SECTION 01660 TESTING, ADJUSTING, BALANCING (TAB) AND COMMISSIONING OF SYSTEMS PART 1 - GENERAL 1.01 RELATED DOCUMENTS A. 1.02 1.03 Drawings and General Provisions of the Contract, including General Conditions and other Division 1 Specification Sections, apply to the Work of this Section. RELATED WORK A. Division 15 Specifications: Section 15010, General Provisions. B. Division 15 Specifications: Section 15900, Automatic Temperature Controls. WORK DESCRIPTION A. The contractor shall be responsible for coordination with the Testing, Adjusting and Balancing (TAB) Contractor and Commissioning Authority (CA) to perform the work in Division 15000. B. Testing, Adjusting and Balancing 1. Fairfax County Public Schools shall contract for the services of an independent balancing agency to perform the operations required for testing, adjusting, and balancing of HVAC systems and related work to prove the performance of the systems as shown on the Contract Documents. The Contractor and all associated sub-contractors shall coordinate their work with the balancing agency procedure and protocols. The Contractor and all associated sub-contractors shall provide a minimum of five working days notice in both writing and electronic format to the Fairfax County Public Schools Project Manager and the Fairfax County On-Site Field Representative that the system(s) installations are complete and accessible for testing, adjusting, and balancing. Projects which incorporate phased construction shall have each HVAC system, in the respective phase, air balanced prior to occupancy with all deficiencies corrected. Water balance for each respective phase shall be considered preliminary with the final water balance to be completed after the last phase of construction has been completed. 2. The balancing agency shall submit for review to the Fairfax County Public Schools Project Manager an acceptable procedure for performing the testing, adjusting, and balancing work within thirty (30) days after the agreement between the Fairfax County Public Schools and the Contractor has been signed. This procedure shall be forwarded to the 01660-1 11/13 TESTING, ADJUSTING, BALANCING (TAB) AND COMMISSIONING OF SYSTEMS SECTION 01660 Contractor for coordination of his installations within sixty (60) days after the agreement between the Fairfax County Public Schools and Contractor has been signed. A pre-conference testing, adjusting, and balancing meeting including, but not limited to representatives of the Fairfax County Public Schools Project Manager, the Fairfax County OnSite Field Representative, the Contractor, the Sub-Contractors and the Architect/Engineer shall be conducted to review the procedure plan and schedule within ninety (90) days after the agreement between the Fairfax County Public Schools and Contractor has been signed. 3. C. The contractor shall make all the correction to the HVAC system to satisfy the deficiencies noted in the TAB report. Commissioning 1. The Fairfax County Public Schools Office of Design and Construction shall perform the building commissioning and shall act as the CA. The contractor and all associated sub-contractors shall be responsible for participation and coordination within the Commissioning process including but not limited to; a. Division 15000 (General) 1) In each purchase order or subcontract written, include requirements for submittal data, commissioning documentation, O&M data and training. 2) Attend commissioning scoping meeting and other meetings necessary to facilitate the commissioning process. 3) Provide the CA with normal cut sheets and shop drawing submittals of commissioned equipment. 4) Provide additional requested documentation, prior to normal O&M manual submittals, to the CA for development of start-up and functional testing procedures. a) This is to include detailed manufacturer installation and start-up, operating, troubleshooting and maintenance procedures, full details of any ownercontracted tests, fan and pump curves, full factory testing reports, if any, and full warranty information, including all responsibilities of the Owner to keep the warranty in force clearly identified. In addition, the installation, start-up and checkout materials that are actually shipped inside the equipment and the actual field checkout sheet forms to be used by 01660-2 11/13 TESTING, ADJUSTING, BALANCING (TAB) AND COMMISSIONING OF SYSTEMS SECTION 01660 the factory or field technicians shall be submitted to the CA. b) b. This contractor shall submit to the CA any additional requested documentation deemed necessary by the CA. 5) Provide a copy of the O&M manuals and submittals of commissioned equipment, through normal channels, to the CA for review and approval. 6) Assist (along with the design engineers) in clarifying the operation and control of commissioned equipment in areas where the specifications, control drawings or equipment documentation is not sufficient for writing detailed testing procedures. 7) Develop a full start-up and initial checkout plan using manufacturer’s start-up procedures and the prefunctional checklists from the CA for all commissioned equipment. Submit to CA for review and approval prior to start-up. 8) During startup and initial checkout process, execute the mechanical-related portions of the prefunctional checklists for all commissioned equipment. 9) Perform and clearly document all completed startup and system operational checkout procedures, providing a copy to the CA. 10) Address current A/E punchlist items before functional testing. Air and water TAB shall be completed with discrepancies and concerns remedied before functional testing of the respective air to water related items. 11) Provide skilled technicians to perform functional performance testing under the direction of the CA. Assist the CA in interpreting the monitoring data, as necessary. 12) Correct deficiencies (differences between specified and observed performance) as interpreted by the CA, CM and A/E and retest the equipment. Division 15000 (Automatic Temperature Controls) 1) Provide the following approved Commissioning Authority; 01660-3 submittals to the 11/13 TESTING, ADJUSTING, BALANCING (TAB) AND COMMISSIONING OF SYSTEMS SECTION 01660 a) Hardware and software submittals. b) Control panel construction shop drawings. c) Narrative description of each control sequence for each piece of equipment controlled d) Diagrams showing all control points, sensor locations, point names, actuators, controllers and, where necessary, points of access, superimposed on diagrams of the physical equipment. e) Logic diagrams showing the logic flow of the system. f) A list of all control points, including analog inputs, analog outputs, digital inputs, and digital outputs. Include the values of all parameters for each system point. Provide a separate list for each standalone control unit. g) A complete control language program listing including all software routines employed in operating the control system. Also provide a program write-up, organized in the same manner as the control software. This narrative shall describe the logic flow of the software and the functions of each routine and sub-routine. It should also explain individual math or logic operations that are not clear from reading the software listing. h) Hardware operation and maintenance manuals. i) Application software and project applications code manuals. 2) Verify proper installation and performance of controls I BAS hardware and software provided by others. 3) Integrate installation and programming schedule with construction and commissioning schedules. 4) Provide a control system technician and a control system programmer for use during system verification and functional performance testing. 5) Additional trend logs may be required to facilitate the commissioning process. 01660-4 11/13 TESTING, ADJUSTING, BALANCING (TAB) AND COMMISSIONING OF SYSTEMS SECTION 01660 6) Manipulate control systems to facilitate verification and performance testing. 7) Participate in the performance testing. “Opposite Season” functional PART 2 - PRODUCTS 2.01 NOT APPLICABLE PART 3 - EXECUTION 3.01 NOT APPLICABLE END OF SECTION 01660-5 11/13