Switches Whenever we turn on a computer, house lights or select an icon with a mouse we are making use of switches. There are a large number of different switches available to suit all sorts of applications. For our purposes we need to consider how five forms of switch operate. Toggle Switch A toggle switch has an upright ‘arm’ which is moved backwards and forwards. The pictures show some toggle switches in reality, whilst on the far right we see how toggle switches are used on a radio control transmitter. Here a toggle switch might be used to lift the landing gear on a plane up and down. Push Button Switches As its name suggests these are switches which are pressed or pushed to make them work. They are a very common type of switch. The are available in two main types, a Push To Make (PTM) switch which switches on when pressed, and a Push To Break (PTB) switch which switches off when pressed. The picture shows just some of the many push button switches available. Micro Switches Micro switches are switches that need very little pressure to turn them on or off. Unlike other switches they can be supplied with a range of fittings on them to turn them on and off, from levers to rollers and buttons. The pictures top and middle left show micro switches with lever arms of various lengths. The longer the lever arm becomes the less pressure is needed to control the switch. Top right shows a roller micro switch. These are usually used when an object that moves horizontally backwards and forwards needs to control the switch. A good example is in the control of Pneumatic pistons. A computer mouse uses button micro switches. Page 1 Rotary Switches Rotary switches are used when we need to turn on or off a number of different items using just one switch, the switch being rotated to the correct position. The pictures show what one type of rotary switch looks like in reality together with a example of their use in a car windscreen wiper control. The rotary switch (just visible under the panel) is joined to the circular knob with the word ‘wiper’ on it. The switch has three positions and when rotated can switch the wipers off (O position), switch them to low speed (LOW position) or high speed (HIGH position). Reed Switches Reed switches are different to the other types of switch we have looked at in that human intervention is not needed to switch them on or off. Instead the switch is controlled using magnetism. When a magnet is moved close to the reed switch it controls the switch. Reed switches are used to sense proximity, that is how close an object has come to the switch, or movement. The picture top left shows a reed switch enclosed in a glass case. Metal contacts inside are pulled together when magnetised closing the switch. Where a glass case is not suitable they are enclosed in metal cases. The picture top right shows such a reed switch (the unit with the wires coming from it) together with its magnet, whilst on the left is a reed switch that its manufacturers state is ‘bombproof’ so can be used in very harsh environments. Page 2 Circuit Symbols for Switches No matter which type of switch we use they all use the same circuit symbols. These are shown below. Normally Open (NO) Switch NO Switch with Spring Return Normally Closed (NC) Switch These switches have two contacts, these are called the POLE and THROW. POLE THROW By identifying which contact is which it means that we are able to connect the switch correctly into our circuit. The switch above has a SINGLE POLE and a SINGLE THROW, therefore it is called a Single Pole Single Throw (SPST) switch. This is the most common arrangement and is used in many forms of simple on/off switches. A Single Pole Double Throw (SPDT) switch has one pole and two throws, for example. THROW This type of switch is used when we want to switch between two different circuits. For example a switch that enables us to swap between FM and AM on a digital radio. In this case the switch is either on FM or AM. POLE THROW Sometimes we need to be able to move the switch to an OFF position as well. In this case the switch is called a SPDT Centre Off switch. For example a switch on a control panel that can move a robot forwards, backwards or stop. A Double Pole Double Throw (DPDT) switch has two poles, each of which has two throws, for example. The most common use of this type of switch is in reversing the direction of a motor. To reverse a motor it is necessary to swap over the power connections, i.e. the positive battery lead THROW connects to the motor negative and the negative battery lead connects to the motor positive. By using a DPDT switch we THROW can make the motor move in either direction. THROW POLE POLE The dotted line joining the two poles together means that THROW when one pole moves the other pole moves with it. Battery positive Battery negative M The circuit diagram on the left shows how to connect up a DPDT switch to reverse a motor. The diagram shows the motor running in one direction. You need to picture it when the switch has moved down, now which end of the motor is joined to the battery positive and which end to the battery negative? Switches like this in which we change between one set of connections and another are often referred to as Change Over (CO) switches. Switches can also have one or more of their connections joined to the same point. Where this happens the particular switch contact is referred to as a Common. Page 3 Questions on Switches Shown below is a photograph of Michael Schumacher’s steering wheel as used for a Brazilian Grand Prix at Interlagos. The steering wheel has mounted on it thirteen switches of various types. Using the work you have learnt about different types of switch, use labels to identify the types of switch on the steering wheel. Write about why each type of switch has been used for that particular application. You do not need to try to work out what each switch does, focus on what type of switch it is and why it has been used. Apart from the obvious switches on the wheel itself, the two silver coloured ‘paddles’ behind the steering wheel on the bottom left and right are also switches. These are the gear shift paddles that enable the driver to change up and down gear without needing to take his hands off the steering wheel. Although not switches, try to think why there are six gray rectangular display panels in the top centre part of the steering wheel. What sort of display might they be and what sort of information might they be presenting to the driver? Page 4 Relays Like the reed switches we looked at earlier, relays are another type of switch that does not require human intervention to make it work. Relays operate by making use of ELECTROMAGNETISM. Pictures of what some relays look like in reality are shown below. In this relay the coil of wire is on the right hand side and the switch contacts on the left hand side. As you already know from your Physics lessons, when a current is passed through a coil of wire an electromagnet is created. In a relay this electromagnetism is used to pull together two metal switch contacts. As the relay operates by using electromagnetism there is no physical connection between the coil of wire and the switch contacts. This enables a circuit that runs from say a 9V battery to switch on much larger voltages, i.e. 240V mains lights without the mains current damaging the other circuit in any way. The circuit diagram below shows how a transistor is used to switch on a relay controlling house lights. + Voltage (+9V say) 240V Fuse Relay Coil House Lights 0 Voltage Primary Circuit Secondary Circuit When the transistor is switched on, current flows through the relay coil creating an electromagnet. This closes the two metal switch contacts which completes the secondary circuit turning on the house lights. When the transistor is switched off, current stops flowing through the coil, the electromagnetic field collapses and the switch contacts open turning off the house lights. However, when the electromagnetic field collapses it generates a large back emf (electromotive force), this can destroy the transistor. To prevent this from happening we need to place a diode across the relay coil. + Voltage The circuit diagram on the right shows how to connect the diode across the relay coil. If the diode were to be placed the wrong way around, no current would pass through the relay coil and the relay switches would not close. 0 Voltage Page 5