Vehicle Recalls Bulletin - 01/07/10 - 31/12/10

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Recalls Bulletin
01/07/10 - 31/12/10
VEHICLE
SAFETY RECALLS
Bulletin Number 72
Recalls3/06
Preface
UK Recall System
Recall campaigns are launched and monitored as agreed in the Codes of Practice formulated from
discussions between the Department for Transport (DfT), and the representative bodies of the Motor
Manufacturing Industry.
The Codes set out the guidelines on procedures for the recall of vehicles and component parts that
have safety related defects, due to a feature of design or construction, and which are liable to cause
significant risk of injury or death to the driver, occupants of the vehicle or other road users.
The first Code was introduced in 1979, followed by six other Codes covering other automotive
related products. In the light of the introduction of the General Product Safety Regulations 2005
which is the legal support for the Codes, they were reviewed and subsequently reduced to three,
which are detailed below:
=
=
=
Code of Practice on Vehicle Safety Defects
Code of Practice on the recall of Tyres, Wheels and associated parts in the aftermarket
Code of Practice on the recall of Pedal Cycles
It is the responsibility of the manufacturer/producer to inform the Vehicle & Operator Services
Agency (VOSA) - the UK Enforcement Authority for product safety matters in the UK automotive
sector - when substantial evidence of a safety defect that requires remedial action has been
confirmed.
Additionally, evidence may be presented to a manufacturer/producer by VOSA as a result of
information received from a variety of sources.
VOSA publishes, at regular intervals, details of all recalls notified under the various Codes in bi annual bulletins and on the VOSA website www.vosa.gov.uk/online services.
USE OF THE RECALL INFORMATION POINT
VOLUNTARY RECALL SYSTEM
All owners of vehicles subject to a Code of Practice Safety Recall are contacted individually by
the Manufacturers or Importers who use their own or DVLA records to locate owners.
On some occasions notification is not received because the launch date of the Recall coincides
with a change of vehicle ownership or owner address. If you suspect this could happen to you, it
is recommended that you take the following action:a) Obtain the manufacturers or importers address either from the vehicle hand book or by
using the Recall Information point at:The Society of Motor Manufacturers and Traders Limited
Consumer Affairs Department
Forbes House
Halkin Street
London
SW1X 7DS
Tel: 0207 235 7000
b) Address your enquiry to the Customer Service Department of the Manufacturer or
Importer of your vehicle or an approved dealer. Give details of the Model, Month and
Year of Registration and the VIN (Chassis Number). The engine number is important with
some Recalls, so state that as well.
c) You should ask whether your vehicle model has been the subject of any Code of
Practice Safety Recalls, and if it has, for confirmation that any necessary inspection or repair
work has been completed.
Your first contacts should be through your vehicle manufacturer or approved dealer or the
SMMT as appropriate. As co-sponsors of the Code of Practice, the Vehicle and Operator
Services Agency may be contacted if necessary.
Their address is:Vehicle and Operator Services Agency
Vehicle Safety Branch
Room 101
Berkeley House
Croydon Street
Bristol
BS5 ODA
Tel: 0117 9543300
BREAKDOWN BY VEHICLE TYPE OF THE VEHICLES LISTED IN THIS BULLETIN
VEHICLE TYPE
CAR
COMP
GOODS
LPV
MOTOR CYCLE
RPC
RPT
RTW
SPV
TOTAL:
NUMBER OF CAMPAIGNS
NUMBER OF VEHICLES
83
6
56
10
19
1
1
1
3
341707
5974
21331
2148
20041
1000
5
25
141
180
392372
NUMBER OF VEHICLES SUBJECT TO RECALL UNDER THE VEHICLE AND MOTOR CYCLE CODE OF
PRACTICE
YEAR
NUMBER OF CAMPAIGNS
NUMBER OF VEHICLES
1992
81
756654
1993
86
785718
1994
96
710254
1995
100
1265208
1996
117
807357
1997
110
831391
1998
134
814997
1999
141
1096753
2000
164
1466624
2001
189
1991227
2002
198
1030413
2003
207
1062598
2004
219
782998
2005
217
1339623
2006
257
966932
2007
265
856890
2008
284
1334525
2009
232
866089
2010
247
958869
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/148
Launch Date
Concern
STEERING MAY BE AFFECTED
Make
ASTON MARTIN
Model
Start
End
V8
C05660
C08356
DB9
A08057
A09451
DB9
B08058
B09449
DBS
E00001
E00024
V8
D05666
D08355
08/10/2010
Numbers Involved 1038
Description of Defect
It has been established that the front suspension bottom suspension arm cam-bolt may be out of specification. It is possible
that these bolts could crack and fail. This could, in extreme cases, affect the directional control of the vehicle.
Remedial Action:
Recall all affected vehicles for the replacement of the cam-bolt.
Reference R/2010/143
Launch Date
Concern
POTENTIAL OF PEDESTRIAN INJURY
Make
BENTLEY MOTOR CARS
Model
Start
23/09/2010
End
BROOKLANDS
AZURE
ARNAGE
Numbers Involved 359
Description of Defect
It is possible, due to a build up of corrosion, that the "Flying B" mascot may not retract correctly when struck. If the vehicle
is involved in a collison with a pedestrian and the mascot does not retract correctly, the pedestrian may suffer addiional
injuries.
Remedial Action:
Recall the affected vehicles for the mascot mechanism to be replaced with a later version.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/102
Concern
FIRE MAY OCCUR
Make
BMW
Launch Date
Start
Model
04/08/2010
End
1 SERIES
Numbers Involved 25
Description of Defect
The top seat belt automatic reel with pyrotechnic ignited pre-tensioner fitted, is mounted too close to the sound insulation,
both nearside and offside. If the vehicle is involved in a substantial collision where the pre-tensioners are deployed, a fire
may occur as it is possible for the hot gases to ignite the sound insulation.
Remedial Action:
Recall the vehicles that are likely to be affected to rework the sound insulation fitted to both nearside and offside and if
necessary fit new top seat belts
Reference R/2010/151
Launch Date
Concern
POSSIBLE REDUCTION IN BRAKE SERVO ASSISTANCE
Make
BMW
Model
Start
11/11/2010
End
5 SERIES
7 SERIES
6 SERIES
Numbers Involved 10522
Description of Defect
It is possible that engine oil can enter the brake servo, via the brake vacuum pump and vacuum hose. If this occurs, it could
damage the brake servo membrane, which may leak, so causing a reduction in braking assistance and a requirement to
apply increased pedal force to achieve the same braking efficiency.
Remedial Action:
Recall all affected vehicles for the fitment of a modified servo hose. In addition, the checking of the brake servo for
contamination and replacement if required.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/197
Launch Date
Concern
ELECTRIC FUEL PUMP MAY FAIL
Make
BMW
Start
Model
08/11/2010
End
X5
Numbers Involved 4
Description of Defect
Due to a manufacturing defect which causes premature wear of the fuel pump commutator, it is possible that the engine
might cut out whilst driving.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the fuel pump.
Reference R/2010/142
Launch Date
Concern
BRAKING EFFICIENCY MAY BE AFFECTED
Make
CHRYSLER UK LTD
Model
Start
20/09/2010
End
WRANGLER
Numbers Involved 10
Description of Defect
Brake pipes at the brake master cylinder may not be to specification and start leaking. A brake fluid leak can increase the
vehicle's stopping distance.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the brake pipes.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/043
Concern
LOSS OF DRIVE
Make
CITROEN
Launch Date
Model
Start
DS3
VF7******AW507447
VF******AA551904
C3
VF7******AW507447
VF7******AA551904
19/04/2010
End
Numbers Involved 114
Description of Defect
The front right hand drive-shaft may fail.
Remedial Action:
Recall the affected vehicles to check and, if necessary, replace the right hand drive-shaft
Reference R/2010/076
Concern
FRONT AXLE MAY DETACH
Make
CITROEN
Launch Date
Model
Start
End
C3
VF7******AW500469
VF7******AW541457
DS3
VF7******AW500469
VF7******AW541457
07/07/2010
Numbers Involved 36
Description of Defect
The front axle fixings may not have been tightened sufficiently. This may result in the front axle becoming insecure which
may in rare cases, if not corrected, cause directional control to become impaired.
Remedial Action:
Recall the vehicles that are likely to be affected to check the front axle fixings and where necessary tighten them to
specification.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/086
Launch Date
Concern
LOSS OF BRAKING EFFICIENCY
Make
CITROEN
Model
Start
End
C3
VF7******8T500295
VF7******AT506283
07/07/2010
Numbers Involved 7760
Description of Defect
It has been established that on some C3's the rigid section of the front brake hose may be deformed or twisted. This could
result in a deterioration of the braking efficiency.
Remedial Action:
Recall the affected vehicles and inspect the brake hose for distortion and replace if required.
Reference R/2010/111
Launch Date
Concern
BRAKING EFFICIENCY MAY BE COMPROMISED
Make
CITROEN
Model
Start
End
C8
VF7******AZ025918
VF7******AZ030421
DISPATCH
VF7******AZ025918
VF7******AZ030421
09/08/2010
Numbers Involved 611
Description of Defect
The threaded portion of the brake linkage rod in the brake control system may not be to conformity. This could result in a
reduction of braking efficiency.
Remedial Action:
Recall affected vehicles to check rod and replace if found not to meet conformity.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/118
Launch Date
Concern
WINDSCREEN TRIM MAY DETACH
Make
CITROEN
Model
Start
End
C3 PICASSO
VF7******8T501206
VF7******AT529088
24/08/2010
Numbers Involved 13234
Description of Defect
The security of the windscreen trim may deteriorate over a period of time. This could ultimately result in detachment of the
trim.
Remedial Action:
Recall affected vehicles, check security of trim and if required, replace trim.
Reference R/2010/132
Launch Date
Concern
INCORRECT SUBFRAME BOLT TORQUE MAY AFFECT VEHICLE HANDLING
Make
CITROEN
Model
Start
End
C3
VF7******AA524992
VF7******AW507450
09/09/2010
Numbers Involved 15
Description of Defect
The bolts securing the engine cradle to the chassis may not be fully secure. There is a possibility that the bolts may loosen
which will result in noise, vibration and, in rare cases, an alteration in vehicle handling.
Remedial Action:
Recall the vehicles that are likely to be affected to replace all the securing bolts and tighten them to the correct
specification.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/134
Launch Date
Concern
AIRBAG MAY OPERATE INCORRECTLY
Make
CITROEN
Model
Start
End
BERLINGO
VF7******9J364980
VF7******AJ610221
09/09/2010
Numbers Involved 336
Description of Defect
The passenger airbag wiring harness connector may not be to specification, which can cause the illumination of the
warning light on the dashboard or if involved in a impact, the incorrect deployment of the airbag.
Remedial Action:
Recall all affected vehicles and replace the passenger airbag wiring harness.
Reference R/2010/136
Concern
BONNET MAY BE INSECURE
Make
CITROEN
Launch Date
Model
Start
End
C3
VF7******9W505271
VF7******AW549090
DS3
VF7******9W505271
VF7******AW549090
16/09/2010
Numbers Involved 66
Description of Defect
The bonnet lock fixing bolts may not be fully secure which can result in noise and vibration and in rare cases insecure
holding by the bonnet catch and lock.
Remedial Action:
On recalled vehicles the tightness of the bonnet lock fixing bolts will be checked and where necessary tightened to
specification.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/146
Concern
FUEL MAY LEAK
Make
CITROEN
Launch Date
Model
Start
End
DS3
VF7******9W505047
VF7******AW546614
C3
VF7******9W505047
VF7******AW546614
22/09/2010
Numbers Involved 43
Description of Defect
The fuel tank mounting bolts may have been incorrectly torqued, this may cause the mountings to become loose, which can
lead to stress on the fuel pipes and subsequently a fuel leak.
Remedial Action:
Recall the affected vehicles to check and, if necessary, retorque of the mounting bolts.
Reference R/2010/155
Launch Date
Concern
LIGHTS MAY FAIL WITHOUT WARNING
Make
CITROEN
Model
Start
End
DISPATCH III
VF7******13352125
VF7******97536698
C3 PLURIEL
VF7******13352125
VF7******97536698
C3
VF7******13352125
VF7******97536698
C8
VF7******13352125
VF7******97536698
C2
VF7******13352125
VF7******97536698
05/10/2010
Numbers Involved 12950
Description of Defect
It has been identified that the position of the exterior lighting control ring may not be detected by the lighting management
system and the lights may switch off without warning.
Remedial Action:
Recalled vehicles will have the lighting management software updated.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/189
Concern
PARKING BRAKE MAY FAIL
Make
CITROEN
Launch Date
Model
Start
End
C5
VF7******9L584065
VF7******AL524193
05/11/2010
Numbers Involved 957
Description of Defect
It has been identified that due to the Non-Conformity of the handbrake adjustment system in the handbrake mechanism, it is
possible that there can be a reduction in the efficiency of the parking brake.
Remedial Action:
Recall all affected vehicles for the replacement of the handbrake lever mechanism.
Reference R/2010/192
Concern
ENGINE MAY FAIL
Make
CITROEN
Launch Date
Model
Start
End
NEMO
VF7******AA591443
VF7******89739019
C3
VF7******AA591443
VF7******89739019
C1
VF7******AA591443
VF7******89739019
Numbers Involved 72
Description of Defect
Due to incorrect machining, it is possible that the crankshaft is not to the correct specification, which can lead to
insufficient lubrication of the crankshaft and subsequent engine failure.
Remedial Action:
Recall all affected vehicles and replace the engine.
05/11/2010
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/104
Launch Date
Concern
ACCELERATOR PEDAL MAY FAIL TO RETURN TO IDLE
Make
DODGE
Start
Model
04/10/2010
End
CALIBER
Numbers Involved 80
Description of Defect
The accelerator pedal may stick, thereby causing the vehicle to react differently than the driver would anticipate.
Remedial Action:
Recall the vehicles that are likely to be affected to check and where necessary replace the throttle pedal and reprogramme
the ECU.
Reference R/2010/122
Concern
FIRE MAY OCCUR
Make
FERRARI
Launch Date
Model
Start
End
458 Italia
170463
175763
04/09/2010
Numbers Involved 1546
Description of Defect
Due to a non-confornity in the assembly of the rear wheelhouse/innerwing and its heat shield, it is possible that the
assembly to deform under high ambient and operating temperatures. This could result in overheating of the adhesive used
to secure the heat shield and in extreme cases, it could cause the adhesive to ignite and result in a vehicle fire.
Remedial Action:
Recall the affected vehicles and replace the heat shield, this will include new mechanical fasteners.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/101
Launch Date
Concern
LOSS OF STEERING CONTROL
Make
FIAT
Model
Start
End
500
ZFA31200000549070
ZFA31200000550399
PANDA
ZFA16900001753825
ZFA16900001755818
ABARTH
ZFA31200000549070
ZFA31200000550399
10/09/2010
Numbers Involved 43
Description of Defect
The steering column upper shaft fixing bolt may not have had thread locking agent applied to it during assembly. This may
allow it to come loose causing a noise. In extreme cases this may result in a loss of steering control.
Remedial Action:
Recall the vehicles that are likely to be affected to check and where necessary fit a bolt affixed with pre applied locking
compound.
Reference R/2010/117
Launch Date
Concern
THE WRONG AIRBAG MAY DEPLOY IN A COLLISION
Make
FIAT
Model
Start
End
ABARTH
ZFA19900000668092
ZFA19900000701343
PUNTO
ZFA19900000597310
ZFA19900000703002
PUNTO GRANDE
ZFA19900000610511
ZFA19900000702994
PUNTO
ZFA19900001586182
ZFA19900001693132
500
ZFA31200000445144
ZFA31200000576109
PUNTO GRANDE
ZFA19900001601144
ZFA19900001692879
ABARTH
ZFA31200000445200
ZFA31200000575680
Numbers Involved 29130
Description of Defect
In the case of a side impact the wrong airbag could deploy as a result of a software non-compliance.
Remedial Action:
Recall the vehicles that are likely to be affected to apply a software update.
01/10/2010
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/138
Launch Date
Concern
BRAKING EFFICIENCY MAY BE AFFECTED
Make
FIAT
Model
Start
End
SCUDO
ZFA27000064275612
ZFA27000064281504
08/10/2010
Numbers Involved 251
Description of Defect
The threaded portion of the brake linkage rod in the brake control system may not be to conformity. This could result in a
reduction of braking efficiency.
Remedial Action:
Recall affected vehicles to check rod and replace if found not to meet conformity.
Reference R/2010/212
Launch Date
Concern
LOSS OF STEERING CONTROL
Make
FIAT
Model
Start
End
PANDA
ZFA16900001545643
ZFA16900001596187
500
ZFA31200000396248
ZFA31200000438371
ABARTH
ZFA16900001545643
ZFA16900001596187
PANDA
ZFA31200000396248
ZFA31200000438371
ABARTH
ZFA31200000396248
ZFA31200000438371
500
ZFA16900001545643
ZFA16900001596187
13/12/2010
Numbers Involved 545
Description of Defect
The upper fork on the steering shaft fork may not have been correctly fixed/'staked' onto the shaft. This may cause a
knock from the steering and in extreme cases the fork may separate from the shaft and result in loss of steering control.
Remedial Action:
To check the shaft for the presence of the 2 'Stake' markings.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/083
Concern
RISK OF FIRE
Make
FORD
Model
Launch Date
Start
05/08/2010
End
FOCUS
FOCUS
Numbers Involved 4569
Description of Defect
Due to high road salt usage in winter, the engine cooling fan module may suffer from corrosion and may overheat and
ignite.
Remedial Action:
Recall affected vehicles to modify wiring loom and to fit water shield to module.
Reference R/2010/087
Launch Date
Concern
IF DEPLOYED THE AIRBAGS MAY ENDANGER PASSENGER
Make
HONDA
Model
Start
06/09/2010
End
CIVIC
STREAM
Numbers Involved 139
Description of Defect
The combustion rate of the airbag propellant may be too fast causing excessive internal pressure in the inflator during
airbag deployment. In an extreme case, the inflator casing may rupture leading to a scattering of metal fragments.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the front passenger airbag assembly.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/090
Launch Date
Concern
TYRE MAY DEFLATE WITHOUT WARNING
Make
HONDA
Model
Start
End
JAZZ
SHHGG57309U000101
SHHGG5730AU003037
09/08/2010
Numbers Involved 1648
Description of Defect
The sidewall of the tyre may have been damaged during fitting to steel wheels. If the sidewall is weakened a bulge may be
seen prior to the tyre deflating suddenly. If the tyre deflates suddenly, control of the vehicle may become difficult.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the four tyres on the standard steel road wheels.
Reference R/2010/200
Launch Date
Concern
BRAKE MASTER CYLINDER MAY FAIL
Make
HONDA
Model
Start
End
LEGEND
JHMKB1***7C200006
JHMKB1***7C204817
14/12/2010
Numbers Involved 563
Description of Defect
If the brake system undergoes any fluid replacement or bleeding of the system, it is possible that the rear seal can become
deformed. This can result in a brake fluid leak, which will, when the fluid reaches a low level, illuminate the brake fluid low
warning light on the dash. If the driver does not take any notice of the warning, it is possible that the brake performance of
the vehicle could be affected.
Remedial Action:
Recall all affected vehicles and replace the rear seal with an improved one.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/091
Concern
SUSPENSION MAY FAIL
Make
HYUNDAI
Model
Launch Date
Start
End
KMHMH81AR2U104355
KMHMH81VR5U257307
20/09/2010
TRAJET
TRAJET
SANTA FE
SANTA FE
Numbers Involved 17791
Description of Defect
Trajet and Sante Fe - Corrosion may build up and weaken the rear suspension arms to an extent where they could fail and
the directional control of the vehicle could be affected. Sante Fe models additionally have a similar concern with the front
sub-frame.
Remedial Action:
Recall the vehicles that are likely to be affected to test the thickness of the metal of the suspension arms. If the corrosion is
not too advanced the arms/sub-frame will be wax oiled. If the corrosion is advanced, the suspension arms will have to be
changed.
Reference R/2010/103
Concern
ENGINE MAY CUT OUT
Make
JAGUAR
Launch Date
Model
Start
End
XK
SAJWA44B2ALB28268
SAJAA44R0BMB39482
XF
SAJAC06P9ALR36913
SAJWA0GB0ALR59480
23/08/2010
Numbers Involved 2462
Description of Defect
The engine may cut out due to insufficient fuel being supplied. The fuel pump relay may not be energised following an
engine start up cycle in which case the in-tank fuel pump will deliver insufficient fuel for the engine to run correctly.
Remedial Action:
Recalled vehicles will be re-programmed with revised software to ensure that when the engine is running the in-tank fuel
pump relay remains energised.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/207
Concern
WIPER ARM COULD DETACH
Make
JAGUAR
Launch Date
Model
Start
End
XJ
SAJAC1225ANV00001
SAJWA1CB9BLV14247
Numbers Involved 2315
Description of Defect
The wiper arm spindle fixings may not have been tightened sufficiently which could lead to clashing of the arms and
possible detachment. Should this condition occur the wipers will not fully clear the windscreen.
Remedial Action:
Recall the vehicles that are likely to be affected to check the tightness of the windscreen wiper spindle fixings and where
necessary tighten to specification.
Reference R/2010/105
Launch Date
Concern
FRONT SUSPENSION ARM MAY SEPERATE
Make
JEEP
Model
Start
04/10/2010
End
CHEROKEE
Numbers Involved 1707
Description of Defect
The upper control arm ball joints fitted to the nearside and/or offside front suspension may experience a loss of lubricant
which can lead to corrosion, accelerated wear and separation whilst driving. If the ball joint separates, directional control
will be lost.
Remedial Action:
The recalled vehicles will have new front suspension upper control arms fitted the front suspension.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/129
Concern
RISK OF FIRE
Make
KIA
Launch Date
Start
Model
07/09/2010
End
SORENTO
Numbers Involved 549
Description of Defect
The wiring to the "mood lighting" in the doors may overheat in use and, if ignored, there is a potential risk of fire.
Remedial Action:
Recalled vehicles to have the wiring to the "mood lights" replaced.
Reference R/2010/140
Concern
FUEL MAY LEAK
Make
LAMBORGHINI
Launch Date
Model
Start
End
Murcielago Coupe
ZHWBE16S07LA01805
ZHWBE37S08LA03235
21/05/2010
Numbers Involved 68
Description of Defect
It is possible, due to fuel surge and vehicle vibration, that the spot welds on the fuel pump support bracket within the fuel
tank may fail. This can result in a small fuel leak onto the floor and if an external heat source is present, then this could
result in a fire.
Remedial Action:
Recall affected vehicles and replace the fuel tank.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/147
Concern
FIRE MAY OCCUR
Make
LAND ROVER
Launch Date
Model
Start
End
DISCOVERY
SALLAAA147A412306
SALLAAA149A512711
RANGE ROVER
SALLSAA147A983192
SALLSAA649A215295
03/12/2010
Numbers Involved 252
Description of Defect
The front pump bearing on some aftermarket replacement High Pressure Fuel Pumps may fail due to lack of sufficient
lubrication. This will cause failure of the shaft seal, which will cause a fuel leak and if not rectified, could cause a vehicle
fire.
Remedial Action:
Recall affected vehicles and replace fuel pump with the latest specification pump.
Reference R/2010/137
Launch Date
Concern
GEARBOX MAY NOT PERFORM CORRECTLY
Make
MAZDA
Model
Start
End
PICK UP
JMZUN8F970W805246
JMZUN8F970W805289
13/10/2010
Numbers Involved 75
Description of Defect
The bracket that secures the automatic transmission shift cable to the transmission casing may crack and break. This is as
a result of unnecessary welding. Should the bracket fail, then gear selection witl be extremely difficult or in extreme cases
impossible.
Remedial Action:
Recall all affected vehicles and check the bracket. If the bracket has been welded, then replacement of the bracket is
required.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/123
Concern
FUEL MAY LEAK
Make
MERCEDES BENZ
Model
Launch Date
Start
30/09/2010
End
A CLASS
B CLASS
Numbers Involved 147
Description of Defect
It is possible on some fuel tanks that the vent pipe is not to specification. This can lead to a small leak into the charcoal
canister and if not rectified, can, over a period of time, result in a fuel leak.
Remedial Action:
Recall the affected vehicles and replace the fuel tank.
Reference R/2010/124
Concern
FUEL TANK MAY LEAK
Make
MERCEDES BENZ
Launch Date
Model
Start
End
ATEGO
WDB9700232K909060
WDB9700272K959986
12/10/2010
Numbers Involved 567
Description of Defect
The forward supporting rail for the fuel tank may crack and, if not noticed may fail, resulting in the fuel tank dragging on the
ground and eventually leaking fuel on to the road surface.
Remedial Action:
Recall the vehicles that are likely to be affected to, where necessary, replace the front supporting rail for the fuel tank and
to retrofit a reinforcement.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/150
Launch Date
Concern
BRAKE SYSTEM MAY NOT OPERATE TO SPECIFICATION
Make
MERCEDES BENZ
Start
Model
29/11/2010
End
C CLASS
Numbers Involved 4
Description of Defect
Some vehicles may have been fitted with incorrect specification brake discs. This, in extreme cases, may have an affect
on the brake efficiency should the vehicle have to carry out an emergency stop.
Remedial Action:
Recall all affected vehicles for the replacement of the rear brake discs.
Reference R/2010/152
Launch Date
Concern
BRAKES MAY NOT PERFORM TO SPECIFICATION
Make
MERCEDES BENZ
Model
Start
28/04/2001
End
A CLASS
Numbers Involved 564
Description of Defect
Due to an internal issue with the brake master cylinder, it is possible that when the vehicle is operated at ambient
temperatures below 0 degrees Celsius there maybe an increase in brake travel, which may increase stopping distances.
Remedial Action:
Recall all affected vehicles for the replacement of the brake master cylinder.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/153
Launch Date
Concern
BONNET COULD OPEN WITHOUT WARNING
Make
MERCEDES BENZ
Start
Model
18/11/2003
End
C CLASS
Numbers Involved 2
Description of Defect
It is possible that due to a previous minor collision, which the driver may have considered insignificant, the bonnet securing
hook may have been damaged, which could result in the opening of the bonnet, if it has not been closed correctly.
Remedial Action:
Recall all affected vehicles for the replacement of the hook with a modified hook.
Reference R/2010/156
Launch Date
Concern
POWER ASSISTED STEERING
Make
MERCEDES BENZ
Model
Start
27/10/2010
End
C CLASS
E CLASS
Numbers Involved 22586
Description of Defect
It is possible that a power assisted steering fluid leak could occur on the connection from the connection on the fluid line to
pump. Drivers should be made aware of the concern by noise being emitted whilst the vehicle is being driven.
Remedial Action:
Recall all affected to check the connection and, if required, replace the sealing ring.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/178
Launch Date
Concern
DIRECTIONAL CONTROL MAY BE AFFECTED
Make
MERCEDES BENZ
Model
Start
End
G WAGON
WDB4633411X168116
WDB4633411X168116
11/04/2007
Numbers Involved 1
Description of Defect
It is possible that the differential lock switches may have been supplied with a defective printed circuit board. This could
result in the differential not engaging, turning off without warning or in the worst case, the differential may engage without
warning, which could affect directional control of the vehicle.
Remedial Action:
Recall all affected vehicles and replace the differential switches.
Reference R/2010/042
Launch Date
Concern
REAR PROTECTION BAR MAY DETACH
Make
MITSUBISHI
Model
Start
01/07/2010
End
L200
Numbers Involved 590
Description of Defect
It is possible that cracking can occur in the area of the welds on the mounting bracket to the tube of the rear under
protection bar. This, in extreme cases, if not rectified, could result in the detachment of the bar from the vehicle.
Remedial Action:
Recall the affected vehicles and replace the bar with a modified type.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/079
Launch Date
Concern
SHORT CIRCUIT MAY OCCUR
Make
MITSUBISHI
Model
Start
18/08/2010
End
OUTLANDER
Numbers Involved 519
Description of Defect
It is possible for the engine wiring harness to chaff on a security bracket. If this is allowed to continue, this could result in a
short circuit in the starter motor circuit, which can cause the starter to operate whilst the vehicle is being driven. This will
cause the starter to overheat and possibly cause a fire.
Remedial Action:
Recall the affected vehicles to inspect and insulate the wiring if required.
Reference R/2010/080
Concern
CLUTCH MAY FAIL
Make
MITSUBISHI
Model
Launch Date
Start
18/08/2010
End
OUTLANDER
LANCER
Numbers Involved 9903
Description of Defect
The fixing clip for the clutch master cylinder pipe has insufficient clamping force to retain the pipe on the cylinder. This can
result in detachment of the pipe and subsequent loss of clutch operation.
Remedial Action:
Recall affected vehicles and replace fixing clip with modified, stronger, version.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/082
Launch Date
Concern
TOP SUSPENSION BALL JOINT MAY BECOME DETACHED
Make
MITSUBISHI
Model
Start
18/08/2010
End
L200
Numbers Involved 29746
Description of Defect
It has been established that is it possible, due to misalignment of components, that the ball joint mounting bolts may not have
been torqued to the correct specification. If the vehicle is used in extreme circumstances, this can cause the bolts to
loosen and ultimately, cause the ball joint to detach.
Remedial Action:
Recall affected vehicles to check the torque of the bolts and if required, replace the top suspension arm.
Reference R/2010/061
Launch Date
Concern
BRAKES MAY NOT OPERATE CORRECTLY
Make
NISSAN
Model
Start
08/06/2010
End
PATHFINDER
NV200
NAVARA
Numbers Involved 106
Description of Defect
The clevis pin may displace from the brake pedal/brake booster input rod assembly as the clevis pin securing clip may not
have been fitted at the factory.
Remedial Action:
Recall the vehicles that are likely to be affected to check and where necessary fit a clevis pin securing clip.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/077
Launch Date
Concern
IF DEPLOYED THE AIRBAG MAY ENDANGER PASSENGER
Make
NISSAN
Model
Start
14/07/2010
End
PATROL
X-TRAIL
Numbers Involved 9
Description of Defect
The combustion rate of the airbag propellant may be too fast causing excessive internal pressure in the inflator during
airbag deployment. In an extreme case, the inflator casing may rupture leading to a scattering of metal fragments.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the front passenger airbag assembly.
Reference R/2010/185
Launch Date
Concern
ENGINE MAY STALL & FAIL TO RESTART
Make
NISSAN
Model
Start
29/11/2010
End
PATHFINDER
MICRA
Numbers Involved 83777
Description of Defect
It has been identified that it is possible that the contacts in engine control module (ECM) and ignition relay, situationed in the
Intelligent Power Distribution Module (IPDM), may become contaminated with silicon oxide due to the evaporating of the
silicon from within the units. In extreme cases, this could result in the stalling of the engine and the failure to restart the
engine.
Remedial Action:
Recall all affected vehicles and replace the defective units.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/064
Launch Date
Concern
LOSS OF BRAKING EFFICIENCY.
Make
PEUGEOT
Model
Start
End
RCZ
VF3******9P000391
VF3******AP003478
15/06/2010
Numbers Involved 217
Description of Defect
Over a period of time it is possible for the front brake hoses to deteriorate through contact with other components. If left for
some time it is possible that the brake hoses will leak fluid and there to be a loss of braking efficiency.
Remedial Action:
Recall the vehicles that are likely to be affected to replace both the front brake flexi hoses.
Reference R/2010/114
Launch Date
Concern
BRAKING EFFICIENCY MAY BE COMPROMISED
Make
PEUGEOT
Model
Start
End
EXPERT
VF3******AZ012554
VF3******AZ031611
807
VF3******AZ012554
VF3******AZ031611
10/08/2010
Numbers Involved 386
Description of Defect
The threaded portion of the brake linkage rod in the brake control system may not be to conformity. This could result in a
reduction of braking efficiency.
Remedial Action:
Recall affected vehicles to check rod and replace if found not to meet conformity.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/116
Launch Date
Concern
WINDSCREEN TRIM MAY DETACH
Make
PEUGEOT
Model
Start
End
5008
VF3******9S244859
VF3******AS015769
24/08/2010
Numbers Involved 358
Description of Defect
The security of the windscreen trim may deteriorate over a period of time. This could ultimately result in detachment of the
trim.
Remedial Action:
Recall affected vehicles, check security of trim and if required, replace trim.
Reference R/2010/133
Launch Date
Concern
BRAKING MAY BE AFFECTED
Make
PEUGEOT
Model
Start
End
207
V3*******AW066212
VF3******AW067265
09/09/2010
Numbers Involved 11
Description of Defect
It is possible that an engine coolant pipe can contact and chaff a brake pipe/line, which can lead to damage and possible
failure of the pipe.
Remedial Action:
Recall all affected vehicles for the rerouting of the coolant pipe and, if required, the replacement of the brake pipe/line.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/157
Launch Date
Concern
LIGHTS MAY FAIL WITHOUT WARNING.
Make
PEUGEOT
Model
Start
End
807
VF3******13352715
VF3******85150233
307
VF3******13352715
VF3******85150233
EXPERT
VF3******13352715
VF3******85150233
308
VF3******13352715
VF3******85150233
06/10/2010
Numbers Involved 2897
Description of Defect
It has been identified that the position of the exterior lighting control ring may not be detected by the lighting management
system and the lights may switch off without warning.
Remedial Action:
Recalled vehicles will have the lighting management software updated.
Reference R/2010/163
Concern
PARKING BRAKE MAY FAIL
Make
PEUGEOT
Launch Date
Model
Start
End
407
VF3******AL001335
VF3******AL009536
18/10/2010
Numbers Involved 510
Description of Defect
The parking brake may fail to hold the vehicle stationary when applied. If this defect occurs, the driver will be alerted by a
weak effort when moving the parking brake lever.
Remedial Action:
The recalled vehicles will be fitted with a quality assured parking brake lever.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/186
Concern
ENGINE MAY FAIL
Make
PEUGEOT
Launch Date
Model
Start
End
207
VF3******A8037624
VF3******AW061608
BIPPER
VF3******A8037624
VF3******AW061608
04/11/2010
Numbers Involved 132
Description of Defect
There may be a fault in the machining of the crankshaft that could lead to a lubrication problem which overtime could lead to
the engine seizing.
Remedial Action:
The recalled vehicles will have the engine replaced.
Reference R/2010/141
Launch Date
Concern
SHORT CIRCUIT MAY OCCUR
Make
PROTON
Model
Start
11/10/2010
End
GEN-2
NEO
Numbers Involved 328
Description of Defect
The cable within the Clock Spring situated in the steering wheel can delimitate and become entangled within the assembly.
This can cause a short circuit, which can activate the horn or lights without warning, and in extreme cases, the driver's
airbag.
Remedial Action:
Recall affected vehicles for the replacement of the Clock Spring and associated wiring.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/154
Launch Date
Concern
POSSIBLE REDUCTION IN BRAKE SERVO ASSISTANCE
Make
ROLLS ROYCE
Start
Model
08/10/2010
End
PHANTOM
Numbers Involved 689
Description of Defect
It is possible that engine oil can enter the brake servo, via the brake vacuum pump and vacuum hose. If this occurs, it could
damage the brake servo membrane, which may leak, so causing a reduction in braking assistance and a requirement to
apply increased pedal force to achieve the same braking efficiency.
Remedial Action:
Recall all affected vehicles for the fitment of a modified servo hose. In addition, the checking of the brake servo for
contamination and replacement if required.
Reference R/2010/213
Launch Date
Concern
RIGHT HAND FRONT SEAT MAY NOT LOCK CORRECTLY
Make
SAAB
Model
Start
End
9-3
A6000005
A6000194
03/12/2010
Numbers Involved 121
Description of Defect
It has been established that due to a process problem at a sub supplier, the right hand side front seat recliner mechanism
may fail. This will result in that the back-rest can't be moved back into the locking position. The condition is very obvious
but if ignored and the vehicle is involved in a crash, the seat belt, which is integral to the seat structure, will not restrain the
occupant as designed.
Remedial Action:
The seat should be inspected and, if necessary, replaced.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/214
Launch Date
Concern
STEERING WHEEL AIRBAG MAY NOT PERFORM CORRECTLY IN A COLLISION
Make
SAAB
Model
Start
End
95
B4000587
B4002795
03/12/2010
Numbers Involved 95
Description of Defect
It has been identified that in the unlikely event of a collision, where there is a need for the deployment of the driver airbag, it
is a possible that the drivers airbag module may separate form its mounting on the steering wheel horn plate.
Remedial Action:
Recall all affected vehicles and replace the drivers airbag module.
Reference R/2010/130
Launch Date
Concern
CVT GEARBOX OIL MAY LEAK AND LOSS OF DRIVE MAY OCCUR
Make
SUBARU
Model
Start
03/09/2010
End
OUTBACK
LEGACY
Numbers Involved 407
Description of Defect
A gearbox oil cooler hose may split causing loss of drive and oil to leak onto the road surface with the ensuing danger to
other road users.
Remedial Action:
Recall the vehicles that are likely to be affected to fit a modified oil cooler hose.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/067
Concern
LOSS OF STEERING
Make
SUZUKI
Launch Date
26/07/2010
ASSISTANCE.
Model
Start
End
GRAND VITARA
JSAJTA74V00100056
JSAJTA74V00200237
GRAND VITARA
JSAHTX92V00209650
JSAHTX92V00209812
GRAND VITARA
JSAJTD94V00101295
JSAJTD94V00101296
JIMNY
JSAFJB43V00300011
JSAFJB43V00213672
Numbers Involved 5412
Description of Defect
Steering assistance may be lost because the power steering tensioner pulley material is not to specification. The pulley
may fail and cause a loss of drive to the hydraulic pump.
Remedial Action:
Recall the vehicles that are likely to be affected to inspect and where necessary replace the power steering tensioner
pulley.
Reference R/2010/206
Launch Date
Concern
SHORT CIRCUIT MAY OCCUR
Make
TESLA
Model
Start
End
Roadster
SFZRE2B13A3000002
SFZRE3B13A3000183
16/10/2010
Numbers Involved 31
Description of Defect
Although highly unlikely, it is possible that the wiring harness for the 12V auxiliary battery could, as a result of incorrect
routing, chaff on the carbon fibre armature of the vehicle. If this condition exists and is not addressed, it could, in time,
result in a short circuit and electrical arching, which could cause a fire. The high voltage main battery pack and associated
wiring is not affected in any way and the issue poses no threat to the electrical system that powers the vehicle.
Remedial Action:
Recall all affected vehicles to check the wiring and install a protective sleeve as an additional precautionary measure.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/055
Concern
STEERING CONTROL ECU
Make
TOYOTA
Model
Launch Date
Start
26/05/2010
End
LEXUS LS600h
LEXUS LS460
Numbers Involved 48
Description of Defect
The steering control ECU programming for the Variable Gear Ratio Steering system can cause the steering wheel to
become off-centred by a maximum of up to 90 degrees, under certain limited circumstances. If the driver has fully turned
the steering wheel and then very quickly attempts to turn it back to the centre position, the steering wheel may temporarily
become off-centred.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the steering control ECU.
Reference R/2010/078
Launch Date
Concern
IF DEPLOYED THE AIRBAG MAY ENDANGER PASSENGER
Make
TOYOTA
Model
Start
16/08/2010
End
YARIS
Numbers Involved 16
Description of Defect
The combustion rate of the airbag propellant may be too fast causing excessive internal pressure in the inflator during
airbag deployment. In an extreme case, the inflator casing may rupture leading to a scattering of metal fragments.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the front passenger airbag assembly.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/084
Concern
ENGINE MAY FAIL
Make
TOYOTA
Launch Date
Model
Start
End
LEXUS GS 450H
JTHBC96S#05000131
JTHBC96S#05016548
LEXUS GS460
JTHBL96S#05000020
JTHBL96S#05009032
LEXUS LS460
JTHBM46F#05074618
JTHBM46F#05077917
LEXUS LS600HL
JTHDU46F#05000201
JTHDU46F#05009556
LEXUS LS460
JTHBL46F#05000196
JTHBL46F#05083531
LEXUS LS600h
JTHCU46F#05000157
JTHCU46F#05006499
02/08/2010
Numbers Involved 3238
Description of Defect
One or more engine cylinder valve springs may fail which will cause abnormal noise and rough engine performance. In the
worst case, it is possible for the engine to fail and stop suddenly while the vehicle is in motion.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the valve springs.
Reference R/2010/108
Launch Date
Concern
LOSS OF STEERING CONTROL
Make
TOYOTA
Model
Start
End
LANDCRUISER
JTEHT05J#02030163
JTEHT05J#02103570
16/08/2010
Numbers Involved 348
Description of Defect
If the vehicle is subject to unusually severe impacts to the front wheel, it is possible that the fixing component on the
steering shaft can become disengaged. If this occurs and the steering is repeatedly placed on full lock, it is possible that
over time the steering shaft could become disconnected, so resulting in loss of directional control.
Remedial Action:
Recall affected vehicles to check shaft and relace fixing component with a new design. If the shaft is found to be
damaged, this will be relaced also.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/169
Launch Date
Concern
ENGINE MAY STALL OR WILL NOT RESTART.
Make
TOYOTA
Model
Start
End
LEXUS GS300
JTHBH96S#05000014
JTHBH96S#05035648
08/11/2010
Numbers Involved 2081
Description of Defect
Due to the inflexibility of the material of the fuel pump wiring harness, it is possible that as a result of internal movement of
the fuel suction plate the connector terminal may fail. This could cause stalling of the vehicle or impossible to restart.
Remedial Action:
Recall all affected vehicles and replace the fuel pump wiring harness.
Reference R/2010/170
Launch Date
Concern
BRAKE MASTER CYLINDER MAY FAIL.
Make
TOYOTA
Model
Start
End
LEXUS GS300
JTHBH96S#05000014
JTHBH96S#05029303
LEXUS IS250
JTHBK262#02000011
JTHBK262#02005732
LEXUS RX300
JTJHF31U#02000001
JTJHF31U#02014509
LEXUS RX300
JTJHF31U#00001020
JTJHF31U#00034409
LEXUS IS220d
JTHBB262#02000003
JTHBB262#02000572
LEXUS IS250
JTHBK262#05000019
JTHBK262#05007448
08/11/2010
Numbers Involved 15408
Description of Defect
If the incorrect brake fluid is used in the brake system, it is possible that the rear seal can become dry and curl in its
recess, due to the operation of the piston. This can result in a brake fluid leak, which will, when the fluid reaches a low
level, illuminate the brake fluid low warning light on the dash.
Remedial Action:
Recall all affected vehicles and replace the rear seal with an improved one.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/056
Concern
HANDBRAKE MAY FAIL
Make
VAUXHALL
Launch Date
Start
Model
10/06/2010
End
CORSA
Numbers Involved 26623
Description of Defect
The mounting end of the handbrake cable may move in its support bracket. This might result in the loss of the handbrake
function.
Remedial Action:
Recall affected vehicles to either have a washer installed or the replacement of the cable.
Reference R/2010/164
Launch Date
Concern
FRONT PASSENGER SEAT COULD MOVE WITHOUT WARNING.
Make
VAUXHALL
Model
Start
18/11/2010
End
ASTRA
MERIVA
Numbers Involved 1403
Description of Defect
The fixing bolts of the front passenger seat rails to seat frame may fail and leave the seat insecure. In the event of an
accident this could lessen the effectiveness of the seat belt.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the front passenger seat rails to seat frame fixing bolts.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/071
Concern
GEARBOX MAY JAM
Make
VOLVO CAR
Launch Date
Model
Start
End
V50
543653
579597
C30
182625
213511
C70
098008
099383
S40
497461
514357
XC90
544419
560779
V70
136282
158770
XC60
077895
136284
S80
120618
130015
XC70
079381
089583
11/06/2010
Numbers Involved 6961
Description of Defect
A section of the gear shift mechanism may over time become loose and cause the mechanism to become jammed. If this
was to occur, it might not be possible to change gear or select neutral.
Remedial Action:
Recall the vehicles that are likely to be affected to check that the ball joint for the gear selector is properly secured.
Reference R/2010/093
Concern
FUEL MAY LEAK
Make
VOLVO CAR
Launch Date
Model
Start
End
XC90
551239
553207
13/07/2010
Numbers Involved 466
Description of Defect
It has been identified that a number of fuel pressure pipes may have a defect, which could result in a fuel leakage.
Although it can be identified by the smell of fuel, it is possible, although unlikely, that an external heat source could ignite the
fuel, so resulting in a fire.
Remedial Action:
Recall affected for inspection of fuel pressure line and replacement if required.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/099
Concern
ENGINE MAY SEIZE
Make
VOLVO CAR
Launch Date
Model
Start
End
V70
167002
169466
XC70
094101
095193
XC60
135123
137267
S80
134102
135119
S60
000195
000435
16/07/2010
Numbers Involved 324
Description of Defect
On effected petrol and diesel engines a spring clamp on the radiator hose connecting it to the water inlet pipe may be
insecure. If not rectified the engine may lose coolant, overheat, seize and suddenly slow the vehicle rapidly to a halt.
Remedial Action:
Recall the vehicles that are likely to be affected to have the radiator hose adequately secured.
Reference R/2010/144
Concern
ENGINE MAY OVERHEAT
Make
VOLVO CAR
Launch Date
Model
Start
End
C30
220053
221407
S40
530029
530991
V50
590038
592370
21/09/2010
Numbers Involved 159
Description of Defect
It is possible that the hose connection between the coolant expansion tank and the bleed hose can work loose. If this
should occur, then coolant will leak and air will enter the system. Under these conditions the "low coolant level" warning
light will not function. If the vehicle is driven in this condition it will cause engine damage and in the extreme, possible
failure.
Remedial Action:
Recall the affected vehicle to replace the tank and bleeder hose.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/145
Launch Date
Concern
BONNET MAY OPEN UNINTENTIONALLY
Make
VOLVO CAR
Model
Start
End
S60
000001
003532
21/09/2010
Numbers Involved 233
Description of Defect
On a small number of S60 cars it is possible that secondary bonnet catch will not lock in the closed position correctly. If the
bonnet is not closed correctly, it is possible that the secondary bonnet catch will not secure the bonnet, which could result
in it opening unintentionally.
Remedial Action:
Recall the affected vehicle for inspection and adjustment to the lock if required.
Reference R/2010/165
Launch Date
Concern
AIRBAG MAY NOT DEPLOY AS INTENDED.
Make
VOLVO CAR
Model
Start
18/10/2010
End
XC60
S60
S80
V70
XC70
Numbers Involved 6844
Description of Defect
It is possible that an electrical short circuit within a connector could result in the illumination of the "Airbag System Service
Required" message and Supplemental Restraint System warning lamp on the dashboard. Should this occur, the driver's
airbag would not deploy as intended if the vehicle is involved in a collision.
Remedial Action:
Recall all affected vehicles to check and rework the connector.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/166
Launch Date
Concern
WHEEL MAY BECOME LOOSE
Make
VOLVO CAR
Model
Start
18/10/2010
End
V70
XC70
V60
XC90
S80
Numbers Involved 186
Description of Defect
It has been identified that the standard wheel securing bolts may not have undergone the correct hardening process. This
will result in corrosion, a noise and/or vibration. If this condition is not rectified, there is a possibility that the wheel may
become loose and detach.
Remedial Action:
Recall all affected vehicles and replace the standard wheel bolts.
Reference R/2010/201
Launch Date
Concern
ENGINE SPEED MAY INCREASE WITHOUT WARNING.
Make
VOLVO CAR
Model
Start
05/11/2010
End
S80
V70
XC70
XC60
Numbers Involved 4440
Description of Defect
It is possible that the engine oil level may rise above its maximum level due to overfilling and/or dilution by fuel. This may
result in the engine speed being maintained or possibly increased after the throttle pedal has been released. In extreme
cases, it is possible that the engine may continue to run after it has been switched off.
Remedial Action:
Recall all affected vehicles and carry out an Engine Control Module software upgrade and adjust the engine oil. The new
ECM upgrade will improve adaption of different blends of fuel and include a dashboard text warning message if the oil level
reaches too high a level.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/211
Launch Date
Concern
AIRBAG CURTAIN MAY NOT DEPLOY CORRECTLY
Make
VOLVO CAR
Model
Start
End
XC60
003297
138358
24/11/2010
Numbers Involved 20
Description of Defect
The inflatable curtain may have been fitted incorrectly which could prevent it from deploying as intended.
Remedial Action:
Recall the vehicles that are likely to be affected to check and where necessary adjust the curtain.
Reference R/2010/215
Concern
ENGINE MAY CUT OUT
Make
VOLVO CAR
Launch Date
Model
Start
End
XC60
135074
165252
XC70
094133
102176
V70
167118
183187
S80
134112
141219
V60
001077
003217
S60
000194
012895
26/11/2010
Numbers Involved 64
Description of Defect
When driving at low speeds a fault within the software calibration of the engine and transmission control modules may lead
to a drop in the engine idle speed when braking or releasing the accelerator. In extreme cases, this may result in the engine
cutting out without warning.
Remedial Action:
Recall the vehicles that are likely to be affected to upgrade the engine/transmission software.
Recalls Campaigns: Vehicle Type:
Car
Reference R/2010/224
Concern
FIRE MAY OCCUR
Make
VOLVO CAR
Launch Date
Model
Start
End
XC70
102909
104407
C30
232840
235277
V60
004002
008807
V70
186679
191177
S40
539013
540508
S60
014829
020761
V50
610264
613753
XC60
167724
176772
03/12/2010
Numbers Involved 845
Description of Defect
On certain five cylinder engines, it is possible that the high pressure fuel pipes may not have been correctly installed and
may leak. This should be identified by a smell of fuel from the engine bay. However, it is possible that in extreme cases an
engine bay fire could occur.
Remedial Action:
Recall all affected vehicles and replace the high pressure pipes.
Recalls Campaigns: Vehicle Type:
Comp
Reference RCOMP/2010/002
Concern
AXLE WELD MAY FAIL
Make
ARVINMERITOR
Model
Launch Date
Start
23/06/2010
End
EUROFLEX CS9i
EUROFLEX CS9e
Numbers Involved 256
Description of Defect
Welds on the axle that retain the cast arms for the suspension mounting might not be to specification and, if they fail, could
cause loss of forward motion and directional control.
Remedial Action:
Recall the trailers that are likely to be affected to replace the axles.
Reference RCOMP/2010/004
Concern
STEERING ARM MAY FAIL
Make
RALLY DESIGN LTD
Model
Launch Date
Start
17/08/2010
End
STEERING ARM
Numbers Involved 304
Description of Defect
These components are of a fabricated design, which were originally designed and manufactured by a company called
RACELEDA, who have now ceased trading. They can be identified by their Gold Zinc passive finish. It is possible that the
welds on the fabricated steering arm, can under certain circumstances, fail, which can lead to loss of directional control.
Remedial Action:
To overcome this concern, Rally Design Ltd, originally a retail supplier of these arm and independent of RACELEDA, are
contacting all recipients of these components and offering free of charge a new improved drop forged replacement arm.
Rally Design Ltd are not obliged to take this action, but are doing so, because they believe that their customer and public
safety is paramount.
Recalls Campaigns: Vehicle Type:
Comp
Reference RCOMP/2010/006
Concern
KINGPIN MAY FAIL
Make
SAF
Launch Date
Start
Model
02/11/2010
End
64/65
Numbers Involved 1000
Description of Defect
It has been identified that a number of kingpins manufactured by SAF- Holland are, under certain conditions, likely to fail.
Should this occur trailer detachment would result.
Remedial Action:
Recalled vehicles will have the subject kingpins replaced with a quality assured item.
Reference RCOMP/2010/007
Concern
BATTERY MAY OVERHEAT
Make
VOLVO CAR
Model
Launch Date
Start
24/11/2010
End
GARMIN NUVI
Numbers Involved 3300
Description of Defect
Garmin have identified that certain model Nuvi portable navigation products fitted with a specific battery and printed circuit
board design can, under rare circumstances overheat. This could result in a unit fire.
Remedial Action:
Volvo are assisting Garmin by writing to all owners who may have these units and requesting then to check their unit's
serial number against information contained on Garmin's website. If an affected unit is identified, then return the unit to
Garmin for the replacement of the battery.
Recalls Campaigns: Vehicle Type:
Comp
Reference RCOMP/2010/003
Launch Date
Concern
SUNROOF MAY BECOME INSECURE
Make
WEBASTO ITALY & USA
Model
Start
End
6000000H700
6396298H700
15/09/2010
H900
H700
Numbers Involved 1112
Description of Defect
It is possible that due to issues with the bonding adhesive between the glass and the metal frame , the bonding adhesive
can start to fail. This condition is gradual and is identified by metal corrosion of the frame, wind noise, vibrations, visual
separation and water leaks. If this condition persists and is not rectified, it is possible that the glass sunroof can detach
from the vehicle.
Remedial Action:
Identification of the affected vehicles and replacement of the glass/metal frame panel.
Reference RCOMP/2010/005
Concern
HANDLEBAR MAY FAIL
Make
YAMAHA
Model
Launch Date
Start
23/09/2010
End
HANDLEBARS
Numbers Involved 2
Description of Defect
It has been identified that the Yamaha Accessory Double-T Fat handle bars may not be manufactured from the correct
specification material and in extreme circumstances, when high forces are placed on it, can fail, which could result in loss
of control of the machine.
Remedial Action:
Recall affected machines and replace the handlebar with quality assured components.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/159
Concern
ROOF FLAP MAY DETACH
Make
CITROEN
Launch Date
Model
Start
End
BERLINGO
VF7******67022138
VF7******9J348241
11/10/2010
Numbers Involved 16
Description of Defect
The roof panel rear flap hinge may have a defect which will eventually allow the roof panel to detach.
Remedial Action:
Recall the vehicles that are likely to be affected to either reinforce the retention of the hinges or changing the roof panel
rear flap.
Reference R/2010/107
Launch Date
Concern
AIRBAG MAY MALFUNCTION
Make
DAF
Model
Start
End
XF
E708828
E870306
14/06/2010
Numbers Involved 104
Description of Defect
The position of the airbag electronic control unit (ECU) leaves it susceptible to water damage which may cause the airbag
to malfunction.
Remedial Action:
Recall the vehicles that are likely to be affected to fit a bracket and reposition the ECU.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/161
Launch Date
Concern
WHEEL BEARINGS MAY FAIL
Make
DAF
Model
Start
06/10/2010
End
FTP CF85
FTPXF105
Numbers Involved 183
Description of Defect
It has been identified that the quality of some AKE bearings fitted to the 09N044 mid-lift axle (Hendrichson manufacturer)
may not be to specification. This could result in failure of the bearing and ultimately detachment of the wheel and hub.
Remedial Action:
Recall all affected vehicles to check the type of bearing and if necessary, replace with the correct specification bearing.
Reference R/2010/095
Concern
BRAKES MAY FAIL
Make
DENNIS EAGLE
Launch Date
Model
Start
End
NARROW
13107
14256
19/07/2010
Numbers Involved 98
Description of Defect
The brake actuator clamping bands on the front axle may be weakened through fouling the shock absorber top mounting
when the steering is on full lock and the brake pads are worn considerably. In time the clamping ring may fail and the
braking effort at the front axle will be lost resulting in much longer stopping distances.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the top shock absorber brackets of the front axle and, if there
has been any signs of fouling, fit new actuator clamping rings.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/121
Launch Date
Concern
DIRECTIONAL CONTROL MAY BE LOST
Make
ERF
Start
Model
06/09/2010
End
EC
Numbers Involved 36
Description of Defect
Due to incorrect specified locknuts, it is possible for the steering column universal joint clamp nut and bolt to loosen. This
can result in a reduction of clamping force and subsequent detachment of the steering column universal joint, which can
result in loss of directional control.
Remedial Action:
Recall the affected vehicles to check and replace the subject nuts. If movement is detected between the joint and column,
the dealer will contact MAN UK for instruction on the course of rectification.
Reference R/2010/092
Launch Date
Concern
VEHICLE STABILITY MAYBE AFFECTED
Make
FIAT
Model
Start
End
DOBLO
ZFA36300009000504
ZFA26300009007020
DOBLO
ZFA26300008000360
ZFA26300008004999
DOBLO
ZFA26300008000920
ZFA26300008004999
DOBLO
ZFA26300009000500
ZFA26300003006875
20/08/2010
Numbers Involved 223
Description of Defect
It has been established that the anti-roll bar may not conform to specification. This should result in a noise from the
suspension but in extreme cases, vehicle stability could be compromised.
Remedial Action:
Recall affected vehicles and replace anti-roll bar with quality assured one.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/128
Launch Date
Concern
AUTOMATIC GEARBOX MAY NOT PERFORM CORRECTLY
Make
FORD
Model
Start
22/09/2010
End
RANGER
Numbers Involved 784
Description of Defect
The Automatic Transmission Shift Cable Bracket may not be to specification and could fracture, causing the gearshift to
incorrectly indicate which gear has been selected.
Remedial Action:
Recall the vehicles that are likely to be affected to check the mounting bracket and where necessary replace it with one
that is of correct specification.
Reference R/2010/109
Concern
HORN MAY NOT OPERATE
Make
ISUZU TRUCK
Model
Launch Date
Start
20/09/2010
End
N SERIES
F SERIES
Numbers Involved 1739
Description of Defect
The wiring harness for the horn can be inappropriately routed. If the steering is continually operated, this can result in
failure of the wiring due to fatigue.
Remedial Action:
Recall all the affected vehicles, inspect the wiring harness and rework the harness if required.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/162
Launch Date
Concern
STEERING CONTROL COULD BE LOST
Make
IVECO
Start
Model
11/10/2010
End
STRALIS
Numbers Involved 1749
Description of Defect
The second axle steering ram and/or clevis assembly may not be to specification which will result in some movement
between the mounting and the ram. If ignored, the movement will increase with usage and could eventually lead to
separation of the ram and mounting resulting in the steering control being impaired.
Remedial Action:
Recall the vehicles that are likely to be affected to check and where necessary replace parts as indicated by the repair
procedure issued by the manufacturer.
Reference R/2010/220
Launch Date
Concern
SIDE MARKER LIGHTS DO NOT PERFORM CORRECTLY
Make
IVECO
Model
Start
13/12/2010
End
DAILY
Numbers Involved 700
Description of Defect
It is possible that the side lights may extinguish within 30 seconds of the ignition being turned off, even when the side lights
have been selected. This could affect vehicle visibility during darkness.
Remedial Action:
Recall all affected vehicles to check side light function and if required, modify the electrical wiring in the CVM unit.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/048
Launch Date
Concern
PARKING BRAKE MAY APPLY INADVERTENTLY
Make
MAN TRUCK
Model
Start
18/05/2010
End
X type
Numbers Involved 17
Description of Defect
The parking brake may apply with no input from the driver because of an incorrectly manufactured cable harness that
controls the safety interlock circuit to the tank equipment shutter door.
Remedial Action:
Recall the vehicles that are likely to be affected to check that the control switch for the parking brake is functioning
correctly and, if it is not, the cable harness for the body and control switch for the parking brake must be replaced.
Reference R/2010/065
Launch Date
Concern
DIRECTIONAL CONTROL COULD BE LOST
Make
MAN TRUCK
Model
Start
09/06/2010
End
TGM
TGL
Numbers Involved 4
Description of Defect
The steering column propshaft coupling may be connected too far beyond the toothing/splined section of the steering gear
shaft. If ignored, this has the potential to affect the directional control of the vehicle.
Remedial Action:
Recall the affected vehicles and check for misalignment. If found, replace steering shaft and check for damage on the
steering gear shaft. Replace if damaged.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/131
Launch Date
Concern
DIRECTIONAL CONTROL MAY BE AFFECTED
Make
MAN TRUCK
Model
Start
20/09/2010
End
X type
TGS
TG-A
TGM
Numbers Involved 91
Description of Defect
The front live axle brake anchor plates may not be secure which, if not attended to, could ultimately lead to the directional
control being affected.
Remedial Action:
Recall the vehicles that are likely to be affected to tighten the anchor plate bolts and where necessary replace the stub
axle and brake anchor plate.
Reference R/2010/068
Concern
POSSIBLE ENGINE FIRE
Make
MERCEDES BENZ
Model
Launch Date
Start
06/07/2010
End
AXOR
Numbers Involved 30
Description of Defect
The positive battery wire to the starter might chafe against a bracket on the engine block. If not corrected it is possible that
the insulation of the wire could chafed through, the consequences being a short circuit and vehicle damage through fire.
Remedial Action:
Recall the vehicles that are likely to be affected to check the routing of the battery wire and correct the routing where
necessary.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/073
Launch Date
Concern
SEAT BELT MAY NOT RESTRAIN PASSENGER
Make
MERCEDES BENZ
Model
Start
21/07/2010
End
SPRINTER
Numbers Involved 72
Description of Defect
The seat belt mounting bolts in the areas of the "B" pillar and seat base have been found not to specification. In the event of
an accident, the restraint function of the seat belt may not be guaranteed.
Remedial Action:
Recall the vehicles that are likely to be affected to check and where necessary adjust the torque of the seat belt mounting
bolts in question.
Reference R/2010/112
Launch Date
Concern
INCORRECT HEADLAMP FITTED
Make
MERCEDES BENZ
Model
Start
25/08/2010
End
SPRINTER
Numbers Involved 20
Description of Defect
It has been established that some vehicles may have been fitted with headlights that are dipping to the offside headlights,
not to the nearside.
Remedial Action:
Recall affected vehicles and replace headlights.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/113
Launch Date
Concern
DIRECTIONAL CONTROL MAY BE LOST
Make
MERCEDES BENZ
Start
Model
25/08/2010
End
VARIO RANGE
Numbers Involved 14
Description of Defect
It is possible that the polystop (Nylock) nut may become loose or detach, due to an issue with the plastic retaining ring.
Should this occur, then detachment of the tie rod/track rod could occur, which could result in the loss of directional control.
Remedial Action:
Recall the affected vehicles and replace polystop nut
Reference R/2010/119
Concern
FIRE MAY OCCUR
Make
MERCEDES BENZ
Model
Launch Date
Start
10/09/2010
End
ACTROS RANGE
AXOR
Numbers Involved 33
Description of Defect
It has been established that due to insufficient crimping of the main battery cable lugs/terminals to the battery cable can
cause a resistance between the cable and lug/terminal. This can result in, either failure of the electrical system, production
of sparks or a short circuit, which could cause a vehicle fire.
Remedial Action:
Recall the affected vehicles for a check of the crimping. If found to be out of specification, re-crimp or solder the cable
lug/terminal.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/120
Launch Date
Concern
REAR WINDOW MAY DETACH
Make
MERCEDES BENZ
Model
Start
End
VIANO
WDF63960123211847
WDF63981523217341
VITO
WDF63960123211847
WDF63981523217341
19/10/2010
Numbers Involved 152
Description of Defect
The rear vent window may have detached itself from both front mounts. It is therefore possible that the rear vent window
detaches itself from the body.
Remedial Action:
Recall the vehicles that are likely to be affected to exchange the rear vent window/both rear vent windows.
Reference R/2010/125
Concern
FUEL TANK MAY LEAK
Make
MERCEDES BENZ
Launch Date
Model
Start
End
ATEGO
WDB9700222K900962
WDB97A2632L142638
12/10/2010
Numbers Involved 2610
Description of Defect
The forward supporting rail for the fuel tank may crack and, if not noticed may fail, resulting in the fuel tank dragging on the
ground and eventually leaking fuel on to the road surface.
Remedial Action:
Recall the vehicles that are likely to be affected to, where necessary, replace the front supporting rail for the fuel tank and
to retrofit a reinforcement.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/126
Concern
OIL MAY LEAK
Make
MERCEDES BENZ
Launch Date
Model
Start
End
VITO
WDF63960123546980
WDF63981523569244
VIANO
WDF63960123546980
WDF63981523569244
04/10/2010
Numbers Involved 260
Description of Defect
Oil may leak from the bottom of the engine oil filler neck. If not rectified this could lead to oil leaking onto the road surface
and/or engine damage due to insufficient lubrication.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the engine oil filler neck.
Reference R/2010/127
Concern
OIL MAY LEAK
Make
MERCEDES BENZ
Launch Date
Model
Start
End
SPRINTER
WDB9061352N436187
WDB9066572S448810
04/10/2010
Numbers Involved 148
Description of Defect
Oil may leak from the bottom of the engine oil filler neck. If not rectified this could lead to oil leaking onto the road surface
and/or engine damage due to insufficient lubrication.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the engine oil filler neck.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/171
Launch Date
Concern
STEERING MAY BE AFFECTED
Make
MERCEDES BENZ
Start
Model
08/01/2008
End
UNIMOG
Numbers Involved 1
Description of Defect
It is possible that the steering box mounting bolts may not have been correctly installed. This may result in the bolts
becoming loose, which could affect the driver's directional control of the vehicle.
Remedial Action:
Recall all affected vehicles and replace the subject bolts.
Reference R/2010/172
Concern
VEHICLE MAY CUT OUT
Make
MERCEDES BENZ
Launch Date
Model
Start
End
SPRINTER
WDB9066112S150041
WDB9066572S149721
SPRINTER
WDF9066332A963136
WDF9066332A964380
17/05/2007
Numbers Involved 136
Description of Defect
It has been identified that a possible poor contact with the fuel pump relay in the fuse and relay module unit, may affect the
operation of the fuel pump and cause the engine to cut out.
Remedial Action:
Recall all affected vehicles, to check the manufacturing date of the fuse and relay module unit and, it necessary, replace it.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/173
Concern
WHEEL BEARING MAY FAIL
Make
MERCEDES BENZ
Launch Date
Start
Model
22/06/2007
End
ATEGO
Numbers Involved 3369
Description of Defect
It is possible that water ingress into the front axle hub through a seal can cause corrosion, which ultimately could result in
failure of the wheel bearing. If not rectified, this could ultimately result in detachment of the hub and wheel assembly.
Remedial Action:
Recall affected vehicles and replace the front hub assemblies.
Reference R/2010/174
Concern
ENGINE MAY FAIL
Make
MERCEDES BENZ
Model
Launch Date
Start
06/08/2007
End
VITO
VIANO
Numbers Involved 1
Description of Defect
The engine may stop as a result of the fuel feed lines from tank to engine leaking and or separating because they were not
manufactured to the correct specification.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the fuel feed lines.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/175
Launch Date
Concern
AIRBAG MAY NOT DEPLOY CORRECTLY
Make
MERCEDES BENZ
Model
Start
08/10/2007
End
SPRINTER
Numbers Involved 1
Description of Defect
In the case of an incident where the air bags deploy, as a result of the offside window bag module possibly having been
fitted with a defective diffuser, the air bag may not fully inflate and parts of the window bag module may detach and fly into
the interior compartment at high speeds.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the offside window bag module.
Reference R/2010/176
Launch Date
Concern
AIRBAG MAY NOT INFLATE CORRECTLY
Make
MERCEDES BENZ
Model
Start
End
SPRINTER
WDB9061352N316280
WDB9066352S176951
08/10/2007
Numbers Involved 4
Description of Defect
In the case of an incident where the air bags deploy, as a result of the offside window bag module possibly having been
fitted with a defective diffuser, the air bag may not fully inflate and parts of the window bag module may detach and fly into
the interior compartment at high speeds.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the offside window bag module.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/177
Launch Date
Concern
WHEEL HUB MAY BECOME INSECURE
Make
MERCEDES BENZ
Start
Model
04/03/2008
End
ATEGO
Numbers Involved 976
Description of Defect
The incorrect specification bolts were supplied in a previous recall. The bolts supplied were too long, which can affect the
security of the hub.
Remedial Action:
Recall all affected vehicles to check bolts and, if necessary, replace the bolts.
Reference R/2010/179
Launch Date
Concern
SHORT CIRCUIT MAY OCCUR
Make
MERCEDES BENZ
Model
Start
02/04/2007
End
SPRINTER
Numbers Involved 9
Description of Defect
It is possible that an incorrect size terminal may have been fitted to the starter wiring harness. It could result in the wiring
not being crimped correctly and cause a detachment of the wiring, which could result in a short circuit.
Remedial Action:
Recall all affected vehicles and replace the starter-alternator wiring harness.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/180
Launch Date
Concern
CRASH SIGNAL PROTOCOL MAY NOT OCCUR IN THE EVENT OF A COLLISION
Make
MERCEDES BENZ
Model
Start
End
SPRINTER
WDB9061352N300686
WDB9061352N300686
14/03/2007
Numbers Involved 1
Description of Defect
A software error may exist in the airbag control unit, which can prevent a crash signal being generated in the event of a
rear-end collision. As a result, automatic unlocking of the doors and switching on of the hazard lamps cannot be assured.
Remedial Action:
The recalled vehicles will have the airbag control unit replaced.
Reference R/2010/181
Concern
FUEL MAY LEAK
Make
MERCEDES BENZ
Launch Date
Model
Start
End
VIANO
WDF63960123280320
WDF63981523281945
14/11/2008
Numbers Involved 79
Description of Defect
On a limited number of vehicles the fuel tank may not be meeting the required manufacturing safety standards and in the
event of an accident could result in a fuel leak.
Remedial Action:
The recalled vehicles will have the fuel tank replaced with a quality assured unit.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/182
Launch Date
Concern
SEAT MAY BECOME INSECURE
Make
MERCEDES BENZ
Start
Model
21/06/2006
End
AXOR
ACTROS RANGE
ATEGO
Numbers Involved 2258
Description of Defect
The threaded connection of the Grammer seat centre bearing may become loose, which could overlaod the seat frame and
cause it to fracture and fail.
Remedial Action:
Recall all affected vehicles, to have the seat checked, repaired or replaced.
Reference R/2010/183
Concern
CLUTCH MAY FAIL
Make
MERCEDES BENZ
Model
Launch Date
Start
23/05/2006
End
UNIMOG
Numbers Involved 7
Description of Defect
The possibility exists that on a certain number of vehicles air pockets can build up in the clutch hydraulics system which
will lead to difficulty in changing gear and selecting neutral..
Remedial Action:
Recall the vehicles that are likely to be affected to replace the central clutch release bearing, the bracket for the clutch
booster and the clutch control unit.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/184
Launch Date
Concern
SEAT BELT MAY BECOME INSECURE
Make
MERCEDES BENZ
Start
Model
26/06/2006
End
SPRINTER
Numbers Involved 1
Description of Defect
It is possible that the mounting bolts for rear seat belts on the rear seats may not have been torqued to the correct
specification.
Remedial Action:
Recall all affected vehicles to check and if necessary, re-torque the mounting bolts.
Reference R/2010/190
Concern
STEERING MAY FAIL
Make
MERCEDES BENZ
Launch Date
Model
Start
End
UNIMOG
WDB4181021W187046
WDB4181022W190246
07/12/2010
Numbers Involved 2
Description of Defect
It has been identified the steering knuckle arm fitted to vehicles with front mounting plates or front mounted implement can
suffer fatigue fractures as a result of higher front axle loads. This can result in failure of the arm and the loss of directional
control.
Remedial Action:
Recall all affected vehicles for the replacement to the steering arm.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/195
Launch Date
Concern
BRAKING EFFICIENCY MAY BE AFFECTED
Make
MERCEDES BENZ
Model
Start
07/12/2010
End
UNIMOG
Numbers Involved 7
Description of Defect
On vehicles equipped with four wheel steering, it is possible that if the vehicle is used where extreme axle articulation is
experience, the service brake lines between the ABS solenoid valves and brake chambers can suffer tensile stress and
subsequently fail.
Remedial Action:
Recall all affected vehicles and replace the affected brake lines.
Reference R/2010/203
Concern
FUEL MAY LEAK
Make
MERCEDES BENZ
Launch Date
Model
Start
End
VIANO
WDF63960123578537
WDF63981523608464
VITO
WDF63960123578537
WDF63981523608464
15/12/2010
Numbers Involved 108
Description of Defect
It is possible that vehicles fitted with integral heaters within the fuel filter could suffer a leak in the upper plug area. This
leakage should be identified to the driver by the smell of the diesel, however, if action is not taken to address the issue, the
issue could result in fuel escaping onto the road surface.
Remedial Action:
Recall all affected vehicles and replace the fuel filter.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/204
Concern
FUEL MAY LEAK
Make
MERCEDES BENZ
Launch Date
Model
Start
End
SPRINTER
WDB9061332N459503
WDB9066572S507768
15/12/2010
Numbers Involved 753
Description of Defect
It is possible that vehicles fitted with integral heaters within the fuel filter could suffer a leak in the upper plug area. This
leakage should be identified to the driver by the smell of the diesel, however, if action is not taken to address the issue, the
issue could result in fuel escaping onto the road surface.
Remedial Action:
Recall all affected vehicles and replace the fuel filter.
Reference R/2010/075
Launch Date
Concern
SUSPENSION TURRET MAY FAIL
Make
NISSAN
Model
Start
14/07/2010
End
PRIMASTAR
Numbers Involved 12
Description of Defect
It has been identified that the welds on the left-hand front suspension turret may fail. Should this occur, the vehicle could
tilt to the left-hand side and directional control could ultimately be affected.
Remedial Action:
Recall those affected vehicles for remedial work to be carried out on the suspension turret.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/135
Launch Date
Concern
AIRBAG MAY OPERATE INCORRECTLY
Make
PEUGEOT
Model
Start
End
PARTNER
VF3******AJ540055
VF3******AJ627696
10/09/2010
Numbers Involved 138
Description of Defect
The passenger airbag wiring harness connector may not be to specification, which can cause the illumination of the
warning light on the dash or if involved in a impact, the incorrect deployment of the airbag.
Remedial Action:
Recall all affected vehicles and replace the passenger airbag wiring harness.
Reference R/2010/158
Concern
ROOF FLAP MAY DETACH
Make
PEUGEOT
Launch Date
Model
Start
End
PARTNER
VF3******68526727
VF3******AJ541578
11/10/2010
Numbers Involved 9
Description of Defect
The roof panel rear flap hinge may have a defect which will eventually allow the roof panel to detach.
Remedial Action:
Recall the vehicles that are likely to be affected to either reinforce the retention of the hinges or changing the roof panel
rear flap.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/059
Launch Date
Concern
SUSPENSION TURRET MAY FAIL
Make
RENAULT
Start
Model
29/06/2010
End
TRAFIC
Numbers Involved 22
Description of Defect
The suspension turret panel may fail due to inadequate welding being applied at the factory.
Remedial Action:
Recall the vehicles that are likely to be affected to apply further weld to the nearside inner wing suspension turret.
Reference R/2010/167
Concern
REAR AXLE MAY FAIL
Make
RENAULT
Model
Launch Date
Start
01/11/2010
End
MASTER
Numbers Involved 228
Description of Defect
There is a risk that the nearside rear axle spindle may crack, which in the most serious cases will lead to the spindle
breaking which, dependent on loading, could make directional control difficult to maintain.
Remedial Action:
Recall the vehicles that are likely to be affected to change the rear axle.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/168
Concern
FRONT SEAT MAY FAIL
Make
RENAULT
Launch Date
Start
Model
28/10/2010
End
MASTER
Numbers Involved 965
Description of Defect
It has been found that some of the front seat mounting brackets have not been correctly fitted to the seats. The front seat
mountings could fail if the fitting brackets have been incorrectly fitted. Vehicle control could be affected.
Remedial Action:
Recall the vehicles that are likely to be affected to check and where necessary fit new seat assemblies.
Reference R/2010/218
Concern
HANDBRAKE MAY FAIL
Make
RENAULT
Model
Launch Date
Start
17/12/2010
End
TRAFIC
Numbers Involved 1180
Description of Defect
Risk that the primary handbrake cable end - piece crimping may not conform so the handbrake cable may become
detached.
Remedial Action:
Check crimping at cable end. Replace cable if not within tolerance.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/106
Concern
ENGINE OIL MAY LEAK
Make
RENAULT TRUCKS UK LTD
Launch Date
Start
Model
01/09/2010
End
MIDLUM
Numbers Involved 77
Description of Defect
Engine oil may leak due to the turbocharger oil pipe not being to specification. If not corrected this concern could lead to a
skid danger to other road users, catastrophic failure of the turbo/engine or in the worst case fire.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the turbocharger oil l pipe.
Reference R/2010/139
Launch Date
Concern
SEAT BELT MAY NOT PERFORM CORRECTLY
Make
RENAULT TRUCKS UK LTD
Model
Start
30/09/2010
End
MASTER
Numbers Involved 67
Description of Defect
The seat belt positioning may be incorrect due to the front seat brackets not being to specification. This could affect the
seat security and seat belt performance if an accident occurs.
Remedial Action:
Recall the vehicles that are likely to be affected to check and where necessary fit new seat assemblies.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/191
Concern
REAR AXLE MAY FAIL
Make
RENAULT TRUCKS UK LTD
Launch Date
Start
Model
01/11/2010
End
MASTER
Numbers Involved 14
Description of Defect
Because of a manufacturing error the nearside rear stub axle could start to develop cracks at the inner radius which could
eventually lead to failure of the stub axle and difficulty in maintaining directional control.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the rear axle.
Reference R/2010/085
Launch Date
Concern
CYLINDER SIDE SKIRT MAY BECOME DETACHED
Make
SCANIA TRUCK
Model
Start
06/07/2010
End
R SERIES
Numbers Involved 7
Description of Defect
The screws used to secure the side skirt at the cylindrical silencer can lose torque, which could result in the side skirt
becoming detached from the vehicle.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the fixings and tighten to a torque of 47Nm.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/097
Launch Date
Concern
FIFTH WHEEL AND REAR SUSPENSION MOUNTINGS COULD BE COMPROMISED
Make
SCANIA TRUCK
Start
Model
29/07/2010
End
VARIOUS
Numbers Involved 200
Description of Defect
There have been instances where the M20 screws securing the spring brackets for the driven and tag axles, and fifth
wheel brackets have not been tightened to the correct torque. This condition, if not attended to, could lead to the loss of the
trailer or loss of directional control.
Remedial Action:
Recall the vehicles that are likely to be affected to check and where necessary, tighten the M20 and M14 bolts to the
correct torque.
Reference R/2010/098
Launch Date
Concern
FIFTH WHEEL MOUNTING PLATE MAY DETACH
Make
SCANIA TRUCK
Model
Start
26/07/2010
End
VARIOUS
Numbers Involved 228
Description of Defect
The fifth wheel mounting plate may become loose or in the worst case fall off as a result of the mounting bolts being
inadequate.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the fifth wheel mounting plate screws with longer, higher
strength screws, spacing sleeves and lock nuts.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/100
Launch Date
Concern
BRAKE PEDAL FOOT PLATE MAY DETACH
Make
SCANIA TRUCK
Model
Start
29/07/2010
End
VARIOUS
Numbers Involved 1099
Description of Defect
The brake and clutch pedal foot plates may detach due to deficient quality of welding that holds them to the brake pedal
lever. This could cause the foot to fall off either control and cause an incident.
Remedial Action:
Recall the vehicles that are likely to be affected to check the welding, brake foot plate to brake lever, and where necessary
fit new brake and/or clutch pedal assemblies.
Reference R/2010/081
Concern
STEERING MAY FAIL
Make
VAUXHALL
Launch Date
Model
Start
End
VIVARO
6V660597
6V66081726/07/2006
22/07/2010
Numbers Involved 15
Description of Defect
It has been identified that the welds to the left front suspension-strut turret many not be to specification. This could lead to
detachment of the suspension-strut turret detachment and subsequent loss of control of the vehicle.
Remedial Action:
Recall all affected vehicles and apply additional weld seams to the turret.
Recalls Campaigns: Vehicle Type:
Goods
Reference R/2010/229
Launch Date
Concern
POSSIBLE DETACHMENT OF AIR DEFLECTORS
Make
VOLVO TRUCK
Model
Start
17/12/2010
End
FH
FM
Numbers Involved 122
Description of Defect
Due to poor bonding, it is possible that the side air deflectors on the cab rear wall may become detached.
Remedial Action:
Recall all affected vehicles and replace air deflectors.
Reference R/2010/088
Concern
BONNET MAY OPEN
Make
VW
Launch Date
Model
Start
End
T5
WV1***7H*AH200853
WV1***7H*AH228562
T5
WV2***7H*AH200848
WV2***7H*AH212640
09/08/2010
Numbers Involved 152
Description of Defect
It has been established that the mounting bolts on the bonnet catch may loosen. This may cause the lock to become loose
and could result in the bonnet suddenly opening.
Remedial Action:
Recall all affected vehicles to have the bolts checked and tighten if required.
Recalls Campaigns: Vehicle Type:
LPV
Reference R/2010/089
Launch Date
Concern
PARTIAL AXLE DETACHMENT
Make
BMC
Model
Start
09/07/2010
End
KARISMA
Numbers Involved 21
Description of Defect
During manufacture the strengthening gussets fitted to the rear axle tie bar mounting brackets were not fitted. If not
corrected, the rear axle will partially detach resulting in excessive movement of the rear axle and the tyres fouling the
body.
Remedial Action:
Recall the vehicles that are likely to be affected to check and where necessary fit strengthening gussets to the rear axle
tie bar mounting brackets and correct any damage that has occurred to the rear suspension as a result of not having the
strengthening gussets fitted.
Reference R/2010/149
Launch Date
Concern
STEERING MAY BE AFFECTED
Make
IVECO BUS
Model
Start
27/09/2010
End
EURORIDER
Numbers Involved 138
Description of Defect
Ingress of dirt into the steering shaft sliding joint will cause the splines to wear prematurely. As the joint wears, play at the
steering will become apparent and over time the play will increase leading to some pulsing when the steering wheel is
turned and the vehicle "wandering". If all these warning signs are ignored and the vehicle is still used there will be
increased difficulty in maintaining steering control.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the steering shaft with a modified type.
Recalls Campaigns: Vehicle Type:
LPV
Reference R/2010/110
Launch Date
Concern
LOSS OF ELECTRICAL SUPPLY
Make
MAN BUS
Model
Start
12/07/2010
End
NOGE TITANIUM
Numbers Involved 4
Description of Defect
It is possible that during battery maintenance, the main battery cables can foul in the battery box closing system. Repeated
operation of opening and closing of the battery box can, in extreme cases, cause a short circuit and subsequence loss of
power.
Remedial Action:
Recall affected vehicles to check for fouling and rectify as required.
Reference R/2010/069
Concern
FIRE MAY OCCUR
Make
MERCEDES BENZ BUS
Launch Date
Model
Start
End
SPRINTER
WDB9066572S391530
WDB9066572S391531
28/06/2010
Numbers Involved 2
Description of Defect
An incorrect cable duct retaining bolt has been fitted. In the event of a crash the cable duct may detach at least partially
from the engine. In this situation it is more likely that a short circuit of the unfastened starter/alternator line may occur.
Remedial Action:
Recall the vehicles that are likely to be affected to replace the mounting bolt and fix the starter wiring in place.
Recalls Campaigns: Vehicle Type:
LPV
Reference R/2010/070
Concern
FIRE MAY OCCUR
Make
MERCEDES BENZ BUS
Launch Date
Model
Start
End
SPRINTER
WDB9066572S118066
WDB9066572S384550
14/06/2010
Numbers Involved 8
Description of Defect
It has been identified that, the fleece filter insert of the engine oil separator may become obstructed with dirt particles. It is
therefore possible, that an increase in pressure within the crankcase may occur with the result that oil could escape onto
hot engine parts. Should this occur, a fire may ensue.
Remedial Action:
Recalled vehicles will have the original oil filter replaced with one of a cyclone type.
Reference R/2010/072
Launch Date
Concern
GRID HEATER RE-CONNECTION ( IN CONJUNCTION WITH PREVIOUS RECALL REF. R/2010/001)
Make
MERCEDES BENZ BUS
Model
Start
End
CITARO
WEB62808023114120
WEB62808023119491
CITARO
WEB62808323113399
WEB62808323118184
CITARO
WEB62828323114177
WEB62828023116338
31/03/2010
Numbers Involved 158
Description of Defect
Following Recall R/2010/001, where it was identified that there was an issue with the grid heaters fitted to vehicles with
EEV emission standard, where they may suffer malfunctions or failures, which could result in a short circuit. Should this
occur, the casting compound could melt and create a smouldering fire.
Remedial Action:
Recall the affected vehicles to install new software and reinstate the operation of the grid heater.
Recalls Campaigns: Vehicle Type:
LPV
Reference R/2010/210
Concern
FIRE MAY OCCUR
Make
MERCEDES BENZ BUS
Launch Date
Model
Start
End
SPRINTER
WDB9066572S118066
WDB9066572S442963
09/11/2010
Numbers Involved 19
Description of Defect
Air-conditioning system may malfunction due to its fuse block being too weak. This could result in the risk of electrical
current leak in the fuse block which could result in a short circuit and in extreme cases a risk of fire.
Remedial Action:
Fitment of a modified fuse block.
Reference R/2010/096
Launch Date
Concern
SHORT CIRCUIT MAY OCCUR
Make
SCANIA BUS
Model
Start
End
OMNI LINK
1867776
1868450
15/07/2010
Numbers Involved 11
Description of Defect
It has been established that the fuse holder mounting screws have been fitted to close to the power supply terminal for the
front air conditioning. This could result in a short circuit and in extreme cases a fire.
Remedial Action:
Recall all affected vehicles and replace the mounting bolts with smaller headed bolts.
Recalls Campaigns: Vehicle Type:
LPV
Reference R/2010/094
Concern
FIRE MAY OCCUR
Make
VOLVO BUS
Model
Launch Date
Start
12/07/2010
End
B9
Numbers Involved 1600
Description of Defect
It has been identified that water can enter the engine bay, via the nearside air cleaner filter panel, and ingress into the top
alternator. This can then cause the bearing to fail, which leads to an internal short circuit, and in extreme cases, possibly a
fire.
Remedial Action:
Recall affected vehicles and fit a water trap to prevent water ingress into the alternator.
Reference R/2010/199
Launch Date
Concern
STEERING BOX MAY WORK LOOSE
Make
VOLVO BUS
Model
Start
08/11/2010
End
B series
Numbers Involved 187
Description of Defect
It is possible that the steering box to mounting bracket bolts maybe too long, which will cause the bolts bottoming out.
Should this occur, it can result in the steering box working loose and if not rectified, possible detachment of the steering
box.
Remedial Action:
Recall all affected vehicle and check the steering box mounting bolts, if it is found that the incorrect bolts have been fitted,
then the steering box will be removed and modified to accept the correct bolts and refitted using the correct bolts.
Recalls Campaigns: Vehicle Type:
Motor Cycle
Reference RM/2010/020
Concern
LOSS OF CONTROL
Make
BARRUS
Launch Date
Start
Model
17/09/2010
End
STAR DELUXE
Numbers Involved 164
Description of Defect
The front suspension damper top mounting nut could be loose which could lead to loss of vehicle control.
Remedial Action:
Recall the vehicles that are likely to be affected to tighten the front suspension damper top mounting nut to the correct
specification.
Reference RM/2010/008
Launch Date
Concern
FRONT BRAKE PIPES MAY LEAK.
Make
BMW MOTORCYCLES
Model
Start
End
ZN69898
ZU97575
16/06/2010
R1200GS
R1200R
K1200GT
R1200ST
R1200RT
R1200GT
Numbers Involved 6464
Description of Defect
The front brake pipes may leak brake fluid which can be noticed in the first instance by seepage of brake fluid from the
front hose/s and a lowering of the fluid level in the reservoir. The next stage of failure would be a spongy feeling to the
brake control and dripping fluid from the brake hoses. If all the previous indicators have not been noted and rectified the
brakes will eventually not apply.
Remedial Action:
Recall the machines that are likely to be affected to check which brake hoses are fitted and if not the latest version fit new
brake hoses.
Recalls Campaigns: Vehicle Type:
Motor Cycle
Reference RM/2010/011
Launch Date
Concern
STEERING TRAVEL MAY BE INHIBITED.
Make
BMW MOTORCYCLES
Model
Start
16/06/2010
End
R1200GS Adventure
Numbers Involved 1574
Description of Defect
It is possible for the threaded fasteners for the fuel tank to work loose and fall to a position where they can inhibit the
steering travel. If this happens the directional control will only be affected during low speed manoeuvring.
Remedial Action:
Recall the machines that are likely to be affected to inspect and, on the machines that are affected, refit the fastenings of
the front fuel tank mounts after coating with a thread locking compound.
Reference RM/2010/019
Concern
ENGINE MAY CUT OUT
Make
BMW MOTORCYCLES
Launch Date
Model
Start
End
K1300GT
ZV77203
ZV79660
F800R
ZW00099
ZW02954
K1300R
ZV65208
ZV68638
K1300S
ZS40085
ZS42802
10/03/2010
Numbers Involved 936
Description of Defect
It is possible that the multi-function switches can fail, which can result in the kill-switch function being tripped. This can
result in the engine cutting out and the loss of other functions.
Remedial Action:
Recall affected machines for a new improved switch to be installed.
Recalls Campaigns: Vehicle Type:
Motor Cycle
Reference RM/2010/023
Launch Date
Concern
BRAKING PERFORMANCE MAY BE AFFECTED
Make
BMW MOTORCYCLES
Start
Model
30/11/2010
End
F650
Numbers Involved 1105
Description of Defect
The front brake disc mounting bolts may loosen, which if ignored could lead to longer braking distances.
Remedial Action:
Recall the machines that are likely to be affected to remove the coupling discs from between the front brake disc and
wheel then tighten the front disc mounting bolts to the correct specification.
Reference RM/2010/024
Launch Date
Concern
DIRECTIONAL CONTROL MAY BE IMPAIRED
Make
BMW MOTORCYCLES
Model
Start
30/11/2010
End
K SERIES
Numbers Involved 5360
Description of Defect
Rear suspension relay lever pivot joint bearings may corrode through ingress of water. This can cause stiffness in the
bearings and if not attended to, over a protracted period the resistance in the bearings can eventually lead to the joints
failing and sagging of the suspension to the extent that it will allow the rear wheel cover to lower onto the rear tyre. Should
this event occur the speed and possibly the directional control could be impaired.
Remedial Action:
Recall the machines that are likely to be affected to replace the original relay levers with re-designed relay levers.
Recalls Campaigns: Vehicle Type:
Motor Cycle
Reference RM/2010/021
Launch Date
Concern
STEERING MAY NOT OPERATE CORRECTLY
Make
CAN-AM.
Model
Start
20/09/2010
End
SPYDER GS
SPYDER GS
Numbers Involved 195
Description of Defect
Steering may become notchy and, if not corrected, this could lead to the steering becoming stiffer and eventual loss of
control.
Remedial Action:
Recall the vehicles that are likely to be affected to fit an improved Dynamic Power Steering Unit and a software upgrade.
Reference RM/2010/016
Launch Date
Concern
FUEL MAY LEAK CAUSING THE ENGINE TO STALL
Make
DUCATI
Model
Start
End
MONSTER
ZDMM506AAAB035569
ZDMM506AAAB037078
MONSTER
ZDMM506ABAB035617
ZDMM506ABAB036426
MONSTER
ZDMM502AAAB036154
ZDMM502AAAB036154
22/07/2010
Numbers Involved 31
Description of Defect
The fuel pump flange and fuel tank coupling may not be to specification and therefore leak fuel. The ensuing leak will
eventually cause the engine to stall.
Remedial Action:
Recall the machines that are likely to be affected to check the serial number identifying the tank. If the serial number
corresponds to faulty items then it will be replaced with a new tank.
Recalls Campaigns: Vehicle Type:
Motor Cycle
Reference RM/2010/022
Concern
FUEL LEAKAGE
Make
HONDA MOTORCYCLES
Launch Date
Model
Start
End
WW125EX
MLHJF28A*A5000115
MLHJF28A*A5012777
WW125EX
MLHJF28A*A5000835
MLHJF28A*A5011376
WW125EX
MLHJF28A*A5000007
MLHJF28A*A5011653
04/11/2010
Numbers Involved 756
Description of Defect
Electrolyte from the battery could leak onto the plastic fuel pump which can result in a crack forming. The load from the
connecting hose which occurs during normal use, any crack could expand and lead to a fuel leak.
Remedial Action:
Recall he machines that are likely to be affect to fit a new redesigned battery box and where necessary replace the fuel
pump.
Reference RM/2010/012
Concern
LOSS OF CONTROL
Make
HYOSUNG
Model
Launch Date
Start
TE 450
Numbers Involved 24
Description of Defect
The rear axle may fail which will result in loss of vehicle control.
Remedial Action:
Recall the machines that are likely to be affected to fit an upgraded rear axle.
End
28/06/2010
Recalls Campaigns: Vehicle Type:
Motor Cycle
Reference RM/2010/014
Concern
BRAKES MAY FAIL
Make
KAWASAKI
Launch Date
Model
Start
End
ZR1000
JKAZRT00DDA000096
JKAZRT00DDA010442
ZR1000
JKAZRT00DEA002687
JKART00DEA010446
05/07/2010
Numbers Involved 665
Description of Defect
The left front brake hose may contact the brake disc during extremely heavy braking. This can damage the hose and lead to
a fluid leak which could cause brake failure and result in an accident.
Remedial Action:
Recall the machines that are likely to be affected to check and where necessary replace the left front brake hose and
install a brake hose damper.
Reference RM/2010/015
Launch Date
Concern
LOWER COWLING MAY IMPEDE BRAKING
Make
KAWASAKI
Model
Start
End
EX650
JKAEX650CCDA47198
JKAEX650CCDA61185
EX650
JKAEX650CCDA21538
JKAEX650CCDA46986
EX650
JKAEX650CDDA44655
JKAEX650CDDA61206
EX650
KJAEX650CDDA23433
JKAEX650CDDA46644
16/07/2010
Numbers Involved 1410
Description of Defect
The foot may be impeded when operating the rear brake operating lever effectively by the top edge of the lower cowling.
This could cause longer than expected stopping distances.
Remedial Action:
Recall the machines that are likely to be affected to replace the right hand foot guard and lower cowling bracket.
Recalls Campaigns: Vehicle Type:
Motor Cycle
Reference RM/2010/025
Concern
ENGINE MAY STALL
Make
KAWASAKI
Launch Date
Model
Start
End
VN1700
JKBVNT70ABA003379
JKBVNT70ABA004612
VN1700
JKBVNT70EFA004028
JKBVNT70EFA004356
VN1700
JKBVNT70EEA000045
JKBVNT70EEA001586
VN1700
JKBVNT70CDA005026
JKBVNT70CDA006139
VN1700
JKBVNT70ABA000184
JKBVNT70ABA001858
VN1700
JKBVNT70CCA000045
JKBVNT70CCA002698
01/11/2010
Numbers Involved 164
Description of Defect
The engine ECU may have the incorrect settings installed, which could cause the engine to stall and cause the rider to
loose control of the machine.
Remedial Action:
Recall all affected machines and change the engine ECU.
Reference RM/2010/013
Launch Date
Concern
THROTTLE MAY NOT OPERATE CORRECTLY
Make
MV AGUSTA
Model
Start
28/06/2010
End
F4
Numbers Involved 66
Description of Defect
The frame of the air filter body may lift out of position and allow debris to bypass the air filter box and cause the throttle to
remain in the open position.
Remedial Action:
Recall the machines that are likely to be affected to replace the air filter frame.
Recalls Campaigns: Vehicle Type:
Motor Cycle
Reference RM/2010/009
Launch Date
Concern
THROTTLE CONTROL MAY BE LOST
Make
SYM SCOOTERS (ASTRO)
Start
Model
02/06/2010
End
BAROSSA XS125T-13
Numbers Involved 277
Description of Defect
The throttle return spring may fail which will affect throttle control and lead to a general fluctuation in engine revs possibly
resulting in constant hight rpm.
Remedial Action:
Recall the machines that are likely to be affected to replace the carburettors.
Reference RM/2010/007
Launch Date
Concern
THROTTLE CONTROL MAY BE LOST
Make
SYM SCOOTERS (MOORE)
Model
Start
14/07/2010
End
Fiddle
Symply
Numbers Involved 716
Description of Defect
The throttle return spring may fail which will affect throttle control and lead to a general fluctuation in engine revs possibly
resulting in constant high rpm
Remedial Action:
Recall the machines that are likely to be affected to replace the carburettors.
Recalls Campaigns: Vehicle Type:
Motor Cycle
Reference RM/2010/027
Concern
ENGINE MAY SEIZE
Make
TRIUMPH
Launch Date
Model
Start
End
SPORTS TOURER
466932
473209
16/12/2010
Numbers Involved 82
Description of Defect
It is possible that the engine has been fitted with the incorrect length dip stick (too long). If the rider corrects the oil level
using the incorrect dip stick, it is possible that the engine could suffer damage and may even seize.
Remedial Action:
Recall affected machine to be checked and if require, fitted with correct length dip stick.
Reference RM/2010/017
Launch Date
Concern
ENGINE IDLE SPEED MAY BECOME UNSTABLE
Make
YAMAHA
Model
Start
End
VMAX
0000301
0001027
27/07/2010
Numbers Involved 39
Description of Defect
The engine idle speed may become unstable and in the worst case become stuck around 3,000rpm due to a poor earth lead
connection between the APS/TPS and the ECU.
Remedial Action:
Recall the machines that are likely to be affected to add a sub-lead between the APS/TPS and the ECU.
Recalls Campaigns: Vehicle Type:
Motor Cycle
Reference RM/2010/018
Launch Date
Concern
TOP BOX FITTINGS MAY FAIL
Make
YAMAHA
Model
Start
27/07/2010
End
XT1200
Numbers Involved 13
Description of Defect
It has been established that if a top box is fitted to the machine, this can cause stress on the rear mounting points of the
frame, which will eventually fail and result in detachment of the top box.
Remedial Action:
Inform all owners not to fit a top box and once Yamaha have identified the fix, recall all affected machines to have the
rework completed.
Recalls Campaigns: Vehicle Type:
RPC
Reference RPC/2010/001
Concern
FRONT WHEEL MAY BREAK
Make
MAVIC
Model
Launch Date
Start
01/09/2010
End
R-SYS
Numbers Involved 1000
Description of Defect
The carbon tubular spokes of the front wheel may break during use in certain circumstances, which will cause the wheel
to fail. This will result in the rider loosing control.
Remedial Action:
Recall the affected wheels and replace them with wheels that contain multi-directional carbon, with Kevlar cords, and 'fail
safe' inserts in the ends.
Recalls Campaigns: Vehicle Type:
RPT
Reference RPT/2010/001
Concern
TRAILER I-CATCH MAY FAIL
Make
SEA-DOO
Model
Launch Date
Start
14/07/2010
End
SEA-DOO ADVANCED TEC TRAILER
Numbers Involved 5
Description of Defect
The I CATCH, boat to trailer locking device, may be maladjusted and not properly securing the front end of the watercraft. If
the rear latching straps are not used to properly secure the back end of the watercraft, it is possible for the watercraft to
slide off the trailer.
Remedial Action:
Recall the trailers that are likely to be affected to install a safety cable on the front latch mechanism, to affix an updated
label to the trailer and to give the owner an updated user guide.
Recalls Campaigns: Vehicle Type:
RTW
Reference RTW/2010/003
Concern
SIDEWALL MAY DEFORM
Make
MICHELIN
Model
Launch Date
Start
08/11/2010
End
275/75 R 17.5
Numbers Involved 25
Description of Defect
Deformation in the tyre tread or sidewall. If the tyre is left in service the reinforcing structure may degrade further,
eventually resulting in rapid deflation.
Remedial Action:
Manufacturer will replace the defective tyre.
Recalls Campaigns: Vehicle Type:
SPV
Reference RSPV/2010/005
Launch Date
Concern
SPEEDOMETER READING IS INCORRECT
Make
CAN-AM.
Model
Start
End
DS450
000136
000173
DS450
000001
000324
DS450
003286
003296
DS450
003310
003420
DS450
003298
003308
DS450
000833
000856
DS450
000798
000807
DS450
000919
001059
DS450
002931
003284
17/11/2010
Numbers Involved 55
Description of Defect
The speedometers of the affected machines are incorrectly calibrated and will read 30% less than the speed they are
actually travelling.
Remedial Action:
The recalled machines will have the speedometer re-calibrated.
Reference RSPV/2010/006
Launch Date
Concern
OVEN DOOR MAY NOT BE TEMPERED CORRECTLY
Make
LUNAR
Model
Start
15/11/2010
End
QUASAR 556
ULTIMA 525
LEXON 570
QUASAR 525
CONQUEST 525
Numbers Involved 39
Description of Defect
Because the glass fitted to the oven door was not correctly treated, the glass, if broken, will break into large pieces instead
of small pieces. It is thought that the larger shards are potentially dangerous.
Remedial Action:
Affected ovens will have the doors replaced.
Recalls Campaigns: Vehicle Type:
SPV
Reference RSPV/2010/004
Launch Date
Concern
MACHINE MAY NOT RETURN TO IDLE
Make
SUZUKI MOTORCYCLES
Model
Start
End
LTZ400
JSAAK4AA5A2100074
JSAAK4AA0A2100533
LTZ400
JSAAK4AA892101909
JSAAK4AA392103857
22/09/2010
Numbers Involved 47
Description of Defect
The flame trap mesh fitted inside the air cleaner/filter box can become detached. It is possible that the mesh may enter the
throttle body housing and jam the throttle valve. This may prevent the throttle from fully returning to its idle position.
Remedial Action:
Recall the affected machines and replace the flame trap mesh with a modified version.
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