Clays and Clay Minerals, Wol.45, No. 5, 733-744, 1997. E F F E C T OF I N T E R A C T I O N B E T W E E N C L A Y P A R T I C L E S A N D Fe 3§ I O N S O N C O L L O I D A L P R O P E R T I E S O F KAOLINITE SUSPENSIONS KUNSONG M A AND ALAIN C. PIERRE University of Alberta, Edmonton, Canada Abstract--Fine kaolinite suspensions were mixed with unaged or aged FeC13 in this experiment. The interaction between clay particles and Fe 3+ hydrolysis products was studied by transmission electron microscopy (TEM) and scanning electron microscopy (SEM). The proportion of Fe adsorbed was measured and the electrical charge on the clay particles was determined by electrophoresis. The effect of this interaction on flocculation of clay suspensions was investigated in a series of sedimentation tests. The Fe 3+ ions acted as counterions when their concentration was low and when unaged FeC13 solution was used. Otherwise, their hydrolysis complexes acted as a bonding agent between kaolinite particles. The dispersion-flocculation behavior of kaolinite suspensions was found to be in agreement with the theory of Derjaguin, Landau, Verwey and Overbeek (DLVO), as the sedimentation behavior could be predicted from the data of zeta potentials (4). Key Words--Colloid, Electron Microscopy, Flocculation, Iron, Kaolinite, Sedimentation, Zeta Potential. INTRODUCTION (Blackmore 1973; E1-Swaify and E m e r s o n 1975; Reng a s a m y and Oades 1977; Young and Ohtsubo 1987) In a previous study (Ma and Pierre 1992), the sedimentation b e h a v i o r o f a fine kaolinite suspension in the presence of Fe 3+ electrolytes was systematically investigated in aqueous media. The sedimentation behavior was explained qualitatively in terms of D L V O theory (Verwey and O v e r b e e k 1948; H i e m e n z 1977). It was shown that w h e n the repulsion o f 2 electrical double layers around kaolinite particles was strong, the colloidal system r e m a i n e d dispersed. As the Fe 3+ concentration increased, the electrical double layer was compressed. Consequently, the dispersed kaolinite suspension was flocculated. In the present study, the interaction b e t w e e n clay particles and Fe 3+ ions was e x a m i n e d in more detail. The variation of the electrical charge o f kaolinite particles as a function of p H and Fe 3+ concentration was measured. The supercritical drying technique was applied to m a k e clay sediment samples with original structure. The linkage b e t w e e n clay particles was observed by electron microscopy. The results are reported in the f o l l o w i n g paragraphs. Understanding the interaction of metal ions with clays in aqueous m e d i a is o f fundamental importance to controlling the ceramic process as well as the mining process. Since Fe 3+ ions m a y be present naturally in clay minerals or can be added artificially into a pure clay, the interaction b e t w e e n Fe 3§ ions and clays in aqueous media and the effect of the interaction on colloidal properties of a clay suspension have been studied extensively (Greenland 1975; R e n g a s a m y and Oades 1977; Young and Ohtsubo 1987; M a and Pierre 1992; Z o u and Pierre 1992). A c l a y - - s u c h as kaolinite, montmorillonite or ill i t e - - i s an aluminosilicate mineral with platelike particles (Brindley 1958). The platelike particles have different crystal structures on their edges and faces. Thus, the electrical charges on edges are often different f r o m that on faces. Clay particles interact in edge-to-edge (EE), edge-to-face (EF) and face-to-face (FF) m o d e s and f o r m a " c a r d - h o u s e " structure in aqueous m e d i a (van Olphen 1977). However, the structure characterization or the colloidal behavior depends largely on the nature of the clay and other aqueous medium. The b e h a v i o r o f Fe 3§ ions is v e r y complicated in aqueous media, and has been r e v i e w e d by H e n r y et al. (1990) and L i v a g e et al. (1988). Fe 3-- ions undertake a series of c h e m i c a l reactions through c o m p l e x ation, hydrolysis and condensation in aqueous m e d i a to f o r m different Fe hydroxylated species, precipitates and gels o v e r specific p H ranges. These c h e m i c a l products interact with clay particle surfaces and change the electrical properties of clay particles in aqueous m e d i a significantly. Therefore, the dispersion-flocculation b e h a v i o r of clay suspensions is exceedingly c o m p l e x in the presence of Fe 3+ ions Copyright 9 1997, The Clay Minerals Society EXPERIMENTAL Hydrite U F kaolinite f r o m Georgia Kaolin C o m p a ny was used in this study. The m e d i a n particle size was 0.20 pom (Georgia Kaolin C o m p a n y 1990). This kaolinite was processed by acidified salt washes (Rand and Melton 1977), f o l l o w i n g the Schofield and Samson (1954) method, to r e m o v e adsorbed impurities and convert the kaolinite to sodium form. B e f o r e any sedimentation experiment, a 0.125 M Na4P207 solution was added to the kaolinite suspension so as to disperse it, in a ratio of 1 m L solution to 0.5 g kaolinite. This 733 734 Ma and Pierre kaolinite was charged negatively on both edges and faces (Ma 1995). Two types of FeC13 solutions were used in this study. In the first type, FeC13 was dissolved in distilled water at room temperature, and added to the kaolinite suspensions just before a sedimentation experiment. This type of aqueous FeC13 solution is called "unaged" throughout this paper. The other type of solution is called "aged", and it was prepared by the following procedure. The FeC13 was dissolved in distilled water at room temperature at a concentration of 1.0 M. This solution was allowed to age for 1 mo before it was mixed with a kaolinite suspension. Precipitation occurred during aging. A part of the precipitate was collected and dried in a desiccator for X-ray diffraction (XRD) analysis. Kaolinite suspensions were prepared in graduated glass cylinders with an inside diameter of 28 mm. The Na-kaolinite content was 0.5 g in each cylinder. The sedimentation experiments were carried out at pH 2, 4, 6, 8, 9.5, 10 and 11 with unaged FeC13 and at pH 2, 4, 6, 9.5 and 11 with aged FeC13. The pH values of the suspensions were adjusted with diluted HC1 or NaOH. Then FeC13 solution was added to the cylinders. At each pH level, 6 concentrations of unaged FeC13 were examined: 0.0, 0.17, 0.33, 0.67, 1.67 and 3.33 raM, respectively, and 6 concentrations of aged FeC13: 0.33, 0.67, 1.67, 3.33, 5,00 and 10.00 mM, respectively. The initial volume of the suspension in a cylinder was 100 mL after it was adjusted to a required pH value and the concentration of FeCI3. Each cylinder was covered with a piece of parafilm, then shaken vigorously to homogenize the clay suspension. All sedimentation tests were carried out at room temperature. When a clear interface was formed in a suspension, the position of this interface was recorded. The final sediment thickness was defined as the thickness after 360-h sedimentation. A height of 1 cm corresponded to a volume of 6.16 mL in a graduated cylinder. In order to observe the structure of the kaolinite sediments under SEM, the samples were dried by the supercritical method. This technique is efficient to eliminate capillary force on samples during drying and to preserve the original structure of the sediments that were formed. To do this, some suspension samples were transferred from a glass cylinder to dialysis tubes from the Spectrum Company and sedimentation was carried out in these tubes. After sedimentation was complete, the dialysis tubes were allowed to make a very slow liquid exchange for ethanol. T h e n the dialysis tubes were placed in a supercritical point dryer (Bio-Rad E3000 Series). In this dryer, ethanol was replaced by liquid COz. The temperature and pressure of CO2 were raised above critical point values (Tr = 31 ~ and Pc = 74.433 kPa (Smart and Tovey 1982)), Clays and Clay Minerals where it was evacuated. Finally, the supercritical-dried samples were examined under a Hitachi S-2700 SEM. For TEM observation, a diluted clay suspension was dropped on a carbon-coated copper grid supplied by the SPI Company. A JEOL-2010 analytical transmission electron microscope (ATEM) with an X-ray detector was used in this study. The electrophoretic measurements were performed with a particle micro-electrophoresis M A R K II apparatus from the Rank Brother Company. This piece of equipment had a flat and rectangular cell. The electrophoretic mobility of a m i n i m u m of 5 particles was successively measured, first when applying the electric field in 1 direction, then after reversing the direction of the applied electric field. For the equipment being used, the zeta potential could be calculated from the following formula (Plitt 1993): 4~rqu = - x (300) 2 eE [11] where ~ is the zeta potential in V, ~q is the liquid viscosity in poise, e is the relative dielectric constant of the liquid (as an approximation, the viscosity and dielectric constant of water were used), u is the average velocity of clay particles in cm/s and E is the electric field in V/cm. For the cell being used, E = V/3.27 where V is the applied voltage. Because the original concentration (0.5% by mass) of kaolinite suspensions was too dense to directly measure their zeta potential, the suspensions were diluted to a concentration of 0.05% (by mass) with distilled water. In each case, just before measuring the zeta potential, the pH was adjusted to the value that the suspension had before dilution, with a HC1 or NaOH solution. Depending on the sample, unaged or aged FeC13 solution was added to the clay suspension so as to maintain the initial electrolyte concentration existing before dilution. The Fe concentration present in the supernatant liquid of clay suspensions was measured by atomic absorption (AA) with a Perkin-Elmer 4000AAS A A spectrophotometer. The samples analyzed were prepared in the same way as those for sedimentation, and we waited 12 h before performing an analysis, In clay suspensions where flocculation occurred, the Fe content in the clear supernatant liquid was analyzed directly. In clay suspensions where flocculation did not occur, the suspension was centrifuged until a clear supernatant liquid separated from the suspension. RESULTS The sedimentation behavior of kaolinite suspensions could be classified into 3 types: 1) accumulation sedimentation; 2) ttocculation sedimentation; and 3) mixed accumulation-flocculation sedimentation. As an example, the dynamics of kaolinite sedimentation in the presence of unaged and aged FeCI3 at pH 4 are Vol. 45, No. 5, 1997 Colloidal properties of a fine kaolinite with Fe3+ ions 735 16 Unaged FeC13 eoneenu'ation 14 O o.0o mM 9 0.67 mM [] 1.67mM 9 3.33mM [] tn tA ,-, l , 0 100 200 300 400 (a) 0 i I i 500 600 T i m e (rain.) 16 Aged FeC.l 3 concentration 14 12 0 o.oo mM 9 1.67mM [] 5.00 mM 10 9 10.00ndd 4 ~..~,~ "" 0 _ 100 E m i ass , 200 - - - 0 , ! 300 400 0 (b) 500 601 Time (min.) Figure 1. Sediment kinetics of 0.5% Na-kaolinite suspensions at pH 4; a) displacement of sharp interfaces with unaged [FeCI3] = 0, 0.67, 1.67 and 3.33 mM; b) displacement of sharp interfaces with aged [FeC13] = 0, 1.67, 5.00 and 10.00 mM. reported in Figures l a and lb, respectively. Typical accumulation sedimentation occurred when a relatively stable suspension was achieved, such as that without any FeC13 and with unaged FeC13 concentration of 3.33 mM or with aged FeCI 3 concentration of 5.00 raM. Heaviest particles settled first under gravity and the sediment was established at the bottom of a cylinder. The thickness of the sediment increased as sedimentation time lapsed. Typical flocculation sedimentation occurred with unaged FeC13 concentration of 0.67 m M or with aged FeC13 concentration of 1.67 mM. A sharp interface between the sediment and the clear supernatant liquid was observed and this interface kept moving downward until equilibrium was established. Mixed flocculation-accumulation sedimentation was observed in the suspensions with unaged FeC13 concentration of 1.67 m M or with aged FeC13 concentration of 10.00 raM. In this case, sedimentation followed the dynamic of an accumulation sedimentation at the beginning. Then it acted like that of a flocculation sedimentation. These different kinds of sedimentation behaviors were characterized in Ma and Pierre (1992). Figure 2 shows the final sediment thickness of suspensions with different concentrations of unaged and aged FeC13 at pH 2 and 9.5. At pH 2, both with unaged or aged FeC13, flocculation sedimentation occurred, while accumulation sedimentation occurred at pH 9.5. In both cases, the final sediment thickness increased 736 Ma and Pierre 4.0 3.5 ~ with the concentration of unaged or aged FeC13. Unaged FeC13 increased the thickness m o r e effectively than aged FeCI3. W h e n unaged Fe 3+ electrolytes were m i x e d with kaolinite suspensions, the Fe 3+ ions undertook hydrolysis in the aqueous media. Ferric hydrolysis c o m p o u n d s did precipitate on the clay particle surfaces, and Figures 3a and 3b show the T E M observations of interaction o f such hydrolysis products with kaolinite particles. The energy dispersive X - r a y ( E D X ) analyses o f selected areas, represented by small circles in Figures 3a and 3b, are also reported in Figures 3c and 3d. T h e Fe precipitates had the appearance of rodlike or platelike particles (Figure 3a), eventually joining to each other to f o r m a thin film (Figure 3b). The corresponding E D X analysis indicated that these particles and films were Fe compounds. We m e n t i o n e d previously that precipitation o c c u r r e d in FeC13 solutions during aging. The X R D analysis indicated that these precipitates included ferric hydroxides ( F e O O H ) and ferric oxides (hematite Fe203 and FezO3-H20) ( M a 1995). By A A analysis, w e found Unaged FeCI3 3.0 ~o 2.5 Feel3 0. .Ig "w, 2.0 .. 1.5 1.0 ( i.C3/[$3"" 0.5 ,,, Unaged FeCl~ Aged FeCls 0.0 ~l-t -I- ~'I-.-- -,- - . - - -,- D 0.0 0.5 1.0 1.5 I , , 2.0 2.5 , I 3.0 Clays and Clay Minerals , 3.5 Fe Concentration (mM) Figure 2. Sedimentation behavior of 0.5% Na-kaolinite suspensions as a function of the concentration of unaged or aged FeC13. The solid lines represent the final sediment thickness by flocculation sedimentation at pH 2; the dashed lines represent the final sediment thickness by accumulation sedimentation at pH 9.5. 100 K~ (c) 75 Si K,~ AI I, Z Fe K=~ 50 Z Cu K=j 25 0 2 0 4 6 8 I0 KeV 200 (d) Fe Kc~l 150 [-, Z 100 O Ka [.., Z I Cu IGI 50 [ ,hi [Ill CI.Ka :1 o. 0 Cu KaI Fe Ka2 Cu Kco SiK~ . 2 . " J . 4 6 8 "~'~ 10 KeV Figure 3. TEM micrographs of the Fe materials deposited on the kaolinite particles in sediments made with 10 mM FeC13 at pH 9.5: a) rodlike and platelike particles; b) thin film; c) EDX spectrum of the surface of the kaolinite particles corresponds to circle in (a); and d) EDX spectrum on the surface of the kaolinite particles corresponds to circle in (b). Vol. 45, No. 5, 1997 Colloidal properties of a fine kaolinite with Fe3§ ions 737 4O Inidalunag~FcCl3c~176 0 0.33 "Z 35 om 9 1.67 .~ 30 E r~ 25 20 t_ .< 5 0 (a) 0 2 3 4 5 6 7 8 9 10 11 12 pH 80 Original aged FeC:l3 eonce,ntralion (raM) 70 0 0.33 [] 3.3 "~ 6o a 50 E --D [330 20 < A A 10 (b) 00 I, 1 ~ 2 3 , 4 5 6 I, 7 I, $ i O, 9 i 10 | 11 pll e 12 Figure 4. Amount of Fe deposited on the kaolinite particles from FeC13, at different pH: a) from unaged FeC13; b) from aged FeC13. that Fe concentration in the liquid had decreased from 0.5 to 0.33 M. In clay suspensions mixed with aged FeC13 solution, ferric hydroxides and ferric oxides deposited on the clay particles. The amount of Fe deposited on the kaolinite particles, as a function of pH and concentration of unaged FeC13 or aged FeCI3, is reported in Figure 4. It appears that the amount of Fe deposited on kaolinite particles from unaged FeC13 increased with the initial Fe concentration and pH. On the contrary, the amount of deposited Fe from aged FeCI 3 was almost independent of the pH. When the pH and Fe 3+ concentrations in clay suspensions were changed, the association mode of clay particles changed. Figure 5 shows the SEM observations after a supercritical drying of kaolinite sediments made with different concentrations of unaged FeCI3 at different pH. Without any FeC13 at pH 9.5 (Figure 5a), clay particles were compacted. Most of the particles were connected randomly. Without any FeCI 3 at pH 4.0 (Figure 5b), the sediment was relatively dense. Some kaolinite particles appeared to be randomly connected. However, FF and EE associations can also be observed. With the unaged FeC13 concentration of 0.67 m M at pH 4.0 (Figure 5c), the sediment was very loose. Most clay particles were associated in the EE mode. With a higher unaged FeC13 concentration (3.33 mM) at pH 4.0, Figure 5d shows a very densely packed structure. Almost all of the kaolinite particles were associated in the FF mode. Figures 6a and 6b show the dependence of zeta potentials on the pH and concentrations of unaged and aged FeC13 in kaolinite suspensions. The zeta potentials increased with the concentration of unaged or aged FeC13 at all pH values. However, the addition of unaged FeC13 resulted in a faster increase of the zeta potential than aged FeCI 3 did. 738 Ma and Pierre Clays and Clay Minerals Figure 5. SEM micrographs of kaolinite sediments made at 10 kV: a) the accumulated kaolinite sediment without FcCI 3 at pH 9.5; b) the accmnulated kaolinite sediment without FeCI.~ at pH 4; c) the flocculated kaolinite sediment made at pH 4 with unaged FeCl~ at a concentration of 0.67 mM; d) the accumulated kaolinite sediment made at pH 4 with unaged FeCI 3 at a concentration of 3.33 raM. The o b s e r v e d s e d i m e n t a t i o n b e h a v i o r o f kaolinite s u s p e n s i o n s with u n a g e d FeC13 is s u m m a r i z e d in Figure 7a, while that for aged FeC13 is s u m m a r i z e d in Figure 8a. D a s h e d lines w e r e d r a w n to outline the range o f c o n d i t i o n s w h e r e e a c h type o f s e d i m e n t a t i o n occurred. F r o m the d e t e r m i n e d values o f zeta potential, a d i a g r a m s h o w i n g 3 d o m a i n s c o u l d b e established a c c o r d i n g to the f o l l o w i n g standards: 1) The Vol. 45, No. 5, 1997 Colloidal properties of a fine kaolinite with Fe3+ ions 739 3~I 20 g _ / / / / // d /, r ^ 7 -2 -302~ --~ 0.0 I 0.5 , I 1.0 , ~ 1.5 , t 2.0 ~ : 2.5 I ~ 3.0 I (al 3.5 4.0 Unaged Feel 3 Concentration (mM) 40 30 ~7~'~ -3(] 9i ~ 1 0 I 1 1 ] 2 1 I 3 I I 4 I ] I 5 I 6 I | 7 9 pH=9.4 A pHffill I ] 8 I ] 9 (b) I ! 10 ' I 11 9 12 Aged FeCI 3 Concentration (mM) Figure 6. Variation of the zeta potential with the concentration of FeC13 at different pH values in 0.5% kaolinite suspensions treated with Na4P207: a) unaged FeC13; b) aged FeCI3. first domain, with data points represented by open dots, corresponds to a zeta potential absolute value [El < 10 inv. 2) The second domain, with data points represented by solid dots, corresponds to I~] > 15 mV. 3) The third domain, represented by semi-open dots, corresponds to data points such that 10 mV --< I~1 --15 mv. These diagrams from the zeta potential are reported in Figure 7b for kaolinite suspensions with unaged FeCI3 and in Figure 8b with aged FeC13. When comparing Figure 7a with 7b or Figure 8a with 8b, it appears that the diagrams constructed from the zeta potential are similar to those from the experimental sedimentation behaviors. DISCUSSION In the present study, the sedimentation behaviors of kaolinite suspensions were classified into several types. Since kaolinite particles have a platelike shape, these particles can be associated in the 3 basic fashions: EE EE and FE, which were summarized by van Olphen (1977). The SEM observations of sediments clearly show that the different sedimentation behaviors were related to the different architectures of clay aggregates, depending on the concentration of Fe 3§ and pH (Figure 5). The present important result is that the sedimentation behaviors of kaolinite suspensions appeared to be predictable from the value of the zeta 740 Clays and Clay Minerals Ma and Pierre 12 ii ooo 9 I0 gig gig 9 9 9 9 9 9 8 9 7 6 OOO/ 5 / 3 2 / / / ,.tin 4 9 9 Accumulated 9 es. Flocculated~ 9 9 ~*'~'0"~ ~ 0 \ \ \ 0 \ 9 \ / \ Mixed e/o o ' ~ o . . I'" \\ Flocculated \ ooo o \ \o \ 0 I v 1 -0.5 0.0 l n I \ o ,~I o | , ! a I = I 0.5 1.0 1.5 2.0 2.5 3.0 3.5 Unaged FeCI 3 concentration (mM) (a) 12 11 10 9 $ \ \ 9 9 9 9 9 9 9 9 9 9 9 Accumulated es. 6 oo/o 5 / 4 2 1 -0.5 \ /~0" ' 0.0 i I O \ \ \ 9 \ o ,I \ Mixed 0 \ Fiocculation~\ o \ o OL 0 / / 0 ~ \ o N O" //'"r / 3 Mixed '~Dx- / / 7 m N \ , \ \ o ~1 I I I I \o \. 0.5 1.0 1.5 2.0 2.5 3.0 3.5 Unaged FeCI 3 concentration (mM) (b) Figure 7. Diagram of the sedimentation behavior in 0.5% kaolinite suspensions mixed with unaged FeC13: a) observed results; b) predictions from the measured zeta potential, 4. The open dots are for I~l < 10 mV, the solid dots for I~l > 15 mV, the semi-open dots for 10 m V -< IX[ <- 15 mV. Vol. 45, No. 5, 1997 Colloidal properties of a fine kaolinite with Fe 3§ ions 9 9 i/o'~ i ii ~Accumulate~' [ 9 l~ i- eeoc/ 9 12 f " N 9 .r' 8 " 7 741 o/ / : / 1 / / / 3 Fioce/ulated -1 / Io I9 , , . , .!, 0 1 9 9 2 / [ 2 /6o00 1 9 I ,,0 /0/o 4 9 //o I 5 Accumulated / ooop 6 1 /Mixed 9 / , , . , . , ./, , / /9 9 I , 3 4 5 6 7 8 9 10 11 Aged FeCI 3 concentration (raM) (a) 12 11 9 /fo'~ 1 9 Accumulated 10 9 o9 l / o/ o/ 9 ,- // 9 ! /r / / Mixd / 6 : 9 .//o/~ 5 4 Accumulated I/ L o/./o / / Ol Io / 3 ,,,<) 2 9 -1 ! 0 o9 9 t 1 / , | 2 9 \ ! 9 I | 9 t 9 ! 9 ! 9 I 3 4 5 6 7 8 9 Aged FeCI 3 concentration I J 1O 11 (raM) (b) Figure 8. D i a g r a m of the sedimentation behavior in 0.5% kaolinite suspensions m i x e d with aged FeC13: a) o b s e r v e d results; b) predictions f r o m the m e a s u r e d zeta potential, 4. The open dots are for < 10 mV, the solid dots for > 15 mV, the semi-open dots for 10 m V -< -< 15 mV. 141 Ir 141 742 Ma and Pierre Clays and Clay Minerals Figure 9. Schematic illustration of variations in the sedimentation behavior of diluted fine kaolinite suspensions with the Fe concentration. potential. This is to say, the dispersion or flocculation behavior of clay particles was globally consistent with the DLVO theory. In the present study, kaolinite was treated with NaaP207 so that the platelike particles were negatively charged both on their edges and faces. Hence, Fe 3+ acted as counterions to the clay particles, and it is possible to argue that several types of sedimentation behavior, due to a changing mode of particle association, should occur as the concentration of Fe 3§ increases. These types of sedimentation behaviors are illustrated in Figure 9. Without Fe 3§ or with a low Fe 3+ concentration in clay suspensions at a high pH, clay particles had a relatively high surface potential (in absolute magnitude) and a thick electrical double layer (Figure 6a). That is to say, a strong repulsion between the clay particles operated. No aggregation occurred and the clay suspensions were stable. Only accumulation sedimentation occurred (Figure 9a). During sedimentation, the heaviest particles settled first under gravity and then the smaller particles took a long time to settie. The clay particles formed an accumulated sediment at the bottom of a cylinder. The sediment was relatively dense. In terms of the particle association mode, random packing occurred (Figure 5a). As the Fe 3§ concentration increased, the Fe 3§ counteflon compressed the electrical double layer around the clay particles. Thus, the magnitude of the zeta potential was significantly reduced. When - 1 0 mV < < 0 mV, the EE association of the clay particles was favored according to theoretical calculations based on the DLVO theory (Ma 1995). The clay suspensions were unstable and only flocculation sedimentation oc- curred (Figures 6a and 7a). During flocculation sedimentation, as suggested by Michaels and Bolger (1962), clay particles formed very porous flocs, and these flocs joined to each other, from wall to wall in the glass cylinder, so as to constitute an apparently uniform sediment, separated by a sharp interface from the clear supernatant liquid. The sediment kept shrinking during sedimentation, but it would still occupy a significantly large space after a long time, in agreement with the present experiment (Figures 2 and 5c). However, the transition from flocculation sedimentation to accumulation sedimentation was progressive. In some Fe 3§ concentrations and pH levels, accumulation sedimentation was in competition with flocculation sedimentation so that a mixed sedimentation was observed (Figure 9b). The heaviest kaolinite particles settled quickly at the beginning so that the sedimentation process appeared by accumulation. After a while, the remaining particles had time to focculate. They formed a flocculated sediment, so that the second step of sedimentation was by flocculation. Finally, the sediment was composed of a randomly accumulated sediment at the bottom of the glass cylinder and a flocculated sediment over it. Fe 3+ ions are strongly hydrolyzed in aqueous media. Depending on the pH, a FeC13 solution may contain monomers such as [Fe(OH)(OH)2)5] 2+ or polycations such as [Fe403(OH2)412~ +. The precipitates that can be formed include c~-FeO(OH) and [3-FeO(OH), and the oxide a-Fe203 (Livage et al. 1988; Henry et al. 1990), depending on the pH. As mentioned by Blackmore (1973), these hydrolysis products can themselves adsorb onto clay particles (Figure 4) and coat their surface (Figure 3). Since the point of zero charge (p.z.c.) Vol. 45, No. 5, 1997 Colloidal properties of a fine kaolinite with Fe 3+ ions of Fe minerals is in a range f r o m 7 to 9 (Schwertmann and Taylor 1989), the sign o f electric charges of clay particles can reverse w h e n the Fe 3+ concentration increases, in agreement with our result (Figure 6a). In this case, the Fe 3+ hydrolysis species are no longer counterions to the clay particles. Rather, they can act as a bonding agent to bridge kaolinite particles to each other. Our observations are consistent with this v i e w as they showed that the kaolinite particles were associated mostly according to the F F mode. Consequently, dense aggregates formed and they easily settled under gravity. The formation o f a v e r y dense or packed accumulated sediment was observed. In the sedimentation test, a n e w transition f r o m flocculation sedimentation to accumulation sedimentation (Figure 9e) was o b s e r v e d as the FeC13 concentration increased. Again, competition b e t w e e n flocculation sedimentation and accumulation sedimentation was o b s e r v e d for intermediate conditions (Figure 9d). In this case, the sedim e n t was c o m p o s e d of a packed accumulated sedim e n t at the bottom of the glass cylinder and a flocculated sediment o v e r it. The above evolution in the architecture of clay sediments as the F e concentration increased was confirmed w h e n aged FeC13 was used. If the sedimentation behaviors with unaged and aged FeC13 are compared, it appears that the field of conditions where accumulation sedimentation occurred was enlarged with aged FeC13 toward low Fe concentration and high p H (Figures 7a and 8a). In fact, the Fe amount adsorbed onto the clay particles was l o w e r f r o m unaged than f r o m aged FeC13 (Figure 4). Also, the Fe amount adsorbed by kaolinite from unaged FeC13 d e p e n d e d on the pH, because an increasing p H is k n o w n to accelerate the hydrolysis of Fe 3+ ions. However, the hydrolyzed process of Fe 3+ was c o m p l e t e d after aging so that the amount of Fe-adsorbed Fe on kaolinite was eventually independent of the pH. Partially, the population of highly charged Fe species in solution was less with aged Fe electrolyte solutions than with u n a g e d solution. Consequently, the electrical double layer was less c o m p r e s s e d with the aged Fe electrolytes. In turn, the v e r y porous floc with the E E association was less frequent with the aged Fe electrolytes. As a result of this difference, the final sediment v o l u m e was always higher with u n a g e d than with aged FeC13 (Figure 2). However, since the aged Fe electrolytes coated the kaolinite particles m o r e easily (Figure 4), the electrical charge on the particles changed sign for a l o w e r amount of aged than unaged FeC13. Also, the zeta potential increased faster with the aged Fe electrolytes, which explains that packed accumulation sedimentation occurred with a lower concentration of aged than unaged FeC13 (Figures 7a and 8a). In summary, the sedimentation behavior of the kaolinite suspensions could first be qualitatively explained in terms of the D L V O theory, as a function of 743 the Fe concentration. Secondly, the data o f zeta potentials could be used to predict the type o f sedimentation behaviors. In practice, flocculation sedimentation occurred w h e n I~1 < 10 mV, accumulation sedimentation w h e n 141 > 15 mV, and m i x e d f l o c c u l a t i o n - a c c u m u lation sedimentation w h e n 10 m V --< 10 --- 15 mV. CONCLUSION T h e present study showed that F& + and the hydrolysis products acted as counterions to flocculate clay particles w h e n the particles were charged negatively on both their edges and faces. These F e products also acted as a bonding agent to connect the clay particles. The sedimentation in kaolinite suspensions can o c c u r according to 1 o f the following 3 behaviors: 1) accumulation; 2) flocculation; or 3) m i x e d fiocculation-accumulation. The different types o f clay particle associations o b s e r v e d under the electron m i c r o s c o p e were consistent with their sedimentation behaviors. This sedimentation b e h a v i o r could be explained according to the D L V O theory and related to the value of the zeta potentials o f the clay particles. The current results can be used to i m p r o v e the castability and sinterability o f ceramics products. Also, they are applicable in environmental science and engineering, such as in the treatment o f oil sand tailing sludge. ACKNOWLEDGMENTS The authors are very grateful to the Natural Sciences and Engineering Research Council of Canada (NSERC) for funding this research on an operating grant. 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