Corner Entry Door Series INSTALLATION INSTRUCTIONS Please read these instructions carefully to familiarize yourself with the required tools, materials, and installation sequences. The Exploded Diagram of the door on page 3 will also provide a helpful reference when relating the location of the various parts. IMPORTANT: You should check with your local plumbing or building code agency about this product for compliance before it is installed. 2900A basic tools and materials needed MATERIALS TOOLS 6 FOOT FOLDING RULE OR MEASURING TAPE INSTALLED WALL COVERING AND SHOWER BASE (RECEPTOR) HAMMER ELECTRIC DRILL CAULK DRILL BIT----3/16" MASONRY BIT FOR CERAMIC TILE----3/16" SCREWDRIVER----PHILLIPS LEVEL FINE FILE PENCIL SAFETY GLASSES CAULKING GUN CENTER PUNCH how to care for your door NEVER USE SCOURING POWDER PADS OR SHARP INSTRUMENTS ON METAL WORK OR GLASS PANELS. The use of a squeegee following each shower is recommended to eliminate water spots on the inside of the glass panels. An occasional wiping down with a mild detergent diluted in water is all that is needed to keep the panels and anodized aluminum parts looking new. CAUTION: Tempered glass can not be cut. CAUTION: C a u l k s h o w e r b a s e a n d w a l l c o v e r i n g a n d allow to set 24 hours before installing shower door. Failure to caulk shower base and wall covering and allowing to set 24 hours before installing shower door will result in leakage and damage. 2 part names for installation No. 8-18 x 1⁄2" Panhead Screw Plastic No. Anchor 8-18 x 1 1⁄2" Panhead Screw No. 8-18 x 1⁄2" Panhead Screw No. 8-18 x 3⁄8" Panhead Screw No. 8-18 x 1 1⁄2" Panhead Screw Top Track Adjustment Clamp Plastic Anchor Adjustment Clamp No. 8-32 x 3⁄8" Panhead Screw No. 8-32 x 3⁄8" Panhead Screw Bumper Bumper Corner Cover Nylon Roller Nylon Roller Right Side Wall Jamb Left Side Wall Jamb No. 8-18 x 3⁄8" Panhead Screw Fixed Panel Left Side Moving Panel Fixed Panel Retainer Plastic Clip Panel Guide Right Side Moving Panel Fixed Panel Fixed Panel Retainer Corner Cover Bottom Track 3 1 INSTALLING ADJUSTMENT CLAMPS I ns e r t an a dj u s tm en t c l am p i nt o a wa l l j a mb a s s h ow n. A l i g n th e ho l e i n th e a dj u s tm en t c l a mp wi t h t he ho l e i n th e w al l j a mb . F a s te n t he ad j us t me nt c l am p t o t he wa l l j am b wi t h a N o. 8 - 18 x 1⁄2" pa nh ea d s c r ew. D o no t ti g ht en s c r e w. No. 8-18 x 1⁄2" Panhead Screw R ep ea t pr o c ed ur e f or th e ot he r 2 h ol e s i n w al l j am b a nd th e 3 h ol e s i n t he o th er wa l l j a mb . Wall Jamb (Outside) Adjustment Clamp CORRECT INSTALLATION OF ADJUSTMENT CLAMP 2 MARKING WALL JAMB LOCATION 32" x 32" Shower Base–Measure and mark on the s ho we r ba s e l ed ge n ea r t he w al l 30 3⁄4" ou t fr o m th e ba c k w al l . 36" x 36" Shower Base–Measure and mark on the s ho we r ba s e l ed ge n ea r t he w al l 34 1⁄8" ou t fr o m th e ba c k w al l . A Dimension A–32" x 32" Shower Base=30 3⁄4" Dimension A–36" x 36" Shower Base=34 1⁄8" 4 3 LOCATING WALL JAMB AND MARKING HOLE LOCATIONS Wall Jamb Level Pencil Level Pencil Adjustment Clamp Wall Jamb Adjustment Clamp Bottom Mounting Hole 5" Pencil Shower Base Shower Base IMPORTANT: The door is supplied with a left side wall jamb and a right side wall jamb. To determine the left side wall jamb, position one of the wall jambs against the left side wall with the adjustment clamps toward the inside of shower. With the wall jamb in this position, the bottom mounting hole should be 5" from the top of the base ledge. If the bottom mounting hole is less than 5", (approximately 1 1⁄4"), use the other wall jamb. Align the outside edge of the left side wall jamb with the mark made in step 2 on the shower base ledge. Note: The wall jamb must sit flat on the shower ledge. If your ledge has a curve in the corners at the side wall, it may be necessary to shape the bottom end of the wall jamb with a file. Use a level to plumb the wall jamb verticaly and mark the 3 hole locations on the wall. Repeat procedure for the right side wall jamb. 5 4 DRILLING HOLES AND INSTALLING WALL JAMBS Wall Jamb No. 8-18 x 1 1⁄2" Panhead Screw Li g ht l y c e nt er pu nc h t he 3 h ol e l o c at i on s f or ea c h wa l l j a mb . O n c er a mi c ti l e , us e a c e nt er pu nc h to ni c k th e s ur f ac e g l az e . Tap t he p un c h l i gh tl y wi t h ha mm er s o as no t to c r ac k t he ti l e . Dr i l l al l 6 ho l es wi t h a 3⁄1 6" dr i l l bi t . U s e a 3⁄1 6" ma s on r y d r i l l b i t fo r c e r am i c t i l e* . *S ta rt dri ll ing sl owly to pre ve nt da ma ge. A ft er dr i l l i n g, t ho r ou gh l y c l e an t he s h ow er ba s e l ed ge a nd w al l . I ns e r t pl a s ti c an c ho r s i n a l l 6 ho l es . S ec u r e th e wa l l j a mb s w i th 6 N o. 8 - 18 x 1 1⁄2" p an he ad s c r e ws . 6 5 INSTALLING FIXED PANEL RETAINERS Bottom Track Installed on Shower Base Ledge Fixed Panel Retainer Front Side This Side of Retainer Inserted into Slot Bottom Track Place each end of the bottom track inside each wall jamb and position the track down onto the shower base ledge. Be sure each end of the bottom track is against the wall jambs. Fixed Panel Retainer Bottom Track Slot Insert 4 fixed panel retainers into the slots in the bottom track as shown. 6 INSTALLING PANEL GUIDE CLIPS Panel Guide Insert a plastic clip into each slot in the panel guide as shown. Be sure to push the plastic clips all the way down into each slot. Red Plastic Clip Red Plastic Clip Repeat same procedure for the other panel guide. 7 INSTALLING PANEL GUIDES INTO BOTTOM TRACK Bottom Track Panel Guide Bottom Track Panel Guide Insert a panel guide into each side of the bottom track as shown. Slide each panel guide away from the wall jambs toward the front of bottom track. 7 8 INSTALLING AND SECURING FIXED PANELS Align Expander Jamb Slots with Wall Jamb Adjustment Clamp Screws. Wall Jamb Adjustment Clamp Screw Wall Jamb Left Side Fixed Panel Assembly Tighten the No. 8-18 x 1⁄2" Panhead Screws (3 Places) Expander Jamb Adjustment Camp Front Side EXPANDER JAMB INSTALLED ALL THE WAY BACK INTO WALL JAMB Inside of Shower Fixed Panel Retainer Inside of Shower Lift the left panel assembly and from i n s i d e t h e s h o w e r, p l a c e t h e p a n e l assembly down onto the fixed panel r e ta i ne r s . Ti g ht en t he 3 N o. 8 - 18 x 1⁄2" pa nh ea d screws installed in the wall jamb to t em po r ar i l y h ol d th e p an el a s s em bl y i n p l ac e . Slide the panel assembly all the way back into the wall jamb. Be sure the s l o ts i n th e ex p an de r j a mb f i t ov e r t he installed screws in the wall jamb a dj u s tm en t c l am ps . R ep ea t pr o c ed ur e s f or th e r i gh t fi x e d p an el as s e mb l y. 8 9 INSTALLING TOP TRACK This Side Up Wall Jamb Top Track Wall Jamb Wall Screw Top Track (Front Side) No. 8-18 x 3⁄8" Panhead Screw Roller Groove Toward Inside of Shower Top Track W i th t he t op tr a c k r ol l e r gr o ov e to wa r d t he i ns i d e o f s h ow er, p l ac e ea c h e nd of th e t op tr a c k i ns i d e t he wa l l j am bs a s s ho wn an d p os i t i on do wn on to th e f i x ed pa ne l s . B e s ur e ea c h en d of th e to p tr a c k i s ag ai n s t th e s c r ew he ad s i n s ta l l ed i n t he w al l j am bs . S ec u r e th e to p tr a c k w i th 4 N o. 8 - 18 x 3⁄8" pa nh ea d s c r ew s . 9 10 ADJUSTING AND SECURING FIXED PANELS L oo s en t he 3 N o. 8 - 18 x 1⁄2 wa l l j a mb " a dj u s tm en t s c r ew s . U s e a l ev e l t o ad j us t t he l e ft f i x ed p an el as s e mb l y. S ec u r e t he p an el as s e mb l y w i th t he 3 N o. 8 - 18 x 1⁄2" p an he ad s c r e ws i n s ta l l ed i n t he w al l j am b. R ep ea t pr o c ed ur e s f or th e r i gh t fi x e d pa ne l a s s em bl y. Level Secure With No. 8-18 x 1⁄2" Panhead Screws (3 Places) NO! Slot must not be visible N ote: If any one or al l of the ex pande r j am b sl ots are visible after adjusting, adjust the panel a ss em bly t o ins ure t ha t t he s lot s a re not vi si ble . 11 Inside of Shower INSTALLING ROLLERS Note : The s t ee l si de of r oll er mus t be ins tal le d a gai nst the top fra me . No. 8-32 x 3⁄8" Panhead Screw Front Side Left Side Moving Panel 10 U s i ng No . 8 - 32 x 3⁄8" pa nh ea d s c r e ws , a s s em bl e 2 r o l l er s o n t he l e ft s i d e mo v i ng pa ne l as shown. Attach the rollers toward the front side of the m ov i n g pa ne l . Repeat same procedure for t he r i g ht s i d e mo v i ng p an el . Left Side Moving Panel (Front Side) 12 INSTALLING MOVING PANELS Top Track (Front Side) Lift the left side moving panel and from inside the shower, hang the rollers into the top track roller groove and position the bottom of the moving panel against the panel guide as shown. (Do not secure panel guide now. See step 14). Install the right side moving panel using same procedure. Left Side Moving Panel Panel Guide 13 ADJUSTING MOVING PANELS Top Track Left Side Moving Panel in Closed Position Roller Screw Left Side Moving Panel Left Side and Right Side Moving Panels in Closed Position Slide one of the moving panels into the closed position. Slowly slide the other moving panel until the panels interlock at the corner. If the panels do not close together smoothly, adjust one of the moving panels by loosening the screw(s) and tilting the panel to get a smooth fit. Retighten screws. It may be necessary to adjust both of the moving panels. 11 14 SECURING PANEL GUIDES Top Track (Front Side) I n s e r t 2 N o . 8 - 1 8 x 3⁄8" p a n h e a d s c r e w s through the panel guide and into the s c r e wp or t o f th e bo tt om f r am e o n t he l ef t s i d e mo v i ng p an el . Lo we r th e p an el g ui d e s l i g ht l y f or c l ea r an c e an d ti g ht en s c r e ws . S l i d e t he mo v i ng pa ne l t o th e c l os e d an d open position to insure smooth operation o f pa ne l . If bi n di n g i s p r es e nt , a dj u s t g ui d e a ga i n. No. 8-18 x 3⁄8" Panhead Screw Left Side Moving Panel U s e s am e p r oc e du r e t o a dj u s t a nd s ec u r e t he r i g ht s i d e pa ne l g ui d e. Panel Guide 15 INSTALLING TOP AND BOTTOM CORNER COVERS Corner Cover Bottom Track Fr o m on e of th e c o r ne r c ov e r s , r e mo v e t he pa pe r ba c k i ng fr o m t he ad he s i v e s i d e a nd a pp l y th e c o r ne r c ov e r o v er th e op en i ng d ow n on to t he b ot to m tr a c k s u r fa c e. R em ov e t he c l e ar pr o te c ti v e c o v er i n g fr o m th e to p s ur f ac e o f th e i ns t al l e d c or n er c ov e r. R ep ea t s am e pr o c ed ur e t o i ns t al l th e c or n er c ov e r o v er th e to p tr a c k o pe ni n g. 12 16 INSTALLING BUMPERS Slowly slide the left side moving panel against the fixed panel expander jamb. Rubber Bumper Mark on the expander jamb at top and bottom where the side frame strikes the expander jamb. Remove the paper backing from 2 of the rubber bumpers and affix to the expander jamb at top and bottom where marked. Use same procedure to mark and affix rubber bumpers to the right side moving panel. Expander Jamb 17 CAULKING DOOR CAUTION: Apply caulk around the front side of the door "only". Caulk applied to the inside of the door will cause leakage and damage. Thoroughly clean and dry all dust, dirt, or grease from bottom track and receptor ledge surfaces to be sealed. Carefully apply a bead of caulk around the front side of the door where: 1. Bottom track meets the receptor. 2. Wall jamb meets the receptor. 3. Wall jamb meets wall. Caulk Here Caulk Here Caulk Here Caulk Here 13 parts list 17 17 17 17 18 18 1 15 19 12 12 11 14 16 16 11 16 16 9 9 18 18 9 9 15 19 12 18 18 11 11 19 15 19 12 12 7 6 5 5 4 3 10 10 17 17 17 17 13 13 8 10 13 10 8 13 14 2 14 15 19 12 15 15 19 parts list When ordering parts, specify model number, part number, quantity and color. Part Nos. For Models Key No. 1 2 3 4 Qty. 2900A-32S 2900A-36S 2900A-32PB2900A-36PB2962A-32W Description 2962A-32S 2962A-36S 2962A-32PB2962A-36PB2962A-36W 1 Top Track Assembly 1 Bottom Track Assembly 1 Left Side Moving Panel 1 Right Side Moving Panel 905101 905103 905102 905104 905106 905101 905103 905102 905104 905108 905001 905003 905002 905004 905006 905001 905003 905002 905004 905008 917601 917606 917603 917608 917605 917602 917607 917604 917609 917610 917801 917806 917803 917808 917805 917802 917807 917804 917809 917810 917501 917506 917503 917508 917505 5 Fixed Panel 2 917502 917507 917504 917509 917510 6 Left Side Wall Jamb 1 911401 911401 911402 911402 911404 7 Right Side Wall Jamb 1 904401 904401 904402 904402 904404 904301 904302 904303 904304 904306 8 Panel Guide 4 904301 904302 904303 904304 904308 9 Nylon Roller 4 555900 555900 555900 555900 555900 10 Plastic Clip 4 604900 604900 604900 604900 604900 11 Bumper 4 612400 612400 612400 612400 612400 12 Adjustment Clamp 6 867201 867201 867201 867201 867201 13 Fixed Panel Retainer 4 902501 902501 902501 902501 902501 14 Corner Cover 2 917401 917401 917402 917402 917403 15 Plastic Anchor 6 162217 162217 162217 162217 162217 16 Roller Screw-No. 8-32 x 3⁄8" 4 456404 456404 456410 456410 456404 17 Guide/Top Track Screw-No. 8-18 x 8 456311 456311 456312 456312 456311 18 Adjustment Clamp Screw-No. 8-18 x 1⁄2" 6 456334 456334 456335 456335 45633 19 Wall Mounting Screw-No. 8-18 x 1 1⁄2" 6 456304 456304 456305 456305 456304 3⁄8" 15