Rendering date: 2016-10-02 22:07:20 http://conductivity-app.org CuETP UNS:C11000 EN:CW004A Manufactures list: Aurubis (http://www.aurubis.com/en/) - Cu-ETP, Cu-ETP1 Cupori Oy (http://www.cupori.com) - Cupori 110 Premium Daechang Co., Ltd. (http://www.brasone.com/) - ETP Diehl Metall Stiftung & CO.KG (http://www.diehlmetall.de) - KD58 Freeport McMoRan Copper & Gold (http://www.fcx.com/) - C110 - ETP Copper KGHM Polska Miedź S.A. (http://www.kghm.pl/) - Cu-ETP-8-CL KM Europa Metal AG (http://www.kme.com/) - KME100 La Farga (http://www.lfl.es) - Cu-ETP, Cu-ETP1 Luvata (http://www.luvata.com/) - CuETP Montanwerke Brixlegg AG (http://www.montanwerke-brixlegg.com) - MB-ETP, MB-ETP1 Mueller Industries (www.muellerindustries.com/) - ASTM B152 Alloy C11000 Nexans (http://www.nexans.us/) - ETP copper, Cu-a1 Palabora (http://www.palabora.com/) - Cu-ETP 1 Pan Pacific Copper (http://www.ppcu.co.jp/eng/) - Tough Pitch Copper (ETP) Pegler Yorkshire Group LTD. (http://www.pegleryorkshire.co.uk) - ETP Revere Copper Products, Inc. (http://reverecopper.com/) - C11000 Sociedad Contractual Minera el Abra (http://www.fcx.com/) - C110 Sociedad Minera Cerro Verde S.A.A. (http://www.fcx.com/) - C110 Sofia Med S.A. (http://www.sofiamed.bg) - Cu-ETP Tenke Fungurume (http://www.fcx.com/) - C110 Wieland-Werke AG (http://www.wieland.de/) - Wieland-K32®/E-Cu58 CuETP is the most common copper. It is universal for electrical applications. CuETP has a minimum conductivity rating of 100% IACS and is required to be 99.9% pure. It has 0.02% to 0.04% oxygen content (typical). Most ETP sold today will meet or exceed the 101% IACS specification. As with OF copper, silver (Ag) content is counted as copper (Cu) for purity purposes. C11000C (Electrolytic Tough Pitch Copper) is an electrolytic refined copper widely used for electrical and electronic applications. CuETP has the properties required in all applications with a hydrogen-free atmosphere. In the presence of H2 and heat all oxygen-bearing coppers suffer from so-called hydrogen embrittlement. This is a chemical reduction of copper oxide by diffusing hydrogen leading to formation of H2O within the microstructure, resulting in embrittlement of the grain boundaries. The phosphorus of our copper content is very low, so that electrical conductivity is comparable to the best performing materials. C1100 is an oxygen containing copper which has a very high electrical and thermal conductivity. It has excellent forming properties. Due to its oxygen content soldering and welding properties are limited. The alloy is registered US EPA antimicrobial. Due to its high copper content of about 99% CuETP provides the full antimicrobial properties of copper to inhibit the growth of bacteria, 1 viruses and fungi which are in contact for a short period of time on copper containing surfaces. Traditionally used ETP grade copper for electric applications, characterized by its content of hard copper oxides (Cu2O) with sizes of 5÷10 µm, which, for very small wire diameters, significantly decrease their ductility. Electrolytic Tough Pitch Copper is not suitable for case hardening. This material can be bent, soldered, drilled, riveted, and formed to almost any configuration. ETP Copper is available in round bar, squares, flat rectangular (bus bar), and certain profile shapes. Literature [Ref: 316, 409, 410, 411, 412, 413, 414, 325, 411, 254, 342, 340, 415, 268, 347, 343, 345, 344, 143, 341, 346] 2 Basic properties Basic properties 3 Density [g/cm ] Specific heat capacity [J/(kg*K)] Temperature coefficient of electrical resistance (0...100°C) [10-3/K] Electrical conductivity [T=20°C, (% IACS)] Thermal conductivity [W/(m*K)] Value 8,89-8,94 8,32 7,93 Comments Solid state, temperature: 20°C Solid state, temperature: 1083°C Liquid state, temperature: 1083°C 385-386 3,7 97 100-101,5 388 H14 temper O60 temper For high conductivity copper, a values of 387 is an adjusted value corresponding to an electrical conductivity of 101% IACS Thermal expansion coefficient 17,7 20...300°C [10-6/K] [Ref: 316, 409, 413, 254, 342, 340, 415, 268, 347, 343, 346, 417, 418, 419, 420, 421, 422, 423] Electrical conductivity is strongly influenced by chemical composition. A high level of cold deformation and small grain size decrease the electrical conductivity moderately. Minimum conductivity level can be specified [Ref: 316, 409, 410, 254, 340, 268, 344, 143] 3 Variation of density with amount of cold reduction by rolling for CuETP (C11000) and similar coppers (CuETP1). A - vacuum annealed 12 h at 880 °C and cold drawn; B vacuum annealed 12 h at 970 °C and flat rolled; C - vacuum annealed 12 h at 995 °C and cold drawn; D - hot rolled, vacuum annealed 4 h at 600 °C and drawn [Ref: 254] Electrical conductivity of CuETP, CuETP1 according to KME [Ref: 417] 4 The influence of impurities on the electrical conductivity of CuETP [Ref: 24, 56, 26, 27] 5 Applications Main applications Typical uses: produced in all forms except pipe and used for building fronts, downspouts, flashing, gutters, roofing, screening, spouting, gaskets, radiators, busbars, electrical wire, stranded conductors, contacts, radio parts, switches, terminals, ball floats, butts, cotter pins, nails, rivets, soldering copper, tacks, chemical process equipment, kettles, pans, printing rolls, rotating bands, roadbed expansion plates, vats. Automotive industry: radiators, gaskets. Builders hardware: cotter pins, butts, ball floats, tacks, soldering copper, rivets. Consumer: christmas ornaments. Electrical industry: transformer coils, switches, terminals, contacts, radio parts, busbars, terminal connectors, conductors, stranded conductors, cable strip. Fasteners. Industrial: printed circuit boards, stamped parts, pressure vessels, chemical process, equipment, chlorine cells, chimney cap screens, heat exchangers, printing rolls, anodes, rotating bands, pans, vats, heat sinks. Architecture: downspouts, flashing, roofing, gutters, building fronts, skylight frames, kitchen countertops. Preferred applications: transformer, fuse, relay box, punshed screen, cable strip, current carrying capacity. Literature: [Ref: 316, 409, 410, 411, 412, 413, 414, 325, 411, 254, 342, 340, 415, 268, 347, 343, 345, 344, 143, 341, 346] Kinds of semi-finished products/final products Forms Available: sheet, strip, plate for locomotive fireboxes, rod for locomotive staybolts, flat products, rod, bar and shapes, wire, conductors, tubular products, miscellaneous Product Plate for locomotive fireboxes Rod Rod for locomotive staybolts Sheet and strip Wire CuETP (C11000) Specification Literature ASME SB11 [Ref: 428] SAE J463 MIL-C-12166 [Ref: 429] [Ref: 430] ASME SB12 [Ref: 431] AMS 4500 AMS 4701 MIL-W-3318 MIL-W-6712 [Ref: [Ref: [Ref: [Ref: 432] 433] 434] 435] ASTM and federal specifications for CuETP (C11000) Product and condition - General requirements for copper and copper alloy plate, sheet, strip and rolled bar - Sheet, strip, plate and rolled bar - Sheet, lead coated Specification number ASTM Federal Flat products: B248 [Ref: 436] - B152 [Ref: 373] QQ-C-576 [Ref: 389] B101 [Ref: 437] - 6 - Sheet and strip for building construction - Strip and flat wire - Foil, strip and sheet for printed circuits B370 [Ref: 388] - B272 [Ref: 375] QQ-C-502 [Ref: 381] B451 [Ref: 438] - Rod, bar and shapes: - General requirements for copper and copper alloy rod, bar and shapes B249 [Ref: 334] - Rod, bar and shapes B133 [Ref: 372] - Rod, hot rolled - Rod, bar and shapes for forging - Busbars, rods and shapes B49 [Ref: 348] QQ-C-502 [Ref: 381], QQ-C-576 [Ref: 389] - B124 [Ref: 380] QQ-C-502 [Ref: 381] B187 [Ref: 374] QQ-B-825 [Ref: 440] - Wire - General requirements for copper and copper alloy wire - Hard drawn - Tinned - Medium-hard drawn - Tinned B250 [Ref: 441] B1 [Ref: 385] B246 [Ref: 400] B2 [Ref: 386] B246 [Ref: 400] B3 [Ref: 387] - Soft B189 [Ref: 399] - Lead alloy coated B355 [Ref: 403] - Nickiel coated B48 [Ref: 371], B272 - Rectangular and square [Ref: 375] - Tinned B33 [Ref: 396] - Silver coated B298 [Ref: 402] B47 [Ref: 442], B116 - Trolley [Ref: 398] Conductors - Bunch stranded B174 [Ref: 444] B8 [Ref: 445], B226 [Ref: - Concentric-lay stranded 446], B496 [Ref: 447] - Conductors for electronic B286 [Ref: 401], B470 equipment [Ref: 397] B172 [Ref: 448], B173 - Rope-lay stranded [Ref: 449] - Composite conductors (copper plus copper-clad B229 [Ref: 450] steel) Tubular products - Bus pipe and tube B188 [Ref: 379] - Pipe - Welded copper tube B477 [Ref: 452] Miscellaneous - Standard classification of B224 [Ref: 453] copper - Electrolytic Cu wirebars, cakes, slabs, billets, B5 [Ref: 454] ingots and ingot bars - Anodes - Die forgings B283 [Ref: 456] 7 QQ-W-343 [Ref: 404] QQ-W-343 [Ref: 404] QQ-W-343 [Ref: 404] - QQ-B-825 [Ref: 440] WW-P-377 [Ref: 451] QQ-A-673 [Ref: 455] - EN specification for CuETP (C11000) Number EN 13601 EN 13600 EN 13602 EN 1652 EN 1976 EN 1977 EN 13599 EN 13605 EN 12165 EN 12420 EN 13148 Title - products Copper and copper alloys. Copper rod, bar and wire for general electrical purposes Copper and copper alloys. Seamless copper tubes for electrical purposes Copper and copper alloys. Drawn, round copper wire for the manufacture of electrical conductors Copper and copper alloys. Plate, sheet, strip and circles for general purposes Copper and copper alloys. Cast unwrought copper products Copper and copper alloys. Copper drawing stock (wire rod) Copper and copper alloys. Copper plate, sheet and strip for electrical purposes Copper and copper alloys. Copper profiles and profiled wire for electrical purposes Copper and copper alloys. Wrought and unwrought forging stock Copper and copper alloys. Forgings Copper and copper alloys. Hot-dip tinned strip 8 Chemical composition Chemical composition Ag [wt.%] As [wt.%] Bi [wt.%] Cd [wt.%] Co [wt.%] Cr [wt.%] Cu [wt.%] Fe [wt.%] Mn [wt.%] Ni [wt.%] O2 [wt.%] P [wt.%] Pb [wt.%] S [wt.%] Sb [wt.%] Se [wt.%] Sn [wt.%] Te [wt.%] Zn [wt.%] [Ref: 567] Value 0,0009 6E-05 1E-05 1E-06 3E-06 9E-06 99,97884 0,00016 4E-06 0,00017 0,019 0,0002 7E-05 0,00028 6E-05 1E-05 3E-05 2E-05 0,00018 Comments Calculated * Chemical composition measured for wire rod (diameter 8.00 mm) obtained from Contirod technology Composition limits: 99.90 Cu min (silver counted as copper). Silver has little effect on mechanical and electrical properties but does raise the recrystallization temperature and tends to produce a fine-grain copper. Iron as present in commercial copper, has no effect on mechanical properties, but even traces of iron can cause C11000 to be slightly ferromagnetic. Sulfur causes spewing and unsoundness, and is kept below 0.003% in ordinary refinery practice. Selenium and tellurium are usually considered undesirable impurities but may be added to improve machinability. Bismuth creates brittleness in amounts greater than 0.001%. Lead should not be present in amounts greater than 0.005% if the copper is to be hot rolled. Cadmium is rarely present; its effect is to toughen copper without much loss in conductivity. Arsenic decreases the conductivity of copper noticeably, although it is often added intentionally to copper not used in electrical service because it increases the toughness and heat resistance of the metal. Antimony is sometimes added to the copper when a high recrystallization temperature is desired [Ref: 316, 409, 412, 254, 415, 343, 344] Chemical composition of CuETP according to EN 1976, EN 1977 Chemical composition, wt% Other named elements Cu1) Bi 9 O Pb max max (As + Bi + Cd + Co + Cr + Fe + Mn + Ni + O + P + Pb + S + Sb + Se + Si + Sn + Te 99,90 0,0005 + Zn) maximum 0,03% 1) Including Ag with maximum 0,015% 2) Maximum permissible oxygen 0,060% Literature: [Ref: 335, 336] 10 min 0,00402) 0,005 Chemical composition of CuETP1 according to EN 1976, EN 1977 Ag As Bi Cd Co Cr Fe 0,00 25 0,00 05 0,00 02 -1) -3) -1) 0,00 10 1) 2) 3) Chemical composition, wt% Mn Ni O P Pb max. -1) -3) 0,04 00 -1) 1) 2) 0,00 05 S Sb Se Si Sn Te Zn 0,00 15 0,0004 0,00 02 2) -3) -3) 0,00 02 -3) 1) (As + Cd + Cr + Mn + P + Sb) maximum 0,0015% (Bi + Se + Te) maximum 0,0003%, including (Se + Te) maximum 0,00030% 3) (Co + Fe + Ni + Si + Sn + Zn) maximum 0,0020% Literature: [Ref: 335, 336] 11 Cu - Mechanical properties Mechanical properties UTS [MPa] YS [MPa] Elongation [%] Hardness Value 220-395 69-365 4-55 10-62 40-95 25-64 Young’s modulus [GPa] 115 115-130 Kirchhoff’s modulus [GPa] 44 44-49 Comments HRB HRF HR30T O60 temper Cold-worked (H) temper O60 temper Cold-worked (H) temper Poisson ratio 0,33 [Ref: 316, 409, 254, 342, 340, 415, 268, 343, 344, 143, 346, 417, 418, 419, 420, 421, 422, 423, 66, 267, 355, 91, 354, 406] Variation of tensile properties with amount of cold reduction by rolling for Cu-ETP (C11000) and similar coppers (Cu-ETP1) [Ref: 254] 12 Variation of hardness with amount of cold reduction by rolling for Cu-ETP (C11000) and similar coppers (Cu-ETP1) [Ref: 254] Mechanical properties of CuETP, CuETP1 according to KME [Ref: 417] Temper UTS, MPa YS, MPa R220 (a) R240 R290 R360 220 - 260 240 - 300 290 - 360 ≥ 360 < 140 ≥ 180 ≥ 250 ≥ 320 (a) Annealed Elongation A 50, % 33 8 4 2 Hardness HV 40 - 65 65 - 95 90 - 110 ≥ 110 Mechanical properties of CuETP wire rod (diameter 8.0mm) used in electrical application [Ref: 316, 254, 343, 344, 143, 346, 417, 418, 419, 420, 421, 422, 423, 66, 267, 355, 91, 354, 357, 358] Material CuETP Production technology Chemical composition Cu + Ag [%wt] - Contirod, Southwire, Continuus Properzi 99,95 - 99,97 99,98 13 Content by weight of elements Oxygen UTS Elongation A250 Ductility [ppm] 150 25 [ppm] [MPa] [%] [mm] 150 - 400 220 - 240 40 - 45 0,2 160 - 200 220 45 - 50 0,05 Mechanical properties of CuETP, CuETP1 wire rod [Ref: 567] Production technology Contirod YS [MPa] 140,0 UTS [MPa] 220,7 Elongation A250 [%] 42,3 Tensile stress characteristic of CuETP wire rod (diameter 8.0mm) from Contirod technology [Ref: 567] 14 Tensile stress characteristic of CuETP wire rod (diameter 8.0mm) by Fujiwara [Ref: 357] Tensile stress characteristic of Cu-ETP wires (diameter 0.5-8.0 mm) after drawing process [Ref: 567] 15 Tensile stress characteristic of Cu-ETP wires (diameter 0.5-8.0 mm) after drawing process [Ref: 567] 16 UTS/YS ratio vs strain of Cu-OFE wires (diameter 0,5-8.0 mm) after drawing process [Ref: 567] 17 Elongation A250 vs strain of Cu-ETP wires (diameter 0,5-8.0 mm) after drawing process [Ref: 567] 18 Tensile stress characteristic of Cu-ETP wires (diameter 0.5-8.0 mm) after drawing process -logarithmic system [Ref: 567] 19 Tensile stress characteristic of Cu-ETP wires (diameter 0.5-8.0 mm) after drawing process -logarithmic system [Ref: 567] 20 Typical mechanical properties of CuETP, CuETP1 [Ref: 316, 409, 254, 340, 268, 344, 91, 354] Hardness Temper UTS, MPa YS (a), MPa OS050 OS025 H00 H01 H02 H04 H08 H10 H20 220 235 250 260 290 345 380 395 235 69 76 195 205 250 310 345 365 69 OS050 H00 H01 H04 M20 220 250 260 345 220 Elongation in A50, % 69 195 205 310 60 H04 310 275 H80 (40%) 380 345 HRF Flat products, 1 mm thick 45 40 45 45 60 60 70 70 84 84 90 90 94 94 95 95 45 45 Flat products, 6 mm thick 50 40 40 60 35 70 12 90 50 40 Flat products, 25 mm thick 20 85 Rod, 6 mm in diameter 10 94 220 Rod, 25 mm in diameter 69 55 40 330 305 220 69 55 40 Rod, 50 mm in diameter H80 (16%) 310 275 OS050 240 Wire, 2 mm in diameter 35(d) - OS050 H80 (35%) M20 16 20 21 87 85 Shear strength, MPa Fatigue strength (b), MPa HRB HR30T 10 25 40 50 60 62 - 25 36 50 57 63 64 - 150 160 170 170 180 195 200 200 160 76 90 90 97 - 10 25 50 - - 150 170 170 195 150 - 45 - 180 - 60 - 200 - - - 150 - 47 - 185 115(c) - - 150 - 45 - 180 - - - 165 - H04 H08 280 455 OS050 OS025 H55 (15%) H80 (40%) 220 235 1.5(e) 1.5(e) Tube, 25 mm outside diameter, 1.65 mm wall thickness 69 45 40 76 45 45 - 200 230 - 150 160 - 275 220 25 77 35 45 180 - 380 345 8 95 60 63 200 - Shapes, 13 mm in diameter OS050 220 69 50 40 150 H80 275 220 30 35 180 (15%) M20 220 69 50 40 150 M30 220 69 50 40 150 (a) At 0.5% extension under load. (b) At 108 cycles. (c) At 3 × 108 cycles in a rotating beam test. (d) Elongation in 254 mm. (e) Elongation in 1500 mm. 22 Mechanical properties of CuETP, CuETP1 (flat, round, square, hexagonal) according to EN13601 by Aurubis [Ref: 418] Dimensions, mm Metallurgical State D D H035 (a) Round, square, hexagonal up From To to 2 80 2 80 Hardness Thickness 0.5 0.5 Up to - From Width To From 40 40 1 1 Up to - HB Elongation HV Max. Min. UTS MPa YS, MPa Max. A100 [%] A [%] To Min. 200 200 Cold drawn product without any specific mechanical properties 35 65 35 65 - R200 (a) 2 - 80 1,0 - 40 5 - 200 - - - - 200 Max.120 25 35 H065 2 - 80 0,5 - 40 1 - 200 65 90 70 95 - - - R250 2 - 10 1,0 - 10 5 - 200 - - - - 250 8 12 R250 2 10 30 - - - - - - - - - - 250 - 15 R230 - 30 80 - 10 40 - 10 200 - - - - 230 - 18 H085 H075 2 - 40 40 80 0,5 - 20 20 40 1 - 20 120 160 85 75 110 100 90 80 115 105 - - - R300 2 - 20 1,0 - 10 5 - 120 - - - - 300 5 8 R280 - 20 40 - 10 20 - 10 120 - - - - 280 - 10 R260 - 40 80 - 20 40 - 20 160 - - - - 260 - 12 H100 2 - 10 0,5 - 5 1 - 120 100 - 110 - - - - R350 2 - 10 1,0 - 5 5 - 120 - - - - 350 Min. 200 Min. 180 Min. 160 Min. 260 Min. 240 Min. 220 Min. 320 3 5 (a) Annealed 23 Mechanical properties of CuETP, CuETP1 according to EN13606 by Aurubis [Ref: 418] Metallurgical State D H035 (a) R200 (a) H065 R240 H080 R280 Dimensions, mm Thickness Width Max. Max. 50 180 50 180 50 180 10 150 10 150 5 100 5 100 Hardness HB Min. 35 65 80 - HV Max. Min. 65 35 95 70 115 85 (a) Annealed 24 UTS MPa Max. Min. Same as drawn 70 200 100 240 120 280 YS, MPa Max. 120 Min. 160 Min. 240 Elongation A A100 [%] [%] 25 - 35 15 8 Exploitation properties Heat resistance Mechanical and electrical properties vs temperatures Mechanical properties vs temperature of Cu-ETP wire rod (diameter 8.0mm) after 1 hour annealing process (At temperatures from 100 °C to 400 °C the UTS of Cu-ETP wire rod is stable, whilein the temperature range of 500 °C to 900 decreases) [Ref: 567] 25 Elongation A250 vs temperature of Cu-ETP wire rod (diameter 8.0mm) after 1 hour annealing process [Ref: 567] 26 Variation of tensile properties and grain size of electrolytic tough pitch copper (Cu-ETP) and similar coppers (Cu-ETP1) [Ref: 254] 27 Short-time elevated-temperature tensile properties of Cu-ETP (C11000) and similar coppers (Cu-ETP1) [Ref: 254] Low-temperature tensile properties of Cu-ETP (C11000) and similar coppers (Cu-ETP1) [Ref: 254] 28 Tension stress characteristic of Cu-ETP wires (diameter 0.5-8.0 mm) obtained from wire rod after annealing process [Ref: 567] 29 Tensile stress characteristic of Cu-ETP wires (diameter 0.5-8.0 mm) obtained from wire rod after annealing process [Ref: 567] Elongation vs strain of Cu-ETP wires (diameter 0.5-8.0 mm) obtained from wire rod after annealing process [Ref: 567] 30 Softening resistance of Cu-ETP [Ref: 417] Thermal expansion and enthalpy of Cu-ETP. (a) Total thermal expansion from -190 °C. (b) Enthalpy (heat content) above 0 °C [Ref: 254] Thermal conductivity of Cu-ETP in different temperature [Ref: 254, 340, 415, 344, 267, 91, 406] Temperature K 4.2 20 77 194 °C -268.8 -253 -196 -79 31 Thermal conductivity W/m·K 300 530 550 400 273 373 573 973 0 100 300 700 390 380 370 300 Softening resistance of cold drawn Cu-ETP wires [Ref: 567] 32 Softening resistance of cold drawn Cu-OFE wires[Ref: 567] Long-therm heat resistance, e.g. Arrhenius curve 33 Mechanical properties vs temperature of Cu-ETP wire rod (diameter 8.0mm) after 24 hours annealing process [Ref: 567] 34 Elongation A250 vs temperature of Cu-ETP wire rod (diameter 8.0mm) after 24 hours annealing process [Ref: 567] 35 Percentage reduction of area vs temperature of Cu-ETP wire rod (diameter 8.0mm) after 24 hours annealing process [Ref: 567] Half- softening temperature Half-softening temperature of Cu-ETP wire [Ref: 567] Diameter of wire Strain [mm] 7,0 5,5 4,5 2,5 0,5 [-] 0,28 0,76 1,16 2,38 5,59 Half-softening temperature [°C] 265 210 210 175 125 Corrosion resistance Hydrogen embrittlement resistance CuETP (C11000) is subjected to embrittlement when heated to 370 °C or above in a reducing atmosphere, as in annealing, brazing or welding. If hydrogen or carbon monoxide is present in the reducing atmosphere embrittlement can be rapid. Literature: [Ref: 316, 409, 410, 411, 412, 413, 414, 325, 411, 254, 340, 268, 343, 143, 346, 335, 336, 417, 418, 419, 420, 421, 422, 423, 267, 354, 424, 425, 426, 427, 92] 36 Other kind of corrosion elements Type of corrosion Atmospheric Marine environment Stress crack Hydrogen embrittlement Electrolytic Suitability Literature [Ref: 254, 340, 415, 344, 417, 419, 420, 421, 422, 423, 267, 406] [Ref: 254, 268, 344, 418, Good 423] Good [Ref: 254, 340, 415, 344] CuETP (C11000) is subjected to [Ref: 316, 409, 410, 411, embrittlement when heated to 370 °C or 412, 413, 414, 325, 411, above in a reducing atmosphere, as in 254, 340, 268, 343, 143, annealing, brazing or welding. If hydrogen 346, 335, 336, 417, 418, or carbon monoxide is present in the 419, 420, 421, 422, 423, reducing atmosphere embrittlement can be 267, 354, 242, 425, 426, rapid 427, 92] [Ref: 254, 340, 268, 347, Good 423, 406] Good 37 Other C11000 has excellent corrosion resistance to weathering and very good resistance to many chemicals. It is often used specifically for corrosion resistance. It is suitable for use with most waters, and can be used underground because it resists soil corrosion. It resists non-oxidising mineral and organic acids, caustic solutions and saline solutions. Depending on concentration and specific conditions of exposure, copper generally resists: acids mineral acids such as hydrochloric and sulphuric acids; organic acids such as acetic acid (including acetates and vinegar), carbolic, citric, formic, oxalic, tartaric and fatty acids; acidic solutions containing sulphur, such as the sulphurous acid and sulphite solutions used in pulp mills. Alkalies fused sodium and potassium hydroxide; concentrated and dilute caustic solutions. Salt solutions aluminium [Ref: 254, 342, 268, 347, chloride, aluminium sulphate, calcium 344, 346, 417, 421, 66, chloride, copper sulphate, sodium 267, 354] carbonate, sodium nitrate, sodium sulphate, zinc sulphate. Waters all potable waters, many industrial and mine waters, seawater and brackish water. The corrosion resistance of C11000 is not adequate for: ammonia, amines and ammonium salts; oxidizing acids such as chromic and nitric acids and their salts; ferric chloride; persulphates and perchlorates; mercury and mercury salts. Copper may also corrode in aerated non oxidising acids such as sulphuric and acetic acids, although it is practically immune from these acids if air is completely excluded. Copper is not suitable for use with acetylene, which can react to form an acetylide which is explosive. C11000 is considered to be immune to stress corrosion cracking in ammonia and the similar media which cause season cracking in brass and other copper alloys. www.copper.org Rheological resistance Stress relaxation 38 Relaxation at stress level 0.5 × Yield Strength [Ref: 419] Stress relaxation curves for Cu-ETP (C11000) and similar coppers (Cu-ETP1). Data are H80 temper wire, 2 mm in diameter, and represent the time-temperature combination necessary to produce a 5% reduction in tensile strength [Ref: 254] Creep 39 Creep properties of CuETP, CuETP1 (C11000) Testing temperature Stress °C MPa Temper Total Duration of extension(a) Intercept test h % % Minimum creep rate % per 1000 h Strip, 2.5mm thick 55 2500 2.6 2.0 0.15 130 100 2600 10.0 7.6 1.2 OS030 140 170 29.8(b) 39 55 2000 3.3 2.3 0.65 175 100 350 15(b) 8.0 6.3 55 8250 0.20 0.15 0.01 130 100 8600 0.67 0.26 0.042 H01 140 1750 2.4(b) 0.32 0.45 55 6850 1.14 0.14 0.088 175 100 1100 2.0 0.22 0.66 55 7200 0.24 0.13 0.01 130 100 8600 1.02 0.25 0.054 H02 140 4680 3.4(b) 0.36 0.27 175 55 1050 3.3(b) 0.6 55 8250 1.58 0.08 0.035 H06 130 100 8700 7.31 0.16 0.055 140 4030 11(b) 0.24 0.17 Rod, 3.2 mm diameter 2.5 6000 0.08 0.016 0.011 4.1 6000 0.19 0.010 0.030 OS025 260 7.2 6500 0.64 0.113 0.080 13.8 6500 2.88 0.87 0.306 7.2 6500 0.06 0.045 0.011 14.5 6500 0.20 0.112 0.012 H08 205 28 6500 1.08 0.41 0.097 50 6500 5.42 2.47 0.44 (a) Total extension is initial extension (not given in table) plus intercept plus the product of minimum creep rate and duration. (b) Rupture test Literature: [Ref: 254] Wear resistance Friction resistance Values given below apply to any of the unalloyed copperd in contact with the indicated materials without lubrication of any kind between the contacting surfaces: Opposing material Carbon steel Cast iron Glass Coefficient of friction Static Sliding 0.53 0.36 1.05 0.29 0.68 0.53 Literature: [Ref: 254] 40 Fatigue resistance Fatigue cracking Fatigue strength at 108 cycles in a reversed bending test , MPa Flat products, 1 mm thick OS025 76 H02 90 H04 90 H08 97 Rod, 25 mm in diameter 115 (At 3 × 108 cycles in a rotating H80 (35%) beam test) Literature: [Ref: 254] Temper Values shown in table are typical for all tough pitch, oxygen-free, phosphorus-deoxidized and arsenical coppers. Copper does not exhibit an endurance limit under fatigue loading and, on the average, will fracture in fatigue at the stated number od cycles when subjected to an alternating stress equal to the corresponding fatigue strenght (see Fig.) [Ref: 254] Rotating-beam fatigue strength of Cu-ETP (C11000) wire, 2 mm in diameter, H80 temper [Ref: 254] The fatigue strength is defined as the maximum bending stress amplitude which a material withstands for 107 load cycles under symmetrical alternate load without breaking. It is dependent on the temper tested and is about 1/3 of the tensile strength [Ref: 419]. 41 Impact strength Typical impact strength of Cu-ETP (Cu-ETP1) Product and condition Impact strength, J Charpy V-notch Hot rolled, annealed 96 Charpy keyhole-notch As-cast 11 As-hot rolled 43 Rod- Annealed 52 - Commercial temper 35 Izod Rod- Annealed and drawn 30% 54 - Drawn 30% 45 Plate- As-hot rolled 52 - Annealed 53(a) 39(b) 26(a) 12(b) (a) Parallel to rolling direction. (b) Transverse to rolling direction Literature: [Ref: 254] Cold rolled 50% 42 Fabrication properties Fabrication properties Soldering Brazing Hot dip tinning Electrolytic tinning Electrolytic silvering Electrolytic nickel coating Laser welding Value Comments Excellent Good Excellent Excellent Excellent Excellent Less suitable Not Oxyacetylene Welding Recommended Not Gas Shielded Arc Welding Recommended Not Coated Metal Arc Welding Recommended Resistance welding Less suitable Not Spot Weld Recommended Not Seam Weld Recommended Butt Weld Good Capacity for Being Hot Formed Excellent Forgeability Rating 65 Machinability Rating 20 Less suitable [Ref: 254, 340, 415, 268, 343, 344, 417, 418, 419, 422, 423, 267, 91, 354, 406, 427] 43 Technological properties Technological properties Value Melting temperature [°C] 1083 Casting temperature [°C] 1140-1200 Annealling temperature [°C] 475-750 Stress relievieng temperature [°C] 150-200 Hot working temperature [°C] 750-875 44 Comments Literature [Ref: 316, 254 , 342, 340, 415, 268, 344, 143, 341, 417, 418, 419, 420, 421, 422, 423, 267, 355, 91, 354, 406] [Ref: 316, 254 , 342, 340, 415, 268, 343, 344, 346, 417, 418, 419, 420, 421, 422, 423, 66, 267, 355, 91, 354, 406] [Ref: 254, 340 , 268, 344, 421, 422, 423, 66, 267, 91, 357] [Ref: 254, 340 , 268, 417, 418, 419, 423, 267, 91, 354, 406] [Ref: 254, 342 , 340, 268, 344, 66, 267, 91, 406] Time - temperature relationships for annealing Cu-ETP and similar coppers (Cu-ETP1) [Ref: 254] 45 References: 24. 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ASTM B272 - 12 Standard Specification for Copper Flat Products with Finished (Rolled or Drawn) Edges (Flat Wire and Strip) 379. ASTM B188 - 10 Standard Specification for Seamless Copper Bus Pipe and Tube 380. ASTM B124 / B124M - 12 Standard Specification for Copper and Copper Alloy Forging Rod, Bar, and Shapes 381. QQ-C-502C (Notice-1), Federal Specification: Copper Rods And Shapes; And Flat Products With Finished Edges (Flat Wire, Strips And Bars) - (03-Apr-1991) [S/S By ASTM-B133 and ASTM-B272] 385. ASTM B1 - 12 Standard Specification for Hard-Drawn Copper Wire 386. ASTM B2 - 12e1 Standard Specification for Medium-Hard-Drawn Copper 47 Wire 387. ASTM B3 - 12 Standard Specification for Soft or Annealed Copper Wire 388. ASTM B370 - 12 Standard Specification for Copper Sheet and Strip for Building Construction 389. QQ-C-576B, Federal Specification, Copper Flat Products With Slit, Slit And Edge-Rolled, Sheared, Sawed, Or Machined Edges, (Plate, Bar, Sheet, And Strip) - (12 Jul 1961) 396. ASTM B33 - 10 Standard Specification for Tin-Coated Soft or Annealed Copper Wire for Electrical Purposes 397. ASTM B470 - 02(2012) Standard Specification for Bonded Copper Conductors for Use in Hookup Wires for Electronic Equipment 398. ASTM B116 - 95(2012) Standard Specification for Figure-9 Deep-Grooved and Figure-8 Copper Trolley Wire for Industrial Haulage 399. ASTM B189 - 05(2010) Standard Specification for Lead-Coated and LeadAlloy-Coated Soft Copper Wire for Electrical Purposes 400. ASTM B246 - 05(2010) Standard Specification for Tinned Hard-Drawn and Medium-Hard-Drawn Copper Wire for Electrical Purposes 401. ASTM B286 - 07(2012) Standard Specification for Copper Conductors for Use in Hookup Wire for Electronic Equipment 402. ASTM B298 - 12 Standard Specification for Silver-Coated Soft or Annealed Copper Wire 403. ASTM B355 - 11 Standard Specification for Nickel-Coated Soft or Annealed Copper Wire 404. 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Effects of trace amounts of impurities on the recrystallization behavior of high-purity tough-pitch copper - Coutsouradis D., Diderrich E., Smets J., Crocq G., Pauwels L., Centre National de Recherches Metallurgiques, 1974 425. Effects of impurities on the annealability and resistivity of oxygen-bearing copper - Bigellow L. K., Chen J. H., Metallurgical Transactions B, 1976 426. Impurity effects in high-conductivity copper - Hsu Y. T., O’Reilly B., Journal of Metals, Materials & Minerals, 1977 427. Effet des impuretés sur les mécanismes de recristallisation du cuivre tréfilé - Jakani S., Praca doktorska, Université de Paris XI, Orsay, Francja, 2004 428. ASME SB11: Copper Plates for Locomotive Fireboxes 429. SAE J463: Wrought Copper and Copper Alloys - 1981 430. ARMY MIL-C-12166: Copper Rod For Crusher Cylinders - 1997 431. ASME SB12: Specification for Copper Rods for Locomotive Staybolts 432. AMS 4500: Copper Sheet, Strip And Plate, Soft Annealed 433. AMS 4701: Copper Brazing Alloy AMS 4701 434. MIL-W-3318A: Wire, Copper; and Wire, Steel, Copperclad 435. MIL-W-6712C: Military Specification, Wire, Metallizing - (3 Oct 1984) 436. ASTM B248 - 12 Standard Specification for General Requirements for Wrought Copper and Copper-Alloy Plate, Sheet, Strip, and Rolled Bar 437. ASTM B 101—07 Specification for Lead-coated Copper Sheet and Strip for Building Construction 438. ASTM B451-93 Specification for Copper Foil, Strip, and Sheet for Printed 49 Circuits and Carrier Tapes - (Withdrawn 1998) 440. QQ B 825 Bus Bar, Copper, Aluminum Or Aluminum Alloy 441. ASTM B250 / B250M - 12 Standard Specification for General Requirements for Wrought Copper Alloy Wire 442. ASTM B47 - 95a(2012) Standard Specification for Copper Trolley Wire 444. ASTM B174 - 10 Standard Specification for Bunch-Stranded Copper Conductors for Electrical Conductors 445. ASTM B8 - 11 Standard Specification for Concentric-Lay-Stranded Copper Conductors, Hard, Medium-Hard, or Soft 446. ASTM B226 - 11 Standard Specification for Cored, Annular, Concentric-LayStranded Copper Conductors 447. ASTM B496 - 04(2010)e1 Standard Specification for Compact Round Concentric-Lay-Stranded Copper Conductors 448. ASTM B172 - 10 Standard Specification for Rope-Lay-Stranded Copper Conductors Having Bunch-Stranded Members, for Electrical Conductors 449. ASTM B173 - 10 Standard Specification for Rope-Lay-Stranded Copper Conductors Having Concentric-Stranded Members, for Electrical Conductors 450. ASTM B229 - 12 Standard Specification for Concentric-Lay-Stranded Copper and Copper-Clad Steel Composite Conductors 451. WW P 377 Revision D Amendment 1 Pipe, Copper, Seamless, Standard Sizes - Revision D Amendment 1 452. ASTM B477 - 97(2012) Standard Specification for Gold-Silver-Nickel Electrical Contact Alloy 453. ASTM B224 - 10 Standard Classification of Coppers 454. ASTM B5 - 11 Standard Specification for High Conductivity Tough-Pitch Copper Refinery Shapes 455. QQA673 Anode, Plating 456. ASTM B283 / B283M - 12 Standard Specification for Copper and CopperAlloy Die Forgings (Hot-Pressed) 567. AGH-UST - own research - contact person: tknych@agh.edu.pl 50