The Lufthansa Technik Group Magazine 3.2015 May/June Solutions for a dynamic region Changing business in Asia Dr. Johannes Bussmann Technical Operations Management Original Equipment Innovation New Chairman on board Top training for Fleet Managers Where OEM meets innovation 2 | Content Lufthansa Technik Connection 3.2015 “Shaping developments with our customers” Lufthansa Technik’s new CEO, Dr. Johannes Bussmann, about the MRO provider’s goals, challenges and perspectives. 6 10 Lufthansa Technik • Interview with Dr. Johannes 6 Bussmann: “Shaping developments with our customers” Component Services • Series of contracts:9 Largest MRO provider for Avianca • Total Material Operations (TMO®): 14 Virgin America extends contract • Low-cost carrier: 14 Total Component Support (TCS®) for Frontier Airlines Innovation & Technology • Lufthansa LEOS: TaxiBot operations in Frankfurt Employee Portrait • Tilo Nettke: We are cabins 10 12 Aircraft Services • Lufthansa Technik Philippines: 15 Heavy checks for Qantas A380 • Technical Operations Management: 20 Top training for TOM Fleet Managers TaxiBot operational Lufthansa LEOS has commenced operations with the TaxiBot pilot-controlled aircraft tractor in Frankfurt. “Giving Lufthansa Technik a face in Asia” Gerald Steinhoff, Vice President Corporate Sales Asia Pacific, explains how Lufthansa Technik is moving closer to the region. 17 24 Where OEM meets innovation Original Equipment Innovation (OEI) is Lufthansa Technik’s one-stop solution for cabin products. Region Asia Pacific • Interview with Gerald Steinhoff: “Giving Lufthansa Technik a face in Asia” Laboratory Services • Material Flammability Test Center: Fire safety laboratory Cockpit & Cabin Products • Original Equipment Innovation: Where OEM meets innovation • Aircraft Interiors Expo: Integrated system solutions 16 22 24 26 Categories • News 3– 5 • Events 27 • Products & Services 28 • Contacts 30 Lufthansa Technik Connection is a complimentary information service for Lufthansa Technik’s family and friends. Published every two months. This and earlier issues can be downloaded from our website www.lufthansa-technik.com/connection Publisher Lufthansa Technik AG Tilman Tesseraux · Marketing · HAM TS1/M Weg beim Jäger 193 · 22335 Hamburg, Germany Infoline +49-40-5070-5553 · Fax +49-40-5070-8860 marketing.sales@lht.dlh.de · www.lufthansa-technik.com Editorial Production Editorial office: Flightlines, Hamburg Design: Art Works! Werbeagentur, Hamburg Photos: Lufthansa Technik AG, Lufthansa AG Printing: Beisner Druck GmbH & Co. KG News | 3 Lufthansa Technik Connection 3.2015 Handing over of office at the annual press conference: Dr. Johannes Bussmann (left) follows August Wilhelm ­Henningsen as Chairman of the Executive Board. The Executive Board of Lufthansa Technik (from left to right): Dr. Thomas Stüger, Dr. Johannes Bussmann, Dr. Peter Jansen and Antonio Schulthess. For more information: www.lufthansa-technik.com/boards New Chairman on board August Wilhelm Henningsen retires after 14 years at the top of Lufthansa Technik. A s of 1 April 2015, Dr. Johannes Bussmann (46) is Chairman of the Executive Board of Lufthansa Technik, succeeding August Wilhelm ­Henningsen (64), who retired after fourteen years at the top of the company. “August Wilhelm Henningsen led Lufthansa Technik to the top of the international maintenance, repair and overhaul industry,” said Carsten Spohr, Chairman of the Supervisory Board of ­Lufthansa Technik and CEO of Deutsche Lufthansa at the farewell ceremony in presence of 600 Lufthansa Technik employees in Hamburg on March 13. “I would like to thank him very much indeed for this outstanding achievement.” Henningsen said: “I would like to wish my successor Johannes Bussmann and the entire Technik team good luck and much success in their endeavors.” The ­former CEO continued: “As we all know, success comes to those who earn it. I would like to thank all of my colleagues and the 26,000 Lufthansa Technik employees for their loyalty, dedication and excellent cooperation. You have made this company a genuine ‘pearl’”. Changed Board responsibilities As part of the changed allocation of Board responsibilities, the product division Original Equipment Innovation will be added to the responsibilities of the Chairman of the Executive Board alongside Strategy, Marketing and Sales. Antonio Schulthess is the new Chief Executive Human Resources. Schulthess, who is a military pilot, software engineer and management economist, has been Head of Human Resources Division at Lufthansa in Frankfurt since July 2014. Antonio Schulthess’ area of responsibility Human Resources, Aircraft Systems & VIP Services also ­covers VIP completion and maintenance as well as the Landing Gear and ARC® business units. The Engine Services division and “Design Organization and IP” have now been added to the Products, Services & IT responsibility of Dr. Thomas Stüger alongside Overhaul, Maintenance and Component Services. The Board responsibilities of Chief Executive Finance Dr. Peter Jansen will continue unchanged: Finance, Legal, Controlling and Strategic Purchasing. 4 | News Lufthansa Technik Connection 3.2015 Frankfurt Moscow Taipeh Hamburg 10-year contract with Aeroflot Qualification for CSeries started Increased revenue and result at very high level Annual Report 2014 // In fiscal year 2014, Lufthansa Technik Group achieved a very good result just under 2013’s record level, with increased revenue of 4.3 billion euros. The annual accounts of the 22 consolidated Lufthansa Technik Group companies show an operating result of 392 billion euros. “In spite of a good year for global aviation on the whole, price pressures on technical services providers have not let up. Against this backdrop, Lufthansa Technik has continued to develop well,” said retiring Chairman of the Board August Wilhelm Henningsen at the press conferenc in Hamburg. “Through the continuation of our successful cost reductions and a positive order situation, we nearly reached last year’s very good result. We have maintained our market position and remain the world’s leader among independent providers of maintenance, repair and overhaul (MRO) services for aircraft.” Currently Lufthansa Technik looks after 800 customers and a total of 3,200 aircraft. In 2014, the Group was able to win 30 new customers and conclude 325 new contracts. // Lufthansa Technical Training // Selected by Bombardier as the exclusive and worldwide Authorized Training Provider for maintenance training on the all-new CSeries aircraft, ­Lufthansa Technical Training (LTT) has made the first CSeries courses available now. Lufthansa Technical Training is already well prepared to support a flawless introduction of the new aircraft type to customers’ fleets. 15 instructors of Lufthansa Technical Training, Lufthansa Technical Training Philippines as well as of cooperation partners Austrian Technical Training and Swiss Aviation Training started their qualification for the CSeries in January in Frankfurt/Main. The practical training will be conducted later on in Mirabel, Canada. The Bombardier CSeries is a narrowbody, medium-range aircraft, equipped with two Pratt & Whitney 1500G geared fan engines. It is officially named BD-500, with suffix -1A10 for the CS100 and -1A11 for the CS300. The aircraft is equipped with up-to-date technologies like Integrated Modular Avionics (IMA) and a fly-by-wire flight control system. An onboard diagnostics system facilitates maintenance. // For more information: www.ltt.aero Component Services // With a comprehensive component support agreement that came into effect in January 2015, Lufthansa Component Services // ­Lufthansa Technik has extended Technik expanded the cooperation and established the basis its cooperation with Taiwanfor future growth with Aeroflot based airline EVA Air and its Russian Airlines. The new consubsidiary EGAT. According to the new contract, the Hamburg- tract covers all A320, A330, and Boeing 737NG aircraft operated based MRO provider will provide component support for the by Aeroflot Group airlines, Boeing 777-300ER fleet as well including those to be delivered. In effect, five airlines of the Aeroas the Airbus A330 aircraft the flot Group are involved: Aeroflot Star Alliance member EVA Air Russian Airlines in Moscow, has ordered. “We are very pleased about this Rossiya Airlines in St. Petersburg, Orenburg Airlines in Orenburg, extended cooperation with our long-time partner EVA Air. It also Aurora in Yuzhno-Sakhalinsk illustrates that our material pool and Donavia in Rostov. The ­contracted fleet comprises 221 in Singapore is well positioned aircraft. In addition a five-year for the Asian market,” says Dr. Johannes Bussmann, Chair- TCS® contract (Total Component Support) covering 24 Boeing man of the Executive Board of 737NG aircraft was signed with Lufthansa Technik. EVA Air has been a customer of Moscow-based low-cost carrier Lufthansa Technik for more than Pobeda, also a member of the ten years. In addition to the Air- Aeroflot Group. bus A330 and Boeing 747 fleet, With Aeroflot aiming for ambitious growth goals, the new contract support is also being provided is tailored to increase reliability for the A321 aircraft of the renowned Taiwan-based airline and safety of their expanding fleets and reduce operational since 2014. Lufthansa Technik costs through most efficient has significantly expanded the material and repair managematerial pool in Singapore in recent years in order to be able ment. Dmitri Zaitsev, Regional Director in Eastern Europe and to supply the growing number CIS, underlines: “This compreof customers in Asia in their hensive agreement symbolizes region quickly and reliably. // achievement of a new level of cooperation with the whole Aeroflot Group. It boosts the ­airline’s competitiveness and introduces the highest operational standard across all airlines of the group, an attitude highly appreciated by Aeroflot’s Management.” // Extended support for EVA Air News | 5 Lufthansa Technik Connection 3.2015 Puerto Rico China Frankfurt Hangar construction on track Lufthansa Technik Puerto Rico // T ­ he construction for Lufthansa Technik’s new facility in Aguadilla, Puerto Rico is on track. Seven months after ground-breaking the hangar shell has been structurally completed, as well as the floor slab for the first and second bay, and most of the flooring of the workshops and offices. Currently the completion of the internal walls, air conditioning ductwork, electrical conduits and piping is ongoing. The facility extends over a total area of 215,000 square feet. “We are very happy with the progress of the overall project. Recruitment and training are constantly ongoing,” says Elmar Lutter, CEO of Lufthansa Technik Puerto Rico, adding: “A highly motivated team will meet the first aircraft and we are confident that the recently extended training school system will provide a basis for the growing aerospace cluster in Puerto Rico.” Lufthansa Technik Puerto Rico (LTPR) will be FAA Part 145 and EASA Part 145-approved. Initial customers will be Airbus A319, A320 and A321 aircraft operators from the Americas. The first layover is planned for July 2015. // Tripoli VIP market leader in Greater China VIP & Executive Jet Solutions // Lufthansa Technik continues its success story in the Asian VIP market. The latest Base Maintenance // German success is a contract signature cargo airline AeroLogic has commissioned Lufthansa Technik of an Airbus ACJ319 cabin completion for an undisclosed to provide base maintenance customer from Greater China. services for its fleet of Boeing The completion will be per777 freighters. Over the next formed by Lufthansa Technik’s two years, C6-checks on the carrier’s eight 777Fs will be car- US-subsidiary BizJet International in Tulsa, Oklahoma, in ried out by Lufthansa Technik’s exclusive cooperation with the subsidiary Lufthansa Technik Maintenance International (LTMI) bespoke division of Hermès, Paris, renowned for its experin Frankfurt. The primary focus of these extensive checks – four tise in made to measure design and upholstery. The aircraft will of which will be carried out in be equipped with a state-of2015, and four in 2016 – is on the-art in-flight entertainment maintenance of the aircraft’s and cabin management system. structure and all its systems. Redelivery of the completed “We are very pleased to be aircraft to the customer is awarded the contract for these planned for spring 2016. C-checks,” says Ulrich HollerTogether with another narrowbach, Managing Director of Lufthansa Technik Maintenance body aircraft which has just been delivered in March 2015 International. // to an undisclosed Chinese customer, as well as one BBJ and one BBJ2 aircraft for Chinese clients which are currently in completion at BizJet, the new ACJ319 will mark Lufthansa Technik Group’s 29th VIP completion for the Greater China market, making it the leading provider in this important and dynamic region. // Heavy checks for AeroLogic 777 fleet manage/m® for Libyan Wings eServices // New Lufthansa Technik customer Libyan Wings will be using the Technical Operations WebSuite manage/m® in full range to manage their Airbus fleet. Starting at the end of April, the customer will be operating its two Airbus A319 aircraft out of Tripoli. An indepth manage/m® phase-in training for the customer’s staff will be held on-location in Tunis, integrating Lybian Wings processes into Lufthansa Technik systems and giving a general manage/m® usage overview. “I am looking forward to adding Libyan Wings to our manage/m® world and our future collaboration”, says Michael Weidemann, who will support the customer in using the Technical Operations WebSuite. // 6 | Lufthansa Technik Lufthansa Technik Connection 3.2015 “Shaping developments with our customers” Dr. Johannes Bussmann is the new Chairman of the Executive Board of Lufthansa Technik. He brings a wide range of experiences with the company to his new position, and has played a key role over the years in setting Lufthansa Technik’s course. Dr. Bussmann explains the goals, challenges and perspectives of the world’s leading independent MRO provider. Technik Connection: You’ve taken the helm at a company that has set some ambitious growth targets for itself. What perspectives do you see for realizing them? Dr. Johannes Bussmann: Under my leadership, we will continue on the course we’ve set. That means we will focus strongly on the markets: we plan to increase our presence in both the sales arena and with regard to local products. A good example right now is Puerto Rico: no customer would come to Europe for the C-checks we’ll be performing there. They are a regional product – and now we will be able to offer them in that region with the high quality that is customary for Lufthansa Technik. There are comparable examples in other product segments at Lufthansa Technik. Another important aspect is the trend toward market consolidation. We see more and more large airlines with fleets of over 100 aircraft, and this development will continue. It’s a global trend, and one that is already very advanced in the USA. In Asia, it’s the low-cost carriers that are growing most strongly, and we think this tendency will continue, with the consequence that a single contract with a customer will cover more aircraft. We’re very committed to mastering these trends. logical hurdles involved in moving into new The sales structure has already been aircraft generations are increasingly higher, changed in response to this situation. and tackling them really only pays off when What’s the goal there? you have sizable unit numbers. I’m convinced we can meet the needs of At the same time, lots of airlines want a our customers in the Americas and Asia even better with the new structure, because partner who is close to them, not just mentally but also physically, such as with proit enables us to continue developing the customer proximity we want to have. It also duction facilities. Even if individual aircraft components are allows us to do a becoming more and better job of identifymore reliable, the ing regionally differOur ambition is to offer long service life of ent product requirecustomers a technically outtoday’s aircraft ments and funneling standing and safe product. requires ongoing that knowledge into Dr. Johannes Bussmann care and support product design. and the ability to These regions analyze individual components technically. need to have a stronger voice, and that’s It’s self-evident that our customers need now mirrored in our sales organization: we to secure this, especially in the highly retained its basic structure and divisions, competitive environment of aircraft services. but gave the regions greater weight. There’s no value for them in greater monopolization of the supplier chains that “Closer to the customer” is already a serve airlines. That’s why I’m convinced core principle at Lufthansa Technik. that the established MRO providers What new developments do you expect will move into new aircraft types, so that here? airlines still have choices. Customer demands are very diverse. Then the task is to work with every single Some airlines have already outsourced customer to find a way to implement that nearly everything, whereas others still hancustomer’s standards and requirements dle a lot internally. But I think airlines will at a competitive cost. And the example of concentrate more and more in the coming years on operation – that is, transporting Please continue on page 8 passengers. That’s because the techno- “ � Lufthansa Technik Connection 3.2015 Lufthansa Technik | 7 Dr. Johannes B u ssmann is Chairman of the Executive Board of Lufthansa Technik. In addition to looking after Strategy and Marketing and Sales, he is responsible for the Original Equipment Innovation product division. Bussmann holds a degree in aerospace engineering and a doctorate in engineering with a focus on combustion engineering, both from the University of Aachen. He began his professional life in 1998 as a product engineer at ABB Mannheim, then moved to Lufthansa Technik in Hamburg in 1999 to work as a development engineer in the Product Management and Development department. In 2001, he became Sales Manager for Asia and Australia, working initially from the company’s headquarters in Hamburg and, beginning in 2003, from Singapore. Bussmann was appointed Vice President Marketing and Sales in 2005 and Senior Vice President Component Services in 2007. In this capacity he launched the LIFT program (“Lieferung In Fünf Tagen”/ delivery within five days). In this comprehensive team effort, the shop turnaround time in the product division Component Services was effectively cut down to a third of its initial duration. In 2011, Dr. Bussmann became Senior Vice President Engine Services. Among other measures, he launched the program iSave, aimed at optimizing the cost structure of engine repair and overhaul processes. In September 2012, Dr. Bussmann became a member of the Executive Board with responsibility for Human Resources, Engine & VIP Services – a position he filled until his recent appointment as Chairman of the Executive Board. 8 | Lufthansa Technik Puerto Rico shows that this can mean establishing new production sites, but this depends greatly on the technology and the product. What role will Lufthansa Technik’s innovative power play in the future? Innovation is one of the basic conditions of our success. So we asked ourselves the question of which technologies would enter the market with the new aircraft types, and whether they can be influenced by new technical solutions with respect to manufacturing and energy savings. We considered this in terms of new aircraft types as well as those already in operation, and the result was 170 individual projects that we identified and captured in a technology roadmap. We also brought the development teams in the product divisions together in innovation teams, and these employees are now working exclusively on innovation tasks. They are responsible for implementing the roadmap together with our newly created central innovation team. Finally, we have more than quadrupled our investments in innovation, and I think we are going to see some very concrete successes within the next year or two. This process is an ongoing one, so I think we’re on the right path. Lufthansa Technik Connection 3.2015 Where do you see the future of Lufthansa Technik as an independent MRO provider? Being independent means that we aren’t owned by a manufacturer and don’t belong to one. It’s still our goal to identify cost drivers and to support the entire life cycle of an aircraft type. Nothing’s changed about that. But it is my view that good support for aircraft means dealing with the technical issues together with the manufacturer. We’ve done that for the past twenty years of Lufthansa Technik’s existence, and I think it continues to be important. So we are currently expanding our existing close contacts to all the major manufacturers. We have demonstrated our solution expertise in many technical areas of the MRO business for several years now, and it’s precisely this expertise that we can contribute – and that is in demand. It has to be the common goal of all the players on the market to make the product life cycle of aircraft safe and competitive for the airlines. In component supply, you are cooperating with Honeywell, for example. Is that a model for the future? Manufacturers naturally have a different strategic orientation than we do with respect to aftermarket parts and service, but I think this is a good example of how we can work together in partnership. I’m convinced that everyone profits. Manufacturers see that they can assume the investment risks associated with the beginning of a project, customers have access to the component spectrum at competitive prices, and last, but not least, as an MRO provider, we can increase technical reliability across the aircraft’s useful life. How do you regard the role of increasing technical reliability? It’s hard to calculate its influence. In some areas, improvement is noticeable – for example, when the intervals in the maintenance schedule between C-checks and D-checks increase. In other areas, the target figures are just that: targets – and reality usually looks different, even very different. In general, the service life of aircraft is lengthening. But when you look at individual technologies, their development varies widely: some components last only half as long as planned, others five times as long. Still, the transformation caused by the new technologies isn’t drastic, because fleet conversions take place gradually and continually, so even ten years from now, we will be maintaining thousands of aircraft whose technology is very familiar to us. Lufthansa Technik stands for quality. How is that guaranteed globally? We have undertaken a massive push toward standardization across all our products, starting with documentation and moving all the way to employee qualification. With this approach, we are creating a highly uniform production system for each discipline – base maintenance, engines, and components. In the process, everything that is new has to flow into this production system from the first day onward. And our employees’ training and qualifications are naturally a central element of the system. We will continue to push forward with standardization in the future and be even more rigorous in managing it, because it’s the only way to make quality and safety reproducible as part of a controlled environment. What is the strongest argument in favor of Lufthansa Technik? Our ambition is to offer customers a technically outstanding and safe product. In the process, we aim for long-term partnerships with our customers. The airline business is subject to so many external influences – fluctuating oil prices and epidemics are just two examples. We want to work together with our customers to master developments in aviation successfully. In our eyes, no contract is static. We are willing to “ride the waves” of the airline business with our customers as far as that is possible, and shape developments with them without any compromises in safety or reliability. That’s what makes us unique. Component Services | 9 Lufthansa Technik Connection 3.2015 Largest MRO provider for Avianca During the past months, the airlines forming Avianca Holdings Group have signed a string of agreements with Lufthansa Technik, with individual contracts covering component support for the airline’s 787, A330 and the 100 strong A320 fleet. F oundation of the recent contract expansion between Lufthansa Technik and Avianca Holdings Group is an Airframe Related Components (ARC®) agreement signed in December 2013 for the entire Avianca Holdings Group. It covers thrust reversers and nacelles for the following aircraft engines operated by Avianca Holdings (CF6-80, Trent 700, CF34-10, CFM56-5 and V2500) during a long-term period. In summer 2014 a Total Component Support contract (TCS®) for the new Boeing 787 was signed. As part of the long-term contract, Lufthansa Technik also provides APIP support (Aircraft Production Inspection Program) for the fleet’s new jets in Seattle. Avianca has ordered a total of 15 Dreamliners, four of which have been delivered in December 2014. The airline performed its first revenue flight with the new aircraft on 16 January from Bogota to New York. Last December another TCS® contract was signed, this time for component support at the Airbus A330 fleet’s home base in Bogota. Currently 16 of the twin-jets are operational. The largest and most recent contract was signed at the beginning of 2015. Under the terms of a Total Component Maintenance (TCM) contract, Lufthansa Technik will provide comprehensive component services for the Airbus A320 fleets of Avianca Holdings airlines, currently comprising about 100 aircraft. The Avianca Holdings Group will receive 33 Airbus A320neo during the next years, and Lufthansa Technik will provide APIP services during production of the new aircraft. The series of contracts Avianca Holdings Group airlines have signed with Lufthansa Technik is proving the fact that component services by Lufthansa Technik offer excellent value – wherever a customer may need it. Consulting services will also be provided, with Lufthansa Technik ­supporting the layout design of the new Avianca MRO hangar in Medellin, Colombia, as well as for optimization (using LEAN methodology of the back shops) to be established after the hangar is completed. The individual component support packages are complemented by Lufthansa Technik’s Cyclean® Engine Wash product. Two units for cleaning all engine types currently in use by Avianca (Trent 700, Trent 1000, CFM56-5, V2500, CF6-80, CF34-10 and PW127) were contracted. Sebastian Mies Phone +1-305-379-2606 sebastian.mies@lht.dlh.de Lufthansa Technik Connection 3.2015 vation b ans ni f th k Lu TaxiBot operational in Frankfurt no y In 10 | Innovation & Technology a Te c h Lufthansa LEOS has commenced operations with the TaxiBot aircraft tractor. The pilot-controlled towing system offers substantial reductions in fuel consumption and noise emission, as the aircraft engines are not used during taxiing. An MoU for widebody aircraft certification testing has also been signed. D friendly aircraft ground operations at eveloped by Israel Aerospace airports. The use of the aircraft tractor in Industries (IAI) with Lufthansa LEOS’ real operations means that we are now extensive support, TaxiBot is a taking the next step towards the long-term pilot-controlled towing system enabling goal of environmental-friendly aircraft aircraft to move on the ground without taxiing right up to ‘green aircraft using their own engines. TaxiBot is a towhandling’,” said Peter Unger, Managing bar-less 800-hp strong hybrid-electric airDirector of Lufthansa LEOS. craft tractor. Its special nose wheel cradle As a consequence, a memorandum of registers the pilot’s steering movements understanding was signed in February and transfers these to control the tractor’s between Lufthansa LEOS and IAI for wideeight wheels. This enables the pilot to body aircraft certification testing. Expected steer the tractor from the cockpit using to be completed by “Pilot Control Mode” the end of 2015, the after pushing back test phase will be from the gate. The The Lufthansa Group is performed using a aircraft’s engines are setting global standards Boeing 747-400. not required to start in sustainable mobility. Yehoshua Eldar, IAI up until the aircraft is Kay Kratky Executive VP and head released at the runof the TaxiBot program way. The Supplement steering committee, said: “TaxiBot is the Type Certificate (STC) was issued by the only certified and operational taxiing soluEuropean Aviation Safety Agency (EASA) tion in the world. We are proud to create and the Civil Aviation Authority of Israel (CAAI), certifying the Boeing 737 for taxiing this innovative, eco-friendly revolution in commercial aviation and would like to from the gate to take-off by TaxiBot. thank Lufthansa for their wonderful support Following approval, ­trial operations with of the TaxiBot certification and validation the narrowbody aircraft at Frankfurt airport process. The TaxiBot family is expanding commenced immediately, with routine with the testing of the widebody model operation starting mid-December. which will operate with all widebody aircraft “The development of TaxiBot reprefamilies such as the Boeing 747 and sents a milestone in environmentally- “ For more information: www.lufthansa-leos.com/projects Airbus A380. We look forward to the certification tests with a Lufthansa Boeing 747-400 and to continuing our long and fruitful cooperation with this leading flagship airline.” “The Lufthansa Group is setting global standards in sustainable mobility. With innovations like TaxiBot, we are not only helping to conserve fuel but are also making an important contribution towards reducing noise and exhaust emissions at Innovation & Technology | 11 Lufthansa Technik Connection 3.2015 Using the “Pilot Control Mode”, the pilot is able to steer the tractor from the cockpit after the plane has been pushed back from the gate. TaxiBot main features airports,” said Kay Kratky, member of the Lufthansa German Airlines Board – Operations & Hub Frankfurt. The use of the TaxiBot at Lufthansa’s Frankfurt hub can save up to 2,700 tons of fuel on long-haul flights per year. The TaxiBot is part of the “E-PORT AN” project at Frankfurt Airport. Partners of the initiative include the state of Hesse, Fraport AG, the Lufthansa Group and the RhineMain model region. As part of this project electric mobility ventures for the future are realised in order to make towing procedures for aircraft and ground vehicles more environmentally-friendly. The projects are supported by the Federal Ministry of Transport and Digital Infrastructure. Gerhard Baumgarten Phone +69-696-95282 gerhard.baumgarten@dlh.de • Taxiing with engines off • Taxiing at airplane taxi speed (23 knots/43 km/h) • Eliminates bottlenecks at the gate • Pilot in control at all times during taxiing (using tiller and brake pedals as usual) • TaxiBot driver is performing pushback and after release of aircraft at runway is driving to the next job 12 | Employee Portrait Lufthansa Technik Connection 3.2015 We are cabins What Tilo Nettke and his co-workers install is especially important to every airline because the passengers feel it and see it right away: the airplane cabin’s seats and layout. As Senior Supervisor for long-haul cabin maintenance, he constantly faces new challenges with more sophisticated cabin solutions and innovations. Employee Portrait | 13 Lufthansa Technik Connection 3.2015 “W e’re the Cabin Competence Center,” says Tilo Nettke proudly. He works as Senior Supervisor for long-haul cabin maintenance at Lufthansa Technik in Frankfurt. “I’m an instructor with a leadership role, what used to be called a foreman,” he says in explaining his position. Along with his co-workers, he mostly takes care of cabin maintenance for long-haul aircraft but is also responsible for carpeting and decoration work in short-haul aircraft. “The cabin is the airline’s face to its customers; passengers want to get what they’re paying for,” says Tilo Nettke. “Changes in the market are reflected in the cabin, in the in-flight entertainment and the seating.” Customers are getting more and more demanding and product cycles are getting shorter and shorter. From cabin mechanic to foreman From 1993 to 1997, Tilo Nettke completed training as an aircraft mechanic at Lufthansa in Frankfurt and then began work as a cabin mechanic. “Of course we all wanted to become pilots. I was fascinated by the industry, by everything to do with flying,” he recalls. He felt a growing desire to do more and was sure that “There was still room in my head.” In 2000 he began attending a technical school to become a state-certified technician. He decided in favor of general mechanical engineering and learned more about production and manufacturing control, design, staff management and quality management. “That ran outside of Lufthansa. But I worked the late shift two days a week while going to school, so I was able to stay with the company,” he recounts. He returned to full-time work as a cabin mechanic in 2002. In 2004, Tilo Nettke was coordinator for training and qualification courses for a year. “It was very interesting at the time since the new licenses from the years. “Personnel management has certainly changed. Today we have more tools EASA had just been introduced, Cat. A, B such as training programs and seminars if and so on,” he remembers. In 2005 he became a foreman in Aircraft Cabin Interior we want to give people a chance to learn new skills.” He doesn’t miss working (ACI), the former upholstery and seating directly on airplanes. “I go to them often workshop. Since 2010 he has been working in his current role as Senior Supervisor. enough to check on progress.” He says, “The fascination is still there. It’s Pioneers for the Premium Economy great to work for a company and a brand with Lufthansa’s reputation. It’s an interestA current project is installing the Premium ing industry and Lufthansa Technik is an international company, the leading company Economy Class in Lufthansa’s 747-8 fleet. “With the installation team in Frankfurt, we in the MRO business.” Now Tilo Nettke works mostly at a desk. were the pioneers,” says Tilo Nettke. “In the airplane that came straight from the “As Senior Supervisor I’m a sort of lead Boeing factory in November 2014, we administrator,” he says. In his group, Tilo removed the Economy Class and installed Nettke is mainly responsible for allocating capacity and for fulfilling training and safety the Premium Economy. Besides that we also made adjustments and modifications, requirements. A normal work day for him carried out software begins at 8 a.m. with updates and affixed the daily production labels – everything meeting, where the Changes in the market are else that Lufthansa department heads, reflected in the cabin, in the as a customer group leaders, forein-flight entertainment and wanted changed,” men and on-duty the seating. Tilo Nettke he says. production managThat was also the ers meet to discuss certification layover for Premium Eco. “We the day ahead. Highlights or problems are had the 747-8 certified in two configuramentioned; capacity, sick days and key indicators are considered. “We look at how tions, with a small or a large business class,” says Tilo Nettke. “Because of the many notices of defect are pending and whether there are any current problems with Supplemental Type Certificate, the first plane was here for quite a while – four seats or materials.” In the group meeting that follows, every- weeks. Now we’re proud of our nose-totail production. Old Economy out, new thing affecting the group is discussed: Premium Economy in in only three days.” ­procurement status, staff availability and other current issues. “Then it’s time for dai- Eighteen Boeing 747-8 aircraft have ly business. I check my e-mail, take part in already been converted by the Frankfurt meetings about new products, engineering cabin team. orders and modifications, or take care of Challenge of innovations personnel matters. I also work in a lot of projects, such as lean production. And then Demands on cabins have changed. “Seats there are always new workshops,” says weren’t actually complicated until 2004. Tilo Nettke in describing his daily routine, Then came the ICI Business Class with the which has changed a lot in the last few nearly flat seats, and then ‘full flat’ in 2014. Earlier there were headphones in Economy Class, today there are 500 consumers needing electrical power in the A380. Connectivity is an important issue, Internet and local content as well,” says Tilo Nettke, naming a few examples. The next challenge is already waiting for the cabin experts in Frankfurt: the installation of the Patient Transport Compartment (PTC) for Lufthansa, a partitioned facility for the transport of patients in an aircraft. “ 14 | Component Services TCS® for Frontier Airlines Total Component Support // Lufthansa Technik and the U.S. low-cost carrier Frontier Airlines have signed a comprehensive long-term component supply agreement for the airline’s current and future fleet of Airbus A320 aircraft. The contract will run through November, 2024. The Total Component Support (TCS®) agreement covers component overhaul and engineering services as well as pooling and Home Base Lease. The component supply will be realized via the Lufthansa Technik facilities in Miami/Fort Lauderdale and Los Angeles. “This new long-term component agreement with Lufthansa Technik will help ensure that Frontier continues to meet its customer’s expectations of providing a reliable product, friendly service and reasonably priced options,” said Frontier Airlines Chief Financial Officer, Jimmy Dempsey. Frontier currently operates a fleet of Airbus A319/ A320 aircraft with nine Airbus A321 ­aircraft on order with deliveries beginning in late 2015. The airline is also scheduled to begin taking delivery of A320neo family aircraft in 2016. // Total Support Services Product highlight // From day one, Lufthansa Technik’s custom-tailored comprehensive and worryfree packages are the key to helping airline customers achiever significantly lower costs per flight hour. Total Component Support (TCS®), for example, is the right solution for operators who want the best possible component repair services without setting up and maintaining their own spare parts inventories. On top of the economies of scale of TCS®, customers employing Total Material Operations (TMO®) benefit from a complete material supply and logistics process, including consumables, expendables and buyer-furnished equipment. // Lufthansa Technik Connection 3.2015 Contract extension with Virgin America Virgin America extended its existing contract with Lufthansa Technik through to 2021. Under the new aggrement Lufthansa Technik will continue to provide its Total Material Operations TMO® services. T he new agreement also includes the order for ten Airbus A320 aircraft to be delivered between July 2015 and June 2016. Since Virgin America began operations in August 2007, ­Lufthansa Technik has supplied all components, consumables and expendables for the airline’s fleet of 53 Airbus 320 ­family aircraft, and also provides logistics and warehousing. “Lufthansa Technik has been a key partner for our maintenance operations since our launch in 2007,” said Mark Bianchi, SVP Technical Operations at ­Virgin America. “Their partnership through 2021 will help support our airline’s continued growth into the future.” The range of materials supplied to the fleet includes around 1,200 different LRUs, including engine related parts, ­galley ­supplies, and parts for passenger seats. The current supply portfolio also includes nearly 4,900 expendables for provisioning the customer’s line maintenance stations. Material supply services are provided from three warehouses in San Francisco, Los Angeles and New York (JFK). Lufthansa Technik has a 24/7 team fully integrated in the Operation Control Center in San Francisco as an interface to the customer’s planning and maintenance control units. Aircraft Services | 15 Lufthansa Technik Connection 3.2015 The agreement covering heavy checks for Qantas’ twelve A380s confirms Lufthansa Technik Philippines’s role as a reliable MRO partner in Asia. Base maintenance for Qantas A380 Lufthansa Technik Philippines (LTP) signed an exclusive, long-term contract with Australian carrier Qantas Airways for the maintenance of its Airbus A380 fleet. S tarting this year, all base and heavy maintenance checks required by Qantas for its 12 Airbus A380s will be performed by Lufthansa Technik Philippines. “This is one of the largest base maintenance contracts thoughout the Lufthansa Technik network,” says Dr. Burkhard Andrich, President and CEO of Lufthansa Technik Philippines: “We are pleased that Qantas has chosen us for the upkeep of its flagship fleet. This landmark agreement reinforces Lufthansa Technik Philippines’ capabilities as a reliable aircraft maintenance, repair and overhaul provider in the region.” The signing reflects the long-term trust and partnership between the airline and the MRO provider, which started in 2006, when Lufthansa Technik Philippines first performed C-checks on Qantas’s Airbus A330 fleet. According to Chris Nassenstein, Executive General Manager Engineering of Qantas Airways, “Lufthansa Technik Philippines is a trusted MRO of Qantas. We look forward to building in the next years a partnership based on quality and reliability between our two companies.” Performing maintenance checks for the largest passenger aircraft in the world is a capability very few MRO providers possess. Lufthansa Technik Philippines has been steadily building its competence and capability, from conducting C2-checks to cabin and wing-rib modifications. Last year, it has secured approval from the Australian Civil Aviation Authority and the European Aviation Safety Agency to perform C4 heavy maintenance checks on the A380. In January, it broke ground to expand its main hangar to house a second A380 bay for heavy maintenance checks. Rainer Janke Phone +63-2-855-9310 rainer.janke@ltp.com.ph 16 | Region Asia Pacific PEK Lufthansa Technik Connection 3.2015 ICN TYO, NRT HKG,CAN “Giving Lufthansa Technik a face in Asia” SZX BOM BLR MNL BKK KUL Aviation is currently growing more strongly in Asia than anywhere else in the world. G ­ erald Steinhoff, Vice President Corporate Sales Asia Pacific, explains how Lufthansa Technik has established a powerful sales organization that is close to its customers, with the goal of finding solutions for their concerns in a diverse market characterized by geographic, political and cultural differences as well as intense competition. SIN MEL ● Regional Sales Offices ● Lufthansa Technik Subsidiary ● Lufthansa Line Maintenance Stations Connection: You have been responsible at Lufthansa Technik since mid-2014 for the new Asia Pacific sales area. What do you see when you look at your area? Gerald Steinhoff: The exciting thing about Asia is that this is the strongest growth region there is in aviation – the market chalks up double-digit growth every year. But I also see a lot of different regions and countries within the area that are economically, culturally and politically very diverse. Take China, for example, still growing strongly and having a huge airline and MRO industry which is continuing to merge and consolidate. The focus in this market is to gain market access and support with building capability and improving efficiencies. Yet another area is Oceania with Australia and New Zealand, a geographically nearly isolated market, still with over 400 narrowbody aircraft and a large widebody fleet to be served. Then there are large legacy carriers on the one hand – mostly with their own MRO – and the many low-cost airlines and start-ups with large aircraft orders and extremely high competition on the market. What does that mean for Lufthansa Technik in the region? There’s an unbelievable variety here, and that makes it even more important to stay very close to the market and understand our customers individually. I see an important opportunity for us in new technologies such as the A350 and 787, where Lufthansa Technik has a very strong position – especially as full service provider from entry into service à la carte to all kind of MRO work. And we have a chance to demonstrate that we are able to combine customer needs and experienced engineering know-how in order to develop innovative products that are ahead of the industry. What do you expect from the ­regionalization of sales in your area of responsibility? Given the fact that growth in the region is still very dynamic, it’s important to me that we, as Lufthansa Technik, consolidate our power. We have a number of different sales divisions working in the Asian market. We need to bring them together as a strong team, empower them in order to consolidate their market and customer experiences and reflect the customer needs back to our organization – in part to challenge them. Our vision is to empower the regional setups to drive our growth. What does empowerment mean in concrete terms? First of all empowerment means that we split up the role of the Vice President Corporate Sales – that was located in Hamburg so far – into three Area VPs. Region Asia Pacific | 17 Lufthansa Technik Connection 3.2015 Gerald Steinhoff, Vice President Corporate Sales Asia Pacific These VPs will, in the future, also report directly to the Excecutive Board. So basically we bring the decision making power from Hamburg close to the markets and customers (Americas, Asia Pacific and EUMEA) and guarantee a very short communication and decision line. Towards our customers this step brings a Lufthansa Technik top management face – and the highest level of decision making authority below the Board – into the areas. Internally this change strengthens the market view and brings it up to eye level of our so far very much product-oriented organization. In addition we regionalize all required functions for our daily sales work. That includes product sales as well as certain supporting functions. They will be co-located into the areas and be much more part of the area sales teams, consisting of corporate sales, product sales, subsidiary sales and supporting functions. This team up between sales and product divisions is one of the most important steps to create strong area views instead of different organizational or product related perspectives on the market. Exactly how does the new organization work? First of all we have introduced two new roles: The Bid Manager, who will support the area sales team by coordinating Lufthansa Technik’s internal processes as part of our sales projects. This role shall ease the daily work of the sales teams and give them the opportunity to be even more often with their customers instead of spending too much time on administration and coordination. The Corporate Key Account Manager – the second new role – is a dedicated resource reporting directly to the VP and taking care of the most important customers, supported by a strong team from product divisions and other departments. One main element of the team up in the areas: The area sales team, lead by the local sales directors, meets on a regular basis in order to share market information and align the upcoming customer activities. Customer needs, e.g. possible changes of our current products, are discussed there and brought up in quarterly reviews between the areas and the product divisions. Here top management of both ­organizations review the area sales performance KPIs, the top customer projects and necessary changes of processes, structures or products. This joint approach between product division and Corporate Sales is also reflected in another new element: Starting 2015 both parties have the same sales and growth targets which are agreed upon once a year in so called Target Agreement Processes. � Please continue on page 18 18 | Region Asia Pacific Lufthansa Technik Connection 3.2015 What can customers expect from the new area sales structure at Lufthansa Technik? Basically, I hope that customers experience our company as less complex – for instance, that they don’t need so many contact partners and experience the advantages of a full scope service provider without having to study his internal structures and resposibilites. We will be closer to the customer – showing regular presence. I would also like for us to react much more quickly – and hopefully proactively – to their problems and concerns, and have clear answers about where our own limits lie, what we can and can’t do – based on a clear sales strategy. Changes of products and services have to be driven by the market, by future needs – and quickly implemented. I’m convinced that we are ahead of our competitors in many respects, and if we can follow this path of regionalization all the way to the end, it will unleash new power for us. In other words, we have created a Porsche. Now all we need to do is fill the tank. Which product areas are already standouts for Lufthansa Technik in Asia? Just to name three of them: I see Lufthansa Technik especially strong in component support and in the composite repair (ARC®) business, but we’re also very strong in base maintenance. These are three product types where we have a local footprint in Asia Pacific and show that Lufthansa Technik is part of the area. A good example of our success here is the most recent extension of our contract with Qantas for the base maintenance of its A380 fleet. What role do Lufthansa Technik’s local production facilities and Asian subsidiaries play in this success? Some customers still see us as German company – far away from their fleets. Bildunterschriften Our facilities and our offices show clearly: Lufthansa Technik is a part of Asia Pacific – we are there! The biggest facilities we have are Lufthansa Technik Philippines (LTP) and Lufthansa Technik Shenzhen (LTS). Without Lufthansa Technik Philippines in Manila, for instance, we wouldn’t be able to sell base maintenance in this region, because no airline wants to fly its aircraft to Europe or the Americas for these services. So Lufthansa Technik Philippines is definitely a figurehead for us here, one that is very visible to our customers in the region as well. Lufthansa Technik Shenzhen owes its existence primarily to our need for ARC® business and component repair and supply. Thanks to a continuous expansion of its capacities, we can increase our business continuously and extend our services also to engine related services and logistics. How are the sales teams structured in your area of responsibility? At the moment the area of Asia is being served primarily from our two biggest offices: Singapore, under the direction of Robin Johansson, and Hong Kong, which is headed by Sales Director Richard Haas. Since last year, we have expanded the teams. Our workstations in Singapore e.g. were extended from thirteen to eighteen. This is an important first step. Region Asia Pacific | 19 Lufthansa Technik Connection 3.2015 G erald S teinhoff has been appointed as Vice President Corporate Sales Asia Pacific of Lufthansa Technik on July 1, 2014. He is located in Singapore. Gerald Steinhoff began his career 1996 with MTU Aero Engines in Munich as a Project Controller for civil engines, followed by a position as Head of Production Controlling. In 2003, he started with MTU Aero Engines North America Inc. in Hartford, Connecticut, where he became the Chief Financial Officer and Vice President. In 2007 he joined Lufthansa Technik in Hamburg as Director Management Accounting. He was a member of the supervisory board of Lufthansa Technik Milan and Lufthansa Technik Intercoat. From 2010 he held the position of Director Business Development Component Services and represented Lufthansa Technik as member of the supervisory board of Aeroxchange Ltd. In 2014 he took over the lead of Lufthansa Technik’s “WeGrow” project. Born in 1967, Gerald Steinhoff obtained a degree in Economics from JustusLiebig University, Giessen. He is married and has four children. // Regionalization is also intended to strengthen product sales at the local level. What’s the current status of that in Asia? We’re making progress with the topic. Meanwhile we have additional product sales from landing gear and base maintenance in the area, a component product sales will arrive shortly, and our Engine Services product division plans to colocate several product sales and also customer accounts in our offices. Some of these additional colleagues in Asia are local staff, others are sent from Germany. And in a few weeks we will also have finance support in Singapore – a pilot that should help us figure out how to streamline our decision making processes best. That sounds like a fundamental change in the way sales employees approach customers. That’s precisely what it is. It starts with our management that now is responsible for all Lufthansa Technik products and has to steer a much bigger team than in the past. We have new sales assessments and trainings that reflect our changed qualification requirements for sales employees. These days, one of the most important qualifications is the skill of listening to our customers, of understanding their problems and transferring them to our big portfolio of solution options. That’s a change from our earlier approach, which focused mainly on our strong product view. And finally – sounds easy, but is extremely challenging: Align all sales related units to a solution oriented team. Ultimately we want to address the problems and developments our customers will face tomorrow, the challenges that – from today’s vantage point – they may not even recognize yet. 20 | Aircraft Services Lufthansa Technik Connection 3.2015 Enjoying the challenge: Three trainees currently in preparation for their future role as Fleet Manager. Top training for TOM Fleet Managers Rare qualities in Lufthansa Technik’s employees are being sought to enable them to perform as Fleet Managers within the framework of a Technical Operations Management (TOM) contract. After a demanding selection process, the candidates pass through a multifaceted training program lasting several years before taking on the responsible task at the customer’s site. U nder a Technical Operations Management (TOM) services agreement, Lufthansa Technik Maintenance International (LTMI) manages the entire technical operation of the customer’s fleet, through the on-site integration of maintenance and engineering services into the airline’s flight operations with guaranteed high-level KPIs such as aircraft availability. To achieve maximum performance, each TOM arrangement includes the presence of a dedicated TOM Fleet Manager at the customer’s site. It goes without saying that the requirements to be fulfilled by TOM Fleet Managers are exceptionally high because of the wide range of subjects they have to deal with. Therefore Lufthansa Technik has set up an adequate program to select and prepare young managers to eventually take on the role of Fleet Manager. Every year a handpicked group of employees begins the training program. But before that, they have to qualify for it in a complex selection process that includes elements of the DLH pilot assessment. Then they can begin the actual training program, Aircraft Services | 21 Lufthansa Technik Connection 3.2015 which may take up to four years depending on the candidate’s previous training. It is an integrated program with assignments within different entities of the Lufthansa Technik Group in Germany and abroad. Comprehensive competence To ensure that they develop sound MRO know-how, Fleet Manager trainees usually take part in two assignments in two different product divisions while also attending a series of customized training seminars that promote soft skills such as strong communication and rhetoric skills and the hard skills needed for project management, including qualification as a Certified Project Manager by the International Project Management Association. At the core of the program are assignments in Line Maintenance, where the trainees become intimately acquainted with the processes in their future work environment. Ultimately, the customer benefits from the trainees’ experience in multiple product divisions and their comprehensive knowledge of the MRO business. The manifold training in the different parts of the ­Lufthansa Technik organization allows the trainees to develop networks that will later help them perform the integration tasks for their customers. Currently there are two generations of participants, with seven Fleet Managers being trained in Frankfurt, Hamburg and Sofia. As the key interface between the customer and Lufthansa Technik, Fleet Managers ensure the execution of all contracted services and coordinate a sophisticated network of counterparts at the MRO provider. In addition, they ensure that performance parameters – technical dispatch reliability, technical aircraft availability etc. – are met according to agreed standards and act as sparring partners on a par with the airline customer’s Technical Director. Established program In 2014, Lufthansa Technik won the “People Development and Training Award”, created to acknowledge outstanding training and continuing education opportunities for employees in the aviation industry. The TOM Fleet manager training program is a step in the same direction. Lufthansa Technik Maintenance International is in charge of continuing the program; the selection process is planned to recruit the third generation by the end of this year to ensure that the future demand for Fleet Managers will be met. Dr. Stephan Kablitz Phone +49-69-696-87390 stephan.kablitz@lht.dlh.de Technical Operations Management – TOM // In conjunction with a Total Technical Support (TTS®) ­contract, TOM enables operators to enjoy far-reaching efficiency advantages resulting from synergies in service integration and reduced complexity in their organizations. Operators can focus their resources on business development while maintaining full control over technical issues. Fleet manager on site Lufthansa Technik is working closely with the operator to optimize the integration of maintenance and engineering services into the airline’s flight operations and ensure the smooth functioning of all other MRO services. The ­permanent presence of both a fleet manager and a ­Lufthansa Technik team at the customer’s home base ensures a close working relationship and the optimal adaptation of Lufthansa Technik’s services to the airline’s requirements. The fleet manager solves all technical problems, having direct access to the entire range of solutions offered by the global Lufthansa Technik network. Thanks to service guarantees and transparent p ­ erformance measurements, the operator retains control and the ability to monitor operations at all times. Full control with manage/m® IT integration via Lufthansa Technik’s websuite manage/m® is a key element of TOM. 24/7 access to relevant data via a simple Internet connection and unlimited data ownership ensure that aircraft operators retain full control of maintenance activities. manage/m® is secured with the latest encryption technology and maintained by Lufthansa Technik. // For more information: www.lufthansa-technik.com/tom 22 | Laboratory Services Fire safety laboratory With a broad range of relevant flammability tests at its disposal, Lufthansa Technik’s Material Flammability Test Center (MFTC) offers complete investigation and substantiation on aircraft interior materials. All tests comply with current EASA/FAA flammability test requirements according to CS/FAR 25.853. For more information: www.lufthansa-technik. com/laboratory-services Lufthansa Technik Connection 3.2015 Laboratory Services | 23 Lufthansa Technik Connection 3.2015 F rom fabric seat covers to wood veneer – the choices of materials to be installed inside an aircraft cabin nowadays are extremely manifold. For safety reasons, all materials destined for the installation on board have to pass stringent flammability tests. Lufthansa Technik carries out many such checks in its fire safety laboratory in Hamburg. The flammability test cabinet is the centerpiece of this laboratory. In here, behind thick, shatterproof glass, materials to be tested are exposed to the flame of a Bunsen burner. For the flammability test, the interior workshops produce small material specimens, usually in small stripes measuring 305 by 75 millimetres. In producing them, the technicians have to pay attention to the direction in which certain pieces of fabric are installed. Depending on the material properties of filling and chaining threads, the woven textiles can show significant differences in the spread of fire that have to be taken into account by the interior engineers. To ensure the comparability with previous and future tests, all flammability testing has to be carried out under the same environmental conditions. Hence, all specimens are stored in a climate chamber with a temperature of 21 degrees Celsius (+/- 3 degrees) and a humidity of 50 percent (+/- 5 percent) for 24 hours prior to testing. Strict limitations for all materials Prepared specimens are positioned in the flammability test cabinet with their lower side hanging directly above the Bunsen burner. With its ignition a timer on the test for e.g. seat cover material starts to run: After twelve seconds the burner is removed from the specimen. The fire, however, keeps flaring from the specimen as the timer starts running anew towards a critical mark: 15 seconds is the maximum time a material is allowed to burn after the burner has been shut off. All materials that exceed this time are banned from the use in an aircraft. Highly experienced personnel is responsible for preparing the specimen and performing the flammability tests. Thus strict adherence to CS/FAR 25.853 is guaranteed. From passing a single flammability test, the fire safety assessment of an individual material is not considered complete. As many materials do emerge in a multitude of combinations, flammability tests are also mandated for all combinations of materials that are to be used in close proximity inside an aircraft. Material combinations are exposed to the Bunsen burner’s flame for an entire minute. After the burner is extinguished, the same 15 seconds limit valid for single materials applies here. Moreover, the test record sheet contains additional information to decide about the approval of a single material or a combination: A possible drop formation due to the fire and also the length of the scorch mark on the specimen. The latter is precisely measured and gives Lufthansa Technik’s experts additional valuable information about the behaviour of the material or combination in case of fire. 2,000 different tests per year Open fire is not the only challenge for materials used in an aircraft cabin. Regarding all aircraft types with 20 or more passenger seats authorities call for a heat release test. It measures the heat emission of large surfaces such as cabin floors or partition walls in order to ensure that escape routes can be used as long as possible to evacuate the aircraft in case of a fire in, for example, the cargo compartments underneath. For such tests Lufthansa Technik in Hamburg uses a special heat release chamber. On average the Material Flammability Test Center performs around 2,000 different tests per year. With its competence also available for industry customers, this figure is expected to increase even further in the years to come – providing data absolutely essential to on-board safety in today’s aircraft cabins. Gisela Damwijk Phone +49-40-5070-3792 gisela.damwijk@lht.dlh.de 24 | Cockpit & Cabin Products Lufthansa Technik Connection 3.2015 Where OEM meets innovation Travel experience instead of mere transportation. At this year’s Aircraft Interiors Expo in Hamburg, Lufthansa Technik presented its one-stop solution for cabin products – with innovation, engineering, production to maintenance bundled under the roof of its new product division Original Equipment Innovation (OEI). F or in-flight entertainment, lighting concepts, medical care or seating configurations, with its unique capabilities as an innovative development, production and maintenance organization gained from six decades of experience in day-to-day operations, the Lufthansa Technik has set itself the goal of becoming the world’s top address for cabin innovations. During the past year, Lufthansa Technik bundled all its activities related to the development and production of cabin products in its Original Equipment Innovation (OEI) division, establishing the organizational basis for the expansion of its position as a manufacturing operation. All products offered by Lufthansa Technik as an original equipment manufacturer (OEM) will be developed, planned, manufactured and sold by this new product division headed by Andrew Muirhead. Over 130 interdisciplinary experts from all over the world work in the unit, combining creativity and hands-on engineering. Depending on their projects, they are supported not only by the extensive capabilities of the in-house engineering unit and the VIP and Base Maintenance interior workshops but also by highly specialized laboratories and interdivisional innovation teams, making Lufthansa Technik able to network skills and flexibly allocate capacity as needed in a way that is unique in the industry. Just Cockpit & Cabin Products | 25 Lufthansa Technik Connection 3.2015 For more information: www.lufthansa-technik.com/de/oei “ recently, the Lufthansa Technik’s funding for research and innovation was quadrupled in a project initially slated to run until 2018. Since April innovation has been under the direct supervision of the new Chairman of the Executive Board of Lufthansa Technik, Dr. Johannes Bussmann. “We are combining our innovative power with our expertise and capabilities as a production and maintenance operation to produce exactly the products our customers need in order to give their passengers the perfect travel experience,” says Andrew Muirhead in describing his expectations of his team and of himself. The products passengers want “For an airline, the aircraft cabin is one of the most significant factors in customer perception and differentiation,” continues Andrew Muirhead. “Passengers want to enjoy the benefits of new products and experiences more and more often. That offers us a significant opportunity, because due to our MRO and airline experience, we understand the possibilities for implement- ing and integrating modern systems in cabins and aircraft better than just about anybody else, and we can turn ideas into reality faster than others do. All the expertise in airline requirements, VIP cabin interiors, flight operations, maintenance and much more from throughout Lufthansa Technik comes together in our division.” The product division Original Equipment Innovation consists of four business units. First, Business Jet Systems, where Lufthansa Technik builds CMS and IFE equipment for business jets such as nice® and niceview™. Then there is Airline Systems where the focus is on wireless equipment and infrastructure for commercial airlines – for example the industry’s fasted Wireless Access Point. Next is Seating and Structures offering VIP seats and also structural components for aircraft; product examples are chair™, TIOS and the Patient Transport Unit. Finally, Lighting and GuideU comprise the floor path marking system and lighting systems for aircraft. In addition, Lufthansa Technik has two subsidiaries allocated with OEI. Inairvation is a joint venture between Lufthansa Technik Original Equipment Innovation (OEI) from Lufthansa Technik makes great ideas fly. It’s where OEM meets Innovation: We create original equipment with the genuine added value our customers are seeking. New seating concepts, wireless infrastructure, complete CMS/IFE solutions and in-seat power supplies: OEI has a strong track record of providing innovative products featuring award-winning designs – all manufactured for a long service life, reliability and cost efficiency over their entire life cycle.” Andrew Muirhead, Vice President Original Equipment Innovation and F.LIST in Austria, set to deliver integrated cabin solutions to business jet manufacturers. And IDAIR, a joint venture with Panasonic Avionics Corporation, which supplies complete CMS and IFE systems for VIP aircraft. Original Equipment Innovation – OEI Phone +49-40-5070-2665 oei@lht.dlh.de 26 | Cockpit & Cabin Products Lufthansa Technik Connection 3.2015 Integrated system solutions From new completion contracts to a “flying dishwasher”: Lufthansa Technik presented its one-stop service portfolio for cabin products at the Aircraft Interiors Expo in Hamburg in April. The “flying dishwasher” “DishwashAir”: Instead of taking along mountains of heavy dishes and silverware on long-haul flights, why not just wash smaller amounts now and then? Under the guidance of engineers from Lufthansa Technik, the company “hs2 engineering” has developed a dishwasher specially designed for use on board passenger aircraft. The professional-quality unit is in series production and can wash a load of dishes in only six minutes with three liters of water. The unit can be installed and connected in standard aircraft galleys. “DishwashAir” makes it possible, even in an aircraft, to bring along only the amounts actually needed to provide service. GuideU for Embraer 170/190 The proven GuideU floor path marking system from Lufthansa Technik is now available for the successful Embraer 170 and Embraer 190 regional jets. The required STC (Supplemental Type Certificate) was issued in time for the Aircraft Interiors Expo. Now, thanks to a refinement of the existing system, the elegant, sweeping curves required for this aircraft type can be produced in single pieces for easy installation. With this new version, Lufthansa Technik meets the needs of many customers who are preparing to modify the cabin interiors of their Embraer 170 and Embraer 190 aircraft ten years after putting them into service. chair™ now available for airline customers At the world’s leading trade fair for aircraft cabins, Lufthansa Technik presented its revolutionary chair™ seating concept for airline customers for the first time. A family of chairs with a design that breaks new ground for the customization of aircraft cabins, chair™ was among the finalists for this year’s Crystal Cabin Award. With chair™, designers of aircraft interiors can adapt chair structure and functionality to the specific purposes and requirements of airline, business jet and VIP customers. Currently undergoing certification by the aviation authorities, the seating concept runs the gamut from basic office chairs to lounge and dining chairs and beds, with considerable savings in space and weight. Integrated tablet use throughout the flight Qantas Airways – Australia’s largest airline – has partnered with the product division “Original Equipment Innovation” of Lufthansa Technik to develop and implement a new inflight entertainment concept using a ­tablet to replace the traditional seat back screen. Qantas – which uses iPads to deliver hundreds of hours of in-flight entertainment content – currently requires ­passengers to hold the device during taxi, take-off and landing to comply with aviation regulations. The innovative solution allows for a tablet such as an iPad to be ­fitted to the back of a seat inside a secure holder that allows the device to be used for all stages of flight. The tablet solution has been integrated with aircraft seat manufacturer ZIM Flugsitz, allowing the tablet to be safely secured while delivering all of the functionality of a seat back touch screen device. Events & Exhibitions | 27 Lufthansa Technik Connection 3.2015 Focus on innovation Lufthansa Technik presented its innovative solutions and products for the region at MRO Russia & CIS. Meet us at... 19 – 21 May 2015 | Geneva EBACE The European Business Aviation Convention & Exhibition is the annual meeting place for the European business aviation community. 26 – 28 May 2015 | London ap&m Expo Europe The networking event brings together everyone working in the commercial aviation after-market. Visitors to the Lufthansa Technik trade fair booth were given an opportunity to try out the in-flight entertainment system BoardConnect. A t the MRO Russia & CIS trade show and conference in Moscow, Dmitri Zaitsev, Lufthansa Technik’s Director Sales Eastern Europe & CIS, presented Lufthansa Technik as an innovative company that continuously invests in new procedures and products in order to provide improved support for airlines. He quoted specific examples, such as the enhanced development of the Cyclean® Engine Wash, efficient cabin modifications and shorter turnaround times for maintenance and overhaul of aircraft and engines. Lufthansa Technik could also score points in Moscow with respect to cabin innovations: the joint presentation of the in-flight entertainment solution BoardConnect from Lufthansa Systems together with the cabin interiors expertise of Lufthansa Technik at the trade fair booth as well as the joint conference Dmitri Zaitsev, Regional Director in Eastern Europe and CIS (right), accepting the award from the hands of Boris Rybak. presentation provided the basis for many discussions with Russian customers. Achievement award for Dmitri Zaitsev At a ceremony in Moscow, Dmitri Zaitsev received a personal achievements award of the Air Transport Observer and the MRO Russia & CIS International Conference & Exhibition. The award was p ­ resented by Boris Rybak of Infomost in recognition of his personal outstanding contribution to the MRO industry over the past 10 years (MRO Russia & CIS celebrated its 10th anniversary this year). Zaitsev explains that he accepted the award “on behalf of the entire Lufthansa Technik team for the efforts and the contribution of the MRO provider to the set-up of the MRO market in Eastern Europe and CIS during the past decade”. MRO Company of the Year ATN Award // Lufthansa Technik has been awarded “MRO Company of the Year” for the fourth time in a row by online trade magazine “Air Transport News”. The award is presented on the basis of an evaluation by readers of Air Transport News as well as a jury of international experts. “The award is a great honor for us,” explains CEO Dr. Johannes Bussmann. “It strengthens our resolve to not only maintain the high level of performance and quality of our services, rather to also continue to strive to enhance it.” The Air Transport News Award 2015 was accepted by Olaf Voss from Sales on behalf of Lufthansa Technik at a ceremony at the end of March in Geneva. // 15 – 21 June 2015 | Le Bourget Paris Air Show The International Paris Air Show (Salon International de l'Aéronautique et de l'Espace de Paris Le Bourget) ranges among the world's premier Aerospace events. It includes key companies of the worldwide aviation industry, in areas also comprising maintenance and product support. 25 – 30 August 2015 | Moscow MAKS Held in the town of Zhukovsky at the airfield of the major national testing facility, the International Aviation and Space salon MAKS occupies a leading position in the ratings of major world aviation forums. Preview Highlights of the next issue: • Airline Support Teams going global • Innovation: Cyclean® development • Aircraft Systems: Performance profile For more information: www.lufthansa-technik.com/events 28 | Products & Services Lufthansa Technik Connection 3.2015 Airbus World of services No matter if you are a regional start-up, a small or mid-sized carrier, a private or governmental operation, or a legacy airline: Our range of products and services can be tailored for commercial and private fleets of every mix, kind and age. A300/A310 Total Support Services Total Support Services are the first choice for any customer wanting to enjoy cost-efficient and reliable flight operations and focus on his core business at the same time. • Total Operational Support (TOS®) • Total Technical Support (TTS®) • Total Base Maintenance Support (TBS™) • Total Material Operations (TMO®) • Total Component Support (TCS®) • Total Engine Support (TES®) • Total Landing Gear Support (TLS™) A318 Line Maintenance Base Maintenance Component Services Engine Services: JT9D, PW4000-94, GE CF6-80C2 A300 A319 A318 Single Services Single services and shop load events such as letter checks, engine overhauls or repairs of single components are at the core of a unique assembly of products and services. • Aircraft Services • Component Services • Engine Services • Landing Gear Services • VIP & Executive Jet Solutions • Logistics & Training A320 A319 A321 A320neo A321 Hotline 24/7 k AOG des eServices Lufthansa Technik’s Technical Operations Websuite manage/m® allows operators to manage their technical operations via a web-based system. For more information: www.lufthansa-technik.com/services 308 H otl i ne A330 -4 + Special Services The world’s leading manufacturer-indepenent MRO provider offers a product portfolio reaching beyond traditional MRO services from the manual. • Composite Repairs (ARC®) • Engine Parts & Accessories Repair (EPAR) • Maintenance Management Services (MMS) • Aircraft Leasing & Trading Support (ALTS®) • AOG Services - 4 0 - 5 0 70 49 • Surface treatment Cabin & IFE Products Lufthansa Technik has successfully established a line of cabin products. • Cabin Management & IFE Systems • Aircraft & Cabin Equipment • Connectivity • Patient Transport Solutions Airbus A300/A310 A340 A330 Airbus A318 Line Maintenance Base Maintenance Component Services Engine Services: CFM56 Completion Airbus A319 Line Maintenance Base Maintenance Component Services Engine Services: CFM56-5, V2500-A5 Completion Airbus A320 Line Maintenance Base Maintenance Component Services Engine Services: CFM56-5, V2500-A5 Completion Airbus A321 Line Maintenance Base Maintenance Component Services Engine Services: CFM56-5, V2500-A5 Completion Airbus A330 Line Maintenance Base Maintenance Component Services Engine Services: CF6-80, PW4000-100, Trent 700 Completion Airbus A340 Line Maintenance Base Maintenance Component Services Engine Services: CFM56-5, Trent 500 Completion A350 A340-300 Airbus A350 Line Maintenance, Component Services, Engine Services: Trent XWB A380 Airbus A380 Line Maintenance Base Maintenance Component Services Engine Services: Trent 900 Completion Products & Services | 29 Lufthansa Technik Connection 3.2015 Boeing 737 Regionals Boeing 737 Line Maintenance Base Maintenance Component Services Engine Services: CFM56-3 Completion 737 NG 737 Boeing 737NG Line Maintenance Base Maintenance Component Services Engine Services: CFM56-7B Completion 747 737NG/MAX Boeing 747 Q-Series Line Maintenance Base Maintenance Component Services Engine Services: PW100, PW150 Q-Series CRJ Boeing 757 Line Maintenance Base Maintenance Component Services Engine Services: RB211-535 Completion 757 767 CRJ 700 CSeries Boeing 777-9X vorläufige Zeichnung 777 777-9X Bombardier CSeries in preparation E-Jets ERJ 190 Embraer E-Jets 170/175, 190/195, Line Maintenance Base Maintenance Component Services Engine Services: GE CF34 Boeing 767 Line Maintenance Base Maintenance Component Services Engine Services: PW4000-94, CF6-80C2 Completion 767 777 Bombardier CRJ Line Maintenance Base Maintenance Component Services Engine Services: GE CF34 Line Maintenance Base Maintenance Component Services Engine Services: JT9D, PW4000, CF6-80C2 Completion 757 747-8 Bombardier Q400 Boeing 777 Business Jets Airbus Corporate Jets Line Maintenance Base Maintenance Component Services Completion ACJ Line Maintenance Base Maintenance Component Services Engine Services: CFM56, V2500-A5 Completion Boeing 777-9X Boeing Business Jet in preparation Airbus Corporate Jetliner Line Maintenance BBJ Base Maintenance Component Services Engine Services: CFM56-7B Completion 787 Boeing 787 Line Maintenance Component Services Engine Services* Completion Bombardier Challenger, Learjet, Global Express. Line Maintenance Component Services Engine Services: CF34 *schedule to be defined 787 MD-11 MD-11 Line Maintenance Base Maintenance Component Services Engine Services: CF6-80C2, PW4000-94 Bombardier Boeing Business Jet (BBJ) Challenger Family Embraer Embrear Executive Jets Embraer Legacy, Lineage. Line Maintenance Base Maintenance Component Services Engine Services: CF34 30 | Contacts Lufthansa Technik Connection 3.2015 Senior Vice President Corporate Sales & Marketing, Vice President Corporate Sales EUMEA Vice President Corporate Sales Americas Wolfgang Weynell p +49-40-5070-2547 hamtssek@lht.dlh.de Frank Berweger p +1-3053791222 frank.berweger@lht.dlh.de Let’s talk about solutions Director Sales Eastern Europe and CIS Dmitri Zaitsev p+49-40-5070-5404 f+49-40-5070-2558 dmitri.zaitsev@lht.dlh.de Director Sales USA and Canada Director Sales Europe Robert Gaag p+1-305-379-1222 f+1-305-379-2771 salesltnamiasec@lht.dlh.de Georgios Ouzounidis p+49-40-5070-5295 f +49-40-5070-5869 georgios.ouzounidis@lht.dlh.de Director Sales Latin America and Caribbean Director Sales Middle East, Africa Tewfik Morsli p +49-40-5070-3053 tewfik.morsli@lht.dlh.de Jörg Femerling p +1-305-379-2604 joerg.femerling@lht.dlh.de America and Canada Europe, Middle East and Africa Canada Dan Hepworth p +1-514-245-0143 daniel.hepworth@lht.dlh.de BeNeLux Rudi Preud’homme p +32-2-752-8690 rudi.preudhomme@lht.dlh.de Dubai Chile Carlos Sotomayor p +56-2-2573-7770 carlos.sotomayor@lht.dlh.de Italy Emanuela Marabese p +39-02-58571483 emanuela.marabese@lht.dlh.de Russia Lessors North America Turkey United Kingdom Lydia Martin p +1-818-232-5956 lydia.martin@lht.dlh.de Fulya Türköz p +90-212-465 55 57 fulya.tuerkoez@lht.dlh.de Paul Conway p +44-7812-091074 paul.conway@lht.dlh.de Ziad Al Hazmi p +971-4-4057-557 ziad.al-hazmi@lht.dlh.de Andreas van de Kuil p +7-495-937-5103 andreas.vandekuil@lht.dlh.de Contacts | 31 Lufthansa Technik Connection 3.2015 Vice President Corporate Sales Asia Pacific Gerald Steinhoff p +65-6733-5539 gerald.steinhoff@lht.dlh.de Director Corporate Sales VIP & Special Mission Director Corporate Sales Lessors & Banks Wieland Timm p +49-40-5070-2548 wieland.timm @lht.dlh.de Andreas Kehl p +49-40-5070-4780 andreas.kehl @lht.dlh.de Line Maintenance Worldwide Michael Struck p +49-69-696-69660 linemaint.agrmts @lht.dlh.de Affiliates & Corporations Lufthansa Technik AERO Alzey Phone+49-6731-497-0 Fax +49-6731-497-197 sales@lhaero.com www.lhaero.com Director Sales East Asia Richard Haas p+852-2846-6370 f+852-2156-0230 richard.haas@lht.dlh.de Lufthansa Technik Brussels Phone +32-2-752-8660 Fax +32-2-752-8673 sales.bruub@lht.dlh.de www.lufthansa-technik.com/ brussels Lufthansa Technik Budapest Phone +36-1-296-3000 Fax +36-1-296-3001 sales@lhtb.hu www.lht-budapest.com Lufthansa Technik Component Services Phone +1-954-440-7014 Fax +1-954-302-3925 sales@ltcs.aero www.lht-componentservices.com Director Sales South East Asia and Australia Robin Johansson p +65-6733-9081 robin.johansson@lht.dlh.de Asia and Australia Australia & Pacific Joseph Giarrusso p +61-3-9551-9064 joseph.giarrusso@lht.dlh.de China Steven Wang p +86-10-6465-1593 steven.wang@lht.dlh.de Japan Hidenori Sato p +81-45-309-2777 hidenori.sato@lht.dlh.de Lufthansa Technik Intercoat Phone +49-4191-809-100 Fax +49-4191-2826 sales@lht-intercoat.de www.lht-intercoat.de Lufthansa Technik Landing Gear Services UK Phone+44-20-8589-1941 Fax +44-20-8589-1901 sales@ltlgs.com www.lht-landinggear-uk.com Lufthansa Technik Logistik Services Phone+49-40-5070-5331 Fax +49-40-5070-8667 sales@ltls.dlh.de www.ltls.aero Lufthansa Technik Maintenance International Phone+49-69-696-141910 Fax +49-69-696-90942 holger.beck@lht.dlh.de www.lufthansa-technik.com/ ltmi Lufthansa Technik Malta Phone+356-2560-4000 Fax +356-2560-4190 sales@ltm.com.mt www.lht-malta.com Lufthansa Technik Milan Phone+39-02-585714-24 Fax +39-02-748-64924 cesare.ghermandi@ lht-milan.com www.lht-milan.com Lufthansa Technik Philippines Phone +63-2-855-9311 Fax +63-2-855-9309 sales@ltp.com.ph www.lht-philippines.com Lufthansa Technik Services India Phone+91-22-935-37409 Fax +91-99-5800-5695 sales@lht-services-india.com www.lufthansa-technik.com/ india Lufthansa Technik Shannon Phone +353-61-370-000 Fax +353-61-361-100 sales@sal.ie www.lufthansa-technik.com/ lht-shannon Lufthansa Technik Shenzhen Phone+86-755-2777-5925 Fax +86-755-2750-0269 sales@lht-shenzhen.com www.lht-shenzhen.com Lufthansa Technik Sofia Phone+359-2-4601-777 Fax +359-2-4601-251 sales@lht-sofia.com www.lht-sofia.com Lufthansa Technik Turbine Shannon Phone+353-61-365-512 Fax +353-61-360-513 sales@ltts.ie | www.ltts.ie Lufthansa Technik Vostok Services Phone+7-495-981-5850 Fax +7-495-981-5852 ltvsdmeservice@lht.dlh.de www.lufthansa-technik.com/ vostok Lufthansa Technical Training Phone+49-69-696-2751 Fax +49-69-696-6384 sales@ltt.dlh.de www.ltt.aero Lufthansa Bombardier Aviation Services Phone+49-30-8875-4600 Fax +49-30-8875-4511 sales@lbas.de | www.lbas.de Lufthansa LEOS Phone+49-69-696-8222 Fax +49-69-696-93888 sales@lufthansa-leos.com www.lufthansa-leos.com Airfoil Services Phone +603-6145-3612 Fax +603-6141-6810 info@airfoil.com.my www.airfoilservices.com Ameco Beijing Phone +86-10-6456-1122 ext 4100/4101 Fax +86-10-6456-1823 sales@ameco.com.cn www.ameco.com.cn BizJet International Phone +1-918-832-7733 Fax +1-918-832-8627 sales@bizjet.com www.bizjet.com Hawker Pacific Aerospace Phone+1-818-765-6201 Fax +1-818-765-5759 sales@hawker.com www.hawker.com Heico Aerospace Phone +1-954-961-9800 Fax +1-954-987-7585 sales@heico.com www.heico.com IDAIR Phone+49-40-5070-69416 Fax +49-40-5070-64144 sales@idair.aero www.idair.aero lumics Phone+49-40-5070-61361 info@lumics-consulting.de www.lumics-consulting.de N3 Engine Overhaul Services Phone+49-3628-5811-0 Fax +49-3628-5811-8240 sales@n3eos.com www.n3eos.com Spairliners Phone +49-40-5070-66499 Fax +49-40-5070-66742 info@spairliners.com www.spairliners.com When something new arrives, we make sure it departs. We maintain the new Airbus A350. Our extensive, flexible portfolio of MRO products covers the A350’s entire life cycle, focusing in particular on the management of its IT systems, since in the future aircraft and their maintenance systems will be more strongly networked than ever before. That’s how we’ll ensure that right from the first delivery, our customers’ A350s are always flying. Lufthansa Technik AG, marketing.sales@lht.dlh.de Call us: +49-40-5070-5553 www.lufthansa-technik.com/a350