MIKES Metrology TOPF IVE SPRING 2013 MIKES METROLOGY TOP 5 CONTENTS SPIRIT OF THE GAME3 MIKES METROLOGY IN BRIEF4 EMRP – EUROPEAN METROLOGY RESEARCH PROGRAMME 6 SPECTROSCOPY 10 OPTICAL ATOMIC CLOCK 12 14 QUANTUM AMPERE ENERGY HAR VESTING 16 18 ARCTIC METROLOGY 20 THE MIKES BUILDING 22 SPECIAL SER VICES CENTRE FOR METROLOGY AND ACCREDITATION Tekniikantie 1 FI-02150 Espoo FINLAND www.mikes.fi The cover image was taken in the freight lift, able to transport weights of up to four tons. It can, for example, be used to take large objects for measurement by the 3D-measurement machine underground. Editorial board: Veli-Pekka Esala, Thomas Fordell, Jussi Hämäläinen, Erkki Ikonen, Jaana Järvinen, Petri Koponen, Monika Lecklin, Kaj Nyholm, Sari Saxholm Cover image and layout: Jenni Kuva Espoo 2013 2 MIKES METROLOGY TOP 5 SPIRIT OF THE GAME Dear reader, What did you do on the 12th of December last year? The time 12:12:12 on 12.12.2012 was a once in a lifetime opportunity for all of us to do something different. I joined a meeting of geocachers of over 50 persons from all over Finland in front of the MIKES building where the Finnish time is shown on a large display. I do not belong to the group but happened to pass by when the group watched the Finnish time to show the magic numbers. The point here is how the group used social media to arrange their meeting in an interesting place. Perhaps only one of them knew beforehand, where the official time of Finland can be seen – now all of them know. This was a small step in a good direction to increase our conspicuousness. Our strategy to be one of the top five metrology research institutes in selected fields in Europe has been achieved. This might be an unexpected statement from a Finn to say. However, this statement is based on several items of proof. MIKES’ time is among the most precise in the world. An extremely low noise cryostat has been built. MIKES gives traceability to northern Europe in length. Another topic in our strategy is the special services for both national and international customers. In practise, this means onsite measurements in enterprises or research institutes local or abroad. Training is another subject of activity in this field. Some of the research projects directly or indirectly have produced equipment or software programs. Typically these have strong metrology background either through metrologically proofed, outstanding measurement uncertainty values or long used and thoroughly tested software for special use. Some of these activities are shown on pages 18 and 19 of this magazine. EMRP (European Metrology Research Programme) has been of great interest to MIKES and Designated Institutes in Finland. The accompanied REGs (Researcher Excellence Grant) have been recognised. At the moment there are 6 REGs in Finland. The last call was of special interest for us. One indication was that we hosted one of the three arranged EMRP partnering meetings in June 2012. Over 100 participants took part in the meeting. The meeting was successful and several good applications were initiated. Three of the applications were written by MIKES, meaning in practice that we will coordinate those three projects. The total number of projects in which MIKES takes part is 25 at the moment and 15 new will begin later this year. The overall portion is 4 % of the whole programme. This number is almost double compared to the percentage Finland gets from EU-funded research projects. Several good results have been achieved in the previous projects. Some of the results are shown in this magazine. In Finland the government wants to form bigger units as a general goal. The municipal structure is more effective, if the number diminishes to one third of the current over 300 municipals. A single database covering the whole healthcare system needs to be built. In research, small units should be joined to bigger institutes. From MIKES’ point of view, our present agility is in danger and more bureaucracy is foreseen. A positive side also exists: metrology will be more known and more used in everyday research, trade and measurement as a whole. Otaniemi in January 2013 Heikki Isotalo MIKES METROLOGY TOP 5 3 MIKES METROLOGY IN BRIEF ACOUSTICS TIME FR ICITY EQU CTR OW HUMID ITY P ENCY E L E AT U R E G A S F L RES PER MASS FORCE TORQUE SU RE TEM LENGTH Wa t e r quality Air quality FMI Optics Ioni s i n g r a d i a t i on Ac cele Le r a t i o n o f f re e f al l ngt h in geod e sy MIKES and Designated Institutes. MIKES = Centre for Metrology and Accreditation, FGI = Finnish Geodetic Institute, FMI = Finnish Meteorological Institute, STUK = Radiation and Nuclear Safety Authority, SYKE = Finnish Environment Institute. National Measurement System in Finland Finland has a slightly distributed metrology infrastructure. MIKES is the National Metrology Institute and it acts as the National Standards Laboratory for most of the quantities. MIKES designates the other National Standards Laboratories and Contract Laboratories. MIKES Metrology overview MIKES is a specialised research institute for measurement science and technology. As the National Metrology Institute of Finland, MIKES is responsible for the implementation and development of the national measurement standards system and realisation of the SI units in Finland. The number of staff is 60 supported by MIKES administration and few outsourced positions. The MIKES building is situated in the city of Espoo and its branch office in Kajaani is the northernmost National Standards Laboratory in the world. The high-quality laboratories provide the most accurate measurements and calibrations – over 1600 certificates per year – in Finland. MIKES also performs high-level metrological research and develops measuring applications in partnership with industry. The activities of MIKES aim to improve industrial competitiveness, the national innovative environment, and public safety. MIKES is a signatory to CIPM MRA (International Committee for Weights and Measures, Mutual Recognition Arrangement) and a member of EURAMET (European Association of National Metrology Institutes). Through international collaboration, MIKES is linked to the international measurement system and to the European and international metrology research community. MIKES takes actively part in the European Metrology Research Programme (EMRP). 4 MIKES METROLOGY TOP 5 Calibration and Measurement Capabilities (CMCs) recorded in the BIPM key comparison database, KCDB Acoustics: 17 Length: 59 Time and frequency: 11 Thermometry: 39 Optics: 53 Mass and related quantities: 28 Electricity: 195 Ionising radiation: 30 Chemistry: 5 Total Finland: 437 Total all countries: 25330 Source: BIPM, 7 January 2013, kcdb.bipm.org Voluntary peer review project MIKES is a coordinator in the EURAMET TC-Q project Peer reviews of Quality Management Systems (QMSs). The other partners in the project are CMI (CZ), GUM (PL) and SMU (SK). The project supports the evaluation and improvement of QMS processes and procedures of the participating institutes. Learning from each other and sharing the best practice for QMS implementation are other goals of the project. The QMSs of the institutes are based on ISO/IEC 17025. A programme with on-site visits by peers is planned on an annual basis and one or two fields in each institute are reviewed every year. In 2012, the QMS of MIKES in the field of length metrology was peer reviewed by an expert from GUM, and vice versa. Also the humidity laboratory of MIKES was peer reviewed by a GUM expert. Year 2012 in numbers ••••• ••••••••••••••••••••• •••••••••••••••••••••••••• •••• •••••••••••••••••••••••• •• ••••••• •••••••••••••••••••••••• •••••••• •••••••••••••••••••••• ••••••••• •••••• •••••••••••••••••••••••••••• ••••••••••••••••••••••••••••••••••••••••••••••••••••• •••••••••••••••••••••••••••••••••••••••••••••• ••••••••••••••••••••••••••••••••••••••••••••• •••••••••••••••••••••••••••••••••••••••••••••• ••••••••••••••••••••••••••••••••••••••••••••••••••• •••••••••••••••••••••••••••••••••••••••••••••••••••••• ••••••••••••••••••••••••••••••••••••••••••••••••••• •••••••••••••••••••••••••••••••••••••••••••••••• ••••••••••••••••••••••••••••••••••••••••••• ••••••••••••••••••••••••••••••••••••••••••••• •••••••• •••••••• •••••• ARCTIC CIRCLE ••••••••• ••••••••••••• Facts about •••••••••••••••••••• ••••••• Finland (12/2012) •••••••••••••••• •••••••••••••••••••••••••••••••••••••••••••• •••• 5 428 570 inhabitants •••• ••••••• 338 430 km2 ••••••••••••• ••••••••• Capital: Helsinki •••••• ••••••••••••••••••••••••••••••••••••••• •••••••••••••••••••••••• KAJAANI •• •••••••••••••••••••••••••• ••••••••••••••••• •••••••••••••••••••••••••••••• •••••••••••••••••••••• • Land border with: Norway, Sweden, Russia • ••••••• Official languages: Finnish and Swedish ••••••••• •••••••••••• Currency: euro since 2002 ••••••••••••••••••••••••••••• •••• Gross domestic product: 180 • 109 € ••••••••••••••••••••••••••• •••••••• Biggest trade partners (export): SE, RU, DE, USA, NL ••••••••• •••••••••• R&D investments: 4.0 % of the GDP •••••••••••••••••••••••••••••••••••• ••••••••• Homeland of Angry Birds •••••••••••••••••••••••••••••••••••••••••••••••••••••••• •••••• Standard & Poor’s grade AAA •••••••••••••••••••••••••••••••••••••••••••••••••••••• •••• World record in mobile phone throwing 101.46 m •••••••••••••••••••••••• •••• Most uncorrupted country in the world •••••••••••••••••••••••••••••••••••• •••••• 188 000 lakes •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• ••• 2 000 000 saunas ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• •••• 203 700 reindeer (Ministry decision)••••••••••••••••••••••••••••••••• •••• Temperature variations: -51.5 °C … +37.2 °C ••••••••••••••••• ••• National animal: bear •••••••••••••••••••••••••••••••••••••••••••••• ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• •••• Source: Statistics Finland ••••••••••••••••••••••••••••••••• •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• ••• HELSINKI ••••••• • ESPOO ••••• Total budget of MIKES was 11 M€ including MIKES Metrology, FINAS (Finnish Accreditation Service) and administration. FINAS is essentially self supporting and expenses of administration are divided to Metrology and FINAS as a ratio of personnel. Budget of MIKES Metrology alone was 7.5 M€ in 2012. State budget 66 % Calibrations 13 % Research 17 % Special services 3 % Training 1 % Proceeds. Rent 33 % Personnel expenses 40 % SI-Maintenance 21 % Support to other NSLs 3 % Fees: BIPM, EURAMET, EMRP 3 % Costs. 100 80 Theses (Dr., M.Sc.) 60 Domestic articles MIKES publications 40 Conferences (articles, abstracts, talks, posters) 20 0 Peer reviewed publications 2009 2010 2011 2012 Publications. MIKES METROLOGY TOP 5 5 EMRP EUROPEAN METROLOGY RESEARCH PROGRAMME EMRP is a metrology-focused European programme of coordinated R&D that facilitates closer integration of national research programmes. It enables European metrology institutes, industrial organisations and academia to collaborate on joint research projects within specified metrology fields. The EMRP has been established under FP7 and it is supported through Article 185 of the European Treaty. The EMRP is implemented by EURAMET e.V. (the European Association of National Metrology Institutes), organised by 22 National Metrology Institutes (NMIs), and supported by the European Union. The EMRP is jointly funded by the European Commission and the participating countries with a total budget of 400 M€ over an approximately seven year period. It provides the opportunity for the user community and other stakeholders to directly suggest topics that the metrology community should address with its resources. Additionally, researcher grant schemes will be available to bring external expertise into the research projects, and there will be the opportunities for organisations to participate in the research projects with their own resources where it is mutually beneficial to do so. The last call of the current EMRP is in 2013. Its topics are metrology for energy and metrology for environment. A preparation of a potential successor initiative of EMRP under Horizon 2020, called EMPIR, is underway. MIKES participation in the projects (Details of five projects are presented on pages 6–9.) Energy, 2010–2013: • • • • • • Characterisation of Energy Gases Metrology for Energy Harvesting Metrology for Smart Electrical Grids Metrology for Solid State Lighting, Aalto University Metrology for Improved Power Plants Metrology for High-Voltage Direct Current Environment and Metrology for Industry, 2011–2014: • • • • Metrology for Chemical Pollutants in Air Emerging Requirements for Measuring Pollutants from Automotive Exhaust Emissions European Metrology for Earth Observation and Climate Spectral Reference Data for Atmospheric Monitoring SCATTEROMETRY Metrology of small structures for the manufacturing of electronic and optical devices The dimensional metrology of sub-micrometer structures is very important in semiconductor and optics industries. The constant decrease in the size of the structures, however, sets remarkable challenges to the reliability of the measurements. Scatterometry is an optical method for determining parameters of the structures on a surface by measuring the scattered light. The method is widely used in semiconductor industry for process monitoring, but measurements are always relative and general standards are not available. This project will provide a scatterometry reference standard for traceable and reliable measurements. Within the project, also the applicability of scatterometry as a tool MetEOC European metrology for Earth observation and climate Remote monitoring of the Earth system is crucial to enable better stewardship of the environment and most importantly to provide the necessary information to aid policy makers in the development of appropriate mitigation strategies to respond to climate change. This must be tackled through global observations that can only be made from space. These space-based measurements need to be traceable and consistent to allow comparison with data gathered from other sources, e.g. ground-based monitoring stations, and to form a complete picture. However, this is not the case at present. This project will develop new standards and will validate the sensors used in satellites so that accurate, laboratory-quality measurements of climate parameters can be made from space. 6 MIKES METROLOGY TOP 5 • • • • • • • • • • Metrology for Pressure, Temperature, Humidity and Airspeed in the Atmosphere Metrology for Radioactive Waste Management Traceable Dynamic Measurement of Mechanical Quantities Metrology to Assess the Durability and Function of Engineered Surfaces New Generation of Frequency Standards for Industry Metrology for Ultrafast Electronics and High Speed Communications Metrology of Small Structures for Manufacturing of Electronic and Optical Devices Traceability for Surface Spectral Solar Ultraviolet Radiation Metrology for Industrial Quantum Communication Technologies Metrology for the Manufacturing of Thin Films, Aalto University New Technologies and SI Broader Scope, 2012–2015: • • • • • • • • • Implementing the new kelvin Accurate time/frequency comparison and dissemination through optical telecommunication networks High-accuracy optical clocks with trapped ions Developing a practical means of disseminating the new kilogram Quantum ampere: Realisation of the new SI ampere Traceability of sub-nm length measurements Traceable measurement of mechanical properties of nano-objects Metrology with/for NEMS Metrology of electro-thermal coupling for new functional materials technology Metrology for industry, SI Broader Scope and open excellence, 2013–2016: • • • • • • • • • • • • • • • Multidimensional reflectometry for industry Traceable in-process dimensional measurement Metrology for airborne molecular contamination in manufacturing environments (* Single-photon sources for quantum technologies Measurement and control of single-photon microwave radiation on a chip (* Quantum resistance metrology based on graphene Automated impedance metrology extending the quantum toolbox for electricity International timescales with optical clocks New primary standards and traceability for radiometry Angle metrology A quantum standard for sampled electrical measurements Metrology for long distance surveying Crystalline and self-assembled structures as length standards Force traceability within the meganewton range Metrology for moisture in materials (* (* coordinated by MIKES www.emrponline.eu www.euramet.org Courtesy of Nanocomp Oy Ltd for characterisation of diffractive optical elements will be investigated and developed by MIKES in co-operation with University of Eastern Finland and Finnish custom diffractive optical element manufacturer Nanocomp Oy Ltd. Diffractive elements split the incident laser beam into several or numerous diffraction orders, which generate designable and even very complex intensity patterns in the far field. Due to their versatile properties diffractive optics is becoming more and more important in the optics industry. However, fast, reliable and traceable methods for component characterisation and quality control are not currently available. MIKES has designed and built an angular scatterometric measurement setup for measuring the intensities of diffraction orders with high angular resolution. The diffraction pattern already reveals how well the element reproduces the designed operation. In addition, by applying mathematical inversion methods into the measurement data, many dimensional parameters of the microscopic structure can be obtained. Such detailed information about the structures would be very useful for the manufacturer of diffractive elements both for quality control and for monitoring and developing the fabrication process. There has been little effort to validate radiation transfer (RT) models – upon which most practical Earth observation products are dependent – against SI traceable reference standards. State-of-theart RT models allow the interactions of solar radiation and matter to be simulated for both man-made objects (e.g., optical sensors) and natural environments (e.g., soil, plants, canopies, etc.). One of the limitations of most canopy RT models is that the spectro-directional properties that are prescribed to objects (like the foliage, wood and background elements of a canopy scene) are based on simple mathematical models. Real targets exhibit more complex scattering behaviour and cannot be matched accurately with the existing parameterisations. In this project, MIKES designs and constructs three-dimensional targets to scope different aspects of real scenes. MIKES and Aalto University characterise the targets mechanically and spectro-directionally to allow calculation of their spectral and angular reflectance using the RT models. Measured reflectance properties of the targets will then be used to establish the traceability of the model results to SI. MIKES METROLOGY TOP 5 7 HVDC Metrology for high voltage direct current Suitable sites for renewable energy generation are often remote, for instance solar panels work best in deserts and wind turbines work best offshore or in mountainous regions. The challenge is getting electricity from these remote areas to where it is needed. High-Voltage Direct Current (HVDC) offers a solution by enabling power transmission along electricity ‘super highways’, and distributing energy thousands of kilometres away from where it was generated. HVDC provides low energy losses, enhanced grid stability and the economically viable transmission of electricity, but until now no metrology infrastructure has existed to support the technology at the proposed 800 kV working levels. Consequently, it has not been possible to measure reliably HVDC for operational or billing purposes, to monitor its quality and to determine energy losses. Pylons of the HVDC Baltic Cable in Sweden. (Timberwind at the German language Wikipedia) Proper measurement of losses in HVDC systems is essential, e.g. in converter stations, even relatively small loss reductions can translate in large-scale energy savings. The detection and improvement of these small efficiency changes requires a step improvement in precision of the power measurement on both a.c. and d.c. sides. SmartGrid Metrology for smart electrical grids As power generation becomes more decentralised, with increasing numbers of wind turbines and solar panels, the electricity grid needs to evolve into a system capable of both giving and taking back energy, known as a ‘smart grid’. The current system distributes power outwards from a central source to more and more remote areas, where electricity demand decreases and infrastructure quality degrades. Today, these remote areas are generating electricity from small-scale renewables, and transmitting some of this back into the grid, along power lines not designed to carry it. Smart grids will solve this problem, but whilst the hardware re- GAS Characterisation of energy gases EU aims to reduce its greenhouse gas emissions by 20 % before 2020. This together with the fact that natural gas resources in EU are declining has increased the demand to use alternative energy gases, such as biogas, to ensure a reliable and sustainable supply. To enable gases from non-conventional sources to be used like natural gas, without any modification to existing equipment, the measurement infrastructure needs to be developed in order to characterise these gases. The current standards of measurement for natural gas will be tested for their suitability at measuring the properties of the alternative gases. Important measurements include gas composition, calorific value (energy content) and humidity, which are all needed to ensure efficient trade, safe use and transportation. Certain known impurities, such as ammonia and siloxanes, also need to be measured and closely monitored as they can cause problems during gas processing and use. Fusing together gas pipes., Gasum Oy. 8 MIKES METROLOGY TOP 5 Especially, d.c. voltage measurement at very high voltage in convertor substations has not been sufficiently accurate for metering purposes or for loss determination. Work is performed to provide measurement infrastructure for on-site calibration of wide-band d.c. dividers installed in converter stations, as well as for industrial laboratory references, to provide traceability. The target voltage has been raised to an unprecedented 1 MV to prepare for expected increase in future HVDC schemes. MIKES is responsible of a work package, where a new type of accurate and transportable reference divider with a unique combination of d.c. and a.c. performance is developed. Transportability is assured by having it in modules of 200 kV each, and stackable up to 1000 kV. It will be used to provide traceability on-site in manufacturer’s laboratory. A first production unit (200 kV) of a modular divider has been manufactured. It is housed in a gas-tight envelope to ensure stable conditions for the resistor elements. The first test results are encouraging: they ensure the ability of the divider to act as a reference for d.c. voltage with uncertainty below 100 V/MV, at the same time providing bandwidth of more than 10 kHz. Potential distribution quired to implement them is available, the theoretical and practical knowledge required to ensure their stability is not. This project aims to improve the accuracy of on-site measurements, vital for maintaining the quality of electricity supply and guaranteeing fair trade of energy. In this project, a metrological measurement infrastructure will be developed to support successful implementation of a Smart Electrical Grid in Europe. The research will provide essential support to ensure security of electricity supply and grid stability, grid quality, and fair trade between commercial parties employing the grid. The objectives of the project include: a measurement framework for monitoring stability of smart grids, traceable on-site energy measu-rement systems for ensuring fair energy trade, remote onsite measurement of power quality and efficiency, and modelling, simulation and network analysis of the system state of smart grids. MIKES has developed an algorithm with which Automated Meter Reading (AMR) data can be used for verification of customer electricity meters. The method can also be used for determination of meter errors by analysing AMR data, without need for interruption of service or access to the meter. MIKES task in the project is to study experimentally the behaviour of water vapour in methane and to determine improved calculation method for an enhancement factor required in measuring humidity and moisture content of energy gases. For this purpose, MIKES developed a novel research facility in which gas pressure is controlled in the pressure range 0,1 MPa to 7 MPa (1 bar to 70 bar) and dew-point temperature range between -50 °C and 15 °C. In tests with air-water vapour mixture the uncertainty level of 1 % was achieved in determining the enhancement factor. Traceable mass flow measurements of methane and liquid water are essential in the research facility. Therefore, MIKES developed a novel calibration method for nanoscale liquid flow rates enabling calibrations down to below 100 nl/min. A static weighing method was developed and applied for calibrating a mass flow controller (MFC). MIKES METROLOGY TOP 5 9 SPECTROSCOPY Text: Mikko Merimaa, Thomas Fordell, Kaj Nyholm, Toni Laurila, Albert Manninen Photos: Mikko Merimaa, Toni Laurila, Albert Manninen From left to right: Ville Ulvila (Helsinki University), Mikko Merimaa, Albert Manninen, Craig Richmond, Guillaume Genoud, Tuomas Hieta and Toni Laurila (MIKES & Aalto University). Time and frequency – the foundation of spectroscopy Over the last few years MIKES has devoted an increasing amount of resources to research and development of spectroscopic techniques. This strategic move is motivated by the increasing importance of and tightened requirements for emission control and environmental monitoring. High-precision metrology Near-infrared: frequency synthesis & optical frequency standards Mid-infrared: frequency synthesis & spectral atlas A frequency comb generator realises a comb of densely spaced spectral lines, the frequency of each being traceable to the very definition of the unit of time. As such, the frequency comb enables ultra-precise frequency synthesis in the near infrared. Spectroscopy with a directly synthesised near-infrared frequency at the important 1.5 μm telecom band was recently demonstrated at MIKES. The synthesised frequency range will now be extended to mid-infrared using optical parametric oscillators. In an optical parametric oscillator (OPO), an incoming pump beam generates in a nonlinear crystal two beams: a signal and an idler. When the pump and the signal are phase coherently locked to a frequency comb generator, the frequency of the idler is also traceable to the primary frequency standard. Furthermore, if the wavelengths of the signal and pump are almost degenerate, the idler will be in the mid-infrared. This method to synthesise mid-infrared light will be applied to determine an accurate atlas of molecular spectra in the mid-infrared region and to precise trace gas detection. Gas-filled hollow-core photonic crystal fibres sealed to conventional optical fibres enable the construction of highly stable allfibre optical frequency standards using Doppler-free saturation spectroscopy. In an EMRP project, MIKES develops a new generation of robust, compact and turn-key optical frequency standards based on hollow-core photonic crystal fibres for the near-infrared with a fractional accuracy of better than 10−10. The operating wavelengths will be targeted on industrial applications. Especially, high-precision standards at 1.55 µm are important tools in telecommunications. 10 Spectroscopy studies the interaction between matter and radiated energy as a function of its frequency. Today, time and frequency are the two quantities that can be measured the most accurately. Measurements of the highest precision must be traceable to the primary frequency standards. MIKES atomic clocks realise a microwave frequency at an accuracy better than 10-14, and this signal can be transferred phase coherently to the visible and near-infrared domain using frequency comb generators and to the mid-infrared using optical parametric oscillators. MIKES METROLOGY TOP 5 Within the framework of EMRP, a consortium was established to improve the quality of spectral databases, especially by measuring molecular absorption using state-of-the-art Fourier transform infrared spectrometers. In collaboration with the Laboratory of Physical Chemistry at the University of Helsinki, MIKES will contribute by providing accurate frequencies for a set of selected reference lines using optical single-frequency synthesis in the mid-infrared between 2.7 μm and 3.5 µm. The targeted molecules are methane and nitrous oxide. Spectroscopy for the industry and the environment Hyperspectral remote sensing using supercontinuum light Real-time monitoring of metals in liquid flows Real-time monitoring of metal concentrations in liquid flows would be highly desirable in applications like environmental pollution monitoring, waste water treatment and industrial process control. However, feasible instrumentation capable of real-time measurements down to sub-mg/L concentration level is not currently available. In collaboration with the University of Oulu (CEMIS-Oulu) and six industrial partners MIKES has developed a compact and robust metal analyser employing micro-plasma emission spectroscopy (MPES). In the core of the analyser is an integrated ceramic chip with laser machined microfluidic channel and tungsten metals such as Mn and Ag in real-time at mg/L concentrations in flowing samples. The long-term intensity fluctuations of the emission signals have been reduced to 6–7% by accounting for the temperature variations of individual plasma discharges. A setup for real-time monitoring of metal concentrations in liquid flows. Together with the Technical Research Centre of the Finnish Defence Forces and an industrial partner, MIKES has developed an affordable infrared supercontinuum source for hyperspectral remote sensing. The setup was recently tested in the field at measurement distances up to 250 m. The approach has good potential for spectrally resolved remote sensing applications and active illumination of targets for hyperspectral imaging. Field tests of hyperspectral remote sensing. Quantum cascade lasers for industrial gas sensing Radiocarbon monitoring for safe disposal of nuclear waste Cavity ring-down spectroscopy (CRDS) is one of the most sensitive spectroscopic techniques. In a recently started EMRP project MIKES will apply mid-infrared CRDS to monitor radiocarbon emissions from nuclear waste burial sites. The theoretically calculated detection limit in a pure carbon dioxide sample is below the abundance of radiocarbon in atmospheric carbon dioxide, which is one part per trillion (10–12) 4 Together with an industrial partner, MIKES is developing a midinfrared gas sensor for industrial applications. The sensor under development is based on a quantum cascade laser (QCL), a technology that has only recently become sufficiently mature for industrial applications. Collaboration with a QCL manufacturer has given MIKES a unique opportunity to work with pre-production prototypes individually manufactured for the desired wavelength. The sensor under development targets sulphur compounds. Detection limits below one part per billion (10–9) have been demonstrated. Recent publications 3 5 6 2 6 7 9 1 2 8 K. Blomberg von der Geest, J. Hyvönen, T. Laurila, Real-time determination of metal concentrations in liquid flows using microplasma emission spectroscopy, Proceedings of the Global Photonics Conference 2012, 13–16 Dec 2012 Singapore. M. Vainio, M. Merimaa, L. Halonen, and K. Vodopyanov, Degenerate 1 GHz repetition rate femtosecond optical parametric oscillator, Opt. Lett. 37, 4561–4563 (2012). S.-S. Kiwanuka, T.K. Laurila, J.H. Frank, A. Esposito, K. Blomberg von der Geest, L. Pancheri, D. Stoppa, and C.F. Kaminski, Development of Broadband Cavity Ring-Down Spectroscopy for Biomedical Diagnostics of Liquid Analytes, Anal. Chem. 84, 5489–5493 (2012). M. Vainio, M. Merimaa, and L. Halonen, Frequency-comb-referenced molecular spectroscopy in the mid-infrared region, Opt. Lett. 36, 4122–4124 (2011). M. Vainio, M. Siltanen, J. Peltola, and L. Halonen, Grating-cavity cw optical parametric oscillators for high-resolution mid-infrared spectroscopy, Appl. Opt. 50, A1–A10 (2011). A schematic of the planned CRDS setup for carbon isotope analysis. MIKES METROLOGY TOP 5 11 OPTICAL ATOMIC CLOCK Text: Thomas Fordell, Mikko Merimaa, Thomas Lindvall, Kaj Nyholm Photos: Jenni Kuva, Anders Wallin, Thomas Legero From left to right: Anders Wallin, Thomas Fordell, Markku Vainio, Mikko Merimaa, Thomas Lindvall and Ilkka Tittonen (Aalto University). Time and frequency are the two quantities that can be measured the most accurately, and the unit of time is considered the most fundamental base unit. Other units, such as the meter and the electrical units are either defined or realized from the second and the fundamental constants of physics. In 2015 the General Conference on Weights and Measures (CGPM) is likely to update the International System of Units and will possibly define all base units, including the kilogram, in terms of the second and fundamental constants. However, before the second itself can be redefined in terms of an optical transition, many different solutions must be explored and compared to each other as well as to conventional RF atomic clocks. Time and frequency metrology is going through the greatest changes since the first demonstration of the caesium atomic clocks in the 1950’s. This revolution is caused by the arrival of optical atomic clocks, the development of which was sparked by the demonstration of self-referencing femtosecond frequency comb technology in 2000. In essence, frequency combs make it possible to count optical cycles. The potential for great performance improvements over caesium atomic clocks have been known for a long time, but it was not until suitable clockwork was found that considerable progress was made. Today, several groups already report fractional uncertainties down to 10–17, thus beating the best caesium clocks by an order of magnitude. The unit of time is considered the most fundamental base unit. Thus, the development of optical clocks is expected to have widespread impact on science and our daily lives; however, before that happens, several technological and fundamental challenges must be overcome. A clear challenge is to develop more accurate methods to compare the frequencies of existing optical clocks, which are scattered around the world. Such comparisons of optical clocks at the highest level will tremendously improve the case for future redefinition of the second. The objective of the research at MIKES is to develop a transportable optical clock, that is, a compact combination of control electronics, physics package, and optical frequency counting. For this purpose collaboration between MIKES and research groups at the Aalto University has been established. Principle of an optical single-ion clock. A single ion is captured in a radiofrequency trap by photoionisation of an atomic beam. The captured ion is then laser cooled to a few millikelvins, after which an extremely stable laser probes the frequency of a reference transition in the ion. The reference transition is chosen such that the transition linewidth is very narrow; in the case of 88Sr+ it is only 0.4 Hz. A frequency comb is then used to make a phase coherent leap from the optical domain (1015 Hz) to the radiofrequency domain (109 Hz) of electronics. In essence, the frequency comb makes it possible to count optical cycles. In the case of 88Sr+, one second has elapsed when 444 779 044 095 484 oscillations have been counted. 12 MIKES METROLOGY TOP 5 In an ideal atomic clock the reference atoms are at rest in free space without interacting with each other or the outside world. To reach an approximation of such an ideal situation, the atoms or ions in optical clocks are trapped and cooled to temperatures close to the absolute zero. Optical clocks can be broadly categorised in two groups: clocks based on single laser-cooled ions in RF-traps and clocks using an ensemble of neutral atoms in an optical lattice. An ion clock is perhaps the best approach for a transportable optical clock as technical complexity and the size of the physics package must be minimised. The low optical power required in an ion clock also greatly simplifies the overall design. The requirement of simplicity is perhaps best fulfilled in an optical clock based on a single trapped and cooled 88Sr+ ion that has a simple alkali-metal-like energy level structure. For these reasons, the single-ion 88Sr+ clock was chosen as the candidate for the transportable optical clock at MIKES. Current status of the project An endcap ion trap has been designed in collaboration with the National Research Council of Canada (NRC). The figure to the right shows a photograph of the trap electrodes. The inner endcap electrodes have a diameter of 0.5 mm and the outer shield electrodes have an outside diameter of 2 mm. The clock laser reference cavity, shown in the figure below, has been designed and assembled in collaboration with the Physikalisch-Technische Bundesanstalt (PTB) in Germany. The vacuum enclosure and thermal shields for the cavity are currently being designed, also in collaboration with PTB. The ion clock requires light at six different wavelengths, ranging from 405 nm to 1092 nm for photoionisation of neutral Sr, for cooling and state preparation of the Sr+ ion and for probing the clock transition. These light sources are currently being built and tested. A commercial fiber-based frequency comb will be used to measure the optical frequency of the clock laser and to frequency stabilise some of the lasers. In parallel with constructing the experimental setup, theoretical work on dark state suppression and optimisation of laser cooling and fluorescence in a trapped ion has been carried out. The theoretical simulations were compared to experimental data obtained at NRC. The MIKES endcap trap. A single Sr+ ion will be captured and cooled between the electrodes. The trap is based on a design by Alan Madej (NRC, Canada). The distance between the electrodes is 0.56 mm. As a novel way to avoid dark states from forming, we have recently proposed the use of an unpolarised, incoherent light source to drive the repumping transition in the 88Sr+ ion. Such a light source will be especially suitable for transportable clocks and space clocks. Recent publications T. Lindvall, T. Fordell, I. Tittonen, and M. Merimaa, Unpolarized, incoherent repumping light for prevention of dark states in a trapped and laser-cooled single ion, Phys. Rev. A, accepted for publication (2013). T. Lindvall, M. Merimaa, I. Tittonen, and A. A. Madej, Dark-state suppression and optimization of laser cooling and fluorescence in a trapped alkalineearth-metal single ion, Phys. Rev. A 86, 033403, (2012). In collaboration with Micro and Quantum Systems Group The Micro and Quantum Systems (MQS) group is part of the Department of Micro and Nanosciences at Aalto University. It has access to state-of-the-art cleanroom facilities. Research topics include development of nanofabrication techniques using such methods as atomic layer deposition, electron beam lithography, focused ion beam processing and cryogenic deep reactive ion etching, as well as nanoelectromechanical systems devices for high-precision sensing. The group is also working with atom and quantum optics: laser cooling and trapping and optical pumping of atoms. Metrology Research Institute The Metrology Research Institute (MRI) of Aalto University operates under the Finnish name MIKES-Aalto Mittaustekniikka as the Finnish national standards laboratory for optical quantities. The research topics include radiometry in the development of singlephoton sources and single-photon detectors, associated with such technologies as quantum computing and quantum cryptography and improving reliability of few-photon measurements through a robust link to classical intensity measurements. Reference cavity for the clock laser. Fused silica mirrors are separated by a 30 cm long spacer made of ultra-low expansion glass. The cavity will be put under vacuum, and heavily shielded from thermal, mechanical and acoustic noise. The cavity has been designed in close collaboration with PTB, Germany. MIKES METROLOGY TOP 5 13 QUANTUM AMPERE Text: Antti Kemppinen, Kaj Nyholm, Antti Manninen Photos: MIKES archives, Heikki Isotalo Emma Mykkänen assembling the MIKES cryostat. In the coming years, the SI system of units is likely to undergo the most comprehensive revision since its introduction 50 years ago. Four base units out of seven, kilogram, mole, kelvin, and ampere, will be redefined in terms of fixed values of fundamental constants: Planck constant h, Avogadro constant NA, Boltzmann constant kB, and elementary charge e, respectively. MIKES has an important role in this ambitious plan, especially in developing a quantum standard for current, which would be a direct realisation of the new ampere based on a fixed value of e. Currently, MIKES in collaboration with O. V. Lounasmaa Laboratory (OVLL) of the Aalto University is developing the hybrid turnstile, discovered at OVLL, which is based on both superconducting and normal-metal elements. The hybrid turnstile is one of the most promising candidates for a quantum current standard. The development of the turnstile, especially parallelisation, is part of the project “Quantum ampere” of the EMRP, which continues the work of REUNIAM. At MIKES the turnstile is also developed in Antti Kemppinen’s postdoctoral researcher project “Quantum standard for the new ampere” funded by the Academy of Finland. The natural quantum standard for electric current would be a device transporting single electrons with a frequency f traceable to atomic clocks, thus generating the current I = ef. This can be achieved by so-called Single Electron Tunneling (SET) devices – known as SET pumps or turnstiles – which generate electric current by moving one electron at a time. Already in the 1980s, such devices were proposed together with a suggestion that the quantized current should be compared to the quantum standards of voltage (Josephson effect) and resistance (quantum Hall effect) via the Ohm’s law. This experiment, called quantum metrology triangle, would enhance the knowledge of fundamental constants and has been one of the major goals of metrology ever since. 14 In the past few years, single electronics has experienced a renaissance. New interesting ideas such as the hybrid turnstile, the single-parameter semiconducting nanowire pump, and quantum phase slips in superconducting nanowire, have been proposed and experimentally investigated. They have raised the hope to increase the current to the level above 100 pA. Part of the recent progress can be attributed to the EMRP project REUNIAM (2008–2011) in which MIKES collaborated with the largest National Metrology Institutes (NMIs) of Europe. MIKES METROLOGY TOP 5 Scanning electron micrograph of a parallel connection of several hybrid turnstiles, which is a promising candidate for a quantum standard of electric current. Its basic element is the single-electron transistor consisting of superconducting leads and a normal-metal island (bottom left). generated at higher temperature parts of the setup. Its effectiveness has been demonstrated by a record-low measured density of quasiparticles in a superconductor. The careful shielding has also made possible trapping of electrons in a specific position of the sample for more than 10 hours. In a cryostat with conventional shielding, this hold time in the same sample was only about 20 seconds. The improved control of single electrons decreases the error rate of the turnstile significantly. On the other hand, the sensitivity of the hybrid turnstile to microwaves can be applied in microwave detection. That will be developed in a new EMRP project MICROPHOTON (2013 – 2016) which will be coordinated by MIKES. Recent publications Charge detector signal of a hybrid turnstile -based single-electron trap as a function of time. The two levels correspond to two charge states which differ by a single electron. In (a) the control parameters are adjusted to allow frequent transitions of the charge state, and in (b) the parameters are adjusted for maximum hold time of electrons. The ultimate objective of the research is a quantum current standard that can be used in the closure of the quantum metrology triangle. The experiment will be implemented at MIKES by applying the quantized Josephson voltage over a resistor calibrated against the quantum Hall resistance standard, and by comparing the resulting current against the hybrid turnstile. Achieving this goal requires quantized current exceeding 100 pA with relative uncertainty below 10-7. MIKES and Aalto have already demonstrated quantized current of more than 100 pA using 10 turnstiles in parallel, and the main problems that have limited relative uncertainty to about 10-4 are now understood and partly solved. J. P. Pekola, O.-P. Saira, V. F. Maisi, A. Kemppinen, M. Möttönen, Y. A. Pashkin, and D. V. Averin, Single-electron current sources: towards a refined definition of ampere, arXiv:1208.4030, submitted for publication (2012). V.F. Maisi, S.V. Lotkhov, A. Kemppinen, A. Heimes, J.T. Muhonen and J.P. Pekola, Single quasiparticle excitation dynamics on a superconducting island, arXiv:1212.2755, submitted for publication (2012). O.-P. Saira, A. Kemppinen, V. F. Maisi and J. P. Pekola, Vanishing quasiparticle density in a hybrid Al/Cu/Al single-electron transistor, Phys. Rev. B 85, 012504 (2012). A. Kemppinen, S. V. Lotkhov, O.-P. Saira, A. B. Zorin, J. P. Pekola and A. J. Manninen, Long hold times in a two-junction electron trap, Appl. Phys. Lett. 99, 142106 (2011). V. F. Maisi, O.-P. Saira, Yu. A. Pashkin, J. S. Tsai, D. V. Averin and J. P. Pekola, Real-Time Observation of Discrete Andreev Tunneling Events, Phys. Rev. Lett. 106, 217003 (2011). In collaboration with O. V. Lounasmaa Laboratory at Aalto University The main collaborator in this work is the PICO Group lead by prof. Jukka Pekola. The group investigates mesoscopic physics and its sensor applications. The main focus is on charge transport and thermal properties of metallic and superconducting nano- and microstructures. The group invented the hybrid turnstile and has been the leading team in the research on it. It has access to a clean room with state-of-the-art facilities, suitable for the fabrication of nano-electronic devices. VTT Technical Research Centre of Finland MIKES has a long history of collaboration with VTT, especially in the field of quantum standards for electricity. In this work, VTT’s main role is development of Josephson voltage standard and null detector for the quantum metrology triangle. The quantum metrology triangle: The triangle experiment yields a consistency check for the fundamental constants e (elementary charge) and h (Planck constant) and for the quantum standards of electric current, voltage and resistance. A major limitation for the performance of hybrid turnstiles and many other superconducting devices, e.g., quantum bits, is caused by microwave-generated quasiparticles (nonsuperconducting electrons) in the superconductor. For this reason, the sample chamber in MIKES’s cryostat has been shielded and filtered with extensive care to protect the hybrid turnstile from thermal noise photons Qu-Ampere consortium Joint Research Project Qu-Ampere (Quantum ampere: Realisation of the new SI ampere) of EMRP started in 2012 and will last for 3 years. It is coordinated by PTB, and other NMI partners are MIKES, NPL, and LNE. The project aims at developing the practical implementation of the new ampere definition based on semiconducting single-electron pumps and on the hybrid turnstile. MIKES METROLOGY TOP 5 15 ENERGY HARVESTING Text: Ossi Hahtela, Kari Ojasalo and Jaani Nissilä Photos: Ossi Hahtela and Heikki Isotalo Energy efficiency and sustainable energy sources are of great importance in developing modern and future technologies. At present the energy efficiency of most machines, industrial processes and power plants is very poor. Many devices are powered by batteries that need to be charged and replaced regularly. Energy harvesting processes capture energy that would otherwise be lost as heat or movement. Energy harvesters convert wasted energy into electrical form that can be used for charging batteries or directly running electrical devices, sensors, actuators, transmitters etc. Energy harvesting has gained increasing interest during the last years. It offers extensive possibilities to improve energy efficiency, reduce emissions and dependence on batteries and also cut operating costs of devices and processes. Many significant industries such as mobile communication, instrumentation, transport, automotive and construction have already started studying the potential of energy harvesting devices. Although wasted energy is abundant in most human related activities, an efficient and cost effective capturing of the waste heat or mechanical vibrations in a reasonable scale has been a challenge. In addition, the lack of accurate and standardised measurement methods has hindered the development and reliable comparison of different materials and devices. At present, MIKES is involved in three research projects aiming to provide and improve measurement techniques for enhancing thermoelectric energy harvesting. Project partners include several European National Metrology Institutes, Aalto University, VTT and industrial companies. 16 MIKES METROLOGY TOP 5 Figure-of-merit of thermoelectric materials Temperature gradients in thermoelectric materials create electrical potential which can be used for electrical power generation. The performance of the energy conversion in thermoelectric materials is typically characterised using dimensionless figure-of-merit, ZT, parameter. Figure-of-merit is defined as ZT=S2σT/κ, where S, σ, T and κ are the Seebeck coefficient, the electric conductivity, the absolute temperature and the thermal conductivity, respectively. ZT can be measured directly or by first determining the different material parameters S, σ, and κ separately. Uncertainty in determining ZT is typically very large but comparing the ZT values obtained using different measurement methods can help ensuring reliable results. Improving the ZT of traditional semiconducting thermoelectric materials e.g. by doping has limitations because the Seebeck coefficient, thermal conductivity and electrical conductivity cannot be modified independently in bulk materials. However, nanotechnologies such as exploiting of thin-films and nanopowders offer interesting possibilities to enhance energy conversion efficiency of thermoelectric devices because the key material parameters can be tailored more individually in nanostructured materials. New sustainable thermoelectric materials are needed e.g. to replace widely used telluride alloys (Bi2Te3, Sb2Te3) which are expensive, scarce and hazardous to environment. Research groups at VTT and Aalto University are developing new micro- and nanostructured thermoelectric materials using novel thin-film fabrication (ALD), spark plasma sintering (SPS), thermal spray (DWTS) and direct printing (nScrypt) methods. The thermoelectric properties of these materials will be tested and characterised at MIKES. Accurate and reliable determination of ZT is a necessity in developing new thermoelectric materials and therefore also in growing commercial potential and market acceptance of thermoelectric devices. MIKES is developing a Harman measurement setup for direct ZT measurements in the temperature range from 20 °C to 650 °C. In Harman method an electric current step is applied through the material of interest and ZT is determined from the resulting voltage response across the material. The setup is designed so that it can also be used for determining the Seebeck coefficient and the electrical conductivity. A need for high temperature measurement techniques of thermoelectric properties can be found e.g. in combustion engine and power plant industries for improving energy efficiency and emission reduction. A probe and borofloat glass test sample for high temperature thermal conductivity measurements. Thermal conductivity measurements Thermal conductivity is a crucial parameter for the design of thermoelectric generators. Thermal conductivity of thermoelectric materials is typically very low, on the order of 1 W/(m·K), which makes accurate determination of the thermal conductivity difficult especially at high temperatures. MIKES has developed a measurement system based on a 3ω method for the thermal conductivity measurements in the temperature range from 20 °C to 630 °C. 3ω method is an ac-technique that can be used for both bulk and thinfilm samples. At MIKES, the thermal conductivity measurements are performed in a horizontal three-zone tube furnace which provides accurate and uniform temperature control. The sample space can be evacuated to vacuum or alternatively a protective argon gas environment can be applied to prevent undesired oxidation of the sample material at high temperatures. Test results indicate that a measurement accuracy better than 10 % can be achieved which is a very good result for high temperature thermal conductivity measurements. Temperature dependence of the thermal conductivity of several materials was determined using 3ω technique. Thermoelectricity research at low temperatures Besides utilising waste heat for energy recovery at high temperature processes, many interesting thermoelectric energy harvesting applications can be found at room temperature and below. Measuring physical properties of new thermoelectric materials at low temperatures may help considerably when aiming at optimising ZT. MIKES has acquired a new closed-cycle helium cryocooler which allows varying the sample temperature between 4 K and 325 K. The refrigerator is a so-called pulse tube cryocooler and being equipped with a special low vibration option. We expect very low mechanical vibration levels and thereby accurate measurements of thermoelectric properties should be feasible. The design of the cryostat is at the final stage and first measurements will be performed in early spring 2013. 3ω technique can be used to measure the thermal conductivity of both bulk and thin-film samples. MIKES METROLOGY TOP 5 17 SPECIAL SERVICES Text: Sari Saxholm Photos: MIKES archives f2p Green comb f2s λ p/2 KTP 2x1 coupler λp PZT Pump 1064nm NIR comb λ s/2 Ti:sapphire OFC ~ 1 GHz rep.rate locked to an H-maser (Kvarz CH1-75A) λp CW OPO M3 M4 Photodetector λi M1 MgO: M2 PPLN λp &λ s CH4 spectrometer CH4-cell (50 cm, 30 mTorr) Pinhole CaF2 wedge MIKES offers targeted services for special needs of research and industry – at MIKES or on site MIKES precision measurements at industrial sites Take care of your traceability chain – plan, act, calibrate! In industry there are various devices, which cannot be transferred for calibration due to their size, precision or other property. MIKES carries out traceable on-site calibrations and measurements of measuring devices and equipment. Traceability means an unbroken chain of comparisons, all having stated uncertainties. This ensures that a measurement result or the value of a standard is related to references at the higher levels, ending at the primary standard. MIKES calibrates on-site e.g. different measuring devices of length, force and torque as well as of electrical quantities. Creating a calibration system for a company is a cooperation project, where MIKES can offer assist and training services. During a project, items, e.g. which instruments should be included in the calibration program, realisation of traceability, needed level of uncertainty, needed calibration instructions as well as other quality documentation and their maintenance need to be decided and clarified. Assuring precision of machine tools Liable measurements need measurement uncertainty Demands of production and quality systems require knowledge on the precision of machine tools. Different measurements are performed on machine tools during e.g. acceptance inspection. The most important measurements are spindle run out, the parallelism between the spindle and the machine, perpendicularity measurements, and straightness and perpendicularity measurements of machine movements. Additionally, machine-tooling tests are used to find out the precision of the machine in operation. MIKES is offering training and consultation services for measurement uncertainty evaluations. Participants will learn basics about measurement uncertainty evaluation and will get ideas how to apply these methods into their own cases. Tailored training courses corresponding to the customer needs are offered, too. These concentrate to customers cases with their initial information. Scope and contents are always agreed with customer. Also plain measurement uncertainty calculation services are available. Evaluation of measurement system with RR-tests High precison measurements for high voltage RR tests are internationally accepted test measurements of a specified form. The name RR stands for repeatability and reproducibility. As its name implies, RR test reflects the magnitude of stochastic errors in measurements. RR test reveals the variance (“uncertainty”) of the measuring system by using simple experimental measurement setup. The test helps to find out if a measuring device or a process is good enough to measure if given tolerances are satisfied, and if a possible fault is caused by the measurer or the measuring device. High voltage measuring systems can be calibrated up to voltages from 200 kV to 400 kV using direct comparison with a reference system. In addition, an on-site linearity verification of these systems can be performed up to their highest voltage. In the case of impulse quantities, low voltages and currents are also covered. Consultation services are offered: The measuring system of a client can be evaluated and on-site calibrations can be performed. Interested? Please contact our Customer Service Manager Veli-Pekka Esala, Veli-Pekka.Esala@mikes.fi 18 MIKES METROLOGY TOP 5 CASE: Three direct-current voltage dividers were calibrated jointly by MIKES and Aalto University. Measurements were performed at Aalto University high voltage laboratory and the traceability of the measurements was ensured by MIKES. Future plan for these devices is measurement of energy transferred from one country to another. for modern research and industry Tools based on solid metrology have been developed over the years in research projects, for industry needs or for own use Humidity calibration systems AC measurement software in VEE Cost effective maintenance of humidity measuring instruments is often difficult to achieve due to time consuming calibration procedures. MIKES is experienced in designing and constructing humidity calibration systems for laboratory and industrial applications at various accuracy levels according to the customer needs. With these systems customers have significantly improved the reliability and efficiency of their calibration work. The traceability of the calibrators is easily obtained through MIKES’ worldwide recognised calibration service. High precise AC voltage measuring software up to 500 Hz was developed for Agilent 3458A multimeter. The software controls one or two Agilent 3458A meters, which are used in high resolution DC sampling mode. Sampling frequency is adjusted according to signal frequency, which is not assumed to be stable. Simultaneously measured quantities are AC peak voltage (IEC 60060), rms and frequency. The software can also be used for DC voltage and ripple measurements. An ultra stable dual-DAC voltage source Impulse measurement software When developing a quantum standard for AC voltages in audio frequencies, an ultra-stable high-resolution voltage source has been developed. The voltage stability in the range of 1 V – 5 V in frequency band 1 Hz – 20 kHz is better than 1 ppm, exceeding the performance of commercial calibrators. A technology transfer project to AIVON Oy has been started to commercialise a dual version of this source, where two independent voltage outputs are referenced to a single Zener voltage reference. The voltage ratio of the two channels is stable even down to 0.2 ppm allowing various new measurement applications to pop up. A compact software package for evaluation of impulse voltage parameters was developed. The development work was part of MIKES’s contribution to revision of IEC standards 60060­1 and 61083­2. The software implements calculation of test voltage value and related time parameters using curve fitting and digital filtering techniques as described in the new standard revisions. PQED Photodiode Is your laboratory vibration sensitive? The iMERA+ qu-candela project of the European Metrology Research Programme developed the Predictable Quantum Efficient Detector (PQED) that was demonstrated to be a very useful semiconductor device for absolute optical power measurements at room temperature. A new compact room temperature PQED has been designed and constructed in collaboration with Fitecom Oy. The PQED may replace the sophisticated cryogenic radiometer, operated close to the temperature of 4 K, as a primary standard of optical power giving the benefits of room temperature operation and ease of use similar to conventional trap detectors. Vibration conditions and effects are monitored in MIKES laboratories 24/7. The system consist of two seismic 3D acceleration transducer combinations. This system can be used to monitor how different solutions for vibration control are working. MIKES is offering vibration measurements for customers in different kind of situations: e.g. results from vibration measurements can be a helpful tool when designing and building laboratories and other buildings as well as monitoring external effects caused by traffic and construction sites. Interested? Please contact our Customer Service Manager Veli-Pekka Esala, Veli-Pekka.Esala@mikes.fi MIKES METROLOGY TOP 5 19 ARCTIC METROLOGY Text: Petri Koponen Photos: MIKES archives Staff of MIKES-Kajaani (from left): Sauli Kilponen, Petri Koponen, Kari Kyllönen, Jani Korhonen, Timo Nissilä and Aimo Pusa. Second from right Dr. Rainer Engel from PTB Germany. MIKES-Kajaani, the world’s northernmost national standards laboratory located near the Arctic Circle, has integrated well to the local research community, and serves both national and international customers with calibrations and special services. Premises in the newly designed, renovated building have proper temperature, vibration and humidity control as well as precisely determined g-values. The group running the facility is built up from seven local experts. Force, torque and heavy masses are in full service and serve industry in its calibration needs. The assembled three different water flow calibration rigs are under development. MIKES is a partner in a joint research centre CEMIS (Centre for Measurement and Information Systems; the umbrella organisation of measurement technology in Kajaani) together with the Universities of Oulu and Jyväskylä, Kajaani University of Applied Sciences, and VTT (Technical Research Centre of Finland). CEMIS specialises in research and training in the field of measurement and information systems. In this cooperation, MIKES has been active in applied research varying from optical emission based measurement methods of heavy metals in water to ski base topography measurements. New thinking of reliable measurement results is implemented in every project. MIKES-Kajaani will also take part in an EMRP-project concerning the development of big force measurements. 20 MIKES METROLOGY TOP 5 Unit Range Relative uncertainty (k=2) 1 N – 1.1 MN 2·10-5 – 1·10-4 8 devices Torque 0.1 Nm – 20 kNm 2·10-4 – 5·10-4 7 devices Mass 50 kg – 2000 kg 2·10-6 3 devices Water flow 0.2 l/s – 750 l/s 0.03 % – 0.5% Consistency 0 – 12 % 0.2 % Force Remarks Gravimetric or Reference flow rate 0.5 m/s – 4.0 m/s (dependent of the consistency) Gravimetric primary standard for liquid flow calibration The gravimetric reference standard of water flow is based on weighing the water. The flow diverter is an essential part of the test rig. It diverts the water flow into the weighing system and switches it back to the storage tank at the end of the measurement. It is responsible for measurement timing control and the shape of the water flow profile when the flow is entering and leaving the balance. In the measurements, water is first continuously pumped up to a constant head tank located 20 m above ground level. The water level is held constant in the tank by sufficient overflow and by adjusting the water flow in a measuring pipe section, where the flow meters under test are placed. When the desired water flow rate is achieved and stabilised, the water flow, Q, is diverted into the weighing tank. Measuring starts (t1) and the output of the meter under test is registered. When a specified time has elapsed (tm), the water flow is diverted to pass by the diverter and the measurement is stopped (t2). Height 20 m MIKES-Kajaani is developing methods for traceable liquid flow calibrations. Traceability with big water flow measurements (DN 200 – DN 500, i.e. for pipe diameters from 20 cm to 50 cm) are based on reference meters and with smaller flows (DN 10 – DN 200) to gravimetric measuring principle. The gravimetric measurement system consists of two diverter- weighing systems with a 800-kg and 6000-kg balance (only one of these is visible in the illustration). Measurements carried out using this calibration rig are traceable to the national standards of mass and time. This gravimetric primary standard will serve as the national standard for flow and it will be used to calibrate all types of flow meters sizing DN10, DN 50, DN 100 and DN200. The targeted measurement uncertainty is 0.03 %. The schematic picture shows the flow rate which is directed into the weigh tank as a function of time. After the diverter is actuated, the flow rate into the weigh tank increases up to the value Q. The characteristic of this rise depends mainly on the characteristic of the speed of the diverting edge, the shape of the jet’s cross section and the velocity profiles across the jet width. The red areas should be equal to the green areas. Measuring pipe Diverter Q Pipe to bypass Overflow pipe Weighing system Volume 14 m3 Feed pipe MIKES METROLOGY TOP 5 21 THE MIKES BUILDING THE HOME OF HIGH-PRECISION METROLOGY Building maintenance technology with a focus on airconditioning About 30 % of the total building area is devoted to building maintenance technology, mainly ventilation equipment, required for creating laboratory conditions. Potential sources of electromagnetic interference, such as compressors and the emergency power generator, are located as far away from the laboratories as possible. There are 36 laboratories that are divided in 20 sections, each of which has its own dedicated ventilation system used for the fine tuning of temperature. Expansion joints and double walls The propagation of internal vibrations caused by building maintenance technology and the movement of people has been inhibited by dividing the building into several separate sections using expansion joints. In the surface laboratories, the basic idea is an onion-like structure, in which the laboratories at the core are protected from external temperature variations by a corridor, an office room and outer protective shutters. To optimise vibration performance, the walls, floor and ceiling of each laboratory are joined together by steel rods and poured concrete in such a way that each laboratory behaves as a rigid body. Stable temperature Instruments requiring high temperature stability are mounted in enclosed equipment cabinets supplied with air whose temperature is regulated to an accuracy of ±0.01 degrees, or liquid baths that can achieve accuracies of a few millidegrees. For vibration-sensitive equipment, the laboratories use granite tables with natural rubber isolators. Vibration isolation Extremely vibration-sensitive length and mass metrology equipment is mounted on either air-spring supported 80–120 ton concrete slabs of gravel/insulation carpeting/ solid slab structures. These provide attenuation of bedrock vibrations at 1 Hz and higher frequencies. The building is founded on a competent bedrock. Isolation of heat sources Because of the strict room temperature requirements, the air heated by, for example laboratory light fixtures and hot furnaces, is drawn directly away from the laboratory and returned into circulation. The temperature, humidity and pressure of the air in laboratory facilities, as well as the mechanical vibrations between floors are constantly monitored. Technical specifications • • • • • • • Building volume: 51 000 m3 Total building area: 9 100 m2 Net floor area 6 500 m2 Number of employees: 80 Number of offices: 60 Number of laboratories: 36 Total laboratory floor area: 1 700 m2, out of which 670 m2 is underground 2 MIKES building from inside Recent publication A. Lassila, M. Kari, H. Koivula, U. Koivula, J. Kortström, E. Leinonen, J. Manninen, J. Manssila, T. Mansten, T. Meriläinen, J. Muttilainen, J. Nissilä, R. Nyblom, K. Riski, J. Sarilo, and H. Isotalo. Design and performance of an advanced metrology building for MIKES. Measurement 44 (2011) 399-425. 22 MIKES METROLOGY TOP 5 20 kV T1 Electrical interference and electromagnetically shielded laboratories Steel reinforcements within the concrete frame of the building are welded together at 1.2 m intervals to provide a continous mesh. This type of a “Faraday Cage” protects the laboratories from external electrical interference up to the radio frequency range (fcut-off~200 MHz). The thick concrete walls and the underground placement of the laboratories also reduce interference. For extremely sensitive electrical measurements, the building has 12 electromagnetically shielded “rooms”. For external fields, their minimum shielding attenuation is 100 dB (10 kHz to 20 GHz). In order to minimise power supply interference, these rooms are equipped with optical fibre lighting and symmetrical filtered power supplies (2 x 115 V). See Figure 1. 800 kW MDB1 MDB2 IT IT FILTER FILTER LAB 1 ... T2 800 kW LAB 13 LAB 12 FILTER FILTER IT IT ... LAB 36 HVAC1 HVAC2 ... HVAC41 = Screened room laboratory = Normal laboratory = noisy load e.g. air conditioning machine UPS 2x60 kW UPS T MDB IT USP EPG = 20 kV/400 V transformer = Main distribution board = Isolation transformer = Uninterrupted power supply =Emergency power generator 2x60 kW Figure 1. The principle of electrical power distribution. Ventilation and diffusion technology The laboratories with the strictest temperature stability requirements have been constructed in naturally constant temperature underground floors based on the “room within a room” principle. The actual measurement room is placed within a slightly larger room so that the air drawn from the measurement space air washes the intermediate space as it is returned into circulation. This solution enables the maintenance of a set temperature of 20 °C to an accuracy of 0.01 degrees. Most of the laboratories are constructed using the floor diffusion principle, with the exeption of mass metrology laboratories, which require cleaner conditions, where ceiling diffusion is used, and the humidity laboratory, where wall diffusion is used. A room where the temperature can be set at (20±5) °C makes studies of the temperature dependence of devices and meters possible. Atomic clocks The atomic clocks are continuously compared against UTC using a GPS satellite receiver. An antenna tower provides optimum satellite visibility in the southern sky. Drawing: Minna Kuusela MIKES METROLOGY TOP 5 23 MIKES Mittatekniikan keskus CENTRE FOR METROLOGY AND ACCREDITATION TEKNIIKANTIE 1 FI-02150 ESPOO FINLAND MIKES-KAJAANI TEHDASKATU 15 PURISTAMO 9P19 FI-87100 KAJAANI FINLAND www.mikes.fi MIKES METROLOGY TOP 5