Part Lists Great Plains Manufacturing, Inc. 1 TRACTOR SENSOR MODULE INSTALLATION KIT 3PYP and 3PYPA Planters Null4: General Information These instructions explain how the Electronic Steering Sensor Module works and how to install it along with the various harnesses that are required. 4 The Tractor Sensor Module Kit consists of the following four components listed below. Depending on the capabilities of the tractor, the optional adaptor harnesses may be necessary and must be ordered separately see “Optional Adaptor Harnesses” on page 14. • • • • • electronic module 1 module master harness 2 module output harness 3 USB adaptor cable 4 optional adaptor harnesses 2 Null4: Kit Kit Description 401-747A TRACTOR SENSOR MODULE INSTALLATION KIT 1 3 Figure 1 Tractor Sensor Kit 31811 Figure 2 All Components Hooked Up 31836 Notations and Conventions “Left” and “Right” are facing in the direction of machine travel. An orientation rose in the line art illustrations shows the directions of Left, Right, Front, Back, Up, Down. N 4:lul U R F L B D Call-Outs 1 11 to to 9 18 Single-digit callouts identify components in the currently referenced Figure. These numbers may be reused for different items from page to page. Two-digit callouts in the range 11 to 18 reference new parts from the list on page 14. © Copyright 2010 Printed 06/16/2011 Null4: Part Lists 401-768M 2 Great Plains Manufacturing, Inc. Front Page Part Lists Tractor Sensor Module Installation Descriptions of Module Components Electronic Module Refer to Figure 3 The electronic module reads the steering angle information from either the CANbus or directly from the sensor then converts the information to a PWM (percent duty cycle) signal that is compatible with the Great Plains 3PYP steering system and outputs the signal to the 3PYP steering system. Place the electronic module in a location in the tractor cab where: • it will not get damaged • close enough to the 3PYP Steering System Switch Box to connect the power wire. Null4: Figure 3 Electronic Module 31832 Module Master Harness (Input) Refer to Figure 4 and Figure 5 The input harness provides power to the module by connecting its 2 pin connector 1 to the 2 pin connector 5 from the Steering System Switch Box 7 . 3 1 4 The gray colored connector 2 on the harness attaches to the gray colored plug on the translucent electronic module 6 . Select only one of the two other connectors to plug in: (The selection is tractor specific.) • the ISObus 3 (connects to the tractor ISO diagnostics port) OR • the Tractor Wheel Angle Sensor 4 (3 pin connector that connects to one of the optional adaptor harnesses listed below) 2 Null4: Figure 4 Module Master Harness Signal Power IN (Gray end) 31833 Null4: John Deere Track Tractors 17 Required for all John Deere tracked tractors. 6 2 7 833-546C HARNESS JD WHEEL ANGLE SENSOR TRACK TYPE 17 4 John Deere Wheel Tractors 18 Required for non-ISO compatible wheeled tractors. 18 833-548C HARNESS JD WHEEL ANGLE SENSOR WHEEL TYPE Case/New Holland Wheel Tractors 16 Required for all Case and New Holland tractors that are factory equipped as auto-steer ready or have factory installed auto-steer. 5 Null4: 16 833-544C HARNESS CNH WHEEL ANGLE SENSOR WHEEL TYPE 401-768M Front Page Part Lists 1 Figure 5 Master Harness Connected to both the Electronic Module and Steering Switchbox 3 31740 06/16/2011 Descriptions of Module Components Front Page Part Lists Great Plains Manufacturing, Inc. 3 Module Output Harness Refer to Figure 6, Figure 7 and Figure 8 The output harness provides the output signal to the Great Plains 3PYP planter steering system. The black colored connector 1 attaches to the black colored plug 5 on the translucent electronic module. 2 4 3 The output signal wire 2 (3 pronged) is connected to the 3PYP steering harness at the rear of the tractor. Do not connect the diagnostics plug 3 which includes an attached dust cover 4 . (The diagnostics port allows the module to be updated and monitored.) 1 Null4: Figure 6 Module Output Harness Signal Power OUT (Black end) 5 Null4: 31814 1 Figure 7 Connect Black Connector to Black Plug on Electronic Module 1 31812 3 2 Null4: 06/16/2011 Front Page Part Lists Figure 8 Connect Output Harness 3 Prong End to Steering Switchbox 31834 401-768M 4 Great Plains Manufacturing, Inc. Front Page Part Lists Tractor Sensor Module Installation USB Adaptor Cable Refer to Figure 9 The USB adaptor cable is for attaching a laptop computer to the module. Keep this in a safe place for future use. Null4: 401-768M Front Page Part Lists Figure 9 USB Adaptor Cable 31815 06/16/2011 Descriptions of Module Components Front Page Part Lists Great Plains Manufacturing, Inc. 5 Optional Adaptor Harness Refer to Figure 10, Figure 11 and Figure 12 If obtaining the tractor wheel angle signal from the CANbus on the tractor is not possible, the signal can be obtained directly off the electronic sensor. To do this, an adaptor harness is required. The appropriate harness is used to tap into and monitor the existing steering angle sensor signal from the tractor. There are currently three variations of this harness: 1 1 1 16 18 John Deere Track Tractors 17 Required for all John Deere tracked tractors. 17 833-546C HARNESS JD WHEEL ANGLE SENSOR TRACK TYPE John Deere Wheel Tractors 18 Required for non-ISO compatible wheeled tractors. 17 Null4: 18 833-548C HARNESS JD WHEEL ANGLE SENSOR WHEEL TYPE Case/New Holland Wheel Tractors 16 Required for all Case and New Holland tractors that are factory equipped as auto-steer ready or have factory installed auto-steer. Figure 10 Optional Adaptor Harness 31816 Figure 11 Module Master Harness Signal Power IN 31833 2 833-544C HARNESS CNH WHEEL ANGLE SENSOR WHEEL TYPE 16 Null4: The 3-pin connector end 1 of the adaptor harness connects to the 3-pin connector end 2 of the module master harness. 16 1 2 Null4: 06/16/2011 Front Page Part Lists Figure 12 Module Master Harness w/Case/NH Adaptor 31839 401-768M 6 Great Plains Manufacturing, Inc. Front Page Part Lists Tractor Sensor Module Installation Description of the Steering Sensor Module Steering Sensor Module The module has a translucent case through which a series of lights are visible. Refer to Figure 13 The light labeled POWER ered up. 1 2 1 is solid green when pow- 3 The light labeled STATUS 2 indicates the heartbeat of the program. This light is a flashing red light when the program is operating properly. SETTING 1 This is a constant green light when the module detects itself being connected to a John Deere tractor through the steering angle sensor. SETTING 2 This is a constant green light when the module detects itself being connected to a Case/New Holland tractor through the Steering Angle Sensor. SETTING 3 This is a constant green light when the module detects itself being connected to a John Deere tractor via the ISObus diagnostics port. SETTING 4 through 8 For future use. CAN STATUS 3 This is a constant green light when the module detects the CAN signal. Null4: SIGNAL OUT 1 through 6 These lights are active when the module is directly connected to the tractor Steering Angle Sensor (Setting 1 and 2). The number of lights lit is based on the angle of the wheels. The intent of the series of lights is, as the steering wheel is turned from full left to full right the number of Signal Out lights illuminated will change. This change in the number of lights illuminated lets the operator know the signal from the tractor is changing. Since the value of the signal is based solely on the tractor, at any given position of the steering wheel the number of lights illuminated may not be the same. EXAMPLE: When the system is connected to Tractor X a hard left turn may have only SIGNAL OUT 1 illuminated. As the steering wheel is turned toward a hard right, a progressive number of SIGNAL OUT lights may illuminate. Whereas if the system is connected to Tractor Y, a hard left turn may have several SIGNAL OUT lights illuminated instead of just one. And as the steering wheel is 401-768M Front Page Figure 13 Electronic Sensor Module (shown with Setting 2 active) 31877 turned toward a hard right a progressive number of SIGNAL OUT lights go out instead of light up. When installing the module no settings need to be changed and no calibration of the module is required. When the module is installed and the steering system is powered on the appropriate lights illuminate. At this point follow the instructions for steering system calibration located in the Operator Manual (3PYP manual number 401-312M or 3PYPA manual number 401-647M). Part Lists 06/16/2011 Installation Front Page Part Lists Great Plains Manufacturing, Inc. 7 Installation All Installations Refer to Figure 14 1. On the Module Master Harness 2 connect module power wire 1 to the power terminal wire 3 from the back of the Steering Switch Box 4 . 4 3 Null4: 06/16/2011 Front Page Part Lists 2 1 5 Figure 14 Input Harness Two Prong End Connects to Steering Switchbox 31840 401-768M 8 Great Plains Manufacturing, Inc. Front Page Part Lists Tractor Sensor Module Installation John Deere Tracked Tractors Refer to Figure 15 The Steering Sensor Module 1 with module master input harness (gray end plug) connected. 17 Optional adaptor harness for John Deere tracked tractors 17 is necessary when the tractor wheel angle signal cannot be obtained from the CANbus on the tractor. 17 833-546C HARNESS JD WHEEL ANGLE SENSOR TRACK TYPE 1 Null4: Figure 15 John Deere Tracked Tractors Adaptor Harness 31837 Null4: Refer to Figure 16, Figure 17 and Figure 18 The tractor Steering Angle Sensor 3 is mounted on the bottom end of the steering column. It is accessible from the right side of the tractor just in front of the cab. 3 Null4: Figure 16 John Deere Tracked Tractor Sensor Harness 31850 Null4: 3 Null4: 401-768M Front Page Part Lists Figure 17 John Deere Tracked Tractor Right Side Sensor Location 31851 06/16/2011 Installation Front Page Part Lists Great Plains Manufacturing, Inc. 9 John Deere Tracked Tractors (cont’d) Refer to Figure 18 John Deere tracked tractor sensor harness with optional adaptor harness installed. 17 833-546C HARNESS JD WHEEL ANGLE SENSOR TRACK TYPE Null4: 06/16/2011 Front Page Part Lists Figure 18 John Deere Tracked Tractor Sensor Harness with Adaptor Harness Installed 31829 401-768M 10 Great Plains Manufacturing, Inc. Front Page Part Lists John Deere Wheeled Tractors Tractor Sensor Module Installation 4 Refer to Figure 19 1. Connect module power wire 1 from the Module Master Harness 2 to the power terminal wire 3 from the back of the Steering Switch Box 4 . 3 Null4: 2 1 5 Figure 19 JD ISObus Compatible Wheeled Tractors 31840 Figure 20 CAN Connector End 31819 Null4: Refer to Figure 20, Figure 21 and Figure 22 2. ISObus COMPATIBLE Connect the ISObus plug 5 on the Module Master Harness into the tractor ISObus diagnostics port 6 . • R Series Tractors see Figure 21 • 8XXX Tractors see Figure 22 5 Null4: Null4: 6 Null4: 401-768M Front Page Part Lists Figure 21 John Deere R Series Tractor ISObus Port 31849 06/16/2011 Installation Front Page Part Lists Great Plains Manufacturing, Inc. 11 John Deere Wheeled Tractors (cont’d) ISObus Port 6 Null4: 06/16/2011 Front Page Part Lists Figure 22 John Deere 8XXX Tractor ISObus Port 31821 401-768M 12 Great Plains Manufacturing, Inc. Front Page Part Lists Tractor Sensor Module Installation John Deere Wheeled Tractors (cont’d) Refer to Figure 23 The Steering Sensor Module 1 with module master input harness (gray end plug) connected. 18 Optional adaptor harness for John Deere wheeled tractors 18 is necessary when the tractor wheel angle signal cannot be obtained from the CANbus on the tractor. 18 833-548C HARNESS JD WHEEL ANGLE SENSOR WHEEL TYPE 1 Null4: Figure 23 John Deere Wheeled Tractors Adaptor Harness 31850 Refer to Figure 24 and Figure 25 3. NON ISObus COMPATIBLE The tractor Wheel Angle Sensor harness plug 2 can be found on the left side of the tractor just below the air cleaner canister. • Disconnect the wheel angle sensor harness 2 . • Plug adaptor harness for JD wheeled tractors 18 833-548C where wheel sensor was disconnected. • Reconnect wheel sensor to free end of adaptor harness. • Run and secure the Wheel Angle Sensor wire from the Module Master Harness out of the cab to the SIGNAL OUTPUT wire on the adaptor harness. 2 Null4: Figure 24 John Deere Wheeled Tractor 31948 2 Null4: 401-768M Front Page Part Lists Figure 25 John Deere Wheeled Tractor 31949 06/16/2011 Installation Front Page Part Lists Great Plains Manufacturing, Inc. 13 Case Wheeled Tractors Case/New Holland 16 Refer to Figure 26 The Steering Sensor Module 1 with module master input harness (gray end plug) connected. Optional adaptor harness for Case/New Holland wheeled tractors 16 is necessary when the tractor wheel angle signal cannot be obtained from the CANbus on the tractor. 16 833-544C HARNESS CNH WHEEL ANGLE SENSOR WHEEL TYPE 1 Null4: Figure 26 Case/NH Wheeled Tractors Adaptor Harness Refer to Figure 27 and Figure 28 1. The tractor Wheel Angle Sensor harness plug 2 can be found on the left side of the tractor positioned just behind the axle and wheel king pin. It is inside the plastic wire protector. • Peel back the wire protector. • Disconnect the wheel sensor harness (see Figure 27). • Plug adaptor harness 16 in where wheel sensor was disconnected (see Figure 28). • Reconnect wheel sensor to free end of adaptor harness 16 . • Run and secure the wheel angle sensor wire from the Module Master Harness out of the cab to the SIGNAL OUTPUT wire on the adaptor harness. 31839 2 Null4: Figure 27 Case Tractor 2. Run the module output signal wire from the cab to the back of the tractor and plug it into the steering harness connector. 31853 16 16 Null4: 06/16/2011 Front Page Part Lists Figure 28 Install Adaptor Harness 31827 401-768M 14 Front Page Part Lists Appendix Part Lists New Parts The part call-out numbers in this list match all Figures in these installation instructions. Part descriptions match those in your updated Parts Manual. Quantities are units (“ea”). Kit Contents 401-747A Callout Quantity Part Number 11 1 401-768M 12 13 14 15 1 1 1 1 401-747A 833-541C 833-545C 833-547C Part Description TRACTOR SENSOR MODULE INSTALLATION MANUAL HARNESS ASY STEER SNSR ADAP SENSOR MODULE WHEEL ANGLE HARNESS 3 CON USB 6 FT HARNESS CANBUS STEERING MOD Optional Adaptor Harnesses Callout Quantity Part Number Part Description 16 1 833-544C 17 18 1 1 833-546C 833-548C HARNESS CNH WHEEL ANGLE SENSOR WHEEL TYPE HARNESS JD WHEEL ANGLE SENSOR TRACK TYPE HARNESS JD WHEEL ANGLE SENSOR WHEEL TYPE Abbreviations EOD 3PYP Planter Model Number 3PYPA Planter Model Number with Air-Pro® CANbus Controller Area Network ISObus Internat’l Standard Communication Protocol USB Universal Serial Bus Great Plains Manufacturing, Inc. Corporate Office P.O. Box 5060 Salina, Kansas 67402-5060 USA 401-768M Front Page Part Lists 06/16/2011