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Reproduction, distribution, display and use of the presentation without written permission of the speaker is prohibited. © American Architectural Manufacturers Association 2010 ` ` ` ` Comparison of the AAMA/WDMA/CSA 101/I.S.2/A440 -08 lab test (referred to as NAFS-08)) to the AAMA 502 q quality y assurance field test and the AAMA 511 forensic evaluation Determination of appropriate water test pressures, test durations and water applications via NAFS-08, AAMA 502-08, 503-08 and d 511-08 How to specify p yp project-specific j p q quality y assurance field testing The proper use of AAMA 511 for forensic evaluations ` Intro oduc ction n ` ` “NAFS-08” Lab Testing – ` Performed on prototype specimen to validate product performance ratings “502” 502 Quality Assurance Field Testing – ` Performed on “newly” installed products to verify installed performance of the product and the installation “511” Forensic Testing – ` Performed on wall assemblies with known water controll problems bl as a means to accurately l identify suspect wall construction components and details NAF FS Ov verview ` NAF FS Ov verview ` ` Utilizes ASTM E 547 and/or E 331 for test methodology Test is performed f under controlled environmental conditions Test sample is installed strictly per the manufacturer’s instructions in a precise test buck opening NAF FS Ov verview Conversion as per NAFS-08 ` 15% for f R, LC, CW ` 20% for AW ` Water Resistance Test Pressure is capped at 12.00 psf for the U.S. and 15.00 psf for Canada Gateway Requirements Performance P f Class Minimum Mi i Design Pressure, Pa (psf)) (p Minimum Mi i Structural test pressure, Pa (psf)) (p Minimum Mi i Water Resistance Test Pressure,, Pa (psf) R 15.0 22.5 2.90 LC 25.0 37.5 3.75 CW 30.0 45.0 4.50 AW 40.0 60.0 8.00 6.00 PSF (~50 mph) Equivalent hydrostatic Equivalent hydrostatic water head 1.16”” NAFS Overview 7.50 PSF (~55 mph) Equivalent hydrostatic Equivalent hydrostatic water head 1.44”” NAFS Overview AAM MA 5 502 AAMA 502-08 ` AAMA 502-90 ` Original publication by AAMA ` AAMA 502-02 AAM MA 5 502 ` Added reference to AAMA accredited laboratory and first introduced the 1/3 WTP reduction for water resistance testing of installed products ` AAMA 502-08 ` Defined “newly” newly installed as prior to issuance of the occupancy permit not to exceed 6 months after installation of the fenestration product. ` ASTM E 783 ◦ Field Measurement of Air Leakage through Installed Exterior Windows and Doors AAM MA 5 502 ` ASTM E 1105 ◦ Field Determination of Water Penetration of Installed Exterior Windows, Curtain Walls and D Doors by b U Uniform if or Cyclic C li Static S i Air Ai Pressure P Difference AAM MA 5 502 ` Requires testing agency to report and make adjustments for ambient conditions. In some cases, temporary enclosures are required to reduce adverse effects of wind and temperature at the project site. AAM MA 5 502 ` The default air leakage for quality assurance field testing is 1.5 times the applicable laboratory standard type and l b d d for f the h product d d performance class TO OUTSIDE BAROMETRIC PRESSURE PRESSURE MEASURING DEVICE ALTERNATE TEST CHAMBER TEST CHAMBER EXHAUST AAM MA 5 502 VALVE AIR SYSTEM INNERMOST PLANE FOR WATER PENETRATION (REFERENCE PARAGRAPH 4 4.3.4) 3 4) PRESSURE GAUGE VALVE W CALIBRATED WATER SPRAY RACK THE CHAMBER SHALL NOT BE PERMITTED TO MAKE ANY CONTACT WITH THE FENESTRATION PRODUCT ` AAM MA 5 502 ` Requires testing agency to report and j make adjustments for ambient conditions Test is performed on the entire f fenestration i product d opening i ` AAM MA 5 502 ` The test pressure shall not be less than 91 Pa (1.9 (1 9 psf) Tests shall be conducted at a static test pressure equal to 2/3 of the tested and rated laboratory performance per AAMA/WDMA/CSA 101/I.S. 2/A440 AAM MA 5 502 1. Newly installed fenestration product(s) shall be field tested in accordance with AAMA 502, "Voluntary Specification for Field Testing of Newly Installed Fenestration Products." 2. Test three (unless otherwise specified) of the fenestration product specimens after the products have been completely installed for air leakage resistance and water penetration resistance as specified. 3 Air leakage resistance tests shall be conducted at a 3. uniform static test pressure of ___ Pa (___ psf). The maximum allowable rate of air leakage shall not exceed L/s•m2 (___ ( cfm/ft2) 4. Water penetration resistance tests shall be conducted at a static test pressure of ___Pa (____ psf). No water penetration shall occur as defined in Section 4.3.4 of AAMA 502 ` AAM MA 5 502 ` 1/3 reduction to the laboratory rating of the WTP is the default Sill Dam test is removed from 502 and moved to the 511 document ` Method “A” ◦ Product only testing has been eliminated from the 502-08 and moved to AAMA 511. AAM MA 5 502 ` If the source of the water cannot be determined, a forensic evaluation using th procedures the d outlined tli d iin AAMA 511 shall h ll be performed AAM MA 5 503 AAMA 503-08 ` ` ` AAM MA 5 503 ` AAMA 503 was originally published in 1992 AAMA 503 is a similar document to AAMA 502 for Storefronts, Curtain Walls & Sloped Glazing Systems Systems. Updated in 2003 & 2008 AAMA 503-08 – Defined “newly” newly installed as prior to issuance of the occupancy permit not to exceed 6 months after p issuance of the occupancy permit. AAM MA 5 503 ` ` ` Storefronts Curtain Wall Sloped Glazing AAMA 503 AAM MA 5 503 Curtain Wall Chamber Arrangement ` ` ` Storefronts Curtain Wall Sloped Glazing AAMA 503 AAM MA 5 503 Sloped Glazing Systems Chamber Arrangement ` ` ` Storefronts Curtain Wall Sloped Glazing AAMA 503 Fore ensic c Inve estig gation Fore ensic c Inve estig gation ASTM References in AAMA 511 ¾ASTM E 2128, Standard Guide for g Water Leakage g of Building g Walls Evaluating ¾This guide describes methods for determining and evaluating water leakage of exterior walls walls. A wall is considered a system including its exterior and interior finishes, fenestration, and structural components. Fore ensic c Inve estig gation ` ` ` Involves more than just testing The purpose of diagnostic testing is to recreate t water t leaks l k th thatt are k known tto occur AAMA 511 testing either follows up on AAMA 502 and 503 testing or is used in a water intrusion investigation Fore ensic c Inve estig gation ` “…The ultimate goal of 511 diagnostic testing is to recreate existing leakage behavior that occurs under in-service conditions ” conditions. Fore ensic c Inve estig gation ` Four Preliminary Steps prior to testing ◦ ◦ ◦ ◦ ` Review of project documents Evaluation of design concept Determination of service history Inspection Three Steps During and After Testing ◦ Investigative Testing ◦ Analysis ◦ Report Fore ensic c Inve estig gation Step #1: Review Project Documents • • • • • • • • Architectural drawings Structural drawings p drawings g Shop Installation instructions Contracts Purchase orders Specifications Warranties Fore ensic c Inve estig gation Step # 2: Evaluation of Design Concept • • • • • • Water management concept Critical details p Test reports Flashing Sealants Weep Holes Fore ensic c Inve estig gation Step # 3: Determination of Service History • • • Review maintenance records Interview knowledgeable personnel Research leak history Fore ensic c Inve estig gation Step #4: Inspection • • • • • Interior observations E t i observations Exterior b ti Observe workmanship Observe product deficiency Develop a hypothesis for the source of the water intrusion Fore ensic c Inve estig gation Fore ensic c Inve estig gation Determination is based on: ◦ ◦ ◦ ◦ ◦ Field Standards Laboratory Standards g Prior Testing Weather Data Experience Fore ensic c Inve estig gation ◦ ◦ ◦ ◦ Simulate the weather events Obtain wind speed If calculated wind speed is greater then 2/3 of the rated WTP for the product it may be that the product was not the most appropriate for the project. At least one pressure difference test must be done at the 2/3 pressure Fore ensic c Inve estig gation ` ASCE – 7 accounts for: ◦ E Exposure ◦ Height above grade p ◦ Basic wind speed (or weather data) ◦ Location of specimen within façade Fore ensic c Inve estig gation Fore ensic c Inve estig gation • The objective of testing is to identify the leak paths AAM MA 511- Exam mple e1 ` ` ` ` ` ` Consistent leaks more than one year H Heaviest i t leakage l k ttwice i d during i S September t b 2005 Class II Building height is 33 ft., window (z) is 27 ft. above ground Window is 4’ high x 4’ wide, wind area (A) of 16 ft2 AAMA rating C35 AAMA 511 Example #1 AAM MA 511- Exam mple e1 Estimating the Test Pressure ` ASCE/SEI 7‐05 analysis is used with the following information: ◦ ◦ ◦ ◦ ◦ ◦ ` Location of building (Newark, NJ) B ildi Building usage designation (Class II) d i ti (Cl II) Exposure level (Exposure B) Building design (enclosed structure with a flat roof ) u d g des g (e c osed st uctu e t a at oo ) Building height (33 ft.) Window area (16 square ft.) From these features, the water resistance test pressure is, theoretically, 2.4 psf. AAM MA 511- Exam mple e1 ` Local weather data is analyzed by daily readings for September of 2005, allowing the investigator to observe the weather condition, amount of precipitation and maximum wind t f i it ti d i i d speed for each day AAMA 511 Example #1 AAM MA 511- Exam mple e1 ` The maximum 5‐second gust wind speeds are recorded for every day in September in which measurable rainfall occurred Date Rain Fall (in) 4-Sep-05 12-Sep-05 21 S 21-Sep-05 05 0.12 0.33 0 67 0.67 Max Wind Speed (mph) 5-Sec. Gust 16 11 52 AAM MA 511- Exam mple e1 ` Only two leak events are reported during September 2005 ` Average wind determined to be 34 mph Date Rain Fall (in) 4-Sep-05 4 Sep 05 12-Sep-05 21-Sep-05 0.12 0 12 0.33 0.67 Max Wind Speed (mph) 5-Sec. Gust 16 11 52 AAM MA 511- Exam mple e1 ` ` ` ` Result = 2.1 psf which is the differential pressure used to evaluate the window opening in question Weather data analysis is used to determine field water penetration resistance pressure Table 3 of AAMA/WDMA/CSA 101/I S 2/A440 05 shows Table 3 of AAMA/WDMA/CSA 101/I.S. 2/A440‐05 shows tested water penetration resistance pressure The result of the weather data analysis (2.2 psf ) is the y ( p ) differential pressure used to evaluate the window opening in question AAM MA 511- Exam mple e2 ` ` ` ` ` Leak Reported during storm on September 21, 2005 Class l II, Exposure C Building height is 60 ft., window (z) is 55 ft above ground ft. Window is 2’ high x 2’ wide, wind area (A) of 4 ft2 AAMA rating C35 AAM MA 511- Exam mple e2 Estimating the Test Pressure ` ASCE/SEI 7‐05 analysis is used with the following i f information: i ◦ ◦ ◦ ◦ ◦ ◦ ` Location of building (Chicago, Il) Building usage designation (Class II) Exposure level (Exposure C) Building design (enclosed structure with a flat roof ) Building height (60 ft.) Window area (4 square ft.) From these features, the water resistance test pressure is, theoretically, 3.2 psf. theoretically, 3.2 psf. AAM MA 511- Exam mple e2 ` Referring to tabulated local weather data above, the investigator can determine and record the maximum 5‐second gust speeds on the date of the reported leak the date of the reported leak Date Rain Fall (in) 21-Sep-05 0.67 Max Wind Speed (mph) 5 5-Sec. Sec Gust 52 AAM MA 511- Exam mple e2 ` ` ` ` 52 mph can now be used in Eq.‐ 6‐15 from SEI/ASCE 7‐05 to establish a wind pressure of 7.9 psf bli h i d f79 f Since specimen height is above 60 feet above grade, this p q 6‐23 to calculate wind pressure is inserted into Eq.‐ maximum test pressure Result = 8.4 psf, which is greater than the laboratory water penetration resistance test pressure of 5.25 psf as t t ti it t t f 5 25 f prescribed for a C 35 product rating. Since calculated differential air test pressure exceeds the p rated performance value for the product, investigator shall first perform at least 1 test at 2/3 of the product performance rating prior to testing at calculated performance rating prior to testing at calculated pressure. Interior Weep Holes Tape applied over Exterior te o Weep AAMA 511 Example #2 Water expected W t shall h ll cover all ll horizontal h i t l surfaces f t d to t be b wett Test Water Head measured from bottom of exterior wrap Recrreating the Le eak Need to determine: ◦ How to apply water ◦ How long to run test ◦ Whether or not to include differential pressure x How much air pressure x How H to step or phase h pressure Recrreating the Le eak Recrreating the Le eak Recrreating the Le eak ` How long would you test these substrates? Recrreating the Le eak ` Which application best fulfills the objective? Recrreating the Le eak Recrreating the Le eak Recrreating the Le eak ` How does differential pressure affect the test specimen? p Recrreating the Le eak ` Start with zero differential pressure then step up to higher pressures Recrreating the Le eak Recrreating the Le eak Recrreating the Le eak ` ` ` ` ` ` Start testing at lower elevations and work higher Introduce one new element at a time into each new water test Use isolation to protect features from water spray Do not turn the water off at the first moment a leak appears Try to trace the leak from the exterior to the interior and use destructive wall probes as required to identify this leak path Do not end non-leaking tests until you are confident the specimen is not contributing to leakage Recrreating the Le eak ` ` ` ` ` ` ` ` No or limited leak history Leak k reported d as window d lleak k when h lleak k is actually from another source Not enough water pressure Not able to achieve differential pressure Owner does not want to remove interior finishes No or limited access to concealed wall areas Inclement weather Isolation failures Iden ntifying the Sourc ce Iden ntifying the Sourc ce Iden ntifying the Sourc ce Iden ntifying the Sourc ce Identifying the Source Analysis s and d Rep porting ¾The forensic investigator has the responsibility to make every y attempt p to ascertain the exact path of water intrusion ¾Conclusions are formed in this step on the basis of the inspection and testing data collected in the previous steps. ¾If conclusions cannot be fully supported by sound scientific principles then additional investigation is needed Analysis s and d Rep porting ¾ All reports shall be self-contained documents ¾ Shall include justification for deviations from the methodology described in the standard ¾ The reports shall not include any unsubstantiated opinions or conclusions. ¾ If results are not conclusive the forensic investigator shall present options for obtaining conclusive results ¾Please take a moment to complete the evaluation form. Thank l ti f Th k You. Y