REPORT FOR DURACELL
QUALIFICATION
MODEL
DR11 - VMH8613
DATE
2006.07.11
CONTENTS
1. Specification
2. Reliability Test Report
2.1 Safety and Abuse Test
2.2 Performance Test
3. Cell Specification(BYD H-4/5A2100)
REVISION NOTES
Rev.
Date
Revised by
Description
1.0
2006.07.11
Steven Park
Initial release
Prepared by
Checked by
Approved by
Steven Park
S. M. Kim
D. Y. Youn
SPECIFICATION
DURACELL MODEL : DR11
Compatible
Rechargeable NI-MH Battery
Revision Notes.
Rev.
Date
Revised by
Description of change
1.0
2006.07.10
Lee daewon
Product version for Duracell
SQP-0612(Rev.0)
Made By
Checked By
Approved By
2006.07.10
2006.07.10
2006.07.10
1/7
Smart Power Solutions, Inc.
Revision History
Date
Contents
Description
1.0
2006.07.10
Product version for Duracell
SQP-0612(Rev.0)
2/7
Smart Power Solutions, Inc.
Contents
1 General
1.1 OEM Analysis
1.2 Product Configuration
2 Specification
2.1 Absolute Maximum Ratings
2.2 Electrical Characteristics
2.3 Performance of Pack
3 CELL DATA
4 Pack Assembly
4.1 Dimension & Drawing
5 Appendix
SQP-0612(Rev.0)
3/7
Smart Power Solutions, Inc.
1. General
This specification shall be applied to the product named
Rechargeable NI-MH Battery Pack for Digital Camera & Camcorder
1.1. OEM Analysis
1.1.1. Fits Digital Camera Models : Nikon VN-7500, Sanyo VM-EX25, Sharp VL-E31H, Panasonic
NV-S500EN etc
1.1.2. Digital Camera Analysis :
Model no :
Rate :
1.1.3. Pack Analysis :
OEM : DR11 BATTERY
Type :
Spec : 6V / 4200mAh [25.2WH]
Cell Configuration : 5S 2P
Used Cell : GP211AFH NI-MH
PCM Component :NONE.
Communication Protocol : NONE
< Top Side View >
<Bottom Side View>
SQP-0612(Rev.0)
4/7
Smart Power Solutions, Inc.
1.2. Product Configuration
1.2.1. Pack Analysis
Designed Spec : 6V / 4200mAh [25.2 Wh]
Cell Configuration : 5S 2P
Used Cell : BYD H-4/5A2100
PCM Component : NONE
Communication Protocol :NONE
Weight : 351g
< Top Side View >
< Bottom Side View >
1.2.2 Block Diagram
P(+)
Cell
(4S2P)
THERMAL SWITCH
T
Cell
(1S2P)
103AT , 5%
P(-)
SQP-0612(Rev.0)
5/7
Smart Power Solutions, Inc.
1.2.2. Pin Assignment
(T) = Thermister
(-) = Negative supply
(+) = Positive supply
(T) = Thermistor
10k(25℃)
2. Specification
2.1. Absolute Maximum Ratings
Input voltage
Operating Temperature
Storage Temperature
-0.3V to 7V
-20 to 60 °C
-40 to 70 °C
2.2. Electrical Characteristics
Item
Nominal voltage
Nominal capacity
Charge method
Condition
1.2V/cell
2100mAh/cell
Min.
Type.
6V
4200mAh
CC limited 15 hours
Charge voltage
0.1C charge
15hours
Charge current
Charge capacity
Discharge end voltage
Internal resistance
Cycle life
Self discharge rate
0.1C
0.5C/6V
0.5C
nominal condition
150cycle
210mA
2100mAh
5V
160mohm
Max.
2856mAh
Remarks
More 68%
1%
Remarks
(1) PCM not included
3. Cell Data
3.1. Capacity & EDV(end of voltage)
See the attached cell specification
4. Pack Assembly
4.1. Dimensions & Drawing
Appendix
SQP-0612(Rev.0)
6/7
Smart Power Solutions, Inc.
5. Appendix
*Case drawing
SQP-0612(Rev.0)
7/7
Smart Power Solutions, Inc.
SQP-0604(rev.6)
Reliability Test Report
TITLE
Reliability Test of Rechargeable Battery Pack
MODEL
DR11
DESCRIPTION
Fits Digital Camera Models : Nikon VN-7500, Sanyo VM-EX25,
Sharp VL-E31H, Panasonic NV-S500EN etc
REVISION HISTORY
Rev.
Date
Revised by
Description
1.0
2006.07.11
Steven Park
Initial release
Prepared by
Checked by
Approved by
Steven Park
S. M. Kim
D. Y. Youn
Smart Power Solutions, Inc.
Page 1 of 7
7/11/2006
SQP-0604(rev.6)
TEST REPORT
(Duracell Rechargeable Battery Qualification Test Plan 325609 Rev.4)
I. MODEL INFORMATION
Model No.
Used Cell
DR11
BYD H-4/5A2100, Cylindrical Ni-MH
Pack
Design
Design
Configuration
Capacity(mAh)
Voltage(V)
5S2P
4200
6.0
II. TEST RESULTS
Category
Safety and Abuse Test
Performance Test
Article
Q’ty(ea)
Result
Altitude Simulation
3
PASS
Temperature Cycling
3
PASS
Vibration
3
PASS
Shock
3
PASS
Short Circuit-1
3
PASS
Impact
3
PASS
Overcharge
3
PASS
Forced Discharge
3
PASS
Mold Stress
3
PASS
Drop Impact
3
PASS
Heating
3
PASS
3000LB Crush
n/a
PASS
250LB Crush
n/a
PASS
Abnormal Charge
3
PASS
Abusive Overcharge
3
PASS
Rated Capacity
3
Typ Cap(mAh)=4485
Min Cap(mAh)=4358
Cycle Life
3
On going
III. REMARKS
Smart Power Solutions, Inc.
Page 2 of 7
7/11/2006
SQP-0604(rev.6)
SAFETY AND ABUSE TEST SPECIFICATION
TEST TITLE
PARAMETERS
CRITERIA
Altitude
Pressure corresponding to altitude of
Simulation
50k feet for 6hours @24C
Temperature
Temperature cycling from 70℃ to -40℃
Cycling
per UL criteria
Vibration
Shock
SPEC.
No gassing, leakage or distortion
UL1642.19
No fire, explosion, venting or leaking
UL2054.24
10~55Hz @.06” displacement
No mechanical/electrical defects
UL2054.17
(1~10G)95minutes per each of 3 axis
OCV drop < 15mV/cell
Half sine shock wave, 75G at 3ms with
No electrical/mechanical defects
150G peak, 3 shocks,
OCV drop < 15mV/cell
UL2054.16
1 per each mutually perpendicular axis
Short Circuit-1
Impact
External Short @RT
Tmax < 170’C @ case surface.
Duracell 325609
Through 0.05ohm max R
No fire/explosion, leaking/venting
(Appendix I)
5/8 in bar placed across the cell with a
No fire or explosion
UL2054.15
No fire or explosion
Duracell 325609
20lb weight dropped from 2 feet.
Overcharge
Charge package 1C @RT, to 480%
(Appendix I)
Forced
Discharge one cell in a pack’s string of
Discharge
cells. Discharge pack at maximum
No fire or explosion
UL2054.12
No distortion to plastic,
UL2054.20
current that will not activate safety
device through 0.05 ohm max R.
Mold Stress
Store packs for 7hours @70’C
No leakage or cracking
Drop Impact
1 meter onto concrete. 3 drops in
No electrical/mechanical defects. No
weakest direction or once on each axis.
cells
or
safety
devices
shall
UL2054.21
be
exposed, OCV drop < 15mV/cell
Projectile
Expose to direct flame
No protrusion of cells or part of
UL2054.22
exploding cells through screen
Heating
No fire or explosion
UL2054.23
No fire or explosion
UL2054.14
Crush between 2 parallel plates until
No fire, explosion, leak or venting. The
UL2054.19
250lb. force for 1 minute displaced over
outer casing shall not crack to the
a 1 sq. foot area
extent that cells or protective devices
Heat to 130℃, at 5℃/min., hold at
130℃ for 10 min.
3000LB Crush
Crush between 2 parallel plates until
3000lb. force is reached
250LB Crush
are exposed.
Smart Power Solutions, Inc.
Page 3 of 7
7/11/2006
SQP-0604(rev.6)
Abnormal
Charge at 3 times capacity for minimum
Charge
of 48 hours
Abusive
Charge at the lesser of 10C or 20A
Overcharge
constant current @ RT
No fire or explosion
UL2054.10
No fire or explosion
UL2054.11
PERFORMANCE TEST SPECIFICATION
TEST TITLE
Rated Capacity
PARAMETERS
CRITERIA
0.1C charge for 15 hours @RT
Typical Capacity = Mean Capacity
0.2C discharge to 1.0V/cell @RT
Minimum Capacity
Rest time 30minutes, Repeat 5cycles
Cycle Life
1C(3A Max) charge to –dV=5mV/cell
4.2V/cell for 2 hours @RT, then 0.1C for
SPEC.
Duracell 325609
(Appendix I)
= Mean Capacity - 3σ
Minimum Cycles to 80% Capacity
≥ 150
Duracell 325609
(Appendix I)
30minutes.
1C(3A Max) discharge to 1V/cell,
Rest time 30minutes, Repeat 150cycles
References :
1.
UL2054(2nd Edition)
2.
UL1642(4th Edition)
3.
Duracell Rechargeable Battery Qualification Test Plan(Specification number : 325609 Rev.4)
Smart Power Solutions, Inc.
Page 4 of 7
7/11/2006
SQP-0604(rev.6)
SAFETY AND ABUSE TEST RESULTS
TEST TITLE
#1
#2
#3
Altitude Simulation
PASS
PASS
PASS
PASS
PASS
PASS
Temperature
Cycling
PHOTO.
Pre(V)
Post(V)
Pre
Post
Pre
Post
6.91
6.91
6.91
6.91
6.92
6.92
Pre(V)
Post(V)
Pre
Post
Pre
Post
6.90
6.90
6.91
6.91
6.90
6.90
Vibration
Shock
Short Circuit-1
PASS
PASS
PASS
Impact
PASS
PASS
PASS
Overcharge
PASS
PASS
PASS
Forced Discharge
PASS
PASS
PASS
Smart Power Solutions, Inc.
Page 5 of 7
7/11/2006
SQP-0604(rev.6)
Mold Stress
PASS
PASS
PASS
Pre(V)
Post(V)
Pre
Post
Pre
Post
6.91
6.91
6.91
6.91
6.91
6.91
Drop Impact
Heating
PASS
PASS
PASS
3000LB Crush
N/A
N/A
N/A
These tests were skipped
because BYD H-4/5A2100
cell has already been UL
250LB Crush
N/A
N/A
N/A
Abnormal Charge
PASS
PASS
PASS
PASS
PASS
PASS
Abusive
Overcharge
Smart Power Solutions, Inc.
Page 6 of 7
approved.
7/11/2006
SQP-0604(rev.6)
PERFORMANCE TEST RESULTS
(1) Rated Capacity
Cycle
Sample #1
Sample #2
Sample #3
1
4517
4451
4533
2
4510
4442
4523
3
4524
4454
4533
4
4475
4403
4510
5
4496
4418
4492
Mean
4505
4434
4518
Standard deviation (σ) =
42
Typical capacity (mAh) =
4485
Minimum capacity (mAh) =
4358
(2) Cycle Life
- on going –
DR11 Cy cle Life
105%
CAPACITY(%)
100%
95%
90%
#1
#2
#3
85%
80%
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
CYCLE
Smart Power Solutions, Inc.
Page 7 of 7
7/11/2006
H-4/5A2100
89
SEALED METAL HYDRIDE
RECHARGEABLE CELLS & BATTERIES
APPROVAL SHEET
1
TO :
BYD MODEL NO :
H-4/5A2100
CUSTOMER APPROVED P/N :
DATE OF SUBMISSION :
28-Jan-05
ATTACHMENT : SPECIFICATION
5
TOTAL NO. OF PAGES :
SPECIFICATION NO :
S-H4/5A210001
1.0
VERSION NO :
XIAOWEI-WANG
Drawn
Customer Dept.
ZHIJIAN-LI
Technology Dept.
ZHENGYI-HUANG
Approved
Quality Control Dept.
Engineering Dept.
BAOSHENG-ZHANG
LUJIAN-WANG
(with company chop)
Please sign and return one copy to us
BYD COMPANY LIMITED
ADD:BYD Scien-Tech Industrial Center Yan’an Road
Kuichong, Longgang, Shenzhen China
TEL: 86-755-84203333
P.C.: 518119
FAX: 86-755-84202222
E-Mail:byd@byd.com.cn
http://www.byd.com.cn
-Confidential. Please keep integrated.The content of this document is the property of BYD Company Limited. It is to be treated strictly confidential and is
not to be disclosed, reproduced, or used in whole or in part without written consent.
BYD: Specification of H-4/5A2100
page 2 of 5
1. APPLICATION
This specification applies to the Ni-MH batteries.
Model :
H-4/5A2100
2. CELL AND TYPE
2.1 Cell
2.2 Type
: Sealed Ni-MH Cylindrical Cell.
:
H-4/5A2100
2.3 Size type:
4/5A
2.4 IEC type:
3. RATINGS
/
3..1 Nominal voltage
:
1.2
V
mAh/0.2CmA (Note 1)
2100
32
g (unit cell)
210
mA×15hours
2100mA×1.2hours(Max.)
(with- V, Time, Temperature control system)
mA
Trickle current
:
63～105
1
3.6 Discharge cut-off voltage
V (0.2CmA)
3.7 Temperature range for operation (Humidity: Max. 85%)
3.2
3.3
3.4
3.5
Nominal capacity
Typical weight
Standard charge
Rapid charge
:
:
:
:
Standard charge
Rapid charge
Trickle charge
Discharge
0～ +45℃
+10～ +40℃
0～ +45℃
－5～+ 65℃
3.8 Temperature range for storage (Humidity: Max. 85%)
Within 1 years (Note 2) －2 0～ +25℃
Within 6 months
－2 0～ +35℃
Within a months
－2 0～ +45℃
Within a week
－2 0～ +55℃
Note 1: Rated capacity figures are based on single cell performance.
Note 2: We recommend cells or batteries are charged after one cycle every 6 months.
4. ASSEMBLY & DIMENSIONS
Per attached drawing.
5. PERFORMANCE
5.1 TEST CONDITIONS
The test is carried out with new batteries.
( within a month after delivery )
ambient conditions
Temperature : +20±5℃
Humidity : 65±20%
Standard charge : 210mA(0.1C)×15hrs
Standard discharge : 0.2C to 1.0V
-Confidential. Please keep integrated.The content of this document is the property of BYD Company Limited. It is to be treated strictly confidential and is
not to be disclosed, reproduced, or used in whole or in part without written consent.
BYD: Specification of H-4/5A2100
page 3 of 5
5.2 TEST METHOD & PERFORMANCE
Test
Unit
Conditions
Remarks
Capacity
mAh
Standard
charge/discharge
up to 3 cycles
are allowed
Open Circuit
Voltage(OCV)
Voltage
(V)
1.25
After 1 hour
standard
charge
Internal
impedance
m /cell
25
Upon fully charge
(1KHz)
High rate
discharge(1C)
minute
48(1680mAh)
Standard charge
before discharge
no leakage
nor explosion
210 mA(0.1C) charge for
28 days
Specification
Typical
2100
Minimum
2000
Overcharge
End Voltage is
1.0V/Cell
Charge Retention
mAh
1365
standard charge;
storage: 28 days
Standard discharge
Cycle Life
cycle
≥500
IEC61951-2
no leakage nor
deformation
Fully charge at 2100
mA(1C), then storage 14
days
Leakage
Note 3 IEC61951-2
see note 3
cycle life
Cycle number
Charge
Rest
Discharge
1
0.1CmA for 16h
none
0.25CmA for 2.33h
2~48
0.25CmA for 3.17h
none
0.25CmA for 2.33h
49
0.25CmA for 3.17h
none
0.25CmA to 1.0V/cell
50
0.1CmA for 16h
1~4h
0.20CmA to 1.0V/cell
50-cycle test as per above table is repeated . The discharge time of the
100th, 200th, 300th, 400th, 500th should be more than 3 hours
respectively. (Ambient temperature is 20±5)℃
5.3
Humidity
The cells shall not leak during the 14 days when it is submitted to the
condition of a temperature of 33±3 ℃ and a relative humidity of
80±5% (salting is allowed).
5.4 Vibration
Cells shall be mechanically and electrically normal after vibration which
has an amplitude of 4mm(0.1575 inches) a frequency of 1000 cycles
per minute, which should be continued in any directions during 60 minutes
-Confidential. Please keep integrated.The content of this document is the property of BYD Company Limited. It is to be treated strictly confidential and is
not to be disclosed, reproduced, or used in whole or in part without written consent.
BYD: Specification of H-4/5A2100
page 4 of 5
5.5 Shock
Cells shall be mechanically and electrically normal after being subjected
to a drop from a height of 450mm (17.716inches) onto an oak board in
a voluntary axis respectively 3 times.
5.6 Short
Cells shall not explode after 1 hour short-circuit test.
5.7 Incorrect polarity charging
Cells shall not explode after 5 hour of incorrect polarity charing at 1 CmA.
6. PRECAUTION
6.1 We recommend you to set the cut-off voltage at 1.0V/cell.
6.2 If it is below 1.0V/cell, cells may have over-discharged or reverse charged.
6.3 Do not detect -△V for first 5 minutes of charging.
6.4 The cells shall be delivered in charged condition, Before testing or
using, the cells shall be correctly charged in accordance with this specifications.
7. WARNING
7.1 Avoid direct soldering onto cells.
7.2 Observe correct polarity when connecting.
7.3 Do not charge with more than our specified current.
7.4 Use only within the specified working temperature range.
8. DANGER!
8.1 Avoid throwing cells into a fire or attempting to disassemble them. As the
electrolyte inside is strong alkaline and can damage skin and clothes.
8.2 Avoid short circuiting. It may be leakage.
8.3 Not to be used in sealed conditions for Ni-MH cells.
-Confidential. Please keep integrated.The content of this document is the property of BYD Company Limited. It is to be treated strictly confidential and is
not to be disclosed, reproduced, or used in whole or in part without written consent.