installation instructions-door, corner entry series 2900a

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Corner Entry Door
Series
INSTALLATION INSTRUCTIONS
Please read these instructions carefully to
familiarize yourself with the required tools,
materials, and installation sequences. The
Exploded Diagram of the door on page 3
will also provide a helpful reference when
relating the location of the various parts.
IMPORTANT: You should check
with your local plumbing or building
code agency about this product for
compliance before it is installed.
2900A
basic tools and materials needed
MATERIALS
TOOLS
6 FOOT FOLDING RULE OR MEASURING TAPE
INSTALLED WALL COVERING AND
SHOWER BASE (RECEPTOR)
HAMMER
ELECTRIC DRILL
CAULK
DRILL BIT----3/16"
MASONRY BIT FOR CERAMIC TILE----3/16"
SCREWDRIVER----PHILLIPS
LEVEL
FINE FILE
PENCIL
SAFETY GLASSES
CAULKING GUN
CENTER PUNCH
how to care for your door
NEVER USE SCOURING POWDER PADS OR
SHARP INSTRUMENTS ON METAL WORK OR
GLASS PANELS.
The use of a squeegee following each
shower is recommended to eliminate water
spots on the inside of the glass panels.
An occasional wiping down with a mild detergent diluted in water is all that is needed to
keep the panels and anodized aluminum parts looking new.
CAUTION: Tempered glass can not be cut.
CAUTION: C a u l k s h o w e r b a s e a n d w a l l c o v e r i n g a n d
allow to set 24 hours before installing shower door.
Failure to caulk shower base and wall covering and
allowing to set 24 hours before installing shower door
will result in leakage and damage.
2
part names for installation
No. 8-18 x 1⁄2"
Panhead Screw
Plastic
No.
Anchor
8-18 x 1 1⁄2"
Panhead
Screw
No. 8-18 x 1⁄2"
Panhead Screw
No. 8-18 x 3⁄8"
Panhead Screw
No.
8-18 x 1 1⁄2"
Panhead
Screw
Top Track
Adjustment
Clamp
Plastic
Anchor
Adjustment
Clamp
No. 8-32 x 3⁄8"
Panhead Screw
No. 8-32 x 3⁄8"
Panhead Screw
Bumper
Bumper
Corner Cover
Nylon
Roller
Nylon
Roller
Right Side
Wall Jamb
Left Side
Wall Jamb
No.
8-18 x 3⁄8"
Panhead
Screw
Fixed
Panel
Left Side
Moving
Panel
Fixed
Panel
Retainer
Plastic
Clip
Panel
Guide
Right Side
Moving
Panel
Fixed
Panel
Fixed
Panel
Retainer
Corner Cover
Bottom
Track
3
1
INSTALLING ADJUSTMENT CLAMPS
I ns e r t an a dj u s tm en t c l am p i nt o a wa l l j a mb a s s h ow n.
A l i g n th e ho l e i n th e a dj u s tm en t c l a mp wi t h t he ho l e i n th e
w al l j a mb . F a s te n t he ad j us t me nt c l am p t o t he wa l l j am b wi t h
a N o. 8 - 18 x 1⁄2" pa nh ea d s c r ew. D o no t ti g ht en s c r e w.
No.
8-18 x 1⁄2"
Panhead
Screw
R ep ea t pr o c ed ur e f or th e ot he r 2 h ol e s i n w al l j am b a nd th e
3 h ol e s i n t he o th er wa l l j a mb .
Wall Jamb
(Outside)
Adjustment
Clamp
CORRECT INSTALLATION
OF ADJUSTMENT CLAMP
2
MARKING WALL JAMB LOCATION
32" x 32" Shower Base–Measure and mark on the
s ho we r ba s e l ed ge n ea r t he w al l 30 3⁄4" ou t fr o m th e
ba c k w al l .
36" x 36" Shower Base–Measure and mark on the
s ho we r ba s e l ed ge n ea r t he w al l 34 1⁄8" ou t fr o m th e
ba c k w al l .
A
Dimension A–32" x 32" Shower Base=30 3⁄4"
Dimension A–36" x 36" Shower Base=34 1⁄8"
4
3 LOCATING WALL JAMB AND MARKING HOLE LOCATIONS
Wall Jamb
Level
Pencil
Level
Pencil
Adjustment
Clamp
Wall
Jamb
Adjustment
Clamp
Bottom
Mounting
Hole
5"
Pencil
Shower
Base
Shower
Base
IMPORTANT: The door is supplied with a left side wall jamb and a right side wall
jamb. To determine the left side wall jamb, position one of the wall jambs against the left
side wall with the adjustment clamps toward the inside of shower. With the wall jamb in
this position, the bottom mounting hole should be 5" from the top of the base ledge. If
the bottom mounting hole is less than 5", (approximately 1 1⁄4"), use the other wall jamb.
Align the outside edge of the left side wall jamb with the mark made in step 2 on the
shower base ledge. Note: The wall jamb must sit flat on the shower ledge. If your
ledge has a curve in the corners at the side wall, it may be necessary to shape the
bottom end of the wall jamb with a file.
Use a level to plumb the wall jamb verticaly and mark the 3 hole locations on the wall.
Repeat procedure for the right side wall jamb.
5
4
DRILLING HOLES AND INSTALLING WALL JAMBS
Wall Jamb
No. 8-18 x 1 1⁄2"
Panhead Screw
Li g ht l y c e nt er pu nc h t he 3 h ol e l o c at i on s f or ea c h wa l l j a mb . O n c er a mi c ti l e , us e a c e nt er pu nc h to
ni c k th e s ur f ac e g l az e . Tap t he p un c h l i gh tl y wi t h ha mm er s o as no t to c r ac k t he ti l e .
Dr i l l al l 6 ho l es wi t h a 3⁄1 6" dr i l l bi t . U s e a 3⁄1 6" ma s on r y d r i l l b i t fo r c e r am i c t i l e* .
*S ta rt dri ll ing sl owly to pre ve nt da ma ge.
A ft er dr i l l i n g, t ho r ou gh l y c l e an t he s h ow er ba s e l ed ge a nd w al l . I ns e r t pl a s ti c an c ho r s i n a l l 6 ho l es .
S ec u r e th e wa l l j a mb s w i th 6 N o. 8 - 18 x 1 1⁄2" p an he ad s c r e ws .
6
5 INSTALLING FIXED PANEL RETAINERS
Bottom Track
Installed on
Shower Base
Ledge
Fixed Panel
Retainer
Front
Side
This Side of
Retainer
Inserted into
Slot
Bottom
Track
Place each end of the bottom
track inside each wall jamb and
position the track down onto the
shower base ledge. Be sure
each end of the bottom track
is against the wall jambs.
Fixed Panel
Retainer
Bottom Track
Slot
Insert 4 fixed panel retainers
into the slots in the bottom track
as shown.
6 INSTALLING PANEL GUIDE CLIPS
Panel
Guide
Insert a plastic clip into each slot in the panel
guide as shown. Be sure to push the plastic clips
all the way down into each slot.
Red
Plastic
Clip
Red
Plastic
Clip
Repeat same procedure for the other panel guide.
7 INSTALLING PANEL GUIDES INTO BOTTOM TRACK
Bottom
Track
Panel
Guide
Bottom
Track
Panel
Guide
Insert a panel guide into each side of the
bottom track as shown.
Slide each panel guide away from the wall
jambs toward the front of bottom track.
7
8
INSTALLING AND SECURING FIXED PANELS
Align Expander Jamb Slots with Wall
Jamb Adjustment Clamp Screws.
Wall
Jamb
Adjustment
Clamp
Screw
Wall Jamb
Left Side
Fixed
Panel
Assembly
Tighten the No.
8-18 x 1⁄2" Panhead
Screws (3 Places)
Expander
Jamb
Adjustment
Camp
Front Side
EXPANDER JAMB INSTALLED ALL
THE WAY BACK INTO WALL JAMB
Inside of
Shower
Fixed
Panel
Retainer
Inside of
Shower
Lift the left panel assembly and from
i n s i d e t h e s h o w e r, p l a c e t h e p a n e l
assembly down onto the fixed panel
r e ta i ne r s .
Ti g ht en t he 3 N o. 8 - 18 x 1⁄2" pa nh ea d
screws installed in the wall jamb to
t em po r ar i l y h ol d th e p an el a s s em bl y i n
p l ac e .
Slide the panel assembly all the way
back into the wall jamb. Be sure the
s l o ts i n th e ex p an de r j a mb f i t ov e r t he
installed screws in the wall jamb
a dj u s tm en t c l am ps .
R ep ea t pr o c ed ur e s f or th e r i gh t fi x e d
p an el as s e mb l y.
8
9
INSTALLING TOP TRACK
This
Side
Up
Wall
Jamb
Top
Track
Wall
Jamb
Wall
Screw
Top Track
(Front Side)
No. 8-18 x 3⁄8"
Panhead Screw
Roller Groove
Toward Inside
of Shower
Top
Track
W i th t he t op tr a c k r ol l e r gr o ov e to wa r d t he i ns i d e o f s h ow er, p l ac e ea c h e nd of th e t op tr a c k
i ns i d e t he wa l l j am bs a s s ho wn an d p os i t i on do wn on to th e f i x ed pa ne l s . B e s ur e ea c h en d of
th e to p tr a c k i s ag ai n s t th e s c r ew he ad s i n s ta l l ed i n t he w al l j am bs .
S ec u r e th e to p tr a c k w i th 4 N o. 8 - 18 x 3⁄8" pa nh ea d s c r ew s .
9
10
ADJUSTING AND SECURING FIXED PANELS
L oo s en t he 3 N o. 8 - 18 x 1⁄2 wa l l j a mb " a dj u s tm en t s c r ew s .
U s e a l ev e l t o ad j us t t he l e ft f i x ed p an el as s e mb l y. S ec u r e
t he p an el as s e mb l y w i th t he 3 N o. 8 - 18 x 1⁄2" p an he ad s c r e ws
i n s ta l l ed i n t he w al l j am b.
R ep ea t pr o c ed ur e s f or th e r i gh t fi x e d pa ne l a s s em bl y.
Level
Secure With No.
8-18 x 1⁄2" Panhead
Screws (3 Places)
NO!
Slot must not
be visible
N ote: If any one or al l of the ex pande r j am b sl ots
are visible after adjusting, adjust the panel
a ss em bly t o ins ure t ha t t he s lot s a re not vi si ble .
11
Inside of
Shower
INSTALLING ROLLERS
Note : The s t ee l si de of r oll er mus t
be ins tal le d a gai nst the top fra me .
No. 8-32 x 3⁄8"
Panhead Screw
Front
Side
Left Side
Moving
Panel
10
U s i ng No . 8 - 32 x 3⁄8" pa nh ea d
s c r e ws , a s s em bl e 2 r o l l er s o n
t he l e ft s i d e mo v i ng pa ne l as
shown. Attach the rollers
toward the front side of the
m ov i n g pa ne l .
Repeat same procedure for
t he r i g ht s i d e mo v i ng p an el .
Left Side Moving
Panel (Front Side)
12 INSTALLING MOVING PANELS
Top Track
(Front Side)
Lift the left side moving panel and from inside the shower,
hang the rollers into the top track roller groove and position
the bottom of the moving panel against the panel guide as
shown. (Do not secure panel guide now. See step 14).
Install the right side moving panel using same procedure.
Left Side
Moving Panel
Panel Guide
13 ADJUSTING MOVING PANELS
Top Track
Left Side
Moving Panel
in Closed
Position
Roller
Screw
Left Side
Moving
Panel
Left Side and Right Side Moving
Panels in Closed Position
Slide one of the moving panels into the closed position.
Slowly slide the other moving panel until the panels
interlock at the corner. If the panels do not close together
smoothly, adjust one of the moving panels by loosening
the screw(s) and tilting the panel to get a smooth fit.
Retighten screws.
It may be necessary to adjust both of the moving panels.
11
14
SECURING PANEL GUIDES
Top Track
(Front Side)
I n s e r t 2 N o . 8 - 1 8 x 3⁄8" p a n h e a d s c r e w s
through the panel guide and into the
s c r e wp or t o f th e bo tt om f r am e o n t he l ef t
s i d e mo v i ng p an el . Lo we r th e p an el g ui d e
s l i g ht l y f or c l ea r an c e an d ti g ht en s c r e ws .
S l i d e t he mo v i ng pa ne l t o th e c l os e d an d
open position to insure smooth operation
o f pa ne l . If bi n di n g i s p r es e nt , a dj u s t g ui d e
a ga i n.
No. 8-18 x 3⁄8"
Panhead Screw
Left Side
Moving Panel
U s e s am e p r oc e du r e t o a dj u s t a nd s ec u r e
t he r i g ht s i d e pa ne l g ui d e.
Panel Guide
15
INSTALLING TOP AND BOTTOM CORNER COVERS
Corner
Cover
Bottom Track
Fr o m on e of th e c o r ne r c ov e r s , r e mo v e t he pa pe r ba c k i ng fr o m t he ad he s i v e s i d e a nd
a pp l y th e c o r ne r c ov e r o v er th e op en i ng d ow n on to t he b ot to m tr a c k s u r fa c e. R em ov e
t he c l e ar pr o te c ti v e c o v er i n g fr o m th e to p s ur f ac e o f th e i ns t al l e d c or n er c ov e r.
R ep ea t s am e pr o c ed ur e t o i ns t al l th e c or n er c ov e r o v er th e to p tr a c k o pe ni n g.
12
16 INSTALLING BUMPERS
Slowly slide the left side moving panel against the
fixed panel expander jamb.
Rubber
Bumper
Mark on the expander jamb at top and bottom where
the side frame strikes the expander jamb.
Remove the paper backing from 2 of the rubber
bumpers and affix to the expander jamb at top and
bottom where marked.
Use same procedure to mark and affix rubber bumpers
to the right side moving panel.
Expander
Jamb
17 CAULKING DOOR
CAUTION: Apply caulk around the
front side
of the door "only". Caulk applied to the
inside
of the door will cause leakage and damage.
Thoroughly clean and dry all dust, dirt, or grease
from bottom track and receptor ledge surfaces to
be sealed. Carefully apply a bead of caulk around
the front side of the door where:
1. Bottom track meets the receptor.
2. Wall jamb meets the receptor.
3. Wall jamb meets wall.
Caulk
Here
Caulk Here
Caulk Here
Caulk Here
13
parts list
17
17
17
17
18
18
1
15
19
12
12
11
14
16
16
11
16
16
9
9
18
18
9
9
15
19
12
18
18
11
11
19
15
19
12
12
7
6
5
5
4
3
10
10
17
17
17
17
13
13
8
10
13
10
8
13
14
2
14
15
19
12
15
15
19
parts list
When ordering parts, specify model number, part number, quantity and color.
Part Nos. For Models
Key
No.
1
2
3
4
Qty. 2900A-32S 2900A-36S 2900A-32PB2900A-36PB2962A-32W
Description
2962A-32S 2962A-36S 2962A-32PB2962A-36PB2962A-36W
1
Top Track Assembly
1
Bottom Track Assembly
1
Left Side Moving Panel
1
Right Side Moving Panel
905101
905103
905102
905104
905106
905101
905103
905102
905104
905108
905001
905003
905002
905004
905006
905001
905003
905002
905004
905008
917601
917606
917603
917608
917605
917602
917607
917604
917609
917610
917801
917806
917803
917808
917805
917802
917807
917804
917809
917810
917501
917506
917503
917508
917505
5
Fixed Panel
2
917502
917507
917504
917509
917510
6
Left Side Wall Jamb
1
911401
911401
911402
911402
911404
7
Right Side Wall Jamb
1
904401
904401
904402
904402
904404
904301
904302
904303
904304
904306
8
Panel Guide
4
904301
904302
904303
904304
904308
9
Nylon Roller
4
555900
555900
555900
555900
555900
10
Plastic Clip
4
604900
604900
604900
604900
604900
11
Bumper
4
612400
612400
612400
612400
612400
12
Adjustment Clamp
6
867201
867201
867201
867201
867201
13
Fixed Panel Retainer
4
902501
902501
902501
902501
902501
14
Corner Cover
2
917401
917401
917402
917402
917403
15
Plastic Anchor
6
162217
162217
162217
162217
162217
16
Roller Screw-No. 8-32 x 3⁄8"
4
456404
456404
456410
456410
456404
17
Guide/Top Track Screw-No. 8-18 x
8
456311
456311
456312
456312
456311
18
Adjustment Clamp Screw-No. 8-18 x 1⁄2"
6
456334
456334
456335
456335
45633
19
Wall Mounting Screw-No. 8-18 x 1 1⁄2"
6
456304
456304
456305
456305
456304
3⁄8"
15
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