Email info@savemoneycutcarbon.com Web www.savemoneycutcarbon.com PowPak Dimming Module with EcoSystem Telephone 0845 123 5464 Lutron RMK-ECO32-DV-B RMJ-ECO32-DV-B | URMJ-ECO32-DVB 120 / 277 V~ 50 / 60 Hz 40 mA UL 2043 Plenum Rated EcoSystem®: 18 V- 125 mA t For installation by a qualified electrician in accordance with all local and t t t national electrical codes. Note: Use copper conductors only. Check to see that the device type and rating is suitable for the application. DO NOT install if product has any visible damage. If moisture or condensation is evident, allow the product to dry completely before installation. Operate between 32 °F (0 °C) and 104 °F (40 °C). 0% to 90% humidity, non-condensing. For indoor use only. Hazard. May result in serious injury or death. WARNING Shock Turn off power at circuit breaker before installing the unit. 30 ft (10 m) English Fixture Ground White Black NEU N/C HOT Typical EcoSystem® ballast shown for 6 seconds on PowPak® Dimming Module until lights flash. The Clear Connect® LED will begin flashing at a rate of 1⁄2 second ON, 1 ⁄2 second OFF. Unoccupied: All lights off. Wireless Transmitters * Each time a daylighting override occurs for any Pico® wireless control group, the two hour timer is reset. White (Neutral) Green (Ground) Suggested Installation Location: Install in center of room. This ensures proper RF coverage of area. If installing unit inside a junction box please see Application Note #423. To Ballasts E1 Complete this step if the Daylight Sensor should control all fixtures in the room equally. Otherwise skip this step and see steps 6 and 11 on reverse. A Set lights in room to desired light level. B Press & hold “ Cal. ” for 6 seconds. C Exit room for 5 minutes for calibration to complete. Note: When calibration has completed, all lights will flash and the system will begin daylighting. Cal. Link E2 Note: Use 18 to 16 AWG (0.75 to 1.5 mm2) solid wire only. Transmitters B Hold the indicated button on each transmitter for 6 seconds. All lights will flash to show Wireless Transmitters have been associated.* Test Link Test * If no g button, hold "Lights Off" button. Troubleshooting 5 Daylight calibration Black (Hot) Conduit Nut 4 Permanently install Wireless Link Test Dimming Module to save association. Default: All Wireless Transmitters control all EcoSystem® devices. Test Lutron Electronics Co., Inc. | 7200 Suter Road Coopersburg PA, 18036-1299, U.S.A. (32 maximum. May be pre-installed in light fixtures.) 120/277 V~ 50/60 Hz When installing a PowPak® Dimming Module, use supplied conduit nut and wire the module as shown. C Hold All On “ ” for 6 seconds on PowPak® All lights 100%. All lights 50%. All lights off. Daylight Re-Enable Dimming Module Before beginning this step, make sure that there are no other PowPak® modules being set up within the same building. It is possible that wireless transmitters from other systems can be incorrectly associated to this system. Occupied: All lights 100%. Daylighting will be re-enabled for that Pico® Wireless Control group when one of the following occurs: t5XPIPVSTIBWFQBTTFETJODFUIFPWFSSJEF* tON, OFF or Preset button has been pressed on a Pico® Wireless Control controlling that group. t"MMBTTPDJBUFE0DDVQBODZ4FOTPSTIBWFSFQPSUFE unoccupied. 2 Install PowPak® 3 Associate Wireless Transmitters to PowPak® Dimming Module Occupancy Sensors Pressing the raise button on an associated Pico® Wireless Control will temporarily override daylighting for the fixtures in that Pico® group. EcoSystem® H-Series, or Hi-lume® 3D digital ballasts, or A-Series LED driver (1 maximum) If ballasts are not properly addressing, see “Reset Factory Defaults” below. A Hold All On “ ” Daylight Override (9 maximum) Radio Powr SavrTM Daylight Sensor Once installed, energize the PowPak® Dimming Module and all fixtures. The fixtures will start at high-end and individually dim when given an address. Once addressing is complete, all the ballasts will return to high-end. Class 2 Bus E1 E2 Default Functionality On: Preset: Off: (6 maximum) To additional EcoSystem® ballasts or modules. All Wireless Transmitters must be installed within 30 ft (10 m) of the PowPak® Dimming Module. Pico® Wireless Control Start Here (For programming see reverse) E2 Cal. Radio Powr SavrTM Occupancy Sensor PowPak® Dimming Module with EcoSystem® (1 maximum) E1 Test Test EcoSystem® Bus Supply (Class 1 or 2) Ground 40 ft (12 m) Cal. Link Connect power wiring (hot, neutral, ground) to each fixture. Connect bus cable (E1 and E2) to each fixture. Once complete, energize power to all fixtures, which should turn on to full brightness. If fixtures do not go to full brightness, check wiring and consult ballast installation guide. Pico® Wireless Control Link Note: Rapid Start sockets MUST be used with EcoSystem® ballasts. E1 & E2 LINE Maximum + Lower devices and lighting fixtures Install in center of room to maximize RF coverage. 30 ft (10 m) + All On EcoSystem® LED 1 Mount, wire and install EcoSystem® PowPak® Dimming Module Radio Powr SavrTM Occupancy Sensor Please reference “Ballast Installation Best Practices Guide” P/N 041-170 at www.lutron.com Raise Important Notes: Please read before installing. t t t t At least one EcoSystem® H-Series ballast, A-Series LED driver or Hi-lume® 3D digital ballast. At least one Wireless Transmitter. One PowPak® Dimming Module. Clear Connect® LED Note: Please consult individual component installation guides for information. www.lutron.com Ballasts cannot be controlled locally from PowPak® Dimming Module. t&OTVSFUIFCSFBLFST UPUIF1PX1BL® Dimming Module and ballasts are on. t&OTVSFUIF1PX1BL® Dimming Module is wired to the ballast(s). t3FTFUUPGBDUPSZEFGBVMUT Fixtures do not respond to Wireless Transmitter(s). t&OTVSFUIFCSFBLFST UPUIF1PX1BL® Dimming Module and ballasts are on. t&OTVSF8JSFMFTT5SBOTNJUUFSTBSFBTTPDJBUFEUPUIF1PX1BL® Dimming Module. t3FTFUUPGBDUPSZEFGBVMUT Wireless Transmitter(s) cannot be associated to PowPak® Dimming Module. t5IFNBYJNVNOVNCFSPG8JSFMFTT5SBOTNJUUFSTIBWFbeen associated to the PowPak® Dimming Module. To remove a previously set up Wireless Transmitter, tap a Wireless Transmitter button three times, on the third tap hold for six seconds and then tap three more times. PowPak® Clear Connect® (Top) LED is on solid and EcoSystem® (Bottom) LED is flashing. t%BZMJHIUDBMJCSBUJPOIBTGBJMFE1SFTTBOZCVUUPOPO1JDP® Wireless Control or PowPak® Dimming Module and restart calibration. Email info@savemoneycutcarbon.com 041-372 Rev. C 07/2012 Web www.savemoneycutcarbon.com For each system ensure you have: Dimming Module with EcoSystem® Part of the Energi TriPak® Family Need Help? www.lutron.com or call the Lutron Technical Support Center, 24/7 at 1.800.523.9466 Required Components Reset Factory Defaults Note: In some instances it may be necessary to reset the PowPak® Dimming Module and connected EcoSystem® devices back to factory default settings. Before beginning, make sure all devices are connected and powered. A Triple-tap any button on the PowPak® Dimming Module and hold until the LEDs begin to flash slowly. (Release) B Within 3 seconds of the start of flashing, triple-tap the same button again and the LEDs will flash rapidly indicating that the unit has been reset to factory defaults. Note: Any associations or programming previously set up with the PowPak® will be erased and will need to be re-programmed. Telephone 0845 123 5464 PowPak® | Installation Programming is not required for default functionality t Device grouping t Set a favorite light level t Set high-end trim for all fixtures t Set occupancy levels t Set minimum light level for all fixtures t Multiple-row daylighting Daylight Sensor Link PowPak® Dimming Module Default: All Wireless Transmitters control all light fixtures. For Pico® Wireless Controls with a Preset Button B Save favorite level: Lower B Start Grouping Link Cal. Test Hold “Link” 6 Seconds nk First fixture will flash. Note: Occupancy Sensors cannot be grouped and will control all fixtures. 8 Set high-end trim for all fixtures (Optional) Setting High-End Trim: Lighting electricity usage can be reduced by 20% or more through high-end trim, which sets the maximum light level for each space. For example, the human eye can barely distinguish between a 100% and an 80% light level—setting lights to 80% reduces energy use by about 20%. Lights will flash high-low-high and top LED will be lit solid. Tap “Lights On” Top LED will begin flashing and then turn off to indicate new level has been saved. Tap “Cal.” Cal. Test Assigned: Bright Unassigned: Dim Test Selected fixture will flash. Press and hold “ Test ” for 6 seconds on any associated Radio Powr SavrTM Occupancy Sensor. Release when Sensor lens starts to flash.* Test * If no "Test" button, hold "Lights On" button. 10 Set minimum light level for all fixtures (Optional) Cal. Sensor must be grouped (Step 6) Group sensor with ballasts before beginning multiple-row daylighting. Test Pico® Wireless Control PowPak® Dimming Module Certain applications, such as hallways, may require that the lights never turn off. For these areas, select the 10% option. A Enter minimum light level adjustment mode: Raise Lights On Lights will flash high-low-high and bottom LED will be lit solid. All On Raise Press & hold Lower “ ” for 12 seconds. B Adjust the minimum light level: Press Raise “ ” to set low-end trim to 10%. Press Lower “ ” to set low-end trim to off. C Save the minimum light level: Press & hold All On “ ” for 6 seconds. Bottom LED will turn off to indicate new level has been saved. Preset Lower Lower Lights Off Hold “Lights Off” 6 Seconds Test E Exit Grouping Press and hold All On “ ” & Raise “ ” for 6 seconds until the LEDs stop flashing. Hold “Link” 6 Seconds All fixtures will flash. This will save current group. Repeat B-D for other Wireless Transmitters. FCC/IC Information: B Save occupancy light levels: A Press and hold All On “ ” and Lower “ ” on the PowPak® Dimming Module for 6 seconds. Fixtures not controlled by the Daylight Sensor will go to OFF, all others will go to low end. (First ballast will begin to flash.) B Press Raise “ ” on PowPak® Dimming Module, or “Lights On” of any associated Pico® Wireless Control to toggle the fixture from Window Row (low-end) to Inside Row (high-end), or vice versa. C Press Lower “ ” on PowPak® Dimming Module, or “ Lights Off ” on any associated Pico® Wireless Control to move to the next fixture. (Next fixture will flash.) D Repeat steps B and C until all rows have been properly set up. E Press and hold All On “ ” on PowPak® Dimming Module, or “Preset” on any associated Pico® Wireless Control for 6 seconds. (Window Row will begin to flash.) F Using the Raise/Lower “ / ” buttons on the PowPak® Dimming Module or an associated Pico® Wireless Control set the current row to your desired light level. Radio Powr SavrTM Daylight Sensor Save Grouping Link / ” on PowPak® Dimming Module or raise / lower on Pico®, Control(s). Note: If certain lights should be unaffected by occupancy, turn lights off using Pico® Control(s). 11 Multiple-row daylighting (Optional) D Tap “Link” Link Use raise / lower “ Link For more information: www.lutron.com/powpakdimming Tap “ Lights Off” A Set desired occupancy light levels: Use Raise “ ” and Lower “ ” to adjust and set the lights to the desired high-end. (50 to 100%) Save the high-end trim: Press & hold All On “ ” for 6 seconds to save setting. Grouping RECOMMENDED. In large rooms such as conference rooms or classrooms, separate control of some lights, such as whiteboard lights or daylighting rows, is beneficial. Grouping is recommended. Next Fixture Enter trim adjustment mode: Press & hold Raise “ ” for 12 seconds. B Adjust the high-end trim: C Repeat until all fixtures have been assigned / unassigned occupancy light levels (Optional) 9 Set Note: Unoccupied light level is always the minimum light level and cannot be adjusted. For best results, minimize the amount of sunlight entering the room before performing the following procedure. A Assign Fixtures C Hold “Lights Off” 6 Seconds Test Test INSIDE ROW Assign / Unassign Link Link Daylight Sensor Large office or classroom Pico® Wireless Control Press and hold All On “ ” & Raise “ ” for 6 seconds until the Clear Connect® and EcoSystem® LEDs begin flashing at a rate of 1⁄2 second ON 1 ⁄2 second OFF. Preset Raise Press and hold “Preset” for 6 seconds. PowPak® Dimming Module For more information: www.lutron.com/powpakdimming Enter Grouping Radio Powr SavrTM Occupancy Sensor WINDOW ROW Pico® Wireless Control A lights to desired level: A Adjust Use “Raise/Lower” on Pico® Wireless Control. Windows Grouping NOT required. In small rooms such as private offices, all lights should respond together and grouping is not required. Test Please consult individual component installation and programming guides for more details. 7 Set a favorite light level (Optional) Private office or small room Windows G Tap All On “ ” on the PowPak® Dimming Module or “ Lights Off ” on any associated Pico® Wireless Control to move to the next row. H Repeat steps F and G until both rows are properly set up. I Press and hold “ Cal. ” on the daylight sensor to calibrate room. See step 5 of “Daylight calibration” on reverse. Web www.savemoneycutcarbon.com ALL PROGRAMMING IS OPTIONAL Device grouping allows Pico® Wireless Controls and Radio Powr SavrTM Daylight Sensors to control a group of lights instead of all lights in the room. This device complies with part 15 of the FCC Rules and Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) This device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation. Modifications not expressly approved by Lutron Electronics Co., Inc. could void the user's authority to operate this equipment. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: t 3FPSJFOUPSSFMPDBUFUIFSFDFJWJOHBOUFOOB t *ODSFBTFUIFTFQBSBUJPOCFUXFFOUIFFRVJQNFOUBOESFDFJWFS t $POOFDUUIFFRVJQNFOUJOUPBOPVUMFUPOBDJSDVJUEJGGFSFOUGSPNUIBUUPXIJDI the receiver is connected t $POTVMUUIFEFBMFSPSBOFYQFSJFODFESBEJP57UFDIOJDJBOGPSIFMQ Email info@savemoneycutcarbon.com 041-372 Rev. C 07/2012 Limited Warranty 7BMJEPOMZJO64"$BOBEB1VFSUP3JDPBOEUIF$BSJCCFBO Lutron will, at its option, repair or replace any unit that is defective in materials or manufacture within one year after purchase. For warranty service, return unit to place of purchase or mail to Lutron at 7200 Suter Rd., Coopersburg, PA 18036-1299, postage pre-paid. This warranty is in lieu of all other express warranties, and the implied warranty of merchantability is limited to one year from purchase. This warranty does not cover the cost of installation, removal or reinstallation, or damage resulting from misuse, abuse, or damage from improper wiring or installation. This warranty does not cover incidental or consequential damages. LUTRON’S LIABILITY ON ANY CLAIM FOR DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE MANUFACTURE, SALE, INSTALLATION, DELIVERY, OR USE OF THE UNIT SHALL NEVER EXCEED THE PURCHASE PRICE OF THE UNIT. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitation on how long an implied warranty may last, so the above limitations may not apply to you. Lutron, Pico, PowPak, Energi TriPak, EcoSystem, Hi-lume, Clear Connect, and are registered trademarks and Radio Powr Savr is a trademark of Lutron Electronics Co. Inc. ©2012 Lutron Electronics Co., Inc. Lutron Electronics Co., Inc. | 7200 Suter Road Coopersburg PA, 18036-1299, U.S.A. Telephone 0845 123 5464 Dimming Module with EcoSystem® Part of the Energi TriPak® Family Need Help? www.lutron.com or call the Lutron Technical Support Center, 24/7 at 1.800.523.9466 6 Device grouping (Optional) Whiteboard PowPak® | Programming 041-372 Rev. C 07/2012 EcoSystem® | Hi-lume® 3D | H-Series Need Help? www.lutron.com or call the Lutron Technical Support Center, 24/7 at 1.800.523.9466 Shock Hazard. May result in serious injury or death. Disconnect power before servicing or installing. WARNING WARRANTY: For Lutron® ballast warranty, please visit; www.lutron.com | Lutron® warranty does not cover costs or damages caused by misapplication or improper installation. Sockets Sockets MUST comply with IEC 60400. Inspect sockets for marks to ensure the socket complies with IEC 60400. Two examples of these marks are: and . Sockets must have a mark as well. Use Rapid Start sockets. DO NOT use Instant Start sockets. See LutronR App Note #122 or NEMA doc LSD-34-2006. E Lamp Wiring Lamp Type Max. Length of Leads T5 Linear T8 Linear T8 U-Bend 7 ft (2.1 m) Rapid Start Rapid Start Rapid Start (Compact) (Slide-In) (Rotary Locking) Temperature: Avoid operating with cold air blowing directly on lamps. Lutron® ballasts are designed to strike the lamps when the lamp temperature is at a minimum of 50 ºF (10 ºC). See lamp manufacturer’s specifications for maximum lamp temperature. (ballast to socket) Z Q Lamps Socket Lead Length Requirements: T4 Compact 3 ft (1.0 m) T5 Twin Tube Socket Wiring: Web www.savemoneycutcarbon.com Ballast Installation Requirements Use 18 AWG (0.75 mm2) solid copper or tinned stranded wire. Refer to ballast label and socket manufacturer for proper strip length. Yellow Striped B/W B/W RED RED et III oc k C Ballast Mounting H-Series Blue BLU BLU YEL YEL Red Mount ballast flush against fixture to provide best heat transfer. Also, avoid mounting ballast close to heat source such as fixture cover plate. Correct Incorrect Lamp When installing more than one ballast in a fixture, contact Lutron Technical Support at 1.800.523.9466 for specific guidelines to maximize performance. Lamp Ballast Ballast Side by side mounting Lamp Ballast Lamp Ballast must be electrically grounded for proper performance and to meet UL® & NEC® requirements. Grounding should be accomplished with paint piercing mounting hardware to ensure electrical connection through ballast enclosure and through fixture. Ballast Ballast Lamp Ballast Balasto Ballast Lamp Mounting Height Requirements: Lutron Electronics Co., Inc. | 7200 Sute Road Coopersburg PA, 18036-1299, U.S.A. Lamp Mounting height Ballast EcoSystemR Link can be Class 1 or IEC PELV/NECR Class 2:* E1 E2 * NOTE: IEC PELV/NECR Class 2 must be separated from Class 1 and line voltage wiring by the following: 0.25 in (6 mm) or physical barrier. Please refer to App Note #142 for further information. Optional for EC5 & EC3D 18 to 16 AWG 18 to 16 AWG (0.75 to 1.5 mm2) (0.75 to 1.5 mm2) only solid copper solid copper To the EcoSystemR Link & up to 64 total ballasts Ballast Terminals Lamp Socket (side view) Grounded metal NEU DH HOT 1/16 to 3/8 in (1.6 to 9.5 mm) 1/16 to 1/2 in (1.6 to 12.7 mm) plane and should be placed without obstruction. SH E1 E2 1/8 to 3/4 in (3.2 to 19.1 mm) T5 Linear T5 TwinTube IMPORTANT: Lamps must never touch ground DH NEU DH HOT Mounting Height T8 Linear Power Input (Line Voltage): E1 E2 Lamp Type Power Wiring NEU. Ballast Must be at least 6 in (150 mm) apart. Note: Wire in parallel Class 2 Bus S ket III T8 oc AT Use Socket Tester (FDB-LSWT-T5/T8) to verify proper lamp holder wiring. Line AT Solid copper 5/16 in (8 mm) 22 AWG (0.25 mm2) wire Wiring to three lamps Lamp Socket Wiring Tester C EcoSystem® & Hi-lume® 3D Class 2 Bus T5 For control and sensor terminals. S Follow wiring schematic on ballast. Solid copper 5/16 in (8 mm) 18 AWG (0.75 mm2) wire Email info@savemoneycutcarbon.com For proper wiring: For power, output, and digital terminals (E1, E2). Incorrect Line Correct Ballast wire strip lengths: EcoSystemR Link Wiring Wire Gauge Digital Link Length (max) 12 AWG 14 AWG 16 AWG 18 AWG 2200 ft 1400 ft 900 ft 550 ft Wire Gauge Digital Link Length (max) 4.0 mm2 2.5 mm2 1.5 mm2 1.0 mm2 0.75 mm2 828 m 517 m 310 m 207 m 155 m Lutron, EcoSystem, Hi-lume, and are registered trademarks of Lutron Electronics Co., Inc. NEC is a registered trademark of the National Fire Protection Association, Quincy, Massachusetts. UL is a registered trademark of Underwriters Laboratories, Inc. NEMA is a registered trademark and service mark of the National Electrical Manufacturers Association. IEC is a trademark of the International Electrotechnical Commission. The VDE Mark is registered, protected and recognized as a safety mark in more than 30 countries. The ENEC Mark is registered by the signatories in their own country. Telephone 0845 123 5464 Make sure yellows are wired in parallel, not in series.