WELD CHECKER MM-370B OPERATION MANUAL Thank you for your purchase of the Miyachi Weld Checker MM-370B. Please read this manual carefully to ensure correct use. Keep the manual handy after reading for future reference. Q08OM1163229-05 MM-370B Contents 1. Special Notes .............................................................................................................................1-1 (1) Safety Precautions.................................................................................................................................................1-1 (2) Handling Precautions ............................................................................................................................................1-4 (3) Model-Specific Function........................................................................................................................................1-4 2. Features .....................................................................................................................................2-1 3. Packing List ...............................................................................................................................3-1 (1) Accessories ............................................................................................................................................................3-1 a. MM-370B-00-00 .................................................................................................................................3-1 b. MM-370B-00-01/00-04 .....................................................................................................................3-1 (2) Options....................................................................................................................................................................3-2 a. For MM-370B-00-00/00-01/00-04 ...................................................................................................3-2 b. For MM-370B-00-01/00-04 ...............................................................................................................3-2 c. For MM-370B-00-01...........................................................................................................................3-3 d. For MM-370B-00-04...........................................................................................................................3-3 4. Name and Function of Each Part .............................................................................................4-1 (1) Front.........................................................................................................................................................................4-1 (2) Rear.........................................................................................................................................................................4-3 5. Operation Flow ..........................................................................................................................5-1 6. Installation and Connections....................................................................................................6-1 (1) Installing the MM-370B.......................................................................................................................................6-1 (2) Preparations for Measurement – Connection between the MM-370B and Measurement Devices .......6-2 a. Connecting the Toroidal Coil and the Voltage Detection Cord ...............................................................6-2 b. Connecting the Displacement Sensor (Force/displacement-equipped specification function) ...............6-4 c. Connecting the Force Sensor (Force/displacement-equipped specification function) ............................6-7 d. When Using an External ±10 V Voltage Input (Force/displacement-equipped specification function)....6-9 7. Basic Operation .........................................................................................................................7-1 (1) Startup.....................................................................................................................................................................7-1 (2) Using the Encoder .................................................................................................................................................7-2 a. Selecting Menus.....................................................................................................................................7-2 b. Moving the Cursor and Changing Parameters .......................................................................................7-3 c. Scrolling a Screen ..................................................................................................................................7-4 (3) Shutdown................................................................................................................................................................7-5 8. Operation Screens.....................................................................................................................8-1 (1) Operation Screen Organization ...........................................................................................................................8-1 (2) Description of the Operation Screens .................................................................................................................8-3 a. MEASUREMENT Screen.......................................................................................................................8-3 b. VIEW Screen..........................................................................................................................................8-4 c. WAVEFORM Screen..............................................................................................................................8-6 d. WAVEFORM Screen (Time Axis)...........................................................................................................8-7 e. WAVEFORM Screen (Vertical Axis).......................................................................................................8-8 f. WAVEFORM Screen (Measurement Mode) ..........................................................................................8-9 g. ALL CYCLE Screen .............................................................................................................................8-10 h. ALL CYCLE (Force) Screen .................................................................................................................8-11 i. WAVEFORM (FORCE) Screen............................................................................................................8-12 j. SETUP (1) Screen ...............................................................................................................................8-16 k. SETUP (2) Screen ...............................................................................................................................8-26 l. SETUP (3) Screen ...............................................................................................................................8-32 m. SETUP (4) Screen ...............................................................................................................................8-35 n. PRINT Screen ......................................................................................................................................8-37 o. COMMUNICATION Screen..................................................................................................................8-40 1 MM-370B p. USB Screen .........................................................................................................................................8-43 q. HISTORY Screen.................................................................................................................................8-46 r. DATA READ Screen ............................................................................................................................8-48 s. STATUS (1) Screen .............................................................................................................................8-50 t. STATUS (2) Screen .............................................................................................................................8-53 u. STATUS (3) Screen .............................................................................................................................8-55 v. I/O SET (1) Screen...............................................................................................................................8-56 w. I/O SET (2) Screen...............................................................................................................................8-59 x. I/O TEST Screen..................................................................................................................................8-60 9. Measurement .............................................................................................................................9-1 (1) Measuring Current (Current Flow Time)/Voltage...............................................................................................9-1 (2) Measuring Displacement (Force/displacement-equipped specification function) .........................................9-7 (3) Measuring Force (Force/displacement-equipped specification function) .....................................................9-10 10. Interface .................................................................................................................................10-1 (1) Connection Diagram of the External I/O Signals .............................................................................................10-1 a. Input Connector (Using contacts or open-collector (sink-type) PLC sequencer as input signals) ........10-1 b. Input Connector (Using voltage-output (source-type) PLC sequencer as input signals) ......................10-2 c. Output Connector.................................................................................................................................10-3 d. Optional Connector (Force/displacement-equipped specification only)................................................10-4 (2) Description of the External I/O Signals..............................................................................................................10-4 a. Input Connector (D-Sub, 25-pin) ..........................................................................................................10-4 b. Output Connector (D-Sub, 15-pin) .......................................................................................................10-6 c. Optional Connector (D-Sub, 15-pin) (Force/displacement-equipped specification function) ................10-7 11. Time Chart..............................................................................................................................11-1 (1) Normal Measurement .........................................................................................................................................11-1 (2) At the Occurrence of Error (Current Upper Limit Error)...................................................................................11-1 (3) NO CURR Input Signal.......................................................................................................................................11-1 12. Data Communication.............................................................................................................12-1 (1) Data Transfer........................................................................................................................................................12-1 (2) Configuration ........................................................................................................................................................12-2 a. RS-485.................................................................................................................................................12-2 b. RS-232C ..............................................................................................................................................12-2 (3) Protocol .................................................................................................................................................................12-3 a. Single-Directional Communication .......................................................................................................12-3 b. Bi-Directional Communication ............................................................................................................12-11 (4) Communication Data ........................................................................................................................................12-13 (5) PC Operation Example.....................................................................................................................................12-18 a. Check if the Hyper Terminal has been Installed on a Computer. .......................................................12-18 b. Install the Hyper Terminal. .................................................................................................................12-19 c. Connect the Weld Checker with a Computer. ....................................................................................12-20 d. Set the Hyper Terminal. .....................................................................................................................12-21 e. Set the Weld Checker. .......................................................................................................................12-23 f. Start Communication..........................................................................................................................12-23 13. Error List ................................................................................................................................13-1 14. Specification ..........................................................................................................................14-1 (1) Measurement Specification................................................................................................................................14-1 (2) Specification of the MM-370B .........................................................................................................................14-6 15. Calibration..............................................................................................................................15-1 16. Appearance ............................................................................................................................16-1 (1) MM-370B...........................................................................................................................................................16-1 (2) Displacement Sensor..........................................................................................................................................16-2 a. GS-1830 Type, Ono Sokki ...................................................................................................................16-2 b. GS-1813 Type, Ono Sokki ...................................................................................................................16-3 2 MM-370B c. LGK-110 Type, Mitutoyo ......................................................................................................................16-4 d. LGF-125L-B Type, Mitutoyo ................................................................................................................16-5 e. ST1278 Type, HEIDENHAIN................................................................................................................16-6 3 MM-370B 1. Special Notes (1) Safety Precautions Before using the weld checker, please read through the Safety Precautions carefully to ensure proper use. The precautions listed here are designed to ensure safe use and proactively prevent risks and damage to the user and other people. All precautions are critical for safety. Please read them all. The hazard signs have the following meanings: DANGER Mishandling may cause imminent risk of death or serious injury. Mishandling may cause risk of death or serious injury. ATTENTION Mishandling may cause risk of injury and physical damage. CAUTION These signs represent “DON’Ts.” They warn of actions not covered by the product warranty” in the previous document. These signs represent “DOs" which must be observed by the product user. A sign within a triangular border indicates that a hazard (danger, warning or caution) is present. 1. Special Notes 1-1 MM-370B DANGER NEVER ATTEMPT to disassemble, repair or modify the instrument. Do not touch any parts inside the instrument. Failure to observe this may result in an electric shock or fire. For battery replacement, inspection or repair, please contact your dealer or Miyachi Corporation. ATTENTION DO NOT place your hands between the electrodes. When welding, be extremely careful not to get your fingers or hand caught in the electrodes. During or immediately after welding, DO NOT touch the welded areas or electrode. The welded areas of the workpiece, the electrodes and the welding machine’s arm are extremely hot. To prevent burns, do not touch these areas. ALWAYS use the specified power supply. Failure to use the power supply specified in the Instruction Manual may result in a fire or electric shock. Use the specified cables and connect them securely. Failure to do so or improper connection may result in a fire or electric shock. Keep the power and connection cables free of damage. Do not walk on, twist or tug the cables. Damaged cable may result in an electric shock, short circuit, or fire. For repair or replacement, contact your dealer or Miyachi Corporation. In the event of an anomaly, STOP the operation. Continuing the operation with anomalies such as a the generation of fumes, a burning odor, strange noise, or overheating unattended may result in an electric shock or fire. In the event of the above or other anomaly, immediately contact your dealer or Miyachi Corporation. STAY AWAY from the instrument if you have a pace maker. If you have a pacemaker, do not approach a welding machine in operation or the immediate area unless your doctor has given consent. Welding machines generate a magnetic field which interferes with the operation of a pacemaker. ALWAYS wear appropriate work clothing. Wear protective gear such as gloves, a long-sleeved top and leather apron. Surface flash and expulsion can cause burns if it contacts the skin. ALWAYS wear protective goggles. Directly looking at surface flash and expulsion during welding can temporary impair vision. Welding spatter can cause permanent eye damage, including blindness. 1. Special Notes 1-2 MM-370B CAUTION DO NOT splash water. Electrical parts may cause an electric shock or short circuit if they become wet. Keep the area clear of flammable objects. Surface flash and expulsion generated during welding may ignite flammable objects, resulting in a fire. If work involves use of flammable items, place a non-flammable cover over such items. DO NOT cover the instrument with a blanket or cloth. During operation, do not cover the instrument with a blanket or cloth. This may lead to the instrument overheating and catching fire. Wipe off dust from the power plug and securely insert it all the way. Dust or improper insertion may lead to the plug heat up and catch fire. Hold the power plug when removing or inserting it. Removing the power plug by pulling on the cable may damage the power cable, resulting in an electric shock or causing the cable to catch fire. If you do not use the instrument for extended periods, remove the power plug from the outlet. Failure to do so may deteriorate the insulation, resulting in an electric shock, current leakage or fire. Provide fire extinguishers. Provide fire extinguishers at the welding site as a precautionary measure. Perform maintenance and inspection on a regular basis. Perform maintenance and inspection regularly and repair damaged areas and parts before using the instrument. Wear soundproof earmuffs. Loud noise may impair hearing. 1. Special Notes 1-3 MM-370B (2) Handling Precautions Avoid the following locations when installing the instrument: Humid (above 70%) or dry (below 40%) locations Extremely hot (above 45°C) or cold (below 0°C) locations Near a high noise source Location where chemical substances, etc. are handled Location where condensation occurs Dusty location Location exposed to direct sunlight Location that is inclined, insecure, unstable, or weak Check the voltage and power frequency before installation. Keep the exterior clean with a soft cloth or cloth lightly dampened with water. For stains, clean them off using a diluted neutral detergent or alcohol. Do not use thinner or benzene as they may cause discoloration or deformation. To prevent malfunction, do not allow any foreign objects such as screws or coins to enter the instrument. Operate the instrument according to the procedure described in the Operation Manual. Operate the switches and buttons with care. Rough operation or the use of a tool or pen tip may result in damage or malfunction. (3) Model-Specific Function The functionality given for “force/displacement-equipped specification” in the operation manual is available only with the corresponding model. Other functions available are the same as those of the standard model. Product model MM-370B-00-00 MM-370B-00-01 MM-370B-00-04 Standard (no force/displacement) Force/displacementequipped *1 *1: Associated connector with Ono Sokki’s displacement sensor *2: Associated connector with MITUTOYO’s displacement sensor 1. Special Notes 1-4 *2 MM-370B 2. Features Miyachi Weld Checker MM-370B is a measuring instrument designed for stationary resistance welding machines. The instrument can measure the current, voltage, current flow time, force*1, displacement*1, and external input voltage (max. ± 10 V)*1 and display their waveforms. (*1: Force/displacement-equipped specification function. You can select to measure force or external input voltage in measurement section on the STATUS screen.) The LCD screen ensures clear viewing of the welding current and force waveforms for optimal welding quality control. Further, it is equipped with a printer, allowing to print measurement values and waveforms without having to attach an external printer. The MM-370B offers the following features: • Easy to use with an encoder You can scroll through the screens by simply turning the encoder and select items by moving the cursor. Pressing the encoder confirms the item selected by moving the cursor. • Easy-to-view operation screens The LCD offers approximately four-fold improvement in resolution over our conventional products, and provides an accurate and clear display of the current and force waveforms. • Extensive display capability capabilities, obviating the need for an oscilloscope Incorporates a zoom display function, which permits the user to change the spacings of the X-axis (time) and Y-axis (force/current) freely, and a cursor measurement function, a function for measuring the width and time difference between parts of the waveforms by moving the vertical and horizontal cursors. • Optimal waveform redisplay (FIT) capability If the waveform is moved or zoomed off the screen, the instrument can resize the waveform to its optimal size and redisplay it on screen. • Simultaneous measurement of force and welding current during current flow (Force/displacement-equipped specification function) You can measure the force and welding current during current flow simultaneously using the optional current/force sensor (MA-770A/MA-771A). • Storing measured values and waveforms You can store measured values and waveforms in the built-in flash memory. • Managing measurement data with PC You can transmit measurement data to your PC through the RS-232C or RS-485 interface. • Supports a wide range of welding machines The instrument supports single-phase AC, DC inverter, AC inverter, and transistor welding machines. • Supports multiple languages Languages available are Japanese, English, Chinese, Korean, German, French, and Spanish. 2. Features 2-1 MM-370B 3. Packing List Check the contents of the package. In the case of damaged or missing items, please contact Miyachi Corporation. (1) Accessories a. MM-370B-00-00 Item Model Item No. Qty Voltage detection cord 42265 1001579 1 Thermal roll paper TPW058-25A 58×25 1025541 black 1 Case HDB-CTH(10) 1022933 1 Plug HDBB-25P(05) 1022559 1 Case HDA-CTH(10) 1022937 1 Plug HDAB-15P(05) 1022558 1 AS1163548 1163548 1 Connector (D-Sub, 25-pin, male) Connector (D-Sub, 15-pin, male) Operation manual b. MM-370B-00-01/00-04 Item Model Item No. Qty Voltage detection cord 42265 1001579 1 Thermal roll paper TPW058-25A 58×25 1025541 black 1 Case HDB-CTH(10) 1022933 1 Plug HDBB-25P(05) 1022559 1 Case HDA-CTH(10) 1022937 1 Plug HDAB-15P(05) 1022558 1 Case HDA-CTH(10) 1022937 1 Plug HDAB-15S(05) 1022416 1 AS1163548 1163548 1 Connector (D-Sub, 25-pin, male) Connector (D-Sub, 15-pin, male) Connector (D-Sub, 15-pin, female) Operation manual 3. Packing List 3-1 MM-370B (2) Options a. For MM-370B-00-00/00-01/00-04 Item Model Item No. Power cable*1 KP-35 KS-16A SVT#18×3 B-TYPE (3-pin plug, for 100–120V AC) 1153158 Power cable*1 KP244 VCTF3*1.25 KS16D 3M gray (Japan, for 200V AC) 1157798 Power cable*1 CEE3P-W-1.8 round plug, for 200–240V AC 1024118 3-pin/2-pin conversion adapter for power cable KPR-24 (for 100–120V AC) 1025303 Toroidal coil MB-800K (approx. 250mm in dia.) 1001281 Toroidal coil MB-400K (approx. 120mm in dia.) 1001277 Toroidal coil MB-45F (45mm in inner dia.) 1001284 RS-232C communication cable C06-09MS-09FS-CROSS-WS15 (1.5mm, 9-pin, male/female) 1026259 RS-485 connector L-04742-001 Connector (D-Sub 9-pin, male) 1006939 *1: Exclusively for the MM-370B. Do not use for other devices. b. For MM-370B-00-01/00-04 Item Model Item No. Current/force sensor MA-770A (4903N (500kgf) max.) 1000578 Current/force sensor MA-771A (9806N (1,000kgf) max.) 1000577 Force sensor MA-520 (98.06N (10kgf) max.) 1000561 Force sensor MA-521 (980.6N (100kgf) max.) 1000562 Force sensor MA-522 (9806N (1,000kgf) max.) 1000563 Multiconnector (For External ±10V voltage) SRCN6A21-16P 1022267 3. Packing List 3-2 MM-370B c. For MM-370B-00-01 Item Model Item No. Displacement sensor GS-1830 (30mm) Ono Sokki 1163720 Displacement sensor GS-1813 (13mm) Ono Sokki 1163721 Displacement sensor*2 LGK-110 (10mm) MITUTOYO 1024867 Displacement sensor*2 LGF-125L-B (25mm) MITUTOYO 1155408 Displacement sensor conversion cable A-06037-001 (for LGK-110) 1001774 Displacement sensor*3 ST1278 (12mm) HEIDENHAIN 1024966 Displacement sensor conversion cable A-06037-002 (for ST1278) 1001772 *2: Displacement sensor conversion cable, A-06037-001 is required. *3: Displacement sensor conversion cable, A-06037-002 is required. d. For MM-370B-00-04 Item Model Item No. Displacement sensor LGK-110 (10mm) MITUTOYO 1024867 Displacement sensor LGF-125L-B (25mm) MITUTOYO 1155408 Displacement sensor*4 GS-1830 (30mm) Ono Sokki 1163720 Displacement sensor*4 GS-1813 (13mm) Ono Sokki 1163721 Displacement sensor conversion cable A-09041-001 (for GS-1830/GS-1813) 1044387 *4: Displacement sensor conversion cable, A-09041-001 is required. 3. Packing List 3-3 MM-370B 4. Name and Function of Each Part (1) Front ⑤ ⑥ ① ⑦ ⑧ ② ⑨ ③ ⑩ ⑪ ④ ⑫ ① RESET button: Resets an error that has occurred. ② POWER lamp: Lit when the power is ON. ③ Printer cover open button: Opens the printer cover. Use this button, when replacing the printer roll paper. ④ Printer: Prints measured values, waveforms and other information. ⑤ Display: Shows measured values, waveforms and operation screens. Refer to Chapter 8, “Operation Screens” for details of the operation screens. ⑥ Operation buttons A, B, C, D and E: For performing the operations shown on the function keys at the bottom of the operation screens. The nature of the operation performed by pressing each button varies from one operation screen to another. ⑦ MENU button: Shows the menu list on the display. 4. Name and Function of Each Part 4-1 MM-370B ⑧ HOLD button: You can perform the following operations by turning this button ON/OFF. The HOLD button is OFF when the instrument is turned on. Data measurement Screen operation HOLD button ON (Hold mode) No Yes HOLD button OFF (Hold mode canceled) Yes No ⑨ HOLD lamp: Lit green when the HOLD button is ON. Unlit when the HOLD button is OFF. ⑩ Encoder: Used to select menus and parameters and confirm the selection. Refer to “(2) Using the Encoder” in Chapter 7 for basic use of the encoder. ⑪ USB memory connector: Plug the USB memory into this connector. ⑫ USB memory access lamp: Lit green when the instrument is accessing the USB memory. 4. Name and Function of Each Part 4-2 MM-370B (2) Rear ⑥ ① ⑦ ⑧ ② ⑨ ③ ⑩ ④ ⑪ ⑤ ① External I/O connector 1: A connector to input signals from and to peripheral devices. ② External I/O connector 2: A connector to output signals from and to peripheral devices. ③ RS-232C/RS-485 connector: Connector to connect the instrument and PC with an optional RS-232C communication cable. Used to transfer measured values and waveform data to the PC. ④ Toroidal coil connector: Plug a toroidal coil into this connector. ⑤ Voltage detection cord connector: Plug the voltage detection cord into this connector. ⑥ Expansion I/O connector*1: Connector to input and output signals to and from the expansion board. ⑦ Displacement sensor connector*1: Plug an optional displacement sensor (e.g., GS-1830) into this connector. ⑧ Force sensor connector*1: Plug an optional displacement sensor (e.g., MA-520/MA-521/MA-522) into this connector. ⑨ Multiconnector*1: Plug an optional displacement sensor (e.g., MA-770A/MA-771A) into this connector. ⑩ Main power switch: Switch for the main power. ⑪ Power cable connector: Plug the power cable into this connector. *1: ⑥ to ⑨ are force/displacement-equipped specification function connectors. 4. Name and Function of Each Part 4-3 MM-370B 5. Operation Flow The operation flow is shown below. Install the MM-370B (Refer to (1) in Chapter 6) Device connection Connect with other devices Connect measurement devices to the MM-370B Current Voltage measurement Displacement measurement *1 Force measurement *1 Sequencer Voltage detection cord Displacement sensor Force sensor PC (Refer to (2) a, Chapter 6) (Refer to (2) b, Chapter 6) (Refer to (2) c, Chapter 6) or Current/force sensor Toroidal coil (Refer to (2) a, Chapter 6) etc. (Refer to (2) c, Chapter 6) Startup the MM-370B (Refer to (1) in Chapter 7) Setup the system and conditions (Refer to (2) j, k, l, m, r, s, t, Chapter 8) Perform measurement Current (current flow time) measurement (Refer to (1) in Chapter 9) Voltage measurement Displacement measurement *1 Force measurement *1 (Refer to (1) in Chapter 9) (Refer to (2) in Chapter 9) (Refer to (3) in Chapter 9) Print measurement results (Refer to (2) in Chapter 8) Shut down the MM-370B (Refer to (3) in Chapter 7) Using recorded data (Refer to Chapter 12) ......: Option *1: Force/displacement-equipped specification function 5. Operation Flow 5-1 MM-370B 6. Installation and Connections (1) Installing the MM-370B 1) Place the MM-370B on a stable surface. 2) Connect the supplied power cable to the power cable connector on the rear panel. Power cable connector Zoom 6. Installation and Connections 6-1 MM-370B (2) Preparations for Measurement – Connection between the MM-370B and Measurement Devices a. Connecting the Toroidal Coil and the Voltage Detection Cord To measure the current or voltage, connect the toroidal coil and the voltage detection cord to the rear panel of the MM-370B. Toroidal coil connector Toroidal coil Connect a toroidal coil suited to your operating environment. The toroidal coils of the following sizes can be used: Toroidal coil model Type MB-800K 1x sensitivity coil (with 800mm bracket) MB-400K 1x sensitivity coil (with 400mm bracket) MB-45F 10x sensitivity coil (mold type) Follow the steps described below to connect the toroidal coil and the voltage detection cord. 1) Plug the toroidal coil’s connector into the toroidal coil connector on the rear panel of the MM-370B. Toroidal coil connector Zoom 6. Installation and Connections 6-2 MM-370B 2) Fit the toroidal coil onto the welding machine’s arm or secondary conductor. When fitting the coil, be careful with the following: • Keep the toroidal coil’s hooking bracket as far away from the welding machine’s arm (secondary conductor) as possible. • Do not deform the circular form of the toroidal coil when fitting it. Arm Do not deform the circular form of the toroidal coil. Keep the hooking bracket at the furthest point from the arm. Toroidal coil Hooking bracket CAUTION • If the toroidal coil is fitted in reverse orientation, the waveforms in the WAVEFORM screen and the analog output waveforms measured with the oscilloscope are also shown in reverse. The analog output (current and voltage) is output in reverse side of the waveforms in the WAVEFORM screen. • For a band-type toroidal coil, do not deform it when fitting it. Repeated bending and extension may break internal wires. 6. Installation and Connections 6-3 MM-370B 3) Plug the voltage detection cord connector into the voltage detection cord connector on the rear panel of the MM-370B. Voltage detection cord connector Toroidal coil connector Zoom 4) Connect the voltage measurement cables to the electrodes (positive/negative). b. Connecting the Displacement Sensor (Force/displacement-equipped specification function) As an force/displacement-equipped specification function, the MM-370B can measure displacement. To measure displacement, connect a displacement sensor. Displacement sensor (e.g., GS-1830) We recommend the following displacement sensors: Displacement sensor model GS-1830 *1 Ono Sokki GS-1813 *1 Ono Sokki LGK-100 *2 LGF-125L-B ST1278*2 *1: Manufacturer MITUTOYO *2 MITUTOYO HEIDENHAIN When displacement sensors GS-1830 and GS-1813 are used with the MM-370B-00-04, the following displacement sensor conversion cables are required. GS-1830, GS-1813 (Ono Sokki) ------------------------ A-09041-001 6. Installation and Connections 6-4 MM-370B *2: When displacement sensors LGK-110, LGF-125L-B and ST1278 are used with the MM-370B-00-01, the following displacement sensor conversion cables are required respectively. LGK-110, LGF-125L-B (MITUTOYO) ------------------- A-06037-001 ST1278 (HEIDENHAIN) -------------------------------------- A-06037-002 Follow the steps described below to connect the displacement sensor. 1) Plug the displacement sensor connector into the displacement sensor connector on the rear panel of the MM-370B. Displacement sensor connector Zoom 2) Install firmly the displacement sensor not so as to rattle in reference to the figure below. Make sure the displacement sensor and the sensor head are insulated before installed. Displacement Detecting Plate Adjust sensor so that shaft of sensor retracts halfway when electrode is at bottom. 0 1 2 3 4 0 1 2 3 4 Displacement Sensor (Before Forcing) (After Forcing) 6. Installation and Connections 6-5 MM-370B ATTENTION As the figure (A) below, be sure to keep the displacement sensor perpendicular to the Displacement Detecting Plate. If Displacement Sensor is slantingly installed like (B) or (C), the life of the sensor becomes shorter. [Normal] [Abnormal] [Abnormal] θ θ Displacement Detecting Plate Displacement Sensor (A) (B) (C) If the sensor is pressed beyond the range of measurement, it results in malfunction. The measured value of displacement is minus (-) or plus (+). When NORMAL is selected for DISP in the STATUS (2) screen, the counted value is plus (+) in the direction of retraction of the movable part of Displacement Sensor and the value is minus (-) in the extension. On the other hand, when REVERSE is selected, the counted value is minus (-) in the direction of retraction of the movable part of Displacement Sensor and the value is plus (+) in the extension. Displacement Detecting Plate Shaft of Sensor Retracting Displacement Sensor Extending 6. Installation and Connections 6-6 MM-370B c. Connecting the Force Sensor (Force/displacement-equipped specification function) The MM-370B can measure, as an force/displacement-equipped specification function, force when connected with force sensor MA-520/MA-521/MA-522 or current/force sensor MA-770A/MA-771A. Current/force sensor MA-770A/MA-771A incorporates a current sensor (toroidal coil), making it possible to measure force and current at the same time simply by applying a force and passing a current. Force sensor Current/force sensor Follow the steps described below to connect the force sensor. CAUTION Before measuring force, be sure to set the force sensor’s offset to “0.” You can set the offset to “0” by pressing the HOLD button to cancel the HOLD mode. At this time make sure that no force is applied to the sensor. 1) Plug the force sensor connector into the force sensor connector on the rear panel of the MM-370B. Force sensor connector Zoom 6. Installation and Connections 6-7 MM-370B 2) Attach the force sensor to the welding machine’s electrodes. When attaching the sensor, be careful with the following: Align the centers. • Be sure that the center of the sensor’s detection area is aligned with the centers of the welding machine’s electrodes. Apply force perpendicularly. • Be sure that the force is applied perpendicularly to the force sensor. Force sensor Electrode Follow the steps described below to connect the current/force sensor.Electrode CAUTION • When using a current/force sensor, do not connect any device to the toroidal coil connector. • The MM-370B is calibrated one to one with the current/force sensor. Do not use any other sensors. If you purchase a current/force sensor later, the sensor and MM-370B must be adjusted as a set. In this case, please contact Miyachi Corporation. When you purchased the MM-370B and current/force sensor as a set, they have already been adjusted and can be used as is. • Before measuring force, be sure to set the force sensor’s offset to “0.” You can set the offset to “0” by pressing the HOLD button to cancel the HOLD mode. At this time make sure that no force is applied to the sensor. 1) Plug the current/force sensor connector into the multiconnector on the rear panel of the MM-370B. Multiconnector Zoom 6. Installation and Connections 6-8 MM-370B 2) Attach the current/force sensor to the welding machine’s electrodes. When attaching the sensor, be careful with the following: • Be sure that the center of the sensor’s detection area is aligned with the centers of the welding machine’s electrodes. • Be sure that the force is applied perpendicularly to the sensor. Welding head Clamp the current/force sensor between the electrodes, and apply force and current. Electrode Release Current/force sensor Apply force Electrode d. When Using an External ±10 V Voltage Input (Force/displacement-equipped specification function) The MM-370B’s force/displacement-equipped specification allows for force measurement using a commercial force sensor and force sensor amplifier connected to the external ±10 V voltage input. (Have ready a force sensor and force sensor amplifier—purchased separately.) Follow the steps described below to connect the external ±10 V voltage equipment. 1) External ±10 V Voltage Input Connection Diagram Force sensor amplifier 16-pin female multiconnector 10 V voltage input external ±10V voltage GND GND The 16-pin female multiconnector is optional. (Multiconnector SRCN6A21-16P: Japan Aviation Electronics Industry) 6. Installation and Connections 6-9 MM-370B 2) Plug the multiconnector into the multiconnector on the rear panel of the MM-370B. Multiconnector Zoom 3) Connect the force sensor and the force sensor amplifier. CAUTION Before measuring the force, be sure to set the force sensor’s offset to “0.” At this time make sure that no force is applied to the sensor. A force sensor with a voltage output in the ±10 V range can be used. (The LA-1022 from TOYO SOKKI, for example, can be used.) 6. Installation and Connections 6-10 MM-370B 7. Basic Operation (1) Startup 1) Set the main power switch on the rear panel to the ON position ( | side). ON position ( | side) Zoom An operation screen appears on the display after a while. 7. Basic Operation 7-1 MM-370B (2) Using the Encoder This section describes how to use the MM-370B’s encoder. You can perform the operations described in the table below by turning the encoder clockwise or counterclockwise. Encoder CW CCW Selecting menus Down Up Moving cursor Right or Down Left or Up Changing parameter (value) + (Up) - (Down) Changing parameter (setting) Next Previous Scrolling screen Right or Down Left or Down You can confirm the selected menu or parameter by pressing the encoder. a. Selecting Menus 1) Press the MENU button. The menu list appears on the left side of the screen. 2) Turning the encoder clockwise or counterclockwise, move to the desired menu. 3) Press the encoder to confirm the menu selection. The operation screen for the selected menu appears. Refer to Chapter 8 “Operation Screens” for operations in the operation screens. 7. Basic Operation 7-2 MM-370B b. Moving the Cursor and Changing Parameters 1) Turning the encoder clockwise or counterclockwise, move to the input field of the desired parameter. You can move the cursor to the right or down by turning the encoder clockwise and to the left or up by turning it counterclockwise. In this screen example, the cursor is at the TRIGGER input field. The cursor moves to the input fields of MODE, CURRENT and so on as you turn the encoder clockwise. Current cursor position (Input field highlighted in yellow) 2) Press the encoder to select an input field and make it ready for entry. The parameter input field is selected, turning its background blue. Select an input field (ON when highlighted in blue) 3) Turning the encoder clockwise or counterclockwise, show the desired value. When the parameter is numerical, the value increases as you turn the encoder clockwise and decreases as you turn it counterclockwise. When the parameter is an option (item), the next item appears as you turn the encoder clockwise, and the previous item appears as you turn it counterclockwise. In the figure, AUTO is selected by turning the encoder clockwise once. 4) Press the encoder. This sets the selected value for the parameter, turning the input field background back to yellow. 7. Basic Operation 7-3 MM-370B c. Scrolling a Screen If the scroll (SCRL) key appears among the function keys at the bottom of the operation screen, you can scroll the screen using the encoder. 1) Press the operation button (one of A to E) below the SCRL key. In this screen example (ALL CYCLE screen (FORCE)), press operation button C. A B C D E Scrolling becomes enabled, turning the SCRL key background to yellow. 2) Turn the encoder clockwise or counterclockwise. The screen scrolls down as you turn it clockwise, and up as you turn it counterclockwise. 3) When you are finished scrolling, press the operation button (one of A to E) below the SCRL key. In this screen example (ALL CYCLE screen (FORCE)), press operation button C. Scrolling becomes disabled, turning the SCRL key background back to gray. 7. Basic Operation 7-4 MM-370B (3) Shutdown 1) Set the main power switch on the rear panel to the OFF position (O side). OFF position (O side) Zoom 7. Basic Operation 7-5 MM-370B 8. Operation Screens (1) Operation Screen Organization Press the MENU button to display the menu list, and select a menu using the encoder. At this time, the operation screen for the selected menu appears. The MM-370B’s operation screens are organized as shown below. A: To SETUP 1 screen B: To SETUP 3 screen C: To STATUS screen A, B, C MEAUREMENT screen E VIEW screen E E WAVEFORM screen (Time Axis) E WAVEFORM screen (Vertical Axis) B WAVEFORM screen C D E WAVEFORM screen E (Measurement Mode) VIEW screen Menu list ALL CYCLE screen E A ALL CYCLE (Force) screen A WAVEFORM (FORCE) screen SETUP (1) screen A SETUP (2) screen B PRINT screen E COMMUNICATION screen A A SETUP (3) screen B B Previous screen A SETUP (4) screen USB screen A HISTORY screen E Previous screen A DATA READ screen A STATUS (1) screen Screen switchover sequence through menu selection Screen switchover sequence through operation buttons (A to E) A STATUS (2) Screen B D A STATUS (3) screen B C E I/O SET (1) screen B I/O TEST screen E 8. Operation Screens 8-1 A I/O SET (2) screen MM-370B • Making Measurement while Displaying Data on Screen You can measure current, force and others in the MEASUREMENT, WAVEFORM and ALL CYCLE screens. The MEASUREMENT screen accepts next measurement even while the screen is being updated following a measurement. In contrast, the WAVEFORM and ALL CYCLE screens accept next measurement only after the screen is updated. If you perform the operation to cancel the hold with data shown in a screen other than the Measurement, WAVEFORM and ALL CYCLE screens, the display returns to the MEASUREMENT screen to cancel the hold, after which next measurement starts. 8. Operation Screens 8-2 MM-370B (2) Description of the Operation Screens a. MEASUREMENT Screen (1) (2) (3) (4) No. Item Description (1) SCH.# Shows the measurement schedule number used (1 to 127). On the other hand, you can change schedules by selecting this field with the encoder and turning the encoder clockwise or counterclockwise. The details of the schedules can be set using the SETUP (1) to (4) screens. (2) Measurement item Top: (3) Measured values Shows the measurement value of the each item. (4) Function keys SETUP Pressing operation button A displays the SETUP (1) screen. LIMITS Pressing operation button B displays the SETUP (3) screen. STATUS Pressing operation button C displays the STATUS (1) screen. SAVE Pressing operation button D saves the measured values, all cycle, and waveforms to flash memory in the MM-370B. The MM-370B operates in the same manner as when saving the HISTORY screen. For more information, refer to the description of the HISTORY screen. VIEW Pressing operation button E displays the VIEW screen. Shows five measurement items. Measurement items can be selected in the VIEW screen. Bottom: Shows the measurement range for each measurement item in brackets. 8. Operation Screens 8-3 MM-370B b. VIEW Screen (1) (2) (3) (4) No. (1) Item Description Select five measurement items from the following: • CURRENT (RMS) Shows the arithmetic mean RMS current over the measurement interval in arithmetic mean mode. • CURRENT (PEAK) Shows the peak current during current flow. • VOLTAGE (RMS) Shows the arithmetic mean RMS current over the measurement interval in arithmetic mean mode. • VOLTAGE (PEAK) Shows the peak current during current flow. • WELD TIME Shows the time from the detection of a current trigger to when the current flow is determined to be terminated. • CONDUCTION ANGLE Shows the maximum conduction angle within the current flow time. • POWER Shows the mean power over the measurement interval. • RESISTANCE Shows the mean resistance over the measurement interval. • COUNT Shows the counter that indicates the number of measurements. It counts up irrespective of OK/NG judgment against upper and lower limits. *1 • FORCE AVERAGE 1 , *1 FORCE AVERAGE 2 Shows the mean force over the force measurement interval. You can specify two measurement ranges for a single force application. (Continued to next page) • FORCE PEAK Shows the peak force. MEAS 1 to 5 8. Operation Screens 8-4 MM-370B No. Item Description • REAL TIME FORCE*1 The MM-370B constantly measures the force while the hold is canceled. The MM-370B stops measurement when put in hold mode. Measurement is made at intervals of twice a second. Here, if you wish to select REAL TIME FORCE for measurement, select FORCE for TRIGGER and REAL TIME for MODE in the SETUP (1) screen. • FORCE TIME*1 Shows the time from when the force signal exceeds the force start level to when the signal falls below the force end level. • EXTERNAL PEAK*1 Shows the mean external input voltage converted at the preset conversion factor. • PEAK EXTERNAL VOLTAGE (P-EXT)*1 Shows the peak external input voltage converted at the preset conversion factor. • REAL TIME EXT (R-EXT)*1 The MM-370B constantly measures the external ±10 voltage while the hold is canceled. The MM-370B stops measurement when put in hold mode. Measurement is made at intervals of twice a second. Here, if you wish to select R-EXT for measurement, select EXTERNAL for TRIGGER and CONSTANT for MODE in the SETUP (1) screen. • EXTERNAL TIME*1 Shows the time from the start to the end of external voltage input. • DISTANCE*1 Starts measurement from the start of current flow and shows the displacement at the end of the delay time. • REAL TIME DIST*1 The MM-370B constantly measures the DISTANCE while the hold is canceled. The MM-370B stops measurement when put in hold mode. Measurement is made at intervals of twice a second. Here, if you wish to select REAL TIME DIST for measurement, select DISTANCE for TRIGGER and REAL TIME for MODE in the SETUP (1) screen. (1) MEAS 1 to 5 (Continued from previous page) (2) WAVE 1 to 4 Select four items to display in the WAVEFORM screen from the following: CURR, VOLT, POWER, RESIST, FORCE*1, EXTERNAL*1, DISTANCE*1 (3) Display ON/OFF Select whether to show the waveforms by selecting ON/OFF. (4) Function keys BACK *1: Pressing operation button E returns the display to the previous screen (MEASUREMENT or WAVEFORM screen). Force/displacement-equipped specification function 8. Operation Screens 8-5 MM-370B c. WAVEFORM Screen (1) (3) (2) (4) (5) No. Item Description (1) SCH.# Shows the measurement schedule number used (1 to 127). On the other hand, you can change schedules by selecting this field with the encoder and turning the encoder clockwise or counterclockwise. The details of the schedules can be set using the SETUP (1) to (4) screens. (2) Waveform Shows the waveforms of four items on the grid. Waveform display items can be selected in the VIEW screen. (3) Grid spacing Shows the grid spacings for the four waveforms shown on the grid. (4) Measured values Shows the measured values of five items. Measurement items can be selected in the VIEW screen. (5) Function keys FIT Pressing operation button A redisplays the waveforms by automatically resizing them to fit into the screen by the FIT feature. X_axis Pressing operation button B displays the WAVEFORM screen (time axis). Y_axis Pressing operation button C displays the WAVEFORM screen (vertical axis). CURSOR Pressing operation button D displays the WAVEFORM screen (measurement), switching the instrument to measurement mode. VIEW Pressing operation button E displays the VIEW screen. 8. Operation Screens 8-6 MM-370B d. WAVEFORM Screen (Time Axis) (1) (3) (2) (4) (5) No. Item Description (1) SCH.# Shows the measurement schedule number used (1 to 127). On the other hand, you can change schedules by selecting this field with the encoder and turning the encoder clockwise or counterclockwise. The details of the schedules can be set using the SETUP (1) to (4) screens. (2) Waveform Shows the waveforms of four items on the grid. Waveform display items can be selected in the VIEW screen. (3) Grid spacing Shows the grid spacings for the four waveforms shown on the grid. (4) Measured values Shows the measured values of five items. Measurement items can be selected in the VIEW screen. (5) Function keys MOVE Pressing operation button A makes it possible to move the waveforms. In this condition, turn the encoder clockwise or counterclockwise. This moves the waveforms to the right or left. Pressing operation button A again locks the waveforms. INTVL Pressing operation button B makes it possible to adjust the grid spacing on the waveforms. In this condition, turn the encoder clockwise or counterclockwise. This increases or decreases the grid spacing of the waveform’s time axis (X axis). Pressing operation button B again locks the grid spacing on the waveforms. BACK Pressing operation button E returns the display to the WAVEFORM screen. 8. Operation Screens 8-7 MM-370B e. WAVEFORM Screen (Vertical Axis) (1) (3) (2) (4) (5) No. Item Description (1) SCH.# Shows the measurement schedule number used (1 to 127). On the other hand, you can change schedules by selecting this field with the encoder and turning the encoder clockwise or counterclockwise. The details of the schedules can be set using the SETUP (1) to (4) screens. (2) Waveform Shows the waveforms of four items on the grid. Waveform display items can be selected in the VIEW screen. (3) Grid spacing Shows the grid spacings for the four waveforms shown on the grid. (4) Measured values Shows the measured values of five items. Measurement items can be selected in the VIEW screen. (5) Function keys The function keys above operation buttons A to D show the item names for the displayed waveforms. The displayed item names vary depending on the selection of waveform display items. (In the above screen example, current (CURR), voltage (VOLT), power (POWER) and resistance (RESIST) are selected as waveform display items. Thus, these four items are shown on the function keys.) Pressing one of operation buttons A to D makes it possible to adjust the grid spacing for the vertical axis (Y axis) of the corresponding item. In this condition, turn the encoder clockwise or counterclockwise. This increases or decreases the grid spacing of the waveform’s vertical axis (Y axis). Pressing that operation button (A to D) again locks the grid spacing for the waveform’s vertical axis (Y axis). BACK Pressing operation button E returns the display to the WAVEFORM screen. 8. Operation Screens 8-8 MM-370B f. WAVEFORM Screen (Measurement Mode) (1) (3) (2) (4) (5) Cursor (6) No. Item Description (1) SCH.# Shows the measurement schedule number used (1 to 127). On the other hand, you can change schedules by selecting this field with the encoder and turning the encoder clockwise or counterclockwise. The details of the schedules can be set using the SETUP (1) to (4) screens. (2) Waveform Shows the waveforms of four items on the grid. Waveform display items can be selected in the VIEW screen. (3) Grid spacing Shows the grid spacings for the four waveforms shown on the grid. (4) Cursor position information Shows the current position information of the cursor. You can move the white line (cursor) on the grid by turning the encoder clockwise or counterclockwise. (5) Measured values Shows the measured values of the waveforms at the point in time indicated by the cursor. (6) Function keys FIT Pressing operation button A redisplays the waveforms by automatically resizing them to fit into the screen by the FIT feature. X_axis Pressing operation button B displays the WAVEFORM screen (time axis). Y_axis Pressing operation button C displays the WAVEFORM screen (vertical axis). CURSOR Pressing operation button D terminates the measurement mode. VIEW Pressing operation button E displays the VIEW screen. 8. Operation Screens 8-9 MM-370B g. ALL CYCLE Screen (1) (3) (2) (4) No. Item Description (1) SCH.# Shows the measurement schedule number used (1 to 127). On the other hand, you can change schedules by selecting this field with the encoder and turning the encoder clockwise or counterclockwise. The details of the schedules can be set using the SETUP (1) to (4) screens. (2) RMS per cycle*2 Shows the RMS current, voltage and conduction angle*1 every half cycle in AC mode and every 1 ms in DC mode. The area with values shown in blue represents the calculation interval. (3) Measured values Shows the measured values of five items. Measurement items can be selected in the VIEW screen. (4) Function keys FORCE Pressing operation button A displays the ALL CYCLE screen (Force). RECALC Pressing operation button B recalculates the measured current and voltage. Use this function to redo the calculation of the arithmetic mean over a new calculation interval after changing the start and end cycle (MEAS START, MEAS END) settings in the SETUP (1) screen. SCROLL Pressing operation button C and turning the encoder clockwise or counterclockwise scrolls the screen down or up. *1: *2: Conduction angle appears only when AC is selected for CURR and CYC-50/60 Hz, CYC-*** Hz or CYC-LONG is selected for TIME in the SETUP (1) screen. RMS per cycle does not appear if ms-SHORT is selected for TIME in the SETUP (1) screen. RMS per cycle does not also appear if current is not measured. 8. Operation Screens 8-10 MM-370B h. ALL CYCLE (Force) Screen (1) (3) (2) (4) No. Item Description (1) SCH.# Shows the measurement schedule number used (1 to 127). On the other hand, you can change schedules by selecting this field with the encoder and turning the encoder clockwise or counterclockwise. The details of the schedules can be set using the SETUP (1) to (4) screens. (2) RMS per cycle Shows the RMS FORCE every 10 ms. The area with values shown in blue represents the calculation interval. (3) Measured value*1*2 Shows the measured values of five items. Measurement items can be selected in the VIEW screen. (4) Function keys CURR Pressing operation button A displays the ALL CYCLE screen. RECALC Pressing operation button B recalculates the measured force. Use this function to redo the calculation of the mean over a new calculation interval after changing the start and end cycle (FORCE START TIME, FORCE END TIME) settings in the SETUP (3) screen. SCROLL Pressing operation button C and turning the encoder clockwise or counterclockwise scrolls the screen down or up. *1: *2: Force/displacement-equipped specification function Not shown if force is not measured. 8. Operation Screens 8-11 MM-370B i. WAVEFORM (FORCE) Screen The WAVEFORM (FORCE) screen is for checking the timing from when the force starts, the current flows, until when the force ends. Displays waveforms and measurement values. Measurement values are displayed in English only. Note1: This function is used on the MM-370B’s force/displacement-equipped specification only. To use the WAVEFORM (FORCE) screen, set the followings in advance. 1) Set TRIGGER to FORCE and MODE to NORMAL in the SETUP (1) Screen. 2) Set SELECT MEAS to FORCE in the STATUS (1) screen. 3) Select FORCE and FORCE TIME for MEAS in the VIEW screen, which is displayed when operation button E in the MEASUREMENT or WAVEFORM screen is pressed. Also, the force waveform can be displayed when the force reaches the preset force trigger level and the current reaches the current trigger level, and then both force and current are measured. Note2: This screen is shown only when the WAVEFORM (FORCE) screen is selected from the menu list. When the HOLD is canceled, the screen changes to the other screen. To display the force waveforms, make settings in the WAVEFORM screen. (1) (2) (3) (4) No. Item Description (1) SCH.# Shows the measurement schedule number used (1 to 127). On the other hand, you can change schedules by selecting this field with the encoder and turning the encoder clockwise or counterclockwise. The details of the schedules can be set using the SETUP (1) to (4) screens. (2) Waveform display*4 Shows the current*2, force*2 and force external trigger*1 waveforms. (3) Force time*4 Shows the following items: ((1) to (6) correspond to the numbers in the figure on the next page.) Force 1 (FORCE 1)*3: Mean force over force calculation interval 1 Force 2 (FORCE 2)*3: Mean force over force calculation interval 2 (Continued to next page) 8. Operation Screens 8-12 MM-370B No. Item Description *3 (3) Force time (Continued from previous page) Force Time (FORCE) : Time from when the force signal exceeds the force start level to when the signal reaches the force end level Force Start Time (ELEC CLOSE)*1 (1): Time from the force external trigger input to when the force signal exceeds the force start level Squeeze Time (SQUEEZE)*1 (2): Time from the force external trigger input to the start of current flow Force Stabilization Time (SQZ DELAY)*2 (3): Time from when the force signal exceeds the force start level to the start of current flow Hold Time (HOLD)*2 (4): Time from the end of current flow to when the force signal falls below the fall level Force Completion Time (TIME TO FRC)*1 (5): Time from the force external trigger input to when the force signal exceeds the rise level Current Start Time (SQUEEZE ADJ)*2 (6): Time from when the force signal exceeds the rise level to the start of current flow (4) Function keys FIT Pressing operation button A redisplays the waveforms by automatically resizing them to fit into the screen by the FIT feature. MOVE Pressing operation button B makes it possible to move the waveforms. In this condition, turn the encoder clockwise or counterclockwise. This moves the waveforms to the right or left. Pressing operation button B again locks the waveforms. INTVL Pressing operation button C makes it possible to adjust the grid spacing on the waveforms. In this condition, turn the encoder clockwise or counterclockwise. This increases or decreases the grid spacing of the waveform’s time axis (X axis). Pressing operation button C again locks the grid spacing on the waveforms. *1: *2: *3: *4: Shown when force and current are measured using the force external trigger. Shown when force and current are measured. Not shown if FORCE or FORCE TIME is not selected in the VIEW screen. Force/displacement-equipped specification function. To display these items, select FORCE for TRIGGER and NORMAL for MODE in the SETUP (1) screen. 8. Operation Screens 8-13 MM-370B Also, select FORCE for Measurement Selection (SELECT MEAS) in the STATUS (1) screen. There are two ways for measurement, a way to start when the weld force reaches the preset force trigger level without using the force external trigger signal and a way to start measurement using the force external trigger signal (force valve driving signal) together. In the first case, Force start time, Squeeze time and Force completion time cannot be measured, but in the latter case, all items can be measured by inputting the force external trigger signal (force valve driving signal). Note: Force 1, Force 2 and force time are displayed when they are set in the VIEW screen. (Refer to (2) b in Chapter 8.) • Way to start when the weld force reaches the preset force trigger level The timing from when the force starts, the current flows, until when the force ends is measured. When the weld force exceeds the force trigger level, the measurement starts. For the force trigger level, refer to the STATUS (1) screen. Taking the force start point as the reference point of time axis (horizontal axis), force and current waveforms are displayed and each timing can be observed. The unit of horizontal axis is ms. Force 1, Force 2, Force time, Current stabilization time, Hold time, and Current start time are displayed in the area of displaying measurement values. Note: The force start point can be measured as the reference point of time axis within 200 ms from the time point that the weld force exceeds the force trigger level. Waveforms before 200 ms are not displayed. 8. Operation Screens 8-14 MM-370B • Way to start measurement using the force external trigger (force valve driving signal) together The timing from when the force valve driving signal of Head is input, the Head starts applying force, the welding current flows, the force valve driving signal is turned off, until when the force ends is measured. The MM-370B treats the force external trigger signal as 24V DC. Therefore, if the force valve driving signal is different from this, the signal of force external trigger is input, instead of the actual force valve driving signal. The force external trigger works with the voltage of 24V DC input from the input terminal of force external trigger. Turn off this 24V DC by inputting simultaneously with the force valve driving signal of Head. Prepare the 24V DC power supply separately. When the force valve uses the Head with 24V DC specification, you can divide the force valve driving signal to input. The input terminal of force external trigger signal does not have polarity. Taking the timing of force external trigger input as the reference point of time axis (horizontal axis), force external trigger, force and current waveforms are displayed on the screen and each timing can be observed. The unit of horizontal axis is ms. Since the screen is for measuring the timing, the vertical axis has no unit. Force 1, Force 2, Force time, Force start time, Squeeze time, Force stabilization time, Hold time, Force completion time, and Current start time are displayed in the area of displaying measurement values. 8. Operation Screens 8-15 MM-370B j. SETUP (1) Screen (1) (2) Displayed only when CYC-***Hz is selected. No. (3) Item Description (1) SCH.# Select a measurement schedule number (1 to 127) to set in the SETUP (1) to (4) screens. You can change schedule numbers by selecting this field with the encoder and turning the encoder clockwise or counterclockwise. (2) Parameter setting TRIGGER /MODE Select a measurement trigger from among the following options of trigger and mode combinations: <When TRIGGER: Current (CURRENT) is selected> When TRIGGER: Current (CURRENT) is selected, force and external ±10 V voltage input are not measured. • MODE: NORMAL Current normal mode The instrument performs measurement each time a current signal is input, showing the measured values and waveforms. To pass multiple current pulses, refer to the PULSE MODE settings in the SETUP (2) screen. Measurement Measurement (Continued to next page) NORMAL The internal processing time varies depending on the force and current flow time. As a result, the internal processing may not be complete before next measurement. 8. Operation Screens 8-16 Internal Processing Time MM-370B No. (2) Item Parameter setting Description TRIGGER /MODE (Continue d from previous page) • MODE: SINGLE TRACE Current single-trace mode The instrument measures the maximum measurement range of current upon input of a current signal, after which it enters hold mode. The instrument shows “-” in the measured value field without showing the measured value and making any OK/NG judgment on the value. SINGLE TRACE Maximum measurement Range of current Hold mode • MODE: NORMAL TRACE Current normal trace mode The instrument measures the maximum measurement range of current upon input of a current signal, after which it enters hold mode. After displaying the data on screen, the instrument goes into wait state until the next current signal is input. The instrument shows “-” in the measured value field without showing the measured value and making any OK/NG judgment on the value. NORMAL TRACE Maximum measurement Range of current Wait state until the next current signal is input after displaying the data on screen The maximum current measurement range varies as follows depending on the TIME and Current (CURRENT) settings in the SETUP (1) screen: • AC CYC-50/60Hz, CY-***Hz: 4000 ms ms: 2000 ms CYC-LONG: 10000 ms • DC (Continued CYC-50/60Hz: 2000 ms to next ms: 2000 ms page) ms-SHORT: 100 ms 8. Operation Screens 8-17 MM-370B No. (2) Item Parameter setting Description TRIGGER /MODE (Continue d from previous page) (Continued to next page) *1: *2: *3: *4: <When TRIGGER: AUTO is selected *1> • MODE: NORMAL Auto normal mode The first input among current, force (or external ±10 V voltage input)*2 and external force trigger triggers measurement. • When current is a trigger The instrument operates in the same manner as in current or force in normal mode. • When force (or external ±10 V voltage input)*2 is a trigger The instrument operates in the same manner as in force (or external ± 10 V voltage input)*2 normal mode. • When external force trigger is a trigger The instrument operates in the same manner as in force (or external ± 10 V voltage input)*2 normal mode. Note, however, that in the case of external force trigger, the instrument starts measurement only upon input of current or force (or external ±10 V voltage input)*2. When you have selected Auto for Trigger, attach the force sensor. The instrument performs a zero force adjustment when the hold mode is turned off. <When TRIGGER: FORCE is selected *3> • MODE: NORMAL Force normal mode The instrument performs measurement each time a current signal is input, showing the measured values and waveforms. To pass multiple current pulses, refer to the PULSE MODE settings in the SETUP (2) screen. The internal processing time varies depending on the force and current flow time. As a result, the internal processing may not be complete before next measurement. Force/displacement-equipped specification function. Force when FORCE is selected, and external ±10 V voltage input when External (EXTERNAL) is selected, for Measurement Selection (SELECT MEAS) in the STATUS (1) screen. Only when FORCE is selected for Measurement Selection (SELECT MEAS) in the STATUS (1) screen. Only when External (EXTERNAL) is selected for Measurement Selection (SELECT MEAS) in the STATUS (1) screen. 8. Operation Screens 8-18 MM-370B No. (2) Item Parameter setting Description TRIGGER /MODE (Continue d from previous page) • MODE: SINGLE TRACE Force single-trace mode The instrument measures the maximum measurement range of current upon input of a current signal, after which it enters hold mode. The instrument shows “-” in the measured value field without showing the measured value and making any OK/NG judgment on the value. • MODE: NORMAL TRACE Force normal trace mode The instrument measures the maximum force measurement time upon input of a force signal. After displaying the data on screen, the instrument goes into wait state until the next force signal is input. The instrument shows “-” in the measured value field without showing the measured value and making any OK/NG judgment on the value. Wait state until the next force signal is input after displaying the data on screen The maximum current measurement range varies as follows depending on the TIME and CURRENT settings in the SETUP (1) screen: • AC CYC-50/60Hz, CY-***Hz: 4000 ms ms: 2000 ms • DC CYC-50/60Hz: 2000 ms (Continued ms: 2000 ms to next The maximum force measurement range is page) 6000 ms. *1: *2: *3: *4: Force/displacement-equipped specification function. Force when FORCE is selected, and external ±10 V voltage input when External (EXTERNAL) is selected, for Measurement Selection (SELECT MEAS) in the STATUS (1) screen. Only when FORCE is selected for Measurement Selection (SELECT MEAS) in the STATUS (1) screen. Only when External (EXTERNAL) is selected for Measurement Selection (SELECT MEAS) in the STATUS (1) screen. 8. Operation Screens 8-19 MM-370B No. (2) Item Parameter setting Description TRIGGER /MODE (Continue d from previous page) • MODE: REAL TIME Force constant start mode Force is measured at intervals of half a second. In this trigger mode, the instrument measures only force. To use this trigger mode, select Constant Force (REAL TIME) in the VIEW screen. Press the HOLD button to put the instrument in hold mode and stop the measurement. <When TRIGGER: External (EXTERNAL) is selected *1*4> • MODE: NORMAL External ± 10 V voltage input normal mode The instrument starts measurement each time a force signal is input, making an OK/NG judgment and showing the measured value and waveform. To pass multiple current pulses, refer to the PULSE MODE settings in the SETUP (2) screen. (Continued to next page) *1: *2: *3: *4: The internal processing time varies depending on the force and current flow time. As a result, the internal processing may not be complete before next measurement. Force/displacement-equipped specification function. Force when FORCE is selected, and external ±10 V voltage input when External (EXTERNAL) is selected, for Measurement Selection (SELECT MEAS) in the STATUS (1) screen. Only when FORCE is selected for Measurement Selection (SELECT MEAS) in the STATUS (1) screen. Only when External (EXTERNAL) is selected for Measurement Selection (SELECT MEAS) in the STATUS (1) screen. 8. Operation Screens 8-20 MM-370B No. (2) Item Parameter setting Description TRIGGER /MODE (Continue d from previous page) • MODE: SINGLE TRACE External ±10 V voltage input single trace mode The instrument measures the maximum measurement time of external ±10 V voltage input upon input of this voltage, after which it enters hold mode. The instrument shows “-” in the measured value field without showing the measured value and making any OK/NG judgment on the value. • MODE: NORMAL TRACE External ± 10 V voltage input normal trace mode The instrument measures the maximum measurement time of external ±10 V voltage input upon input of this voltage. After displaying the data on screen, the instrument goes into wait state until the next external ±10 V voltage input signal is input. The instrument shows “-” in the measured value field without showing the measured value and making any OK/NG judgment on the value. NORMAL TRACE (Continued to next page) *1: *2: *3: *4: Wait state until the next external ±10V voltage input signal is input after displayed the data on screen Force/displacement-equipped specification function. Force when FORCE is selected, and external ±10 V voltage input when External (EXTERNAL) is selected, for Measurement Selection (SELECT MEAS) in the STATUS (1) screen. Only when FORCE is selected for Measurement Selection (SELECT MEAS) in the STATUS (1) screen. Only when External (EXTERNAL) is selected for Measurement Selection (SELECT MEAS) in the STATUS (1) screen. 8. Operation Screens 8-21 MM-370B No. (2) Item Parameter setting Description TRIGGER/ MODE (Continued from previous page) The maximum current measurement range varies as follows depending on the TIME and CURRENT settings in the SETUP (1) screen: • AC CYC-50/60Hz, CY-***Hz: 4000 ms ms: 2000 ms • DC CYC-50/60Hz: 2000 ms ms: 2000 ms The maximum external ±10 V voltage input is 6000ms. • MODE: REAL TIME External ±10 V voltage External ±10 V voltage is measured at intervals of half a second. In this trigger mode, the instrument measures only External ±10 V voltage. To use this trigger mode, select REAL TIME EXTERNAL (R-EXT) in the VIEW screen. Press the HOLD button to put the instrument in hold mode and stop the measurement. <When TRIGGER: Displacement (DISP) is selected *1> • MODE: NORMAL Displacement external normal mode Measurement starts when the signal from the displacement external trigger is closed. The delay time starts at the end of the current flow time or external trigger, whichever is later. To pass multiple current pulses, refer to the PULSE MODE settings in the SETUP (2) screen. (Continued to next page) *1: *2: *3: *4: The internal processing time varies depending on the current flow time and displacement measurement time. As a result, the internal processing may not be complete before next measurement. Force/displacement-equipped specification function. Force when FORCE is selected, and external ±10 V voltage input when External (EXTERNAL) is selected, for Measurement Selection (SELECT MEAS) in the STATUS (1) screen. Only when FORCE is selected for Measurement Selection (SELECT MEAS) in the STATUS (1) screen. Only when External (EXTERNAL) is selected for Measurement Selection (SELECT MEAS) in the STATUS (1) screen. 8. Operation Screens 8-22 MM-370B No. (2) Item Description Parameter setting (Continued from previous page) TRIGGER/ MODE (Continued from previous page) CURRENT • MODE: REAL TIME Force constant start mode Force is measured at intervals of half a second. In this trigger mode, the instrument measures only displacement. To use this trigger mode, select Constant Displacement (REAL TIME DIST) in the VIEW screen. Set the measurement current to AC or DC mode. AC mode: Select this mode to measure the current of an AC welding power supply. DC mode: Select this mode to measure the current of a DC welding power supply. In AC mode, select from the following: • CYC-50/60Hz Select this option to measure single-phase AC welding current. Frequency: Automatically detected from the MM-370B’s power supply Measurement time: 4,000 ms max. (50 Hz: 200 CYC, 60 Hz: 240 CYC) • ms Select this option to measure AC output inverter welding current in units of ms. The measurement time is 2,000 ms or less. • CYC-***Hz Select this option to measure AC output inverter welding current in units of cycle. Set the frequency of the current you wish to pass in FREQUENCY in the SETUP (1) screen. Measurement time: 4,000 ms max. (50 Hz: 200 CYC, 60 Hz: 240 CYC, 250 Hz: 1,000 CYC) • CYC-LONG Select this option to measure single-phase AC welding current for a long period. Frequency: Automatically detected from the MM-370B’s power supply (Continued Measurement time: 10 ms max. to next (50 Hz: 500 CYC, 60 Hz: 600 CYC) page) When you have selected CYC-LONG, you cannot measure force, external ± 10 V voltage input and displacement. TIME 8. Operation Screens 8-23 MM-370B No. (2) Item Description Parameter setting TIME (Continue d from previous page) In DC mode, select from the following: • CYC-50/60Hz Select this option to measure DC output inverter welding current in units of cycle. Frequency: Automatically detected from the MM-370B’s power supply Measurement time: 2,000 ms max.*1 (50 Hz: 100 CYC, 60 Hz: 120 CYC) • ms Select this option to measure DC output inverter welding current in units of ms. Measurement time: 2,000 ms max.*1 • ms-SHORT Select this option to measure transistor welding current. The current flow time is 1 ms when ms is selected. In contrast, the current flow time is every 0.05 ms when ms-SHORT is selected, thus allowing measurement at more frequent intervals. Measurement time: 100 ms max. When you have selected ms-SHORT, you cannot measure force, external ±10 V voltage input or displacement. CURRENT RANGE Select from the following five ranges: Select one which is larger than the maximum current of welding current actually measured and close to the measured current. The current ranges change as follows depending on the COIL TYPE setting in the STATUS (1) screen (Refer to (2) s in Chapter 8 for details of COIL TYPE): COIL TYPE 1 2.000 kA: 2.000 kA range 6.00 kA: 6.00 kA range 20.00 kA: 20.00 kA range 60.0 kA: 60.0 kA range 200.0 kA: 200.0 kA range COIL TYPE 10 2.000 kA: 0.200 kA range 6.00 kA: 0.60 kA range 20.00 kA: 2.000 kA range 60.0 kA: 6.00 kA range 200.0 kA: 20.00 kA range VOLTAGE RANGE Select from the following two ranges: Select one which is larger than the maximum voltage of welding current actually measured and close to the measured voltage. 6.00 V: 6.00 V range 20.0 V: 20.0 V range (Continued to next page) *1: 4000 ms max. for displacement measurement. However, 2000 ms max. for current measurement. 8. Operation Screens 8-24 MM-370B No. (2) (3) Item Description Parameter setting (Continued from previous page) Function keys MEAS START / MEAS END You can measure RMS current/voltage and mean power/resistance by specifying an arbitrary range. Set the interval from the start to end of the measurement as follows: • CURRENT: AC, TIME: CYC-50/60 Hz 0.0 to 200.0 CYC (for FREQUENCY: 50 Hz) 0.0 to 240.0 CYC (for FREQUENCY: 60 Hz) (in units of 0.5 CYC for both) • CURRENT: DC, TIME: CYC-50/60 Hz 0.0 to 100.0 CYC (for FREQUENCY: 50 Hz) 0.0 to 120.0 CYC (for FREQUENCY: 60 Hz) (in units of 0.5 CYC for both) • CURRENT: AC, TIME: CYC-*** Hz 0.0 to 1,000.0 CYC (in units of 0.5 CYC) • CURRENT: AC, TIME: CYC-LONG 0.0 to 500.0 CYC (for FREQUENCY: 50 Hz) 0.0 to 600.0 CYC (for FREQUENCY: 60 Hz) (in units of 0.5 CYC for both) • CURRENT: DC, TIME: ms-SHORT 000.00 to 100.00 ms (in units of 0.05 ms) • CURRENT: AC, TIME: ms or CURR: DC, TIME: ms 0000 to 2000 ms (in units of 1 ms) FREQUE NCY CURRENT: AC, TIME: CYC-*** Hz Set the frequency of the current to be measured as follows according to the CURRENT and TIME combination: M050, M053, M056, M059, M063, M067, M071, M077, M083, M091, M100, M111, M125, M143, M167, M200, M250, 050 to 250 Hz (in units of 1 Hz) Set the M*** frequency when using a Miyachi AC inverter welding power supply. NEXT Pressing operation button A displays the SETUP (2) screen. COPY Pressing operation button E copies the settings made under the schedule number 001 (all the settings made in the SETUP (1) to (4) screens) to all the schedule numbers 002 to 127. Pressing operation button E displays CANCEL above operation button C and START (execute) above operation button D. Press operation button D to copy schedules, and operation button C to cancel the copying. 8. Operation Screens 8-25 MM-370B k. SETUP (2) Screen (1) Can be switched between NO CURR TRIG LVL (2) Displayed only when FORCE is selected. (3) No. Item Description (1) SCH.# Select a measurement schedule number (1 to 127) to set in the SETUP (1) to (4) screens. You can change schedule numbers by selecting this field with the encoder and turning the encoder clockwise or counterclockwise. (2) Parameter setting PULSE MODE *1: Current may be passed several times in a single welding sequence. Use the impulse settings to measure such a current. The impulse settings are designed for current measurement. Select SET PULSE to measure an arbitrary stage, ALL PULSE to measure all stages, and NO COOL to measure the 2nd stage with no cooling time. (If you do not wish to specify any stage number, select SET PULSE for PULSE MODE, and “0” for PULSE No.) When a force and multiple currents are measured at a time, the current of the stage specified for the impulse settings is displayed as a measured value. However, the waveforms which currents are applied are displayed regardless of the impulse setting. More waveforms than the impulse settings may be displayed. Even if the impulse settings are used, a welding longer than the following period cannot be measured. When all pulses, force, displacement and external ±10 V voltage input are measured, the cool time is included. • AC CYC-50/60Hz, CY-***Hz: 4000 ms ms: 2000 ms CYC-LONG: 10000 ms (Continued • DC CYC-50/60Hz: 2000 ms*1 to next ms: 2000 ms*1 page) CYC-LONG: 100 ms 4000 ms max. for displacement measurement. However, 2000 ms max. for current measurement. 8. Operation Screens 8-26 MM-370B No. (2) Item Parameter setting Description PULSE MODE (Continued from previous page) • Specified Pulse (SET PULSE) When you have selected any of 1 to 20 for PULSE No, the specified stage will be measured. When you have selected “2” for PULSE No, the second stage current will be measured. Current trigger start Set the current flow interval to 500ms or less. Force trigger start When external ±10V voltage input and displacement are measured, the instrument operates in the same manner as in the force trigger start. (In the case of displacement, impulse measurement is terminated by displacement measurement. Then, measurement is made as a new current flow.) When “0” is selected for PULSE No, the instrument makes all measurement at measurable intervals. (When force, external ±10 V voltage input or displacement is measured, the instrument makes measurements in the same manner as when “1” is selected for PULSE No. Current trigger start Force trigger start (Continued to next page) 8. Operation Screens 8-27 MM-370B No. (2) Item Parameter setting Description PULSE MODE (Continued from previous page) (Continued to next page) • All Pulses (ALL PULSE) Measures the current in the number of stages (1 to 20) specified by PULSE No. As for measurement schedule, the schedule number selected for measurement start is used. The judgment schedules are used successively. Ex.: In the case of three-stage current flow with schedules 5, schedules 5 are used as measurement schedules whereas schedules 5, 6 and 7 are used as judgment schedules respectively for the first, second and third stages. When you have selected “0” for PULSE No, the instrument operates in the same manner as when “1” is selected. In All Pulses measurement, multiple-stage current exceeding maximum current measurement time cannot be measured. When CYC is selected for TIME, at least 1.0 CYC of the current flow interval (time that current does not flow) is required. When ms is selected for TIME, at least 2 ms of the interval is required. If the number of measurement stages are less than the number of stages specified by PULSE No, the instrument makes measurement for the maximum current measurement time and the impulse error occurs. When the number of measurement stages reaches the number of stages specified by PULSE No, the measurement ends. Set all measurement schedules to use in All Pulses measurement. For example, when you have selected “3” for PULSE No and started measurement with schedules 3, set measurement schedules 3 to 5. The following settings are also needed to be the same in schedules 3 to 5: TRIGGER, MODE, CURRENT, TIME, CURRENT RANGE, VOLTAGE RANGE in the SETUP (1) screen, PULSE MODE, PULSE No, COOL TIME, CURR FALL LEVEL, CURR END LEVEL, MEAS INHIBIT TIME, and MEAS MIN TIME in the SETUP (2) screen. When “2” is selected for PULSE No, the instrument measures the current at the first and second stages, and if schedules 3 are used for measurement start, schedules 3 are used as measurement schedules, and schedules 3 and 4 are used as judgment schedules respectively for the first and second stages. 8. Operation Screens 8-28 MM-370B No. (2) Item Description Parameter setting PULSE MODE (Continued from previous page) Current trigger start Force trigger start When external ±10V voltage input and displacement are measured, the instrument operates in the same manner as in the force trigger start. (In the case of displacement, impulse measurement is terminated by displacement measurement. Then, measurement is made as a new current flow.) • No Cooling (NO COOL) (2nd stage measurement) Set a measurement start current in NO CURR TRG LVL. The instrument starts measurement determining the point in time where the start current is exceeded as the measurement start point. Measurement is possible only if the current at the second stage is larger than that at the first stage. PULSE No. / NO CURR TRG LVL (Continued to next page) When SET PULSE or ALL PULSE is selected for PULSE MODE, set the number of stages (0 to 20) in PULSE No. When NO COOL is selected for PULSE MODE, set a measurement start timing current for NO CURR TRG LVL. For NO CURR TRG LVL, set a value within the specified measurement range. 8. Operation Screens 8-29 MM-370B No. (2) Item Description Parameter setting (Continued from previous page) COOL TIME If, during current measurement, the COOL TIME is shorter than the value specified here, the instrument makes measurement determining the current to be a single-stage current. Set the COOL TIME in the following ranges: • When CYC-50/60Hz, CYC-LONG or CYC-***Hz is selected for TIME 0.0-99.5 CYC • When ms is selected for TIME 0-99 ms • When ms-SHORT is selected for TIME 0.0-9.9 ms CURR FALL LEVEL When DC is selected for CURRENT, you can measure the current flow time till the Current Fall Level setting is reached. Set the Current Fall Level as the ratio to the peak (10 to 90%). CURR END LEVEL When AC is selected for CURRENT, you can measure the current flow time till the Current End Level setting is reached. Set the Current End Level as the ratio to the used current range (1.5 to 15.0%). (Continued to next page) 8. Operation Screens 8-30 MM-370B No. (2) Item Description Parameter setting (Continued from previous page) MEAS INHIBIT TIME Set a measurement prohibition time (0.0 to 9.9 sec) following a measurement. MEAS MIN TIME In the early stages of current flow, the instrument may fail to measure the current if the current is excessively low. (This likely occurs if the upslope is used.) In such a case, set a Forced Measurement Time. Set a forced measurement time in the following ranges: • When CYC-50/60Hz, CYC-LONG or CYC-***Hz is selected for TIME 0.5-9.5 CYC • When ms is selected for TIME 1-99 ms • When ms-SHORT is selected for TIME 0.1-9.9 ms Set a time so that currents of measurable magnitude (shaded areas in the figure) are included. (3) *1: Function keys FORCE RISE LEVEL*1/ FORCE FALL LEVEL*1 When FORCE is selected for SELECT MEAS in the STATUS (1) screen, set FORCE RISE LEVEL and FORCE FALL LEVEL as the ratio to the peak (10 to 90%). This setting applies to the time measurements in the WAVEFORM (FORCE) screen. NEXT Pressing operation button A displays the SETUP (3) screen. PREV Pressing operation button B displays the SETUP (1) screen. Force/displacement-equipped specification function. 8. Operation Screens 8-31 MM-370B l. SETUP (3) Screen (1) Can be switched between EXT START TIME and EXT END TIME Displayed only when FORCE is selected. (2) (3) No. Item Description (1) SCH.# Select a measurement schedule number (1 to 127) to set in the SETUP (1) to (4) screens. You can change schedule numbers by selecting this field with the encoder and turning the encoder clockwise or counterclockwise. (2) Parameter setting FORCE START TIME*1/ FORCE END TIME*1/ EXT START TIME*1/ EXT END TIME*1 FORCE LEVEL1*1 / FORCE LEVEL2*1 (Continued to next page) By specifying an arbitrary range, you can measure mean force and external ±10 V voltage input. When FORCE is selected for SELECT MEAS in the STATUS (1) screen, set FORCE START TIME and FORCE END TIME in the range from 0 to 6,000 ms (in units of 10 ms). As for force, there are two input fields for each item because you can specify two ranges for a single measurement and measure the force at two locations. When EXT (EXTERNAL) is selected for SELECT MEAS in the STATUS (1) screen, set the EXT START TIME and EXT END TIME in the range from 0 to 6,000 ms (in units of 10 ms). When FORCE is selected for SELECT MEAS in the STATUS (1) screen, you can output signals from external outputs FORCE LEVEL1 and FORCE LEVEL2 if the measured value exceeds the set force level. There are two input fields because you can specify two levels for a single measurement and measure the force level at two locations. Set a force level within the set measurement range. 8. Operation Screens 8-32 MM-370B No. (2) Item Description DIST DELAY TIME*1 Parameter setting Set a delay time (welding/displacement stabilization time) from the end of current flow or from when the external displacement trigger turns OFF to when the displacement measurement position is reached in the range from 0 to 999ms. Be sure that the total of the current flow time and the displacement delay time (including the cooling time between current flows) does not exceed the maximum current measurement range. When external displacement trigger is not used ① ② If, following the end of the first stage current flow, the second stage current flow occurs before the displacement delay time elapses, the instrument measures the displacement delay time again after the end of the second stage current flow. The instrument measures the displacement after the displacement delay time elapses following the end of current flow. When external displacement trigger is used ③ ④ (Continued to next page) 8. Operation Screens 8-33 If the external displacement trigger turns OFF after the current flow, the instrument measures the displacement after the elapse of the displacement delay time following the turning OFF of the external displacement trigger. If the current flow ends after the external displacement trigger turns OFF, the instrument measures the displacement after the elapse of the displacement delay time following the end of the current flow. On the other hand, if the third stage current flow occurs after the second stage current flow shown above, the instrument operates in the same manner as when external displacement trigger is not used. MM-370B No. Item Description (2) Parameter setting (Continued from previous page) DIST LEVEL1*1/ DIST LEVEL2*1 If the measured value exceeds the set displacement levels, you can output signals from external outputs DIST LEVEL1 and DIST LEVEL2. There are two input fields because you can specify two levels for a single measurement and measure the displacement level at two locations. The setting range varies depending on the DIST RESOLUTION setting in the STATUS (2) screen. • When a sensor with 1 μm resolution or less is used: -30.000 mm to +30.000 mm • When a sensor with 1.1 μm resolution or more is used: -300.00 mm to +300.00 mm (3) Function keys NEXT Pressing operation button A displays the SETUP (4) screen. PREV Pressing operation button B displays the SETUP (2) screen. 0 ADJ The instrument starts Zero point adjustment. *1: Force/displacement-equipped specification function. 8. Operation Screens 8-34 MM-370B m. SETUP (4) Screen (1) (2) (3) No. Item Description (1) SCH.# Select a measurement schedule number (1 to 127) to set in the SETUP (1) to (4) screens. You can change schedule numbers by selecting this field with the encoder and turning the encoder clockwise or counterclockwise. (2) Parameter setting Set upper and lower limits for the five measurement items selected in the VIEW screen as follows: CURRENT (RMS) / CURRENT (PEAK) Set upper and lower limits in the following ranges depending on the type of toroidal coil connected and according to the CURR RANGE setting in the SETUP (1) screen: • When 1x sensitivity coil is used: 2.000 kA range: 0.000 to 9.999 kA 6.00 kA range: 00.00 to 99.99 kA 2.000 kA range: 00.00 to 99.99 kA 60.0 kA range: 000.0 to 999.9 kA 200.0 kA range: 000.0 to 999.9 kA • When 10x sensitivity coil is used: 0.200 kA range: 000.0 to 999.9 kA 0.600 kA range: 000.0 to 999.9 kA 2.000 kA range: 000.0 to 999.9 kA 6.00 kA range: 00.00 to 99.99 kA 2.000 kA range: 00.00 to 99.99 kA VOLTAGE (RMS) / VOLTAGE (PEAK) Set upper and lower limits in the following ranges according to the VOLTAGE RANGE setting in the SETUP (1) screen: 6.00 V range: 0.00 to 9.99 V 20.0 V range: 0.0 to 99.9 V (Continued to next page) 8. Operation Screens 8-35 MM-370B No. Item Description Parameter setting (Continued from previous page) (3) Function keys WELD TIME Set upper and lower limits in the following ranges according to the TIME setting in the SETUP (1) screen: CYC-50/60Hz, CYC-LONG: 0.0 to 1000.0 CYC CYC-***Hz: ms: 0 to 10000 ms ms-SHORT: 0.00 to 100.00 ms POWER 0.0 to 300.0 kW RESISTANCE 0.0 to 300.00 mΩ FORCE AVERAGE 1 / FORCE AVERAGE 2 / FORCE PEAK Set upper and lower limits in the following ranges according to the FORCE UNIT and FORCE SENSOR settings in the SETUP (1) screen: MA-520: 0.00 to 99.99N / 0.00 to 99.99kg / 0.00 to 99.99lbf MA-521: 0.0 to 999.9N / 0.0 to 999.9kg / 0.0 to 999.9lbf MA-522, MA-710A, MA-711A, MA-770A, MA-771A: 0 to 9999N / 0 to 9999kg / 0 to 9999lbf When rated setting (MANUAL SET) is selected for FORCE SENSOR, set upper and lower limits in the following ranges according to the Force Decimal (FORCE DECIMAL) Point setting: **.**: 0.00 to 99.99N / 0.00 to 99.99kg / 0.00 to 99.99lbf ***.*: 0.0 to 999.9N / 0.0 to 999.9kg / 0.0 to 999.9lbf ****: 0 to 9999N / 0 to 9999kg / 0 to 9999lbf M-EXT / P-EXT Set upper and lower limits in the following ranges according to the External Decimal Point (EXT DECIMAL) setting in the STATUS (1) screen: *.**: 0.00 to 9.99 **.*: 0.0 to 99.9 ***: 0 to 999 DISTANCE Set upper and lower limits in the following ranges according to the Displacement Step (DIST RESOLUTION) and Displacement Unit (DIST UNIT) settings in the STATUS (2) screen: • When a sensor with 1μm resolution or less is used -30.000 to +30.000 mm / -1.1811 to +1.1811 inch • When a sensor with 1.1μm resolution or more is used -300.00 to 300.00 mm / -11.811 to 11.811 inch PREV Pressing operation button B displays the SETUP (2) screen. 8. Operation Screens 8-36 MM-370B n. PRINT Screen (1) (2) No. (1) Item Parameter setting Description PRINT MODE Select an item to print from the following: OFF Setting WAVEFO RM HISTORY HISTORY OUT OF (Continue LIM d to next page) 8. Operation Screens 8-37 No printing Prints the measured values of five items selected in the VIEW screen. Prints after the end of measurement or when the print button (button B) is pressed. (Print timing changes depending on the Print Interval and Error Print conditions.) Prints the waveforms of four items selected in the VIEW screen. The vertical and horizontal scales applied to the printed waveforms are those set in the WAVEFORM screen. You can select the waveforms to print with waveform ON/OFF in the VIEW screen. Prints after the end of measurement or when the print button (button B) is pressed. (Print timing changes depending on the Print Interval and Error Print conditions.) Prints measured value history. To print, first select this item, then press the print button (button B). Prints measured value history with Upper limit error, Lower limit error, Overrange error, Impulse error, or Parity error. To print, first select this item and press the print button (button B). MM-370B No. (1) Item Parameter setting Description PRINT MODE (Continue d from previous page) PRINT INTERVAL PRINT OUT OF LIM SCHDUL E AREA (2) Function keys FEED Prints schedule data whose range is set in Schedule Data Range (SCHEDULE AREA). To print, first select this item, then press the print button (button B). Prints screen image prior to DISPLAY print screen. To print, first select this item, then press the print button (button B). Prints current all cycles. Prints CURR ALL after the end of measurement CYCLE or when the print button (button B) is pressed. (Print timing changes depending on the Print Interval and Error Print conditions.) Prints force all cycles. Prints FORCE ALL after the end of measurement CYCLE or when the print button (button B) is pressed. (Print timing changes depending on the Print Interval and Error Print conditions.) You can set a print interval (1 to 999). Prints irrespective of a print interval in the event of Upper limit error, Lower limit error, Overrange error, Impulse error, or Parity error. The setting of print interval is valid only when Setting, WAVEFORM, CURR ALL CYCLE, or FORCE ALL CYCLE is selected for PRINT MODE. When PRINT OUT OF LIM is set to ON, a print interval does not work. Select ON/OFF to specify whether to print only in the event of Upper limit error, Lower limit error, Overrange error, Impulse error, or Parity error. ON: Prints in the event of an error. OFF: Prints irrespective of errors. Prints at intervals set for PRINT INTERVAL when normal. Prints at the time of an error occurrence when abnormal. The setting of error print is valid only when Setting, WAVEFORM, CURR ALL CYCLE, or FORCE ALL CYCLE is selected for PRINT MODE. SCHEDULE Set the range of schedule numbers to print schedule data from 001 to 127. The setting of schedule data range is valid only when schedule data is printed. Pressing operation button A feeds paper. 8. Operation Screens 8-38 MM-370B No. (2) Item Function keys Description PRINT Pressing operation button B prints the item selected with the print setting. To pause printing, press the encoder long. The printer has a data storage space. Printing will stop after the data is all output from the printer. BACK Pressing operation button E returns the display to the previous screen. Print example of COPY Print example of SCHEDULE Print example of HISTORY Print example of HISTORY 8. Operation Screens 8-39 MM-370B o. COMMUNICATION Screen (1) (2) (3) No. Item Description (1) Communicating display Indicates the communication is underway. While this mark is displayed, measurement or screen operation can not be done. This mark will be displayed on the screen other than the COMMUNICATION screen. (2) Parameter setting COMM MODE Specify unidirectional or bidirectional communication system. COMM TYPE Select whether to use RS-232C or RS-485 for communication. ID NUMBER Set an instrument number (1 to 30). COMM SPEED Select from 9,600 bps; 19,200 bps and 38,400 bps. COMM OUTPUT Select an item to output from the following: (Refer to Chapter 12 "Data Communication" for details of communication telegram.) OFF No communication MEASURE MENT Outputs the measured values of five items selected in the VIEW screen. Outputs after the end of measurement or when the communication button (button B) is pressed. (Continued to next page) 8. Operation Screens 8-40 MM-370B No. (2) Item Parameter setting Description COMM OUTPUT (Continued from previous page) WAVEFO RM Outputs the waveforms of four items selected in the VIEW screen. You can set waveform decimation for output interval of the waveform sample value. Note that if you set an interval smaller than the data sampling interval stored in the instrument, the data will be output at the internally stored interval. You can select the waveforms to output with waveform ON/OFF in the VIEW screen. Outputs after the end of measurement or when the communication button (button B) is pressed. HISTORY Outputs measured value history. To output, first select this item, then press the print button (button B). HISTORY OUT OF LIM Outputs measured value history with Upper limit error, Lower limit error, Overrange error, Impulse error, or Parity error. To output, first select this item, then press the print button (button B). CURR ALL CYCLE Outputs current all cycles. Outputs after the end of measurement or when the communication button (button B) is pressed. FORCE ALL CYCLE Outputs force all cycles. Outputs after the end of measurement or when the communication button (button B) is pressed. WAVEFORM RES Set a waveform decimation. You can select from among 0.2 ms, 0.5 ms, 1 ms, 2 ms, 5 ms and 10 ms. If you set a decimation smaller than the data sampling interval stored in the instrument, the data will be output at the internally stored interval. The setting of waveform decimation is valid only when WAVEFORM is selected for COMM OUTPUT. UNIT Select whether to add an unit to the communication data or not. OFF: Not added ON: Added 8. Operation Screens 8-41 MM-370B No. (3) Item Description Function keys USB Pressing operation button A displays the USB screen. COMM Pressing operation button B prints the item selected with the communication setting. To pause communicating, press the encoder long. BACK Pressing operation button E returns the display to the previous screen. 8. Operation Screens 8-42 MM-370B p. USB Screen (1) (2) (3) No. Item Description (1) USB memory operating display Indicates the USB memory is operating. While this mark is displayed, measurement or screen operation can not be done. Do not remove the USB memory or turn off the power while the mark is displayed and for 30 seconds after the mark disappears. This mark will be displayed on the screen other than the USB screen. (2) Parameter setting USB TYPE Select the data to read from or write in the USB memory from the following: TEST Displays the amount of space in the USB memory and the number of data stored in the instrument. WAVEFORM Writes the waveforms of four items selected in the VIEW screen in the USB memory. HISTORY Writes the measurement values of five items selected in the VIEW screen in the USB memory. CURR ALL (Continued CYCLE to next FORCE ALL page) CYCLE 8. Operation Screens 8-43 Writes current all cycles in the USB memory. Writes force all cycles in the USB memory. MM-370B No. (3) Item Function keys Description USB TYPE (Continued from previous page) SCHEDULE Writes/Reads the schedule data in/from the USB memory. At writing, all the information of schedules 0 to 127 is written. At reading, only the selected schedule is read. 000-127: All the information 000-000: System information only nnn-nnn: Only specified schedule (1 schedule) COPY DISPLAY Writes the screen copy in the USB memory. FILE NUMBER Set the file number (0 to 9) to read from or write in the schedule data. SCHEDUL E AREA Set the range of schedule to read the schedule data (000 to 127). READ Pressing operation button A performs reading from the USB memory. Valid only when TEST or SCHEDULE is selected for USB TYPE. WRITE Pressing operation button B performs writing in the USB memory. Valid only when WAVEFORM, HISTORY, CURR ALL CYCLE, FORCE ALL CYCLE, SCHEDULE, or COPY DISPLAY is selected for USB TYPE. DELETE Pressing operation button D deletes the measured value log data stored in the instrument. BACK Pressing operation button E displays the COMMUNICATION screen. 8. Operation Screens 8-44 MM-370B The following folders are automatically created in the USB memory. Folder name Description ¥MIYACHI The following four folders are created. ¥MIYACHI¥LOG The measured value log is created. The filenames are “LOG00000.CSV” to “LOG00999.CSV”. After 999, the filename returns to 000. The file is overwritten. A thousand of measure value are written in a file. 1000 x 1000 = 1 million data can be saved (if not full). When the USB memory is connected, the measured value is automatically saved. After about 1,000 data are saved in the instrument, they are written in the USB memory. ¥MIYACHI¥BMP The screen copy file is created. The filenames are “BMP00000.BMP” to “BMP00099.BMP”. After 99, the filename returns to 00. The file is overwritten. ¥MIYACHI¥DAT The various data is created. The filenames are “DAT00000.CSV” to “DAT00099.CSV”. After 99, the filename returns to 00. The file is overwritten. ¥MIYACHI¥SCH The schedule data is created. The filenames are “SCH00000.CSV” to “SCH00009.CSV”. About the USB memory We recommend the following USB memories. • The RUF series manufactured by BUFFALO INC. • The TB-ST series manufactured by I-O DATA DEVICE, INC. Note that USB memories other than above may not work on the MM-370B. CAUTION • Do not remove the USB memory or turn off the power while the USB memory mark is displayed and for 30 seconds after the mark disappears. Otherwise, the data may be damaged. • The USB memory is a static-sensitive device. When the USB memory is plugged, regularly execute TEST to check the connection status. When an error occurs, turn on the power of the MM-370B again. 8. Operation Screens 8-45 MM-370B q. HISTORY Screen (1) Can be switched between SAVE (2) No. (1) Item Description The HISTORY screen shows a list of measured values (presence/absence of waveforms, date, time, schedule No.) obtained until now. This screen allows you to load past measured values and save new ones to the built-in flash memory. “~” on the left side of the screen indicates the save state of waveforms and all cycles. When you load the history of the item with “~”, waveforms and all cycles can be displayed on the WAVEFORM screen and the ALL CYCLE screen. You can save measured values both to the built-in memory and flash memory. • Amount of history data storable in the built-in memory The built-in memory is battery-backed-up RAM. It can store measured values (5 selected measured values), all cycles and waveforms (4 selected waveforms). Refer to the following for the amount of storable data: • When you have selected WAVE MEMORY for SAVE SELECT in the STATUS (3) screen, the MM-370B is in mode to save measured values, all cycles and waveforms. Measured value data (5 selected measured values): 100 Older data is deleted as the number of measured values exceeds 100. All cycles and waveform data (4 selected waveforms): 20 (The number of storable pieces of data varies depending on the waveform measurement time.) Older data is deleted as the number of pieces of data exceeds 20 or as the maximum measurement time is surpassed. • When you have selected MEAS. MEMORY for SAVE SELECT in the STATUS (3) screen, the MM-370B is in mode to save measured values. Measured value data (5 selected measured values): 3,000 Older data is deleted as the number of measured values exceeds 3,000. All cycles and waveform data (4 selected waveforms): 1 (Continued to The final data remains stored. next page) History display 8. Operation Screens 8-46 MM-370B No. Item Description (1) History display (Continued from previous page) (2) Function keys • Amount of history data savable in the built-in flash memory The built-in flash memory is flash ROM. It can store measured values (5 selected measured values), all cycles and waveforms (4 selected waveforms). Fifty sets of measured values, all cycles and waveforms can be saved. The built-in flash memory has a write limit. An error message (system error) appears if the write limit is exceeded. The write limit is 100,000. Pressing operation button A displays the DATA DATA READ screen. Allows you to load the measured values stored in the built-in flash memory. Pressing operation button B switches CHANGE between measured values of five measurement items. You can switch the display to show five measurement items by turning the encoder clockwise or counterclockwise. Pressing operation button C and turning SCROLL the encoder clockwise or counterclockwise scrolls the screen down or up. Pressing operation button D makes it SELECT possible to select measured values, showing the cursor that encloses the on-screen history line by line. You can move the cursor by turning the encoder clockwise or counterclockwise. To save measured values, all cycles and waveforms to the flash memory built into the MM-370B, move the cursor to a desired measured value and press operation button E (SAVE). At this time, SELECT does not scroll the screen. Therefore, scroll the screen first, and then make a selection. Pressing operation button D again makes it possible to select measured values, thus allowing you to load stored measured values, all cycles and waveforms and view past measured values in the Measurement, WAVEFORM and ALL CYCLE screens. When measured value selection is made SAVE/ possible by operation button D, SAVE AL DEL appears. In this condition, move the cursor to a desired measured value using the encoder and press operation button E. This saves the selected measured value to the flash memory built into the MM-370B. If no measured value is selected, Al DEL appears. In this condition, press operation button E. This displays DELETE in operation button D, and CANCEL in operation button E. Selecting DELETE clears all history data from the built-in flash memory; selecting CANCEL leaves the data unclear. 8. Operation Screens 8-47 MM-370B r. DATA READ Screen (1) Can be switched between READ (2) No. Item Description (1) Loaded data display Shows the list of measured values stored in the built-in flash memory. This screen allows you to load the measured values stored in the built-in flash memory. “~” on the left side of the screen indicates the save state of waveforms and all cycles. When “~” is displayed, waveforms and all cycles have been stored. (2) Function keys HISTORY Pressing operation button A displays the HISTORY screen. SCROLL Pressing operation button C and turning the encoder clockwise or counterclockwise scrolls the screen down or up. Pressing operation button D makes it possible to select data, showing the cursor that encloses the on-screen history line by line. You can move the cursor by turning the encoder clockwise or counterclockwise. To load measured values, all cycles and waveforms from the flash memory built into the MM-370B, move the cursor to a desired measured value and press operation button E (READ). At this time, SELECT does not scroll the screen. Therefore, scroll the screen first, and then make a selection. Pressing operation button D again cancels SELECT. SELECT (Continued to next page) 8. Operation Screens 8-48 MM-370B No. (2) Item Description Function keys (Continued from previous page) READ/ AL DEL When data selection is made possible by operation button D, READ appears. In this condition, select desired data using the encoder and press operation button E. This loads the selected data from flash memory. Note that this operation will clear the history data. If no measured value is selected, AL DEL appears. In this condition, press operation button E. This displays DELETE in operation button D, and CANCEL in operation button E. Selecting DELETE clears all measured values from the built-in flash memory; selecting CANCEL leaves the measured values unclear. 8. Operation Screens 8-49 MM-370B s. STATUS (1) Screen Can be switched between External Trigger Level Displayed only when FORCE is (1) selected Displayed only when rated setting is selected. Can be switched between External Rating and External Decimal Point. Displayed only when FORCE is selected (2) No. (1) Item Description Parameter setting COIL TYPE Set as follows depending on the type of toroidal coil connected: When 1x sensitivity coil is used: 1 When 10x sensitivity coil is used: 10 CURR TRIGGER The sensitivity increases as you increase the value. Excessively increasing the sensitivity may cause malfunction. If set to around 99, the current trigger may not be complete. At the time, decrease the value. SELECT MEAS To measure force*1, select FORCE. To measure external input voltage*1, select EXTERNAL. FORCE TRIGGER LEVEL*1/ EXT TRIGGER LEVEL Set a triggering level as the percentage of full scale. A force is measured while it exceeds the trigger level. The waveform is displayed from 200ms max. before start of trigger to 50ms after completion of trigger. A ○ Waveform display before start of trigger Specifies the start position in the range of 200ms before start of trigger to display. B ○ Waveform display after completion of trigger Displays for 50ms after had been lower trigger. When you have selected FORCE for SELECT MEAS, select a force trigger level (2.0 to 99.9%). When you have selected EXTERNAL for SELECT MEAS, select an external trigger level (2.0 to 99.9%). (Continued to next page) 8. Operation Screens 8-50 MM-370B No. (1) Item Description Parameter setting (Continued from previous page) FORCE UNIT*1 When you have selected FORCE for SELECT MEAS, select the force unit used for settings and display related to force from N, kgf, and lbf. FORCE SENSOR*1 When you have selected FORCE for SELECT MEAS, select the connected force sensor from the following: MA-520, MA-521, MA-522, MA-710A, MA-711A, MA-770A, MA-771A, MANUAL SET FORCE MAX*1/ EXT MAX When you have selected rated setting (RTD) for FORCE SENSOR, set a force or external rating as follows: <When FORCE is selected for SELECT MEAS> • FORCE UNIT: N Force rating: 490 to 9806 • FORCE UNIT: kgf Force rating: 50 to 1000 • FORCE UNIT: lbf Force rating: 110 to 2205 <When EXTERNAL is selected for SELECT MEAS> Force rating: 100 to 999 FORCE DECIMAL*1/ EXT DECIMAL When you have selected rated setting (MANUAL SET) for FORCE SENSOR, set a force or external decimal point as follows: • <When FORCE is selected for SELECT MEAS> Force decimal point: **.**, ***.*, **** • <When EXTERNAL is selected for SELECT MEAS> External decimal point: *.**, **.*, *** FORCE SPAN*1 When you have selected FORCE for SELECT MEAS, select a force span (500 to 1,500). Corrects the sensor output. The force input assumes 1mV/V of rated output. Since the sensor have some variation in accuracy, value and force span to correct it are listed on the label on the label of our force sensor and current/force sensor. Set the value of force span on the label to the FORCE SPAN. When you have selected rated setting (MANUAL SET) for FORCE SENSOR, set 1000 for FORCE SPAN. 8. Operation Screens 8-51 MM-370B No. (2) *1: Item Description Function keys NEXT Pressing operation button A displays the STATUS (2) screen. I/O Pressing operation button C displays the I/O SET (1) screen. TEST Pressing operation button D displays the I/O TEST screen. BACK Pressing operation button E returns the display to the previous screen. Force/displacement-equipped specification function. 8. Operation Screens 8-52 MM-370B t. STATUS (2) Screen (1) (2) No. (1) Item Description Parameter setting COUNT LIMIT The counter counts up by 1 for each measurement. When the counter reaches the preset counter value, the COUNT UP signal is output. Set a preset value (0 to 999,999). DATE Set the date in the format: year (2000 to 2099), month (1 to 12) and day (1 to 31). TIME Set the time in the format: hour (0 to 23) and minutes (0 to 59). CONTRAST Set a display contrast (1 to 10). DIST OUT RANGE*1 Select an analog output range for displacement. Setting 2 mm 10 mm 30 mm DIST RESOLUTION*1 (Continued to next page) Multiplying factor 16x 4x 1x Enter the displacement sensor resolution. Set the value between 0.1 to 10.0 μm. (Ex.) GS-1830, GS-1813, LGK-110: 1.0 μm ST1278: 0.5 μm The measurement range changes depending on the DIST RESOLUTION setting. The measurement range of displacement is ± (DIST RESOLUTION setting x 30000) μm. (Ex.) When the DIST RESOLUTION setting is 1 μm ±(1 x 30000) μm = ±30000 μm = ±30 mm 8. Operation Screens 8-53 Output voltage & displacement ± 2.047 mm (± 5 V) ± 8.191 mm (± 5 V) ± 32.767 mm (± 5 V) MM-370B No. (1) (2) *1: Item Description *1 Parameter setting (Continued from previous page) DIST UNIT Select mm or inch as the unit to measure and display the displacement. DIST Set the displacement polarity. NORMAL: Plus (+) in the direction of retraction) REVERSE: Minus (-) in the direction of retraction) Function keys NEXT Pressing operation button A displays the STATUS (3) screen. PREV Pressing operation button B displays the STATUS (1) screen. Force/displacement-equipped specification function. 8. Operation Screens 8-54 MM-370B u. STATUS (3) Screen (1) (2) No. (1) Item Description Parameter setting LANGUAGE SAVE FORMAT MEMORY BATTERY COUNT (2) Function keys PREV RESET Select a language for on-screen display from among Japanese, English, Chinese, Korean, French, German and Spanish. Set the save mode to the waveform or measured value save mode. • Waveform save mode (WAVE MEMORY) This mode saves the measured values and waveforms. The instrument stores the measured values and OK/NG judgment results of the five measurement items for up to the last 100 points and the waveforms of the four waveform display items. Older data is deleted when the measured values exceed 100 points. Older waveform is deleted as the number of pieces of data exceeds 20 or as the maximum measurement time is surpassed. On the other hand, you can check waveform data on the screen display or printout. • Measured value save mode (MEAS. MEMORY) Stores the measured values and OK/NG judgment results of the five measurement items for the latest 3,000 points. Shows the backup battery voltage of the MM-370B. Shows an error if the battery power is low. Shows the number of measurements. Counts up irrespective of OK/NG judgment against upper and lower limits. Pressing operation button B displays the STATUS (2) screen. Pressing operation button C resets the counter value. 8. Operation Screens 8-55 MM-370B v. I/O SET (1) Screen (1) (2) No. (1) Item Description Set up to three items for each of outputs 1 to 7 from the following: ----: No setting CURR-H: Current upper limit error Output if the currents (peak and RMS) exceed the upper limits. CURR-L: Current lower limit error Output if the currents (peak and RMS) fall below the lower limits. VOLT-H: Voltage upper limit error Output if the voltages (peak and RMS) exceed the upper limits. VOLT-L: Voltage lower limit error Output if the currents (peak and RMS) fall below the lower limits. TIME-H: Current flow time upper limit error Output if the voltages exceed the upper limits. (Continued to TIME-L: Current flow time lower limit error Output if the currents fall below the lower limits. next page) OUTPUT 1–7 8. Operation Screens 8-56 MM-370B No. (1) *1: Item Description POWER-H: Power upper limit error Output if the power exceeds the upper limit. POWER-L: Voltage lower limit error Output if the power falls below the lower limit. RESIS-H: Resistance upper limit error Output if the resistance exceeds the upper limit. RESIS-L: Resistance lower limit error Output if the resistance falls below the lower limit. EXT-H: External ±10 V voltage input upper limit error Output if the external ±10 V voltage inputs (peak and RMS) exceed the upper limits. EXT-L: External ±10 V voltage input lower limit error Output if the external ±10 V voltage inputs (peak and RMS) fall below the lower limits. FORCE-H*1: Force upper limit error Output if the forces (peak and RMS) exceed the upper limits. FORCE-L*1: Force lower limit error Output if the forces (peak and RMS) fall below the lower limits. DIPSL-H*1: Displacement upper limit error Output if the displacement exceeds the upper limit. DIPSL-L*1: Displacement lower limit error Output if the displacement falls below the lower limit. NO CURR: Lack-of-current error Output if lack of current occurs. (The NO CURR signal input terminal on the external input connector must be used.) SCH NG: Lack-of- schedule-input error Output if measurement is made with no external schedule input (The schedule signal input terminal on the external input connector must be used.) NG: Error Output if an upper/lower limit, overrange, impulse, lack-of-current, or parity error occurs. TROUBLE: Trouble Output if an instrument error (E**) occurs. GOOD: Normal Output when the measured value falls within the upper and lower limits, with current flowing properly. COUNT: Count up Output if the counter exceeds the preset count. (Continued to POWER: Power ON next page) Output when the power is ON. OUTPUT 1–7 (Continued from previous page) Force/displacement-equipped specification function. 8. Operation Screens 8-57 MM-370B No. Item Description (1) OUTPUT 1–7 (Continued from previous page) READY: Ready Output when the MM-370B is ready for measurement. However, not output during measurement (including calculation time) or HOLD ON. (Ex.) To make current OK/NG judgment against upper and lower limits, set the outputs as follows: Output 1: CURR-L and CURR-H Output 2: TIME-L and TIME-H Output 3: GOOD Output 4: NG Output 5: TROUBLE This provides you with an output from Output 3 when current flows properly, an output from Output 1 if the measured current falls outside the upper and lower limits, an output from Output 2 if the measured current flow time falls outside the upper and lower limits, an output from Output 4 in the event of an error such as overrange error, and an output from Output 5 in the event of an error in the MM-370B. (2) Function keys NEXT Pressing operation button A displays the I/O SET (2) screen. BACK Pressing operation button E returns the display to the previous screen. 8. Operation Screens 8-58 MM-370B w. I/O SET (2) Screen (1) (2) No. (1) Item Description OUTPUT MODE Parameter setting OUTPUT DURATION PARITY INPUT DEBOUNCE TIME FORCE/ DISPL OUTPUT (2) Function keys PREV Set a mode for the output terminals. NORMAL CLOSE: Open at output NORMAL OPEN: Closed at output This setting applies to the out put of following items: CURR-H, CURR-L, VOLT-H, VOLT-L, TIME-H, TIME-L, POWER-H, POWER-L, RESIS-H, RESIS-L, EXT-H, EXT-L, FORCE-H, FORCE-L, DISPL-H, DISPL-L, NO CURR, SCH NG, NG and TROUBLE. Select an output time. 10ms: Output time of 10 ms 100ms: Output time of 10 ms HOLD: Holds output and cancels output at the start of next measurement, the start of no-current check, or in the event of an error reset. This setting applies to the out put of following items: CURR-H, CURR-L, VOLT-H, VOLT-L, TIME-H, TIME-L, POWER-H, POWER-L, RESIS-H, RESIS-L, EXT-H, EXT-L, FORCE-H, FORCE-L, DISPL-H, DISPL-L, NO CURR, SCH NG, NG, TROUBLE, GOOD and COUNT. Select whether to use parity terminals. When you select ON, be sure that the total number of schedule selection and parity terminals that are closed is odd. Set a delay time from the signal input to when the signal settles down. This setting makes it possible to eliminate input signal chatter. Select the output method of force/displacement level signal. PULSE: Pulse output LEVEL: Level output Pressing operation button E returns the display to the previous screen. 8. Operation Screens 8-59 MM-370B x. I/O TEST Screen (1) (2) No. Item Description (1) I/O status Input signals are shown red when ON, and gray when OFF. The ON signal is output when “1” is input, and the OFF signal when “0” is input. (2) Function keys BACK Pressing operation button E returns the display to the previous screen. 8. Operation Screens 8-60 MM-370B 9. Measurement (1) Measuring Current (Current Flow Time)/Voltage 1) Connect the MM-370B to a power supply, and plug the toroidal coil and the power detection cord to the MM-370B. (For more information, refer to (1) and (2) a in Chapter 6.) 2) Start the MM-370B. (For more information, refer to (1) in Chapter 7.) 3) Press the HOLD button. MENU button HOLD button The MM-370B enters hold mode, allowing you to manipulate the screens. 4) Press the MENU button. The menu list appears. 5) Using the encoder, select SETUP from the menu list. Select SETUP. The SETUP (1) screen appears. 9. Measurement 9-1 MM-370B 6) Select CURRENT for TRIGGER in the SETUP (1) screen, and select an arbitrary mode selectable for that trigger. (For more information, refer to (2) j in Chapter 8.) TRIGGER: CURRENT or AUTO MODE: arbitrary 7) Set up the MM-370B as follows according to the type of welding power supply used: Single-phase AC welding power supply (1) Set the following items in the SETUP (1) screen. (For more information, refer to (2) j in Chapter 8.) Item Setting Current AC Time CYC-50/60 Hz Start Cycle (S-CYCLE)/ End Cycle (E-CYCLE) Referring to the figure shown below, set the current calculation interval. AC inverter welding power supply (1) Set the following items in the SETUP (1) screen. (For more information, refer to (2) j in Chapter 8.) Item Setting Current AC Time When making measurement by setting a frequency: CYC-***Hz When measuring current flow time in units of ms: ms 9. Measurement 9-2 MM-370B Item Setting Start Cycle (S-CYCLE)/ End Cycle (E-CYCLE) Referring to the figure shown below, set the current calculation interval. Frequency Set the frequency of the current to be measured. When using a Miyachi AC inverter welding power supply, set the frequency referring to the table shown below (Correlation between Frequencies of the Welding Power Supply and the MM-370B). Correlation between Frequencies of the Welding Power Supply and the MM-370B Welding power supply frequency setting MM-370B frequency setting Welding power supply frequency setting MM-370B frequency setting 50 Hz M050 91 Hz M091 53 Hz M053 100 Hz M100 56 Hz M056 111 Hz M111 59 Hz M059 125 Hz M125 63 Hz M063 143 Hz M143 67 Hz M067 167 Hz M167 71 Hz M071 200 Hz M200 77 Hz M077 250 Hz M250 83 Hz M083 AC inverter welding power supply (1) Set the following items in the SETUP (1) screen. (For more information, refer to (2) j in Chapter 8.) Item Setting Current DC time When making measurement in units of cycle: CYC-50/60Hz When measuring current flow time in units of ms: ms Start Cycle Referring to the figure shown below, set the current calculation interval. 9. Measurement 9-3 MM-370B Item Setting (S-CYCLE)/ End Cycle (E-CYCLE) If you set the current calculation interval by setting the CURR FALL LEVEL in the SETUP (2) screen, set the E-CYCLE to “0.”*1 *1: You can set the current calculation end time also by CURR FALL LEVEL (an item that sets the percentage relative to the current peak to stop the calculation) in the SETUP (2) screen. To set the CURR FALL LEVEL, proceed with Steps (2) and (3). (2) Press operation button A. Operation button A A B C D E The SETUP (2) screen appears. (3) Set the following items in the SETUP (1) screen. (For more information, refer to (2) k in Chapter 8.) 9. Measurement 9-4 MM-370B Transistor welding power supply (1) Set the following items in the SETUP (1) screen. (For more information, refer to (2) j in Chapter 8.) Item Setting Current DC Time ms-SHORT Start Cycle (S-CYCLE)/ End Cycle (E-CYCLE) Set a calculation interval. 8) Press the MENU button, and using the encoder, select MEASURE from the menu list. Select MEASURE. The MEASUREMENT screen appears. 9) Press operation button E. A B C D The VIEW screen appears. 9. Measurement 9-5 E Operation button E MM-370B 10) According to the desired measurement item, set the following in one of Measure 1 to 5: (For information on measurement items other than the below, refer to (2) b in Chapter 8.) To measure RMS current: CURR (RMS) To measure peak current during current flow: CURR (PEAK) To measure RMS voltage: VOLT (RMS) To measure peak voltage during current flow: VOLT (PEAK) To measure current flow time: CURR TIME To measure maximum conduction angle during current flow time: COND ANGLE 11) To display the waveforms of the measured items, set those items in Waveforms 1 to 4. (For more information, refer to (2) b in Chapter 8.) 12) As necessary, switch to the SETUP and STATUS screens and set other items. (For more information, refer to (2) j, k, l, m, r, s and t in Chapter 8.) 13) Press the HOLD button. The hold mode is canceled, putting the MM-370B into wait state until measurement starts (the signal selected as trigger is input). 14) When the trigger signal is input to the MM-370B, measurement starts. Confirm the measurement results on the MEASUREMENT and WAVEFORM screens. You can also print measured values and waveforms from the PRINT screen, as necessary. (For more information, refer to (1) and (2) in Chapter 8.) 9. Measurement 9-6 MM-370B (2) Measuring Displacement (Force/displacement-equipped specification function) 1) Connect the MM-370B to a power supply, and plug the displacement sensor to the MM-370B. (For more information, refer to (1) and (2) b in Chapter 6.) 2) Start the MM-370B. (For more information, refer to (1) in Chapter 7.) 3) Press the HOLD button. MENU button HOLD button The MM-370B enters hold mode, allowing you to manipulate the screens. 4) Press the MENU button. The menu list appears. 5) Using the encoder, select SETUP from the menu list. Select SETUP. The SETUP (1) screen appears. 9. Measurement 9-7 MM-370B 6) Select CURRENT for TRIGGER, and NORMAL for MODE in the SETUP (1) screen. (For more information, refer to (2) j in Chapter 8.) TRIGGER: CURRENT MODE: NORMAL Operation button A A B C D E 7) Press operation button A. The SETUP (2) screen appears. 8) Press operation button A again. The SETUP (3) screen appears. 9) Set the following items in the SETUP (3) screen. (For more information, refer to (2) l in Chapter 8.) Item 10) Setting Displacement delay time (DISP DELAY TIME) 0 to 999 ms Displacement level (DISP LEVEL) 1 Displacement level (DISP LEVEL) 2 • When a sensor with 1 μm resolution or less is used Displacement level 1: -30.000 mm Displacement level 2: +30.000 mm • When a sensor with 1.1 μm resolution or more is used Displacement level 1: -300.00 mm Displacement level 2: +300.00 mm Press the MENU button, and using the encoder, select MEASURE from the menu list. Select MEASURE. The MEASUREMENT screen appears. 9. Measurement 9-8 MM-370B 11) Press operation button E. A B C D E Operation button E The VIEW screen appears. 12) According to the desired measurement item, set the following in one of Measure 1 to 5: (For information on measurement items other than the below, refer to (2) b in Chapter 8.) To measure the displacement: To measure real-time displacement: Displacement (DISP) C-DISP 13) To display the waveforms of the measured items, set those items in Waveforms 1 to 4. (For more information, refer to (2) b in Chapter 8.) 14) As necessary, switch to the SETUP and STATUS screens and set other items. (For more information, refer to (2) j, k, l, m, r, s and t in Chapter 8.) 15) Press the HOLD button. The hold mode is canceled, putting the MM-370B into wait state until measurement starts (the signal selected as trigger is input). 16) When the trigger signal is input to the MM-370B, measurement starts. Confirm the measurement results on the MEASUREMENT and WAVEFORM screens. You can also print measured values and waveforms from the PRINT screen, as necessary. (For more information, refer to (1) and (2) in Chapter 8.) 9. Measurement 9-9 MM-370B (3) Measuring Force (Force/displacement-equipped specification function) CAUTION • Before using the force sensor, be sure to turn off the power of the welding machine and confirm that no welding current is flowing. • Select an appropriate force sensor according to the force range you wish to measure. • Before measuring force, be sure to set the force sensor’s offset to “0.” You can set the offset to “0” by pressing the HOLD button to cancel the HOLD mode. At this time make sure that no force is applied to the sensor. 1) Connect the MM-370B to a power supply, and plug the force or current/force sensor to the MM-370B. If you wish to measure the current and voltage as well as the force at the same time, plug the current/force sensor. (For more information, refer to (1) and (2) in Chapter 6.) 2) Start the MM-370B. (For more information, refer to (1) in Chapter 7.) 3) Press the HOLD button. MENU button HOLD button The MM-370B enters hold mode, allowing you to manipulate the screens. 4) Press the MENU button. The menu list appears. 5) Using the encoder, select STATUS from the menu list. 9. Measurement 9-10 MM-370B Select STATUS. The STATUS (1) screen appears. 6) Set the following items in the STATUS (1) screen. (For more information, refer to (2) r in Chapter 8.) Item Setting Measurement Selection (SELECT MEAS) Force Force Trigger Level (FORCE TRIGGER LVL) 2.0 to 99.9% FORCE UNIT N, kgf, lbf FORCE SENSOR Select the force sensor connected. 7) Press the MENU button. The menu list appears. 8) Using the encoder, select SETUP from the menu list. Select SETUP. The SETUP (1) screen appears. 9) Select FORCE or AUTO for TRIGGER in the SETUP (1) screen, and select an arbitrary mode selectable for that trigger. (For more information, refer to (2) j in Chapter 8.) TRIGGER: FORCE or AUTO MODE: arbitrary Operation button A A B C D 9. Measurement 9-11 E MM-370B 10) Press operation button A twice. The SETUP (3) screen appears. 11) Set the following items in the SETUP (3) screen. Item Setting FORCE START TIME 1 to 2 FORCE END TIME 1 to 2 12) Referring to the figure shown below, set a force calculation interval by the FORCE START TIME and FORCE END TIME. Press the MENU button, and using the encoder, select MEASURE from the menu list. Select MEASURE. The MEASUREMENT screen appears. 13) Press operation button E. A B C D E Operation button E The VIEW screen appears. 14) According to the desired measurement item, set the following in one of Measure 1 to 5: (For information on measurement items other than the below, refer to (2) b in Chapter 8.) To measure mean force: To measure peak force: To measure the time from when the force signal 9. Measurement 9-12 Mean Force (M-FORCE) 1, Mean Force (M-FORCE) 2 Peak Force (P-FORCE) MM-370B exceeds the force start level to when the signal falls below the force end level: FORCE TIME 15) To display the waveforms of the measured items, set those items in Waveforms 1 to 4. (For more information, refer to (2) b in Chapter 8.) 16) As necessary, switch to the SETUP and STATUS screens and set other items. (For more information, refer to (2) j, k, l, m, r, s and t in Chapter 8.) 17) Press the HOLD button. The hold mode is canceled, putting the MM-370B into wait state until measurement starts (the signal selected as trigger is input). 18) When the trigger signal is input to the MM-370B, measurement starts. Confirm the measurement results on the MEASUREMENT and WAVEFORM screens. You can also print measured values and waveforms from the PRINT screen, as necessary. (For more information, refer to (1) and (2) in Chapter 8.) 9. Measurement 9-13 MM-370B 10. Interface This chapter explains about the pins of the I/O connectors. Input signals are described as contact inputs. (1) Connection Diagram of the External I/O Signals a. Input Connector (Using contacts or open-collector (sink-type) PLC sequencer as input signals) 10. Interface 10-1 MM-370B b. Input Connector (Using voltage-output (source-type) PLC sequencer as input signals) 10. Interface 10-2 MM-370B c. Output Connector 10. Interface 10-3 MM-370B d. Optional Connector (Force/displacement-equipped specification only) (2) Description of the External I/O Signals a. Input Connector (D-Sub, 25-pin) Pin No. Name 1 EXT.24 2 EXT.COM Function Pins 1 and 2 are EXT.24V and EXT.COM pins. Connect them as follows depending on the usage: When using contacts or open-collector (sink-type) PLC (Programmable Logic Controller) as input signals to the I/O connectors, connect pins 1 and 2. When using a voltage-output (source type) PLC (Programmable Logic Controller) as input signals to the I/O connectors, connect pin 2 to the COM terminal of the PLC. Caution: Do not use Pin 1 other than for connecting to Pin 2 (external input signal). 10. Interface 10-4 MM-370B Pin No. Name 3 4 5 6 7 8 9 SCH1 SCH2 SCH4 SCH8 SCH16 SCH32 SCH64 10 P 11 12 COM NO CURR 13 NO CURR 25 AC/DC24V 14 PRG PRT 15 MEAS STP 16 CNT RST 17 ERR RST 18 OPTION 19 DIST TRG 20 to 24 - Function Select the schedule No. by the binary combination of closed pin numbers among pins 3 to 9. The schedule No. selected by the I/O connectors has precedence over that selected on screen. If you wish to select the schedule No. through on-screen manipulation, leave all pins 3 to 9 open. Input the SCH signal at least 2ms prior to the flow of welding current. You cannot change schedule No. during measurement operation. Parity terminal. It can be selectively enabled or disabled. To use it in enabled mode, be sure that the number of signal lines to turn ON is always odd when selecting the schedule No. by pins 3 to 9. COM terminal for input signals. Input terminal for the NO CURR signal. Be sure that it closes at least 10ms prior to the flow of welding current and opens after the flow of welding current. If no welding current flows while this pin is closed, a lack-of-current error occurs when the pin opens. (Lack of current can also be detected using pins 13 and 25.) These pins are used to detect lack of current using voltage. Input 24V AC or DC voltage at least 10 ms prior to the flow of welding current, and stop the input after the current flow. If no welding current flows while this terminal is supplied with voltage, a lack of current error is displayed when the voltage input stops. Schedule input inhibition terminal. When this terminal is closed, schedule setting input from the panel is rejected. Measurement halt terminal. The instrument does not perform any measurement while this terminal is closed. If the terminal closes during current flow, the data during that period is ignored. Counter reset terminal. Closing this terminal resets the counter to 0. Error reset terminal. Closing this terminal cancels error display and error output. Optional input. Unused. Used to start displacement measurement from external equipment. (Force/displacement-equipped specification function) Unused. 10. Interface 10-5 MM-370B b. Output Connector (D-Sub, 15-pin) Pin No. Name Function 1 OUT COM COM terminal for outputs. 2 to 8 OUT1 to OUT7 9, 15 COM Contact output terminals. (Semiconductor relay. Capacity: 24V AC/DC, 20 mA) The contacts close according to the function. Refer to Chapter 8, “(2) u, v” for operations in the operation screens. Connected to the chassis. 10 CURR SIG Analog current signal terminal (2V/range) 11 VOLT SIG Analog voltage signal terminal (2V/range) 12 TRG SIG 13 SIG GND Analog current trigger signal terminal (5V) Goes to 5 V if a current flows COM terminal for analog signals. 14 - Unused. 10. Interface 10-6 MM-370B c. Optional Connector (D-Sub, 15-pin) (Force/displacement-equipped specification function) Pin No. Name Function 1 FORCE SIG Analog force signal terminal (5V/sensor rating) 2 DIST SIG 3 SIG GND Analog displacement signal terminal (5V/2mm, 5V/8mm, 5V/32mm) COM terminal for analog signals. 4 - 8 - 14 - 15 - 5 EXT TRG1 6 EXT TRG2 7 TRG COM Force external trigger signal input terminal. Connect a force signal (solenoid valve signal) to measure the force and current timings. Supply a 24V DC voltage input signal. For more information, refer to the description of the WAVEFORM (FORCE) screen. Optional input. Unused. COM terminal for trigger input. 9 LEV COM COM terminal for level output. 10 FORCE LEV1 11 FORCE LEV2 12 DIST LEV1 13 DIST LEV2 Output signal terminal for Force Level 1, Output time: approx. 10 ms (Semiconductor relay. Capacity: 24V AC/DC, 20 mA) Closes when the set force is reached. Output signal terminal for Force Level 2, Output time: approx. 10 ms (Semiconductor relay. Capacity: 24V AC/DC, 20 mA) Closes when the set force is reached. Output signal terminal for Displacement Level 1, Output time: approx. 10 ms (Semiconductor relay. Capacity: 24V AC/DC, 20 mA) Closes when the set displacement is reached. Output signal terminal for Displacement Level 2, Output time: approx. 10 ms (Semiconductor relay. Capacity: 24V AC/DC, 20 mA) Closes when the set displacement is reached. Unused. 10. Interface 10-7 MM-370B 11. Time Chart (1) Normal Measurement Welding current SCH1 to 64 GOOD* (2) At the Occurrence of Error (Current Upper Limit Error) Welding current CURR-H* NG* (3) NO CURR Input Signal Welding current NO CURR (input) NO CURR* (output) NG* * When Output 1 to 7 is set. 11. Time Chart 11-1 MM-370B 12. Data Communication Monitoring data can be loaded from the MM-370B into the external PC. (1) Data Transfer Item System Description Character code Select one option in the COMMUNICATION screen. RS-485-compliant, start-stop, half duplex, RS-232C Select one option in the COMMUNICATION screen. 9600, 19200, 38400 bps 1 start bit, 8 data bits 1 stop bit, even parity ASCII Checksum data None Connector D-Sub 9-pin connector Pin layout RS-485: 5: SG, 6: RS+, 9: RSRS-232C: 2: RXD, 3: TXD, 5: SG Transfer rate Data format 12. Data Communication 12-1 MM-370B (2) Configuration a. RS-485 MM-370B Pin No. 1 2 3 4 5 RS+ 6 7 8 RS- 9 ホHost ス トcomputer コ ン ピ ュー タ 装 置No.1 Instrument No.1 RS-232C RS+ RS-485 RS-232C/RS-485 conversion RS-232C/RS-485変 換 ア ダ プadapter タ Note: The RS-232C/RS-485 conversion adapter is not supplied with the product. So please have one ready. RS- D-Sub 9 Pin Male Only one instrument can be connected. b. RS-232C Host Computer Pin No. CD RXD TXD DTR GND DSR RTS CTS 1 2 3 4 5 6 7 8 9 D-Sub 9 Pin Female MM-370B Pin No. 1 2 RXD 3 TXD 4 5 GND 6 7 8 9 Host computer ホストコンピュータ 装 置No.1 Instrument No.1 RS-232C Only one instrument can be connected. D-Sub 9 Pin Male 12. Data Communication 12-2 MM-370B (3) Protocol a. Single-Directional Communication 1) Measured values Data string: !01,0001: A B Header 001,11/14 18:41:55, C D 00,N,02.98kA, E F G 01,N,04.37kA, H I J Data 04,H,0010.0CYC, K L M 11,N,5794N, N O P 13, ,1071ms[CR] QR S [LF] Note: [ ] (shaded) area represents a space. Item A B Length Description 2 fixed digits from 00 to 31 4 fixed digits C Instrument No. Measured value count Schedule No. D Date E Measurement item 1 14 fixed digits **/** **/**/** (month/day hour/min./sec.) 2 fixed digits from 00 to 19 (refer to the Measurement Item No Table) F Judgment 1 G Measured value 1 H Measurement item 2 I Judgment 2 J Measured value 2 3 fixed digits from 001 to 127 Instrument-specific ID Number of measured values transmitted Schedule No. used for measurement Measured date Measured value type*1 (Judgment 1, Measured value 1) 1 fixed digit (refer to the Judgment Table) Varies depending on measurement item (refer to the Measurement Item No Table) 2 fixed digits from 00 to 19 (refer to the Measurement Item No Table) Judgment result of Measured item 1*1 Value obtained from measurement of Measured item 1*1 Measured value type*1 1 fixed digit (refer to the Judgment Table) Varies depending on measurement item (refer to the Measurement Item No Table) Judgment result of Measured item 2*1 Value obtained from measurement of Measured item 2*1 (Judgment 2, Measured value 2) 12. Data Communication 12-3 MM-370B Item Length Description Measurement item 3 2 fixed digits from 00 to 19 (refer to the Measurement Item No Table) Measured value type*1 L Judgment 3 M Measured value 3 N Measurement item 4 1 fixed digit (refer to the Judgment Table) Varies depending on measurement item (refer to the Measurement Item No Table) 2 fixed digits from 00 to 19 (refer to the Measurement Item No Table) Judgment result of Measured item 3*1 Value obtained from measurement of Measured item 3*1 Measured value type*1 O Judgment 4 P Measured value 4 Q Measurement item 5 1 fixed digit (refer to the Judgment Table) Varies depending on measurement item (refer to the Measurement Item No Table) 2 fixed digits from 00 to 19 (refer to the Measurement Item No Table) Judgment result of Measured item 4*1 Value obtained from measurement of Measured item 4*1 Measured value type*1 1 fixed digit (refer to the Judgment Table) Varies depending on measurement item (refer to the Measurement Item No Table) Judgment result of Measured item 5*1 Value obtained from measurement of Measured item 5*1 K R Judgment 5 S Measured value 5 *1 (Judgment 3, Measured value 3) (Judgment 4, Measured value 4) (Judgment 5, Measured value 5) Measurement items vary depending on the settings selected for Measurement (MEAS) 1-5 in the VIEW screen. Measurement Item No Table Code *2 Item Length *.***kA (7 digits)*2 *.***kA (7 digits)*2 *.***kA (7 digits) *.**kA (6 digits) **.**kA (7 digits) **.*kA (6 digits) ***.*kA (7 digits) 00 Current (RMS) 01 Current (PEAK) 02 Voltage (RMS) 03 Voltage (PEAK) 04 Current Flow Time CYC: ****.*CYC (9 digits) ms: *****ms (7 digits) ms-SHORT: ***.**ms (8 digits) 05 Conduction Angle ***deg (6 digits) 06 Power (POWER) ***.**kW (8 digits) 07 Resistance ***.**m0hm (10 digits) 08 Counter ****** (6 digits) 0.200kA range: 0.600kA range: 2.000kA range: 6.00kA range: 20.00kA range: 60.0kA range: 200.0kA range: 6.00V range: 20.0V range: Only when 10x sensitivity coil is used. 12. Data Communication 12-4 *.**V (5 digits) **.*V (5 digits) MM-370B Code *3 Length Item Force unit: N MA-520, Decimal position **.**: **.**N (6 digits) MA-521, Decimal position ***.*: ***.*N (6 digits) MA-522/770A/771A/710A/711A, Decimal position ****: ****N (5 digits) Force unit: kgf MA-520, Decimal position **.**: **.**kgf (8 digits) MA-521, Decimal position ***.*: ***.*kgf (8 digits) MA-522/770A/771A/710A/711A, Decimal position ****: ****kgf (7 digits) Force unit: lbf MA-520, Decimal position **.**: **.**lbf (8 digits) MA-521, Decimal position ***.*: ***.*lbf (8 digits) MA-522/770A/771A/710A/711A, Decimal position ****: ****lbf (7 digits) 09 Mean Force 1 10 Mean Force 2 11 Peak Force 12 Continuous Force*3 Force unit: N MA-520, Decimal position **.**: --.---N (6 digits) MA-521, Decimal position ***.*: ---.-N (6 digits) MA-522/770A/771A/710A/711A, Decimal position ****: ----N (5 digits) Force unit: kgf MA-520, Decimal position **.**: --.---kgf (8 digits) MA-521, Decimal position ***.*: ---.-kgf (8 digits) MA-522/770A/771A/710A/711A, Decimal position ****: ----kgf (7 digits) Force unit: lbf MA-520, Decimal position **.**: --.---lbf (8 digits) MA-521, Decimal position ***.*: ---.-lbf (8 digits) MA-522/770A/771A/710A/711A, Decimal position ****: ----lbf (7 digits) 13 Force Time ****ms (6 digits) Since the function to output the measured value of Continuous Force via communication, the value is output as “-.” 12. Data Communication 12-5 MM-370B Code Length Item 14 Mean External Voltage Decimal position *.**: ±*.** (5 digits) 15 Peak External Voltage Decimal position ***: ±*** (4 digits) 16 Continuous External*4 Decimal position *.**: --.-- (5 digits) Decimal position **.*: ±**.* (5 digits) Decimal position **.*: ---.-(5 digits) Decimal position ***: ---- (4 digits) 17 External Time ****ms (6 digits) 18 Displacement Displacement step 01.0μm or less: ±**.***mm (9 digits) Displacement step 01.1μm or more: ±***.**mm (9 digits) 19 Continuous Displacement*5 Displacement step 01.0μm or less: ---.---mm (9 digits) Displacement step 01.1μm or more: ----.---mm (9 digits) *4 Since the function to output the measured value of Continuous External via communication, the value is output as “-.” *5 Since the function to output the measured value of Continuous Displacement via communication, the value is output as “-.” Judgment Table Code Judgment (Space) (20H) N (4EH) H (48H) L (4CH) C (43H) O (4FH) I (49H) P (50H) No judgment Normal*6 Upper limit error*6 Lower limit error*6 Lack-of-current error*7*9 Overrange error*9 Impulse error*8*9 Parity error Error Display on Measurement Screen None NOR HIGH LOW NOCURR OVER INPULS PARITY *6 Normal, Upper limit error or Lower limit error is output when the measurement item is Current (RMS, PEAK), Voltage (RAMS, PEAK), Current Flow Time, Power, Resistance, Force (Mean 1, Mean 2, Peak), External (Mean, Peak) or Displacement. *7 Lack-of-current error is output when the measurement item is Current (RMS, PEAK), Voltage (RAMS, PEAK), Current Flow Time, Conduction Angle, Power or Resistance. *8 Impulse error is output when the measurement item is Current (RMS, PEAK), Voltage (RAMS, PEAK), Current Flow Time, Conduction Angle, Power, Resistance or Displacement. 12. Data Communication 12-6 MM-370B *9 In case of Lack-of-current error, Overrange error or Impulse error, the value is output as “-.” Output example of Impulse error !01,0001:001,11/14 18:41:55,00,I,--.--kA,01,I,--.--kA,04,I,----.-CYC, 11, ,----N,13, ,----ms[CR][LF] 2) Waveform Data string: !01,03191:001,11/14 18:41:55,00,N,02.98kA,01,N,04.37kA,04,H,0010.0CYC, A B C 11,N,5794N,13, ,1071ms[CR][LF] 0,1,2,4,[CR][LF], DEF G 0000.0, 0.00, 0.0, 0.00, 1.85[CR][LF] H I J K L 0000.5, 0.00, 0.0, 0.00, 1.90[CR][LF] 0001.0, 0.00, 0.0, 0.00, 1.90[CR][LF] 0001.5, 0.00, 0.0, 0.00, 1.90[CR][LF] … No output is produced if waveform display is OFF in the VIEW screen. The data is as follows if the 3rd item is OFF: !01,00201:001,11/14 18:41:55,00,N,02.98kA,01,N,04.37kA,04,H,0010.0CYC, 11,N,5794N,13, ,1071ms[CR][LF] 0,1,,4[CR][LF] 0000.0, 0.00, 0.0, 1.85[CR][LF] 0000.5, 0.00, 0.0, 1.90[CR][LF] 0001.0, 0.00, 0.0, 1.90[CR][LF] 0001.5, 0.00, 0.0, 1.90[CR][LF] … Even if the force or external is measured simultaneously with current etc., the data of force or external are not output if waveform display of force or external is OFF in the VIEW screen. The data is as follows if the 4th item is OFF: !01,00201:001,11/14 18:41:55,00,N,02.98kA,01,N,04.37kA,04,H,0010.0CYC, 11,N,5794N,13, ,1071ms[CR][LF] 0,1,2,[CR][LF] 0000.0, 0.00, 0.0, 0.00[CR][LF] 0000.5, 1.02, 0.5, 0.51[CR][LF] 0001.0, 2.44, 0.7, 1.70[CR][LF] 0001.5, 3.12, 0.8, 2.49[CR][LF] … 12. Data Communication 12-7 MM-370B Item Length A Instrument No. 2 fixed digits from 00 to 31 B Sampling count 5 fixed digit C Refer to data (C to S) of “1) Measured values.” 1 fixed digit from 0 to 6 (refer to Waveform item 1 the Waveform Item Table) 1 fixed digit from 0 to 6 (refer to Waveform item 2 the Waveform Item Table) 1 fixed digit from 0 to 6 (refer to Waveform item 3 the Waveform Item Table) 1 fixed digit from 0 to 6 (refer to Waveform item 4 the Waveform Item Table) Sampling time 6 fixed digit Varies depending on Waveform 1 measurement item (refer to the Waveform Item Table) Varies depending on Waveform 2 measurement item (refer to the Waveform Item Table) Varies depending on Waveform 3 measurement item (refer to the Waveform Item Table) Varies depending on Waveform 4 measurement item (refer to the Waveform Item Table) D E F G H I J K L Description Instrument-specific ID Number of samplings transmitted Measured waveform type*1 Measured waveform type*1 Measured waveform type*1 Measured waveform type*1 Sampling time*2 (unit: ms) Measured value in each sampling time of Waveform item 1*1 Measured value in each sampling time of Waveform item 2*1 Measured value in each sampling time of Waveform item 3*1 Measured value in each sampling time of Waveform item 4*1 *1 Measurement items and presence/absence of output vary depending on the settings selected for Waveforms (WAVE) 1-4 in the VIEW screen. *2 May differ from the Waveform Decimation setting in the COMMUNICATION screen depending on the stored waveform data. Waveform Item Table Code Item Length 0 Current 5 to 6 digits including zero-suppressed decimal point 1 Voltage 5 digits including zero-suppressed decimal point 2 Power 6 digits including zero-suppressed decimal point 3 Resistance 6 digits including zero-suppressed decimal point 4 Force 4 to 5 digits including zero-suppressed decimal point 5 External 3 to 4 digits including zero-suppressed decimal point 6 Displacement 7 digits including zero-suppressed decimal point 12. Data Communication 12-8 MM-370B 3) Current all cycles Data string: !01,0020:001,11/14 18:41:55,00,N,02.98kA,01,N,04.37kA,04,H,0010.0CYC, A B C 11,N,5794N,13, ,1071ms[CR][LF] 0.5CYC, , 3.06kA, 0.5V, 133DEG[CR][LF] D E F G H 1.0CYC,*, 3.23kA, 0.5V, 147DEG[CR][LF] 1.5CYC,*, 3.11kA, 0.5V, 136DEG[CR][LF] … The data is as follows if no conduction angle is output: !01,0020:001,11/14 19:24:55,00,N,1.97kA,01,N,3.78kA,04,H,10.0CYC, 11, ,0N,13, ,0ms[CR][LF] 0.5CYC, , 1.68kA, 0.3V[CR][LF] 1.0CYC,*, 2.04kA, 0.4V[CR][LF] 1.5CYC,*, 2.02kA, 5.0V[CR][LF] … Item A B C D E Length Instrument No. 2 fixed digits from 00 to 31 All cycles 4 fixed digit count Refer to data (C to S) of “1) Measured values.” Cycle time CYC: 9 digits including zero-suppressed decimal point and unit “CYC” ms: 7 digits including zero-suppressed value and unit “ms” Measurement 1 fixed digit range F Current G Voltage H Conduction Angle 7 digits including zero-suppressed decimal point and unit “kA” 6 digits including zero-suppressed decimal point and unit “V” 6 digits including zero-suppressed value and unit “DEG” 12. Data Communication 12-9 Description Instrument-specific ID Number of all cycles transmitted Cycle time of all cycles *: Within the range (space): Outside the range Current in each cycle Voltage in each cycle Conduction angle in each cycle MM-370B 4) Force all cycles Data string: !01,0139:001,11/14 18:41:55,00,N,02.98kA,01,N,04.37kA,04,H,0010.0CYC, A B C 11,N,5794N,13, ,1071ms[CR][LF] 10ms, ,1024N[CR][LF] D E F 20ms,*,1124N[CR][LF] 30ms,*,1221N[CR][LF] … Item A B C D E F Length Instrument No. 2 fixed digits from 00 to 31 All cycles 4 fixed digit count Refer to data (C to S) of “1) Measured values.” Cycle time 7 digits including zero-suppressed value and unit “ms” Measurement 1 fixed digit range Force 6 to 8 digits including zero-suppressed decimal point and unit “N”, “kgf” or “lbf” Description Instrument-specific ID Number of all cycles transmitted Cycle time of all cycles (ms) *: Within the range (space): Outside the range Force in each cycle 5) History Data string: !01,0003:001,11/14 18:41:55,00,N,02.98kA,01,N,04.37kA,04,H,0010.0CYC, A B C 11,N,5794N,13, ,1071ms[CR][LF] 001,11/14 18:41:50,00,N,02.97kA,01,N,04.36kA,04,H,0010.0CYC, 11,N,5793N,13, ,1070ms[CR][LF] 001,11/14 18:41:45,00,N,02.95kA,01,N,04.34kA,04,N,0009.0CYC, 11,N,5783N,13, ,1075ms[CR][LF] Item Length A B Instrument No. History count 2 fixed digits from 00 to 31 4 fixed digit C Refer to data (C to S) of “1) Measured values.” 12. Data Communication 12-10 Description Instrument-specific ID Number of histories transmitted MM-370B 6) Error history Data string: !01,0002:001,11/14 18:41:55,00,N,02.98kA,01,N,04.37kA,04,H,0010.0CYC, A B C 11,N,5794N,13, ,1071ms[CR][LF] 001,11/14 18:41:50,00,N,02.97kA,01,N,04.36kA,04,H,0010.0CYC, 11,N,5793N,13, ,1070ms[CR][LF] Item A B Length Instrument No. 2 fixed digits from 00 to 31 Error history 4 fixed digit count Refer to data (C to S) of “1) Measured values.” C Description Instrument-specific ID Number of error histories transmitted Error history is output when the history of Upper limit error, Lower limit error, Lack-of-current error, Overrange error, Impulse error or Parity error exists. Error codes E01 to E11 cannot be output via communication. b. Bi-Directional Communication Description of Symbols ID1, ID2: Shows Device No. Fixed to 2 digits (ID1=Ten’s place, ID2=One’s place) SH1, SH2, SH3: Shows Schedule No. Fixed to 3 digits (SH1=Hundred’s place, SH2=Ten’s place, SH3= One’s place) DT1: Shows Data type. Fixed to 1 digit (1: Measured value, 2: Current all cycles, 3: Force all cycles, 4: Waveform data) CR: Carriage return code (0x0d) LF: Line feed code (0x0a) Code Contents Format I Inquiry about Model and ROM Version PC -> MM-370B # ID1 ID2 I CR LF (#01ICRLF) MM-370B -> PC ! ID1 ID2 : MM-370B , ROM version CR LF (! 0 1 : M M – 3 7 0 B , V 0 0 – 0 0 A CR LF) R Reading of Schedule Data PC -> MM-370B # ID1 ID2 R SH1 SH2 SH3 CR LF (# 0 1 R 0 0 1 CR LF) MM-370B -> PC ! ID1 ID2 Schedule data CR LF (! 0 1 0 0 1 ... CR LF) 12. Data Communication 12-11 MM-370B Code Contents Format W Writing of Schedule Data PC -> MM-370B # ID1 ID2 W SH1 SH2 SH3 : Schedule data CR LF (# 0 1 W 0 0 1 : 0 0 , ... CR LF) MM-370B -> PC ! ID1 ID2 : SH1 SH2 SH3 Schedule data CR LF (! 0 1 : 0 0 1 0 0 ... CR LF) ? Reading of Various Data PC -> MM-370B # ID1 ID2 ? DT1 CR LF (# 0 1 ? 1 CR LF) MM-370B -> PC ! ID1 ID2 , Data CR LF (! 0 1 , 0 0 0 0 ... CR LF) B Reading of Screen Copy PC -> MM-370B # ID1 ID2 B CR LF (# 0 1 B CR LF) MM-370B -> PC Screen image data (76800 bytes) (F F F F F F ... 0 0 A A 5 5 ...) 12. Data Communication 12-12 MM-370B (4) Communication Data 1) Schedule data Data No. Item Setting Range 1 Trigger 0: Current, 1: Auto, 2: Force, 3: External, 4: Displacement 2 Trigger mode 0: Normal, 1: Normal trace, 2: Single, 3: Real time 3 Current 0: AC, 1: DC 4 Time 0: CYC-50/60Hz, 1: ms, 2: CYC-***Hz, 3: CYC-LONG, 4: ms-SHORT 5 Current range 0: 2kA, 1: 6kA, 2: 20kA, 3: 60kA, 4: 200kA 6 Voltage range 0: 6V, 1: 20V 7 Start cycle Refer to (2) j, Chapter 8. 8 End cycle Refer to (2) j, Chapter 8. 9 Frequency 033: M050, 034: M053, 035: M056, 036: M059, 037: M063, 038: M067, 039: M071, 040: M077, 041: M083, 042: M091, 043: M100, 044: M111, 045: M125, 046: M143, 047: M167, 048: M200, 049: M250, 050 to 250: 50 to 250 (Hz) 10 Impulse mode 0: Specified pulse, 1: All pulses, 2: No cooling 11 Impulse No. 00 to 20 12 Start current value 0.000 to 2.000: 2kA range 00.00 to 06.00: 6kA range 00.00 to 20.00: 20kA range 000.0 to 060.0: 60kA range 000.0 to 200.0: 200kA range 13 Cool time CYC: 00.0 to 99.5CYC ms: 00 to 99ms ms-SHORT: 0.0 to 9.9ms 14 Current fall level 10 to 90 15 Current end level 01.5 to 15.5 (in unit of 0.5) 16 Measurement pause time 0.0 to 9.9 17 Forced measurement time CYC: 0.5 to 9.5CYC ms: 01 to 99ms ms-SHORT: 0.1 to 9.9ms 18 Force rise level 10 to 90 19 Force fall level 12. Data Communication 12-13 MM-370B Data No. Item Setting Range 0000 to 6000 20 Force start time 1 21 Force start time 2 22 Force end 1 23 Force end 2 24 External start time 25 External end time 26 Force level output 1 27 Force level output 2 0000 to 9999 For format, refer to Length of Mean Force 1 in the Measurement Item No Table, (3) a 1, Chapter 12. 28 Displacement delay time 000 to 999 29 Displacement level output 1 30 Displacement level output 2 -30000 to +30000 For format, refer to Displacement in the Measurement Item No Table, (3) a 1, Chapter 12. 31 Comparator type 1 32 Comparator upper limit 1 33 Comparator lower limit 1 34 Comparator type 2 35 Comparator upper limit 2 36 Comparator lower limit 2 37 Comparator type 3 38 Comparator upper limit 3 39 Comparator lower limit 3 40 Comparator type 4 41 Comparator upper limit 4 42 Comparator lower limit 4 43 Comparator type 5 44 Comparator upper limit 5 45 Comparator lower limit 5 For type 1 to 5, refer to Code in the Measurement Item No Table, (3) a 1, Chapter 12. For upper/lower limi1 to 5, refer to Length in the Measurement Item No Table, (3) a 1, Chapter 12. Current (RMS) and Current (PEAK) with 6.00kA range or 60.0kA range are as follows: 6.00kA range: **.**kA (7 digits) 60.0kA range: ***.*kA(7 digits) Resistance is as follows: ***.**moh (9 digits) 2) System data Data No. Item Setting Range 1 Measured value type 1 2 Measured value type 2 3 Measured value type 3 4 Measured value type 4 5 Measured value type 5 Refer to Code in the Measurement Item No Table, (3) a 1, Chapter 12. 12. Data Communication 12-14 MM-370B Data No. Item Setting Range 0: Current, 1: Voltage, 2: Power, 3: Resistance, 4: Force, 5: External, 6: Displacement 6 Waveform 1 7 Waveform 2 8 Waveform 3 9 Waveform 4 10 Waveform display ON/OFF1 11 Waveform display ON/OFF2 12 Waveform display ON/OFF3 13 Waveform display ON/OFF4 14 Print setting 0: OFF, 1: Measured value, 2: Waveform data, 3: Measured value history, 4: Error history, 5: Schedule data, 6: Screen copy, 7: Current all cycle, 8: Force all cycle 15 Print interval 1 to 999 16 Error printing 0: OFF, 1: ON 17 Schedule data range (start) 1 to 127 18 Schedule data range (end) 19 Coil 0: 1 time, 1: 10 times 20 Trigger level 1 to 99 21 Measurement selection 0: Force, 1: External 22 Force trigger level 02.0 to 99.9 23 Force unit 0: N, 1: kgf, 2: lbf 24 Force sensor 0: MA-520, 1: MA-521, 2: MA-522, 3: MA-710A, 4: MA-711A, 5: MA-770A, 6: MA-771A, 7: Rated setting 25 Force rating 0490 to 9806 (N) 0050 to 1000 (kgf) 0110 to 2205 (lbf) 26 Force decimal point 0: **.**, 1: ***.*, 2: **** 27 Force span 0500 to 1500 28 External trigger level 02.0 to 99.9 29 External rating 100 to 999 30 External decimal point 0: *.**, 1: **.*, 2: *** 31 Preset counter 000000 to 999999 32 Power-off time 00 to 30 33 Displacement output range 0: 2mm, 1: 10mm, 2: 30mm 0: OFF, 1: ON 12. Data Communication 12-15 MM-370B Data No. Item Setting Range 34 Displacement step 00.1 to 10.0 35 Displacement unit 0: mm, 1: inch 36 Displacement polarity 0: NORMAL, 1: REVERSE 37 Language 0: Japanese, 1: Chinese, 2: Korean, 3: English, 4: French, 5: German, 6: Spanish 38 Output 1-1 39 Output 1-2 40 Output 1-3 41 Output 2-1 42 Output 2-2 43 Output 2-3 44 Output 3-1 45 Output 3-2 46 Output 3-3 47 Output 4-1 48 Output 4-2 49 Output 4-3 50 Output 5-1 51 Output 5-2 00: No setting, 01: CURR-H, 02: CURR-L, 03: VOLT-H, 04: VOLT-L, 05: TIME-H, 06: TIME-L, 07: POWER-H, 08: POWER-L, 09: REGIS-H, 10: REGIS-L, 11: NOCURR, 12: SCHNG, 13: NG, 14: TROUBLE, 15: GOOD, 16: COUNT, 17: POWER, 18: READY, 19: FORCE-H, 20: FORCE-L, 21: EXT-H, 22: EXT-L 23: DISPL-H, 24: DISPL-L 52 Output 5-3 53 Output 6-1 54 Output 6-2 55 Output 6-3 56 Output 7-1 57 Output 7-2 58 Output 7-3 59 Output setting 0: NORMAL CLOSE, 1: NORMAL OPEN 60 Output time 0: 10ms, 1: 100ms, 2: HOLD 61 Parity 0: OFF, 1: ON 62 Input stability time 0: 1ms, 1: 10ms 63 Displacement / Force output 0: PULSE, 1: LEVEL 12. Data Communication 12-16 MM-370B The following items are not included in the system data. Therefore, these items do not change if the stored system data is returned. STATUS (2) screen CONTRAST STATUS (3) screen SAVE FORMAT USB screen USB TYPE, FILE NUMBER, SCHEDULE AREA COMMUNICATION screen COMM MODE, COMM TYPE, ID NUMBER, COMM SPEED, COMM OUTPUT, WAVEFORM RES, UNIT 3) Various data Data Type Format 1 Measured value Refer to a 1) Measured values in Chapter 12. 2 Current all cycle Refer to a 3) Current all cycles in Chapter 12. 3 Force all cycle Refer to a 4) Force all cycles in Chapter 12. 4 Waveform data Refer to a 2) Waveform in Chapter 12. 4) Screen copy data The 320 x 240-dot color data from the upper left portion of the screen is transmitted. The relationship between data and color is as shown below. Data Color 0 Black 1 Dark blue 2 Dark green 3 Dark light blue 4 Dark red 5 Dark purple 6 Brown 7 Light grey 8 Dark grey 9 Blue A Green B Light blue C Red D Purple E Yellow F White 12. Data Communication 12-17 MM-370B (5) PC Operation Example In this PC operation example, the Hyper Terminal that comes with Windows 95, Windows 98, Windows 2000 or Windows XP (32-bit version) is given as example. The Hyper Terminal does not come with Windows Vista and Windows 7. Use Windows that includes the Hyper Terminal. The method to receive measurement values using RS-232C is described below. a. Check if the Hyper Terminal has been Installed on a Computer. b. Install the Hyper Terminal. c. Connect the Weld Checker with a Computer. d. Set the Hyper Terminal. e. Set the Weld Checker. f. Start Communication. a. Check if the Hyper Terminal has been Installed on a Computer. If the Hyper Terminal has been installed, the Hyper Terminal will be displayed in the menu. Click on the [Start] button on the lower left portion of the screen. (On Windows 98) Program -> Accessories -> Communications -> Hyper Terminal If the Hyper Terminal is displayed in the menu, go to c. Connect the Weld Checker with a Computer. 12. Data Communication 12-18 MM-370B b. Install the Hyper Terminal. 1) Click on the [Start] button on the lower left portion of the screen, point to [Settings] and then select [Control Panel]. 2) Double-click [Add/Remove Programs] in the Control Panel window. 12. Data Communication 12-19 MM-370B 3) When the Add/Remove Programs Properties window appears, click [Windows Setup] tab. Select [Communications] in [Components] field and click [OK] button. 4) When the Communications window appears, select [Hyper Terminal] and click [OK] button. Installation of the Hyper Terminal starts. c. Connect the Weld Checker with a Computer. Connect the communication connector at the rear of the Weld Checker and a computer with the cable (sold separately) 12. Data Communication 12-20 MM-370B d. Set the Hyper Terminal. 1) Click on the [Start] button on the lower left portion of the screen and select [Hyper Terminal]. 2) When the Hyper Terminal window appears, double-click [Hypertrm.exe]. 3) The Hyper Terminal starts and the Connection Description window appears. 4) Type a name. “COM” is typed in the example at right. 5) Select an icon you like and click [OK] button. 12. Data Communication 12-21 MM-370B 6) When the Connect To window appears, set [Connect using]. Select the connector connecting the cable. [Connect to COM1] is set in the example. 7) Click [OK] button. The COM1 Properties window appears. 8) Set [Bits per second], [Data bits], [Parity], [Stop bits] and [Flow control] as shown the figure below. 9) Click [OK] button to close the COM1 Properties window. 12. Data Communication 12-22 MM-370B 10) Select [Exit] from [File] menu. When the message “Do you want to save session COM?” appears, click [Yes] button. The setting may not be saved depending on the computer to be used. In that case, perform the steps from 1) again and skip the steps 10) and 11). 11) The set icon (COM.ht) is displayed in the Hyper Terminal window. e. Set the Weld Checker. Refer to (2) o in the Chapter 8 to set COMM MODE to ONE WAY COMM, COMM TYPE to RS-232, COMM SPEED to 9600, and COMM OUTPUT to MEASUREMENT. f. Start Communication. 1) Connect the Weld Checker with a computer. 2) Turn on the Weld Checker. 3) Open the Hyper Terminal window from the start menu of a computer, double-click the [COM.ht] icon. 12. Data Communication 12-23 MM-370B 4) When the COM - Hyper Terminal window appears, select [Capture Text] from [Transfer] menu. 5) When the Capture Text window appears, type a filename including the path and click [Start] button. “C:¥COM¥DATA.CSV” is typed in the example below. ATTENTION Be sure to type the extension “.csv” at the end of the filename. 6) When the communication ends, [END] is displayed at the bottom of the screen. Point to [Capture Text] from [Transfer] menu, and then select [Stop]. 12. Data Communication 12-24 MM-370B 7) Select [Exit] from [File] menu. When the message “You are currently connected. Are you sure you want to disconnect now?” is displayed, click [Yes] button. Now the Hyper Terminal ends. 8) The saved data (csv format) can be read in Microsoft Excel. • Windows 95/Windows 98/Windows 2000/Windows XP/Windows Vista/Windows 7 are registered trademarks of Microsoft Corporation, USA. • Hyper Terminal is registered trademark of Hilgrave Inc., USA. • TM and the mark are not used in this manual. 12. Data Communication 12-25 MM-370B 13. Error List The MM-370B informs of an error occurrence by showing the error number. Error code Description Cause Remedy Turn off the power and on again. If "E01" (SYSTEM ERROR) appears again, the MM-370B needs repair. Please contact Miyachi Corporation. Check all the settings. If the data in memory is damaged, the following are possible causes: • Generation of powerful power supply or electrostatic noise • Abnormal supply voltage resulting, for example, from lightening or induced lightening • Flash memory’s rewrite limit exceeded It would be useful to record the settings in preparation for data damage. To print the settings, refer to “n. PRINT Screen” in Chapter 8 Operation Screens. When you switch ON the power switch while holding down the MENU key, a message “Initializing --- Please wait a moment.” appears, after which the memory is initialized, resetting all settings back to factory settings. Set the data you recorded again. The memory will be initialized in approximately 10 seconds. Do not turn OFF the power during the initialization. If "E02" (SCH MEMORY ERROR) appears again, the MM-370B needs repair. Please contact Miyachi Corporation. Measured value data in memory is corrupt. If the data in memory is corrupt, the following are possible causes: • Generation of power supply noise, or electrostatic noise • Abnormal supply voltage resulting, for example, from lightening or induced lightening • Low memory battery voltage It is advisable to back-up measured value data onto other media often, as a precaution against possible data corruption. If "E03" (MON MEMORY ERROR) appears again, the MM-370B needs repair. Please contact Miyachi Corporation. E01 SYSTEM ERROR E02 SCH MEMORY ERROR Problem detected in MM-370B’s control system Schedule data in memory is damaged E03 MON MEMORY ERROR Measured value data in memory is corrupt. E04 MEM BATTERY ERROR The backup battery voltage is 2.2 V or less. 13. Error List 13-1 Replace the batteries. MM-370B Error code Description Cause Remedy E05 CLOCK TROUBLE Loss of the hour due to low voltage of the backup current Set the clock. E06 FORCE SENSOR ERROR Unable to set the force offset to 0. After measurement, the force and external ±10 V voltage input signals remain above the trigger levels. E07 START LEVEL ERROR A problem was detected in the current detection circuit. E09 PRINTER ERROR A problem was detected in the printer. E10 EXT POWER OVER The built-in 24V DC power, output from the rear terminal, was overloaded. E11 FREQUENCY ERROR A problem was detected in the frequency detection circuit. If no force sensor is connected, connect a force sensor or select a setting other than AUTO, FORCE and EXT for TRIGGER in the SETUP (1) screen. If, after measurement, force continues to be applied or external ±10 V voltage input continues to be supplied, bring the force or voltage input down below the trigger level after measurement. If "E06" (FORCE SENSOR ERROR) appears again, the MM-370B needs repair. Please contact Miyachi Corporation. Turn off the power and on again. If "E07" (START LEVEL ERROR) appears again, the MM-370B needs repair. Please contact Miyachi Corporation. Check the printer for paper. If the printer is out of paper, load new paper. If the printer paper cover is open, close the cover. Turn off the power, and check the I/O connections on the rear. • Check if the 24V DC power supply is not shorted. • Check if nothing with the large current capacity is connected. Do not use the internal power supply other than for external input signals. Turn off the power and on again. If "E11" (FREQUENCY ERROR) appears again, the MM-370B needs repair. Please contact Miyachi Corporation. E13 CURR TRIGGER ERROR After measurement, the current continues to flow. The current trigger remains above the trigger level. 13. Error List 13-2 When the current is measured over the maximum time, set the weld time shorter than the maximum time of current measurement. If an error occurs after the HOLD is canceled, the current trigger sensitivity may be high. Decrease the value. If "E13" (CURR TRIGGER ERROR) appears again, the MM-370B needs repair. Please contact Miyachi Corporation. MM-370B Description Error display MEASURE MENT screen HISTORY screen NOR None HIGH H LOW L NOCURR C OVER O INPULS I PARITY P COUNT None Measured value is between the upper and lower limits set in the SETUP (4) screen. Measured value is greater than the upper limit set in the SETUP (4) screen. Measured value is smaller than the lower limit set in the SETUP (4) screen. Input must be fed to the NO CURR signal if you wish to use the lack of current judgment feature in the event of lack of welding current (if lack of current flow is detected). (Refer to Chapter 10, “(2) Description of the External I/O Signals.”) Measured value is outside the measurable range. Check the range for each item. Check also whether the welding power supply is operating properly. Current flow stopped before the set number of stages was reached during impulse measurement. Check the impulse settings. Check also whether the welding power supply is operating properly. The total number of schedule selection and parity signals closed is not odd. Select the parity signal and close the schedule selection and parity signals so that the total number of closed signals is odd. This error occurs if you have selected ON for the parity terminal in the I/O SET (2) screen. Count exceeds the preset value. Check the preset counter or reset the count. 13. Error List 13-3 MM-370B 14. Specification (1) Measurement Specification Target Specification Measurement range 2.000kA range: 0.100 to 2.000kA 6.00kA range: 0.30 to 6.00kA 20.00kA range: 1.00 to 20.00kA 60.0kA range: 3.0 to 60.0kA 200.0kA range: 10.0 to 200.0kA Measurement time • Current: AC, Time: CYC-50/60Hz, CYC-***Hz 0.5 to 200.0CYC (50Hz), 0.5 to 240.0CYC (60Hz), 0.5 to 1000.0CYC (250Hz) • Current: AC, Time: ms 1 to 2000ms • Current: AC, Time: CYC-LONG 0.5 to 500.0CYC (50Hz), 0.5 to 600.0CYC (60Hz) • Current: DC, Time: CYC-50/60Hz 0.5 to 100.0CYC (50Hz), 0.5 to 120.0CYC (60Hz) • Current: DC, Time: ms 1 to 2000ms • Current: DC, Time: ms-SHORT 0.50 to 100.00ms (0.05-ms increment) Current Maximum value (peak value) within the current flow time or RMS in the interval from the start to end of the measurement Measurement item RMS depending on the measurement mode CYC mode: Arithmetic mean RMS every half-cycle ms mode: Arithmetic mean RMS every 1ms ms-SHORT mode: RMS in the interval from the start to end of the measurement 14. Specification 14-1 MM-370B Target Current Specification Measurement accuracy Current: RMS <2.000kA, 20.00kA or 200.0kA range> Single-phase AC welding power supply ± (1%rdg+9dgt) AC inverter welding power supply, DC inverter welding power supply, transistor welding power supply ± (1%rdg+15dgt) <6.00kA or 60.0kA range> Single-phase AC welding power supply ± (1%rdg+3dgt) AC inverter welding power supply, DC inverter welding power supply, transistor welding power supply ± (1%rdg+5dgt) Peak value <2.000kA, 20.00kA or 200.0kA range> Single-phase AC welding power supply ± (1%rdg+9dgt) AC inverter welding power supply, DC inverter welding power supply, transistor welding power supply ± (1%rdg+20dgt) <6.00kA or 60.0kA range> Single-phase AC welding power supply ± (1%rdg+3dgt) AC inverter welding power supply, DC inverter welding power supply, transistor welding power supply ± (1%rdg+7dgt) Time: <CYC mode> Single-phase AC welding power supply ±0CYC AC inverter welding power supply, DC inverter welding power supply ±0.5CYC <ms mode> AC inverter welding power supply, DC inverter welding power supply, transistor welding power supply ±1ms <ms-SHORT mode> Transistor welding power supply ±0.05ms Detection method Toroidal coil (Recommended: MB-800K, MB-400K, MB-45F) 14. Specification 14-2 MM-370B Target Specification Measurement range 6.00V range: 0.30 to 6.00V 20.0V range: 1.0 to 20.0V Maximum value (peak value) within the current flow time or RMS in the interval from the start to end of the measurement Voltage Measurement item RMS depending on the measurement mode CYC mode: Arithmetic mean RMS every half-cycle ms mode: Arithmetic mean RMS every 1ms ms-SHORT mode: RMS in the interval from the start to end of the measurement Measurement accuracy ± (1%rdg+3dgt) Measurement range Force* MA-520 4.90 to 98.06N, 0.50 to 10.00kgf, 1.10 to 22.04lbf MA-521 49.0 to 980.6N, 5.0 to 100.0kgf, 11.0 to 220.4lbf MA-710A MA-770A 245 to 4903N, 25 to 500kgf, 55 to 1102lbf MA-522 MA-711A MA-771A 490 to 9806N, 50 to 1000kgf, 110 to 2204lbf Rated setting 5% to 100% of rated setting Measurement time 1 to 6000ms Measurement item Arithmetic mean RMS/maximum (peak) Measurement accuracy ± (Full scale error of load cell +2%rdg+29dgt) Detection method Force sensor: MA-520A/MA-521A/MA-522A Current/force sensor: MA-770A/MA-771A Input voltage range -10V to +10V Measurement range 5% to 100% of rated setting External ±10V Measurement voltage input* time 1 to 6000ms Measurement item Mean value/maximum (peak) Measurement accuracy ± (2%rdg+15dgt) 14. Specification 14-3 MM-370B Target Specification Measurement range Displacement * Measurement item Measurement accuracy Conduction Angle Measurement range Measured values The measurement range changes depending on the DIST RESOLUTION setting. The measurement range of displacement is ± (DIST RESOLUTION setting x 30000) μm. (Ex.) When the DIST RESOLUTION setting is 1 μm: ±30.000mm When the DIST RESOLUTION setting is 10 μm: ±300.00mm Starts measurement at the start of current flow and measures the displacement at the end of delay time. ± (0.05% of full scale) ±30.000mm range: ±150m (sensor with 1μm or less resolution) ±300.00 mm range: ±150m (sensor with 1.1μm or more resolution) 0 to 180 degrees Max. conduction angle over measurement interval Select five measurement values from the following to display: Current (RMS) Current (PEAK) Voltage(RMS) Voltage (PEAK) Conduction angle Power Resistance Measurement value display Weld time Force 1 (AVE)* Force 2 (AVE)* Force (PEAK)* Force time* External ±10V voltage input (AVE)* External ±10V voltage input (PEAK)* External ±10V voltage input time* Displacement* Waveform display Select four waveforms from the following to display (The waveform is displayed coarsely since the measurement result is skipped.): Current waveform Voltage waveform Resistance waveform Power waveform Force waveform* Displacement waveform* External ±10V voltage input waveform* 14. Specification 14-4 MM-370B Target Specification All cycle display Current, voltage, conduction angle (Conduction angle appears only when AC is selected for CURR and CYC-50/60 Hz, CYC-*** Hz or CYC-LONG is selected for TIME in the SETUP (1) screen.) Displays data every half-cycle or 1 ms Force* Displays data every 10ms. Trigger method Current normal mode Current single-trace mode Current normal trace mode Force normal mode* Force single-trace mode* Force normal trace mode* External ±10V voltage input normal mode* External ±10V voltage input single-trace mode* External ±10V voltage input normal trace mode* Auto trigger* Displacement external normal mode* Force constant start mode* Displacement constant start mode* External ±10V voltage input constant start mode* Impulse Specified pulse measurement All pulses measurement 20 pulses maximum No cooling, 2nd stage measurement (Measurement is possible only if the current at the second stage is larger than that at the first stage.) Judgment function Upper/lower limit judgment of five measurements selected for measurement value display No-current judgment *: Force/displacement-equipped specification function 14. Specification 14-5 MM-370B (2) Specification of the MM-370B Item Specifications Display items MEASUREMENT screen VIEW screen WAVEFORM screen ALL CYCLE screen WAVEFORM (FORCE) screen SETUP screens PRINT screen COMMUNICATION screen USB screen HISTORY screen DATA READ screen STATUS screens I/O SET screens I/O TEST screen Printer output Printer is built in. External data output RS-232C/RS-485 Schedules Number of schedules: 127 Power supply Single-phase 100 to 240V AC±10% (50/60Hz) Operating temperature Outer dimensions 0°C to 45°C 269mm (H) x 172mm (W) x 290mm (D) (excluding protrusions) Mass Approx. 5kg Power consumption 22W (50W with printer running) 14. Specification 14-6 MM-370B 15. Calibration Regular calibration is required to maintain the MM-370B performance. Calibration is conducted at our facility. For calibration, please send your toroidal coil and force sensor together with the MM-370B. Depending on the operating environment, the extent of deterioration varies from one MM-370B to another. Therefore, the MM-370B must be calibrated together with the toroidal coil and the force sensor as a set. For more information about calibration, contact Miyachi Corporation. 15. Calibration 15-1 MM-370B 16. Appearance (1) MM-370B (Unit: mm) 16. Appearance 16-1 MM-370B (2) Displacement Sensor a. GS-1830 Type, Ono Sokki 34 φ4 φ15.5 Cable length: Approx. 1.9m (3.5) 8.5 φ11 Surface for fixing 0 φ15-0.009 (63.5) 1 33 13 21 (20) 9 9 (12) 1 16. Appearance 16-2 79 3.5 14±0.1 82.5 13 15.5 3.5 2-φ 205.5 123 119.5 10.5 MM-370B b. GS-1813 Type, Ono Sokki 34 φ4 (3.5) 8.5 φ11 14±0.1 0 φ15 -0.009 (39.5) 33 9 13 21 (20) 1 9 (12) 1 16. Appearance 16-3 55 13 2-φ 3.5 15.5 3.5 Surface for fixing 141.5 83 79.5 10.5 58.5 φ15.5 Cable length: Approx. 1.9m MM-370B c. LGK-110 Type, Mitutoyo 125.5 73.1 φ 12 6.5 Screw for fixing Thrust Stem M9.5 × 0.5 31.9 10.6 or more (Stroke) 14 0 φ8 ー0.015 (h7) 16. Appearance 16-4 MM-370B d. LGF-125L-B Type, Mitutoyo 41 φ18 20.6 0.6 61.7 20 34 30.7 (Thread height) 114.7 Cable length=2m (208.3) 8.6 0 22 φ15 -0.015 (Stroke) 26 or more 93.6 6.5 M14×0.5 Screw for fixing Thrust Stem 13.8 16. Appearance 16-5 MM-370B 12 φ13 19.2 110.3 58.5 φ5.1 e. ST1278 Type, HEIDENHAIN 0 - 0.009 φ13 (h6) 16. Appearance 16-6