Sustainably setting
an example.
With the ECO solutions from Wacker Neuson.
A sign for the future.
Energy efficiency, environmental protection and the power of innovation determine every design and
development at Wacker Neuson, and are a part of our success story: More and more of our solutions
meet the criteria for the ECO seal, which we use to label machines and equipment that set standards
in terms of economic efficiency and environmental friendliness. By doing so, we are doing more than
just meeting our corporate responsibility as one of the world’s leading manufacturers. In particular,
we are also meeting the high expectations of our customers who are placing increased emphasis on
sustainability issues, in addition to economic efficiency, in the composition of their machine fleet.
High level of sustainability:
We are your partner for today, tomorrow and beyond.
Intelligent functions that give you a high degree of efficiency and
productivity in any situation – this is what distinguishes our products
with the ECO seal. One example of this is our zero emission solutions
that allow you to work indoors or in the urban sector. And many of
our fuel-powered products have an extremely low consumption –
one aspect that is equally relevant economically and with regard to
environmental aspects. Regardless of what you need for your specific
project, you can rely on one thing: Wacker Neuson – all it takes!
Wacker Neuson Group Nachhaltigkeitsbericht 2014
For us as a globally active group, resource conservation and environmental protection already
begins with local procurement of raw materials and components, runs through the entire production
process and life cycle of a product and goes far beyond that: for example when it comes to resale
value or recycling. Here we repeatedly identify new potential for savings and optimization, which we
pass on to our customers in the form of sustainable solutions with the ECO seal. We give you our
word on that!
Nachhaltig Zeichen setzen.
Mit den ECO-Lösungen von Wacker Neuson.
Your Managing board
Nac
chha
altigkkeit –
er Weg zum
m Erffolg!
unse
NACHHALTIGKEITSBERICHT
2014
Learn more about the implementation of our sustainability strategy in our current
sustainability report: www.wackerneuson.com/sustainability
Wacker Neuson SE
Preußenstraße 41, 80809 München
Telefon +49 - (0)89 - 354 02 - 0
Fax
+49 - (0)89 - 354 02 - 390
www.wackerneusongroup.com
DE_WN_BRO_Nachhaltigkeitsbericht_Umschlag_042015_1503533.indd 1-4
Martin
Lehner,
CTO
Günther
Binder,
CFO
Real teamwork: Live corporate responsibility.
Taking our social responsibility into consideration, doing business
efficiently and in a resource-saving manner and in the process living and
further developing our corporate values — this is the goal of our sustainability
strategy. This is determined once annually in an open workshop by the
CSR Steering Committee, which consists of the managing board as well
as representatives from the headquarters and specialist departments.
In addition, company-wide working groups provide the committee with
innovative ideas.
17.06.15 10:10
Cem
Peksaglam,
CEO
Flow processes: Skillfully avoid waste.
At each of our locations, we have made it our task
to consume as little fresh water as possible. That is
why we are treating industrial water internally and using
process water in circulation several times – a water
and wastewater management that has more than
proven itself in our plants.
In addition, we rely on a sophisticated disposal
management that has made another contribution to
the conservation of natural resources.
02
03
Proven efficiency: operational environmental protection.
With us ecology and economy complement one another in a productive way – and always bring forth resource-saving and
efficiently produced quality products that frequently and even significantly fall below the statutory guide and limit values.
Our production facilities set new standards in many respects. We incorporate environmental considerations at all stages
of the value added chain in our decisions. We introduce the international standards DIN EN ISO 14001 and
DIN EN ISO 50001 in order to do business in an even more energy
and resource-saving manner in the future.
We can therefore check our environmental friendliness and
energy efficiency in a detectable way - and continue to increase them.
We succeed by using a variety of innovative technologies:
ECOlogy + ECOnomy = ECO
Our target is to offer our customers solutions that are excellent in terms of economic
efficiency as well as in terms of environmental friendliness – and we can also prove
this endeavor with facts and figures. We distinguish products that meet these two
criteria to a particularly high degree with our ECO seal, which stands for ECOlogy
(environmental friendliness) and ECOnomy (economic efficiency).
ECOlogy + ECOnomy =
• Hot water preparation with the help of renewable energies
• Intelligent light control
• Heat recovery in painting and ventilation systems
• Biological wastewater treatment
• Flue gas recirculation with boilers
Wacker Neuson production in Linz
Well thought-out: the painting process.
Painting makes up a large part of the energy
consumption in the manufacture of our products. That
is why we are making the entire process more efficient
and resource-saving: In the treatment of components,
we are optimizing the energy consumption with a
speed-controlled blasting plant, whereby blasting agent
is saved and can be re-used more often. Ventilation
systems with efficient rotary heat exchangers make
a considerable contribution to heat recovery: In this
way, much of the heat for the painting booths is taken
from the exhaust air so that the desired temperature
can be achieved with little energy expenditure.
Another plus: the highly efficient infrared drying for fast
and flawless hardening of components. In addition
to the flexible adjustment of the drying intensity, our
exhaust cabins supply their energy from the residual
heat of the drying zones. During idling times, energy
input is completely eliminated. We therefore
guarantee the optimal energy consumption for
every element.
04
Sustainability is becoming increasingly important.
Those who want to be successful in the future must make
CSR an integral component of their corporate culture –
of this we are convinced. The critical examination of our
processes and a transparent reporting serve to identify
potential for improvement and convert that potential into action.
All of our stakeholders will benefit from this. A professional
sustainability management to control processes in the
company more efficiently and the publication of
sustainability-related information are in focus here.
"
These topics are also becoming more important for our
customers. In more and more countries, companies that
act particularly environmentally conscious are receiving
preferential treatment with public tenders.
The fact that environmental protection has been on our
agenda for a long time is proven by several time-tested
and proven products and solutions. With the ECO seal,
Wacker Neuson wants to draw attention to products that, in
terms of efficiency and environmental protection, demonstrate
how the two requirements can be perfectly balanced and
how they yield a real benefit for our customers.
Another innovation is the wheel loader WL20e, which
marks another step towards electric mobility. The batteryoperated wheel loader from Wacker Neuson works
completely free of emissions and with a low noise level.
In addition, Wacke Neuson has developed the first batterypowered rammer. Especially for compaction work in trench
applications, the end user is therefore protected from higher
exhaust emissions caused by the application – and the
contractor noticeably saves in operating costs.
The ECO products are a component in the sustainability
strategy that is preparing Wacker Neuson for long-term
success.
"
Cem Peksaglam,
CEO Wacker Neuson SE
Alternative drive technologies are one of the major issues in
the discussion about emissions reduction. An innovation in this
area is the 803 dual power from Wacker Neuson. The tracked
excavator with the dual power option meets all requirements
for a compact diesel excavator, but in a few minutes can be
converted to an equipment for emission-free work – without
the loss of machine efficiency or versatility.
05
For maximum maneuverability.
Achieve much, work in an economical manner, while protecting the environment: the emission-free solutions from
Wacker Neuson open up completely new potentials to you. These machines and units thus meet all exhaust emission
regulations and even the most stringent tender criteria, e.g. for urban projects or for working indoors.
The emission-free solutions from
Wacker Neuson:
• The world's first battery-powered
rammers AS30e and AS50e
• The track dumper DT10e
• The wheel loader WL20e
• The power unit HPU8 for the tracked
excavator 803 dual power
In addition, there is interesting potential for savings for you, because the operating costs are much lower than with
fuel-powered models. This forward-looking product category can be found across our entire product range offer.
Flexibly switch to emission-free operation.
Two drive system options: Diesel- and electro-hydraulic drives
Plug & Play: ready for use in a few easy steps
12 m hose for more freedom of movement
Benefit from an enormous range of applications.
Long battery running time of 8 hours on average
3 powerful electric motors for both tracks
and the work hydraulics
Stable, even in a tilted position thanks to the
low-mounted batteries
803
HPU8
Efficient compaction without exhaust
fumes.
Up to 63% lower energy costs
Temperature-resistant battery with a long
service life
The only rammer world-wide with
0% emissions
06
AS30e
AS50e
WL20e
DT10e
Perform fully electric transport work.
Battery running time under full load of up
to 5 hours
Individual electric motors for drive system
and work hydraulics
Significantly reduced maintenance costs
thanks to electric motors
07
Full action without emissions:
the battery-powered rammers AS30e and AS50e.
Compact and powerful indoors:
the battery-powered track dumper DT10e.
The battery-powered rammers from Wacker Neuson are your perfect companion for compaction work entirely without exhaust
emissions. They score with low operating and energy costs, zero exhaust fume emissions and significantly reduced noise
emissions as well as low hand-arm vibrations that are achieved by a new handle spring system. And the performance? Impressive!
An entire workday full of transport work – entirely without exhaust emissions and virtually without noise emissions:
The track dumper DT10e is ideal for applications in the urban sector or indoors. What's more, the machine's compactness
and off-road capability – allowing you to maneuver securely across any surface – is quite persuasive.
AS50e
AS30e
Your ECO advantages:
• Health and environmental friendly
working in inner cities, indoors and
trench applications, since it is 100%
emission-free
• 55% lower operating costs than with
gasoline vibratory rammers
• Low hand-arm vibrations (HAV) thanks
to intelligently spring-mounted handle
system
Your ECO advantages:
• Completely emission-free work
• Long battery life of on average
8 hours
• Easy charging via any 220 V plug
receptacle
• 3 powerful electric motors
for both tracks and the work
hydraulics
• Reduced service costs due to
the electric drive system
Important when working
indoors: The DT10e fits
through any standard door.
Operating costs:
DT10 and DT10e compared (per 1,000 h)
EUR
3,000
"We work with 'preferred suppliers,' i.e. suppliers who can meet our
stringent criteria. In addition to delivery times and product availability,
spare parts deliveries and training opportunities, the anchoring of the
issue of sustainability in the company is an essential aspect."
Marcel van Kesteren, CEO of the Dutch rental chain Workx
65% lower maintenance
costs for filters
2,500
2,000
60% lower maintenance
costs for work
1,500
Workload for service
1,000
Energy consumption
*o
nly filter – without oils,
antifreeze, etc.
500
75% lower energy costs
0
DT10
08
Maintenance expense
for service*
DT10e
09
Two drive systems, full flexibility: the dual power
solution for tracked excavators from Wacker Neuson.
Simply work emission-free: The Wacker Neuson
wheel loader WL20e with electric drive system.
Wacker Neuson dual power is the innovative concept for flexible working area rotation between inside and outside:
For efficient excavator work in closed spaces, simply connect the electro-hydraulic power unit HPU8 to the travel gear of
the Wacker Neuson excavator 803 dual power, and then complete your excavation work completely free of emissions. The
performance of your excavator remains unchanged, thanks to the powerful electric motor. The excavator also retains its full
mobility in emission-free operation.
Zero emissions without compromising performance – the battery-powered wheel loader WL20e makes it possible. It handles
all of the work for you completely electrically while you retain the advantages of the traditional wheel loader: All attachments can
be used fully and the time-tested and proven operating philosophy remains unchanged. You will therefore be making an active
contribution to the reduction of CO2 and noise emissions as well as soot particles – and
you also benefit from low operating and maintenance costs!
WL20e
Your ECO advantages:
• 100% emission-free work
• Two drive system options: Diesel- and electro-hydraulic drive system
• Plug & Play: ready for use in a few easy steps
• Same performance with both drives – even in breaker operation.
• Unchanged operating weight and 360° freedom of movement
• Easy and cost-effective to transport
803
Your ECO advantages:
• 100% emission-free work for up to 5 hours
• Performance parameters, off-road capability
and operating comfort correspond to the
conventional wheel loader
• Reduced noise emissions
• Operating cost savings of up to 41%*
• Saving potential with maintenance and service
0 %
EMISS
HPU8
Ideal for working lots, for example in
underground parking garages.
Operating costs* for WL20e:
360° freedom of movement guaranteed.
IONS
The 20% higher investment costs are amortized
über
with an average machine serviceBetriebskosten
life after
Maschinenlebensdauer
about 2,800 operating hours.
EUR
Operating costs * over
the machine's service life
10 m
Movement radius
360°
– 41 %
WL20e
WL20
Freedom of movement
10
*T
aken into consideration are energy and service costs as well as a battery
replacement for the WL20e after about 1,200 charging cycles.
11
Not to be surpassed in strength:
the vibratory plate DPU130r.
Stay productive at any outdoor temperature:
Hydronic heaters for surfaces and spaces.
Compact, flexible, and mobile: At just 1,200 kilograms, the remote-control vibratory plate DPU130r is a real lightweight – and yet
nevertheless achieves the compaction performance of a 7-ton roller. The concept with two base plates makes the DPU130r
precisely controllable and therefore extremely maneuverable. The operator is exposed to significantly less loads from vibrations,
dust, and noise, due to the infra-red remote control.
With the hydronic heaters for spaces and surfaces, climate-induced work breaks due to frost and cold are a thing of the past:
For the highly efficient heating fluid circuit for applications with heating hoses and heat exchangers creates the ideal working
conditions in all temperature conditions. This ensures planning security – and increases the productivity of your employees
through an optimal working environment. In addition, the products are highly energy-efficient.
DPU130r
HSH380
HP252
Your ECO advantages: the operating
cost comparison to the 7-ton roller.
DPU130r
7-TON ROLLER
Fuel consumption
4 l/h
9.4 l/h1
Shipping weight
1.2 t
7t
€600/year
€3,600/year
€13,500
€18,500
Average transport costs
Labor costs
operator/roller operator
3
2
1
average consumption of a standard 7-ton roller
2
verage shipping costs for 12 shipments per year;
a
DPU130r transport with simple carrier, roller transport
with low loader
3
labor cost calculation based on the standard hourly
wages in Germany calculated for a 5-year service life of
a machine.
Compaction performance per hour*
DPU130r
5-ton roller
7-ton roller
120%
Your ECO advantages:
• Lower operating costs through high thermal efficiency
• Significant reduction of CO2 emissions by up to 95%
• Energy savings of 50% to 95%
• Savings in labor costs and material of over 40%
100%
80%
60%
40%
30%
0%
132 m3
100 m3
145 m3
* Depends on the soil and environmental influences
Thawing methods in an efficiency comparison.
Heated enclosure:
Wacker Neuson surface heater:
"The vibratory plate DPU130 weighs just 1.2 tons with a centrifugal
force of 130 kN. This makes it the most powerful vibratory plate on
the market by far, because its compaction performance exceeds
that of a 7-ton roller. At the same time, it is much more economical
and was therefore awarded with the Wacker Neuson ECO seal."
Oliver Kolmar, product manager of compacting technology,
Wacker Neuson Production GmbH & Co. KG
12
Insulating mats and vapor
barrier film
9 4%
HE ATIN
G
E FFIC
IE NCY
5%
HE ATIN
G
E FFIC
IE NCY
Diesel
Heaters
Warm
Hot
Warm
Frozen
Ground
• Thaw duration: 1.5 days
• Insulating with Wacker Neuson insulating mats
• Time required for set up and disassembly: 7 hours
• Diesel consumption: 234 liters
Frozen
Ground
• Thaw duration: 10 days
• Insulation by using an enclosure
• Time required for set up and disassembly: 10 hours
• Diesel consumption: 5,174 liters (4 direct oil heaters each with 70 kW heat output)
13
The master of low emissions: the 2-cycle engine WM 80
for rammers and gasoline demolition breakers.
Economical powerhouses:
the electric demolition breakers EH75 and EH100.
Optimal operator protection, great environmental friendliness: Our in-house developed 2-cycle engine WM 80 falls greatly
below all current emissions limits and those set for the future thanks to the catalytic converter. 2-cycle rammers and gasoline
demolition breakers from Wacker Neuson are equipped with the WM 80 engine.
A real alternative for jackhammers in a comparable weight class: The electric demolition breakers EH75 and EH100 can easily
match a 30 kg or 40 kg jackhammer – and do so with significant advantages: Since compared to traditional jackhammers, you
benefit from considerable savings with the use of the electric breakers as well as the significantly lower weight of the electric
demolition breakers.
EH100
Your ECO advantages:
• Low emissions
• Powerful
• High quality and durable engine elements
• Low weight
BS50-2i
one of
8 rammer
models with the
EH75
WM 80 engine
Your ECO advantages:
• Saving of up to 1.2 tons CO2
• Up to €5,500 fuel cost savings
• Up to 50% lower investment costs
As the world's only manufacturer, we
offer you the low-emission rammer
with a 2-cycle engine.
* Assumption for the calculation: Equipment running time = 5 years at
100 hours. The measurement data of the Wacker Neuson EH100 with
the generator GV7000 was compared with a standard jackhammer of
the 40-kg class with a compressor.
BH65
one of 3 gasoline demolition
breaker models with the
WM 80 engine
Achieve a high single stroke impact
energy with low emissions: The
gasoline demolition breaker also
works with the WM 80 engine,
which is specifically tailored for the
percussion system of the breakers.
Falls below all limit values.
Allowed maximum values
2-cycle engines
0
WM 80
2-cycle engine in the
Wacker Neuson rammer
WM 80
2-cycle engine in the
Wacker Neuson gasoline
demolition breaker
100 200 300 400 500 600 700
Cumulative emissions in g/kWh
Convincing in the cost comparison.
EUR
30,000
25,000
20,000
Transport costs
15,000
Energy costs
Maintenance costs
10,000
Repair costs
Acquisition costs
5,000
HC + NOX
CO
Emissions according to
EU directive 2011/88 EC
0
Jackhammer
14
Superior economic efficiency.
EH100
EH75
€ €
€ € € €
EH75/EH100 with generator
Jackhammer with compressor
15
Crazy ideas, efficient solutions:
The Vertical Digging System (VDS) for compact excavators.
Work efficiently with the highest level of safety: the driver
assistance system Vertical Lift System (VLS) for telehandlers.
With the Vertical Digging System (VDS) from Wacker Neuson, you are in the perfect working position. The variable tilting of the
revolving superstructure by up to 15 degrees compensates for gradients up to 27% in no time at all: You will therefore shorten your
trench application time, increase productivity, comfort and efficiency – and save up to 25 percent in materials, fuel and emissions!
Work optimally in complete safety – with the Vertical Lift System (VLS), you will master this challenge with ease. The smooth and
rapid lowering of the telescopic arm and the semi-automatic telescopic movement allow you a fluid working principle. In addition,
you benefit from the highest stability of your machine through almost
vertical lifting and lowering motions, which also optimally support
less experienced operators in their work.
TH412
Your ECO advantages1:
• Savings with VDS with excavated material: up to 25 m3
• Savings with VDS when backfilling: up to 25 m3
• Savings with VDS with filling material: up to 25%
• Time savings reduces labor costs, fuel costs
and emissions
1
one of 10 telehandler
models with VLS
avings per 100 meters of trench – standard trench (as per Austrian standard
S
1610) H 1.25 m, W 0.6 m, L 100 m. At 15° slope gradient.
Your ECO advantages:
• More efficient and safer work
• Greater stability
• No interruption of the sequence of operations
ET20
one of 7 excavator
models with VDS
15˚
Reduce the excavated volume
Lowering mechanisms compared.
By vertical excavation with VDS.
with VDS
wit h
out V
Conventional systems (without VLS)
The machines can reach the tipping limit
when simply lowering.
1
DS
15°
Driver assistance system VLS
Nearly vertical movement. Hardly any load
torque in the longitudinal direction of the
machine.
2
without VLS
A1
Excavation
requirements:
(A1 + A2) x length
(0.75 + 0.25) x 100
16
= 100 m3
Excavation
requirements:
A1 x length
0.75 x 100
= 75 m3
with VLS
Operating input
Response of the loading system
A1 + A2
Excavation
requirements
Excavated material
without VDS
17
Exceptional performance, unbelievably efficient:
The excavators of the 6 to 10-ton class.
U p to
2 0 %*
A significant increase in productivity and a considerable reduction in fuel consumption are not mutually exclusive. This is shown by
the 6 to 10-ton excavators ET65, ET90, EW65 and EW100. The excavation and breakaway forces of these models are among the
best in their class – excavation work is thus completed faster. At the same time, the excavators consume very little fuel. They thus
convince both environmentally and economically.
CONS
LESS
UMPT
ION!
EW65
ET90
ET65
EZ80
EW100
* When compared to the previous model
Environmentally friendly and
economical: Around 20% less fuel
consumption thanks to the latest engine
technology and advanced hydraulic system.
Excavate more in a
shorter period of time:
unique kinematics for up to 20%
more bucket breakaway force.
Up to
Up to
20% less
30% more
consumption*
Vertical
cut-in depth
+5%
18
Your advantages in numbers
Total angle of rotation: 200°
productivity*
Your ECO advantages:
• Up to 30% more productivity
• Up to 20% less fuel consumption
• Modern jog dial system in the cabin, known from the
automotive industry:
• All five models are also available with an articulated
boom and long dipper stick
* When compared to the previous model
19
www.wackerneuson.com/eco
*WN.EMEA.10055.V04.EN-US*
WN.EMEA.10055.V04.EN-US
2/2016 EN