Application Note AN-1046 Dual Synchronous PWM Controller and LDO Controller in TSSOP Package Eases Multi-Output and Two-Phase Power Supply Solutions By Parviz Parto, International Rectifier Table of Contents Page DDR Memory Application .....................................................................1 Independent Mode ...............................................................................2 Dual-Phase Mode with Programmable Current Sensing......................3 Salient Features ...................................................................................5 Many applications like DDR memory, and set top boxes require at least two output voltages. And then there are some others such as graphics cards where the output power exceeds any single input power budget. Or, an application when the current required is too large and a twophase solution should be used. International Rectifier’s IRU3046, a monolithic dual synchronous PWM controller with a built-in linear regulator controller, offers unprecedented flexibility to configure these multiple types of power supplies. www.irf.com AN-1046 cover APPLICATION NOTE AN-1046 International Rectifier • 233 Kansas Street, El Segundo, CA 90245 USA Dual Synchronous PWM Controller and LDO Controller In TSSOP Package Eases Multi-Output and Two-Phase Power Supply Solutions By Parviz Parto, International Rectifier Many applications like DDR memory, and set top boxes require at least two output voltages. And then there are some others such as graphics cards where the output power exceeds any single input power budget. Or, application when the current required is too large that two-phase solution should be used. International Rectifier’s IRU3046, a monolithic dual synchronous PWM controller with a built-in linear regulator controller, offers unprecedented flexibility to configure these multiple types of power supplies. DDR Memory Application One such solution with two outputs for DDR memory is shown in figure 1. The channel 1 generates the Vcore (VDDQ) and the channel 2 generates the termination voltage (VTT=1/2 VDDQ) by tracking the Vcore, this is achieved by sensing the VDDQ and using the integrated uncommitted error amplifier (Vp2). The two external resistors (R5, R9) generate the reference voltage for channel 2 to track the VDDQ. The VTT tracking accuracy is about 1.5% for optimized data rate transfer accuracy. Figures 2 and 3 show how the VTT tracks the VDDQ both statically when the VDDQ changes from 2.5V to 2.87V and dynamically when the output current for VDDQ steps from 0-to 2A. Until now, the traditional way to address these requirements has been to use separate controllers for each output with associated passive and discrete components. Now, with the introduction of IRU3046, that task is tremendously simplified. Housed in a low-cost 24-pin plastic TSSOP package, this single versatile bipolar device allows the user to configure two independent voltage outputs with either common or different inputs. Or, create a dual-phase design for single output with programmable current sharing when using two different input supplies. Or, two-phase application when high output current and high efficiency are required. In addition, it offers a separate linear controller for an additional independent adjustable voltage output. In short, the IRU3046 brings flexibility to the power supply Figure 1. IRU3046 configured for DDR Memory application designer that is unmatched. www.irf.com 1 Application Note AN-1046 Independent Mode VDDQ VTT Figure 2. VDDQ changes from 2.5V to 2.87V and VTT tracks the half of VDDQ In the independent mode, the output voltage of each independent channel is set and controlled by the output of the error amplifier. The output voltages can be set between 1.25 V and close to the input voltage. It is capable of supplying 10-15 A from single 5 V or 12 V. However, the input can be from the same supply or a separate operation for the two independent outputs. The output voltage of the each channel is set and controlled by the output of error amplifier and can be programmed by using two external resistors. This output voltage is defined by using the following equation: Vout1 = VREF x (1 + R7 /R8 ) Similarly, the output voltage of the linear regulator is programmed using the voltage reference and the external voltage divider (see figure 4). VDDQ VTT 2A 0A Figure 3. Transient Response for VDDQ, VTT tracks VDDQ - Ch1: VDDQ, Ch2: VTT, Ch4: IDDQ, Step load 0-2A 2 Application Note AN-1046 D1 D2 12V C2 33uF L1 5V C1 33uF C3 1uF C4 1uF Q1 IRLR2703 R1 1K C7 47uF VcH1 VcH2 C11 0.1uF C14 2x 47uF 1uF HDrv1 Q2 IRF7460 L3 LDrv1 VOUT3 Q3 IRF7457 PGnd R7 442V U1 R2 1K R3 C8 2200pF 22K Fb3 IRU3046 VFb1 Rt REF Sync Vp2 HDrv2 C17 2x 150uF Q4 L4 IRF7457 3.9uH Q5 IRF7457 Comp1 LDrv2 R4 C9 25K 1500pF PGood C10 0.1uF 1.8V @ 8A C16 2x 150uF 4.7uH VccLDO VSEN33 3.3V C6 47uF C13 VCL Vcc C5 1uF 2.5V @ 2A L2 1uH 1uH R8 1K 2.5V @ 8A C12 2x 150uF Comp2 PGood SS R5 1K Fb2 Gnd R9 1K Figure 4. IRU3046 configured for two independent outputs Dual-Phase Mode With Programmable Current Sharing and Vin2=12V @ 2A, Pin2=24W. As you see each of the inputs cannot provide the total output power. But, if we can combine the two inputs we can get the total output power (Fig.5). By appropriately selecting the two current sense resistors, the IRU3046 can combine these two input supplies and generate one single output with the total output power. The same device can also be configured for the application when the output power exceeds any single input power budget. For example we have the following application: Vout=1.5V @ 17A, Ptotal=25.5W. And two input supplies are Vin1=5V @ 3A, Pin1=15W 5V 12V L2 1uH D1 BAT54S C3 0.1uF C7 1uF VCL VcH1 Vcc C8 1uF VcH2 3.3V C4 47uF C5 330uF C32 47uF C31 330uF C9 1uF HDrv1 D2 BAT54A VccLDO C6 1uF Q1 IRF7460 2.5V @ 2A C30 1uF Fb3 R7 1K C18 47uF R13 15K R16 29.4K R21 16.5K R10 1K U1 IRU3046 C34 6.8nF PGnd Sync Fb1 Comp1 Fb2 Comp2 SS C15 1uF R5 4.7 V 1.5V @ 16A R8 200 HDrv2 PGood C29 0.1uF C10,C11,C12 3x 150uF 5mV V REF D4 BAT54A PGood C14 470pF Vp2 Rt C24 2200pF Q2 IRF7457 LDrv1 VOUT3 L3 2.2uH R3 VSEN33 R6 10 V C13 47uF Q3 IRLR2703 C1 33uF L1 1uH C2 33uF LDrv2 Gnd Q4 IRF7460 Q5 IRF7457 R12 1K C23 1uF L4 3.3uH C26 470pF C19,C20,C21 3x 150uF R17 5mV R19 4.7 V Figure 5. IRU3046 configured as 2-phase converter with current sharing. 5V input is the Master channel and set the output and 12V input is the slave channel that monitors the currents for achieving an accurate current sharing 3 Application Note AN-1046 In this Mode, the first error amplifier (E/A) acts as a master and sets the output voltage, while the second E/A acts as a slave and monitors the currents for current sharing. The slave’s error amplifier measures the voltage drop across the current sense resistors, and the differential of these signals is amplified and compared with the ramp signal to generate the fixed-frequency pulses of variable duty cycle to match the output currents. Two sense resistors (R3, R17 in figure 5) are used for current sharing. The relationship between the master and slave output current is expressed by: Rsen1*Imaster = Rsens2*Islave For equal current sharing Rsens1=Rsen2. To ensure accurate current sharing, proper attention must be paid to layout to create a symmetrical path. Because the two output stages are 180 degrees out of phase, the two inductor ripple currents cancel each other to result in a substantial reduction of output ripple current, thereby permitting a smaller output capacitor for the same ripple voltage requirement, Figure 6 shows the inductors ripple current and current matching. Figure 6. Inductors current matching. Ch1: Gate signal for sync FET(master) (10V/div). Ch2: Gate signal for sync FET(slave) (10V/div). Ch3: Inductor current for master channel (5A/div). Ch4: Inductor current for slave channel (5A/div). VMASTER=5V, VSLAVE=12V, IOUT=10A For fast load response and steady state output, the designer must pay careful attention to the feedback control loops. It must provide a loop gain function with a high bandwidth (high zero-crossover frequency) and adequate phase margin (for details see AN-1043). Figure 7 shows load transient response when the output current steps from 0 to 10A. 4 Application Note AN-1046 Salient Features VOUT 10A 0A Figure 7. Load Transient Response, 0-10A Ch1:Vout, Ch4:Iout However, if single supply powers both the phases, the 2-phase configuration reduces the input ripple current. This results in much smaller RMS current in the input capacitor and reduction of input capacitor. Figure 8 shows the estimate RMS current for 2-phase versus single-phase converters. 0.5 Single phase 0.4 IRMS(IN) Other key features offered by this device include programmable soft-start, programmable switching frequency up to 400 kHz, under-voltage lockout (UVLO) function, power good signal, shutdown mode, shortcircuit protection and frequency synchronization. While soft-start controls the output voltage and limits the current surge at the start-up, the UVLO circuit assures that the MOSFET driver outputs and LDO controller remain in the off-state whenever the supply voltages drop below set parameters. Normal operation will resume once the supply voltages rise above the set values. Likewise, the IRU3046 provides a power good pin, which is an open collector output that switches low when any of the outputs are outside the specified under voltage trip point. By sensing the output voltage constantly, the unit shuts down the PWM signal and LDO controller when the output drops below the threshold, guaranteeing protection against short-circuit. The IRU3046 also allows frequency synchronization with an external clock signal using the Sync pin. More information for selecting of components and layout tips can be found on IRU3046 data sheet. 0.3 IOUT 0.2 Two phase 0.1 0 0 0.1 0.2 0.3 0.4 0.5 D Figure 8. Normalized input RMS current vs. duty cycle 5