Training Manual B 737-330/430/530 ATA 23 Communication ATA Specification 104 Level 3 Book No: B737-3 23 TABLE OF CONTENTS ATA 23 COMMUNICATION . . . . . . . . . . . . . . . . . . . . 1 23-00 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 23-50 AUDIO INTEGRATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AUDIO SWITCHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AUDIO CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . CONFIG. 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ACP DATA WORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 6 6 10 12 12 14 16 23-51 FLIGHT INTERPHONE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OXYGEN MASK MICROPHONES . . . . . . . . . . . . . . . . . . . COMPONENTS AND LOCATION . . . . . . . . . . . . . . . . . . . . 18 18 20 22 24 23-41 SERVICE INTERPHONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 26 26 28 23-43 FLT/GRD CREW CALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 30 30 34 23-31 PASSENGER ADDRESS (PA) . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TAPE REPRODUCER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PA - AMPLIFIER / TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 36 40 42 44 23 - 21 RADIO COMMUNICATION PANEL . . . . . . . . . . . . . . . . . . . . . GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 46 46 23 - 21 VHF - COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPERATION (VHF - 700 COLLINS) . . . . . . . . . . . . . . . . . . DESCRIPTION (VHF-700) . . . . . . . . . . . . . . . . . . . . . . . . . . LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRONTPANELTEST (VHF-700) . . . . . . . . . . . . . . . . . . . . . OPERATION (RTA-43A BENDIX) . . . . . . . . . . . . . . . . . . . . DESCRIPTION (RTA-43A) . . . . . . . . . . . . . . . . . . . . . . . . . . 48 48 48 50 52 54 56 58 23-11 HF - COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPERATION (CONT.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CALSEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 60 62 63 66 68 23-22 SELCAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SELCAL DECODER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 70 72 74 23-27 ACARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPERATIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REPORTS / REQUESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DATA LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MCDU OPERATION MENU . . . . . . . . . . . . . . . . . . . . . . . . . ACARS MU FRONTPANEL TEST . . . . . . . . . . . . . . . . . . . MAINTENANCE TIPS / TROUBLESHOOTING . . . . . . . . 76 76 78 80 83 84 86 88 100 101 23-71 VOICE RECORDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 102 102 104 Page: i TABLE OF FIGURES Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 ANTENNA-LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRONIC-EQUIPMENT-COMPARTMENT . . . . . . . DIGITAL AUDIO CONTROL SYSTEM / Schematic . . . . REU SCHEMATIC 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REU SCHEMATIC 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AUDIO INTEGRATING / Locations - Forward View . . . . AUDIO INTEGRATING / Locations - AFT View . . . . . . . . AUDIO CONTROL PANEL ( config. 1 ) . . . . . . . . . . . . . . . AUDIO CONTROL PANEL ( config. 2) . . . . . . . . . . . . . . . ACP DATA - WORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AUDIO INTEGRATING / System Schematic . . . . . . . . . FLIGHT INTERPHONE ACTIVATION ON ACP . . . . . . OXYGEN MASK MIKE OPERATION . . . . . . . . . . . . . . . FLIGHT INTERPHONE / Components . . . . . . . . . . . . . . FLIGHT INTERPHONE SYSTEM / Location . . . . . . . . . SERVICE INTERPHONE SCHEMATIC . . . . . . . . . . . . . SERVICE INTERPHONE / Component Location . . . . . SERVICE INTERPHONE / Jacks Location . . . . . . . . . . . CALL SYSTEMS / Config. 1 . . . . . . . . . . . . . . . . . . . . . . . CALL SYSTEMS / Config. 2 . . . . . . . . . . . . . . . . . . . . . . . CALL SYSTEMS / Component Location . . . . . . . . . . . . . PA SYSTEM SCHEMATIC 1 . . . . . . . . . . . . . . . . . . . . . PA SYSTEM SCHEMATIC 2 . . . . . . . . . . . . . . . . . . . . . . PA / Component Location 1 . . . . . . . . . . . . . . . . . . . . . . . . PA / Component Location 2 . . . . . . . . . . . . . . . . . . . . . . . . PA / Tape Reproducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . PA AMPLIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RADIO COMMUNICATION PANEL . . . . . . . . . . . . . . . . . VHF- 700 / Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . VHF 700 Detailed Schematic . . . . . . . . . . . . . . . . . . . . . . VHF - 700 / Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . VHF - 700 / Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . VHF RTA-43A Locations . . . . . . . . . . . . . . . . . . . . . . . . . . VHF RTA-43A Schematic . . . . . . . . . . . . . . . . . . . . . . . . . HF - System / Block diagram . . . . . . . . . . . . . . . . . . . . . . 1 3 5 7 9 10 11 13 15 17 19 21 23 24 25 27 28 29 31 33 35 37 39 40 41 43 45 47 49 51 53 55 57 59 61 Figure 36 Figure 37 Figure 38 Figure 39 Figure 40 Figure 41 Figure 42 Figure 43 Figure 44 Figure 45 Figure 46 Figure 47 Figure 48 Figure 49 Figure 50 Figure 51 Figure 52 Figure 53 Figure 54 Figure 55 HFS - 700 Schematic / Transceiver . . . . . . . . . . . . . . . . HFS - 700 Schematic / Coupler . . . . . . . . . . . . . . . . . . . . CALSEL - Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . HF - System / Location . . . . . . . . . . . . . . . . . . . . . . . . . . . SELCAL / BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . SELCAL DECODER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SELCAL / Component Location . . . . . . . . . . . . . . . . . . . . ACARS INTERFACE DIAGRAM . . . . . . . . . . . . . . . . . . . ACARS COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . ACARS COMPONENT LOCATION . . . . . . . . . . . . . . . . . ACARS Flight Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ACARS DATA LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . MCDU PAGES: ERROR LOG, FAULTS . . . . . . . . . . . . . MCDU PAGES: FREQ., TEST . . . . . . . . . . . . . . . . . . . . . MCDU PAGES: ACARS MAINTENANCE . . . . . . . . . . . MCDU PAGES: MU RESET, REFUELING REPORT . . MCDU PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ACARS MCDU-PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . VOICE RECORDER BLOCK DIAGRAM . . . . . . . . . . . . VOICE RECORDER / Component Location . . . . . . . . . . 64 65 67 69 71 73 75 77 80 81 82 87 89 91 93 95 97 99 103 105 Page: ii Index COMMUNICATION GENERAL B737-300/400/500 23-00 ATA 23 COMMUNICATION For Training Purposes Only 23-00 GENERAL Figure 1 FRA US/E nm 9.4.96 ANTENNA-LOCATION Page: 1 COMMUNICATION GENERAL 737330-430-530 23-00 For Training Purposes Only THIS PAGE INTENTIONALLY LEFT BLANK HAM TS 32 Kn 14.06.94 Page: 2 Index COMMUNICATION GENERAL 737330-430-530 For Training Purposes Only 23-00 Figure 2 HAM TS 32 Kn 14.06.94 ELECTRONIC-EQUIPMENT-COMPARTMENT Page: 3 Index COMMUNICATION AUDIO INTEGRATING 737-300/400/500 23-50 23-50 AUDIO INTEGRATING GENERAL For Training Purposes Only The audio integrating system provides a communication link between the flight compartment crew members, cabin crew members, ground crew members, airplane radio systems and recorders. The audio control panels (ACP’s) permit selection of the function desired. The position of switches and potentiometers are transmitted digitally from the ACP’s to the Remote Electronics Unit (REU). Audio from communication and navigation systems and from the audio selector panels are integrated at the REU. Audio from the ACP’s is also sent to the voice recorder system via the REU. The REU contains amplifiers for the flight interphone system, the service interphone system with the capability of controlling the gain of each system. It also contains a tongenerator for the altitude alert warning and discrete grounds for the flight recorder. In case of a failure in the Captains or F/O’s ACP or in the associated REU-circuit audio switching relays allow the connenction to the observer interphone system. HAM TS 32 Kn 14.06.94 Page: 4 COMMUNICATION AUDIO INTEGRATING 737-300/400/500 23-50 PA AMPL SERV/ATT INPH & WARN AUDIO SWITCHING CAPT FLT INPH AMPL F/O CAPT SPEAKER CAPT R/T/INT PTT ON CONTROL WHL CABIN/SERVICE AMPL DATA BUS & POWER P6 REMOTE ELECTRONICS UNIT AUDIO SWITCHING JACKS AUDIO SWITCHING F/O SPEAKER F/O R/T/INT PTT ON CONTROL WHL DATA BUS & POWER RADIO XCVRS & NAV RADIOS F/O ASP OXY MASK AUDIO SWITCHING JACKS DATA BUS & POWER COCKPIT VOICE RECORDER For Training Purposes Only CAPT’S ASP OXY MASK OBS (E2−1 ELECTRONIC SHELF) ATTENDANT HANDSETS FLT INPH NOSE WHEEL JACK Figure 3 OBS ASP OXY MASK AUDIO SWITCHING ALT ALERT SERVICE JACKS HAM TS 32 Kn 14.06.94 PA SPEAKERS JACKS NOTE: DETAILS FOR AUDIO SWITCHING SEE SEPERATE DRAWING AUX INPUTS GND PROX RADIO ALT DIGITAL AUDIO CONTROL SYSTEM / Schematic Page: 5 COMMUNICATION AUDIO INTEGRATING 737-300/400/500 23-50 DESCRIPTION OPERATION Remote Electronics Unit The remote electronic unit (REU) is a digitally controlled, multiplexed audio management unit. The REU manages the communication between the flight deck stations, service and flight interphone, and all related communication, radio, navigation, and recorder system. The REU determines which selections have been made on the ASP, and then sends appropriate signals to the selected systems. General All audio inputs from the flight interphone system, service interphone system, radio communication systems, and radio navigation systems are connected directly to the remote electronics unit where they are processed into multiplex channels. The flight crew can then use their audio selector panels to select the multiplex channel they wish to hear on their headphones or headsets. They can also connect the PA channel to the passenger address amplifier. The flight interphone system hand held, boom, and oxygen mask microphones provide the microphone audio inputs from the flight crew to the remote electronics unit. The MIC SELECTOR switches on each audio selector panel determine which one of the communication or interphone systems will receive the microphone input for transmission. All audio selector panels functions are connected in parallel to the REU. The same communications are monitored by all flight crewmembers. The REU accepts boom microphone, oxygen mask microphone, and handheld microphone inputs, and provides output to the flight compartment headphones and speakers. The REU contains service interphone, flight interphone and speaker amplifiers to provide the necessary audio amplification between stations. The REU routes ground proximity warnings and internally generated altitude alert tones to the speakers. Any audio, selected on the ASP, will be recorded on the voice recorder for each crew member. The REU contains: S Three identical station cards for captain, first officer and observer. The station cards provide response to inputs from three audio selector panels. S One audio accessory unit (AAU) card which contains circuitry for an altitude alert warning tone, flight and service interphone, and various audio accessory functions. S One mother board which contains and provides interconnection for the captain’s, first officer’s and observer’s station cards and AAU card. S One connector card which provides an interconnection between the external connector and the mother board. The outside of the REU case contains several screw adjustments. These are designed for in-shop test station adjustment only and should not be adjusted on the airplane. Power to the REU is 28V dc dual power sources (battery bus and Bus No. 2). The REU provides dc power to the ASPs. For Training Purposes Only Radio Inputs Audio inputs are provided from each of the communication radio receivers and from each of the navigation radio receivers. FRA USE NM 25.01.1996 Page: 6 Index COMMUNICATION AUDIO INTEGRATING 737-300/400/500 23-50 A D E H J K C For Training Purposes Only L M N O P Q Figure 4 FRA USE NM 25.01.1996 REU SCHEMATIC 1 Page: 7 COMMUNICATION AUDIO INTEGRATING 737-300/400/500 23-50 Audio Outputs Audio outputs from the remote electronics unit are provided to each flight crew station and to the external power panel. One output is for the boom microphone/headsets and one output is for the headphone jacks. Two audio outputs are used to drive the pilot’s overhead speakers. Amplifiers in the remote electronics unit provide the drive for the audio outputs. There are two audio amplifiers in the remote electronics unit; S one used with the flight interphone and S one used with the service interphone. External volume control adjustments are installed for each of the amplifiers. DLH airplanes with a BOOM/OXY switch; the pilot overhead speaker is muted whenever a microphone is keyed from the same pilot position (left or right) except when the pilot audio selector panel BOOM/OXY switch is in the OXY position. DLH airplanes without a BOOM/OXY switch; the boom and the oxygen mask microphones are paralleled. If the boom microphone is in use the pilot’s speakers are automatically muted. When the oxygen mask is in use, the pilot’s speakers are not muted. This action is controlled from the PUSH TO TEST AND RESET switch on the oxygen mask stowage box. Cockpit Speaker Volume Control The captain’s and the first officer’s interphone speaker is turned on or off by a switch on the flight crewmember’s audio selector panel. The audio output from the speaker is adjusted to a comfortable listening level with this volume control on-of f switch. Communication between Flight Deck and Ground Service Crew Ground crew personnel access the flight interphone system by plugging a handset into the FLIGHT INTERPHONE jack on external power receptacle panel P19. This allows the ground crew to communicate with the flight crew. For Training Purposes Only Synthesized Audio A voice synthesizer will provide the altitude alert audio messages when triggert by the altitude alert system. A two wire input is provided to receive the audio warning tone from the ground proximity warning system. Radio Navigation Identification A filter in the REU is installed to remove the NAV and ADF audio code identification signal from the voice messages. When the VOICE ONLY switch on a flight crewmember’s audio selector panel is engaged, the filter is connected and will remove the 1020 Hz coded identification signals, leaving the broader voice spectrum essentially unchanged for that crewmember’s NAV and ADF audio input. FRA USE NM 25.01.1996 Page: 8 COMMUNICATION AUDIO INTEGRATING 737-300/400/500 For Training Purposes Only 23-50 OUTPUTS Figure 5 FRA USE NM 25.01.1996 REU SCHEMATIC 2 Page: 9 COMMUNICATION AUDIO INTEGRATING 737-300/400/500 23-50 For Training Purposes Only LOCATION Figure 6 HAM TS 32 Kn 14.06.94 AUDIO INTEGRATING / Locations - Forward View Page: 10 COMMUNICATION AUDIO INTEGRATING 737-300/400/500 For Training Purposes Only 23-50 Figure 7 HAM TS 32 Kn 14.06.94 AUDIO INTEGRATING / Locations - AFT View Page: 11 COMMUNICATION AUDIO INTEGRATING 737-300/400/500 23-50 AUDIO SWITCHING The observer’s audio selector panel can be substituted for either the captain’s or the first officer’s ACP using a transfer switch on the P5 panel. This will allow the captain or first officer to use the observer’s ACP to accomplish all communication functions in the event his primary panel has failed. All analog signals ( mike, audio, PTT) are switched parallel to the observer’s ACP. In the process of the switching over, power is also removed from the primary panel. AUDIO CONTROL PANEL GENERAL The ACP enables the flight crewmembers to transmit and receive on the radio communication systems, communicate using the flight and service interphone systems and make announcements over the PA system. Airplane navigation systems can also be monitered. Three ACP’s are located in the flight compartment. For Training Purposes Only ACP ( XA - XU ) This ACP has a BOOM/OXY select switch. The BOOM/OXY select switch is a two-position locking toggle. The switch connects the boom mic (headset) or the oxygen mic (oxygen mask) to the input. HAM TS 32 Kn 14.06.94 Page: 12 COMMUNICATION AUDIO INTEGRATING 737-300/400/500 23-50 MICROPHONE SELECT PUSHBUTTON VHF-1 VHF-2 HF INT CABIN PA LISTEN LED GREEN BOOM/OXYGEN SELECT SWITCH BOOM OXY RADIO For Training Purposes Only VOICE ONLY SPKR MKR ADF LISTEN ON/OFF UND -CONTROL SWITCHES Figure 8 HAM TS 32 Kn 14.06.94 1-NA V-2 RAD/INT PTT SWITCH INT VOICE FILTER SWITCH AUDIO CONTROL PANEL ( config. 1 ) Page: 13 COMMUNICATION AUDIO INTEGRATING 737-300/400/500 23-50 CONFIG. 2 The front panel of the audio selector panel has the following switches: (1) Microphone Selector Switches The microphone selector switches are used to connect the boom, oxygen mask, or hand microphone to the interphone, passenger address (PA), or any of the selectable transmitters. The microphone selector switches are momentary contact switches. The switches are mechanically and electronically interlocked to permit only one switch to be selected at a time. A light in each switch comes on when the switch is selected, and the related receive audio channel will become active. The microphone selector switches are split legend switches used for both microphone selection and call indication. The upper half of the switch, when turned on, indicates the microphone selection made. The lower half of the switch, when ”C” is showing, indicates an incoming call for that system. (2) Volume Control Switches The switches are turned ON/OFF by pushing the switch knob. The switches control the selection and volume level of the received audio. The control switches turn clockwise for increasing volume and counterclockwise for decreasing volume. (4) RADIO - INT PTT Switch The RADIO - INT PTT Switch is a system keying switch. When in the RADIO position the switch will key the communications system selected by the microphone selector into transmit. When in the INT position the switch will key the flight interphone system into transmit regardless of the microphone selection.This switch is spring loaded to center off. The PTT switch on the ASP is connected in parallel to the PTT switch on the control wheel which serves a similiar function.The flight deck speakers are muted when the microphone with the exception of the oxygen mask microphone is keyed at the audio selector panel, at the control wheels, or at the hand microphone. (5) VOICE ONLY Select Switch The VOICE ONLY select switch is a momentary contact switch. When active (the switch is lighted), the voice filter attenuates 1020 Hz, switching out DME ident. (6) SPKR/ NAV Selector Switch The SPKR switch is the off-on/volume control for the interphone speaker. This control is not used on the observer audio selector panel. The NAV switches are used to select the navigation system for monitoring. Any number of the switch may be selected at the same time permitting the monitoring of more than one system. For Training Purposes Only (3) Listen ON - green LED HAM TS 32 Kn 14.06.94 Page: 14 COMMUNICATION AUDIO INTEGRATING 737-300/400/500 For Training Purposes Only 23-50 Figure 9 HAM TS 32 Kn 14.06.94 AUDIO CONTROL PANEL ( config. 2) Page: 15 COMMUNICATION AUDIO INTEGRATING 737-300/400/500 23-50 ACP DATA WORD General The REU provides a DC voltage and a clock data line to each ACP. The ACP switches ground completely (on/off control) or via a variable resistor (volumne control potentiometer) the voltage line. The voltage level at a specific time represents the ACP switch position. For Training Purposes Only Data word The data word consists of 64 bits. The word is refreshed every 10 seconds. S Bit 0 is allways 0 volts. Its a synchronous- and startbit. S Bit 1-18 represents the status of the listenswitches. 12 volts equal OFF, less than 12 volts is ON and a specefic volume level, 0 volt is maximum volume. S Bits 19-23 are not used in this configuration. They allways have 12 volts. S Bit 24-27: 0 volts means active mask mike, INT PTT for the mask- or Boom mike and voice only or voice and range. S Bit 28-31 represent BCD-coded the status of mikeselector pushbuttons. S Bit 32-63 are not used. Their voltage level is allways 12 volts. FRA USE NM 25.01.1996 Page: 16 COMMUNICATION AUDIO INTEGRATING 737-300/400/500 For Training Purposes Only 23-50 Figure 10 FRA USE NM 25.01.1996 ACP DATA - WORD Page: 17 Index COMMUNICATION FLIGHT INTERPHONE SYSTEM 737-300/400/500 23-51 23-51 FLIGHT INTERPHONE SYSTEM GENERAL For Training Purposes Only The flight interphone system provides the flight crew with capabilities to communicate with each other and provides the means for them to transmit and receive on airplane communication radio systems and receive on airplane navigation radio systems. The flight interphone system consists of audio selector panels, a remote electronic unit, jack panels, push-to-talk (PTT) switches on the control wheel, handheld microphones, headsets, boom microphone/headsets oxygen mask microphones, and loudspeakers. The captain and first officer each have an audio selector panel, a cockpit speaker, a control wheel PTT switch, a boom microphone headset and oxygen mask microphone, plus jacks for a headset and a handheld microphone. The first observer has an audio selector panel, an oxygen mask microphone, a handheld microphone and a headphone. The second observer has a headphone jack. The audio selected by the first observer is heard at both observer stations. Ground crew personnel access the flight interphone system by plugging a handset into the flight interphone jack on external power receptacle panel. This allow the ground crew to communicate with the flight crew. The flight interphone system receives power from the dual power source of 28v dc battery bus and 28v dc bus No. 2, through circuit breakers and diodes to allow either bus to power all circuits on load control center P6. HAM TS 32 Kn 30.06.94 Page: 18 COMMUNICATION FLIGHT INTERPHONE SYSTEM 737-300/400/500 For Training Purposes Only 23-51 Figure 11 HAM TS 32 Kn 30.06.94 AUDIO INTEGRATING / System Schematic Page: 19 Index COMMUNICATION FLIGHT INTERPHONE SYSTEM 737-300/400/500 23-51 OPERATION For Training Purposes Only Selection of which system will receive the microphone input from each flight crew station is made at the audio selector panel. The last MIC SELECTOR pushbutton which is pushed will determine the communication system to be keyed by a PTT switch at that flight crew station. Flight crewmembers access the flight interphone system to communicate with each other by setting the PTT switch on the ASP to INT or I/C position. The PTT function can also be performed at either pilot’s station by setting the control wheel PTT switch to the INT position. Flight crewmembers key a selected airplane radio system from an audio selector panel by pushing and rotating the system audio control and pushing the system MIC SELECTOR switch and then holding the R/T-I/C or RADIO - INT switch to the R/T or RADIO position. This connects the boom or oxygen mask microphone and a control line to the selected radio system. The PTT function can also be completed at either pilot’s station by holding the control wheel PTT switch to the MIC position. All flight compartment PTT switches are connected to a speaker mute line so both cockpit speakers will be muted when a PTT switch is actuated except when the MASK/BOOM switch is in the MASK position or oxygen mask is in use. This prevents audio feedback from the speakers to the microphones. All audio warning messages from ground proximity and altitude alert are heard by all flight crewmembers without being selected on the audio selector panel. HAM TS 32 Kn 30.06.94 Page: 20 COMMUNICATION FLIGHT INTERPHONE SYSTEM 737-300/400/500 23-51 VHF-1 VHF-2 HF INT CABIN PA 3 BOOM OXY RADIO VOICE ONLY SPKR MKR ADF 1-NAV-2 INT For Training Purposes Only 1 2 1 PANELS WITHOUT CALL (C) INDICATORS 2 PANELS WITH CALL (C) INDICATORS 3 PANELS WITH HF RADIO Figure 12 HAM TS 32 Kn 30.06.94 FLIGHT INTERPHONE ACTIVATION ON ACP Page: 21 COMMUNICATION FLIGHT INTERPHONE SYSTEM 737-300/400/500 23-51 OXYGEN MASK MICROPHONES For Training Purposes Only DLH audio selector panels without a BOOM/OXY switch. The switch for selecting the oxygen mask microphone is in the oxygen mask stowage box. When the mask is packed the switch is positioned to the boom position. Removing the mask from the stowage box will automatically position the switch to the OXY position to select the oxygen mask microphone as the operating microphone at that crewmember’s station. The boom microphone can be returned to operational status by repacking the mask in the stowage box, closing the compartment doors, and activating the compartment ”PUSH TO TEST AND RESET” button or by closing the mask stowage compartment left door and activating the compartment ”PUSH TO TEST AND RESET” button. HAM TS 32 Kn 30.06.94 Page: 22 COMMUNICATION FLIGHT INTERPHONE SYSTEM 737-300/400/500 23-51 VHF-1 VHF-2 HF INT CABIN PA BOOM OXY RADIO VOICE ONLY SPKR MKR ADF 1-NA V-2 INT OXYGEN RESET TEST MASK Audio Selector Panel ( XA - XU ) 100% PUSH For Training Purposes Only INT Mask Stowage Box Audio Selector Panel ( XW and on ) Figure 13 HAM TS 32 Kn 30.06.94 OXYGEN MASK MIKE OPERATION Page: 23 COMMUNICATION FLIGHT INTERPHONE SYSTEM 737-300/400/500 23-51 COMPONENTS AND LOCATION HEADBAND PRESS−TO− TALK SWITCH EARPIECE TRANSDUCERS AMPLIFIER For Training Purposes Only ACOUSTIC TUBE HANDHELD MIKROPHONE OXYGEN MASK Figure 14 HAM TS 32 Kn 30.06.94 HEADSET WITH BOOM MICROPHONE HEADSET FLIGHT INTERPHONE / Components Page: 24 COMMUNICATION FLIGHT INTERPHONE SYSTEM 737-300/400/500 23-51 LOAD CONTROL CENTER, P6 SPEA KERS EXTERNAL POWER PANEL SEE A AUDIO SELECTOR PANEL SEE C REMOTE ELECTRONICS UNIT SEE B EXTERNAL POWER INTERPHONE REMOTE ELECTRONICS UNIT B CONN FLIGHT SERVICE For Training Purposes Only PILOT PARKING BRAKE NOSE WHEELWELL ON NOT IN USE CALL NORM LIGHT EXTERNAL POWER PANEL A Figure 15 HAM TS 32 Kn 30.06.94 FLIGHT INTERPHONE SYSTEM / Location Page: 25 Index COMMUNICATION SERVICE INTERPHONE 737-300/400/500 23-41 For Training Purposes Only 23-41 SERVICE INTERPHONE GENERAL OPERATION The service interphone system provides interphone communications between the flight crew, the attendants, and ground crew personnel. The system includes: the remote electronics unit, the service interphone switch, the attendants handsets, and the service interphone jacks. Also, there is a provision for a control stand handset. Handsets are installed in the forward and aft attendant panels for communication between attendants. Switched service interphone jacks located throughout the airplane are for use by ground crew personnel during servicing and maintenance. Personnel in the control cabin can communicate with the attendants or ground crew personnel through the audio selector panels and the headphones and microphones of the flight interphone system. The service interphone system gets power from the 28v dc battery bus and also the unswitched electronics bus No. 2, through the INTPH AND WARNING circuit breaker located on the load control center-right panel, P6. The remote electronic unit (REU) is installed on the E2-1 shelf of the electronic equipment rack.There is an audio accessory unit (AAU) card inside the REU. The AAU provides the necessary dc voltage to the system microphones and amplifies the audio signal. Automatic level control ensures a constant output regardless of the number of microphones connected to the system. Since the system has no on-off switch, it will operate whenever the battery bus or dc bus No. 2 has power. Gain controls for the service interphone system are on the audio control panel. The service interphone switch is located on the aft overhead panel P5. In the ON position, the switch connects the microphone lines from the external service interphone jacks to the input of the interphone amplifiers.The OFF position disconnects the microphone lines to isolate the external service interphone jacks during flight. The handset may be of the press-to-use or press-to-talk type. The button on a press-to-use type handset completes both microphone and receiver audio circuits when the handset button is pressed. The button on a press-to-talk type handset completes only the microphone circuits when it is pressed; receiver circuits are connected directly to the system. Push the CABIN switch and the respective LISTEN switch on the ACP. Setting the service interphone switch (on the aft overhead panel P5) to ON connects the microphone circuits from the external service interphone jacks to the interphone amplifier. This allows ground crew at the various maintenance locations to talk with each other. Attendants may communicate with each other, with the flight crew, and with the ground crew, by using the handsets installed at their stations. HAM TS 32 Kn 29.06.94 Page: 26 COMMUNICATION SERVICE INTERPHONE 737-300/400/500 23-41 M545 28V DC BAT. BUS 24-00-01 28V DC BUS 2 24-00-01 D2501B H1 C561 INPH PWR F/O BAT. C84 INPH AMPL AND WARNING C560 INPH PWR F/O NO. 2 BUS H2 POWER SUPPLY FLIGHT CREW AUDIO M544 P6-2 CIRCUIT BREAKER PANEL ATTENDANT/SERVICE INTERPHONE STATIONS CODE SERVICE INTERPHONE EXTERNAL AUDIO TYPE B ELECTRONIC EQUIPMENT RACK JACK C WING REFUELING STATION JACK D2501B E7 D7 D FORWARD OF RIGHT WHEEL WELL JACK E FORWARD OF LEFT WHEEL WELL JACK F AFT CABIN CEILING JACK G APU ACCESS PANEL JACK H FORWARD ATTENDANT’S PANEL HANDSET J AFT ATTENDANT’S PANEL HANDSET K CONTROL STAND JACK T R S D6013 RIGHT WING REFUELING STATION (STA 78) T R S D6057 RIGHT WHEEL WELL (STA 655) T R S D6011 LEFT WHEEL WELL (STA 655) T R S D6017 APU (STA 1040) T R S D6015 AFT CABIN (STA 1004) T R S D6025 ELECTRONIC EQUIPMENT RACK (STA 350) SERVICE INTERPHONE ATTENDANT’S AUDIO G8 F7 G9 D6 TO SERVICE INTERPHONE LEVEL CONTROL C PHONE HI 1 PHONE LO 2 MIC HI 3 MIC LO 4 D6021 AAU CARD P13 FORWARD ATTENDANT’S PANEL M1353 REMOTE ELECTRONICS UNIT (E2-1) D K B SERVICE INTERPHONE J G H For Training Purposes Only F E PHONE HI 1 PHONE LO 2 MIC HI 3 MIC LO 4 OFF ON 2 P14 AFT ATTENDANT’S PANEL 1 S50 SERVICE INTERPHONE SWITCH (P5 AFT) F J K H G B D6023 PHONE HI 1 PHONE LO 2 MIC HI 3 MIC LO 4 D6019 P8 CONTROL STAND - AFT FACE D,E Figure 16 HAM TS 32 Kn 29.06.94 SERVICE INTERPHONE SCHEMATIC Page: 27 Index COMMUNICATION SERVICE INTERPHONE 737-300/400/500 23-41 LOCATION SERVICE INTERPHONE SWITCH SEE REMOTE ELECTRONICS UNIT A AFT OVERHEAD PANEL, P5 LOAD CONTROL CENTER, P6-2 HANDSET AT AFT ATTENDANT’S PANEL EXTERNAL POWER RECEPTACLE PANEL SEE B HANDSET AT FORWARD ATTENDANT’S PANEL HANDSET JACK ON CONTROL STAND AFT FACE SERVICE INTERPHONE OFF For Training Purposes Only ON SERVICE INTERPHONE SWITCH A ATTENDANT’S HANDSET REMOTE ELECTRONICS UNIT B Figure 17 HAM TS 32 Kn 29.06.94 SERVICE INTERPHONE / Component Location Page: 28 COMMUNICATION SERVICE INTERPHONE 737-300/400/500 23-41 CODE A B C D E F LOCATION AREA WING REFUELING STATION FORWARD OF RIGHT WHEEL WELL FORWARD OF LEFT WHEEL WELL AFT CABIN CEILING APU ACCESS PANEL ELECTRONICS RACK EXTERNAL EXTERNAL EXTERNAL INTERNAL EXTERNAL INTERNAL A B F STA 130 D E C STA 350 STA 1004 STA 1043 For Training Purposes Only STA 664 D E F B,C Figure 18 HAM TS 32 Kn 29.06.94 SERVICE INTERPHONE / Jacks Location Page: 29 Index COMMUNICATION CALL SYSTEM 737-300/400/500 23-43 23-43 FLT/GRD CREW CALL GENERAL The flight and ground crew call system provides for call signals between the flight compartment and cabin attendant stations, between the flight compartment and ground personnel, and between cabin attendant stations. The system is used to signal personnel that they are wanted on the service interphone.The system includes the ATTEND CALL and GRD CALL switches and the captain’s call light on the forward pilots’ overhead panel, the ATTENDANT, CAPTAIN and RESET switches on the attendant panels, and the PILOT CALL switch on the external power receptacle panel. It also includes the ground crew call horn, and the attendant call lights on the exit locator signs.The call system gets power from the 28v dc bus No. 1 through the circuit breaker on the P18 load control center labeled PASS AND CREW CALL/LAV SMK DET (or PASS AND CREW CALL on airplanes without lavatory smoke detectors) OPERATION CAPTAIN CALL XA bis XU: High Chime and Capts Call Light (blue) comes on, when a call from ground personnel or from the attendants are initiated. The Call Light goes out automatically after 40 seconds. XW and on: High Chime and INT Call Lights on all ACPs come on, when a call from ground personnel on the external power panel is initiated. High Chime and CAB Lights on all ACP’s come on, when a call from the attendants is initiated. All lights go out automatically after about 40 s. ATTENDANT CALL Pressing the ATTEND call switch on the forward overhead panel P5 applies 28v dc power to the pink attendant call lights, to the R380 attendant call relay, and to the chime in PA amplifier. The PA amplifier sounds a double chime through the PA system. Also, the attendant call relay holds the call light on until reset with the RESET switch on either attendant panel. Pressing the ATTENDANT call switch on either attendant panel applies 28v dc power to the green attendant call lights, to the attendant call relay, and to the chime in the PA amplifier. The PA amplifier sounds a double chime over the PA system. Also, the attendant call relay holds the call lights on until reset with the RESET switch on either attendant panel.The RESET switches on the attendant panels are connected in series.Thus, pressing one removes power from the attendant relay and makes the call lights go off. For Training Purposes Only GROUND CREW CALL Pressing the GRD CALL switch on the forward overhead panel P5 applies 28v dc power to the ground crew call horn. The horn will sound as long as the switch is pressed. The ground crew call horn also serves as an audible warning device for the IRS (inertial reference system). The IRS warning system relay comes on in the flight instrument accessory unit or integrated flight instrument accessory unit, and applies 28v dc power to the ground crew call horn, whenever the IRS is powered by its battery or the IRS is turned on and the equipment cooling fan is not operating. The air-ground relay must be in the ground position before the IRS warning system relay can energize. HAM TS 32 Kn 08. 05.96 Page: 30 COMMUNICATION CALL SYSTEM 737-300/400/500 23-43 28V DC BUS NO. 1 CAPTAIN PASS CALL PASS AND CREW CALL/LAV SMK DET R380 CALL RELAY ATTENDANT TD HI TONE RESET CHIME M315 AURAL WARNING MODULE ATTEND R392 TIME DELAY RELAY P14 AFT ATTENDANT’S PANEL (STA 995) PILOT CALL P19 EXTERNAL POWER RECEPTACLE CALL P P G G B L1086 EXIT LOCATOR SIGN (STA 304) B M53 GROUND CREW HORN (STA 230) MASTER DIM AND TEST TEST L1088 EXIT LOCATOR SIGN (STA 993) For Training Purposes Only L19 CALL LIGHT RESET GRD CALL 28V DC P5 PILOTS’ FORWARD OVERHEAD PANEL CREW CALL HORN P6-1 ELECTRONIC LOAD CB PANEL 1 M160 FLIGHT INSTRUMENT ACCESSORY UNIT (E1-2) 1 M63 PA AMPLIFIER (E2-1) Figure 19 HAM TS 32 Kn 08. 05.96 ATTENDANT TWO TONE CHIME COMES ON WHEN IRS IS POWERED BY ITS BATTERY, OR IRS IS ON AND EQUIPMENT COOLING FAN IS NOT OPERATING. (AIR-GROUND RELAY IS GROUNDED) R22 ATTENDANT’S CALL RELAY CAPTAIN P13 FORWARD ATTENDANT’S PANEL (STA 304) CALL SYSTEMS / Config. 1 Page: 31 COMMUNICATION CALL SYSTEM 737-300/400/500 23-43 For Training Purposes Only THIS PAGE INTENTIONALLY LEFT BLANK HAM TS 32 Kn 08. 05.96 Page: 32 COMMUNICATION CALL SYSTEM 737-300/400/500 23-43 28V DC BUS NO. 1 TO INT CALL LIGHTS ON ALL ACPs PASS CALL CAPTAIN TD PASS AND CREW CALL/LAV SMK DET R380 CALL RELAY TIME DELAY RELAY R455 (J5 STAB. SHIELD) ATTENDANT TO CABIN CALL LIGHTS ON ALL ACPs TD HI TONE RESET R392 TIME DELAY RELAY CHIME M315 AURAL WARNING MODULE P14 AFT ATTENDANT’S PANEL (STA 995) ATTEND PILOT CALL P19 EXTERNAL POWER RECEPTACLE P P G G L1086 EXIT LOCATOR SIGN (STA 304) L1088 EXIT LOCATOR SIGN (STA 993) For Training Purposes Only M53 GROUND CREW HORN (STA 230) RESET GRD CALL 28V DC P5 PILOTS’ FORWARD OVERHEAD PANEL CREW CALL HORN P6-1 ELECTRONIC LOAD CB PANEL 1 M160 FLIGHT INSTRUMENT ACCESSORY UNIT (E1-2) 1 COMES ON WHEN IRS IS POWERED BY ITS BATTERY, OR IRS IS ON AND EQUIPMENT COOLING FAN IS NOT OPERATING. (AIR-GROUND RELAY IS GROUNDED) HAM TS 32 Kn 08. 05.96 ATTENDANT TWO TONE CHIME M63 PA AMPLIFIER (E2-1) Figure 20 R22 ATTENDANT’S CALL RELAY CAPTAIN P13 FORWARD ATTENDANT’S PANEL (STA 304) CALL SYSTEMS / Config. 2 Page: 33 COMMUNICATION CALL SYSTEM 737-300/400/500 23-43 For Training Purposes Only LOCATION HAM TS 32 Kn 30.06.94 Page: 34 COMMUNICATION CALL SYSTEM 737-300/400/500 23-43 EXIT LOCATOR SIGN SEE NO SMOKING D SEE AUTO AFT ATTENDANT’S PANEL SEE SEE C SEE E ON A GRD CALL ATTEND AURAL WARNING UNIT (CHIME) FORWARD ATTENDANT’S PANEL D PILOTS’ CALL SWITCHES SEE OFF EXTERNAL POWER RECEPTACLE PANEL, P19 EXIT LOCATOR SIGN OVERHEAD PANEL, P5 FASTEN BELTS CALL B LOAD CONTROL CENTER, P18 PA AMPLIFIER (ELECTRONIC CHIME) CEILING (REF) B PILOTS’ CALL SWITCHES LIGHTS E BRT ON ON ATTENDANT’S CALL LIGHT (PINK) DIM OFF ENTRY EXTERNAL POWER OFF INTERPHONE OFF WORK OFF GROUND SERVICE DIM PAX CALL LIGHT (BLUE) ATTENDANTS LAVATORYCALL LIGHT (AMBER) EXIT LOCATOR SIGN BRT BRT NIGHT ATTENDANT’S CALL LIGHT (GREEN) D DIM CONN FLIGHT SERVICE CALL SWITCHES PARKING BRAKES NOSE WHEELWELL PILOT OFF FIRST FIRST CEILING CALL SYSTEM WINDOW For Training Purposes Only ON NOT IN USE OFF NORM CALL LIGHT DIM BRT BRT NIGHT CAPTAIN ATTENDANT RESET LIGHTS DIM CALL SWITCH CALL SWITCHES EXTERNAL POWER RECEPTACLE PANEL TOURIST CEILING BRT OFF TOURIST WINDOW DIM OFF ENTRY CALL SYSTEM C B Figure 21 HAM TS 32 Kn 30.06.94 AFT ATTENDANT’S PANEL FORWARD ATTENDANT’S PANEL CAPTAIN ATTENDANT RESET A CALL SYSTEMS / Component Location Page: 35 Index COMMUNICATION PASSENGER ADDRESS 737-300/400/500 23-31 23-31 PASSENGER ADDRESS (PA) For Training Purposes Only GENERAL The PA system supplies voice messages, and chime signals via speakers to all passengers and attendants in the passenger cabin.The PA system also supplies boarding music via the speakers to the passenger cabin. PA sidetone is provided to the flight deck crewmembers via their audio selector panels. PA inputs have an order of priority, when the PA receives an input it will cancel any input with a lower priority. The PA input priority is as follows: (1) Announcements from the flight compartment have the highest priority. (2) Announcements made from an attendants panel have the second highest priority. (3) Emergency prerecorded announcements have the third highest priority. (4) Prerecorded announcements have the next highest priority. (5) Boarding music has the lowest priority input. Keying the forward attendant PA microphone mutes the forward attendant speaker(s) and keying the aft attendant PA microphone(s) mutes the aft attendant speakers. This prevents feed back during attendant announcements. Keying the pilot’s PA microphone will disable the muting of both forward and aft attendant speakers. Discrete signals from the passenger signs system cause a low tone chime signal to be sounded. A single low chime occurs whenever the NO SMOKING or the FASTEN SEAT BELT signs are switched on or off. Discrete signals from the attendant call system cause high tone chime signals to be sounded. A single high chime occurs when an attendant call switch is pressed at a passenger service unit (PSU) or from a lavatory. Discrete signals from the cabin interphone system cause high-low chimes to be sounded. A single high-low chime occurs for a crew to attendant call. HAM TS 32 Kn 24.06.94 Voice announcements from the pilots are made through the flight interphone system. The announcements amplified by the PA amplifier are returned to the pilots via the flight interphone system. Amplification by the PA amplifier is enabled by PTT (push-to-talk) inputs. The PA amplifier has circuitry to provide system testing. All PA speakers can be checked. Output level of the amplifier can be determined to allow for adjustments. The system amplifier gain is increased by 6 db to compensate for increased noise levels when either engine is operating. Each audio input into the PA amplifier has a PTT control signal. Priorities within the PA amplifier are in numerical order with No. 1 as the highest priority input. The self-test switch on the PA amplifier front panel provides tests of the operational status of the PA system. The spring loaded CAL position applies the PA amplifier main output to an internal load. The power applied across the load is displayed on the LED indicators. The TEST position causes a calibrated high chime tone from the main and auxiliary outputs to all speakers. The NORM position is used for system operation. After performing any tests, the switch should always be returned to the NORM position. Page: 36 COMMUNICATION PASSENGER ADDRESS 737-300/400/500 23-31 28V DC BAT. BUS C82 24-58-21 PASS ADDRESS AMP BAT NEXT PAGE F G SENS CONTROL P6-1 CIRCUIT BREAKER PANEL 15 3 BD GAIN ON DECOMPN MIC HI MIC LO PTT DC COMM PA MIC (PROVISIONS) 3 4 1 2 VOLTAGE REGULATOR FILT P8 PILOTS CONTROL STAND - AFT DC MASTER LEVEL SIDE TONE 23-51-00 PA LISTEN M1353 REMOTE ELECTRONICS UNIT (E2-1) 20 INPUT NO. 1 OUTPUT CONT 28V DC 1 23 NC MUSIK/ EMERGENCY ANNOUNCMENT A TO REMOTE ELECTRONICS UNIT T251C 2 14 INPUT NO. 4 PA MIC NC 2 12 E NEXT PAGE MIC HI MIC LO PTT DC COMM 32 1 M73 FWD LEFT LAV SPKR -1DB +1DB ODB= OUTPUT OF 60 WATTS 3 4 1 2 22 T251A 2 1 DC M67 AFT LEFT LAV SPKR B P13 FORWARD ATTD PANEL NEXT PAGE T251B 2 INPUT NO. 2 1 MIC HI MIC LO PTT DC COMM PA MIC 3 4 1 2 C NEXT PAGE LO NO SMOKING 33-25-00 For Training Purposes Only P14 AFT ATTENDANT PANEL LO SEAT BELTS 33-27-00 23-42-00 79-30-00 1 P 78-00-00 AFT RIGHT LAV SPKR HI HI PASS/LAV CALL ATT CALL HI/LO 13 NC CHIME LO GEN HI AUX AMP NORM CAL TEST PSU SPEAKER (EXAMPLE) 6DB INCREASE WHEN GROUND REMOVED 79-32-00 2 3 INTERNALS SAME AS S124 ABOVE 1 3 2 S124 ENGINE 1 LOW OIL PRESSURE SW 78-00-00 (SHT 2) S124 ENGINE 2 LOW OIL PRESSURE SW F5 K5 K3 K2 H5 M63 PASSENGER ADDRESS AMPLIFIER (E2-1) (346D-2B AMP) J5 G2 F2 G (POWER) M1353 REMOTE ELECTRONICS UNIT (E2-1) Figure 22 HAM TS 32 Kn 24.06.94 D NEXT PAGE (TO REU FOR ATT SPKR ) PA SYSTEM SCHEMATIC 1 Page: 37 COMMUNICATION PASSENGER ADDRESS 737-300/400/500 23-31 For Training Purposes Only THIS PAGE INTENTIONALLY LEFT BLANK HAM TS 32 Kn 24.06.94 Page: 38 COMMUNICATION PASSENGER ADDRESS 737-300/400/500 23-31 ANNC 4CH HEAD SWITCH #1 #2 SWITCH #3 SWITCH SWITCH 20 P6-1 CIRCUIT BREAKER PANEL D1 MUSIC BLANK & ADDR DET R324 OXY IND RLY MUSIC 1 2 3 4 5 6 7 8 9 1 6 LOW CONTROL 3 A 3 HIGH LOW 25 28 CONTROL 4 MICRO PROCESSOR LED DRIVER S1-1 S1-2 S1-3 S1-4 S1-5 S1-6 S2-1 S2-2 S2-3 S2-4 S2-5 STARTSTOP 1 4 26 INPUT NO. 3 PRERECORDED ANNOUNCEMENT AUDIO INPUT NO. 4 MUSIC AUDIO 14 M63 PASSENGER ADDRESS AMPLIFIER (E2-1) READY 0 HIGH TAPE DECK CONTROL 14 E3-1 ELEX SHELF 3 18 SOLID STATE STORED VOICE ROM (5 MBIT MAX) D2 6 17 MAIN AUDIO OUTPUT LOW +5V -5V +5V +5V +19V POWER SUPPLY 21 MUTE SWITCH #4 115V AC ELEX PWR 2 C80 PASS ADDRESS TAPE RPDR AC SWITCH 2 S2-6 KEY SWITCH & DISPLAY SSSV MESSAGE ASSIGNMENT MUSIC PEEPER ON-OFF 1 2 3 4 5 6 READY 7 8 9 START STOP EMERGENCY ANNUNCIATOR CYCLE SET 0 1 2 ELECTRONIC LOCK M1276 TAPE REPRODUCER PRERECORDED ANNOUNCEMENT (EXAMPLE) FWD ATTENDANT STATION For Training Purposes Only D PREVIOUS PAGE B PA AMPLIFIER OUTPUT T337 M157 FWD ATTND SPEAKER T338 M1212 L AFT ATTND SPEAKER T339 M1213 R AFT ATTND SPEAKER FWD PA PTT FWD MUTE (K2) PRE REC ANN PTT A C AFT PA PTT F POWER E COCKPIT PA PTT M1353 REMOTE ELECTRONIC UNIT (E2-1) AFT MUTE (K3) ATT MUTE (K1) Figure 23 HAM TS 32 Kn 24.06.94 PA SYSTEM SCHEMATIC 2 Page: 39 COMMUNICATION PASSENGER ADDRESS 737-300/400/500 23-31 LOCATION -1 0 db +1 PSU SPEAKER (EXAMPLE) TEST PA AMPLIFIER (E2-1) SEE LOAD CONTROL CENTER, P6 REMOTE ELECTRONIC UNIT (E2-1) CAL A ELECTRONIC EQUIPMENT RACK, E2 AFT ATTENDANT’S SPEAKERS (LOWERED CEILING) SEE E AUDIO SELECTOR PANELS NORM PILOT’S PA MICROPHONE (PROVISIONS) SEE D MICROPHONE ON AFT ATTENDANT’S PANEL FORWARD ATTENDANT’S SPEAKER (LOWERED CEILING) SEE C For Training Purposes Only PA AMPLIFIER A FORWARD ATTENDANT STATION SEE B Figure 24 HAM TS 32 Kn 24.06.94 TAPE REPRODUCER LEFT GALLEY WALL SEE B PA / Component Location 1 Page: 40 COMMUNICATION PASSENGER ADDRESS 737-300/400/500 23-31 CALL SYSTEM CAPT ATTD RESET MUSIC ATTENDANT 1 2 3 4 5 6 7 8 9 READY PA MICROPHONE START STOP 0 1 2 TAPE REPRODUCER (EXAMPLE) For Training Purposes Only B AFT ATTENDANT’S PANEL (EXAMPLE) C SELECTOR FORWARD ATTENDANT’S PANEL (EXAMPLE) B FLIGHT - 2 INT HF - 2 PA PA CREW PA MIC SELECTOR REMOTE ELECTRONICS UNIT AUDIO CONTROL PANEL E D Figure 25 HAM TS 32 Kn 24.06.94 PA / Component Location 2 Page: 41 COMMUNICATION PASSENGER ADDRESS 737-300/400/500 23-31 TAPE REPRODUCER GENERAL The tape reproducer is operated from the controls on the face of the unit. There are controls for selection and play of both boarding music and prerecorded announcements. To open the door holding the tape magazine, display 90 in the window and press music channel switches 1 and 2 simultaneously. All the programs are on one C-60/90 Phillips four channel cassette tape. Two of the channels are for boarding music; one for selected announcements and the remaining channel for the emergency oxygen announcement. For Training Purposes Only MUSIC The front face of the tape reproducer has MUSIC controls for off/on/volume and selection of music channel 1 or 2. To playback boarding music program 1 or 2, press MUSIC channel button 1 or 2 and press the START button. Adjust music volume by rotating MUSIC control. Either music program may be stopped at any time by pressing the STOP button. The boarding music program being played may also be switched at any time by pressing the other MUSIC channel button. PRERECORDED ANNOUNCEMENT The front face of the reproducer has the controls for selecting and playing prerecorded announcements. The selection is made with a numerical keyboard which selects the desired announcement by number and displays the selection in the window. Upon selecting an announcement, boarding music will cease and the reproducer will search for and key at the start of the selected announcement. The READY light indicates the completion of the search mode. Pushing the START button will initiate playing of the announcement. If START is pressed before the search is complete the search will continue and announcement playback will start immediately upon completion of search. The announcement will play to completion or until STOP is pressed, after which time the reproducer will return to the boarding music mode of operation before announcement selection. An oxygen emergency announcement has priority over any other announcement or boarding music. This announcement is not manually selected. It will play automatically and repeat upon closing of the OXY IND relay, R324. This relay closes as part of the sequence during activation of passenger oxygen. All keyboard, START, STOP, and channel 1 or 2 buttons backlight when pushed. The channel selection 1 and 2 buttons are push-on/push-off. All other buttons are momentary. HAM TS 32 Kn 24.06.94 Page: 42 COMMUNICATION PASSENGER ADDRESS 737-300/400/500 For Training Purposes Only 23-31 Figure 26 HAM TS 32 Kn 24.06.94 PA / Tape Reproducer Page: 43 COMMUNICATION PASSENGER ADDRESS 737-300/400/500 23-31 PA - AMPLIFIER / TEST AMPLIFIER 346D - 1B CAL position: indication 0 dB on the testmeter. TEST TONE position: a calibrated tone is applied to the input of the amplifier and applied to all speakers. For Training Purposes Only AMPLIFIER 346D - 2B The self-test switch on the PA amplifier front panel provides tests of the operation status of the PA system. The spring loaded CAL position applies the amplifier output to an internal load. The power applied is displayed on the LED indicators. Make sure that the -1 and the 0 dB LED’s on the PA amplifier come on. If the -1 and the 0 dB LED’s do not come on, adjust the MASTER GAIN potntiometer until this both LED’s come on. the MASTER GAIN potentiometer is on the lower part of the front panel on the PA amplifier. The TEST position supplies a high chime sound to all speakers. Make sure you hear a high chime sound on all the PA speakers. HAM TS 32 Kn 24.06.94 Page: 44 COMMUNICATION PASSENGER ADDRESS 737-300/400/500 23-31 OUTPUT LEVEL INDICATORS (db) TEST SWITCH (CAL, POSITION For Training Purposes Only SPRING-LOADED) 2 1 AIRPLANES WITH 346D -1B AMPLIFIER 2 AIRPLANES WITH 346D-2B AMPLIFIER PA AMPLIFIER Figure 27 HAM TS 32 Kn 24.06.94 1 PA AMPLIFIER Page: 45 Index COMMUNICATION RADIO COMMUNICATION PANEL (RCP) 737-300/400/500 23-21 23 - 21 RADIO COMMUNICATION PANEL OPERATION The radio communication panels RCP-1, RCP-2 and RCP-3 are installed on the aft electronics panel, P8. Each RCP can make a radio selection and a frequency selection for each of available radio systems. To set the RCP for a VHF system, push the applicable radio selector switch on the RCP (VHF-1, VHF-2 or VHF-3). The switch light will come on to show the selection was made at that RCP. Use the frequency selector knobs, frequency displays and an ACTIVE/ STANDBY transfer switch to set the RCP for a frequency selection. Each RCP has an ACTIVE frequency display and a STANDBY frequency display. The ACTIVE frequency display shows the frequency to which the selected radio is tuned. The OFF switch disables the RCP. This is only intended to used in the event of RCP failure. All radios can still be controlled from other RCP’s in the event of a single RCP failure. The OFF SIDE CONTROL light illuminates whenever an RCP is used to select a frequency for an OFF-SIDE radio (refer to the operation paragraphs for a definition of OFF-SIDE). Radio normally associated with this VHF panel is being tuned by another VHF panel. Onside transceiver: Left RCP is normally associated with VHF-1. Right RCP is normally associated with VHF-2. Center RCP is normally associated with VHF-3 (ACARS - MU). The frequency selected will show in the STANDBY frequency display and can be transferred to the ACTIVE frequency display by action of the transfer switch. Then another STANDBY frequency selection can be made. This pair of frequencies is monitored by all RCP’s. All RCP’s are connected via a cross-bus and to the associated transceiver. Whenever this radio is called up on another RCP, the frequency pair originally selected with the on-side RCP will then show on the off-side RCP. The OFF SIDE CONTROL light will illuminate on both RCP’s. When a failure occurs the indication FAIL appears in the ACTIVE display window. In this case the onside transceiver can not be tuned from the associated RCP. With the OFF switch you must disable this RCP. Than the transceiver can be tuned from other RCP’s. The third VHF transceiver is originally connected with the ACARS management unit. The VHF-3 is used by the ACARS to transmit and receive messages. When you select the VHF-3 transceiver on a RCP, the message ACARS appears in the ACTIVE frequency window on this RCP. For Training Purposes Only GENERAL HAM TS 32 Kn 15.06.94 Page: 46 COMMUNICATION RADIO COMMUNICATION PANEL (RCP) 737-300/400/500 For Training Purposes Only 23-21 Figure 28 HAM TS 32 Kn 15.06.94 RADIO COMMUNICATION PANEL Page: 47 Index COMMUNICATION VHF - COMMUNICATION 737-330/430/530 23-21 23 - 21 VHF - COMMUNICATION GENERAL The very high frequency (VHF) communication system provides short-range two-way voice and data communication in the frequency range of 118.000 through 136.975 MHz with a RF power of about 25 W ( AM ). Three VHF systems are installed in the airplane. The communication equipment for each VHF system includes a VHF transceiver, a RCP and a blade antenna. Each VHF system interfaces with the audio integration system and the SELCAL system. VHF-1 system power is obtained from the hot battery bus, VHF-2 system power is obtained from switched electronics bus No. 2 and VHF-3 system power is obtained from DC bus No. 1. An off-side condition will turn on the cross-tuning annunciator on the RCP-1 and RCP-2 and will activate tuning port B of the selected off-side radio. The off-side RCP will acquire the tuning selections from the on-side radio and will tune the off-side radio with the ACTIVE frequency acquired from the on-side RCP through tuning port B of the off-side transceiver. Tuning port A for VHF-3 is reserved for future ACARS input. VHF-3 is tuned only through tuning port B. Selecting VHF-3 from any RCP, other than RCP-3 will result in off-side operation. Thus, the radio controlled from the off-side RCP will keep the same frequency but will be tuned through port B. Tuning port A for VHF-3 is reserved for the ACARS input, VHF-3 is tuned only through tuning port B. For Training Purposes Only OPERATION (VHF - 700 COLLINS) DESCRIPTION The VHF system consists of: S transceiver Collins VHF-700 (E2-1) S radio control panel (P8) S blade antenna The frequency selection data originates in the RCP is transmitted to the transceiver over an ARINC 429 data bus. Each VHF transceiver has two ports (A and B) for receiving tuning data. The VHF No.1 transceiver receives the tuning data from the ACTIVE frequency on RCP-1 through port A when VHF-1 is selected on RCP-1. Similarly the VHF No.2 transceiver receives the tuning data of the ACTIVE frequency on RCP-2 through port B when VHF-2 is selected on RCP-2. This operation is on-side operation. The VHF transceiver A tuning ports are active and the cross-tunig annunciators are off. The selection of any VHF except No.1 by RCP-1, or the selection of any VHF radio except No.2 by RCP-2, constitutes an off-side condition. HAM TS 32 Kn 15.06.94 Page: 48 COMMUNICATION VHF - COMMUNICATION 737-330/430/530 For Training Purposes Only 23-21 Figure 29 HAM TS 32 Kn 15.06.94 VHF- 700 / Schematic Page: 49 COMMUNICATION VHF-SYSTEM 737-300/400/500 23-21 DESCRIPTION (VHF-700) For Training Purposes Only A crewman may transmit or receive over a VHF system after the desired channel is selected on a radio communication panel. Receiving and transmitting are completed on the same frequency. To receive, a crewman must activate VHF audio on the audio selector panel (AMM 23-51-00) and adjust the volume control on the audio selector panel to obtain a comfortable listening level. The crewman will then hear any messages that may be received on the selected frequency. To transmit over the VHF systems, the mic selector switch on the audio selector panel must be pressed in for the desired VHF system. Pressing the microphone PTT (push-to-talk) button of the flight interphone system will operate control circuits in the VHF transceiver which disconnect the receiver circuits and connect the transmitter circuits to the VHF antenna. Amplitude modulated transmission will begin when audio signals are present on the microphone circuits. Sidetone is rectified from the modulated rf to the VHF antenna and returned to the headphones of the flight interphone system to indicate proper operation of the transmitter. The audio selector panel volume control may be used to adjust the sidetone audio to a comfortable listening level. When the PTT button is released, the system will return to the receive condition. Receive When the VHF transceiver is not keyed, the output from the frequency synthesizer is connected to the receiver mixer and the VHF antenna is connected to the receiver input. With no signal input, the receiver noise output from the detector is filtered and compared to a squelch threshold voltage in the squelch comparator. The comparator output turns off the voice audio output to the flight interphone system. Transmit Transmission is initiated by grounding the PTT line in the voice mode. This activates the antenna switch and switches the frequency synthesizer output to the transmitter section.The frequency synthesizer output is low level amplitude modulated by audio from the interphone system and amplified for transmission. The forward power output is sampled and fed back to the modulator where it is used to linearize the modulated drive signal, ensuring that the modulated drive signal accurately follows the modulation. Forward power is also sampled to generate sidetone audio to the voice audio output. The rf output is then routed through the antenna switch to the VHF antenna. The PTT signal is also routed out of the VHF transceiver as a key event signal. This is used by the digital flight recorder system to record the times during which the VHF transceiver is keyed. FRA USE NM 25.01.1996 Page: 50 COMMUNICATION VHF-SYSTEM 737-300/400/500 23-21 VHF-1 28V DC PWR SPLY HOT BATTERY BUS +20V +12V +5V -12V RF SENSOR CIRCUIT P18 LOAD CONTROL CENTER-LEFT VHF-1 AUDIO RF ATTEN ACTIVE SIDETONE RF (FRCV) RF AF AMP AGC SQUELCH IF STANDBY SELCAL M1353 REMOTE ELECTRONICS UNIT (E2-1) M57 VHF COMM-1 ANTENNA (STA 627.5 TOP) VHF 1VHF 3VHF 2 O OFF F F PHONE CH. 1 AUDIO M25 SELCAL DECODER POWER SUPPLY SQL/LAMP TEST ARINC PNL 37 RX LT 38 SQL/LAMP TEST SQ DISABLE OFF REF R SELF- CONTROL +5V INPUT TEST CIRCUIT FAIL DISCRETE INPUTS l PROCESSOR & MEMORY DATA SEL DISCRETE OUTPUTS CONTROL INPUT FAIL NO. 1 COMM CONTROL PNL (P8) ARINC RX l PROCESSOR For Training Purposes Only 429 RCVR I/P PORT B 429 RCVR KEY DATA KEY RET VOX/DATA SEL TO I/P PORT A VHF-2 XCVR NO. 2 COMM CONTROL PNL (P8) TO I/P PORT B VHF-3 XCVR ARINC RX 1 TO I/P PORT B VHF-2 XCVR FREQUENCY SYNTHESIZER +28V DATA KEY KEY SELECT LOGIC HI DATA IN MIC HI REF OFF TEST AF LO PTT PTT H6 AGC MODULA TOR KEY EVENT RF TEST GND R276 AIR/GND RELAY (E11 LANDING GEAR LOGIC SHELF) RF DIRECTIONAL RF COUPLER & (FXMT) LPF SIDETONE XMT AF DETECTOR KEY EVENT HI MIC IN A3 LO LO B3 +16V DC M1353 REMOTE ELECTRONICS UNIT M1353 (E2-1) 1 25.01.1996 M675 FLIGHT DATA ACQUISITION UNIT TO ACARS M149 VHF-1 TRANSCEIVER (E2-1) Figure 30 FRA USE NM VHF-700 AIR FWD NO. 3 COMM CONTROL PNL (P8) VHF-1 INDICATES VSWR FOR 1 SEC DURING SELF-TEST AF MIC ARINC TX l PROCESSOR I/P PORT A LRU PASS MIC PHONE G LRU PASS ARINC TX FWD VHF 700 Detailed Schematic Page: 51 COMMUNICATION VHF - COMMUNICATION 737-300/400/500 23-21 For Training Purposes Only LOCATION HAM TS 32 Kn 15.06.94 Page: 52 COMMUNICATION VHF - COMMUNICATION 737-300/400/500 23-21 VHF-2 POWER, LOAD CONTROL CENTER, P6 RADIO COMMUNICATION PANELS NO. 1,2,3, AFT ELECTRONIC PANEL, P8 SEE A ELECTRONIC EQUIPMENT RACK, E2 VSWR/POWER DISPLAY VHF-1,-2,-3 TRANSCEIVERS SEE VHF-1 AND VHF-3 POWER, LOAD CONTROL CENTER, P18 B SQL/LAMP TEST SWITCH SQL/LAMP OFF TEST RFL CROSS-TUNING ACTIVE FREQUENCY DISPLAY ANNUNCIATOR (WHITE) ACTIVE/STANDBY TRANSFER SWITCH FWD HEADPHONE CONTROL LRU (PHONE) INPUT PASS JACK FAIL RFL/OFF/FWD (POWER TEST) SWITCH PHONE STANDBY MIC FREQUENCY TEST RESULT DISPLAY LEDs VHF-700 TEST For Training Purposes Only MICROPHONE ACTIVE STANDBY (MIC) JACK FREQUENCY VHF1 VHF3 VHF2 SELECTOR TEST KNOBS SWITCH OFF OFF SWITCH RADIO SELECTOR SWITCHES (3 LOCATIONS) VHF TRANSCEIVER RADIO COMMUNICATION PANEL B A Figure 31 HAM TS 32 Kn 15.06.94 VHF - 700 / Locations Page: 53 COMMUNICATION VHF - COMMUNICATION 737-300/400/500 23-21 FRONTPANELTEST (VHF-700) SQUELCH/LAMP-TEST-SWITCH This test switch is used to disable the squelch ( you can hear a noise sound) and to check the front panel lights prior to system self-testing. The red CONTROL INPUT FAIL and the green LRU PASS lights come on when this test switch is pushed. TEST-SWITCH The CONTROL INPUT FAIL test checks that the VHF transceiver is receiving valid frequency tuning data from the VHF control panel RCP. If the tuning data is not valid, the red CONTROL INPUT FAIL light comes on indicating a VHF control panel failure. This light remains on for about four seconds after TEST switch is pressed. The LRU PASS test identifies a failure on the VHF transceiver. After pressing the TEST switch, the green LRU PASS should light for approximately one to four seconds. At the same time, the digital display should show a value of less than 3.0. This value is the voltage standing wave ratio (VSWR). For Training Purposes Only RFL - OFF - FWD SWITCH After the CONTROL INPUT FAIL / LRU PASS tests are completed, turning the power test switch to FWD or RFL displays the forward or reflected power values on the digital display. The FWD position should display a minimum value of 25 ( that means 25 W). The RFL position should display about 25 percent or less of the forward power value. HAM TS 32 Kn 15.06.94 Page: 54 COMMUNICATION VHF - COMMUNICATION 737-300/400/500 23-21 VSWR/POWER DISPLAY SQL/LAMP TEST SWITCH SQL/LAMP TEST OFF RFL HEADPHONE (PHONE) JACK CONTROL INPUT FWD LRU PASS FAIL RFL/OFF/FWD (POWER TEST) SWITCH PHONE MIC TEST RESULT LEDs VHF-700 TEST MICROPHONE For Training Purposes Only (MIC) JACK TEST SWITCH VHF TRANSCEIVER Figure 32 HAM TS 32 Kn 15.06.94 VHF - 700 / Locations Page: 55 COMMUNICATION VHF - COMMUNICATION 737-300/400/500 23-21 OPERATION (RTA-43A BENDIX) TRANSCEIVER The RTA-43A VHF transceiver is a solid state transceiver. The VHF transceiver provides two-way voice and data communications in the 118.000 through 135.975 MHz requency range. The front panel of the transceiver has a XMTR light, a SQUELCH switch, a PHONE jack and a MIC jack. The XMTR light comes on when the transmitter output is greater than 12 watts. The SQUELCH switch disables the transceiver squelch circuits and tests the receiver section. The PHONE and MIC jacks are provided to connect a headset and microphone directly to the VHF transceiver. For Training Purposes Only CONTROL PANEL On the front of the VHF control panel are two sets of concentric frequency select knobs, two frequency displays, a transfer switch and a SELCAL indication light (with push- to- reset function). The TFR switch allows one frequency to be preselected while operating on a different frequency. A bar will appear across the inactive frequency. HAM TS 32 Kn 15.06.94 Page: 56 COMMUNICATION VHF - COMMUNICATION 737-300/400/500 23-21 VHF-2 POWER, LOAD CONTROL CENTER P6 VHF-1, -2 CONTROL PANELS, AFT ELECTRONIC PANEL P8 SEE A ELECTRONIC EQUIPMENT RACK E2 VHF-1, -2 TRANSCEIVERS SEE RTA-43A XMTR B VHF-1 POWER, LOAD CONTROL CENTER P18 SQUELCH MIC 118,00 COMM TFR SEL CAL PHONE 136,975 COMM For Training Purposes Only NAV VHF TRANSCEIVER 114,20 2010945 VHF TRANSCEIVER B VHF CONTROL PANEL A Figure 33 HAM TS 32 Kn 15.06.94 VHF RTA-43A Locations Page: 57 COMMUNICATION VHF-SYSTEM 737-300/400/500 23-21 DESCRIPTION (RTA-43A) For Training Purposes Only Bendix RTA-43 VHF Transceiver The RTA-43A VHF transceiver is a solid state transceiver. The VHF transceiver provides two-way voice and data communications in the 118.000through 135.975-MHz frequency range. The front panel of the VHF transceiver has a XMTR light, a SQUELCH switch, a PHONE jack, and a MIC jack. The XMTR light comes on when the transmitter output is greater than 12 watts. The SQUELCH switch disables the transceiver squelch circuits and tests the receiver section. The PHONE and MIC jacks are provided to connect a headset and microphone directly to the VHF transceiver. FRA USE NM 25.01.1996 Operation Frequency select signals from the VHF control panel are decoded by the frequency translator in the VHF transceiver. The translator develops control signals used in the transmitter and receiver. The receive occurs anytime the PTT (press-to-talk) switch is not pressed. Audio modulated rf is received by the VHF transceiver via a coaxial cable from the VHF antenna. It enters the receiver through the transmit/receive switch. The audio signal is detected and sent to the squelch circuit and SELCAL audio transformer. The output of the SELCAL audio transformer goes to the SELCAL decoder. The squelch circuit suppresses receiver noises and sends the signal to the audio compressor amplifier which maintains proper audio level. The audio then passes through the audio transformer and volume control on the control panel, then to the flight interphone system. The transmit mode occurs by selecting VHF on the audio selector panel and pressing a PTT switch. The PTT ground input makes the VHF transceiver into a transmitter. It provides a ground from the MIC input to enable the transmitter modulator, which provides the selected rf to the transmitter. With PTT depressed, the MIC input passes to an audio transformer in the VHF transceiver. The rf from the synthesizer is modulated with the audio and amplified. The level detector detects forward power and if it is greater than 12 watts, the light comes on. Audio is detected as sidetone and returned to the flight interphone system via the volume control. The modulated rf signal then passes through the transmit/ receive switch and coaxial cable to the VHF antenna. The power amplifier supplies the modulated carrier signal to the VHF antenna and the monitor circuits. Transmitter output is indicated by means of a light. A portion of the modulated transmitter power output is returned through the audio amplifier of the receiver as sidetone to the flight interphone system. Page: 58 COMMUNICATION VHF-SYSTEM 737-300/400/500 23-21 VHF-1 28V DC D199 A6 STANDBY BUS UNSWITCHED P18 LOAD CONTROL CENTER - LEFT POWER SUPPLY AUDIO COMPRESSOR AMPLIFIER A5 28V 16V A3 NC A4 A9 D2501A VHF-1 PTT H6 AUDIO COMP REGULATOR MODULATOR RF XMTR LIGHT MIC JACK A16 TRANSMIT DC RF RECEIVER RF RF RF POWER AMPLIFIER TO SELCAL SYSTEM (23-28-00) SELCAL AUDIO AMPL SIDETONE DETECTOR 16V A31 D2501B VHF-1 MIC A3 LO TUNING CONTROL A4-K1 D199 A15 HI AUDIO SQUELCH AUDIO COMPRESSOR Y RF 1 POWER DETECTOR A30 D115 B11 DIRECTIONAL COUPLER A2 M57 VHF-1 ANTENNA (STA 627.5 TOP) A1 D2501A HI F6 28V RF B28 VHF-1 AUDIO TUNING LOGIC RANGE 118.000 TO 135.975 MHZ SYNTHESIZER B35 B29 LO G6 1 T U FREQUENCY TRANSLATOR/ VHF SYNTHESIZER X Y Z B36 0 A10 M1353 REMOTE ELECTRONIC UNIT (E2-1) 1 A12 A5-K1 NC 2 3 A X X A11 B B34 B X 1 X X X 3 E 5 6 7 8 9 00 25 50 75 X X A X X B X X X X X X D HEADSET 4 X X C SQUELCH 2 X X A X X X X X C X X D X E 2 OUT OF 5 BCD CONVERTER NOTE: VHF-2 SCHEMATIC SIMILAR 1 RF=TRANSMIT/RECEIVE FREQUENCY 118.00-135.975 MHz RSV D199 M149 VHF-1 TRANSCEIVER (E2-1) D203 For Training Purposes Only RSV RSV BENDIX RTA-43A TRANCEIVER 118.00 COMM 118.00 B27 21 B1 B3 B2 B6 B4 B9 B7 1 2 3 4 5 6 7 A B C D A B C COMM TFR WHOLE MHz TEN WIRES B11 B10 8 D B13 B12 9 E WHOLE MHz UNITS WIRES B16 B15 B18 B17 B21 B19 B23 B22 10 11 12 13 14 15 16 17 18 19 A B C D FRACTION MHz TENTHS WIRES E A B C D E FRACTION MHz HUNDREDTH WIRES FREQUENCY SELECTOR SWITCHES 1 FREQUENCY SELECTOR SWITCHES 1 G-5905-04 (P8-2) VHF 1 CONTROL PANEL Figure 34 FRA USE NM 25.01.1996 VHF RTA-43A Schematic Page: 59 Index COMMUNICATION HF- SYSTEM 737-300/4007500 23-11 23-11 HF - COMMUNICATION GENERAL For Training Purposes Only A single high frequency (HF) communication system is installed in the airplane. The HF communication system (referred to as the HF system) provides amplitude modulated and single sideband voice communication between airplane and ground or other airplane. Communication is in the 2.000 to 29.999 MHz frequency range on any of 28,000 channels at 1 kHz spacing. Propagation characteristics of the HF band are most suitable for long distance communications. The HF system is composed of an HF control panel, HF transceiver, HF antenna coupler and an HF antenna. The HF control panel is installed on the aft electronics control stand. The HF transceiver and adapter is installed on electronic equipment rack E6. The flush-mounted HF antenna is part of the vertical fin leading edge. The HF antenna coupler is installed inside the vertical fin leading edge approximately under the HF antenna. The component locations are shown in figure 1. The HF control panel enables the desired communication channel to be selected. Sidetone is connected to the HF system audio switch in the flight interphone system. The HF antenna coupler matches the characteristic antenna impedance to the impedance of the HF transceiver at the particular frequency on which the system is operating. The tuner control unit and tuner will automatically keep the voltage standing wave ratio (VSWR) to a level between 1.3 and 1.0 thus assuring good power transfer. Communications are completed through the flight interphone system (AMM 23-51-00/001). The HF system uses 3-phase, 115-volt, 400-Hz ac power obtained from load control center P18. Control Panel The HF control panel can select any one of 28,000 channels, spaced 1 kHz apart in the 2.000 to 29.999 MHz range. The HF control panel contains four frequency select knobs, a frequency display, SQ knob and a mode select switch. The SQ (squelch) knob controls audio gain in the receiving section of the HF transceiver. The mode select switch (referred to as the mode switch) turns the system off (OFF), selects upper sideband (USB), and amplitude modulation (AM). A ten position rotary switch controls the calsel system (Ref 23-29-00). The HF control panel is located on the pilot’s overhead panel. HAM US/E KN 17.10.97 HF Transceiver Each HF transceiver is a tray-type unit located in the electronic equipment rack, shelf No. E6-2. Electrical connection is made through a multipin connector located at the rear of the HF transceiver. Antenna line connection is made at the back of the HF transceiver. An internal blower provides forced air cooling for the HF transceiver components. The blower is located towards the rear of the HF transceiver. The blower operates during transmission cycles. Each HF transceiver panel contains: (1) LRU FAIL light that comes on as a result of HF transceiver faults. (2) KEY INTERLOCK light that is activated as a result of HF antenna coupler faults. (3) CONTROL INPUT FAIL light that is activated as a result of control faults. (4) SQL/LAMP TEST switch which tests the above indicator lights and disables squelch of receiver audio. (5) PHONE jack, a 600-ohm headset plug-in to monitor test audio. (6) MIC jack, a carbon microphone plug-in to enable voice modulation tests at the HF transceiver. HF Antenna The HF system transmits and receives thru a flush-mounted shunt-fed slot type of HF antenna. The HF antenna is located in the vertical fin leading edge. The antenna dielectric portion is constructed of fiberglass. The HF antenna is the metal leading edge of the vertical fin. HF Antenna Coupler An HF antenna coupler is located just below the HF antenna in the vertical fin leading edge. The HF antenna coupler has miniaturized transistor circuits contained in a rack-mounted pressurized ATR case. Electrical connection is provided through a multipin connector located on the unit front. The RF connection is through a coaxial plug designated RF INPUT also located on the front panel. The antenna connection is on the unit rear panel. The pressurized case has two sections divided by an RF shield which provides thermal protection and RF isolation. The forward compartment contains tuning control modules, a dual servo-amplifier, and the power supplies. Integrated circuit construction is used in the servo-amplifier and tuning control modules. The rear section of the HF antenna coupler (the RF compartment) contains the tuning element, a discriminator module, and an isolation amplifier. The tuning elements consist of two variable vacuum capacitors and a variable inductor, associated motors, gear trains, switches, and RF relays. Page: 60 COMMUNICATION HF- SYSTEM 737-300/4007500 23-11 D345B 71 D337 M889 RF FEEDLINE M228 HF LEADING EDGE SLOT ANTENNA D345B C3 TO SELCAL SYSTEM 23-28-00 F5 D3 A COLLINS E5 SQL/LAMP TEST PUSHBUTTON PTT FROM AUDIO INTEGRATION LRU FAIL HEADPHONE JACK KEY INTERLOCK E1 RECHNNELD341 F LINE CONTROL INPUT FAIL D1 AUDIO/ SIDETONE MIC AUDIO D4287 LO 2 HI 1 C1 A1 LO 8 B1 ELECTRONIC SHELF (E2-1) C5 TUNE PWR K H B5 D345C 2 D345C 9 115V AC 28V DC 11 öB 115V AC ESS ELEX BUS-1 TO FLIGHT RECORDER (31-24-00) PHONE MIC MIC JACK HF-1 AC öA PTT LINE E2 HFS-700 7 HI KEY S INTLK H5 SQL/LAMP TEST A L 3 öC PRESSURIZING CONNECTOR 7 öA M227 HF-1 ANTENNA COUPLER (VERTICAL FIN) CALSEL M226 HF-1 TRANSCEIVER (E6-2) P18 LOAD CONTROL CENTER For Training Purposes Only A 13 D419 3 HF SQ SSB 2 4 FROM CONTROL STAND PANEL LIGHT CONTROL (P8) 6 1 6 14 CALSEL 4 3 5 AM 7 0 5V AC 9 8 2 15 P9-18 HF-1 CONTROL PANEL Figure 35 HAM US/E KN 17.10.97 HF - System / Block diagram Page: 61 COMMUNICATION HF- SYSTEM 737-300/4007500 23-11 For Training Purposes Only OPERATION A 3-phase, 115-volt ac circuit breaker, on the P18 load control center, supplies power to the HF transceiver. To receive; the mode switch, on the HF control panel, is switched to SSB or AM mode and the desired frequency is selected. The HF system must be selected on the audio selector panel. The VOL (volume) knob on the audio select panels, may be adjusted to obtain a comfortable listening level. To transmit; the HF system microphone selector switch, on the audio selector panel, must be pressed. Pressing the microphone PTT (pushto-talk) switch operates control circuits in the HF transceiver which disconnects the receiver circuits and connects the transmitter circuits to the antenna. Transmission begins when audio signals are present on the microphone circuits. Sidetone is returned to the interphone system so that audio being used to modulate the transmitter can be heard. (1) Data The transmitter output is nominally 400 watts PEP (peak effective power) with a maximum average power of 125 watts. The HF transceiver has a dual-conversion receiver that produces 100 mw received voice audio output, 100 mw of sidetone output and 500 mw of SELCAL audio. Operating voltages are produced by internal power supplies that operate from a 3-phase, 115-volt, 400 Hz primary source. (2) Power Control (a) Turning the HF control panel’s mode switch from OFF energizes the ON/ OFF relay; which provides 3-phase 115v ac to the power supply. Phase C operates the relay driver and the blower which provides cooling air during transmit operations. (3) Frequency and Mode Selection (a) The operating mode and frequency are selected on the HF control panel and supplied to the HF transceiver. This parallel data is serialized then sent to the tuning control circuits where it is converted into bcd (binary coded decimal) data. The bcd data is used to tune the frequency synthesizer. (b) When a change of operating frequency is selected on the HF control panel a rechannel signal is sent to the HF antenna coupler. This signal causes the HF antenna coupler to return to its home position. Before the HF transceiver can operate on this new frequency, the HF antenna must be tuned. HAM US/E KN 17.10.97 (4) Transmit Mode (a) In transmit mode, the HF transceiver will produce nominally 400 watts PEP RF output in SSB operations and a nominal 125 watts average RF output in AM operation. (b) Pressing the microphone key or PTT switch initiates tuning of the HF antenna coupler and activates the transmitter circuits in the HF transceiver. (c) During tuning, the HF antenna coupler supplies a TIP (tune-in-progress) signal to the HF transceiver and holds the key line down until tuning is complete ( this signal is also called ”Key Interlock” ). Within the HF transceiver the TIP signal produces the following results: the transmitter is placed in the AM mode with low-power output (72 watts), and the tune tone oscillator produces a 1000-Hz modulating audio tone. When tuning is complete (VSWR signal is less than 1:1,3), the TIP signal is removed from the HF transceiver, the HF antenna coupler unkeys the transmitter, and HF transceiver returns to the receive mode. With the HF antenna coupler tuned to the selected operating frequency, the HF transceiver is then ready for transmission. (d) If the HF antenna coupler fails to tune properly, transmission will be inhibited. In this situation, when the key or PTT switch is activated, the KEY INTERLOCK lamp on the HF transceiver front panel will light to indicate an HF antenna coupler fault. (e) In the HF transceiver, mike audio is applied to the balanced modulator. Part of the audio that’s being used to modulate the transmitter is routed to the audio/sidetone output system. (f) The output from the receiver/exciter is applied to a power amplifier through an ALC (automatic load control) attenuator. The power amplifier raises the 100-milliwatt PEP input to a nominally 400-watt PEP output. The power amplifier has protective circuits that provide almost instantaneous shutdown of the power amplifiers in the event of excessive power amplifier internal power dissipation. (g) The 400-watt PEP RF output is routed through a directional wattmeter and a transmit-receive relay to the external HF antenna coupler. Forward and reflected power detectors, within the directional wattmeter, provide voltages that are used to generate the ALC signal and to drive the power amplifier protection control circuit. The relay disconnects the receiver from the HF antenna coupler and connects the transmitter to the HF antenna coupler. Whenever the HF transceiver is in the transmit mode, an internal blower provides forced-air cooling to the transmitter circuits to prevent overheating. Page: 62 COMMUNICATION HF- SYSTEM 737-300/4007500 23-11 OPERATION (CONT.) For Training Purposes Only (5) Receive Mode (a) In the receive mode, the HF transceiver receives 2.000 to 29.999 MHz SSB or AM signals from the external HF antenna coupler. The receiver uses dual conversion to provide 100-mW received voice audio output. (b) The 2.000 to 29.999 MHz signal from the HF antenna coupler is routed through the transmit-receive relay to an RF attenuator. The RF attenuator output is applied to an RF amplifier. The output from the RF amplifier is then routed to the receiver. (6) Fault Lights (a) The LRU fail light is activated by faults such as frequency synthesizer out of lock, low transmitter power output, low power supply voltages, or failure of the frequency control board microcomputer. (b) The KEY INTERLOCK FAIL light is activated by HF antenna coupler faults such as excessive tuning time (more than 15 seconds), HF antenna coupler power failure, or excessive tuning reactance. (c) The CONTROL INPUT FAIL light is activated by such problems with frequency selection as absence of parallel data with HF label, or invalid format or faulty content of input from the HF control panel. Antenna Tuning A complete tuning sequence consists of four basic steps. These steps are: Home, Standby, Tune, and Operate. The four steps are controlled by a sequence counter which can only advance to a new position if the conditions of the existing step are satisfied. When a fault sensor (fifth step) is activated, the circuit overrides all other steps. A brief description of each sequence follows: (1) Home When primary power is first applied, or when a new frequency is selected on the HF control panel, a ground is switched to the HF antenna coupler. The HF antenna coupler, in turn, sets a sequence counter to run the elements to the home position. In this position (home), the series capacitor, shunt capacitor, and shunt coil are effectively set to provide minimum attenuation. When all tuning elements reach their home position, a pulse is sent to the sequence counter to advance it to the standby position. HAM US/E KN 17.10.97 (2) Standby In the standby position, the HF antenna coupler is set up to receive and the HF antenna coupler is ready to start a tune cycle upon receipt of a key line ground. The receive path is from the HF antenna through a relay switch, the isolation amplifier, and from the descriminator to the receiver. If the other HF antenna coupler is keyed, the relay switch de-energizes and shorts the receive signal to ground. When the HF antenna coupler receives the key line ground return, the sequence counter advances the system to the tune position. (3) Tune (a) Tuning is performed in three steps. (b) In step A, the series capacitor is servo-tuned to a zero-phasing error position. At some frequencies, the series capacitor or the shunt coil will be inserted and positioned due to band information commands so the series capacitor can produce a zero phasing error. The sequence counter then advances to step B. (c) Step B determines whether or not the shunt coil is needed for tuning. (d) During step C, either the shunt capacitor or the shunt coil (as selected in steps A and B) is servo-tuned to produce zero loading error. The series capacitor is fine-tuned to retain a zero phasing error. At this point, the sequence counter advances to the operate position. (4) Operate Upon reaching the operate sequence, the tune power and key lines have unlatched and the HF antenna coupler is ready to transmit and receive. When the operator selects a new frequency, the sequence counter advances to the home step and the complete tuning sequence is repeated. Page: 63 COMMUNICATION HF- SYSTEM 737-300/4007500 23-11 AMP D345B C3 TO SELCAL SYSTEM 23-28-00 D3 A E5 AM IF AND DET SELCAL OUTPUT SQUELCH AM AGC IF AGC AUDIO SWITCH ALC CONTROL INPUT FAIL IND LRU FAIL IND REG D4287 LO 2 HI 1 7 A1 LO 8 B1 KEY INTERLOCK IND SSB MECH FILTER AUDIO/SIDETONE OUTPUT AMP 20V DC AMP FREQ SYNTHESIZER BAL MOD INTERNAL KEY LINE AVC MIC INPUT 115V AC ESS ELEX BUS-1 vB TUNING CONTROL CIRCUITS vC P18 LOAD CONTROL CENTER 7 D345B 115V AC vB +28V DC POWER SUPPLY 115V AC vC RELAY DRIVER For Training Purposes Only C TO FLIGHT RECORDER (31-24-00) C5 D RECHANNEL B5 PULSE E 115V AC OUT D345C 9 28V DC OUT 11 F G +20V DC COLLINS HFS-700 TRANSCEIVER INTERNAL KEY LINE BLOWER D345C AC COLD 8 B E2 TUNE POWER D345C 115V AC vA 2 3 PTT FROM AUDIO INTEGRATION KEY H5 INTERLOCK KEY LINE C1 ELECTRONIC SHELF MIC (E2-1) JACK HF-1 AC vA F5 DIR. WATTMETER 20V DC TEST AUDIO MUX A PA AGC D1 HI ALC ATTENUATOR RECEIVER/ EXCITER SSB IF AND DET D345B 71 RF AGC SQ E1 MIC AUDIO COAX RF SENS HEADPHONE JACK AUDIO/ SIDETONE RF ATTENUATOR INTERNAL KEY LINE AM MECH FILTER AGC SQL/LAMP TEST PUSHBUTTON T/R RELAY AMP AGC ON/OFF RELAY A D345B G3 M226 HF-1 TRANSCEIVER (E6-2) D419 D419 3 FROM CONTROL STAND PANEL LIGHT CONTROL (P8) RECTIFIER/ FILTER DC/DC CONVERTER 1 2 1V DISPLAY TEST 6 5V AC AM HI LO PANEL LIGHTS SSB 25.300 9 H3 10 13 14 SEGMENT DRIVERS OPTICAL ISOLATORS SQ FREQUENCY SELECT ENCODER ARINC 429 ENCODER SQUELCH 15 P9-18 HF-1 CONTROL PANEL Figure 36 HAM US/E KN 17.10.97 HFS - 700 Schematic / Transceiver Page: 64 COMMUNICATION HF- SYSTEM 737-300/4007500 23-11 M889 RF D337 RF INPUT A REFLECTED DISCRIMINATOR MODULE FWD PWR ISO AMP 28V DC TO TUNE LOGIC PWR 28V DC D K4 FEEDLINE M228 HF LEADING EDGE SLOT ANTENNA K6 F E 28V DC ARC GAP INSUFFICIENT K5 D341 RF = 1 28V DC HOME COMPLETE OPERATE RECHNNEL D341 F LINE G 28V DC POWER SUPPLY FILTER +28V DC HOME LOGIC REC/STBY LOGIC D INHIBIT CPLR = 0 For Training Purposes Only HOME HOME TUNE C LOGIC FWD PWR REEL PWR START COMPLETE FWD PWR REEL PWR START FWD PWR TUNE B LOGIC OPERATE LOGIC CPLR FAULT OPERATE PTT LINE HOME TUNE IN PROGRESS LOADING ERROR HOME PRESS > 15.5 PSIA = 1 D PHASING AMP PHASING ERROR CPLR FAULT PRESSURIZING CONNECTOR NC PHASE AND LOADING AMP ENABLE KEY LATCH SWITCH C FROM PRESS FAULT LT TUNE A LOGIC COMPLETE A L REEL PWR 28V DC V C START 115V AC C SEQUENCE COUNTER MODULE (HOLD UNTIL KEYED) FWD PWR INHIBIT CPLR 1 RECHANNEL (HOME INITIATE) CPLR FAULT OVERRIDE COMPLETE F CPLR FAULT J START E INHIBIT CPLR 2 IF SYSTEM 2 IS INSTALLED TO OPEN 20 MS MOTORS ENABLE H B TIME > 15 SEC = 1 TUNE A (INITIATE) K COMPLETE TUNE PWR CPLR FAULT START D PTT LINE c _ ARC DETECTED = 1 HOME 35 MS COMPLETE C KEY S INTLK START B FILTER OFF FAULT TIMER ON (15 SEC) R DC CPLR FAULT OVERRIDE SIGNAL CPLR FAULT DRIVE MOTOR E LOADING AMP CPLR FAULT DC CPLR FAULT OVERRIDE SIGNAL DRIVE MOTOR F DRIVE MOTOR M227 HF-1 ANTENNA COUPLER (VERTICAL FIN) Figure 37 HAM US/E KN 17.10.97 HFS - 700 Schematic / Coupler Page: 65 COMMUNICATION HF- SYSTEM 737-300/4007500 23-11 CALSEL The CALSEL system allows the flight crew to alert an appropriately equipped ground station via the HF system using the CALSEL encoder control. the registration number of the calling airplane will be displayed to the operator on ground. The call signal can be selected on the CALSEL control panel Activation of the CALSEL encoder control will automatically key the HF radio system and transmit the airplane CALSEL code on the HF frequency determined by the HF radio frequency selector. The transmitted signal contains the registration number of the calling airplane. It is coded by wire links on the panel connector. The coded signal consists of a 32 bit word. The bit states are represented by two audio frequencies: 1285 and 1715 Hz. For Training Purposes Only CALSEL / CODE SELECTOR 0 - SELCAL received, unable to read, changing to next lower frequency 1 - SELCAL received, unable to read, changing to next higher frequency 2 - WILCO (selected if transmission unreadable at FRA ground station) 3 - Message received but unable to comply with 4 - Airplane on ground, assistance required (e.g. maintenance, flight plan) 5 - Routine calls (e.g. arrivals, departure) 6 - Request crew planning 7 - Request flight plan, MET- report or maintenance assistance 8 - Diversion 9 - Any urgent message Note: Code numbers 5 to 9 are related to airplanes in flight. HAM US/E KN 17.10.97 Page: 66 COMMUNICATION HF- SYSTEM 737-300/4007500 23-11 CALSEL 4 5 3 HF SQ SSB 2 1 AM 6 7 0 9 8 D2525 MIC HI 7 CALSEL ENCODER CONTROL PANEL A MIC LO PTT 9 FLT INTPH SYS 5 28V DC CALSEL SWITCH ENCODING MODULE CALSEL ENCODER AFT ELECCONTROL TRONIC PANEL SEE A PANEL (P8) D2525 NC 11 K1 30 29 28 27 START 26 25 24 23 A/C CODE For Training Purposes Only 28V DC BUS NO. 1 10 28V DC CALSEL P18-2 P18 LOAD CONTROL PANEL 1 DC GROUND 2 1 LOGIC HI LOGIC LO 1 17 16 15 14 13 12 CDF D-ABWA SHOWN P8-56 HF/CALSEL CONTROL PANEL Figure 38 HAM US/E KN 17.10.97 CALSEL - Block diagram Page: 67 COMMUNICATION HF- SYSTEM 737-300/4007500 23-11 For Training Purposes Only LOCATION HAM US/E KN 17.10.97 Page: 68 COMMUNICATION HF- SYSTEM 737-300/4007500 23-11 HF-1 CONTROL PANEL, AFT ELECTRONICS PANEL SEE A HF ANTENNA COUPLER AFT EQPMT DOOR AFT ELECTRONIC EQPMT RACK, E6 SEE HF ANTENNA SEE C B FWD HF-1 POWER, LOAD CONTROL CENTER P18 COLLINS LRU FAIL KEY INTERLOCK CONTROL INPUT FAIL SQ SSB For Training Purposes Only AM SQL/LAMP TEST CALSEL 4 3 5 HF 2 6 1 7 0 9 HFS-700 PHONE MIC 8 HF TRANSCEIVER HF CONTROL PANEL B A Figure 39 HAM US/E KN 17.10.97 HF ANTENNA COUPLER C HF - System / Location Page: 69 Index COMMUNICATION SELCAL 737-300/400/500 23-22 23-22 SELCAL GENERAL For Training Purposes Only The SELCAL (selective calling) system allows a ground station, with tone transmitting equipment, to call a specific airplane. When the correct tone combination is received, the airplane SELCAL decoder unit signals the flight crew by a SELCAL light and an electronic chime. The SELCAL system eliminates the necessity of continuous monitoring of the communication system by the flight crew. The SELCAL system consists of the SELCAL decoder unit. Visual indication is provided by CALL indicators on the audio selector panels or by a SELCAL light on the VHF COMM/NAV control panel.The electronic chime is part of the aural warning system. When the ground station operator wants to call a specific airplane using the SELCAL system, the four-tone code which has been assigned to the airplane is added to the audio transmitted from the ground station. This code is received by a communication system and sent to the SELCAL decoder unit. If the four-tone code received is identical to the code entered on the SELCAL decoder, the flight crew will be alerted by the SELCAL light and electronic chime. On airplanes with call indications on the audio selector panels, the call is reset by pushing the call indication for the system with the call on any audio selector panel. For airplanes without call indications on the audio selector panels, the SELCAL reset button is on the VHF COMM/NAV control panel. HAM TS 32 Kn 24.06.94 Page: 70 COMMUNICATION SELCAL 737-300/400/500 For Training Purposes Only 23-22 Figure 40 HAM TS 32 Kn 24.06.94 SELCAL / BLOCK DIAGRAM Page: 71 COMMUNICATION SELCAL 737-300/400/500 23-22 SELCAL DECODER MOTOROLA Selcal Decoder Two separate decoders, in a common case, make up the dual SELCAL decoder unit. One decoder receives the audio input from the VHF-1 transceiver, the other decoder from the VHF-2 and VHF-3 transceivers. Each decoder consists of an audio amplifier, a resonant reed circuit, a dc amplifier and control relays. For Training Purposes Only TEAM Selcal Decoder The SELCAL decoder is a five channel multiplexed unit. Four of the decoder channels are connected to the VHF-1, VHF-2, VHF-3, and HF-1 transceivers, respectively. The other channel is not used. The decoder consists of compressor amplifiers, filters, an analog to digital converter, a microprocessor and control relays. Every channel will recognize the unique four tone code assigned to the airplane. The assigned code is pin programmable and determined by airplane wiring to SELCAL decoder connector D2555B or connector D849. The four tone code is resolved with a 16-bit binary word. Four bits of the word determine each tone. A coding receptacle is wired to implement the unique 16 bits of this code for the airplane. This receptacle is mounted external to the SELCAL decoder and connected to it with a short cable. Thus the SELCAL decoder can be replaced without affecting the code.The coding receptacle is placed on the rack behind the decoder. A green and a red and five yellow LED’s are located at the front panel of this decoder. Push the test knob on the front panel and check the indication: S all LED’s come on for about 3s (lamp test) S subsequentily all LED’s come on step by step (testsequence) S at the end of the test the green GO LED comes on for about 3 s (no failure) S in case of existing failure the red NO GO LED comes on. HAM TS 32 Kn 24.06.94 Page: 72 COMMUNICATION SELCAL 737-300/400/500 23-22 CODE DISPLAY WINDOW A CODE SELECT (A-H, J-M) CODE SELECTOR KNOB (EXAMPLE) NO. 2 DECODER NO. 1 DECODER SELECTOR KNOBS For Training Purposes Only SELECTOR KNOBS SELCAL DECODER - TEAM SC2253AD01 DUAL SELCAL DECODER - MOTOROLA NA-135 Figure 41 HAM TS 32 Kn 24.06.94 SELCAL DECODER Page: 73 COMMUNICATION SELCAL 737-300/400/500 23-22 For Training Purposes Only LOCATION HAM TS 32 Kn 24.06.94 Page: 74 COMMUNICATION SELCAL 737-300/400/500 23-22 SELCAL-2 POWER LOAD CONTROL CENTER, P6 3 120 60 COMM CONTROL PANEL, P8 SEE A AURAL WARNING MODULE SEE B ELECTRONIC EQUIPMENT RACK, E2 SELCAL DECODER (E2-1),(E2-2) TFR SEL CAL 118 30 COMM NAV 114,20 SEE C SELCAL-1 POWER LOAD CONTROL CENTER, P18 1 FORWARD ELECTRONICS SECTION CONTROL STAND DUAL SELCAL DECODER - MOTOROLA NA-135 C 3 2 For Training Purposes Only SELCAL CHIME FWD AURAL WARNING MODULE B 2 SELCAL DECODER C 1 TEAM SC2253AD01 Figure 42 HAM TS 32 Kn 24.06.94 1 2 3 DLH PQ051-PQ068,PQ086-PQ099 DLH PQ069-PQ073,PV231-PV270 DLH PQ051-PQ068 CONTROL PANEL A SELCAL / Component Location Page: 75 Index COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 23-27 ACARS For Training Purposes Only GENERAL The Aircraft Communications Addressing and Reporting System (ACARS) is a digital data-link system that operates between an airplane and a ground-based network of receiver-transmitter stations and central processing stations. The transmission medium is generally a single frequency in the VHF frequency range. The VHF-3 is used by the ACARS to transmit and receive messages. By automatically transmitting routine messages, the ACARS reduces crew workload. Also, lengthy voice transmissions to communicate with the ground are reduced with the ACARS. The airborne ACARS system is used to transmit and receive data or messages. Messages for transmission can be generated automatically or can be input manually by crewmembers.The ACARS will then properly tune and key the VHF-3 transceiver for the data transmission. The VHF-3 can also be used for voice transmission in the ACARS voice mode of operation. Voice communications can be simplified by use of the ACARS. The crew can send a downlink message to request to talk to a party on the ground. The message can even contain the telephone number of the party. The ground can then make the arrangements, uplink the frequency the crew needs to tune in, and command the ACARS to switch automatically to voice mode. The ACARS Management Unit (MU) controls all functions of the airborne ACARS system. The MU interfaces with many other systems on the airplane. Crew interface to the unit is via the FMC Multi-purpose Control Display Units (MCDU). The MU is installed on the E2-3 electronics shelf. It is fastened to the equipment rack by two hooks at the front and a rack and panel connector on the rear. A TEST switch and a PASS and FAULT light are located on the front of the MU. When the TEST switch is pushed, the unit stops all ACARS functions and starts a self-test. The result of the test is reported by lights on the front of the MU and are also sent to the MCDUs for display. The left and right Multi-purpose Control Display Units (MCDUs) provide the user interface with the ACARS. When the MENU key on an MCDU is pushed, the <ACARS prompt will be available on that MCDU unless ACARS is being used on the other MCDU. ACARS can be used on only one MCDU at a time. FRA USE NM 29.02.1996 Selecting the line select key adjacent to the <ACARS prompt will call up the ACARS main menu page. From here, all ACARS functions can be accessed, such as pre-flight initialization, weather requests, system status checks, or link tests. The airplane registration number and the airline ID are hardwire coded at the back of the MU by the shorting receptacle. The registration number is a seven character number and the airline ID a two character code. Page: 76 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 115V AC BUS 1 ACARS AC 737-300/400/500 23-27 POWER SUPPLY DATA IN 28V DC ACARS DC HOT BAT BUS P18-2 LOAD CONTROL CENTER TX/RX DATA DATA OUT OUTPUT BUS 1 TUNING DATA ACARS DATA CDU-L INPUT FREQUENCY SELECT PORT A DATA KEYLINE DATA KEYLINE RETURN P9-65 MCDU-L VHF-3 CONTROL DISCRETES VOICE/DATA SELECT ACARS DATA FREQ PORT SELECT FMC DATA M411 VHF-3 XCVR M1175 FMC ACARS DATA PRINTER STATUS REMOTE VOICE/DATA SWITCH PROGRAM PIN COMMON AUTO/MANUAL CHANGEOVER P8-54 ACMS PRINTER SHELF WIRING 54 53 52 AIRPLANE TYPE / AIRLINE I.D. ALPHA 2 1 GND LOGIC ZERO SOURCE SHORTING RCPT (E2-3) AFT CLOSED CARGO DOOR PARKING BRAKE (R274) FWD CARGO DOOR For Training Purposes Only FWD SERVICE DOOR GROUND GND A1 SENSING A2 SQUAT (R279) AIR A3 RSV ON/OFF SENSOR P8 VHF-1 (-2,-3) CONTROL PANEL HI-LO CHIME +28V VOICE GO-AHEAD CONTACT (not used) M315 AURAL WARN MODULE VOICE GO-AHEAD ANNUNCIATOR LIGHT (PRESENTLY NOT USED) SET C1 C2 VOICE GO-AHEAD ALERT RESET OFF C3 ACARS MODE INPUT COMMAND VOICE/DATA OUTPUT COMMAND DEDICATED ACARS INPUT (not used) VHF-3 PTT M1353 REMOTE ELECTRONICS UNIT FMC-02 DATA LANDING GEAR LOGIC SHELF (E11) VHF-3 INDICATOR LIGHT P8 CAPT (F/O,OBS) AUDIO SELECTOR PANEL ACARS DATA FMC-02 OUTPUT BUS 2 AFT SERVICE DOOR IN/OUT SENSORS CDU-R INPUT R319 EQUIP DOOR RELAY P9-66 MCDU-R AFT ENTRY DOOR ACMS DATA AIRPLANE REGISTRATION UTC (TIME) FWD ENTRY DOOR OPEN OPEN OPEN DATA LOADER DATA DOOR WARN 28V DC (52-71-00) M278 MISC SOLID STATE SWITCHING MODULE (E3-2) S196 FWD S197 ELEX ACCESS DOOR ACCESS DOOR SW (STA 240) SW (STA 338L) ENABLE DISCRETE M1109 ACARS MANAGEMENT UNIT (E2-3) Figure 43 FRA USE NM 29.02.1996 ACARS DATA ACARS DATA M675 DFDAU (DFDAMRU) ACARS DATA DATA LOADER ENABLE P23-13 AIRBORNE DATA LOADER ACARS INTERFACE DIAGRAM Page: 77 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 OPERATIONAL DESCRIPTION For Training Purposes Only When the ACARS is not transmitting a message, it monitors the data frequency through the VHF-3 transceiver for messages from the ground. The system recognizes messages intended for the airplane in which it is installed by the address of the message. Each message has a 7 character address, which can be either the registration number or the flight number. The airplane’s registration number is provided by the ACMS system (DFDAMRU). The flight number is entered into the FMS system by the crew before each flight. The ACARS will only process messages that have the correct registration or flight number. Confirmation of messages Every message will contain an ”ACK” (acknowledge) character or a ”NAK” (no acknowledge) character. which notifies the transmitting station of the success of the previous message reception. The ”ACK” is generated when a valid address for the receiving terminal is received and a good block check sequence was performed. The ”NAK” is generated when a valid address was received and a bad block check sequence was performed. The exception to this is when the receiving terminal is the ground-processor and the operating mode is the demand mode. In this case the ground-processor will have no response to a bad block check sequence. Operational Modes The airborne ACARS system operates in conjunction with the ground-based data processors. The two primary modes of operation are the demand mode and the polled mode. Two additional modes of operation are the off mode and the failed mode. (1) Off Mode - ACARS is in the off mode when 115v ac is removed from AC Bus 1 or when the ACARS AC circuit breaker is opened. - As long as 28v dc Hot Bat Bus power is available to the MU through the ACARS DC circuit breaker, essential RAM memory will be retained and the UTC (GMT) clock will continue to operate. (2) Demand Mode - The MU adopts the demand mode of operation from the off mode upon application of 115v ac power. - In the demand mode, the MU will initiate a downlink for each of the following conditions: FRA USE NM 29.02.1996 (3) Polled Mode - The MU enters the polled mode of operation when commanded to do so by the ground station. - In the polled mode, the MU will downlink data only when requested (polled) by an uplink from the ground station. The ground station polls an aircraft periodically (at most once every 2 seconds). If the MU has a message in memory for downlink, it will initiate a transmission. - The polled mode is used in areas of heavy ACARS traffic so that the ground station will be available equally to all aircraft that use the service. - The MU will exit the polled mode and return to the demand mode under one of the following conditions: S When commanded to do so by an uplink. S When the ON event occurs. S When 1.5 minutes has passed without a poll from the ground station. (4) Failed Mode The MU continually runs tests to using Built-In Tests (BIT). The tests are designed to most failures. When a failure is detected an MCDU indication is activated. Message Format Page: 78 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 VHF-3 Transceiver; S The MU encodes the digital data for transmission as a series of 1200 Hz and 2400 Hz tones at 2400 baud (future ACARS systems may operate with 2400/4800 Hz at 4800 baud). A 1200 Hz tone indicates a bit change from the previous bit (0 to 1 or 1 to 0) while a 2400 Hz tone indicates no bit change (0 to 0 or 1 to 1). S The MU supplies the tuning word to the VHF transceiver on port A of the transceiver. The tuning word is in the 32 bit ARINC 429 format. S The MU grounds the voice/data select line of the VHF transceiver. S The port select discrete between the MU and the transceiver is grounded by the MU when it is in data mode. This selects port A of the transceiver as the source for the tuning word, thereby allowing the MU to control the data frequency tuning. In VHF 3-voice mode, the MU will open the port select discrete to allow tuning by port B only as the VHF control panel has to tune the transceiver to the voice frequecncy. For Training Purposes Only Radio Communication Panels; S The port select discrete to the VHF-3 transceiver is also connected to the Radio Communication Panels . When grounded, the ACARS indication will show in the active display of the control panel that is selected to the VHF-3 transceiver, indicating that the MU has control of the tuning. S A discrete from the VHF control panel allows for remote voice/data switching. When VHF 3 is in voice mode and the display transfer button on the active ACARS control panel is pushed, ACARS will change to data mode and the ACARS indication will move to the active display. Aural Warning Module; S A voice-go-ahead discrete from the MU to the aural warning module provides the pilot with a chime to notify the pilot when a VOICE CONTACTmessage is received . S Automatically with the occurance of pre-defined events. These include OOOI times and certain Aircraft Condition Monitoring System (ACMS) reports. The pre-defined events can be changed by software. S Manually by crew request. S In response to uplink messages which require a response. FRA USE NM 29.02.1996 Page: 79 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 LOCATION ACTIVE ACTIVE/STANDBY FREQUENCY TRANSFER SWITCH OFF SIDE STANDBY CONTROL LIGHT FREQUENCY (WHITE) DISPLAY DISPLAY ACARS MENU <FMC <ACARS LINE SELECT KEY OFF SWITCH CENTER VHF RADIO FREQUENCY SELECTOR SWITCH SELECTOR KNOBS <ACMS MENU KEY RADIO CONTROL PANEL For Training Purposes Only D S P L F A I L INIT REF RTE CLB CRZ DES MENU LEGS DEP ARR HOLD PROG BRT EXEC N1 LIMIT FIX A B C D E PREV PAGE NEXT PAGE F G H I J 1 2 3 K L M N O 4 5 6 P Q R S T 7 8 9 U V W X Y . 0 +/- Z SP DEL / CLR LEFT, RIGHT, OR CENTER CONTROL M S G O F S T ACARS MANAGEMENT UNIT, B7062 DISPLAY UNIT Figure 44 FRA USE NM 29.02.1996 ACARS COMPONENTS Page: 80 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 RIGHT CONTROL DISPLAY UNIT, M7440 SEE LEFT CONTROL DISPLAY UNIT, M7439 SEE A A LEFT, RIGHT, OR CENTER RADIO CONTROL PANEL DATA LOADER SELECT PANEL:ONLY 737-300 THRU EA B MENU P8 PANEL LEFT, RIGHT, AND CENTER RADIO CONTROL PANEL B SEE P9 PANEL For Training Purposes Only FLIGHT COMPARTMENT <FMC <ACARS <ACMS DATA LOADER (MULTI PURPOSE DISK DRIVE UNIT) D S P L F A I L MANAGEMENT UNIT, ELECTRONIC EQUIPMENT RACK E2-3 SEE C RTE CLB CRZ DES MENU LEGS DEP ARR HOLD PROG BRT EXEC N1 LIMIT FIX A B C D E PREV PAGE NEXT PAGE F G H I J 1 2 3 K L M N O 4 5 6 P Q R S T 7 8 9 U V W X Y . 0 +/- Z SP DEL / CLR M S G O F S T ACARS MANAGEMENT UNIT, B7062 A LEFT, RIGHT, OR CENTER CONTROL DISPLAY UNIT Figure 45 FRA USE NM INIT REF 29.02.1996 C ACARS COMPONENT LOCATION Page: 81 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 MANUAL action required Profile Independent DL Reports: Profile Independent UL Reports: Conn Gate Reqest A/C Crew Rotation Request Telex Report Voice Request ATIS Request Weather Request PDC Request Telex Report ACARS CALL For Training Purposes Only OUT OFF ON Trigger AUTOMATIC IN Time First A/C movement OUT : and all doors closed now OFF : Ldg gear decrompressed now ON : Ldg gear compressed now IN : Min one door open Last time park brake set Profile Independent DL Reports: ETA Change Report Destination Airport Change Report Destination Runway Change Report Frequency Change Report Figure 46 FRA USE NM 29.02.1996 ACARS Flight Profile Page: 82 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 REPORTS / REQUESTS Typ Name Dir 1.Movement Reports(OOOI) O P E R Out DL RET IN : DL of flight number, return in time and station Automatic OFF : DL of flight number, off time ( takeoff time ), destination and ETA Automatic ON : DL of flight number, on time ( touch down time ), destination, destination runway Automatic IN : DL of flight number, touch down time, in time ( on block time ) and destination Movement Message Automatic DL of estimated time of arrival, destination and runway Automatic Voice 3a.Voice Cont. Req. DL Voice contact requests to various addresses Manual Voice 3b.ACARS CALL UL Call request from ground Manual Voice DL Free text ( telex ) to various addresses Manual Voice UL Free text ( telex ) to pilots from ground Manual Voice DL Crew ready for ACARS messages ( e.g. release for WX, ATIS, PDC, Loadsheet uplink ) Manual Voice DL Request for forecast and actual weather Manual Voice UL UL of forecast and actual weather after req. Voice DL Request for ATIS Manual Voice UL UL of ATIS after req. Voice DL Request of Pre Departure Clearance Manual Voice UL UL of Pre departure Clearance after req. Voice 3h.Loadsheet UL Ul of loadsheet after req. Manual Ramp 4.Refueling Report DL DL of supplied fuel, remaining fuel and APU fuel Automatic Fuel Message DL Request for A/C crew rotation Manual Voice UL Info about arrival position and next leg for PIC and A/C Auto or req Voice DL Request for PIL Manual UL UL of PIL Auto or req Manual Ramp DL Request for connecting gates Manual UL Departure infos for connecting flights ( Gate and time within the next 30 minutes ) Auto or req Voice DL Engine condition monitoring reports Automatic 3c Free Text 3c.Free Te t N 3f ATIS 3f.ATIS 3e Airport Weather 3e.Airport 3g PDC 3g.PDC For Training Purposes Only Automatic Back- Up DL 3d.Initial Req. 5 A/C Crew 5.A/C Cre Rotation S 6 Pa Info List 6.Pax R V : DL of flight number, out time (off blocks) and depature airport Trigger 2.Progress Report A T I O E Function 7 Connecting Gates 7.Connecting 8.ACMS/AIDS FRA USE NM 29.02.1996 Voice Voice Print out Page: 83 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 MESSAGES The MCDU Scratch Pad (SP) display shows messages in the following priority: 4. user entries 5. ERROR / ADVISORY messages 6. Label 270 messages The ACARS ERROR / ADVISORY messages (priority 2) are shown, when the ACARS system is selected on the MCDU. Most of them can be cleared by pressing the CLR-key on the MCDU ( see chart). ACARS Error / Advisory Messages Chart Message Text Reset Condition NO COMM, MSG NOT GEN LSK that initiates a downlink is pressed while MU is in a NO COMM condition. 5 seconds or ” CLR ” key pressed or data entry VOICE MODE, MSG NOT GEN LSK that initiates a downlink is pressed while MU is in VOICE Mode. 5 seconds or ” CLR ” key pressed or data entry PRINTER FAIL LSK that initiates a print is pressed, and the printer cannot accept a message. 5 seconds or ” CLR ” key pressed or data entry Invalid data entry CLR key pressed or valid data entry NO A / C REG, MU IN STBY MU has not received the A / C Registration Number from the DFDAMRU (ACMS-system) A / C Registration Number from DFDAMRU ( Cold Start ) BUFFER FULL, MSG NOT GEN LSK that initiates a downlink is pressed, and the downlink buffer is full. 5 seconds or ” CLR ” key pressed or data entry Manually selected VHF data frequency differs from frequency indicated by automatic frequency select logic. Select correct frequency or ” CLR ” key or data entry MU is not receiving latitude and longitude data from aircraft IRS and FMC VHF data frequency manually selected or aircraft starts broadcast data or ” CLR ” key pressed or data entry Hardware part number is invalid Hardware part number AIRCRAFT TYPE MISMATCH Aircraft type pins are not set for 737-330/430/530 aircraft Reconfigure pins and reset MU ACRFT REGNUM DBASE FAIL Aircraft registration number initially received from broadcast does not match database Install MU on proper aircraft or modify database INVALID ENTRY AUTO / MAN FREQ MISMATCH NO LAT / LON, USE MAN FREQ BAD H / W PART NUM For Training Purposes Only Trigger Condition FRA USE NM 29.02.1996 Page: 84 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 The Label 270 messages are shown on the MCDU display. Label 270 Chart Message Text MCDU ACARS CALL ACARS MESSAGE VHF3 VOICE ACARS NO COM Trigger Condition Reset Condition An ACARS CALL uplink has been received Activate the ACARS MCDU Operation and select ” ACARS REC MSG ” Pg. An ACARS UPLINK has been received Activate the ACARS MCDU Operation and select ” ACARS REC MSG ” Pg. VHF 3 set in VOICE mode Use TFR switch on RCP to select ACARS mode ACARS link not possible. Out of ground station range Check VHF 3 Indications in the cockpit Situation Indication on MCDU Indication on the MCDU display Indication on RCP No link to ground station NO COMM, MSG NOT GEN ACARS NO COM ACARS in the ”ACTIVE” WINDOW ACARS not controling VHF 3 VOICE MODE, MSG NOT GEN VHF3 VOICE ACARS in the ”STANDBY” WINDOW ACARS MU fault ACARS not visable on MENU page COM - ACARS FAULT For Training Purposes Only ----- in the ”ACTIVE” WINDOW FRA USE NM 29.02.1996 Page: 85 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 DATA LOADING For Training Purposes Only The task is this procedure is the installation of the ACARS software into the management unit. S 1. Select ACARS position on the ADL selection panel. S 2. Insert the diskette with the ACARS customer database into the ADL. S 3. Make sure the RDY light comes on approximately five seconds. S 4. Make sure the PROG light comes on approximately three seconds after the RDY light goes on. S 5. Make sure the COMP light comes on. This is an indication that the software is installed. Set the selector switch to NORMAL position on the ADL selection panel. Push the EJECT button on the data loader. Remove the diskette. Make sure the software part-number on the ACARS maintenance page is correct, that means this P/N agree with the P/N at the diskette. DISKETTEN - LABEL FRA USE NM 29.02.1996 Page: 86 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 ALTERNATE WAY OF DATALOADING IF AIRBORNE DATA LOADER, DATALOADER SELECTPANEL IS NOT INSTALLED OR INOP. PORTABLE DATA LOADER AIRPLANES WITHOUT AIRBORNE DATA LOADER PORTABLE DATA LOADER RECEPTACLE (COCKPIT LH ABOVE OBS. SEAT) SELCTOR PANEL FOR PORTABLE DATA LOADER For Training Purposes Only AIRPLANES WITH INSTALLED AIRBORNE DATA LOADER ACARS ACARS MU ADL DOOR CLOSED ADL DOOR OPEN AIRBORNE DATA LOADER (ADL) Figure 47 FRA USE NM 29.02.1996 ACARS DATA LOADING Page: 87 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 MCDU OPERATION MENU You obtain the ACARS ERROR LOG page on this way: ACARS PRFLIGHT MENU, --> MISC, --> MAINT, --> STATUS, --> ERROR LOG. For Training Purposes Only ACARS ERROR LOG CLASS 1,2, und 3 FAULTS: The failure with the highest priority occurs at first. LSK2 L -Zeile: Failure description (LEG, DATE,UTC) LSK3 L -Zeile: Fault Message Text LSK5 L-Zeile: Troubleshooting Message Text LSK5 R-Zeile: Failure-Count GROUND FAULTS Failure, oocurs on ground. Failures excist after the landing. FRA USE NM 29.02.1996 Page: 88 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 ACARS PREFLT MENU 1/2 FPL DATA <REPORT REFUELING <REPORT LOAD DATA ATIS WEATHER REQUEST> <MISC <FMC (ACT) <ACARS <REPORT <TELEX MENU REQUEST> VOICE CONTACT> RECEIVED MESSAGES> <ACMS ACARS MISC DATA < FREQUENCY VHF ACARS MAINTENANCE STATISTICS > OOOI < STATUS SATELLITE STATISTICS > <PARTNUMBERS RETURN TO RTE CLB CRZ DES MENU LEGS DEP ARR HOLD PROG BRT EXEC <STATUS <TEST <COMM PARAMETER < ACARS MENU INIT REF DISPLAY > MAINT> RETURN TO < ACARS MENU ACARS STATUS <ERROR LOG For Training Purposes Only ACARS ERROR LOG CLASS 1 AND 2 FAULTS <FAULTS CLASS 3 <FAULTS GROUND <FAULTS ACARS ERROR LOG 1/3 CLASS 1 AND 2 FAULTS AC REG=. D-ABIB LEG DATE UTC ATA CLS 008 FEB 03 1424 24000 1 POWER SUPPLY INTERRUPT ACARS PWR IN FLT ADDR COUNT GECE: 007E* 1 RETURN TO <ERROR MENU <RCV 429 DATA <TX 429 DATA 0 <LRU 0 <DISCRETES RETURN TO < ACARS MENU RETURN TO <STATUS MENU PRINT> PRINT> Figure 48 FRA USE NM 3 29.02.1996 MCDU PAGES: ERROR LOG, FAULTS Page: 89 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) ACARS FREQUENCY This page shows the active ACARS frequency - default is Europe with the frequency of 131.725 MHz. Any other ACARS frequency is selectable by LSK. The character before the frequency value means: - A: -automatic selection - M: -manually selected - S: -selected by acars ground station - D: -selected by acars ground station 23-27 TEST On Maintenance Page you get access to the TEST page. On the associated RCP you can see the message ACARS in the active frequency window. That means the ACARS MU is connected to the VHF-3 transceiver. S LINK TEST: This function activates a Downlink (DL) to test the link to a ground station. Push LSK 1L to activate the test. During the testprocedure, TEST is indicated. If the link is possible, PASS is shown. If there is no connection to a ground station, FAIL is shown. The message INITIATE appears about 5 s after the end of the test. S PRINTER TEST: This function activates a test printout on the printer. S COM AUDIT: this function can be switched ON and OFF. If the function is ON, a status report is printed, when a DL or a Uplink (UL) is activated. S MCDU TEST: This function shows a test indication on the MCDU screen. S RAM TEST: This function activates internal RAM testing. Indication is PASS or FAIL. For Training Purposes Only The message AUTO/MAN FREQ MISMATCH appears in the Scratch Pad , when the manually selected artea doesn’t agree with the FMC PPOS. Is a PPOS not available, the message NO LAT/LON, USE MAN FREQ appears. 737-300/400/500 FRA USE NM 29.02.1996 Page: 90 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 MENU <FMC (ACT) <ACARS <ACMS ACARS PREFLT MENU 1/2 FPL DATA ATIS <REPORT REQUEST> <REPORT REQUEST> REFUELING LOAD DATA WEATHER <REPORT <TELEX <MISC VOICE CONTACT> RECEIVED MESSAGES> INIT REF RTE CLB CRZ DES MENU LEGS DEP ARR HOLD PROG ACARS PREFLT MENU 2/2 ACARS MISC ACARS TEST VHF STATISTICS > VHF LINK < INITIATE SATELLITE STATISTICS > <TELEX PARAMETER RETURN TO < ACARS MENU 1 <REQUEST < FREQUENCY OOOI EXEC PIL DATA < STATUS BRT <MISC DISPLAY > VOICE CONTACT> RECEIVED MESSAGES> PRINTER < INITIATE < COM AUDIT 1/2 SAT LINK NO SDU SDU NO SDU MCDU TEST> RAM TEST MAINT> INITIATE> RETURN TO For Training Purposes Only < ACARS MENU ACARS DATA FREQ <ASIA/AUS <PARTNUMBERS N-AMERICA> 1 <STATUS <TEST <COMM RETURN TO RETURN TO AUTOMATIC < ACARS MENU Figure 49 FRA USE NM 2/2 FMC <JAPAN < ACARS MENU ACARS TEST ACARS MAINTENANCE A131.725 < EUR/OTHERS <- 29.02.1996 < INITIATE ACMS NO TEST CABIN 1 NO LRU SPARE 5 NO LRU CABIN 2 NO LRU RETURN TO < ACARS MENU MCDU PAGES: FREQ., TEST Page: 91 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 ACARS MAINTENANCE On Maintenance Page you get access to the following functions: PARTNUMBERS-, STATUS-, COMM Status-and TEST-Pages. ACARS PARTNUMBER This page shows all part numbers of the system (hardware and software). The software partnumbers actually in the system and the information on the diskettes must be the same. ACARS LRU STATUS Shows all systems connected to the ACARS MU. Active systems are labeled ACTIVE, inactive systems are labeled INACTIVE. For Training Purposes Only ACARS COMM STATUS Shows ACARS COMM status via VHF or SAT ( LSK 1L/ LSK 1R) S LSK 2L: COMM or NO COMM S LSK 3L: DATA or VOICE mode S LSK 4L: count of unsent DL‘s FRA USE NM 29.02.1996 Page: 92 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 ACARS MAINTENANCE ACARS PARTNUMBERS MU HW P/N 965-0728-001 DISK PN 963-0001-02 CORE SW P/N 998-1385-501 APP SW P/N 998-1375-501 REV A REV A REV A <PARTNUMBERS MU S/N 0316 <STATUS <TEST <COMM ACARS STATUS RETURN TO < ACARS MENU <ERROR LOG DB P/N 998-2006-503 <RCV 429 DATA <TX 429 DATA RETURN TO < ACARS MENU PRINT > <LRU <DISCRETES RETURN TO < ACARS MENU ACARS LRU STATUS FMC PRINTER ACMS SPARE 1 SPARE 2 MCDU L SPARE 3 FMC 2 RETURN TO For Training Purposes Only ACARS LRU STATUS RETURN TO < STATUS MENU ACARS COM STATUS (OP) SAT VHF (OP) NO COMM COMM DATA UNSENT DOWNLINKS VHF ROUTER SAT 000 000 000 RETURN TO PRINT> < STATUS MENU SPARE 4 MCDU R CABIN 1 SPARE 5 SDU 1 MCDU C CABIN 2 SPARE 6 1/3 ACTIVE ACTIVE ACTIVE NOT INSTALLED NOT INSTALLED ACTIVE NOT INSTALLED ACTIVE 2/3 NOT INSTALLED ACTIVE NOT INSTALLED NOT INSTALLED NOT INSTALLED NOT INSTALLED NOT INSTALLED NOT INSTALLED PRINT> < MAINT MENU ACARS LRU STATUS RCP SPARE 8 ADL SPARE 9 RETURN TO < STATUS MENU Figure 50 FRA USE NM 29.02.1996 PRINT> 3/3 INACTIVE NOT INSTALLED NO 429 DATA NOT INSTALLED PRINT> MCDU PAGES: ACARS MAINTENANCE Page: 93 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 For Training Purposes Only MU RESET On the ACARS MAINTENANCE PAGE, you have to insert a special password and press LSK 6R. This will show the ACARS DEBUG page 1. On page 2, you will find the box-prompts MU RESET. If the word RESET MU is entered in SP and LSK 6R is pressed, a COLD START is activated - system reinitialisation ! WARNING Pressing the test knob at the MU initiates also a MU-coldstart. This resets all data the MU is presently working with, including datas entered via the MCDU. Before you carry out the MU RESET, note the QTY BEFORE fuel data on the ACARS REFUELING REPORT PAGE. After MU RESET, enter this value into the SP (without point) and press the LSK 1R on the MCDU. Nach Aufruf der REFUELING REPORT Seite wird mittels der MCDU Tasten der alte QTY BEFORE Wert, (abgelesen vor dem Reset der MU), ohne Kommastelle in das Scratch Pad eingegeben und mittels LSK 6R auf das entsprechende Feld gesetzt. FRA USE NM 29.02.1996 Page: 94 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 ACARS MAINTENANCE ACARS PREFLT MENU 1/2 FPL DATA ATIS <PARTNUMBERS <REPORT REQUEST> <STATUS <TEST <COMM <REPORT REQUEST> REFUELING LOAD DATA WEATHER <REPORT <TELEX RETURN TO <MISC < ACARS MENU VOICE CONTACT> RECEIVED MESSAGES> SAM TYPE ’SAM’ INTO THE SCRATCHPAD AND PRESS LSK 6R ACARS DEBUG FMC> <VHF <MEMORY DUMP SPARE 2> <PRINTER <MCDU <SDU ACMS> SPARE 5> CABIN 1> SUPPLY VOL ( ) UNITS LT DENSITY 0.800 SUPPLIER ( ) BEFORE ( ) SUPPLIED ---- FOB 3.9 FUEL DIFF ---- - RETURN TO RETURN TO PRINT> < MAINT MENU For Training Purposes Only ACARS REFUELING REPORT 1/2 ACARS DEBUG < ACARS MENU PRINT > 2/2 <SAT <BIT <VERSION MU RESET TYPE ’RESET MU’ INTO THE SCRATCHPAD AND PRESS LSK 6R RETURN TO PRINT> < MAINT MENU RESET MU Figure 51 FRA USE NM 29.02.1996 MCDU PAGES: MU RESET, REFUELING REPORT Page: 95 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 ACARS TELEX Sends a TELEX to a predefined or self entered (free telex) address. Enter text and press the SEND pushbutton. ACARS Voice Contact Request Sends a voice contact request to a predefined address ( the manual selected VHF-2 frequency is part of the transmission data). For Training Purposes Only ACARS Received Messages Shows all messages received by the ACARS MU, the latest received on top. Large letter are shown if the message has not been red nor printed, small letters if so. FRA USE NM 29.02.1996 Page: 96 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) ACARS PREFLT MENU 1/2 FPL DATA ATIS <REPORT REQUEST> <REPORT REQUEST> REFUELING WEATHER LOAD DATA <REPORT VOICE CONTACT> RECEIVED MESSAGES> <TELEX <MISC ACARS TELEX ADDRESS OPS <CONTROL CREW <SCHEDULE TROUBLE <SHOOTING RETURN TO For Training Purposes Only < ACARS MENU SITA ADDR > ACARS TELEX 1/2 SEND> ) ) ) ) RETURN TO < ACARS MENU ACARS VOICE CONTACT OPS <CONTROL CREW <SCHEDULE TROUBLE <SHOOTING <STATION <DISPATCH RETURN TO <ACARS MENU PRINT > 29.02.1996 ACARS MAINTENANCE <PARTNUMBERS <STATUS <TEST <COMM RETURN TO < ACARS MENU TROUBLE SHOOTING EDDF ACARS TEST VHF LINK < INITIATE PRINTER ON VHF 2 131.750 ON HF --. --- < INITIATE < COM AUDIT 1/2 SAT LINK NO SDU SDU NO SDU MCDU TEST> RAM TEST RETURN TO <ACARS MENU SEND> PRINTER MSG ACARS CALL RETURN TO ACARS COM AUDIT VHF AUDIT <ON UPLINKS DOWNLINKS ON -RETURN-T O <ACARS MENU INITIATE> < ACARS MENU ON Figure 52 FRA USE NM STATION DEST> STATION ORIGIN> MAINT DEST> MAINT ORIGIN> ACARS REC MSGS TROUBLE SHOOTING EDDF ( ( ( ( 23-27 ACARS VOICE CONTACT REQ STATION DEST > STATION ORIGIN > MAINT DEST > MAINT ORIGIN > <STATION 737-300/400/500 RETURN TO < ACARS TEST SAT AUDIT OFF LABEL FILTER OFF LABEL ( ) PRINT> MCDU PAGES Page: 97 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 23-27 PARAMETER DISPLAY Shows special internal datas. Examples: S 002 MU Partnummer S 013 VHF frequency transmitted on a voice contact request S 008 Aircraft Tailsign S 220 FMGC active Data Base VHF /SAT STATISTICS Pages RX/TX Lines: Indication how many messages are received or transmitted in the respective OOOI phases. NAKS (not acknowledged) TX/RX: Indication how many messages transmitted from the aircraft (TX) or transmitted from the ground station (RX) are not acknowledged by the opposite side. DUP TX: Duplex mode INC RX: no info, sorry. NUMBER OF RETRIES :Number of messages transmitted by the airplane with no succes. For Training Purposes Only OUT, OFF, ON, IN (OOOI) STATUS Pages The OOOI reports are generated automatically by the associated sensors. S OUT: Generation of the ”off-block time” - time between OUT ( first aircraft movement) and OFF (Air Ground Switch to Flight). S OFF: Generation of the ”airborne time” - Take Off. S ON: Aircraft lnding S IN: A/C no movement and one door open. 737-300/400/500 FRA USE NM 29.02.1996 Page: 98 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 ACARS MISC DATA < FREQUENCY VHF STATISTICS > OOOI SATELLITE STATISTICS > < STATUS PARAMETER RETURN TO < ACARS MENU DISPLAY > MAINT> ACARS VHF STATISTICS ACARS OOOI STATUS 1/3 FLIGHT NO ---------- DEPT/DEST UTC RX ----/---- RETURN ----Z OUT ----Z IN ----Z BLOCK ---RETURN TO DATE 10 OCT 95 OFF ----Z ON ----Z FLIGHT ---PRINT > < ACARS MENU ACARS OOOI STATUS 2/3 DOOR INPUTS LH FWD CABIN OPEN ------ LH CABIN OPEN ------ CARGO / AV OPEN ------ RH SERVICE OPEN ------ TX 0 NAKS RX DUP TX ACARS PARAMETER DISPLAY PARAMETER NO. For Training Purposes Only 090748 090748 ------ STRUT GND 090748 ENG PWR LOW OOOI ST RETURN TO < ACARS MENU IN RETURN TO < ACARS MENU 0 0 NAKS TX INC RX NUMBER OF RETRIES 0 1 2 4 0 0 0 0 PRINT > ACARS SAT STATISICS PRINT > RX OUT 0 TX 0 NAKS RX DUP TX OFF 27 5 0 0 ON 0 RETURN TO IN 0 0 0 NAKS TX INC RX NUMBER OF RETRIES 0 1 2 4 0 0 0 0 PRINT > < ACARS MENU ------ PRINT > Figure 53 FRA USE NM IN 0 PARM DATA = -- PRINT > OPEN SET ------ 5 0 0 ON 0 RETURN TO ACARS OOOI STATUS 2/3 DOORS PARK BRAKE A/C MOVE OFF 27 < ACARS MENU RETURN TO < ACARS MENU OUT 0 29.02.1996 ACARS MCDU-PAGES Page: 99 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 For Training Purposes Only ACARS MU FRONTPANEL TEST After installation, correct operation of the ACARS MU can be checked by using the following controls located on the MU frontface: PASS/FAULT indicator lights In normal operation, the lights indicate the actual status of the ACARS MU. In test mode, after a 3s indicator light test, the lights indicate the test result. 7 SEGMENT LED If a test is activated and a failure is detected, the LED shows a fault code. Examples: S 3: A/C registration missed (the MU did not receive the A/C registration) S 2: A/C type mismatch (the A/C type defined in software is different to the pin program information) S 1: bad H/W part number (the MU partnumber and the pin program information is different) TEST pushbutton Whe pressing the test pushbutton switch: S a ACARS MU ”Cold Start” is initiated. S the LRU PASS and FAULT lights come on for 3s approximately to indicate correct operation. S the red FAULT light goes off to indicate, that no fault is present. If the red FAULT light remains on and the green light goes off, the system is faulty and shows a fault code on the LED. WARNING Pressing the test knob at the MU initiates a MU-coldstart! This resets all datas the MU is presently working with, including datas entered via the MCDU!!! /Additional programming is lost!). See also ACARS MU RESET!!! FRA USE NM 29.02.1996 ACARS MU Page: 100 COMMUNICATION AIRCRAFT COMMUNICATION ADDRESSING AND REPORTING SYSTEM (ACARS) 737-300/400/500 23-27 MAINTENANCE TIPS / TROUBLESHOOTING For Training Purposes Only MCDU Message: NO COMM S Description: The message NO COMM appears at the scratchpad on the MCDU. S Status: A display of NO COMM does not necessarily indicate an aircraft failure. It does indicate that the data-link air/ground network was not completed. This can be the result of ground station problems or aircraft failures. The ACARS transmits over the VHF-3 system. If this system is inoperative, or the VHF path betweeen the airplane and the ground station is blocked, the system will go NO COMM. S Att. Maint.: - Perform a CB-reset. - Perform a LINK test at the ACARS test page. - Check the frequency at the ACARS frequency page. Make sure that ACARS is set to the correct data link frequency ( Europe: 131,725 Mc). - Set ACARS in the VOICE mode. At the standby window of the RCP appears ACARS and at the scratchpad of the MCDU appears ACARS VOICE. Check the quality of the voice-connection with the ground operator. - Perform a ACARS MU RESET at the DEBUG Page 2/2. FRA USE NM 29.02.1996 Page: 101 Index COMMUNICATION COCKPIT VOICE RECORDER 737-300/400/500 23-71 For Training Purposes Only 23-71 VOICE RECORDER GENERAL OPERATION The voice recorder system records and preserves a continuing record of the latest 30 minutes of flight crew communications and conversation. The voice recorder system has four inputs for simultaneous recording of all communications in the flight compartment on four track tape. Channel one receives audio from the first observer’s audio selector panel, channel two receives audio from the first officer’s audio selector panel and channel three receives audio from the captain’s audio selector panel. Channel four audio is taken from a microphone in the voice recorder control panel. The voice recorder system consists of a recorder unit installed on the right side of the airplane in the aft cargo compartment; a control panel installed in the pilots’ overhead panel P5; interconnecting wiring; and relay contacts in the landing gear accessory unit Module M338. An erase head in the recorder automatically erases previously recorded information prior to recording. A 30-minute length of closed loop magnetic tape provides a record of the previous 30 minutes of conversation. An internal monitoring circuit ensures proper operation of the recording mechanism and circuits. Audible and visible indications derived from the monitoring circuits are presented at a meter and a jack on the control panel when the test switch on the control panel is operated. The entire tape may be erased after the airplane has landed and the parking brake has been set. An Underwater Locating Beacon (ULB) that is not part of the underwater locating system is installed on the front panel of the voice recorder. The ULB is an acoustic beacon that energizes when it is immersed in water, thereby assisting to locate the recorder in case of an accident over the ocean or other body of water. Three types of ULB are in service. One type (the N15F210B) is powered by a replaceable battery.The second type (DK100) is powered by a replaceable battery, but must be returned to the vendor for battery replacement or for disposal. The third type (Datasonics ELP-362) is powered by a replaceable battery. Operating power for the voice recorder system is 115 volts, 400 Hz AC obtained from the unswitched electronics bus through the VOICE RECORDER circuit breaker on the P18 panel. The voice recorder system automatically records the latest 30 minutes of communications and conversation in the flight compartment. The system is in operation whenever 115-volt AC power is applied to AC bus No. 1. Communications and interphone audio from the first observer’s, the first officer’s and the captain’s audio selector panels is applied to channel 1 through 3 respectively of the voice recorder. Conversation in the flight compartment is picked up and amplified by the microphone and preamplifier in the voice recorder control panel and applied to channel 4. The playback head and monitor amplifier are used to monitor information recorded on all tracks of the tape. The audio output of the monitor amplifier is available at the MONITOR jack on the front panel of the voice recorder and at the HEADSET jack on the voice recorder control panel. This audio is supplied to the test meter on the voice recorder control panel. On the Fairchild Voice Recorder Model A100, the audio also supplies input to the meters on the front of the voice recorder. Self test for Fairchild Voice Recorder Model A100 Pushing the TEST pushbutton on the voice recorder control panel causes the test module to apply a 600-Hz signal to each channel in sequence, thereby testing all channels. If they are functioning properly, the control panel meter reads in the green area and a modulated sound is present at both jacks. The ALL TEST switch on the front panel of the cockpit voice recorder operates the same test as the TEST pushbutton on the voice recorder control panel. On the front panel of the cockpit voice recorder are test switches for testing recording channels 1 through 4 individually.To initiate a test for an individual channel, push the test switch on the face of the cockpit voice recorder for the particular channel number.This individual channel test causes the test module to apply a 600 Hz signal to the channel being tested. The bulk erase module contains timing, relays, and erase circuits which apply 115 volts, 400 Hz AC to the erase coil in the tape transport. The bulk erase circuits erase all audio on the recorder tape within ten seconds after the ERASE switch on the control panel is released. The bulk erase circuits will function only when the airplane is on the ground and the parking brake is set because the control circuit must be completed through relay K4 in the landing gear accessory unit module HAM TS 32 Kn 30.06.94 Page: 102 COMMUNICATION COCKPIT VOICE RECORDER 737-300/400/500 23-71 VOICE RECORDER 115V AC UNSWITCHED ELECTRONICS BUS P18-2 CHANNEL 1 OBSERVER RECORDING AMPLIFIERS ERASE CHANNEL 2 FIRST OFF FLIGHT INTERPHONE SYSTEM CHANNEL 3 CAPTAIN P5 OVERHEAD PANEL RECORDING HEADS CHANNEL 4 AREA MIC PREAMP PLAYBACK MIC TEST TEST METER TEST METER ALL 1 MONITOR JACK TEST 1 ERASE 2 3 4 MONITOR AMPLIFIER BULK ERASE TAPE TRANSPORT (PROTECTED) TEST MODULE (600 Hz) MONITOR JACK POWER SUPPLY BULK ERASE TO INTERNAL CIRCUITS For Training Purposes Only VOICE RECORDER UNIT 1 TEST SWITCHES FOR FAIRCHILD VOICE RECORDER UNIT MODEL A100 ONLY Figure 54 HAM TS 32 Kn 30.06.94 PARKING BRAKE SET PLANE ON GROUND LANDING GEAR LOGIC SHELF E11 VOICE RECORDER BLOCK DIAGRAM Page: 103 COMMUNICATION COCKPIT VOICE RECORDER 737-300/400/500 23-71 For Training Purposes Only LOCATION HAM TS 32 Kn 30.06.94 Page: 104 COMMUNICATION COCKPIT VOICE RECORDER 737-300/400/500 23-71 OVERHEAD PANEL P5 AFT CARGO DOOR SEE B LOAD CONTROL CENTER P6 VOICE RECORDER SEE A HEADSET JACK TEST 1 MONITOR 600 OHMS 2 TEST SWITCHES 3 TEST 4 ERASE ALL For Training Purposes Only HEADSET 600 OHMS COCKPIT VOICE RECORDER CONTROL UNIT UNDERWATER B LOCATING DEVICE (ULD) MODIFICATIONS FAIRCHILD VOICE RECORDER MODEL A100 UNDERWATER LOCATOR BEACON (ULB) A Figure 55 HAM TS 32 Kn 30.06.94 FAIRCHILD VOICE RECORDER MODEL A100A A VOICE RECORDER / Component Location Page: 105