C4XL10-D240-PR 6.92 [176] MOUNTING The C4X610-D240-PR case has 0.475 inch (12 mm) conduit holes at the bottom of the case. The units may be vertically wall mounted or horizontally bench mounted using the four 0.19 inch (5 mm) slotted holes on the attached heatsink. 6.37 [162] SPEED MANUAL XL SERIES Corporation MOTOR CONNECTIONS The C4X610-D240-PR supplies motor voltage from A1 and A2 terminals. It is assumed that when A1 is positive with respect to A2, the motor will rotate clockwise (CW) while looking at the output shaft protruding from the front of the motor. If this is opposite of the desired rotation, reverse the wiring of A1 and A2. FOUR (4) EACH MOUNTING SLOTS 6.3 [160] x 7.0 [178] ON CENTERS 0.475 [12] DIAMET CONDUIT KNOCK 0.50 [13] TACH ARMATURE IL502 2.19 [56] 0.15 [4] 1.700 [43] 2.500 [64] ALL DIMENSIONS IN INCHES [MILLIMETERS] • Minarik Corporation • 901 East Thompson Avenue • Glendale, CA 91201-2011 Phone: (800) MINARIK (646-2745); Fax: (800) 394-6334 Document Number 250-0351, Revision 0; Printed in the U.S.A. – June 2002 Copyright © 2002 by Minarik Corporation - All rights reserved. No part of this manual may be reproduced or transmitted in any form without written permission from Minarik Corporation. The information and technical data in this manual are subject to change without notice. Minarik Corporation makes no warranty of any kind with respect to this material, including, but not limited to, the implied warranties of its merchantability and fitness for a given purpose. Minarik Corporation assumes no responsibility for any errors that may appear in this document and make no commitment to update or to keep the information current. (+) 0-10V SIGNAL OFFSET TACH J501 & J502 Optional Signal Input 100V/1K (+) J501 Jumper pins 1 & 2 for 0 - 10 VDC 2 & 3 for 4 - 20 mA C501 T501 S3 S2 MOV502 F502 POWER INPUT CONNECTIONS Connect the AC line power leads to TB501 terminals L1 and L2 as shown in the wiring diagram. Q503 S1 A1 C502 F501 MOV501 VOLTAGE or CURRENT FOLLOWER The C4X610-D240-PR can be configured to follow a grounded (nonisolated) voltage or current signal. To configure the drive to follow a voltage or current signal, connect the signal leads to the + Signal In and - Signal In terminals on TB501. Jumper pins 1 & 2 for on J501 & J502 for 0 - 10 VDC signal input. Jumper pins 2 & 3 on J501 & J502 for 4 - 20 mA. 1. Connect the tachogenerator to the 7V/1K or 50V/1K and (-) terminals. The polarity is positive (+) to 7V/1K or 50V/1K terminal and negative (-) to the (-) terminal. 2. Set the bottom jumpers on J503 for armature feedback. 3. Set the speed adjust potentiometer to full CW. Measure the armature voltage across A1 and A2 using a voltmeter. 7V/1K IC501 4-20mA A2 TACH GENERATOR (TACH) Calibrate the TACH setting only when a tachogenerator is used. The TACH setting, like the IR COMP setting determines the degree to which motor speed is held constant. To calibrate the TACH trimpot: 7V/1K RPM or 50V/1K RPM IL501 J502 F2 F1 CHASSIS GND CHASSIS GROUND 1.70 [43] 4.78 [121] (-) CURRENT POWER LIMIT HINGE 5.75 [146] OPTIONAL TACH GENERATOR CONNECTIONS - 0-10V SIGNAL Q501 4-20mA INPUT Jumper pins 1 & 2 for TACH feedback 2 & 3 for ARMATURE feedback INHIBIT REVERSE IC502 FORWARD J503 R501 C507 FROM REV SW BRAKE 10.22 [260] A2 C505 L2 L1 A2 A1 + SIGNAL IN 0-10V * NOTE * MOTOR 100 A1 Q502 TO PWR SW 90 L1 10 1. Install the mounting screws. 2. For access to the terminal strip, turn the slotted screw on the front cover counterclockwise until it is free from the case. The right side of the cover is hinged to the case. Pull the slotted screw to open the case. 3. Carefully remove the conduit knockouts by tapping them into the case and twisting them off with pliers. 4. Install the conduit hardware through the 0.88 inch (22 mm) knockout holes. Connect external wiring to the terminal block (TB501). 5. Grasp the slotted screw and tilt the front cover back into place. Avoid pinching any wires between the front cover and the case. 6. Turn the slotted screw clockwise until tight to secure the front cover. 7. Set the POWER switch to the OFF position before applying the AC line voltage. L2 80 FROM PWR SW 70 20 TB501 30 0 D501 60 TH501 50 C503 40 C504 C506 TH502 POWER Pulse-Width Modulated, Adjustable Speed Drive for DC Brush Motors Ensure that both J501 & J502 are correctly set as shown above + M 100 VDC @ 115 VAC 200 VDC @ 230 VAC 4. 5. 6. 7. 8. 9. 115 VAC or 230 VAC INPUT VOLTAGE 0 - 10 VDC or 4 - 20 mA SIGNAL INPUT * Set the speed adjust potentiometer to 0 (zero speed). Set the top jumpers on J503 for tachogenerator feedback. Set the IR COMP trimpot to approximately 11 o’clock. Set the TACH trimpot to full CW. Set the speed adjust potentiometer to full CW. Adjust the TACH trimpot until the armature voltage is the same value as the voltage measured in step 3. Check that the TACH trimmer pot is properly calibrated. The motor should run at the same speed when J503 is set to either armature or tachogenerator feedback.