sh.html) • University of Virginia EPA Chemical Substance Factsheets (http://­ecosyst. drdr.virginia.edu/11/1ibrary/gen/toxics) • University of Virginia’s Video Display Ergonomics (http://www.virginia. edu/enhealth/ergonomics/toc.html) • U.S. Department of Health and Human Services (http://www.os.dhhs.gov) • U.S. Department of Labor (http://www.dol.gov/cgi-bin/consolid.pl?media​ +press) • Uvex (http://www.uvex.com) • Vallen Safety Supply (http://www.vallen.com) • World Health Organization (http://www.who.int/en) • World Wide Web Library (http://www.law.indiana.edu/law) • W.W. Grainger (http://www.grainger.com) 13 Tapping Other Resources A helping word to one in trouble is often like a switch on a railroad track—an inch between wreck and smooth-rolling prosperity. Henry Ward Beecher It is one of the most beautiful compensations of this life that no man can ­sincerely try to help another without helping himself. Ralph Waldo Emerson Safety and loss prevention professionals can often acquire services and information from various professional organizations as well as trade groups, civic organizations, and even individual consultants. Safety and loss prevention professionals should look beyond the normal and traditional sources for acquisition of information and services in areas that are infrequently utilized. This is especially important with new or innovative ideas that the safety and loss prevention professional may wish to explore or test. Additionally, through the exploration process itself, the safety and loss prevention professional may find additional sources as a result of the initial contact with these trade groups or other sources. In the area of safety and loss prevention, a substantial number of professional organizations provide publications, assistance, and other services (such as guest speaker lists) that are provided on a low-cost basis. Numerous other ­organizations focus on specific issues such as safety, health, industrial hygiene, ergonomics, security, and fire within the broad perimeters of safety and loss ­prevention. Information regarding various organizations can usually be found in ­professional publications as well as on the Internet. The following are some of these organizations: AcronymOrganization AAEE American Academy of Environmental Engineers AAIH American Academy of Industrial Hygiene AAOHN American Association of Occupational Health Nurses ACGIH American Conference of Government Industrial Hygienists ACS American Chemical Society AGC Associated General Contractors AICHE American Institute of Chemical Engineers AIHA American Industrial Hygiene Association AIIE American Institute of Industrial Engineers AIMMPEAmerican Institute of Mining, Metallurgical, and Petroleum Engineers 59 60 Creative Safety Solutions ANS ANSI APCA API ASA ASAE ASCE ASIS ASME ASPA ASQC ASTD ASTM CEC CES CSA CSAA CSSE HCMCB HFES HPS IAHSS IEEE IIAE ILCI IMMS IOSH ISASI ISEA KSHN NFPA NIFS NSC NSI NSMS NSPE PEPP RIMS SAE SAME SES SFPE SME SSS VOS WSO American Nuclear Society American National Standards Institute Air Pollution Control Association American Petroleum Institute Acoustical Society of America American Society of Agricultural Engineers American Society of Civil Engineers American Society for Industrial Security American Society of Mechanical Engineers American Society for Personnel Administration American Society for Quality Control American Society for Training and Development American Society for Testing and Materials Consulting Engineers Council Casualty Engineers Society Campus Safety Association of National Safety Council Construction Safety Association of America Canadian Society of Safety Engineering Hazard Control Management Certification Board Human Factors and Ergonomics Society Health Physics Society International Association of Hospital Safety and Security Institute of Electrical and Electronics Insurance Institute of America Engineers International Loss Control Institute International Material Management Society Institute of Occupational Safety and Health (Great Britain) International Society of Air Safety Investigators Industrial Safety Equipment Association Kentucky Safety and Health Network National Fire Protection Association National Institute for Farm Safety National Safety Council National Security Institute National Safety Management Society National Society of Professional Engineers Professional Engineers in Private Practice Risk and Insurance Management Society Society of Automotive Engineers Society of American Military Engineers Standards Engineering Society Society of Fire Protection Engineers Society of Manufacturing Engineers System Safety Society Veterans of Safety World Safety Organization Tapping Other Resources 61 Individual industrial groups or trade groups are other potential sources of information and assistance for safety and loss prevention professionals. Often a specific industrial group or trade group has an internal safety committee and offers safety and loss prevention assistance to their members. For example, the North American Association of Meat Processors has provided a number of safety services to their members, including a specific industry safety and health manual, an internal safety and health audit mechanism audit instrument, and safety awards to their individual members to recognize their efforts in the areas of safety and loss prevention. Trade groups and industrial groups can often be rich sources of information and assistance, if the safety and loss prevention professional simply contacts the group. Given the fact that most labor organizations share a common goal with the safety and loss prevention professional—to create a safe and healthy work environment in the workplace—a labor organization may be interested in a joint venture or providing specific information or assistance regarding problems common to both entities. Many of the labor organizations have safety professionals on staff, as well as safety committees and information that may be provided upon request. Safety and loss prevention professionals may want to look outside the normal safety and loss prevention agencies, such as the Occupational Safety and Health Administration (OSHA) and National Institute of Occupational Safety and Health (NIOSH), for information and assistance for specific safety and health issues. For example, the Service Corp of Retired Executives (SCORE) is an outstanding source for free assistance by retired executives who have vast knowledge in the areas of business and safety. For safety and loss prevention professionals who may be independent contractors or working for small entities, the Small Business Administration (SBA) may be a source of financial assistance to support the loss prevention and safety effort. The SBA provides a number of programs, including loans and financial packages, for various small business entities. Safety and loss prevention professionals should not be afraid to contact local ­consultants and consulting groups for information and services. Although most ­consultants and consulting groups are for-profit entities, often an individual consultant or consulting group can provide their services at a reduced cost for companies within their area or may provide consulting services at no charge in return for consideration of future employment. City governments and the local chambers of commerce often serve as conduits through which safety and loss prevention professionals can identify local resources that may be able to assist them in their safety and loss prevention efforts. City ­governments often have safety and loss prevention professional on their staff, as well as individuals with expertise in fire, law enforcement, and other such areas. Safety and loss prevention professionals can often tap into these services provided by the city governments to assist them in assembling programs such as disaster preparedness, fire protection, and other areas. The local chamber of c­ ommerce or other similar business groups often have lists of affiliated members who have ­specific expertise in a variety of areas. These organizations can also serve as intermediaries to establish contact between safety and loss prevention professionals and particular members. 62 Creative Safety Solutions Safety and loss prevention professionals should not be afraid to explore any n­ umber of sources to acquire the specific information or assistance which is necessary to achieve the ultimate goal of creating a safe and healthful work environment for their employees. Most organizations and individuals are willing to help if they are specifically asked to do so by safety and loss prevention professionals. However, it is up to safety and loss prevention professionals to identify their needs and to search for the sources available to help with those needs. In virtually all circumstances, where there is a will, there is a way. Safety and loss prevention professionals should not stop their search until the need has been filled. 14 Creative Safety Communication Ideas Workaholics are energized rather than enervated by their work—their energy paradoxically expands as it is expended. Marilyn Machlowitz It seems that the creative faculty and the critical faculty cannot exist together in their highest perfection. Thomas Babington Macaulay Safety and loss prevention professionals are always striving to modify employees’ unsafe behaviors to acceptable or safe behaviors. In essence, safety and loss prevention professionals are always searching for ways to communicate the concepts and ideas of safety and loss prevention to their employees so that they can identify and adopt such safe behaviors, replacing unsafe behaviors. Although the author is not a proponent of behavioral-based modification programs, at least not until such time as the basic elements of the program have been established, many safety and loss prevention professionals have been able to communicate their concepts effectively to employees using many ingenious methods. Safety and loss prevention professionals have for years attempted to communicate safety through signage within the facilities and keeping safety in front of the employees at all times. Safety and loss prevention professionals have used everything from the required Occupational Safety and Health Administration (OSHA) signs within the facilities to bulletin boards to safety slogans in an attempt to maintain safety and loss prevention as a high priority within the minds of their employees. However, like most things that become familiar, the signage often loses its effectiveness after employees have seen it numerous times and it never changes. To combat this consistency and familiarity, safety and loss prevention professionals have come up with numerous creative ideas to keep the concepts of safety and loss prevention within the forefront of the minds of their employees. Some of the ideas that safety and loss prevention professionals have tested include the following: • Showing safety videotapes on television in the employees’ lunch and break areas. • Utilizing closed-captioned safety messages on plant televisions. • Providing stickers with safety-related slogans for employee helmets. • Utilizing safety-related screensavers for computer monitors. • Providing ongoing safety messages on employees’ e-mail. • Using anti-fog spray to write safety messages on mirrors in foggy areas. 63 64 Creative Safety Solutions • Changing safety messages periodically on bulletin boards. • Providing newspapers or other pertinent information to attract employees to the safety bulletin board. • Providing safety information in company newsletters and publications. As is often said, it is the little things that count. To this end, safety and loss prevention professionals have utilized many activities to focus on the safety and loss prevention aspects of employees’ jobs. For example, many safety and loss prevention professionals utilize the concept of forklift rodeos to help employees to sharpen their forklift skills as well as to identify and study the safety aspects of driving a forklift. This type of event is not only fun for the employees but also encourages the ­employees’ families and members of management to have fun, as well, and emphasize the aspects of safety and loss prevention. Given the enthusiasm for ESPN’s X Games, in which individuals perform nontraditional sporting activities, the concept of a Safety X Games is exceptionally ­appealing—employees can perform various tasks within their job function and within the safety function on a team basis. These Safety X Games could be performed on weekends to include the families of employees and could include such activities as creative solutions to a specific safety problem, safely loading a pallet, or even appropriately installing a baby’s car seat. As often seen from communications models, most employees learn through their auditory senses, or listening. Most individuals learned how to learn in school, not only through visually seeing the word but also by hearing spoken words. Traditionally, in safety and loss prevention, the vast majority of information has been transferred through the sense of vision (i.e., warning signs), and the sense of hearing has been neglected. To promote more effective learning, safety and loss prevention professionals often have utilized lectures and audiovisual aids in training sessions; however, this multisense concept has been neglected out in the plant. With new technology, automobiles are now equipped with spoken advisories and warnings (i.e., “please turn off the lights”), elevators now provide spoken feedback (i.e., “going down”), and even children’s toys provide auditory responses. Are there ways in which safety and loss prevention professionals can incorporate such new technology within their safety and loss prevention programs? Some creative ideas that do so include: • Talking danger signs (“Danger: Stay Away.”) • Talking reminder signs (“Do you have your safety glasses on?”) • Talking vehicular warnings (“Your speed has exceeded 65 mph.”) Additionally, safety and loss prevention professionals have integrated auditory messages within existing systems to provide safety and loss prevention messages within existing programming or announcements. Some internal musical programs and related internal background programming also have utilized safety and loss prevention auditory messaging for employees as well as customers within the facility. Most safety and loss prevention professionals will agree that the best method of ensuring complete understanding is through the use of all of the senses when communicating safety and loss prevention information. With most employees, a combination Creative Safety Communication Ideas 65 of classroom as well as hands-on training provides the greatest ­possibility of ­retention. Safety and loss prevention professionals should look for c­ reative ways of involving all of the employee’s senses when training employees. This could include such activities as mock lockout/tag-out models for employees to test their skills, obstacle courses for forklift training, and other hands-on activities. These types of hands-on activities can usually be developed on site and at a nominal cost. Safety and loss prevention must be ever-present in the forefront of the thoughts of employees. Providing effective visual and auditory communication with regard to safety ideas and methods can be effective in focusing attention on the important safety and loss prevention aspects of the job. With repetition and practice, the unacceptable and unsafe behaviors can be changed into acceptable safety and loss prevention behaviors if the basic elements of an effective safety and loss prevention program are in place. 15 Acquiring University and Student Services Education is that which remains when one has forgotten everything he learned in school. Albert Einstein The two basic processes of education are knowing and valuing. Robert J. Havignurst A good education prepares a child to be a good employee and good citizen, in that order, with the importance of the former never exceeding the importance of the latter. Cullen Hightower Colleges and universities are often exceptional sources of free information and ­low-cost assistance for safety and loss prevention professionals. As can be seen from Appendix A, there are approximately 137 schools in the United States offering a wide array of safety, health, industrial hygiene, loss prevention, and related degree programs and ranging from community colleges to major universities. Although the academic degree may vary, these colleges and universities can be major sources of up-to-date information in the area of safety and loss prevention information, sources of qualified long-term and short-term personnel, and sources for free or low-cost consultation services, as well as exceptional sources for safety and loss prevention experience and expertise. Also, colleges and universities are exceptional sources of free or inexpensive continuing education courses for safety and loss prevention professionals as well as career-enhancing degree programs. Some of the degrees offered in safety and loss prevention or related areas are provided below. A complete list of all colleges and universities offering safety and loss prevention or related degree programs is ­provided in Appendix A. Academic Degrees Offered AbbreviationDegree AA Associate of Arts AS Associate of Science AAS Associate Applied Science BA Bachelor of Arts BBA Bachelor of Business Administration BEd Bachelor of Education 67 68 Creative Safety Solutions BGE BGS BME BS BSEE BSME EdD EdM JD LLB LLM MA MAE MBA MME MPH MS PhD ScD Bachelor of General Education Bachelor of General Science Bachelor of Mechanical Engineering Bachelor of Science Bachelor of Science, Electrical Engineering Bachelor of Science, Mechanical Engineering Doctor of Education Master of Education Juris Doctor (law) Bachelor of Law Master of Law Master of Arts Master of Aeronautical Engineering Master of Business Administration Master of Mechanical Engineering Master of Public Health Master of Science Doctor of Philosophy Doctor of Science Other degree programs and options may be offered by specific colleges and universities. Major resources available to safety and loss prevention professionals are the information and professional publications available at local college or university libraries. The libraries of most colleges or universities with safety and loss prevention or related programs have major texts on the subject matter and publications in the safety and loss prevention area, plus many now have online search services, such as Nexis, Lexis, and Westlaw, which permit specific issue or case research. College and university libraries are normally open in the evenings and on weekends and are usually quite helpful to visiting safety and loss prevention professionals. The faculty members (i.e., professors, associate professors, etc.) at most colleges and universities are more than willing to provide information and assistance to safety and loss prevention professionals working in the field. The benefit to ­faculty members is being able to share their gained knowledge and to interact with safety and loss prevention professionals “in the trenches.” Faculty members are sometimes willing to assist safety and loss prevention professionals at the work site so they can learn from such an experience and carry this learning into their classrooms. The benefit to safety and loss prevention professionals is the fact that many ­faculty members, graduate assistants, and students are willing to assist in order to gain hands-on experience working on particular projects. Additionally, colleges and universities often have the most up-to-date testing equipment, which can often be utilized by the faculty members within the project at little or no cost. An outstanding opportunity for safety and loss prevention professionals to acquire low-cost student assistance is a program offered by many colleges and universities Acquiring University and Student Services 69 called “cooperative education” or “co-op.” Under most co-op programs, students in their junior or senior year of study with a minimum grade point average are eligible to earn classroom credit for their work with a public or private sector employer. The student gains valuable hands-on work experience through the day-to-day employment with the safety and loss prevention professional, and the safety and loss prevention professional is able to utilize a motivated individual possessing some degree of education in safety and loss prevention to assist with the everyday activities. Because most co-op students complete this work on a part-time basis, they are paid at relatively low hourly rates and normally do not receive benefit packages. Co-op assignments with employers are usually a “win-win” situation for both students and safety and loss prevention professionals, and it is highly recommended that safety and loss prevention professionals explore this program at local colleges and universities (see Figures 15.1 and 15.2). Most colleges and universities provide career and employment services (such as Career Development and Placement, or CD&P) to assist students in securing employment after graduation. This service is also usually extended to alumni who are seeking employment. For safety and loss prevention professionals searching for qualified staff or plant safety and loss prevention managers, the use of this type of FIGURE 15.1 Brochure for Eastern Kentucky University loss prevention and safety ­program. (Continued) 70 Creative Safety Solutions FIGURE 15.1 (Continued) Brochure for Eastern Kentucky University loss prevention and safety program. (Continued) Acquiring University and Student Services 71 FIGURE 15.1 (Continued) Brochure for Eastern Kentucky University loss prevention and safety program. FIGURE 15.2 Brochure for co-op program at Eastern Kentucky University. (Continued) 72 Creative Safety Solutions FIGURE 15.2 (Continued) Brochure for co-op program at Eastern Kentucky University. free ­service can avoid the costs of advertisement, recruiters’ fees, and other ­screening and ­selection costs. In summation, safety and loss prevention professionals should not overlook the vast resources that are available as close as your local colleges or universities. Usually, if the faculty does not have the ability to assist the safety and loss prevention professional with a particular issue, the faculty members will be able to provide guidance as to other potential resources to assist in resolving the issue. However, the safety and loss prevention professional must take the initiative and contact the ­college or university. If you ask, you will usually receive assistance. 16 Looking Outside the Safety Arena We are what we create. James Oppenheim Curiosity is the root of knowledge. Abraham J. Herchell Safety and loss prevention professionals today face new and complex problems and issues that have not been addressed by their predecessors. Often, there is no standard addressing particular issues and no framework or road map to follow. With these new issues, safety and loss prevention professionals should search beyond the boundaries of traditional safety and loss prevention and use their creativity and ingenuity to analyze and identify other solutions to address these issues. One of the major issues facing many employers that has a direct impact on the safety and loss prevention efforts is the selection and hiring of qualified employees. Many safety and loss prevention professionals have established exceptional safety and loss prevention programs; however, injury and illness rates continue to escalate, with the cause of this escalation being blamed on the lack of qualified candidates. In the tight labor market of today, more than one safety and loss prevention professional has been heard blaming his or her increased injury and illness rate on the “bottom of the barrel” employees who were hired because “we needed warm bodies for production.” Once the individual is hired, responsibility for the safety of that employee in the workplace belongs to the company and thus the safety and loss prevention professional. Complaints from safety and loss prevention professionals regarding new employees range from employees’ drug or alcohol use to employees’ inability to be educated. However, if an employee injuries him- or herself on the job, the employee often becomes a long-term ward of the safety and loss prevention professional under the dual workers’ compensation responsibilities. Safety and loss prevention professionals often feel that they are caught in a vicious circle. To combat these issues, many safety and loss prevention professionals have reevaluated the entire selection, hiring, and training process to be able to identify potential problem individuals before they are hired and have instituted new methods of evaluating candidates and training employees. Some of these creative ideas include the following. Look outside the usual employee candidate pool. Many employers simply run an advertisement in the newspaper and take the best of the individuals who show up at the door. To widen the application pool, some employers have targeted 73 74 Creative Safety Solutions nontraditional candidate groups such as retired individuals, special education groups, ­disabled groups, and school-to-work programs to acquire qualified candidates. In most ­circumstances, the candidates within the nontraditional groups have an exceptional work ethic and a lower incidence of injury and are generally good employees. Safety and loss prevention professionals often voice concern about compliance with laws such as the Americans with Disabilities Act and related laws to protect individuals with disabilities. In most circumstances, if a reasonable accommodation is necessary, the accommodation can be made at a nominal cost. Additionally, there are several sources of financial and accommodation assistance available to aid the safety and loss prevention professional in providing such accommodation. Approximately 50 percent of all employers in the United States utilize some form of alcohol and controlled substance testing to identify individuals using drugs and ­alcohol within the preemployment or postoffer stage of the employment process. Most safety and loss prevention professionals have found that this type of testing has provided a reduction in their incidents of work-related injuries and illnesses. Some employers utilize various forms of psychological testing, such as the Minnesota Multiphasic Personality Inventory (MMPI), as well as physical testing, such as physical agility testing, within the postoffer stage of the selection process. These types of tests can often identify restrictions for specific individuals and often help in the proper placement of employees. Most employers utilize some sort of new-employee orientation/training program to teach newly hired employees about the expectations of their new jobs. Although some employers provide only a “bare bones” session consisting of completing tax forms and reading the plant rules, many safety and loss prevention professionals have found that new-employee orientation is an exceptional opportunity to start new employees off on the right foot in safety and loss prevention. A new-employee ­orientation can be utilized to train individuals as to safety and health rules and regulations, location of programs, proper wearing of personal protective equipment, and numerous other aspects of safety and loss prevention. In the area of engineering controls, safety and loss prevention professionals are encouraged to look outside the traditional area of basic machine guarding to identify new technologies for adaptation within the safety and loss prevention area. Just as computers have revolutionized business in general, computers have been adapted to numerous uses in the safety and loss prevention area, from cataloging material safety data sheets to tracking accident reports, just to mention a couple. New technologies and products with potential uses within the safety and loss prevention area have been developed and continue to be developed on a daily basis. For example, machine guarding 20 years ago primarily consisted of metal cages over moving parts or cables to keep hands/legs away from the contact point. Today, technology has provided such sophisticated guarding as light curtails and laser-guided operations. This new technology was science fiction not long ago; however, it is readily available today. In the area of employee motivation and behavior modification, do employees all have the same “motivating triggers” as employees in the past? Does the employee growing up in the 1960s have the same motivations as an employee growing up in Looking Outside the Safety Arena 75 the 1980s? Are the expectations of employees today different from their fathers’ or mothers’? Is the education provided to children today in our school systems different from the education most safety and loss prevention professionals received during their formative years? How many of today’s safety and loss prevention p­ rofessionals spent time in daycare during their early years? How many of today’s safety and loss prevention professionals worked during their high school years? How many of today’s safety and loss prevention professionals had a television, let alone a personal computer? For most safety and loss prevention professionals, there is a significant ­difference between the background and motivations of employees in the past and today’s employees. So, why are safety and loss prevention professionals still using the same old methods of attempting to motivate employees to work safely? The “carrot and the stick” worked in the past, but is it going to work in the future? Is the “carrot” ­different today? Is the “stick” different? Safety and loss prevention professionals should search for the new triggers within their employee population that will motivate them to work in a safe manner. Traditionally, safety and loss prevention professionals utilized safety incentive programs such as green stamps for not getting hurt for a period of time or monetary bonuses for reaching a specified goal to reduce lost time days. Most safety incentive programs were short lived and focused on traditional Occupational Safety and Health Administration (OSHA) record-keeping requirements. The safety and loss prevention incentive motivated employees during the period of the contest; however, the overall safety and loss prevention efforts often suffered upon achievement of the physical incentive (and subsequent loss of any further monetary incentives). Also, traditional safety and loss prevention incentive programs often motivated employees to hide injuries or illnesses until after the contest period and often masked deficiencies in the overall safety and loss prevention programs. Although the author is not a proponent of safety and loss prevention incentive programs until all basic components of the program are in place and functioning properly, are there other “motivational triggers” that can be utilized to increase employee awareness? Safety and loss prevention professionals may wish to consider the following ideas: • • • • • A simple pat on the back and telling employees they are doing a good job “I saw you doing something right” cards Safety-related birthday cards Congratulations on bulletin boards “Thank you” in employee newsletter These types of incentives do not cost anything in terms of monetary e­ xpenditures, but they are great motivators for individuals. Little things mean a lot. Individual praise or recognition goes a long way in motivating individual employees. Positive feedback has been found to be a greater motivating factor than negative reinforcement. When is the last time you told your employees they were going a good job? 76 Creative Safety Solutions In lieu of the traditional safety and loss prevention incentive programs, some ­professionals have tested new and innovative methods of motivating their employees: • The winning safety group gets to run out on the field and be recognized at a local college or National Football League game. • The winning individuals get to shoot for a large prize at intermission in front of the crowd at a local semipro hockey game. • A clown with balloons and pizza treats the group at the plant. • The winning individuals have the opportunity to putt at a local golf course for prizes. • The bosses are required to perform the employee’s job for a day and the employee gets the day off. • The safety and loss prevention professional has to kiss a pig. These types of safety and loss prevention incentive programs are new and different for most employees. Most employees with any type of longevity in the industrial workforce have participated in the traditional programs. Safety and loss prevention professionals are encouraged to talk with their employees to find out what motivates them. The employees will tell the safety and loss prevention professional their likes and dislikes, and the safety and loss prevention professional can design a creative program to trip their motivational trigger. As noted previously, this author is not a proponent of the multitude of theories and canned programs regarding employee behavior modification until the basic ­elements of the safety and loss prevention program are in place. As with safety and loss p­ revention incentive programs, the vast majority of these programs will be short lived and not cost-effective if the basics of the safety and loss prevention program are not in place and functioning properly. However, for those programs that have built a solid foundation and are looking to push the program to a higher level, safety and loss prevention professionals may consider incorporating one or more of the ­behavioral modification programs into the safety and loss prevention mix. Safety and loss prevention professionals are urged to look beyond the traditional areas for new and creative way of involving and motivating employees and management in the safety and loss prevention efforts. As Aristotle said many centuries ago, “All things grow old through time.” Many safety and loss prevention programs have grown old with time and have lost their effectiveness. Safety and loss prevention professionals should look beyond the norm for new and innovative ways to energize and improve their programs through exploration of pathways in areas less traveled. 17 Creative Solutions to Difficult Problems To lose is to learn. Anonymous What is defeat? Nothing but education, nothing but the first step toward ­something better. Wendell Phillips Given the changing technology, new laws, changing equipment, and other factors, safety and loss prevention professionals today are often confronted with new problems and issues that do not have “tried-and-true” solutions. More often than safety and loss prevention professionals would like, the solution to the problem is not “in the book” or covered by a particular Occupational Safety and Health Administration (OSHA) standard. Thus, safety and loss prevention professionals should look for new and creative ideas incorporating input from all levels of management and employees, evaluate new products and technologies, and utilize the expertise and experience of outside networks and agencies to craft a creative and workable solution. When safety and loss prevention professionals are confronted with unique ­problems, the analysis process required to identify potential solutions can often be complex the first few times it is tried. Below is a sample procedure that can be used when addressing problems: • Look in the OSHA standards. Are there any standards that apply to this situation? • Search various resources (such as National Institute of Occupational Safety and Health [NIOSH]) for similar types of problems. • Contact others in your industry to see whether they have encountered a similar problem and what their solution was. • Contact vendors to identify and evaluate new technologies and products. • Brainstorm with employees and management team members to identify any potential solution, no matter how wild. • Evaluate each idea as to its effectiveness in addressing the problem, its cost, manpower requirements, and so forth. • Prioritize the creative solutions and analyze them as to their efficiency, their potential to create other safety and loss prevention problems, their effect on the workforce, and other factors. • Identify the pros and cons of each potential solution. • Identify short- and long-term solutions to the problem. 77 78 Creative Safety Solutions • • • • • Select a solution, or solutions, to the problem. Identify all equipment, personnel, and other components necessary. Develop an action plan with a specific timetable for implementing the solution. Implement the solution. Evaluate, modify, or abandon the solution. Start all over if necessary. Safety and loss prevention professionals should not fear failure when trying new and creative ideas. Although the safety and health of employees must take top priority, safety and loss prevention professionals can often learn more from a failure than from a success. Not all creative solutions attempted will be successful on the first try. However, safety and loss prevention professionals should closely analyze any failures and utilize this information to build a “bigger and better mouse trap” for the next endeavor. Safety and loss prevention professionals working with vendors and others have developed exceptionally creative solutions to many difficult problems, a process that has ultimately led to creating a safer and more healthful work environment for employees. Discussed here are just a few of the creative ideas that have saved lives and made American jobs safer. Employees working with knives and sharp instruments often incurred lacerations through contact with the sharp edges of the knives or from being stabbed by other employees working in close proximity to their work stations. This was especially true in such industries as the red meat, poultry, pork, and related industries. For years, the only approved type of personal protective equipment (PPE) was either made from an overlapping “bottle cap” metal (i.e., such as a protective apron) or metal mesh products (such as protective gloves). This PPE was often heavy and often uncomfortable for employees. Thus, employees often assumed the risk of not wearing their PPE. Safety and loss prevention professionals working in these industries searched for creative ways to eliminate or minimize the frequency and severity of lacerations. Numerous potential solutions were explored but the options were limited due to specific industry regulations; however, several companies began to work on a new product based upon the DuPont Kevlar product, which was originally designed for bulletproof vests for law enforcement. Safety and loss prevention professionals were able to design numerous personal protection equipment products, such as protective gloves, protective arm guards, and other safety products, that have had a definite impact on the injury rates from lacerations in these industries. The expansion of this technology into new areas of safety and loss prevention continues today. Safety and loss prevention professionals are well aware of the changing laws and standards that impact them on virtually a daily basis. Traditionally, new information would be acquired through reading professional publications, attending conferences, and sometimes taking classes at a local community college or university. However, most of these methods are time-consuming for busy professionals, and acquiring advanced training or an advanced degree in the field may not be feasible due to requirements of time, distance, cost, and other factors. Thus, many safety and loss prevention professionals have literally stopped their education and growth in their elected field of expertise. Creative Solutions to Difficult Problems 79 Several colleges and universities, such as Eastern Kentucky University and Georgia Tech, have identified the continuing education difficulties encountered by safety and loss prevention professionals, particularly as related to distance to be traveled and lack of time, and offer creative distance learning programs. These types of programs offer safety and loss prevention professionals the ability to continue their education through computer linkage to the work site, videotape, or even television. Today, there is no excuse for most safety and loss prevention professionals not to continue their growth and education in the field, whether it be in front of the television or at their personal computers, no matter where they are in the world. For years, firefighters crawled on floors in smoke-filled rooms to search for victims. This procedure, although still used by many fire departments, posed certain hazards to the firefighter and often was not the most efficient method of searching for individuals trapped within the burning structure. Utilizing technology developed first for the military, now on the market are several creative products that allow fi ­ refighters’ helmets to be equipped with sensing devices that permit them to “see” victims through the smoke and haze. Many safety and loss prevention professionals became aware of the fact that employees were encountering health difficulties with their hands and arms when working in repetitive jobs or jobs involving awkward positions or requiring substantial use of force. Also, back injuries have historically been one of the most costly and painful injuries that employees could incur in the workplace. In recent years, the study of ergonomics has emerged, and safety and loss prevention professionals, as well as many vendors, have grasped the basic concepts of ergonomics to develop myriad new and safer products ranging from lumbar supports in chairs to ergonomically designed hand tools. This concept and the ideas that ergonomics developed in the workplace have spawned even newer ideas that have trickled out of the workplace and into the American home, where products ranging from ergonomically designed automobiles to ergonomically designed can openers can be found. Safety and loss prevention professionals should be aware that not all creative solutions offer worldwide impact, but even if the creative solution impacts one employee in a positive manner the concept is a success. A fellow safety and loss prevention professional tells the story about a machine in his operations injuring employees with flying product. The equipment manufacture was contacted, management analyzed the situation, and various other sources were consulted; however, the only solution that could be developed was the installation of a permanent wall structure that would have required shutting down the operation and major cost expenditures. As the company prepared to embark on this major modification, the safety and loss prevention professional went to talk with the employees who performed the job on a daily basis. To make a long story short, the employees working on the machine on a daily basis had a better idea. The employees designed a low-cost and highly effective screen made from a new product that one of the employees read about in a trade magazine, and this creative idea was implemented, saving the company thousands of dollars and creating a better working environment for the employees. Not all creative solutions involve engineering controls and equipment. A fellow safety and loss prevention professional tells a “war story” about his first few months on the job. The company produced a specific product utilizing an assembly line 80 Creative Safety Solutions operation where several highly skilled employees made the difference between the company making a profit and losing money. These employees were well aware of their skills and the company’s dependency on their skills. However, these highly skilled employees would not wear their PPE. The safety and loss prevention professional tried everything from pleading with the employees to offering incentives for the employees to comply with the plant rules. However, the employees refused to wear the required PPE and challenged the safety and loss prevention professional to do something about it. The safety and loss prevention professional was aware of the impact of these employees on the profitability of the company, but he also knew that his safety and loss prevention program was going downhill fast because other employees were following the lead of this small group. The safety and loss prevention professional had implemented a disciplinary policy to address safety and loss prevention issues; however, the management team, realizing the impact on the bottom line, was reluctant to utilize this methodology. Finally, though, after much cajoling from the safety and loss prevention professional, the employees were issued disciplinary actions in accordance with the proscribed policy. The employees laughed off the verbal warning the first day. They also laughed off the written warning. The employees did not expect the company to shut down the operations by issuing them unpaid suspensions, but, when the safety and loss prevention professional sent the employees home for 3 days, the point regarding the importance of safety and loss prevention was made not only to the small group of employees but to every employee in the facility. Upon the return of the employees, there was never another problem with regard to the wearing of PPE. Safety and loss prevention professionals should not be complacent regarding dayto-day activities and get stuck in the mud of doing things the same old way. Safety and loss prevention professionals should search for and explore new and creative ideas and solutions. There is no problem to which a solution cannot be found if the combined brain power of the employees, management, and outside sources is harnessed and directed properly. Safety and loss prevention professionals should remove the terminology “I can’t” from their vocabulary and adopt a “can do” philosophy whereby every problem is just another opportunity for the safety and loss prevention professional to shine. Remember, safety and loss prevention professionals should Think broadly! Think creatively! Ask questions! Listen attentively! Involve everyone! And accomplish! 18 Creative Safety Programs The mightiest works have been accomplished by men who have somehow kept their ability to dream great dreams. Walter Russell Bowie Think of yourself as on the threshold of unparalleled success. A whole clear, glorious life lies before you. Achieve! Achieve! Andrew Carnegie Safety and loss prevention professionals are usually looking for new and i­nnovative methods by which they can involve their employees, train their supervisors, or simply perform day-to-day activities better. As discussed throughout this text, there are many outstanding programs, training curricula, policies, and procedures that have been developed and tested by safety and loss prevention professionals who are more than willing to share their ideas and successes with other safety and loss prevention professionals. Also, there are a growing number of vendors who have developed “canned” safety and loss prevention compliance and training programs that are readily available at a reasonable cost. Although not every program and idea can be discussed within the confines of this text, below are a few to stimulate the creative juices. STORYBOARDING A CONCEPT One of the more innovative methods to address a problem situation or develop a strategic plan for safety and loss prevention is through the use of a storyboarding p­ rocess. In essence, a team of the affected individuals or departments is assembled in one ­location. The trained leader asks the individuals to identify the various problems, and each problem is depicted on a card or by a picture on a board or wall. Once problems are identified, the individuals discuss the various problems and prioritize the problems through a democratic voting system during which sticky dots are attached to the pictures to tally the votes. After the problems are prioritized, the solutions are brainstormed and discussed. Again, cards with information or pictures are provided for each idea or potential solution. This process is followed until all problems are prioritized and provided prioritized solutions. The participants are provided a visual map of the process, and a specific plan of action is assembled. All participants are offered the opportunity to provide input, and specific dates/responsibilities are provided. There are various modifications or versions of this basic concept, and specific leader training programs and outside leader services are available from vendors and universities for learning to conduct this unique process. The primary benefits of this type of program are its visual nature, its ability to provide input into the process, and its ability to develop a final solution to the problem or issue. 81 82 Creative Safety Solutions ACTION PLANNING PROGRAM For new safety and loss prevention professionals, often one of the primary d­ ifficulties encountered is transforming the safety and loss prevention theory of the classroom to practical application on the shop floor. In essence, “Where do I start and what do I do?” An action planning program can assist new safety and loss prevention professionals in identifying the various needs of the particular workplace, prioritizing the work load into a manageable form, delegating responsibilities, and providing a timetable for completion of the various components and programs. In the action planning program, the safety and loss prevention professional initially identifies the various needs of the overall program and prioritizes each major program. Each major program is then broken down into each of the various components or action items required for completion, and specific responsibilities with target dates are provided to assist employees. As action items are completed, the action plan notes this completion and moves on to the next action item (see Appendix D, for example). With this program, safety and loss prevention professionals will know exactly where they are in completion of the overall project and will be able to hold responsible parties accountable for their performance. TEAM-BUILDING PROGRAMS Safety and loss prevention professionals may want to consider incorporating one or more of the various team-building programs into their overall safety and loss ­prevention efforts. Team-building programs include a wide variety of activities ranging from weekend adventure activities to simple on-site exercises. The basic concept is to create reliance on other team members, provide common experiences, identify individual strengths and weaknesses, build trust, and create a more cohesive team through activities that transfer into the workplace. Although this approach has been utilized for various levels of management, this approach offers a multitude of applications in the safety and loss prevention area. For example, a safety and loss prevention professional recently incorporated several team-building exercises into his weekend training program for safety committee members. MANAGING EMPLOYEE SAFETY AND HEALTH PROGRAM Safety and loss prevention professionals should be aware that a number of very ­effective training and education programs have been developed by various vendors and are on the market. These types of programs can be utilized in the developed form or usually can be modified to meet a specific need. One of these programs was developed by Tel-A-Train, Inc. (Chattanooga, Tennessee) called Managing Employee Safety and Health (MESH). For safety and loss prevention professionals requiring training and education for their supervisors, team leaders, or others, MESH provides a modular series of instructor-driven ­training programs covering virtually every safety and loss prevention topic that a supervisor or team leader needs to know in a highly effective, condensed format. This p­ rogram features manuals, videotapes, exercises, and hands-on experiences regarding MESH, effective Creative Safety Programs 83 communications, accident investigation, performing a job-hazard analysis, inspecting, special compliance concerns, safety meetings, ergonomics, and more. In situations where the safety and loss prevention professionals face time constraints, expertise deficiencies, or other difficulties, utilization of prepared outside resources may be helpful in accomplishing the requisite training or education. TARGETED HAZARD IDENTIFICATION SYSTEM Unique problems require unique solutions. In this case, employees at the Philips Lighting facility boasted a good safety and loss prevention record; however, they were, for a number of reasons, simply not viewing or identifying various hazards in the workplace. The safety and loss prevention professional tried several conventional programs; however, the deficiencies continued to resurface. To address this situation, the Targeted Hazard Identification System (THIS) was developed to assist employees in focusing on specific but changing hazards in the workplace. In essence, THIS reeducated employees in the basic theories of safety and loss prevention and gave employees a simple method for reporting hazards and acquiring feedback. This low-cost program required employees to focus on three specific hazards (although employees were encouraged to report all hazards) and report these hazards for immediate correction during the month. Each month or specified time period the “targeted” hazards would be changed to address new hazards, and employees were motivated to participate actively through positive reinforcement (see Appendix C). PASSPORT TO SAFETY With the emergence of employee empowerment and ownership in the safety and loss prevention efforts, a unique program has emerged in the area of ongoing training whereby the safety and loss prevention professional no longer “rounds up” the employees for a required compliance training class but simply provides a schedule of training classes. Employees are permitted to schedule their participation in the class to work around their individual schedules. Each employee is provided a passport that identifies the specific training requirements for the quarter or year. The safety and loss prevention professional schedules several specific training classes on each shift during the period, and it is the employee’s responsibility to register and attend the classes. When the employee successfully completes the required training, the employee’s passport is signed or stamped and a record is noted in the safety and loss prevention computer. Employees who complete all of the required training are rewarded with positive reinforcement, and those who do not complete the training would be provided negative reinforcement, such as deductions in their bonuses and additional required training sessions. SAFETY AND LOSS PREVENTION AUDIT ASSESSMENT If your boss walked into your office and asked you how the safety and loss ­prevention program was doing, how would you answer? The program is doing “okay”? The ­program is doing “good”? Most members of management are seeking objective 84 Creative Safety Solutions results rather than subjective opinions. However, in safety and loss prevention, the results are either reactive (i.e., “We only have two recordable injuries this month”) or very subjective (i.e., “We’re doing good … knock on wood”). Through the use of an objective analysis method, such as a safety and loss ­prevention audit instrument/assessment, the various factors and components of an overall safety and loss prevention program can be analyzed and assigned a numerical value. Although there remains a certain amount of subjectivity, the safety and loss prevention audit instrument/assessment can provide numerical values to each component and provide an overall percentage of efficiency for the safety and loss prevention efforts. So, when the boss is evaluating the safety and loss prevention program, the professional can state that the program is 75 percent completed, and specific components or items need to be improved or initiated. In essence, the safety and loss prevention audit assessments remove the subjectivity and provide solid numerical objective results as to the status of the overall safety and loss prevention efforts (see Appendix E). Safety and loss prevention professionals should seek new and innovative programs for energizing and improving their ongoing programs and efforts. Discussed here were only a few of the thousands of great programs and great ideas that are available for the asking throughout the safety and loss prevention community. Safety and loss prevention professionals are urged to “think outside the box” and create new and revolutionary concepts and ideas to improve the safety and loss prevention profession and the American workplace. The activities and programs that safety and loss prevention professionals have developed in the past are not necessarily what the safety and loss prevention professional will need in the future. Safety and loss prevention professionals should seek better ways of doing their jobs, develop new and better protective systems, and create a safer, more healthful, and more efficient workplace in the future. 19 It Is Your Safety Program—Empowering Employees in Safety The business world reaches out for and rewards leaders who can relegate and delegate. Arnold Glasow The secret of getting ahead is getting started. The secret of getting started is breaking your complex overwhelming tasks into small manageable tasks, and then starting on the first one. Mark Twain Who “owns” the safety and health program within your organization? Your ­organization pays the costs incurred by the safety and health function so do they “own” the p­ rogram? The safety manager provides leadership and completes many of the required tasks within the safety and health function so does the safety manager “own” the program? The supervisor or team leader who is responsible for the daily safety activities and functions, do they “own” the safety and health program? Or do the employees, the beneficiaries of the safety and health program in safeguarding their activities on the job, do they “own” the safety and health program? In short, who really “owns” your safety and health program? The safety and health function in many organizations, unlike other functions such as production, engineering, and accounting, is a multilevel, multiparticipant, and multibeneficiary function that requires the knowledge, skills, and abilities of everyone within the organization. However, as the result of regulatory requirements, managerial hierarchies and the “lines” between management and employees, the safety and health function has often developed as a specified managerial function with top-down direction and dollar motivation. In order to achieve the optimal level of workplace safety and health, it is essential that all employees at all levels become actively involved and possess a vested interest in the safety and health program. The safety and health professional, with the support of management, should take a leadership role in designing, implementing, and orchestrating the empowerment of all employees within the safety and health function. Achievement of the “buy-in” and active participation of all employees will take substantial time and requires a constant and sustained effort at all levels of the organization. In order to achieve the active involvement of your employees, safety and health professionals should consider the following activities as part of the overall trek toward your safety and health cultural shift in the mindset of your management and employees. 85 86 Creative Safety Solutions BE AN ACTIVE LISTENER Employees generally come to the realization that they are expected to listen to their supervisors and seldom express their thoughts and ideas in the workplace. Safety and health professionals should create opportunities for every employee to share their safety-related ideas as well as their specialized expertise in their individual job function. Who knows the job better than the individual who performs the job on a daily basis? Who knows the equipment, risks, and short-cuts in the job better than the individual performing the job? When was the last time anyone within the organization stopped and simply listened to the individual and permitted the individual to share his or her knowledge and expertise with management? OBSERVE/PERFORM EVERY JOB Despite the many demands that require safety and health professionals to be “chained to their desk,” it is essential that safety and health professionals allot time in their weekly schedule to be actively involved within the operations. Although safety and health professionals often perform weekly inspections, job hazard observations, safety audits, and related activity, it is import for safety and health professionals to make time to meet and talk with every employee on every job. Safety and health professionals should engage the employee and ask the employee to explain what he or she does in his or her job function. PROVIDE THE TOOLS TO BE SUCCESSFUL IN SAFETY Just as your employees need the right hammer or wrench to do their jobs successfully from an operational prospective, it is essential that the safety and health professional properly equip your employees with the essential “tools” and knowledge in safety and health function. Employees should be equipped with not only the “tools” but also the reason why the particular “tool” is to be utilized in a particular job or circumstance as well as the underlying safeguards the particular “tool” provides to the individual employee. For safety and health professionals, it is relatively simple to provide the safeguard, such as personal protective equipment (PPE), and inform the employee he or she is required to wear the PPE. However, if the employee possesses a voice in the PPE selection process, fully understands the reason for the PPE as well as the strengths and weaknesses of the PPE, there is a substantial likelihood that the employee will wear and appreciate the PPE in the workplace. POSITIVE REINFORCEMENT The safety and health function historically has been top-down driven and enforced through negative reinforcement or, in other terms, disciplinary action for noncompliance. Although negative reinforcement is often essential in order to ensure compliance, safety and health professionals should utilize positive reinforcement whenever possible. Although this author is not a proponent of safety and health incentive programs, safety and health professionals should seek methods within the safety and It Is Your Safety Program—Empowering Employees in Safety 87 health function to utilize positive reinforcement with their employees. The smallest positive action can have a large impact on how your employees view the overall safety and health function within your organization. STOP WHAT YOU ARE DOING Although safety and health professionals are often overwhelmed with the daily workload, it is important to show your respect for your employees when they come to your office to ask a question or wish to talk with you. When an employee has utilized his or her time to make the effort to come to your office to talk to you, there is a very important reason for this visit. The safety and health professional should stop what he or she is doing and provide his or her full and complete attention to the employee. This simple act shows the safety and health professional’s respect for the employee and that the employee’s comments and ideas are important. BUILD TRUST Trust is hard to earn and easy to lose. This is especially true within the safety and health function. Safety and health professionals are often managerial employees with specific managerial responsibilities; however, they are also often the intermediary or even the champion of the employees within the safety and health area. Your employees must get to know you and trust that the decisions you are making within the safety and health area are in their best interest. GET EMPLOYEES INVOLVED It is essential that your employees are actively involved in all phases of the safety and health function. Involvement leads to understanding; understanding leads to acceptance; and acceptance leads to ownership. To achieve the cultural shift within your workforce, safety and health professionals must actively involve their employees in all phases of the safety and health function. EMPLOYEE IDEAS ARE IMPORTANT Who knows the job better than the employee who performs the job function on a daily basis? Are your employees fearful of coming to you with a new safety idea? Safety and health professionals should create an environment where employees’ ideas are valued and employees are challenged to improve safety and health not only on their job but throughout the operations. Safety and health professionals should encourage new ideas and concepts and always provide a timely response to the employees’ idea or comment. TATTLETALES Whether on the playground in first grade or in the American workplace, there is a thin line between employees taking an active role and being a “tattletale.” As ­employees become empowered within your safety and health function, it is 88 Creative Safety Solutions important that employees are equipped with the skills, abilities, and knowledge to be able to interact among and between individual employees as well as with you to identify and correct unsafe acts and behaviors. Employees should understand that observations and interventions in the area of safety and health are for their fellow employees’ safety or to improve the overall safety and health f­ unction. Conversely, if an employee’s intervention or observation results in an adverse action by the safety and health professional or management, the employee may be perceived as a t­ attletale, resulting in adverse actions against the intervening employee as well as by the general workforce. FOCUS ON BEHAVIORS After compliance with the regulatory requirements is achieved and maintained, it is important that the focus be placed upon the behaviors of the individuals within the workforce. Employees working the same job for 40 hours a week, every week, acquire “habits” within the performance of their job function. The employee may not even realize that the behavior exhibited placed him or her or others within the workplace at risk. Although safety and health professionals often perform job observations, job hazard analysis, and other periodic activities, the safety and health professional cannot be everywhere in the workplace. Employees should be aware of not only the risks and safeguards of their job function but also actively involved in assisting fellow employees in improving their safety and health performance. EDUCATE–EDUCATE Education within the safety and health functions does not always mean a lecture and slides. Safety and health professionals should look for activities and situations on a daily basis through which to educate employees. Safety and health professionals should be identifying the informal leaders within their workforce who may take an active leadership role in educating others within the workplace. If employees are truly going to be empowered within the safety and health function, the safety and health professional should be the “coach” and the employee the team members who play the game on a daily basis. The “coach” can design the plays; however, the employees should be empowered to design the programs and share the safety and health knowledge with their fellow employees. MAKE SAFETY FUN No one likes boring and stuffy activities. Safety and health is important but can also be fun. Your employees can learn while also enjoying the experience. To build a ­culture where employees are empowered and actively involved in the safety and health function, the activities must be energizing and your employees ­enthusiastically involved in the activity. The attention span of most adults is limited in scope and duration. If your safety and health activity is fun, there is a likelihood that your employees will engage and learn. If your safety and health activity is boring and unengaging, especially if It Is Your Safety Program—Empowering Employees in Safety 89 the activity is before or after the employee’s work shift, there is a ­substantial l­ ikelihood the employee’s thoughts are not on safety and health. Safety and health is as much an art as science. There is no “one right way” that works for every safety and health professional. Once compliance is achieved and maintained, changing the behaviors and culture of the workplace to where safety and health is paramount is the challenge. The employee’s, as well as his or her fellow employee’s, safety and health should expand and grow in importance to become an essential component of the daily job function. However, safety and health professionals should be aware that there is no “magic wand” in creating this cultural shift in safety and health within the workforce. Just as Rome was not built in a day, changing the safety and health culture within a workforce takes time and constant and continuous efforts by the safety and health professional. Employee empowerment in safety and health as well as achieving a cultural change is and has been achievable; however, the safety and health professional must be an artist as well as a technician in safety and health. 20 Safety and Health Vision and Values Nothing of worth or weight can be achieved with half a mind, with a faint heart and with lame endeavor. Isaac Barrow Every man is valued in this world as he shows by his conduct that he wishes to be valued. Jean De La Bruyere What is your long-range vision for your safety and health program? Beyond your daily safety and health-related activities, what do you want to achieve over time through your safety and health efforts? When you take a step back and look at the broad spectrum that is your safety and health program, what do you want to achieve within your safety and health program within a proscribed period of time? What is your vision of where your safety and health program will be in the future? Virtually every company or organization today has taken the time and effort to explore their functions to create a vision through which every employee, as well as customers and other entities, would know what the company or organization does as well as the “road map” as to where the company or organization will be going in the future. This vision is often very broad in spectrum and scope; however, it provides guidance as to the goals and objectives of the company or organization. For example, a company’s vision may be number one in their industry, to deliver customer value through innovation, to improve productivity through economy of scale, and to create a safe and environmentally friendly workplace. Within the safety and health realm, the vision for the safety and health p­ rogram is often tied to creating and maintaining a safe and healthful work environment and/or reducing work-related injuries or illnesses. Safety and health professionals should provide the time and effort necessary to develop, establish, and integrate your safety and health vision into the company’s or organization’s vision that provides employees, contractors, and all others affiliated with your safety and health efforts a clear direction as to where your safety and health direction is focused. To get started with the development of your vision, safety professionals should consider the following questions: • What are the purposes of the safety and health functions? • Do the safety and health functions correlate with the organization’s mission? 91 92 Creative Safety Solutions • Does the safety and health vision correlate with the organization’s strategic plan? • What vision will motivate and enable employees and others to see how they contribute to the overall purpose? To achieve this vision, companies and organizations often establish imperatives or directives that parallel and provide guidance in the achievement of the organizational vision. These imperatives or directives often provide more technically based direction through which the vision becomes clearer for employees and other constituents. For example, a company’s vision may include creation of a completely safe and healthful work environment, while the imperatives may include the achievement of functional excellence in safety and large-scale safety systems to reduce workplace risk by 90 percent. Correlating and often paralleling the company’s or organization’s vision, a safety and health professional may identify and establish more specific values for their overall safety and health program. What are the core values that guide your safety and health program and efforts? Is safety and health a core value within your company or organization? What values are paramount within your safety and health program and within your company or organization? What values define what your safety and health program is to you, your employees, your company, and others? Although values may vary among and between individuals and organizations, please consider generally the values of what it takes to be a successful cowboy (a person who herds cattle). In his book titled, Cowboy Ethics: What Wall Street Can Learn from the Code of the West, author Jim Owens (summarized by Dr. Roy Burris) identifies the ­following personal principles to live by for cowboys. Please give some thought to the application of these “cowboy” principles in the safety and health arena. The Code of the West–Ten Principles to Live by: 1. Live each day with courage. Have the courage of your convictions. You have to stand for something…. 2. Take pride in your work. Be craftsman-like and proud of your work. Most masterpieces are signed but few are ever acknowledged. 3. Always finish what your start. Don’t leave in the middle of a task, even if it is quitting time. If your start it–finish it. 4. Do what has to be done. Don’t always look for an easy way out. Sometimes there isn’t one. 5. Be tough but fair. People will respect you for making tough decisions as long as you are fair in dealing with them. 6. When you make a promise, keep it. Do what you say you will do–(e)nough said. 7. Ride for the brand. One of my favorites. Don’t forget who signs your check. My pet peeve is people who get comfortable in a job and then think that the job is just there for their benefit–instead of them being there to do a job. Safety and Health Vision and Values 93 8. Talk less and say more. A sure-fire cowboy trait. It does no good to rambleon when no one is listening. 9. Remember that some things aren’t for sale. Like your principles, for example. 10. Know where to draw the line. There has to be limits to what we are willing to do–because of our principles. Most of us know where to draw the line but we don’t always realize when we step over it.* For many safety and health professionals, a strategic planning process is often utilized to develop and align your vision, mission, and values into workable methodology with achievable goals and objectives and the performance measurements necessary to achieve and maintain your strategic direction. The strategic planning process is utilized to establish safety and health priorities; focus the energy, funding, and other resources toward the vision; improve existing safety and health programs; and ensure management, employees, contractors, and others are working toward common safety and health goals. More specifically, strategic planning for safety and health involves all levels within the organization working together to develop a written document used to communicate to all levels of the organization the vision and goals as well as the activities and actions necessary to achieve the goals and other critical elements developed within the safety and health vision. Within the strategic planning process, the safety and health activities and processes are developed and incorporated in a systematic manner that coordinates with the safety and health vision and strategy. Safety and health professionals should be aware that there are many different methodologies and designs through which safety and health strategic planning and management can be accomplished. In general, the steps for strategic planning and management can include 1. Develop a vision, and identify your core values. 2.Analyze and assess the current safety and health structure, programs, and other components. 3. Develop a strategy and your written document(s). 4.Initiate your strategy at all levels through operational planning or action planning. 5.Evaluate your safety and health strategy and performance, and adjust as necessary. More specific to the individual safety and health professional leadership, consideration should be provided to your individual and professional values and the applicability of these values to individual safety and health professionals as leaders within the company or organization as well as within the profession. These individual values often can integrate company and organizational values but often are far more specific to the individual safety and health professional. These foundational * My Heroes Have Always Been Cowboys, Dr. Ray Burris, Cow Country News, April 2011. (Adapted from Cowboy Ethics: What Wall Street Can Learn from the Code of the West, James P. Owen, Stoechlein Publishing, Ketchum, ID, 2005.) 94 Creative Safety Solutions values assist the safety and health professional in “drawing the lines” that he or she will not cross. These values can include the following: 1.Safety and health professionals must have passion for the safety and health function. 2.Safety and health professionals must be technically competent at all times. 3. Safety and health professionals must have a critical eye. 4.Safety and health professionals are made–not born. Continuously learn! 5. Safety and health professionals motivate and educate others to lead. 6. Safety and health professionals are “change agents.” 7. Safety and health professionals possess continuous and constant intensity. 8.Safety and health professionals put the “right people in the right places.” 9. Safety and health professionals possess integrity and take responsibility for their mistakes. 10.Safety and health professionals avoid ineffective strategic barriers. 11. Safety and health professionals forget the politics and “ride for the brand.” 12. Safety and health professionals “see” situations from all angles. 13. Safety and health professionals have self-confidence and “make the hard calls.” 14. Safety and health professionals should exhibit gratitude and humility. 15.Safety and health professionals should “stay on course” with their individual moral compasses. In summation, safety and health professionals should develop a long-range vision and strategy to direct their efforts. Through strategic planning and management, the vision of safety and health programs can be achieved, which not only provides benefits to their organizations but also to their employees, management, contractors, and all others directly or indirectly involved with the program. In order to provide guidance, safety and health professionals search and identify their personal values through which to guide their professional lives or the “lines” that they will virtually never cross, no matter what the circumstances. In short, the development of your strategic plan with your vision and values ­provides an exceptional road map for your successful safety and health career. 21 Safety and Health Profession The Art of Teaching is the Art of Assisting Discovery. Mark Van Doren Laws are not invented; they grow out of circumstances. Azarias The individuals who manage and direct the safety and health efforts of companies and organizations impact not only the companies or organizations but also the health and even the lives of individual employees. If we assembled a hundred U.S.-based companies and organizations of varying sizes in a room and asked them to identify the qualifications of the person they wanted to manage their safety and health efforts, we would receive a multitude of different responses depending on the structure and requirements of the specific organization. If we probed a little further with these companies and organizations, we would also find that there would be different educational requirements, different weight provided to the value of certificates, different pay scales, varying weights provided to professional association affiliation, different managerial levels, different job descriptions, and virtually no ethical or professional conduct guidance. We would also find very quickly that there are no standardized educational requirements, no competency testing, no licensure, no required professional organizations, and no mandatory codes of ethics or professional conduct required to be a safety and health professional. In short, a safety and health professional is primarily whomever the company or organization hires and places the title “safety and health manager” on their office door. Given the above, is safety and health truly a “profession” within the perimeters of other recognized professionals within our society? Conversely, let us examine other occupations that are considered “professions” within our society—namely, the legal profession and medical profession—and ­compare these occupations with those of the safety and health “professional.” The medical and legal professions require specific educational requirements and curriculum. The safety and health profession possesses no specific educational requirements: • The medical and legal professions possess competency testing. The safety and health profession possesses no competency testing. • The medical and legal profession requires a license. There is no licensure requirement for safety and health professionals. 95 96 Creative Safety Solutions • The medical and legal professions possess a code of professional conduct and ethics that is mandatory and aligned with licensure. The safety and health profession possesses no mandatory code of professional conduct and ethics. • The medical and legal professions possess a required curriculum and course of study in preparation for required testing. The safety and health profession possesses no specified curriculum correlating to competency testing. • The medical and legal profession required specified hours of continuing education each year in order to maintain licensure. The safety and health profession possesses no mandatory continuing education requirements. • The medical and legal professions require membership in specific professional organizations. The safety and health profession possesses no mandatory organizational requirements. • The medical and legal professions require a number of years of higher ­education and specialty education. The safety and health profession possesses no required level of higher education. Just as the medical and legal professional impacts the lives of individuals as well as the viability of companies and organizations, so too does the safety and health professional. In fact, on a day-to-day basis, the safety and health professional arguably may have a greater impact on the lives and well-being of the employees within their organization than the medical or legal professions. Safety and health professionals, through their compliance program development, safety and health activities, and other essential safety and health functions, ensure the safety of a multitude of individual employees on a daily basis. If the safety and health professional is performing the functions properly, nothing happens and employees return home to their families and friends at the end of the day, a few dollars richer. However, if the safety and health professional does not competently design, direct, organize, and control the safety and health function properly, incidents will happen. Employees who placed their faith and personal safety in the hands of the safety and health professional may be injured or killed while on the job. Throughout the last 45 years since the birth of the modern safety and health profession in 1970, those individuals functioning in organizational safety and health capacities have banded together in voluntary organizations with a singular goal of improving the safety and health profession. Organizations such as the American Society of Safety Engineers, National Safety Management Society, and others have evolved to provide comradery, voluntary educational activities, professional conferences, educational certificates, and other activities to enhance the skills and abilities of their members. However, the one common denominator of all of these exceptional organizations is that they are voluntary. The legal profession and the medical profession possess voluntary membership and an enforcement mechanism through their licensure mandates. Has the time come for the safety and health profession to truly become a “profession” and those tasked with the responsibility to safeguard the safety and health of the American labor force be required to possess an established and mandatory level of competency? Although additional governmental bureaucracy is virtually never in favor by the business community, the time may have come where there is a need, at a minimum, Safety and Health Profession 97 for mandatory government oversight to establish and maintain a baseline safety and health competency level and establish an enforceable code of professional conduct and ethics for those who safeguard the American workforce. Although there are many very good companies and organizations that possess internal codes of ­professional conduct and ethics, individuals selected to manage their safety and health programs are appropriately educated, continuing educational opportunities are provided and funded, and overall they have established successful safety functions, these activities are internal to the company or organization and enforceable only through internal disciplinary actions. Additionally, as can be seen from the annual injury, illness, and fatality data, there are companies and organizations that may or may not even employ a safety and health professional and, if they do employ a safety and health professional, may not provide the necessary resources and support to the safety and health professional to achieve even a minimal level of protection for their employees. And there are companies and organizations that employ individuals who are provided the job or label of a safety and health professional, as part of multiple managerial functions or as their sole job responsibility; however, these individuals do not possess the skills, abilities, or time to s­ uccessfully manage the safety and health function and are not provided the resources and abilities to acquire the n­ ecessary skills. In seeking a creative solution for this bedrock issue within the safety and health profession, we need to search inward to determine whether or not we are truly a “profession” or simply a collection of individuals performing the same or similar job functions within the American workforce. Although governmental involvement to establish mandatory educational requirements, mandatory testing requirements, mandatory licensure and enforcement of a code of professional conduct and ethics has been offered, is there a better way to truly create and maintain safety and health as a recognized profession? The ball is in your court. 22 Impact of Safety and Health on Your Organization A teacher affects eternity; he can never tell where his influence stops. Henry Adams Many ideas grow better when transplanted into another mind than in the one where they sprung up. That which was awed in one becomes a flower in the other, and a flower again dwindles down to a mere weed by the same change. Healthy growths may become poisonous by falling upon the wrong mental soil. And what seemed a nightshade in one mind unfolds as a morning glory in the other. Oliver Wendell Holmes Unique to the safety and health function is the fact that this function impacts, directly or indirectly, virtually every function within your company or organization. If the safety and health function is working properly, nothing happens. Nothing h­ appening, as a general rule, is good thing within the safety and health function. Equipment malfunctions, employee injuries and illnesses, fires, chemical spills, faulty products, workplace violence, and related activities within the operations often mean that our safety and health system has failed in some manner. The safety and health function, although primarily focused on the higher-risk areas, is the only function within most companies or organizations which “crosses all lines” and interacts with virtually every other function within the company or organization. Let us examine an average day of a safety and health professional: First is the morning meeting with operation and accounting to review the budget expenditures followed by a meeting with maintenance and engineering to address the items from last week’s safety and health inspection. Next, prepare for your upcoming safety and health training session with the production supervisors and quality control ­followed by taking a call from corporate to review your numbers. After your call, meet with the human resource director to review the upcoming safety and health– related ­disciplinary actions and then attend a quick meeting with the union steward regarding your new safety and health program. When you return to the office, there are several messages to call your workers’ compensation administrator and insurance risk manager. The security manager wants to talk with you, and you have a meeting with the operation manager after lunch, and you still need to complete your safety and health inspections and complete the work you started on your new written ­compliance ­program. Sounds like your normal day? 99 100 Creative Safety Solutions Safety and health impacts everyone, and everyone looks to the safety and health professional to provide his or her expertise and insight with virtually every activity. Safety and health professionals, in addition to all of their daily activities, must be proactive in identifying and addressing risks in the workplace and beyond as well as developing countermeasures through which to minimize or eliminate the identified risk. Identify the risk and eliminate the risk so that nothing happens. Safety and health professionals prefer that nothing happens. However, it is relatively easy for a safety and health professional to become complacent over time if everything is running smoothly. This is a trap that must be avoided at all costs. Safety and health professionals must be proactive and constantly improving in order that inherent risks that were thought to have been eliminated do not resurface within the operations. An example is your emergency and disaster preparedness plan. Every year you review and update your plan, train new employees, practice your evacuation, and conduct other related activities in preparation for the unforeseen event when you will need for your plan to work. This preparation has costs in terms of time, money, and effort for an event which may never happen. However, if the safety and health professional becomes complacent and does not prepare his or her company or organization, the day the emergency and disaster plan is needed and does not function properly, the costs will be substantially higher in terms of lives as well as money. Safety and health professionals should be proactive in their attempts to reduce potential risks in the workplace. Although much of the average safety and health professional’s day involves “putting out fires” or reacting to issues and situations that emerge within the workplace, it is important for safety and health professionals to maintain a proactive view and try their very best to design and develop programs that reduce or eliminate the potential risks at the workplace. The safety and health professional is a vital position within any operation given the fact that his or her actions or inactions have a direct impact on every employee within the operation. Although most safety and health professionals were hired for other reasons by the management team and the goals or objectives may be focused on such areas as workers’ compensation cost reduction, Occupational Safety and Health Administration (OSHA) compliance, and related objectives, the ultimate goal or objective is to safeguard the operation’s employees while they perform the functions of their jobs. In the hustle and bustle of daily activities, it is essential that the safety and health professional not lose focus of this ultimate goal of safeguarding the health and safety of the operation’s employees. Many of the other reactive “issues” that dominate the daily activities of the safety and health professional can be reduced or eliminated as proactive activities are focused on the ultimate objective. Reducing or eliminating injuries and illnesses equates to reductions in workers’ compensation, reductions in compliance exposure, and reductions in many of the reactive activities that dominate the safety and health professional’s day. Safety and health professionals are often under a tremendous amount of stress as a result of the reactive nature of the position. No matter how stressful the situation, safety and health professionals should remember to always remain calm, “be nice,” and think before they speak. As not only a safety and health professional, you are a representative of your company or organization and a very visible member Impact of Safety and Health on Your Organization 101 of the management team. In most situations, the management team and employees look to the safety and health professional for guidance and direction. There is usually no “upside” to yelling, screaming, degrading others, using foul language, or otherwise exhibiting generally unacceptable behavior, no matter what the situation. Stay calm. Think before you speak. And always be nice. The impact a safety and health professional can have on a company or o­ rganization can be monumental. From the top to the bottom, safety and health impacts all areas, all functions and departments, and all personnel. The safety and health professional’s actions or inactions can, directly or indirectly, impact the company’s or organization’s bottom line, the company’s image, and even the products. Safety and health professionals impact every employee on a daily basis and make their working environment a place they enjoy. From top to bottom, every function within the company or organization benefits from the activities developed and implemented by the safety and health professional. The safety and health function impacts every function and person within your company or organization. Being a safety and health professional can often feel like an enormous responsibility. Through your constant proactive efforts, you are safeguarding the lives of your employees and management team while improving the profitability and reducing the risk profile of your company or organization. Safety and health professionals impact lives. 23 Human Resources and Safety and Health Laws should be like clothes. They should be made to fit the people they are meant to serve. Clarence Darrow Lost wealth may be replaced by industry, lost knowledge by study, lost health by temperance or medicine, but lost time is gone forever. Samuel Smiles In many companies and organizations, the safety and health function reports directly to the human resource department, while in other organizations the safety and health function reports to other functions while working directly with the human resource function. Given the fact that both functions work directly with the issues and personnel within the labor force, it is relatively common for the safety and health professional to work closely with the human resource function. Additionally, given the various federal, state, and local laws that are intertwined with the human resource function and the safety and health function, it is important that safety and health professionals possess, at a minimum, an awareness of these laws in order to be able to recognize potential violations or conflicts when addressing employee situations within the safety and health function. Given this close working relationship between the human resource and safety and health functions, it is essential for the safety and health professional to also possess a working knowledge of the internal human resource policies as well as the areas within the laws and regulations managed by the human resource function which intersect and directly impact the safety and health function. Below please find several of the general human resource policies common in many companies or organizations as well as federal laws with which the human resource function ensures compliance and that often impact the safety and health function. Safety and health professionals should also be aware that there are federal laws and regulations as well as state laws and regulations (which are dependent upon the location of your operation) as well as local laws and regulations that can impact your safety and health efforts. Safety and health professionals usually do not need to become expert in these laws and regulations but must simply be able to recognize if and when a law or regulation may be applicable to the situation. When the safety and health professional recognizes the potential application of the law to the circumstances, the general rule of thumb is to contact the human resource department or legal counsel before taking action or providing a decision in the matter. 103 104 Creative Safety Solutions INTERNAL COMPANY POLICIES • Disciplinary policy: Safety and health professionals should be well-versed in the internal company policy regarding negative reinforcement, especially disciplinary action for violation of safety and health requirements. Company disciplinary policies usually consist of various versions of verbal warnings, written or formal warnings, suspension from work without pay, and involuntary termination. • Antidiscrimination policies: Allegations of discrimination in the workplace can be very detrimental to the company or organization in not only monetary terms but also terms of brand, reputation, and other damages. Safety and health professionals are often the “eyes and ears” within the operations and should be able to recognize and report language, actions, publications, and other issues that may place the company or organization at risk. On the federal level, safety and health professionals should be aware that most companies and organizations possess policies and procedures to address the requirements of Title VII of the Civil Rights Act, Age Discrimination in Employment Act (ADEA), Americans with Disabilities Act (ADA) and Americans With Disabilities Amendment Act (ADAAA), Pregnancy Disability Act (PDA), and Family and Medical Leave Act (FLMA) among the many federal antidiscrimination laws. • Disability-related policies: Given the responsibilities of the safety and health function, it is imperative that the safety and health professional possess, at a minimum, an awareness of the company’s requirements regarding disability, accommodation, short-term disability, and long-term disability policies. • Collective bargaining agreement: For unionized operations, the safety and health professional should have a working knowledge of the various ­provisions and requirements applicable to the safety and health function within the collective bargaining agreement. FEDERAL LAWS AND REGULATIONS • Title VII of the Civil Rights Act of 1964* and related laws and executive orders: The safety and health professional should possess a working ­knowledge of the prohibition against discrimination based upon race, sex, color, creed or religion, and national origin. • Americans with Disabilities Act (ADA) and the Americans with Disabilities Amendment Act (ADAAA): The ADA and ADAAA provide protection against discrimination based upon disability. This law often impacts the safety and health function in the areas of accommodation and within the defense categories. • Family and Medical Leave Act (FMLA): The FMLA impacts the safety and health function in the area of work-related injuries as well as injuries * 42 U.S.C Section 2000e-2. Human Resources and Safety and Health • • • • 105 and illnesses that occur outside of the workplace by employees, as well as injuries and illnesses to those close to the employee. Safety and health professionals should have a working knowledge of the FMLA as well as protections provided to veterans. Pregnancy Discrimination Act (PDA): This law prohibits discrimination or retaliation based on pregnancy. Genetic Information Nondiscrimination Act (GINA): This relatively new law prohibits discrimination based upon genetic information. The Occupational Safety and Health Administration (OSHA), the Environmental Protection Agency (EPA), and governmental agencies: Although most safety and health professionals possess direct responsibility for compliance with the Occupational Safety and Health Act, additional responsibilities in the areas of environmental protection, security, and related responsibilities are often added to the safety and health function. Additionally, safety and health professionals often serve as the company’s or organization’s liaison with various federal governmental agencies. National Labor Relations Act (NLRA) and labor laws: Safety and health professionals should have a working knowledge of the requirements of the federal NLRA and related labor laws. STATE LAWS • Individual state workers’ compensation act: Whether the safety and health professional possesses a direct or indirect responsibility for ­workers’ compensation claims, it is imperative that an expert-level knowledge of the applicable workers’ compensation laws and regulations for each state in which employees are working be acquired and maintained. Additionally, safety and health professionals should possess a thorough knowledge of all aspects of the workers’ compensation administration and management. • Specific state labor laws: In addition to the federal labor and employment laws, many states possess state laws that are often more restrictive or unique to the individual state. • State antidiscrimination laws: Individual states often possess laws addressing antidiscrimination issues. These state laws may be more restrictive than federal antidiscrimination laws. • Disability or handicap antidiscrimination laws: State laws may provide different or broader protections in the areas of handicap and/or disability than federal laws provide. Safety and health professionals work hand-in-hand with the human resources function in most, if not all, companies and organizations. As the “eyes and ears” of the company or organization within the operations, safety and health professionals should, at a minimum, possess a working knowledge of the prohibitions and risks created by the various internal policies, federal laws and regulations, and state 106 Creative Safety Solutions laws and regulations. With this awareness-level knowledge, the safety and health ­professional, as part of his or her daily activities such as inspections and audits, can identify potential risks in these correlating areas through which the human resource function can take corrective action. Knowledge in these correlating areas expands the risk profile and affords greater protections to the company or organization. 24 Does Happy = Safe? Profit is a by-product of work; happiness is its chief product. Henry Ford Happiness is someone to love, something to do, and something to hope for. Chinese Proverb Based upon the hypothesis that happy employees work in a safer manner, let us explore this proposition and identify the potential benefits for safety and health professionals. There have been a number of studies that have identified that some people may be predisposed to be happier than other people. There are studies that identify that people tend to be happier or more satisfied if their basic needs are met. However, if an employee has his or her basic needs, such as compensation, security, working environment, and related needs met by the employer, and the employee is satisfied and generally “happy” in the job function, will this equate to an employee working safer in the workplace? One variable that cannot be discounted is the fact that virtually all employees encounter stressors from outside of the workplace which they bring with them as baggage to the workplace. These stressors can include such issues as divorce, sick children, aging parent issues, medical problems, and other non-work-related issues. These outside issues can potentially impact the thought patterns and concentration of employees while performing functions within the workplace. Safety and health professionals are aware of the issues that generally make an employee unhappy—namely, lack of perceived adequate compensation levels, too few or too many work hours, unsafe working environments, rigid management, and little or no “say” as to their job functions or activities. Safety and health professionals are also aware that outside influences such as a labor disputes, workers’ compensation claim disputes, disciplinary actions, and related activities can also impact the employee’s satisfaction in the workplace. However, if we could remove these variables, do employees who are happy with their job function and working environment perform in a safe manner? Start with data from the Occupational Safety and Health Administration (OSHA). What is the number one way in which an employer is identified for a compliance inspection? The way is with an employee complaint. If the employee is satisfied with the safety and health programs, activities, and performance, is there a need to complain to OSHA? Why are some employers frequently inspected while others have gone years without a compliance inspection? Based upon manpower, funding, and related issues, OSHA is generally allocating their limited resources to where there is the greatest need. If the safety and health professional has developed and implemented an effective safety and health program, employees are satisfied or even happy with their job functions and working environment, is there a need for the employee to contact and complain to OSHA? No complaint (in addition 107 108 Creative Safety Solutions to no deaths, multiple injury situations, or other triggering events) equals a lower probability of a compliance inspection (and the potential of correlating monetary penalties). Examine compensation and its relationship to happiness. Assuming adequate compensation levels, why would an employee leave one employer for another? As safety and health professionals are aware, replacing skilled employees in the workplace costs in terms of retraining, reduced production and quality, cost of hiring and screening, and many other costs. Arguably, if the employee enjoys his or her working environment and has bonded with his or her fellow employees, would an increase in compensation motivate a happy employee to leave the workplace? If the answer is arguably “yes,” how much of an increase? If the employee is happy in the workplace and appreciates his or her safety and healthful working environment, would 5 percent motivate the employee to leave? How about 10 percent? Or how about a promotion and 20 percent? Arguably, if the employee is “happy” in his or her current capacity and job function, it would take a substantial amount of compensation, promotion, or other incentive to motivate the employee to leave the current environment for an unknown opportunity where the workplace may not be as satisfying. Arguably, employees who are “happy” and enjoy their working environment also enjoy working with their team or fellow employees. Often a bond is formed between the team members who often spend more time at work with these individuals than with their family members. From a safety and health prospective, it is substantially more likely that a fellow employee would go out of his or her way to assist his or her team members in such job functions as lifting, pushing, pulling, and other manual tasks. Additionally, the probabilities increase that the team members would assist and “go the extra mile” to safeguard their fellow employees in the workplace. If there is strife among team members, there is a substantial likelihood that individual employees may not assist other team members, which may place them at risk. A “happy” team member assists others, while unhappy employees can increase the risk profile through simple inactions. Safety and health professionals should also be cognizant of the rise in whistleblower actions and often correlating retaliation actions by employees as a result of increased protections added to existing laws including the Occupational Safety and Health Act. With a transparent and inclusive safety and health program with happy employees, the probabilities of incurring such whistleblower actions are minimized. The OSHA and most safety and health professionals are striving to achieve a safe and healthful work environment for employees with employer and employee safety behaviors being modified either through negative reinforcement (e.g., penalties) or positive reinforcement (e.g., encouragement and guidance). Empowered employees who work in a transparent and positive environment that openly strives to ensure compliance and are “happy” with their environment, coworkers and management possess little or no need to report their employers to appropriate governmental agencies to generate change in the workplace. “Happy” employees enjoy their working environment and possess little or no need to force change, especially in the area of safety and health, through compliant or whistleblower actions. Does Happy = Safe? 109 Although this concept is a bit esoteric and is difficult to quantify, safety and health professionals can see the distinction between happy and unhappy employees by simply watching the smiles on the faces of their employees. If your e­ mployee’s basic needs, including safety and health, are met and a fair compensation level is provided, the safety and health professional will have an impact on the ­happiness l­evels of his or her employees through the creation of a safe, healthful, environmentally sound, employee-empowered workplace that is free of conflict and strife. Arguably, a “happy” employee will work safer, and the creation of this “­happiness” will pay dividends to employees as well as your company or organization. Happy = Safe. 25 Circular Safety Management So much of what we call management consists in making it difficult for people to work. Peter Drucker Take my assets—but leave me my organization and in five years I’ll have it all back. Alfred M. Sloan All safety and health professionals possess one common problem—namely, not enough hours in a day to complete everything. Many safety and health professionals maintain calendars and “to do” lists through which to manage their daily activi­ ties; however, in the area of compliance programs often requiring annual review and training, effective management is essential. One creative method for consider­ ation by safety and health professionals to maintain compliance is the circular safety ­management technique. Circular safety management is primarily a technique through which to bal­ ance the requirements of many different compliance programs on an annual basis. In essence, this technique permits safety and health professionals to “keep all of the balls in the air.” This is especially important in the area of compliance programs given the fact that all aspects of every compliance program must be operational and functioning correctly as well as the fact that new compliance programs are being added on a periodic basis. The initial step of the circular safety management technique is to select a methodo­ logy through which to keep track of the important dates and information regarding each compliance program. This is the safety and health professional’s preference. Different methods include computer database, written calendar, action planning for­ mat, and other methods. The key is to be able to return to the program for review each year at the same time period to complete the review. Starting with the initial compliance program of the safety and health ­professional selection, the safety and health professional should identify the specific ­program requirements, training requirements, and any updates or standard changes. The safety and health professional should complete the program review, complete all required training, and note the review or completion date on the program as well as that identified in your database. This will be the cornerstone program in which starts the circular review. Each year at the same time period identified in your data­ base, the safety and health professional will begin the review and training for this specific compliance program. 111 112 Creative Safety Solutions The safety and health professional should move to the second compliance program and repeat the process. Within the first year, safety and health professionals should be able to complete the review process, update the program, and complete all required training or other requirements for a number of compliance programs. Most companies or organizations have between 12 and 20 compliance programs depending upon their operations; thus, the circular safety management methodology may take several years to fully implement. Visualizing the circular safety management methodology, imagine drawing with a pen concentric circles starting with the first program where the safety and health professional starts and returns to the starting point at the same time each year. It is essential that every compliance program be reviewed and, if necessary, modified to ensure complete and total compliance with the applicable standard on an annual basis. As additional compliance programs are developed and assessed, the program is added to the circle, and the safety and health professional is moved to the next compliance program. The next program is reviewed and added to the circle, and over time, a compliance program will be added to the circle and thus scheduled for review at the same time period each year. In essence, as safety and health professionals juggle activities on a daily basis, no balls or activities with regard to your compli­ ance programs are dropped. All compliance programs are reviewed and updated on an annual or semiannual basis depending on the requirements of the particular standard. Whether safety and health utilize the circular safety management methodology or another methodology, it is essential that the safety and health program review, evaluate, assess, and modify all compliance-related programs on at least an annual basis. Safety and health programs cannot simply be developed and implemented but must be monitored, assessed, and modified in order to work at maximum efficiency. The circular safety management methodology is just one way to remind safety and health professionals to allot a specified time period in order to carefully and system­ atically assess every element within every safety and health program on at least an annual basis and make appropriate adjustments to achieve maximum effectiveness. In the hectic work life of a safety and health professional, time is extremely valuable. However, it is essential that safety and health professionals allot time to ensure all implemented programs are operating effectively and continue to operate effectively before initiating additional programs. 26 Injecting Creativity into Training Activities Ideas are the mightiest influence on earth. One great thought breadth into a man may regenerate him. William Ellery Channing Your most brilliant ideas come in a flash, but the flash comes only after a lot of hard work. Nobody gets a big idea when he is not relaxed and nobody gets a big idea when he is relaxed all of the time. Edward Blakeslee One of the major activities conducted by a safety and health professional is education and training of virtually all levels within the company or organization. This training, often compliance-driven, has traditionally been lecture, lecture and videotape, or ­lecture with supplemental activities. No matter which technique was utilized, employees were primarily “talked at” with a period at the end of the session for questions. This type of compliance training is often dry and “canned,” and primarily developed to meet training schedules. The questions that many safety and health professionals ask are whether or not the employees grasp the knowledge provided in the training session, and will the employees utilize the important information and knowledge after they leave the training session. Safety and health professionals often possess a duty to ensure and verify employee participation in the training; however, the acquisition of the ­provided knowledge by the employees is always in question. Active employee involvement can improve the knowledge level that employees acquire through the training exercises. Rather than sitting and listening to the safety and health professional or viewing a videotape addressing the important safety issues or topics, active involvement by employees can improve attention and spur d­ iscussion and learning regarding the specific safety and health topics. Historically, hands-on activities achieved a greater level of learning, and oral presentations and group activities related to the safety and health topic generated more discussion. However, safety and health professionals might consider actively involving and training individual employees, safety committee members, supervisors, and others to create and lead or facilitate the safety and health training. Empowering employees to train and educate their fellow employees is one method through which to encourage active learning on the important safety topics. Taking the concept of employee empowerment further, safety and health professionals might consider actively involving and actually permitting their employees to design and structure the safety and health training with oversight by the safety 113 114 Creative Safety Solutions and health professional. Although safety and health training, especially compliancerelated training, can sometimes be complicated, tasking employees to train their fellow employees can create new, novel, and ingenious methods through which to impart the subject matter. Safety and health professionals should consider the demographics of the ­various training populations and the methods through which they are most familiar and ­comfortable in learning. In essence, is the employee a visual learner? Does the employee learn best in a group? Is the employee technologically phobic? Is the employee a technology enthusiast? Safety and health professionals should attempt to identify the best training and education method that will permit the employee to comfortably learn and retain the subject matter. All safety and health training programs should be designed or customized to meet the educational levels as well as the learning methodology through which the employees will best learn and retain the important safety and health information. Additionally, it is essential that safety and health professionals provide training and education in the language(s) specific to the employee groups and ensure that all interpretations from English to the employee’s language provided the accurate ­interpretation. All tests or other verification methods utilized to ensure complete understanding of the safety and health materials should also be in the same language as the safety and health training. Given the time constraints for safety and health professionals and others to provide training and educational opportunities to their employees, some safety and health professionals have incorporated self-paced online education and training opportunities for their employees. Although there is software available on the market, safety and health professionals can develop customized safety and health training and education programs in-house utilizing platforms such as Blackboard. These online programs can be interactive, instructor-driven, or self-paced and can be completed by individual employees within a specified time period. Given the various federal and state labor laws, employees are usually required to complete the online training while “on the clock” or are compensated for work outside of the normal work hours. Virtually, all online safety and health programs possess some type of employee verification as well as competency testing at the end of the training. Safety and health professionals should consider tapping the creativity of their employees in this important area of training and education. It is amazing the concepts that employees can develop if tasked and empowered to develop safety and health training and education programs. Some of the ideas developed by employees include the following: • • • • • • • • Utilizing YouTube videos Videotaping employees performing the job function Interviewing employees identifying to right-away perform the function Integrating small rewards within the training Injecting friendly department competition in the training Incorporating social media into the training Taking photographs/slides of every employee in the training Celebrating graduation at a ceremony for completion Injecting Creativity into Training Activities 115 When a safety and health professional empowers his or her employees and values their ideas, the safety and health training can truly become your employee’s safety and health training and education programs. Although strict adherence to your ­company and organization’s policies and procedures is required, your employees should be encouraged to be creative and have fun with safety and health training and education activities. When your safety and health training and education component truly becomes your employee’s safety and health training, safety and health learning is no longer a grudgingly required chore but has become an anticipated event, and employees look forward to participating. 27 Combating Risk with Innovation Let us think of quietly enlarging our stock of true and fresh ideas, and not, as soon as we get an idea of half an idea, be running out with it into the street, and trying to make it rule there. Our ideas will, in the end, shape the world all the better for maturing a little. Matthew Arnold The reward in business goes to the man who does something with an idea. William Benton Our industrial world is changing rapidly, and safety and health professionals should embrace the changing and improving technology to eliminate or minimize known risks in the workplace. In many companies or organizations, there are specific jobs that maintain a higher risk of injury or illness as a result of the job function such as working at heights or entering confined spaces. The question for safety and health professionals is whether there is technology available that can eliminate or minimize the risk of performing these jobs by employees or contractors. Safety and health professionals should “think outside of the box” in searching to identify possible technologies through which to adapt to reduce the risks in the job function. Although the technology may have been designed for other marketable usage, safety and health professionals can often work with the vendor or manufacturer to adapt the technology to the needs of the workplace. As an example, a drone may have been designed for primarily military use; however, can a drone be adapted for use for tower or high-elevation inspections? The area of robotic technologies has improved and expanded substantially. Safety and health professionals may want to explore the potential of the utilization of robotic technology in areas requiring heavy or repetitive lifting, repetitive performance of a singular job function, or when the job function places the employee at risk for exposures to harmful elements, among other risks. American industry has embraced the ­utilization of industrial robots and the expansion in use has increased substantially, ­primarily to improve operational performance. However, safety and health professionals should consider the utilization of robotic instruments to reduce inherent risks within the workplace. As with the consideration in adopting any technological innovations, safety and health professionals should consider the extent to which the risk is eliminated or minimized, the cost of purchase and maintenance, the new risks which may be created through the use of the technology as well as the impact on the operations, impacts on any collective bargaining agreement, and other considerations. Safety and health 117 118 Creative Safety Solutions professionals should be aware that any technology modifications may impact or even eliminate individual jobs as part and parcel of the elimination of the inherent risk within the job function. Safety and health professionals should be aware that most technologies can be a “double-edged sword” proving both positive and potentially negative benefits. For example, many companies and organizations have adopted the utilization of cameras in company or organization-owned vehicles. The benefits of the use of the cameras can include better assurance of compliance by drivers, lower speeds, more focus by drivers, lower insurance costs, and related benefits. Conversely, the camera would also document noncompliance and arguably can be utilized against the employee and company in the event of an accident. Do the benefits and costs of utilizing cameras in company vehicles outweigh the potential negative impacts? It will be up to the safety and health professional and company to determine whether the use of the technology provides a cost benefit as well as creates a safer and more healthful work environment. Safety and health professionals should keep current with the new technologies and information that is rapidly being developed and marketed. New technologies such as cloud, apps, battery technologies, and others are being developed for ­specific industry purposes; however, safety and health professionals can explore the technologies for application within their individual workplaces. For example, the computer software app industry has grown and matured rapidly to the point that today we have numerous apps that are specifically developed to address safety and health activities. Older technologies can also be adapted to reduce risks within the workplace. Safety and health professionals can explore the broad spectrum of available technologies when attempting to reduce risks in the workplace. Safety and health professionals should not accept the status quo, and investigate and explore alternatives through asking the right questions. Simply because the job function is being performed in the same manner as it has always been performed is often not the correct answer. Safety and health professionals should strive to identify all potential changes that eliminate or minimize the risk within the job function. Accepting the answer “That’s the way we always did it” should not be an acceptable response for safety and health professionals. In today’s society with iPhones, Google Glass, paperless offices, and battery-­powered vehicles, safety and health professionals are provided with new and innovative technological options through which to address potential risks within the workplace. Safety and health professionals should be creative in exploring and adapting new or existing technologies to address the specific identified risks within the particular job function. In short, safety and health professionals should leave “no stone unturned” in exploring new and existing technologies through which to reduce the risks of injury and illnesses at your workplace. The status quo is no longer acceptable. Through the creativity of the safety and health professional in conjunction with the existing and emerging technologies, virtually any risk in the workplace can be reduced. 28 Eliminate Boring from Your Safety Programs Highly educated bores are by far the worst; they know so much, in such fiendish detail, to be boring about. Louis Kronenberger We are raising a generation that has woefully small stock of ideas and interests and emotions. It must be amused at all costs but it has little skill in amusing itself. It pays some of its members to do what the majority can no longer do for themselves. It is this inner poverty that makes the worst kind of boredom. Robert J. McCracken The management of the safety and health function is often viewed as being boring. When accidents and incidents do not happen, that means the safety and health professional’s programs are working. However, the activities viewed by employees, namely safety and health training and education, compliance inspections, and related activities, are perceived as being boring. Safety and health professionals should energize the safety and health efforts and strive for the exact opposite from boring—namely, enthusiasm. Through communication and education, safety and health professionals should strive to actively involve upper management beyond their basic commitment to safety and health. In most circumstances, top-level management are more than happy to be actively involved in safety and health programs; however, they are not invited to participate or they do not wish to sound uninformed with their peers or employees. Often a customized education program or one-on-one education with members of top management not only pays dividends in support for your safety and health programs but also provides a comfort level for top-level managers which will permit them to take a more active and enthusiastic role in your safety and health activities. Along with your management team, every employee should be provided appropriate education and training activities to permit them to find their comfort level within the safety and health programs. As employee knowledge and involvement increases, safety and health professionals can begin to transfer specified and appropriate safetyand health-related duties and responsibilities to employees. With this comfort level, employees will begin to embrace these responsibilities and achieve a level of empowerment where the safety and health programs truly become their programs. With time and continuous nurturing, a cultural shift will take place where employees will truly take “ownership” of the responsibilities for not only their safety and health but also that of their fellow employees. 119 120 Creative Safety Solutions Safety and health professionals should be looking for opportunities within the safety and health program structure through which to energize and empower ­employees. One very basic method to energize employees is simply to make safety and health activities fun. Although there are times to be serious, there are times when fun can be injected into safety and health activity. If your employees enjoy and are active participants in training activities or other safety and health activities, the probabilities tell us that they are more likely to pay attention and thus increase their knowledge of the subject matter. Conversely, if the employee is bored, he or she will be checking e-mails or doodling on the materials, and his or her mind will most definitely not be focused on the subject matter. Enthusiasm can be infectious. Safety and health professionals should look for opportunities through which to also educate and involve their upper and ­middle ­management in safety and health activities. Companies or organizations hire safety and health professionals for their knowledge, skills, and abilities because ­others within the company or organization do not possess the knowledge, skills, and ­abilities. To this end, safety and health professionals often do not realize that they must also educate the upper management team as to the activities, requirements, and duties of the safety and health function. And, because the individuals serving in upper management positions do not want to appear uninformed or unknowledgeable, s­ eldom will an upper management team member ask to participate in safety and health activities or ask for an explanation as to safety and health issue. It is the safety and health professional’s responsibility not only to keep upper management informed but also to attempt to actively involve upper management team members in safety and health activities. Let me provide the following scenario as an example: The safety and health professional is presenting to the upper management team regarding the need for funding to update the “Haz Com” program to ensure compliance with the new global harmony requirements. The safety and health professional uses the acronyms “Haz Com” and “MSDS” within the presentation without explaining that “Haz Com” means hazard communications and “MSDS” means material safety data sheet, what is the probability a vice president or other upper management team member will raise his or her hand in front of their bosses and peers? The point of this example is that your upper management team may be brilliant people but their background and education is not in safety and health. This is why they hired you. However, safety and health professionals should not only explain acronyms within the presentation but also take the time to meet and explain the need for funding, standard requirements, and otherwise educate the upper management team members individually before the presentation. It is far too easy to vote against something you have no idea about the subject matter. Ideally, the safety and health professional will educate his or her upper management team as to the needs and requirements of the safety and health programs as well as the benefits to employees and the company in order to not only acquire their full support and commitment but also their active involvement in the safety and health function. Safety and health professionals should be aware that no matter what is espoused by the company or organization, production is always job one. The safest operation is the operation that is shut down and padlocked. Production, quality, and safety can take priority within the hierarchy of priorities at any given time. For most upper Eliminate Boring from Your Safety Programs 121 management teams, these three priorities encompass their daily activities. It is essential that in addition to educating your management team, safety and health professionals maintain safety and health as a priority and ensure that your upper management team maintains their enthusiasm and commitment to the safety and health function. The enthusiasm reflected by the safety and health professional in his or her daily activities can have an impact on the view and opinion of employees on the safety and health function. The simple acts of smiling and talking to employees while conducting activities such as inspections within the operations has an impact. When an employee has a question, answer the question. If the safety and health professional does not know the answer, tell the employee that you will find out the answer, and provide the answer to the employee in a timely manner. Remembering and calling employees by their first names when the safety and health professional talks with employees has an impact. The enthusiasm exhibited by the safety and health professional will be contagious. Managing the safety and health function is as much an art as a science. Safety and health professionals need to know the standards and regulations, and need to be able to interact and energize their employees as well as supervisory and upper management teams. Safety and health professionals should look for every opportunity to remove the boring and inject fun and enthusiasm into their safety and health programs. 29 Critical and Creative Thinking in Safety and Health If we would keep filling our minds with the picture of happy things ahead, many of the worries and anxieties, and perhaps ill health, would naturally melt away…. If we lived in the atmosphere of expectancy, so many of our petty problems would be no problems at all! Always expect the best. Then if you have to hurdle a few tough problems, you will have generated the strength and courage to do so. Successful businesses are forever planning and dreaming ahead. And so should we, as individuals…. Expect to discover the best in people and they will do the same for you. We must be constructive in our thoughts and our attitude toward life. George Matthew Adams We get into the habit of living before acquiring the habit of thinking. Albert Camus As safety and health professionals are aware, upper management not only wants to know about the safety and health “problems” and risks but also expects the safety and health professional to have thought through the issues and identified the various options and costs as to the methods through which to rectify the problem or eliminate the risk. Bosses generally do not simply want to hear about all of the problems and risks identified by the safety and health professional without identifying the various ways in which the problem or risk can be addressed—and always the costs. Given the myriad of laws, regulations, and standards as well as the unique facts of most problems or risks, safety and health professionals are often challenged when assessing and evaluating the problem or risk requiring the safety and health professional to think critically and often creatively in order to be able to identify various corrective options. From a critical-thinking prospective, safety and health professionals should become familiar with the work of Richard Paul and Linda Elder,* as well as others, in the area of critical thinking as well as the methods through which to improve effective problem-solving skills. “Critical thinking is the art of analyzing and evaluating thinking with a view to improving it. …(as well as) self-directed, self-disciplined, self-monitored and self-corrective thinking.”† In essence, critical thinking, in one form or another, is being utilized by safety and health professionals on a daily basis; however, a careful * Critical Thinking Concepts and Tools, 7th ed. Richard Paul and Linda Elder, California, 2014. † Id. 123 124 Creative Safety Solutions e­ xamination of the critical-thinking process can be beneficial for safety and health professionals. “Everyone thinks it is in our nature (to think critically). But much of our thinking, left to itself, is biased, distorted, partial, uninformed or down-right prejudiced. Yet the quality of our life and that of what we produce, make, or build depends precisely on the quality of our thought. Shoddy thinking is costly, both in money and in quality of life. Excellence in thought, however, must be systematically cultivated.”* Seasoned safety and health professionals who have “been through the wars” and learned the skills of a critical and creative thinker are able to Raise(s) vital questions and problems, formulating them clearly and precisely. Gather and assess relevant information, using abstract ideas to interpret it effectively. Come to well-reasoned conclusions and solutions, testing them against relevant criteria and standards. Think open-mindedly within alternative systems of thought, recognizing and assessing, as need be, their assumptions, implications, and practical consequences. Communicate effectively with others in figuring our solutions to complex problems.† The skills and abilities acquired in becoming a critical thinker have daily i­mplications for safety and health professionals. The Universal Intellectual standards of “clarity, accuracy, precision, relevance, depth, breadth, logic and fairness” should be infused into the thinking of safety and health professionals and serve as guidance when assessing every situation as well as formulating options to address the situation.‡ Given the fact that many of the decisions made by safety and health professionals possess life-impacting implications, it is essential that safety and health professionals think and examine the issues critically before offering potential options. Safety and health professionals should examine and assess the issues critically from all perspectives as well as identify the implications as well as costs of each potential option. Safety and health professionals, as effective problem solvers, should be able to: * Id. † Id. ‡ Id. 1.Figure out, and regularly rearticulate, your goals, purposes, and needs. Recognize problems as obstacles to reach your goals, achieve your purpose, or satisfy your needs. 2. Whenever possible take problems one by one. State each problem as clearly and precisely as you can. 3.Study the problem to determine the kind of problem you are dealing with. For example, what do you have to do to solve it? 4.Distinguish problems over which you have control from problems over which you have no control. Concentrate your efforts on problems you can potentially solve. 5. Figure out the information you need to solve the problem. Actively seek that information. Critical and Creative Thinking in Safety and Health 125 6. Carefully analyze and interpret the information you collect, drawing reasonable inferences. 7. Determine your options for action. What can you do in the short term? What can you do in the long term? Recognize your limitations in terms of money, time, and power. 8. Evaluate your options, determining their advantages and disadvantages. 9. Adopt a strategy. Follow through on it. This may involve direct action or a carefully thought-through wait-and-see approach. 10. When you act, monitor the implications of your actions. Be ready to revise your strategy if the situation requires it. Be prepared to change your analysis or statement of the problem, as more information about the problem becomes available.* For most problems or issues that safety and health professionals encounter on a daily basis, critical-thinking skills provide the road through which the ­various applicable options can be obtained to address the issues. However, in unique ­situations where the standards, laws, or regulations, as well as the safety and health ­professional’s critical-thinking skills and abilities, do not provide a clear pathway to potential solutions, safety and health professionals may wish to consider e­ mploying applied ­ creative thinking methodologies to identify nontraditional pathways. Although there is a debate as to whether creative thinking can be taught and learned, Drs. Carpenter, Sweet, and Blythe† have identified several basic creative strategies through which the safety and health professional can energize the creative process. These strategies include shifting perceptions, brainstorming, recognizing patterns, and piggybacking among other strategies.‡ Managing safety and health is as much an art as it is a science. Depending upon the issue or risk, safety and health professionals may be required to employ their critical-thinking skills or creative-thinking skills, or both, to be able to appropriately identify, assess, and prepare viable options through which to address the issue or risk. Whether or not safety and health professionals realize it, the skills of critical and creative thinking are utilized by safety and health professionals on a daily basis. Recognition and improvement of your critical- and creative-thinking skills can improve your managerial performance and may open otherwise closed doors to new and innovative methods and ideas to assist in the achievement of your safety and health goals and objectives. * Id. † Introduction to Applied Creative Thinking, Russell Carpenter, Charlie Sweet, and Hal Blythe, New Forum Press, Stillwater, Oklahoma, 2012. ‡ Id. 30 Achievement Is Addictive Do not follow where the path may lead. Go instead where there is no path and leave a trail. Ralph Waldo Emerson Big thinkers are specialists in creating positive, forward-looking, optimistic picture in their minds and in the minds of others. David J. Schwartz Safety is as much an art as it is a science. In order to achieve the cultural shift to the integration of safety into all activities and to empower your employees to take ­“ownership” of the safety function, your workforce, from top to bottom, must be motivated as well as empowered to make this change. Generally, different l­evels within the organization or company possess different motivating factors; however, the motivating factors may also be unique to the working area or individual ­employees. Painting with a very broad brush, upper management is often motivated by monetary gain in the form of profit, shareholder returns, production increases, bonuses, or related areas. Mid-level managers are motivated by monetary gains but also in terms of time and job functions. Base-level employees are motivated beyond the paycheck in terms of time, activities beyond the workplace, lifestyle, and ­family/ friends. As we can see, each level as well as each individual possesses different ­motivating factors, and these factors can change with the circumstances. In addition to the motivating factors, safety and health professionals should be aware that the safety and health function, unlike other operational functions, can be influenced by other factors beyond the safety and health professional’s control, which can impact the safety and health function and motivation of the workforce. For example, if the operation is anticipating a reduction in the workforce (RIF), this anticipation could result in higher injury rates, increased workers’ compensation costs, and related factors. The safety and health function also possesses the seasonal or operational “ebb and flow” of the specific operations. For example, the number of slip-and-fall injuries increases during the months of November through February when snow is on the ground. Safety and health professionals should be “keyed in” to the unique features of the specific operations and workforce. Not unlike a sports team, the safety and health professional is an equivalent to the coach, and he or she must strive to train, educate, and motivate the players or employees to achieve maximum safety and health performance. The safety and health professional is knowledgeable in the rules of the sport, ensures that the players are aware of the rules, educates the employees and practices the “plays,” initiates positive and negative reinforcement as necessary, maintains all of the equipment, practices to improve performance, and motivates the employees to achieve the common objective of a safe and healthful environment. 127 128 Creative Safety Solutions Again, correlating the safety and health professional to an athletic coach, a coach will analyze his or her players, competition, strengths, and weaknesses as well as what motivates the team and players. The coach and team establish the common achievable goal that everyone works to achieve. The safety and health professional, working with all levels of management and hourly personnel, should establish common achievable safety and health goals from which all employees are challenged to achieve. This common goal can be delineated into small or compartmentalized subgoals through which the ultimate goal can be achieved. For example, if the goal is the championship, the team will need to establish subgoals of competing and winning a requisite number of games or competitions in order to be eligible to compete for the championship. Within the safety and health function, this may correlate to periodic safety and health objectives, departmental objectives, or other objectives. When the safety and health professional has established the foundation of compliance and the program and employees have achieved a level where employees can accept responsibility for the function and the culture shift has been initiated within the operation, safety and health professional, not unlike the coach, may wish to seek methods through which to energize the workforce and continue the momentum that has been created. Historically, safety and health professionals would often turn to safety incentive programs of varying types to increase employee motivation. Many different companies offer safety incentive programs that span the spectrum as to the motivating methods and items with the variation usually determined by cost. “Packaged” safety incentive programs can achieve the intended motivation in the short term if the other foundational elements of the program are in place and functioning appropriately. However, safety and health professionals should utilize safety incentive programs strategically, and safety incentive programs should not be utilized in substitution for a fundamentally sound safety and health program. Once the safety and health professional has identified the methodology through which to energize his or her organizational team, the implementation stage is vital in order to establish the appropriate momentum toward your safety and health objectives. Momentum in your safety and health efforts, just as in sports, is often elusive and can shift at any time. Maintaining the momentum toward the safety and health objectives is essential to achieving the cultural change among and between all levels and all individuals within your operations. Safety and health professionals should also be cognizant to the subtle changes, both positive and negative, within the operations and safety and health function. As your workforce becomes empowered and positively motivated toward the achievement of the objective, often small and/or subtle changes from internal as well as external sources can impact the overall effectiveness of the safety and health efforts. Safety and health professionals, just as coaches in sporting activities, must “have their finger on the pulse” of the team and strategically initiate those activities or modifications necessary to keep the team on track and energized. In virtually every study, positive motivations achieve better results than negative reinforcement. Within the safety and health area, negative reinforcement is required for compliance purposes; however, it is often up to the safety and health professional to design and develop positive reinforcement activities. These activities can be part of the overall empowerment and motivational activities, or separate and more Achievement Is Addictive 129 personalized activities. For example, a simple “pat on the back,” a smile, and “good job” to an employee, or related positive act. Safety and health professionals should be on the constant lookout for ways to inject positive motivational acts and activities within the overall safety and health efforts. At every stage of the safety and health effort, all levels within the organization should be provided timely and accurate feedback as to their safety and health status. This feedback should be positively couched and not personally directed. As with any challenge, safety and health professionals should be cognizant of the peer pressure that may develop, both positive and negative, and manage this pressure appropriately. And with Gen Y employees and the increasing utilization of social media, safety and health professionals should be cognizant of information and activities initiated within the context of the workplace which may evolve within the social media space. Above all, safety and health professionals want to instill a sense of pride and ownership in the safety and health function at all levels within the organizations. Motivated, empowered employees can change the thinking as well as the culture within the workplace and create a working environment that is truly beneficial to all and far beyond the boundaries initiated within the safety and health function. With the safety and health professional as the coach, the team will only progress as far as the coach trains, motivates, and prepares the players. Once equipped with the skills, abilities, and motivation by the coach, the players play the game and utilize these skills and abilities to achieve the established objectives. Safety and health professionals should also take pride in what we do. Safety and health professionals have an impact on every employee within the operations. The safety and health professional sets the tone and example for the every day safety and health efforts. The safety and health professional is the coach, the strategist, and the motivator. These important functions are never reflected in the job description, however are essential functions of the safety and health profession. Safety and health is as much an art as it is a science! 31 Lost but Not Forgotten Greater even than the greatest discovery is to keep open the way to future discovery. John Jacob Abel An inventor is an engineer who doesn’t take his education too seriously. Charles F. Kettering Safety and health professionals sometimes find themselves in compliance predicaments where there is no guidance within the Occupational Safety and Health standards or the situation may be in violation of a specific standard; however, compliance cannot be achieved under the circumstances. The safety and health professional has identified the situation as a potential risk and the situation possesses a high probability of being cited under a specific standard or under the general duty clause.* All potentially applicable standards have been analyzed, but there is just not a good fit. What is the safety and health professional supposed to do? One possible solution that creative safety and health professionals may want to explore is the use of a variance action. In short, a variance allows the safety and health professional to analyze the unique situation and offer alternative methods through which to create a safe and healthful working environment outside of the specific standard. OSHA’S VARIANCE PROGRAM A variance is a regulatory action that permits an employer to deviate from the requirements of an OSHA standard under specified conditions. A variance does not provide an outright exemption from a standard, except in cases involving national defense as described below. Sections 6 and 16 of the Occupational Safety and Health Act of 1970 (OSH Act), and the implementing rules contained in the Code of Federal Regulations (29 CFR 1905 and 1904.38), authorized variances from the Occupational Safety and Health Administration (OSHA) standards. An employer or class of employers may request a variance for any specific workplaces. Employers can request a variance for many reasons, including not being able to fully comply on time with a new safety or health standard because of a shortage of personnel, materials, or equipment. Employers may prefer to use methods, equipment, or facilities that they believe protect workers as well as, or better than, OSHA standards. The Office of Technical Programs and Coordination Activities (OTPCA) in OSHA’s Directorate of Technical Support and Emergency Management (DTSEM) receives and processes variance applications. OTPCA processes variance applications in close collaboration with other affected regional offices and directorates. OSHA’s mandate is to ensure that employers’ alternatives for worker protection proposed in their * Sec. 5, 29 U.S.C. 654 (1970). 131 132 Creative Safety Solutions variance applications are as effective in providing worker protection as the standards from which the employers are seeking a variance. For questions about the variance process contact OSHA at VarianceProgram@ dol.gov.* Safety and health professionals should be aware that there are several different types of variance actions to consider, including permanent variances, temporary variances, experimental variances, as well as variances for National Defense and recordkeeping as well as interim orders that often accompany the variance actions. Safety and health professionals should carefully analyze their unique situation and draft the written request specifically identifying the unique situation, any/all applicable standards, type of variance requested, and posting of notice and related information. It is important that safety and health professionals carefully analyze and research the situation with attention to applicable standards, interpretations, similar variance actions, and related research before applying for a variance. HOW TO APPLY FOR A VARIANCE OSHA developed four variance application forms and four corresponding application checklists. Use of the forms can significantly reduce the burden of wading through the complexity of federal standards in order to interpret and understand the information requirements associated with applying for a variance. When used together with the appropriate application forms the checklists can prevent common errors likely to occur in completing variance applications. The forms are based on the Occupational Safety and Health (OSH) Act and the implementing rules (for further information and links see Variance Application Checklists and Forms below). As the regulations do not specify a format, the application also can be prepared and submitted in the form of a letter with the following information included: • An explicit request for a variance. • The specific standard from which the employer is seeking the variance. • Whether the employer is applying for a permanent, temporary, experimental, national defense, or recordkeeping variance, and an interim order. (If the application is for a temporary variance, state when the employer will be able to comply with the OSHA standard.) • A statement of the alternative means of compliance with the standard from which the applicant is seeking the variance. The statement must contain sufficient detail to support, by a preponderance of the evidence, a conclusion that the employer’s proposed alternate methods, conditions, practices, operations, or processes would provide workers with protection that is at least equivalent to the protection afforded to them by the standard from which the employer is ­seeking the variance. (National defense variances do not require such a statement, and the statement submitted by an employer applying for a temporary variance must demonstrate that the employer is taking all available steps to safeguard workers.) • The employer’s address, as well as the site location(s) that the variance will cover. • A certification that the employer notified employees using the methods specified in the appropriate variance regulation. * OSHA Web site located at http://www.osha.gov Lost but Not Forgotten 133 Submit the original of the completed application, as well as other relevant documents,* to: By regular mail: Assistant Secretary for Occupational Safety and Health Director Office of Technical Programs and Coordination Activities Occupational Safety and Health Administration U.S. Department of Labor Room N3655 200 Constitution Avenue, NW Washington, DC 20210 By facsimile: 202 693-1644 Electronic (email): VarianceProgram@dol.gov† In some states, safety and health professionals may also acquire the assistance of the education and training divisions of their applicable state plan program. In many states, the education and training division is provided as a no-cost assistance to employers to provide consultation and training opportunities. In most education and training divisions, the consultant cannot cite the employer unless there is imminent danger or the employer refuses to correct the identified hazard. Below please find the mission of the Education and Training Division of the Kentucky Labor Cabinet, Education and Training Division. The mission of Education and Training is to do everything possible to make the commonwealth of Kentucky’s workplace a safer and healthier environment. We are seeking an environment where employees can complete their work day and go home uninjured, as healthy as when they started the work day. To accomplish this, it is essential to increase awareness of the services that the Division of Education and Training, Kentucky OSH offers, to provide FREE safety and health training to more employers and employees and provide FREE confidential safety and health consultation services to facilities and organizations or groups requesting those services. To make this goal a reality, we are offering FREE population center training opportunities and presenting them in areas of the state wherever we are invited. We are offering training opportunities across the state on regulation changes. Our FREE and confidential safety and health consultation services are available upon request. We are continuously updating reference materials and staying in touch with the needs of Kentucky. The Division of Education and Training has some of the most experienced and well-trained safety and health consultants in the nation. Our consultants are constantly * Other documents may include photos, blueprints, drawings, models, reports, data, and other information and evidence necessary to describe the proposed alternative, and to demonstrate the level of employee protection it provides. † Id. 134 Creative Safety Solutions striving to improve expertise through training and interactions with other experts to provide the highest level of service to the citizens and employers of Kentucky. You can assist us in our mission to make Kentucky a safer workplace by taking advantage of the resources offered by the Division of Education and Training and the highly qualified and capable consultants that are available and FREE to assist you. View our Web site or contact this office for more information on what we can do to assist you.* Safety and health professionals should never stop attempting to find solutions in creating and maintaining a safe and healthful workplace for their employees. Although OSHA and state plan standards may not be applicable or may be in conflict with the unique situation at hand, working with your regional OSHA office or state plan office often yields workable solutions and avoids the potential of penalties. Creative safety and health professionals should “leave no stone unturned” in finding solutions to potential risks in the workplace. * Kentucky Labor Cabinet Web site (http://www.labor.ky.gov). 32 Back to Basics Initiative is to success what a lighted match is to a candle. Orlando A. Battista When the ancients said a work well begun was half done, they meant to impress the importance of always endeavoring to make a good beginning. Polybius Given the volume of issues, the complexity of these issues, the limited time and resources, and many other factors, safety and health professionals may need to “go back to basics” when starting a new program or retooling an existing program. If in doubt, go back to the foundation. The “tried-and-true” elements of a safety and health program have worked successfully for over 45 years and will continue to work in creating and maintaining safe and healthful work environments for companies and employees. The Occupational Safety and Health Administration (OSHA) recently published the new Injury and Illness Prevention Program (known as “I2P2”) and identified in the 2014 Congressional Budget Justification publication* that OSHA considered the Injury and Illness Prevention Program (I2P2) rule as OSHA’s highest priority. However, as of 2015, I2Ps has not been enacted into law. The injury and Illness Prevention program provides many of the basic priorities commonly utilized by safety and health professionals. As identified by OSHA, the six major elements of an effective injury and illness prevention program include 1. Management Leadership 2. Worker Participation 3. Hazard Identification and Assessment 4. Hazard Prevention and Control 5. Education and Training 6. Program Evaluation and Improvement† The identified common elements are the basic foundation upon which a safety and health professional can build a successful safety and health program. Although all of the identified elements are important, the lynchpin of any successful safety and health program is the leadership of the management team as well as the funding and support to permit the development of the other essential elements. Under I2P2, each of the elements are further clarified: Management Leadership • Establish clear safety and health goals for the program and define the actions needed to achieve those goals. * OSHA Web site located at http://www.osha.gov † OSHA Web site located at http://www.osha.gov 135 136 Creative Safety Solutions • Designate one or more individuals with overall responsibility for implementing and maintaining the program. • Provide sufficient resources to ensure effective program implementation. Worker Participation • Consult with workers in developing and implementing the program and involve them in updating and evaluating the program. • Include workers in workplace inspections and incident investigations. • Encourage workers to report concerns, such as hazards, injuries, illnesses and near misses. • Protect the rights of workers who participate in the program. Hazard Identification and Assessment • Identify, assess and document workplace hazards by soliciting input from workers, inspecting the workplace and reviewing available information on hazards. • Investigate injuries and illnesses to identify hazards that may have caused them. • Inform workers of the hazards in the workplace. Hazard Prevention and Control • Establish and implement a plan to prioritize and control hazards identified in the workplace. • Provide interim controls to protect workers from any hazards that cannot be controlled immediately. • Verify that all control measures are implemented and are effective. • Discuss the hazard control plan with affected workers. Education and Training • Provide education and training to workers in a language and vocabulary they can understand to ensure that they know • Procedures for reporting injuries, illnesses and safety and health c­ oncerns. • How to recognize hazards. • Ways to eliminate, control or reduce hazards. • Elements of the program. • How to participate in the program. • Conduct refresher education and training programs periodically. Program Evaluation and Improvement • Conduct a periodic review of the program to determine if it has been implemented as designed and is making progress towards achieving its goals. • Modify the program, as necessary, to correct deficiencies. • Continuously look for ways to improve the program.* Although the elements espoused in OSHA’s Injury and Illness Prevention Program would appear basic and foundational for most experienced safety and health professionals, it is essential that safety and health professionals ensure that these foundational elements have not “sprung a leak” and are functioning appropriately. Most successful safety and health programs have built upon these foundational elements and have advanced far beyond the basics. However, it is imperative to cultivate the culture of continuous improvement to ensure that your safety and health programs are functioning at maximum efficiency and effectiveness on a daily basis in order to safeguard all employees in the workplace. * OSHA Web site located at http://www.osha.gov/dsg/topics Appendix A: Potential Sources of Assistance through Local Colleges and Universities Auburn University Leo A. “Tony” Smith, Professor Industrial Engineering Department College of Engineering Auburn University 207 Danston Hall Auburn, AL 36849-5346 205-844-1415 BS/MIE/MS/PCD, Industrial Engineering with concentration in Safety and Ergonomics University of Alabama, Tuscaloosa Dr. Paul S. Ray, Assistant Professor Industrial Engineering Department P.O. Box 870288 Tuscaloosa, AL 35487-0288 205-346-1603 BS/MS, Industrial Engineering University of Alabama, Birmingham Joan Gennin, Program Administrator Department of Environmental Health Sciences School of Public Health Titmell Hall Birmingham, AL 35294-0008 205-934-8488 MPH/PhD/DrPH, Environmental Health Sciences MSPH/PhD Industrial Hygiene; Environmental Toxicology MPH/DrPH, Occupational Health and Safety 137 138 Jacksonville State University J. Fred Williams, Program Director Department of Technology Jacksonville State University Room 217 Self Hall 700 Pelham Road North Jacksonville, AL 36265 205-782-5080 Occupational Safety and Health Technology University of North Alabama Dr. Robert Gaunder, Professor Chemistry/Industrial Hygiene UNA Box 5049 Florence, AL 35632 205-760-4474 BS, Industrial Hygiene Gateway Community College Ginger Jackson, Program Director Industrial Technology Division Gateway Community College 108 N. 40th Street Phoenix, AZ 85034 602-392-5000 AA, Occupational Safety and Health Southern Arkansas University James A. Collier, Program Head School of Science and Technology 100 East University Magnolia, AR 71753 501-235-4284 BS, Industrial Technology University of California, Berkeley Jeanne Bronk, Coordinator Environmental Health Science Program School of Public Health Berkeley, CA 94720 510-643-5160 MS/MPH/PhD, Environmental Health Appendix A Appendix A California State University, Fresno Dr. Sanford Brown, Advisor Environmental Health Science Program 2345 E. San Ramon Fresno, CA 93740-0030 209-278-4747 BS, Environmental Health California State University, Fresno Dr. Michael Waite, Advisor Occupational Safety and Health Program 2345 E. San Ramon Fresno, CA 93740-0030 209-278-5093 BS, Occupational Safety and Health University of Southern California William J. Petak, Professor Institute of Safety and Systems Management Building University Park Los Angeles, CA 90089-0021 213-740-2411 BS/MS, Safety and Health California State University, Los Angeles Dr. Carlton Blanton, Professor Health and Science Department 5151 State University Drive Los Angeles, CA 90032 213-343-4740 BS, Health Science; Occupational Safety and Health MA, Occupational Safety and Health Certificate, Occupational Safety and Health; Environmental Health, Alcohol, and Drug Problems California State University, Northridge Brian Malec, Chair Health Science Department 18111 Nordhoft Street Northridge, CA 91330 818-885-3100 BS/MS, Environmental Health 139 140 Appendix A Merritt College Larry Gurley, Assistant Dean Technical Division 12500 Campus Drive Oakland, CA 94619 510-436-2409 AS, Occupational Safety and Health National University Ernest Wendi, Program Chair Management and Technology Department of Computers and Technology Suite 205 4141 Camino Del Rio South San Diego, CA 92108 619-563-7124 BS/MS, Occupational Health and Safety Colorado State University Kenneth Blehm, Coordinator Department of Environmental Health College of Veterinary Medicine and Biomedicine Fort Collins, CO 80523 303-491-7038 BS/MS/PhD, Environmental Health Red Rocks Community College Anne-Mario Edwards, Department Coordinator Department of Occupational Safety Technology Campus Box 41 13300 W. 6th Avenue Lakewood, CO 80401-5398 303-914-6338 MS, Occupational Safety Technology Certificate, Occupational Safety Technology Trinidad State Junior College Charles McGlothlin, Associate Professor Occupational Safety Department 600 Prospect Street Trinidad, CO 81082 719-846-5502 AAS, Occupational Safety and Health Certificate, Occupational Safety and Health Appendix A Central Connecticut State University Andrew Baron, Assistant Dean Occupational Safety Health Department, School of Technology 1615 Stanley Street New Britain, CT 06050 203-827-7997 BS, Occupational Safety and Health; Public Safety University of New Haven Dr. Garher, Director Department of Occupational Safety and Health 300 Orange Avenue West Haven, CT 06516 203-932-7175 AS/BS, Occupational Safety and Health Administration; Occupational Safety and Health Technology MS, Occupational Safety and Health Management; Industrial Hygiene Florida International University Gabriel Aurioles, Professor Construction Management Department University Park VH230 107th and 8th Avenue Miami, FL 33199 305-348-3542 BS/MS, Construction Management Miami-Dade Community College Wilfred J. Muniz, Director Fire Science Technology Academy of Science Miami-Dade Community College 11380 NW 27th Avenue Miami, FL 33167 305-237-1400 AS, Fire Science Technology, Fire Science Administration Hillsborough Community College Keith Day, Coordinator Fire Safety Department R.D. Box 5096 Tampa, FL 33675-5096 813-253-7628 AS, Fire Science Technology 141 142 University of Florida Dr. Richard Coble, Associate Professor M.E. Rinker Senior School of Building Construction FAC 100/BON Gainesville, FL 32611-2032 352-392-7521 MS, Building Construction with concentration in Construction Safety University of Florida Dr. Joseph J. Delsino, Chair Department of Environmental Engineering Sciences P.O. Box 116450 Gainesville, FL 32611-6450 352-392-0841 BS/MS/PhD, Environmental Engineering University of Georgia Harold Barnhart, Coordinator Environmental Health Science Room 206 Dairy Science Building Athens, GA 30602-2102 706-542-2454 BS, Environmental Health Science Georgia Institute of Technology Dr. Leland Riggs, Associate Director/Academic Graduate Program of Environmental Engineering School of Civil Engineering 790 Atlantic Drive Atlanta, GA 30332 404-894-2000 MS/PhD, Environmental Engineering University of Hawaii Arthor Kodama, Department Chair Environmental and Occupational Health Program Department of Public Health Sciences, School of Public Health 1960 East-West Road Honolulu, HI 96822 808-956-7425 MS/MPH, Environmental Health Appendix A Appendix A 143 Southern Illinois University, Carbondale Keith Contor, Associate Professor Department of Technology Carbondale, IL 62901 618-536-3396 BS, Industrial Technology University of Illinois, Chicago Dr. William Hallenbeck, Director Industrial Hygiene Programs, Environmental and Occupational Health Sciences, School of Public Health West 2121 W. Taylor Chicago, IL 60612 312-996-8855 MS/PhD, Safety Engineering; Environmental Health; Industrial Hygiene; Industrial Safety Northern Illinois University Earl Hansen, Chair Department of Technology Still Hall, Room 203 DeKalb, IL 60115-1349 815-753-0579 BS, Industrial Technology with concentration in Safety MS, Industrial Management with concentration in Safety or Industrial Hygiene PhD, Education with concentration in Safety Western Illinois University Dan Sigwart, Professor Health Sciences Department 402 Stipes Hall Macomb, IL 61455 309-298-2240 BS, Health Science with minor in Industrial Safety Illinois State University Edmond Corner, Director Safety Studies Department of Health Sciences College of Applied Science and Technology Mail Code 5220 Normal, IL 61790-5220 309-438-8329 BS, Safety, Environmental Health 144 University of Illinois, Champaign Vernon Snoeyink, Supervisor Environmental Engineering and Science Program Civil Engineering Department 3230 Newmark CE Lab 205 N. Matthews Urbana, IL 61801 217-333-6968 BS/MS, Civil Engineering with Environmental emphasis Indiana University James W. Crowe, Chair Hazard Control Program Applied Health Science/HCP School of Health, Physical Education, and Recreation HPER 116 Bloomington, IN 47405 812-855-2429 AS, Hazard Control BS, Occupational Safety and Health MS, Safety Management HSD, Safety Education Indiana State University John Doty, Chair Industrial Health and Safety Management Program Applied Health Science Department School of Health, Physical Education, and Recreation Terre Haute, IN 47809 812-237-3079 BS, Safety Management; Environmental Health MS, Health and Safety Purdue University Dr. Paul Ziemer, Department Head School of Health Sciences 1163 Civil Engineering Building West Lafayette, IN 47907 317-494-1392 BS, Environmental Health; Environmental Engineering BS/MS/PhD, Industrial Hygiene; Health Physics Appendix A Appendix A 145 Purdue University William E. Field, Professor Department of Agricultural Engineering 1146 Agricultural Engineering Building West Lafayette, IN 47907-1146 317-494-1173 MS/PhD, Agricultural Safety and Health Iowa State University Jack Beno, Coordinator Occupational Safety Program School of Education Industrial Education Building 2 Room 122 Ames, IA 50010 515-294-5945 BS, Occupational Safety and Health Western Kentucky University Donald Carter, Coordinator Occupational Health and Safety Program Department of Public Health 1 Big Red Way Bowling Green, KY 42101 502-745-5854 AS, Occupational Safety and Health BS, Industrial Technology with concentration in Occupational Safety and Health Morehead State University Dr. Brian Reeder, Coordinator Department of Biological-Environmental Sciences Morehead, KY 40351 606-783-2945 BS, Environmental Studies Murray State University David G. Kraemer, Chair Occupational Safety and Health Department P.O. Box 9 Murray, KY 42071 502-762-2488 BS/MS, Occupational Safety and Health 146 Appendix A Eastern Kentucky University Larry Collins, Coordinator Fire and Safety Engineering Technology Program Loss Prevention and Safety Department College of Law Enforcement 220 Stratton Building Richmond, KY 40475 606-622-1051 AA, Fire and Safety BS, Fire and Arson; Industrial Risk Management; Fire Protection Administration; Fire Protection Engineering Technology; Insurance and Risk Management MS, Loss Prevention and Safety Louisiana State University Lalit Verma, Department Head Department of Agriculture-Engineering Baton Rouge, LA 70803 504-388-3153 BS, Industrial and Agricultural Technology Nicholls State University Michael Flowers, Program Coordinator Petroleum Services Department P.O. Box 2148 University Station Thibodaux, LA 70301 504-448-4740 AS, Petroleum Safety University of Southwestern Louisiana Thomas E. Landry, Associate Professor Department of Industrial Technology P.O. Box 42972 Lafayette, LA 70504 318-482-6968 BS, Industrial Technology with concentration in Safety Central Maine Technical College Patricia Vampatella, Assistant Dean Occupational Health and Safety Department 1250 Turner Street Auburn, ME 04210 207-784-2385 AAS, Applied Science Appendix A Johns Hopkins University Dr. Patrick Breysse, Director School of Hygiene and Public Health Environmental Sciences 615 N. Wolfe Street Baltimore, MD 21205 410-955-3602 MHS/PhD, Environmental Health, Engineering, and Safety Sciences; Industrial Hygiene and Safety Sciences Salisbury State University Elichia A. Venso, Assistant Professor Environmental Health Department Salisbury, MD 21801 410-543-6490 BS, Environmental Health University of Maryland Dr. Steven Spivak, Chair Department of Fire Protection Engineering Room 0151, Engineering Classroom Building A. James Clark School of Engineering Glenn L. Martin Institute of Technology College Park, MD 20742-3031 301-405-6651 BS, MS, ME, Fire Protection Engineering North Shore Community College Frank Ryan, Chair Fire Protection Safety Department 1 Ferncroft Road Danvers, MA 01923 508-762-4000, ext. 5562 AA, Fire Protection Safety Technology University of Massachusetts Dr. Michael Ellenbecker, Coordinator Work Environments Department 1 University Avenue Lowell, MA 01854 508-934-3250 MS, Engineering with concentration in Industrial Hygiene and Ergonomics MS/ScD, Engineering with concentration in Work Environments and Safety Ergonomics 147 148 Tufts University John Kreilfeldt, Professor Human Factors Program, Mechanical Engineering Department College of Engineering Anderson Hall Medford, MA 617-628-5000, ext. 2209 BS, Engineering Psychology MS/PhD, Human Factors Worcester Polytechnic Institute David Lucht, Director Fire Protection Engineering, Center for Fire Safety Studies 100 Institute Road Worcester, MA 01609 508-831-5593 MS/PhD, Fire Protection Engineering Henry Ford Community College Sally Goodwin, Director Management Development Division 22586 Ann Arbor Trail Dearborn Heights, MI 48127 313-730-5960 AS, Fire Science AA, Property Assessment Wayne State University Dr. David Bassett, Chair Occupational and Environmental Health Sciences College of Pharmacy and Allied Health 628 Shapero Hall Detroit, MI 48202 313-577-1551 MS, Occupational and Environmental Health Madonna University Florence Schaldenbrand, Chair Physical and Applied Sciences College of Science and Mathematics 36600 Schoolcraft Road Livonia, MI 48150-1173 313-591-5110 AS/BS, Occupational Safety, Health, and Fire Science Appendix A Appendix A Central Michigan University Louis Ecker, Professor Department of Industrial and Engineering Technology Mount Pleasant, MI 48859 517-774-6443 BS, Applied Science with minor in Industrial Safety MS, Industrial Management and Technology Oakland University Dr. Sherryl Schutz, Director Industrial Health Program School of Health Sciences Rochester, MI 48309-4401 313-370-4038 BS, Industrial Safety Grand Valley State University Dr. Eric Van Fleet, Director Occupational Safety and Health Program School of Health Sciences 1 Campus Drive Allendale, MI 49401-9403 616-895-3318 BS, Occupational Safety and Health University of Michigan, Ann Arbor Frances Bourdas, Graduate Program Assistant Industrial Operations Engineering 1205 Beal Avenue, IDE Building Ann Arbor, MI 48109-2117 313-764-6480 BS/MS/MSE/PhD, Industrial and Operations Engineering MS, Engineering/Occupational Ergonomics University of Michigan, Ann Arbor Dr. Richard Garrison, Director Environmental and Industrial Health Department School of Public Health Ann Arbor, MI 48109-2117 313-764-2594 MS/MPH, Industrial Hygiene MPH/PhD, Environmental Health 149 150 Appendix A Ferris State University Lori A. Seller, Assistant Professor College of Applied Health Sciences 200 Ferris Drive Big Rapids, MI 49307 616-592-2307 BS, Industrial Safety and Environmental Health University of Minnesota, Duluth Bernard DeRobels, Director Master of Industrial Safety Program Department of Industrial Engineering 105 Voss-Kovach Hall Duluth, MN 55812 218-726-8117 MIS, Industrial Hygiene, Industrial Safety University of Minnesota Kathy Soupir, Coordinator Environmental and Occupational Health School of Public Health R.D. Box 807, UMHC Minneapolis, MN 55455 612-625-0622 MS/PhD, Environmental Health University of Southern Mississippi Dr. Emmanuel Ahua, Program Director Center for Community Health College of Health and Human Sciences Box 5122 Southern Station Hattiesburg, MS 39406-5122 601-266-5437 MPH, Public Health with concentration in Occupational and Environmental Health Central Missouri State Dr. John J. Prince, Department Head Safety Science and Technology Department Humpreys Building, Room 325 Warrensburg, MO 64093 816-543-4626 BS, Safety Management BS/MS, Industrial Hygiene MS, Transportation Safety; Fire Science; Public Service Administration; Security; Industrial Safety Management ED, Safety Appendix A St. Louis Community College, Forest Park Emil Hrhacek, Coordinator Municipal Services 5600 Oakland St. Louis, MO 63110 314-644-9310 AA, Fire Protection Safety Montana Tech Julie B. Norman, Department Head Occupational Safety and Health/Industrial Hygiene Department 1300 W. Park Street Butte, MT 59701 406-496-4393 AS/BS, Occupational Safety and Health BS, Environmental Engineering MS, Industrial Hygiene University of Nebraska, Kearney Darrel Jensen, Director Nebraska Safety Center, West Center Kearney, NE 68849 308-234-8256 BS, Safety Education; Occupational Safety and Health; Transportation Safety; Driver Education Community College of Southern Nevada Sonny Lyerly, Chair Department of Mathematics, Health and Human Services 6375 W. Charleston Las Vegas, NV 89102 702-643-6060, ext. 439 AAS, Fire Science Technology Keene State College David Buck, Director Safety Center Keene State College 229 Main Street Keene, NH 03431 603-358-2977 AS, Chemical Dependency BS, Industrial Safety; Occupational Safety and Health 151 152 Appendix A Camden County College Matthew Davies, Coordinator Information Services R.D. Box 200 Blackwood, NJ 08012 609-227-7200, ext. 251 AA, Occupational Safety; Fire Science Rutgers, The State University of New Jersey Frank Haughey, Director Radiation Science Program Building 4087 Livingston Campus New Brunswick, NJ 08093 908-932-2551 BS/MS, Radiation Science New Jersey Institute of Technology Howard Gage, Director/Associate Professor Occupational Safety and Health Department of Mechanical and Industrial Engineering University Heights Newark, NJ 07102 201-596-3653 MS, Occupational Safety and Health Thomas Edison State College Janice Touver, Admissions Applied Science and Technology 101 W. State Street Trenton, NJ 08608-1176 609-984-1150 AS/BS, Fire Protection Science; Environmental Science and Technology; Industrial Engineering Technology New Mexico Institute of Mining and Technology Dr. Clint Richardson, Associate Professor Department of Mineral and Environmental Engineering 801 Leroy Socorro, NM 87801 505-835-5345 BS, Environmental Engineering Appendix A 153 Broome Community College Francis Short, Chair Special Career Programs Department R.D. Box 1017 Binghamton, NY 13902 607-778-5000 AAS, Fire Protection Safety Mercy College Dr. Joe Sullivan, Chair Criminal Justice and Public Safety Department Social Science Building 555 Broadway Dobbs Ferry, NY 10522 914-674-7320 BS, Public Safety Certificates, Fire Science, OSHA, Public Safety, Private Security New York University Katie B. Shadow, Graduate Coordinator Environmental Health Sciences Program Nelson Institute of Environmental Medicine A.J. Lanza Laboratories Long Meadow Road Tuxedo, NY 10987 914-351-5480 MS, Occupational and Industrial Hygiene PhD, Environmental Health Sciences State University of New York John Tiedemann, Department Head College of Technology Department of Industrial Technology-Facility Management Technology State Route 110 Farmingdale, NY 11735 516-420-2326 BS, Industrial Technology Columbia University Anne Hutzelmann, Administrative Assistant Division of Environmental Sciences Columbia University 188th Street New York, NY 10032 212-305-3464 MS/DrPH, Public Health 154 Appendix A University of Rochester Mary Wahlman, Coordinator Department of Biophysics School of Medicine Rochester, NY 14642 716-275-3891 MS, Environmental Studies; Industrial Hygiene University of North Carolina, Chapel Hill David Leith, Program Director Environmental Sciences and Engineering School of Public Health 201 Columbia Street Chapel Hill, NC 27599-7400 919-966-3844 BSPH/PhD, Environmental Science and Policy MS, Public Health University of North Carolina, Chapel Hill Larry Hyde, Deputy Director Research Center 109 Conners Drive, #1101 Chapel Hill, NC 27514 919-962-2101 Continuing Education in Occupational Health and Safety private seminars Central Piedmont Community College Andy Nichols, Director Industrial Safety R.D. Box 35009 Charlotte, NC 28235-5009 704-342-6582 AA, Industrial Safety Western Carolina University Robert Dailey, Coordinator Occupational Safety Program Industrial and Engineering Technology Department 226 Belk Building Cullowhee, NC 28723 704-227-7272 BS, Electronics Engineering Technology; Industrial Technology; Manufacturing Engineering Technology; Industrial Distribution MS, Technology Appendix A North Carolina A&T State University Dillip Shah, Coordinator Department of Construction Management and Safety Price Hall, Room 124 Greensboro, NC 27411 919-334-7586 BS, Occupational Safety and Health East Carolina University Dr. Mark Friend, Program Director Department of Industrial Technology 105 Flanagan Greenville, NC 27858 919-328-4249 BS, Environmental Health with option in Industrial Hygiene MSIT, Occupational Safety North Carolina State University Richard G. Pearson, Professor Department of Industrial Engineering Box 7906 Raleigh, NC 27695 919-515-6410 PhD, Industrial Engineering with concentration in Ergonomics North Dakota State College of Science Linda Johnson, Instructor 800 N. 8th Street Wahpeton, ND 58076 701-671-2202 AS, Industrial Hygiene; Occupational Health and Safety University of Akron Dr. David H. Hoover, Program Head Fire Protection Program Division of Public Service Technology Akron, OH 44325-4304 216-972-7789 AAS, Fire Protection Technology; 2+2 option in Technical Education BS, Fire Protection 155 156 Appendix A University of Cincinnati William M. Kraemer, Director College of Applied Science 2220 Victory Parkway, ML 103 Cincinnati, OH 45206 513-556-6583 AAS, Fire Science Technology BS, Fire Science Engineering University of Cincinnati Dr. Rod Simmons, Assistant Research Professor Department of Mechanical, Industrial, and Nuclear Engineering Mail Location 116 Cincinnati, OH 45221-0116 513-556-2738 MS/PhD, Industrial Engineering with concentration in Occupational Safety Stark Technical College Cameron H. Speck, Program Developer Safety/Risk Management Continuing Education 6200 Frank Avenue, N.W. Canton, OH 44720 216-494-6170 AS, Engineering Technology; Allied Health Wright State University Allan Burton, Director Environmental Health Sciences Program Biological Sciences Department Colonel Glenn Highway Dayton, OH 45435 513-873-2655 BS, Environmental Sciences Wright State University Dr. Jennie Gallimore, Associate Professor Department of Biomedical and Human Factors Engineering College of Engineering 207 Russ Center Dayton, OH 45435 513-873-5044 BS, Human Factors Engineering Appendix A East Central University Dr. Paul Woodson, Chair Environmental Science Program Physical and Environmental Sciences Department Ada, OK 74820 405-332-8000, ext. 547 BS, Environmental Science with concentrations in Environmental Health, Industrial Hygiene, and Environmental Management University of Central Oklahoma Dr. Lou Ebrite, Department Chair Occupational and Technology Education Department College of Education 100 N. University Drive Edmond, OK 73034-0185 405-341-5009 BS, Industrial Safety University of Oklahoma Deborah Imel Nelson, Program Head Civil Engineering and Environmental Science Department 202 W. Boyd Street, Room 334 Norman, OK 73109 405-325-5911 MS, Environmental Science University of Oklahoma, Oklahoma City Robert Nelson, Associate Professor Occupational and Environmental Health Department P.O. Box 26901 Oklahoma City, OK 73190 405-271-2070 MS/MPH, Environmental Management; Environmental Toxicology; Industrial Hygiene Southeastern Oklahoma State University Dr. Robert Semonisck, Professor School of Applied Science and Technology Station A Durant, OK 74702 405-924-0121, ext. 2464 BS, Occupational Safety and Health 157 158 Appendix A Oklahoma State University Dr. Don Adams, Coordinator Fire Protection and Safety Technology Department 303 Campus Fire Station Oklahoma State University Stillwater, OK 74078 405-744-5639 BS, Fire Protection and Safety Engineering Technology Mount Hood Community College Dr. David Mohtasham, Coordinator ESHM Program Route 26,000 S.E. Stark Street Gresham, OR 97030 503-667-7440 AAS, Environmental Safety and Hazardous Materials Management Southwestern Oregon Community College Darryl Saxton, Coordinator Fire Science Program Coos Bay, OR 97420 503-888-2525 AAS, Fire Protection Oregon State University Dave Lawson, Associate Professor Safety Studies Program Department of Public Health Oregon State University Waldo Hall, Room 256 Corvallis, OR 97331-6406 503-737-2686 BS, Environmental Health and Safety MS, Safety Management; Environmental Health Management with concentration in Occupational Safety PhD, Health Indiana University of Pennsylvania Dr. Robert Soule, Chair Safety Science Department College of Health and Human Science 117 Johnson Hall Indiana, PA 15705 412-357-3019 BS/MS, Safety Sciences Appendix A 159 Millersville University of Pennsylvania Dr. Paul Specht, Coordinator Department of Industry and Technology Millersville University of Pennsylvania P.O. Box 1002 Millersville, PA 17551 717-872-3981 BS, Occupational Safety and Hygiene Management Northampton Community College Kent Zimmerman, Program Director Safety, Health and Environmental Technology 3835 Green Pond Road Bethlehem, PA 18017 610-861-5590 AAS, Applied Science with concentrations in Safety, Health, and Environmental Technology Slippery Rock University of Pennsylvania Dr. Joseph Calli, Chair Allied Health Department Behavioral Science Building, Room 208 Slippery Rock, PA 16057 412-738-2017 BS, Safety and Environmental Management Francis Marion University Dr. W.H. Breazeale, Department Head Department of Chemistry and Physics R.D. Box 100547 Florence, SC 29501 803-661-1440 BS, Health Physics University of South Carolina, Columbia Dr. Edward Oswald, Professor Department of Environmental Health School of Public Health Sciences Health Sciences Building, Room 311B Columbia, SC 29208 803-777-4120 MSPH/MPH/PhD, Occupational Health; Environmental Duality; Hazardous Materials Management 160 East Tennessee State University Creg Bishop, Interim Chair Environmental Health Department College of Public and Allied Health Johnson City, TN 37614 615-929-4268 BS/MS, Environmental Health Minor in Safety Middle Tennessee State University Dr. Richard Redditt, Professor Industrial Studies Department P.O. Box 19 Murfreesboro, TN 37132 615-898-2776 MS, Industrial Studies with concentration in Safety University of Tennessee, Knoxville Charles Hamilton, Chair Health, Leisure, and Safety Department 1914 Andy Holt Drive Knoxville, TN 37996-2700 615-974-6041 BS/MS/EdD/PhD, Health Education MS/EdS, Safety Education MS, Public Health Lamar University Dr. Victor Zalcom, Department Chair Industrial Engineering P.O. Box 10032-LUS Beaumont, TX 77710 409-880-8804 BS, Industrial Technology; Industrial Engineering University of Houston, Clearlake Dr. Dennis Casserly, Associate Professor Division of Natural Sciences 2700 Bay Area Boulevard Houston, TX 77058 713-283-3775 BS, Environmental Science Appendix A Appendix A Texas A & M University Dr. James Rock, Associate Professor Safety Division Nuclear Engineering College Station, TX 77843-3133 409-862-4409 BS/MS, Safety Engineering; Industrial Hygiene; Health Physics Texas Tech University Dr. Mica Endsley, Assistant Professor Department of Industrial Engineering P.O. Box 43061 Lubbock, TX 79409 806-742-3543 BS/MS/PhD, Industrial Engineering with concentration in Ergonomics Sam Houston State University Dr. James R. DeShaw, Program Head Department of Biological Sciences P.O. Box 2116 Huntsville, TX 77341-2116 409-294-1020 BS, Environmental Sciences San Jacinto College Central Gary M. Vincent, Chair Division of Health Science Health and Safety Technology Department 8060 Spencer Highway Pasadena, TX 77501-2007 713-476-1834 AA, Occupational Health and Safety Technology University of Texas at Tyler Dr. W. Clayton Allen, Chair School of Education and Psychology Department of Technology 3900 University Boulevard Tyler, TX 74799 903-566-7331 BS/MS, Technology with concentration in Industrial Safety 161 162 Appendix A Texas State Technical College David Day, Department Chair Occupational Safety and Health Department 3801 Campus Drive Waco, TX 76705 817-867-4841 AAS, Occupational Safety and Health; Hazardous Materials Management; Radiation Protection Technician University of Utah Donald S. Bloswick, Associate Professor Mechanical Engineering Department 3209 MEB Salt Lake City, UT 84112 801-581-4163 (bloswick@me.mech.utah.edu) MS/ME/PhD, Mechanical Engineering with concentration in Ergonomics and Safety MPH/MSPH, Public Health with concentration in Ergonomics and Safety Virginia Commonwealth University Michael McDonald, Coordinator Safety and Risk Administration Program Justice/Risk Administration Department School of Community and Public Affairs 913 W. Franklin Street Richmond, VA 23284 804-828-6237 BS, Safety and Risk Control Administration Virginia Tech Tom Dingus, Professor Department of Industrial Engineering 302 Whittemore Hall Blacksburg, VA 24061 540-231-8831 MS, Safety Engineering Central Washington University Ronald Hales, Professor Industrial Engineering Technology Department Hebeler Hall Ellensburg, WA 98926 509-963-3218 BS, Loss Control Management Minor in Traffic Safety; Loss Control Management Appendix A University of Washington Mary Lou Wager, Graduate Program Assistant Environmental Health Department School of Public Health and Community Medicine Mail Stop SC-34 Seattle, WA 98195 206-543-3199 MS/PhD, Industrial Hygiene and Safety Fairmont State College John Parks, Safety Coordinator Technology Division Locust Avenue Fairmont, WV 26554 304-367-4633 BS, Safety Engineering Technology West Virginia University Terrence Stobbe, Director Department of Industrial Engineering College of Engineering R.D. Box 6101 Morgantown, WV 26506-6101 304-293-4607 MS, Occupational Hygiene and Occupational Safety West Virginia University Daniel E. Della-Guistina, Chair Department of Safety and Environmental Management P.O. Box 6070, COMER Morgantown, WV 26506 304-293-2742 MS, Safety and Environmental Management Marshall University Keith Barenklau, Program Director Safety Technology Department Gullickson Hall, Room 3 College of Education Huntington, WV 25755-2460 304-696-4664 BS/MS, Safety Technology with Occupational Safety option MS, Safety Technology with Safety Management option; Mine Safety 163 164 Appendix A University of Wisconsin, Eau Claire Dale Taylor, Chair Department of Allied Health Professions Eau Claire, WI 54702-4004 715-836-2628 BS/MS, Environmental and Public Health University of Wisconsin, Stout John Olson, Director Safety and Loss Control Center Industrial Management Department 205 Communications Center Menomonie, WI 54751 714-232-2604 MS, Occupational Safety and Health University of Wisconsin, Platteville Roger Hauser, Professor Industrial Studies Department 309 Pioneer Tower Platteville, WI 53818 608-342-1187 BS/MS, Industrial Technology; Management and Occupational Safety with concentration in Safety University of Wisconsin, Steven’s Point Dr. Ann Abbott, Director School of HPERA 131 Quandt Steven’s Point, WI 54481 715-346-4420 BS, Health Promotion and Safety Health Protection Minor in Safety University of Wisconsin, Whitewater Jerome W. Witherill, Chair Department Safety Studies 800 W. Main Street Whitewater, WI 53190 414-472-1117 BS/MS, Safety majors in Institutional Safety, Occupational Safety, and Traffic Safety Appendix B: Employee Workplace Rights INTRODUCTION The Occupational Safety and Health (OSH) Act of 1970 created the Occupational Safety and Health Administration (OSHA) within the Department of Labor and encouraged employers and employees to reduce workplace hazards and to implement safety and health programs. In so doing, this gave employees many new rights and responsibilities, including the right to do the following: • Review copies of appropriate standards, rules, regulations, and requirements that the employer should have available at the workplace. • Request information from the employer on safety and health hazards in the workplace, precautions that may be taken, and procedures to be followed if the employee is involved in an accident or is exposed to toxic substances. • Have access to relevant employee exposure and medical records. • Request the OSHA area director to conduct an inspection if it is believed that hazardous conditions or violations of standards exist in the workplace. • Have an authorized employee representative accompany the OSHA compliance officer during the inspection tour. • Respond to questions from the OSHA compliance officer, particularly if there is no authorized employee representative accompanying the compliance officer on the inspection “walkaround.” • Observe any monitoring or measuring of hazardous materials and see the resulting records, as specified under the act and as required by OSHA standards. • Have an authorized representative, or themselves, review the Log and Summary of Occupational Injuries (OSHA No. 200) at a reasonable time and in a reasonable manner. • Object to the abatement period set by OSHA for correcting any violation in the citation issued to the employer by writing to the OSHA area director within 15 working days from the date the employer receives the citation. • Submit a written request to the National Institute for Occupational Safety and Health (NIOSH) for information on whether any substance in the workplace has potentially toxic effects in the concentration being used, and have their names withheld from the employer, if so requested. • Be notified by the employer if the employer applies for a variance from an OSHA standard, and testify at a variance hearing, and appeal the final decision. • Have their names withheld from the employer, upon request to OSHA, if a written and signed complaint is filed. 165 166 Appendix B • Be advised of OSHA actions regarding a complaint and request an informal review of any decision not to inspect or to issue a citation. • File a Section 11(c) discrimination complaint if punished for exercising the above rights or for refusing to work when faced with an imminent danger of death or serious injury and there is insufficient time for OSHA to inspect, or file a Section 405 reprisal complaint (under the Surface Transportation Assistance Act [STAA]). Pursuant to Section 18 of the Act, states can develop and operate their own occupational safety and health programs under state plans approved and monitored by Federal OSHA. States that assume responsibility for their own occupational safety and health program must have provisions at least as effective as those of Federal OSHA, including the protection of employee rights. There are currently 25 state plans. Twenty-one states and two territories administer plans covering both private and state and local government employment, and two states cover only the public sector. All the rights and responsibilities described here are similarly provided by state programs. Any interested person or groups of persons, including employees, who have a complaint concerning the operation or administration of a state plan may submit a Complaint about State Program Administration (CASPA) to the appropriate OSHA regional administrator. Under CASPA procedures, the OSHA regional administrator investigates these complaints and informs the state and the complainant of these findings. Corrective action is recommended when required. OSHA STANDARDS AND WORKPLACE HAZARDS Before OSHA issues, amends, or deletes regulations, the agency publishes them in the Federal Register so that interested persons or groups may comment. The employer has a legal obligation to inform employees of OSHA safety and health standards that apply to their workplace. Upon request, the employer must make available copies of those standards and the OSHA law. If more information is needed about workplace hazards than the employer can supply, it can be obtained from the nearest OSHA area office. Under the act, employers have a general duty to provide work and a workplace free from recognized hazards. Citations may be issued by OSHA when violations of standards are found and for violations of the general duty clause, even if no OSHA standard applies to the particular hazard. The employer also must display in a prominent place the official OSHA poster that describes rights and responsibilities under OSHA’s law. Right to Know Employers must establish a written, comprehensive hazard communication program that includes provisions for container labeling, material safety data sheets, and an employee training program. The program must include a list of the hazardous chemicals in each work area, the means the employer uses to inform employees Appendix B 167 of the hazards of nonroutine tasks (e.g., the cleaning of reactor vessels), hazards ­associated with chemicals in unlabeled pipes, and the way the employer will inform other employers of the hazards to which their employees may be exposed. Access to Exposure and Medical Records Employers must inform employees of the existence, location, and availability of their medical and exposure records when employees first begin employment and at least annually thereafter. Employers also must provide these records to ­employees or their designated representatives, upon request. Whenever an employer plans to stop doing business and there is no successor employer to receive and maintain these records, the employer must notify employees of their right of access to records at least 3 months before the employer ceases to do business. The OSHA standards require the employer to measure exposure to harmful substances; the employee (or representative) has the right to observe the testing and to examine the records of the results. If the exposure levels are above the limit set by the standard, the employer must tell employees what will be done to reduce the exposure. Cooperative Efforts to Reduce Hazards The OSHA encourages employers and employees to work together to reduce hazards. Employees should discuss safety and health problems with the employer, other workers, and union representatives (if there is a union). Information on OSHA requirements can be obtained from the OSHA area office. If there is a state occupational safety and health program, similar information can be obtained from the state. OSHA STATE CONSULTATION SERVICE If an employer, with the cooperation of employees, is unable to find acceptable ­corrections for hazards in the workplace, or if assistance is needed to identify hazards, employees should be sure the employer is aware of the OSHA-sponsored, state-­ delivered, free consultation service. This service is intended primarily for small employers in high hazard industries. Employers can request a limited or comprehensive consultation visit by a consultant from the appropriate state consultation service. OSHA INSPECTIONS If a hazard is not being corrected, an employee should contact the OSHA area office (or state program office) having jurisdiction. If the employee submits a written complaint and the OSHA area or state office determines that there are reasonable grounds for believing that a violation or danger exists, the office conducts an inspection. Employee Representative Under Section 8(e) of the act, the workers’ representative has a right to accompany an OSHA compliance officer (also referred to as a compliance safety and health officer, 168 Appendix B CSHO, or inspector) during an inspection. The representative must be chosen by the union (if there is one) or by the employees. Under no circumstances may the employer choose the workers’ representative. If employees are represented by more than one union, each union may choose a representative. Normally, the representative of each union will not accompany the inspector for the entire inspection, but will join the inspection only when it reaches the area where those union members work. An OSHA inspector may conduct a comprehensive inspection of the entire workplace or a partial inspection limited to certain areas or aspects of the operation. Helping the Compliance Officer Workers have a right to talk privately to the compliance officer on a confidential basis whether or not a workers’ representative has been chosen. Workers are encouraged to point out hazards, describe accidents or illnesses that resulted from those hazards, describe past worker complaints about hazards, and inform the inspector if working conditions are not normal during the inspection. Observing Monitoring If health hazards are present in the workplace, a special OSHA health inspection may be conducted by an “industrial hygienist.” This OSHA inspector may take samples to measure levels of dust, noise, fumes, or other hazardous materials. The OSHA will inform the employee representative as to whether the employer is in compliance. The inspector also will gather detailed information about the employer’s efforts to control health hazards, including results of tests the employer may have conducted. Reviewing OSHA Form 200 If the employer has more than 10 employees, the employer must maintain records of all work-related injuries and illnesses, and the employees or their representative have the right to review those records. Some industries with very low injury rates (e.g., insurance and real estate offices) are exempt from recordkeeping. Work-related minor injuries must be recorded if they resulted in restriction of work or motion, loss of consciousness, transfer to another job, termination of employment, or medical treatment (other than first-aid). All recognized work-related illnesses and nonminor injuries also must be recorded. AFTER AN INSPECTION At the end of the inspection, the OSHA inspector will meet with the employer and the employee representatives in a closing conference to discuss the abatement of hazards that have been found. If it is not practical to hold a joint conference, separate conferences will be held, and OSHA will provide written summaries, on request. During the closing Appendix B 169 conference, the employee representative may describe, if not reported already, what hazards exist, what should be done to correct them, and how long it should take. Other facts about the history of health and safety conditions at the workplace may also be provided. Challenging Abatement Period Whether or not the employer accepts OSHA’s actions, the employee (or representative) has the right to contest the time OSHA allows for correcting a hazard. This contest must be filed in writing with the OSHA area director within 15 working days after the citation is issued. The contest will be decided by the Occupational Safety and Health Review Commission. The Review Commission is an independent agency and is not a part of the Department of Labor. Variances Some employers may not be able to comply fully with a new safety and health standard in the time provided due to shortages of personnel, materials, or equipment. In situations like these, employers may apply to OSHA for a temporary variance from the standard. In other cases, employers may be using methods or equipment that differ from those prescribed by OSHA, but which the employer believes are equal to or better than OSHA’s requirements, and would qualify for consideration as a permanent variance. Applications for a permanent variance must basically contain the same information as those for temporary variances. The employer must certify that workers have been informed of the variance ­application, that a copy has been given to the employee’s representative, and that a summary of the application has been posted wherever notices are normally posted in the workplace. Employees also must be informed that they have the right to request a hearing on the application. Employees, employers, and other interested groups are encouraged to participate in the variance process. Notices of variance application are published in the Federal Register inviting all interested parties to comment on the action. Confidentiality The OSHA will not tell the employer who requested the inspection unless the complainant indicates that he or she has no objection. REVIEW IF NO INSPECTION IS MADE The OSHA area director evaluates the complaint from the employee or representative and decides whether it is valid. If the area director decides not to inspect the workplace, he or she will send a certified letter to the complainant explaining the decision and the reasons for it. Complainants must be informed that they have the right to request further clarification of the decision from the area director; if still dissatisfied, they can appeal to the OSHA regional administrator for an 170 Appendix B informal review. Similarly, a decision by an area director not to issue a citation after an inspection is subject to further clarification from the area director and to an informal review by the regional administrator. DISCRIMINATION FOR USING RIGHTS Employees have a right to seek safety and health on the job without fear of punishment. That right is spelled out in Section 11(c) of the act. The law says the employer “shall not” punish or discriminate against employees for exercising such rights as complaining to the employer, union, OSHA, or any other government agency about job safety and health hazards, or for participating in OSHA inspections, conferences, hearings, or other OSHA-related activities. Although there is nothing in the OSHA law that specifically gives an employee the right to refuse to perform an unsafe or unhealthful job assignment, OSHA’s regulations, which have been upheld by the U.S. Supreme Court, provide that an employee may refuse to work when faced with an imminent danger of death or serious injury. The conditions necessary to justify a work refusal are very stringent, however, and a work refusal should be an action taken only as a last resort. If time permits, the unhealthful or unsafe condition should be reported to OSHA or other appropriate regulatory agency. A state that is administering its own occupational safety and health enforcement program pursuant to Section 18 of the Act must have provisions as effective as those of Section 11(c) to protect employees from discharge or discrimination. The OSHA, however, retains its Section 11(c) authority in all states regardless of the existence of an OSHA-approved state occupational safety and health program. Workers believing they have been punished for exercising safety and health rights must contact the nearest OSHA office within 30 days of the time they learn of the alleged discrimination. A representative of the employee’s choosing can file the 11(c) complaint for the worker. Following a complaint, OSHA will contact the complainant and conduct an in-depth interview to determine whether an investigation is necessary. If evidence supports the conclusion that the employee has been punished for exercising safety and health rights, OSHA will ask the employer to restore that worker’s job, earnings, and benefits. If the employer declines to enter into a voluntary settlement, OSHA may take the employer to court. In such cases, an attorney of the Department of Labor will conduct litigation on behalf of the employee to obtain this relief. Section 405 of the Surface Transportation Assistance Act was enacted on January 6, 1983, and provides protection from reprisal by employers for truckers and certain other employees in the trucking industry involved in activity related to commercial motor vehicle safety and health. Secretary of Labor’s Order No. 9-83 (48 Federal Register 35736, August 5, 1983) delegated to the Assistant Secretary of OSHA the authority to investigate and to issue findings and preliminary orders under Section 405. Employees who believe they have been discriminated against for exercising their rights under Section 405 may file a complaint with OSHA within 180 days of Appendix B 171 the discrimination. OSHA will then investigate the complaint, and within 60 days after it was filed, issue findings as to whether there is a reason to believe Section 405 has been violated. If OSHA finds that a complaint has merit, the agency also will issue an order requiring, where appropriate, abatement of the violation, reinstatement with back pay and related compensation, payment of compensatory damages, and the payment of the employee’s expenses in bringing the complaint. Either the employee or employer may object to the findings. If no objection is filed within 30 days, the finding and order are final. If a timely filed objection is made, however, the objecting party is entitled to a hearing on the objection before an Administrative Law Judge of the Department of Labor. Within 120 days of the hearing, the Secretary will issue a final order. A party aggrieved by the final order may seek judicial review in a court of appeals within 60 days of the final order. The following activities of truckers and certain employees involved in commercial motor vehicle operation are protected under Section 405: • Filing of safety or health complaints with OSHA or other regulatory agency relating to a violation of a commercial motor vehicle safety rule, regulation, standard, or order • Instituting or causing to be instituted any proceedings relating to a violation of a commercial motor vehicle safety rule, regulation, standard or order • Testifying in any such proceedings relating to the above items • Refusing to operate a vehicle when such operation constitutes a violation of any federal rules, regulations, standards or orders applicable to commercial motor vehicle safety or health; or because of the employee’s reasonable apprehension of serious injury to him- or herself or the public due to the unsafe condition of the equipment • Complaining directly to management, coworkers, or others about job safety or health conditions relating to commercial motor vehicle operation Complaints under Section 405 are filed in the same manner as complaints under 11(c). The filing period for Section 405 is 180 days from the alleged discrimination, rather than 30 days as under Section 11(c). In addition, Section 211 of the Asbestos Hazard Emergency Response Act provides employee protection from discrimination by school officials in retaliation for complaints about asbestos hazards in primary and secondary schools. The protection and procedures are similar to those used under Section 11(c) of the OSH Act. Section 211 complaints must be filed within 90 days of the alleged discrimination. Finally, Section 7 of the International Safe Container Act also provides employee protection from discrimination in retaliation for safety or health complaints about intermodal cargo containers designed to be transported interchangeably by sea and land carriers. The protection and procedures are similar to those used under Section 11(c) of the OSH Act. Section 7 complaints must be filed within 60 days of the alleged discrimination. 172 Appendix B EMPLOYEE RESPONSIBILITIES Although OSHA does not cite employees for violations of their responsibilities, each employee “shall comply with all occupational safety and health standards and all rules, regulations, and orders issued under the Act” that are applicable. Employee responsibilities and rights in states with their own occupational safety and health programs are generally the same as for workers in states covered by Federal OSHA. An employee should do the following: • Read the OSHA Poster at the job site. • Comply with all applicable OSHA standards. • Follow all lawful employer safety and health rules and regulations, and wear or use prescribed protective equipment while working. • Report hazardous conditions to the supervisor. • Report any job-related injury or illness to the employer, and seek treatment promptly. • Cooperate with the OSHA compliance officer conducting an inspection if he or she inquires about safety and health conditions in the workplace. • Exercise rights under the Act in a responsible manner. CONTACTING NIOSH The NIOSH can provide free information on the potential dangers of substances in the workplace. In some cases, NIOSH may visit a job site to evaluate possible health hazards. The address is National Institute for Occupational Safety and Health Centers for Disease Control, 1600 Clifton Road, Atlanta, Georgia 30333, telephone 404-639-3061. The NIOSH will keep confidential the name of the person who asked for help if requested to do so. OTHER SOURCES OF OSHA ASSISTANCE: SAFETY AND HEALTH MANAGEMENT GUIDELINES Effective management of worker safety and health protection is a decisive factor in reducing the extent and severity of work-related injuries and illnesses and their related costs. To assist employers and employees in developing effective safety and health programs, OSHA published recommended Safety and Health Management Program Guidelines (Federal Register 54(18): 3908–3916, January 26, 1989). These voluntary guidelines apply to all places of employment covered by OSHA. The guidelines identify four general elements that are critical to the development of a successful safety and health management program: • • • • Management commitment and employee involvement Worksite analysis Hazard prevention and control Safety and health training Appendix B 173 The guidelines recommend specific actions, under each of these general ­elements, to achieve an effective safety and health program. A single free copy of the guidelines can be obtained from the OSHA Publications Office, U.S. Department of Labor, OSHA/OSHA Publications, P.O. Box 37535, Washington, DC, 20013-7535, by sending a self-addressed mailing label with your request. Appendix C: Targeted Hazard Identification System INTRODUCTION The Targeted Hazard Identification System (THIS) is specifically designed to enhance employees’ ability to recognize and target safety and health hazards in the workplace, which in turn enhances the company’s proactive approach to the prevention of costly occupational injuries and illnesses. The THIS also provides an easy and cost-effective way for employees to communicate their observations of safety and health hazards in the workplace to other employees and management. The THIS program is specifically designed to permit the Philips Lighting Company (Danville facility; see Figure A3.1) to focus all employees’ attention on the top three safety and health hazards that are the root cause of the vast majority of their occupational injuries and illnesses. The three identified or targeted hazards for the initial training are • Eye injuries (i.e., lack of safety glasses) • Cut or laceration injuries (i.e., lack of personal protection equipment and appropriate safeguards) • Sprains and strains (i.e., lack of ergonomics) The THIS will focus an employee’s attention on these targeted hazards through an intensive 1-hour training program that the safety and loss prevention professional will present, and the basic skills will be provided upon completion of the THIS observation cards. The premise is simple—stop the unsafe act to prevent the accident from happening. The THIS program consists of four simple steps that employees can complete easily in less than 2 minutes: • Observe and identify the hazard. • Complete the THIS observation card. • Talk with the employee performing the unsafe act or complete a work order for repair of unsafe conditions. • Drop the THIS card in the THIS workstation for review and follow-up by management. It is vitally important that the representatives of management acquire the completed THIS cards from the workstations on a daily basis and provide feedback to the employees completing the cards. This feedback can be in the form of daily notices on the workstations or bulletin boards, among other methods. 175 176 Appendix C Also, THIS allows the management team the flexibility to modify the targeted h­ azards, for individual departments or entire work areas, on a periodic basis or as work conditions and equipment change in the workplace. For example, Philips Lighting has identified the above-mentioned three hazards as being the targeted hazards for their facility for the next month. After this period, the management team at Philips Lighting may decide to keep targeted hazard 1 on the list but replace targeted hazards 2 and 3 with newly identified hazards. Over a period of a year, the employees at Philips Lighting will be exposed to a number of hazards in the workplace, requiring them to be aware of all of them but focusing particular attention on the top priority hazards. Over a period of time, all hazards in the workplace can be minimized or eliminated. FIGURE A3.1 THIS booklet and observation card. (Continued) 177 Appendix C FIGURE A3.1 (Continued) THIS booklet and observation card. 178 Appendix C FACULTY PREPARATION In preparation for the initial kickoff of the THIS program, the Philips Lighting Company management team is encouraged to utilize every method possible to create enthusiasm for the program and motivate employees to participate actively in the scheduled training sessions. Activities can include • • • • • • • Posters (i.e., “THIS is coming!”) Computer screensavers Discussion in departmental, safety, and other meetings E-mail announcements Information in company newsletter Information in union newsletter Information included with employee paychecks The Philips Lighting management team must identify the management team member responsible for collecting THIS observation cards on a daily basis. Also, this management team member must review the observation cards, analyze the information provided, discuss the identified hazard or corrective action with the appropriate members of the management team, and post a response or feedback for review by employees in a timely manner. Appropriate and timely feedback is essential for the success of the THIS program. CLASSROOM INSTRUCTION The initial training program at the Philips Lighting facility in Danville, Kentucky, will take place in the conference room (or other designated location). The training schedule will consist of 20 one-hour sessions offered in blocks of two sessions each day beginning December 1 through December 14 from 2:00 to 3:00 p.m. and 3:00 to 4:00 p.m. The number of employees per session may vary. CLASSROOM EQUIPMENT Each THIS instructor should ensure that the following audiovisual equipment is available in the classroom prior to starting THIS training: • • • • Television and VCR player Overhead projector Chalkboard or flip chart Chalk or marker pens EMPLOYEE HANDOUT MATERIALS Each employee involved in THIS training sessions should be provided with a THIS booklet and a pencil. All employees should be informed that THIS observation cards are included in their THIS booklets and additional THIS observation cards are Appendix C 179 available at eight designated THIS workstations located throughout the facility. They can also be acquired from safety or personnel offices. INSTRUCTORS’ MATERIALS Each instructor should have the following items on hand prior to initiating training: • • • • Introductory videotape Five overhead transparencies Communications videotape One THIS booklet for each employee in the session INSTRUCTORS’ INFORMATION All THIS instructors are reminded to provide a spirited, upbeat, and enthusiastic presentation. Please follow the THIS training schedule for each 1-hour session and allow a minimum of 10 minutes at the end of the session for questions and answers and to assist individual employees who may require more help. The THIS instructors are reminded that all parts of the THIS training must be covered within a 50-minute period of time. Please answer any questions that arise during the training, but do not substantially deviate from the subject matter. COURSE OBJECTIVES By the end of the THIS training session, all Philips Lighting employees at the Danville facility will understand • • • • • • • • • • How accidents happen Unsafe acts and unsafe conditions How a proactive approach can eliminate accidents What accidents cost How corrective hazards can stop accidents How to communicate hazard information to other employees and management How to complete the THIS observation cards Where THIS workstations are located Where the feedback information is posted The purpose and importance of the THIS program RUNNING THE TRAINING PROGRAM Instructors must arrive at the classroom at least 15 minutes prior to initiation of the session. 2 minutesInstructor and training program introduction circulate employee sign-in document. 2 minutes Review objectives of this training (Overhead 1). 8 minutes Show introduction videotape. 180 Appendix C 5 minutesExplain how accidents happen, focusing on unsafe acts and unsafe conditions (Overhead 2). 5 minutesExplain the domino sequence, focusing on how, if unsafe acts and conditions are stopped, accidents will be prevented (Overhead 3). 5 minutes Explain pyramid of accidents (Overhead 4). 5 minutes Explain what accidents cost; focus on potential pain for the employee (Overhead 5). 10 minutesExplain how THIS works; review the THIS booklet and observation cards. Discuss THIS workstations and how to complete THIS observation cards. Explain feedback procedure. 5 minutesDiscuss targeted hazards and provide examples. Explain how to complete a THIS observation using one of the targeted hazards as an example. 8 minutes Show communications segment of second videotape (if time permits). 5 minutesQuestions and answers—review objectives of the THIS training session (Overhead 1). Remember to remind all employees that they can identify other safety and health hazards beyond the three targeted hazards. TRAINING PROGRAM ACTIVITIES Introduction The instructor should introduce him- or herself and explain the meaning and purpose of the Targeted Hazard Identification System (THIS), focusing on the proactive activities of the program. The instructor should place Overhead 1 on the overhead projector and review each objective for the THIS training program. Videotape The instructor should introduce the videotape and explain that Philips Lighting is committed to the success of the THIS program. The videotape will show various members of the management team and labor organization explaining their commitment to the program. In the event that a videotape of the management team members and labor representatives is unavailable, an introductory statement recorded by Professor Schneid can be substituted. How Accidents Happen The instructor should ask the group the following: 1. How do accidents happen? 2.Do you have accidents in your plant? 3. Can accidents be stopped? Appendix C 181 The instructor should place Overhead 2 on the overhead projector and explain that all accidents are caused by unsafe acts and unsafe conditions. The instructor should ask the group to provide examples of unsafe acts and unsafe conditions in their work areas. Domino Sequence The instructor should place Overhead 3 on the overhead projector and explain that accidents happen because of unsafe acts and conditions. If employees permit unsafe acts and unsafe conditions to exist, the first domino will fall. All of the dominoes will fall in sequence and cause an accident; harm is the ultimate result. The instructor should focus on the fact that if the unsafe acts and unsafe conditions are stopped, then the dominoes will not fall. Pyramid To further explain the importance of identifying and correcting unsafe acts and unsafe conditions before an accident happens, the instructor should place Overhead 4 on the overhead projector. He or she should then explain that for every 600 unsafe acts and unsafe conditions that exist (bottom level), there will be 30 property damage accidents (level 2), 10 minor injury accidents (level 3), and 1 serious accident (top level). Again, the instructor should emphasize that if the 600 unsafe acts and unsafe conditions are corrected, the probability of a serious accident will be reduced. The instructor should ensure that all employees fully understand this concept prior to moving to the iceberg. Iceberg The instructor should ask the group the following questions and write the answers on the flip chart: 1. How much do accidents cost? 2.What kind of costs are incurred when an employee is injured at the plant? 3. Are there different kinds of costs? The instructor should place Overhead 5 on the overhead projector and explain direct costs (such as workers’ compensation) and indirect costs (such as overtime or training). The instructor should also explain the pain and suffering experienced by the injured employee and his family. The instructor should end the discussion with, “So, if we can stop accidents, what should we do?” THIS Explanation The instructor should ask each employee to open the THIS training booklet. The instructor should review the “Quick Instructions” and go through each page of the booklet. The instructor should then review each line of the THIS observation 182 Appendix C cards and show where the workstations are. The instructor should then discuss the targeted hazards for the initial period and explain how to complete the THIS observation cards by using each targeted hazard as an example. Communication Videotape If time permits, the instructor should explain that employees should stop and talk to an employee involved in an unsafe act or unsafe condition. The method of communicating with fellow employees is important, to avoid conflicts and miscommunications. The instructor should then show the videotape about employee communications. Questions and Answers The instructor should answer completely all questions posed by participants. Conclusion The instructor should tell all employees the location of their workstation and thank them for their participation. Also, the instructor should remember to tell participants that additional THIS observation cards are available at each workstation. If more cards are needed, they can be provided by the manager of quality assurance or safety representative. SUMMATION The THIS training should be lively and spirited to keep THIS training fun. It is vitally important that the employees of Philips Lighting identify the importance of their participation in the THIS program and the essential need for them to identify safety and health hazards in the workplace to safeguard themselves and their fellow employees. The THIS is not designed to place blame or identify individual employee weaknesses. The THIS is focused on specific hazards present in the employee’s dayto-day workplace. The THIS provides a methodology by which employees can focus their attention on a small number of specific and changing hazards to eliminate or minimize the risk of these hazards resulting in injury or illness. The THIS is for you and all employees at the Philips Lighting Company! Appendix D: Sample Action Plan Action Item Specific Activity Date Initiated Date Completed Party Responsible Confirmation to OSH Education and training Request EKU co-op Required postings Request assistance 10/15 Ongoing T. S. 11/2 Request assistance 10/17 Ongoing T. S. 11/3 Citations Notice of appeal Notice of informal conference General posting Written program Exposure control plan Posted Posted Posted Ongoing Ongoing Ongoing R. P. R. P. R. P. Yes Yes Yes Posted 11/1 11/1 Ongoing 11/30 11/30 R. P. K. T. K. T. Yes 12/1 12/1 Blood-borne pathogen program 183 Appendix E: Sample Safety Audit Assessment Quarterly report for ____________ quarter of ______________ year Facility name ___________________ Total points available _____________ Total points scored _______________ Percentage score ________________% Audit performed by _________________ (Total points scored divided by total Date _____________________________ points available) Signature _________________________ Management Safety Responsibility 1. Are the safety responsibilities of each management team member in writing? 2. Are the safety responsibilities explained completely to each team member? 3. Does each team member receive a copy of his or her safety responsibilities? 4. Has each team member been provided the opportunity to discuss his or her safety responsibilities and to add input into the methods of performing these responsible acts? Section total Safety Goals 1. Has each member of the management team been able to provide input into the development of the operations safety goals? 2. Has each member of the management team been able to provide input into his or her department’s goals? 3. Are goals developed in more than one safety area? 4. Are the goals reasonable and attainable? 5. Is there follow-up with feedback on a regular basis? Answer Total Points Score Yes No 10 _____ Yes No 10 _____ Yes No 5 _____ Yes No 10 _____ 35 _____ Answer Total Points Score Yes No 5 _____ Yes No 10 _____ Yes Yes Yes No No No 10 10 15 _____ _____ _____ Continued 185 186 Safety Goals 6. Is there a method for tracking the department’s progress toward their goal? 7. Is the entire program audited on a regular basis? 8. Does your management team fully understand the purpose of the Safety Goals Program? 9. Does your management team understand the OSHA recordable rate, loss-time rate, and days-lost rate (per 200,000 man-hours)? 10. Does your management team fully understand the provisions and requirements when the safety goals are not achieved on a monthly basis? 11. Is your management team provided with daily/weekly feedback regarding the attainment of their safety goals? Section total Accident Investigations 1. Is your medical staff thoroughly trained in the completion of the Accident Investigation Report? 2. Are all supervisory personnel thoroughly trained in the completion of the Accident Investigation Report? 3. Are all management team members completing the Accident Investigation Report accurately? 4. Are the Accident Investigation Reports accurate, complete, and readable? 5. Are the Accident Investigation Reports being monitored for timeliness and quality? 6. Are management team members receiving feedback on the quality of the Accident Investigation Reports? 7. Are management team members receiving feedback on safety recommendations identified on the Accident Investigation Reports? 8. Is your Accident Investigation Report system computerized? 9. Is there follow-up on any items identified on the Accident Investigation Report to ensure correction of the deficiency before there is a reoccurrence? 10. Are Accident Investigation Reports being discussed in staff meetings, line meetings, or safety committee meetings? Section total Appendix E Answer Total Points Score Yes No 15 _____ Yes Yes No No 10 10 _____ _____ Yes No 10 _____ Yes No 10 _____ Yes No 10 _____ 115 _____ Total Points Score Answer Yes No 5 _____ Yes No 10 _____ Yes No 5 _____ Yes No 10 _____ Yes No 10 _____ Yes No 10 _____ Yes No 10 _____ Yes No 15 _____ Yes No 15 _____ Yes No 10 _____ 100 _____ 187 Appendix E Supervisory Training Answer Total Points Score 1. Have all supervisors been orientated to the safety system, policies, and procedures? 2. Have all supervisors completed the job safety observations? 3. Have all supervisors been educated in the accident investigation procedure? 4. Have all supervisors been given a list of the personal protection equipment that their employees are required to wear? 5. Have all supervisors been instructed on how to conduct a safety meeting properly? Yes No 10 _____ Yes No 10 _____ Yes No 10 _____ Yes No 10 _____ Yes No 10 _____ 6. Have all supervisors been instructed on how to conduct a line meeting properly? 7. Have all supervisors been educated in proper lifting techniques? 8. Have all supervisors been orientated in hazard recognition? 9. Are all the supervisors conducting near-miss investigations? 10. Do all supervisors stop employees who are performing unsafe acts? 11. Are all supervisors first-aid trained? 12. Are all supervisors CPR trained? 13. Are all supervisors educated in the evacuation procedure? 14. Do all supervisors know their responsibilities in an evacuation? 15. Are all supervisors aware of the safety goals? 16. Have all supervisors developed department and line safety goals? 17. Are all supervisors fork-lift qualified? 18. Do all supervisors check their employees’ personal protection equipment daily? 19. Do all supervisors, superintendents, and/or other management team members talk with employees regarding cumulative trauma illnesses? 20. Are all employees educated and trained in the respiratory protection program? 21. Are all supervisors educated in and completely familiar with the safety policies? 22. Have all supervisors completed the Hazard Communication program? 23. Are all supervisors aware of their responsibilities under the nonroutine training section of the Hazard Communication program? Section total Yes No 10 _____ Yes No 15 _____ Yes No 15 _____ Yes No 20 _____ Yes No 10 _____ Yes Yes Yes Yes No No No No 15 5 10 10 _____ _____ _____ _____ Yes Yes No No 10 10 _____ _____ Yes Yes No No 10 15 _____ _____ Yes No 10 _____ Yes No 15 _____ Yes No 10 _____ Yes No 10 _____ Yes No 10 _____ 260 _____ 188 Hourly Employee Training 1. Do you have a written safety orientation for new employees? 2. Do you use audiovisual aids to help employees understand safety precautions? 3. Do you discuss the reporting of all injuries and hazards with all employees? 4. Have all new employees read, do they understand, and have they signed the documentation sheet for all safety policies? 5. Does the trainer or supervisor discuss the proper use and method of wearing the required personal protection equipment? 6. Are all safety rules and regulations discussed with all employees? 7. Does the trainer/supervisor discuss muscle soreness and cumulative illnesses with new employees? 8. Does the trainer/supervisor recommend exercises or other techniques to assist the employee through the break-in period? 9. Are specific job skill techniques taught? 10. Are proper cleaning procedures taught to all new employees? 11. Are the proper safety procedures taught to all new employees? 12. Is the new employee receiving follow-up instruction on specific skill techniques? 13. Does the supervisor/trainer discuss proper lifting techniques with each employee? 14. Is the proper method of performing the job thoroughly explained to the new employee? 15. Is the new employee receiving daily positive feedback from the supervisor? 16. Is the new employee encouraged to report all “pain” to the supervisor? Section total Fire Control 1. Are weekly documented inspections being conducted on the fire extinguisher? 2. Are weekly/monthly documented inspections being conducted on all phases of the fire system? 3. Are all fire inspection records being kept updated? 4. Do you have a written fire plan? Appendix E Answer Total Points Score Yes No 5 _____ Yes No 5 _____ Yes No 10 _____ Yes No 5 _____ Yes No 10 _____ Yes No 10 _____ Yes No 10 _____ Yes No 10 _____ Yes Yes Yes No No No 15 10 10 _____ _____ _____ Yes No 15 _____ Yes No 10 _____ Yes No 10 _____ Yes No 15 _____ Yes No 5 _____ 155 _____ Answer Total Points Score Yes No 10 _____ Yes No 10 _____ Yes Yes No No 10 15 _____ _____ Continued 189 Appendix E Fire Control 5. Do you have a notification list of telephone numbers to call in case of a fire? 6. Do you have a fire investigation procedure? 7. Does the maintenance department utilize the call-in procedure whenever the fire system is shut down? 8. Do you have a designated individual thoroughly trained in the use of the fire system to conduct tours with the fire inspector, loss control personnel, etc.? 9. Is the Safety Department being notified of all fires? 10. Are you maintaining the required inspection documentation properly? Section total Answer Total Points Score Yes No 10 _____ Yes Yes No No 5 10 _____ _____ Yes No 5 _____ Yes Yes No No 10 10 _____ _____ 95 _____ Appendix F: Injury and Illness Prevention Programs White Paper January 2012 INTRODUCTION/EXECUTIVE SUMMARY An injury and illness prevention program* is a proactive process to help employers find and fix workplace hazards before workers are hurt. We know these programs can be effective at reducing injuries, illnesses, and fatalities. Many workplaces have already adopted such approaches, for example as part of OSHA’s cooperative programs. Not only do these employers experience dramatic decreases in workplace injuries, but they often report a transformed workplace culture that can lead to higher productivity and quality, reduced turnover, reduced costs, and greater employee satisfaction. *The occupational safety and health community uses various names to describe systematic approaches to reducing injuries and illnesses in the workplace. Consensus and international standards use the term Occupational Health and Safety Management Systems; OSHA currently uses the term Injury and Illness Prevention Programs and others use Safety and Health Programs to describe these types of systems. Regardless of the title, they all systematically address workplace safety and health hazards on an ongoing basis to reduce the extent and severity of work-related injuries and illnesses. 191 192 Appendix F Thirty-four states and many nations around the world already require or encourage employers to implement such programs. The key elements common to all of these programs are management leadership, worker participation, hazard identification and assessment, hazard prevention and control, education and training, and program evaluation and improvement. Based on the positive experience of employers with existing programs, OSHA believes that injury and illness prevention programs provide the foundation for breakthrough changes in the way employers identify and control hazards, leading to a significantly improved workplace health and safety environment. Adoption of an injury and illness prevention program will result in workers suffering fewer injuries, illnesses and fatalities. In addition, employers will improve their compliance with existing regulations, and will experience many of the financial benefits of a safer and healthier workplace cited in published studies and reports by individual companies, including significant reductions in workers’ compensation premiums. BACKGROUND In the four decades since the Occupational Safety and Health Act (OSH Act) was signed into law, workplace deaths and reported occupational injuries have dropped by more than 60 percent. Yet the nation’s workers continue to face an unacceptable number of work-related deaths, injuries and illnesses, most of them preventable: • Every day, more than 12 workers die on the job—over 4,500 a year. • Every year, more than 4.1 million workers suffer a serious job-related injury or illness. An enhanced focus on prevention is needed to bring these numbers down. To accomplish this, an effective, flexible, commonsense tool is available that can dramatically reduce the number and severity of workplace injuries and illnesses: the injury and illness prevention program. This tool helps employers find hazards and fix them before injuries, illnesses or deaths occur. It helps employers meet their obligation under the OSH Act to “furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees.” It also helps employers avoid the significant costs associated with injuries and illnesses in the workplace. Injury and illness prevention programs are not new, nor are they untested. Most large companies whose safety and health achievements have been recognized through government or industry awards cite their use of injury and illness prevention programs as their key to success. Convinced of the value, effectiveness, and feasibility of these programs, many countries around the world now require employers to implement and maintain them. These countries include Canada, Australia, all 27 European Union member states, Norway, Hong Kong, Japan and Korea. This initiative also follows the lead of 15 U.S. states that have already implemented regulations requiring such programs. 193 Appendix F HOW DOES AN INJURY AND ILLNESS PREVENTION PROGRAM WORK? Most successful injury and illness prevention programs include a similar set of commonsense elements that focus on finding all hazards in the workplace and developing a plan for preventing and controlling those hazards. Management leadership and active worker participation are essential to ensuring that all hazards are identified and addressed. Finally, workers need to be trained about how the program works and needs to be periodically evaluated to determine whether improvements need to be made. These basic elements—management leadership, worker participation, hazard identification and assessment, hazard prevention and control, education and training, and program evaluation and improvement—are common to almost all existing health and safety management programs. Each element is important in ensuring the success of the overall program, and the elements are interrelated and interdependent. When it comes to injury and illness prevention programs, every business is different, and one size certainly does not fit all. Employers who implement injury and illness prevention programs scale and adapt these elements to meet the needs of their organizations, depending on size, industry sector or complexity of operations. WHAT ARE THE COSTS OF WORKPLACE INJURIES, ILLNESSES AND DEATHS TO EMPLOYERS, WORKERS AND THE NATION? The main goal of injury and illness prevention programs is to prevent workplace injuries, illnesses and deaths, the suffering these events cause workers, and the financial hardship they cause both workers and employers. Workplace incidents cause an enormous amount of physical, financial and emotional hardship for individual workers and their families. Combined with insufficient workers’ compensation benefits and inadequate medical insurance, workplace injuries and illnesses can not only cause physical pain and suffering but also loss of employment and wages, burdensome debt, inability to maintain a previous standard of living, loss of home ownership and even bankruptcy. When implemented effectively, injury and illness prevention programs can help workers and their families avoid these disruptive and sometimes calamitous impacts on their lives. Cost of the most disabling injuries 1998–2008 54 51.7 52 Billions ($) 50 47.4 48 46 36 48.3 53.0 53.4 41.1 42 38 48.6 48.6 44.2 44 40 50.7 37.1 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 194 Appendix F At the same time, these programs will help employers avoid the substantial cost impacts and business disruptions that accompany occupational injuries, illnesses and deaths. One widely-cited source regarding estimates of the magnitude of these costs is the Liberty Mutual Research Institute, which reports the direct cost of the most disabling workplace injuries in 2008 to be $53 billion (Liberty Mutual Research Institute 2010).* Another source, the National Academy of Social Insurance (NASI), estimates the annual workers’ compensation benefits paid for all compensable injuries and illnesses in 2009 at $58 billion (National Academy of Social Insurance 2011). NASI further reports the total costs paid by employers for workers’ compensation increased from $60 billion in 2000 to $74 billion in 2009. In addition to these direct costs, employers incur a variety of other costs that may be hidden or less obvious when an employee is injured or ill, but in most cases involve real expenditures of budget or time. These expenditures are commonly referred to as indirect costs and can include: • Any wages paid to injured workers for absences not covered by workers’ compensation • The wage costs related to time lost through work stoppage • Administrative time spent by supervisors following injuries • Employee training and replacement costs • Lost productivity related to new employee learning curves and accommodation of injured employees • Replacement costs of damaged material, machinery and property. Establishing safety as a value rather than a priority tells our employees and our customers that safety is built into our culture, not something we do to merely comply with regulations. Our excellent safety performance over the past seven years has been a key factor in reducing our insurance cost. Our low EMR [Experience Modification Rate], incidents rates, and SHARP Management System have impressed our customers and, in many cases, was a key factor in selecting Parsons to perform their project. Charles L. Harrington Chairman & CEO, Parsons Corp. Source: National Safety Council. *The “most disabling” injuries are defined by Liberty Mutual as those causing the injured employee to miss 6 or more days from work. Appendix F 195 OSHA has historically used the results of one study (Stanford University 1981) that found the indirect costs can range from 1.1 (for the most severe injuries) to 4.5 (for the least severe injuries) times the direct costs.* When workers are killed, are injured or become ill, there are substantial costs beyond those borne by employers. A variety of approaches can be used to estimate these costs. For example, Viscusi and Aldy (2003) provided estimates of the monetary value of each life lost. OSHA updated these estimates (to account for inflation) to 2010 dollars, yielding a value of $8.7 million for each life lost. Multiplying this value by the 4,547 workplace deaths reported by the Bureau of Labor Statistics for 2010, OSHA estimates the annual cost of known workplace fatalities to be nearly $40 billion. This estimate does not include the cost of non-fatal injuries, or of occupational illnesses like cancer and lung disease. These illnesses generally may occur many years or even decades after workers are exposed and are therefore seldom recorded in government statistics or employer surveillance activities. The human and economic costs of these conditions are indisputably enormous. Leigh et al. (1997) estimated that more than 60,000 workers die each year from occupational illnesses, and more than 850,000 develop new illnesses annually. Similarly, Steenland et al. (2003) estimated that between 10,000 and 20,000 ­workers die each year from cancer due to occupational exposures, and between 5,000 and 24,000 die from work-related Chronic Obstructive Pulmonary Disease. In summary, the number and costs of workplace injuries, illnesses and fatalities are unacceptably high. Injury and illness prevention programs have been proven to help employers and society reduce the personal, financial and societal costs that injuries, illnesses and fatalities impose. As described below, the thousands of workplaces that have implemented these programs in some form have already witnessed the resulting benefits, in the form of higher efficiency, greater worker productivity and lower costs. * For more details see OSHA’s Safety and Health Management Systems eTool, available at http://www. osha.gov/SLTC/etools/safetyhealth/mod1_costs.html 196 Appendix F WHAT IS THE EVIDENCE THAT INJURY AND ILLNESS PREVENTION PROGRAMS PROTECT WORKERS AND IMPROVE THE “BOTTOM LINE”? Top benefits of effective workplace safety programs cited by financial decision makers (percent of respondents) Better employee morale and greater job satisfaction 6% Greater retention of employees 7% Other 16% Increased productivity 43% Reduced costs 28% Numerous studies have examined the effectiveness of injury and illness prevention programs at both the establishment and corporate levels (e.g., Alsop and LeCouteur 1999; Bunn et al. 2001; Conference Board 2003; Huang et al. 2009; Lewchuk, Robb, and Walters 1996; Smitha et al. 2001; Torp et al. 2000; Yassi 1998). This research demonstrates that such programs are effective in transforming workplace culture; leading to reductions in injuries, illnesses and fatalities; lowering workers’ compensation and other costs; improving morale and communication; enhancing image and reputation; and improving processes, products and services. The studies also highlight important characteristics of effective programs, including management commitment and leadership, effective employee participation, integration of health and safety with business planning and continuous program evaluation. They suggest that programs without these features are not as effective (Shannon et al. 1996, 1997; Gallagher 2001; Gallagher et al. 2003; Liu et al. 2008). One study (Smitha et al. 2001) focused on manufacturing facilities in 13 states with mandatory injury and illness prevention programs and/or mandatory health and safety committee requirements. The authors found that both types of regulations were effective in reducing injury and illness incidence rates. Three of the four states with only safety and health program requirements experienced the greatest reductions in injury and illness rates following promulgation of these mandatory program regulations. OSHA examined the injury and illness prevention programs in eight states where the state had either required a program or provided incentives or requirements through its workers’ compensation programs. The successes of these state programs, which lowered injury and illness incidences by 9 percent to more than 60 percent, Appendix F 197 are discussed below: Source: Huang et al. 2009. Data based on responses from 231 U.S. companies with 100 or more employees. • Alaska had an injury and illness plan requirement for over 20 years (1973 to 1995). Five years after the program was implemented, the net decrease in injuries and illnesses (i.e., the statewide reduction in injuries and illnesses over and above the national decrease during the same time period) for Alaska was 17.4 percent. • California began to require an injury and illness prevention program in 1991. Five years after this requirement began, California had a net decrease in injuries and illnesses of 19 percent. • Colorado has a program that allows firms to adopt basic injury and illness prevention program components in return for a workers’ compensation premium reduction. The cumulative annual reduction in accidents was 23 ­percent and the cumulative reduction in accident costs was between 58 and 62 percent. • Hawaii began to require employers to have injury and illness prevention programs in 1985. The net reduction in injuries and illnesses was 20.7 percent. • Massachusetts Workers’ Compensation program firms receive a premium credit for enrolling in a loss management program. In the first year of this program, firms participating in the program had a 20.8 percent ­improvement in their loss ratios. • North Dakota has a program under its workers’ compensation program for employers who have a risk management program. The incentive is a 5 percent discount on annual workers’ compensation premiums. These risk management programs contain many of the elements of an injury and illness prevention program. They resulted in a cumulative decline for serious injuries of 38 percent over a four-year period. • Texas had a program under its workers’ compensation commission from 1991 to 2005 which identified the most hazardous workplaces. Those e­ mployers were required to develop and implement injury and illness prevention There are many benefits from developing a safety culture at your company— none of which is more valuable than employee loyalty. When employees know you care about their personal well-being and you prove that to them in their workplace, it increases morale, engagement, awareness, motivation and productivity. Daniel R. Nobbe Plant Leader, Fiberteq LLC, Danville, IL Source: National Safety Council. 198 Appendix F programs. The reduction in injuries, over a four-year period ­(1992–1995), averaged 63 percent each year. • Washington began requiring establishments to have injury and illness prevention programs in 1973. Five years later the net decrease in injuries and illnesses was 9.4 percent. OSHA also examined fatality rates and found that California, Hawaii and Washington, with their mandatory injury and illness prevention program requirements, had workplace fatality rates as much as 31 percent below the national average in 2009. Liu et al. (2008) examined the effectiveness of Pennsylvania’s voluntary program that provides workers’ compensation premium discounts to employers that establish joint labor-management safety committees. These committees are responsible for implementing several injury and illness prevention program elements: hazard identification, workplace inspection and safety management. The authors found that among program participants there was a strong association between improved injury and illness experience and the level of compliance with the program requirements. This is further evidence that programs with strong management commitment and active worker participation are effective in reducing injury risk, while “paper” programs are, not surprisingly, ineffective. The literature on injury and illness prevention programs also includes numerous studies that attempt to identify the critical success features associated with superior health and safety performance. Gallagher (2001) concludes that m ­ anagement commitment and employee involvement are the keys to program success: “[R] ecurring findings across these studies were the critical role played by senior managers in s­ uccessful health and safety management systems, and the importance of effective communication, employee involvement and consultation.” Worker participation, a fundamental element of injury and illness prevention programs, makes an important contribution to an employer’s bottom line. When workers are encouraged to offer their ideas and they see their contributions being taken seriously, they tend to be more satisfied and more productive (Huang et al. 2006). Engaging employees in dialogue with management and each other about safety and health can lead to improved relationships and better overall ­communication, along with reduced injury rates. Improved employee morale and satisfaction translates to greater loyalty, lower absenteeism and higher productivity. This body of research, combined with studies of individual companies (see boxes, below, with Case Studies of Programs Implemented under OSHA’s Voluntary Protection Program (VPP) and Safety and Health Achievement Recognition Program (SHARP)) demonstrate clearly that injury and illness prevention programs are effective at the establishment level in dramatically reducing risk of workplace injury. This effect has also been detected in state-wide comparisons. Based on its review of the literature on the effectiveness of these programs and on the experience of the states that have implemented injury and illness prevention program requirements, OSHA estimates that implementation of injury and illness 199 Appendix F prevention programs will reduce injuries by 15 percent to 35 percent for employers who do not now have safety and health programs. At the 15 percent program effectiveness level, this saves $9 billion per year in workers’ compensation costs; at the 35 percent effectiveness level the savings are $23 billion per year.* In addition to these workers’ compensation savings, employers could also save indirect costs incurred when an employee is injured or ill. Beyond the monetized benefits of injuries and illnesses averted, and lives saved, nonmonetized costs of workplace injuries and deaths include uncompensated lost wages, the loss of human capital assets, the loss of productivity, the cost of other government benefits required by injured workers or their survivors, the loss of government tax revenues, other business expenses, and other losses not compensated by workers’ compensation or other insurance. HOW WIDESPREAD ARE INJURY AND ILLNESS PREVENTION PROGRAMS? Courtesy of Elena Finizio, Braintree, MA Area Office *If injury and illness prevention programs achieve a 15 percent reduction in injuries and illnesses for employers who do not currently have safety and health programs, the overall reduction in injuries and illnesses for all employers including those that already have programs is estimated at 12.4 ­p ercent. Applying this 12.4 percent to NASI’s estimate of the $74 billion in direct workers’ compensation costs in 2009, workers’ compensation savings could be as high as $9 billion per year. With a 35 percent program effectiveness, the overall reduction in injuries and illnesses for all employers is estimated at 30.8 percent and workers’ compensation savings could reach $23 billion per year. 200 Appendix F Employers across the United States have implemented injury and illness prevention programs, and many jurisdictions, in the United States and abroad, currently require or encourage implementation of these programs. Currently, 34 U.S. states have established laws or regulations designed to require or encourage injury and illness prevention programs, including 15 states with mandatory regulations for all or some employers.* Other states, while not requiring programs, have created financial incentives for employers to implement injury and illness prevention programs. In some instances this involves providing—or facilitating—workers’ compensation insurance premium reductions for employers who establish programs meeting specified requirements. And 16 states, in all three of these groups, provide an array of voluntary guidance, consultation and training programs, and other assistance aimed at helping and encouraging employers to implement injury and illness prevention programs. Depending on the state, these programs apply to all employers, employers above or below a certain size threshold, employers with injury and illness rates above industry average, employers in “high-hazard” industries or employers with above-average workers’ compensation experience modification rates. *The 15 states are: Arkansas, California, Hawaii, Louisiana, Michigan, Minnesota, Mississippi, Montana, North Carolina, New Hampshire, Nevada, New York, Oregon, Utah, and Washington. 201 Appendix F Summary of Existing State Programs State Mandatory Regulation Mandatory Safety Committees Consulting or Recognition Insurance Premium Reductions If Mandatory, Who Is Covered?a Alabama All employers Arkansas “Hazardous” employers California All employers Colorado Connecticut Employers with >25 employees “Hazardous” small employers Delaware Hawaii All employers Idaho Indiana Kansas Louisiana Employers with >15 employees Michigan Employers in construction industry Minnesota Employers with >25 employees Committees required for “hazardous” employers Missouri All employers Mississippi Montana Employers with >5 employees North Carolina “Hazardous” employers Committees required for employers with >5 employees North Dakota Nebraska All employers New Hampshire Employers with >10 employees Committees required for employers with >5 employees New Mexico Continued 202 Appendix F RECOGNIZING BUSINESS EXCELLENCE IN SAFETY AND HEALTH The Robert W. Campbell Award recognizes organizations that achieve business excellence by integrating environmental, health and safety (EHS) management into their business operating systems. The Award aims to: • Recognize businesses that uphold EHS as a key business value and link measurable achievement in EHS performance to productivity and profitability. • Establish a validated process by which industries can measure the performance of their EHS operations system against well-tested and internationally accepted key performance indicators. • Use a rigorous systematic review process to capture and evaluate the successes and lessons learned. • Share leading edge EHS management systems and best practices for educational purposes worldwide. The Award program is supported by a network of 22 Global Partners across five continents committed to promoting EHS as an integral component of business management worldwide. Source: http://www.campbellaward.org 203 Appendix F Summary of Existing State Programs State Mandatory Regulation Mandatory Safety Committees Consulting or Recognition Insurance Premium Reductions Nevada Employers with >10 employees Committees required for employers with >25 employees New York Employers with payroll >$800,000 Other “hazardous” employers Ohio Oklahoma Oregon All construction employers All other employers with >10 employees (except logging and agriculture) Pennsylvania Tennessee “Hazardous” employers Texas Utah “Hazardous” employers Vermont “Hazardous” employers Washington All employers West Virginia “Hazardous” employers Wyoming If Mandatory, Who Is Covered?a Source: OSHA Directorate of Standards and Guidance. a States define “hazardous” employers individually, using criteria such as above-average injury incidence rates for their industry or above-average workers’ compensation claim experience. The more than 2,400 establishments that belong to OSHA’s Voluntary Protection Program have programs that are based on the same core elements found in the injury and illness prevention program that OSHA will be proposing. The same is true for OSHA’s Safety and Health Achievement Recognition Program, in which more than 1,500 smaller employers are enrolled. Each year, dozens of organizations seeking international recognition for their safety and health program proudly submit 204 Appendix F THE DEPARTMENT OF DEFENSE EMBRACES INJURY AND ILLNESS PREVENTION PROGRAMS DOD is committed to keeping workers safe from preventable injuries, and has embraced the safety and health management system approach through its participation in OSHA’s Voluntary Protection Programs (VPP). The leaders of our armed forces understand that employees are critical to mission readiness, and recognize the link between lost time injuries and illnesses and lost productivity. The Secretary of Defense has set a goal of reducing preventable injuries by 75 percent from a 2002 baseline, with the ultimate aim of achieving zero injuries. VPP participation has proven a powerful tool in this effort.* The 2009 DOD Safety Perception Survey of Senior Leaders captured many positive comments on VPP Successes. According to the head of the Defense Safety Oversight Council (DSOC), which manages DOD’s VPP Program, DOD saw a lost day rate reduction of 41 percent, from 31.5 per 100 full-time workers in FY 2002 (before any VPP programs were implemented) to 18.7 per 100 workers in FY 2009. DSOC publishes a list of the “Top 40” installations with the highest lost day rates. One installation that ranked among the highest of these dropped to one of the lowest in under two years through implementation of VPP. The chart below illustrates some of the dramatic improvements in service-wide injury and illness rate performance, comparing data from before and after VPP participation. VPP Implementation Impacts on Service-Wide Lost Day Rates (per 100 Workers) All DOD Army Navy Marines Air Force Defense Logistics FY 02 FY 09 Rate Reduction Percent Improvement 31.5 29.3 39.8 73.8 25.6 25.6 18.7 17.8 21.2 36.7 16.5 16.9 12.8 11.5 18.6 37.1 9.1 8.7 41 39 46 50 36 34 Source: Angello (2010). CASE STUDIES OF PROGRAMS IMPLEMENTED UNDER OSHA’S VOLUNTARY PROTECTION PROGRAM (VPP) • Hypotherm is a 900-employee, New Hampshire-based manufacturer of high-tech plasma and laser-cutting tools and machines. The company provides an extensive employee training program that *As of November 30, 2011, there were 39 DOD sites in VPP and approximately 200 additional sites working toward VPP status (Source: OSHA Directorate of Cooperative and State Programs, 2011). Appendix F emphasizes health and safety as part of an overall focus on quality. Through this investment the firm’s highly skilled, safety-oriented workforce has driven a 25 percent reduction in costly machine crashes and down time, and over a 3-year period (2007–2010), the company’s workers’ compensation costs have fallen by 90 percent. Hypotherm has consistently been named a “Best Place to Work” in the state of New Hampshire and plans to add 100 positions over the next year. • Allegheny Energy’s LM6000 Group operates three combustion turbine facilities in southwestern Pennsylvania. Facing complaints about the use of arc flash hoods required for certain operations (fogging, visibility), the company asked a group of employees to investigate alternatives. The employees identified, evaluated and recommended a power ventilated hood, which the company then purchased. In another case, employees were provided time and resources to identify a way to incorporate fall protection in one particular area. The employees found several locations where vertical lifeline systems could be safely installed and used, and a vendor was brought in to assist with the installation. Involving employees and giving them a role in finding solutions has helped Allegheny Energy foster a culture of safety and remain incident-free since the group began operation. • Pittsburgh-based McConway & Torley has been producing steel castings, rail couplings, and car-connecting systems for the railroad industry since 1868. The company believes it has the best foundry workers in the world, but also realized that its compliance-focused approach to safety was not enough to prevent workers from getting injured. Working with OSHA, the company began filling gaps in its injury and illness prevention program by following the VPP model. During the process of implementing the VPP program at its two foundries, managers and workers discovered that the required high level of employee involvement really made a difference. With top management’s full commitment and support, foundry managers and employees work together to proactively resolve safety issues like repetitive motion problems, to improve work practices and to develop job safety analyses. Employees participate in monthly safety audits, facility-wide inspections, accident investigations and self-assessments, and are actively involved in conducting safety training. They feel free to submit ideas for safety improvements—and then they help implement those improvements, a degree of empowerment that continues to make a difference in injury reduction and a safer workplace. The impact of the VPP program was powerful: between 2006 and 2010, McConway & Torley was able to reduce workers’ compensation cases in its facilities by 79 percent and reduce related direct costs by 90 percent. Source: OSHA Directorate of Cooperative and State Programs. 205 206 Appendix F applications to the National Safety Council for the Robert W. Campbell award (see text box). Case studies of past winners are available on the Campbell Award website. There are at least two industry consensus standards for injury and illness prevention programs. The American National Standards Institute (ANSI) and American Industrial Hygiene Association (AIHA) have published a voluntary consensus standard, ANSI/AIHA Z10—2005 Occupational Safety and Health Management Systems (ANSI/AIHA 2005). The Occupational Health and Safety Assessment Series (OHSAS) Project Group, a consortium of selected Registrars, national standards bodies, professional associations and research institutes, has produced a similar document, OHSAS 18001—2007 Occupational Health and Safety Management Systems (OHSAS Project Group 2007). These consensusbased standards have been widely accepted in the world of commerce and adopted by many businesses on a voluntary basis. Canada, Australia and all members of the European Union operate programs that either require employers to adopt injury and illness prevention programs, or provide incentives or recognition to those who do so. For example, under the 1989 EU Framework Directive (89/391), EU member countries must have national legislation in place requiring employers to maintain risk identification and prevention programs that are very similar to OSHA’s injury and illness prevention program concept (European Union 1989). U.S. companies operating internationally are familiar with these requirements and have already put in place their own programs to meet these requirements. Finally, many private workers’ ­compensation ­carriers offer incentives to employers who have injury and illness prevention programs and provide technical assistance to help them implement their programs. Courtesy of Frank Wenzel, Washington DOSH 207 Appendix F SMALL BUSINESS PROGRAM EXAMPLE: ANTHONY FORESTRY PRODUCTS Anthony Forestry Products is a fourth generation, family-owned lumber and wood products company. Its laminated wood products plant in El Dorado, Arkansas, employs a staff of 80. The company initiated efforts to improve its safety practices and, in 2001, began working with OSHA’s On-Site Consultation Program on a voluntary basis to put in place a working safety and health management system. By 2002, the site was accepted into the SHARP. As a result of this work, the company’s workers’ compensation loss rate (in losses per $1,000 of payroll) decreased from $18.20 in 1998 to $0.30 in 2007. Payroll ($M) $2.5 $2.0 $1.5 $1.0 $0.5 $0 1998 1999 2003 2004 2005 2006 2007 2005 2006 2007 $0 $0.70 $0.30 2005 2006 2007 Losses ($000) $35 $30 $25 $20 $15 $10 $5 $0 $20 1998 1999 2003 2004 Losses per $1,000 of payroll $18.20 $15 $14.20 $10 $5 $0 $3.90 1998 Source: ERG 2008. 1999 2003 $0.30 2004 208 Appendix F The United States Departments of Defense (DOD) and Energy (DOE) have both adopted this approach for protecting workers employed or stationed at the nation’s military installations and nuclear weapons factories, including DOE’s high hazard establishments. The success of DOD’s program is described in the box below. DOE’s program, entitled Integrated Safety Management, includes an expectation that the facilities will “embrace a strong safety culture where safe performance of work and involvement of workers in all aspects of work performance are core values that are deeply, strongly, and consistently held by managers and workers.” According to DOE, the aspects of this safety culture that impact safety performance are Leadership, Employee/Worker Involvement and Organizational Learning (DOE 2011). Despite the value to employers and workers in terms of injuries prevented and dollars saved, many U.S. workplaces have not yet adopted injury and illness prevention programs. Based on the positive experience of employers with existing programs, OSHA believes that injury and illness prevention programs provide the foundation for breakthrough changes in the way employers identify and control hazards, leading to significantly improved workplace health and safety environments. Adoption of injury and illness prevention program will result in workers suffering fewer injuries, illnesses and fatalities. In addition, employers will improve their compliance with existing regulations, and will experience many of the financial benefits of a safer and healthier workplace described in the literature and in reports by individual companies. ARE INJURY AND ILLNESS PREVENTION PROGRAMS TOO COMPLICATED AND EXPENSIVE FOR SMALL BUSINESSES? For many small businesses, establishing an injury and illness prevention program may seem daunting. Any program based on formal structures can be difficult to establish in a small organization because of tight budgets. Yet simple, low-cost approaches have been shown to be effective in small businesses (Hasle and Limborg 2006). Injury and illness prevention programs lend themselves to such low-cost approaches because they are highly flexible—the core elements can be implemented at a basic level suitable for the smallest business, as well as at a more advanced, structured level that may be needed in a larger, more complex organization. OSHA’s Safety and Health Achievement Recognition Program (SHARP), which recognizes small employers that operate exemplary injury and illness prevention programs, provides compelling evidence that such programs can and do work for small businesses. For example, the Ohio Bureau of Workers’ Compensation (2011) analyzed the policies of 16 SHARP employers over a 12-year period from 1999 to 2010. The study compared the employers’ experience prior to and after achieving entry into the SHARP program. The preliminary results of the study show that the average number of claims for these employers decreased by 52 percent, the average claim cost decreased by 80 percent, the average lost time per claim decreased by 87 percent, and claims (per million dollars of payroll) decreased by 88 percent. Appendix F 209 An internal OSHA study of nine SHARP firms, ranging in size from 15 to 160 employees, found that the firms achieved the following as a result of their programs: • A reduction in the number of injuries and illnesses. • Improved compliance with regulatory requirements. • Improved business and cost savings including reduced workers’ compensation premiums, reduced administrative and human resources burden associated with filing injury and illness reports, managing workers’ compensation cases and training new employees. The companies also experienced improved efficiency in operations and material use, and improved productivity. They were able to leverage their limited health and safety resources. • An improved workplace environment with greater collective responsibility for workplace health and safety. • Improved reputation and image in the community including relationships and cooperation between employers and OSHA, between employers and employees, and among employers in the business community. CONCLUSIONS • Despite the combined efforts of employers, workers, unions, safety professionals and regulators, more than 4,500 workers lose their lives and more than four million are seriously injured each year. Tens of thousands more die or are incapacitated because of occupational illnesses including many types of cancer and lung disease. The human toll from this loss is ­incalculable and the economic toll is enormous. • Many employers in the U.S. have been slow to adopt a workplace “safety culture” that emphasizes planning and carrying out work in the safest way possible. • Injury and illness prevention programs are based on proven managerial concepts that have been widely used in industry to bring about improvements in quality, environment and safety, and health performance. Effective injury and illness prevention programs emphasize top-level ownership of the program, participation by employees, and a “find and fix” approach to workplace hazards. • Injury and illness prevention programs need not be resource-intensive and can be adapted to meet the needs of any size organization. 210 Appendix F Courtesy of Roberto Rodriguez, Mesquite, Texas OSHA believes that adoption of injury and illness prevention programs based on simple, sound, proven principles will help millions of U.S. businesses improve their compliance with existing laws and regulations, decrease the incidence of workplace injuries and illnesses, reduce costs (including significant reductions in workers’ compensation premiums) and enhance their overall business operations. REFERENCES Alsop, P. & LeCouteur, M. (1999). Measurable success from implementing an integrated OHS management system at Manningham City Council. Journal of Occupational Health & Safety—Australia & New Zealand, 15, 565–572. Angello, J. (2010). A journey to improved safety performance. The Leader, 19(3), 27–29. ANSI/AIHA (2005). American National Standard–Occupational Health and Safety Management Systems. ANSI/AIHA Z10–2005. Bunn, W. B. et al. (2001). Health, safety, and productivity in a manufacturing environment. Journal of Occupational and Environmental Medicine, 43(1), 47–55. Bureau of Labor Statistics. (2010). Table A-1. Fatal occupational injuries by industry and event or exposure, All United States, 2010. Available at: http://www.bls.gov/iif/oshwc/ cfoi/cftb0241.pdf* Conference Board. (2003). Driving toward “0”: Best practices in corporate safety and health. DOE, (2011). U.S. Department of Energy, Office of Health, Safety and Security. A basic overview of Integrated Safety Management. European Union, (1989). Council Directive of 12 June 1989 on the introduction of measures to encourage improvements in the safety and health of workers at work. (89/391/EEC). *Accessibility Assistance: Contact OSHA’s Office of Communications at 202-693-1999 for assistance accessing PDF documents. Appendix F 211 Gallagher, C. (2001). New directions: Innovative management plus safe place. In W. Pearse, C. Gallagher, & L. Bluff, (eds.) Occupational health & safety management systems: Proceedings of the first national conference (pp. 65–82). Gallagher, C. et al. (2003). Occupational safety and health management systems in Australia: Barriers to success. Policy and Practice in Health and Safety, 1(2), 67–81. Hasle, P. & Limborg, H. (2006). A review of the literature on preventive occupational health and safety activities in small enterprises. Industrial Health, 44(1), 6–12. Huang, Y. H. et al. (2006). Safety climate and self-reported injury: Assessing the mediating role of employee safety control. Accident Analysis and Prevention, 38(3), 425–433. Huang, Y. H. et al. (2009). Financial decision-makers’ views on safety: What SH&E professionals should know. Professional Safety (April), 36–42. Leigh, J. P. et al. (1997). Occupational injury and illness in the United States: Estimates of costs, morbidity, and mortality. Annals of Industrial Medicine, 157(14), 1557–1568. Lewchuk, W., Robb, A., & Walters, V. (1996). The Effectiveness of Bill 70 and Joint Health and Safety Committees in reducing injuries in the workplace: The case of Ontario. Canadian Public Policy, 22, 225–243. Liberty Mutual Research Institute. (2010). 2010 Liberty Mutual Workplace Safety Index. Liu, H. et al. (2008). The Pennsylvania Certified Safety Committee Program: An Evaluation of Participation and Effects on Work Injury Rates. RAND Working Paper WR-594-PA. National Academy of Social Insurance. (2011). Workers’ Compensation: Benefits, Coverage, and Costs, 2009. Ohio Bureau of Workers’ Compensation. (2011). Ohio 21(d) SHARP Program Performance Assessment. OHSAS Project Group. (2007). Occupational health and safety management systems— Requirements. OHSAS 18001:2007. Published as a British Standards Institute standard. Shannon, H. et al. (1996). Workplace organizational correlates of lost-time accident rates in manufacturing. American Journal of Industrial Medicine, 29(3), 258–268. Shannon, H. et al. (1997). Overview of the relationship between organizational and workplace factors and injury rates. Safety Science, 26, 201–217. Smitha, M.W. et al. (2001). Effect of state workplace safety laws on occupational injury rates. Journal of Occupational and Environmental Medicine, 43(12), 1001–1010. Stanford University. (1981). Improving construction safety performance: The user’s role (Technical report No. 260). Department of Civil Engineering. Steenland, K. et al. (2003). Dying for work: The magnitude of US mortality from selected causes of death associated with occupation. American Journal of Industrial Medicine, 43, 461–482. Torp, S. et al. (2000). Systematic health, environment, and safety activities: Do they ­influence occupational environment, behavior and health? Occupational Medicine, 50(5), 326–333. Viscusi, W. & Aldy, J. (2003). The value of a statistical life: A critical review of market ­estimates throughout the world. Journal of Risk and Uncertainty, 27, 5–76. Yassi, A. (1998). Utilizing data systems to develop and monitor occupational health programs in a large Canadian hospital. Methods of Information and Medicine, 37, 125–129. Index A Accidents domino theory of, 21–22 prevention of, 9, 21 pyramid model of, 21–22 Accountability, 26 Achievement, 127–129 Action plan, 7, 82, 183 Active listening, 86 ADA. See Americans with Disabilities Act (ADA) ADAAA. See Americans with Disabilities Amendment Act (ADAAA) ADEA. See Age Discrimination in Employment Act (ADEA) Advanced degrees, 43 Age Discrimination in Employment Act (ADEA), 104 Alcohol testing, 74 American Society of Safety Engineers (ASSE), 36, 96 Americans with Disabilities Act (ADA), 42, 74, 104 Americans with Disabilities Amendment Act (ADAAA), 104 Antidiscrimination policies, 104, 105 ASSE. See American Society of Safety Engineers (ASSE) Audit assessment, 83–84, 185–189 Auditory safety messages, 64 B Back injuries, 79 Behavior modification, 74, 76 Best Safety Directory, 14 Bids, 14 Boring programs, 119–121 C Career and employment services, 69, 72 CDC. See Centers for Disease Control and Prevention (CDC) Centers for Disease Control and Prevention (CDC), 45–46, 48 Chambers of commerce, 61 Chief executive officers (CEOs), 2 Circular safety management, 111–112 City governments, 61 Civil Rights Act, 104 Classroom training, 65 Code of the West, 92–93 Collective bargaining agreements, 104 Colleges, 36, 67–72, 79, 137–164 Commerce Business Daily, 43 Communication creative ideas for safety, 63–65 open, 24 Community involvement, 31–33 Company policies, 104 Company reputation, 31–33 Compensation, 108 Competitive bids, 14 Consultants, 61 Consumer Information Center, 46, 48 Continuing education courses, 67–72, 79 Contracts, 43 Controlled substances testing, 74 Cooperative (co-op) education, 68–69 Corporate citizenship, 31–33 Cost-benefit analysis, 9–10 Costs initial and ongoing, 7 joint ventures to reduce, 39–40 of work-related injuries, 9, 21 Coworkers, 29, 108 Creative problem solving, 1–4, 77–80 Creative thinking, 123–125 Creativity tapping employee, 17–19, 114 in training activities, 113–115 Critical thinking, 123–125 D Decision-making process, 1–2 Deductions, 41–43 Degree programs, 67–68 Department of Labor, 45, 47 Difficult problems, creative solutions to, 77–80 Disability-related policies, 104, 105 Disciplinary actions, 26, 80 Disciplinary policy, 104 Discrimination, 104 Distance learning, 79 Domino theory, 21–22 Drug testing, 74 213 214 Index E F Eastern Kentucky University, 52, 69–72, 79 Education. See also Training programs classroom training, 65 continuing, 67–72, 79 co-op, 68–69 degree programs, 67–68 distance learning, 79 employee, 88 higher, 43 online, 114 Egos, 2 Emergency and disaster preparedness plans, 100 Emergency preparedness committees, 32 Employees behaviors of, 88 building trust with, 87 buy-in from, 10, 127 compensation of, 108 complaints by, 107–108 creativity of, 17–19, 114 drug testing, 74 educating, 88 empowerment of, 85–89, 113–114, 119–120, 128–129 families of, 29–30 happy, 107–109 input from, 25, 87 involvement of, 23, 26, 85–89, 113–114 motivation of, 74–76, 127, 128–129 open communication with, 24 orientation and training of new, 74 proper tools for, 86 psychological testing of, 74 recruitment and hiring of, 73–75 respect for, 87 safety consciousness of, 26 safety incentive programs for, 75–76 tattletales, 87–88 training programs for, 65, 82–83, 113–115 workplace rights of, 165–174 Employer-employee relationship, 17 Environmental Protection Agency (EPA), 25, 105 Equipment floor models, 15 personal protective, 13–16, 78, 86 previous year’s models, 15 purchase of shared, 39–40 renting or leasing, 40 safety equipment purchases, 13–16 Ergonomics, 79 Ethics, product purchases and, 15 Eye-protection program, 6–7 Faculty members, of colleges and universities, 68, 72 Family and Medical Leave Act (FMLA), 45, 104–105 Family involvement, 29–30 Federal agencies, 45–49, 105 Federal employment laws, 104–105 Federal Information Exchange, 54 Federal Register, 43 First-line supervisors, 23–24, 26 Floor models, 15 FMLA. See Family and Medical Leave Act (FMLA) Forklift rodeos, 64 Free services, 45–49 Funding sources, 41–43 G Genetic Information Nondiscrimination Act (GINA), 105 Georgia Tech, 79 Goal setting, 23, 26, 128 Governmental agencies, 45, 105 Government contracts, 43 Government oversight, 96–97 Government regulations, 1–2, 8, 25 Grants, 42–43 H Hands-on training, 65 Happiness, 107–109 Hazard identification system, 18, 83 Healthfinder Web site, 55 Higher education, 43 Hiring process, 73–75 Human resources, 103–106 I Idea boxes, 18 Incentive programs for employee creativity, 18 safety, 75–76, 128 Industrial groups, 36–37, 61 Information sources additional sources, 59–62 colleges and universities, 67–72, 137–164 government agencies, 45–49 Internet resources, 51–57 local resources, 61 professional organizations, 59–62 Injury and Illness Prevention Program (I2P2), 135–136 215 Index Injury and illness prevention programs, 191–208 Innovation employees as source of, 17–19 risk and, 117–118 Insurance carriers, 36 Internal company policies, 104 Internet resources, 51–57 J Jargon, 6 Job candidates, 37, 73–74 Joint ventures, 39–40 Justification, for program, 7 K Kentucky Labor Cabinet, 46 Kentucky State Plan Program, 46 Kevlar, 4, 78 KISS (Keep It Simple, Sam), 2 L Labor laws, 105, 114 Labor organizations, 61 Legal profession, 95–96 Library resources, 68 Listening skills, 19 Local consultants, 61 M Management educating, about safety and loss prevention, 5, 6, 120 first-line supervisors, 23–24 middle, 8–10 motivations of, 127 psychological “triggers” for, 5–6, 8 safety and loss prevention professionals and, 1–2, 5–11 support from, 5–11, 21, 23, 127 Management by objectives (MBO), 22 Management principles, for safety and loss prevention, 22–27 Management theories, 22 Managing Employee Safety and Health (MESH) program, 82–83 “Match” programs, 41 Medical community, 31 Medical profession, 95–96 Middle managers, 8–10 Minnesota Multiphasic Personality Inventory (MMPI), 74 Motivations of employees, 74–76, 127, 128–129 of management, 127 Municipalities, joint ventures with, 40 N National Institute of Occupational Safety and Health (NIOSH), 45, 46, 61 National Labor Relations Act (NLRA), 105 National Safety Council (NSC), 36 National Safety Management Society, 96 Negative reinforcement, 26, 128 Networking, 35–37 North American Association of Meat Processors, 61 O Occupational Safety and Health Act (1970), 3, 108 Occupational Safety and Health Administration (OSHA), 105 compliance, 1–2, 8, 25, 26, 35, 131 employee workplace rights and, 165–174 equipment specifications of, 13 as information source, 49, 61 Injury and Illness Prevention Program (I2P2), 135–136 inspections, 107–108 regulations of, 25, 39 signage, 63 standards, 1 variance program, 131–134 Web site of, 49, 53 Office of Technical Programs and Coordination Activities (OTPCA), 131 Online education, 114 Online networking, 36 Open-door policies, 18–19 OSHA. See Occupational Safety and Health Administration (OSHA) P Passport to safety, 83 Personalities, 2 Personal protective equipment (PPE), 13–16, 78, 86 Positive feedback, 75, 129 Positive reinforcement, 26, 86–87, 128–129 Pregnancy Discrimination Act (PDA), 104, 105 Price negotiations, 14, 16 Problem solving creative, 1–4, 77–80 OSHA standards for, 1 procedure for, 77–78 216 skills, 123–125 “tried-and-true” methods for, 1 Production, 120–121 Product suppliers, 13–14, 15 Professional networking, 35–37 Professional organizations, 59–62, 96 Progressional accident goal theory, 23 Psychological testing, 74 Purchasing department, 15–16 Pyramid model, 21–22 R Recruitment process, 73–75 Reduction in workforce (RIF), 127 Resource allocation, 1–2 Return on investment (ROI), 6, 7 Risk, innovation and, 117–118 Risk factors, mitigation of, 21 Robotic technologies, 117 S Safety, health, and loss prevention audit assessment, 83–84, 185–189 community involvement in, 31–33 creative safety programs for, 81–84 factors affecting, 127 family involvement in, 29–30 goals for, 23, 26, 128 impact of, 99–101 management principles for, 22–27 management support for, 1–2, 5–11, 21, 23 proactive approach to, 24, 26, 100 problems in, 1 resource allocation to, 1–2 study of, 3 technology for, 3–4 vision for, 91–94 written policies for, 24–25 Safety and health profession, 95–97 Safety and health programs back to basics in, 135–136 creative, 81–84 effective selling of, 5–11 eliminating boring, 119–121 employee empowerment and, 85–89 making fun, 88–89 sample proposal, 6–7 Safety and loss prevention professionals active involvement of, 86 average day for, 99 backgrounds of, 95 as coach, 127–128 enthusiasm of, 119–121 equipment purchases by, 13–16 impact of, 99–101 Index management and, 1–2, 5–11 networking by, 35–37 requirements for, 95–97 stress on, 100–101 Ten Commandments for, xv vision and values of, 91–94 Safety committees, 18 Safety communication, 63–65 Safety consciousness, 26 Safety equipment purchases, 13–16 Safety incentive programs, 75–76, 128 Safety management, circular, 111–112 SBA. See Small Business Administration (SBA) Scholarships, 43 Senior management. See Upper management Service Corp of Retired Executives (SCORE), 61 Services, free, 45–49 Signage, 63 Simple solutions, 2–3 Small Business Administration (SBA), 61 Solutions creative, 77–80 implementing, 1 simple, 2–3 Specialty services, 40 Spoken safety messages, 64 State agencies, 45, 46, 49 State employment laws, 105 Storyboarding, 81 Strategic planning process, 93 Stressors, 107 Student services, 67–72 Suggestion boxes, 18 T Targeted Hazard Identification System (THIS), 175–182 Targeted Job Tax Credits (TJTC), 41 Tattletales, 87–88 Tax credits, 41–43 Tax deductions, 41–43 Team-building programs, 82 Team leaders, 23–24, 26 Technical terms, 6 Technology advances in, 3–4, 117–118 incorporation of new, 64, 74, 79 robotic, 117 Terminology, 6 Title VII of Civil Rights Act, 104 Trade groups, 61 Training programs, 74. See also Education; Safety and health programs creativity in, 113–115 eliminating boring, 119–121 217 Index hands-on, 65 market-based, 82–83 online, 114 Training services, 14–15 Trust, 87 U Universities, 36, 67–72, 79, 137–164 Upper management. See also Management buy-in from, 5–11, 23 educating, about safety and loss prevention, 5, 6, 120 V Values, 91–94 Variance actions, 131–134 Vendors, 13–14, 15, 78 Vision, 91–94 Volume discounts, 15 W Web sites, 36, 51–57 Whistleblowing, 108 Workers’ compensation costs, 31 Workers’ compensation laws, 105 Workplace rights, 165–174 Work-related injuries. See also Accidents costs of, 9, 21 ergonomics and, 79 pyramid model of, 21–22 Written policies, 24–25 Z Zero-accident goal theory, 23