A3586 Stray voltage check sheet Steady state 60 hertz AC spot check by D. J. Reinemann Adapted from materials developed by the Public Service Commission of Wisconsin and the Department of Agriculture, Trade and Consumer Protection Scope This form should be used by farm operators, electricians, power suppliers or others measuring stray voltage. The procedures outlined are designed to indicate approximate stray voltage and current levels. The tests are simple, requiring a minimum of equipment. The tests are intended to help identify steady state 60 hertz AC stray voltage problems. These tests are not conclusive, and additional procedures may be required if stray current levels greater than 1.0 milliampere AC (approximately 0.5 VAC) are recorded at potential cow contact points. Farm operator: Address:____________________________________________________________ Township, city: __________________________________________________ Phone number: __________________________________________________ Electric power supplier: ______________________________________________ Contact person: _________________________________________________ Phone number: __________________________________________________ Electrician:__________________________________________________________ Phone number: __________________________________________________ Investigator: ________________________________________________________ Phone number: __________________________________________________ General information Date: _______________________________________________________________ Weather conditions during visit: _______________________________________ ____________________________________________________________________ Describe concerns of farm operator: ____________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ Has a previous investigation been performed at this location? Yes ■ No ■ Is the farm currently using stray voltage corrective devices? Yes ■ No ■ _________ If yes, list devices: for example, neutral isolator, equipotential plane, active voltage suppression device. ___________________________ ________________________________________________________________ ________________________________________________________________ Measurement technique Cows react to electrical current flowing through their bodies. A 500 ohm resistor simulates the body resistance of a cow. Measuring the voltage across such a Òcow resistorÓ will indicate the level of current flow that a cow would experience (see Figure 1). If 0.5 volts AC is measured across a 500 ohm resistor the current flow through the resistor will be 1.0 milliampere. The Public Service Commission of Wisconsin has defined 1 milliampere (0.5 volts) or greater measured in this way as a level of concern for cow contact locations. Determine the location of cow contact measurements through discussions with the farm operator. Measurements may include milking area, feeding lots and watering areas. Indicate the location of your measurement points on the farm layout sketch on page 3. Pre-test equipment checks Note the make and model number of meter being used for testing:______________________ Cow resistor value check (Assumes a simple digital meter is being used for the test.) a. Place meter on the ohmÕs scale b. Touch leads together and measure: R = __________ ohms c. With leads apart, insert nominal 500-ohm resistor and measure: R = _____ ohms d. Return to the AC volts range. Part b of this check verifies that the meter ohm scale is zeroed and ready to measure the cow resistor. Part c measures the value of the cow resistor. DC blocking check Perform the DC blocking check as shown in Figure 2. This test verifies that the meter, when set to the AC position, will not erroneously read the DC component of any measured voltage. Make a farm sketch on the next page. Show location of transformer(s), building locations, approximate size and length of service drops, meter test points, and remote reference rod location. Show location of all electrical measurement points. Is the water line metallic? Yes ■ No ■ Is the water cup metallic? Yes ■ No ■ Is the stanchion metallic? Yes ■ No ■ Is the stanchion bonded to the water line? Yes ■ No ■ Figure 1. Cow contact area measurement, mouth to rear hooves (for long term monitoring). Notes: 1. Locate floor plate in rear hoove area at least 12' from stanchion and building supports. 2. Clean floor surface. 3. Add salt water to metallic plate area. Figure 2. Testing your meter for DC blocking when set to AC range Show farm layout below. Summary notes: Stray voltage checks All cow contact measurements should be taken both with (WR) and without (WOR) a cow resistor. Identify the highest steady state readings that can be obtained, noting the time of day and the equipment in operation (normal electrical loads during milking operations). Use the test set-up illustrated in Figure 1. Alternate floor contact methods are shown in Figure 3. In the last column, identify and list farm equipment and lighting that is energized during measurements. Use an additional sheet if necessary. Time of day __________ a.m./p.m. Measurement surfaces AC volts WR/WOR Equipment energized stanchion to floor _____ _____ ___________________________ water cup to floor _____ _____ ___________________________ _________ to ____ _____ _____ ___________________________ _________ to ____ _____ _____ ___________________________ _________ to ____ _____ _____ ___________________________ _________ to ____ _____ _____ ___________________________ _________ to ____ _____ _____ ___________________________ _________ to ____ _____ _____ ___________________________ _________ to ____ _____ _____ ___________________________ _________ to ____ _____ _____ ___________________________ _________ to ____ _____ _____ ___________________________ Figure 3. Alternate rear hoof contact plate. NOTE: For spot voltage checks, stand on plate at each checkpoint. This completes spot check electrical test procedures. If herd problems persist, further electrical testing and continued investigation into non-electrical factors is needed. Author: D. J. Reinemann is an associate professor of biological systems engineering at the University of WisconsinÐMadison and the University of WisconsinÐExtension. Issued in furtherance of Cooperative Extension work, Acts of May 8 and June 30, 1914, in cooperation with the U.S. Department of Agriculture, University of WisconsinÐExtension, Cooperative Extension. University of WisconsinÐExtension provides equal opportunities in employment and programming, including Title IX and ADA requirements. If you need this information in an alternative format, contact the Office of Equal Opportunity and Diversity Programs or call Extension Publishing at (608)262-2655. © 1999 by the Board of Regents of the University of Wisconsin System doing business as the division of Cooperative Extension of the University of WisconsinÐExtension. Send inquiries about copyright permission to: Director, Cooperative Extension Publishing, 201 Hiram Smith Hall, 1545 Observatory Dr., Madison, WI 53706. You can obtain copies of this publication from your Wisconsin county Extension office or from Cooperative Extension Publications, Room 170, 630 W. Mifflin Street, Madison, WI 53703, (608)262-3346. Before publicizing, please check on this publicationÕs availability. To see more Cooperative Extension publications, visit our web site: http://www.uwex.edu/ces/pubs/ Stray voltage check sheet: steady state 60 hertz AC spot RP-02-99-2M-50