Imperial Journal of Interdisciplinary Research (IJIR) Vol-3, Issue-10, 2017 ISSN: 2454-1362, http://www.onlinejournal.in A Review on Polymer, Graphene and Carbon Nanotube: Properties, Synthesis and Applications Binoy Bera Department of Computer Science and Engineering, West Bengal University of Technology, Kolkata-700064,India Abstract: In recent days, Polymer is very useful and important material for its unique properties and applications. A Polymer is a large molecule or macromolecule which is composed of several repeating subunits, called monomer. Polymers are classified depending on several parameters like chemical structure, polymeric structure, arrangement of monomer, tacticity etc. It has several applications in the field of industry, science and medical. Several properties of polymers can be tuned by embedding different materials with it. Among them graphene and carbon nanotube are most desirable material. Graphene is the latest discovery belonging to the group of carbon allotropes and a versatile material in nanotechnogy due to its unique electronic, optical and mechanical properties. It is a two dimensional material, a Single layer of graphite. It has several properties such as conductive, flexible, highly strong and transparent. On the other side, carbon nanotube is most valuable material in several applications for its unique electronic, mechanical and optical properties. Like graphene and graphite, it is also a carbon based material. Due to its high surface to volume ratio, even a low content of nanotube in polymer matrix can change the interphase or interface region which changes their properties significantly. The electromagnetism and microwave absorption properties of several material can be modified by incorporation of desired value of carbon nanotube with that material. Dielectric properties of several polymer materials also can be modified by embedding carbon nanotube with it. It is also acted as a filler material for introducing Piezoelectricity in some Polymer material. Here properties of polymer, graphene and carbon nanotube has been discussed in brief. Synthesis and applications of these three materials are also the key focus of this paper. Keywords: Carbon; Graphite; Carbon nanotube; Chemical vapour deposition; drug delivery; graphene; Polymer; tensile strength; tissue engineering; Two dimension. Imperial Journal of Interdisciplinary Research (IJIR) 1. Introduction A Polymer literally means many parts. It is a specific thing, usually a molecule or material made of smaller repeating units which are called monomer. 'Poly' means many and 'mer' means meros(units) i.e. when many meros join together, then they are called Polymer. It has a high molecular mass. Here monomer joins together by using covalent bonding, hydrogen bonding etc. On the basis of type of monomer, it is classified as homopolymer and copolymer. When one type of monomer is used to form the Polymer, then they are called homopolymer (polyethylene[1], polyvinylidene fluoride[2-4] etc). On the other hand when two or more monomer joins together, then they are called co- Polymer (PVDF TrFE)[5]. Polymer is also classified as naturally occurring Polymer and synthetic Polymer. Polymers such as proteins, starch. Cellulose found in nature are called naturally occurring Polymer[6]. Polymers which are made commercially are called synthetic Polymer[7]. Polymer can be classified on several parameters like chemical structure, polymeric structure, arrangement of monomer, tacticity, thermal behaviour, molecular forces, and method of synthesis[8-12]. On the basis of Polymeric structure, it is classified as linear, branched and cross linked polymers. Linear Polymer consists of a long string of monomers, attached in a linear manner. Branched Polymer consists of branches at irregular intervals along the polymer chain. Cross liked Polymer contains short side chains that connect different Polymer chains onto a network. On the basis of arrangement of monomers, it is classified as block polymers, graft copolymers. On the basis of tacticity, polymers are classified as isotactic, syndiotactic and atactic polymers. Isotactic Polymers are those polymers whose side groups of the monomers lie on the same side of the chain. Polymers whose side chain are arranged in an alternative manner are called syndiotactic Polymer. If the side groups are arranged in an irregular or random manner, then it is called atactic Polymer. On the basis of thermal behaviours of polymers upon heating, they are classified as thermoplastic and thermo sets. Polymers are Page 61 Imperial Journal of Interdisciplinary Research (IJIR) Vol-3, Issue-10, 2017 ISSN: 2454-1362, http://www.onlinejournal.in classified as elastomers and fibres on the basis of molecular forces. Here number of monomer can be from N =100 to N = 10000, even N is may go higher than 100000. Here N is called degree of Polymerizations. N can be determined from this formula N = molecular weight of Polymer molecule/molecular weight of monomer. Repeating units i.e. used in Polymer formation, are often made of carbon, hydrogen and sometimes oxygen, nitrogen, sulphur, chlorine, fluorine, Phosphorus even silicon. Recently porous polymer is much more interesting due to their porous structure. In that case porosity [13-14] is very important property. Depending on that property, it is suitable in several applications like energy harvesting, drug delivery, tissue engineering e.t.c. In the applications of nanotechnogy, graphene is a versatile two dimensional semiconducting material. Graphene, a Single layer of graphite, is an allotropes of carbon. Its strucIture is like lots of benzene rings connected together where hydrogen atoms are replaced by the carbon atoms. It is the basic structural element of other allotropes such as graphite, charcoal, carbon nanotubes and fullerenes. It was originally observed in electron microscope in 1962, but it was studied only while supported on metal surfaces[15]. Later in 2004, the material was rediscovered by Andre Geim and Konstantin Novoselov at the university of Manchester[16]. Figure 1: Classification of polymers Its amazing properties as the lightest and strongest material, compared with its ability to conduct heat Imperial Journal of Interdisciplinary Research (IJIR) and electricity better than any other material, makes them suitable to integrate into several applications. However, due to its unique properties, graphene has turned into a hot topic both in the industry and academia. With these unique features, graphene has applications in flexible and wearable electronics, antennas, pressure sensor design, flexible displays, photovoltaics and rechargeable batteries. Furthermore. It is also used as additive material for producing piezoelectricity in several Polymer material[17-26]. The remarkable thing about graphene is that it's 2D crystalline structure. On the other hand, the discovery of carbon nanotube[27-29] in 1991 opened up a new era in material Science and technology. The name of carbon nanotube is derived from their size since the diameters of nanotube as small as 1 nanometer and length upto several centimetres. A carbon nanotube is a tube shaped material which is made of carbon, having a high aspect ratio. Until the mid-1980's pure solid carbon was thought to exist in only two physical forms, diamond[30-32] and graphite[33-35]. In 1985, a group of researchers led by Richard Smalley and Robert cart of Rice university in Houston and Harry kroto of the university of Sussex in England discovered C60 cluster, a new form of allotropes of carbon. It was a spherical shape and formed a ball of with 32 faces(12 were Pentagon and 20 were hexagon exactly like soccer ball). After that several allotropes of carbon like C36, C76 and C84 were also discovered. In 1991, SUMIO IIJIMA discovered a needle like material when examining carbon materials under an electron microscope. Then it was proved to have a graphite structure and named it as carbon nanotube. It shows incredible and unique electronic, magnetic and mechanical properties which have caused researchers to consider using them in several fields. Now researchers are doing their experiment on carbon nanotube as a filler in Polymer based energy harvesting devices[36-44]. Carbon nanotubes are composed of carbon atoms linked in a hexagonal shapes, with each carbon atom covalently bonded to three other carbon atoms. They are normally categorised in two types, single walled carbon nanotube(SWCNT)[45] and multi walled carbon nanotube(MWCNT)[46]. Carbon nanotubes which occur as multiple concentric cylinders of carbon atoms are called multi walled carbon nanotubes. On the other hand, carbon nanotube which have only one cylinder are called single walled nanotube. Again carbon nanotubes has a cylindrical shape, may be with open ends or closed ends. Diameters of single walled carbon nanotubes and multi walled carbon nanotubes are typically from 0.8 to 2 nm and 5 to 20 nm respectively. Although MWCNT diameters can exceed 100 nm. However when a graphene layer is wrapped into a cylindrical or tube structure, they are called carbon nanotube. In MWCNT, each tube is Page 62 Imperial Journal of Interdisciplinary Research (IJIR) Vol-3, Issue-10, 2017 ISSN: 2454-1362, http://www.onlinejournal.in held at a distance from either of its neighbouring tubes by interatomic forces. 2. Structure and Properties 2.1 Polymer Figure 3: (a) single walled carbon nanotube; (b) multiwalled carbon nanotube; (c) carbon nanotube with closed end. Polymers are made of several monomers connecting together. So the basic properties of Polymer is identified by its constituent monomer. Polymer properties are also depends on the arrangement of monomer and how they are connecting each other. Physical properties of a Polymer are depends on the size of the length of the polymer chain. Several properties like melting temperature, boiling temperature, viscosity, resistance to flow are increased due to increase in length of the polymer chain. Polymer is also characterized by its crystallinity. Semi crystalline Polymer are more tougher I.e. they can be bent more without breaking than amorphous polymers. Several other properties like piezoelectricity , ferroelectricity are determined by their crystallinity, electro active phase. Mechanical properties such as tensile strength, young’s modulus are also important in its application basis. Polymer type (a) (b) (c) Acetalcopolymer Acetalcopolymer+30 %glassfiber Acrylic Nylon6 Polyamide-lmide Polycarbonate Polyethylene Polyethyleneterepht halate Polyimide Polystyrene Ulti mate tensil e stren gth (MPa ) 60 110 Elongati on(%) Tensile modulus (GPa) 45 3 2.7 9.5 70 70 110 70 15 55 5 90 6 100 500 125 3.2 1.8 4.5 2.6 0.8 2.5 85 40 7 7 2.5 3 Figure 4: Tensile strength, elongation and tensile modulus of different polymers. A Polymer has tensile strength means it is strong when it is stretched or compressed. To measure the tensile strength of any Polymer sample, first it is stretched by a machine such as an instron. This machine clamps each end of the sample. When it is stretched, a force F is exerted by the sample. By simply dividing that force by the cross sectional area of the sample give the measurement of tensile strength. When this strength is divided by the strain Imperial Journal of Interdisciplinary Research (IJIR) Page 63 Imperial Journal of Interdisciplinary Research (IJIR) Vol-3, Issue-10, 2017 ISSN: 2454-1362, http://www.onlinejournal.in (change in length/actual length) gives the young’s modulus. and with a tensile stiffness of 150,000,000 Psi), the best conductor of heat at room temperature (4.84 ± 0.44) *103 W/m/K and also the best conductor of electricity (electron mobility more than 15000 cm2/V/S. Graphene also exibit a half integer Quantum hall effect due to the charge carriers act as quasi-particles, otherwise known as massless Dirac fermions. In this effect, the path of the carriers become curved, leading to an accumulation of opposite charges at either end of the material. Due to the 2D structure of graphene, the electron confinement produces discrete band levels known as Landau levels, which are filled by the charge carriers. It can withstand upto 42 N/m of stress with a youngs modulus of 1.0 TPa. Figure 6: graphene structure in different ways. Figure 5: Characteristics and properties of polymer. 2.2 Graphene In simple terms, graphene is a thin layer of pure carbon. It is a Single tightly packed layer of carbon atoms that are bonded together in a hexagonal honeycomb lattice. Furthermore, it is an allotropes of carbon in the structure of a plane of sp2 bonded atoms with molecule bond length of 0.142 nanometers. Layers of graphene stacked on top of each other form graphite, with an interplanar spacing of 0.335 nanometers. It is the thinnest compound at one atom thick, the lightest material with weight of 0.77 milligrams of 1 square meter area. Moreover, it is the strongest material (100-300 stronger than steel Imperial Journal of Interdisciplinary Research (IJIR) 2.3 Carbon Nanotube Several carbon based material have been discovered so far. Among them graphite, and carbon nanotube are interconnected to each other. Graphite is the most stable form of crystalline carbon. It consists many layers of carbon atoms. The carbon atoms are strongly bound to each other through covalent bonding. The layers are weakly bound to each other by Lagrange vanderwalls type interaction. Here carbon-carbon distance and inter layer distance are ~0.14 nm and ~0.34 nm respectively. However graphene is a single atomic layer of crystalline graphite. When these graphene sheets wrapped into a cylinder, are called then carbon nanotube. The way graphene sheets are wrapped, is represented by a pair of indices(n,m). The integers n and m denote the number of unit vectors along two directions in the honeycomb crystal lattice of graphene. If m=0, the nanotubes are called zigzag nanotubes, and if n=m, the nanotubes are called armchair nanotubes. Otherwise they are called chiral. The diameter of this nanotube can be calculated from its indices (n,m). D=a/π√(n2+nm+m2)=78.3√[(n+m)2-nm] pm, where a = 0.246 nm. Single walled carbon nanotube properties changes significantly with the (n,m) values. It has excellent mechanical[47] and electronic[48] properties. In MWCNT, the graphene sheets are arranged in concentric cylinder, e.g. , a(0,5) single walled carbon nanotube within a layer (0,14) single walled nanotube. Carbon nanotube are the strongest and stiffest material yet scientist discovered in terms of tensile strength and elastic module. Covalent sp2 bonds formed between individual carbon atoms, results in showing high strength[49-52]. However graphene is a two dimensional semimetal but carbon nanotube can be either metallic or semiconducting. For a (n,m) nanotube, if n=m, the nanotube is metallic. If (n-m) is a multiple of 3 and n≠m and nm≠0, then it is Page 64 Imperial Journal of Interdisciplinary Research (IJIR) Vol-3, Issue-10, 2017 ISSN: 2454-1362, http://www.onlinejournal.in semimetallic with a very small band otherwise it is a moderate semiconductor. reducing the temperature to 1000 degree celcius, a catalyst such as copper is used. Figure 7: Structure of carbon nanotube. Figure 9: Chemical vapour deposition method for graphene synthesis 3.3 Carbon Nanotube Figure 8: Properties of carbon nanotube. 3. Synthesis 3.1 Polymer Polymer is synthesized by using polymerization process where monomers joins together using covalent bonding. Laboratory synthetic methods are divided into two categories, step-growth polymerization and chain-growth polymerization. In chain-growth polymerization process, monomers are added to the chain one at a time only and in stepgrowth polymerization chains of monomers combine with one another directly. 3.2 Graphene Graphene can be synthesized in three different ways such as chemical vapour deposition[56], chemical or plasma exfoliation from natural graphite[57], mechanical cleavage from natural graphite[58]. Among all these methods, chemical vapour deposition is most common method used for production of graphene. In CVD process, graphene is formed on the surface of substrate which is placed in a reaction chamber. In that process, high heat is applied to break the carbon bonds of precursor materials. Normally heat required in that process is around 2500 degree celcius without catalyst. So for Imperial Journal of Interdisciplinary Research (IJIR) Several techniques have discovered so far for producing carbon nanotubes. Techniques for producing carbon nanotubes are arc discharge[59], laser ablation[60], high pressure carbon monoxide disproportionation[61] and chemical vapour deposition[62-63]. Most of these properties took place in vacuum or with process gas. Among all these methods, chemical vapour deposition is popular and suitable for preparation of carbon nanotubes. In CVD technique, a carbon source in the gas phase and a energy sources such as plasma or a resistively coil is used. Furthermore resistively coil is used to transfer the energy to this gaseous molecule. Hydrocarbon like methane, carbon monoxide and acetylene is used as a sources of carbon. At high temperature, the hydrocarbons are broken into hydrogen carbon bond, producing pure carbon molecules. This carbon molecules diffuse towards the substrate which is heated and coated with catalyst (first row transition metals like Ni, Fe or Co) where it will bind. Carbon nanotubes are formed if the proper parameters are maintained. All these process happened in a quartz tube. The advantages of this process such as low input power, lower temperature range, relatively high purity and possible to scale up the process. In this method both multi walled and single walled carbon nanotubes can be formed. Page 65 Imperial Journal of Interdisciplinary Research (IJIR) Vol-3, Issue-10, 2017 ISSN: 2454-1362, http://www.onlinejournal.in Figure 10: Chemical vapour deposition process for CNT synthesis. 2. 4. Applications 4.1Polymer Today Polymer has several application[64-68] in our daily life. Synthetic Polymer are used rapidly for carrying goods. It is also used in industrial applications. It is used in different industries like automotive, aerospace, medical, building, carrying goods, packaging. Polymers can be used as piping systems for chemicals, transport hoses, conveyor belt, tanks and a large number of other products. Polymer properties are also important for their suitable choice of applications. Polymers are also used as coating material that provides superior adherence and protection from corrosion. Polymer coatings can be applied to metals, ceramics as well as synthetic materials. Polymer coating into a metallic surface increases its ionic resistance. Acrylics and alkyds are widely used in farm equipment and industrial products. Polyurethane is used in conveyor equipment, aircrafts, radomes e.t.c. Some Polymers in coating allows the creation of hydrophobic surfaces and the effective prevention of the sticking of various substances such as adhesives/rubber/ synthetic materials to their surfaces. Natural polymers are used in drug delivery systems, tissue engineering applications. Mainly biopolymers are used for this kind of applications. It is also used to design artificial skin, bone, cartiledge and several organs. Piezoelectric Polymer like PVDF, PVDF TrFE is used in energy harvesting application. This kind of Polymer generates voltage when a mechanical force or pressure applied on it. On the basis of these properties, it is used for powering selfpowered micro or Nano devices. Piezoelectric Polymer is also used to harvest energy from different renewable resources like wind, rain and ocean wave. So Polymer (in the form of raw materials, Polymer compounds, foams, structural adhesives and composites, fillers, fibres, membranes, emulsions, coatings, rubber, sealing materials, solvent) is useful in all applications. Imperial Journal of Interdisciplinary Research (IJIR) Used in industri al applicat ion, polythe ne bags, pipes e.t.c. Fig. 11: Application of polymers in different field. 4.2 Graphene Due to the excellent and amazing properties, graphene has the potential applications to revolutionized entire industries - in the field of electricity, conductivity, energy generation, batteries, sensors and more. Graphene is the world's strongest material, and so it can be used to enhance the strength of other material, specially Polymer which has less strength. Graphene enhanced composite materials can find uses in aerospace building materials, mobile devices e.t.c.. Furthermore, graphene is the world's most conductive material to heat. It is also strong and light which makes it suitable in heat sink Applications. It is also used in battery and supercapacitor applications[69]. So almost in every field, graphene has suitable application[70]. Page 66 Imperial Journal of Interdisciplinary Research (IJIR) Vol-3, Issue-10, 2017 ISSN: 2454-1362, http://www.onlinejournal.in Figure 13: Different applications of carbon nanotube. 5.Conclusion Figure 12: applications of graphene. 4.3 Carbon Nanotube Carbon nanotubes have extraordinary electrical conductivity[71], heat conductivity[72] and mechanical properties[73] which makes them suitable in numerous applications. It is the best known field emitters of any material. Now plastics are used as a replacement of metal in several applications. But they are not conductive to electricity. Carbon nanotube has higher aspect ratio and their tendency to form ropes provides inherently very long conductive pathway makes them suitable as a additives with plastics to make it conductive so that it could be used as a replacement of metal in several applications. It is also used as electrodes in batteries and capacitors. Though it has potential applications as solar collection, nanoporous filter catalyst supports and as coating matetial. It is also used as additives in several polymers to make them piezoelectric. This property is used in harvesting mechanical energy into electrical energy. So in all the fields, CNT is very useful and important material. Imperial Journal of Interdisciplinary Research (IJIR) Polymers are studied in the fields of biophysics, macromolecular science and Polymer science. Polymers, Polymer derivatives and Polymeric combinations which play special and important roles in diverse field of human activities. Polymers are normally synthesized through polymerization process where many monomers bonded together by using covalent bonding. Polymer is used in carrying goods, for making pipes. Even energy is harvested through polymers. Some Polymer gives voltage as output when they are heated. Based on these properties, they are used rapidly in sensor and actuator applications. Beside this, bio-polymer is used in drug delivery, tissue engineering applications. So polymers are widely used in almost every field of science[74-78], medical, industry and human day to day life. Today's the electronic industry is almost based on silicon material. Every electronic devices such as diode, transistors, metal oxide semiconductor field effect transistors e.t.c. are mostly fabricated by using silicon as raw material. Now the discovery of graphene opens a new era for fabricating such kind of electronic devices. Graphene alone will never replace silicon for the simple fact that graphene isn’t a semiconductor. A sheet of pure graphene conducts electricity brilliantly, but it can’t shut off the flow of electrons. That’s the difference between a conductor and a semiconductor. In that case graphene is useful as additive with other material for fabricating this type of electronic devices. Nobody can predict what would be the future. It may happen that graphene could take the good position in world electronic market. Application of CNT in various fields due to its robust structure and metallic or semiconducting properties makes it one of the promising material in nanotechnogy. It has potential of making almost every manufacturer product faster, lighter, stronger, smarter, safer and cleaner. Carbon nanotubes has theoretically higher performance than copper, which makes them suitable several applications. 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