Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Grinding and Cut-Off Wheels Table of Contents Reinforced grinding wheels two product lines: ■ Special line: SG-ELASTIC ■ Universal line: PS-FORTE Page 4 -13 Ring wheels universally suitable for metals 11 Cup wheels universally suitable for metals and stone 11 Page Cut-off wheels 21-33 for hand-held power tools three product lines: ■ High-performance line SG-PLUS and ECO-PLUS® ■ Performance line SG-ELASTIC and ECO-SG ■ Universal line PS-FORTE 27-28 ECO cut-off wheels ECO-PLUS® and ECO-SG Cut-off wheels with large diameters for hand-held power tools dia. 300 - 400 mm 31 Small cut-off wheels dia. 30 - 76 mm 32 POLIFAN® wheels two product lines: ■ Super line: types Z, Z-FORTE, A and A-FORTE ■ POLIFAN®-PLUS: types A-PLUS and Z-PLUS 14-18 POLI-ELASTIC semi-flexible grinding wheel in A-FORTE type 19 Diamond cut-off wheels four product lines: ■ Super line ■ PLUS line ■ PLUS-EXTRA line ■ SPECIAL line Display stand for cut-off and grinding wheels 19 Cut-off wheels Page for stationary machines 39 RAIL Special cut-off wheels for rail cutting applications on gasoline powered cut-off machines with clamping device (also suitable for hydraulic drive units) Fibre discs types A and Z 20 CHOPSAW Special cut-off wheels for cutting sections on field-use machines (CHOPSAW) with a max. power output of 3 KW 40 TABLECUT Special cut-off wheels for use on steel, non-ferrous metals and stone on portable benchtop machines with a power output of 3-5 KW 40 34-36 41 UNIVERSAL Universal cut-off wheels for use on steel, non-ferrous metals and stone on chop stroke machines with a power output of more than 5 KW 42-44 HEAVY DUTY High-performance cut-off wheels for use on steel and castings on high powered stationary machines, e. g. in rolling mills, forges, finishing lines and foundries 2 206 Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Grinding and Cut-Off Wheels Power Output, Maximum Operating Speed Dimensions, Safety In order to ensure the most cost-efficient use of grinding and cut-off wheels for hand-held power tools, it is necessary to select the right tool for the individual application. In our ▲ grinders in relation to the material and machining task at hand. This distinction is reflected in the following table. dia. 100 dia. 115 dia. 125 dia. 178 dia. 230 Watts Watts Watts Watts Watts Air powered, speed-controlled – < 1000 < 2000 < 4500 < 4500 High frequency (300 cycles) – – < 1700 < 3700 < 3700 Air powered – < 800 < 1000 < 1900 < 2200 Electric, speed-controlled – < 1400 < 1500 < 2500 < 2800 Electric < 700 < 1000 < 1200 < 2200 < 2500 Air powered < 400 < 600 < 800 < 1500 < 1800 Electric < 500 < 700 < 900 < 1800 < 2000 dia. mm ▲ Machine type Output Watts ▲ Angle grinder power output application recommendations for grinding and cut-off wheels (refer to pages 6-7, 12, 24-25) we have taken into account the power output (watts) of the most common angle ▲ Stable r.p.m. High power Low power Maximum operating speed The maximum operating speed (m/s) is shown on the product labels and product packs by a colour bar in accordance with the specifications of EN 12413. The maximum permissible r.p.m. specification applies to the nominal diameter of the tools. Max. operating speed 50 m/s 63 m/s 80 m/s 100 m/s Dimensions The diameter, thickness and centre hole dimension are indicated in the drawings and tables by means of the following symbols: Flat type Tapered type D1 D1 B Colour bar B D2 blue yellow red green D2 Cup wheel ETT Depressed centre type D1 D1 B B 206 Balance PFERD grinding and cut-off wheels are manufactured according to valid EN ISO 6103 standards. D2 D2 Safety Recommendations = Wear protective goggles! = Wear ear protectors! = Observe safety recommendations! = Not approved for free-hand and hand-held operation! = Wear protective gloves! = Wear dust respirator! = Not approved for wet grinding! = Not approved for side grinding! Mounting system Never use flanges of different diameter. Two flanges clamping a grinding tool must always have the same outside diameter and support area (according to EN 68, ASA 1788.1, ANSI B 7.1). correct incorrect 206 3 Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Reinforced Grinding Wheels Product Lines, Materials, Colour Code With PFERD reinforced grinding wheels, optimum machining results are guaranteed. PFERD Range of Reinforced Grinding Wheels PFERD offers a broad range of grinding wheels, taking into account the numerous combinations of the following factors determining the grinding process: 1. Special line: SG-ELASTIC 2. Universal line: PS-FORTE The SG-ELASTIC line ensures optimum quality and performance. All reinforced grinding wheels offered are specifically designed for use on individual material groups. The PS-FORTE line was designed for universal use on many different materials. It is offered as an alternative to SG-ELASTIC. The Special line can be identified by the black marking on the label border. The Universal line can be identified by the orange marking on the label border. ■ Machining properties of the material (workpiece) ■ Angle grinder power output ■ Machining task (e. g. surface or edge grinding) ■ Working method of the individual user (e. g. contact pressure) You can choose between two product lines: ■ Special line: SG-ELASTIC ■ Universal line: PS-FORTE The reinforced grinding wheels of both lines are designed for use either on surfaces or on edges. Five Material Groups for Reinforced Grinding Wheels Advanced manufacturing technology and special product formulas have permitted a high degree of product differentiation, enabling the user to select the most suitable reinforced grinding wheel for any specific application. Hard grade for edge grinding, deburring and chamfering. Material/Colour The PFERD product line of reinforced grinding wheels is suitable for the entire power output range of modern drive systems. 4 206 The system of product label colour codes facilitates the choice of the optimum reinforced grinding wheel. PFERD Colour Codes for Reinforced Grinding Wheels Universal line: PS-FORTE Special line: SG-ELASTIC Soft grade for surface machining and weld seam finishing. The PFERD classification of materials is based on their machining properties. Page Material/Colour Page Steel black 8 Steel/Cast iron black 13 High-grade steel/ Nuclear blue 9 High-grade steel blue 13 Universally suitable for metals orange 13 Scale/Cast iron red 9 10 Non-ferr. metals/ALU silver 10 Universally suitable for metals orange 8 11 Stone green 10 11 Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Reinforced Grinding Wheels Label Codes, Ordering Instructions PFERD product line Colour code of the material group (refer to page 4) PFERD Order No. Colour code of the product line Designation acc. to EN According to European safety norm Max. operating speed m/s Max. permissible r.p.m. Pictorial safety recommendations EAN bar code Material group Colour bar acc. to EN Dimension mm/inch Designation according to EN 12413 E 1 115 - 6 2 3 A 4 30 5 Q 6 27 1 SG 7 1 Tool type and shape E = Reinforced grinding wheel ER = Ring wheel ETT= Cup wheel PE = POLI-ELASTIC surface grinding wheel 2 Dimension Diameter (D1) in mm 3 Wheel thickness Thickness (B) in mm 4 Grit type A = Aluminium oxide C = Silicon carbide Z = Zirconia alumina grain ZA = Zirconia alumina grain/aluminium oxide AC= Aluminium oxide/silicon carbide 5 Grit size In Mesh according to FEPA scale. 6 Grade (wheel properties) Grade Wheel properties Material groups Special line: SG-ELASTIC N Q S O R T Q High-grade steel Steel Scale/Cast iron High-grade steel Steel Cast iron Stone soft soft soft hard hard hard medium Universal line: PS-FORTE K L M P very soft medium medium medium Steel and cast iron Universally for metals High-grade steel Steel and cast iron 7 PFERD product lines Special line SG-ELASTIC Universal line PS-FORTE A 2 30 3 Q 4 BF 5 80 6 1 Tool type and shape 27 = Grinding wheel, depressed centre type 1 = Grinding wheel, flat type 11 = Cup wheel, tapered type 8 = Cup wheel, flat type 29 = Semi-flexible grinding wheel, depressed centre type 2 Abrasive type code A = Aluminium oxide C = Silicon carbide Z = Zirconia alumina grain 3 Grit size In Mesh according to FEPA scale. 4 Grade (wheel properties) The hardness is graded from soft to hard by means of letters in alphabetically ascending order (A to Z). 5 Bond BF = Resinoid bond, fibre-reinforced, woven or non-woven B = Resinoid bond and other duroplastic bonds 6 Maximum operating speed in m/s 206 5 206 PFERD Ordering code Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Reinforced Grinding Wheels Recommendations for Use SG-ELASTIC To determine the recommended type of PFERD reinforced grinding wheel that will best suit your application needs, proceed as follows: Start out from the group of materials you intend to work on. Consider the intended use/machining task. Take into account your angle grinder’s power output. In the application table you will find the most suitable reinforced grinding wheel type. For wheel diameters and widths please refer to the ordering information on the specified catalogue page. Special line: SG-ELASTIC Reinforced grinding wheels = highly suitable = suitable dia. 115 - 230 mm Wheel type ▲ Colour code ▲ Wheel designation ▲ Steel alloyed, unalloyed structural, tool, high-speed steel High-grade steel stainless, heat resistant and high-temperature resistant High-grade steel casting Nuclear applications Cast iron Grey cast iron Nodular cast iron Surface/ Weld Edge Surface/ Weld Edge Surface/Edge Surface Edge Scale Surface/Edge Non-ferrous metals/Alu Surface Edge Stone Surface Edge 206 A 30 N SG A 24 O SG A 24 M SG Nuclear medium grade 8 8 9 9 9 high low high low high low high low Power* universal high low high low universal high low high low high low high low * Refer to page 3 for angle grinder power output ratings. 6 R SG hard type Use A 24 soft type ▲ ▲ Q SG Nuclear hard type information on page Material group A 30 High-grade steel soft type Wheel properties Ordering Steel Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Reinforced Grinding Wheels Recommendations for Use SG-ELASTIC Small Ring reinforced wheels grinding wheels Cup wheels dia. 70-100, dia.≤70mm dia. 80, 110, 125 mm 150 mm Scale AC 30 Cast iron Non-ferr. metals S SG ZA 30 S SG ZA 24 T SG A 24 N SG Stone C 24 Q SG Universally Universally Universally for metals for metals for metals A 24 R SG A 24 M SG Stone A 16 M SG A 16 Q SG C 16 M SG C 16 Q SG soft type hard type medium grade medium grade medium grade medium grade medium grade medium grade 9 10 10 10 10 8 11 11 11 206 soft type 206 7 Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Reinforced Grinding Wheels Special Line SG-ELASTIC Steel-soft type Soft type (Q) for use on steel, exceptionally fast grinding combined with soft grinding properties. Order No. EN Designation For surface grinding and general purpose use. D1 x B x D2 [mm (inch)] max. speed RPM kg E 115 - 6 A 30 Q SG 27 A 30 Q BF 80 115 x 6.3 x 22.2 (7/8") 13300 10 1,840 E 125 - 6 A 30 Q SG 27 A 30 Q BF 80 125 x 6.3 x 22.2 (7/8") 12200 10 2,250 E 178 - 6 A 30 Q SG 27 A 30 Q BF 80 178 x 6.3 x 22.2 (7/8") 8600 10 4,300 E 178 - 8 A 30 Q SG 27 A 30 Q BF 80 178 x 8.3 x 22.2 (7/8") 8600 10 5,600 E 230 - 6 A 30 Q SG 27 A 30 Q BF 80 230 x 6.8 x 22.2 (7/8") 6600 10 6,700 E 230 - 8 A 30 Q SG 27 A 30 Q BF 80 230 x 8.3 x 22.2 (7/8") 6600 10 8,800 A 30 Q SG Steel-hard type Hard type (R) for use on steel, fast stock removal and long service life. Order No. A 24 R SG Universally suitable for metalsmedium grade 8 206 D1 x B x D2 [mm (inch)] max. speed RPM kg E 115 - 4 A 24 R SG 27 A 24 R BF 80 115 x 4.1 x 22.2 (7/8") 13300 10 1,260 E 115 - 6 A 24 R SG 27 A 24 R BF 80 115 x 6.3 x 22.2 (7/8") 13300 10 1,840 E 125 - 4 A 24 R SG 27 A 24 R BF 80 125 x 4.1 x 22.2 (7/8") 12200 10 1,530 E 125 - 6 A 24 R SG 27 A 24 R BF 80 125 x 6.3 x 22.2 (7/8") 12200 10 2,250 E 178 - 4 A 24 R SG 27 A 24 R BF 80 178 x 4.1 x 22.2 (7/8") 8600 10 2,700 E 178 - 6 A 24 R SG 27 A 24 R BF 80 178 x 6.3 x 22.2 (7/8") 8600 10 4,300 E 178 - 8 A 24 R SG 27 A 24 R BF 80 178 x 8.3 x 22.2 (7/8") 8600 10 5,600 E 230 - 6 A 24 R SG 27 A 24 R BF 80 230 x 6.8 x 22.2 (7/8") 6600 10 6,700 E 230 - 8 A 24 R SG 27 A 24 R BF 80 230 x 8.3 x 22.2 (7/8") 6600 10 8,800 Small reinforced grinding wheels for universal use on metals, fast stock removal and long service life. Order No. A 24 R SG EN Designation For weld grinding, deburring and edge grinding. For surface grinding and general purpose use in confined spaces. EN Designation D1 x B x D2 [mm (inch)] max.speed RPM E 70 - 6 A 24 R SG 27 A 24 R BF 80 70 x 6.3 x 10.0 (3/8") 21800 10 0,650 E 70 - 8 A 24 R SG 27 A 24 R BF 80 70 x 8.3 x 10.0 (3/8") 21800 10 0,830 E 76 - 6 A 24 R SG 27 A 24 R BF 80 76 x 6.3 x 10.0 (3/8") 20200 10 0,745 E 90 - 4 A 24 R SG 27 A 24 R BF 80 90 x 4.1 x 16.0 (5/8") 17000 10 0,795 E 100 - 4 A 24 R SG 27 A 24 R BF 80 100 x 4.1 x 16.0 (5/8") 15300 10 1,035 E 100 - 6 A 24 R SG 27 A 24 R BF 80 100 x 6.3 x 16.0 (5/8") 15300 10 1,270 E 150 - 6 A 24 R SG 27 A 24 R BF 80 150 x 6.3 x 22.2 (7/8") 10200 10 3,050 kg Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Reinforced Grinding Wheels Special Line SG-ELASTIC High-grade steel-soft type Soft type (N) for use on high-grade steel, exceptionally fast grinding combined with soft grinding properties. For surface grinding and Order No. A 30 N SG High-grade steel-hard type Nuclear-medium grade D1 x B x D2 [mm (inch)] max. speed RPM kg E 115 - 6 A 30 N SG 27 A 30 N BF 80 115 x 6.3 x 22.2 (7/8") 13300 10 1,840 E 125 - 6 A 30 N SG 27 A 30 N BF 80 125 x 6.3 x 22.2 (7/8") 12200 10 2,250 E 178 - 4 A 30 N SG 27 A 30 N BF 80 178 x 4.1 x 22.2 (7/8") 8600 10 2,700 E 178 - 6 A 30 N SG 27 A 30 N BF 80 178 x 6.3 x 22.2 (7/8") 8600 10 4,300 E 178 - 8 A 30 N SG 27 A 30 N BF 80 178 x 8.3 x 22.2 (7/8") 8600 10 5,600 E 230 - 6 A 30 N SG 27 A 30 N BF 80 230 x 6.8 x 22.2 (7/8") 6600 10 6,700 E 230 - 8 A 30 N SG 27 A 30 N BF 80 230 x 8.3 x 22.2 (7/8") 6600 10 8,800 Hard type (O) for use on high-grade steel, fast stock removal and long service life. Order No. A 24 O SG EN Designation general purpose use. Manufactured without addition of ferrous, sulphurous or chlorinated fillers. EN Designation For weld grinding, deburring and edge grinding. Manufactured without addition of ferrous, sulphurous or chlorinated fillers. D1 x B x D2 [mm (inch)] max. speed RPM kg E 115 - 4 A 24 O SG 27 A 24 O BF 80 115 x 4.1 x 22.2 (7/8") 13300 E 115 - 5 A 24 O SG 27 A 24 O BF 80 115 x 5.2 x 22.2 (7/8") 13300 10 1,550 E 115 - 6 A 24 O SG 27 A 24 O BF 80 115 x 6.3 x 22.2 (7/8") 13300 10 1,840 E 125 - 4 A 24 O SG 27 A 24 O BF 80 125 x 4.1 x 22.2 (7/8") 12200 10 1,530 E 125 - 5 A 24 O SG 27 A 24 O BF 80 125 x 5.2 x 22.2 (7/8") 12200 10 1,850 E 125 - 6 A 24 O SG 27 A 24 O BF 80 125 x 6.3 x 22.2 (7/8") 12200 10 2,250 E 178 - 5 A 24 O SG 27 A 24 O BF 80 178 x 5.2 x 22.2 (7/8") 8600 10 3,780 E 178 - 6 A 24 O SG 27 A 24 O BF 80 178 x 6.3 x 22.2 (7/8") 8600 10 4,300 E 178 - 8 A 24 O SG 27 A 24 O BF 80 178 x 8.3 x 22.2 (7/8") 8600 10 5,600 E 230 - 4 A 24 O SG 27 A 24 O BF 80 230 x 4.1 x 22.2 (7/8") 6600 10 4,100 E 230 - 5 A 24 O SG 27 A 24 O BF 80 230 x 5.2 x 22.2 (7/8") 6600 10 5,800 E 230 - 6 A 24 O SG 27 A 24 O BF 80 230 x 6.8 x 22.2 (7/8") 6600 10 6,700 E 230 - 8 A 24 O SG 27 A 24 O BF 80 230 x 8.3 x 22.2 (7/8") 6600 10 8,800 Medium grade (M) for high-grade steels in reactor construction applications. Order No. EN Designation 10 1,260 For use in reactor construction applications meets KWU Class 1 job instructions. D1 x B x D2 [mm (inch)] max. speed RPM 8600 10 4,300 206 E 178 - 6 A 24 M SG-Nuclear 27 A 24 M BF 80 178 x 6.3 x 22.2 (7/8") kg A 24 M SG Scale-soft type Soft type (S) with mixed aluminium oxide and hard silicon carbide grain for grinding casting Order No. EN Designation crusts with sand inclusions. D1 x B x D2 [mm (inch)] max. speed RPM kg E 178 - 6 AC 30 S SG 27 AC 30 S BF 80 178 x 6.3 x 22.2 (7/8") 8600 10 4,400 E 230 - 6 AC 30 S SG 27 AC 30 S BF 80 230 x 6.8 x 22.2 (7/8") 6600 10 6,900 AC 30 S SG 206 9 Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Reinforced Grinding Wheels Special Line SG-ELASTIC Cast iron-soft type Soft type (S) for use on cast iron (grey and nodular cast iron), exceptionally fast grinding action combined with soft grinding properties. Order No. EN Designation For surface grinding and general purpose use. With zirconia alumina grain. D1 x B x D2 [mm (inch)] max. speed RPM kg E 178 - 6 ZA 30 S SG 27 ZA 30 S BF 80 178 x 6.3 x 22.2 (7/8") 8600 10 4,400 E 178 - 8 ZA 30 S SG 27 ZA 30 S BF 80 178 x 8.3 x 22.2 (7/8") 8600 10 5,700 E 230 - 6 ZA 30 S SG 27 ZA 30 S BF 80 230 x 6.8 x 22.2 (7/8") 6600 10 6,900 E 230 - 8 ZA 30 S SG 27 ZA 30 S BF 80 230 x 8.3 x 22.2 (7/8") 6600 10 8,900 ZA 30 S SG Cast iron-hard type Hard type (T) for use on cast iron (grey and nodular cast iron), fast stock removal, long service life and hard grinding properties. Order No. EN Designation For levelling casting remainders, removing casting crusts, deburring and edge grinding work. With zirconia alumina grain. D1 x B x D2 [mm (inch)] max. speed RPM kg E 178 - 6 ZA 24 T SG 27 ZA 24 T BF 80 178 x 6.3 x 22.2 (7/8") 8600 10 4,400 E 178 - 8 ZA 24 T SG 27 ZA 24 T BF 80 178 x 8.3 x 22.2 (7/8") 8600 10 5,700 E 230 - 6 ZA 24 T SG 27 ZA 24 T BF 80 230 x 6.8 x 22.2 (7/8") 6600 10 6,900 E 230 - 8 ZA 24 T SG 27 ZA 24 T BF 80 230 x 8.3 x 22.2 (7/8") 6600 10 8,900 ZA 24 T SG Non-ferr. metals/Alu-medium grade Medium grade (N) for use on aluminium and other soft non-ferrous metals susceptible to causing loading problems. Order No. EN Designation For general purpose use. D1 x B x D2 [mm (inch)] max. speed RPM kg E 115 - 6 A 24 N SG 27 A 24 N BF 80 115 x 6.3 x 22.2 (7/8") 13300 10 1,840 E 125 - 6 A 24 N SG 27 A 24 N BF 80 125 x 6.3 x 22.2 (7/8") 12200 10 2,250 E 178 - 6 A 24 N SG 27 A 24 N BF 80 178 x 6.3 x 22.2 (7/8") 10 4,300 8600 A 24 N SG Stone-medium grade Medium grade (Q) for use on stone, aluminium and cast iron (e. g. surfaces with sand inclusions). Order No. C 24 Q SG 10 206 EN Designation For surface grinding and general purpose use. D1 x B x D2 [mm (inch)] max. speed RPM kg E 115 - 6 C 24 Q SG 27 C 24 Q BF 80 115 x 6.3 x 22.2 (7/8") 13300 10 1,840 E 178 - 6 C 24 Q SG 27 C 24 Q BF 80 178 x 6.3 x 22.2 (7/8") 10 4,300 8600 Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Ring Wheels, Cup Wheels Special Line SG-ELASTIC Ring Wheels Universally suitable for metalsmedium grade Medium grade (M) for peripheral grinding on steel, high-grade steel and metal parts in the manufacture of tools and dies, fettling and cast seam finishing jobs. Fast metal removal and long service life. Manufactured without addition of ferrous, sulphurous or chlorinated fillers. Order No. max. speed RPM EN B Suitable arbors D1 for standard D2 (mm) Designation (mm) (mm) centre hole 6 10 ER 30 - 4 A 24 M SG – 1 A 24 M BF80 30 4.2 6/ 6 3 -10 51000 20 0,145 ER 30 - 6 A 24 M SG – 1 A 24 M BF80 30 6.2 6/ 6 3 -10 51000 20 0,220 ER 40 - 4 A 24 M SG – 1 A 24 M BF80 40 4.2 6/ 6 3 -10 38200 20 0,260 ER 40 - 6 A 24 M SG – 1 A 24 M BF80 40 6.2 6/ 6 3 -10 38200 20 0,385 ER 50 - 6 A 24 M SG – 1 A 24 M BF80 50 6.2 6/ 6 3 -10 30600 20 0,600 ER 50 - 10 A 24 M SG kg A 24 M SG* 1 A 24 M BF80 50 10.5 6/ 6 3 -10 30600 20 1,000 6 -20 4-8 21800 20 1,180 ER 70 - 6 A 24 M SG – 1 A 24 M BF80 70 6.2 8/ 10 8/ 10 ER 70 - 8 A 24 M SG**– 1 A 24 M BF80 70 8.7 8/ 10 8/ 10 6 - 20 4-8 21800 20 1,900 ER 70 - 10 A 24 M SG – 1 A 24 M BF80 70 10.5 8/ 10 6 - 20 21800 20 2,940 ER 70 - 15 A 24 M SG – 1 A 24 M BF80 70 15.7 8/ 10 6 - 20 21800 20 1,710 * ER 50 - 10 A 24 M SG standard centre hole diameter 6 mm. Please indicate order number and centre hole (D2). ** Recessed centre hole Arbors for ring wheels (no illustr.) Order No. 6/6 Shank dia. Tool centre hole dia. Clamping width mm mm mm kg 3 - 10 6 6 3 - 10 1 0,038 8/10 6 - 20 8 10 6 - 20 1 0,088 8/10 4 - 8 8 10 4- 8 1 0,055 Observe the maximum permissible r.p.m. indicated in the delivery note when using these arbors. Universally suitable for metalsmedium grade Medium grade (Q/M) for use on steel and castings. The flaring cup shape allows the grinding of weld seams. Order No. Hole/Thread [mm (inch)] Centre hole Threaded bushing Q: Fast cutting action and very long service life. M: Very fast cutting action and long service life. Max. dia. mm Min. Cup- Wall- max. dia. height thickn. speed mm mm mm RPM kg 50 ETT 80 - 8 A 80 Q SG 22,2 (7/8") 80 80 27 8 11900 5 0,980 50 ETT110 - 20 A 16 M SG 22,2 (7/8") 110 90 55 20 8600 2 1,750 50 ETT110 - 20 A 16 Q SG 22,2 (7/8") 110 90 55 20 8600 2 1,750 50 ETT125 - 25 A 16 Q SG M 14 125 95 51 25 7600 2 2,600 50 ETT125 - 25 A 16 Q SG 5/8 - 11 125 95 51 25 7600 2 2,600 Please indicate order number and centre hole (threaded bushing) diameter. A - M SG / A - Q SG Stone-medium grade Medium grade (Q/M) for use on natural and artificial stone, suitable for wet and dry grinding. Order No. Hole [mm (inch)] Centre hole Q: Fast cutting action and very long service life. M: Very fast cutting action and long service life. Max. dia. mm Min. Cup- Wall- max. dia. height thickn. speed mm mm mm RPM kg 50 ETT 80 - 8 C 80 Q SG 22,2 (7/8") 80 80 27 8 11900 5 0,860 50 ETT110 - 20 C 16 M SG 22,2 (7/8") 110 90 55 20 8600 2 1,350 50 ETT110 - 20 C 16 Q SG 22,2 (7/8") 110 90 55 20 8600 2 1,350 50 ETT110 - 20 C 30 Q SG 22,2 (7/8") 110 90 55 20 8600 2 1,350 206 11 Please indicate order number and centre hole diameter. C - M SG / C - Q SG 206 Cup Wheels Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Reinforced Grinding Wheels Recommendations for Use PS-FORTE To determine the recommended type of PFERD reinforced grinding wheel that will best suit your application needs, proceed as follows: Start out from the group of materials you intend to work on. Consider the intended use/machining task. Take into account your angle grinder’s power output. In the application table you will find the most suitable reinforced grinding wheel type. For wheel diameters and widths please refer to the ordering information on the specified catalogue page. Universal line: PS-FORTE Reinforced grinding wheels = highly suitable = suitable dia. 115 - 230 mm Wheel type ▲ Colour code ▲ A 24 L PS-FORTE very soft type medium grade medium grade medium grade 13 13 13 13 high low high low high low high low ▲ alloyed, unalloyed Structural, tool, high-speed steel High-grade steel stainless, heat resistant and high-temperature resistant High-grade steel casting Cast iron Grey cast iron Nodular cast iron Surface/ Weld Edge Surface/ Weld Edge Surface/ Weld Edge Non-ferrous metals/Alu Surface/ Weld Edge Power* high low high low high low high low * Refer to page 3 for angle grinder power output ratings. 12 206 ▲ ▲ Steel Use Universally for metals A 30 M PS-FORTE information on page Material group High-grade steel A 30 P PS-FORTE Wheel properties Steel/Cast iron Steel/Cast iron A 30 K PS-FORTE Wheel designation Ordering Small reinforced grinding wheels dia. 100, 150 mm Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Reinforced Grinding Wheels Universal Line PS-FORTE Steel/Cast iron-very soft type Very soft type (K) for use on steel and other metals. Very fast stock removal and long service life. Order No. EN Designation Particularly aggressive abrasive action. D1 x B x D2 [mm (inch)] max. speed RPM E 178 - 6 A 30 K PS-FORTE 27 A 30 K BF 80 178 x 6.3 x 22.2 (7/8") 8600 10 4,300 E 178 - 8 A 30 K PS-FORTE 27 A 30 K BF 80 178 x 8.3 x 22.2 (7/8") 8600 10 5,600 A 30 K PS-FORTE Steel/Cast iron-medium grade Medium grade (P) for use on steel and cast iron (grey and nodular cast iron), fast stock removal and long service life. Order No. EN Designation For general purpose use. D1 x B x D2 [mm (inch)] max. speed RPM kg E 115 - 6 A 30 P PS-FORTE 27 A 30 P BF 80 115 x 6.3 x 22.2 (7/8") 13300 10 1,680 E 125 - 6 A 30 P PS-FORTE 27 A 30 P BF 80 125 x 6.3 x 22.2 (7/8") 12200 10 2,250 E 178 - 6 A 30 P PS-FORTE 27 A 30 P BF 80 178 x 6.3 x 22.2 (7/8") 8600 10 4,300 E 178 -8 A 30 P PS-FORTE 27 A 30 P BF 80 178 x 8.3 x 22.2 (7/8") 8600 10 5,600 E 230 - 6 A 30 P PS-FORTE 27 A 30 P BF 80 230 x 6.8 x 22.2 (7/8") 6600 10 6,700 E 230 -8 A 30 P PS-FORTE 27 A 30 P BF 80 230 x 8.3 x 22.2 (7/8") 6600 10 8,800 A 30 P PS-FORTE Medium grade (M) for use on high-grade steel and difficult to grind materials, fast stock removal and long service life. Order No. EN Designation For general purpose use. Manufactured without addition of ferrous, sulphurous or chlorinated fillers. D1 x B x D2 [mm (inch)] max. speed RPM kg E 115 - 6 A 30 M PS-FORTE 27 A 30 M BF 80 115 x 6.3 x 22.2 (7/8") 13300 10 1,680 E 125 - 6 A 30 M PS-FORTE 27 A 30 M BF 80 125 x 6.3 x 22.2 (7/8") 12200 10 2,250 E 178 - 6 A 30 M PS-FORTE 27 A 30 M BF 80 178 x 6.3 x 22.2 (7/8") 8600 10 4,300 E 178 -8 A 30 M PS-FORTE 27 A 30 M BF 80 178 x 8.3 x 22.2 (7/8") 8600 10 5,600 E 230 - 6 A 30 M PS-FORTE 27 A 30 M BF 80 230 x 6.8 x 22.2 (7/8") 6600 10 6,700 E 230 - 8 A 30 M PS-FORTE 27 A 30 M BF 80 230 x 8.3 x 22.2 (7/8") 6600 10 8,800 A 30 M PS-FORTE Universally for metals medium grade Medium grade (L) for use on high-grade steel and other metals, fast stock removal and long service life. Order No. EN Designation For general purpose use. Manufactured without addition of ferrous, sulphurous or chlorinated fillers. D1 x B x D2 [mm (inch)] max. speed RPM kg E 100 - 6 A 24 L PS-FORTE 27 A 24 L BF 80 100 x 6.3 x 16.0 (5/8") 15200 10 1,270 E 150 - 6 A 24 L PS-FORTE 27 A 24 L BF 80 150 x 6.3 x 22.2 (7/8") 10200 10 3,050 A 24 L PS-FORTE 206 13 206 High-grade steel-medium grade Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Surface Grinding Wheels POLIFAN® Wheels Super Line POLIFAN® wheels combine the characteristics of reinforced grinding wheels (high stock removal rate) and fibre discs (excellent surface finish), thereby saving the user one grinding operation. The grinding efficiency is determined by the following factors: ■ the workpiece material ■ the tool drive ■ the machining task ■ the user ■ and, to a very high degree, the POLIFAN® tool used In accordance with the numerous combinations of all relevant parameters, PFERD offers four POLIFAN® types: Z Z-FORTE A A-FORTE The Four PFERD POLIFAN® Types and Their Colour Codes The colour code on the labels facilitates the choice of the optimum POLIFAN® type: Type Z (Zirconia alumina grain) dark-blue Type A (Aluminium oxide) dark-brown For maximum stock removal and heavy-duty use, e. g., deburring or weld seam finishing along edges and radii, specifically on steel and stainless steel (including steel and stainless steel sheet). Universally suitable for all materials, e. g., alloyed and unalloyed steels, structural steel, tool steel, high-speed steel, stainless and acid resistant steels, non-ferrous metals such as aluminium, brass, plastics and wood. Type Z-FORTE (Zirconia alumina grain FORTE) light-blue Type A-FORTE (Aluminium oxide FORTE) light-brown = Zirconia alumina grain = Zirconia alumina grain FORTE = Aluminium oxide = Aluminium oxide FORTE They are available with the diameters 100, 115, 125 and 180 mm and with different grit specifications from coarse to fine. This exceptionally broad range of POLIFAN® types enables users to choose POLIFAN® wheels ideally suited for their individual machining tasks. This leads to an optimum grinding process and a reduction of tool and labour costs. Advantages of POLIFAN® wheels ■ High grinding efficiency and excellent surface finish combined in a single grinding operation ■ Extremely long service life ■ Soft, cool cutting properties ■ No wheel loading problems ■ Silent operation ■ Low vibration ■ Reduced operator fatigue ■ Elimination of an additional working step ■ Less set-up times ■ Reduced storage cost ■ Reduced logistic cost ■ Increased productivity 14 206 For universal machining tasks with very high stock removal rates, e. g., weld seam dressing on planar workpieces. Also suitable for light deburring and bevelling work on stainless and high-temperature steels. Particularly well suited for cool surface grinding on stainless steels (adverse thermal conductive materials), high-temperature alloys (difficult to machine) and aluminium alloys. Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Surface Grinding Wheels POLIFAN® Wheels Super Line Optimum Use of Flat and Conical POLIFAN® Tools Choose between flat PFF and conical PFC types to suit your individual machining application. How the angle of attack affects the surface finish Where lower angles of attack are feasible, flat POLIFAN® (PFF) wheels produce a superior surface finish (reduced roughness) compared to conical wheels (PFC) of identical grit. Superior quality over the entire service life The outstanding properties of POLIFAN® wheels are an extremely long service life and uniform high stock removal rates. The grinding performance remains on a constantly high level until the abrasive grain has been used up. Reduced force for improved grinding results PFF 0-15° ■ The flat PFERD POLIFAN® PFF wheel is the optimum tool for grinding at an acute angle (0-15°). The PFF type offers a maximum contact surface, which makes it particularly suitable for surface grinding applications. The maximum efficiency is achieved at fairly low grinding pressures (i. e. significantly lower than with conventional reinforced grinding wheels). Excessive working pressures will increase tool wear! The backing pad and abrasive material will wear down uniformly over the life of the tool. On the other hand, the following general rule should be noted with regard to the two PFERD POLIFAN® product types (PFF and PFC): POLIFAN® quieter than reinforced grinding wheels PFC A flat angle of attack demands higher working pressures than a greater angle. 15-30° ■ Conical PFERD POLIFAN® PFC wheels produce optimum results at greater angles of attack (15-30°). These angles may be exceeded slightly when grinding stainless or high-temperature steels. The comparatively small contact surface ensures soft and cool grinding properties. The form of the PFC wheel facilitates the machining of concave surfaces. POLIFAN® wheels produce much less noise [< 80 dB(A)] than conventional grinding wheels. Moreover, the pressure used must be adapted to the individual material. Materials of higher strength will require greater pressure! Noise level of the POLIFAN® wheel [< 80 dB(A)] Recommended Application Ranges of POLIFAN® Wheels ■ Working pressure ■ Angle of attack of the POLIFAN® wheel ■ Use for surface or edge grinding POLIFAN® types Material groups 1. Steels Steel, unalloyed, alloyed Structural steel, tool steel High-speed steel 2. High-grade steels Stainless materials Heat resistant and hightemp. resistant materials 3. Sheet metal Sheet steel, high-grade sheet steel 4. Aluminium Operation Z Our field organisation staff will be glad to assist you in finding the optimum combination of parameters for your specific machining task. Z-FORTE A A-FORTE 40 60 24* 40 60 80 24* 40 60 80 120 40 60 80 Surface grinding Weld grinding Deburring, edge grinding ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● - ● ● - ● ● - ● ● - Surface grinding Weld grinding Deburring, edge grinding ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● - ● ● - ● ● - ● ● - Surface grinding/weld grinding Deburring, edge grinding ● ● ● ● ● ● ● ● ● - ● ● ● ● ● ● ● - ● - ● - ● - ● - Surface grinding Deburring, edge grinding ● ● ● ● ● ● ● - ● ● ● ● ● ● - - ● ● ● ● ● ● Surface grinding Deburring, edge grinding Edge grinding ● ● ● ● ● ● ● ● ● ● ● ● ● ● - ● ● ● ● ● ● ● ● ● - - ● ● ● ● ● ● - Surface grinding Deburring, edge grinding - - ● ● ● - ● ● ● ● ● ● ● ● ● ● - - - Grit size: 5. Brass, bronze 6. Castings 7. Plastics, wood * only 180 mm dia. ● highly suitable ● suitable – fairly suitable 206 15 206 The efficiency of the recommended POLIFAN® wheels is influenced by the following parameters: ■ Material characteristics of the workpiece ■ R.P.M. / power output of the driving system Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Surface Grinding Wheels POLIFAN® Wheels Super Line Grit size recommendations POLIFAN® type A for universal use on all materials. Type A (Aluminium Oxide) Grit size Grit 24 (Ø 180 mm) Grit 40 Application Universally suitable for use on alloyed and unalloyed steels, structural steel, tool steel, highspeed steel, stainless and acid resistant steels, non-ferrous metals such as aluminium, brass etc., plastics and wood. Grit 60 Advantages of the A type ■ Universal use ■ Very long service life ■ Very high stock removal rate PFF PFC Grit 80 Grit 120 Abrasive Aluminium oxide is characterized by a very good abrasive action and a high hardness grade. Order No. Available grit sizes 24 40 60 80 Type A-FORTE (Aluminium Oxide FORTE) PFF PFC Material Aluminium, soft metals, plastics, wood Aluminium, unalloyed and low-alloy steels, low-strength stainless steels High-alloy, stainless, high-temperature and heat-treated steels High-temperature alloys For especially smooth steel finishes (fine grinding) D1 x D2 [mm (inch)] 120 max. speed RPM kg PFF 100-16 A – ● ● ● ● 100 x 16.0 (5/8") 15300 10 0,800 PFF 115-22 A – ● ● ● ● 115 x 22.2 (7/8") 13300 10 1,100 PFF 125-22 A – ● ● ● ● 125 x 22.2 (7/8") 12200 10 1,200 PFF 180-22 A ● ● ● ● ● 180 x 22.2 (7/8") 8500 10 2,600 PFC 115-22 A – ● ● ● ● 115 x 22.2 (7/8") 13300 10 1,100 PFC 125-22 A – ● ● ● ● 125 x 22.2 (7/8") 12200 10 1,200 PFC 180-22 A ● ● ● ● ● 180 x 22.2 (7/8") 8500 10 2,600 POLIFAN type A-FORTE for cool grinding on difficult to machine and adverse conductive thermal materials. Grit size recommendations Grit size Material Application Particularly well suited for surface grinding on stainless steels (adverse conductive thermal materials), high-temperature alloys (difficult to machine) and aluminium alloys. Grit 40 Aluminium, soft metals, wood and plastics Grit 60 High-alloy, stainless, high-temperature and heat-treated steels Advantages of the A-FORTE type ■ Very cool grinding properties prevent thermal damages ■ Short machining times ■ High stock removal rate Grit 80 High-temperature alloys ® Abrasive A-FORTE contains aluminium oxide and active abrasive fillers for high stock removal rates and cool grinding properties. Order No. Available grit sizes 40 60 80 D1 x D2 [mm (inch)] max.speed RPM kg PFF 100-16 A-FORTE ● ● ● 100 x 16.0 (5/8") 15300 10 0,800 PFF 115-22 A-FORTE ● ● ● 115 x 22.2 (7/8") 13300 10 1,100 PFF 125-22 A-FORTE ● ● ● 125 x 22.2 (7/8") 12200 10 1,200 PFF 180-22 A-FORTE ● ● ● 180 x 22.2 (7/8") 8500 10 2,600 PFC 115-22 A-FORTE ● ● ● 115 x 22.2 (7/8") 13300 10 1,100 PFC 125-22 A-FORTE ● ● ● 125 x 22.2 (7/8") 12200 10 1,200 PFC 180-22 A-FORTE ● ● ● 180 x 22.2 (7/8") 8500 10 2,600 Assortment of POLIFAN® Surface Grinding Wheels Order No. 16 206 kg Contents / Pieces PFC - SO 115 10 pcs. Conical type 5 pcs. each PFC Z 60, Z 80 FORTE, A 40, A 80 PFC Z 40 1 3,615 Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Surface Grinding Wheels POLIFAN® Wheels Super Line POLIFAN® type Z for maximum stock removal and heavy-duty use. Type Z (Zirconia Alumina Grain) PFF Abrasive The high-performance abrasive zirconia alumina grain maintains its outstanding cutting performance over the entire grinding process. Application For machining tasks subjecting the POLIFAN® wheel to considerable stress due to comparatively small contact surfaces, e. g., deburring, weld seam finishing along edges and radii, specifically on steel and stainless steel (including steel and stainless steel sheet). PFC Grit size recommendations Grit size Grit 40 Grit 60 Advantages of the Z type ■ Extremely long service life even in heavy-duty use ■ Particularly high stock removal rate ■ Very short machining times Order No. Available grit sizes 40 60 Type Z-FORTE (Zirconia Alumina Grain) D1 x D2 [mm (inch)] kg ● ● 115 x 22.2 (7/8") 13300 10 1,100 PFF 125-22 Z ● ● 125 x 22.2 (7/8") 12200 10 1,200 PFF 180-22 Z ● ● 180 x 22.2 (7/8") 8500 10 2,600 PFC 115-22 Z ● ● 115 x 22.2 (7/8") 13300 10 1,100 PFC 125-22 Z ● ● 125 x 22.2 (7/8") 12200 10 1,200 PFC 180-22 Z ● ● 180 x 22.2 (7/8") 8500 10 2,600 POLIFAN® type Z-FORTE for universal machining tasks with very high stock removal rates. Grit size recommendations Advantages of the Z-FORTE type ■ Very high stock removal rate ■ Very short machining times ■ Cool grinding properties prevent thermal damages Grit size Grit 24 (Ø 180 mm) Grit 40 Grit 60 Grit 80 Material Soft metals, plastics and wood Unalloyed and low-alloy steels, low-strength stainless steels High-alloy, stainless, high-temperature and heat-treated steels High-temperature alloys Abrasive Z-FORTE contains zirconia alumina grain with a high grit strength for maximum grinding efficiency in general purpose applications. 206 PFC max. speed RPM PFF 115-22 Z Application For grinding tasks such as weld seam dressing on planar surfaces. Also suitable for mediumduty deburring and bevelling work on stainless and high-temperature steels. PFF Material Unalloyed and low-alloy steels, low-strength stainless steels High-alloy, stainless, high-temperature and heat-treated steels Order No. Available grit sizes 24 40 60 80 D1 x D2 [mm (inch)] max. speed kg PFF 100-16 Z-FORTE – ● ● ● 100 x 16.0 (5/8") 15300 10 0,800 PFF 115-22 Z-FORTE – ● ● ● 115 x 22.2 (7/8") 13300 10 1,100 PFF 125-22 Z-FORTE – ● ● ● 125 x 22.2 (7/8") 12200 10 1,200 PFF 180-22 Z-FORTE ● ● ● ● 180 x 22.2 (7/8") 8500 10 2,600 PFC 115-22 Z-FORTE – ● ● ● 115 x 22.2 (7/8") 13300 10 1,100 PFC 125-22 Z-FORTE – ● ● ● 125 x 22.2 (7/8") 12200 10 1,200 PFC 180-22 Z-FORTE ● ● ● ● 180 x 22.2 (7/8") 8500 10 2,600 Assortment of POLIFAN® Surface Grinding Wheels Order No. PFF - SO 115 Flat type kg Contents / Pieces 10 pcs. PFF Z 40 5 pcs. each PFF Z 60, Z 80 FORTE, A 40, A 80 1 206 3,615 17 Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Surface Grinding Wheels POLIFAN®-PLUS Wheels Type A-PLUS (Aluminium Oxide) The value-for-money enhanced alternative for uncomplicated general purpose DIY and trade use. Abrasive Aluminium oxide is characterized by a very good abrasive action and a high hardness grade. Universally suitable for use on different materials, e. g., steels, high-grade steels, non-ferrous metals, plastics and wood. ■ ■ ■ ■ Universal use High stock removal rate Long service life Reduced operator fatigue Order No. Available grit sizes 40 60 80 120 PFF PFC Type Z-PLUS (Zirconia Alumina Grain) 115 x 22.2 (7/8") 13300 10 0,850 PFF 125-22 A-PLUS 125 x 22.2 (7/8") 12200 10 0,950 PFF 180-22 A-PLUS – – 180 x 22.2 (7/8") 8500 10 1,900 PFC 115-22 A-PLUS 115 x 22.2 (7/8") 13300 10 0,850 PFC 125-22 A-PLUS 125 x 22.2 (7/8") 12200 10 0,950 PFC 180-22 A-PLUS – – 180 x 22.2 (7/8") 10 1,900 The value-for-money enhanced alternative for professional applications in industry and trade. Special Customized Types 18 206 8500 Abrasive Zirconia alumina grain with a high grit strength for maximum grinding efficiency in general purpose applications. ■ ■ ■ ■ ■ Order No. Available grit sizes 40 60 80 PFC kg PFF 115-22 A-PLUS For universal machining tasks with very high stock removal rates. For medium-duty grinding work on surfaces, for deburring and bevelling work on steels and high-grade steels. PFF D1 x D2 max. speed [mm (inch)] RPM Universal use High stock removal rate Good edgeholding properties Long service life even in heavy-duty use Aggressive abrasive action D1 x D2 max. speed RPM [mm (inch)] kg PFF 115-22 Z-PLUS 115 x 22.2 (7/8") 13300 10 PFF 125-22 Z-PLUS 125 x 22.2 (7/8") 12200 10 0,950 PFF 180-22 Z-PLUS – 180 x 22.2 (7/8") 8500 10 1,900 PFC 115-22 Z-PLUS 115 x 22.2 (7/8") 13300 10 0,850 PFC 125-22 Z-PLUS 125 x 22.2 (7/8") 12200 10 0,950 PFC 180-22 Z-PLUS – 180 x 22.2 (7/8") 10 1,900 8500 0,850 Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Surface Grinding Wheels POLI-ELASTIC A-FORTE Surface Grinding Wheels POLI-ELASTIC A-FORTE Semi-flexible grinding wheel with textured surface for use on flat, concave and convex workpieces. Preferably used in the construction of process equipment and tanks, in sheet metal fabrication and automotive bodywork, on castings made of iron, steel and non-ferrous metals and on thermosetting plastic mouldings. The structure of this tool ensures high stock removal rates combined with a high-grade surface finish. A: Aluminium oxide FORTE: Fast cutting action PE 180 - 3 A 36 FORTE Order No. Grit size Matching max. speed RPM backing pad D1 x B x D2 [mm (inch)] kg PE 115 - 3 A 36 FORTE 115 x 3 x 22.2 (7/8") PE - GT 80 x 14 MF 13300 10 0,720 PE 115 - 3 A 60 FORTE 115 x 3 x 22.2 (7/8") PE - GT 80 x 14 MF 13300 10 0,720 PE 125 - 3 A 36 FORTE 125 x 3 x 22.2 (7/8") PE - GT 80 x 14 MF 12200 10 0,840 PE 125 - 3 A 60 FORTE 125 x 3 x 22.2 (7/8") PE - GT 80 x 14 MF 12200 10 0,840 PE 180 - 3 A 24 FORTE 180 x 3 x 22.2 (7/8") PE - GT 150 x 14 MF 8500 10 1,600 PE 180 - 3 A 36 FORTE 180 x 3 x 22.2 (7/8") PE - GT 150 x 14 MF 8500 10 1,600 PE 180 - 3 A 60 FORTE 180 x 3 x 22.2 (7/8") PE - GT 150 x 14 MF 8500 10 1,600 Compact information and presentation: Attractive retail display stand for cut-off and grinding wheels. Uses minimum floor space. Our assortment suggestion listing a choice of the most saleable cut-off and grinding wheels (115, 125, 178 and 230 mm dia.) is available on request. Subject to technical modifications. Order No. Dimensions kg DIS 2061 (empty) 180 cm height, 63 cm dia. 1 approx.15 206 19 206 Display Stand for Cut-Off and Grinding Wheels Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Surface Grinding Wheels Fibre Discs Fibre Discs FS PFERD fibre discs (FS) are especially pliable and excellently suited for coarse and fine grinding of flat and irregular surfaces. The abrasive grain is embedded in a highly elastic resinoid bond which prevents grain particles from premature dislodging. Designed for use on angle grinders, these discs are mounted on an elastic backing pad. PFERD multipurpose fibre discs for use on steel, non-ferrous metals, plastics, aluminium and wood (e. g., cleaning of construction formwork) and steel construction finishing work. Aluminium Oxide Type (A) Please order backing pad separately. (Pack contains 1 pad.) For additional plastic backing pads refer to our catalogue 209. Order No. Matching backing pad Available grit sizes 16 24 36 60 80 100 120 D1 x D2 [mm (inch)] max. speed RPM kg FS 115 - 22 A – GT 115 MF M 14 115 x 22.2 (7/8") 13300 25 0,625 FS 125 - 22 A – GT 125 MF M 14 125 x 22.2 (7/8") 12200 25 0,750 FS 150 - 22 A – – – GT 150 MF M 14 150 x 22.2 (7/8") 10200 25 1,250 FS 180 - 22 A GT 178 MF M 14 180 x 22.2 (7/8") 8500 25 1,725 FS 230 - 22 A – – – – – GT 230 MF M 14 230 x 22.2 (7/8") 6500 25 2,900 Please specify order no. and grit size in your purchase order. Zirconia Alumina Grain Type (Z) Zirconia alumina grain (Z) is the preferred abrasive material on alloyed and unalloyed steel (particularly higher strength grades), acid resistant and stainless steels and high-temperature non-ferrous metals. For the zirconia alumina grain to reach its full effectiveness, these fibre discs should be used at higher loads than standard aluminium oxide (A) fibre discs, especially when grinding on adverse conductive thermal materials. Order No. Available grit sizes 24 36 50 60 80 Matching backing pad D1 x D2 [mm (inch)] max. speed RPM kg FS 115 - 22 Z GT115 MF M14 115 x 22.2 (7/8")13300 25 0,625 FS 125 - 22 Z – GT125 MF M14 125 x 22.2 (7/8")12200 25 0,750 FS 180 - 22 Z – GT178 MF M14 180 x 22.2 (7/8") 8500 25 1,725 Please specify order no. and grit size in your purchase order. ABRACLEAN® Cleaning Stick This ABRACLEAN® cleaning stick cleans loaded fibre discs, POLIFAN® wheels and abrasive spiral bands. Just apply to the rotating tool. Order No. Wear protective goggles! Dimensions mm kg RG 300 50 20 206 300 x 50 x 50 2 1,690 Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Cut-Off Wheels Label Codes, Ordering Instructions PFERD Ordering code EHT125-2.4 1 2 3 A 4 46 5 PFERD product line R 6 1 Cut-off wheel type and shape EHT = Flat type EH = Depressed centre type Colour code of the individual materials PFERD Order No. SG-INOX 7 8 Colour code of the product line Designation acc. to EN 2 Dimension Diameter (D1) in mm Acc. to European safety norm 3 Wheel thickness Thickness (B) in mm 4 Grit type A = Aluminium oxide C = Silicon carbide ZA = Zirconia alumina grain/aluminium oxide AC= Aluminium oxide/silicon carbide 5 Grit size In Mesh according to FEPA scale. 6 Grade (wheel properties) N, P, Q, R, S, T 7 PFERD product lines High-performance line SG-PLUS and ECO-PLUS® Performance line SG-ELASTIC and ECO-SG Universal line PS-FORTE 8 Material group EAN bar code Australian Standard Maximum operating speed m/s Max. speed RPM Pictorial symbol Application restrictions Pictorial safety recommendations Colour bar acc. to EN Material group Dimension mm/inch 1. Colour Code of the Three Product Lines High-performance line Performance line Universal line Designation according to EN 12413 46 R 3 4 BF 5 80 6 1 Wheel type and shape 41 = Cut-off wheel, flat type 42 = Cut-off wheel, depressed centre type 2. Colour Code for the Materials To Be Machined SG-PLUS / ECO-PLUS® Colour = Material 2 Abrasive type code A = Aluminium oxide C = Silicon carbide Z = Zirconia alumina grain 3 Grit size In Mesh according to FEPA scale. 4 Grade (wheel properties) The hardness is graded from soft to hard by means of letters in alphabetically ascending order (A to Z). 5 Bond BF = Fibre-reinforced resinoid bond, woven or non-woven 6 Maximum operating speed in m/s PS-FORTE Colour = Material Page Colour = Material Page 26 Black = Steel 28 Black = Steel 33 26 Blue = INOX/Stainless Nuclear 29 Blue = INOX/ Stainless 33 Blue/Red = High-grade steel casting 27 Blue/Red = High-grade steel casting 29 Green = Stone 33 Red = Cast iron 27 Red = Cast iron 29 Silver = Non-ferrous metals/Alu 30 Green = Stone 30 206 23 Black = Steel Blue = INOX/ Stainless Page SG-ELASTIC / ECO-SG 206 41 A 1 2 Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Cut-Off Wheels Recommendations for Use Choose one of the product lines offered (refer to page 22 for the respective criteria). Take into account your angle grinder’s power output. Some wheel types only work at their optimum performance level with the indicated power output values. To determine the recommended type of PFERD cut-off wheel in the application table, proceed as follows: Start out from the group of materials you intend to work on. Choose the desired wheel diameter in mm. Consider the intended machining task (cutting properties/material diameter). ▲ Material group Universal line PS-FORTE see page 33 Stable r.p.m. High power High power 2,5 A24 T Universal Sheet metal (fast) Universal 2,5 A24 T 2,8 A24 T - Ø 230 ECO Sheet metal (fast) Solid material/ Sections (long lasting) Ø 230 Sheet metal (fast) Solid material/Sections (long lasting) Universal Universal 2,8 A24 T Sheet metal (fast) Solid material/Sections (long lasting) - Sheet metal (fast) Solid material/Sections (long lasting) Universal Universal 1,0 A60 T Ø 178 ECO - 3,2 A46 P 2,4 A46 P 3,2 A46 P 1,6 A46 P o. 2,4 A46 P 1,6 A46 P o. 2,4 A46 P 3,2 A46 P 3,0 A24 S 3,2 A24 S 2,9 A24 S 3,0 A24 T 3,0 A24 P - 3,0 A24 R 3,2 A24 S 2,9 3,0 A24 S A24 T 3,0 A24 P - 3,0 A24 R - ▲ High-grade steel stainless, heat resistant, high-temperature resistant steel. All cut-off wheels suitable for KWU class II, i. e. manufactured without addition of ferrous, sulphurous or chlorinated fillers Sheet metal (fast) Universal Solid material/Sections (long lasting) Ø 230 Sheet metal (fast) Universal Solid material/Sections (long lasting) Ø 178 Sheet metal (fast) Universal Solid material/Sections (long lasting) Ø 125 Sheet metal (fast) Solid material/Sections (long lasting) Ø 115 Sheet metal (fast) Universal Solid material/Sections (long lasting) ▲ ▲ *Angle grinder Ø 100 Universal ▲ Machining task Product lines ▲ Stable r.p.m. High power 1,0 A60 S - 2,2 1,6 1,0 2,2 1,6 1,0 2,8 2,3 1,6 2,8 2,3 A46 S A46 S A60 S A46 S A46 S A60 S A24 S A24 S A46 S A24 S A24 S Low power Stable r.p.m. High power 1,0 A60 R 3,2 A46 R Low power Universal - Stable r.p.m. High Power 3,2 A46 P 3,2 A46 P Low Power 206 1,6 1,6 A46 R A46 R 1,0 1,0 3,2 o. o. A60 R A60 R A46 R 2,4 2,4 A46 R A46 R - * Refer to page 3 for angle grinder power output ratings. 24 2,4 A30 T 1,6 1,6 A46 S A46 S 1,0 1,0 3,2 o. o. A60 S A60 S A30 S 2,4 2,4 A30 S A30 S Low power Wheel dia. in mm Universal line PS-FORTE see page 33 2,4 1,0 3,2 A46 S A60 S A30 S - Low power NUCLEAR see page 29 1,0 A60 T Ø 178 Low power Material group Performance line SG-Elastic see page 29 2,4 A30 T Ø 150 Universal Stable r.p.m. 1,0 A60 T - Ø 125 Sheet metal (fast) Solid material/Sections (long lasting) Performance line SG-Elastic ECO-SG see page 28 High power Ø 115 Sheet metal (fast) Solid material/Sections (long lasting) ▲ Stable r.p.m. Universal ▲ Highperformance line SG-Plus see page 26 Solid material/Sections (long lasting) ▲ Ø 100 Sheet metal (fast) Solid material/Sections (long lasting) ▲ Machining task *Angle grinder Highperformance line SG-Plus see page 26 Steel alloyed, unalloyed Structural, tool, high-speed steel Wheel dia. in mm Product lines In the tables, the wheel thickness in mm, the grit type, the grit size and the hardness grade (e. g. 2,8 A 24 S) are indicated. For ordering information, please refer to the specified catalogue pages. Cut-off wheels of the high-grade steel material group are universally suitable for use on other metals as well. 1,6 A46 P o. 2,4 A46 P 3,2 A46 P 1,6 A46 P o. 2,4 A46 P 2,5 A24 R 3,2 A24 R 1,9 A46 S 2,5 A24 R 3,0 A24 R - 2,5 A24 P 2,5 A24 P Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Cut-Off Wheels Recommendations for Use High power Low power Universal (long lasting) Universal (long lasting) Universal Solid material/Sections (long lasting) Universal Solid material/Sections (long lasting) Universal Solid material/Sections (long lasting) Solid material/Sections Universal (long lasting) Universal Solid material/Sections (long lasting) Universal Solid material/Sections (long lasting) Universal Solid material/Sections (long lasting) Universal Solid material/Sections (long lasting) Solid material/Sections - Non-ferrous metals/Alu - see 1,0 for steel page 28 2,4 A30 N see 1,0 for steel page 28 2,4 A30 N see 1,0 for steel page 28 Ø 230 Sheet metal (fast) Sheet metal (fast) Ø 178 Universal Ø 125 Sheet metal (fast) Ø 115 Universal Ø 100 Sheet metal (fast) ▲ *Angle grinder - see 3,2 see 3,2 see 2,5 A46 R A46 R A24 R 3,2 for for for INOX INOX INOX AC24 Q page page page 29 29 29 Stable r.p.m. Universal Machining task ▲ Product line Performance line SG-Elastic see page 29 ▲ Wheel dia. in mm see 3,2 see 3,2 see 2,5 A46 R A46 R A24 R 2,9 for for for INOX INOX INOX A24 Q page page page 29 29 29 3,2 see 2,2 see 2,2 see 2,8 A46 S A46 S A24 S 3,4 A24 Q for for for ZA24 Q INOX INOX INOX 2,9 page page page ZA24 Q 26 26 26 Universal ▲ Material group Stable r.p.m. Highperformance line SG-Plus / High power ECO-PLUS® Low power see page 27 Sheet metal (fast) Low power see 2,2 see 2,2 see 2,8 A46 S A46 S A24 S 2,9 2,9 for for for INOX INOX INOX ZA24 Q ZA24 Q page page page 26 26 26 Ø 115 Ø 125 Ø 178 Ø 230 Ø 230 ECO Universal High power Solid material/Sections ▲ Stable r.p.m. *Angle grinder ▲ ▲ Performance line SG-Elastic see page 29 Machining task Product lines ▲ Stable r.p.m. Highperformance line SG-Plus / High power ECO-PLUS® Low power see page 27 Wheel dia. in mm Ø 115 Ø 125 Ø 178 Ø 230 Ø 230 ECO Cast iron Grey / Nodular cast iron ▲ *Angle grinder Material group ▲ Machining task ▲ Product lines ▲ Wheel dia. in mm High-grade steel casting ▲ ▲ Material group ▲ High power Low power Soft/abrasive materials (fast) Universal Hard materials (long lasting) Ø 230 Soft/abrasive materials (fast) Universal Hard materials (long lasting) Ø 178 Soft/abrasive materials (fast) Universal Hard materials (long lasting) Ø 150 Soft/abrasive materials (fast) Universal Hard materials (long lasting) Universal Ø 125 Soft/abrasive materials (fast) ▲ Universal line PS-FORTE see page 33 Hard materials (long lasting) ▲ Performance line SG-Elastic see page 30 Ø 115 Soft/abrasive materials (fast) *Angle grinder Ø 100 Hard materials (long lasting) Machining task ▲ Product lines ▲ Wheel dia. in mm 2,9 A24 N Stone Universal ▲ Material group 2,9 A24 N 206 Stable r.p.m. Performance line SG-Elastic see page 30 Stable r.p.m. High power 2,4 C46 R 2,4 C30 R 2,4 C30 R 3,0 C24 R 3,2 C24 R 2,4 C30 P 2,4 C30 P 2,4 C30 P 3,0 C24 P 3,2 C24 P 3,2 C24 R 3,2 C24 T Low power Stable r.p.m. High power 3,2 C24 P Low power 206 25 Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Cut-Off Wheels High-Performance Line SG-PLUS For use on sheet metal, and steel sections and solid material. Steel Performance features of the wheel thicknesses given below: ■ High wheel thickness (2.8 mm)-Exceptionally Order No. EHT 100 -1,0 A 60 T SG-PLUS EHT EH A 24 T SG-PLUS Previous Order No. new 16.0 (5/8") 15200 206 25 0,550 new 41 A 60 T BF80 22.2 (7/8") 13300 25 0,625 41 A 30 T BF80 22.2 (7/8") 13300 25 2,225 EH 115-2,4 A 30 T SG-PLUS EH 115-2 A30 SGH 42 A 30 T BF80 22.2 (7/8") 13300 25 1,500 EHT 125-1,0 A 60 T SG-PLUS new 41 A 60 T BF80 22.2 (7/8") 12200 25 0,750 EHT 125-2,4 A 30 T SG-PLUS EHT 125-2 A30 SGH 41 A 30 T BF80 22.2 (7/8") 12200 25 2,675 EH 125-2,4 A 30 T SG-PLUS EH 125-2 A30 SGH 42 A 30 T BF80 22.2 (7/8") 12200 25 2,700 EHT 178-2,5 A 24 T SG-PLUS new 41 A 24 T BF80 22.2 (7/8") 8600 25 4,500 EH 178-2,5 A 24 T SG-PLUS new 42 A 24 T BF80 22.2 (7/8") 8600 25 4,500 EHT 178-2,8 A 24 T SG-PLUS EHT 178-2 A24 SGH 41 A 24 T BF80 22.2 (7/8") 8600 25 3,850 EH 178-2,8 A 24 T SG-PLUS EH 178-2 A24 SGH 42 A 24 T BF80 22.2 (7/8") 8600 25 3,900 EHT 230-2,5 A 24 T SG-PLUS new 41 A 24 T BF80 22.2 (7/8") 6600 25 7,900 EH 230-2,5 A 24 T SG-PLUS new 42 A 24 T BF80 22.2 (7/8") 6600 25 7,900 EHT 230-2,8 A 24 T SG-PLUS EHT 230-2 A24 SGH 41 A 24 T BF80 22.2 (7/8") 6600 25 6,275 EH 230-2,8 A 24 T SG-PLUS EH 230-2 A24 SGH 42 A 24 T BF80 22.2 (7/8") 6600 25 6,300 Previous Order No. ■ Medium wheel thickness (Ø 115 / 125 – 1.6 / 2.3 mm)-Long service life and fast cutting action (general purpose). ■ Low wheel thickness (1.0 / 1.6 / 1.9 mm)Fast cutting action, almost without burr (e. g. sheet metal). Manufactured without addition of ferrous, sulphurous or chlorinated fillers. EN Hole (D2) max.speed Designation [mm (inch)] RPM kg EHT 100 -1,0 A 60 S SGP-INOX new 41 A 60 S BF80 16,0 (5/8") 15200 25 0,550 EHT 115-1,0 A 60 S SGP-INOX new 41 A 60 S BF80 22,2 (7/8") 13300 25 0,625 EHT 115-1,6 A 46 S SGP-INOX new 41 A 46 S BF80 22,2 (7/8") 13300 25 0,625 EHT 115-2,2 A 46 S SGP-INOX EHT 115-2 A46 SGH INOX 41 A 46 S BF80 22,2 (7/8") 13300 25 2,200 EH 115-2,2 A 46 S SGP-INOX EH 115-2 A46 SGH INOX 42 A 46 S BF80 22,2 (7/8") 13300 25 1,450 EHT 125-1,0 A 60 S SGP-INOX new 41 A 60 S BF80 22,2 (7/8") 12200 25 0,750 EHT 125-1,6 A 46 S SGP-INOX new 41 A 46 S BF80 22,2 (7/8") 12200 25 0,750 EHT 125-2,2 A 46 S SGP-INOX EHT 125-2 A46 SGH INOX 41 A 46 S BF80 22,2 (7/8") 12200 25 1,600 EH 125-2,2 A 46 S SGP-INOX EH 125-2 A46 SGH INOX 42 A 46 S BF80 22,2 (7/8") 12200 25 1,650 EHT 178-1,6 A 46 S SGP-INOX EHT 178-1,9 A46 SG INOX 41 A 46 S BF80 22,2 (7/8") 8600 25 2,350 EHT 178-2,3 A 24 S SGP-INOX new 41 A 24 S BF80 22,2 (7/8") 8600 25 4,500 EH 178-2,3 A 24 S SGP-INOX new 42 A 24 S BF80 22,2 (7/8") 8600 25 4,500 EHT 178-2,8 A 24 S SGP-INOX EHT 178-2 A24 SGH INOX 41 A 24 S BF80 22,2 (7/8") 8600 25 3,700 EH 178-2,8 A 24 S SGP-INOX EH 178-2 A24 SGH INOX 42 A 24 S BF80 22,2 (7/8") 8600 25 3,775 EHT 230-1,9 A 46 S SGP-INOX new 41 A 46 S BF80 22,2 (7/8") 6600 25 7,900 EHT 230-2,3 A 24 S SGP-INOX new 41 A 24 S BF80 22,2 (7/8") 6600 25 7,900 EH 230-2,3 A 24 S SGP-INOX new 42 A 24 S BF80 22,2 (7/8") 6600 25 7,900 EHT 230-2,8 A 24 S SGP-INOX EHT 230-2 A24 SGH INOX 41 A 24 S BF80 22,2 (7/8") 6600 25 6,350 EH 230-2,8 A 24 S SGP-INOX EH 230-2 A24 SGH INOX 42 A 24 S BF80 22,2 (7/8") 6600 25 6,300 Refer to the recommendations on pages 24-25 for the power output ratings of the angle grinders. 26 kg EHT 115-2 A30 SGH Order No. A 24 S SGP-INOX 41 A 60 T BF80 Hole (D2) max.speed RPM [mm (inch)] EHT 115-2,4 A 30 T SG-PLUS Performance features of the wheel thicknesses given below: ■ High wheel thickness (2.2 / 2.8 mm)Exceptionally long service life and high lateral stability (e. g. sections/solid material). EHT EH EN Designation EHT 115-1,0 A 60 T SG-PLUS For use on sheet metal, and high-grade steel sections and solid material. High-Grade Steel long service life and high lateral stability (e. g. sections/solid material). ■ Medium wheel thickness (2.4 / 2.5 mm)-Long service life and fast cutting action (general purpose). ■ Low wheel thickness (1.0 mm)-Fast cutting action, almost without burr (e. g. sheet metal). Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Cut-Off Wheels High-Performance Line SG-PLUS and ECO-PLUS® High-Grade Steel Casting For cutting large diameters of high-grade steel casting. Order No. Exceptionally long service life and high lateral stability. Preferably for stable high power angle grinders. Manufactured without addition of ferrous, sulphurous or chlorinated fillers. Hole (D2) max. speed RPM [mm (inch)] Previous Order No. EN Designation EHT 230-2,9 ZA 24 Q SGP-INOX Casting new 41 ZA 24 Q BF80 22.2 (7/8") 6600 25 7,900 EH 230-2,9 ZA 24 Q SGP-INOX Casting new 42 ZA 24 Q BF80 22.2 (7/8") 6600 25 7,900 kg EHT EH ZA 24 Q SGP-INOX Casting For cutting large diameters of cast iron (grey/nodular cast iron). Cast Iron Order No. Exceptionally long service life and high lateral stability. Preferably for stable high power angle grinders. Hole (D2) max. speed RPM [mm (inch)] Previous Order No. EN Designation EHT 230-3,4 ZA 24 Q SG-PLUS new 41 ZA 24 Q BF80 22.2 (7/8") 6600 25 7,900 EH 230-3,4 ZA 24 Q SG-PLUS new 42 ZA 24 Q BF80 22.2 (7/8") 6600 25 7,900 kg EHT EH ZA 24 Q SG-PLUS For cutting large diameters of high-grade steel casting. Exceptionally long service life and high lateral stability. Preferably for stable high power angle grinders. tion Innova PFERD ystem ECO S Previous Order No. EN Designation EHT 230-2,9 ZA 24 Q EP-INOX Casting new 41 ZA 24 Q BF80 22.2 (7/8") 6600 25 7,700 EH 230-2,9 ZA 24 Q EP-INOX Casting new 42 ZA 24 Q BF80 22.2 (7/8") 6600 25 7,700 Order No. EHT EH Manufactured without addition of ferrous, sulphurous or chlorinated fillers. Efficient cutting and ecological recycling. Refer to page 22 for detailed information on the ECO system. Hole (D2) max. speed RPM [mm (inch)] kg ZA 24 Q EP-INOX Casting For cutting large diameters of cast iron (grey/nodular cast iron). Cast Iron Exceptionally long service life and high lateral stability. Preferably for stable high power angle grinders. tion Innova PFERD ystem ECO S Order No. EHT EH Previous Order No. Efficient cutting and ecological recycling. Refer to page 22 for detailed information on the ECO system. EN Hole (D2) max. speed RPM Designation [mm (inch)] kg EHT 230-3,2 A 24 Q EP EHT230-2 A 24 Q EP 41 A 24 Q BF80 22.2 (7/8") 6600 25 7,700 EH 230-3,2 A 24 Q EP EH 230-2 A 24 Q EP 42 A 24 Q BF80 22.2 (7/8") 6600 25 7,900 A 24 Q EP 206 27 206 High-Grade Steel Casting Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Cut-Off Wheels Performance Line SG-ELASTIC and ECO-SG For use on sheet metal, and steel sections and solid material. Steel Performance features of the wheel thicknesses given below: ■ High wheel thickness (3.2 mm)-Exceptionally Order No. EHT 100 -1,0 A 60 S SG A 24 S SG EHT EH Previous Order No. EHT 100-2,4 A 46 S SG EHT 100-2 A 46 SG 41 A 46 S BF 80 16.0 (5/8") 15200 25 0,860 EH 100-2,4 A 46 S SG EH 100-2 A 46 SG 42 A 46 S BF 80 16.0 (5/8") 15200 25 1,175 EHT 115-1,0 A 60 S SG EHT 115-1,0 A 60 SG 41 A 60 S BF 80 22.2 (7/8") 13300 25 0,625 41 A 46 S BF 80 22.2 (7/8") 13300 25 1,150 EHT 115-2,4 A 30 S SG EHT 115-2 A 46 SG 41 A 30 S BF 80 22.2 (7/8") 13300 25 1,575 EH 115-2,4 A 30 S SG EH 115-2 A 46 SG 42 A 30 S BF 80 22.2 (7/8") 13300 25 1,575 EHT 125-1,6 A 46 S SG new 42 A 30 S BF 80 22.2 (7/8") 13300 25 1,575 EHT 125-1,0 A 60 SG 41 A 60 S BF 80 22.2 (7/8") 12200 new 25 0,750 41 A 46 S BF 80 22.2 (7/8") 12200 25 1,850 new EHT 125-2,4 A 30 S SG EHT 125-2 A 24 SG 41 A 30 S BF 80 22.2 (7/8") 12200 25 1,850 EH 125-2,4 A 30 S SG EH 125-2 A 24 SG 42 A 30 S BF 80 22.2 (7/8") 12200 25 1,850 42 A 30 S BF 80 22.2 (7/8") 12200 25 1,850 EH 125-3,2 A 30 S SG new EHT 150-3,0 A 24 S SG EHT 150-2 A 24 SG 41 A 24 S BF 80 22.2 (7/8") 10200 25 3,050 EH 150-3,0 A 24 S SG EH 150-2 A 24 SG 42 A 24 S BF 80 22.2 (7/8") 10200 25 3,050 25 4,500 EHT 178-2,9 A 24 S SG EH 178-2,9 A 24 S SG new 41 A 24 S BF 80 22.2 (7/8") new 42 A 24 S BF 80 22.2 (7/8") 8600 25 4,500 EHT 178-2 A 24 SG 41 A 24 S BF 80 22.2 (7/8") 8600 25 4,500 EH 178-3,2 A 24 S SG EH 178-2 A 24 SG 42 A 24 S BF 80 22.2 (7/8") 8600 25 4,500 7,900 EHT 230-2,9 A 24 S SG new 41 A 24 S BF 80 22.2 (7/8") 6600 25 EH 230-2,9 A 24 S SG new 42 A 24 S BF 80 22.2 (7/8") 6600 25 7,900 EHT 230-3,2 A 24 S SG EHT 230-2 A 24 SG 41 A 24 S BF 80 22.2 (7/8") 6600 25 7,300 EH 230-3,2 A 24 S SG EH 230-2 A 24 SG 42 A 24 S BF 80 22.2 (7/8") 6600 25 7,300 Order No. EHT 178-3,0 A 24 R ESG EH 178-3,0 A 24 R ESG Hole (D2) max. speed RPM [mm (inch)] EN Designation new 41 A24 R BF80 new 22.2 (7/8") 8600 206 25 3,500 42 A24 R BF80 22.2 (7/8") 8600 25 3,500 EHT 230-2 A 24 R EP 41 A24 R BF80 22.2 (7/8") 6600 25 7,400 EH 230-3,0 A 24 R ESG EH 230-2 A 24 R EP 42 A24 R BF80 22.2 (7/8") 6600 25 7,400 Exceptionally long service life and high lateral stability. Preferably for high power angle grinders. Efficient cutting and ecological recycling. Refer to page 22 for detailed information on the ECO system. Previous Order No. EN Designation Hole (D2) max. speed RPM [mm (inch)] EHT 178-3,0 A 24 T ESG new 41 A24 T BF80 22.2 (7/8") 8600 25 3,500 EH 178-3,0 A 24 T ESG new 42 A24 T BF80 22.2 (7/8") 8600 25 3,500 EHT 230-3,0 A 24 T ESG new 41 A24 T BF80 22.2 (7/8") 6600 25 7,700 EH 230-3,0 A 24 T ESG new 42 A24 T BF80 22.2 (7/8") 6600 25 7,700 Refer to the recommendations on pages 24-25 for the power output ratings of the angle grinders. 28 kg EHT 230-3,0 A 24 R ESG Order No. A 24 T ESG Long service life and high lateral stability. Efficient cutting and ecological recycling. Refer to page 22 for detailed information on the ECO system. Previous Order No. For use on sheet metal, and steel sections and solid tion material. Innova PFERD ystem ECO S EHT EH 8600 EHT 178-3,2 A 24 S SG For use on sheet metal, and steel sections and solid tion material. Innova PFERD ystem S ECO Steel kg 0,550 EHT 125-1,0 A 60 S SG A 24 R ESG Hole (D2) max.speed RPM [mm (inch)] 25 EH 115-3,2 A 30 S SG EHT EH EN Designation EHT 100-1,0 A 60 SG 41 A 60 R BF 80 16.0 (5/8") 15200 EHT 115-1,6 A 46 S SG Steel long service life and high lateral stability (e. g. sections/solid material). ■ Medium wheel thickness (1.6/2.4/2.9/3.0 mm)-Long service life and fast cutting action (general purpose). ■ Low wheel thickness (1.0 mm)-Fast cutting action, almost without burr (e. g. sheet metal). kg Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Cut-Off Wheels Performance Line SG-ELASTIC ■ Medium wheel thickness (1.6 / 2.4 / 2.5 mm)- For use on sheet metal, and high-grade steel sections and solid material. Performance features of the wheel thicknesses given below: ■ High wheel thickness (3.2 mm)-Exceptionally long service life and high lateral stability (e. g. sections/solid material). High-Grade Steel Order No. EHT EH A 24 R SG-INOX Long service life and fast cutting action (general purpose). ■ Low wheel thickness (1.0 mm)-Fast cutting action, almost without burr (e. g. sheet metal). Manufactured without addition of ferrous, sulphurous or chlorinated fillers. EN Hole (D2) max.speed Designation [mm (inch)] RPM Previous Order No. kg EHT 100-1,0 A 60 R SG-INOX EHT 100-1,0 A 60 SG INOX 41 A 60 R BF 80 16,0 (5/8”) 15200 25 0,550 EHT 115-1,0 A 60 R SG-INOX EHT 115-1,0 A 60 SG INOX 41 A 60 R BF 80 22,2 (7/8”) 13300 25 0,625 EHT 115-1,6 A 46 R SG-INOX EHT 115-1,6 A 46 SG INOX 41 A 46 R BF 80 22,2 (7/8”) 13300 25 1,100 EHT 115-2,4 A 46 R SG-INOX new 41 A 46 R BF 80 22,2 (7/8”) 13300 25 1,575 EH 115-2,4 A 46 R SG-INOX EH 115-2 A 46 SG INOX 42 A 46 R BF 80 22,2 (7/8”) 13300 25 1,575 EH 115-3,2 A 46 R SG-INOX new 42 A 46 R BF 80 22,2 (7/8”) 13300 25 1,575 EHT 125-1,0 A 60 R SG-INOX EHT 125-1,0 A 60 SG INOX 41 A 60 R BF 80 22,2 (7/8”) 12200 25 0,750 EHT 125-1,6 A 46 R SG-INOX EHT 125-1,6 A 46 SG INOX 41 A 46 R BF 80 22,2 (7/8”) 12200 25 1,225 EHT 125-2,4 A 46 R SG-INOX new 41 A 46 R BF 80 22,2 (7/8”) 12200 25 1,850 EH 125-2,4 A 46 R SG-INOX EH 125-2 A 46 SG INOX 42 A 46 R BF 80 22,2 (7/8”) 12200 25 1,850 EH 125-3,2 A 46 R SG-INOX new 42 A 46 R BF 80 22,2 (7/8”) 12200 25 1,850 EHT 178-2,5 A 24 R SG-INOX EHT 178-2 A 24 SG INOX 41 A 24 R BF 80 22,2 (7/8”) 8600 25 3,300 EH 178-2,5 A 24 R SG-INOX EH 178-2 A 24 SG INOX 42 A 24 R BF 80 22,2 (7/8”) 8600 25 3,200 EHT 230-2,5 A 24 R SG-INOX EHT 230-2 A 24 SG INOX 41 A 24 R BF 80 22,2 (7/8”) 6600 25 5,150 EH 230-2,5 A 24 R SG-INOX EH 230-2 A 24 SG INOX 42 A 24 R BF 80 22,2 (7/8”) 6600 25 5,150 EHT 230-3,2 A 24 R SG-INOX EHT 230-3 A 24 SG INOX 41 A 24 R BF 80 22,2 (7/8”) 6600 25 7,150 For reactor construction work meets KWU job instructions, Class 1. Nuclear Fast cutting action and long service life. Order No. Previous Order No. EN Hole (D2) max. speed Designation [mm (inch)] RPM EHT 178-3,0 A 24 R SG-Nuclear EHT 178-2 A 24 SG-Nuclear 41 A 24 R BF80 22.2 (7/8") 8600 kg 25 4,025 EHT A 24 R SG-Nuclear Manufactured without addition of ferrous, sulphurous or chlorinated fillers. Previous Order No. EN Designation EHT 230-2,9 A 24 Q SG-INOX Casting new 41 A 24 Q BF80 22.2 (7/8") 6600 25 7,150 EH 230-2,9 A 24 Q SG-INOX Casting new 42 A 24 Q BF80 22.2 (7/8") 6600 25 7,150 Order No. Hole (D2) max. speed [mm (inch)] RPM 206 For cutting large diameters of high-grade steel casting. Long service life and high lateral stability. Preferably for stable high power angle grinders. High-Grade Steel Cast. kg EHT EH A 24 Q SG-INOX Casting For cutting large diameters of cast iron (grey/nodular cast iron). Cast Iron Long service life and high lateral stability. Preferably for stable high power angle grinders. Previous Order No. EN Designation EHT 230-3,2 AC 24 Q SG new 41 A C 24 Q BF80 22,2 (7/8") 6600 25 7,150 EH 230-3,2 AC 24 Q SG new 42 A C 24 Q BF80 22.2 (7/8") 6600 25 7,150 Order No. Hole (D2) max. speed [mm (inch)] RPM kg EHT EH AC 24 Q SG Refer to the recommendations on pages 24-25 for the power output ratings of the angle grinders. 206 29 Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Cut-Off Wheels Performance Line SG-ELASTIC Non-Ferrous Metals/Alu For universal use on greasy materials. Exceptionally long service life and very high lateral stability. Order No. EH 115-2,4 A 30 N SG-Alu kg 42 A 30 N BF80 22.2 (7/8") 13300 12200 25 1,850 EHT 178-2,9 A 24 N SG-Alu EHT 178-2 A 24 PS Alu 41 A 24 N BF80 22.2 (7/8") 8600 25 4,025 8600 25 4,025 EH 230-2,9 A 24 N SG-Alu A 30 N SG-Alu Hole (D2) max. speed [mm (inch)] RPM EH 125-2 A 24 SG Alu 42 A 30 N BF80 22.2 (7/8") EHT 230-2,9 A 24 N SG-Alu new EN Designation EH 125-2,4 A 30 N SG-Alu EH 178-2,9 A 24 N SG-Alu EHT EH Previous Order No. new 42 A 24 N BF80 22.2 (7/8") EHT 230-2 A 24 PS Alu 41 A 24 N BF80 22.2 (7/8") new 42 A 24 N BF80 22.2 (7/8") 25 2,225 6600 25 7,300 6600 25 7,300 For universal use on natural and artificial stone and refractory bricks. Stone Order No. EHT EH C 24 R SG Previous Order No. EN Designation Hole (D2) max. speed [mm (inch)] RPM kg EHT 100-2,4 C 46 R SG EHT 100-2 C 30 SG 41 C 46 R BF80 16.0 (5/8") 15200 25 0,600 EH 115-2,4 C 30 R SG EH 115-2 C 30 SG 42 C 30 R BF80 22.2 (7/8") 13300 25 1,350 EH 125-2,4 C 30 R SG EH 125-2 C 24 SG 42 C 30 R BF80 22.2 (7/8") 12200 25 1,475 EHT 150-3,0 C 24 R SG EHT 150-2 C 24 SG 41 C 24 R BF80 22.2 (7/8") 10200 25 2,450 EH 150-3,0 C 24 R SG EH 150-2 C 24 SG 42 C 24 R BF80 22.2 (7/8") 10200 25 2,450 EHT 178-3,2 C 24 R SG EHT 178-2 C 24 SG 41 C 24 R BF80 22.2 (7/8") 8600 25 3,875 EH 178-3,2 C 24 R SG EH 178-2 C 24 SG 42 C 24 R BF80 22.2 (7/8") 8600 25 3,875 EHT 230-3,2 C 24 R SG EHT 230-2 C 24 SG 41 C 24 R BF80 22.2 (7/8") 6600 25 6,275 EH 230-3,2 C 24 R SG EH 230-2 C 24 SG 42 C 24 R BF80 22.2 (7/8") 6600 25 6,275 For use on natural, artificial and abrasive stone and refractory bricks. Stone Exceptionally long service life. Preferably for high power angle grinders. Order No. Previous Order No. EN Designation Hole (D2) max. speed [mm (inch)] RPM EHT 230-3,2 C 24 T SG EHT 230-2 C 24 SGH 41 C 24 T BF80 22.2 (7/8") 6600 25 6,275 EH 230-3,2 C 24 T SG EH 230-2 C 24 SGH 42 C 24 T BF80 22.2 (7/8") 6600 25 6,300 EHT EH C 24 T SG Refer to the recommendations on pages 24-25 for the power output ratings of the angle grinders. 30 206 kg Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Cut-Off Wheels Performance Line SG-ELASTIC for Electrically or Gasoline Powered Hand-Held Cut-Off Machines (Dia. 300 - 400 mm) For cutting large diameters of steel sections and solid material. Steel Order No. EHT A 24 R SG Previous Order No. For the 300 mm diameter we alternatively offer 80 m/s and 100 m/s wheels in accordance with the drive system speed. EN Hole (D2) max. speed Designation [mm (inch)] RPM kg 80 EHT 300-4,0 A 24 R SG 20,2 EHT 300-3 A 24 SG 20,2 41A24R BF 80 20.2 (51/64") 5100 20 12,800 80 EHT 300-4,0 A 24 R SG 22,2 EHT 300-3 A 24 SG 22,2 41A 24RBF 80 22.2 (7/8") 5100 20 12,800 80 EHT 300-4,0 A 24 R SG 25,4 EHT 300-3 A 24 SG 25,4 41 A24RBF 80 25.4 (1") 5100 20 12,800 20 12,800 100 EHT 300-4,0 A 24 R SG 20,2 new 41 A24RBF100 20.2 (51/64") 6400 100 EHT 300-4,0 A 24 R SG 22,2 new 41 A24RBF100 22.2 (7/8") 6400 20 12,800 100 EHT 300-4,0 A 24 R SG 25,4 new 41A24R BF100 25.4 (1") 6400 20 12,800 100 EHT 350-4,5 A 24 R SG 20,2 new 41A24R BF100 20.2 (51/64") 5500 10 7,400 100 EHT 350-4,5 A 24 R SG 22,2 new 41A24R BF100 22.2 (7/8") 5500 10 7,400 100 EHT 350-4,5 A 24 R SG 25,4 new 41A24R BF100 25.4 (1") 5500 10 7,400 100 EHT 400-4,8 A 24 R SG 22,2 new 41A 24RBF100 22.2 (7/8") 4800 10 8,400 100 EHT 400-4,8 A 24 R SG 25,4 new 41A24R BF100 25.4 (1") 4800 10 8,400 For cutting large diameters of sections and solid material of non-ferrous metals and aluminium. Non-Ferrous Metals/Alu Order No. Previous Order No. EN Hole (D2) max. speed RPM Designation [mm (inch)] kg 80 EHT 300-4,0 A 24 N SG Alu 25,4 new 41 A24 N BF80 25.4 (1") 5100 20 12,800 80 EHT 350-4,0 A 24 N SG Alu 25,4 new 41 A24 N BF80 25.4 (1") 4400 10 7,400 EHT A 24 N SG Alu Order No. EHT Previous Order No. For the 300 mm diameter we alternatively offer 80 m/s and 100 m/s wheels in accordance with the drive system speed. EN Hole (D2) max. speed Designation [mm (inch)] RPM 5100 kg 80 EHT 300-4,0 C 24 R SG 20,2 EHT 300-3 C24 SG 20,2 41C24R BF 80 20.2(51/64") 20 12,400 80 EHT 300-4,0 C 24 R SG 22,2 EHT 300-3 C24 SG 22,2 41C24R BF 80 22.2 (7/8") 5100 20 12,400 80 EHT 300-4,0 C 24 R SG 25,4 EHT 300-3 C24 SG 25,4 41C24R BF 80 25.4 (1") 5100 20 12,400 100 EHT 350-4,5 C 24 R SG 20,2 new 41C24R BF100 20.2 (51/64") 5500 10 7,400 100 EHT 350-4,5 C 24 R SG 22,2 new 41C24R BF100 22.2 (7/8") 5500 10 7,400 100 EHT 350-4,5 C 24 R SG 25,4 new 41C24R BF100 25.4 (1") 5500 10 7,400 C 24 R SG For cutting large diameters of reinforced concrete (e. g. reinforced concrete Reinforced Concrete Order No. EHT Previous Order No. components, centrifugally cast pipes with concrete casing). EN Hole (D2) max. speed Designation [mm (inch)] RPM kg 100 EHT 300-4,0 AC 24 Q SG 20,2 new 41 AC24 Q BF100 20.2 (51/64") 6400 20 100 EHT 300-4,0 AC 24 Q SG 22,2 new 41 AC24 Q BF100 22.2 (7/8") 6400 20 12,800 12,800 100 EHT 300-4,0 AC 24 Q SG 25,4 new 41 AC24 Q BF100 25.4 (1") 6400 20 12,800 100 EHT 350-4,5 AC 24 Q SG 20,2 new 41 AC24 Q BF100 20.2 (51/64") 5900 10 7,400 100 EHT 350-4,5 AC 24 Q SG 22,2 new 41 AC24 Q BF100 22.2 (7/8") 5900 10 7,400 100 EHT 350-4,5 AC 24 Q SG 25,4 new 41 AC24 Q BF100 25.4 (1") 5900 10 7,400 AC 24 Q SG 206 31 206 For cutting large diameters of natural and artificial stone and refractory bricks. Stone Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Cut-Off Wheels Performance Line SG-ELASTIC Small Cut-Off Wheels dia. 30 - 76 mm Universal PFERD cut-off wheels for use on steel, high-grade steel, castings and nonferrous metals. They are also used on automotive bodywork and for cutting sheet metal in confined spaces. The small PFERD cut-off wheels (30-76 mm dia.) are particularly suited for use on hightemperature materials, e. g., in jet engine repair and maintenance applications. Manufactured without addition of ferrous, sulphurous or chlorinated fillers. Order No. EN Hole (D2) max. speed Designation [mm (inch)] RPM kg EHT 30-1,1 A 60 P SG EHT 30-1,1 A 60 SG 41 A 60 P BF 80 6.0 (1/4") 51000 50 0,150 EHT 30-1,4 A 60 P SG EHT 30-1,4 A 60 SG 41 A 60 P BF 80 6.0 (1/4") 51000 50 0,150 EHT EHT 40-1,1 A 60 P SG EHT 40-1,1 A 60 SG 41 A 60 P BF 80 6.0 (1/4") 38200 50 0,200 EHT 50-2,1 A 46 P SG EHT 40-2,1 A 46 P SG EHT 40-2,1 A 46 SG 41 A 46 P BF 80 6.0 (1/4") 38200 50 0,300 EHT 50-1,1 A 60 P SG EHT 50-1,1 A 60 SG 41 A 60 P BF 80 6.0 (1/4") 30600 50 0,250 EHT 50-1,4 A 60 P SG EHT 50-1,4 A 60 SG 41 A 60 P BF 80 6.0 (1/4") 30600 50 0,300 EHT 50-2,1 A 46 P SG EHT 50-2,1 A 46 SG 41 A 46 P BF 80 6.0 (1/4") 30600 50 0,450 EHT 50-3,0 A 46 P SG EHT 50-3,0 A 46 SG 41 A 46 P BF 80 6.0 (1/4") 30600 50 0,600 EHT 65-1,1 A 60 P SG / 6,0 EHT 65-1,1 A 60 SG 41 A 60 P BF 80 6.0 (1/4") 23500 50 0,400 EHT 65-1,1 A 60 P SG / 10,0 EHT 65-1,1 A 60 SG 41 A 60 P BF 80 10.0 (25/64") 23500 50 0,400 EHT 65-1,4 A 60 P SG EHT 65-1,4 A 60 SG 41 A 60 P BF 80 10.0 (25/64") 23500 50 0,500 EHT 65-2,1 A 46 P SG EHT 65-2,1 A 46 SG 41 A 46 P BF 80 10.0 (25/64") 23500 50 0,750 EHT 65-3,0 A 46 P SG EHT 65-3,0 A 46 SG 41 A 46 P BF 80 10.0 (25/64") 23500 50 1,000 EHT 70-1,1 A 60 P SG EHT 70-1,1 A 60 SG 41 A 60 P BF 80 10.0 (25/64") 21800 50 0,450 EHT 70-1,4 A 60 P SG EHT 70-1,4 A 60 SG 41 A 60 P BF 80 10.0 (25/64") 21800 50 0,550 EHT 70-2,1 A 46 P SG EHT 70-2,1 A 46 SG 41 A 46 P BF 80 10.0 (25/64") 21800 50 0,850 EHT 70-3,0 A 46 P SG EHT 70-3,0 A 46 SG 41 A 46 P BF 80 10.0 (25/64") 21800 50 1,150 EHT 76-1,1 A 60 P SG/ 6,0 EHT 76-1,1 A 60 SG 41 A 60 P BF 80 20100 50 0,550 EHT 76-1,1 A 60 P SG/10,0 EHT 76-1,1 A 60 SG 41 A 60 P BF 80 10.0 (25/64") 20100 50 0,550 EHT 76-1,4 A 60 P SG EHT 76-1,4 A 60 SG 41 A 60 P BF 80 10.0 (25/64") 20100 50 0,650 EHT 76-2,1 A 46 P SG EHT 76-2,1 A 46 SG 41 A 46 P BF 80 10.0 (25/64") 20100 50 1,000 EHT 76-3,0 A 46 P SG EHT 76-3,0 A 46 SG 41 A 46 P BF 80 10.0 (25/64") 20100 50 1,350 6.0 (1/4") Arbors for small PFERD cut-off wheels (30 - 76 mm diameter range). Arbors Order No. 6 / 6 6.35 / 6 6 32 Previous Order No. 206 / 10 Shank dia.(mm) for centre hole dia.(mm) Clamping range mm kg 0-4 6 for 6 0-4 1 0,036 0-4 (1/4") 6.35 for 6 0-4 1 0,036 0-4 6 for 10 0-4 1 0,036 6.35 / 10 0-4 (1/4") 6.35 for 10 0-4 1 0,036 8 0-4 8 0-4 1 0,040 / 10 for 10 Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Cut-Off Wheels Universal Line PS-FORTE Performance features of the wheel thicknesses given below: Order No. EHT EH A 24 P PS-FORTE Previous Order No. A 24 P PSF-INOX EN Designation Hole (D2) max. speed [mm (inch)] RPM kg EHT 100-2 A 46 PS 41 A 46 P BF80 16,0 (5/8“) 15200 25 0,950 EH 100-2,4 A 46 P PS-FORTE EH 100-2 A 46 PS 42 A 46 P BF80 16,0 (5/8“) 15200 25 0,950 EH 100-3,2 A 46 P PS-FORTE new 42 A 46 P BF80 16,0 (5/8“) 15200 25 0,950 EHT 115-1,6 A 46 P PS-FORTE new 41 A 46 P BF80 22,2 (7/8“) 13300 25 1,475 EH 115-2,4 A 46 P PS-FORTE EH 115-2 A 46 PS 42 A 46 P BF80 22,2 (7/8“) 13300 25 1,475 EH 115-3,2 A 46 P PS-FORTE new 42 A 46 P BF80 22,2 (7/8“) 13300 25 1,475 EHT 125-1,6 A 46 P PS-FORTE new 41 A 46 P BF80 22,2 (7/8“) 12200 25 1,750 EH 125-2,4 A 46 P PS-FORTE EH 125-2 A 24 PS 42 A 46 P BF80 22,2 (7/8“) 12200 25 1,750 EH 125-3,2 A 46 P PS-FORTE new 42 A 46 P BF80 22,2 (7/8“) 12200 25 1,750 EHT 178-3,0 A 24 P PS-FORTE EHT 178-2 A 24 PS 41 A 24 P BF80 22,2 (7/8“) 8600 25 4,025 EH 178-3,0 A 24 P PS-FORTE EH 178-2 A 24 PS 42 A 24 P BF80 22,2 (7/8“) 8600 25 4,025 EHT 230-3,0 A 24 P PS-FORTE EHT 230-2 A 24 PS 41 A 24 P BF80 22,2 (7/8“) 6600 25 6,600 EH 230-3,0 A 24 P PS-FORTE EH 230-2 A 24 PS 42 A 24 P BF80 22,2 (7/8“) 6600 25 6,600 Order No. EHT EH long service life and high lateral stability (e. g. sections/solid material). ■ Medium wheel thickness (1.6 / 2.4 / 3.0 mm) Long service life and fast cutting action (general purpose). EHT 100-2,4 A 46 P PS-FORTE For use on sheet metal, and high-grade steel sections and solid material. Performance features of the wheel thicknesses given below: ■ High wheel thickness (3.2 mm)-Exceptionally long service life and high lateral stability (e. g. sections/solid material). High-Grade Steel ■ High wheel thickness (3.2 mm)-Exceptionally Previous Order No. ■ Medium wheel thickness (1.6 / 2.4 / 2.5 mm)- Long service life and fast cutting action (general purpose). Manufactured without addition of ferrous, sulphurous or chlorinated fillers. EN Designation Hole (D2) max. speed [mm (inch)] RPM kg EH 100-3,2 A 46 P PSF-INOX new 42 A 46 P BF80 16.0 (5/8") 15200 25 0,950 EHT 115-1,6 A 46 P PSF-INOX new 41 A 46 P BF80 22.2 (7/8") 13300 25 1,475 EHT 115-2,4 A 46 P PSF-INOX new 41 A 46 P BF80 22.2 (7/8") 13300 25 1,475 EH 115-3,2 A 46 P PSF-INOX new 42 A 46 P BF80 22.2 (7/8") 13300 25 1,475 EHT 125-1,6 A 46 P PSF-INOX new 41 A 46 P BF80 22.2 (7/8") 12200 25 1,850 EHT 125-2,4 A 46 P PSF-INOX new 41 A 46 P BF80 22.2 (7/8") 12200 25 1,850 EH 125-3,2 A 46 P PSF-INOX new 42 A 46 P BF80 22.2 (7/8") 12200 25 1,850 EHT 178-2,5 A 24 P PSF-INOX new 41 A 24 P BF80 22.2 (7/8") 8600 25 3,200 EH 178-2,5 A 24 P PSF-INOX new 42 A 24 P BF80 22.2 (7/8") 8600 25 3,200 EHT 230-2,5 A 24 P PSF-INOX new 41 A 24 P BF80 22.2 (7/8") 6600 25 6,300 EH 230-2,5 A 24 P PSF-INOX new 42 A 24 P BF80 22.2 (7/8") 6600 25 6,300 For universal use on natural and artificial stone and refractory bricks. Stone Order No. EHT EH C 24 P PS-FORTE Previous Order No. EN Designation Hole (D2) max. speed [mm (inch)] RPM kg EH 100-2,4 C 30 P PS-FORTE new 42 C 30 P BF80 16.0 (5/8") 15200 25 1,175 EH 115-2,4 C 30 P PS-FORTE EH 115-2 C 30 PS 42 C 30 P BF80 22.2 (7/8") 13300 25 1,475 EH 125-2,4 C 30 P PS-FORTE EH 125-2 C 24 PS 42 C 30 P BF80 22.2 (7/8") 12200 25 1,750 EH 150-3,0 C 24 P PS-FORTE new 42 C 24 P BF80 22.2 (7/8") 10200 25 3,050 EHT 178-3,2 C 24 P PS-FORTE EHT 178-2 C 24 PS 41 C 24 P BF80 22.2 (7/8") 8600 25 4,025 EH 178-3,2 C 24 P PS-FORTE EH 178-2 C 24 PS 42 C 24 P BF80 22.2 (7/8") 8600 25 4,025 EHT 230-3,2 C 24 P PS-FORTE EHT 230-2 C 24 PS 41 C 24 P BF80 22.2 (7/8") 6600 25 6,600 EH 230-3,2 C 24 P PS-FORTE EH 230-2 C 24 PS 42 C 24 P BF80 22.2 (7/8") 6600 25 6,600 206 33 Refer to the recommendations on pages 24-25 for the power output ratings of the angle grinders. 206 For use on sheet metal, and steel sections and solid material. Steel Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Diamond Cut-Off Wheels PFERD Lines, Recommendations for Use Benefits The Four PFERD Lines: Reduced cutting times = PFERD-SUPER Many cuts per blade, long service life = PFERD-PLUS Less tool change comprising types W and ST comprising types U and DZ Minimum of cut width Clean cut without edge damage Minimum pressure, less operator fatigue Low noise level = PFERD-PLUS-EXTRA comprising type E = PFERD-SPECIAL comprising type FL PFERD Bond Types PFERD diamond cut-off wheels are characterized by a hard bond for use on soft, abrasive workpieces (PFERD types ST and DZ); a soft bond for use on hard materials (PFERD types W and U). Our PFERD-PLUS-EXTRA type E is the inexpensive alternative for easy-to-cut materials. PFERD-SPECIAL type FL blades are designed for cutting of wall and floor tiles. Soft (abrasive) stones and construction materials require a hard and wear-resistant bond which keeps the diamond grain securely in place. A soft bond would wear too fast, causing diamonds to become dislodged prematurely before their cutting life is exhausted. Recommendations for Use 115, 125 178, 230 115, 125 178, 230 300, 350 230 115, 125 178, 230 110 ▼ ▼ 115, 125 178, 230 PFERD SUPER PFERD SUPER PFERD PLUS PFERD PLUS PFERD PLUSEXTRA PFERD SPECIAL ▼ Application Table: Available diameters (mm) PFERD product lines Types W ST U DZ E FL – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – ▼ Material Asphalt Concrete, abrasive type Concrete Concrete, reinforced Concrete roof tiles Concrete bricks Pumice stone Terracotta Cast plaster floor Aerated concrete Gl.-fib. reinf. plast. GFP Gneiss Granite Tiles, glazed Sandy limestone Ceramic tiles Clinker brick, hard Clinker brick, soft Marble Porous clay Porphyry Sandstone Slag concrete Slate Clay brick Exposed aggreg. concr. = highly suitable = 34 206 – fairly suitable – = unsuitable Cutting of hard materials requires a softer bond so that dull diamond grains will be dislodged in time to expose a new, sharp abrasive layer. – – 1. Always observe the directional arrow shown on each PFERD cut-off blade. 2. Never work without a protective machine hood. 3. Wear protective goggles. 4. Keep workpiece adequately supported throughout the cutting process. 5. Do not apply pressure when cutting; the machine weight provides sufficient advance. Do not tilt the rotating blade. 6. Avoid overheating. Allow blade to cool down by running the machine in idle mode. 7. Cut deeply. Always try to cut through the entire workpiece depth with a single cut. Move blade gently up and down while cutting (oscillation). PFERD diamond cut-off blades are used dry. When working on especially tough materials such as concrete with high gravel contents (exposed aggregate type), the cutting blade is liable to overheat. This condition is clearly indicated by rotating sparks appearing around the circumference of the blade (see picture below). To prevent damage to the blade, stop cutting at once when this effect occurs. Allow blade to cool down in idle for a brief period. If the sparks reoccur afterwards, resharpen the blade segments using our PFERD sharpening block (see page 36). Sparks around blade circumference indicate overheating Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Diamond Cut-Off Wheels PFERD-SUPER Line, PFERD-PLUS Line PFERD laser welded diamond cut-off wheels PFERD diamond cut-off wheels ensure a maximum of operator safety. The reduced heat loads involved in the laser welding process permit the use of heat-treated steel blades for increased strength. Abrasive segment Segment base (with diamond (free from diamonds) grain) T D1 D2 X Steel blade Laser welded joint Our PFERD-SUPER line provides top quality and performance. A high-grade diamond abrasive is the hallmark of these products. A series of laser-cut slots in the steel blade (detensor slots) result in a significantly reduced operating noise level. Type W: For hard and medium-hard materials such as standard construction materials, concrete (including reinforced and exposed aggregate types), masonry and solid bricks, hard stone and granite. Order No. Type ST PFERD-PLUS Line Type U Type ST: For soft abrasive materials, limestone, clay, abrasive concrete, etc. Dia. Centre hole Segment dimensions (mm) D1 Number Length Width T Height X D2 (mm) (mm) D 115 x 22,2 W 115 22.2 8 35.0 D 125 x 22,2 W 125 22.2 9 35.0 D 178 x 22,2 W 178 22.2 18 20.0 D 230 x 22,2 W 230 22.2 24 20.0 D 115 x 22,2 ST 115 22.2 8 D 125 x 22,2 ST 125 22.2 9 D 178 x 22,2 ST 178 22.2 D 230 x 22,2 ST 230 22.2 2.6 max. speed RPM kg 5.0 13300 1 0,170 2.6 5.0 12000 1 0,190 2.8 5.0 8500 1 0,435 2.8 5.0 6600 1 0,630 35.0 2.6 5.0 13300 1 0,170 35.0 2.6 5.0 12000 1 0,190 18 20.0 2.8 5.0 8500 1 0,435 24 20.0 2.8 5.0 6600 1 0,630 Our high-performance PFERD-PLUS product line features high-grade diamond grain and a heat-treated (pre-stressed) steel blade. Type U: Multipurpose tool for standard construction materials, concrete, exposed aggregate concrete, masonry, solid bricks, etc. Order No. Type DZ PFERD high-tech steel blades (178-230 mm dia.) are pre-stressed. This special rolling treatment provides a superior resistance to heat loads. Type DZ: For limestone, clay brick, abrasive concrete, etc. Segment dimensions (mm) Dia. Centre hole Number Length Width T Height X D2 D1 (mm) (mm) max. speed RPM kg D 115 x22,2 U 115 22.2 8 35.0 2.2 6.0 13300 1 0,170 D 125 x22,2 U 125 22.2 9 35.0 2.2 6.0 12000 1 0,190 D 178 x22,2 U 178 22.2 13 35.0 2.2 6.0 8500 1 0,435 D 230 x22,2 U 230 22.2 17 35.0 2.6 5.0 6600 1 0,630 D 300 x20,0 U 300 20.0 21 35.0 2.6 5.0 6400* 1 0,822 D 300 x22,2 U 300 22.2 21 35.0 2.6 5.0 6400* 1 0,822 D 300 x25,4 U 300 25.4 21 35.0 2.6 5.0 6400* 1 0,822 D 350 x20,0 U 350 20.0 25 35.0 2.8 5.0 5500* 1 0,959 D 350 x22,2 U 350 22.2 25 35.0 2.8 5.0 5500* 1 0,959 D 350 x25,4 U 350 25.4 25 35.0 2.8 5.0 5500* 1 0,959 D 230 x22,2 DZ 230 22.2 14 35.0 2.6 5.0 6600 1 0,630 * Maximum operating speed 100 m/s 206 35 206 PFERD-SUPER Line Type W Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Diamond Cut-Off Wheels PFERD-PLUS-EXTRA Line, PFERD-SPECIAL Line Display Stand, Sharpening Block PFERD-PLUS-EXTRA Line Type E PFERD-PLUS-EXTRA diamond cutting wheels are an inexpensive tool featuring pre-stressed steel blade and laser-welded cutting segments. Type E for easy-to-cut materials such as medium-hard and soft concrete blocks. Order No. PFERD-SPECIAL Line Type FL kg 115 22.2 8 35.0 2.2 6.0 13000 1 0,110 D 125 X 22,2 E 125 22.2 9 35.0 2.2 6.0 12000 1 0,140 D 178 X 22,2 E 178 22.2 12 35.0 2.2 6.0 8500 1 0,310 D 230 X 22,2 E 230 22.2 15 35.0 2.2 6.0 6600 1 0,620 Type FL for wall and floor tiles, slate. Order No. Abrasive Dia. Centre hole D2 D1 (mm) (mm) 110 22.2 DIS 2065 max. speed RPM Single layer of diamonds This PFERD display stand is the ideal aid for the retail presentation of PFERD diamond cutting wheels from 110 to 230 mm dia. We will provide any product assortment to customer requirements. Order No. Sharpening Block max. speed RPM D 115 x 22,2 E D 110 x 22,2 FL Display Stand for Diamond Cut-Off Wheels Dia. Centre hole Segment dimensions (mm) D1 D2 Number Length Width T Height X (mm) (mm) 13000 kg 1 The display stand consists of a sheet metal body with lockable perspex hood and can also be attached to standard perforated wall mounting panels. Contents Dimensions mm HxW xD per customer’s demand 310 x 305 x 220 kg 1 approx. 13 PFERD diamond cutting blades can be sharpened or reconditioned by cutting off thin slices of this cutting block (see photo). This process removes part of the metal bond from the cutting segments, dislodging the outer layer of dull diamond grain to expose new, sharp abrasive material. Following this treatment, your PFERD diamond cutting blade will once again be ready for many hours of service. PFERD sharpening block in use. 36 206 0,170 Order No. Grit Dimensions mm DSB 2005025 CN 80 PUR 200 x 50 x 25 kg 1 0,315 Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Cut-Off Wheels for Stationary Machines Table of Contents Page PFERD Cut-Off Wheels RAIL Special cut-off wheels for rail cutting applications on gasoline powered cut-off machines with clamping device (also suitable for hydraulic drive units). 39 RAIL CHOPSAW Special cut-off wheels for cutting sections on field-use machines (CHOPSAW) with a max. power output of 3 KW. CHOPSAW 40 ■ High specific cutting rates ■ High load resistance ■ High resistance to fracture due to premium fibre reinforcement ■ Optimum tool life according to application requirements ■ Technological benefits of a fully symmetrical structure ≤ 3 KW User benefits: TABLECUT Special cut-off wheels for use on steel, non-ferrous metals and stone on portable benchtop machines with a power output of 3 - 5 KW. Key characteristics of PFERD cut-off wheels: 40 ■ Low thermal loading of the workpiece ■ Straight cutting edges ■ Minimum burr formation ■ Cost-efficient cutting performance Material TABLECUT 3 - 5 KW UNIVERSAL Universal cut-off wheels for use on steel, non-ferrous metals and stone on chop stroke machines with a power output of more than 5 KW. 41 UNIVERSAL > 5 KW HEAVY DUTY High-performance cut-off wheels for use on steel and castings on high powered stationary machines, e. g. in rolling mills, forges, finishing lines and foundries. HEAVY DUTY 38 206 42 - 44 The use of cut-off wheels is an efficient method for cutting various materials, e. g., steel, castings, non-ferrous metals, stone, plastics. It is particularly suitable for materials of high tensile strength which are difficult to saw: ■ High-temperature alloys ■ High alloyed and austenitic steels ■ Stainless and acid resistant steels Riser and sprues of castings can be cut off neatly, without any need for additional finishing work. Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Cut-Off Wheels for Stationary Machines Performance Line SG-ELASTIC: RAIL RAIL RAIL For rail cutting applications on gasoline powered cut-off machines with clamping device (also suitable for hydraulic drive units) Soft type Grade N for special use on stabilized rails. Hole (D2) [mm (inch)] Previous Order No. 100 T 300-3,8 A 24 N SG-RAIL 22.2 (7/8") new 41 A 24 N BF100 6400 20 13,700 100 T 300-3,8 A 24 N SG-RAIL 25.4 (1") new 41 A 24 N BF100 6400 20 13,700 100 T 350-3,8 A 24 N SG-RAIL 22.2 (7/8") new 41 A 24 N BF100 5500 10 9,000 100 T 350-3,8 A 24 N SG-RAIL 25.4 (1") new 41 A 24 N BF100 5500 10 9,000 Order No. Order No. Hole (D2) [mm (inch)] Long service life. Previous Order No. EN max. speed Designation RPM kg 100 T 300-3,8 A 24 Q SG-RAIL 22.2 (7/8") EHT 300-3 A 24 SG DB Forte 41 A 24 Q BF100 6400 20 13,700 100 T 300-3,8 A 24 Q SG-RAIL 25.4 (1") new 41 A 24 Q BF100 6400 20 13,700 100 T 350-3,8 A 24 Q SG-RAIL 22.2 (7/8") new 41 A 24 Q BF100 5500 10 9,000 100 T 350-3,8 A 24 Q SG-RAIL 25.4 (1") new 41 A 24 Q BF100 5500 10 9,000 100 T 400-4,2 A 24 Q SG-RAIL 25.4 (1") new 41 A 24 Q BF100 4800 10 12,000 T Hard type Grade T for cutting non-stabilized rails. Order No. A 24 T SG-RAIL kg T Medium-hard type Grade Q for general purpose use in railway tracklaying. A 24 Q SG-RAIL EN max. speed Designation RPM Hole (D2) [mm (inch)] Very long service life. Previous Order No. EN max. speed Designation RPM 100 T 300-3,8 A 24 T SG-RAIL 22.2 (7/8") EHT 300-3 A 24 SG DB 41 A 24 T BF100 100 T 300-3,8 A 24 T SG-RAIL 25.4 (1") 100 T 350-3,8 A 24 T SG-RAIL 22.2 (7/8") 100 T 350-3,8 A 24 T SG-RAIL 25.4 (1") kg 6400 20 13,700 new 41 A 24 T BF100 6400 20 13,700 new 41 A 24 T BF100 5500 10 9,000 new 41 A 24 T BF100 5500 10 9,000 T Reinforced grinding wheels in railway tracklaying ■ Railhead levelling operations ■ Finishing surface cleaning work Cut-off wheels with 400 mm overall diameter (hardness N and T) and different centre hole diameters (e. g., 20.2 mm) are available. Refer to the PFERD range of reinforced grinding wheels in Catalogue 206, page 8. Recommendations for use: To maximize the benefit from these abrasive cut-off wheels, the machine r.p.m. must remain constant throughout the cutting operation. E 206 39 206 A 24 N SG-RAIL Effective cutting action. Short cutting times. Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Cut-Off Wheels for Stationary Machines Performance Line SG-ELASTIC: CHOPSAW / TABLECUT CHOPSAW CHOPSAW ≤ 3 KW For cutting sections (steel and non-ferrous metals) on field-use machines with a max. power output of 3 KW. Grade K, thin type (2.8 mm wide) for use on steel and non-ferrous metals in field-use machines. Order No. A 46 K SG-CHOP Hole (D2) [mm (inch)] Fast cutting action and long service life. Previous Order No. EN max. speed Designation RPM 80 T 300 - 2,8 A 46 K SG-CHOP 25.4 (1") 80 T 300-3 A 24 PS-Forte 41 A 46 K BF 80 5100 20 8,100 80 T 350 - 2,8 A 46 K SG-CHOP 25.4 (1") 80 T 350-3 A 24 PS-Forte 41 A 46 K BF 80 4400 10 6,000 T TABLECUT TABLECUT 3 - 5 KW For use on steel, non-ferrous metals and stone on portable benchtop machines with a power output of 3 - 5 KW. Grade L for use on steel and non-ferrous metals. Fast cutting, fine-grained type with aluminium oxide (A). Order No. A 36 L SG TABLE Hole (D2) [mm (inch)] 206 Previous Order No. EN Designation max. speed RPM kg 25.4 (1") new 41 A 36 L BF 80 5100 20 9,300 80 T 350 - 3,4 A 36 L SG-TABLE 25.4 (1") new 41 A 36 L BF 80 4400 10 6,900 80 T 400 - 4,0 A 36 L SG-TABLE 25.4 (1") new 41 A 36 L BF 80 3800 10 11,900 T Order No. 40 Fast cutting action and long service life. 80 T 300 - 3,0 A 36 L SG-TABLE Grade L for use on stone and plastics. Fast cutting, fine-grained type with silicon carbide (C). C 36 L SG TABLE kg T Hole (D2) [mm (inch)] Fast cutting action and long service life. Previous Order No. EN max. speed Designation RPM kg 80 T 300 - 3,0 C 36 L SG-TABLE 25.4 (1") 80 T 300-3 C24 PS Forte 41 C 36 L BF 80 5100 20 9,300 80 T 350 - 3,4 C 36 L SG-TABLE 25.4 (1") 80 T 350-3 C24 PS Forte 41 C 36 L BF 80 4400 10 6,900 80 T 400 - 4,0 C 36 L SG-TABLE 25.4 (1") 80T400-4 C24 PS Forte 41 C 36 L BF 80 3800 10 11,900 Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Cut-Off Wheels for Stationary Machines Performance Line SG-ELASTIC: UNIVERSAL UNIVERSAL UNIVERSAL > 5 KW For universal use on steel, non-ferrous metals and stone on chop stroke machines with a power output of more than 5 KW. Grade O with aluminium oxide (A) for universal use on steel and non-ferrous metals. Order No. Hole (D2) [mm (inch)] 80 T 300-3,4 A 30 O SG-UNI 25.4 (1") Previous Order No. T EN max. speed Designation RPM 80 T 300-3 A 24 PS 41 A 30 O BF 80 kg 5100 20 11,800 41 A 30 O BF 100 6400 20 11,800 100 T 300-3,7 A 30 O SG-UNI 40.0 (1 1/2") 100 T 300-3 A 24 PS 41 A 30 O BF 100 6400 20 11,800 100 T 300-3,7 A 30 O SG-UNI 32.0 (1 1/4") A 30 O SG-UNI Fast cutting action and long service life. new 80 T 350-4,0 A 30 O SG-UNI 25.4 (1") 80 T 350-3 A 24 PS 41 A 30 O BF 80 4400 10 7,000 100 T 350-4,2 A 30 O SG-UNI 25.4 (1") 100 T 350-3 A 24 PS 41 A 30 O BF 100 5500 10 7,000 41 A 30 O BF 100 5500 10 7,000 100 T 350-4,2 A 30 O SG-UNI 40.0 (1 1/2") 100 T 350-3 A 24 PS 41 A 30 O BF 100 5500 10 7,000 3800 10 14,500 41 A 30 O BF 100 4800 10 14,500 100 T 400-4,9 A 30 O SG-UNI 40.0 (1 1/2") 100 T 400-4 A 24 PS 41 A 30 O BF 100 4800 10 14,500 100 T 350-4,2 A 30 O SG-UNI 32.0 (1 1/4") 80 T 400-4,5 A 30 O SG-UNI 40.0 (1 1/2") new 80 T 400-4 A 24 PS 41 A 30 O BF 80 100 T 400-4,9 A 30 O SG-UNI 32.0 (1 1/4") new Grade O with silicon carbide (C) for universal use on stone and plastics. C 24 O SG-UNI T Hole (D2) [mm (inch)] Previous Order No. EN max. speed Designation RPM kg 80 T 300-3,6 C 24 O SG-UNI 25.4 (1") 80 T 300-3 C16 SG 10 41 C 24 O BF 80 5100 20 10,900 80 T 300-3,6 C 24 O SG-UNI 40.0 (1 1/2") 80 T 300-3 C16 SG 10 41 C 24 O BF 80 5100 20 10,900 80 T 350-4,0 C 24 O SG-UNI 40.0 (1 1/2") 80 T 350-3 C16 SG 10 41 C 24 O BF 80 4400 10 8,300 80 T 400-4,3 C 24 O SG-UNI 28.0 (1 1/8") 80 T 400-4 C16 SG 10 41 C 24 O BF 80 3800 10 11,700 80 T 400-4,3 C 24 O SG-UNI 40.0 (1 1/2") 80 T 400-4 C16 SG 10 41 C 24 O BF 80 3800 10 11,700 206 41 206 Order No. Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Cut-Off Wheels for Stationary Machines Performance Line SG-ELASTIC: HEAVY DUTY Stock Range HEAVY DUTY HEAVY DUTY For high-performance cutting of steel and castings on high powered stationary machines, e. g. in rolling mills, forges, finishing lines and foundries. D1 D1 D1 B B B D2 D2 D2 Flat type T Depressed centre type PT Tapered type CT For standard applications: ■ All common sizes. ■ Available with different centre hole diameters and specifications. ■ For max. operating speeds of 80 m/s and 100 m/s. These types are available ex stock. Particularly suitable for oscillation. Benefits: ■ The clamping flange does not project beyond the wheel surface. ■ Gates and risers close to the casting surface can be removed evenly. ■ There is no need for subsequent finishing work. Benefits: ■ Less friction on the wheel surface when compared to the flat type T. ■ This is particularly advantageous for deep cuts and when machining larger sections on horizontal type cut-off machines, where the wheel moves along the workpieces already cut. CT type cut-off wheels are no ex-stock product. Refer to page 44 for further information. Recommendations for Use Properties of the Grades You can find the cut-off wheel (grade) best suited for your specific application in the table below. Just select the material to be cut and the correct cutting wheel diameter. The specified hardness grades have the following characteristics: N = fast cutting Use Material Steel processing/ Steel trade - Standard steel Rolling mill – Finishing line ▲ Cut-off wheel diameter mm Grade Q = fast cutting, long service life R = corresponds to grade Q, but with zirconia alumina grain S = long lasting T = corresponds to grade S, but with zirconia alumina grain T 250 T 300 T 350 T 400 T 500 T 600 PT 600 N Q S N Q S N Q S N Q S T N Q S T R N Q S R N Q T R ● - Stainless steels ● - Heat-sensitive steels ● - Ball bearing+heat-treated steels ● ● ● ● ● ● ● ● ● ● ● ● ● ● - Structural steel 206 ● ● ● ● ● ● ● ● ● ● ● - High-grade steel casting ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● - Cast steel - Spun type casting 42 ● ● ● - Nodular cast iron ● ● ● - Non-ferrous metals ● ● ● - Alloyed steels - Precision steel casting ● ● ● - Grey cast iron Foundry ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Melbourne Bolt Co Pty Ltd 271 Boundary Road, Mordialloc, VIC 3195. Ph:(03) 9580 0011 Fax: (03) 9580 8794 Cut-Off Wheels for Stationary Machines Performance Line SG-ELASTIC: HEAVY DUTY Stock Range Grade N, fast cutting type for all metals. Cool and plain cutting properties on larger surfaces. A 24 N SG-HD T Hole (D2) [mm (inch)] 40.0 (1 1/2") new 41 A 24 N BF 100 6400 20 9,000 40.0 (1 1/2") new 41 A 24 N BF 100 5500 10 8,000 100 T 400-4,3 A 24 N SG-HD 40.0 (1 1/2") new 41 A 24 N BF 100 4800 10 13,000 100 T 500-5,8 A 24 N SG-HD 40.0 (1 1/2") 100 T 500-5 A 24 SG 41 A 24 N BF 100 3800 5 13,900 100 T 600-7,6 A 24 N SG-HD 60.0 (2 3/8") 100T600-6 A24SG70 41 A 24 N BF 100 3200 5 26,300 100 T 250-1,8 A 24 Q SG-HD Hole (D2) [mm (inch)] 30.0 (19/16") kg new 41 A 24 Q BF 100 7600 20 3,400 80 T 300-3 A 24 SG 41 A 24 Q BF 80 5100 20 10,900 40.0 (1 1/2") 80 T 300-3 A 24 SG 41 A 24 Q BF 80 5100 20 10,900 40.0 (1 1/2") 100 T 300-3 A 24 SG 41 A 24 Q BF 100 6400 20 10,900 80 T 350-3,8 A 24 Q SG-HD 25.4 (1") 80 T 350-3 A 24 SG 41 A 24 Q BF 80 4400 10 9,000 100 T 350-4,0 A 24 Q SG-HD 25.4 (1") 100 T 350-3 A 24 SG 41 A 24 Q BF 100 5500 10 10,000 100 T 350-4,0 A 24 Q SG-HD 40.0 (1 1/2") 100 T 350-3 A 24 SG 41 A 24 Q BF 100 5500 10 10,000 40.0 (1 1/2") 80 T 400-4 A 24 SG 41 A 24 Q BF 80 3800 10 12,900 40.0 (1 1/2") 41 A 24 Q BF 100 4800 10 14,300 40.0 (1 1/2") 80 T 500-5 A 24 SG 41 A 24 Q BF 80 3100 5 13,600 100 T 500-5,8 A 24 Q SG-HD 40.0 (1 1/2") new 41 A 24 Q BF 100 3800 5 13,900 80 T 600-5,7 A 24 Q SG-HD 60.0 (2 3/8") new 41 A 24 Q BF 80 2500 5 26,000 100 T 600-8,2 A 24 Q SG-HD 60.0 (2 3/8") new 41 A 24 Q BF 100 3200 5 26,300 100 PT 600-7,6 A 24 Q SG-HD 76.2 (3") 100 PT 600-6A 24 SG 42 A 24 Q BF 100 3200 5 29,500 100 T 500-5,8 ZA 24 R SG-HD 40,0 (1 1/2") 41 ZA 24 R BF 100 3800 5 26,300 100 T 600-8,0 ZA 24 R SG-HD 60,0 (2 3/8") 100 T 600-6ZA 24 SG 41 ZA 24 R BF 100 3200 5 28,000 3200 5 30,000 80 T 500-5,5 A 24 Q SG-HD 100 PT 600-7,6 ZA 24 R SG-HD 76,2 (3") Grade S, long-living type for steel, particularly suitable for small diameters. Order No. PT EN max. speed Designation RPM 25.4 (1") 80 T 400-4,2 A 24 Q SG-HD T Previous Order No. 80 T 300-3,4 A 24 Q SG-HD 100 T 400-4,8 A 24 Q SG-HD A 24 S SG-HD Grade R, medium-hard type with zirconia alumina portion for use on grey and nodular cast iron and cast steel (refer to table on page 42). 80 T 300-3,4 A 24 Q SG-HD 100 T 300-3,6 A 24 Q SG-HD PT kg 100 T 350-3,8 A 24 N SG-HD Order No. T EN max. speed Designation RPM 100 T 300-3,0 A 24 N SG-HD Grade Q, medium-hard type for all sorts of steel. A 24 Q SG-HD Previous Order No. Hole (D2) [mm (inch)] new new new 42 ZA 24 R BF 100 Grade T, very long-living type with zirconia alumina grain portion. Particularly suitable for grey and nodular cast iron and cast steel. Excellent for small diameters. Previous Order No. kg 100 T 300-3,6 A 24 S SG-HD 40.0 (1 1/2") 41 A 24 S BF 100 6400 20 11,700 100 T 400-4,6 A 24 S SG-HD 40.0 (1 1/2") 100 T 400-4 A 24 SG 41 A 24 S BF 100 4800 10 14,300 100 T 500-5,8 A 24 S SG-HD 40.0 (1 1/2") new 41 A 24 S BF 100 3800 5 13,900 100 T 400-4,8 ZA 24 T SG-HD 40.0 (1 1/2") new 41 ZA 24 T BF 100 4800 10 16,500 100 T 500-5,8 ZA 24 T SG-HD 40.0 (1 1/2") new 41 ZA 24 T BF 100 3800 5 13,900 new 42 ZA 24 T BF 100 3200 5 10,300 100 PT 600-7,8 ZA 24 T SG-HD 76.2 (3") new EN max. speed Designation RPM For special applications, other cut-off wheel types (grades, centre hole diameters) can be produced to order. 206 43 206 Order No.