FCT BALL VALVES
PRODUCT OVERVIEW
Pentair Valves & Controls
A GLOBAL NETWORK OF INTERNATIONAL
BRANDS
Supplying a host of leading global brands,
we work closely with the oil & gas, power
generation, mining, chemical, food &
beverage and marine industries, so we can
anticipate their needs and exceed their
expectations at every level.
APPLICATION SOLUTIONS
Working closely with industry contractors
and users, Pentair Valves & Controls
engineers are able to develop specific
proposals for individual process
requirements – by combining advanced
technology with outstanding engineering
expertise.
EXCELLENCE IN ENGINEERING
At Pentair Valves & Controls our position
as the technology leader in flow control is
solidified by the collective resources of our
brands.
PROJECT PACKAGES
The extensive range of product types
enables Pentair Valves & Controls to
propose and supply integrated project
packages. Simplify your supply chain
by including Pentair as an approved vendor.
Utilising the latest systems and technology,
our specialists produce the highest quality
flow products at competitive market pricing.
QUALITY PHILOSOPHY
A strong commitment to maintaining
and improving the quality of both product
performance and customer service is
inherent within our management policy. Our
factories and quality assurance procedures
are reviewed and audited regularly by major
quality authorities such as Lloyds register,
BSI, Bureau Veritas, and TÜV, and are in
compliance with ISO 9000:2000.
2 | FCT Ball Valves
ANYWHERE IN THE WORLD
What’s more, Pentair’s products can
be found at work in every corner of the
globe with 30,000 people worldwide,
working with clients and partners on
six continents. Our flow management
solutions are backed by unrivalled
customer services, experience and
support.
Pentair Valves & Controls is the
name behind the world’s most
comprehensive range of valves,
actuators and associated flow
control products.
PRODUCT OVERVIEW | 3
HIGH QUALITY, INNOVATIVE VALVE
SOLUTIONS FOR OIL, GAS AND ENERGY
APPLICATIONS - WORLDWIDE
Flow Control Technologies (FCT) was
created from the union of several recognised
valve brands that have served the oil,
gas and energy industries for more than
30 years; IVC, SDT, Mapegaz, Cipeg and
Munzing were merged together in 1994 and
became Flow Control Technologies. The
merging of these brands created one of the
leading companies of ball valves
FCT offer the following products
for a wide range of applications:
• Split body, top entry and fully welded
design trunnion mounted ball valves
• Compact valve, tandem valves, pig
launcher/receiver valves
• Valves for special applications, such as:
- High temperature / Cryogenic
- High pressure (API6A)
-Subsea
- HIPPS
- DIB / DBB
- Corrosive fluid
-Slurries
- Pig launcher/Receiver
To design and manufacture innovative
solutions, FCT utilise the latest 3-D and
Finite Element Analysis Design (FEA)
Software and manages the manufacturing
process through SAP Enterprise Resource
Planning (ERP).
4 | FCT Ball Valves
The Saint-Juery facility utilises in-house
manufacturing and testing facilities, and has
the ability to undertake special testing such
as, cryogenic and high temperature, bending
moment, fugitive emission test, endurance
testing and hyberbaric testing capabilities.
FCT aims to provide complete satisfaction to
customers in terms of product performance
and reliability, coupled with commercial
competitiveness.
The business operates a comprehensive
certified Quality Assurance System, which
is in accordance with ISO 9001 - 2008 and
API Q1 9th edition, and in addition, conforms
to the requirements of API 6D/6A/6DSS, and
The Environmental Protection and Health
and Safety Requirements of ISO 14001 /
OSHAS 18001 and for welding activities to
the requirements ISO 3834-2. All valves
are PED approved, categories III and/or IV
and SIL level assessed to IEC 61508/61511
standards.
PRODUCT OVERVIEW | 5
VALVE range
TOP-ENTRY
Split body
Construction:
Top-entry : TE
Construction:
Split-body (3 or 2 pieces): HPA, HRA, DB
Design:
Bidirectional*
Design:
Bidirectional
Bore:
Full bore / Reduced bore
Bore:
Full bore / Reduced bore
Seat design:
SPE, DPE, SPE/DPE (* recommended direction)
Seat design:
SPE, DPE, SPE/DPE
API 6D
ASME Class 150 - 900 DN 50 -1500 (NPS 2 - 60)
ASME Class 1500 - 2500 DN 50 - 1000 (NPS 2 - 40)
API 6D
ASME Class 150 - 900 DN 50 -1500 (NPS 2 - 60)
ASME Class 1500 - 2500 DN 50 - 1000 (NPS 2 - 40)
API 6A
API 5,000 - 10,000 DN 50 - 1000 (NPS 2 - 40)
API 15,000 - 20,000 See high pressure
API 6A
API 5,000 - 10,000 DN 50 - 1000 (NPS 2 - 40)
Temperature:
-46°C to 200°C
Temperature:
-46°C to 200°C
End connection: RTJ, RF, WE, Hub, API 6A flanges, Compact flanges
End connection: RTJ, RF, WE, Hub, API 6A flanges, Compact flanges
Face to face:
Face to face:
Standard = API 6D / API 6A
Specific demand can be studied
Standard = API 6D / API 6A
specific demand can be studied
Body materials: Forging / Centricast (up to 10K)
Carbon steel (CS) / LTCS / Stainless steel (SS) /
Alloys (Duplex, Super duplex, Ni alloy, Cu alloy,
hastelloy) / Titanium
Body materials: Forging / Centricast (up to 10K)
Carbon steel (CS) / LTCS / Stainless steel (SS) /
Alloys (Duplex, Super duplex, Ni alloy, Cu alloy,
hastelloy) / Titanium
Trim materials: Forging / Centricast (up to 10K)
Carbon steel (CS) + ENP / LTCS + ENP / Stainless
steel (SS) / Alloys (Duplex, Super duplex, Ni alloy,
Cu alloy, hastelloy) / Titanium
Trim materials: Forging / Centricast (up to 10K)
Carbon steel (CS) + ENP / LTCS + ENP / Stainless
steel (SS) / Alloys (Duplex, Super duplex, Ni alloy,
Cu alloy, hastelloy) / Titanium
Seat insert:
Metal seating: Tungsten carbide (150µm to 400µm)
Soft seating: PTFCE, PFA, PEEK, DEVLON V
Seat insert:
Metal seating: Tungsten carbide (150µm to 400µm)
Soft seating: PTFCE, PFA, PEEK, DEVLON V
Seals:
Elastomer O’ring, PTFE lipseal, graphite
Seals:
Elastomer O’ring, PTFE lipseal, graphite
6 | FCT Ball Valves
hipps
HIGH PRESSURE (HPHT)
Construction:
Top-entry / Split-body
Construction:
Top-entry (recommended) / Split-body
Design:
Bidirectional with recommended orientation
Design:
Bidirectional
Bore:
Full bore / Reduced bore
Bore:
Full bore / Reduced bore
Seat design:
SPE/DPE (recommended), SPE, DPE
Seat design:
SPE, DPE, SPE/DPE
API 6D
ASME Class 150 - 900 DN 50 -1500 (NPS 2 - 60)
ASME Class 1500 - 2500 DN 50 - 1000 (NPS 2 - 40)
API 6A
API 15,000 - 20,000 DN 50 - 500 (NPS 2 - 20)
max ID = 320mm due to forging feasability
API 6A
API 5,000 - 10,000 DN 50 - 1000 (NPS 2 - 40)
API 15,000 - 20,000 See high pressure
Temperature:
-46°C to 200°C
Temperature:
-46°C to 200°C
End connection: RTJ, RF, WE, API 6A flanges, Hub
End connection: Hub, WE, API 6A flanges
Face to face:
Face to face:
Standard = API 6D / API 6A
Specific demand can be studied
Standard = API 6A
Specific demand can be studied
Body materials: Forging/ Centricast (up to 10K)
Carbon steel (CS) / LTCS / Stainless steel (SS) /
Alloys (Duplex, Super duplex, Ni alloy, Cu alloy,
hastelloy) / Titanium
Body materials: Forging / Carbon steel (CS) / LTCS / Alloys (Duplex,
Super duplex, Ni alloy, Cu alloy, hastelloy)
Trim materials: Forging / Centricast (up to 10K)
Carbon steel (CS) + weld overlay / LTCS + weld
overlay / Stainless steel (SS) / Alloys (Duplex, Super
duplex, Ni alloy, Cu alloy, hastelloy) / Titanium
Trim materials: Forging / Carbon steel (CS) + weld overlay / LTCS +
weld overlay / Alloys (Duplex, super duplex, Inconel)
Seat insert:
Metal seating: Tungsten carbide (150µm to 400µm)
Seat insert:
Metal seating: Tungsten Carbide (150µm to 400µm)
Seals:
PTFE lipseal, graphite
Seals:
PTFE lipseal, graphite
PRODUCT OVERVIEW | 7
SUBSEA
LOW TEMPERATURE / CRYOGENIC
Construction:
Top-entry / Split body / Tandem
Construction:
Top-entry / Split-body
Design:
Bidirectional
Design:
Bidirectional
Bore:
Full bore / Reduced bore
Bore:
Full bore / Reduced bore
Seat design:
SPE, DPE, SPE/DPE
Seat design:
SPE, DPE, SPE/DPE
API 6D
ASME Class 150 - 900 DN 50 -1500 (NPS 2 - 60)
ASME Class 1500 - 2500 DN 50 - 1000 (NPS 2 - 40)
API 6D
ASME Class 150 - 900 DN 50 -1500 (NPS 2 - 60)
ASME Class 1500 - 2500 DN 50 - 1000 (NPS 2 - 40)
API 6A
API 5,000 - 10,000 DN 50 - 1000 (NPS 2 - 40)
API 15,000 - 20,000 See high pressure
Temperature:
-46°C to 200°C
Temperature:
down to -196°C*
End connection: WE, API 6A flanges, RF, RTJ
End connection: RTJ, RF, WE, Hub
Face to face:
Face to face:
Standard = API 6DSS / API 6A
Specific demand can be studied
Standard = API 6D
Specific demand can be studied
Body materials: Forging / Centricast (up to 10K)
Carbon steel (CS) / LTCS / Stainless steel (SS) /
Alloys (Duplex, Super duplex, Ni alloy, Cu alloy,
hastelloy) / Titanium
Body materials: Centricast / Forging
Stainless steel
Trim materials: Forging / Centricast (up to 10K)
Carbon steel (CS) + ENP / LTCS + ENP / Stainless
steel (SS) / Alloys (Duplex, Super duplex, Ni alloy,
Cu alloy, hastelloy) / Titanium
Trim materials: Centricast / Forging
Stainless steel
Seat insert:
Metal seating: Tungsten Carbide (150µm to 400µm)
Soft seating: PTFE, PEEK
Seat insert:
Soft seating: PCTFE
Seals:
Elastomer O’ring, PTFE lipseal, graphite, metallic
seal
Seals:
PTFE lipseal, graphite
* Kindly contact the nearest Pentair Valves & Controls
Sales office for application details.
8 | FCT Ball Valves
HIGH TEMPERATURE
TANDEM/DBB
Construction:
Top-entry / Split-body
Construction:
Top-entry / Split-body
Design:
Bidirectional
Design:
Bidirectional
Bore:
Full bore / Reduced bore
Bore:
Full bore / Reduced bore
Seat design:
SPE
Seat design:
SPE, DPE, SPE/DPE
API 6D
ASME Class 150 - 900 DN 50 -1500 (NPS 2 - 60)
ASME Class 1500 - 2500 DN 50 - 1000 (NPS 2 - 40)
API 6D
ASME Class 150 - 900 DN 50 -750 (NPS 2 - 30)
ASME Class 1500 - 2500 DN 50 - 500 (NPS 2 - 20)
API 6A
API 5,000 - 10,000 DN 50 - 1000 (NPS 2 - 40)
API 6A
API 5,000 - 10,000 DN 50 - 500 (NPS 2 - 20)
API 15,000 - 20,000 See high pressure
Temperature:
up to 400°C*
Temperature:
-46°C to 200°C
End connection: RTJ, RF, WE, API 6A flanges Hub
End connection: Hub, WE, RF, RTJ, API 6A flanges
Face to face:
Face to face:
Standard = API 6D / API 6A
Specific demand can be studied
Specific demand can be studied
Body materials: Forging / Centricast
Carbon steel (CS) / LTCS (Full CRA weld overlay)
Body materials: Forging / Centricast (up to 10K)
Carbon steel (CS) / LTCS (Full CRA weld overlay)
/ Alloys (Duplex, Super duplex, Ni alloy, Cu alloy,
hastelloy)
Trim materials: Forging / Centricast
Carbon steel (CS) + weld overlay / LTCS + weld
overlay / Alloys (Duplex, super duplex, Inconel)
Trim materials: Forging / Centricast (up to 10K)
Carbon steel (CS) + weld overlay / LTCS + weld
overlay / Alloys (Duplex, super duplex, Inconel)
Seat insert:
Metal seating: Tungsten Carbide (150µm to 400µm)
Seat insert:
Metal seating: Tungsten Carbide (150µm to 400µm)
Soft seating: PTFCE, PFA, PEEK, DEVLON V
Seals:
Graphite, metallic seal (gasket)
Seals:
Elastomer O’ring, PTFE lipseal, graphite, metallic
seal
* Kindly contact the nearest Pentair Valves & Controls
Sales office for application details.
PRODUCT OVERVIEW | 9
PIG VALVES
DIB
Construction:
Top-entry / Split-body
Construction:
Top-entry / Split-body
Design:
Bidirectional
Design:
Bidirectional with recommended orientation for DIB2
Bore:
Full Bore (piggable)
Bore:
Full bore / Reduced bore
Seat design:
SPE, DPE, SPE/DPE
Seat design:
DPE (DIB-1) SPE/DPE (DIB-2)
API 6D
ASME Class 150 - 1500 DN 50 -1500 (NPS 2 - 60)
API 6D
ASME Class 150 - 900 DN 50 -1500 (NPS 2 - 60)
ASME Class 1500 - 2500 DN 50 - 1000 (NPS 2 - 40)
API 6A
API 5,000 - 10,000 DN 50 - 1000 (NPS 2 - 40)
API 15,000 - 20,000 See high pressure
Temperature:
-46°C to 200°C
Temperature:
-46°C to 200°C
End connection: RTJ, RF, WE, Hub
End connection: RTJ, RF, WE, Hub, API 6A flanges
Face to face:
Face to face:
Manufacturer’s standard
Specific demand can be studied
Manufacturer’s standard
Body materials: Forging / Centricast
Carbon steel (CS) / LTCS / Stainless steel (SS) /
Alloys (Duplex, Super duplex, Ni alloy, Cu alloy,
hastelloy) / Titanium
Body materials: Forging / Centricast (up to 10K)
Carbon steel (CS) / LTCS / Stainless steel (SS) /
Alloys (Duplex, Super duplex, Ni alloy, Cu alloy,
hastelloy) / Titanium
Trim materials: Forging / Centricast
Carbon steel (CS) + ENP / LTCS + ENP / Stainless
steel (SS) / Alloys (Duplex, Super duplex, Ni alloy,
Cu alloy, hastelloy) / Titanium
Trim materials: Forging / Centricast (up to 10K)
Carbon steel (CS) + ENP / LTCS + ENP / Stainless
steel (SS) / Alloys (Duplex, Super duplex, Ni alloy,
Cu alloy, hastelloy) / Titanium
Seat insert:
Metal seating: Tungsten Carbide (150µm to 400µm)
Soft seating: PTFCE, PFA, PEEK, DEVLON V
Seat insert:
Metal seating: Tungsten Carbide (150µm to 400µm)
Soft seating: PTFCE, PFA, PEEK, DEVLON V
Seals:
Elastomer O’ring, PTFE lipseal, graphite
Seals:
Elastomer O’ring, PTFE lipseal, graphite
10 | FCT Ball Valves
FULLY WELDED
Construction:
Fully welded
Design:
Fully welded
Bore:
Full bore / Reduced bore
Seat design:
SPE, DPE, SPE/DPE
API 6D
ASME Class 150 - 900 DN 50 -1500 (NPS 2 - 60)
ASME Class 1500 - 2500 DN 50 - 1000 (NPS 2 - 40)
Temperature:
-46°C to 200°C
End connection: WE, RF, RTJ
Face to face:
Standard = API 6D
Specific demand can be studied
Body materials: Forging / Centricast
Carbon steel (CS) / LTCS / Stainless steel (SS) /
Alloys (Duplex, Super duplex, Ni alloy)
Trim materials: Forging / Centricast
Carbon steel (CS) + ENP / LTCS + ENP / Stainless
steel (SS) / Alloys (Duplex, Super duplex, Ni alloy)
Seat insert:
Metal seating: Tungsten Carbide (150µm to 400µm)
Soft seating: PTFCE, PFA, PEEK, DEVLON V
Seals:
Elastomer O’ring, PTFE lipseal, graphite
PRODUCT OVERVIEW | 11
SUCCESS STORIES
High pressure (HP)/ high
temperature (HT)
FCT was a pioneer in the development of
the first prototype - an NPS 18 API 15000
(~35t). This was built with the help of
CEE in 1995/1996 on the demand of Elf/
Shell for the Elgin Franklin field. It had
to go through an extremely demanding
qualification test (over 1000 cycles, high/
low temperatures etc). The first valve
was able to operate against a differential
pressure of 860 bars @ 185°C. With this
success, FCT delivered all the HP/HT valves
of the wellhead platform of Elgin Franklin:
~70 valves, from NPS 8 to 18 API 15K.
FCT became the leader for HP/HT ball
valves and supplied products for all the
main subsequent projects using ball valves,
including:
• ONGC / Deen Dayal, India (2011) / ~130
valves from NPS 2 to 16 API 15K (HIPPS
valves)
• TOTAL / West Franklin, North Sea (2013)
/30 valves from NPS 8 to 18 API 15K
(HIPPS valves)
• DONG / Herje, North Sea (2014) / ~60
valves from to NPS 2 to 12 API 15K
• MAERSK / Culzean, North Sea (2016)
12 | FCT Ball Valves
HIPPS (High Integrity Pressure
Protection System)
FCT was one of the first suppliers providing
ball valves for HIPPS application in 1997.
FCT was the 1st ball valve manufacturer to
be SIL certified in 2002.
FCT focus on highest integrity valves for
harsh applications. These valves are built
with all options preventing from failure in
order to guarantee the maximum safety
level.
On Elgin Franklin, in 1997, Elf/Shell asked
FCT to develop NPS 18 API 15000 valves
with pressure protection function of
downstream process platform. Without this
equipment, it would not have been possible
to de-rate the downstream installation (to
~ ASME 1500#), then the production would
not have been profitable because process
equipment of such high rating was not
available on the market at that time, and
even nowadays, the cost would be far too
expensive to be profitable.
Other references on HIPPS projects:
- Deen Dayal NPS 16 API 15K solid
DUPLEX
-ADMA OPCO NPS 24 PN305
- Yokogawa NPS 24 1500# SS
“FCT FOCUS ON HIGHEST
INTEGRITY VALVES FOR HARSH
APPLICATIONS”
Large Project Management
FCT has been managing large projects,
providing the best support to our
customers. Over the years the organization
has been delivering project such as :• Statoil/ Troll A (1992) ~1000 valves
• Qatar LNG liquefaction
project(1995/1996) 3491 valves
• Total N’ Kossa (1994/1997) 735 valves
• Yadana Myanmar (1996/1998) 464 valves
• Frame Agreement Norsk Hydro
(1994 to 1999)
- Njord (1995) ~1000 valves
- Visund (1996) ~1000
- Troll C (1998) ~1000 valves
- Oseberg (1998)
- Heimdal (1999)
• Conoco Phillips Norway / Ekofisk 2/4J
and 2/4X (1997) ~ 3000 valves
• Woodside/ Laminaria FPSO (1998)
2000 valves
• Shell Philippines / Malampaya (1999)
794 valves
• Total / Girassol/(2000/2001) 987 valves
• Shell/ Ormen Lange (2004) ~500 valves
• PTTEP Arthit (2006) 500 valves
• BP/SKARV FPSO (2009) ~1000 valves
• Frame Agreement Statoil since 2012
• SHELL/ Nyhamna (2014/2015)
350 valves
• Statoil/ J. Sverdrup (starting 2015)
4 platforms ~1000 valves
• Total/ Martin Linge (starting 2015)
250 valves
• BP Angola / Plutonio 800 valves
Servicing/Site assistance
Oseberg, Norsk Hydro complex of platforms,
was built in the mid 1980’s. It produces and
collects around 25M€/day of oil.
As Statoil wanted to use this complex
for 20 more years, they have to replace
critical valves (old design valves were
corroded, eroded etc). FCT was involved
in refurbishing the duplex valves from soft
seats with elastomer o’rings to metal seats
with PTFE lipseals. Carbon steel valves have
been replaced by new generation of DIB-1
(double isolation and bleed) valves, metal
seated with PTFE lipseals.
PRODUCT OVERVIEW | 13
AFTER MARKET SERVICE
Pentair Valves & Controls brings over 100
years of service expertise to you. Pentair’s
OEM-trained technicians in over 80 service
centers worldwide offer unrivalled OEM
and non-OEM product expertise coupled
with a deep understanding of industrial
applications.
We understand gold producers continue to
face fluctuating commodity prices requiring
them to curtail investment, reduce operating
costs and staffing attrition.
We can offer a range of service capabilities
that can either supplement your existing
maintenance program or provide a total
service responsibility, moving you from
reactive to proactive maintenance to
reduce unplanned downtime, minimize
maintenance costs, and extend asset life.
We understand gold producers continue to
face fluctuating commodity prices requiring
them to curtail investment, reduce operating
costs and staffing attrition.
We offer a range of service capabilities
that can either supplement your existing
maintenance program or provide a total
service responsibility, moving you from
reactive to proactive maintenance to
reduce unplanned downtime, minimize
maintenance costs, and extend asset life.
Pentair’s service portfolio
includes:
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Installation & commissioning support
Valve automation
Service & application training
Parts & replacements management
Inspection, testing & certification
Maintenance & repair
Turnarounds, revisions & shutdowns
Product upgrades & modifications
End of life support
Asset integrity management
SERVICE CAPABILITIES
Pentair can support you either in the field,
or from our own state-of-the-art production
facilities. With strategically distributed
service teams available 24 /7/365, and a
fleet of fully stocked service vehicles. Our
pickup and delivery services assist you with
your service and repair needs with minimal
downtime.
Pentair facilities and products meet multiple
industry standards, both international and
local, including:
AGA, ASME, ISO, NATA and PED
We are also certified through leading
organizations including:
Bureau Veritas, DNV, Lloyds Register and
TÜV
14 | FCT Ball Valves
Products serviced include:
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Pressure relief valves
Control valves
Pump protection valves
Specialty Knife, Gate, Globe, Choke and
Check valves
Ball valves
Triple offset valves
Electric, pneumatic and hydraulic
actuators
Instrumentation and controls
Our general capabilities
include:
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Testing (air, gas, water, liquid, steam,
cryogenic)
Oxygen cleaning
In-situ testing and machining
Mobile units
Embedded site services
Offshore capabilities
Asset integrity management
Instrumentation and calibration services
Asset
Tracking
ED
T
IC
AN D P R E
VE
NT
E
ES
eDge
AT
TE
GR
TR
N
TI
Inventory
Management
EGI
ASSE
Root Cause
Failure Analysis
(RCFA)
IVE
Compliance
Management
IV
PR
Business
Intelligence
IT
Risk Based
Inspection
(RBI)
C
Y M
AINTENAN
E
S
Shutdown
Planning
eDge
ASSET INTEGRITY MANAGEMENT
OUTSOURCING ASSET MANAGEMENT
In response to the challenging operating
climate, mining companies can often
realize cost benefits by outsourcing asset
management. Before miners can achieve
zero unplanned maintenance, they must
first strengthen their asset management
practices.
Pentair’s leading asset management
platform, provides asset tracking
capabilities that help you make viable
decisions on the balance of safety and
reliability vs costs.
Asset Management allows
you to:
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Have full visibility of all assets in a
single, global eDge solution with 24/7
access
Optimize outage scheduling
Reduce your maintenance downtime
and improve reliability. Users have
shown 18% fewer repairs per year*
Mitigate risks and diagnose failures,
take corrective actions and ensure
your plant operates more efficiently
Save time and reduce costs:
22% reduction in cost per repair; 35%
overall reduction in repair costs*
Pentair’s asset management
solutions include:
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Asset tracking
Compliance management
Inventory management (parts and
spares storage, management and
monitoring)
Shutdown planning
Risk based inspection (RBI)
Root cause failure analysis (RCFA)
Business intelligence
(*) eDge case study
PRODUCT OVERVIEW | 15
PENTAIR VALVES & CONTROLS
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VCPBR-04088-EN 16/06