HINDUSTHAN COLLEGE OF ENGINEERING AND TECHNOLOGY Department of Mechatronics Engineering PRAGER-VEGETABLE CUTTER Project Team Members: Project Guide: 1.MUHAMED AZARUDEEN.K -720712115033 2.NARAYANAN GOPAL.M -720712115034 Prof. K. B. BADRI NARAYANAN. 3.PRAVEEN KUMAR.S 4.RAJAKUMAR.A -720712115041 -720712115042 Objectives The purpose of this project is to help the workers to reduce their time spent in cutting the vegetables. Instead of using active electric source,We used pneumatic systems so as to conserve the energy. Literature Survey AUTHOR NAME TOPIC YEAR Patent OBSERVATION Hauser et al Vegetable cutter 2013 US 8,596,192 The mechanism of cutting the B2 vegetables by pressing. Pereira Vegetable cutter 1993 5,245,902 Neff Opthalmic 1979 hanpiece with pneumatical -ly operated cutter The design of blade and the mechanism of cutting using it. US 4,274,411 The idea of employing the pneumatics in the cutter was observed. INTRODUCTION •PRAGER is an semi automated vegetable cutter . •Air is used as a power source in this project so that it overcomes the alternate power source-electricity •Pneumatics is the main concept behind this project. •They can be used in small scale industries ,hotels and catering services. •They are designed with the forecast ideas in the mind. Need For Automation To reduce the work load To reduce the man power To reduce the fatigue of workers To reduce working time To reduce material handling Need For Pneumatics system •Pneumatic system use pressurized gases to transmit and control power as the name implies, pneumatic systems typically use air as fluid medium because air is a safe, low cost and readily available fluid. •There are several reasons for considering the use of pneumatic system instead of hydraulic system as liquid exhibit greater inertia than gases. Therefore in hydraulic system the weight of the oil is a potential problem automation. •It is a low cost medium of automation SOLENOID VALVE A solenoid valve is an electromechanical valve for use with liquid or gas controlled by running or stopping an electric current through a solenoid, which is a coil of wire, thus changing the state of the valve. The operation of a solenoid valve is similar to that of a light switch, but typically controls the flow of air or water, whereas a light switch typically controls the flow of electricity. Working of solenoid valve A- Input side C- Pressure chamber E- Solenoid B- Diaphragm D- Pressure relief conduit F- Output side COMPONENTS USED: Pneumatic Cylinder (single/double). Solenoid operated 3/2 way DCV. Stainless steel blade. Vessel Microcontroller Technical specifications: •Cylinder Bore DiameterØ=32mm •Piston Rod DiameterØ=12mm •Stroke Length=50mm •Pressure=5-10bar Calculations: Pressure=Force/Area. Force=Pressure*Area. Force=p*π(D2-d2)/4 D=Bore Diameter of cylinder d=Diameter of Piston rod We Assume that Pressure p=5bar Force(Extent)=362bar Force(Retract)=311bar AUTOMATION In this project the automation is carried out using a microcontroller named AT89s52 which belongs to the family of ATMEL AT89s52 is a low power high performance 8-bit microcontroller with 8k bytes of in system programmable flash memory A relay is used through which the magnetic field created by it attracts the lever and changes the switch positions. APPLICATIONS: •Hotel Kitchens •Catering services •Drive-in restaurants Thank you