Fusing Equipment Electrical Apparatus- 240-55 ELX Full Range Current-Limiting Fuse GENERAL The ELX fuse is a full range currentlimiting fuse designed to provide overcurrent protection. It is completely interchangeable with similar fuses using industry standard clip-style and dry well canister mountings. Quiet, safe operating characteristics of the ELX fuse make it ideal for installations where flame discharge and loud operation are undesirable. Typical applications include clip mounting air-insulated apparatus, padmounted equipment sectionalizing enclosures, metalclad switchgear and industrial vaults. Since the ELX fuse has no gas-evolving parts, it is ideal for use in dry well canisters. This fuse is also used in field refusible bushings, such as those used on pole-type and livefront pad-mounted transformers. Both deadbreak and loadbreak dry well canister manufactured by Cooper Power Systems, General Electric, Westinghouse, and Kuhlman can be re-fused using the ELX fuse. Figure 1. ELX Full Range Current-Limiting Fuse. PRODUCTION TESTS Tests are conducted in accordance with Cooper Power Systems requirements. Physical Inspection I2t Testing Resistance Testing TABLE 1 Electrical Characteristics Fuse Type General Purpose (Full Range) "C" Rated Maximum Interrupting Current 50,000 A rms symmetrical TABLE 2 Electrical Ratings 8.3 kV1 15.5 kV2 23 kV "C" Rating (A) Minimum Melt I2t (A2zs) Maximum Clear I2t (A2zs) Minimum Melt I2t (A2zs) Maximum Clear I2t (A2zs) Minimum Melt I2t (A2zs) Maximum Clear I2t (A2zs) 3 820 4,700 820 4,700 820 4,700 6 820 4,700 820 4,700 820 4,700 8 1,458 9,800 1,458 9,800 1,458 9,800 12 1,458 9,800 1,458 9,800 1,458 9,800 18 2,277 13,800 2,277 13,800 2,277 13,800 20 2,277 13,800 2,277 13,800 2,277 13,800 25 3,280 27,300 3,280 27,300 3,280 27,300 30 9,100 53,400 9,110 53,400 9,110 56,650 40 9,100 53,400 9,110 53,400 9,110 56,650 50 17,800 86,700 17,800 75,600 13,120 69,200 60 36,440 213,200 36,440 226,600 36,440 226,600 80 36,440 213,200 36,440 226,600 36,440 226,600 100 71,200 327,000 71,200 327,000 - - 1. Tested and approved through 9.9 kV except for 50 A rated fuse. 2. Tested and approved through 17.2 kV at 50 kA except for 50 A rated fuse which is tested and approved through 15.5 kV at 20 kA maximum interrupting current and parallel 50 A fuses tested and approved through 15.5 kV at 11 kA maximum. Shaded area indicates parallel fuse applications. February 2007 • Supersedes 1/90 Printed in U.S.A. 1 ELX Full Range Current-Limiting Fuse HIGH PURITY SILICA SAND FILLER Specific particle size, purity and compaction gives the heat-absorbing and arc-quenching properties necessary for consistent clearing and low energy let-through. FIBERGLASS HOUSING Provides strength and maintains integrity of fuse during any interruption, from minimum melt up to maximum rated current of 50 kA rms. Y Z 0.623" (16 mm) 1.0" dia. (25 mm) 2.15" dia. (55 mm) MICA SPIDER Provides stable winding support without generating gas and pressure buildup during fuse operation. 0.8" (20 mm) LOW CURRENT CLEARING SECTION Provides consistent, reliable clearing of all currents high enough to melt the element without auxiliary devices or elements. The low current elements provide time-current characteristics similar to EEI-NEMA T-type expulsion links. INDELIBLE IDENTIFICATION LABEL Includes easy-to-read voltage and current ratings and catalog number. PURE SILVER ELEMENT Stable under current cycling and thermal stress, providing consistent melt characteristics. The punched-hole ribbons effectively control and minimize peak arc voltage levels resulting from high current interruption. The element effectively controls and limits both current and energy (I2t) let-through during interruption. Figure 2. ELX Full Range Current-Limiting Fuse cutaway shows detail and dimensions. This fuses's dimensions allow mounting in industry standard clip-style and dry well canister mountings. NOTE: Dimensions given are for reference only. ORDERING INFORMATION TABLE 3 ELX Fuse Dimensional Information in./(mm) Voltage (kV) Mounting Code Y Z* 8.3 4 10.11 (257) 8.20 (208) 15.5 5 14.37 (365) 12.46 (316) 23.0 6 17.21 (437) 15.41 (391) *Maximum allowable length, including 0.060 in. thick solder tab at each end. To order an ELX full range currentlimiting fuse, determine the amperage and voltage requirements of the application and specify the fuse required from Table 4. For parallel fusing, order two fuses. TABLE 4 ELX Full Range Current-Limiting Fuse Continuous Current Rating (A) 3 6 8 12 18 20 25 30 40 50 60 80 100 Catalog Number 8.3 kV 3563003M11M 3563006M11M 3563008M11M 3563012M11M 3563018M11M 3563020M11M 3563025M11M 3563030M11M 3563040M11M 3563050M11M 3563030M11M 3564040M11M 3563050M11M Shaded area indicates parallel fuse applications. 2 15.5 kV 3564003M11M 3564006M11M 3564008M11M 3564012M11M 3564018M11M 3564020M11M 3564025M11M 3564030M11M 3564040M11M 3564050M11M 3564030M11M 3564040M11M 3564050M11M 23 kV 3565003M11M 3565006M11M 3565008M11M 3565012M11M 3565018M11M 3565020M11M 3565025M11M 3565030M11M 3565040M11M 3565025M11M 3565030M11M 3565040M11M – 240-55 METHOD A Using the Correlation Tables Use the correlation information in Tables 5 and 6 to determine the amperage and voltage ratings of the fuse required for the application. Then use Table 4 to determine the fuse catalog number. Correlation is based on IEEE Standard C57.92™ Loading Guide and IEEE Standard C57.109™ Through-Fault Guide, and Cooper Power Systems' Fusing Application Guide CP7662A. Contact your Cooper Power Systems representative for further information or other applications. TABLE 5 Recommended Fuse Current Ratings (A) for Fuse in Dry Well Canister 8.3 kV 15.5 kV 23 kV Nominal Single-Phase Voltage (kV) Phase-to-Ground SinglePhase Transformer kVA A B A 10 6 8 3 15 8 12 - 8 25 18 20 6 12 2.4 4.16 4.8 B 6a A 7.2 7.62 12.0 14.4 16.0 19.9 B 6a A B A B A B A B A B A B - - - 3a 3a - 3 3a 3a - 3 3a 3a - 6 3a 6a - - 3a 6a 3a 3a 6 12 - 6 - 6 3 6a - - - 3 - - - 37.5 20 30 12 18 12 18 6 12 6 8 - 6 3 3 6a 3 3a 6a 3 3 6a 50 30 40 18 20 18 20 8 12 8 12 - 6 - 6 - 6 3 6a 75 50 25 40 20 30 8 20 12 20 6 12 6 12 6 8 - 6 100 50 30 50 25 40 167 250 333 500 50 20 25 20 25 12 18 8 12 6 12 6 8 30 50 30 50 20 25 18 25 18 20 12 18 50 50 25 40 20 40 20 30 18 25 40 50 30 50 25 40 20 30 50 40 40 NOTE: Recommendations are based on fuse melting characteristics at a maximum oil temperature of 100°C. Recommended fuses meet inrush criteria of 12 times transformer full load for 0.1 second, and 25 times transformer full load for 0.01 second. Fuses have been derated 12% plus 0.2% per degree C above 25°C for dry well canister application. Column A = 140 - 200% of transformer rating. Column B = 200 - 300% of transformer rating. Shaded area indicates parallel fuse applications. a. Fuse allows load greater than 300%. 3 ELX Full Range Current-Limiting Fuse ORDERING INFORMATION (continued) TABLE 6 Recommended Fuse Current Ratings (A) 8.3 kV Three-Phase 2.4 Transformer kVA A B ELX Fuse Mounted in Airb 15 6a 22.5 6 30 8 12 4.16 4.8 A B A B 3 - 3 6a 6 3 - 3 6a 6a 45 12 18 6 8 75 20 40 12 18 100 25 40 18 20 112.5 30 40 18 20 150 40 50 20 30 200 50 80 30 40 225 60 80 40 50 300 80 50 60 500 80 750 1000 1500 2000 2500 3000 ELX Fuse Mounted in Dry Well Canisterc 6a 15 6 3 22.5 6 12 6 30 8 18 6 45 18 20 6 12 75 25 40 18 20 100 40 50 20 25 112.5 40 50 20 30 150 50 80 25 40 200 80 40 50 225 80 40 60 300 50 80 500 100 750 1000 1500 2000 2500 3000 - 15.5 kV Nominal Three-Phase Voltage (kV) Phase-to-Phase 7.2-7.96 8.32 12.47 13.2-14.4d A B A B A B A B 3 3a 3 6a 6 8 12 18 18 20 40 50 50 3 6 8 12 18 20 20 30 50 80 100 - 6 12 18 18 20 25 40 40 80 - 8 18 20 20 25 40 50 50 - 6 8 8 18 20 25 25 40 60 80 - 6a 8 12 18 20 25 30 40 60 100 - 3 6 12 18 20 25 30 40 50 80 - 6a 6 6 12 18 20 25 40 50 50 80 - 3 3 6 12 12 18 20 25 30 50 80 - 3 6a 6a 6 12 18 18 20 30 40 50 80 - 3a 3 23 kV 20.8 A B 22.9-24.9e A B 34.5e A B - 3a 3a 3a - 3a 3a 3a - 3a 3a 3a - 3a 3a 3a - 3a 3a 3a 8 12 12 18 25 40 50 80 - 3 6a 6 6 12 18 18 20 40 50 80 - 6 12 12 18 25 40 50 80 100 - 3 6 12 12 18 20 30 30 50 80 80 - 6a 6 6 12 18 18 20 40 50 80 - 3 3 6 6 8 18 25 30 50 60 80 - 3a 3 6a 6a 3 3 8 18 20 30 40 50 80 80 3a 3 6a 6a 3 3 6 12 18 20 25 40 50 60 3a 3a 3a 3 6a 6 12 12 18 20 25 30 40 80 - 3 6 6 8 12 18 20 30 50 60 100 - 3a 3a 3 6a 6 8 12 18 20 20 25 50 80 100 - 3 6 6 8 12 12 20 30 50 60 100 - 3a 3a 3 6a 6 8 12 18 20 20 25 50 80 100 - 3 6 6 12 20 25 40 50 80 - 3 6a 6 8 12 12 25 40 40 60 80 3a 3a 3a 3 6a 6 6 6 12 12 18 25 40 50 80 - 3 3 6 6 12 18 25 40 50 80 - 6 8 12 12 25 40 40 60 80 3a 3a 3a 3a 6a 6a 6 6 8 12 18 25 40 50 80 - 3 3 6 12 18 20 40 50 60 80 3 3 6a 6a 6 8 18 25 25 40 60 60 80 3a 3a 3a 3a 3 3 6a 6a 6 6 8 18 25 30 50 80 80 - NOTE: Recommended fuses meet inrush criteria of 12 times transformer full load current of 0.1 second, and 25 times transformer full load for 0.01 second. Column A = 140 - 200% of transformer rating. Column B = 200 - 300% of transformer rating. Shaded area indicates parallel fuse applications. a. Fuse allows load greater than 300%. b. Recommendations are based on fuse melting characteristics at ambient temperature of 40°C. Fuses have been derated 0.4% per degree C above 25°C. c. Recommendations are based on fuse melting characteristics at maximum oil temperature of 100°C. Fuses have been derated 12% plus 0.2% per degree C above 25°C. d. For 26.7 kV phase-to-phase applications, contact your Cooper Power Systems representative. Request Application Guide CP8708. e. Limited to gnd Y/gnd Y transformer with no more than 50% delta connected secondary load (Phase-to-ground rated fuses are frequently recommended for Y-Y connections.) METHOD B Using Time Current Curves To determine or confirm the ELX fuse that will coordinate with upstream and downstream system requirements, use the time-current characteristic curves and specify the fuse indicated from Table 4. For full size TCC curves, contact your Cooper Power Systems representative. © 2007 Cooper Power Systems, Inc., or its affiliates IEEE Standard C57.92™ and IEEE Standard C57.109™ are trademarks of the Institute of Electrical and Electronic Engineers, Inc. 1045 Hickory Street Pewaukee, WI 53072 www.cooperpower.com