A P P L I E D I N D U S T R I A L T E C H N O L O G I E S Stay with the Latest Innovative Products and Solutions for the Cement Industry Bearings Material Handling Mechanical Power Transmission Electrical Power Transmission Specialty Products Industrial Rubber Safety Products Hydraulic Components Pneumatic Components Shop Services CEMENT The Value Applied Delivers ® Applied Industrial Technologies has experience working with some of the largest companies in the Cement Industry. Our experience within the industry enables us to provide insights and solutions regarding safety, equipment longevity, energy conservation, improved uptime and environmental pressures. Product Solutions for the Cement Industry 1 2 3 Count on Applied® for: Fast delivery of more than 3 million world-class products Training your staff in MRO tactics and efficiencies Assistance in standardization of product purchases Guidance in identifying and planning your critical spare strategy Knowledge in lowering transaction costs of your facility The best geographic coverage to support the Cement industry More than 400 strategically located service centers Network of 7 distribution centers and 40 rubber, mechanical gearing and fluid power repair shops More than 5,000 associates dedicated to serving the Cement Industry needs 2 Order at 1-877-279-2799 or online at Applied.com 1 Precision Pulley & Idler Products • Full line of quality, engineered, conveying equipment • CEMA B, C, D and E idlers • Pulleys available in three different classes 2 Loctite® Wear Products • Economical solution to replacement • Epoxies made for ease of use • Application training 3 Falk Couplings • Torsionally flexible grid in a steelflex coupling reduces transmitted vibration by 30% • Steelflex coupling features shot-peened grid component for increased fatigue strength • Steelflex grid couplings manufactured exclusively in U.S.A Visit www.Applied.com/cement to learn about other products available from Applied® that can help maximize your plant productivity and save money. 4 5 7 9 8 6 Illustration courtesy of WEG Motors 4 Goodyear Belting • Full lineup of V profiled products • Premium lower noise Falcon HTC® and Eagle Pd® synchronous drive systems • Maximizer Pro™ drive analysis software helps reduce total cost of drive ownership 5 Rexnord Bucket 7 Rexnord Drag Conveyor Chain • All critical wear components and power transmission components designed and manufactured by Rexnord • Standard hard-face welding on both sides of drag chains’ sliding surfaces with heavy weld bead for excellent wear resistance in cold clinker applications • Interference fits between pin and chain sidebars dramatically improve chain strength and joint wear life over that of cast drag chain – no loose pins to move around chain joint Elevator Chain • Engineering expertise on the complete system using industry trusted components • Elevator chains manufactured in U.S.A. with thousands of installations worldwide • Standard chains stocked in strategically placed warehouse locations • Technical factory application assistance and training available 6 WEG High Efficiency Motors • Greater than 40% less power loss within motor • Frame sizes from 140 to 440 • IP 5.5 or greater 8 FAG Bearings • Cylindrical and tapered roller bearings • Application analysis / condition monitoring • Cost savings with bearing repair program 9 Dodge Speed Reducers • Totally modular construction – one reducer for shaft mount, screw conveyor, vertical and flange mount applications reduces part numbers and increases flexibility • Patented sealing system features HNBR oil seal protected by a metal excluder seal and rubbing lip for excellent oil resistance and compatibility; -40°F to +300°F temperature range; optional V-ring slinger seal kit • Ratings through 400 HP, and 500,000 lb in. in expanded gear ratios – 5, 9, 15, 25 and up to 40:1 Visit Applied.com/cement to learn more about other products available from Applied® that can maximize your plant productivity and savings. 3 Trusted Brands for the Cement Industry Bearings Material Handling Power Transmission With our vast experience in the Cement Industry, Applied® associates are well trained in the application and maintenance troubleshooting of bearing products. Applied® maintains the largest and highest quality inventory of bearing products in the industry. Applied is equipped to handle all your material handling needs from the highest quality manufacturers of products including conveyor idlers and the most extreme mine duty conveyor pulleys. Let Applied® help keep your product moving. Applied® continues to be a leader in the Cement Industry by distributing the name-brand products that have become synonymous with the industry. Electrical and mechanical power transmission expertise has propelled Applied® to become integral in helping the Cement Industry achieve uptime and increased productivity. Products Ball Mounted Units Roller (Spherical, Cylindrical, Tapered) Key Suppliers American Roller Bearing Baldor Dodge FAG Linkbelt SealMaster SKF Timken Torrington ® Products Backstops Belt Scales Conveyor Pulleys Idlers Key Suppliers Baldor Dodge FMC Precision Pulley & Idler Rexnord To access other Cement products, visit Applied.com or browse our catalog. 4 Order at 1-877-279-2799 or online at Applied.com Mechanical Power Transmission Electrical Power Transmission Products Products Bucket Elevator Chain Couplings Drag & Screw Conveyor Chain Roller Chain Sheaves Speed Reducers / Gearboxes Sprockets V-Belts Key Suppliers Allied-Locke Baldor Dodge Emerson Falk Goodyear Martin Sprocket & Gear Renold Rexnord Sumitomo Drive Technologies UST AC Motors DC Motors Panel Capabilities Solid State Starters Variable Frequency Drives Key Suppliers Baldor Dodge Emerson (US Electric) WEG Lenze-AC Tech Specialty/Safety Rubber Products Fluid Power Shop Services Rounding out our product offering, Applied® also offers a strong line of specialty products that are widely used in the Cement Industry. From lubricants to maintenance tools, Applied® is InSync® with the demands of the Cement Industry. Applied is the largest rubber product distributor in the nation. Our service centers are supported by strategically located rubber shop facilities that can slit belt and vulcanize conveyor belt as well as apply modifications to meet customized requirements. Increasing strength in fluid power makes it the fastest growing segment of our business. Our fluid power division brings strategically located technical expertise in application engineering and system design to help maximize productivity and efficiency of equipment. Applied® shop capabilities are unmatched in the industry. From attachment of corrugated sidewalls on conveyor belts to assembly of gearboxes, our ISO 9002 certified shops are there when you need them most. Products Products* Products Adhesives Lubricants Magnesium Chloride Maintenance Tools Oil Seals Safety Sealants Key Suppliers 3M Alemite Armstrong CRC Craftsman Dow Corning Enerpac Garlock GoldSpecTM Ingersoll Rand Loctite Corp Lubriplate PIP Rust-Oleum Zircon Industries ® Conveyor Belt Conveyor Belt Accessories Fasteners Skirting Key Suppliers Flexco** Goodyear** Nelson-Williams Scandura** Hose Products Applied® provides the highest quality hose products available. Products Hydraulic Hose & Fittings Industrial Hose & Fittings Key Suppliers Aeroquip** Everflex Goodyear Weatherhead * Special rubber product offering includes conveyor pulley lagging and splice materials for vulcanizing conveyor belt. ** Available at select locations. Air Compressors Air Dryers Diaphragm Pumps Filters/Regulators/Lubricators Filtration Gauges Hydraulic & Pneumatic Cylinders Hydraulic & Pneumatic Valves Hydraulic Motors Hydraulic Power Units Magnetic Filtration Valves Key Services† Conveyor Belt Modification Fluid Power Repair Fluid Power System Design & Assembly Hopper Lining Pulley Lagging Speed Reducer Assembly † Services vary by location. Key Suppliers Ashcroft/Weksler Champion Char-Lynn Cross Mfg. Donaldson Eaton Ingersoll Rand/ARO KYB Legris One Eye Industries Parker Pneumatics Schrader Bellows Thermal Transfer Vickers Visit Applied.com/cement to learn more about other products available from Applied® that can maximize your plant productivity and savings. 5 ® with Customized Rubber Services Beyond the industrial rubber products we offer, Applied Industrial Technologies is your one-stop source for industrial rubber solutions. You can count on a knowledgeable, experienced team of product and service specialists for all of your industrial rubber needs. Our rubber services offering includes conveyor belting ranging from low tension lightweight package handling and food grade belting to high tension steel cable belting used in heavy conveying applications, such as mineral ore and aggregate mining. Complementing our conveyor belt product offering is a complete range of accessories that includes standard and special molded cleats, guides and vaner edges, mechanical fasteners, installation tools, repair kits and other splicing materials. In addition, Applied® offers sheeting, skirtboard, wiper rubber, and shaker screen rubber products. Our strategically located rubber shops act as full service fabricators and warehouses for large bulk rolls of belting inventory. The Applied® Rubber Field Services team includes experienced and welltrained field service technicians who provide dependable, high quality belt splicing and repair service at the customers’ job site. These field service crews are available to meet belt repair and installation needs 24 hours a day, every day. The value of this service is significant when your conveyor is in a downtime situation. Our fabrication and field capabilities include: • A complete line of wear products • Bucket installation • Cleat work (hot and cold bond) • Complete field stringing and installation • Goodyear conveyor belting inventory • Hole punching • Lacing • Rubber and ceramic pulley lagging • Sheet rubber cutting • Skirtboard fabrication • Slitting • Specialty conveyor accessories • V-Guiding (hot and cold bond) • Vulcanizing 6 Order at 1-877-279-2799 or online at Applied.com Smarter Maintenance Professionals Deliver More Uptime Fortune magazine reports that in Fortune 500 companies, one minute of downtime costs approximately $23,000. Better trained employees solve problems faster, adding directly to your bottom line. With our skilled workforce aging and about to retire, how will you train your maintenance professionals? Count on the Applied® MaintenancePRO® Training program for practical, hands-on courses on maintenance, troubleshooting, component application and failure analysis. Public courses are held throughout the U.S., or you may schedule a course at your job site. Courses may be customized for your unique training needs. MaintenancePRO offers: • Product information about the components in use at your facility • World-class technical documentation and reference materials • Highly qualified instructors who are experts in their fields • Pre- and post-course assessments to evaluate the learning gain of the class • No manufacturer bias • Certificate of completion and achievement • Courses available in Spanish Courses include: • Arc Flash Electrical Safe Work Practices (ESWP) • Basic Electricity for Mechanics • Basic or Advanced Industrial Hydraulics • Basic or Advanced Industrial Pneumatics • Bearing Maintenance & Fundamentals • Electrical Print Reading • Fall Protection • Fluid Power Fundamentals • HVAC Air Conditioning & Refrigeration Fundamentals • Hydraulic Troubleshooting • Lockout Tagout • Lubrication Technology • Motors & Drives Fundamentals • Power Transmission Technology • Pumps & Seals • Rigging • Root Cause Failure Analysis (RCFA) • Technical Troubleshooting For a schedule of public courses, visit www.Applied.com/maintenancepro or call 1-866-664-5733. Visit Applied.com/cement to learn more about other products available from Applied® that can maximize your plant productivity and savings. 7 Applied® distribution centers Applied® service centers Wherever your operation, Applied® is nearby and ready to handle your plant’s needs. Parts, services and information are never far away with our North American network of strategically located service centers, distribution centers and specialty repair shops. While we may be national, our thinking is local. Applied®, working to keep you InSync®. Contact Your Local Applied® Service Center Authorized distributor: 1-877-279-2799 WARNING: Injury, death, property damage, and/or equipment failure may result from the misuse or misapplication of the products featured in this publication. The information in this publication is provided “AS IS,” WITHOUT any WARRANTY OF THE INFORMATION’S ACCURACY OR THE PRODUCTS’ SUITABILITY FOR ANY PARTICULAR USE. © 2009 Applied Industrial Technologies, Inc. All Rights Reserved. IN-0408-15-4544 Corporate Headquarters 1 Applied Plaza Cleveland, Ohio 44115 Toll Free Phone: 1-877-279-2799 Applied.com