Parts Manual
Refer to inside cover for additional serial number information
(from serial number 4551)
Part No.102499
Rev D
October 2006
October 2006
Technical Publications
Serial Number Information
Genie Industries has endeavored to deliver the highest
degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to change
without notice.
Genie Industries offers the following Parts Manuals for
these models:
Readers are encouraged to notify Genie of errors and
send in suggestions for improvement. All
communications will be carefully considered for future
printings of this and all other manuals.
Title
Part No.
Genie Z-60/34 Parts Manual
(before serial number 1090) .................................. 30103
Genie Z-60/34 Parts Manual
(from serial number 1090 to 4000) ........................ 65440
Genie Z-60/34 Parts Manual
(from serial number 4001 to 4550) ........................ 75859
Contact Us:
Copyright © 1993 by Genie Industries
102499 Rev D October 2006
Fourth Edition, Fourth Printing
www.genieindustries.com
e-mail: techsup@genieind.com
"Genie" and "Z" are registered trademarks of
Genie Industries in the USA and many other
countries.
Printed on recycled paper
Printed in U.S.A.
ii
Z-60/34
Part No. 102499
October 2006
How To Read Your Serial Number
Model: Z-60/34
Z6006-12345
Serial number:
Model year: 2006 Manufacture date: 01/05/06
Electrical schematic number: ES0423
Machine unladen weight:
Rated work load (including occupants): 500 lb / 227 kg
Maximum number of platfrm occupants: 2
Maximum allowable side force : 150 lb / 670 N
Maximum allowable inclination of the chassis:
0 deg
Z60 06 - 12345
Maximum wind speed : 28 mph/ 12.5 m/s
Maximum platform height : 60 ft 4 in/ 18.3 m
Sequence
number
Model
Maximum platform reach : 34 ft / 10.4 m
Gradeability: N/A
Model year
Country of manufacture: USA
This machine complies with:
ANSI A92.5
CAN B.354.4
Genie Industries
18340 NE 76th Street
Serial label
(located on back
of tank side
bulkhead)
Redmond, WA 98052
USA
Serial number
(stamped on chassis)
OR
(located on ground
control box)
PN - 77055
Part No. 102499
Z-60/34
iii
October 2006
This page intentionally left blank.
iv
Z-60/34
Part No. 102499
October 2006
Table of Contents
300 • Turntable Components, Continued
This manual is updated frequently. Each parts
figure listed below has a figure number and a
revision letter. If a figure is updated with new
information, the revision letter or ‘Rev’ is
updated (example: from Rev A to Rev B).
Figure
101.1
Rev Description
B Decals
If you have a printed manual, you can keep it
up to date by downloading new figures from the
Genie website at www.genieindustries.com.
303.1
B
Function Manifold and Auxiliary
Power Unit Installation
304.1
C
Turntable Rotation and Hydraulic
Rotary Coupler Installation
305.1
D
Ground Controls - View 1
306.1
C
Ground Controls - View 2
307.1
B
Ground Controls - View 3
308.1
B
Turntable Covers
309.1
A
Turntable Counterweight
400 • Engine Components
How To Read Your Serial Number .......................... iii
Parts Stocking List ................................................ vii
How To Order Parts .................................................. x
Order Form .............................................................. xi
Electronic Version
Click on the figure description below to view
the figure.
401.1
D
Perkins 404-22 Engine - View 1
402.1
A
Perkins 404C-22 Engine - View 2
403.1
A
Deutz F4L 1011F Engine - View 1
(before serial number 4608)
404.1
A
Deutz F4L 1011F Engine - View 2
(before serial number 4608)
405.1
B
Deutz F4L 1011F Engine - View 3
(before serial number 4608)
406.1
B
Deutz F3L 2011F Engine - View 1
(after serial number 4607)
407.1
E
Deutz F3L 2011F Engine - View 2
(after serial number 4607)
408.1
D
Ford LRG-425 EFI Engine - View 1
(before serial number 6316)
100 • Decals
101.1
F
Decals with Words
102.1
G
Decals with Symbols
200 • Drive Chassis Components
201.1
A
Steer Axle Linkage,
Oscillate Models (2WD, 4WD)
409.1
D
Ford LRG-425 EFI Engine - View 2
(before serial number 6316)
202.1
A
2WD Steer Axle Linkage,
Non-oscillate Models
410.1
D
Ford LRG-425 EFI Engine - View 3
(before serial number 6316)
203.1
C
Non-steer Axle
411.1
A
204.1
B
2WD Steer Axle - Wheels and Hubs
Ford DSG-423 EFI Engine - View 1
(after serial number 6315)
205.1
B
4WD Steer Axle - Wheels and Hubs
412.1
A
Ford DSG-423 EFI Engine - View 2
(after serial number 6315)
206.1
B
2WD Hub - Steer Axle
413.1
A
207.1
A
2WD and 4WD Drive Hub
Ford DSG-423 EFI Engine - View 3
(after serial number 6315)
414.1
A
Ford DSG-423 EFI Engine - View 4
(after serial number 6315)
300 • Turntable Components
301.1
302.1
E
D
Part No. 102499
Hydraulic and Fuel Tanks Gasoline/LPG Models
Table of Contents continues on the next page.
Hydraulic and Fuel Tanks Diesel Models
Z-60/34
v
October 2006
Table of Contents
500 • Boom Components
700 • Hydraulic Components, Continued
501.1
C
Secondary Boom - View 1
712.1
D
502.1
B
Secondary Boom - View 2
Hydraulic Hoses and Fittings Turntable
503.1
A
Upper Pivot
713.1
B
Hydraulic Hoses and Fittings Boom
504.1
A
Upper Pivot and
Primary Boom Rests
714.1
A
Hydraulic Hose and Fitting
Cross-reference
505.1
C
Primary and Extension Booms
506.1
C
Cable Track
(before serial number 5542)
801.1
D
Alarm and Beacon Package,
Driving Lights
506.2
C
Cable Track
(after serial number 5541)
802.1
E
Platform Options
507.1
C
Jib Boom and Platform Rotator
803.1
C
Ground and Platform Control Box
Covers
804.1
C
Platform Overload European Models
600 • Platform Components
800 • Accessories
601.1
B
Platform Installation - View 1
602.1
C
Platform Installation - View 2
805.1
E
Platform Half-mesh and Pipe Cradle
603.1
D
Platform Controls - View 1
806.1
A
Air Line to Platform
604.1
A
Platform Controls - View 2
807.1
B
Cold Start Package
605.1
A
Joystick Controllers,
Single-axis and Multi-axis
808.1
A
Generator Option
809.1
B
Hydraulic Hoses and Fittings Generator
700 • Hydraulic Components
701.1
A
2WD Traction Manifold
810.1
B
Hydraulic Oil Cooler
702.1
A
4WD Traction Manifold
811.1
A
Gauge Option
703.1
B
Two-Speed/Brake Manifold
812.1
B
Panel Cradle
704.1
D
Function Manifold
813.1
B
705.1
C
Jib Select and Platform Rotate
Manifolds
Welder Option,
Chassis Components - View 1
814.1
D
Welder Option,
Platform Components - View 2
815.1
B
Welder Option,
Hoses and Fittings - View 3
816.1
B
Hydraulic Hoses and Fittings Arctic Hose Option
817.1
B
Hostile Environment Package View 1
706.1
A
Hydraulic Pumps
707.1
B
Oscillate Control Valve
(before serial number 5820)
707.2
A
Oscillate Control Valve
(after serial number 5819)
708.1
B
2WD Drive System
709.1
C
2WD Drive Oscillate System
(before serial number 5820)
818.1
A
Hostile Environment Package View 2
709.2
A
2WD Drive Oscillate System
(after serial number 5819)
819.1
A
Hostile Environment Engine Air Pre-cleaners
710.1
B
4WD Drive System
820.1
A
Second LPG Carrier Option
711.1
B
4WD Drive Oscillate System
vi
Z-60/34
Part No. 102499
October 2006
Parts Stocking List
Ford DSG-423 EFI Models
(after serial number 6315):
Description
Required Parts
The following parts are required to perform
maintenance procedures as outlined in the
Genie Z-60/34 Service Manual.
Perkins 404-22 Models:
Description
Part No.
Fuel Pre-Filter ...................................................... 52761
Fuel Pressure Regulator/Filter ........................... 119491
Engine Oil Filter ................................................. 119139
Part No.
Air Filter Element ................................................. 77295
Air Filter Element ................................................. 62420
Serpentine Belt .................................................. 119138
Fuel/water Separator Element ............................. 62433
PCV Valve .......................................................... 119474
Engine Oil Filter ................................................... 94762
Spark Plug ......................................................... 119467
V-belt .................................................................... 89765
Spark Plug (pack of 4) ....................................... 119495
Deutz F4L-1011 Models
(before serial number 4608):
Description
Recommended Parts
Part No.
Air Filter ................................................................ 62420
Fuel/water Separator Element ............................. 29560
Engine Oil Filter ................................................... 49924
V-belt .................................................................... 32698
Deutz F3L-2011 Models
(after serial number 4607):
Description
Description
Part No.
Genie Gray Paint, 12 Ounce (355ml) Aerosol ....... 1268
Genie Blue Paint, 12 Ounce (355ml) Aerosol ........ 1484
Genie Blue Paint, 1 gallon (3.78 liters) ................ 32150
Genie Gray Paint, 1 gallon (3.78 liters) ............... 32151
Parts Stocking List continues on the next page.
Part No.
Air Filter ................................................................ 62420
Fuel/water Separator Element ............................. 29560
Engine Oil Filter ................................................... 49924
V-belt .................................................................... 32698
Ford LRG-425 EFI Models
(before serial number 6316):
Description
Part No.
Fuel Pre-Filter ...................................................... 52179
Fuel Pressure Regulator/Filter ............................. 58967
Engine Oil Filter ................................................... 28656
Air Filter Element ................................................. 77295
Serpentine Belt .................................................... 52580
PCV Valve ............................................................ 33957
Spark Plug (pack of 4) ....................................... 106490
Part No. 102499
Z-60/34
vii
October 2006
Parts Stocking List
Manuals
Genie Industries offers the following support
documents for these models:
Title
Part No.
Genie Z-60/34
Operator's Manual
(before serial number 4001) ................................ 82258
Genie Z-60/34
Operator's Manual
(from serial number 4001 to 5709) ...................... 82579
Genie Z-60/34
Operator's Manual
(after serial number 5709) ............................... 1000209
Genie Z-60/34
Service Manual
(before serial number 1090) ................................ 30105
Genie Z-60/34
Service Manual
(from serial number 1090 to 4000) ...................... 52856
Genie Z-60/34
Service Manual
(after serial number 4000) ................................... 75861
EMI Safety Manual ............................................... 27581
Manual of Responsibilities
ANSI A92.5 .......................................................... 31779
viii
Z-60/34
Part No. 102499
October 2006
This page intentionally left blank.
Part No. 102499
Z-60/34
ix
October 2006
How To Order Parts
Please be prepared with the following information
when ordering replacement parts for your Genie
product:
Machine model number
Machine serial number
Genie part number
Part description and quantity
Purchase order number
"Ship to" address
Desired method of shipment
Name and telephone number of the authorized
Genie Distributor in your area
Use the Service Parts Fax Order Form on the next
page and fax your order to our Parts Department.
Genie North America
Telephone (425) 556-6551
Toll Free (877) 367-5606 in U.S.A. and Canada
Fax (425) 556-8659
Genie UK
Parts Telephone (44) (0) 1476 584352
Parts Fax (44) (0) 1476 584340
Genie Australia
Parts Telephone (617) 03375 1660
Parts Fax (617) 03375 1002
Genie France
Parts Telephone (33) (0) 237 26 09 99
Parts Fax (33) (0) 237 31 50 10
Genie Germany
Parts Telephone (49) (0) 4202 885223
Parts Fax (49) (0) 4202 885225
Machine Information
Model
Serial Number
Date of Purchase
Authorized Genie Distributor
Phone Number
Genie Scandinavia
Parts Telephone (46) (31) 3409612
Parts Fax (46) (31) 3409613
Genie Iberica
Parts Telephone (34) (93) 5795042
Genie Brazil
Parts Telephone (55) (114) 1665755
Parts Fax (55) (114) 1665754
Genie Japan
Parts Telephone (81) (33) 4536082
Parts Fax (81) (33) 4536083
Genie China
Parts Telephone (86) (215) 3852570
Parts Fax (86) (215) 3852569
x
Z-60/34
Part No. 102499
Service Parts Fax Order Form
Fax to: (425) 556-8659 or Toll Free: 888-274-6192
International: +1-425-556-8659
Please fill out completely
Date
_________________________________
Account Number _______________________________
Your Name _______________________________
Your Fax Number ______________________________
_________________________________
Your Phone Number ____________________________
_________________________________
Ship To
___________________________________
_________________________________
___________________________________
_________________________________
___________________________________
_________________________________
___________________________________
Purchase Order Number ____________________
Ship Via
___________________________________
Model(s) ______________________________________________________ Serial No.(s) _________________
Optional Equipment __________________________________________________________________________
Part Number
Description
Quantity
Price
remove this page and make copies
remove this page and make copies
Bill To
All back-ordered parts will be shipped when available via the same ship method as the original order
unless Noted below:
Ship complete order only - No back orders
Ship all available parts and contact customer on disposition of back-ordered parts
Other (please specify)
FOR GENIE INDUSTRIES USE ONLY
Order Number ______________
Origin Code ________________
Comments _________________________
Date Scheduled ____________
Ship Condition ______________
__________________________________
Order Total ________________
Terms Code ________________
__________________________________
October 2006
Parts
Figures
Part No. 102499
Z-60/34
100 • Decals
Figure
101.1
October 2006
Rev
F
Description
Decals with Words
28158 28171
82283 or
32700
28161 31060
Serial plate
or 28159
or 97890 34819
25994 1000210 82673
31059
28160
82366
40434
27564
28161
82316 or
82229
82590 or
114244
114166
82590 or
114244
82316 or
82229
52968
27204
27206
27207
28178
28178
27207
27206
27205
52966 or
52967
28177
82238
33952
32728
82283
or 1000210
Tank
Side
32700
or 97890
97815
28236
28174
or 28235
44981
30080
28165
28176
28163
or 44986
or 97887
Drive
Chassis
Shading indicates
decal is hidden from
view, i.e. under
covers
Platform
31060
52965
97602
119589
28175
35599
28181
40434
Engine
Side
27564
28161
28177
28161 28174
28164 82316
82590 114166
82590
82316
or
114244
114277 or 114244 or 82229
31059
or 28235 44981 or 82229
Z-60/34
82644
or 97548
or 97571
or 33986
or 114169
Part No. 102499
100 • Decals
October 2006
Decals with Words
Item
Part No.
Description
—
102500
Decal Kit - Safety/Instructional
(includes items 1-9, 12-14,
16-20, 22, 24-31, 38, 39, 41-49)
(before serial number 5710)
Decal Kit - Safety/Instructional
(includes items 1-9, 12-14,
16-20, 22, 24-31, 38, 39, 41-49)
(after serial number 5709)
Label - Software, ALC 500
(located inside the platform box)
—
111321
Qty.
—
97884
1
25994
Caution - Component Damage,
Hydraulic Valves ........................... 1
2
27204
Arrow - Blue .................................. 1
3
27205
Arrow - Yellow .............................. 1
4
27206
Triangle - Blue .............................. 2
5
27207
Triangle - Yellow ........................... 2
6
27564
Danger - Electrocution Hazard ..... 2
7
28158
Label - Unleaded .......................... 1
8
28159
Label - Diesel ............................... 1
9
28160
Label - Liquid Petroleum Gas ....... 2
10
28161
Warning - Crushing Hazard .......... 3
11
28163
Notice - Maximum Side Force
150 lbs / 667 N
(USA / Canada models)
(before serial number 5710) ......... 1
Notice - Maximum Side Force
150 lbs / 667 N
(USA / Canada models)
(after serial number 5709)
Notice - Maximum Manual Force
90 lbs / 400 N
(Australia models) ........................ 1
—
—
97887
44986
Item
Part No.
Description
101.1
Rev F
Qty.
20
28181
Warning - No Step or Ride ........... 1
21
28235
Label - Power to Platform,
115V AC ....................................... 2
22
28236
Warning - Failure To Read ........... 1
23
30080
Notice - Max Load
500 lbs / 227 kg ............................ 1
24
31059
Warning - Collision Hazard ........... 2
25
31060
Danger - Tip-over Hazard,
Interlock ........................................ 2
26
32700
—
97890
Danger - General Safety
(before serial number 5710) ......... 2
Danger - General Safety
(after serial number 5709)
27
32728
Label - Generator (option) ............ 1
28
33952
Danger - Tilt-alarm ........................ 1
29
33986
—
97548
Notice - Deutz Engine
Specifications
(before serial number 4608) ......... 1
Notice - Deutz Engine
Specifications
(after serial number 4607) ............ 1
30
35599
Notice - Align Air Hoses ............... 1
31
40434
Label - Lanyard Anchorage .......... 3
32
44981
Label - Air Line to Platform ........... 2
33
52965
Cosmetic - Genie Z-60/34 ............ 1
34
52966
Cosmetic - 4 x 2 ............................ 1
35
52967
Cosmetic - 4 x 4 ............................ 1
36
52968
Cosmetic - Genie Boom ............... 1
77046
77183
Label - Serial Number, Mylar ........ 1
Overlay - Clear
12
28164
Notice - Hazardous Materials ....... 1
37
—
13
28165
Notice - Foot Switch ..................... 1
38
82229
Notice - Tire Specifications,
High flotation ................................. 4
14
28171
Label - No Smoking ...................... 1
15
28174
Label - Power to Platform,
230V AC ....................................... 2
39
—
82238
82385
Platform Control Panel ................. 1
Clear Protector
40
82243
Label - Fault Codes ...................... 1
16
28175
Caution - Compartment Access ... 1
17
28176
Notice - Missing Manuals ............. 1
18
28177
Warning - Platform Rotate ............ 2
19
28178
Warning - Shear Point .................. 2
Part No. 102499
This list continues on the next page.
Z-60/34
100 • Decals
Figure
101.1
October 2006
Rev
F
Description
Decals with Words
28158 28171
82283 or
32700
28161 31060
Serial plate
or 28159
or 97890 34819
25994 1000210 82673
31059
28160
82366
40434
27564
28161
82316 or
82229
82590 or
114244
114166
82590 or
114244
28177
82238
33952
32728
82283
or 1000210
Tank
Side
82316 or
82229
52968
27204
27206
27207
28178
28178
27207
27206
27205
52966 or
52967
32700
or 97890
97815
28236
28174
or 28235
44981
30080
28165
28176
28163
or 44986
or 97887
Drive
Chassis
Shading indicates
decal is hidden from
view, i.e. under
covers
Platform
31060
52965
97602
119589
28175
35599
28181
40434
Engine
Side
27564
28161
28177
28161 28174
28164 82316
82590 114166
82590
82316
or
114244
114277 or 114244 or 82229
31059
or 28235 44981 or 82229
Z-60/34
82644
or 97548
or 97571
or 33986
or 114169
Part No. 102499
100 • Decals
October 2006
Decals with Words
Item
Part No.
Description
Qty.
41
82283
—
1000210
42
82316
Notice - Tire Specifications ........... 4
43
82366
Label - Chevron Rykon ................. 1
44
114244
Label - Wheel Load ...................... 4
45
82644
Notice - Perkins Engine
Specifications ............................... 1
46
82673
Ground Control Panel ................... 1
47
97571
—
114169
Notice - Ford Engine
Specifications
(before serial number 6321) ......... 1
Notice - Ford Engine
Specifications
(after serial number 6320)
48
97602
Warning - Explosion Hazard ......... 1
49
97815
Label - Lower Mid-rail ................... 1
50
119589
Caution - 12 V Electrical,
Ford DSG-423 models
(after serial number 6315) ............ 1
51
114166
Label - Transport Diagram ........... 2
Part No. 102499
Notice - Operating Instructions
(before serial number 5710) ......... 2
Notice - Operating Instructions
(after serial number 5709)
Z-60/34
101.1
Rev F
100 • Decals
Figure
102.1
October 2006
Rev
G
Description
Decals with Symbols
28158 or
28171
82673 Serial plate
28159
28160
82924
82487
28160
82605
40434
82544
82472
82589
82590 or
114244
114166
82590 or
114244
82589
82548
Tank
Side
82238
82646
32728
82487
52968
27204
27206
27207
82606
82606
27207
27206
27205
52966
or 52967
97815
28174
or 28235
44981
82545
Drive
Chassis
Shading indicates
decal is hidden from
view, i.e. under
covers
82602
or 82604
Platform
52965
40434
82473
82544
82472
82548
Engine
Side
82590 or
82590 or
28174
82605 44981 or 28235 82472 82589 114244 114166 114244 82589
Z-60/34
Part No. 102499
100 • Decals
October 2006
Decals with Symbols
Item
Part No.
Description
Qty.
—
102501
Decal Kit - Safety/Instructional
(includes items 1-10, 12, 19-26,
29-33 and 35)
Label - Software, ALC 500
(located inside the platform box)
102.1
Rev G
Item
Part No.
Description
Qty.
28
114244
Label - Wheel Load
29
82602
Notice Maximum Manual Force, 667 N
(Asia / South America) .................. 1
30
82604
Notice Maximum Manual Force, 400 N
(European models) ....................... 1
—
97884
1
27204
Arrow - Blue .................................. 1
2
27205
Arrow - Yellow .............................. 1
3
27206
Triangle - Blue .............................. 2
31
82605
Warning - Collision Hazard ........... 2
4
27207
Triangle - Yellow ........................... 2
32
82606
Warning - Shear Point .................. 2
5
28158
Label - Unleaded .......................... 1
33
82646
Label - Drive Enable Patch ........... 1
6
28159
Label - Diesel ............................... 1
34
82924
Caution - Shutoff Valves ............... 1
7
28160
Label - Liquid Petroleum Gas ....... 2
35
97815
Label - Lower Mid-rail ................... 1
8
28171
Label - No Smoking ...................... 1
36
114166
Label - Transport Diagram ........... 2
9
28174
Label - Power to Platform,
230V AC ....................................... 2
37
82240
Label - 105 dB
(European Models) ....................... 1
10
28235
Label - Power to Platform,
115V AC ....................................... 2
11
32728
Label - Generator (option) ............ 1
12
40434
Label - Lanyard Anchorage .......... 3
13
44981
Label - Air Line to Platform ........... 2
14
52965
Cosmetic - Genie Z-60/34 ............ 1
15
52966
Cosmetic - 4 x 2 ............................ 1
16
52967
Cosmetic - 4 x 4 ............................ 1
17
52968
Cosmetic - Genie Boom ............... 1
18
72867
Label - Lights ................................ 1
19
—
82238
82385
Platform Control Panel ................. 1
Clear Protector
20
82472
Warning - Crushing Hazard .......... 3
21
82473
Caution - Compartment Access ... 1
22
82487
Label - Read the Manual .............. 2
23
82544
Danger - Electrocution Hazard ..... 2
24
82545
Danger - Maximum Capacity,
227 kg ........................................... 1
25
82548
Warning - Platform Rotate ............ 2
26
82673
Ground Control Panel ................... 1
27
82589
Label - Tire Pressure .................... 4
Part No. 102499
Z-60/34
200 • Drive Chassis Components
Figure
201.1
Rev
A
October 2006
Description
Steer Axle Linkage, Oscillate Models (2WD, 4WD)
1
12
6
22
2
3
6
2
5
4
7
3
8
25
9
8
10
10
25
11
12
8
3
13
9
24
3
12
22 23
11
21
10
20
15
19
Z-60/34
18
17
16
14
Part No. 102499
200 • Drive Chassis Components
October 2006
Steer Axle Linkage, Oscillate Models (2WD, 4WD)
Item
Part No.
Description
Qty.
1
63155
Tie Rod ......................................... 1
2
89675
—
—
89295
32722
Oscillate Hydraulic Cylinder
(includes item 3) ........................... 2
Seal Kit
Counterbalance Valve
3
45071
Bearing,
1.5 x 1.75 x 1.5 inches ................. 8
4
8177
Screw - HHC,
1/2 -13 x 1.5 inches, GR 5
5
6033
Lock Washer, 1/2 inch
6
30418
Rod End, 0.5 x 3.75 inches .......... 3
7
73766
Pivot Pin,
2.5 x 23.88 inches ........................ 1
8
19440
Clevis Pin, 1 x 2.5 inches ............. 6
9
—
59460
89294
Steer Cylinder ............................... 2
Seal Kit
10
53452
Bearing, 1 x 1.5 x 1 inch ............... 6
11
14815
Roll Pin, 0.25 x 2.25 inches .......... 4
12
53081
Pivot Pin, 4.76 x 1.5 inches .......... 6
13
102152
Yoke Assembly, Tank Side
(includes items 3 and 10) ............. 1
14
6086
Low Profile Nylock Nut, 1/2 -13
15
8220
Screw - HHC,
1/2 -13 x 4 inches, GR 5
16
29746
Flat Washer, 2.52 x 4 x 0.062 inch
17
25436
Thrust Washer,
2.56 x 4 x 0.18 inch
18
27698
Bearing, 2.5 x 2.75 x 2 inches
19
89329
Steer Axle Assembly
(includes items 10 and 18) ........... 1
20
102153
Yoke Assembly, Engine Side
(includes items 3 and 10) ............. 1
21
45226
Rod End, 0.375 x 3.69 inches ...... 2
22
6175
Screw - HHC,
3/8 -16 x 1 inch, GR 5
23
6021
Lock Washer, 3/8 inch
24
34641
Pivot Pin, 1.5 x 10.25 inches ........ 2
25
74389
Rue Ring, 1 inch ........................... 6
Part No. 102499
Z-60/34
201.1
Rev A
200 • Drive Chassis Components
Figure
202.1
Rev
A
October 2006
Description
2WD Steer Axle Linkage, Non-oscillate Models
27
26
25
23 24
3
2
1
22
4
6
5
6
5
21
20
5
7
6
8
8
9
10
11
12
7
11
10
9
8
19
14
18
Z-60/34
17
16
15
13
Part No. 102499
200 • Drive Chassis Components
October 2006
2WD Steer Axle Linkage, Non-oscillate Models
Item
Part No.
Description
Qty.
1
8177
Screw - HHC,
1/2 -13 x 1.5 inches, GR 5
2
6033
Lock Washer, 1/2 inch
3
30418
Rod End, 0.5 x 3.75 inches .......... 3
4
73766
Pivot Pin, 2.5 x 23.88 inches ........ 1
5
74389
Rue Ring, 1 inch ........................... 6
6
19440
Clevis Pin, 1 x 2.5 inches ............. 6
7
—
59460
89294
Steer Cylinder ............................... 2
Seal Kit
8
53452
Bearing, 1 x 1.5 x 1 inch ............... 6
9
14815
Roll Pin, 0.25 x 2.25 inches .......... 4
10
53081
Pivot Pin, 4.76 x 1.5 inches .......... 4
11
45071
Bearing,
1.5 x 1.75 x 1.5 inches ................. 4
12
102152
Yoke Assembly, Tank Side
(includes items 8 and 11) ............. 1
13
6086
Low Profile Nylock Nut, 1/2 -13
14
8220
Screw - HHC,
1/2 -13 x 4 inches, GR 5
15
45074
Thrust Washer,
1.51 x 3.5 x 0.187 inch ................. 2
16
25436
Thrust Washer,
2.56 x 4 x 0.18 inch ....... as needed
17
27698
Bearing, 2.5 x 2.75 x 2 inches ...... 2
18
89329
Steer Axle Assembly
(includes items 8 and 17) ............. 1
19
102153
Yoke Assembly, Engine Side
(includes items 8 and 11) ............. 1
20
63155
Tie Rod ......................................... 1
21
53909
Screw - HHC,
5/8 -11 x 4 inches, GR 8 .............. 14
22
73449
Non-oscillate Mount ...................... 1
23
6175
Screw - HHC,
3/8 -16 x 1 inch, GR 5
24
6021
Lock Washer, 3/8 inch
25
73476
Shim, 22 Ga. ................................. 2
Part No. 102499
Item
Part No.
Description
202.1
Rev A
Qty.
26
73475
Shim, 12 Ga. ................................. 2
27
6024
Nylock Nut, 5/8 -11
Z-60/34
200 • Drive Chassis Components
Figure
203.1
Rev
C
October 2006
Description
Non-steer Axle
1
24 25 26
2
5
3
6
7
4
32
22
31 4
30
29
28
9
8
27
24 25 26
23
10
22
11
12
21
20
19
18
13
17
16
15
Z-60/34
14
Part No. 102499
200 • Drive Chassis Components
October 2006
Non-steer Axle
Item
Part No.
Description
Qty.
1
Ref.
Oscillate Control Valve
(refer to 707.1)
2
9145
Screw - HHC,
1/2 -13 x 2.5 inches, GR 5
3
13066
Hardened Flat Washer, 1/2 inch ... 4
4
6033
Lock Washer, 1/2 inch
5
4266
Screw - HHC,
1/4 -20 x 2 inches, GR 5
6
6091
Nylock Nut, 1/4 -20
7
Ref.
—
Ref.
2WD Traction Manifold
(refer to 701.1)
4WD Traction Manifold
(refer to 702.1)
8
6175
Screw - HHC,
3/8 -16 x 1 inch, GR 5
9
6021
Lock Washer, 3/8 inch
10
89331
Non-steer Axle Assembly
(includes item 11) ......................... 1
11
27698
Bearing, 2.5 x 2.75 x 2 inches ...... 2
12
29746
Shim Washer,
2.52 x 4 x 0.062 inch ..... as needed
13
—
—
89032
75721
75576
Wheel, 22.5 x 14 inches ............... 2
Wheel, 15 x 19.5 inches
Wheel, 19.5 x 11.75 inches
14
54627
Lug Nut, 5/8 -18, 90° ................... 18
15
73185
—
81164
—
73210
15
75579
—
75578
15
75581
—
75580
15
89033
Part No. 102499
Item
Part No.
Description
203.1
Rev C
Qty.
15
89702
Tire and Wheel Assembly Air-filled, Non-marking,
Left Side ....................................... 1
Tire and Wheel Assembly Air-filled, Non-marking,
Right Side
—
89703
15
89704
—
89705
15
111466
—
111467
15
111333
Tire and Wheel Assembly with Sealant, Air Filled,
Set of 4 tires (includes decal) ....... 1
15
111472
Tire and Wheel Assembly High-flotation Set of 4 tires with
Sealant (includes decal) ............... 1
15
111468
Tire and Wheel Assembly High-flotation (includes decal) ...... 2
16
81110
Rough Terrain Tire, SGL,
15 x 19.5, 16 Ply ........................... 2
Turf Tire,
41/18 LL x 22.5, 14 Ply
Non-marking Tire,
15 x 19.5, 16 Ply
—
102255
—
111155
Screw - HHC,
5/8 -11 x 2 inches, GR 8
(before serial number 4569) ....... 12
Screw - HHC,
M16 x 50 inches, GR 10.9
(from serial 4569 to 5572)
Screw - HHC,
Flange 5/8 -11 x 2 inches, GR 8
(after serial number 5572)
Tire and Wheel Assembly Air-filled, Right Side ...................... 1
Tire and Wheel Assembly Air-filled, Left Side
17
89682
Tire and Wheel Assembly Foam-filled, Non-marking,
Right Side ..................................... 1
Tire and Wheel Assembly Foam-filled, Non-marking,
Left Side
Tire and Wheel Assembly with Sealant, Air Filled
Right Side (includes decal) ........... 1
Tire and Wheel Assembly with Sealant, Air Filled,
Left Side (includes decal)
Hardened Flat Washer,
5/8 inch
(before serial number 5573) ....... 12
This list continues on the next page.
Tire and Wheel Assembly Foam-filled, Left Side ................... 1
Tire and Wheel Assembly Foam-filled, Right Side
Tire and Wheel Assembly High-flotation ................................ 2
Z-60/34
200 • Drive Chassis Components
Figure
203.1
Rev
C
October 2006
Description
Non-steer Axle
1
24 25 26
2
5
3
6
7
4
32
22
31 4
30
29
28
9
8
27
24 25 26
23
10
22
11
12
21
20
19
18
13
17
16
15
Z-60/34
14
Part No. 102499
200 • Drive Chassis Components
October 2006
Non-steer Axle
Item
Part No.
Description
Qty.
18
88652
—
Ref.
—
—
—
—
—
—
—
—
102126
102131
102168
102163
102164
102165
102166
102167
18
88651
—
Ref.
19
102158
O-ring, Viton,
0.103 x 4.737, 75D ....................... 1
20
102157
O-ring, Viton,
0.07 x 0.239, 75D ......................... 1
21
88885
—
—
—
—
—
—
102155
102156
102159
102160
102161
106098
Drive Motor, 35cc
(2WD models) (shown) ................. 1
Drive Shaft Ball Bearing
Drive Shaft Seal
15 Tooth Shaft
Retaining Ring
Piston Ring
Seal Kit
21
88884
—
—
—
—
—
—
102155
102156
102159
102160
102161
106098
Drive Motor, 30cc
(4WD models) ............................... 2
Drive Shaft Ball Bearing
Drive Shaft Seal
15 Tooth Shaft
Retaining Ring
Piston Ring
Seal Kit
22
25969
Spring Clip Nut, 1/4 -20
23
63630P
24
6090
Screw - HHC,
1/4 -20 x 0.75 inch, GR 5
25
6356
Lock Washer, 1/4 inch
26
6638
Flat Washer, 1/4 inch
27
89362P
—
89361P
Part No. 102499
Motor and Wheel Drive
Assembly (2WD models) .............. 2
Drive Hub
(refer to 207.1)
Seal Kit
Disconnect Kit
Brake Kit
End Cover Retaining Ring
Cover
Ring Nut
Bearing
Input Shaft
Item
Part No.
Description
203.1
Rev C
Qty.
28
34216
Axle Rotation Stop Shim,
16.13 x 1.5 x
0.034 inch ...................... as needed
29
73766
Pivot Pin, 2.5 x 23.88 inches ........ 1
30
30418
Rod End, 0.5 x 3.75 inches .......... 1
31
8177
Screw - HHC,
1/2 -13 x 1.5 inches, GR 5
32
89332
Drive Chassis Cover
with Decals (circle end) ................ 1
Motor and Wheel
Drive Assembly (4WD models) .... 2
Drive Hub (refer to 207.1)
Non-steer Axle cover .................... 2
Axle Rotation Stop Bar
(oscillate models) ......................... 2
Axle Rotation Stop Bar
(non-oscillate models)
Z-60/34
200 • Drive Chassis Components
Figure
204.1
Rev
B
October 2006
Description
2WD Steer Axle - Wheels and Hubs
3
2
1
4
5
7
6
11
10
9
Z-60/34
8
Part No. 102499
200 • Drive Chassis Components
October 2006
2WD Steer Axle - Wheels and Hubs
Item
Part No.
Description
Qty.
1
6090
Screw - HHC,
1/4 -20 x 0.75 inch, GR 5
2
6356
Lock Washer, 1/4 inch
3
6638
Flat Washer, 1/4 inch
4
75863
Drive Chassis Cover
with Decals (square end) .............. 1
5
25969
Spring Clip Nut, 1/4 -20
6
81110
—
102255
—
111155
Screw - HHC,
5/8 -11 x 2 inches, GR 8
(before serial number 4569) ....... 12
Screw - HHC,
M16 x 50 inches, GR 10.9
(from serial 4569 to 5572)
Screw - HHC,
Flange 5/8 -11 x 2 inches, GR 8
(after serial number 5572)
7
89682
8
Ref.
Wheel (refer to 203.1)
9
Ref.
Rough Terrain Tire
(refer to 203.1)
9
73258
—
73257
9
73261
—
73260
9
75722
Tire and Wheel Assembly High-flotation ................................ 2
9
89698
—
89699
Tire and Wheel Assembly Air-filled, Non-marking,
Left Side ....................................... 1
Tire and Wheel Assembly Air-filled, Non-marking,
Right Side
9
89700
—
89701
Part No. 102499
Item
Part No.
10
54627
11
Ref.
Hardened Flat Washer,
5/8 inch
(before serial number 5573) ....... 12
Tire and Wheel Assembly Air-filled, Right Side ...................... 1
Tire and Wheel Assembly Air-filled, Left Side
Tire and Wheel Assembly Foam-filled, Right Side ................. 1
Tire and Wheel Assembly Foam-filled, Left Side
Tire and Wheel Assembly Foam-filled, Non-marking,
Left Side ....................................... 1
Tire and Wheel Assembly Foam-filled, Non-marking,
Right Side
Z-60/34
Description
204.1
Rev B
Qty.
Lug Nut, 5/8 -18, 90° ................... 16
2WD Hub (refer to 206.1)
200 • Drive Chassis Components
Figure
205.1
Rev
B
October 2006
Description
4WD Steer Axle - Wheels and Hubs
3
2
1
4
5
16 17 18
15
13 14
12
11
10
9
8
7
Z-60/34
6
Part No. 102499
200 • Drive Chassis Components
October 2006
4WD Steer Axle - Wheels and Hubs
Item
Part No.
Description
Qty.
1
6090
Screw - HHC,
1/4 -20 x 0.75 inch, GR 5
2
6356
Lock Washer, 1/4 inch
3
6638
Flat Washer, 1/4 inch
4
75863
Drive Chassis Cover
with Decals (square end) .............. 1
5
25969
Spring Clip Nut, 1/4 -20
6
89032
—
75576
Wheel, 22.5 x 14 inches,
9 hole ............................................ 2
Wheel,
19.5 x 11.75 inches, 9 hole
7
Ref.
8
54627
Lug Nut, 5/8 -18, 90° ................... 18
9
88651
—
Ref.
Motor and Wheel Drive
Assembly ...................................... 2
Drive Hub, 56:1 (refer to 207.1)
10
102158
O-ring, Viton,
0.103 x 4.737, 75D ....................... 2
11
102157
O-ring, Viton,
0.07 x 0.239, 75D ......................... 2
12
Ref.
13
81110
—
102255
—
111155
14
89682
Hardened Flat Washer,
5/8 inch
(before serial number 5573) ....... 12
15
89237
Hose Guide Bracket ..................... 2
16
6019
Screw - HHC,
3/8 -16 x 1.25 inches, GR 5
17
6021
Lock Washer, 3/8 inch
18
57201
Hardened Flat Washer,
0.313 inch ..................................... 2
Part No. 102499
Tire (refer to 203.1)
Drive Motor (refer to 203.1)
Screw - HHC,
5/8 -11 x 2 inches, GR 8
(before serial number 4569) ....... 12
Screw - HHC,
M16 x 50 inches, GR 10.9
(from serial 4569 to 5572)
Screw - HHC, Flange
5/8 -11 x 2 inches, GR 8
(after serial number 5572)
Z-60/34
205.1
Rev B
200 • Drive Chassis Components
Figure
206.1
Rev
B
October 2006
Description
2WD Hub - Steer Axle
1
2
3
7
6
5
4
Z-60/34
Part No. 102499
200 • Drive Chassis Components
October 2006
2WD Hub - Steer Axle
Item
Part No.
Description
—
—
88883
102126
2WD Hub, Front
Seal Kit
1
102162
Wheel Stud, 5/8 -18 ....................... 9
2
94894
Inner Bearing ................................ 1
3
102126
Oil Seal ......................................... 1
4
94891
Hub Cover .................................... 1
5
106839
Ring Seal ...................................... 1
6
94892
Shim ............................................. 2
7
94893
Outer Bearing ............................... 1
Part No. 102499
Qty.
Z-60/34
206.1
Rev B
200 • Drive Chassis Components
Figure
207.1
1
Rev
A
1
2
October 2006
Description
2WD and 4WD Drive Hub
3
4
5
6
7
8
9
10
1
11
12
13
14
1
3
15
7
22
16
17
3
21
17
3
18
3
19
20
20
20
20
20
3
Z-60/34
20
20
20 20
3
3
3
3
Part No. 102499
200 • Drive Chassis Components
October 2006
2WD and 4WD Drive Hub
Item
Part No.
Description
Qty.
—
—
88886
88887
4WD Wheel Drive, 56:1
2WD Wheel Drive, 56:1
1
102131
Disconnect Kit ............................... 1
2
102164
End Cover ..................................... 1
3
102126
Seal Kit ......................................... 1
4
102506
Thrust Bearing Plate ..................... 1
5
102507
Pinion Gear ................................... 1
6
102508
Thrust Bearing .............................. 1
7
102503
External Retaining Ring ................ 1
8
102504
Internal Retaining Ring ................. 1
9
102505
Pinion, Half Shaft .......................... 1
10
102509
Half Shaft ...................................... 1
11
102510
External Retaining Ring ................ 4
12
102511
Cylindrical Roller Bearing ............. 4
13
102512
O-ring, Casting ............................. 1
14
102167
Input Shaft .................................... 1
15
102514
Ball Bearing .................................. 1
16
102513
Wire Seal Retaining Ring ............. 1
17
102515
Tapered Roller Bearing ................ 2
18
102516
Internal Retaining Ring ................. 1
19
102517
Shaft Bearing Spacer ................... 1
20
—
102518
102168
Brake Kit, 4WD ............................. 1
Brake Kit, 2WD
21
102165
Ring Nut ........................................ 1
22
102162
Stud Wheel ................................... 9
Part No. 102499
Z-60/34
207.1
Rev A
300 • Turntable Components
Figure
301.1
Rev
E
October 2006
Description
Hydraulic and Fuel Tanks - Gasoline/LPG Models
5
4
1
7
6
8
2
3
1
9
10
11
12
34
33
31 2
2 32
15 14 14 13
30
16
29
L
28
15
10
-76
-57
18
-38
5-1
26 27 2
17
C
20
19
9
3
20
21
23
18
25
24
Z-60/34
23
18
19
18
18
22
18
Part No. 102499
300 • Turntable Components
October 2006
Hydraulic and Fuel Tanks - Gasoline/LPG Models
Item
Part No.
Description
Qty.
1
31524
—
31658
Tank Strap with Rubber Strip,
66 inches ...................................... 2
Rubber Bumper Strip ..... 24 inches
2
5397
Flat Washer, 5/16 inch
3
4828
Nylock Nut, 3/8 -16
4
102980
—
102981
Hydraulic Tank Assembly with
Word Decals,
45 Gallons / 170 liters
(includes items 5-7, 10 and 30) ... 1
Hydraulic Tank Assembly with
Symbol Decals,
45 Gallons / 170 liters
(includes items 5-7, 10 and 30)
Item
Part No.
Qty.
45455
Rubber Cushioned Clamp,
2.75 inches ................................... 1
17
52179
Fuel Pre-filter ................................ 1
18
21465
Hose Clamp, 1/2 inch .................... 6
19
27089
Fuel Hose, 5/16 inch ........ 18 inches
20
77219
Fuel Pump .................................... 1
21
71909
Fuel Hose, High
Pressure, 5/16 inch .......... 57 inches
22
65892
Connector ..................................... 2
23
53023
Fitting ............................................ 2
24
19487
Manual Fuel Shutoff Valve ........... 1
25
27089
Fuel Hose, 5/16 inch ........ 48 inches
26
8178
21141
Fluid Level Indicator ..................... 1
6
31506
Filler Neck Strainer
(before serial number 4833) ........ 1
Filler Neck Strainer
(after serial number 4832)
27
6097
53527
Description
16
5
—
301.1
Rev E
Screw - HHC,
-16 x 2.5 inches
3/8
Flat Washer, 3/8 inch
7
53527
Breather Cap ................................ 1
28
65610-S
8
48470
—
46014
Hydraulic Filter Assembly
with Indicator ................................ 1
Fiberglass Filter Element
Fuel Tank Assembly with Decal
20 Gallons / 76 liters
(includes item 29) ......................... 1
29
101727
Vented Anti-surge Cap, Red ........ 1
9
48922
30
31507
—
48916
Fitting
(before serial number 4833) ........ 1
Fitting
(after serial number 4832)
—
94612
Drain Plug, 12 MPT
(before serial number 4833) ........ 1
Drain Plug, SAE-6
(after serial number 4832)
10
45161
31
7713
Low Profile Nylock Nut, 3/8 -16
—
101490
Strainer Assembly
(before serial number 4833) ........ 2
Strainer Assembly
(after serial number 4832)
32
6175
Screw - HHC,
3/8 -16 x 1 inch, GR 5
11
48994
33
30256-S
LPG Tank Mount .......................... 1
34
25967
—
48996
—
30275
LPG Hose Assembly
(before serial number 4546) ........ 1
LPG Hose Assembly
(after serial number 4545)
Ball Valve, 16 MPT x 16 FPT
(before serial number 4833) ........ 2
Ball Valve, 16 MSAE x 16 FSAE
(after serial number 4832)
12
48986
—
48984
13
6090
Screw - HHC,
1/4 -20 x 0.75 inch
14
6638
Flat Washer, 1/4 inch
15
6889
Low Profile Nylock Nut, 1/4 -20
Part No. 102499
Adapter - Connector,
16 ORFS x 16 SAE
(before serial number 4833) ........ 2
Adapter - Connector,
16 ORFS x 16 SAE
(after serial number 4832)
The length listed in the component description
is the length of the hose only.
Refer to 714.1 to cross-reference Genie part
numbers to Parker part numbers.
Z-60/34
300 • Turntable Components
Figure
302.1
Rev
D
October 2006
Description
Hydraulic and Fuel Tanks - Diesel Models
1
2
3
4
5
6
1
7
8
9
10
19 20
23
22
21
C
L
20
-7
6
15
-5
7
10
-3
8
5-1
9
17 18 19 20
16
12
15
Z-60/34
14
13
12
11
Part No. 102499
300 • Turntable Components
October 2006
Hydraulic and Fuel Tanks - Diesel Models
Item
Part No.
Description
Qty.
Description
Qty.
21465
Hose Clamp, 1/2 inch .................... 2
13
53023
Fitting ............................................ 1
14
19487
Manual Fuel Shutoff Valve ........... 1
15
30490
Fuel Hose, 1/4 inch ....... 108 inches
16
29137
Fitting ............................................ 1
17
8178
Screw - HHC,
3/8 -16 x 2.5 inches, GR 5
18
6097
Flat Washer, 3/8 inch
19
5397
Flat Washer, 5/16 inch
Filler Neck Strainer
(before serial number 4833) ........ 1
Filler Neck Strainer
(after serial number 4832)
20
4828
Nylock Nut, 3/8 -16
21
65611-S
31524
—
31658
Tank Strap with Rubber Strip,
66 inches ...................................... 2
Rubber Bumper Strip ..... 24 inches
2
21141
Fluid Level Indicator ..................... 1
3
102980
Hydraulic Tank Assembly with
Word Decals,
45 Gallons / 170 liters
(includes items 5-7, 10 and 30) ... 1
Hydraulic Tank Assembly with
Symbol Decals,
45 Gallons / 170 liters
(includes items 5-7, 10 and 30)
102981
Part No.
12
1
—
Item
302.1
Rev D
4
31506
—
53527
5
53527
Breather Cap ................................ 1
—
54325
Fuel Tank Assembly with Decal
20 Gallons / 76 liters
(includes item 22) ......................... 1
Tank Fitting
6
48470
22
101726
Vented Anti-surge Cap, Green .... 1
23
31507
—
—
58930
46014
Hydraulic Filter Assembly
with Indicator ................................ 1
Indicator
Fiberglass Filter Element
—
94612
7
48922
Drain Plug, 12 MPT
(before serial number 4833) ........ 1
Drain Plug, SAE-6
(after serial number 4832)
—
48916
8
45161
—
101490
9
48994
—
48996
10
48986
—
48984
11
27089
—
27029
Part No. 102499
Fitting
(before serial number 4833) ........ 1
Fitting
(after serial number 4832)
Strainer Assembly
(before serial number 4833) ........ 1
Strainer Assembly
(after serial number 4832)
Ball Valve, 16 MPT x 16 FPT
(before serial number 4833) ........ 2
Ball Valve, 16 MSAE x 16 FSAE
(after serial number 4832)
Adapter - Connector,
16 ORFS x 16 SAE
(before serial number 4833) ........ 2
Adapter - Connector,
16 ORFS x 16 SAE
(after serial number 4832)
Fuel Hose, 5/16 inch
(before serial number
6230) .............................. 81 inches
Fuel Hose, 5/16 inch
(after serial number
6229) .............................. 97 inches
The length listed in the component description
is the length of the hose only.
Refer to 714.1 to cross-reference Genie part
numbers to Parker part numbers.
Z-60/34
300 • Turntable Components
Figure
303.1
Rev
B
October 2006
Description
Function Manifold and Auxiliary Power Unit Installation
1
2
3
4
5
8
6
7
5
6 21
30
5
6
29
26 27 28
25
5
6
21
9
24 19
10
21 21 23
13 12 11
14
15
16
22
17
21
19
20
18
Z-60/34
Part No. 102499
300 • Turntable Components
October 2006
Function Manifold and Auxiliary Power Unit Installation
Item
Part No.
Description
Qty.
1
—
—
—
—
—
89620
77069
62268
75858
37192
89983
Auxiliary Power Unit, 12V DC ...... 1
Motor, 12V DC
Pump
Check Valve Assembly
Motor to Pump Coupler
Positive Battery Cable to
Auxiliary Power Unit ....... 78 inches
2
13082
Black Cable Assembly ... 61 inches
3
8910
Terminal Cover Boot, Red ........... 1
4
65612
Red Cable Assembly ..... 27 inches
5
6175
Screw - HHC,
3/8 -16 x 1 inch, GR 5 .................... 6
6
6021
Lock Washer, 3/8 inch
7
6097
Flat Washer, 3/8 inch
8
Ref.
Function Manifold
(refer to 704.1)
9
75988P
Manifold Mount ............................ 1
10
81578
Horn, 12V DC ............................... 1
11
6888
Screw - HHC,
1/4 - 20 x 1 inch, GR 5
12
6356
Lock Washer, 1/4 inch
13
6638
Flat Washer, 1/4 inch
14
43956
Electrical Cord, 14 Ga.,
3 Conductor SJO ........ 1044 inches
15
6935
Electric Locknut, 1/2 inch .............. 1
16
7056
Item
21
5397
22
75649-S
23
29868
24
29883
—
—
19020
12153
—
6666
—
25388
—
65737
North American Electrical Plug,
110V AC ....................................... 1
3 Pin Electrical Plug (female)
British 3 Pin Electrical Plug,
110V AC
European 2 Pin Electrical Plug,
220V AC
British 3 Pin Electrical Plug,
220V AC
Fuse, 13A
18
6024
Nylock Nut, 5/8 -11
19
13064
Hardened Flat Washer,
5/8 inch .......................................... 8
20
7713
Low Profile Nylock Nut, 3/8 -16
Part No. 102499
Qty.
Flat Washer, 5/16 inch
Component Tray, Tank Side ........ 1
Spring Clip Nut, 3/8 -16
Screw - HHC,
-11 x 1.75 inches, GR 8 ........... 3
25
Ref.
Ground Controls
(refer to 306.1 and 307.1)
26
6889
Low Profile Nylock Nut, 1/4 -20
27
6886
Lock Washer, 5/16 inch
28
6090
Screw - HHC,
-20 x 0.75 inch, GR 5
1/4
29
94077
Level Sensor, 4.5° ........................ 1
30
25855P
Auxiliary Power Unit Bracket ....... 1
Squeeze Connector,
inch NPT .................................. 1
119403
Description
5/8
1/2
17
Part No.
303.1
Rev B
Z-60/34
300 • Turntable Components
Figure
304.1
Rev
C
October 2006
Description
Turntable Rotation and Hydraulic Rotary Coupler Installation
1
2
4
3
5
7
5
6
26
25
24
6
5
5
4
3
8
23
22
10 9
21
12 11
13
14
15
20
16
19
17
18 3
Z-60/34
Part No. 102499
300 • Turntable Components
October 2006
Turntable Rotation and Hydraulic Rotary Coupler Installation
Item
Part No.
Description
Qty.
1
56843
Screw - HHC,
1/2 -13 x 1.5 inches
2
81110
Screw - HHC,
5/8 -11 x 2 inches, GR 8 ................ 4
3
13064
Hardened Flat Washer,
inch ........................................ 44
5/8
4
13918
Screw - HHC, 3/8 -16 x 1.75
inches, GR 8 ................................. 6
5
5397
Flat Washer, 5/16 inch
6
4828
Nylock Nut, 3/8 -16
7
—
89571
94937
8 Port Hydraulic Swivel ................ 1
Seal Kit
8
45066
Screw - SHC,
-11 x 2.25 inches, GR 8 ......... 20
5/8
9
7339
Screw - HHC, 1/4 x 10 x 0.5 inch
10
6356
Lock Washer, 1/4 inch
11
22541
Screw - RHM,
10-32 x 1.5 inches
12
6146
Flat Washer, No. 10
13
102176
14
75982P
15
6178
Nylock Nut, 10-32
16
45031
Turntable Rotation Bearing .......... 1
17
89098P
Hydraulic Swivel Bracket ............. 1
18
21175
Item
Part No.
Description
304.1
Rev C
Qty.
23
89885
Turntable Rotation Drive Hub,
Motor and Brake Assembly
(includes items 24-26) ................. 1
Gear Box
Reducer Seal Kit
Bearing Kit
Pinion Integral Shaft
—
—
—
—
102682
75678
75681
75677
24
75686
—
—
—
75682
75683
62466
Turntable Rotation Brake
Assembly ...................................... 1
Disc Kit
Spring Kit
Brake Seal Kit
25
—
—
75684
75685
22811
Turntable Rotation Motor ............. 1
Seal Kit
O-ring
26
—
89800
75118
—
75119
Turntable Rotation Manifold ........ 1
Counterbalance Valve,
3000 psi / 207 bar
Seal Kit
Limit Switch Harness Assembly
with Connector ............................. 1
— 88356-11103 Limit Switch
—
19491
Contact, SPDT
—
89756
Roller Head
—
97128
Roller Arm
Limit Switch Bracket ..................... 1
Screw - SHC,
-11 x 4 inches, GR 8 .............. 20
5/8
19 49189-5438-S Bearing Lubrication
Hose Assembly ............................ 1
20
—
48887
48885
Fitting ............................................ 1
Fitting (engine side)
21
61223
Pin Handle, 0.5 x 6 inches ........... 1
22
61222
Transport Storage Lock Pin ......... 1
Part No. 102499
The length listed in the component description
is the length of the hose only.
Refer to 714.1 to cross-reference Genie part
numbers to Parker part numbers.
Z-60/34
300 • Turntable Components
Figure
305.1
Rev
D
October 2006
Description
Ground Controls - View 1
28
1
27
2
24 25 26
23
3
22
4
21
5
6
20
19
18
7
8
17
9
16
10
15
11
14
13
Z-60/34
12
Part No. 102499
300 • Turntable Components
October 2006
305.1
Ground Controls - View 1 Rev D
Item
Part No.
Description
Qty.
Item
Part No.
Description
14
16397-S
Toggle Switch
(platform rotate)
DPDT, 3 position, Momentary ...... 1
15
16397-S
Toggle Switch
(turntable rotate)
DPDT, 3 position, Momentary ...... 1
16
16397-S
Toggle Switch
(primary boom up/down)
DPDT, 3 position, Momentary ...... 1
17
13037-S
Red Push Button with Base ......... 1
Base (includes 2 each
N.C. contacts)
N.C. Contact
Toggle Switch
(primary boom extend/retract)
SPDT, 3 position, Momentary ...... 1
18
42730
Toggle Switch
(run/test) (Ford models)
SPDT, 2 position, Momentary ...... 1
19
56298
—
—
56848
45384
Red LED Indicator Light,
12V DC ......................................... 1
LED Retainer
Plastic Plug
20
56457-S
Toggle Switch
(gasoline/LPG) (Ford models)
DPDT, 2 position, Maintained ...... 1
21
42781
Plastic Plug .................................. 2
22
13480-S
Toggle Switch
(auxiliary power)
DPDT, 2 position, Momentary ...... 1
23
56298
—
—
56848
45384
Red LED Indicator Light,
12V DC (Ford models) ................. 1
LED Retainer
Plastic Plug (diesel models)
—
Ref.
Platform Overload Module
(refer to 804.1)
Rubber Boot - Toggle Switch
Nylon Spacer,
0.718 x 0.526 x 0.219 inch
—
—
27246
54692
1
81900
Nylon Plug .................................... 3
2
96008
—
—
—
83093
37947
88827
Key Switch, 3 position
(includes 1 pair of keys) ............... 1
Key (1 key only)
Key (package of 10 keys)
Key Switch Gasket
3
—
66812
73805
—
66818
4
19506
Hour Meter, 10-80V DC
(includes mounting bracket) ........ 1
5
16397-S
Toggle Switch
(secondary boom up/down)
DPDT, 3 position, Momentary ...... 1
6
13037-S
—
45384
Toggle Switch
(glow plug) (diesel models)
SPDT, 3 position, Momentary ...... 1
Plastic Plug (Ford models)
7
13037-S
Toggle Switch
(engine start)
SPDT, 3 position, Momentary ...... 1
8
13037-S
Toggle Switch
(function enable)
SPDT, 3 position, Momentary ...... 1
9
47899
Circuit Breaker, 20A
(oil cooler option) ......................... 1
24
6090
Screw - HHC,
1/4 -20 x 0.75 inch, GR 5
10
24018
Circuit Breaker, 15A
(engine) ........................................ 1
25
6356
Lock Washer, 1/4 inch
11
24018
Circuit Breaker, 15A
(controls) ...................................... 1
26
6638
Flat Washer, 1/4 inch
12
13037-S
Toggle Switch
(jib boom up/down)
SPDT, 3 position, Momentary ...... 1
13
13037-S
Toggle Switch
(platform level)
SPDT, 3 position, Momentary ...... 1
Part No. 102499
This list continues on the next page.
Z-60/34
Qty.
300 • Turntable Components
Figure
305.1
Rev
D
October 2006
Description
Ground Controls - View 1
28
1
27
2
24 25 26
23
3
22
4
21
5
6
20
19
18
7
8
17
9
16
10
15
11
14
13
Z-60/34
12
Part No. 102499
300 • Turntable Components
October 2006
305.1
Ground Controls - View 1 Rev D
Item
Part No.
Description
Qty.
27
89739
—
89727
—
102154
—
111334
—
111345
—
111346
—
—
30782
30997
Control Box with Decals
(before serial number 4334) ........ 1
Control Box with Decals
(from serial number 4334
to 4495) ........................................ 1
Control Box with Decals
(from serial number 4495
to 5175) ........................................ 1
Control Box with Word Decals
Gasoline/LPG Models
(after serial number 5175)
Control Box with Word Decals
Diesel Models
(after serial number 5175)
Control Box with Symbol Decals
(after serial number 5175)
Gasket
Corrosion Inhibitor Foam
28
42288
Nylon Plug, 0.188 inch ................. 4
Part No. 102499
Z-60/34
300 • Turntable Components
Figure
306.1
Rev
C
October 2006
Description
Ground Controls - View 2
1
6
2
3
4
5
Z-60/34
Part No. 102499
300 • Turntable Components
October 2006
306.1
Ground Controls - View 2 Rev C
Item
Part No.
Description
Qty.
1
7056
—
6935
Squeeze Connector,
1/2 inch NPT
(oil cooler option) ......................... 1
Electric Locknut, 1/2 inch
2
73717
Receptacle Connector, 4 way ...... 1
3
73736
Receptacle Connector, 48 way .... 1
4
—
20776
18665
Squeeze Connector ..................... 1
Lock Nut, 1 inch
5
73753
Receptacle Connector, 24 way .... 1
6
15243
Black Domed Nylon Plug,
0.875 inches ................................. 1
Part No. 102499
Z-60/34
300 • Turntable Components
Figure
307.1
Rev
B
October 2006
Description
Ground Controls - View 3
1
2
3
8
5
4
6
7
Z-60/34
Part No. 102499
300 • Turntable Components
October 2006
Ground Controls - View 3
Item
Part No.
Description
Qty.
1
89172
Terminal Rail Assembly
(includes item 3) ........................... 1
Terminal Block
Mounting Rail, 17 inches
End Plate
Number Marking Tags, 1-10
Number Marking Tags, 11-20
Number Marking Tags, 21-30
Number Marking Tags, 31-40
Number Marking Tags, 41-50
—
—
—
—
—
—
—
—
74911
33422
74912
74920
74921
74922
74923
74924
2
56057
Ignition/Start Module
(Diesel models) ............................ 1
3
74913
End Stop ....................................... 2
4
54365
Screw - PHM, 10-32 x 0.5 inch
5
6178
Nylock Nut, 10-32
6
34052
—
34052
—
—
34053
34054
—
34055
—
34056
SPDT Relay, 12V DC
(Ford models) ............................... 5
SPDT Relay, 12V DC
(Diesel models) ............................ 6
SPDT Relay Socket ....... as needed
Relay Socket Terminal,
10-12 Ga.
Relay Socket Terminal,
14-16 Ga.
Relay Socket Terminal,
18-20 Ga.
7
—
54534
88176
8
6090
Relay Mount Bracket .................... 1
Nutsert 1/4 -20
Screw - HHC,
-20 x 0.75 inch, GR 5
1/4
Part No. 102499
Z-60/34
307.1
Rev B
300 • Turntable Components
Figure
308.1
Rev
B
5
6
7
8
5
7
7
8
October 2006
Description
Turntable Covers
1
2
5
5
3
6
6
4
7
6
8
8
12
9
2
3
4
21 7
7
10
8
13
11
12
29
13
14
18 17
15
16
16
28
18 17
19
20
21 7
24
18
3
7
23
7
2
27
7
8
22
26
Z-60/34
25
24 3 23 2
Part No. 102499
300 • Turntable Components
October 2006
Turntable Covers
Item
Part No.
Description
1
102519
Turntable Cover Assembly with
Word Decals - Tank Side
(includes item 13)
(before serial number 4710) ........ 1
Turntable Cover Assembly with
Word Decals - Tank Side
(includes item 13)
(after serial number 4709)
Turntable Cover Assembly with
Symbol Decals - Tank Side
(includes item 13)
—
—
111326
102520
Qty.
Item
Part No.
Description
308.1
Rev B
Qty.
11
53189
Aluminum Rivet,
0.375 x 0.25 inch ........................ 23
12
53903
—
52293
Turntable Cover Latch
(includes mounting fasteners) ..... 1
Key
13
75073
Cover Mounting Hinge ................. 4
14
53707
Hinge Spacer ............................... 4
15
53523-S
Cover Support, Engine Side ........ 1
16
—
30391
27377
Gas Strut ....................................... 2
Retaining Spring
17
33555
Ball Stud ....................................... 4
18
6002
Nylock Nut, 5/16 -18
2
6019
Screw - HHC,
3/8 -16 x 1.25 inches
3
5397
Flat Washer, 5/16 inch
4
4828
Nylock Nut, 3/8 -16
19
49535P
Latch Plate ................................... 2
5
6888
Screw - HHC,
1/4 -20 x 1 inch
20
89625
Bulkhead Cover Support,
Engine Side .................................. 1
6
12906
Fender Washer,
0.25 x 1.25 x 0.062 inch
21
6145
7
6638
Flat Washer, 1/4 inch
8
6091
Nylock Nut, 1/4 -20
9
58139
Turntable Cover Assembly with
Word Decals, Engine Side
(Ford and Perkins models)
(includes items 2, 11-13) ............. 1
Turntable Cover Assembly with
Word Decals, Engine Side
(Deutz models)
(includes items 2, 11-13)
Turntable Cover Assembly with
Symbol Decals, Engine Side
(Ford and Perkins models)
(includes items 2, 11-13)
Turntable Cover Assembly with
Symbol Decals, Engine Side
(Deutz models)
(includes items 2, 11-13)
—
—
—
102151
102522
102523
10
53564P
—
89904P
—
49618-S
Part No. 102499
Screw - HHC,
-20 x 1.5 inches
1/4
22
31478
Bearing Lubrication
Hose Assembly ............................ 1
23
6021
Lock Washer, 3/8 inch
24
29868
Spring Clip Nut, 3/8 -16
25
30430
—
28646
Female Bulkhead Adapter,
4 JIC ............................................. 1
Grease Fitting
26
34619
Rubber Bumper ............................ 6
27
13002
Screw - HHC,
-18 x 1 inch GR 5
5/16
28
89629
Bulkhead Cover Support,
Tank Side ..................................... 1
29
53524-S
Cover Support, Tank Side ............ 1
Air Intake Screen
(Deutz models)
(before serial number 4606) ........ 1
Air Intake Screen
(Deutz models)
(after serial number 4605)
Air Intake Screen
(Ford and Perkins models)
Z-60/34
300 • Turntable Components
Figure
309.1
Rev
A
October 2006
Description
Turntable Counterweight
1
6
5
4
4
4
3
2
Z-60/34
Part No. 102499
300 • Turntable Components
October 2006
Turntable Counterweight
Item
Part No.
Description
Qty.
1
75876
Turntable Counterweight,
5959 lbs. ....................................... 1
2
34931
Screw - HHC, 1 -8 x 17 inches
3
13775
Flat Washer, 1.063 x 2 x 0.134
4
38859
Flat Washer, 1 x 2.5 x 0.14 inch
5
29605
Lock Washer, 1 inch
6
33265
Jam Nut, 1-8
Part No. 102499
Z-60/34
309.1
Rev A
400 • Engine Components
Figure
401.1
Rev
D
1
October 2006
Description
Perkins 404-22 Engine - View 1
2
3
6
7
8
9
4
5
47
10
8
46
11
45
5
4
3
12
44
43
13
42
14
15
41
5
4
3
34
16
32 33
40
18 17
39
30 38
13
37
19
22 21 20
36
23
28 27 26 25 24
31 30 29
33
35
Z-60/34
34
32
Part No. 102499
400 • Engine Components
October 2006
Perkins 404-22 Engine - View 1
Item
Part No.
Description
Qty.
Item
Part No.
Description
Perkins Engine Harness
(before serial number 5623)
Perkins Engine Harness
(after serial number 5624)
Exhaust Scrubber Option
Water Temperature Switch
(before serial number 5623)
Water Temperature Switch
(after serial number 5624)
Oil Pressure Switch
(before serial number 5623)
Oil Pressure Switch
(after serial number 5624)
16
54487P
Fan Guard .................................... 1
17
21019
Screw - PHPM, 10-24 x 0.5 inch
18
6146
Flat Washer, #10
19
54579
Lower Radiator Hose .................... 1
20
54687
Screw - HHC,
M14 x 1.5 x 1.57 inches
21
37505
Lock Washer, M14
22
49411
Flat Washer, M14
23
89759
Oil Dipstick .................................... 1
24
6198
Nylock Nut, 1/2 -13
25
39479
Screw - HHC,
1/2 -13 x 2.75 inches
26
70251
Engine Vibration Isolator .............. 4
27
80150
Flat Washer, 1/2 inch
28
102066P
Cast Flat Washer
29
4828
Nylock Nut, 3/8 -16
30
6175
Screw - HHC,
3/8 -16 x 1 inch
31
5397
Flat Washer, 5/16 inch
32
6090
Screw - HHC,
1/4 -20 x 0.75 inch
33
6356
Lock Washer, 1/4 inch
34
45209
Wear Pad,
2 x 4 x 0.5 inch ............................. 4
35
—
102749P
102748P
Outboard Engine Mount ............... 1
Inboard Engine Mount
36
Ref.
Function Pump (refer to 706.1)
37
Ref.
Drive Pump (refer to 706.1)
38
6021
Lock Washer, 3/8 inch
39
—
94889
62421
Fuel Filter Assembly ..................... 1
Filter Element
40
—
72348
65912
Lift Pump ...................................... 1
O-ring
41
30784-975
8170
Threaded Rod,
1/4 -20 x 9.75 inches ..................... 2
Wing Nut, 1/4 -20
—
89942
—
111026
—
—
70356
72339
—
111027
—
72337
—
111028
1
—
54071
6833
Coolant Return Tank with Hose ... 1
Hose Clamp
2
72327
Return Tank Cap .......................... 1
3
6888
Screw - HHC,
1/4 -20 x 1 inch
4
6638
Flat Washer,
1 /4
1/4
inch
5
6091
Nylock Nut,
6
—
—
—
—
—
63463
89339
62420
6782
5397
6888
Air Filter Assembly ........................ 1
Air Filter Cap
Air Filter Element
Nut, Nylock, 5/16 -18
Flat Washer, 5/16 inch
Screw - HHC,
5/16 -18 x 1.25 inches
7
53952
Air Cleaner Bracket ...................... 1
8
45435
Hose Clamp, 2.5 inches ............... 2
9
88847
Air Cleaner Outlet Hose ............... 1
10
—
—
—
—
111390
94888
72343
72344
62845
Exhaust Pipe ................................ 1
Exhaust Manifold
Exhaust Manifold Gasket
Stud, M8 x 1.25 x 35 mm
Flanged Nut, M8
11
89954
—
102352
Engine Tray
(before serial number 4624) ......... 1
Engine Tray
(after serial number 4623)
-20
12
89672P
Hose Restraint Bracket ................ 1
13
13014
Clamp, 2.25 inches ....................... 2
14
54578
Upper Radiator Hose .................... 1
—
15
88990P
Radiator Fan Shroud .................... 1
This list continues on the next page.
Part No. 102499
401.1
Rev D
Z-60/34
Qty.
400 • Engine Components
Figure
401.1
Rev
D
1
October 2006
Description
Perkins 404C-22 Engine - View 1
2
3
6
7
8
9
4
5
47
10
8
46
11
45
5
4
3
12
44
43
13
42
14
15
41
5
4
3
34
16
32 33
40
18 17
39
30 38
13
37
19
22 21 20
36
23
28 27 26 25 24
31 30 29
33
35
Z-60/34
34
32
Part No. 102499
400 • Engine Components
October 2006
Perkins 404C-22 Engine - View 1
Item
Part No.
Description
Qty.
42
30144
Battery Hold-down ........................ 1
43
—
—
—
30143
89983
81563
49869
Battery, 12V DC, 1000 CCA ......... 1
Positive Battery Cable, 78 inches
Negative Battery Cable, 48 inches
Corrosion Inhibitor
44
102112P
Radiator Baffle .............................. 1
45
88846
Air Cleaner Inlet Hose .................. 1
46
—
110304
65473
Radiator ........................................ 1
Radiator Cap
47
88989P
Upper Radiator
Support Bracket ............................ 1
Part No. 102499
Z-60/34
401.1
Rev D
400 • Engine Components
Figure
402.1
Rev
A
October 2006
Description
Perkins 404C-22 Engine - View 2
1
2
3
4
5
6
7
52
51
8
9
50
10
49
11
14 13 12
18 17 16 15
21 20 19
48
47
22
23
24
46
27 26 25
40 45 19
28
43 44
29
30
31
42
34 33 32
35
41
35 33 36
37
40 26 19
39
38
Z-60/34
Part No. 102499
400 • Engine Components
October 2006
Perkins 404C-22 Engine - View 2
Item
Part No.
Description
Qty.
Item
Part No.
402.1
Rev A
Description
Qty.
1
60585
Vibration Isolator, M8 ................... 1
29
21130
Clevis Yoke, 1/4 -28 ...................... 1
2
89758
Oil Cap .......................................... 1
30
21496
Hex Nut, 1/4 -20
3
77476
Thermostat Housing ..................... 1
31
94762
Oil Filter ........................................ 1
4
89901
Exhaust tailpipe ............................ 1
32
6888
Screw - HHC, 1/4 -20 x 1 inch
5
88991P
Muffler Mount ................................ 1
33
6638
Flat Washer, 1/4 inch
6
—
—
88841
70357
70385
Muffler ........................................... 1
Muffler (scrubber option)
Clamp, 2 inches
34
6091
Nylock Nut, 1/4 -20
35
77402
Throttle Solenoid .......................... 1
7
88933
Muffler Strap ................................. 2
36
8915
Screw - HHC,
1/4 -20 x 1.25 inches
8
77479
Starter Solenoid ............................ 1
37
94378P
Fuel/Water Separator Bracket ...... 1
9
72335
Starter ........................................... 1
10
89762
Alternator Bracket ......................... 1
38
—
75020
62433
11
72342
39
77139
—
111029
Alternator, 12V DC, 55 A .............. 1
(before serial number 5624)
Alternator, 12V DC, 65 A
(after serial number 5623)
Fuel/Water Separator ................... 1
Fuel/Water Separator
Element
—
60857
Medium Pressure Filter
Assembly ...................................... 1
Filter Element
12
54687
Screw - HHC,
M14 x 1.5 x 40 mm, GR 8.8
40
6019
13
37505
Lock Washer, M14
41
102100P
14
49411
Flat Washer, M14
Medium Pressure Filter
Bracket ......................................... 1
15
6198
Nylock Nut, 1/2 -13
16
39479
Screw, HHC,
1/2 -13 x 2.75 inches
17
70251
Vibration Isolator .......................... 4
42
—
—
—
—
54573
29749
89771
89772
89773
Bell Housing Kit ............................ 1
Pump Coupler, 15 Tooth
Pump Mount Housing
Coupler Flex Plate
Hardware Kit
18
102066P
Cast Flat Washer .......................... 4
43
23057
19
4828
Nylock Nut, 3/8 -16
Screw - HHC,
M8 x 1.25 x 20 mm
20
6175
Screw - HHC, 3/8 -16 x 1 inch
44
49408
Lock Washer, M8
21
5397
Flat Washer, 5/16 inch
45
6097
Flat Washer, 3/8 inch
22
—
77483
94886
Fan ............................................... 1
Fan Spacer
46
88992P
Muffler Support Bracket ................ 1
47
24038
Radiator Isolators ......................... 2
23
111031
Shutoff Solenoid ........................... 1
48
6653
Clamp, 1.88 inches ....................... 1
24
111027
Oil Pressure Switch ...................... 1
49
89765
V-belt ............................................ 1
25
13022
Screw - HHC,
5/16 -18 x 1 inch
50
—
89763
77482
Water Pump .................................. 1
Water Pump Pulley
26
5397
Flat Washer, 5/16 inch
51
89764
Water Pump Hose ........................ 1
27
6002
Low Profile Nylock Nut, 5/16 -18
52
111028
Water Temperature Switch ........... 1
28
89953
Throttle Linkage ............................ 1
Part No. 102499
Z-60/34
Screw - HHC,
3/8 -16 x 1.25 inches
400 • Engine Components
Figure
403.1
1
Rev
A
2
October 2006
Description
Deutz F4L 1011F Engine - View 1 (before serial number 4608)
3
5
4
4
6
7
8
9
27
11 10
10 11
12
13 14
14 13
15
15
26
15
25
11 10
24 18
16
23
22
21
19
18
20
17 18
Z-60/34
17
Part No. 102499
400 • Engine Components
October 2006
Deutz F4L 1011F Engine - View 1 (before serial number 4608)
Item
Part No.
Description
Qty.
—
52229
—
89453
Manual - Workshop Deutz,
F4L-1011F
Engine Wire Harness
1
53715
Air Intake Gasket .......................... 1
2
33060P
Air Intake Baffle ............................ 1
3
32309
Screw - HHC,
M8 -1.25 x 60 mm, GR 8.8
4
33277
Flat Washer, M8
5
23057
Screw - HHC,
M8 -1.25 x 20 mm, GR 8.8
6
29555
Engine Pulley Cover ..................... 1
7
32698
V-belt ............................................ 1
8
49915
Starter Solenoid ............................ 1
9
37950
Starter ........................................... 1
10
34265
Screw - HHC,
M14 -2 x 55 mm, GR 8.8
11
37505
Lock Washer, M14
12
29550
Rear Engine Mount ....................... 1
13
13003
Screw - HHC,
5/8 -11 x 3.5 inches, GR 8 ............. 4
14
33418
Plate Washer,
5/8 x 2.25 x 0.15 inch
15
28076
Vibration Isolator, Red and
White (pair) ................................... 4
16
89672P
Hose Restraint Bracket ................ 1
17
6091
Nylock Nut, 1/4 -20
18
6638
Flat Washer, 1/4 inch
19
6888
Screw - HHC,
1/4 -20 x 1 inch, GR 5
20
75650-S
Engine Tray .................................. 1
21
—
30143
49869
Battery, 12V DC, 1000 CCA ......... 1
Corrosion Inhibitor Grease
22
30144
Battery Hold Down ........................ 1
23
30784-975
Threaded Rod,
1/4 -20 x 9.75 inches ..................... 2
24
8170
Part No. 102499
Item
Part No.
Description
403.1
Rev A
Qty.
25
32748
Inboard Engine Mount .................. 1
26
32749
Outboard Engine Mount ............... 1
27
49401
Screw - HHC,
M8 -1.25 x 100 mm, GR 8.8
Wing Nut, 1/4 -20
Z-60/34
400 • Engine Components
Figure
404.1
Rev
A
1
October 2006
Description
Deutz F4L 1011F Engine - View 2 (before serial number 4608)
2
5
3
6
4
7
4
8
9
10
11
12
13
14
15
16
17
22 23 24
2
3
2
3
18
17
4
19
35
21 20
24 23 22
21 20
33
34
32
30
31
29
21
28
4
27
26
25
20
Z-60/34
24 23 22
Part No. 102499
400 • Engine Components
October 2006
Deutz F4L 1011F Engine - View 2 (before serial number 4608)
Item
Part No.
Description
Qty.
Item
Part No.
Description
404.1
Rev A
Qty.
1
30493
Exhaust Pipe ................................ 1
28
30806
Mount Plate .................................. 1
2
44064
Screw - HHC,
M10 -1.5 x 30 mm, GR 8.8
29
8177
Screw - HHC,
1/2 -13 x 1.5 inches, GR 5
3
22700
Lock Washer, M10
30
6033
Lock Washer, 1/2 inch
4
6097
Flat Washer, 3/8 inch
31
Ref.
O-ring (refer to 706.1) ................... 1
32
6175
Screw - HHC,
3/8 -16 x 1 inch, GR 5
33
6021
Lock Washer, 3/8 inch
34
Ref.
Function Pump
(Non-oscillating models)
(refer to 706.1)
35
Ref.
Drive Pump (refer to 706.1)
5/16
-18
5
6037
Nut,
6
6886
Lock Washer, 5/16 inch
7
6638
Flat Washer, 1/4 inch
8
16584
U-bolt, 5/16 -18 x 2.5 inches
9
27329P
Exhaust Support Bracket .............. 1
10
30438
Clamp - 2.25 inches ..................... 1
11
29558
Muffler ........................................... 1
12
29559
Muffler Gasket .............................. 4
13
49916
Engine Side Cover
(includes mounting fasteners) ...... 1
14
49919
—
65458
Fuel Injector
(Non-EPA models) ........................ 4
Fuel Injector (EPA models)
15
49921
Fuel Line ....................................... 4
16
49929
—
65459
Injector Pump
(Non-EPA models) ........................ 4
Injector Pump (EPA models)
17
48916
Fitting ............................................ 2
18 49135-3389-S Hose Assembly - Components:
Genie part numbers 48812,
48819 and 48753 @ 32 inches .... 1
19
30271
Wear Pad, 24 x 3 x 0.5 inch ......... 2
20
6090
Screw - HHC,
1/4 -20 x 0.75 inch, GR 5
21
6356
Lock Washer, 1/4 inch
22
29883
Screw - HHC,
5/8 -11 x 1.75 inches, GR 8 ........... 3
23
6036
Lock Washer, 5/8 inch
24
13064
Hardened Flat Washer, 5/8 inch ... 3
25
37003
Pump Coupler ............................... 1
26
49917
Ring Gear ..................................... 1
27
33024
Flex Plate ...................................... 1
Part No. 102499
The length listed in the component description
is the length of the hose only.
Refer to 714.1 to cross-reference Genie part
numbers to Parker part numbers.
Z-60/34
400 • Engine Components
Figure
405.1
1
2
Rev
B
3
2
4
October 2006
Description
Deutz F4L 1011F Engine - View 3 (before serial number 4608)
2
5
6
5
2
9
10
2
11
7
8
12
11
40
13
39
14
34 35 36
15
16
17
38 22
19 18
20
37
34 35 36
33
29
28
27
32
31
Z-60/34
30
25
26
22
25
24
23
21
Part No. 102499
400 • Engine Components
October 2006
Deutz F4L 1011F Engine - View 3 (before serial number 4608)
Item
Part No.
Description
Qty.
1
34162-1900
Air Intake Hose, 2.5 x 19 inches ... 1
2
45435
Clamp - 2.5 inches ....................... 5
3
35067-200
Aluminum Tube,
2.5 x 0.083 inch ............................ 1
4
34164
Rubber Elbow 90° ........................ 1
5
63463
6
6175
Air Filter Assembly
(includes items 40-42) .................. 1
Screw - HHC,
3/8 -16 x 1 inch, GR 5
Item
Part No.
Description
405.1
Rev B
Qty.
28
6833
Rubber Cushioned Clamp,
0.5 x 0.25 inch .............................. 2
29
6091
Nylock Nut, 1/4 -20
30
—
29073
52537
Solenoid - Throttle, 2 Speed ......... 1
Boot
31
33241P
Mount Bracket .............................. 1
32
77139
—
60857
Medium Pressure Filter
Assembly ...................................... 1
Filter Element
7
6097
Flat Washer, 3/8 inch
33
30892
Black Battery Cable ...................... 1
8
7713
Low Profile Nylock Nut, 3/8 -16
34
44064
9
53952P
Air Cleaner Mount ......................... 1
Screw - HHC,
M10 x 1.5 x 30 mm, GR 8.8
10
30967
Air Intake Hose,
2.75 I.D. x 2.25 inches .................. 1
35
22700
Lock Washer, M10
36
6097
Flat Washer, 3/8 inch
37
30230P
38
6090
Screw - HHC,
1/4 -20 x 0.75 inch, GR 5
39
89339
Air Filter End Cap ......................... 1
40
62420
Air Filter Element .......................... 1
11
29557
Oil Filler Cap ................................. 2
12
49923
Fuel Pump .................................... 1
13
49922
Dipstick ......................................... 1
14
—
32752
72255
Fuel Shutoff Solenoid ................... 1
Solenoid Connector
15
102686
Oil Temperature Sender ............... 1
16
49924
Engine Oil Filter ............................ 1
17
29560
Fuel/Water Separator ................... 1
18
23057
Screw - HHC,
M8 x 1.25 x 20 mm, GR 8.8
19
6886
Lock Washer, 5/16 inch
20
33240P
21
22578
Screw - HHC,
M6 x 1 x 20 mm, GR 8.8
22
6356
Lock Washer, 1/4 inch
23
21130
Clevis Yoke, 1/4 -28
24
21496
Nut, 1/4 -28
25
30785-1500
26
6888
Screw - HHC,
1/4 -20 x 1 inch, GR 5
27
6638
Flat Washer, 1/4 inch
Part No. 102499
Actuator Lever .............................. 1
Threaded Rod,
1/4 -28 x 15 inches ........................ 1
Z-60/34
Medium Pressure Filter
Bracket ......................................... 1
400 • Engine Components
Figure
406.1
Rev
B
1
2
October 2006
Description
Deutz F3L 2011F Engine - View 1 (after serial number 4607)
3
4
5
6
7
8
13 12 11 10 9
16 15 14
17
30
29
28
17
18
27
19
13 12 11 10 9
26
25
24
Z-60/34
23
16
22
15
21
17
20
14
Part No. 102499
400 • Engine Components
October 2006
Deutz F3L 2011F Engine - View 1 (after serial number 4607)
Item
Part No.
Description
Qty.
—
89999
Engine Harness
1
89902
Air Intake Gasket .......................... 1
2
89895P
Air Intake Baffle ............................ 1
3
89888
Exhaust Pipe ................................ 1
4
53952
Air Cleaner Bracket ...................... 1
5
63463
—
—
62420
89339
Air Filter Assembly
(includes item 5) ........................... 1
Air Filter Element
Air Filter End Cap
6
89774
Muffler ........................................... 1
7
89775
Clamp ........................................... 1
8
89903P
Rear Engine Mount ....................... 1
9
6198
Nylock Nut, 1/2 -13
10
39479
Screw - HHC,
1/2 -13 x 2.75 inches, GR 5
11
70452
Vibration Isolator .......................... 4
12
80150
Flat Washer, 1/2 inch
13
102066P
14
4828
Nylock Nut, 3/8 -16
15
6175
Screw - HHC,
3/8 -16 x 1 inch, GR 5
16
5397
Flat Washer, 5/16 inch
17
45209
Wear Pad,
2 x 4 x 0.5 inch ............................. 4
18
89776
Engine Cover ................................ 1
19
89889P
Outboard Engine Mount ............... 1
20
102180
Solenoid Mount ............................. 1
21
49385
Screw - HHC,
M14 -2 x 70 mm, GR 8.8
22
37505
Lock Washer, M14
23
49367
Nylock Nut, M14
24
77139
—
60857
Medium Pressure Filter
Assembly ...................................... 1
Filter Element
Part No. 102499
406.1
Rev B
Item
Part No.
Description
25
102100P
—
6019
—
—
5397
4828
Medium Pressure
Filter Bracket ................................ 1
Screw - HHC,
3/8 -16 x 1.25 inches
Flat Washer, 5/16 inch
Nylock Nut, 3/8 -16
26
89954
—
102352
27
89893P
Air Cleaner Mount ......................... 1
28
30784-975
—
8170
Threaded Rod,
1/4 -20 x 9.75 inches ..................... 2
Wing Nut, 1/4 -20
29
—
—
30143
89651
30892
Battery, 12V DC, 1000 CCA ......... 1
Positive Battery Cable, 45 inches
Negative Battery Cable, 30 inches
30
30144
Battery Hold-down ........................ 1
Cast Washer
Z-60/34
Qty.
Engine Tray
(before serial number 4624) ......... 1
Engine Tray
(after serial number 4623)
400 • Engine Components
Figure
407.1
Rev
E
October 2006
Description
Deutz F3L 2011F Engine - View 2 (after serial number 4607)
44
43
42
1
2
4
3
5
6
7
8
9
10
12 11
40 41
36 37 38 39
13
35
14
15
24 34
16
33
17
22 21 20 19 18
25 24 23
26
29 28 27
32
Z-60/34
31
30
Part No. 102499
400 • Engine Components
October 2006
Deutz F3L 2011F Engine - View 2 (after serial number 4607)
Item
Part No.
—
—
—
—
—
111061
48884
94464-1986
53538
70496
—
119344
Description
Qty.
Oil Drain Kit
Fitting, 90°, M18 x 8
Hose Assembly
Plug
Fuel Strainer
(before serial number 6230)
Primer Bulb Kit
(before serial number 6230)
407.1
Rev E
Item
Part No.
Description
22
102066P
Cast Flat Washer
23
4828
Nylock Nut, 3/8 -16
24
6175
Screw - HHC,
3/8 -16 x 1 inch, GR 5
25
5397
Flat Washer, 5/16 inch
26
21130
Clevis Yoke, 1/4 -28 ...................... 1
27
6888
Screw - HHC,
1/4 -20 x 1 inch, GR 5
1
70376
Starter ........................................... 1
2
89778
Starter Solenoid ............................ 1
3
22558
Screw - HHC,
M14 -2 x 40 mm, GR 8.8
28
6638
Flat Washer, 1/4 inch
29
6091
Nylock Nut, 1/2 -20
Lock Washer, M14
Qty.
4
37505
30
77402
Throttle Actuator Solenoid ............ 1
5
89890P
Inboard Engine Mount .................. 1
31
29560
Fuel/Water Separator .................. 1
6
89780
Fuel Line ....................................... 3
32
49924
Oil Filter ........................................ 1
7
—
89791
89792
Fuel Injection Pump ...................... 3
Fuel Injector
33
Ref.
Function Pump
(refer to 706.1)
8
111445
Oil Temperature Switch ................ 1
34
6021
Lock Washer, 3/8 inch
9
89779
Engine Oil Cap ............................. 1
35
Ref.
Drive Pump (refer to 706.1)
10
65765
Oil Pressure Switch ...................... 1
36
70381
Pump Mount Plate ........................ 1
11
22578
Screw - HHC,
M6 -1 x 20 mm, GR 8.8
37
37003
Pump Coupler ............................... 1
12
6356
Lock Washer, 1/4 inch
38
—
33024
44064
13
89781
Dipstick ......................................... 1
—
22700
Flex Plate Coupler ........................ 1
Screw - HHC,
M10 -1.5 x 30 mm, GR 8.8
Lock Washer, M10
14
102497
39
89785
Ring Gear ..................................... 1
—
111668
40
61110
Screw - SHC, M10 -1.5 x 30 mm
41
22700
Lock Washer, M10
—
111402
Fuel Lift Pump
(before serial number 6230) ......... 1
Fuel Lift Pump
(includes hand priming pump)
(after serial number 6229)
O-ring
15
—
32752
58256
Fuel Shutoff Solenoid ................... 1
Solenoid Cable Adapter
42
—
89786
89787
—
89788
Engine Pulley Cover ..................... 1
Screw,
M8 -1.25 x 20 mm, GR 8.8
Flat Washer, M9
16
94485
Throttle Linkage ............................ 1
43
32698
V-belt ............................................ 1
17
89889P
Outboard Engine Mount ............... 1
44
35586
Alternator ...................................... 1
18
6198
Nylock Nut, 1/2 -13
19
39479
Screw - HHC,
1/2 -13 x 2.75 inches, GR 5
20
70452
Engine Isolator ............................. 4
21
80150
Flat Washer, 1/2 inch
Part No. 102499
Z-60/34
400 • Engine Components
Figure
408.1
October 2006
Rev
D
1
2
3
Description
Ford LRG-425 EFI Engine - View 1 (before serial number 6316)
3
4
5
6
7
9
10
12
11
8
13
51
49 50
14
48
47
15
46
16
45
44
17
18
43
20 19
42
21
24 23 22
25
41
26
40
27
28
22 39
29
38
30
31
37
Z-60/34
36
35
34 33
32
Part No. 102499
400 • Engine Components
October 2006
Ford LRG-425 EFI Engine - View 1 (before serial number 6316)
Item
Part No.
Description
Qty.
—
—
—
—
—
102107
57767
27412
35817
35818
Ford Engine Harness
Exhaust Scrubber
Gasket (Scrubber Option)
Studs (Scrubber Option)
Exhaust Nut (Scrubber Option)
1
—
—
54071
72327
6833
Coolant Return Tank with Hose ... 1
Coolant Return Cap
Coolant Return Clamp
2
88847
Air Cleaner Outlet Hose ............... 1
3
45435
Hose Clamp, 2.5 inches ............... 3
4
—
—
77236
77295
58247
Air Filter Assembly ........................ 1
Air Filter Element
Air Cleaner Cap
5
77296
6
Item
Part No.
Description
408.1
Rev D
Qty.
24
6091
Nylock Nut, 1/4 -20
25
88450
Charge Air Sensor ........................ 1
26
—
77170
13014
Lower Radiator Hose .................... 1
Clamp, 2.25 inches
27
1702
Coolant Hose, 5/8 inch ..... 10 inches
28
102074
Elbow, 0.63 HS x 0.375 MPT ....... 1
29
19363
Elbow, 4-4 ..................................... 1
30
70525
LPG Regulator .............................. 1
31
—
88757
19358
LPG Lockout Valve ....................... 1
Connector, 010102-6-4
32
102072
Elbow, 1/2 NPT x 3/4 HS ................ 1
Air Cleaner Mount Band ............... 1
33
102073
Elbow, 3/8 NPT x 1/2 FNPT ........... 1
33361
Rubber Elbow, 45° ....................... 2
34
81778
Coolant Hose, 3/4 inch .................. 1
7
6782
Nylock Nut, 5/16 -18
35
102118
Heat Shield ................................... 1
8
10107
Screw - HHC,
5/16 -18 x 0.75 inch, GR 5
36
32064
Clamp, 1.75 inches ....................... 2
37
77139
9
102121
Clamp, 1.875 inches ..................... 2
10
102109P
Muffler Support Bracket ................ 1
—
60857
Medium Pressure Filter
Assembly ...................................... 1
Filter Element
11
102009
Exhaust Pipe ................................ 1
38
102100P
12
106486
Cat Monitor Oxygen Sensor ......... 1
39
6356
Lock Washer, 1/4 inch
13
—
106178
55030
Muffler ........................................... 1
Muffler (Scrubber Option)
40
—
70419
52566
Dipstick Tube ................................ 1
Oil Level Dipstick
14
89954
—
102352
Engine Tray
(before serial number 4556) ......... 1
Engine Tray
(after serial number 4555)
41
—
—
89973
102134
72343
Exhaust Pipe Assembly ................ 1
Exhaust Gasket (engine)
Exhaust Gasket (muffler)
15
102104
Air Intake Hose ............................. 1
16
54862
Upper Radiator Hose .................... 1
17
102977
Plastic Fitting ................................ 1
42
—
—
—
102779P
8255
6021
6022
Heat Shield Support Bracket ........ 1
Screw, HHC, 3/8 -16 x 3/4 inch
Lock Washer, 3/8 inch
Hex Nut, 3/8 -16
18
54598P
Radiator Shroud ........................... 1
43
49898
Map Sensor .................................. 1
19
21019
Screw - PHPM, 10-24 x 0.5 inch
44
45708
Threaded Rod,
1/4 -20 x 10 inches ........................ 2
20
6146
Flat Washer, #10
21
102010P
22
6090
Screw - HHC,
1/4 -20 x 0.75 inch, GR 5
45
—
—
—
30143
89651
81563
49869
Battery, 12V DC, 1000 CCA ......... 1
Positive Battery Cable, 45 inches
Negative Battery Cable, 48 inches
Corrosion Inhibitor Grease
23
6638
Flat Washer, 1/4 inch
Part No. 102499
Fan Guard .................................... 1
Medium Pressure Filter
Bracket ......................................... 1
This list continues on the next page.
Z-60/34
400 • Engine Components
Figure
408.1
Rev
D
1
2
3
October 2006
Description
Ford LRG-425 EFI Engine - View 1 (before serial number 6316)
3
4
5
6
7
9
10
12
11
8
13
51
49 50
14
48
47
15
46
16
45
44
17
18
43
20 19
42
21
24 23 22
25
41
26
40
27
28
22 39
29
38
30
31
37
Z-60/34
36
35
34 33
32
Part No. 102499
400 • Engine Components
October 2006
Ford LRG-425 EFI Engine - View 1 (before serial number 6316)
Item
Part No.
Description
Qty.
46
30144
Battery Hold-down ........................ 1
47
102103
Air Cleaner Inlet Hose .................. 1
48
—
110304
65473
Radiator ........................................ 1
Radiator Cap
49
8255
Screw - HHC 3/8 -16 x 3/4 inch
50
6021
Lock Washer, 3/8 inch
51
102350P
Part No. 102499
Radiator Baffle .............................. 1
Z-60/34
408.1
Rev D
400 • Engine Components
Figure
409.1
Rev
D
1
October 2006
Description
Ford LRG-425 EFI Engine - View 2 (before serial number 6316)
2
5
6
7
8
9
3
4
53
10
54
11
53
12
52 19
13
51
14
50
11
48 49
47
17 16 15
45 46
19 18
20
44
21 2
43
42 41 32
22
30 31 32
23
25 24
26
27
29 28
32 31 30
41
34 33
40
39
38
35
37
36
Z-60/34
Part No. 102499
400 • Engine Components
October 2006
Ford LRG-425 EFI Engine - View 2 (before serial number 6316)
Item
Part No.
Description
Qty.
Item
Part No.
409.1
Rev D
Description
Qty.
1
89921
Coolant Bottle Mount .................... 1
31
6097
Flat Washer, 3/8 inch
2
67537
Screw - HHC, M5 x 12 mm
32
4828
Nylock Nut, 3/8 -16
3
49413
Flat Washer, M5
33
6021
Lock Washer, 3/8 inch
4
6833
Rubber Cushioned Clamp,
0.5 inch ......................................... 1
34
6175
Screw - HHC,
3/8 -16 x 1 inch, GR 5
5
106485
Air Valve Mixer ............................. 1
35
Ref.
Drive Pump (refer to 706.1)
6
35434
Clamp, 2 inches ............................ 2
36
Ref.
Function Pump (refer to 706.1)
7
102117
Air Intake Hose,
2 I.D. x 2 inches ............................ 1
37
—
106487
106605
8
102128
Vacuum Hose 3/16 inch ................. 1
9
102129
LPG Hose ..................................... 1
38
6145
10
102065P
Harness Connector Bar Mount ..... 1
Screw - HHC,
1/4 -20 x 1.5 inches, GR 5
11
65892
Connector Assembly .................... 1
39
6356
Lock Washer, 1/4 inch
12
71909
High Pressure Fuel Line ............... 1
40
6090
Screw - HHC,
1/4 -20 x 0.75 inch, GR 5
13
65453
Pressure Regulator Clamp ........... 1
41
25969
Spring Clip Nut, 1/4 -20
14
58967
Fuel Pressure Regulator/Filter ..... 1
42
6019
15
49817
Screw - PHPM,
10-32 x 1.25 inches
Screw - HHC,
3/8 -16 x 1.25 inches, GR 5
43
101127P
Inboard Muffler Mount .................. 1
16
6146
Flat Washer, #10
44
101128P
Inboard Muffler Clamp .................. 1
17
6178
Nylock Nut, 10-32
45
6888
18
23057
Screw - HHC,
M8 -1.25 x 20 mm, GR 8.8
Screw - HHC,
1/4 -20 x 1 inch, GR 5
46
6091
Nylock Nut, 1/4 -20
19
49408
Lock Washer, M8
47
102068P
20
53821P
48
49375
21
49407
Lock Washer, M6
Screw - HHC,
M6 -1 x 16 mm, GR 8.8
22
33960
Alternator 12V DC, 95 A ............... 1
49
49407
Lock Washer, M6
23
89917P
Air Cleaner Mount Plate ............... 1
24
10107
50
—
70527
106491
LPG Megajector ............................ 1
Megajector Jumper Harness
51
102013P
Radiator Support Mount ............... 1
52
75185
Screw - HHC,
M8 x 1.25 x 70 mm, GR 8.8
Map Sensor Bracket ..................... 1
Screw - HHC,
5/16 -18 x 0.75 inch, GR 5
-18
Megajector Mount ......................... 1
25
6782
26
106271P
Outboard Muffler Clamp ............... 1
27
101126P
Outboard Muffler Mount ................ 1
53
48498
Vibration Isolator .......................... 2
28
25548
Screw - HHC,
M10 -1.5 x 40 mm, GR 8.8
54
—
52076
70489
Fan ............................................... 1
Fan Spacer
29
22700
Lock Washer, M10
30
14033
Screw - HHC,
3/8 -16 x 2.75 inches, GR 5
Part No. 102499
Nylock Nut,
5/16
Engine Control Module ................. 1
Engine Module Harness
with Relay Box
Z-60/34
400 • Engine Components
Figure
410.1
Rev
D
1
2
October 2006
Description
Ford LRG-425 EFI Engine - View 3 (before serial number 6316)
3
4
5
6
7
8
43
9
42
10
41
11
40
12
39
38
36 37
35
17 16 15 14 13
34
19 18
21 20
33
22
24 25 26
13 14 15 16 17
28 23 26
23
19 18
32
26 25 24
27
17 16 15 14 13
26 25 28
29
30
31
Z-60/34
Part No. 102499
400 • Engine Components
October 2006
Ford LRG-425 EFI Engine - View 3 (before serial number 6316)
Item
Part No.
Description
Qty.
Item
Part No.
Description
410.1
Rev D
Qty.
1
33965
Upper Radiator Hose .................... 1
31
70423P
Rear Engine Mount ....................... 1
2
22672
Clamp, 1.75 inches ....................... 1
3
33966
Thermostat ................................... 1
4
52575
Thermostat Gasket ....................... 1
5
33970
Ignition Coil Assembly .................. 1
32
—
—
—
—
64079
89813
89811
37003
102136
Bell Housing Kit ............................ 1
Flex Plate
Pump Mount
Pump Coupler
Screw - SHC,
7/16 -14 x 1.25 inches
6
49881
Oil Filler Cap ................................. 1
7
52570
Spark Plug Wire Set ..................... 1
33
—
24038
15086
8
106490
Spark Plug (pack of 4) .................. 1
—
4828
Lower Radiator Isolator ................ 4
Fender Washer,
3/8 x 1.5 x 0.125 inch
Nylock Nut, 3/8 -16
9
33957
PCV Valve .................................... 1
34
101121P
Radiator Support Mount ............... 1
10
89812
Oil Pressure Switch Assembly ..... 1
11
28656
Oil Filter ........................................ 1
12
70423P
Rear Engine Mount ....................... 1
35
—
—
33963
52078
33964
Water Pump with Gasket .............. 1
Water Pump Pulley
Water Pump Gasket
13
6198
Nylock Nut, 1/2 -13
36
102794
Screw - HHC,
M8 x 1.25 x 40, GR 10.9
14
70452
Vibration Isolator .......................... 4
37
33277
Flat Washer, M8
15
102066P
Cast Washer
16
6095
Flat Washer, 1/2 inch
38
—
52580
65770
Serpentine Belt ............................. 1
Timing Belt
17
39479
Screw - HHC,
1/2 -13 x 2.75 inches, GR 5
39
65454
Flange Bolt
40
13014
Hose Clamp, 2.25 inches ............. 1
18
44064
Screw - HHC,
M10 -1.5 x 30 mm, GR 8.8
41
72358
Water Inlet Tube ........................... 1
19
22700
Lock Washer, M10
42
33972
Coolant Temperature Sensor ....... 1
20
25929
Screw - HHC,
M8 -1.25 x 30 mm, GR 8.8
43
65456
Water Temperature
Sending Unit ................................. 1
21
49408
Lock Washer, M8
22
101118P
Inboard Engine Mount .................. 1
23
28717
Drain Valve ................................... 1
24
8516
Screw - HHC,
3/8 -16 x 1.5 inches, GR 5
25
6097
Flat Washer, 3/8 inch
26
4828
Nylock Nut, 3/8 -16
27
101119P
28
6175
Screw - HHC,
3/8 -16 x 1 inch, GR 5
29
27920
Starter Solenoid ............................ 1
30
29616
Starter ........................................... 1
Part No. 102499
Outboard Engine Mount ............... 1
Z-60/34
400 • Engine Components
Figure
411.1
1
2
Rev
A
3
4
October 2006
Description
Ford DSG-423 EFI Engine - View 1 (after serial number 6315)
5
6
7
9
8
10
19
11
18
12
17
16
15
Z-60/34
14
13
Part No. 102499
400 • Engine Components
October 2006
Ford DSG-423 EFI Engine - View 1 (after serial number 6315)
Item
Part No.
Description
—
119472
Engine Harness with
Relay Block
1
—
—
—
119135
119500
119547
119548
LPG Mixer ..................................... 1
Mixer Gasket
O-ring, Smoothed
O-ring, Ribbed
2
—
119142
119466
Mixer/Throttle Body Adapter ......... 1
Adapter Gasket
3
119498
Knock Sensor ............................... 1
4
—
119551
119462
Thermostat Housing ..................... 1
Thermostat Gasket
5
—
119475
119477
Upper Idler Pulley ......................... 1
Idler Pulley Bracket
6
119479
Fuel Injector .................................. 4
7
119478
Ignition Coil ................................... 4
8
—
119467
119495
Spark Plug .................................... 4
Spark Plugs (pack of 4)
9
119480
Cylinder Head Temperature
Sensor .......................................... 1
10
119497
Camshaft Position Sensor ............ 1
11
119461
Coolant Housing ........................... 1
12
119482
Coolant Bypass Hose ................... 1
13
119465
Flywheel Assembly
with Ring Gear .............................. 1
14
119481
Oil Pressure Switch ...................... 1
15
119139
Oil Filter ........................................ 1
16
119137
Starter ........................................... 1
17
—
119545
119585
—
119586
—
119568
Intake Manifold ............................. 1
Vacuum Cap, 5/16 inch,
High Temp
Vacuum Cap, 3/8 inch
High Temp
Spring Clamp, 1/2 inch
18
119475
Map Sensor .................................. 1
19
—
88451
88452
Throttle Body ................................ 1
Throttle Body Gasket
Part No. 102499
Qty.
Z-60/34
411.1
Rev A
400 • Engine Components
Figure
412.1
1
Rev
A
October 2006
Description
Ford DSG-423 EFI Engine - View 2 (after serial number 6315)
4
2
3
3
5
18 2
16 17
15
14
13
12
7
11
10
Z-60/34
9
8
6
Part No. 102499
400 • Engine Components
October 2006
Ford DSG-423 EFI Engine - View 2 (after serial number 6315)
Item
Part No.
Description
Qty.
1
13000
Screw - HHC,
5/16 -18 x 1.25 inches, GR 5
2
5397
Flat Washer, 5/16 inch
3
18503
Flange Nut, 5/16 -18
4
—
119474
75631
PCV Valve .................................... 1
Hose, 3/8 inch
5
119468
Water Pump with Pulley
6
32309
Screw - HHC,
M8 -1.25 x 60 mm, GR 8.8
7
49408
Lock Washer, M8
8
119153
Fan ............................................... 1
9
119138
Serpentine Belt ............................. 1
10
119470
Tensioner Pulley ........................... 1
11
119469
Tensioner ...................................... 1
12
119496
Crankshaft Position Sensor .......... 1
13
119471
Tensioner Bracket ........................ 1
14
119544
Lower Idler Pulley ......................... 1
15
119473
Dipstick ......................................... 1
16
111744
Screw - SHC,
M10 x 1.5 x 55 mm GR 8.8
17
22699
Flat Washer, M10
18
13002
Screw - HHC,
5/16 -18 x 1 inch, GR 5
Part No. 102499
Z-60/34
412.1
Rev A
400 • Engine Components
Figure
413.1
Rev
A
1
October 2006
Description
Ford DSG-423 EFI Engine - View 3 (after serial number 6315)
4
5
6
7
8
2
9
11
10
12
14
15
16
13
2
3
17
18
57
6
13 12 19
56
20
55
21
22
54
23
51 52 53
24
50
48 49
46 47
45
42 43 44
39 40 41
38
37
25
12
32
34 35 35 36
33
31
30
29
Z-60/34
28
27
6
26
11
Part No. 102499
400 • Engine Components
October 2006
Ford DSG-423 EFI Engine - View 3 (after serial number 6315)
Item
Part No.
Description
Qty.
Item
Part No.
Description
413.1
Rev A
Qty.
1
14033
Screw - HHC,
3/8 -16 x 2.75 inches, GR 5
27
—
119463
119464
Exhaust Manifold .......................... 1
Exhaust Manifold Gasket
2
22692
Wave Washer,
0.635 x 1 x 0.015 inch
28
112285
Coolant Pipe ................................. 1
29
119588
Oil Pan Plug .................................. 1
3
6022
Nut, 3/8 -16
30
89813
Flex Plate ...................................... 1
4
88450
Oxygen Sensor ............................. 1
31
55014
5
106486
Catalytic Monitor Sensor .............. 1
Screw - SHC,
M8 x 1.25 x 25 mm, GR 12.9 ...... 12
6
32064
Muffler Clamp, 1.75 inches ........... 2
32
33277
Flat Washer, M8
7
111633
Muffler Pipe Heat Shield
33
37003
Pump Coupler ............................... 1
8
111609
Relay Mounting Bracket
34
22788
9
67537
Screw - HHC, M5 x 12 mm
Screw - HHC,
1/2 -13 x 1.75 inches, GR 5
10
49413
Flat Washer, M5
35
6095
Flat Washer, 1/2 inch
11
6090
Screw - HHC,
1/4 -20 x 0.75 inch, GR 5
36
6198
Nylock Nut, 1/2 -13
37
111338
Engine Support Plate Assembly
with Decal ..................................... 1
38
110405
Inlet Hose - Air Cleaner
Hose Clamp, 2.5 inches
—
—
119052
119054
Bell Housing Kit
(includes items 38 and 45) ........... 1
Bell Housing
Pump Hardware Kit
12
6638
Flat Washer,
Nylock Nut,
1 /4
1/4
inch
-20
13
6091
14
—
94324-950
45435
15
45435
Hose Clamp, 2.5 inches ............... 2
39
6175
16
—
111603
45435
Inlet Hose - Air Cleaner ................ 1
Hose Clamp, 2.5 inches
Screw - HHC,
3/8 -16 x 1 inch, GR 5
40
5397
Flat Washer, 5/16 inch
17
—
110422
45435
Outlet Hose - Air Cleaner ............. 1
Hose Clamp, 2.5 inches
41
29868
Spring Clip, 3/8 -16
42
10597
18
—
—
111634
77295
38922
Air Cleaner .................................... 1
Filter Element
Fitting - Elbow,
90° 1/8 MPT - 5/16 inch Barb
Screw - HHC,
1/2 -13 x 1.25 inches, GR 5
43
13066
Flat Washer, 1/2 inch
44
6033
Lock Washer, 1/2 inch
45
111605
—
—
111604P
111611P
Muffler Mount Assembly
(includes item 42) ......................... 1
Upper Muffler Mount Plate
Lower Muffler Mount Plate
46
119484
Coolant Cap, 0.75 inch ................. 1
47
46131
Hose Clamp, 0.63 inch ................. 1
19
6888
Screw - HHC,
1/4 -20 x 1 inch, GR 5
20
119394
Rubber Cushioned Clamp,
1.38 x 3/8 inches ........................... 3
21
111653P
Lifting Eye Plate and
Air Cleaner Mount ......................... 1
22
110758
Upper Radiator Hose .................... 1
48
119485
Coolant Cap, 0.313 inch ............... 1
23
45171
Hose Clamp, 1.75 inches ............. 4
49
21465
Hose Clamp, 0.25 inch ................. 1
24
119140
Alternator ...................................... 1
50
110424
Coolant Return Hose .................... 1
1 /4
This list continues on the next page.
-20
25
56912
Spring Clip,
26
111615
Exhaust Manifold Heat Shield ...... 1
Part No. 102499
Z-60/34
400 • Engine Components
Figure
413.1
Rev
A
1
October 2006
Description
Ford DSG-423 EFI Engine - View 3 (after serial number 6315)
4
5
6
7
8
2
9
11
10
12
14
15
16
13
2
3
17
18
57
6
13 12 19
56
20
55
21
22
54
23
51 52 53
24
50
48 49
46 47
45
42 43 44
39 40 41
38
37
25
12
32
34 35 35 36
33
31
30
29
Z-60/34
28
27
6
26
11
Part No. 102499
400 • Engine Components
October 2006
Ford DSG-423 EFI Engine - View 3 (after serial number 6315)
Item
Part No.
Description
Qty.
51
25548
Screw - HHC,
M10 -1.5 x 40 mm, GR 8.8
52
22699
Flat Washer, M10
53
22700
Lock Washer, M10
54
102121
Muffler Clamp, 1.875 inches ......... 1
55
119051
Muffler Mount Band ...................... 2
56
111665
Muffler ........................................... 1
57
111697
Exhaust Tailpipe ........................... 1
Part No. 102499
Z-60/34
413.1
Rev A
400 • Engine Components
Figure
414.1
Rev
A
October 2006
Description
Ford DSG-423 EFI Engine - View 4 (after serial number 6315)
1
2
5
3
4
6
7
8
50
11 10 10 9
4
3
2
3 13 12
14
17 16 15
49
18
35 48
19
47
20
11 21
46
22
23
30
45
11
17
10
16
40
10
16
39
41
38
44
43
42
29
28
36
37
35
34
33
Z-60/34
32
31
25
27
10
10
26
9
24
Part No. 102499
400 • Engine Components
October 2006
Ford DSG-423 EFI Engine - View 4 (after serial number 6315)
Item
Part No.
Description
Qty.
—
—
—
—
30143
89651
81563
49869
Battery, 12V DC, 1000 CCA
Positive Battery Cable, 45 inches
Negative Battery Cable, 48 inches
Corrosion Inhibitor Grease
1
110892
Regulator Support Bracket ........... 1
2
110919
Vibration Isolator .......................... 4
3
33277
4
Item
Part No.
Description
414.1
Rev A
Qty.
27
39479
Screw - HHC,
1/2 -13 x 2.75 inches, GR 5
28
70452
Engine Vibration Isolator .............. 2
29
6095
Flat Washer, 1/2 inch
30
102066P
Cast Washer ................................. 2
Flat Washer, M8
31
—
110423
119053
Lower Radiator Hose .................... 1
Hose Clamp, 1.5 inches
25368
Nylock Nut, M8
32
110416P
Engine Mount, Inboard ................. 1
5
—
119185
119546
LPG Regulator .............................. 1
Fitting Kit
33
111339
Engine Mount Assembly with
Decals, Outboard .......................... 1
6
119232
LPG Lockoff .................................. 1
34
110413P
Fan Shroud ................................... 1
7
19363
Fitting - Elbow, 130293-4-4 .......... 1
35
21019
Screw - PHPM, 10-24 x 0.5 inch
8
110890P
LPG Regulator Mount ................... 1
36
25926
Flat Washer, M6
9
67349
Screw - HHC,
M8 -1.25 x 50 mm, GR 8.8
37
110417P
10
6638
Flat Washer, 1/4 inch
38
48425
Flange Nut, 3/8 -16
11
6091
Nylock Nut, 1/4 -20
39
15086
Fender Washer,
3/8 x 1.5 x 0.125 inch
12
8255
Screw - HHC,
3/8 -16 x 0.75 inch, GR 5
40
24038
Shock Mount ................................. 4
13
49408
Lock Washer, M8
41
8516
Screw - HHC,
3/8 -16 x 1.5 inches, GR 5
14
70257
Rubber Cushioned Clamp,
3 x 0.25 inch ................................. 1
42
111337
15
6175
Screw - HHC,
3/8 -16 x 1 inch, GR 5
—
111631P
Radiator Baffle with Word
Decals ........................................... 1
Radiator Baffle
43
60584
Rubber Grommet .......................... 4
44
6090
Screw - HHC,
1/4 -20 x 0.75 inch, GR 5
54071
72327
21465
6833
Coolant Recovery Bottle ............... 1
Cap
Hose Clamp, 0.25 inch
Rubber Cushioned Clamp,
0.5 x 0.25 inch
16
6097
Flat Washer,
3/8
inch
-16
17
4828
18
119170
Fuel Pressure Regulator .............. 1
19
111699P
Regulator Mount ........................... 1
20
102351
Engine Tray .................................. 1
45
—
—
—
21
4266
Screw - HHC,
1/4 -20 x 2 inches, GR 5
46
110406
Radiator ........................................ 1
22
112283P
ECM Bracket ................................ 1
47
122017P
Fan Guard .................................... 1
23
119169
Engine Control Module (ECM) ..... 1
48
6146
24
6145
Screw - HHC,
1/4 -20 x 1.5 inches, GR 5
25
56912
Spring Clip, 1/4 -20
49
—
—
110419P
49498
18503
Radiator Brace .............................. 1
Vibration Isolator
Flange Nut, 5/16 -18
26
6198
Nylock Nut, 1/2 inch
50
—
113073
119053
Upper Coolant Intake Hose .......... 1
Hose Clamp, 1.5 inches
Part No. 102499
Nylock Nut,
3 /8
Radiator Support .......................... 1
Z-60/34
Flat Washer, #10
500 • Boom Components
Figure
501.1
Rev
C
October 2006
Description
Secondary Boom - View 1
1
2
3
34 21
33
14 15
16
4
17
6
5
7
8
9
23
12 11 10
13
32
23
31
1
2
4
30
29
21
21
16
28
20
20
15
27
26
25
24
Z-60/34
23
22
19
18
17
14
Part No. 102499
500 • Boom Components
October 2006
Secondary Boom - View 1
Item
Part No.
Description
Qty.
501.1
Rev C
Item
Part No.
Description
Qty.
22
102984
—
102985
Lower Secondary Boom
Assembly with Word Decals
(includes items 23 and 29) ........... 1
Lower Secondary Boom
Assembly with Symbol Decals
(includes items 23 and 29)
23
18722
1
5387
Screw - HHC,
3/8 -16 x 4 inches, GR 5
2
4828
Nylock Nut, 3/8 -16
3
30198
Pivot Pin, 31.75 x 2.25 inches ...... 2
4
30050-S
Lower Tension Link ...................... 2
5
7713
Low Profile Nylock Nut, 3/8 -16
6
12981
Screw - HHC,
3/8 -16 x 4.5 inches, GR 5
24
102174
7
102982
—
102983
—
—
63348
31106
25
46003P
26
8914
Screw - HHC,
1/4 -20 x 0.625 inch, GR 5
—
31310
Secondary Boom Lift Cylinder
Assembly with Word Decals ......... 1
Secondary Boom Lift Cylinder
with Symbol Decals
Seal Kit
Counterbalance Valve
3000 psi / 206.8 bar
Bearing
27
22541
8
31306
Connecting Link Assembly
(includes item 9) ........................... 1
Screw - RHM,
10-32 x 1.5 inches
28
6178
Nylock Nut, 10-32
9
30222
Flange Bearing,
1.25 x 1.41 x 1.5 inches ............... 4
29
27695
Bearing,
1.75 x 1.94 x 1.5 inches ............... 2
10
6326
Screw - HHC,
3/8 -16 x 3 inches, GR 5
30
30199
Pivot Pin, 4.62 x 1.75 inches ........ 2
11
5397
Flat Washer, 5/16 inch
31
30338P
Cable Clip ................................... 14
12
45226
Rod End, 3/8 x 3.69 inches ........... 1
32
102774P
Lower Secondary Boom
Hose Cover, Tank Side ................ 1
13
30202
Pivot Pin, 14.12 x 1.25 inches ...... 2
33
102775P
14
10597
Screw - HHC,
1/2 -13 x 1.25 inches, GR 5
Lower Secondary Boom
Hose Cover, Engine Side ............. 1
34
6091
1/2
6033
Lock Washer,
16
30418
Rod End, 0.5 x 3.75 inches .......... 2
17
30201
Pivot Pin, 24.63 x 2.25 inches ...... 2
18
46005
Lower Limit Switch Cam ............... 1
19
6888
Screw - HHC,
1/4 -20 x 1 inch, GR 5
20
6356
Lock Washer, 1/4 inch
21
6638
Flat Washer, 1/4 inch
Part No. 102499
Limit Switch Harness Assembly
with Connector .............................. 2
— 88356-146R5 Limit Switch
—
19491
Limit Switch Contact, SPDT
—
89757
Roller Head
inch
15
Bearing,
2.25 x 2.5 x 1.5 inches ................. 6
Z-60/34
Limit Switch Bracket ..................... 1
Nylock Nut, 1/4 -20
500 • Boom Components
Figure
502.1
October 2006
Rev
B
Description
Secondary Boom - View 2
1
2
4
5
6
3
7
9
10
11
12
8
33 34 30
8
32
31
14 13
15
1
3
2
5
4
14 16
29 30
17
18
27
19
28
4
4
20
27
1
3
2
3
2
26
4
1
25
24
Z-60/34
23
22
21
Part No. 102499
500 • Boom Components
October 2006
Secondary Boom - View 2
Item
Part No.
Description
Qty.
Item
Part No.
502.1
Rev B
Description
Qty.
1
30418
Rod End, 0.5 x 3.75 inches .......... 5
24
Ref.
2
10597
Screw - HHC,
1/2 -13 x 1.25 inches, GR 5
25
30180-S
Cylinder Mount ............................. 1
Secondary Boom Lift Cylinder
(refer to 501.1)
3
6033
Lock Washer, 1/2 inch
26
30338P
Cable Clip ................................... 14
4
30193
Pivot Pin, 8.5 x 1.75 inches .......... 5
27
31307
5
30221
Bearing,
1.75 x 2 x 1.5 inches .................. 12
Lower Leveling Link Assembly
(includes item 5) ........................... 2
28
102773P
Upper Secondary
Boom Assembly
(includes items 5 and 19) ............. 1
Lower Leveling Link
Hose Cover ................................... 2
29
6091
Nylock Nut, 1/4 -20
30
6638
Flat Washer, 1/4 inch
31
30052P
Upper Pivot ................................... 1
32
46004
Upper Limit Switch Cam ............... 1
33
6888
Screw - HHC,
1/4 -20 x 1 inch, GR 5
34
6356
Lock Washer, 1/4 inch
6
31308
7
29883
Screw - HHC,
5/8 -11 x 1.75 inches, GR 8 ........... 2
8
6024
Nylock Nut, 5/8 -11
9
30050-S
10
Ref.
11
13003
Screw - HHC,
5/8 -11 x 3.5 inches, GR 8 ............. 2
12
13064
Hardened Flat Washer,
5/8 inch .......................................... 2
13
5387
Screw - HHC,
3/8 -16 x 4 inches, GR 5
14
4828
Nylock Nut, 3/8 -16
15
30198
Pivot Pin, 31.75 x 2.25 inches ...... 2
16
13918
Screw - HHC,
3/8 -16 x 1.75 inches, GR 8 ........... 1
17
45226
Rod End, 3/8 x 3.69 inches ........... 1
18
30202
Pivot Pin,
1.25 inch x 14.12 inches ............... 1
19
18722
Bearing,
2.25 x 2.5 x 1.5 inches ................. 4
20
31309
Mid-pivot Assembly
(includes item 19) ......................... 1
21
30222
Flange Bearing,
1.25 x 1.41 x 1.5 inches ............... 4
22
31306
Connecting Link Assembly
(includes item 21) ......................... 1
23
30328
Pivot Pin, 6 x 1.75 inches ............. 1
Part No. 102499
Lower Tension Link Assembly ...... 2
Primary Boom Rest
(refer to 504.1)
Z-60/34
500 • Boom Components
Figure
503.1
Rev
A
October 2006
Description
Upper Pivot
1
2
3
5
6
7
8
9
4
23
22
10
21
20
8
14 15
18 19
17
16
8
14 15
13
11
Z-60/34
12
11
Part No. 102499
500 • Boom Components
October 2006
Upper Pivot
Item
Part No.
Description
Qty.
1
30221
Bearing,
1.75 x 2 x 1.5 inches .................... 2
2
12906
Fender Washer,
0.25 x 1.25 x 0.062 inch
3
7339
Screw - HHC,
1/4 -20 x 0.5 inch, GR 5
4
6356
Lock Washer, 1/4 inch
5
30192
Pivot Pin, 9.062 x 1.25 inches ...... 1
6
102986
—
102987
Primary Boom Tube Assembly
with Word Decals
(includes item 1) ........................... 1
Primary Boom Tube Assembly
with Symbol Decals
(includes item 1)
7
30194
Pivot Pin,
5.25 x 1.75 inches ........................ 1
8
30418
Rod End, 0.5 x 3.75 inches .......... 3
9
6096
Screw - HHC,
1/2 -13 x 2 inches, GR 5
10
6198
Nylock Nut, 1/2 -13
11
31310
Bearing,
1.75 x 1.94 x 1.5 inches ............... 4
12
63207
—
—
63347
31106
Primary Boom Cylinder Lift
(includes item 11) ......................... 1
Seal Kit
Counterbalance Valve,
3000 psi / 207 bar
13
30195
Pivot Pin, 18.13 x 1.75 inches ...... 1
14
10597
Screw - HHC,
1/2 -13 x 1.25 inches, GR 5
15
6033
Lock Washer, 1/2 inch
16
30196
Pivot Pin, 11.5 x 1.25 inches ........ 1
17
45226
Rod End, 0.375 x 3.69 inches ...... 1
18
8516
Screw - HHC,
3/8 -16 x 1.5 inches, GR 5
19
4828
Nylock Nut, 3/8 -16
20
30191
Pivot Pin, 13.5 x 1.75 inches ........ 1
21
30052P
Upper Mid-pivot ............................ 1
22
65463
Bearing,
1.25 x 1.41 x 0.75 inch ................ 4
Part No. 102499
Item
Part No.
23
63211
—
63351
Z-60/34
Description
503.1
Rev A
Qty.
Master Cylinder
(includes item 22) ......................... 1
Seal Kit
500 • Boom Components
Figure
504.1
Rev
A
October 2006
Description
Upper Pivot and Primary Boom Rests
1
3
4
3
2
7
2
1
6
5
8
10 9
3
13 12 11
14
3
1
2
Z-60/34
Part No. 102499
500 • Boom Components
October 2006
Upper Pivot and Primary Boom Rests
Item
Part No.
Description
Qty.
1
6090
Screw - HHC,
1/4 -20 x 0.75 inch, GR 5
2
6356
Lock Washer, 1/4 inch
3
45209
Wear Pad, 4 x 2 x 0.5 inch ........... 6
4
53811
Wear Pad, 5 x 1.5 x 1 inch ........... 1
5
13003
Screw - HHC,
5/8 -11 x 3.5 inches, GR 8 ............. 2
6
13064
Hardened Flat Washer, 5/8 inch ... 2
7
6024
Nylock Nut, 5/8 -11
8
30333P
9
6175
Screw - HHC,
3/8 -16 x 1 inch, GR 5
10
6021
Lock Washer, 3/8 inch
11
12461
Screw - HHC,
1/2 -13 x 5 inches, GR 8 ................ 3
12
13066
Hardened Flat Washer, 1/2 inch ... 3
13
6198
Nylock Nut, 1/2 -13
14
63374
Lower Rest Pad ............................ 1
Part No. 102499
Primary Boom Rest ...................... 1
Z-60/34
504.1
Rev A
500 • Boom Components
Figure
505.1
Rev
C
October 2006
Description
Primary and Extension Booms
1
2
4
5
6
3
30 31
29
3
28
2
4
27
5
26
6
25
6
5
4
7
7
8
8
3
9
12 11 10
24 3
2
13
14
3
13
15
6
2
3
6
2
3
20
19
4
8
7
23
13
22
21
Z-60/34
18
17
16
Part No. 102499
500 • Boom Components
October 2006
Primary and Extension Booms
Item
Part No.
Description
Qty.
1
102986
—
102987
Primary Boom Tube Assembly
with Word Decals .......................... 1
Primary Boom Tube Assembly
with Symbol Decals
2
6175
Screw - HHC,
3/8 -16 x 1 inch, GR 5
3
6021
Lock Washer, 3/8 inch
4
29080
5
Item
Part No.
Description
505.1
Rev C
Qty.
24
8255
25
—
—
111177
89296
75849
—
31082
Wear Pad Shim,
4.25 x 1.5 x 0.06 inch .... as needed
26
Ref.
38620
Wear Pad Shim,
5 x 1.5 x 0.07 inch ......... as needed
27
19440
Clevis Pin, 1 x 2.5 inches ............. 1
6
30137
Wear Pad, 5 x 1.5 x 0.5 inch ........ 9
28
5361
Cotter Pin, 0.125 x 1.5 inches ...... 1
7
30139
Wear Pad,
6.5 x 5 x 0.625 inch ...................... 3
29
102175
8
30472
Primary Boom Wear Pad Shim,
0.064 inch ...................... as needed
9
6019
Screw - HHC,
3/8 -16 x 1.25 inches, GR 5
—
—
—
—
88356-11103
19491
89756
97128
Limit Switch Harness Assembly
with Connector .............................. 1
Limit Switch with Roller Arm
Contact, SPDT
Roller, SPDT
Roller Arm
30
22541
10
6091
Nylock Nut,
1/4
Screw - RHM,
10-32 x 1.5 inches
11
6638
Flat Washer, 1/4 inch
31
6178
Nylock Nut, 10-32
12
8179
Screw - HHC,
1/4 -20 x 2.25 inches, GR 5
13
30255
Shim Washer, 1.27 x
2.13 x 0.062 inch ........... as needed
14
30116
Cylinder Mount Block ................... 1
15
45303
Nylock Nut, 11/8 -12
16
30272
Extension Cylinder
Slide Block .................................... 1
17
30021
Extension Tube End Cap ............. 1
18
6888
Screw - HHC,
1/4 -20 x 1 inch, GR 5
19
6356
Lock Washer, 1/4 inch
20
25969
Spring Clip Nut, 1/4 -20
21
31086
—
30434
Extension Boom
Tube Assembly with Bearings ...... 1
Bearing, 1.25 x 1.5 x 0.875 inch
22
30186
Pivot Pin, 6.67 x 1.25 inches ........ 2
23
30217
External Snap Ring,
1.25 inches ................................... 4
Part No. 102499
-20
Z-60/34
Screw - HHC,
3/8 -16 x 0.75 inch, GR 5
Extension Cylinder ....................... 1
Seal Kit
Counterbalance Valve,
2500 psi / 172 bar (top valve)
Counterbalance Valve
2500 psi / 172 bar (bottom valve)
Hydraulic Hoses and Fittings
(refer to 713.1)
500 • Boom Components
Figure
506.1
Rev
C
1
3
Description
Cable Track (before serial number 5542)
4
2
October 2006
5
6
7
24 7 16
23
22
8
9
11 10
14
13
19
5
13
21
7
7
13
20
5
18
17
Z-60/34
16
15
12
Part No. 102499
500 • Boom Components
October 2006
506.1
Cable Track (before serial number 5542) Rev C
Item
Part No.
Description
Qty.
1
22541
Screw - RHM,
10-32 x 1.5 inches
2
6178
Nylock Nut, 10-32
3
102173
4
46002P
5
8914
Screw - HHC,
1/4 -20 x 0.63 inch, GR 5
6
6356
Lock Washer, 1/4 inch
7
6638
Flat Washer, 1/4 inch
8
30388
Pivot Tube Spacer ........................ 2
9
30387
Cable Protector ............................. 1
10
6198
Nylock Nut, 1/2 -13
11
6095
Flat Washer, 1/2 inch
12
13918
Screw - HHC,
3/8 -16 x 1.75 inches, GR 8 ........... 4
13
5397
Flat Washer, 5/16 inch
14
7713
Low Profile Nylock Nut, 3/8 -16
15
30389
Cable Track Tube Guide .............. 1
16
6091
Nylock Nut, 1/4 -20
17
—
102529
27258
Cable Track Tray Assembly ......... 1
Rubber Edge Trim, 12 inches
18
102703
Cable Track Cover ....................... 1
19
6889
Low Profile Nylock Nut, 1/4 -20
20
8255
Screw - HHC,
3/8 -16 x 0.75 inch, GR 5
21
6021
Lock Washer, 3/8 inch
22
—
—
—
30377
58919
58927
58920
Cable Track, 43 Links ................... 1
Repair Link Set, 7 Links
Single Repair Link
Repair Link End Set
23
30315
Track Tube ................................... 1
24
6888
Screw - HHC,
1/4 -20 x 1 inch, GR 5
Limit Switch Harness Assembly
with Connector .............................. 1
— 88356-146R5 Limit Switch
—
19491
Contact, SPDT
—
89757
Roller Head
Part No. 102499
Limit Switch Bracket ..................... 1
Z-60/34
500 • Boom Components
Figure
506.2
Rev
C
1
3
October 2006
Description
Cable Track (after serial number 5541)
5
4
2
8
6
9
7
2
29 7 20
28
27
10
11
13 12
16
15
24
26
7
25
5
15
21
23
22
Z-60/34
20
15
19
18
17
14
Part No. 102499
500 • Boom Components
October 2006
Cable Track (after serial number 5541)
Item
Part No.
Description
—
102234
Arctic Hose Option
(includes items 16 and 17)
(includes serial number 5351)
1
22541
Screw - RHM,
10-32 x 1.5 inches
2
6178
Nylock Nut, 10-32
3
102173
Qty.
Limit Switch Harness Assembly
with Connector .............................. 1
— 88356-146R5 Limit Switch
—
19491
Contact, SPDT
—
89757
Roller Head
4
46002P
5
8914
Screw - HHC,
1/4 -20 x 0.63 inch, GR 5
6
6356
Lock Washer, 1/4 inch
7
6638
Flat Washer, 1/4 inch
8
49816
Screw - PHPM,
10-32 x 0.75 inch
9
45470
Rubber Cushioned Clamp,
0.31 x 0.25 inch ............................ 1
10
30388
Pivot Tube Spacer ........................ 2
11
102922
Cable Track Tube Guide .............. 1
12
6198
Nylock Nut, 1/2 -13
13
6095
Flat Washer, 1/2 inch
14
13918
Screw - HHC,
3/8 -16 x 1.75 inches, GR 8 ........... 4
15
5397
Flat Washer, 5/16 inch
16
7713
Low Profile Nylock Nut, 3/8 -16
17
102920
Cable Track Tube Guide .............. 1
18
102928P
Hose Clamp Plate ......................... 2
19
—
102927
102935
Plastic Hose Clamp ...................... 2
Plastic Hose Clamp
(Arctic Hose Option)
20
6091
Nylock Nut, 1/4 -20
21
8179
Screw - HHC,
1/4 -20 x 2.25 inches, GR 5
22
—
102529
27258
Part No. 102499
Limit Switch Bracket ..................... 1
506.2
Rev C
Item
Part No.
Description
23
102703
Cable Track Cover ....................... 1
24
6889
Low Profile Nylock Nut, 1/4 -20
25
8255
Screw - HHC,
3/8 -16 x 0.75 inch, GR 5
26
6021
Lock Washer, 3/8 inch
27
—
—
—
102964
111051
111052
111053
Cable Track .................................. 1
Repair Link Set, 7 Links
Single Repair Link
Repair Link End Set
28
102918
Track Tube ................................... 1
29
36294
Screw - HHC,
1/4 -20 x 2.75 inches, GR 5
Cable Track Tray Assembly ......... 1
Rubber Edge Trim
12 inches / 30.5 cm
Z-60/34
Qty.
500 • Boom Components
Figure
507.1
Rev
C
1
October 2006
Description
Jib Boom and Platform Rotator
2
3
5
3
2
6
7
6
2
4
4
3
4
8
4
29 19 31
9
2
30
10
29 19
11
28
12
5
4
7
9
2
2
3
4
4 13
2
22
8
14
27
15
16
17
19 18
20
4
24
26
25
3
Z-60/34
23
22
21
2
Part No. 102499
500 • Boom Components
October 2006
Jib Boom and Platform Rotator
Item
Part No.
Description
Qty.
Item
Part No.
Description
507.1
Rev C
Qty.
1
31086
Extension Boom
Tube Assembly ............................. 1
22
65463
Bearing,
1.25 x 1.41 x 0.75 inch ................. 8
2
45226
Rod End, 0.375 x 3.69 inches ...... 9
23
63212
3
8516
Screw - HHC,
3/8 -16 x 1.5 inches, GR 5
—
—
63352
29083
4
4828
Nylock Nut, 3/8 -16
Slave Cylinder
(includes item 22) ......................... 1
Seal Kit
Counterbalance Valve,
2500 psi / 172 bar
5
30188
Pivot Pin, 8.5 x 1.25 inches .......... 2
24
5397
Flat Washer, 5/16 inch
6
30189
Pivot Pin, 13.75 x 1.25 inches ...... 2
25
21604
7
30026-S
Leveling Link ................................ 2
Screw - HHC,
3/8 -16 x 3.25 inches, GR 5
8
27326
Pivot Pin, 7.75 x 1.25 inches ........ 2
26
Ref.
Jib Boom/Platform Rotate
Manifold (refer to 705.1)
9
13918
Screw - HHC,
3/8 -16 x 1.75 inches, GR 8 ........... 2
27
63214
10
30219
Flange Bearing,
1.25 x 1.41 x 1 inch ...................... 4
—
—
63354
31106
11
102991
Jib Boom Assembly with
Bearings and Word Decal
(includes item 10) ......................... 1
28
30255
Shim Washer, 1.27 x
2.13 x 0.062 inch ........... as needed
Nylock Nut, 1/4 -20
Jib Boom Cylinder
(includes item 22) ......................... 1
Seal Kit
Counterbalance Valve,
2500 psi / 172 bar
12
30220
Bearing, 1.25 x 1.5 x 0.68 inch ..... 4
29
6091
13
6019
Screw - HHC,
3/8 -16 x 1.25 inches, GR 5
30
30411-S
Jib Cable Cover ............................ 1
31
18666
14
31095
Platform Leveling Assembly
(includes item 12) ......................... 1
Rubber Cushioned Clamp,
1 inch ............................................ 2
15
27497
Rubber Cushioned Clamp,
2 5/16 inches .................................. 1
16
65799
Bearing, 1.25 x 1.41 x 1 inch ........ 2
17
94399
—
—
75395
62417
—
106421
—
94442
Platform Rotator
(includes item 16) ......................... 1
Bearing Kit
Seal Kit
(before serial number 4885)
Arctic Seal Kit
(before serial number 4885)
Seal Kit
(after serial number 4884)
18
6145
Screw - HHC,
1/4 -20 x 1.5 inches, GR 5
19
6638
Flat Washer, 1/4 inch
20
Ref.
Counterbalance Valve Manifold
(refer to 705.1)
21
30187
Part No. 102499
Pivot Pin, 5.25 x 1.25 inches ........ 1
Z-60/34
600 • Platform Components
Figure
601.1
28 3
Rev
B
October 2006
Description
Platform Installation - View 1
8
4
3
2
1
5
27
26
8
7
7
6
9
23 24 25
22 20
4
19 20 21
3
2 10
18
17
16
15
11
12
14
13
Z-60/34
Part No. 102499
600 • Platform Components
October 2006
Platform Installation - View 1
Assemblies with Word Decals
(before serial number 5710)
USA and Canada models:
—
89742
4 Foot Platform Assembly
—
89743
5 Foot Platform Assembly
—
89335
6 Foot Platform Assembly
—
89337
8 Foot Platform Assembly
Australian models:
—
89746
4 Foot Platform Assembly
—
89747
5 Foot Platform Assembly
—
89748
6 Foot Platform Assembly
—
89749
8 Foot Platform Assembly
(after serial number 5709)
USA and Canada models:
—
111242
4 Foot Platform Assembly
—
111243
5 Foot Platform Assembly
—
111244
6 Foot Platform Assembly
—
111245
8 Foot Platform Assembly
Australian models:
—
111246
4 Foot Platform Assembly
—
111247
5 Foot Platform Assembly
—
111248
6 Foot Platform Assembly
—
111249
8 Foot Platform Assembly
Assemblies with Symbol Decals
European models:
—
89744
4 Foot Platform Assembly
—
89745
5 Foot Platform Assembly
—
89336
6 Foot Platform Assembly
—
89338
8 Foot Platform Assembly
Asia and South American models:
—
89750
4 Foot Platform Assembly
—
89751
5 Foot Platform Assembly
—
89752
6 Foot Platform Assembly
—
89753
8 Foot Platform Assembly
Item
Part No.
Description
Qty.
1
6888
Screw - HHC,
1/4 -20 x 1 inch, GR 5
2
6356
Lock Washer, 1/4 inch
3
6638
Flat Washer, 1/4 inch
4
73871
Spring Clip Nut, 1/4 -20
5
73610
Platform Entry Step ...................... 1
6
6019
Screw - HHC,
3/8 -16 x 1.25 inches, GR 5
7
6097
Flat Washer, 3/8 inch
8
4828
Nylock Nut, 3/8 -16
9
102495
—
111274
—
89768
10
6090
Screw - HHC,
1/4 -20 x 0.75 inch, GR 5
11
75067
Screw - PHPM,
6-32 x 0.875 inch
12
74006
GFCI Weatherproof Cover
(includes mounting fasteners) ...... 1
13
102679
—
94390-S
Platform Support
(for 4 foot and 5 foot platforms) .... 1
Platform Support
(for 6 foot and 8 foot platforms)
14
Ref.
15
—
—
13585
33629
33724
—
67506
GFCI Receptacle, 110V AC ......... 1
UK Plate, Power to Platform
UK Gasket Kit,
Power to Platform
UK Receptacle, 110V AC
16
10775
T-Box, 2.75 x 4.5 x 2 inches ......... 1
17
7056
Squeeze Connector,
1/2 inch NPT .................................. 1
18
43955
Electrical Cord, 14 Ga.,
3 Conductor ......................... 83 feet
19
4828
Nylock Nut, 3/8 -16
Decal Plate Assembly
with Word Decals
(before serial number 5710) ......... 1
Decal Plate Assembly
with Word Decals
(after serial number 5709)
Decal Plate Assembly
with Symbol Decals
Platform Rotator (refer to 507.1)
This list continues on the next page.
Part No. 102499
601.1
Rev B
Z-60/34
600 • Platform Components
Figure
601.1
28 3
Rev
B
October 2006
Description
Platform Installation - View 1
8
4
3
2
1
5
27
26
8
7
7
6
9
23 24 25
22 20
4
19 20 21
3
2 10
18
17
16
15
11
12
14
13
Z-60/34
Part No. 102499
600 • Platform Components
October 2006
Platform Installation - View 1
Item
20
Part No.
57201
Description
Qty.
Flat Washer, 0.313 inch
3/8
21
6550
U-bolt,
-16
x 1.5 x 2.5 x 1.25 inches ............... 2
22
77692
Screw - HHC,
3/8 -16 x 1 inch, GR 8 ................... 8
23
73928
Screw - HHC,
1-8 x 11 inches, GR 5
24
13775
Flat Washer, 1 inch
25
29764
Nylock Nut, 1-8
USA and Canada:
(before serial number 5710)
26
77838
4 Foot Platform Railing
Assembly with Decals .................. 1
—
77840
5 Foot Platform Railing
Assembly with Decals
—
73975
6 Foot Platform Railing
Assembly with Decals
—
73976
8 Foot Platform Railing
Assembly with Decals
(after serial number 5709)
—
111250
4 Foot Platform Railing
Assembly with Decals
—
111251
5 Foot Platform Railing
Assembly with Decals
—
111252
6 Foot Platform Railing
Assembly with Decals
—
111253
8 Foot Platform Railing
Assembly with Decals
Australia:
26
101374
—
101377
—
101380
—
101383
Europe:
26
101373
—
101376
—
101379
—
101382
Part No. 102499
Item
Part No.
Description
601.1
Rev B
Qty.
Asia and South America:
26
101375
4 Foot Platform Railing
Assembly with Decals .................. 1
—
101378
5 Foot Platform Railing
Assembly with Decals
—
101381
6 Foot Platform Railing
Assembly with Decals
—
101384
8 Foot Platform Railing
Assembly with Decals
27
—
—
—
60160P
54247P
73477P
73478P
28
54274
4 Foot Platform Railing
Assembly with Decals
5 Foot Platform Railing
Assembly with Decals
6 Foot Platform Railing
Assembly with Decals
8 Foot Platform Railing
Assembly with Decals
4 Foot Platform Railing
Assembly with Decals
5 Foot Platform Railing
Assembly with Decals
6 Foot Platform Railing
Assembly with Decals
8 Foot Platform Railing
Assembly with Decals
Z-60/34
4 Foot Platform Flooring ............... 1
5 Foot Platform Flooring
6 Foot Platform Flooring
8 Foot Platform Flooring
Carriage Screw,
- 20 x 0.75 inch
1/4
600 • Platform Components
Figure
602.1
Rev
C
October 2006
Description
Platform Installation - View 2
22
3
2
1
4
2
6
5
7
21
10 9
8
11
18 19 19 20
17
16
12
15
13
1
6
2 10
14
3
Z-60/34
2
2
1
Part No. 102499
600 • Platform Components
October 2006
Platform Installation - View 2
Item
Part No.
Description
Qty.
Item
Part No.
602.1
Rev C
Description
Qty.
1
6090
Screw - HHC,
1/4 -20 x 0.75 inch, GR 5
16
49219
Nylon Sleeve,
3.5 inches ........................ 72 inches
2
6638
Flat Washer, 1/4 inch
17
28443
Cable Tie, 11.5 inches .................. 2
3
6091
Nylock Nut, 1/4 -20
18
7713
Low Profile Nylock Nut, 3/8 -16
4
53517
Rubber Grommet,
0.5 x 0.014 inch ............................ 2
19
5397
Flat Washer, 5/16 inch
20
6019
5
8915
Screw - HHC,
1/4 -20 x 1.25 inches, GR 5
Screw - HHC,
3/8 -16 x 1.25 inches, GR 5
21
Ref.
6
6356
Lock Washer, 1/4 inch
Platform Control Box Assembly
(refer to 603.1)
7
73931
22
56424
—
63766
Foot Switch Cover Assembly
with Decal
(USA, Canada, Australia) ............. 1
Foot Switch Cover
(Europe, Asia, South America)
8
73587
Screw - PHPM,
10-24 x 0.75 inch
9
6607
Lock Washer, #10
10
73575
Spring Clip, 10-24
11
73233
—
7056
—
13482
Foot Switch Wire Assembly
with Connector .............................. 1
Squeeze Connector,
1/2 inch NPT
Microswitch
12
102992
—
—
—
—
—
12443
53819
20973
21121
6888
—
—
—
6638
6091
97815
Sliding Mid-rail Assembly
with Decal ..................................... 1
Sliding Mid-rail Guide
Sliding Mid-rail Tube
Wire Loom, 3/8 inch
Black Cable Tie, 4 inches
Screw - HHC,
1/4 -20 x 1 inch, GR 5
Flat Washer, 1/4 inch
Nylock Nut, 1/4 -20
Label - Lower Mid-rail
13
73610
Platform Entry Step ...................... 1
14
94745P
European Platform Entry
Toeboard Assembly ..................... 1
15
44743
—
24514
Manual Storage Box
with Decals
(USA, Canada, Australia) ............. 1
Manual Storage Box
with Decals
(Europe, Asia, South America)
Part No. 102499
Z-60/34
Rubber Cushioned Clamp,
1.25 x 0.5 inch .............................. 1
600 • Platform Components
Figure
603.1
Rev
D
October 2006
Description
Platform Controls - View 1
2
1
3
4
5
6
7
8
9
33
10
32
11
31
13 12
30
15 14
29
16
17
28
27
18
15 14
19
20
26
25
24
23
Z-60/34
22 21
Part No. 102499
600 • Platform Components
October 2006
Platform Controls - View 1
Item
Part No.
Description
Qty.
—
102525
—
—
102724
89067
—
—
—
89666
89673
89925
Platform Control Box Assembly
(includes items 6, 11, 27 and 28)
Wire Mount, Adhesive Back
Wire Harness
(Platform Box/Joystick)
Wire Harness (Jib Boom)
Wire Harness (Platform Box)
Wire Harness
(Platform Overload)
1
49816
2
81484P
3
8914
Screw - HHC,
1/4 -20 x 0.63 inch, GR 5
4
6356
5
Item
Part No.
603.1
Rev D
Description
Qty.
18
45384
Black Nylon Plug, 0.5 inch ............ 4
19
73717
—
—
73711
60526
Receptacle Connector, 4 way,
12-14 Ga. ...................................... 1
Terminal - Pin, 12-14 Ga.
Receptacle Lock, 4 way,
12-14 Ga.
20
89191
—
102907
Lock Washer, 1/4 inch
—
—
73725
75640
6638
Flat Washer, 1/4 inch
21
89177
6
88176
Nutsert, 1/4 x 20 ............................ 6
7
77047
Screw - PHM,
10-32 x 0.5 inch
—
102906
Joystick Controller, Single-axis
(refer to 605.1)
Joystick Controller, Multi-axis
(refer to 605.1)
—
—
73739
75640
22
89176
—
102905
Screw - PHM,
10 -32 x 0.75 inch
Platform Control Box Lid .............. 1
Wire Harness Assembly Wire 3 Conductor, 12 Ga.,
12V DC to Platform
(before serial number 5716) ......... 1
Wire Harness Assembly Wire 3 Conductor, 12 Ga.,
12V DC to Platform
(after serial number 5715)
Plug Boot, 4 way
Wire Loom, 0.75 inch ........ 5 inches
Wire Harness Assembly Wire 19 Conductor, 18 Ga.,
Boom Cable 2
(before serial number 5716) ......... 1
Wire Harness Assembly Wire 19 Conductor, 18 Ga.,
Boom Cable 2
(after serial number 5715)
Plug Boot, 4 way
Wire Loom, 0.75 inch ........ 5 inches
8
Ref.
—
Ref.
9
Ref.
Joystick Controller, Single-axis
(refer to 605.1)
10
Ref.
Joystick Controller, Multi-axis
(refer to 605.1)
11
81488
Platform Control Box Gasket ........ 1
12
6935
Electric Locknut, 1/2 inch .............. 1
13
7056
Squeeze Connector,
1/2 inch NPT .................................. 1
—
—
73745
28131
14
12344
Nylock Nut, 6-32
15
49820
Screw - PHM, 6-32 x 0.5 inch
16
73723
73736
73713
54255
Receptacle Connector, 48 Way .... 1
Terminal - Pin, 16-18 Ga.
Receptacle Lock, 12 Way,
14-18 Ga.
—
60443
Receptacle Connector, 4 Way,
14-18 Ga. ...................................... 1
Receptacle Lock, 4 Way,
14-18 Ga.
23
—
—
24
—
102033
73745
Jib Wire Harness Assembly ......... 1
Plug Boot, 4 way
17
73233
25
73803
Screw - PHPM, #12 x 0.75 inch
—
—
73739
75640
Part No. 102499
Foot Switch Wire Assembly
with Connector .............................. 1
Plug Boot, 4 way
Wire Loom 0.75 inch
Wire Harness Assembly Wire 19 Conductor, 18 Ga.,
Boom Cable 1
(before serial number 5716) ......... 1
Wire Harness Assembly Wire 19 Conductor, 18 Ga.,
Boom Cable 1
(after serial number 5715)
Plug Boot, 4 way
Wire Loom, 0.75 inch ........ 5 inches
This list continues on the next page.
Z-60/34
600 • Platform Components
Figure
603.1
Rev
D
October 2006
Description
Platform Controls - View 1
2
1
3
4
5
6
7
8
9
33
10
32
11
31
13 12
30
15 14
29
16
17
28
27
18
15 14
19
20
26
25
24
23
Z-60/34
22 21
Part No. 102499
600 • Platform Components
October 2006
Platform Controls - View 1
Item
Part No.
Description
26
81487P
Platform Control Box .................... 1
27
42781
Plastic Dowel Plug, 1/4 inch .......... 1
28
30997
Foam Corrosion Inhibitor .............. 1
29
77351
Platform Control Box Lanyard ...... 2
30
6178
Nylock Nut, 10-32
31
81551
Screw - PHM,
6-32 x 0.375 inch
32
102750
—
97884
—
83098
Printed Circuit Board Assembly,
ALC 500
Software Decal, ALC 500
(located inside the platform box)
Jumper Pin
33
81550
Part No. 102499
Qty.
Standoff,
6-32 x 0.75 x 0.25 inch ............... 10
Z-60/34
603.1
Rev D
600 • Platform Components
Figure
604.1
Rev
A
October 2006
Description
Platform Controls - View 2
1
2
3
4
5
24
23
22
21
6
20
19
7
18
8
9
17
10
14 15 16
11
13
12
Z-60/34
Part No. 102499
600 • Platform Components
October 2006
Platform Controls - View 2
Item
Part No.
Description
—
27378-S
14
8914
Screw - HHC,
1/4 -20 x 0.63 inch, GR 5
—
—
27246
54692
Toggle Switch (refer to 808.1)
(generator option)
Rubber Boot
Nylon Spacer,
0.718 x 0.526 x 0.219 inch
15
6356
Lock Washer, 1/4 inch
16
6638
Flat Washer, 1/4 inch
Red LED, 12V DC
Lock Washer, LED
17
Ref.
Joystick Controller, Multi-axis
(primary boom up/down and
turntable rotate left/right)
(refer to 605.1)
18
66813
—
66815
—
66816
19
13037-S
Toggle Switch
(platform level)
SPDT, 3 position, Momentary ...... 1
20
16397-S
Toggle Switch
(platform rotate)
DPDT, 3 position, Momentary ...... 1
21
13037-S
Toggle Switch
(jib boom up/down)
SPDT, 3 position, Momentary ...... 1
22
42730-S
Toggle Switch
(auxiliary power)
SPDT, 2 Position, Momentary ...... 1
23
56457-S
Toggle Switch
(drive speed select)
SPDT, 2 Position, Maintained ...... 1
24
13037-S
—
45384
Toggle Switch
(glow plug option)
SPDT, 3 position, Momentary
(diesel models) ............................. 1
Black Plastic Plug, 0.5 inch
(Ford models)
1
—
56298
56848
2
13037-S
Qty.
604.1
Rev A
Toggle Switch
(engine start)
SPDT, 3 position, Momentary ...... 1
3
13038-S
Toggle Switch
(engine idle)
DPDT, 3 Position, Maintained ...... 1
4
56457-S
—
45384
Toggle Switch
(Gasoline/LPG) (Ford models)
SPDT, 2 Position, Maintained ...... 1
Black Plastic Plug, 0.5 inch
5
—
—
66812
94506
66818
Red Push Button with Base
Push Button Base
N.C. Contact
6
Ref.
7
—
—
56298
56848
45384
Red LED, 12V DC ........................ 1
Lock Washer, LED
Black Plastic Plug, 0.5 inch
8
—
—
56298
56848
45384
Red LED, 12V DC ........................ 1
Lock Washer, LED
Black Plastic Plug, 0.5 inch
9
13037-S
Toggle Switch
(drive enable)
SPDT, 3 position, Momentary ...... 1
10
Ref.
Joystick Controller, Multi-axis
(drive/steer) (refer to 605.1)
Joystick Controller, Single-axis
(secondary boom up/down)
(refer to 605.1)
11
—
45384
27378-S
Black Plastic Plug, 0.5 inch .......... 1
Toggle Switch
(work/drive light option)
DPDT, 2 Position, Maintained
12
13037-S
Toggle Switch
(primary boom extend/retract)
SPDT, 3 position, Momentary ...... 1
13
45383
Warble Tone Alarm, 5-30V DC ..... 1
Part No. 102499
Item
Z-60/34
Part No.
Description
Qty.
Black Push Button
(horn) ............................................ 1
Push Button Base
(includes N.O. contact)
N.O. Contact
600 • Platform Components
Figure
605.1
Rev
A
October 2006
Description
Joystick Controllers, Single-axis and Multi-axis
1
15
2
14
13
Single Axis
with Steer
Rocker Switch
(option)
Multi Axis &
Single Axis
12
3
11
10
4
9
2
5
3
6
5
6
4
7
7
8
8
Z-60/34
Part No. 102499
600 • Platform Components
October 2006
Joystick Controllers, Single-axis and Multi-axis
Item
Part No.
Description
Qty.
—
62390
—
62391
—
75565
—
—
81543
81544
—
83098
1
62392
Joystick Knob ............................... 1
2
62393
Screw - PHM, 6-32 x 5/8 inch
3
62394
Joystick Rubber Boot ................... 1
4
75143
Boot Guard ................................... 1
5
62395
Joystick Centering Spring ............. 1
6
62396
Joystick Centering Collar .............. 1
7
62397
Joystick Housing O-ring ............... 1
8
62398
Joystick Housing .......................... 1
9
75449
Joystick Knob ............................... 1
10
75448
Sensor Support ............................. 1
11
75447
Switch Shield ................................ 1
12
75446
Centering Spring .......................... 1
13
75445
Rocker Switch Assembly .............. 1
14
75444
Rocker Switch Retainer ................ 1
15
75443
Rocker Switch Boot ...................... 1
Part No. 102499
Joystick Controller, Multi-axis
(drive/steer, boom up/down and
turntable rotate functions)
(calibration required after
replacement)
Joystick Controller, Single-axis
(boom extend/retract functions)
(calibration required after
replacement)
Joystick Controller, Single-axis,
Steer Rocker Switch (option)
(drive/steer functions)
(calibration required after
replacement)
Connector, 7 way, Amp MTE
Pin Terminal, 22-24 Ga.,
Amp MTE
Pin Terminal, 22-24 Ga.,
Amp MTE
Z-60/34
605.1
Rev A
700 • Hydraulic Components
Figure
701.1
Rev
A
October 2006
Description
2WD Traction Manifold
1
TT
WW
SS
XX
UU
VV
Z-60/34
2
3
4
5
6
Part No. 102499
700 • Hydraulic Components
October 2006
2WD Traction Manifold
Use the letter callouts to cross-reference with the Service Manual.
Item Part No.
Description
Letter
701.1
Rev A
Function
—
—
88783
28750
—
—
—
49612
33994
49613
2WD Traction Manifold
O-ring Kit (services SAE fittings,
Compact Controls, and Sun valves)
O-ring Kit (services ORFS fittings)
Plug and Cap Kit (for SAE ports)
Plug and Cap Kit (for ORFS fittings)
1
—
94758
110194
Relief Valve, 280 psi / 19.3 bar ............................. TT ........... Charge pressure circuit
Seal Kit
2
—
52726
84135
Flow Divider / Combiner Valve ............................. WW ......... Controls flow to drive motors in
Seal Kit
forward and reverse
3
—
27836
110194
Check Valve, 5 psi / 0.34 bar ................................ SS .......... Drive circuit
Seal Kit
4
—
27836
110194
Check Valve, 5 psi / 0.34 bar ................................ XX .......... Drive circuit
Seal Kit
5
—
27761
84134
Shuttle Valve, 3 position 3 way ............................. UU .......... Controls flow to drive motors in
Seal Kit
forward and reverse
6
101440
Orifice Plug, 0.07 inch / 1.78 mm .......................... VV .......... Equalizes flow across flow divider/
combiner valve WW
Part No. 102499
Z-60/34
700 • Hydraulic Components
Figure
702.1
Rev
A
October 2006
Description
4WD Traction Manifold
1
3
2
GA
16
GN
14
GM
12
11
10
GC
GO
15
13
GB
4
STEER END
GL
GK
GJ
GI
GD
GE
GH
9
GG
8
GF
7
Z-60/34
5
6
NON-STEER END
Part No. 102499
700 • Hydraulic Components
October 2006
4WD Traction Manifold
Use the letter callouts to cross-reference with the Service Manual.
Item Part No.
Description
Letter
702.1
Rev A
Function
—
—
81055
28750
—
—
—
49612
33994
49613
4WD Traction Manifold, Complete
O-ring Kit (services SAE fittings,
Compact Controls, and Sun valves)
O-ring Kit (services ORFS fittings)
Plug and Cap Kit (for SAE ports)
Plug and Cap Kit (for ORFS fittings)
1
—
48997
20224
Diagnostic Nipple, 4 SAE ...................................... GA .......... Testing
Female Quick Disconnect for Pressure Gauge
2
48880
Diagnostic Nipple Cap
3
62253
Relief Valve, 250 psi / 17.2 bar ............................. GB .......... Change pressure circuit
4
69873
Check Valve, 5 psi / 0.34 bar ................................ GC .......... Drive motor anti-cavitation
5
52726
Flow Divider/Combiner Valve ................................ GD .......... Controls flow to flow divider/
combiner valves GI and GO circuit
6
69873
Check Valve, 5 psi / 0.34 bar ................................ GE .......... Drive motor anti-cavitation
7
27836
Check Valve, 5 psi / 0.34 bar ................................ GF .......... Drive motor anti-cavitation
8
27761
Shuttle Valve, 3 position 3 way ............................. GG .......... Charge pressure circuit that gets
hot oil out of low pressure side of
drive pump
9
27836
Check Valve, 5 psi / 0.34 bar ................................ GH .......... Drive motor anti-cavitation
10
62252
Flow Divider/Combiner Valve ................................ GI ........... Controls flow to steer end drive
motors in forward and reverse
11
69873
Check Valve, 5 psi / 0.34 bar ................................ GJ ........... Drive motor anti-cavitation
12
52723
Flow Regulator Valve, 2 gpm / 7.6 L/min .............. GK .......... Equalizes pressure on both sides of
flow divider / combiner valve GI
13
52723
Flow Regulator Valve, 2 gpm / 7.6 L/min .............. GL .......... Equalizes pressure on both sides of
flow divider / combiner valve GD
14
52723
Flow Regulator Valve, 2 gpm / 7.6 L/min ............. GM .......... Equalizes pressure on both sides of
flow divider / combiner valve GO
15
69873
Check Valve, 5 psi / 0.34 bar ................................ GN .......... Drive motor anti-cavitation
16
62252
Flow Divider/Combiner Valve ................................ GO .......... Controls flow to non-steer end drive
motors in forward and reverse
Part No. 102499
Z-60/34
700 • Hydraulic Components
Figure
703.1
Rev
B
October 2006
Description
Two-Speed/Brake Manifold
1
EA
4
3
2
EB
ED
EC
Z-60/34
Part No. 102499
700 • Hydraulic Components
October 2006
Two-Speed/Brake Manifold
Use the letter callouts to cross-reference with the Service Manual.
Item Part No.
Description
Letter
Function
—
—
102030
28750
—
—
—
49612
33994
49613
Two-Speed/Brake Manifold
O-ring Kit (services SAE fittings,
Compact Controls, and Sun valves)
O-ring Kit (services ORFS fittings)
Plug and Cap Kit (for SAE ports)
Plug and Cap Kit (for ORFS fittings)
1
—
—
—
89769
89733
89735
89770
Solenoid Valve, 2 position 3 way N.C. 10V DC ..... EA .......... Brake
Solenoid Valve Coil, 10V DC
Coil Assembly (includes coil nut)
Seal Kit
2
—
—
—
89769
89733
89735
89770
Solenoid Valve, 2 position 3 way N.C. 10V DC ..... EB .......... Two Speed motor shift
Solenoid Valve Coil, 10V DC
Coil Assembly (includes coil nut)
Seal Kit
3
27807
Check Valve .......................................................... EC .......... Pressure circuit
4
89300
Orifice Plug, 0.042 inch / 1.066 mm ...................... ED .......... Tank circuit
Part No. 102499
Z-60/34
703.1
Rev B
700 • Hydraulic Components
Figure
704.1
Rev
D
October 2006
Description
Function Manifold
2
1
HA
39
4
3
HB
HC
HD
5
HE
6
HF
IM
HG
7
HH
38
IL
37
IK
36
IJ
8
HI
9
HJ
10
HK
11
HL
12
HM
13
HN
14
HO
15
HP
16
iew
pV
To
35
II
34
IH
33
IG
HQ
w
Vie
nt
o
r
F
32
IF
31 30 29
IE
ID IC
28
IB
27
IA
17
HR
18
HS
19
HT
20
HU
21
26
HZ
Shows valves
hidden from
above view
Top View
Front View
HY HX
25 24
Z-60/34
HW
23
HV
22
Part No. 102499
700 • Hydraulic Components
October 2006
Function Manifold
Use the letter callouts to cross-reference with the Service Manual.
Item Part No.
Description
Letter
704.1
Rev D
Function
—
—
—
102028
102172
28750
—
—
—
49612
33994
49613
Function Manifold - Complete
Function Manifold Harness
O-ring Kit (services SAE fittings,
Compact Controls, and Sun valves)
O-ring Kit (services ORFS fittings)
Plug and Cap Kit (for SAE ports)
Plug and Cap Kit (for ORFS fittings)
1
—
—
—
—
89726
102531
89733
89734
102940
Solenoid Valve, 3 position 4 way .......................... HA .......... Turntable rotate left/right
Valve Cartridge
Coil, 10V DC
Seal Kit
Coil Nut
2
27802
Differential Sensing Valve 150 psi / 10.3 bar ........ HB .......... Turntable rotate left/right
3
—
—
—
—
89726
102531
89733
89734
102940
Solenoid Valve, 3 position 4 way .......................... HC .......... Platform level up/down
Valve Cartridge
Coil, 10V DC
Seal Kit
Coil Nut
4
—
—
—
—
89726
102531
89733
89734
102940
Solenoid Valve, 3 position 4 way .......................... HD .......... Primary boom up/down
Valve Cartridge
Coil, 10V DC
Seal Kit
Coil Nut
5
—
—
—
—
89726
102531
89733
89734
102940
Solenoid Valve, 3 position 4 way .......................... HE .......... Secondary boom up/down
Valve Cartridge
Coil, 10V DC
Seal Kit
Coil Nut
6
—
—
—
62260
62277
89722
19792
Solenoid Valve, 3 position 4 way .......................... HF .......... Steer left/right
Coil, 10V DC
Seal Kit
Coil Nut
7
27836
Check Valve, 50 psi / 3.45 bar .............................. HG .......... Pressure in from function pump
8
—
—
48997
20224
48880
Diagnostic Nipple, 4 SAE ...................................... HH .......... Testing
Female Quick Disconnect for Pressure Gauge
Diagnostic Nipple Cap
9
30969
Flow Regulator Valve, 3.5 gpm / 13.2 L/min .......... HI ........... Steer left/right
10
27802
Differential Sensing Valve, 150 psi / 10.3 bar ....... HJ ........... Secondary boom up/down
11
27802
Differential Sensing Valve, 150 psi / 10.3 bar ....... HK .......... Primary boom up/down
12
62256
Counterbalance Valve
3,500 psi / 241.3 bar .............................................. HL ........... Platform level up/down and motion
control
This list continues on the next page.
Part No. 102499
Z-60/34
700 • Hydraulic Components
Figure
704.1
Rev
D
October 2006
Description
Function Manifold
2
1
HA
39
4
3
HB
HC
HD
5
HE
6
HF
IM
HG
7
HH
38
IL
37
IK
36
IJ
8
HI
9
HJ
10
HK
11
HL
12
HM
13
HN
14
HO
15
HP
16
iew
pV
To
35
II
34
IH
33
IG
HQ
w
Vie
nt
o
r
F
32
IF
31 30 29
IE
ID IC
28
IB
27
IA
17
HR
18
HS
19
HT
20
HU
21
26
HZ
Shows valves
hidden from
above view
Top View
Front View
HY HX
25 24
Z-60/34
HW
23
HV
22
Part No. 102499
700 • Hydraulic Components
October 2006
Function Manifold
Use the letter callouts to cross-reference with the Service Manual.
Item Part No.
Description
Letter
704.1
Rev D
Function
13
—
—
—
—
102528
89312
89738
89737
102526
Proportional Valve, 12V DC .................................. HM .......... Platform level up/down and motion
Seal Kit
control
Coil Nut
Coil, 12V DC
O-ring
14
62256
Counterbalance Valve ........................................... HN .......... Secondary boom down
3500 psi / 241.3 bar
15
—
—
—
—
102527
89312
89738
89737
102526
Proportional Valve, 12V DC .................................. HO .......... Primary boom down
Seal Kit
Coil Nut
Coil, 12V DC
O-ring
16
31527
Relief Valve, 1800 psi / 124.1 bar ......................... HP .......... Primary boom up/down
17
62258
Needle Valve ......................................................... HQ .......... Platform level
18
—
—
—
—
102527
89312
89738
89737
102526
Proportional Valve, 12V DC .................................. HR .......... Turntable rotate left/right
Seal Kit
Coil Nut
Coil, 12V DC
O-ring
19
89728
Flow Regulator Valve, 0.1 gpm / 0.37 L/min ......... HS .......... Load sense circuit
20
27804
Differential Sensing Valve ..................................... HT .......... Function pressure control
21
—
—
—
—
89726
102531
89733
89734
102940
Solenoid Valve, 3 position 4 way .......................... HU .......... Jib up/down and platform
Valve Cartridge
rotate left/right
Coil, 10V DC
Seal Kit
Coil Nut
22
62259
Check Valve, 25 psi / 2.1 bar ................................ HV .......... Tank return circuit
23
102530
Relief Valve, 1600 psi / 110.3 bar ........................ HW .......... Secondary boom up/down
24
89729
Flow Regulator Valve, 5 gpm / 18.9 L/min ............ HX .......... Boom extend retract
25
89730
Flow Regulator Valve, 1.5 gpm / 5.6 L/min ........... HY .......... Jib Select
26
102618
Relief Valve, 2400 psi / 165.4 bar ......................... HZ .......... System relief
27
27807
Check Valve ........................................................... IA ........... Secondary boom up/down
28
27807
Check Valve ........................................................... IB ........... Primary boom up/down
29
27807
Check Valve ........................................................... IC ........... Platform level down
30
27807
Check Valve ........................................................... ID ........... Platform level up
31
27807
Check Valve ........................................................... IE ........... Turntable rotate left/right
32
27807
Check Valve ........................................................... IF ........... Boom extend
33
27807
Check Valve .......................................................... IG ........... Jib select
34
27807
Check Valve ........................................................... IH ........... Jib select
35
27807
Check Valve ........................................................... II ............ Boom retract
This list continues on the next page.
Part No. 102499
Z-60/34
700 • Hydraulic Components
Figure
704.1
Rev
D
October 2006
Description
Function Manifold
2
1
HA
39
4
3
HB
HC
HD
5
HE
6
HF
IM
HG
7
HH
38
IL
37
IK
36
IJ
8
HI
9
HJ
10
HK
11
HL
12
HM
13
HN
14
HO
15
HP
16
iew
pV
To
35
II
34
IH
33
IG
HQ
w
Vie
nt
o
r
F
32
IF
31 30 29
IE
ID IC
28
IB
27
IA
17
HR
18
HS
19
HT
20
HU
21
26
HZ
Shows valves
hidden from
above view
Top View
Front View
HY HX
25 24
Z-60/34
HW
23
HV
22
Part No. 102499
700 • Hydraulic Components
October 2006
Function Manifold
Use the letter callouts to cross-reference with the Service Manual.
Item Part No.
Description
Letter
Function
36
—
—
—
89309
89310
45912
89306
Solenoid Valve, 2 position 3 way, 10V DC ............. IJ ........... Boom retract
Seal Kit
Coil Nut
Coil, 10V DC
37
—
—
—
89309
89310
45912
89306
Solenoid Valve, 2 position 3 way, 10V DC ............. IK ........... Boom retract
Seal Kit
Coil Nut
Coil, 10V DC
38
—
—
48997
20224
48880
Diagnostic Nipple, 4 SAE ....................................... IL ........... Testing
Female Quick Disconnect for Pressure Gauge
Diagnostic Nipple Cap
39
89732
Check Valve .......................................................... IM ........... Jib boom select
Part No. 102499
Z-60/34
704.1
Rev D
700 • Hydraulic Components
Figure
705.1
Rev
C
October 2006
Description
Jib Select and Platform Rotate Manifolds
1
2
BH
Platform
Rotate Manifold
BJ
BE
3
4
5
Jib Manifold
BF
6
BG
7
Z-60/34
Part No. 102499
700 • Hydraulic Components
October 2006
Jib Select and Platform Rotate Manifolds
Use the letter callouts to cross-reference with the Service Manual.
Item Part No.
Description
Letter
Function
1
73807
—
62507
Platform Rotate Dual Counterbalance Valve
Manifold
O-ring
2
—
62506
43018
Counterbalance Valve, 3300 psi / 228 bar ............ BH .......... Platform rotate left
Seal Kit
3
—
62506
43018
Counterbalance Valve, 3300 psi / 228 bar ............ BJ ........... Platform rotate right
Seal Kit
4
—
—
—
89769
89770
89733
89735
Solenoid Valve, 2 position 2 way, N.C. 10V DC .... BE .......... Jib boom/platform rotate
Seal Kit
select
Coil
Coil Assembly (includes coil nut)
5
102029
Jib Manifold
6
102496
Orifice Plug, 0.030 inch / 0.076 mm ...................... BF ........... Platform rotate circuit
7
102496
Orifice Plug, 0.030 inch / 0.076 mm ...................... BG .......... Platform rotate circuit
Part No. 102499
Z-60/34
705.1
Rev C
700 • Hydraulic Components
Figure
706.1
Rev
A
October 2006
Description
Hydraulic Pumps
1
2
3
Hydraulic Pump Assembly, Oscillating Models
3
2
4
Hydraulic Pump Assembly, Non-oscillating Models
Z-60/34
Part No. 102499
700 • Hydraulic Components
October 2006
Hydraulic Pumps
Item
Part No.
Description
Qty.
—
89932
—
89933
1
89858
—
89859
Function Pump
(Oscillating models) ...................... 1
Seal Kit
2
83141
O-ring ............................................ 1
3
—
89934
29739
Drive Pump ................................... 1
Seal Kit
4
53961
—
53962
Function Pump
(Non-oscillate models) .................. 1
Seal Kit
Part No. 102499
Drive Pump Assembly
(Oscillate models)
(4WD models)
(includes items 1-3)
Drive Pump Assembly
(Non-oscillate models)
(2WD models)
(includes items 2-4)
Z-60/34
706.1
Rev A
700 • Hydraulic Components
Figure
707.1
Rev
B
October 2006
Description
Oscillate Control Valve (before serial number 5820)
1
4
3
2
5
5
6
10 9
8
7
10 7
11
12
6
10 7
Z-60/34
Part No. 102499
700 • Hydraulic Components
October 2006
Oscillate Control Valve (before serial number 5820)
Item
Part No.
Description
Qty.
—
49613
—
49612
1
89520
—
32681
2
4266
Screw - HHC,
1/4 -20 x 2 inches, GR 5
3
6091
Nylock Nut, 1/4 -20
4
6146
Flat Washer, #10
5
30884
Oscillate Valve Linkage ................ 2
6
21130
Clevis Yoke, 1/4 -28 (includes
clevis pin and cotter pin) ............... 1
7
6584
Screw - SHS,
10-24 x 0.625 inch
8
89431
Linkage Rod, 1/4 -28 ..................... 1
9
20980
Nylon Flat Washer,
0.41 x 0.257 x 0.045 inch
10
6178
Nylock Nut, 10-32
11
30785-275
12
21496
Part No. 102499
Plug and Cap Kit
(for ORFS fittings)
O-ring Kit
(services ORFS fittings)
Manual Control Valve,
700 psi / 48.3 bar .......................... 1
Seal Kit
Threaded Rod,
1/4 -28 x 2.75 inches ..................... 1
Hex Nut, 1/4 -28
Z-60/34
707.1
Rev B
700 • Hydraulic Components
Figure
707.2
Rev
A
October 2006
Description
Oscillate Control Valve (after serial number 5819)
1
4
3
2
5
5
6
7
6
8
10 9
Z-60/34
Part No. 102499
700 • Hydraulic Components
October 2006
Oscillate Control Valve (after serial number 5819)
Item
Part No.
Description
Qty.
—
49613
—
49612
1
89520
—
32681
2
4266
Screw - HHC,
1/4 -20 x 2 inches, GR 5
3
6091
Nylock Nut, 1/4 -20
4
6146
Flat Washer, #10
5
21130
Clevis Yoke, 1/4 -28 (includes
clevis pin and cotter pin) ............... 1
6
21496
Hex Nut, 1/4 -28
7
30785-400
Threaded Rod,
1/4 -28 x 4 inches .......................... 1
8
81961
Ball Joint, 1/4 -28 ........................... 1
9
6584
Screw - SHS,
10-24 x 0.625 inch
10
6178
Nylock Nut, 10-32
Part No. 102499
Plug and Cap Kit
(for ORFS fittings)
O-ring Kit
(services ORFS fittings)
Manual Control Valve,
700 psi / 48.3 bar .......................... 1
Seal Kit
Z-60/34
707.2
Rev A
700 • Hydraulic Components
Figure
708.1
Rev
B
October 2006
Description
2WD Drive System
RIGHT
STEERING CYLINDER
LEFT
STEERING CYLINDER
R
E
E
R
1
1
1
1
2
2
3
3
4
5
4
5
4
5
HYDRAULIC
ROTARY 8C 7
COUPLER
6
7
2
1
3
8
8
8
9
22
10
12
12
12
P2
6
11
T
P1
2WD DRIVE MANIFOLD
CDL
M2B M2A M1B M1A CDR
13
13
13
13
13
13
LEGEND
14
FITTING
HOSE ASSEMBLY
17
18
18
18
18
17
CONNECTOR
15
LEFT REAR
DRIVE MOTOR
AND BRAKE
21
X3
19
20
14
16
MB
MA
T
20
19
X
RIGHT
NON-STEER
DRIVE MOTOR
AND BRAKE
X
19
20
T
20 MA
MB
20
20
X3
19
21
Z-60/34
Part No. 102499
700 • Hydraulic Components
October 2006
2WD Drive System
Item
Part No.
Description
Qty.
—
—
49613
49612
Plug and Cap Kit, ORFS
O-ring Kit, ORFS
1
48915
Fitting ............................................ 2
2
48918
Fitting ............................................ 2
3
49130-2582
Hose Assembly - Components:
Genie part numbers 48812,
48812 and 48753 @ 24 inches .... 2
4
49130-4982
Hose Assembly - Components:
Genie part numbers 48812,
48812 and 48753 @ 48 inches .... 2
5
48920
Fitting ............................................ 2
6
49117-3891
Hose Assembly - Components:
Genie part numbers 48800,
48802 and 48751 @ 37 inches .... 1
7
48904
Fitting ............................................ 2
8
48963
Fitting ............................................ 3
9
102313-2826
Hose Assembly - Components:
Genie part numbers 48841,
48845 and 94358 @ 25 inches .... 1
10
61074-2372
Hose Assembly - Components:
Genie part numbers 48841,
48841 and 48762 @ 20 inches .... 1
11
49119-3878
Hose Assembly - Components:
Genie part numbers 48800,
48800 and 48751 @ 37 inches .... 1
12
48960
Fitting .......................................... 11
13
48933
Fitting ............................................ 4
14
48909
Fitting ............................................ 2
15
49119-3578
Hose Assembly - Components:
Genie part numbers 48800,
48800 and 48751 @ 34 inches .... 1
16
49119-4178
Hose Assembly - Components:
Genie part numbers 48800,
48800 and 48751 @ 40 inches .... 1
17
49143-4829
Hose Assembly - Components:
Genie part numbers 48822,
48827 and 48756 @ 46 inches .... 2
18
94374-4930
Hose Assembly - Components:
Genie part numbers 48846,
48841 and 94358 @ 46 inches .... 4
19
48905
Fitting ............................................ 2
Part No. 102499
Item
Part No.
Description
708.1
Rev B
Qty.
20
48911
Fitting ............................................ 2
21
49119-4578
Hose Assembly - Components:
Genie part numbers 48800,
48800 and 48751 @ 44 inches .... 2
22
94374-2630
Hose Assembly - Components:
Genie part numbers 48846,
48841 and 94358 @ 23 inches .... 1
The length listed in the component description
is the length of the hose only.
Refer to 714.1 to cross-reference Genie part
numbers to Parker part numbers.
Z-60/34
700 • Hydraulic Components
Figure
709.1
Rev
C
October 2006
Description
2WD Drive Oscillate System (before serial number 5820)
2
3
1
2
E
R
E 1
1R
LEFT
OSCILLATION CYLINDER
1
RIGHT
OSCILLATION CYLINDER
8
8
3
LEGEND
FITTING
4
4
HOSE ASSEMBLY
CONNECTOR
9 7
HYDRAULIC
ROTARY
COUPLER
2B
5
10
7 OUT
IN
11
CONTROL
1 A VALVE B 1
Z-60/34
6
12
Part No. 102499
700 • Hydraulic Components
October 2006
2WD Drive Oscillate System (before serial number 5820)
Item
Part No.
Description
709.1
Rev C
Qty.
—
—
49613
49612
Plug and Cap Kit, ORFS
O-ring Kit, ORFS
1
48916
Fitting ............................................ 6
2
49128-3409
Hose Assembly - Components:
Genie part numbers 48812,
48816 and 48753 @ 32 inches .... 2
3
53980
Fitting ............................................ 2
4
89554-11113
Hose Assembly - Components:
Genie part numbers 48816,
89551 and 48753 @
108 inches .................................... 2
5
48937
Fitting ............................................ 1
6
49143-5429
Hose Assembly - Components:
Genie part numbers 48822,
48827 and 48756 @ 52 inches .... 1
7
48933
Fitting ............................................ 1
8
49128-3209
Hose Assembly - Components:
Genie part numbers 48812,
48816 and 48753 @ 30 inches .... 2
9
48904
Fitting ............................................ 1
10
49117-6191
Hose Assembly - Components:
Genie part numbers 48800,
48802 and 48751 @ 60 inches .... 1
11
48914
Fitting ............................................ 1
12
48891
Fitting ............................................ 1
13
49207
Diagnostic Nipple ......................... 1
14
48880
Diagnostic Nipple Cap .................. 1
15
54132
Fitting ............................................ 1
The length listed in the component description
is the length of the hose only.
Refer to 714.1 to cross-reference Genie part
numbers to Parker part numbers.
Part No. 102499
Z-60/34
700 • Hydraulic Components
Figure
709.2
Rev
A
October 2006
Description
2WD Drive Oscillate System (after serial number 5819)
2
1
2
E
R
3
E 1
1R
LEFT
OSCILLATION CYLINDER
1
8
8
RIGHT
OSCILLATION CYLINDER
3
LEGEND
FITTING
4
4
HOSE ASSEMBLY
CONNECTOR
9 7
HYDRAULIC
ROTARY
COUPLER
2B
5
10
7 OUT
IN
6
11
CONTROL
1 A VALVE B 1
15
12
13
14
Z-60/34
Part No. 102499
700 • Hydraulic Components
October 2006
2WD Drive Oscillate System (after serial number 5819)
Item
Part No.
Description
709.2
Rev A
Qty.
—
—
49613
49612
Plug and Cap Kit, ORFS
O-ring Kit, ORFS
1
48912
Fitting ............................................ 6
2
49117-2991
Hose Assembly - Components:
Genie part numbers 48800,
48802 and 48751 @ 28 inches .... 2
3
48891
Fitting ............................................ 2
4
88636-9273
Hose Assembly - Components:
Genie part numbers 48800,
75628 and 48751 @
90 inches ...................................... 2
5
48937
Fitting ............................................ 1
6
49143-5429
Hose Assembly - Components:
Genie part numbers 48822,
48827 and 48756 @ 52 inches .... 1
7
48933
Fitting ............................................ 1
8
49117-2991
Hose Assembly - Components:
Genie part numbers 48800,
48802 and 48751 @ 28 inches .... 2
9
48904
Fitting ............................................ 1
10
49119-6078
Hose Assembly - Components:
Genie part numbers 48800,
48802 and 48751 @ 59 inches .... 1
11
48914
Fitting ............................................ 1
12
48908
Fitting ............................................ 1
13
49207
Diagnostic Nipple ......................... 1
14
48880
Diagnostic Nipple Cap .................. 1
15
54132
Fitting ............................................ 1
The length listed in the component description
is the length of the hose only.
Refer to 714.1 to cross-reference Genie part
numbers to Parker part numbers.
Part No. 102499
Z-60/34
700 • Hydraulic Components
Figure
710.1
Rev
B
October 2006
Description
4WD Drive System
LEFT FRONT
DRIVE MOTOR
AND BRAKE
RIGHT FRONT
DRIVE MOTOR
AND BRAKE
1
X
X3
16
T
X
3
MA
MB
2
4
5
T
4
MA
2
3
2
MB
16
2 X3
1
10
LEFT
STEERING CYLINDER
R
7
RIGHT
STEERING CYLINDER
E
E
7
7
8
R
7
8
9
9
11
11
19
12
28
12
32
4 2A 5
27
6B
8A
27
32
27 6A HYDRAULIC8B 27
26 7
1
14
ROTARY
COUPLER
2B
28
19
8C
3
14
2C
6C
26
26
14
24
17
17
18
17
17
16
16
13
16
16
M8
M6
LEGEND
FITTING
15
29
M2
M4 TANK
24
6
13 A
HOSE ASSEMBLY
4WD DRIVE MANIFOLD
13 B
CONNECTOR
CDL
M3
M1
M5
M7
CDR
16
16
16
16
16
16
6
LEFT REAR
DRIVE MOTOR
AND BRAKE
21
23
30
X3
1
2
16
3
MB
22
20
RIGHT REAR
DRIVE MOTOR
AND BRAKE
30
25
MA
T
X 2
31 22
X
2
MA
3
T
MB
16
2 X3
1
23
Z-60/34
Part No. 102499
700 • Hydraulic Components
October 2006
4WD Drive System
Item
Part No.
Description
Qty.
Item
Part No.
Description
710.1
Rev B
Qty.
21
49119-4178
Hose Assembly - Components:
Genie part numbers 48800,
48800 and 48751 @ 40 inches .... 1
22
49109-4829
Hose Assembly - Components:
Genie part numbers 48822,
48827 and 48758 @ 46 inches .... 2
Hose Assembly - Components:
Genie part numbers 48822,
48822 and 48756 @ 57 inches .... 2
23
49119-4578
Hose Assembly - Components:
Genie part numbers 48800,
48800 and 48751 @ 44 inches .... 2
48939
Fitting ............................................ 1
24
49119-3878
6
48909
Fitting ............................................ 2
Hose Assembly - Components:
Genie part numbers 48800,
48810 and 48751 @ 37 inches .... 2
7
48915
Fitting ............................................ 2
25
49119-3578
8
48918
Fitting ............................................ 2
9
49130-2582
Hose Assembly - Components:
Genie part numbers 48812,
48812 and 48753 @ 24 inches .... 2
Hose Assembly - Components:
Genie part numbers 48800,
48800 and 48751 @ 34 inches .... 1
26
48904
Fitting ............................................ 3
27
48907
Fitting ............................................ 1
28
49117-9819
Hose Assembly - Components:
Genie part numbers 48800,
48802 and 48751 @ 97 inches .... 2
29
94374-2630
Hose Assembly - Components:
Genie part numbers 48846,
48841 and 94358 @ 23 inches .... 1
30
49143-4829
Hose Assembly - Components:
Genie part numbers 48822,
48827 and 48756 @ 46 inches .... 2
31
49109-5129
Hose Assembly - Components:
Genie part numbers 48822,
48827 and 48758 @ 49 inches .... 1
32
49119-9878
Hose Assembly - Components:
Genie part numbers 48800,
48800 and 48751 @ 97 inches .... 2
—
—
49613
49612
Plug and Cap Kit, ORFS
O-ring Kit, ORFS
1
48905
Fitting ............................................ 4
2
48948
Fitting ............................................ 8
3
48911
Fitting ............................................ 4
4
49183-5863
5
10
89555-3708
Hose Assembly - Components:
Genie part numbers 48822,
89552 and 48758 @ 34 inches .... 1
11
49130-4982
Hose Assembly - Components:
Genie part numbers 48812,
48812 and 48753 @ 48 inches .... 2
12
48920
Fitting ............................................ 2
13
48960
Fitting ............................................ 3
14
48963
Fitting ............................................ 3
15 102313-2826
Hose Assembly - Components:
Genie part numbers 48841,
48845 and 94358 @ 25 inches .... 1
16
Fitting .......................................... 16
48933
17 49110-11192
Hose Assembly - Components:
Genie part numbers 48822,
48822 and 48758 @
110 inches .................................... 4
Hose Assembly - Components:
Genie part numbers 48841,
48841 and 48762 @ 20 inches .... 1
18
61074-2372
19
48937
Fitting ............................................ 2
20
49109-4629
Hose Assembly - Components:
Genie part numbers 48822,
48827 and 48758 @ 44 inches .... 1
Part No. 102499
The length listed in the component description
is the length of the hose only.
Refer to 714.1 to cross-reference Genie part
numbers to Parker part numbers.
Z-60/34
700 • Hydraulic Components
Figure
711.1
Rev
B
October 2006
Description
4WD Drive Oscillate System
2
3
E
2
1
1
R
1
1
LEFT
OSCILLATION CYLINDER
R
E
RIGHT
OSCILLATION CYLINDER
9
9
3
LEGEND
4
4
FITTING
HOSE ASSEMBLY
CONNECTOR
5 8
HYDRAULIC
ROTARY
COUPLER
2
6
7
10
IN
8 OUT
8
CONTROL
VALVE
1 A
1
B
Z-60/34
Part No. 102499
700 • Hydraulic Components
October 2006
711.1
4WD Drive Oscillate System Rev B
Item
Part No.
Description
Qty.
—
—
49613
49612
Plug and Cap Kit, ORFS
O-ring Kit, ORFS
1
48916
Fitting ............................................ 6
2
49128-3409
Hose Assembly - Components:
Genie part numbers 48812,
48816 and 48753 @ 32 inches .... 2
3
53980
Fitting ............................................ 2
4
89554-11113
Hose Assembly - Components:
Genie part numbers 48816,
89551 and 48753 @
108 inches .................................... 2
5
48942
Fitting ............................................ 1
6
48937
Fitting ............................................ 1
7
49117-6191
Hose Assembly - Components:
Genie part numbers 48800,
48802 and 48751 @ 60 inches .... 1
8
48932
Fitting ............................................ 2
9
49128-3209
Hose Assembly - Components:
Genie part numbers 48812,
48816 and 48753 @ 30 inches .... 2
10
49143-5429
Hose Assembly - Components:
Genie part numbers 48822,
48822 and 48756 @ 52 inches .... 1
The length listed in the component description
is the length of the hose only.
Refer to 714.1 to cross-reference Genie part
numbers to Parker part numbers.
Part No. 102499
Z-60/34
700 • Hydraulic Components
Figure
712.1
Rev
D
October 2006
Description
Hydraulic Hoses and Fittings - Turntable
LEGEND
ADAPTER
41
15
Low
Turntable
Rotation
Motor
17
Up V2
1
2
V1 1
2
HOSE ASSEMBLY
UNION
OPTION
Oil Cooler
Option
47
From
14
OC
PTEST
3
3
3
AUX
ST1
SW1
To
OC 14
Function
Manifold
5
5
38
38
4
SW2
ST2
TO TANK
6
8
7
8
T1
P
T2
10
10
10
LSTEST
48
11
30
30
In
Out
Oil
Cooler
12
13
46
5
4
1
18
15
16
Brake
P
Brake
17 T
2 Speed
Manifold
1 OUT
19
1 IN
14
5
1
3
14
2 Sp
43
7 17
6
2
15
8
Hydraulic
Rotary
Coupler
2wd/4wd
Oscillate
17
30
15
Auxiliary
Pump
High
Pressure
Filter
Option
20
41
21
23
24
25
26
OUT
22
27
25
42
32
31
Engine
APU
30
IN
High
Pressure
Filter
44
Return
Filter
14
Hydraulic
Tank
30
9
9
T1
B
A
Hydrostatic
Pump
(Drive)
29
OUT
45
Function
Pump
Oscillate
Pump
IN
INNER
INLET
35
OUTER
INLET
49
35
50
49
IN
FA
4
32
33
34
50
4
36
28
IN
OUT
Medium
Pressure
Filter
37
Z-60/34
Part No. 102499
700 • Hydraulic Components
October 2006
Hydraulic Hoses and Fittings - Turntable
Item
Part No.
Description
Qty.
—
—
49613
49612
Plug and Cap Kit, ORFS
O-ring Kit, ORFS
1
48915
Fitting ............................................ 5
2
49114-4346
Hose Assembly - Components:
Genie part numbers 48810,
48811 and 48751 @ 42 inches .... 2
Item
Part No.
Description
712.1
Rev D
Qty.
19
48875
Fitting ............................................ 1
20
49119-3778
Hose Assembly - Components:
Genie part numbers 48800,
48800 and 48751 @ 36 inches .... 1
21
49126-1933
Hose Assembly - Components:
Genie part numbers 48812,
48815 and 48753 @ 17 inches .... 1
22
94374-6930
Hose Assembly - Components:
Genie part numbers 48841,
48846 and 94358 @ 66 inches .... 1
3
48917
Fitting ............................................ 3
4
48984
Fitting ............................................ 1
5
48916
Fitting ............................................ 3
6
49159-2618
Hose Assembly - Components:
Genie part numbers 48854,
48855 and 48764 @ 22 inches .... 1
23
94374-6630
Hose Assembly - Components:
Genie part numbers 48841,
48846 and 94358 @ 63 inches .... 1
7
49128-2109
Hose Assembly - Components:
Genie part numbers 48812,
48816 and 48753 @ 19 inches .... 1
24
49129-2125
Hose Assembly - Components:
Genie part numbers 48812,
48821 and 48753 @ 19 inches .... 1
8
49114-4546
Hose Assembly - Components:
Genie part numbers 48810,
48811 and 48751 @ 44 inches .... 2
25
49513
Fitting ............................................ 2
26
49512
Fitting ............................................ 1
27
49183-1792
Hose Assembly - Components:
Genie part numbers 48822,
48822 and 48756 @ 16 inches .... 1
28
48935
Fitting ............................................ 1
29
49837
Fitting ............................................ 1
30
48959
Fitting ............................................ 6
31
48922
Fitting ............................................ 1
32
48946
Fitting ............................................ 1
33
49143-1829
Hose Assembly - Components:
Genie part numbers 48827,
48822 and 48756 @ 16 inches .... 1
34 102336-5014
Hose Assembly - Components:
Genie part numbers 48854,
102334 and 48764 @
47 inches ...................................... 1
9
48976
Fitting ............................................ 2
10
48963
Fitting ............................................ 2
11
61073-4930
Hose Assembly - Components:
Genie part numbers 48841,
48846 and 48762 @ 46 inches .... 1
12 102335-6150
Hose Assembly - Components:
Genie part numbers 48827,
48836 and 48758 @
59 inches ...................................... 1
13
49150-7030
Hose Assembly - Components:
Genie part numbers 48841,
48846 and 48761 @ 67 inches .... 1
14
48960
Fitting ............................................ 5
15
48905
Fitting ............................................ 4
16
48926
Fitting ............................................ 1
17
48904
Fitting ............................................ 4
18
49118-5408
Hose Assembly - Components:
Genie part numbers 48800,
48811 and 4875 @ 52 inches ...... 1
*On the high pressure filter option, hose assembly
42 and 43 replaces hose assembly 12
Part No. 102499
This list continues on the next page.
The length listed in the component description
is the length of the hose only.
Refer to 714.1 to cross-reference Genie part
numbers to Parker part numbers.
Z-60/34
700 • Hydraulic Components
Figure
712.1
Rev
D
October 2006
Description
Hydraulic Hoses and Fittings - Turntable
LEGEND
ADAPTER
41
15
Low
Turntable
Rotation
Motor
17
Up V2
1
2
V1 1
2
HOSE ASSEMBLY
UNION
OPTION
Oil Cooler
Option
47
From
14
OC
PTEST
3
3
AUX
ST1
3
SW1
To
OC 14
Function
Manifold
5
5
38
38
4
SW2
ST2
TO TANK
6
8
7
8
T1
P
T2
10
10
10
LSTEST
48
30
11
30
In
Out
Oil
Cooler
12
13
46
5
4
1
18
15
16
Brake
P
Brake
17 T
2 Speed
Manifold
1 OUT
19
1 IN
14
5
1
3
14
2 Sp
43
7 17
6
2
15
8
Hydraulic
Rotary
Coupler
2wd/4wd
Oscillate
17
30
15
Auxiliary
Pump
High
Pressure
Filter
Option
20
41
21
23
24
25
26
OUT
22
27
25
42
32
31
Engine
APU
30
IN
High
Pressure
Filter
44
Return
Filter
14
Hydraulic
Tank
30
9
9
T1
B
A
Hydrostatic
Pump
(Drive)
29
OUT
45
Function
Pump
Oscillate
Pump
IN
INNER
INLET
35
OUTER
INLET
49
35
50
49
IN
FA
4
32
33
34
50
4
36
28
IN
OUT
Medium
Pressure
Filter
37
Z-60/34
Part No. 102499
700 • Hydraulic Components
October 2006
Hydraulic Hoses and Fittings - Turntable
Item
Part No.
35
45161
—
101490
36
48937
37 102336-5714
38
Description
Qty.
Strainer Assembly
(before serial number 4833) ......... 1
Strainer Assembly
(after serial number 4832)
Part No.
49
48994
—
48996
Fitting ............................................ 1
50
48986
Hose Assembly - Components:
Genie part numbers 48854,
102334 and 48764
@ 54 inches ................................. 1
—
48984
49151-8648
Hose Assembly - Components:
Genie part numbers 48841,
48841 and 48761 @ 84 inches .... 1
39 49151-10448
Hose Assembly - Components:
Genie part numbers 48841,
48841 and 48761 @
102 inches .................................... 1
40
49117-5991
Hose Assembly - Components:
Genie part numbers 48800,
48802 and 48751 @ 58 inches .... 1
41
49117-1291
Hose Assembly - Components:
Genie part numbers 48800,
48802 and 48751 @
11 inches ...................................... 1
42
49101-2910
Hose Assembly - Components:
Genie part numbers 48833,
48840 and 48759 @
26 inches ...................................... 1
43
89871-6348
Hose Assembly - Components:
Genie part numbers 48841,
48841 and 94358 @
61 inches ...................................... 1
44
49119-3478
Hose Assembly - Components:
Genie part numbers 48800,
48800 and 48751 @ 33 inches .... 1
45
48912
Fitting ............................................ 1
46
48892
Fitting ............................................ 1
47
48998
Diagnostic Nipple ......................... 1
48
48997
Diagnostic Nipple ......................... 1
*On the high pressure filter option, hose assembly
42 and 43 replaces hose assembly 12
Part No. 102499
Item
Description
712.1
Rev D
Qty.
Ball Valve, 16 MPT x 16 FPT
(before serial number 4833) ......... 2
Ball Valve, 16 MSAE x 16 FSAE
(after serial number 4832)
Adapter - Connector,
16 ORFS x 16 SAE
(before serial number 4833) ......... 2
Adapter - Connector,
16 ORFS x 16 SAE
(after serial number 4832)
The length listed in the component description
is the length of the hose only.
Refer to 714.1 to cross-reference Genie part
numbers to Parker part numbers.
Z-60/34
700 • Hydraulic Components
Figure
713.1
Rev
B
October 2006
Description
Hydraulic Hoses and Fittings - Boom
1
2 E
1
2 R
PLATFORM ROTATOR
JIB BOOM
CYLINDER
PR1
PR2
3 J1
PR2
JIB
BOOM
MANIFOLD
3 J2
3 V2
PR1
3
16
3
4
3
3
3 V1
E 2
2 E
5
MASTER
CYLINDER
2 R
5
R 2
6
E 2
6
R 2
SLAVE
CYLINDER
10 E
17
BOOM
EXTENSION
CYLINDER
17
10 R
8
7
7
9
9
11
10 E
11
10 R
PRIMARY
BOOM LIFT
CYLINDER
SECONDARY
BOOM LIFT
CYLINDER
8
LEGEND
NO.
NO.
12
FITTING
HOSE
ASSEMBLY
15
10
10
3
2
EXT.
P1
S1
PL1
PR1
E
R
10
10
13
15
14
14
3
2
RET.
P2
S2
PL2
PR2
FUNCTION MANIFOLD
Z-60/34
Part No. 102499
700 • Hydraulic Components
October 2006
Hydraulic Hoses and Fittings - Boom
Item
Part No.
Description
Qty.
—
—
49612
49613
1
49117-9291
Hose Assembly - Components:
Genie part numbers 48800,
48802 and 48751 @ 91 inches .... 2
2
48912
Fitting .......................................... 10
3
48905
Fitting .......................................... 10
4
49119-3578
Hose Assembly - Components:
Genie part numbers 48800,
48800 and 48751 @ 34 inches .... 2
5
49119-54978
Hose Assembly - Components:
Genie part numbers 48800,
48800 and 48751 @
548 inches .................................... 2
6
—
—
48998
48880
20224
Diagnostic Nipple, 6 SAE ............. 2
Cap - Diagnostic Nipple
Female Quick Disconnect for
Pressure Gauge
7
49119-41078
Hose Assembly - Components:
Genie part numbers 48800,
48800 and 48751 @
409 inches .................................... 2
8
49119-42378
Hose Assembly - Components:
Genie part numbers 48800,
48800 and 48751 @
422 inches .................................... 2
9
49135-43389 Hose Assembly - Components:
Genie part numbers 48812,
48819 and 48753 @
432 inches .................................... 2
10
48916
O-ring Kit, ORFS
Plug and Cap Kit, ORFS
Part No.
Description
Qty.
14
48917
Fitting ............................................ 6
15
48933
Fitting ............................................ 1
16
49117-3591
Hose Assembly - Components:
Genie part numbers 48800,
48802 and 48751 @ 34 inches .... 1
17 49121-50988
Hose Assembly - Components:
Genie part numbers 48800,
42768 and 48751 @
508 inches .................................... 1
Fitting .......................................... 10
11 49118-41408
Hose Assembly - Components:
Genie part numbers 48800,
48811 and 48751 @
412 inches .................................... 2
12 49128-22009
Hose Assembly - Components:
Genie part numbers 48812,
48816 and 48753 @
218 inches .................................... 1
13 49128-23609
Hose Assembly - Components:
Genie part numbers 48812,
48816 and 48753 @
234 inches .................................... 1
Part No. 102499
Item
713.1
Rev B
The length listed in the component description
is the length of the hose only.
Refer to 714.1 to cross-reference Genie part
numbers to Parker part numbers.
Z-60/34
700 • Hydraulic Components
Figure
714.1
Rev
A
October 2006
Description
Hydraulic Hose and Fitting Cross-reference
Genie PN Parker PN
Description
Genie PN Parker PN
Description
12342
CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
42794
1 CR-S
ELBOW,90º,MALE PIPE
6-4 F5OX-S
13757
4 R6X-S
RUN TEE,SWIVEL NUT,ORFS
42795
BV-0839
19685
12-10 C5OX-S
ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
42796
BV-0838
22664
12-10 C5OX
ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
42874
6-8 CLO-S
ELBOW,90º,MALE PIPE TO ORFS
27431
8-12 F5OX-S
CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
42912
13943-6-4
HOSE END,90º FEMALE SWIVEL,JIC
28678
AS-B-33
SLEEVE,NYLON,1.81" ID
42920
BV-0840
39871
6 WETX-WLN-S
UNION,90º BULKHEAD W/NUT,FLARE TUBE
42932
AS-B-17
SLEEVE,NYLON,1.22" ID
39872
4 R5OX-S
RUN TEE,STRAIGHT THREAD
42936
10243-2-4
HOSE END,FEMALE PIPE
1/2 DD-S
ELBOW,90º,FEMALE PIPE
BALL VALVE
BALL VALVE
BALL VALVE,90º
39873
6 C5OX-S
ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
42953
39874
8-6 C5OX-S
ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
42956 6 WELO-WLNL-S
UNION,90º BULKHEAD W/NUT,ORFS
39875
4-6 C5OX-S
ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
45349
ELBOW,45º,STRAIGHT THREAD TO FLARE TUBE
39876
6-8 C5OX-S
ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
45351
4 V5OX-S
ELBOW,45º,STRAIGHT THREAD TO FLARE TUBE
39877
4 F5OX-S
CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
47223
10343-6-6
HOSE END,MALE,JIC
8 V5OX-S
39878
6 F5OX-S
CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
47419
PS690503-6-6
39879
4-8 F5OX-S
CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
48750
421-4
HOSE,1/4 INCH ID
39880
6-10 F5OX-S
CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
48751
481TC-4
HOSE,1/4 INCH ID
39881
4-6 F5OX-S
CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
48752
482TC-4
HOSE,1/4 INCH ID
39882
4-HP5ON-S
PLUG,STRAIGHT THREAD
48753
451TC-6
HOSE,3/8 INCH ID
39883
8-8 FTX-S
CONNECTOR,MALE PIPE TO FLARE TUBE
48754
482TC-6
HOSE,3/8 INCH ID
39885
269HB 12-12
ELBOW,90º,BEADED HOSE BARB TO MALE PIPE
48755
381-6
HOSE,3/8 INCH ID
HOSE,1/2 INCH ID
SWIVEL,90º,STRAIGHT THREAD TO 37º FLARE
39886
431-6
HOSE,3/8 INCH ID
48756
451TC-8
39887
540N-2
HOSE,1/8 INCH ID
48757
482TC-8
HOSE,1/2 INCH ID
39888
801-8
HOSE,1/2 INCH ID
48758
381-8
HOSE,1/2 INCH ID
39889
801-12
HOSE,3/4 INCH ID
48759
381-10
HOSE,5/8 INCH ID
39890
10643-6-6
HOSE END,FEMALE SWIVEL,JIC
48760
451TC-10
HOSE,5/8 INCH ID
39891
13943-6-6
HOSE END,90º FEMALE SWIVEL,JIC
48761
482TC-12
HOSE,3/4 INCH ID
39892
13743-6-6
HOSE END,45º FEMALE SWIVEL,JIC
48762
451TC-12
HOSE,3/4 INCH ID
39894
30682-8-8
HOSE END,FEMALE SWIVEL,JIC
48763
772-12
HOSE,3/4 INCH ID
39895
30682-10-12
HOSE END,FEMALE SWIVEL,JIC
48764
881-16
HOSE,1 INCH ID
42286
8-8 CTX-S
ELBOW,90º,MALE PIPE TO FLARE TUBE
48765
772-16
HOSE,1 INCH ID
42756
8-12 CLO-S
ELBOW,90,MALE PIPE TO ORFS
48766
AS-B-15
42757
8-12 FLO-S
CONNECTOR,MALE PIPE TO ORFS
48767
AS-B-22
42758
4 JLO-S
UNION TEE,ORFS
48770
881-8
HOSE,1/2 INCH ID
42759
4-4 FLO-S
CONNECTOR,MALE PIPE TO ORFS
48771
881-10
HOSE,5/8 INCH ID
42760
6-8 FLO-S
CONNECTOR,MALE PIPE TO ORFS
48772
381-4
HOSE,1/4 INCH ID
42761
1J143-6-4
HOSE END,90º FEMALE SWIVEL,SEAL LOK
48773
AS-B-13
42762
1J743-6-4
HOSE END,45º FEMALE SWIVEL,SEAL LOK
48800
1JC43-4-4
HOSE END,FEMALE SWIVEL,SEAL LOK
42768
1JO43-4-4
HOSE END,MALE,SEAL LOK
48801
1J743-4-4
HOSE END,45º FEMALE SWIVEL,SEAL LOK
42776
601-8
HOSE,1/2 INCH ID
48802
1J943-4-4
HOSE END,90º FEMALE SWIVEL,SEAL LOK
42777
1J743-16-16
HOSE END,45º FEMALE SWIVEL,SEAL LOK
48804
1JM43-4-4
HOSE END,MALE,SEAL LOK, NO O-RING
SLEEVE,NYLON,1.06" ID
SLEEVE,NYLON,1.42" ID
SLEEVE,NYLON,.86" ID
42786
16 CLO-S
ELBOW,90º,MALE PIPE TO ORFS
48805
10643-4-4
HOSE END,FEMALE SWIVEL,JIC
42787
16 R6LO-S
RUN TEE,SWIVEL NUT,ORFS
48806
13943-4-4
HOSE END,90º FEMALE SWIVEL,JIC
42788 16-8 TRLO-BL-S
REDUCER,TUBE END TO SWIVEL,ORFS
48807
1JS43-4-4
HOSE END,FEMALE SWIVEL,SEAL LOK
42789
6-6 CLO-S
ELBOW,90º,MALE PIPE TO ORFS
48808
3JC82-8-8
HOSE END,FEMALE SWIVEL,SEAL LOK
42790
8-10 V5OLO-S
42791
3/4 CD-S
42792
3/4 X 1/2 PTR-S
42793
1/2 CR-S
ELBOW,45º,STRAIGHT THREAD TO ORFS
48809
3JC82-12-12
HOSE END,FEMALE SWIVEL,SEAL LOK
ELBOW,90º,MALE TO FEMALE PIPE
48810
1JC43-6-4
HOSE END,FEMALE SWIVEL,SEAL LOK
REDUCER,MALE TO FEMALE PIPE
48811
1J943-6-4
HOSE END,90º FEMALE SWIVEL,SEAL LOK
ELBOW,90º,MALE PIPE
48812
1JC43-6-6
HOSE END,FEMALE SWIVEL,SEAL LOK
Z-60/34
Part No. 102499
700 • Hydraulic Components
October 2006
Hydraulic Hose and Fitting Cross-reference
714.1
Rev A
Genie PN Parker PN
Description
Genie PN Parker PN
Description
48813
1J143-6-6
HOSE END,90º FEMALE SWIVEL,SEAL LOK
48875
RUN TEE,SWIVEL NUT,ORFS
48814
1J543-6-6
HOSE END,90º FEMALE SWIVEL,SEAL LOK
488774 F5OLO-SW/.025ORI CONNECTOR,STRAIGHT THREAD TO ORFS,
48815
1J743-6-6
HOSE END,45º FEMALE SWIVEL,SEAL LOK
48816
1J943-6-6
HOSE END,90º FEMALE SWIVEL,SEAL LOK
48878
16-12 C5OLO-S
48817
1JS43-6-8
HOSE END,FEMALE SWIVEL,SEAL LOK
48879
8 C6LO-S
48818
1J943-8-4
HOSE END,90º FEMALE SWIVEL,SEAL LOK
48880
PD6-285
CAP,DIAGNOSTIC NIPPLE
48819
1JC43-8-6
HOSE END,FEMALE SWIVEL,SEAL LOK
48881
6 HLO-S
UNION,ORFS
48820
1J743-8-6
HOSE END,45º FEMALE SWIVEL,SEAL LOK
48882
PD34BTL
DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
48821
1J943-8-6
HOSE END,90º FEMALE SWIVEL,SEAL LOK
48883
8 P5ON-S
PLUG,STRAIGHT THREAD
48822
1JC43-8-8
HOSE END,FEMALE SWIVEL,SEAL LOK
48884 8M18F87OMLO-S
48823
1JS43-8-8
HOSE END,FEMALE SWIVEL,SEAL LOK
48824
1J143-8-8
HOSE END,90º FEMALE SWIVEL,SEAL LOK
48825
1J543-8-8
HOSE END,90º FEMALE SWIVEL,SEAL LOK
48826
1J743-8-8
HOSE END,45º FEMALE SWIVEL,SEAL LOK
48827
1J943-8-8
HOSE END,90º FEMALE SWIVEL,SEAL LOK
6 R6LO-S
W/.025 ORI
ELBOW,90º,STRAIGHT THREAD TO ORFS
ELBOW,90º,SWIVEL NUT ORFS
CONNECTOR,METRIC,STRAIGHT THREAD
TO ORFS
48885
4 WGTX-WLN-S
CONNECTOR,BULKHEAD,FEMALE PIPE TO
FLARE TUBE
488864 F5OLO-SW/2MM OFF CONNECTOR,MACHINED STRAIGHT THREAD TO
ORFS
48828
1JC43-10-8
HOSE END,FEMALE SWIVEL,SEAL LOK
48887
48829
1JS43-10-8
HOSE END,FEMALE SWIVEL,SEAL LOK
48888
10-12 V5OLO-S
HOSE END,45º FEMALE SWIVEL,SEAL LOK
48890
4 S5OLO-S
4 S6LO-S
BRANCH TEE,SWIVEL NUT TO ORFS
ELBOW,90º,SWIVEL NUT ORFS
48830
1J743-10-8
48831
1J943-10-8
48833
1JC43-10-10
48834
1J943-10-10
4 CTX-S
HOSE END,90º FEMALE SWIVEL,SEAL LOK
48891
HOSE END,FEMALE SWIVEL,SEAL LOK
48892
6 C6LO-S
HOSE END,90º FEMALE SWIVEL,SEAL LOK
48893
6 F5OHAO-S
8 WLO-WLNL-S
48835
1JS43-10-12
HOSE END,FEMALE SWIVEL,SEAL LOK
48894
48836
1JC43-12-8
HOSE END,FEMALE SWIVEL,SEAL LOK
48895 DT-370-MSMO-5
6 JLO-S
ELBOW,90º,MALE PIPE TO FLARE TUBE
ELBOW,45º,STRAIGHT THREAD TO ORFS
BRANCH TEE,STRAIGHT THREAD TO ORFS
UNION,STRAIGHT THREAD
UNION,BULKHEAD,ORFS
VALVE,CHECK
48837
1JS43-12-8
HOSE END,FEMALE SWIVEL,SEAL LOK
48896
48838
1J743-12-8
HOSE END,45º FEMALE SWIVEL,SEAL LOK
48897 DT-750-MSMS-5
VALVE,CHECK
UNION,TEE,ORFS
48839
1J943-12-8
HOSE END,90º FEMALE SWIVEL,SEAL LOK
48898 DT-750-MOMS-5
VALVE,CHECK
48840
1J943-12-10
HOSE END,90º FEMALE SWIVEL,SEAL LOK
48899 DT-620-MOMS-5
VALVE,CHECK
48841
1JC43-12-12
HOSE END,FEMALE SWIVEL,SEAL LOK
489004-6 F5OLO-SW/.035ORI CONNECTOR,STRAIGHT THREAD TO ORFS,
48842
1JO43-12-12
HOSE END,MALE,SEAL LOK
48843
1J143-12-12
HOSE END,90º FEMALE SWIVEL,SEAL LOK
48844
1J543-12-12
HOSE END,90º FEMALE SWIVEL,SEAL LOK
48845
1J743-12-12
HOSE END,45º FEMALE SWIVEL,SEAL LOK
48846
1J943-12-12
HOSE END,90º FEMALE SWIVEL,SEAL LOK
48847
13943-12-12
HOSE END,90º FEMALE SWIVEL,JIC
48848
10543-12-12
HOSE END,MALE,STRAIGHT THREAD
48849
1JC71-12-12
HOSE END,FEMALE SWIVEL,SEAL LOK
48850
1JS71-12-12
HOSE END,FEMALE SWIVEL,SEAL LOK
48851
1J171-12-12
HOSE END,90º FEMALE SWIVEL,SEAL LOK
48852
1J771-12-12
HOSE END,45º FEMALE SWIVEL,SEAL LOK
48853
1J971-12-12
HOSE END,90º FEMALE SWIVEL,SEAL LOK
48854
1JC43-16-16
HOSE END,FEMALE SWIVEL,SEAL LOK
48855
1J943-16-16
HOSE END,90º FEMALE SWIVEL,SEAL LOK
48856
1J171-16-16
HOSE END,90º FEMALE SWIVEL,SEAL LOK
48857
1J971-16-16
48859
1JS43-8-4
48867
48873
48874
PD36BTL
6 PNLO-S
6 PNTX-S
Part No. 102499
HOSE END,90º FEMALE SWIVEL,SEAL LOK
HOSE END,FEMALE SWIVEL,SEAL LOK
DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
PLUG,TUBE END,ORFS
PLUG,FLARE TUBE
W/.035 ORI
48902
16-1 AOE4G-S
ELBOW,90º LONG,FEMALE PIPE TO
48903
1 FF-S
48904
4 C5OLO-S
48905
4 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
48906
4 R5OLO-S
RUN TEE,STRAIGHT THREAD
48907
4 V5OLO-S
48908
4 R6LO-S
STRAIGHT THREAD
48909 4 WJJLO-WLNL-S
NIPPLE,PIPE
ELBOW,90º,STRAIGHT THREAD TO ORFS
ELBOW,45º,STRAIGHT THREAD TO ORFS
RUN TEE,SWIVEL NUT,ORFS
RUN TEE, BULKHEAD,ORFS
489104 GTX-S W/.030ORIFIC CONNECTOR,FEMALE PIPE TO FLARE TUBE
48911
4-6 C5OLO-S
ELBOW,90º,STRAIGHT THREAD TO ORFS
48912
4-6 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
489134-6 F5OLO-SW/.030OR CONNECTOR,STRAIGHT THREAD TO ORFS,
W/.030 ORI
48914
4-8 F5OLO-S
48915
6 C5OLO-S
ELBOW,90º,STRAIGHT THREAD TO ORFS
48916
6 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
48917
6 FF5OLO-S
CONNECTOR,LONG,STRAIGHT THREAD TO ORFS
48918
6 R5OLO-S
RUN TEE,STRAIGHT THREAD
Z-60/34
CONNECTOR,STRAIGHT THREAD TO ORFS
700 • Hydraulic Components
Figure
714.1
Rev
A
October 2006
Description
Hydraulic Hose and Fitting Cross-reference
Genie PN Parker PN
Description
Genie PN Parker PN
Description
48919
6 S5OLO-S
BRANCH TEE,STRAIGHT THREAD TO ORFS
48968 12 WLO-WLNL-S
UNION,BULKHEAD,ORFS
48920
6 V5OLO-S
ELBOW,45º,STRAIGHT THREAD TO ORFS
48969 12 WJJLO-WLNL-S
RUN TEE, BULKHEAD,ORFS
48921
6 FLO-S
CONNECTOR,MALE PIPE TO ORFS
48970 12 WELO-WLNL-S
UNION,90º BULKHEAD W/NUT,ORFS
48922
6-6 FLO-S
CONNECTOR,MALE PIPE TO ORFS
48971
12 G5G5JG5-S
48923
6 P5ON-S
PLUG,STRAIGHT THREAD
48972
12 XHL6-S
48925
6 WELO-S
48926
6-4 C5OLO-S
48927
48928
TEE,FEMALE STRAIGHT THREAD
ADAPTER, 37º MALE TO SWIVEL ORFS
UNION,90º BULKHEAD,ORFS
48973
12-1/2 F5OG-S
ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
ELBOW,90º,STRAIGHT THREAD TO ORFS
48974
12-10 C5OLO-S
ELBOW,90º,STRAIGHT THREAD TO ORFS
6-4 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
48975
12-10 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
6-4 V5OLO-S
ELBOW,45º,STRAIGHT THREAD TO ORFS
48976
12-16 C5OLO-S
ELBOW,90º,STRAIGHT THREAD TO ORFS
48929
6-8 C5OLO-S
ELBOW,90º,STRAIGHT THREAD TO ORFS
48977
12-16 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
48930
6-8 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
48978
12-16 V5OLO-S
ELBOW,45º,STRAIGHT THREAD TO ORFS
48931
6-10 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
48980
12-16 FLO-S
CONNECTOR,MALE PIPE TO ORFS
48932
8 C5OLO-S
ELBOW,90º,STRAIGHT THREAD TO ORFS
48983
16 C5OLO-S
ELBOW,90º,STRAIGHT THREAD TO ORFS
48933
8 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
48984
16 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
48934
8 FF5OLO-S
CONNECTOR,LONG,STRAIGHT THREAD TO ORFS
48985
16 V5OLO-S
ELBOW,45º,STRAIGHT THREAD TO ORFS
48935
8 R5OLO-S
RUN TEE,STRAIGHT THREAD
48986
16 FLO-S
CONNECTOR,MALE PIPE TO ORFS
48936
8 S5OLO-S
BRANCH TEE,STRAIGHT THREAD TO ORFS
48988
16 CD45-S
ELBOW,45º,MALE TO FEMALE PIPE
48937
8 V5OLO-S
ELBOW,45º,STRAIGHT THREAD TO ORFS
48989
12 CD45-S
ELBOW,45º,MALE TO FEMALE PIPE
48938
8 R6LO-S
RUN TEE,SWIVEL NUT,ORFS
48990
8 CD45-S
ELBOW,45º,MALE TO FEMALE PIPE
48939
8 S6LO-S
CONNECTOR,MALE PIPE TO ORFS
BRANCH TEE,SWIVEL NUT TO ORFS
48991
16-12 FLO-S
48940 8 WJJLO-WLNL-S
RUN TEE, BULKHEAD,ORFS
48992
16-12 V5OLO-S
48941
8-4 TRLO-S
REDUCER,TUBE END TO SWIVEL,ORFS
48993
XV501-12
BALL VALVE
48942
8-6 C5OLO-S
ELBOW,90º,STRAIGHT THREAD TO ORFS
48994
XV501-16
BALL VALVE
48943
8-6 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
48995
XV510P-12
BALL VALVE
48944
8-8 FLO-S
CONNECTOR,MALE PIPE TO ORFS
48996
XV510P-16
BALL VALVE
48945
8 FTX-S
CONNECTOR,MALE PIPE TO FLARE TUBE
48997
PD341
DIAGNOSTIC NIPPLE, STRAIGHT THREAD
48946
8-10 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
48998
PD 361
DIAGNOSTIC NIPPLE, STRAIGHT THREAD
48947
8-12 C5OLO-S
ELBOW,90º,STRAIGHT THREAD TO ORFS
48999 DT-500-MOMS-5
VALVE,CHECK
48948
8-12 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
49201
10 V5OLO-S
ELBOW,45º,STRAIGHT THREAD TO ORFS
48949
8-16 F5OLO-S
HOSE END,FEMALE SWIVEL,SEAL LOK
48950
10 C5OLO-S
48951
10 CC5OLO-S
48952
CONNECTOR,STRAIGHT THREAD TO ORFS
49202
1JC43-12-10
ELBOW,90º,STRAIGHT THREAD TO ORFS
49203
10-8 V5OLO-S
ELBOW,90º LONG,STRAIGHT THREAD TO ORFS
49205
6 F5OHAO-S
10 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
49207
PD34BTL
48953
10 R5OLO-S
RUN TEE,STRAIGHT THREAD
49209
8M18F870MX-S
48954
10 S5OLO-S
48955
10 R6LO-S
49212
8 WGTX-WLN-S
ELBOW,45º,STRAIGHT THREAD TO ORFS
UNION,STRAIGHT THREAD
DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
CONNECTOR,METRIC,STRAIGHT THREAD TO
FLARE TUBE
BRANCH TEE,STRAIGHT THREAD TO ORFS
RUN TEE,SWIVEL NUT,ORFS
ELBOW,45º,STRAIGHT THREAD TO ORFS
CONNECTOR,BULKHEAD,FEMALE PIPE TO
FLARE TUBE
48956 10-4 TRLO-BL-S
REDUCER,TUBE END TO SWIVEL,ORFS
48957 10-6 TRLO-BL-S
REDUCER,TUBE END TO SWIVEL,ORFS
49213
30682-8-8
48958
10-12 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
49216
831-8
48959
12 C5OLO-S
ELBOW,90º,STRAIGHT THREAD TO ORFS
49217
33982-8-8
HOSE END,FEMALE SWIVEL,JIC
HOSE,1/2 INCH ID
HOSE END,90º FEMALE SWIVEL,JIC
48960
12 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
49219
PS-B-35
48961
12 R5OLO-S
RUN TEE,STRAIGHT THREAD
49418
4-6 V5OLO-S
48962
12 S5OLO-S
BRANCH TEE,STRAIGHT THREAD TO ORFS
49511
DT370-MOMS-5
48963
12 V5OLO-S
ELBOW,45º,STRAIGHT THREAD TO ORFS
49512
1 DD-S
ELBOW,90º,FEMALE PIPE
48964
12 R6LO-S
RUN TEE,SWIVEL NUT,ORFS
49513
1 FF-S
NIPPLE,PIPE
48965
12 CLO-S
ELBOW,90º,MALE PIPE TO ORFS
49514
10 HP5ON-S
PLUG,STRAIGHT THREAD
48966
12 FLO-S
CONNECTOR,MALE PIPE TO ORFS
49515
12-16 CLO-S
ELBOW,90º,MALE PIPE TO ORFS
48967
12 JLO-S
UNION TEE,ORFS
49517
6 HP5ON-S
Z-60/34
SLEEVE,NYLON,2.19" ID
ELBOW,45º,STRAIGHT THREAD TO ORFS
VALVE,CHECK
PLUG,STRAIGHT THREAD
Part No. 102499
700 • Hydraulic Components
October 2006
Hydraulic Hose and Fitting Cross-reference
714.1
Rev A
Genie PN Parker PN
Description
Genie PN Parker PN
Description
49519
CONNECTOR,STRAIGHT THREAD TO ORFS
54428 8M18C87OMLO-S
ELBOW, 90º METRIC, STRAIGHT THREAD TO ORFS
16-12 F5OLO-S
49520
4 VTX-S
ELBOW,45º,MALE PIPE TO FLARE TUBE
54803
FS-F-16-10
SLEEVE,FIRE,.96" ID
49530
16 C6LO-S
ELBOW,90º,SWIVEL NUT ORFS
54954
10143-2-4
HOSE END, MALE PIPE
49612
PKT02586
O-RING KIT (ORFS FITTINGS)
55190
3/8 HP-S
PLUG,PIPE THREAD
49613
PKT06276
PLUG AND CAP KIT-SERVICE,ORFS
55448
8 HLO-S
49728
10143-12-12
HOSE END, MALE PIPE
55839
6 F65OX-S
49729
16-1 F5OG-S
49814
12-8 FLO-S
UNION,ORFS
CONNECTOR,STRAIGHT THREAD TO 37º SWIVEL
ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
55968
10 C5OX-S
ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
CONNECTOR,MALE PIPE TO ORFS
56003
6 CC5OLO-S
ELBOW,90º LONG,STRAIGHT THREAD TO ORFS
49829 DT-500-MOMF-5
VALVE,CHECK
56166
BV-0837
49831
881-12
HOSE,3/4 INCH ID
56188
10143-8-6
49834
16 JLO-S
BALL VALVE,90º
HOSE END, MALE PIPE
UNION TEE,ORFS
56233
2-011
O-RING,ORFS,-4
49838 12-8 TRLO-BL-S
REDUCER,TUBE END TO SWIVEL,ORFS
56234
2-012
O-RING,ORFS,-6
49840
UNION TEE,ORFS
56235
2-014
O-RING,ORFS,-8
49844 10-8 TRLO-BL-S
REDUCER,TUBE END TO SWIVEL,ORFS
56236
2-016
O-RING,ORFS,-10
49854
8 P5ON-S
PLUG,STRAIGHT THREAD
56237
2-018
O-RING,ORFS,-12
49855
1JC43-16-12
HOSE END,FEMALE SWIVEL,SEAL LOK
56238
2-021
49859
4 P5ON-S
PLUG,STRAIGHT THREAD
56352
6 WLNL-S
8 JLO-S
49861
4 FF5OLO-S
49867
12-3/4 F5OG-S
51152
6 R6X-S
51153
6-4 TRTX-S
51154
4-4 GTX
51264
881-12
51265
8 JLO-S
51508
6 BTX-S
O-RING,ORFS,-16
LOCKNUT,BULKHEAD
CONNECTOR,LONG,STRAIGHT THREAD TO ORFS
56353
3J782-12-12
HOSE END,45º FEMALE SWIVEL,SEAL LOK
ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
56354
3J982-12-12
HOSE END,90º FEMALE SWIVEL,SEAL LOK
RUN TEE,SWIVEL NUT,ORFS
56604
10-8 F5OLO-S
REDUCER,TUBE END TO SWIVEL,ORFS
56639
3JC82-10-10
HOSE END,FEMALE SWIVEL,SEAL LOK
CONNECTOR,FEMALE PIPE TO FLARE TUBE
56640
3J982-10-10
HOSE END,90º FEMALE SWIVEL,SEAL LOK
HOSE,3/4 INCH ID
56655
3JC82-8-10
HOSE END,FEMALE SWIVEL,SEAL LOK
UNION TEE,ORFS
56676
10-8 C5OLO-S
NUT,FLARE TUBE
56776
471TC-6
51580 12-8 TRLO-BL-S
TUBE END REDUCER,ORFS
56777
471TC-8
51628
RUN TEE,SWIVEL NUT,ORFS
56789
811-16
HOSE,1 INCH ID
NIPPLE,PIPE
6 R6X-S
51735
3/8 HHP
51803
1J943-6-8
53023
125HBL-5-4
53497
PKT02585
53499
1JC71-16-16
53500
53501
CONNECTOR,STRAIGHT THREAD TO ORFS
ELBOW,90º,STRAIGHT THREAD TO ORFS
HOSE,3/8 INCH ID
HOSE,1/2 INCH ID
PLUG,PIPE THREAD
57884
3/8 FF
HOSE END,90º FEMALE SWIVEL,SEAL LOK
59335
6 FNL-S
CAP, TUBE END
FITTING,HOSE BARB TO MALE PIPE
59342
4 FNL-S
CAP, TUBE END
O-RING KIT
59371
8 HP5ON-S
HOSE END,FEMALE SWIVEL,SEAL LOK
60653
BV-0751
3-904
O-RING,STRAIGHT THREAD,-4
60806
125HB-3-4
3-906
O-RING,STRAIGHT THREAD,-6
61064
5-1/4 F5OG-S
53502
3-908
O-RING,STRAIGHT THREAD,-8
61079 4 WELO-WLNL-S
UNION,90º BULKHEAD W/NUT,ORFS
53503
3-910
O-RING,STRAIGHT THREAD,-10
61080
6 WLO-WLNL-S
UNION,BULKHEAD,ORFS
53535
3-912
O-RING,STRAIGHT THREAD,-12
61083
24 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
53536
4-PNLO-S
PLUG,TUBE END,ORFS
61086
20 R5OLO-S
RUN TEE,STRAIGHT THREAD
53537
6 PNLO-S
PLUG,TUBE END,ORFS
61090
24-20 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
53538
8 PNLO-S
PLUG,TUBE END,ORFS
61091
1J943 24-24
HOSE END,90º FEMALE SWIVEL,SEAL LOK
53539
10 PNLO-S
PLUG,TUBE END,ORFS
61093
1J978-12-12
HOSE END,90º FEMALE SWIVEL,JIC
53540
12 PNLO-S
PLUG,TUBE END,ORFS
61095
1JS43-20-16
53946
129HB-5-4
FITTING,90º HOSE BARB TO MALE PIPE
61100
811-24
53951
8-1/4F50G-S
ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
61130
1JS43-24-24
HOSE END,FEMALE SWIVEL,SEAL LOK
53980
6 S6LO-S
BRANCH TEE,SWIVEL NUT TO ORFS
61131
1JS78 12-12
HOSE END,FEMALE SWIVEL,SEAL LOK
HOSE END,45º FEMALE SWIVEL,JIC
54132
4 C6LO-S
ELBOW,90º,SWIVEL NUT ORFS
61132
1J778-12-12
54135
11343-16-16
HOSE END,MALE SWIVEL,PIPE
61152
139HB-6-4
54283
8-10 C5OLO-S
ELBOW,90º,STRAIGHT THREAD TO ORFS
61251
BV-0750
Part No. 102499
Z-60/34
PLUG,STRAIGHT THREAD
BALL VALVE
FITTING,HOSE BARB TO MALE PIPE
ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
HOSE END,FEMALE SWIVEL,SEAL LOK
HOSE,11/2 INCH ID
ELBOW,45º,BARB TO MALE PIPE
BALL VALVE
700 • Hydraulic Components
Figure
714.1
Rev
A
October 2006
Description
Hydraulic Hose and Fitting Cross-reference
Genie PN Parker PN
Description
Genie PN Parker PN
Description
61259
4 CC5OLO-S
ELBOW,90º LONG,STRAIGHT THREAD TO ORFS
73437
61C-4
NUT,COMPRESSION
61260
20-12 TRLO-BL
REDUCER,TUBE END TO SWIVEL,ORFS
73438
33482-4-4B
61262
12 C6LO-S
ELBOW,90º,SWIVEL NUT ORFS
73767
1CD-S
61263
20 F5OHAO-S
UNION,STRAIGHT THREAD
73768
20-16-F5OG5-S
61264
6-10 C5OLO-S
ELBOW,90º,STRAIGHT THREAD TO ORFS
73769
16-20 F5OLO-S
UNION,BULKHEAD 45º,ORFS
74660 6-8 F42EDMLO-S
CONNECTOR,MALE BSPP TO ORFS
61268 4 WNLO-WLNL-S
UNION,BULKHEAD 45º,ORFS
74661 8-8 F42EDMLO-S
CONNECTOR,MALE BSPP TO ORFS
61269
4 WLO-WLNL-S
UNION,BULKHEAD,ORFS
75007
4 FLO-S
CONNECTOR,MALE PIPE TO ORFS
61272
12 AOEL6
ELBOW,90º,STRAIGHT THREAD TO ORFS SWIVEL
75008
1/8 HP-S
PLUG,PIPE THREAD
61316
482TC-16
HOSE,1 INCH ID
75014
1/2 HP-S
PLUG,PIPE THREAD
61321
6 JLO-S
UNION TEE,ORFS
75042 8 WELO-WLNL-S
UNION,90º BULKHEAD W/NUT,ORFS
61327
782-12
HOSE,3/4 INCH ID
75043
3/4 FF-S
NIPPLE,PIPE
61328
881-24
HOSE,11/2 INCH ID
75254
24 F5OHAO-S
61336
11943-20-24
HOSE END,90º FLANGE HEAD
75255
12 F5OHAO-S
RUN TEE, BULKHEAD,ORFS
75256
XV5O6P-24
61346 8 WNLO-WLNL-S 4
UNION,BULKHEAD 45º,ORFS
75574
4 WLNL-S
61569
33782-8-8
HOSE END,45º FEMALE SWIVEL,JIC
75612 8 WJLO-WLNL-S
RUN TEE, BULKHEAD,ORFS
61610
12 FF5OLO-S
CONNECTOR,LONG,STRAIGHT THREAD TO ORFS
75613
12-8 F5OG5-S
ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
61742
1/8 X 1.5 FFF
NIPPLE,PIPE
75614
8 CC5OLO-S
63426
8 PNTX-S
PLUG,FLARE TUBE
75628
1JB43-4-4
64271
4 WLO-WLNL-S
UNION,BULKHEAD,ORFS
75631
801-6
64272
6 WLO-WLNL-S
UNION,BULKHEAD,ORFS
75654
20 F5OLO-S
CONNECTOR,STRAIGHT THREAD TO ORFS
65776
8 F65OL-S
CONNECTOR,STRAIGHT THREAD TO
75655
1J943-20-20
HOSE END,90º FEMALE SWIVEL,SEAL LOK
65880
6001012
66154
6 WTX-WLNS
66155
6 WETX-S
66156
6 WLN-S
66389
6-8 F5OX-S
66392
6 R5OX-S
61265 6 WNLO-WLNL-S
61345 12 WJJLO-WLNL-S
HOSE END,PUSH LOK,MALE
ELBOW,90º,MALE TO FEMALE PIPE
ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
CONNECTOR,STRAIGHT THREAD TO ORFS
UNION,STRAIGHT THREAD
UNION,STRAIGHT THREAD
BALL VALVE
BULKHEAD LOCKNUT
ELBOW,90º LONG,STRAIGHT THREAD TO ORFS
HOSE END,BULKHEAD,SEAL LOK
HOSE,3/8 INCH ID
ORFS SWIVEL
75656
881-20
O-RING KIT
75971
8 F5OHAO-S
UNION,BULKHEAD,FLARE TUBE
77307
1JB43-8-8
UNION,BULKHEAD 90º,FLARE TUBE
77309
8 WLNL-S
BULKHEAD LOCKNUT
77379 8M18C87OMX-S
ELBOW,90º METRIC,STRAIGHT THREAD TO
RUN TEE,STRAIGHT THREAD
77703
3J982-8-8
HOSE END,90º FEMALE SWIVEL,SEAL LOK
801-10
CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
HOSE,1-1/4 INCH ID
UNION,STRAIGHT THREAD
HOSE END,BULKHEAD,SEAL LOK
BULKHEAD LOCKNUT
FLARE TUBE
66396
811-12
HOSE,3/4 INCH ID
77711
66829
H3174PP
CLAMP,TUBE
77758 12 WNLO-WLNL-S
UNION,BULKHEAD 45º,ORFS
67217
4 KLO-S
UNION,CROSS,ORFS
78091
6 C6X-S
ELBOW,90º,SWIVEL NUT TO FLARE TUBE
67339
10-6 F5OX-S
67357
13943-8-6
67358
10 HP5ON-S
67371
12 S6LO-S
67498
4 FNL-S
67906
DC-370-F0F0-5
69316
8 FLO-S
69333
H3174PP
69503
4 F65OX-S
69775
8 FNL-S
71038
1/4X1/4F3HG-S
71196
12-8 F5OLO-S
71383
1/4 CD45-S
72270
12FNL-S
73436
60C-4
HOSE,5/8 INCH ID
CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
78684
30582-8-8B
HOSE END,90º FEMALE SWIVEL,JIC
78852
549-2
PLUG,STRAIGHT THREAD
78855
10657-4-2
BRANCH TEE,SWIVEL NUT TO ORFS
79138
PS-B-37
CAP, TUBE END
79476
1JS43-6-8
VALVE,CHECK
79847
12-3/4 A0EG-S
CONNECTOR,MALE PIPE TO ORFS
80044
8 CLO-S
CLAMP,HYDRAULIC HOSE
80502
8 F5OX-S
CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
CONNECTOR,STRAIGHT THREAD TO 37º SWIVEL
80503
8 C5OX-S
ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
CAP, TUBE END
81010
AS-B-27
ADAPTER,CONVERSION
83052
821-6
HOSE END,PUSH LOK,MALE
HOSE,1/8 INCH ID
HOSE END,FEMALE SWIVEL,JIC
SLEEVE,NYLON,2.38" ID
HOSE END,FEMALE SWIVEL,SEAL LOK
ELBOW,90º,STRAIGHT THREAD TO FEMALE PIPE
ELBOW,90º,MALE PIPE TO ORFS
SLEEVE,NYLON,1.63" ID
HOSE,3/8 INCH ID
CONNECTOR,STRAIGHT THREAD TO ORFS
83053
821-8
HOSE,1/2 INCH ID
ELBOW,45º,MALE TO FEMALE PIPE
83054
821-12
HOSE,3/4 INCH ID
CAP, TUBE END
83055
30682-6-6
HOSE END,FEMALE SWIVEL,JIC
SLEEVE,COMPRESSION
83056
30682-12-12
HOSE END,FEMALE SWIVEL,JIC
Z-60/34
Part No. 102499
700 • Hydraulic Components
October 2006
Hydraulic Hose and Fitting Cross-reference
Genie PN Parker PN
Description
Genie PN Parker PN
Description
83057
HOSE END,45º FEMALE SWIVEL,JIC
88939
HOSE END,90º FEMALE SWIVEL,ORFS
33782-6-6
1J988-16-16
83058
33982-6-6
HOSE END,90º FEMALE SWIVEL,JIC
88940
811-16
83060
33982-12-12
HOSE END,90º FEMALE SWIVEL,JIC
88944
1J988-20-20
83063
13743-4-4
HOSE END,45º FEMALE SWIVEL,JIC
89403
16 VLO-S
83064
13743-8-8
HOSE END,45º FEMALE SWIVEL,JIC
89449 6 WJJLO-WLNL-S
83065
13743-12-12
HOSE END,45º FEMALE SWIVEL,JIC
89489
4 WJMLO-S
83066
13943-8-8
HOSE END,90º FEMALE SWIVEL,JIC
89551
1JB43-6-6
HOSE END,BULKHEAD,SEAL LOK
83067
14143-6-6
HOSE END,90º FEMALE SWIVEL,JIC
89552
1JB43-8-8
HOSE END,BULKHEAD,SEAL LOK
83068
14143-8-8
HOSE END,90º FEMALE SWIVEL,JIC
89593
20 C5OLO-S
83069
14143-12-12
HOSE END,90º FEMALE SWIVEL,JIC
94161
8-8 CLO-S
ELBOW,90º,MALE PIPE TO ORFS
714.1
Rev A
HOSE,1 INCH ID
HOSE END,90º FEMALE SWIVEL,ORFS
ELBOW,45º,MALE PIPE TO ORFS
RUN TEE, BULKHEAD,ORFS
BRANCH TEE,BULKHEAD,ORFS
ELBOW,90º,STRAIGHT THREAD TO ORFS
83070
772-8
HOSE,1/2 INCH ID
94358
351TC-12
HOSE,3/4 INCH ID
83071
10671-8-8
HOSE END,FEMALE SWIVEL,JIC
94418
20 FLO-S
CONNECTOR,MALE PIPE TO ORFS
83072
10671-12-12
HOSE END,FEMALE SWIVEL,JIC
96358
12 TX-S
83073
13771-8-8
HOSE END,45º FEMALE SWIVEL,JIC
96359
12 BTX-S
83074
13771-12-12
HOSE END,45º FEMALE SWIVEL,JIC
96397
8 F5OX-S
CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
83075
13971-8-8
HOSE END,90º FEMALE SWIVEL,JIC
96398
12-8 F5OX-S
CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
83076
13971-12-12
HOSE END,90º FEMALE SWIVEL,JIC
96402
10343-6-6
HOSE END,MALE,JIC
83077
14171-8-8
HOSE END,90º FEMALE SWIVEL,JIC
96407
30382-6-6B
HOSE END,MALE,JIC
83078
14171-12-12
HOSE END,90º FEMALE SWIVEL,JIC
83080
13943-16-16
HOSE END,90º FEMALE SWIVEL,JIC
83103
10671-16-12
HOSE END,FEMALE SWIVEL,JIC
83104
10671-10-12
83112
1JC71-8-8
HOSE END,FEMALE SWIVEL,SEAL LOK
83113
1JS71-16-12
HOSE END,FEMALE SWIVEL,SEAL LOK
83114
1JS71-10-12
83115
1J971-8-8
HOSE END,90º FEMALE SWIVEL,SEAL LOK
83116
1J171-8-8
HOSE END,90º FEMALE SWIVEL,SEAL LOK
83117
1J771-8-8
HOSE END,45º FEMALE SWIVEL,SEAL LOK
83127
1J543-6-8
HOSE END,90º FEMALE SWIVEL,JIC
83128
1JC43-6-8
HOSE END,FEMALE SWIVEL,SEAL LOK
87033
12-6 TRLO-S
87034
3J782-8-8
87172
12 HP5ON-S
HOSE END,FEMALE SWIVEL,JIC
HOSE END,FEMALE SWIVEL,SEAL LOK
REDUCER,TUBE END TO SWIVEL,ORFS
HOSE END,45º FEMALE SWIVEL,SEAL LOK
PLUG,STRAIGHT THREAD
87185 8 WNLO-WLNL-S
UNION,BULKHEAD 45º,ORFS
87246
4 C6X-S
ELBOW,90º,SWIVEL NUT TO FLARE TUBE
87679
6 LHP-S
FLANGE SEAL FITTING, MALE
87681
6PLS N0702
88100
SR88100
88311
1JS43-20-20
88353
20 V5OLO-S
88474
10081-20
BONDED SEAL
ADAPTER,OIL DRAIN,GM 3.0L
HOSE END,FEMALE SWIVEL,SEAL LOK
ELBOW,45º,STRAIGHT THREAD TO ORFS
Crimp Shell, 1.25”
88475
1988-20-24
HOSE END,90º FLANGE HEAD
88476
JS88-24-24
HOSE END,FEMALE SWIVEL,SEAL LOK
88477
1JC88-20-20
HOSE END,FEMALE SWIVEL,SEAL LOK
88478
811-20
88936
20-16 F5OLO-S
88937
20-16 FLO-S
CONNECTOR,MALE PIPE TO ORFS
88938
1JC88-16-16
HOSE END,FEMALE SWIVEL,SEAL LOK
Part No. 102499
HOSE,11/4 INCH ID
CONNECTOR,STRAIGHT THREAD TO ORFS
Z-60/34
SLEEVE,FLARE TUBE
NUT,FLARE TUBE
800 • Accessories
Figure
801.1
Rev
D
October 2006
Description
Alarm and Beacon Package, Driving Lights
1
2
3
6
7
4
5
Z-60/34
Part No. 102499
800 • Accessories
October 2006
Alarm and Beacon Package, Driving Lights
Item
Part No.
Description
Qty.
—
89463
—
—
89693
89466
1
—
—
35958
35960
89440
—
111153
2
—
—
122030
72282
122019
—
1505
—
1505
—
45782
Amber Strobe, 12-72V DC ............ 2
Lens
Flash Tube
(after serial number 6498)
Electrical Cord,
16 Ga., 2 Conductor,
Engine Side ................... 124 inches
Electrical Cord,
16 Ga., 2 Conductor,
Tank Side ...................... 100 inches
Diode, 6A
3
6147
Screw - RHM, 10-32 x 1 inch
4
6146
Flat Washer, #10
5
6178
Nylock Nut, 10-32
6
45462
—
72326
Chime Tone Alarm, 5-25V DC
(descent) ....................................... 1
Retainer Nut
7
18963
—
72326
Part No. 102499
Alarm and Beacon Package
(includes items 2-7)
Alarm Package Wire Harness
Drive Lights Option
(includes item 1)
Drive Light Housing ...................... 2
Drive Light, 12V DC
Harness
(before serial number 5716)
Harness
(after serial number 5715)
Intermittent Tone Alarm,
6-30V DC (travel) .......................... 1
Retainer Nut
Z-60/34
801.1
Rev D
800 • Accessories
Figure
802.1
Rev
E
October 2006
Description
Platform Options
1
6
2
3
21 22
5
4
20
19
18
6
7
8
JDH
9
7
17
JDH
5
16
16
13
15
14
13
Z-60/34
12
7
11
10
7
Part No. 102499
800 • Accessories
October 2006
Platform Options
Item
Part No.
Description
—
53808-S
—
53807-S
—
—
73433-S
101266
—
101267
—
34321
—
—
73480
89540
—
102720
Pinch Guard Option, 6 Foot
Platform - Complete
Pinch Guard Option, 8 Foot
Platform - Complete
Swing Gate Option, Complete
Swing Gate Option with 6 Foot
Pinch Guard - Complete
Swing Gate Option with 8 Foot
Pinch Guard - Complete
Work Light Option,
12V DC - Complete
Work Light Wire Harness
Work Light Option, Halogen
110V AC, 150W
European Toeboard, Tri-Entry
Option Kit (8 Foot)
(includes items 5, 13-16)
Qty.
802.1
Rev E
The following is a list of complete Tri-Entry
platform by region, and then by size.
USA and Canada models:
(before serial number 5710)
—
102433
6 Foot Platform
Tri-Entry Assembly
—
102437
8 Foot Platform
Tri-Entry Assembly
(after serial number 5709)
—
111306
6 Foot Platform
Tri-Entry Assembly
—
111307
8 Foot Platform
Tri-Entry Assembly
European models:
—
102439
8 Foot Platform
Tri-Entry Assembly
Australian models:
(before serial number 5710)
—
102434
6 Foot Platform
Tri-Entry Assembly
—
102438
8 Foot Platform
Tri-Entry Assembly
(after serial number 5709)
—
111308
6 Foot Platform
Tri-Entry Assembly
—
111309
8 Foot Platform
Tri-Entry Assembly
Asia and South American models:
—
102436
6 Foot Platform
Tri-Entry Assembly
—
102443
8 Foot Platform
Tri-Entry Assembly
Item
Part No.
Description
1
9599-S
Tool Tray ...................................... 1
2
—
—
53804P
52661P
111485P
—
111486P
Pinch Guard, 6 foot ....................... 1
Pinch Guard, 8 foot
Pinch Guard, 6 foot
(swing gate option) ....................... 2
Pinch Guard, 8 foot
(swing gate option) ....................... 2
3
53803
Pinch Guard Support .................. 10
4
4266
Screw - HHC, 1/4 -20 x 2 inches
5
6091
Nylock Nut, 1/4 -20
This list continues on the next page.
Part No. 102499
Z-60/34
Qty.
800 • Accessories
Figure
802.1
Rev
E
October 2006
Description
Platform Options
1
6
2
3
21 22
5
4
20
19
18
6
7
8
JDH
9
7
17
JDH
5
16
16
13
15
14
13
Z-60/34
12
7
11
10
7
Part No. 102499
800 • Accessories
October 2006
Platform Options
Item
Part No.
Description
Qty.
Item
Part No.
Description
802.1
Rev E
Qty.
6
55753
Plug, 1.187 inches ........................ 4
19
6036
Lock Washer, 5/8 inch
7
7265
Steel Rivet, 0.25 x 0.375 inch ..... 14
20
35956
Work Light Mount Bracket ............ 2
8
36870-S
Swing Gate ................................... 1
21
6145
9
43392
Rubber Bumper Gate Stop ........... 1
Screw - HHC,
1/4 -20 x 1.5 inches
10
1487
Gate Latch Casting ....................... 1
22
6356
Lock Washer, 1/4 inch
11
33674
Snap Pin ....................................... 1
12
1488
Railing Catch Casting ................... 1
13
102721P
Tri-entry Toeboard, 8 foot
(sides) ........................................... 2
14
94745P
Tri-entry Toeboard, 8 foot
(front) ............................................ 1
15
6090
Screw - HHC, 1/4 inch
16
6638
Flat Washer, 1/4 inch
USA and Canada:
(before serial number 5710)
17
107704
6 Foot Platform Tri-Entry Railing
Assembly with Decals
—
107705
8 Foot Platform Tri-Entry Railing
Assembly with Decals
(after serial number 5709)
—
111319
6 Foot Platform Tri-Entry Railing
Assembly with Decals
—
111320
8 Foot Platform Tri-Entry Railing
Assembly with Decals
Europe:
17
107706
8 Foot Platform Tri-Entry Railing
Assembly with Decals
Australia:
17
107707
—
107708
6 Foot Platform Tri-Entry Railing
Assembly with Decals
8 Foot Platform Tri-Entry Railing
Assembly with Decals
Asia and South America:
17
107709
6 Foot Platform Tri-Entry Railing
Assembly with Decals
—
107710
8 Foot Platform Tri-Entry Railing
Assembly with Decals
18
35958
—
—
35960
88904
Part No. 102499
Housing - Work Light
(included with
Work Light Option) ........................ 2
Work Light, 12V DC
Work Light, 110V AC, 150W,
Halogen
Z-60/34
800 • Accessories
Figure
803.1
Rev
C
October 2006
Description
Ground and Platform Control Box Covers
3
2
1
6
7
4
5
8
14
13
10
12
11
10
Z-60/34
9
Part No. 102499
800 • Accessories
October 2006
Ground and Platform Control Box Covers
Item
Part No.
Description
—
88609-S
—
102854
—
102855
Base and Platform Covers
Option
(before serial number 5222)
Platform Control Box Cover
with Latch
(after serial number 5221)
Ground Control and Platform Box
Covers with Latch
1
54486
Aluminium Rivet, 3/16 inch .......... 11
2
111526
Platform Control Hinge,
28 inches ...................................... 1
3
6889
Nylock Nut, 1/4 -20
4
6638
Flat Washer, 1/4 inch
5
6090
Screw - HHC,
1/4 -20 x 0.75 inch
6
43392
Rubber Bumper ............................ 2
7
30468
Flush Mount Side Latch ................ 2
8
102676
—
102785P
Platform Control Box
Cover Assembly
(includes items 3-7 and 14) .......... 1
Platform Control Box Cover
9
49534
Latch Catch .................................. 1
10
53189
Aluminium Rivet,
0.25 x 0.375 inch .......................... 7
11
89723
Ground Control Box Cover
Assembly
(includes items 9, 10 and 12) ....... 1
12
30468
Flush Mount Slide Latch ............... 1
13
88607P
—
88606P
Platform Control Cover,
Tank Side ..................................... 1
Platform Control Cover,
Engine Side
14
102786P
Part No. 102499
Qty.
Latch Catch .................................. 2
Z-60/34
803.1
Rev C
800 • Accessories
Figure
804.1
Rev
C
October 2006
Description
Platform Overload - European Models
2
1
3
25
24
6
5
4
7
6
5
4
23
8
10 9
11
15
12
13
6
14
15
8
18
22
21
20
19
17
Z-60/34
16
Part No. 102499
800 • Accessories
October 2006
804.1
Platform Overload - European Models Rev C
Item
Part No.
Description
—
—
89922
94390-S
Platform Overload
Platform Support
1
72326
Retainer Nut ................................. 1
2
6833
—
6090
—
6091
Rubber Cushioned Clamp,
0.5 x 0.25 inch .............................. 1
Screw - HHC,
1/14 - 20 x .75 inch, GR 5
Nylock Nut, 1/14 - 20
3
61997
Platform Support
(European models) ....................... 1
4
6888
Screw - HHC,
1/4 -20 x 1 inch, GR 5
5
45748
Rod End, 0.25 x 2.75 inches ........ 4
6
6091
Nylock Nut, 1/4 -20
7
—
61726
94643
Pivot Pin, 0.75 x 5.75 inches ........ 4
Grease Fitting
8
94175
Flanged Bearing,
0.75 x 0.875 x 0.5 inch ................. 8
9
51063
Screw, 10-32 x 1.5 inches
10
6146
Flat Washer, #10
11
4828
Nylock Nut, 3/8 -16
12
6097
Flat Washer, 3/8 inch
13
61975
Spring Retainer,
1.21 x 0.375 inch .......................... 1
14
61974
Compression Spring,
232 lbs/in ...................................... 1
15
89755
Load Support with Bearings
(includes item 8) ........................... 2
16
94549
Limit Switch .................................. 1
17
4266
Screw - HHC,
1/4 -20 x 2 inches, GR 5
18
6638
Flat Washer, 1/4 inch
19
61972
Limit Switch Module ...................... 1
20
34619
Rubber Bumper ............................ 2
21
80605
Flat Washer,
0.375 x 1.5 x 0.06 inch
22
21604
Screw - HHC,
3/8 -16 x 3.25 inches, GR 5
Part No. 102499
Qty.
Item
Part No.
Description
Qty.
23
61804
Rotator Mount ............................... 1
24
111091
Platform Overload Module ............ 1
25
45383
Warble Tone Alarm, 5-30V DC ..... 1
Z-60/34
800 • Accessories
Figure
805.1
Rev
E
October 2006
Description
Platform Half-mesh and Pipe Cradle
1
2
3
14
4
11 12 13
10
9
8
7
5
6
Z-60/34
Part No. 102499
800 • Accessories
October 2006
Platform Half-mesh and Pipe Cradle
Item
Part No.
Description
—
—
—
—
—
85300
72875
73956-S
73958-S
Ref.
Pipe Cradle Option with Decal
Decal - Warning, Pipe Cradle
6 foot Half-mesh, Complete
8 foot Half-mesh, Complete
Swing Gate Option, Complete
(refer to 802.1)
1
56570
Pipe Cradle Strap ......................... 1
2
6884
Screw - HHC,
1/4 -20 x 2.5 inches, GR 5
3
6638
Flat Washer, 1/4 inch
4
6889
Low Profile Nylock Nut, 1/4 -20
5
—
73500
54465
Half-mesh, Engine Side 8 Foot .... 1
Half-mesh, Engine Side 6 Foot
6
54457
Half-mesh, Swing Gate ................. 1
7
—
73501
54458
Half-mesh, Tank Side 8 Foot ........ 1
Half-mesh, Tank Side 6 Foot
8
—
56424
6090
—
—
6091
6638
Clamp, 1.25 x 0.5 inch ................ 14
Screw - HHC,
1/4 -20 x 0.75 inch, GR 5
Nylock Nut, 1/4 -20
Flat Washer, 1/4 inch
9
81368
Pipe Bracket ................................. 1
10
56525
Pipe Assembly .............................. 1
11
6550
U-bolt, 3/8 -16 x 1.5 inches ............ 4
12
4828
Nylock Nut, 3/8 -16
13
5397
Flat Washer, 5/16 inch
14
55753
Plastic Plug, 1.25 inches .............. 2
Part No. 102499
Qty.
Z-60/34
805.1
Rev E
800 • Accessories
Figure
806.1
Rev
A
October 2006
Description
Air Line to Platform
1
3
4
2
8
3
7
5
3
6
4
3
Z-60/34
Part No. 102499
800 • Accessories
October 2006
Air Line to Platform
Item
Part No.
Description
806.1
Rev A
Qty.
—
30505
Air Line to Platform Option
(includes items 3, 4, 6-8)
Air Line to Platform Label,
110 psi / 7.58 bar
Rubber Cushioned Clamp,
1 inch
—
44981
—
18666
1
4828
Nylock Nut, 3/8 -16
2
5397
Lock Washer, 1/2 inch
3
49212
Female Bulkhead Adapter
Fitting, 8 MPT ............................... 2
4
49190-94800
5
6550
U-bolt, 3/8 -16 x 1.5 x 2.5 x
1.25 inches ................................... 2
6
49214
Male Quick Disconnect Plug ........ 1
7
49215
Female Quick Disconnect
Coupler ......................................... 1
8
60886P
Air Line Mount Plate ..................... 1
Hose Assembly - Components:
Genie part numbers 49213,
49213 and 39888 @ 711 inches
The length listed in the component description
is the length of the hose only.
Refer to 714.1 to cross-reference Genie part
numbers to Parker part numbers.
Part No. 102499
Z-60/34
800 • Accessories
Figure
807.1
Rev
B
October 2006
Description
Cold Start Package
1
2
3
4
4
5
Deutz Engine
2
6
9
8
8
7
Ford Engine
1
12
11
Perkins Engine
10
1
Z-60/34
Part No. 102499
800 • Accessories
October 2006
Cold Start Package
Item
Part No.
Description
Qty.
—
81123
—
89464
—
70360
—
70361
—
53156
1
28853
Battery Blanket,
110 V AC, 60Hz ............................ 1
2
27246
Rubber Boot (Deutz models) ........ 1
3
54692
Nylon Spacer (Deutz models) ...... 1
4
13037-S
Toggle Switch
(glow plug) (Deutz models)
SPDT, 3 position, Momentary ...... 1
5
31408
Glow Plug (Deutz models) ............ 1
6
27155
Continuous Solenoid, 12V DC ...... 1
7
27082
Nylock Nut, M5
8
6638
Flat Washer, 1/4 inch
9
6090
Screw - HHC,
1/4 -20 x 0.75 inch, GR 5
10
77382
Freeze Plug Heater,
110 V AC, 60Hz
(Perkins models) ........................... 1
11
35610
Freeze Plug Heater,
110 V AC, 60Hz
(Ford models) ............................... 1
12
49463
Positive Battery Cable
(Deutz models) ................ 54 inches
Part No. 102499
Cold Start Wire Harness
(Deutz models)
Cold Start Option
(Detuz models)
(includes items 1-9 and 12)
(before serial number 4608)
Cold Start Option
(Deutz models)
(includes item 1)
(after serial number 4607)
Cold Start Option, Perkins
(includes items 1-2)
Cold Start Option, Ford
(includes items 1 and 3)
Z-60/34
807.1
Rev B
800 • Accessories
Figure
808.1
Rev
A
1
October 2006
Description
Generator Option
3
2
4
5
6
7
8
9
13
10
11
12
Gas/LPG
Diesel
14
17 16 16 15
18
19
20
9 10 11 12
Z-60/34
Part No. 102499
800 • Accessories
October 2006
Generator Option
Item
Part No.
Description
Qty.
—
89090
—
89091
1
27246
Rubber Toggle Switch Boot .......... 1
2
32728
Generator Decal ........................... 1
3
54692
Nylon Spacer ................................ 1
4
27378
Toggle Switch - DPDT,
2 position, Maintained .................. 1
5
27535
Valve Coil, 12V DC ....................... 1
6
33568
Coil Nut ......................................... 1
7
45914
Coil O-ring .................................... 1
8
19969
—
—
45782
110198
Solenoid Valve,
2 position 3 way, 12V DC
(includes items 5-7) ...................... 1
Diode, 6A
Seal Kit
9
6019
Screw - HHC,
3/8 -16 x 1.25 inches, GR 5
10
6021
Lock Washer, 3/8 inch
11
5397
Flat Washer, 5/16 inch
12
7713
Low Profile Nylock Nut, 3/8 -16
13
111381
—
—
—
—
32732
32733
89718
52001
13
36928
—
—
—
—
32732
32733
89719
52086
14
32735
—
65841
Part No. 102499
3000 Watt Generator Option,
110V AC, 60Hz
2500 Watt Generator Option,
220V AC, 50Hz
Item
Part No.
Description
808.1
Rev A
Qty.
15
4266
Screw - HHC,
1/4 - 20 x 2 inches, GR 5
16
6638
Flat Washer, 1/4 inch
17
6091
Nylock Nut, 1/4 - 20 inch
18
75987P
Generator Mount .......................... 1
19
44950
Relief Valve,
1500 psi / 103.4 bar ...................... 1
20
53976
Generator Manifold
(includes items 5-8 and 19) .......... 1
Hydraulic Generator,
3000W, 110V AC 60Hz
(includes item 14) ......................... 1
Rectifier Assembly
Bridge, 35A Full Wave
Brush Endbell Assembly
Hydraulic Motor
Hydraulic Generator,
2500W, 220V AC, 50Hz
(includes item 14) ......................... 1
Rectifier Assembly
Bridge, 35A Full Wave
Brush Endbell Assembly
Hydraulic Motor
Flow Regulator Valve,
4.3 gpm / 16.3 L/min
(2500W) ........................................ 1
Flow Regulator Valve,
6.5 gpm / 24.6 L/min
(3000W)
Z-60/34
800 • Accessories
Figure
809.1
October 2006
Rev
B
Description
Hydraulic Hoses and Fittings - Generator
RETURN
FILTER
1
2
HYDRAULIC
TANK
GENERATOR
3 T
GENERATOR GEN
SELECT
MANIFOLD
8 VALVE
5
11
10
9
12
14
7 P
6
T
PUMP
8
4
13
15
TO
FUNCTION
PUMP
LEGEND
16 PRESS
FITTING
NO.
NO.
HOSE
ASSEMBLY
NO.
UNION
FUNCTION MANIFOLD
Tank
17
Z-60/34
Part No. 102499
800 • Accessories
October 2006
Hydraulic Hoses and Fittings - Generator
Item
Part No.
Description
809.1
Rev B
Qty.
—
49612
O-ring Kit
(for ORFS fittings)
Plug and Cap Kit
(for ORFS fittings)
—
49613
1
49515
Fitting ............................................ 1
2
48964
Fitting ............................................ 1
3
48946
Fitting ............................................ 1
4
48904
Fitting ............................................ 1
5
48933
Fitting ............................................ 1
6
49109-2229
Hose Assembly - Components:
Genie part numbers 48827,
48822 and 48758 @ 20 inches .... 1
7
48932
Fitting ............................................ 1
8
48960
Fitting ............................................ 2
9
48935
Fitting ............................................ 1
10
94374-2130
Hose Assembly - Components:
Genie part numbers 48841,
48846 and 94358 @ 18 inches ... 1
11
49164-1443
Hose Assembly - Components:
Genie part numbers 48800,
48818 and 48751 @ 12 inches .... 1
12
48938
Fitting ............................................ 1
13
49109-1529
Hose Assembly - Components:
Genie part numbers 48822,
48827 and 48758 @ 13 inches .... 1
14
94374-1980
Hose Assembly - Components:
Genie part numbers 48841,
48846 and 94358 @
16.5 inches ................................... 1
15
89871-9048
Hose Assembly - Components:
Genie part numbers 48841,
48841 and 94358 @ 88 inches .... 1
16
48963
Fitting ............................................ 1
17
48977
Fitting ............................................ 1
The length listed in the component description
is the length of the hose only.
Refer to 714.1 to cross-reference Genie part
numbers to Parker part numbers.
Part No. 102499
Z-60/34
800 • Accessories
Figure
810.1
October 2006
Rev
B
Description
Hydraulic Oil Cooler
1
2
7
8
LEGEND
ADAPTER
HOSE ASSEMBLY
From
3
OC
PTEST
AUX
SW1
ST1
To
OC 3
Function
Manifold
4
5
SW2
ST2
TO TANK
T1
P
T2
LSTEST
6
6
In
Out
Oil
Cooler
Z-60/34
Part No. 102499
800 • Accessories
October 2006
Hydraulic Oil Cooler
Item
Part No.
Description
810.1
Rev B
Qty.
—
—
89441
89179
Hydraulic Oil Cooler Option
Oil Cooler Harness
1
75260
Vibration Isolator .......................... 4
2
—
—
71259
75854
75855
Oil Cooler Assembly ..................... 1
Fan
Thermostat
3
48960
Fitting ............................................ 2
4
49151-9948
—
49151-10448
Hose Assembly - Components:
Genie part numbers 48841,
48841 and 48761 @ 97 inches
(before serial number 4681) ......... 1
Hose Assembly - Components:
Genie part numbers 48841,
48841 and 48761 @ 102 inches
(after serial number 4680) ............ 1
5
49151-8948
—
49151-8648
6
48959
Fitting ............................................ 2
7
4828
Nylock Nut, 3/8 -16
8
6097
Flat Washer, 3/8 inch
Hose Assembly - Components:
Genie part numbers 48841,
48841 and 48761 @ 87 inches
(before serial number 4681) ......... 1
Hose Assembly - Components:
Genie part numbers 48841,
48841 and 48761 @ 84 inches
(after serial number 4680) ............ 1
The length listed in the component description
is the length of the hose only.
Refer to 714.1 to cross-reference Genie part
numbers to Parker part numbers.
Part No. 102499
Z-60/34
800 • Accessories
Figure
811.1
Rev
A
October 2006
Description
Gauge Option
1
2
3
Deutz Engine
2
2
2
3 4 5 6
3 4 5 6
3 4 5 6
4
5
6
Perkins Engine
8
Ford Engine
3
7
Z-60/34
Part No. 102499
800 • Accessories
October 2006
Gauge Option
Item
Part No.
Description
—
102326-S
—
89405-S
—
102324-S
—
102275-S
Full Gauge Option Ford Models
Full Gauge Option Deutz Models
(before serial number 4608)
Full Gauge Option Deutz Models
(after serial number 4607)
Full Gauge Option Perkins Models
1
—
30810
70486
Oil Pressure Sensor ..................... 1
Fitting (Ford models)
2
53760
Oil Temperature Gauge
(includes mounting bracket
and fasteners)
3
53761
Voltage Gauge (includes
mounting bracket and
fasteners) ...................................... 1
4
53758
Oil Pressure Gauge
(without sender) (includes
mounting bracket
and fasteners) ............................... 1
5
53759
—
53760
Water Temperature Gauge
(includes mounting bracket
and fasteners)
(Ford and Perkins models) ........... 1
Oil Temperature Gauge
(includes mounting bracket
and fasteners) (Deutz models)
6
34058
—
28607
7
65456
—
—
33972
28607
Water Temperature
Sending Unit (Ford models) ......... 1
Sensor
Adapter
8
—
102348
53950
Oil Pressure Sending Unit ............ 1
Adapter
Part No. 102499
Qty.
Water Temperature
Sending Unit
(Perkins models) ........................... 1
Adapter
Z-60/34
811.1
Rev A
800 • Accessories
Figure
812.1
Rev
B
October 2006
Description
Panel Cradle
13
10 11 11 12
9
8
7
7
6
3
4
5
3
4
3
4
2
Z-60/34
1
Part No. 102499
800 • Accessories
October 2006
Panel Cradle
Item
Part No.
Description
—
77683-S
Panel Cradle
1
88377-1400
Foam Padding,
3.5 x 1.25 x 14 inches .................. 2
2
77664
Strap Assembly ............................ 1
3
7713
Low Profile Nylock Nut, 3/8 -16
4
5397
Flat Washer, 5/16 inch
5
77576P
Hook Secondary Support
Bracket ......................................... 2
6
89724
Cradle Base Assembly
with Decal ..................................... 1
7
56934
Rubber Bumper ............................ 4
8
6550
U-bolt,
3/8 -16 x 1.5 x 2.5 x 1.25 inches ... 2
9
73463-1175
Aluminum Tube,
1.25 x 0.083 x 11.75 inches ......... 2
10
8914
Screw - HHC,
1/4 -20 x 0.63 inch, GR 5
11
6638
Flat Washer, 1/4 inch
12
6889
Low Profile Nylock Nut, 1/4 -20
13
56424
Rubber Cushioned Clamp,
1.25 x 0.5 inch
Part No. 102499
Qty.
Z-60/34
812.1
Rev B
800 • Accessories
Figure
813.1
Rev
B
1
October 2006
Description
Welder Option, Chassis Components - View 1
2
4
5
7
8
9
6
3
10
11
13
14
15
16
12
3
27
26
25
10 11 12
12 11 17
24
12 11 10
18
19
12 11 10
20
21
12
12
11
11
10
23
Z-60/34
10
22
Part No. 102499
800 • Accessories
October 2006
Welder Option, Chassis Components - View 1
Item
Part No.
Description
—
—
—
—
—
—
—
—
106644
102316
102304
106678
110220
110344
21187
Ref.
Ground Harness
Lincoln Welder Harness
Generator Harness
Generator to J-Box Harness
Decal - Warning, Welder Safety
Generator Brush Box Assembly
Nylon Plug
Hydraulic Oil Cooler
(refer to 810.1)
1
102314
Enclosure Panel ........................... 1
2
36294
Screw - HHC,
1/4 -20 x 2.75 inches, GR 5
3
6889
Low Profile Nylock Nut, 1/4 -20
4
106658
SX Controller Module ................... 1
5
33607
Relay, 12V DC, DPDT .................. 1
6
33608
Relay Socket ................................ 1
7
106073
Circuit Breaker, 20A,
Single Phase ................................ 1
8
104642
Generator Mount Bracket,
Back .............................................. 1
9
106587
Gusset .......................................... 1
10
6019
Screw - HHC,
3/8 -16 x 1.25 inches, GR 5
11
6097
Flat Washer, 3/8 inch
12
4828
Nylock Nut, 3/8 -16
13
106558
Gusset .......................................... 1
14
—
—
—
—
—
101516
94757
94760
94765
94759
101446
—
—
102746
106394
Oil Diverter Manifold ..................... 1
Check Valve, 3 psi / 0.2 bar
Solenoid Valve, 10V DC
Coil, 10V DC
Coil Nut
Relief Valve,
250 psi / 17.2 bar
Pilot Operated Directional Valve
Orifice Disc,
0.030 inch / 0.76 mm
15
10107
Screw - HHC,
5/16 -18 x 0.75 inch, GR 5
16
6886
Lock Washer, 5/16 inch
17
57072
Screw - BHHS,
3/8 -16 x 1.25 inches, GR 5
Part No. 102499
Qty.
813.1
Rev B
Item
Part No.
Description
18
106416
—
106417
Generator Base Bracket,
Outboard Side .............................. 1
Generator Base Bracket,
Inboard Side
19
106655
Hose Tray ..................................... 1
20
102319
Enclosure Assembly (includes
items 1-8, 22, 27 and 28) ............. 1
21
82237
Decal - Danger, High Voltage ....... 1
22
106415
Generator Mount Bracket,
Bottom .......................................... 1
23
106184
Hydraulic Motor, 21cc ................... 1
24
106479
Generator Cover ........................... 1
25
106113
—
106274
Hydraulic Generator Assembly
(includes item 24) ......................... 1
Generator, 12.5 kW
26
—
—
106477
106374
106375
GFI/Circuit Breaker Assembly ...... 1
Circuit Breaker, 50A, 3 phase
GFCI, 50A, 3 phase
27
—
106140
101995
Potentiometer Bracket .................. 1
Potentiometer,
1K Ohm, 2 Watt
Z-60/34
Qty.
800 • Accessories
Figure
814.1
Rev
D
October 2006
Description
Welder Option, Platform Components - View 2
1
16
15
14
4
3
2
13
12
6
11
Z-60/34
10
9
8
7
5
Part No. 102499
800 • Accessories
October 2006
Welder Option, Platform Components - View 2
Item
Part No.
Description
Qty.
—
—
—
—
—
—
—
—
—
110276-1900
110276-3500
110276-4800
28443
88406
82862
97579
32728
110220
Protective Sleeve, Fire Resistant
1.25 x 19 inches ........................... 2
1.25 x 35 inches ........................... 1
1.25 x 48 inches ........................... 2
Cable Tie, 11.5 inches
Fire Extinguisher
Decal - Fire Extinguisher
Decal - Danger, Tip-over
Decal - Generator
Decal - Warning, Welder
1
101547P
Support Bracket ............................ 1
2
5397
Flat Washer, 3/8 inch
3
4828
Nylock Nut, 3/8 -16
4
6550
U-bolt, 3/8 -16,
1.5 x 2.5 x 1.25 inches ................. 2
5
47363
Screw - RHSM, 8-32 x 0.5 inch
6
35461
Flat Washer, #8
7
—
—
—
101731P
4828
5397
6550
Receptacle Bracket ...................... 1
Nylock Nut, 3/8 -16
Flat Washer, 3/8 inch
U-bolt,
3/8 -16, 1.5 x 2.5 x 1.25 inches
8
101732
Weatherproof Cover ..................... 1
9
106112
Plug, 4 Wire, 3-Phase, 50A .......... 1
10
106110
—
106111
T-Box,
3-Phase (includes item 11) ........... 1
Locking Receptacle,
3-Phase, 50A
11
82237
Decal - Danger, High Voltage ....... 2
12
—
—
—
—
—
—
102408P
102409P
106044
4828
5397
106043
6782
Welder Mount ............................... 1
Welder Mount Support
U-bolt, 3/8 -16 x 4 inches
Nylock Nut, 3/8 -16
Flat Washer, 3/8 inch
Security Screw, 5/16 -18 x 1 inch
Nylock Nut, 5/16 -18
13
—
101525
106275
—
—
106183
106141
Welder, Invertec ........................... 1
Welder Leads Assembly
(includes both cables)
Fuse, 0.6A, 250V
Security Screw,
1/4 -20 x 1.75 inches
(mounting fasteners)
Part No. 102499
Item
Part No.
Description
814.1
Rev D
Qty.
14
18666
Rubber Cushioned Clamp,
1 inch ............................................ 2
15
110220
Decal - Warning, Welder Safety ... 1
16
106204P
Welder Leads Bracket .................. 1
Z-60/34
800 • Accessories
Figure
815.1
October 2006
Rev
B
Description
Welder Option, Hoses and Fittings - View 3
2 B
1
SWV 3
4
WELDER
MANIFOLD
2 A
5
FUNCTION
MANIFOLD
DRIVE PUMP
6
7
2
PMP B
CLR
PMP A
LEGEND
FITTING
HOSE ASSEMBLY
CONNECTOR
G1 2
2 G2
MTR B
MTR A
6
6
8
10
12
TO
AUX
SUCTION
13
21CC
8
6
G2
14
6
3
11
6
1
9
HYDRAULIC
ROTARY
COUPLER
15
6
8
G1
12.5 KW
GENERATOR
Z-60/34
Part No. 102499
800 • Accessories
October 2006
Welder Option, Hoses and Fittings - View 3
Item
Part No.
Description
815.1
Rev B
Qty.
1
94374-4830
Hose Assembly - Components:
Genie part numbers 48841,
48846 and 94358 @ 44 inches .... 1
2
48959
Fitting ............................................ 5
3
48964
Fitting ............................................ 1
4
49142-13762
Hose Assembly - Components:
Genie part numbers 48842,
48839 and 48756 @
135 inches .................................... 1
5
89871-4848
Hose Assembly - Components:
Genie part numbers 48841,
48841 and 94358 @ 46 inches .... 1
6
48960
Fitting ............................................ 7
7
48933
Fitting ............................................ 1
8
61262
Fitting ............................................ 3
9
106665-4929
Hose Assembly - Components:
Genie part numbers 48841,
48843 and 94358 @ 46 inches .... 1
10
94374-6330
Hose Assembly - Components:
Genie part numbers 48841,
48846 and 94358 @ 60 inches .... 1
11 106665-5229
Hose Assembly - Components:
Genie part numbers 48841,
48843 and 94358 @ 49 inches .... 1
12
94374-4930
Hose Assembly - Components:
Genie part numbers 48841,
48846 and 94358 @ 46 inches .... 1
13 106666-8446
Hose Assembly - Components:
Genie part numbers 48810,
48818 and 48751 @ 82 inches .... 1
14
48875
Fitting ............................................ 1
15
48948
Fitting ............................................ 1
The length listed in the component description
is the length of the hose only.
Refer to 714.1 to cross-reference Genie part
numbers to Parker part numbers.
Part No. 102499
Z-60/34
800 • Accessories
Figure
816.1
October 2006
Rev
B
Description
Hydraulic Hoses and Fittings - Arctic Hose Option
1
2 E
1
2 R
PLATFORM ROTATOR
JIB BOOM
CYLINDER
PR1
PR2
3 J1
PR2
JIB
BOOM
MANIFOLD
3 J2
3 R2
PR1
3
16
3
4
3
3
3 R1
2 E
E 2
5
R 2
5
MASTER
CYLINDER
2 R
6
E 2
6
R 2
SLAVE
CYLINDER
10 E
17
BOOM
EXTENSION
CYLINDER
17
10 R
8
8
7
7
9
9
11
10 E
11
10 R
PRIMARY
BOOM LIFT
CYLINDER
SECONDARY
BOOM LIFT
CYLINDER
LEGEND
NO.
NO.
12
ADAPTER
HOSE ASSEMBLY
15
10
10
3
2
EXT.
P1
S1
PL1
PR1
E
R
10
10
13
15
14
14
3
2
RET.
P2
S2
PL2
PR2
FUNCTION MANIFOLD
Z-60/34
Part No. 102499
800 • Accessories
October 2006
816.1
Hydraulic Hoses and Fittings - Arctic Hose Option Rev B
Item
Part No.
—
—
49613
49612
1
102232-9291
Description
Qty.
Plug and Cap Kit, ORFS
O-ring Kit, ORFS
Hose Assembly - Components:
Genie part numbers 48800,
48802 and 48751 @ 91 inches .... 2
Item
Part No.
14
48917
Fitting ............................................ 2
48933
Fitting ............................................ 2
48912
Fitting .......................................... 10
15
3
48905
Fitting .......................................... 10
16 102232-3591
4
101792-3578
Hose Assembly - Components:
Genie part numbers 48800,
48800 and 101697 @
34 inches ...................................... 1
6
—
—
101792-54978 Hose Assembly - Components:
Genie part numbers 48800,
48800 and 101697 @
548 inches .................................... 2
48998
48880
20224
101792-41078 Hose Assembly - Components:
Genie part numbers 48800,
48800 and 101697 @
409 inches .................................... 2
8
49119-42378
9
102230-43389 Hose Assembly - Components:
Genie part numbers 48812,
48819 and 101698 @
432 inches .................................... 2
48916
Hose Assembly - Components:
Genie part numbers 48800,
48802 and 101697 @
34 inches ...................................... 1
17 102233-50988 Hose Assembly - Components:
Genie part numbers 48800,
42768 and
101697 @ 508 inches .................. 2
Diagnostic Nipple, 6 SAE ............. 2
Diagnostic Nipple Cap
Female Quick Disconnect for
Pressure Gauge
7
10
Qty.
13 101794-23609 Hose Assembly - Components:
Genie part numbers 48812,
48816 and 101698 @
234 inches .................................... 1
2
5
Description
Hose Assembly - Components:
Genie part numbers 48800,
48800 and 101697 @
422 inches .................................... 2
Fitting ............................................ 8
11 102231-41408 Hose Assembly - Components:
Genie part numbers 48800,
48811 and 101697 @
412 inches .................................... 2
12 101794-22009 Hose Assembly - Components:
Genie part numbers 48812,
48816 and 101698 @
218 inches .................................... 1
The length listed in the component description
is the length of the hose only.
Refer to 714.1 to cross-reference Genie part
numbers to Parker part numbers.
Part No. 102499
Z-60/34
800 • Accessories
Figure
817.1
Rev
B
October 2006
Description
Hostile Environment Package - View 1
1
2
2
1
Typical
Bellows
Installation
3
8
4
7
6
Z-60/34
5
Part No. 102499
800 • Accessories
October 2006
Hostile Environment Package - View 1
Item
Part No.
Description
Qty.
—
34965
—
34964-S
1
63727
Protective Cover, Oscillate ........... 2
2
34922
—
—
35434
34955
Protective Bellow
Steer Cylinder ............................... 2
Hose Clamp, 2 inches
Hose Clamp, 5 inches
3
52251
Clear Decal Protector ................... 1
4
34923
—
—
45171
30971
Protective Bellow,
Slave Cylinder .............................. 1
Hose Clamp, 1.75 inches
Hose Clamp, 3 inches
5
34925
—
—
45171
30971
6
34924
—
—
45171
30971
7
34904
—
—
45171
30971
8
34926
—
—
45171
30971
Part No. 102499
Standard Hostile Environmental
Package
Deluxe Hostile Environmental
Package
Protective Bellows,
Jib Cylinder ................................... 1
Hose Clamp, 1.75 inches
Hose Clamp, 3 inches
Protective Bellow,
Primary Cylinder ........................... 1
Hose Clamp, 1.75 inches
Hose Clamp, 3 inches
Protective Bellow,
Secondary Boom Lift Cylinder ...... 1
Hose Clamp, 1.75 inches
Hose Clamp, 3 inches
Protective Bellow,
Master Cylinder ............................ 1
Hose Clamp, 1.75 inches
Hose Clamp, 3 inches
Z-60/34
817.1
Rev B
800 • Accessories
Figure
818.1
1
Rev
A
4
5
October 2006
Description
Hostile Environment Package - View 2
6
2
7
13 12 11
8
3
9
14
10
2
1
15
16
17
19 18
2
1
29
20
25
21
28
27
26
22
15
25
16
7
9
17
19 18
2
2
1
24
21
22
Z-60/34
23
Part No. 102499
800 • Accessories
October 2006
Hostile Environment Package - View 2
Item
Part No.
—
34965
—
34964-S
1
6019
Description
Qty.
Standard Hostile Environmental
Package
Deluxe Hostile Environmental
Package
Screw - HHC,
3/8 -16 x 1.25 inches, GR 5
5/16
inch
Item
Part No.
Description
818.1
Rev A
Qty.
23
8516
Screw - HHC,
3/8 -16 x 1.5 inches, GR 5
24
63140P
Side Primary Wiper Bracket ......... 1
25
35452P
Ring Gear Bracket ........................ 2
26
35450
Rubber Ring Gear Guard ............. 2
27
35451
Rubber Ring Gear Guard ............. 2
2
5397
Flat Washer,
3
4828
Nylock Nut, 3/8 -16
28
54486
Aluminium Rivet, 3/16 inch .......... 14
4
34902
Rubber Flap,
17.25 x 11.5 x 0.13 inches ........... 1
5
34850
Boom Storage Protective
Cover ............................................ 1
29
—
—
89707P
89706P
102464P
Tank Side Louver Panel ............... 1
Engine Side Louver Panel
Engine Side Louver Panel
(Deutz and Perkins models)
6
34901P
Plate,
17.25 x 1.5 x 0.19 inch ................. 1
7
6090
Screw - HHC,
1/4 -20 x 0.75 inch
8
6356
Lock Washer, 1/4 inch
9
6638
Flat Washer, 1/4 inch
10
6091
Nylock Nut, 1/4 -20
11
6145
Screw - HHC,
1/4 -20 x 1.5 inches, GR 5
12
6638
Flat Washer, 1/4 inch
13
6091
Nylock Nut, 1/4 -20
14
34359-S
Exhaust Cover .............................. 1
15
63145P
Primary Boom Top and Bottom
Wiper Bracket ............................... 2
16
63146
Primary Boom Top and Bottom
Wiper ............................................ 2
17
63163P
Primary Boom Top and Bottom
Backing Plate ................................ 2
18
6889
Low Profile Nylock Nut, 1/4 -20
19
6878
Carriage Bolt,
1/4 -20 x 0.75 inch
20
63183P
Primary Boom Side Wiper
Bracket ......................................... 1
21
63165
Primary Boom Side Wiper ............ 2
22
63166P
Primary Boom Side Backing
Plate ............................................. 2
Part No. 102499
Z-60/34
800 • Accessories
Figure
819.1
1
October 2006
Rev
A
2
Description
Hostile Environment - Engine Air Pre-cleaners
5
6
7
8
9
10
11
12
13
14
3
4
Deutz Engine
15
18 17 16
19
21 20
23 24 25
22
Z-60/34
Part No. 102499
800 • Accessories
October 2006
Hostile Environment - Engine Air Precleaners
Item
Part No.
Description
Qty.
—
34962
—
102966
1
102937P
2
6090
Screw - HHC,
1/4 -20 x 0.75 inch
3
6638
Flat Washer, 1/4 inch
4
6091
Nylock Nut, 1/4 -20
5
89959
Air Pre-cleaner .............................. 1
6
101640
Rubber Reducer
3 inches to 2.5 inches ................... 1
7
102464P
Louvered Panel, Engine Side ....... 1
8
6090
Screw - HHC,
1/4 -20 x 0.75 inch
9
6638
Flat Washer, 1/4 inch
10
—
102962
45435
Steel Elbow, 90° ........................... 1
Hose Clamp, 2.5 inches
11
33361
Elbow, 45° .................................... 1
12
94324-1900
Air Intake Tube,
2.5 x 0.065 inch ............................ 1
13
—
30967
53945
Air Intake Hose, 2.75 inches ........ 1
Hose Clamp
14
—
34164
45435
Rubber Elbow, 90° ....................... 1
Hose Clamp, 2.5 inches
15
102929P
Air Filter Mounting Bracket ........... 1
16
13002
Screw - HHC,
5/16 -18 x 1 inch, GR 5
17
5397
Flat Washer, 5/16 inch
18
6782
Nylock Nut, 5/16 -18
19
23057
Screw - HHC,
M8 -1.25 x 20 mm, GR 8.8
20
27034
Screw - HHC,
M10 -1.5 x 25 mm, GR 8.8
21
22700
Lock Washer, M10
22
—
102930P
71911
Part No. 102499
Hostile Environment - Deutz
(before serial number 4608)
Engine Air Precleaner - Deutz
(after serial number 4607)
Louver Cover Plate ....................... 1
Item
Part No.
Description
23
8516
Screw - HHC,
3/8 -16 x 1.5 inches, GR 5
24
6097
Flat Washer, 3/8 inch
25
4828
Nylock Nut, 3/8 -16
Pre-cleaner Bracket ...................... 1
Muffler Clamp
Z-60/34
819.1
Rev A
Qty.
800 • Accessories
Figure
820.1
5
Rev
A
October 2006
Description
Second LPG Carrier Option
6
4
3
2
1
Z-60/34
Part No. 102499
800 • Accessories
October 2006
Second LPG Carrier Option
Item
Part No.
Description
Qty.
—
89469
Second LPG Carrier Option
1
60752
Bulkhead Mount Block .................. 2
2
60143
LPG Tank Mount .......................... 1
3
53605
LPG Tank, 33.5 lbs ....................... 1
4
49000
LPG Tank Latch ............................ 1
5
8255
Screw - HHC,
3/8 -16 x 0.75 inch, GR 5
6
6021
Lock Washer, 3/8 inch
Part No. 102499
Z-60/34
820.1
Rev A
California Proposition 65
WARNING
The exhaust from this product contains chemicals
known to the State of California to cause cancer,
birth defects or other reproductive harm.
Phone 425.881.1800
Toll Free USA and Canada
800.536.1800
Fax 425.883.3475
Genie Australia Pty Ltd.
Phone +61 7 3375 1660
Fax +61 7 3375 1002
Genie Scandinavia
Phone +46 31 575100
Fax +46 31 579020
Genie France
Phone +33 (0)2 37 26 09 99
Fax +33 (0)2 37 26 09 98
Genie Iberica
Phone +34 93 579 5042
Fax +34 93 579 5059
Genie Germany
Phone +49 (0)4202 88520
Fax +49 (0)4202 8852-20
Genie U.K.
Phone +44 (0)1476 584333
Fax +44 (0)1476 584334
Genie Mexico City
Phone +52 55 5666 5242
Fax +52 55 5666 3241
Genie China
Phone +86 21 53852570
Fax +86 21 53852569
Genie Malaysia
Phone +65 98 480 775
Fax +65 67 533 544
Genie Japan
Phone +81 3 3453 6082
Fax +81 3 3453 6083
Genie Korea
Phone +82 25 587 267
Fax +82 25 583 910
Genie Brasil
Phone +55 11 41 665 755
Fax +55 11 41 665 754
Genie Holland
Phone +31 183 581 102
Fax +31 183 581 566
Distributed By:
Genie North America
Parts Manual Z-60/34
(from serial number 4551)
Part No.
102499
Rev D