Technical data sheet P6..W..EV-BAC

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Technical data sheet
P6..W..EV-BAC
Characterised control valve (CCV) with
adjustable flow rate and sensor-operated
flow control, as well as power and
energy-monitoring function, 2-way, with
flange PN 16
•For closed cold and warm water systems
•For modulating water-side control of air
purification and heating systems
•Nominal voltage AC/DC 24 V
•Ethernet 10/100 Mbit/s, TCP/IP, integrated
web server
•Communication via BACnet IP,
BACnet MS/TP, MP-Bus or conventional
control
Type overview
[l/s]
[l/min]
kvs 1)
[m3/h]
8
11
20
31
45
480
660
1200
1860
2700
40
60
100
160
240
Type
nom
P6065W800EV-BAC
P6080W1100EV-BAC
P6100W2000EV-BAC
P6125W3100EV-BAC
P6150W4500EV-BAC
1)Theoretical kvs
DN
[mm]
[inches]
65
80
100
125
150
2 ¹/₂”
3“
4“
5“
6“
value for pressure drop calculation.
Technical data
Electrical data
Functional data
Nominal voltage
Nominal voltage range
Power consumption Operation
Rest position
Dimensioning
Connection
AC 24 V, 50 Hz / DC 24 V
AC 19.2 ... 28.8 V / DC 21.6 ... 28.8 V
10 W
8.5 W
14 VA
RJ45 socket (Ethernet)
Cable 1 m, 6 x 0.75 mm2
Torque (nominal torque)
Communicative control
20 Nm (DN 65 ... 100) / 40 Nm (DN 125 ... 150)
BACnet Application Specific Controller (B-ASC)
BACnet IP, BACnet MS/TP (for details, see separate
document «PICS»)
MP bus (for details, see separate document
«Data-Pool Values»)
DC 0 ... 10 V, typical input impedance 100 k�
DC 0.5 ... 10 V
45 ... 100% of nom
via integrated web server
see page 8
DC 0.5 ... 10 V, max. 1 mA (measuring voltage U)
Gearing latch with push-button (temporary-permanent)
90 s / 90°
45 dB (A)
mechanical, plug-in
Conventional control Positioning signal Y
Operating range
Adjustable flow rate max
Configuration
Parameterisation setting
Feedback
Manual override
Running time
Sound power level, actuator
Position indication
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/8
P6..W..EV-BAC
Characterised control valves (CCV) with adjustable flow rate,
sensor-operated flow control and monitoring
Technical data
(continued)
Safety
Protection class
Degree of protection
EMC
Principle of operation
Rated current voltage
Control pollution degree
Ambient temperature
Non-operating temperature
Ambient humidity
Maintenance
III Safety extra-low voltage
IP54 (for use of cover cap or grommet for RJ45 socket)
CE according to 2004/108/EC
Type 1
0.8 kV
3
–10°C ... +50°C
–20°C ... +80°C
95% r.h., non-condensating
Maintenance-free
Media
Leakage rate
Pipe connectors
Closing pressure Δps
Min. pressure loss, valve
Angle of rotation
Installation position
Maintenance
Cold and warm water,
Water with max. 50% volume of glycol
– 5°C ... +120°C in the characterised control valve
(CCV)
(lower temperatures on request)
1600 kPa
340 kPa
Equal percentage (according to VDI/VDE 2178)
n(gl): 3.2 (optimised in the opening range)
A: air bubble-tight (according to EN 12266-1)
Flange PN 16 (according to EN 1092/1)
690 kPa
22 kPa @ nom
90°
Upright to horizontal (in relation to the spindle)
Maintenance-free
Valve
Valve cone
Spindle
Stem seal
Valve seat
Characterising disk
EN-JL1040 (GG25 with protective paint)
Stainless steel AISI 316
Stainless steel AISI 304
EPDM Perox
PTFE, O-ring Viton
Stainless steel
Pressure equipment directive
CE according to 97/23/EC
Measuring principle
Measuring accuracy
Control accuracy
Min. flow measurement
Measuring pipe
Max. pressure drop measuring pipe
Magnetic inductive volumetric flow measurement
±6% (of 25 ... 100% nom)
±10% (of 25 ... 100% nom)
2.5% von nom
EN-GJS-500-7U (GGG50 with protective paint)
30 kPa @ nom
Temperature measurement
Measuring
Absolute temperature
accuracy
Temperature difference
Repetition accuracy display
Resolution
±1%
±0.25% @ ∆T = 20 K
±0.5%
0.05 °C
Dimensions / weights
See «Dimensions and weights» on page 8
Functional data control valve sensor unit
Medium temperature
Approved working pressure ps
Differential pressure ∆pmax
Flow characteristic
Materials
Standards
Flow measurement
Safety notes
!
/8
• The device has been designed for use in stationary heating, ventilation and air conditioning
systems and is not allowed to be used outside the specified field of application, especially in
aircraft or in any other airborne means of transport.
• It may only be installed by suitably trained personnel. Any legal regulations or regulations
issued by authorities must be observed during installation.
• The device may only be opened at the manufacturer's site. It does not contain any parts that
can be replaced or repaired by the user.
• The connection between the control valve and the measuring tube should not be separated.
• The cable must not be removed from the device.
• The device contains electrical and electronic components and is not permitted to be disposed
of as household refuse. All locally valid regulations and requirements must be observed.
T5-P6..W..EV-BAC • en • v1.0 • 04.2012 • Subject to changes
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Characterised control valves (CCV) with adjustable flow rate,
sensor-operated flow control and monitoring
P6..W..EV-BAC
Product features
Principle of operation
Flow rate curves
The actuator is comprised of four components: characterised control valve (CCV), measuring
pipe with medium velocity sensor, temperature sensors and the actuator itself. First of all, the
maximum flow rate (max) is set on the actuator, whereby max is permitted to represent 45%
to 100% of the greatest possible flow rate nom. At the same time, the max value is assigned
to the maximum positioning signal (typically 10 V). Because of the fact that the characterised
control valve (CCV) exhibits an equal percentage valve characteristic curve, the positioning
signal for the flow rate is also depicted in equal percentages, i.e. 70% of the positioning signal
corresponds to 38% of the max value.
The actuator control can be either communicative or analogue. The medium flows in the
measuring pipe with a velocity of up to 2 m/s, is detected by the sensor and is applied as the
flow value. The measured value is compared with the setpoint. Depending on the deviation, the
actuator moves the ball of the characterised control valve (CCV) into the required position and
acts as a throttling device. The angle of rotation α varies according to the differential pressure
through the final controlling element (see volumetric flow curves).
∆p
α1 < α2 < α3
α1
α2
α3

Power and energy monitoring function
Data recording
Manual override
High functional reliability
Home position
Parameterisation
Recommended installation positions
www.belimo.com
max

The angle of rotation (α) will differ, depending
on the differential pressure (∆p) and
the volumetric flow required (),
The actuator is equipped with two temperature sensors. One sensor (T2) is integrated in the
measuring pipe, the second sensor (T1) is enclosed with the system, already wired, and must
be installed in the water circulation at the site. The sensors are used to record the medium
temperatures of the supply and return lines of the consumer (heat/cold register). As the water
quantity is also known thanks to the volumetric flow measurement integrated in the system, the
power released from the consumer can be calculated. Furthermore, the heating/cooling energy
is also determined automatically by means of the evaluation of the power over time.
The current data, e.g. temperatures, volumetric flow volumes, exchanger energy consumption,
etc. can be recorded and accessed at any time by means of web browsers or communication
(BACnet or MP bus).
The recorded data (integrated data recording for 13 months) can be used for the optimisation of
the overall system and for the determination of the performance of the consumer.
Download csv files through web browser.
Manual override with push-button possible (the gear is disengaged for as long as the key is
pressed or remains locked).
The actuator is overload-protected, requires no limit switches and automatically stops when the
end stop is reached.
The actuator moves to the home position when the supply voltage is switched on for the first
time, i.e. at the time of commissioning or after pressing the «gear disengagement» key,
The actuator then moves into the position defined by the positioning signal.
The parameterisation can be carried out simply and rapidly through the integrated web server.
The actuator can be installed standing to lying.
The characterised control valve may not be installed in a
hanging position i.e. with the spindle pointing downwards.
T5-P6..W..EV-BAC • en • v1.0 • 04.2012 • Subject to changes
90°
90°
/8
Characterised control valves (CCV) with adjustable flow rate,
sensor-operated flow control and monitoring
P6..W..EV-BAC
Installation instructions
Water quality requirements
• The water quality requirements specified in VDI 2035 must be adhered to.
• Ball valves are sensitive regulating devices. The use of dirt filters is recommended in order to
prolong their service life as modulating instruments.
Maintenance
• Ball valves, rotary actuators and sensors are maintenance-free.
• Before any kind of service work is carried out, it is essential to isolate the rotary actuator from
the power supply (by disconnecting the power lead). Any pumps in the part of the piping system
concerned must also be switched off and the appropriate slide valves closed (allow everything
to cool down first if necessary and reduce the system pressure to ambient pressure level).
• The system must not undergo recommissioning until the ball valve and the rotary actuator
have been properly reassembled according to the instructions and the pipeline has been
refilled in the proper manner.
Direction of flow
Installation in the return
Inlet section
The direction of flow, specified by an arrow on the housing, is to be complied with, since
otherwise the flow rate will be measured incorrectly.
As a general rule, the device is to be installed in the return.
In order to achieve the specified measuring accuracy, a flow-calming section or inflow section
in the direction of the flow is to be provided upstream from the measuring pipe flange. Its
dimensions should be at least 5 x DN.
DN
Inlet section
65
80
100
125
150
5 x 65 mm = 325 mm
5 x 80 mm = 400 mm
5 x 100 mm = 500 mm
5 x 125 mm = 625 mm
5 x 150 mm = 750 mm
≥ 5 x DN
Earthing
Valve design
/8
It is imperative that the measuring pipe be
correctly earthed in order to ensure that the
medium velocity sensor does not make any
unnecessary incorrect measurements.
If no hydraulic data are available, then the same valve DN can be selected as the heat
exchanger connection DN.
If the valve is assigned to the last consumer, then the pressure drop in the measuring pipe is
30 kPa with nom. If the flow rate is 50% of the nom, then the pressure drop for the length of the
measuring pipe will be only ¼ and equals around 8 kPa. (The measuring pipe/valve pressure
drop ratio is 58:42)
T5-P6..W..EV-BAC • en • v1.0 • 04.2012 • Subject to changes
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P6..W..EV-BAC
Characterised control valves (CCV) with adjustable flow rate,
sensor-operated flow control and monitoring
Installation instructions
(continued)
Installation of immersion sleeve and
temperature sensor
The valve is equipped with two temperature sensors:
• T2: One sensor is already mounted in the valve unit.
• T1: The second sensor must be mounted at the installation site ahead of the consumer
(valve in the return line; recommended) or after the consumer (valve in the supply line). The
immersion sleeve required is supplied already screwed onto the temperature sensor and must
be unscrewed for this for installation. The temperature sensor is already wired with the valve.
Note
!
• The cable between valve unit and
temperature sensor may not be either shortened
or lengthened.
L
LT
~ 10 m
Pipe
Length of weld-on nozzle
DN
L 1)
65 ... 400
≤30 mm
G
1)
Thread Thread length
G
LT
½“
≥15 mm
Pipe DN 65 = 30 mm
Electrical installation
BACnet IP
~
T
T
–
BACnet MS/TP
+
–
~
Wiring diagrams
Notes
• Connection via safety isolating transformer. !
• Parallel connection of other actuators possible.
Note the performance data.
+
C1 = D– = A
C2 = D+ = B
TCP/IP
1
2
3
5
6
Web-Browser
7
1
2
3
5
C1 C2
~
T
T
www.belimo.com
1
Conventional operation:
+
2
–
3
5
6
7
~
Cable colours:
1 = black
2 = red
3 = white
5 = orange
6 = pink
7 = grey
7
C1 C2
MP bus
–
6
+
MP
Y DC 0 ... 10 V
GND
U DC 0 ... 10 V
Web-Browser
Web-Browser
1
2
C1 C2
T5-P6..W..EV-BAC • en • v1.0 • 04.2012 • Subject to changes
3
5
6
7
C1 C2
/8
Characterised control valves (CCV) with adjustable flow rate,
sensor-operated flow control and monitoring
P6..W..EV-BAC
Display and operating elements
1 Push-button and LED display yellow
Illuminated:
Press key:
Angle of rotation adaptation active
Switches on angle of rotation adaptation followed by standard mode
2 LED display green
Off
Illuminated
Flickering
1
No supply or wiring errors
Supply and wiring OK
Internal communication (valve/sensor)
3 Gear disengagement key
Press key:
Release key:
3
Gear disengaged, motor stops, manual override possible
Gear engaged, standard operation
2
Tool connection
Parameterisation
The parameterisation can be carried out simply and rapidly through the integrated web server
(RJ45 connection to the web browser) or by communicative means.
Web browser
• http://192.168.0.10:8080
• The notebook needs an address in the
same IP range
IP address setting
• Default:
IP address: 192.168.0.10
Subnetwork mask: 255.255.255.0
Password (read-only)
• User name: «guest»
• Password: «guest»
Additional information regarding the
integrated web server can be found in the
separate documentation.
Flow rate measurement/setting
Q
Principle of operation EV
V
Heat exchanger transfer response
1
Depending on the construction, temperature spread, medium and hydraulic circuit, the power
Q is not proportional to the volumetric flow of the water  (curve 1). With the classical type of
temperature control, an attempt is made to maintain the control signal Y proportional to the
power Q (curve 2) and is achieved by means of an equal-percentage valve characteristic curve
(curve 3).
2
3
Y

/8
T5-P6..W..EV-BAC • en • v1.0 • 04.2012 • Subject to changes
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P6..W..EV-BAC
Characterised control valves (CCV) with adjustable flow rate,
sensor-operated flow control and monitoring
Flow rate measurement/setting
(continued)
Control characteristics
The specially configured control parameters in connection with the precise velocity sensor
– ensure a stable quality of control. They are however not suitable for rapid control processes,
i.e. for domestic water control.
U5 displays the measured volumetric flow as voltage (factory setting).
It is always in reference to the respective nom, i.e. if max is e.g. 50% of nom, then Y = 10 V,
U5 = 5V.
1. Standard equal percentage
2. Effect max < nom
U5 U
[V]
5 [V]
U5 U
[V]
5 [V]
100%
100%
nom
nom
50%
50%
100%
100%
nom
nom
50%
50%
25%
25%
0 0
0 0
Y [V]
Y [V]
80%
80%100%
100%
Definitions
Flow rate [m3/h]
nom
Adjustable range
max
100%
45%
max
0
100%
nom Is the maximum possible flow rate and corresponds to approximately 2 to 2.4 m/s medium
velocity in the connection pipes with the same DN size.
(For DN 65, the cross-section is approximately 0.065 m2 x Pi /4 = 0.0033 m2 and for
2.4 m/s medium velocity, this results in 480 L/min or 28.8 m3/h)
max Is the maximum flow rate which has been set with the greatest positioning signal, e.g. 10 V.
max can be set to between 45% and 100% of nom.
min 0% (non-variable).
Y [V]
Creep flow suppression
Flow rate [m3/h]
The medium velocity is <0.06 m/s in the opening point and can no longer be measured by the
sensor within a reasonable tolerance. This range is overridden electronically.
Opening valve The valve remains closed until the volumetric flow required by the positioning
signal Y corresponds to 2.5% of max. The control along the valve characteristic
curve is active after this value has been exceeded.
Closing valve The control along the valve characteristic curve is active up to the required
flow rate of 2.5% of nom. Once the level falls below this value, the flow rate is
maintained at 2.5% of nom. If the level falls below the flow rate of 0.5% of nom
required by the reference variable Y, then the valve will close.
2.5%
0
Y [V]
Y [V]
80%
80%100%
100%
0.5%
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2.5%
100%
Y [V]
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P6..W..EV-BAC
Characterised control valves (CCV) with adjustable flow rate,
sensor-operated flow control and monitoring
Parameterisation setting
(Selection)
Functional data actuator
Control
Positioning signal Y
Operating range
Position feedback (measuring voltage U)
Factory settings
DC 0.5 … 10 V, input impedance 100 k�
DC 0.5 ... 10 V
DC 0.5 ... 10 V, max. 0.5 mA
Flow rate setting
Installation position
Glycol concentration
max = nom
Return
0%
Variable
DC 2 ... 10 V
DC 2 ... 10 V
DC 0 ... 10 V
DC 2 ... 10 V
max 45 ... 100% (nom)
Supply
0 ... 50%
Setting
................................
................................
................................
................................
................................
................................
Dimensions and weights
Dimensional drawings
K
d
D
H
min. X
min. Y
L
DN
[mm]
L
[mm]
H
[mm]
D
[mm]
K
[mm]
d
[mm]
X 1)
[mm]
Y 1)
[mm]
Weight
[kg]
65
80
100
125
150
454
499
582
640
767
200
200
200
240
240
185
200
224
252
282
145
160
180
210
240
4 x 19
8 x 19
8 x 19
8 x 19
8 x 24
220
220
220
260
260
140
150
160
180
190
23.6
28.7
40.5
54.7
70.0
1) Minimum
distance with respect to the valve centre. If Y <180 mm, then the extension of the hand crank
must be dismantled as necessary.
/8
T5-P6..W..EV-BAC • en • v1.0 • 04.2012 • Subject to changes
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71361-00001.B
P6..W..EV-BAC
2
1
T
Y

M
AB
A
3a
3b
1
4
2
1
5
3
1
M18: 130 Nm
M20: 190 Nm
2
4
3 7 1
6
5
2 8 4
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M5-P6..W..EV-BAC • v1.1 • 12.2012
/2
P6..W..EV-BAC
�
LT
~ 10 m
L
DN
L 1)
G
LT
65 ... 400 ≤30 mm ½“ ≥15 mm
G
1)
DN 65 = 30 mm
≥ 5 x DN
T
–
~
AC 24 V / DC 24 V
+
90°
90°
Y DC 0 ... 10 V
U DC 0 ... 10 V
Web-Browser
1
2
3
5
6
7
C1 C2
BACnet MS/TP
~
T
~
–
T
BACnet IP
+
+
–
MP-Bus
~
T
–
+
C1 = D– = A
C2 = D+ = B
MP
GND
TCP/IP
1
2
3
5
6
7
C1 C2
/2
Web-Browser
1
2
3
5
6
7
C1 C2
M5-P6..W..EV-BAC • v1.1 • 12.2012
Web-Browser
1
2
3
5
6
7
C1 C2
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