Dieter Landolt Corrosion and Surface Chemistry of Metals Solution0DQXDO 4XJTT'FEFSBM*OTUJUVUFPG5FDIOPMPHZ&1'- -BVTBOOF4XJU[FSMBOE © 2007, Dieter Landolt 1 6ROXWLRQVWR3UREOHPVLQ$QQH[H CHAPTER 1 1.1 Fe + H 2 SO 4 --> FeSO 4 + H 2 Cu + H 2 SO 4 + ½ O 2 --> CuSO 4 + H 2 O 2 Cu + ½ O 2 + 4 HCl --> 2 CuCl- + 3 H+ + H 2 O Zn + 2 HCl --> ZnCl 2 + H 2 1.2 v cor = 30Pm/year i = nF v cor table 1.3: 1 mm/year = 3.06 nU/M iron: U = 7.86 g/cm3, M = 55.8 g/mol, n = 2 (in deaerated solution) 1 mm/year = 3.06 (2) (7.86)/55.8 = 0.862 A/m2 30 mm/year = (0.862) (30x10-3) = 2.59 x10-2 A/m2 = 2.6 PA/cm2 1.3 2 Al + 6 H+ --> 2Al3+ + 3 H 2 2 mol Al yield 3 mol H 2 , M Al = 27.0 g/mol, 1 g Al = 0.0370 mol Al 0.0379 mol Al --> 5.56x10-2 mol H 2 V H2 = N H2 RT/P = (5.56x10-2)(8.3)(298)/105 = 1.35x10-3 m3 = 1.375 liter 1.4 dV H2 /dt = 0.5 ml/h dN H2 /dt = P (dV H2 /dt)/RT = (105N/m2)(0.5cm3/h)(10-6m3/cm3)/(8.3Nm/molK)(298K) = 2.02x10-5 mol H 2 /h = 5.62x10-9 mol H 2 /s Ni + 2H+ --> Ni2+ + H 2 v cor = (5.62x10-9 mol Ni/s)/(20 cm2) = 2.81x10-10 mol Ni/ cm2s table 1.3: 1 mol/cm2s = 3.5x108 (M/U) mm/year © 2007, Dieter Landolt 2 M Ni = 58.7 g/mol,U Ni = 8.9 g/cm3 v cor = (3.15x108)(58.7)(2.81x10-10)/8.9 = 0.58 mm/year 1.5 Convert weight percent of Fe-13Cr into mol percent: M Fe = 55.8 g/mol , M Cr = 52.0 g/mol 0.87 g Fe = 0.87/55.8 = 1.559 x 10-2 mol Fe 1 g alloy contains 0.13 g Cr = 0.13/52.0 = 0.250 x 10-2 mol Cr --------------------------1.809 x 10-2 mol Total %mol Cr: (0.250x10-2)(100)/1.809x10-2 ) = 13.8 mol %Cr ---> mol fraction Cr: X Cr = 0.138 mol% Fe: Anodic current density: 86.2 mol% Fe ---> mol fraction Fe: X Fe = 0.862 i a = i a,Fe + i a,Cr = 2 mA/cm2 i a,Cr = X Cr i a = (0.138)(2) = 0.276 mA/cm2 i a,Fe = X Fe i a = (0.862)(2) = 1.724 mA/cm2 Table 1.3: 1 PA/cm2 = 8.95x10-2 mg/dm2day Cr: v cor,Cr = (0.276x103)(8.95x10-2)(52.0)/2 = Fe: v cor,Fe = (1.724x103)(8.95x10-2)(55.8)/2 = 4305 mg/dm2day Alloy: Vcor = v cor,Cr + v cor,Fe = 642 mg/dm2day 4947 mg/dm2day 1.6 Fe + 2 O 2 --> Fe 3 O 4 All the oxygen present reacts: (8mg/l) (10-3g/mg) (300 l) /(32g/mol) = 7.50x10-2 mol O 2 this corresponds to (3/2)(7.50x10-2 ) = 0.113 mol Fe surface: 10 m2 Thickness corroded: L = (0.133mol)(55.8g/mol)/10m2)(7.86g/cm3)(104cm2/m2) = 9.44x10-6 cm = 0.094Pm CHAPTER 2 2.1 4 Cu + O 2 --> 2 Cu 2 O © 2007, Dieter Landolt 3 From Fig.2.2: 'Go # -130 kJ/mol for 1200oC 'Go = - RT ln K = + RT ln P O2 P O2 = exp('Go/RT) = exp{(- 130x103J/mol)/ (8.3J/molK)(1473K)} = 2.4 x10-5 bar 2.2 Fe + CO 2 = FeO + CO T = 1373 K 'Go = - RT ln K = - RT ln (P co /P CO2 ) ǻG o ¦ Ȟ ǻG i o i 'Go FeO = -264 + 64.7x10-3 T kJ/mol 'Go FeO = - 175 kJ/mol For T= 1373K: 'Go CO2 = -394 - 1.13x10-3 T kJ/mol 'Go CO2 = - 392 kJ/mol 'Go CO = -112 – 87.8 x10-3 T kJ/mol 'Go CO2 = + 8.55 kJ/mol 'Go = = -175 + 8.55 –(-392) –(0) = 225.5 kJ/mol P CO /P CO2 = exp(-'Go/RT) = exp{(-225.5x103)/(8.3)(1373)}= 19.8 P CO + P CO2 = 1 bar 19.2 P CO2 + P CO2 = 1 bar P CO2 = 4.8x10-2 bar ------> 2.3 Co + H 2 O = CoO + H 2 'Go = 'Go CoO + 'Go H2 - 'Go Co - 'Go H2O 'Go H2 = 0, 'Go Co = 0 'Go CoO = -240 + 78.0 x10-3 T kJ/mol For 1223K : 'Go CoO = -144.6 kJ/mol 'Go H2O = -246 + 54.9 x10-3 T kJ/mol 'Go H2O = -178.9 kJ/mol 'Go = -144.6 –(-178.9) = 34.3 kJ/mol K = exp(-'Go/RT) = exp{-(34.3x103)/(8.3)(1223)}= 3.38 K = P H2 /P H2O -------> P H2 + P H2O = 1 bar P H2 = P H2 = 3.38 P H2O ---> 3.38P H20 + P H2O = 4.38 P H2O 1/4.38 = 0.23 bar P H2O = 1- 0.23 = 0.77 bar 2.4 Guntelberg equation: © 2007, Dieter Landolt log fr A DB z z J 1 /2 1 J 1/ 2 with J 1 z 2i c i ¦ 2 4 a) 0.01 M FeCl 2 solution J = (1/2)[22(0.01)+(-1)2(0.02) = 0.06/2 = 0.03 mol/l log f r = - (0.51)(2x1)(0.03)1/2 / (1+(0.03)1/2) = - 0.150 f r = 0.708 b) Solution of 0.01 M FeCl 2 + 0.05M HCl J = (1/2) [(22)(0.01)+(12)(0.02) + 0.05 + 0.05] = 0.08 mol/l log f r = - [0.51)(2)(0.08)1/2 / 1.283] = - 0.225 f r = 0.596 2.5 E rev = 0 + (RT/nF) ln [a H+ 2 / P H2 ] n = 2 for 2 H+ + 2 e = H 2 ; T = 60oC = 333K; P H2 = 0.5 bar; pH = 8 E rev = [(8.3)(333) / (2)(96485)] ln [10-8)2 / 0.5] = - 0.518 V 2.6 The corrosion reaction Cu + 2 H+ --> Cu2+ + H 2 occurs spontaneously provided E rev,Cu < E rev,H T = 25oC, P H2 = 1 bar, c Cu2+ = 10-6 mol/l : E rev,Cu = 0.34 + (0.059/2)log a Cu2+ = 0.34 + (0.059/2)log 10-6 = 0.163 V E rev,H = 0.0 – 0.059 pH = - 0.059 (0.5) = - 0.030 V It follows that E rev,Cu > E rev,H -------> no corrosion 2.7 Fe3+ + H 2 O = FeOH2+ + H+ K 1 # c H+ c FeOH2+ / c Fe3+ FeOH2+ + H 2 O = Fe(OH) 2 + + H+ Calculate K 1 , K 2 : -RT ln K 1 = 'G 1 K 2 # c H+ c Fe(OH)2+ / c Fe3+ and -RT ln K 2 = 'G 2 'Go 1 = Po H+ + Po FeOH2+ - Po Fe3+ - Po H2O . = exp(-'Go 1 /RT) = exp[-(12.6x103)/(8.3)(298)] = 6.1x10-3 [mol/l] © 2007, Dieter Landolt 5 'Go 2 = Po H+ + Po Fe(OH)2+ - Po FeOH2+ - Po H2O . = exp(-'Go 2 /RT) = exp[-(28.5x103)/(8.3)(298)] = 9.91x10-6 [mol/l] For pH = 4: c FeOH2+ / c Fe3+ = K 1 /c H+ = 6.1x10-3 / 10-4 = 61 c Fe(OH)2+ / c FeOH2+ = K 2 / H + = 9.9x10-6 / 10-4 = 0.099 total concentration of Fe : c tot = c Fe3+ + c FeOH2+ + c Fe(OH)2+ = 0.1 mol/l = (1/61) c FeOH2+ + c FeOH2+ + 0.099 c FeOH2+ = 1.12 c FeOH2+ It follows: c FeOH2+ = 0.1/1.12 c Fe3+ = 0.090 mol/l = (1/61) c FeOH2+ = 0.001 mol/l c FeOH2+ = 0.099 c FeOH2+ = 0.009 mol/l 2.8 Ag+ + 2 CN- = Ag(CN) 2 - K= a Ag(CN)- 2 a Ag + a 2 CN - Ag+ + e = Ag Eo = 0.799 V Table 2.115: Ag(CN) 2 - + e = Ag + 2 CN- Eo’ = - 0.31 V Table 2.8 : Equilibrium if: E rev = E o ´+ RT a Ag(CN)-2 RT ln 2 = Eo + ln a Ag + F a CNF Eo’ – Eo = (RT/F) ln (a Ag+ a CN- 2 / a Ag(CN)2 - ) = (RT/F) ln (1 / K) 25oC : Eo’ – Eo = -0.31 – 0.799 = - 1.109 = 0.059 log 10 (1/K) = - 0.059 log K log K = 18.8 Æ K = 6.3x1018 2.9 Cell voltage at equilibrium: U = )’’ – )’ = 0.342 V Cell reaction: 1/2 H 2 + AgCl = H+ + Ag + + Cl- The cell voltage U is equal to the reverible potentialof the cell reaction E rev . - The standard potential for the cell reaction is equal to that of the halfcell © 2007, Dieter Landolt 6 AgCl + e = Ag + Cl- which according to equation (2.117) is Eo = 0.222 V. Fre energy of reaction: 'G = - nF E rev 'G = 'Go + RT ln(a H+ a Cl- / P H2 1/2 ) --> E rev = Eo – (RT/nF) ln(a H+ a Cl- / P H2 1/2 ) For P H2 = 1 bar : E rev = Eo – (RT/nF) ln(a H+ a Cl- ) = Eo - (RT/nF) ln (f + c H+ f - c Cl- ) = Eo - (RT/nF) ln For 25oC: 0.342 = 0.222 – 0.059 log ( f r 2 (0.12)2 ) = 0.331 – 0.059 log f r 2 0.059 log f r 2 = - 0.186 Æ f r = 0.807 2.10 Pt’¦ O 2 (0.002bar) ¦ KOH(0.01M) ¦ O 2 (0.2bar) ¦ Pt’’ U = )’’ – )’ = E rev ’’ – E rev ’ = (RT/nF) ln P O2 ’’ / P O2 ’ = (8.3)(353)/(4(96485)) ln (0.2/0.002) = 3.50x10-2 V Æ U = 0.035 V In this cell Pt’’ is the positive electrode (cathode) and Pt’ is the anode. 2.11 E prot = Eo + (RT/nF) ln 10-6 (mol/l) Ni2+ + 2e = Ni Eo = - 0.257 V E prot,Ni = -0.257 + (RT/nF) ln 10-6 25oC : E prot,Ni = -0.257 + (0.059/2) log 10-6 = - 0.434 V E calomel = 0.241V Protection potential versus saturated calomel electrode : E prot,Ni = - 0.434 V – 0.241 V = - 0.675 V vs SCE 2.12 (mol/m2 s) maximum corrosion rate : v cor = k L c s surface concentration of Cu2+ ions : c s = c Cu2+,s Cu2+ + 2 e = Cu Eo = 0.340 V E = Eo + (0.059/2) log c Cu2+,s (25oC) 0.160 = 0.340 + (0.059/2) log c Cu2+,s log c Cu2+,s = - 6.10 --> c s = 7.91x10-7 mol/l v cor = (10-5 m/s)(7.91x10-7 mol/dm3)(103 dm3/m3) = 7.91x10-9 mol/cm2 s © 2007, Dieter Landolt 7 2.13 Pt ¦ H 2 (1bar) ¦ Ni2+, OH-, H 2 O ¦ Ni(OH) 2 ¦ Ni Ni(OH) 2 = Ni2+ + 2 OHSolubility constant : K s = a Ni2 + a OH- 2 = 1.6x10-16 (mol3l-3) Water dissociation constant : K w = a H+ a OH- = 10-14 For pH 8 : a H+ = 10-8, (mol2l-2) a OH- = K w / a H+ = 10-6 mol/l a Ni2+ = Ks / a OH- 2 = 10-16 / 10-12 = 1.6x10-4 mol/l U = E rev,Ni – E rev,H E rev,Ni = -0.257 + (0.059/2)log a Ni2+ = 0.257 + (0.059/2)log 1.6x10-4 = -0.369 V E rev,H = 0 – 0.059 pH = -0.472 V U = (-0.369) – (-0.472) = 0.103 V 2.14 a) Calculation of standard potential:: Cu(NH 3 ) 2 + + e = Cu + 2 NH 3 Eo 1 = –0.10 V (1) Cu(NH 3 ) 4 2+ + e = Cu(NH 3 ) 2 + + 2 NH 3 Eo 2 = 0.10 V ----------------------------------------------------------------------------------- (2) Cu(NH 3 ) 4 2+ + 2e = Cu + 4 NH 3 (3) Eo 3 (3) = (1) + (2) : Eo 3 = (n 1 /n 3 ) Eo 1 + (n 2 /n 3 ) Eo 2 = ½ (-0.1) + ½ (0.1) = 0 V b) Dominating species in equilibrium with Cu metal : Cu(NH 3 ) 2 + (because Eo 1 < Eo 3 ) For reaction 1: E rev,1 = Eo 1 + 0.059 log a Cu(NH3)2+ / a NH3 2 Protection potential: E prot = Eo 1 + 0.059 log (10-6/(0.1)2 ) = -0.1 +(0.059)(-4) = -0.336 V Note that in ths case the value of the protection potential depends on the ammonia concentration! c) From table 2: Cu+ + e = Cu Eo = 0.520 V = Eo 4 (4) Cu2+ + 2 e = Cu Eo = 0.340 V = Eo 5 (5) Complexation reactions: © 2007, Dieter Landolt 8 Cu+ + 2 NH 3 = Cu2+ + 4 NH 3 Cu(NH 3 ) 2 + = (6) Cu(NH 3 ) 4 2+ (7) Monovalent copper: (6) = (4) - (1) Æ 'Go 6 = 'Go 4 -'Go 1 = - F (Eo 4 -Eo 1 ) = - RT ln K 6 where K 6 = a Cu(NH3)2+ / a Cu+ a NH3 2 (RT/F) ln K 6 = 0.520 – (-0.1) = 0.420 V 25oC: log K 6 = 0.420/0.059 = 7.119 Æ K = 1.3x107 Divalent copper: (7) = (5) – (3) Æ 'Go 7 = 'Go 5 -'Go 3 = - F (Eo 5 -Eo 3 ) = - RT ln K 7 where K 6 = a Cu(NH3)42+ / a Cu2+ a NH3 4 (RT/2F) lnK 7 = 0.340 – (0.0) = 0.340 V 25oC: log K 7 = 0.34/0.0295 = 11.5 Æ K = 3.3x1011 2.15 Cr2+ + 2e = Cr Cr3+ + 3e = Cr E° = –0.90 V E° = –0.74 V a) Equilibrium with Cr metal: (1) (2) E rev,1 = E rev,2 -0.90 + (RT/2F)ln a Cr2+ = -0.74 + RT/3F ln a Cr3+ (-0.90) – (-0.74) = - 0.16 = (RT/F)ln a Cr3+ 1/3 - (RT/F) ln a Cr2+ 1/2 = (RT/F)ln (a Cr3+ 1/3 / a Cr2+ 1/2) For 25oC and replacing activities by concentrations: -0.16/0.059 = - 2.71 = log (c Cr3+ 1/3 / c Cr2+ 1/2) Æ c Cr3+ 1/3 / c Cr2+ 1/2 = 1.94x10-3 c Cr3+ = (1.94x10-3 )3 c Cr2+ 3 /2 = 7.31x10-9 c Cr2+ 3 /2 from this we deduce that in contact with chromium metal c Cr3+ << c Cr2+ . b) Mol fraction of Cr3+ : X Cr3+ = c Cr3+ /c X Cr3+ = 7.31x10-9 c Cr2+ 3 /2 /c = 7.31x10-9 c1/2 X Cr2+ 3/2 with X Cr2+ = c Cr2+ /c X Cr3+ + X Cr2+ = 1 Hence : X Cr3+ = 7.31x10-9 c1/2 (1 - X Cr3+ )3/2 c) Concentration ratio Cr3+concentration in contact with chromium metal at a total chromium ion concentration of 0.01 M: Set X Cr3+ << 1 : X Cr3+ = 7.31x10-9 c1/2 © 2007, Dieter Landolt 9 c = 0.01: X Cr3+ = 7.31x10-10 it follows: c Cr3+ = X Cr3+ c = 7,31x10-8 mol/l c Cr2+ | 0.01 mol/l CHAPTER 3 3.1 RT ln (P'/P o ) = 2JM /rU Kelvin: P o = 0.023 bar, T = 25oC J= 0.072 Nm-1 (table 3.4) U +2 = 1g/cm3, M H2O = 18 g/mol ln (P'/P o ) = 2JM / RT r U (2) (0.072) (18) / (88.3) (298) (1x10-6 (1)) = 1.048x10-3 P'/P o = 1.001 --> P' = 0.023 bar The small drop size has a negligible effect 3.2 Pressure difference to be applied : 'P = 2 J / r pore J= 0.0720 , r pore = 3x10-6 m 'P = 2 (0.072)/ (3x10-6) = 4.80x104 N/m2 1 bar = 105 N/m2 ---> 'P = 0.48 bar 3.3 (111) plane, r = atom radius, h = (4 r) sin 60o = 3.464 r h surface of triangle: A = (4 r)(h) / 2 = 2 r h = 6.928 r2 number of atoms per triangle: (3) (1/6) + (3) (½) = 2 For copper: r = 0.1278x10-9 m number of atoms per m2: © 2007, Dieter Landolt N = 2 /(6.928)(0.1278x10-9)2 = 1.76 x1019 atoms Cu / m2 10 (100) plane, r = atom radius, a = 4 r cos45o = 2.828 r a surface of square: A = a2 = 7.952 r2 number of atoms per square: (4) (1/4) + 1 = 2 For copper: r = 0.1278x10-9 m number of atoms per m2: N = 2 / 7.952 r2 = 1.54 x1019 atoms Cu / m2 3.4 v ads = s CO P CO / (2S M CO RT)1/2 P CO = 10-5 Pa s CO = 0.5 M CO = 28 g/lmol = 28x10 -3 kg/mol T = 298 K (2S M CO RT)1/2 = 20.85 Ns/mol One gets: v ads = (0.5)(10-5)/20.85 = 2.40 x 10-7 mol/m2s The number of moles forming a monolayer is obtained by dividing the number of adsorption divided by the Avogadro number: N mono = 10-19 / 6x1023 = 1.67x10-5 mol/m2 Time to form a monolayer: -5 t mono = N mono / v ads -2 t = (1.67x10 mol m ) / (2.40x10-7 mol m-2s) = 70 s 3.5 Q ads /R = - d lnP/ d(1/T) for T = const, here: T = 0.5 from Figure: T (K) 425 448 453 493 -3 10 /T (K-1) 2.35 2.23 2.21 2.03 108 P CO (Torr) 1.2 9 11 25 ln pCO -18.2 -16.2 -16 -15.2 © 2007, Dieter Landolt 11 Log PCO -15 -16 -17 -18 2.0 2.1 2.2 2.3 2.4 10-3/T From this: Q ads /R = 8.57x103 (J mol-1/J mol-1 K) ---> Q ads = 7.1x104 J/mol = 71 kJ/mol 3.6 carbon z0 z1 Lc oxide Lox metal z2 Cr3+ signal from the oxide film without contamination: Lox Io N ³ c Cr 3 exp(z / / )dz 0 integration yields: I o = - N c Cr3+ / [exp(-L ox //) – 1] = N c Cr3+ / [1 - exp(- L ox //) ] Cr3+ signal from the oxide film with carbon contamination: z2 Ic N ³ cCr 3 exp(z / / )dz z1 integration yields: I c = - N c Cr3+ / [exp(-z 2 //) - exp(-z 1 //)] with z 1 = L c and z 2 = L c + L ox From this: I c /I o = [exp(-z 1 //) - exp(-z 2 //)] / [1 - exp(- L ox //) ] = [exp(-L c //) - exp((-L c +L ox )//)] / [1 - exp(- L ox //) ] = exp(-L c //) [ 1 - exp((L ox )//)] / [1 - exp(- L ox //) ] = exp(-L c //) © 2007, Dieter Landolt 12 L c = 0.18nm ( = 2 x atomic radius) , / = 1.9 nm : --> I c /I o = exp(-0.18/) = 0.91 3.7 Energy of ISS signals (E P = energy of primary beam) : Fe: E Fe /E P = (M Fe –M He )/(M Fe + M He ) Ni: E Ni /E P = (M Ni –M He )/(M Ni + M He ) M He = 4 g/mol M Fe = 55.8 g/mol M Ni = 58.7 g/mol Relative energy resolution: 'E /E P = [(M Ni –M He )/(M Ni + M He )] – [(M Fe –M He )/(M Fe + M He )] = [(58.7–4)/(58.7+ 4)] – [(55.8 –4)/(55.8 + 4)] = 0.8724 – 0.8662 = 0.0062 Absolute energy resolution for E P = 1KeV: 'E 'E /E P ) E P = (1000 eV) (0.0062) = 6.2 eV 3.8 1/ 2 § 2z 2 F2HH o c b · ¸¸ C ¨¨ RT © ¹ § zF') GC · cosh¨ ¸ © 2RT ¹ z = 1, H = 78, H o = 8,95x10-12 C/V m, T = 298 K, 1/ 2 § 2z 2 F2HH o · ¨¨ ¸¸ © RT ¹ = 7.15x10-2 As/Vm2 § zF') GC · cosh¨ ¸ = 1.51 © 2RT ¹ Double layer capacity: C = (7.15x10-2 )(1.51) c1/2 = 0.110 c1/2 For c = 0.001 mol/l: C = 0.110 As/Vm2= 0.110 F/m2 = 11.0 PF/cm2 3.9 1 Mott-Schottky: 2 C 2 § 2lc · § F')SC · ¸¸ ¨ ¨¨ 1¸ ¹ © HH o ¹ © RT Flatband potential, E (')sc=0) : or 1 C2 2 § 2lc · F § 2lc · ¨¨ HH ¸¸ RT ') SC ¨¨ HH ¸¸ © o¹ © o¹ 2 from the potential of intersect of (1/C2) vs E with x-axis: 1/C2 = 0 : E = E intersect © 2007, Dieter Landolt 13 0 § 2l c ¨¨ © HH o 2 · § F') SC · ¸¸ ¨ 1¸ ¹ ¹ © RT E = E intersect : ') SC = RT/F --> For semiconductor electrodes : ') SC = E – E (')sc=0) Therefore : E (')sc=0) = E intersect – ') SC = E intersect – RT/F Charge carrier density: from slope of 1/C2 = f(() 2 2 a = d(1/C )/d') SC § 2l · F = ¨¨ c ¸¸ © HH o ¹ RT with l c 2 = HH o RT/2F2n o a = [4HH o RT/2F2n o (HH o )2](F/RT) = 2/F n o HH o Measured values: E(V) -0.1 0 0.1 0.2 0.3 0.5 0.7 103C 14.0 7.7 6.0 5.0 4.4 3.6 3.2 5.1 16.9 27.8 40.0 51.7 77.2 97.7 (F/m2) 10-3C-2 (m2/F2) From these values we get: intersect : E intersect = - 0.15 V --> Flatband potential: E (')sc=0) = E intersect – RT/F = (-0.15)-(0.026) = -0.176 V slope: a = 1.19x105 m4/V F2 Charge carrier density: n o = 2/aFHH o H H o = 8.95x10-12 As/Vm n o = 2/(1.119x105)(8)(8.95x10-12)(96485) = 2.43 mol/m3 = 2.43x10-6 molcm3 CHAPTER 4 4.1 BV equation: i = i o [ exp(K/E a ) – exp(- K/E c ) ] Applied potential: E = - 0.6V vs SCE = - 0.359 V (NHE) equilibrium potential: E rev = 0 – 0.059 pH = - 0.177 V overvoltage: K= E – E rev = - 0.359 – (- 0.177) = -0.182 V cathodic Tafel region: i = - i o exp(- K/E c ) = - 10-4 exp(- (-0.182)/0.055) = - 2.74x10-3 A/cm2 © 2007, Dieter Landolt 14 4.2 i o = F k a c Fe2+ exp(E rev /E a ) = F k c c Fe3+ exp(- E rev /E c ) solution I: c Fe3+ = 10-3 mol/l, c Fe2+ = 10-3 mol/l E rev,I = Eo + (RT/F) ln (10-3/10-3 ) = Eo solution II: c Fe3+ = 10-3 + 0.019 = 0.020 mol/l, c Fe2+ = 10-3 mol/l E rev,I = Eo + (RT/F) ln (2x10-2/10-3 ) = Eo +0.077 V i o,II /i o,I = F k c (2x10-2) exp(- (Eo+0.077)/E c ) / F k c (10-3) exp(- Eo/E c ) = 20 exp[(-Eo-0.077+Eo)/E c )] = 20 exp (-0.077/E c ) numerical values: i o,I = 5x10-3 A/cm2, E c = 0.05V i o,II = i o,I 20 exp (-0.077/E c ) = (5x10-3)20 exp (-0.077/) = 0.021 A/cm2 4.3 Equilibrium potential for pH = 1 : E rev = 0 – 0.059 = - 0.059 V Saturated calomel electrode (SCE): E rev = 0.241 V equilibrium potential versus SCE : E rev (SCE) = -0.059 +0.241 = - 0.300 V Surface area: 6 cm2 : i = I/A = I/6 A/cm2 Experimental data: E(SCE) K(V) I (A) i (A/cm2) log «i « -0.360 -0.060 -0.0003 -5.0x10-5 -4.30 -4 -0-480 -0.180 -0.0029 -4.83x10 -3.32 -0.600 -0.300 -0.0310 -5.17x10-3 -2.29 0.720 -0.420 -0.3010 -5.02x10-2 -1.30 -1 -1.5 -2 -2.5 -3 -3.5 -4 -4.5 -5 -0.5 -0.4 -0.3 -0.2 © 2007, Dieter Landolt -0.1 0 15 log«i «vs K From graph intercept with K = 0 ---> log i o = -4.8 --> i o = 1.6x10-5 A/cm2 slope: ( d log «i )/dK E c ! E c = 0.052 V 4.4 10 5 0 -5 -10 -20 -15 -10 -5 0 5 10 15 20 di/dE = 1/r c # 0.58 mA/cm2mV = 0.58 :-1cm-2 ---> r c = 1.72 :cm2 slope: i cor = (1/r c )[(1/b a ) + (1/b c ) ]-1 = 0.58 [ (1/0.03)+(1/0.05)]-1 = 0.58/53.3 = 0.011 Acm-2 i cor = 11 mA/cm2 4.5 100 10 1 0.1 0.01 -0.8 -0.75 -0.7 -0.65 -0.6 -0.55 -0.5 E (V vs SCE) E cor = - 0.55 V vs SCE from figure extrapolation: I cor # 0.07 mA/cm2 ---> i cor # 0.035 mA/cm2 © 2007, Dieter Landolt 16 Table 1.1: 1 PA/cm2 = 3.27x10-3 (M/nU) mm/year Ni: n = 2, M = 58.7 g/mol , U= 8.9 g/cm3 i cor = 35PA/cm2 = (35)( 3.27x10-3)(58.7) /(2)(8.9) = 0.377 mm/year 4.6 i cor = i o,Fe exp[(E-E rev,Fe )/E a,Fe ] (1) i cor = i o,H exp[- (E-E rev,H )/E c,H ] (2) (2 equations with 2 unknowns: E cor , i cor ) E rev,H = 0 – 0.059 pH = -0.059 V E rev,Fe = -0.44 + (0.059/2) log 10-2 = - 0.499 V E a,Fe = 0.0174 V, E c,H = 0.052 V Corrosion potential: i o,Fe exp[(E-E rev,Fe )/E a,Fe ] = i o,H exp[- (E-E rev,H )/E c,H ] ln i o,Fe + (E cor /E a,Fe ) – (E rev,Fe /E a,Fe ) = ln i o,H - (E cor /E c,H ) + (E rev,H /E c,H ) ln 10-8 + (E cor /) – (-0.499 / ) = ln 10-7 - (E cor /) + (-0.059 /) --> E cor = - 0.359 V Corrosion current density: i cor = i o,Fe exp[(E-E rev,Fe )/E a,Fe ] ln i cor = ln i o,Fe + (E cor /E a,Fe ) – (E rev,Fe /E a,Fe ) = - 18.42 +(-20.61)+28.68 = - 10.36 --> i cor = 3.2 x 10-5 A/cm2 Note: The same result for i cor ccould also be obtained from equation (2) 4.7 i cor = i o,H exp[- (E-E rev,H )/E c,H ] Unknowns: i cor , i o,H E cor = - 0.520 V (SCE) = - 0.279 V (NHE) b c,H = 0.12 V pH 4 : ---> E c,H = 0.052 V E rev,H = 0 – 0.059 pH = - 0.236 V Calculation of i o,H from cathodic polarization: For 1 mA/cm2 E = - 0.90 v (SCE) = - 0.659 V (NHE) i = i o,H exp[- (E-E rev,H )/E c,H ] 10-3 = i o,H exp[- (-0.659 +0.236)/] = i o,H exp[8.135] = i o,H (3.41x103) ---> i o,H = 2.9x10-7 A/cm2 © 2007, Dieter Landolt 17 Corrosion current density: i cor = (2.9x10-7) exp[- (-0.279 +0.236)/] ---> i cor = 6.6x10-7 A/cm2 4.8 pH 3 : E cor = -0.50 V, i cor = 10-6 A/cm2 E rev = 0 – 0.059 (3) = - 0.177 V i cor = 10-5 A/cm2 E rev = 0 – 0.059 (1) = - 0.059 V pH 1 : E cor = ? , Corrosion current density: i cor = i o,H exp[- (E cor -E rev,H )/E c,H ] pH 3 : with E c,H = 0.053 10-6 = i o,H(pH3) exp[- ((-0.50) –(-0.177))/] Æ i o,H(pH3) = 10-6/(4.43x102) = 2.26x10-9 A/cm2 Exchange curent density: i o,H = n F k c c H+ exp[- E rev,H /E c,H ] pH 3 : i o,H(pH3) = n F k c (10-3) exp[- (-0.177) /] = n F k c (28.2x10-3) pH 1 : i o,H(pH1) = n F k c (10-1) exp[- (-0.059) /] = n F k c (3.04x10-1) i o,H(pH1) / i o,H(pH3) = 0.304/(28.2x10-3) = 10.8 i o,H(pH1) = 2.44x10-8 Corrosion potential: E cor – E rev = - E c,H ln i cor /i o,H E cor = E rev - E c,H ln i cor /i o,H For pH 1: E cor = -0.059 – 0.053 ln (10-6/2.44x10-8) = - 0.059 – 0.197 = - 0.256 V 4.9 i l = 0.62 n F D2/3 Q-1/6 c b Z1/2 n=4 D = 2.51x10-5 cm2/s Æ D2/3 = 8.57x10-4 (cm2/s)2/3 Q = 10-2 cm2/s Æ Q = 2.15 (cm2/s)-1/6 c b = 8 mg/l = (8x10-3/32 )10-3 = 0.25x10-6 mol/cm3 Z= 1200 rpm = 2S (1200/60) = 126 rad/s Æ Z1/2 = 11.21 (rad/s)1/2 Limiting current density at 1200 RPM: i l = (0.62)(4)(96585)( 8.57x10-4)( 2.15)( 0.25x10-6)( 11.21) = 1.23x10-3 A/cm2 Diffusion layer thickness: i l = n F D c b /G Æ G = n F D cb / il G = 4 (96585)( 2.51x10-5 )( 0.25x10-6) /(1.23x10-3) = 2.05x10-3 cm = 20.5 Pm © 2007, Dieter Landolt 18 4.10 Mass transport controlled corrosion: i cor = i l,O2 Mass transport rate for turbulent pipe flow: Sh = 0.0115 Re7/8 Sc1/3 Re = 42000, Pipe diameter L = 1.9 cm , D O2 = 2.5x10-5 cm2/s c O2 = 7 mg/l = 2.19x10-4 mol/l = 2.19x10-7 mol/cm3 Sc = Q/D O2 = 0.01/(2.5x10-5) = 400 Sh = (0.0115)( 42x103)7/8(400)1/3 = 9.39x102 Æ i l,O2 = Sh 4F D O2 c O2 / L Sh = i l,O2 L / 4F D O2 c O2 2 -5 i l,O2 = (9.39x10 )(4)(96485)( 2.5x10 )( 2.19x10-7) /1.9 = 1.05x10-3 A/cm2 = 1.05 mA/cm2 4.11 Sh = 0.079 Sc0.35 Re0.7 Table 4.27 : Re = Zr L /Q L = 2r = 0.04 m Z = 2S(4000/60) = 419 rad/s Sc = Q/D H Q = 10-6 m2/s D H = 9.32x10-9 m2/s Sh = i l L /n F D H c b c b = 0.001mol/l = 1 mol/m3 n = 1 Re = (419)(0.02)(0.04)/(10-6) = 3.35x105 Sc = (10-6)/9.32x10-9 = 1.072x102 Sh = (0.079)( 1.072x102)0.35(3.35x105)0.7 = 2.99x103 i l = Sh (n F D H c b )/L = (2.99x103)(1)(96485)( 9.32x10-9)(1)/(0.04) = 67.2 A/m2 Corrosion rate: 1 A/m2 = 0.327 (M/n U) mm/year (Table 1.1); M Mg = 24.3 g/mol, U Mg = 1.74 g/cm3 , n = 2 : --> v cor = (67.2)(0.327)(24.3)/(2)(1.74) = 1.53 mm/year 4.12 H2O, O2 bentonite O2 copper 2 Cu + O 2 + 2 H 2 O Æ 2 Cu(OH) 2 Oxygen flux across bentonite layer of thickness L = 2 m : N O2 = D O2 c O2 /L D O2 = 8x10-11 m2/s, c O2 = 5.4 ppm = 5.4 g/106 g H 2 O = 5.4g/m3H 2 O = (5.4/32) mol/m3 = 0.169 mol/m3 N O2 = (8x10-11)(0.169) /2 = 6.76x10-12 mol/m2s © 2007, Dieter Landolt 19 Corrosion rate of copper: Æ N Cu = 1.35x10-11 mol/m2s N Cu = 2 N O2 1 mm/year = (3.15x104)(M/U) mol/m2s where M Cu = 63.5 g/mol, U Cu = 8.96 g/cm3 v cor = (1.35x10-11 ) (3.15x104)(63.5/) = 3.01 x10-6 mm/year Thickness corroded in 100000 years: 0.3 mm 4.13 c O2 cs,OH OH- G O 2 + H 2 O + 4 e Æ 4 OH- y hydroxyl ion flux: N OH = 4 N O2 N O2 = i l,O2 /4F = 0.62 D O2 2/3 Q-1/6 c b,O2 Z1/2 N OH = 0.62 D OH 2/3 Q-1/6 c s,OH Z1/2 assuming c b,OH | 0 N OH / N O2 = D OH 2/3 c s,OH / D O2 2/3 c b,O2 = 4 Æ c s,OH = 4 (D O2 /D OH )2/3 c b,O2 D O2 = 2.5x10-9 , D OH = 5.25x10-9 , c b,O2 = 8 mg/l = 2.5x10-4 mol/l c s,OH = 4 (2.5/5.25)2/3 (2.5x10-4) = 6.1x10-4 mol/l Water dissociation equilibrium: c OH c H+ | 10-14 (mol/l)2 c H+ | 1.6x10-11 mol/l or pH | 10.8 Note: The surface pH does not vary with the rotation rate. 4.14 Limiting current density at RDE in a binary electrolyte: i l = (1-(z + /z - )) 0.62 n F D + 2/3 Q-1/6 (c +s – c +b ) Z1/2 FeCl 2 : z + = 2, z - = 1 Æ 1-(z + /z - ) = 3 D + = 0.72x10-9 m2/s c +s = 4.25 mol/l, c +b = 2.0 mol/l Æ c +s – c +b = 2.25 mol/l Q = 10-6 m2s , Z = 200 RPM = (200)2S/60 = 20.9 rad/s i l = (3)(0.62)(2)(96485)( 0.72x10-9)2/3(10-6)-1/6(2.25)(20.9)1/2 = 2.97x104 A/m2 i l = 2.97 A/cm2 © 2007, Dieter Landolt 20 4.15 N = (F2/RT) ¦ z i 2 D i c i M NaCl = 58.5 g/mol, M Ca(HCO3)2 = 162.1 g/mol c NaCl = 1 mg/l = (10-3/58.5) = 1.71x10-5 mol/l = 1.71x10-2 mol/m3 = c Na+ = c Clc Ca(HCO3)2 = 15 mg/l = (15x10-3/162.1) = 9.25x10-5 mol/l = 9.25x10-2 mol/m3 = c Ca+ = ½ c HCO325oC: F2/RT = (96485)2/(8.3)(298) = 3.76x106 As/Vmol Na+ - D Na+ = 1.33x10-9 m2/s : -9 D Cl- = 2.03x10 m /s z Cl- = -1 Ca2+ : D Ca2+ = 0.79x10-9 m2/s z Ca2+ = 2 HCO 3 - : D HCO3- = 1.18x10-9 m2/s z HCO3- = -1 Cl : z Na+ = 1 2 N = (3.76x106)[ z Na+ 2D Na+ c Na+ + z Cl- 2D Cl- c Cl- + z Ca2+ 2D Ca2+ c Ca+ + z HCO3- 2D HCO3- c HCO3- ] = (3.76x106)[(1.33x10-9 )(1.71x10-2 )+ (2.03x10-9) (1.71x10-2 ) + ( 4 )(0.79x10-9 )( 9.25x10-2 )+ (1.18x10-9 )(18.5x10-2)] = 2.14x10-3 :-1m-1 Units: (As/molV)(m2/s)(mol/m3) = A/Vm = :-1m-1 4.16 steady motion: z i q i (d)/dy) = 6S r i K i v i Definition of electric mobility: u e,i = v i /(d)/dy) [(m/s)/(V/m)]; u e,i = z i F u i with u i = D i /RT Fe2+ : D Fe2+ = 0.72x10-9m2/s Æ u e,Fe2+ = (2)(96485)(0.72x10-9)/(8.3)(298) = 5.61x10-8 m2/Vs Fe3+ : D Fe3+ = 0.61x10-9m2/s Æ u e,Fe2+ = (3)(96485)(0.61x10-9)/(8.3)(298) = 7.13x10-8 m2/Vs ionic radius: r i = z i q i /6S K u e,i Fe2+ : r Fe2+ = (2)(1.6x10-19) /(6S)(10-3)( 5.61x10-8) = 3.03x10-10 m Fe3+ : r Fe3+ = (3)(1.6x10-19) /(6S)(10-3)( 7.13x10-8) = 3.57x10-10 m r Fe3+ > r Fe2+ because the higher charge leads to stronger hydration CHAPTER 5 5.1 Fe3+ + 2 e = Fe2+ Eo = 0.771 V c Fe3+ = c Fe2+ = 0.001 mol/l E rev = 0.771 + (RT/F) ln (a Fe3+ /a Fe2+ ) | 0.771 + (RT/F) ln (c Fe3+ /c Fe2+ ) = 0.771 V Applied potential E = 0.595 V © 2007, Dieter Landolt 21 Overvoltage : K = E – Erev = 0.595 – 0.771 = - 0.176 V Assuming that the rection is charge transfer controlled (Tafel region): i c = - i o exp(-K/E c ) = - 5x10-3 exp(+0.176/0.05) = - 0.169 A/cm2 Assuming that the reaction is transport controlled (limiting current): i l = - nF D Fe3+ c Fe3+ / G i l = - (1)(96485)(0.61x10-5)(10-5)/10-3) = - 5.89x10-3 A/cm2 Comparison of i c and i l shows: il <<ic. Under the conditions of the experiment Fe3+ will be reduced at the limiting current density under mass transport control. 5.2 I Fe + OH- Æ FeOH ads + e II FeOH ads Æ FeOH ads + + e III FeOH ads + + H+ Æ Fe2+ + H 2 O I: k I,a c OH (1-T) exp(Df E) = k I,c T exp(-(1-D) f E) where T = surface coverage of FeOH ads and f = F/RT for T<< 1: T/(1 – T) | T = (k I,a / k I,c ) c OH exp(Df E + (1-D) f E) = K I c OH exp( f E) where K I = (k I,a / k I,c ) II: v II = k II,a T exp(Df E) = k II,a K I c OH exp( f E) exp(Df E) = k II,a K I c OH exp [(1+ Df E)] anodic current density: i a = i I + i II = F v I + F v II = 2 F v II i a = 2F k a c OH exp [(1+ Df E)] where k a = k II,a K I Charge transfer coefficient: E a = d ln i a /dE = (1 + D) f Æ E a = 1/((1+D) f ) D = 0.5 ; 1/f = (RT/F) = (8.3)(298)/96485 = 0.0256 V : E a = 0.0256 /1.5 = 0.0171 V Reaction order for OH- : § d ln i · ¸ p OH = ¨ ¨ d ln c – ¸ OH ¹c © Fe2 =1 Variation of exchange current density with Fe2+ cocnetration: i o = 2 F k a c OH exp [(1+ Df E rev )] d ln i o /d ln c Fe2+ = d[(1+D) f E rev ] / d ln c Fe2+ E rev | Eo + (RT/2F) ln c Fe2+ © 2007, Dieter Landolt 22 (1+ Df E rev ) = (1+ Df Eo)+ ((1+ D ln c Fe2+ d[(1+D) f E rev ] / d ln c Fe2+ = (1+ D § d ln i0 · ¨ ¸ © d ln cFe2 ¹cOH – Potential shift with c OH- at constant i and c Fe2+ : ln i a = ln (2F k a c OH ) + (1 + D)f E E = [1/(1 + D)f] [ln i a – ln (2F k a – ln c OH )] § dE · ¨ ¸ © d ln cOH– ¹i ,cFe2 = - 1/(1 + D)f = - 0.0171 V 5.3 Volmer-Tafel mechanism: H+ + e Æ H ads H ads + H ads Æ H 2 I at quasi equilibrium: k Ic c H+ (1 – T) exp (– (1 – D)f E) = k Ia T exp(D f E) 2x I II for small coverage: T /(1 – T) | T II (RDS) : T k Ic / k Ia ) c H+ exp[-(1-D) f E – D f E) = k Ic / k Ia ) c H+ exp (– f E) v II = k IIc T2 = k IIc k Ic / k Ia )2c H+ 2 exp (-2f E) i c = - 2 F k IIc k Ic / k Ia )2c H+ 2 exp (-2f E) = - 2 F k IIc k Ic / k Ia )2c H+ 2 exp (-E/E c ) E c = dE/dlni c Æ 1/Ec = d ln i /dE = -(-2f) = 2f Æ E c = 1/ (2f) 1/f = (RT/F) = (8.3)(298)/96485 = 0.0256 V Æ E c = 0.0128 V b c = 2.3 E c = 0.0295 V | 30 mV 5.4 For a charge transfer controlled reaction: Z Re Rt / Z 2C 2 Rt2 1/ Z 2C 2 Z Im Rt2 / ZC Rt2 1/ Z 2C 2 A Nyquist plot of the tabulated data yields a hemi-circle: © 2007, Dieter Landolt 23 8 6 4 2 0 0 2 4 6 8 ZRe Z= Z=0 Charge transfer resistance from graph: R t = Z Re (Z=0) - Z Re (Z=) = 8 : Æ r t = R t A = (8)(2) = 16 :cm2 A = 2 cm2 Double layer capacity from the maximum: |Z Re | = |Z Im | Rt2 / ZC Rt / Z 2C 2 = 2 Rt2 1/ Z 2C 2 Rt 1/ Z 2C 2 Æ 1/ZC = R t Z max = 1.25 kHz (see figure and table) ; R t = 8 : Æ C = 1/Z R t = 10-4 Farad c dl = C/A = 0.5 x 10-4 F/cm2 = 50 PF/cm2 Exchange current density: At the equilibrium potential : r t = RT/nFi o Æ i o = RT/nFr t n = 2; RT/F = 0.026V ; r t = 16 :cm2 Æ i o = 0.013/16 = 8.1x10-4 A/cm2 5.5 8 6 ZI m 4 2 0 0 2 4 6 8 Z Re From graph: R : = 2 :, R t = 8 – 2 = 6 : © 2007, Dieter Landolt 24 A = 5 cm2 ; r t = R t A = 30 :cm2 Tafel region: r t = dE/di = (dE/d ln i)(d ln i/di) = E a / i i = 1 mA/cm2 Æ E a = r t i = (30 :cm2)(10-3 A/cm2) = 0.030 V 5.6 (I) (II) (III) Ni + H 2 O = NiOH ads + H+ + e NiOH ads o NiOH+ + e NiOH+ + H+ = Ni2+ + H 2 O I: k a,I (1-T) exp(DfE) = k c,I T c H+ -1 exp(-(1-D)fE) T(1-T) | T k a,I /k c,I ) c H+ -1 exp(fE) II: v II = k a,II T exp(DfE) = k a,II >k a,I /k c,I ) c H+ -1 exp(fE)] exp(DfE) = (k a,II k a,I /k c,I ) c H+ -1 exp ((1+DfE)) i a = 2 F v II = 2F k a c H+ -1 exp ((1+Df E)) where k a = (k a,II k a,I /k c,I ) Exchange current density: i o = 2F k a c H+ -1 exp ((1+Df E rev ) ln i o = ln (2F k a ) – ln c H+ + (1+Df E rev log i o = log (2F k a ) – log c H+ + (1+Df E rev /2.3 d log i o / d pH | - d log i o / d log c H+ = 1 § d log i0 · ¨ ¸ © d pH ¹cNi2 =1 d log i o / d log c Ni2+ = (d log i o / dE rev )(dE rev / d logc Ni2+ ) = ((1+Df /2.3)(2.3/2f) = (1+D ( setting E rev | Eo + (RT/2F) ln c Ni2+ = Eo + (2.3/2f) log c Ni2+ ) § d log i0 · ¨ ¸ = (1 + 0.5)/2 = 0.75 © d log cNi2+ ¹pH 5.7 I Cu = Cu+ + e II Cu+ Æ Cu2+ + e (a) D I = D II = D f = F/RT K = E - E rev reaction step I: i I = F k a,I exp(Df E) – F k c,I c Cu+ exp(-(1-D)f E) i o,I = F k a,I exp(Df E rev ) = F k c,I c Cu+(eq) exp(-(1-D)f E rev ) © 2007, Dieter Landolt 25 Æ i I = i o,I exp(Df K) – i o,I (c Cu+ / c Cu+(eq) ) exp(-(1-D)f K) eliminate (c Cu+ / c Cu+(eq) ): i I = i o,I exp(Df K) – i o,I (c Cu+ / c Cu+(eq) ) exp(-(1-D)f K) (c Cu+ / c Cu+(eq) ) = - i I + i o,I exp(Df K) / i o,I exp(-(1-D)f K) = - (i I / i o,I ) exp((1-D)f K) + exp(Df K)/ exp(-(1-D)f K) = - (i /2 i o,I ) exp((1-D)f K) + exp(f K) because at steady state i I = i II = i/2 reaction step II: i II = i o,II (c Cu+ / c Cu+(eq) ) exp(Df K) – i o,II exp(-(1-D)f K) (using same reasoning as for step I) = i o,II [- (i /2 i o,I ) exp((1-D)f K) + exp(f K)] exp(Df K) – i o,II exp(-(1-D)f K) = (-i o,II i /2 i o,I ) exp((1-D)f K) + i o,II exp(f K)] exp(Df K) – i o,II exp(-(1-D)f K) = i/2 rearrange: (i/2)[1 + (i o,II /i o,I ) exp(f K)] = i o,II [exp((1+Df K) - exp(-(1-D)f K)] i = 2 i o,II [exp((1+Df K) - exp(-(1-D)f K)] / [1 + (i o,II /i o,I ) exp(f K)] q.e.d (b) For i o,I >> i o,II and K >> 0 (anodic Tafel region) : from above equation it follows (setting i o,I = ) : i = i a = 2 i o,II exp ((1+D) f K) E a = 1/(1+D)f For i o,I >> i o,II and K << 0 (cathodic Tafel region) : i = i c = - i o,II exp ( -(1-D) f K) E c = 1/(1-D)f CHAPTER 6 6.1 The standard potential of the halfcell reaction Fe 2 O 3 + 6 H+ + 6 e = 2 Fe + 3 H 2 O corresponds to the standard free energy change of the reaction (Chapter 2): Fe 2 O 3 + 3H 2 = 2 Fe + 3 H 2 O 'Go = 3 'Go (H2O) - 'Go (Fe2O3) = 3 (-237.2) –(-742.2) = + 30.6 kJ/mol Eo = -'Go/nF = (-30.6x103) /(6)(96485) = - 0.053 V Equilibrium potential in 0.5M H 2 SO 4 of pH | 0 : E rev = Eo + RT/6F ln (1/a H+ 6) = - 0.053 – 0.059 pH = - 0.053 V © 2007, Dieter Landolt 26 Passivation potential at pH | 0 (from Fig. 6.9 ) : Ep = 0.86 V Æ E p >> E rev ! 6.2 3 Fe 2 O 3 + 2 H+ 2 e = 2 Fe 3 O 4 + H 2 O (1) E 1 o =? One finds in Table 6.9 : Fe 3 O 4 + 8 H+ + 8 e = 3 Fe + 4 H 2 O (2) E 2 o = - 0.087 V Fe 2 O 3 + 6 H+ + 6 e = 2 Fe + 3 H 2 O (3) E 3 o = - 0.053 V -------------------------------------------------------------------------------reaction (1) = 3 x reaction (3) – 2 x reaction (2) 'Go 1 = 3 'Go 3 – 2 'Go 2 -n 1 F Eo 1 = - 3 n 3 F Eo 3 + 2 n 2 F Eo 2 Æ Eo 1 = 3 (n 3 /n 1 ) Eo 3 – 2 (n 2 /n 1 ) Eo 2 n 1 = 2, n 2 = 8, n 3 = 6 : Eo 1 = 3 (3) (- 0.053) – 2 (4) (- 0.087) = 0.219 V 6.3 ln | i | Ecor Ep E i p = i cor exp[(E p – E cor )/E a ] Tafel region Æ E p = 0.15 – 0.059 pH for pH = 2: Ep = 0.138 V E cor = - 0.05 V; i cor = 0.1 mA/cm2; E a = 30 mV i p = (0.1x10-3) exp[(0.138 + 0.05) / 0.03)] = 0.053 A/cm2 = 53 mA/cm2 6.4 ln | i | E Cathodic partial reaction: Fe3+ + e Æ Fe2+ ; anodic partial reaction : M Æ Mz+ + z e © 2007, Dieter Landolt 27 What value of c Fe3+,b is needed to passivate the electrode: Passivation if il,Fe3+ i p Rotating cylinder: Sh = 0.079 Re0.7 Sc0.35 Æ i l,Fe3+ = Sh nF c Fe3+,b D Fe3+ / L Sh = i l,Fe3+ L / nFc Fe3+,b D Fe3+ with L = cylinder diameter: L = 2r ; Re =Zr L/Q = 2 Z r2/Q Sc = Q/D Fe3+ i l,Fe3+ = (nFc Fe3+,b D Fe3+ /2r)(0.079) (2 Z r2/QQ/D Fe3+ )0.35 i l,Fe3+ = 0.0642 nF c Fe3+,b D Fe3+ 0.65Qr0.4 Z Æ c Fe3+,b = i l,Fe3+ / 0.0642 nF D Fe3+ 0.65Qr0.4 Z 100 RPM = 1000(2S/60) = 104.7 rad/s i p = 0.03 A/cm2 ; Q = 0.011 cm2/s; D Fe3+ = 0.5x10-5 cm2/s; n = 1; i l,Fe3+ = 3x10-2 A/cm2 Æ c Fe3+,b = 6.55x10-5 mol/cm3 6.5 From Fig. 6.16 we read: pH log |i p | 1.8500 -1.6500 3.0200 -1.9500 4.5500 -3.7000 7.4500 -4.8000 8.4200 -5.3000 9.3700 -5.9000 11.500 -7.2000 A plot of log |i p | versus pH of yields: y = -0.58094 - 0.57265x R= 0.99181 - 0 2 4 6 p 8 1 1 By regression analysis: log |i p | = -0.08 – 0.57 pH To reach spontaneous passivation i l,O2 i p (cf. problem 6.4) Limiting current density for oxygen reduction: © 2007, Dieter Landolt 28 i l,O2 = 4 F D O2 c O2,b / G with c O2,b = 0.5 ppm = 0.5 mg/l = 0.5x10-3/32 = 1.56x10-5 mol /l = 1.56x10-8 mol O 2 /cm3 D O2 = 2.5x10-5 cm2/s (from Table 4.1) ; G = 10-2 cm Æ i l,O2 = 7.53x10-6 A/cm2 or log |i l,O2 | = - 5.12 (A/cm2) log |i l,O2 | = log |i p | - 5.12 = -0.08 – 0.57 pH Æ pH = (-5.12+0.08)/0.57 = - 7.97 | 8.0 --> Spontaneous passivation for pH 8 6.6 From Fig. 6.15 : Z(rad/s) 261.80 167.60 41.900 Z1/2 16.180 12.940 6.4700 i p (mA/cm2) 1550.0 1300.0 600.00 1600 1400 y = -28.182 + 99.313x R= 0.99702 ip(mA/cm2) 1200 1000 800 600 400 200 0 0 5 10 Z1/2 15 20 regression analysis: i p | 99 Z1/2 mA/cm2 = 99x10-3 A/cm2 Levich equation: i l = 0.62 nF D2/3 c sat Q-1/6 Z1/2 i l = i p | 99 Z1/2 Saturation concentration at electrode surface: c sat = i l / 0.62 nF D2/3 Q-1/6 Z1/2 = 99x10-3 Z1/2 / 0.62 nF D2/3 Q-1/6 Z1/2 = 99x10-3 / 0.62 nF D2/3 Q1/6 For D = 10-5cm2/s ; Q = 10-2 cm2/s ; n =2 : Æ c sat = (99x10-3)/[(0.62)(2)(96485)(2.92x10-4)(2.15)] = 1.29 x10-3 mol/cm3 # 1.3 mol/l © 2007, Dieter Landolt 29 6.7 2 CrO 3(s) + 6 H+ + 6 e = Cr 2 O 3(s) + 3 H 2 O = 6 H+ + 6 e 3H 2 -------------------------------------------------2 CrO 3 + 3H 2 = Cr 2 O 3 + 3 H 2 O 'Go = 'Go Cr2O3 + 3 'Go H2O – 2 'Go CrO3 For this reaction: Using Tables 6.8 and 2.9 : 'Go = (-1058) + 3(-237.2)-2(-510) = - 749.6 kJ/mol Cr 2 O 3 Eo = - 'Go / nF = - (- 749.6x103)/(6)(96485) = 1.295 V pH 5 : E rev = Eo + RT/nF ln(1/a H+ 2) = Eo – 0-059 pH E rev = 1.295 – (0.059) (5) = 1.00V 6.8 Data points: i(A/cm2) 0.26200 0.25000 0.22700 0.20000 0.17200 0.13400 0.10700 Z(rad/s) 600.00 400.00 200.00 100.00 50.000 20.000 10.000 1/i 3.8170 4.0000 4.4050 5.0000 5.8140 7.4630 9.3460 1/Z1/2 0.041000 0.050000 0.071000 0.10000 0.14100 0.22400 0.31600 10 y = 2.9883 + 20.071x R= 0.99998 8 6 4 2 0 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 Regression analysis: (1/i) = 2.99 + 20.1 (1/Z1/2) Z Æ : 1/i = 2.99 # 3.0 or i (Z = ) = 0.33 A/cm2 1/2 1/Z 6.9 © 2007, Dieter Landolt 30 H 2 CrO 4 = HCrO 4 - + H+ K 1 = 6.3 HCrO 4 - == CrO 4 2- + H+ K 2 = 3.3x10-7 2HCrO 4 - = Cr 2 O 7 2- + H 2 O K 3 = 33.9 To solve this problem we replace all activities by concentrations. K 1 | c H+ c HCrO4- / c H2CrO4 = 6.3 (1) K 2 | c H+ c CrO4-- / c HCrO4- = 3.3x10-7 (2) K 3 | c Cr2O7 / c HCrO4- 2 = 33.9 (3) a H+ | c H+ = 10-3 (pH = 3) (4) Total chromium concentration: c = c H2CrO4 + c HCrO4- + c CrO4-- + c Cr2O7 (5) Æ 5 equations with 5 unknowns: c H+ , c HCrO4- , c CrO4-- , c H2CrO4 , c Cr2O7 Approximate solution: (1): c HCrO4- / c H2CrO4 = 6.3/10-3 = 6.3x103 Æ c HCrO4- >> c H2CrO4 (2): c CrO4-- / c HCrO4- = 3.3x10-7 / 10-3 = 3.3x10-4 Æ c CrO4-- << c HCrO4- (3): c Cr2O7 / c HCrO4- 2 = 33.9 Æ c Cr2O7 = 33.9 c HCrO4- 2 (5): c = 0.1 mol/l = c HCrO4- + c CrO4-- + c H2CrO4 + c Cr2O7 | c HCrO4- + c Cr2O7 solving for (5) c HCrO4- yields : c HCrO4- = 0.042 mol/l with (3): c Cr2O7 = 33.9 (0.042)2 c Cr2O7 = 0.058 mol/l with (1) c H2CrO4 = 0.042/6.3x103 c H2CrO4 = 6.7x10-6 mol/l with (2): c CrO4-- = (3.3x10-4)( 0.042) c CrO4-- = 1.4x10-5 mol/l = c HCrO4- + 33.9 c HCrO4- 2 CHAPTER 7 7.1 E rev = Eo + (RT/F) ln a Cu2+ Eo = 0.340 V 0.1 ppm = (0.1x10-6g/g)(103g/l)/63.5g/mol = 1.57x10-6 mol/l a Cu2+ # c Cu2+ = 1.57x10-6 mol/l 95oC = 368 K : E rev,95 = 0.340 + (8.3)(368)/896485)ln(1.57x10-6) = 0.128 V 55oC = 338 K : E rev,55 = 0.340 + (8.3)(338)/896485)ln(1.57x10-6) = 0.146 V 'E = E rev,95 - E rev,55 = 0.018 V For corrosion cells: E anode < E cathode © 2007, Dieter Landolt --> Metal at 95oC is anodic and corrodes preferentially. 31 7.2 Cell voltage for I = 0 : U (I=0) = 2.0 V Cell voltage for I z 0 : U (I) = U (I=0) - ] a - |] c |- I R int with ] a = 0.18 + 0.12 log I ] c = - 0.20 – 0.09 log |I| R int = 0.14 : R I = 0.1A : U (I=0.1) = U (I=0) - ] a - |] c |- I R int U (I=0.1) = 2.0 – (0.18 + 0.12 log 0.1) - |(-0.20-0.09 log 0.1) | - 0.1(0.14) = 2.0 – 0.06 – 0.11 – 0.014 = 1.816 V I = 1A : U (I=1) = U (I=0) - ] a - |] c |- I R int U (I=1) = 2.0 – (0.18 + 0.12 log 1) - |(-0.20-0.09 log 1) | - 1(0.14) = 2.0 – 0.18 – 0.20 – 0. 14 = 1.480 V 7.3 Fe + ½ O 2 + 2H+ --> Fe2+ + H 2 O --> V cor = N Fe2+ = 2 N O2 (mol/cm2s) A = A Fe + A Cu = 2500 = A Fe + 5(0.5) cm2 --> A Cu = 2.5 cm2 A Fe = 2497.5 cm2 | 2500 cm2 N O2 = 4x10-11 mol/cm2s Number of moles O 2 reacting per second: J O2 = N O2 A = (4x10-11)(2500) = 1.0x10-7 mol O 2 /s number of moles Fe reacting per second: J Fe = 2 J O2 = 2.0 x10-7 mol Fe/s (a) Rivets made of iron: A Fe = 5x0.5 cm2 v cor = N Fe = 2.0 x10-7/2.5 = 8.0x10-8 molFe/cm2s Table 1.3: 1 mol/cm2s = 3.15x108 (M/U) mm/year M Fe = 55.8 g/mol ; U Fe = 7.86 g/cm3 --> v cor = 179 mm/year (b) Rivets made of copper: A Fe = 2500 cm2 v cor = N Fe = 2.0 x10-7/2500 = 8.0x10-11 molFe/cm2s --> v cor = 0.179 mm/year 7.4 Anodic partial reaction: i a , Zn = i cor,Zn exp(E Zn -E cor,Zn )/E a,Zn A Zn = A Cu =10cm2; i l,O2 = 0.05 A/cm2; E cor,Zn = - 0.765 V ; E cor,Cu = 0.01 V ; R int = 1 : ; E a,Zn = 0.04V For I a,Cu | 0 : I a,Zn = i l,O2 (A Cu + A Zn ) = (0.05)(20) = 1.0 A © 2007, Dieter Landolt 32 (a) i a,Zn = I a,Zn / A Zn = 1.0/10 = 0.1 A/cm2 (b) E Zn - E cor,Zn = E a,Zn ln (i a , Zn / i cor,Zn ) With i a , Zn = 1.0 A/cm2 ; i cor,Zn = i l,O2 = 0.05 A/cm2 : E Zn = 0.765 ln (0.1 / 0.05) = - 0.737 V (c) I = I a,Zn + I c,Zn # I a,Zn + i l,O2 A Zn = 1.0 – 0.05 (10) = 0.5 A (d) E Cu – EZn = I R int --> E Cu = E Zn + I R int = -0.737 + (0.5)(1) = - 0.273 V 7.5 (a) Noble electrode, equilibrium conditions for oxygen: O 2 + 4H+ + 4e = 2 H 2 O E rev,I = Eo + (RT/4F) ln(P O2,I a H+ ) E rev,II = Eo + (RT/4F) ln(P O2,II a H+ ) E rev,I - E rev,II = (RT/4F) ln(P O2,I /P O2,II ) = 0.0064 ln(0.01/1.0) = - 0.0295 V (b) brass ln |i| O2,II O2,I E k H = 1.3 x10-3 mol/dm3 bar P O2,I = 0.01 bar : c O2,I = k H (0.01) = 1.3x10-5 mol/l P O2,II = 1.0 bar : c O2,II = k H (1.0) = 1.3x10-3 mol/l i lO2 = - nFD O2 C O2 /G !i lO2,I / i lO2,II = c O2,I / c O2,II Dissolution of brass: i a = i cor exp(E-E cor )/E a It follows for electrodes I and II: E I – E cor = E a ln(i a,I /i cor ) and E II – E cor = E a ln(i a,II /i cor ) --> E I – E II = E a ln(i a,I /i a,II ) = E a ln(i lO2,I /i lO2,II ) = 0.017 ln(1.3x10-5/1.3x10-3) = - 0.078 V --> E II is more noble than E I 7.6 Steel pipe: E cor,I = 0.1 V Rebar : E cor,II = 0.6 V soil resistance: U e = 3000 :cm2 = 1/N Ohmic resistance at coating defect: R int (1/2 d N ) = 3000 /(2)(1) = 1500 : Ohmic control: E cor,II - E cor,I = I (R int + R ext ) # I R int --> I = (0.6 – 0.1)/1500 = 3.33x10-4 A © 2007, Dieter Landolt 33 i a,I = I/A I = 3.33x10-4/0.785 = 4.25x10-4 A/cm2 Table 1.3: 1PA/cm2 = 3.27x10-3(M/nU) mm/year vcor = (425) (3.27x10-3)(55.8)/(2)(7.86) = 4.92 mm/year Wall thickness: 6 mm Time to perforation: t p = 6/4.92 = 1.22 years 7.7 Fe-18w%Cr-8w%Ni-0.4w%C: C dissolved --> C 23 Cr 6 initial concentrations of Cr and C : 18gCr/100g steel = (18/52.0)/100g steel = 0.346 molCr/100g steel M Cr = 53.0 g/mol 0.4gC/100g steel = (0.4/12.0)/100g steel = 0.0333 molC/100g steel M C = 12.0 g/mol Reaction of 0.0333 mol C with 23 Cr/ 6C : (0.033/6) 23 = 0.128 mol Cr/100g steel = 0.128(53.0) g Cr/100g steel = 6.64 g Cr/100g steel Remaining Cr concentration : 18g/100g steel – 6.64 g/100 g steel = 11.36 g Cr/100g steel Chromium concentration in w% : 11.4 w% 7.8 Pit growth rate: (dL/dt)= (i a /nF)(M/U) = [D (c sat -c b )/L] (M/r) For c b = 0: L = (2 D Fe2+ c sat M/U)1/2 t1/2 M Fe = 55.8 g/mol; L = pit depth U Fe = 7.86 g/cm3 c sat = 4.25 mol/l D Fe2+ = 0.72x10-5 cm2/s --> (Table 4. ) L = [(2)(0.72x10-5)(4.25x10-3)(55.8)/(7.86)]1/2 t1/2 = 6.66x10-4 t1/2 Wall thickness 3 mm : Time to perforation: tp1/2 = (0.3 cm) /(6.66x10-4 cm s1/2 )= 455 s-1/2 tp = 2.07x105 s = 2.07x105 / 3600 = 57.5 h (b) Binary electrolyte , 0.1 M FeCl (dL/dt)= (i a /nF)(M/U) = [(1 – z + /z - ) D Fe+ (c sat -c b )/L] (M/U) with (1 – z + /z - ) = 1 – 2/(-1) = 3 ; (c sat -c b ) = 4.25 – 0.1 = 4.15 mol/l --> L = [(2)(3)(0.72x10-5)(4.15x10-3)(55.8)/(7.86)]1/2 t1/2 = 1.13 x10-3 t1/2 tp = (0.3/(1.13x10-4)2 = 6.94x10-4 s = 19.2 h © 2007, Dieter Landolt 34 7.9 Pitting criterion: E b < E rev,O2 E b = 0.60 V(SCE) = 0.86 V (NHE) O 2 + 4 H+ + 4 e = 2 H 2 O Eo = 1.23 V E rev,O2 = 1.23 + (RT/4F) log(P O2 a H+ 4) = 1.23 - (2.3 RT/F) pH + (2.3 RT/4F) log P O2 T = 40oC = 313 K pH = 8 ; P O2 = 0.2 bar (air) E rev,O2 = 1.23 – (0.062)(8) + (0.0155)(-0.699) = 1.23 - 0.495 - 0.011 = 0.724 V --> E rev,O2 < E b , no pitting corrosion CHAPTER 8 8.1 Plot L versus log t: L (nm t (min) Log t 1.5 2.0 2.6 3.1 3.6 1.0 11.0 98 1050 9960 0 1.04 1.99 3.02 4.0 4 y = 1.493 + 0.53084x R= 0.99912 3.5 3 2.5 2 1.5 1 - 0 1 2 3 log t 4 5 Regression line : 1.50 + 0.53 log t 10 years = 5.25x105 min Oxide thickness after 10 years : L = 1.5 + 0.53 log (5.25x105) = 4.5 nm © 2007, Dieter Landolt 35 8.2 Kelvin equation: ln (P c /P sat ) = - 2JM/U RT r c Æ r c = - 2JM / U RT ln(P c /P sat ) P c /P sat = 0.85 Æ ln(P c /P sat ) = -0.163 J = 0.072 J/m2 (Table 3.1) M = 18 g/mol = 18x10-3 kg/mol r = 1 g/cm3 = 103 kg/m3 r c = - (2)(0.072)(18x10-3) /(103)(8.31)(298)(-0.163) = 6.42x10-9 m = 6.4 nm 8.3 T = 30oC ; relative humidity: RH = 53 % From Fig. 8.10: absolute humidity for these conditions AH | 16 g /m3 for T = 20oC and AH = 16 g/m3 Æ RH | 95 % Saturation in presence of ZnSO4 : (Table 8.11) : Æ RH at 20oC > RH sat, ZnSO4 RH sat, ZnSO4 = 90% condensation is possible 8.4 months mass (mg) log t log m 2 12 22 36 20 69 101 148 0.301 1.08 1.38 1.56 1.30 1.84 2.00 2.17 y = 1.097 + 0.67628x R= 0.99835 2.2 2 1.8 1.6 1.4 1.2 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 log (months) Regression line: log m = 1.097 + 0.676 log t 20 years = 240 months log m = 1.097 + 0.676 log (240) = 2.71 --> corroded mass : m = 508 mg © 2007, Dieter Landolt 36 steel: U = 7.86 g/cm3 ; surface : A = 25 cm2 Corroded depth after 20 years: L = (508mg)(10-3g/mg) / (7.86 g/cm3)(25cm2) = 2.6x10-3 cm = 26 Pm 8.5 Reaction number 1 2 3 4 5 Oxidation state of iron Fe(II) Fe(II) Fe(III) Fe(III) Fe(III) Equation Fe(OH) 2 Fe(OH) 2 Fe(OH) 3 Fe(OH) 3 Fe(OH) 3 Equilibrium constant = Fe2+ + 2 OH+ = FeOH + OH3+ = Fe + 3OH2+ = FeOH + 2OH+ = Fe(OH) 2 + OH- K 1 = 8x10-16 K 2 = 4x10-10 K 3 = 10-36 K 4 = 6.8x10-25 K 5 = 1.7x10-15 Water dissociation equilibrium: a OH- a H+ = 10-14 Æ log a OH- = -14 + pH ; pH = 6: log a OH- = - 8 a) Fe(II): Reaction (1): K 1 = a Fe2+ a OH- 2 log K 1 = -15.1 = log a Fe2+ + 2 log a OH- = log a Fe2+ - 16 log a Fe2+ = -15.1 + 16 = + 0.9 Æ c Fe2+ | a Fe2+ = 7.9 mol/l Reaction (2): K 2 = a FeOH+ a OHlog K 2 = - 9.4 = log a FeOH+ + log a OH- = log a FeOH+ - 8 log a Fe2+ = -9.4 + 8 = -1.4 Æ c FeOH+ | a FeOH+ = 3.6x10-2 mol/l b) Fe(III): Reaction (3): K 3 = a Fe3+ a OH- 3 log K 1 = log a Fe3+ + 3 log a OH- = log a Fe2+ - 24 log a Fe3+ = -36 + 24 = - 12 Æ c Fe3+ | a Fe3+ = 10-12 mol/l Reaction (4): K 3 = a FeOH2+ a OH- 2 log K 4 = log a FeOH2+ + 2 log a OH- = log a FeOH2+ - 16 log a FeOH2+ = -24.2 + 16 = - 8.2 Æ c FeOH2+ | a FeOH2+ = 6.3x10-9 mol/l Reaction (5): K 5 = a Fe(OH)2+ a OHlog K 5 = log a Fe(OH)2+ + log a OH- = log a Fe(OH)2+ - 8 log a Fe(OH)2+ = -14.8 + 8 = - 6.8 Æ c Fe(OH)2+ | a Fe(OH)2+ = 1.6x10-7 mol/l c) Dominant Fe(II) species: © 2007, Dieter Landolt Fe2+ (saturation concentration at pH 6 | 7.9 mol/l ) 37 Dominant Fe(III) species: Fe(OH) 2 + (saturation concentration at pH 6 | 1.6x10-7 mol/l) Æ Because of the lower saturation concentration of Fe(III) species oxidation of Fe(II) favors precipitation of Fe(OH) 3 . 8.6 4Fe + 3O 2 + 2 H 2 O Æ 4 FeOOH Maximum rate = limiting current density for O 2 Oxygen flus to surface: N O2 = D O2 c O2 /G D O2 = 2.5x10-9 m2/s (Table 4. x ) c O2 = c O2, saturation = 2.5x10-4 mol/l = 2.5x10-1 mol/m3 G = 1 Pm = 10-6 m N O2 = (2.5x10-9)(2.5x10-9)/(10-6) = 6.25x10-4 mol/m2s N Fe = (4/3) N O2 Corrosion rate: N Fe = 8.33x10-4 mol/m2s Table 1.1 : 1 mol/m2s = (3.15x10-4)(M/U) mm/year Vcor = (3.15x10-4) (8.33x10-4)(55.8)/7.86 = 186.3 mm/year The actual values are usually lower because of the precipitation of corrosion products on the surface CHAPTER 9 9.1 k p = k p ' P O2 1/n k p ' = k o exp(-'G#/RT) --> ln k p ' = ln k o - 'G#/RT Activation energy at P O2 = 1bar: d ln kp' / d(1/T) = -'G#/R Estimated from Fig. 9.13 for 1 bar : T 1073 1173 1273 1373 1473 (1/T)x104 k p ' 9.32 8.53 7.86 7.28 6.79 6.1E-13 4.5E-12 3.1E-11 1.5E-10 5.8E-10 © 2007, Dieter Landolt ln k p ' -28.128 -26.135 -24.209 -22.649 -21.269 38 -21 y = -2.8161 - 2.7227x R= 0.99976 -22 -23 -24 -25 -26 -27 -28 -29 6. 7 7.5 8 8. 9 9.5 4 10 /T Slope: 'G#/R = 2.72x104 K --> 'G# = (8.3)( 2.72x104) = 22.6x104 J/mol = 226 kJ/mol (b) ln k p = ln k p ' + (1/n) lnP O2 d ln k p /d(1/T) = d ln k p '/d(1/T) + [d(1/n)/d(1/T)] ln P O2 --> Only if n is independent of T do we find the same activation energy at 1 bar and 0.01 bar oxygen pressure. 9.2 n-type oxide M 2 O : M 2 O = ½ O 2 + 2M i x +2 e K = P O2 1/2 c Mix 2 c e 2 where M i = interstitial cation K = P O2 1/2 c Mix 4 c Mix = c e --> c Mix 4 = K P O2 -1/2 --> c Mix v P O2 -1/8 --------------------- p-type oxide M 2 O : M 2 O + 2 V M ' + 2h = ½ O 2 K = P O2 1/2 c h -2 c VM' -2 = P O2 1/2 c VM' -4 c VM' 4 = P O2 1/2 K-1 (since c h = c VM' ) --> c VM' v P O2 1/8 ---------------- 9.3 Cu 2 O is a p-type semiconductor that conducts by movement of metal vacancies V M ' Ni2+ is an electron donor in a monovalent copper oxide: c Dx = c VM' Wagner Hauffe rules: oxidation rate of Cu 2 O should increase in presence of Ni © 2007, Dieter Landolt 39 9.4 600oC = 873 K From Table 2.1: = NiO 'Go NiO = -245000+(98.5)(873) = -159000 J/mol Ni + ½ S (g) = NiO 'Go NiS = -187000+(72.0)(873) = -124100 J/mol ½ S (g) + O 2 = SO 2 'Go SO2 = -362000+(73.1)(873) = -290200 J/mol Ni + ½ O 2 The following equilibria will be considered: (1) Ni + ½ O 2 = NiO K 1 = P O2 -1/2 (2) Ni + SO = NiS + O 2 K 2 = P O2 P SO2 -1 (3) NiO + SO = NiS + (3/2) O 2 K 3 = P O2 3/2P SO2 -1 log K 1 = (-1/2) log P O2 log K 2 = log P O2 - log P SO2 log K 3 = (3/2)log P O2 - log P SO2 Reaction (1): ln K 1 = - 'Go 1 /RT log K 1 = - (-159000)/(2.3)(8.3)(873) = 9.54 = (-1/2) log P O2 --> log P O2 = -19.8 Reaction (2): ln K 2 = - 'Go 2 /RT = - ('Go NiS - 'Go SO2 )/RT log K 2 = (-159000)/(2.3)(8.3)(873) = -((-124100)-(-290200))/RT = -166100/RT = (-166100)/ (2.3)(8.3)(873) = - 9.97 = log P O2 - log P SO2 --> log P SO2 = 9.97 + log P O2 Reaction (3): ln K 3 = - 'Go 3 /RT with 'Go 3 = 'Go NiS - 'Go NiO 'Go SO2 ln K 3 = -[(-124100)-( -159000)-( -290200)]/RT = -325100 /RT log K 3 = - (-325100)/ (2.3)(8.3)(873)= -19.48 = (3/2)log P O2 - log P SO2 --> log P SO2 = 19.48 +(2/3) log P O2 Plot these equations: © 2007, Dieter Landolt 40 1 3 2 NiS -8 -12 -16 NiO Ni -20 -20 -16 -12 -8 P tot = 1 bar : 2vol% SO 2 --> (b) P SO2 = 2x10-2 bar P O2 = 10-16 bar from diagram: --> NiS is the stable product 9.5 From Fig. 9.1 (Ellingham diagram) for 900oC: 'Go TiC > 'Go Cr23C6 > 'Go MoC > 'Go Fe3C Æ all Ti will react with C to TiC, the rest forms Cr 23 C 6 . (If there were still C left it would form MoC and Fe 3 C). Element w-% M (g/mol) Mol /g alloy Fe 75 55.8 1.34x10-2 Cr 23.4 52.0 4.50x10-3 Ti 0.05 47.9 1.04x10-5 Mo 0.015 95.9 1.56x10-5 C 0.05 12.0 4.17x10-5 Ti + C Æ TiC : 1.04x10-5 mol TiC formed M TiC = 47.9 + 12 = 59.9 g/mol Æ 1.04x10-5 mol TiC = (1.04x10-5)(59.9) = 6.20x10-4 g TiC/g alloy C available for reaction with Cr: 4.17x10-5 -1.04x10-5 mol = 3.13 x10-5 mol C 23 Cr + 6 C Æ Cr 23 C 6 3.13 x10-5 mol C / 6 = 0.522 x10-5 mol Cr 23 C 6 M Cr23C6 = (23)(52)+(6)(12) = 1268 g / mol Æ 0.522 x10-5 mol Cr 23 C 6 = (0.522 x10-5)( 1268) = 6.62x10 -3 g Cr 23 C 6 / g alloy Result: TiC: 0.062 w-% © 2007, Dieter Landolt Cr 23 C 6 : 0.66 w-% 41 CHAPTER 10 10.1 (a) Energy dissipation: Q f = f F N v s / A (J/m2s) where v s = sliding velocity -1 Q f = (0.1) (100N)(50s x 2mm)(10-3m/mm) / (3x10-6 m2 ) = 3.33x105 J/m2s (b) Temperature incease: T – To = (T 1 l H /k 1 ) Q f where T 1 = ½ ; l H = thermal conduction length; k 1 = thermal conductivity T – To = (0.01m) /0.46 Jcm-1sK)(102 cm/m)) (3.33x105 J/m2s) = 36.2 oC 10.2 Adhesive wear rate : v w = K WA (F N l s / 3H) wear resistance v (1/v W ) v (H/ K WA ) If K WA is independent of hardness H the adhesive wear should vary hardness in the same way as abrasive wear. 10.3 Dimensionless force: F* = F N /A H H = 250 kg/mm2 = 2450 MPa F* = (50N)/(4x10-6m2)(2450x106 Ns/m2) = 5.10x10-3 Dimensionless sliding velocity: v* = v s r o /D T v s = 2S f r o = 2S (3/60)(8) = 2.57 cm/s Thermal conductivity D T = h T /c p U with h T = 0.46 J/cm s K; c p = 490 J/kg K ; U Fe = 7.86 g/cm3 D T = (0.46 J/cm s K ) / (490 J/kg K ) (7.86 g/cm3) = 0.117 cm2/s v* = (2.57 cm/s )(8 cm)/( 0.117 cm2/s)= 176 Zone III, Severe oxidation wear 10.4 Friction coefficient: f = (F f /A)/E k where F f = friction force, A wall area, E k = kinetic energy of fluid Wall area: A = 2S r L where L = 10 m (length of pipe) Shear force acting on pipe wall: F f /A = 'P (4Sr2)/ 2S r L = 'P 2r / L © 2007, Dieter Landolt 42 with 'P = P inlet - P outlet = 0.15 bar F f /A = (0.15x105 Pa)(2)(0.05)/10 = 150 Pa = 150 N/m2 Flow velocity: v = volume flow rate/cross section = v vol / 4S r2 = 90x10-3/4S(5.10-2)2 = 2.87 m/s Kinetic energy: E k = Uv2 /2 U = density of fluid E k = (1/2) (103 kg/m3)(2.87m/s)2 = 4.12x103 J/m3 Friction coefficient: f = (150 N/m2)/(4.12x103 J/m3) = 0.036 10.5 Critical flow velocity : v crit = (2 W crit / Uf)1/2 f = 0.32 Re-1/4 Friction coefficient: with Re = v L / Q W crit = 9.6 N/m2; U= 103 kg/m3; Q = 10-6 m2/s ; (a) L = 0.05 m ; (b) L = 0.20 m v crit = [2 W crit / (U0.32 Re-1/4)]1/2 = [2 W crit / (0.32 U v crit -1/4 L-1/4 Q )]1/2 [2 W crit 0.32-1 U v crit +1/4 L+1/4 Q )]1/2 = [2 W crit (3.125) UQ1/4]1/2 v crit 1/8 L1/8 = [2 (9.6) (3.125) (10-3)(106/4)]1/2 v crit 1/8 L1/8 = [2 (9.6) (3.125) (10-3)(31.62)]1/2 v crit 1/8 L1/8 = [1.90]1/2 v1/8 L1/8 = 1.377 v crit 1/8 L1/8 v crit 7/8 = 1.377 L1/8 Æ v crit = 1.44 L1/7 (a) L = 0.05 m : v crit = 1.44 (0.05)1/7 = 0.93 m/s (b) L = 0.20 m : v crit = 1.44 (0.20)1/7 = 1.14 m/s 10.6 Tinst -Ts = with fȕ F*1/2 v* 2N1/2 N | 1 + (4 u 10–3 ) F*(1–F*) f = 0.5 b=1 T inst -T s = 400oC F*1/2 = (400) (2/(0.5)(1) N1/2 /v* = (1600/v*) N1/2 v* = 1600 N1/2 / F*1/2 = 1600 (1 + (4 u 10–3 ) F*(1–F*)) / F*1/2 © 2007, Dieter Landolt 43 F* log F* v* log v* -4 5 10 -4.0000 1.6x10 0.001 -3.0000 50400 4.70 0.01 -2.0000 16000 4.20 0.10 -1.0000 5000.0 3.70 1.0 0.0000 1600.0 3.20 5.20 5.5 y = 3.2 - 0.5x R= 1 5 4.5 4 3.5 3 - -4 - - - 0 1 Wear map showing isotherm for f = 0.5 and 'T = 400 log v* v* = v sl r /D T Discussion: F* = F N /A H For a given set up the heating increases with either sliding velocity or applied normal force. CHAPTER 11 11.1 Cold worked copper: E rev,1 = E o,1 + (RT/2F) ln a Cu2+ Annealed copper: E rev,2 = E o,2 + (RT/2F) ln a Cu2+ Cu annealed --> Cu coldworked 'Go = 'Go 2 –'Go 1 'Go 2 = -nF E o,2 'Go 1 = -nF E o,1 'Go = - nF (E o,2 – E o,1 ) = - nF E cell 'Go = 12 J/g = (12) (63.5) = 762 J/mol E cell = - 'Go/nF = E o,2 – E o,1 = -(762)/(2)(96485)= - 3.9 x10-3 V = - 3.9 mV It follws : E o,2 < E o,1 The cold worked electrode is anodic and corrodes preferentially note: The effect of cold work on the equilibrium potential is small, however. © 2007, Dieter Landolt 44 11.2 K ISCC = f(a/w) V o (Sa)1/2 f(a/w) = 1 K ISCC = 5 MN m-3/2 = 5 x106 N/m3/2 Vo = 700 MPa = 700 x106 N/m2 S1/2 a1/2 = K ISCC /V o = 5x106/700x106 = 0.714 x10-2 a1/2 = (0.714x10-2)/1.772 = 0.403x10-2 m1/2 critical crack length: a = 0.162x10-4 m = 16.2 Pm 11.3 cross section: A = Sd2/4 = 0.0052 S/4 = 1.96x10-5 m2 applied stress: V appl = F/A = (1.5x104 N)/(1.96x10-5m2) = 7.64x108 N/m2 yield strength: V e = 1100 MPa = 1.1x109 N/m2 V e > V appl (a) inert environment: no rupture (b) dissolved hydrogen: in Fig. 11.27 we find for a steel with V e = 1100 MPa : V rupture = 30 – 80 N/mm2 or In presence of dissolved H: V rupture << V appl V rupture = 30 x107 – 80 x107 N/m2 rupture occurs due to hydrogen embrittlement 11.4 'G = 'Go + RT ln (X H / P H2 1/2) ½ H 2 = H (m) at equilibrium: 'G = 0 (setting a H = X H ) --> ln X H = - 'Go/RT + ln P H2 1/2 P H2 = 20 bar --> lnP H2 1/2 = 1.5 ln X H = - 'Go/RT + 1.5 Table 11.20 for Fe D : 'Ho = 26.3 kJ/mol 'So = -50.3 J/mol K for 300- 900 oC; T = 200oC = 473 K 'Go = 'Ho - T 'So = 26.3x103 – (473)(-50.3) = 5.01x104 J/mol H (m) = 50.1 kJ/mol mol H (m) ln X H = (- 5.01x104 )/(8.31)(473) + 1.5 = -12.74 + 1.5 = -11.24 © 2007, Dieter Landolt 45 --> X H = 1.31x10-5 [mol H/(mol H + mol Fe)] # [mol H/mol Fe] Volume H 2 dissolved per cm3 Fe: U Fe = 7.86 g/cm3 ; M Fe = 55.8 g/mol set: X H = --> 1 cm3 Fe = 7.86/55.8 = 0.14 mol Fe n H /n Fe where n H , n Fe are the number of mol of hydrogen and fer per cm3 Fe n H = X H n Fe = 1.31x10-5 / 0.14 = 1.85x10-6 mol H /cm3 Fe this corresponds to n H /2 = 9.23x10-7 mol H 2 /cm3 Fe 25oC, 1bar : V H2 = n H2 RT / P H2 = (9.23x10-7)(8.31)(298) / (105) (1 bar = 105 N/m2) V H2 = 2.28x10-8 m3 H 2 / cm3 Fe = 2.28 x 10-2 cm3 H 2 / cm3 Fe 11.5 reaction at anode : H (m) --> H+ + e i a = 80PA/cm2 = F [D H(m) c Hsat(m) /L] diffusion controlled anodic current density: where L = thickness of Fe sheet; L = 20 Pm c Hsat(m) = hydrogen concentration in Fe on cathode side D H(m) = diffusion coefficient of H in Fe hydrogen solubility: c Hsat(m) = 1.62x10-3 cm3 H 2 /g Fe (25oC, 1 bar) = 1.62x10-3 / 7.86 = 1.27x10-2 cm3 H 2 /cm3Fe ( U Fe = 7.86 g/cm3) number of moles H 2 : n H2 = PV/R T = (105)(1.27x10-8)/8.31)(298) = 5.13x10-7 mol H 2 /cm3 Fe n H = 2 n H2 --> n H = 10.26x10-7 mol H / cm3 Fe Diffusion coefficient : D H(m) = i a L / F c Hsat(m) D H(m) = (80x10-6A/cm2)(20x10-4cm)/(96485As/mol)( 10.26x10-7mol/cm3) = 1.62x10-6 cm2/s CHAPTER 12 12.1 overall reaction: Ni2+ + H 2 PO 2 – + H 2 O o Ni + H 2 PO 3 – + 2 H+ anodic partial reaction: H 2 PO 2 – + H 2 O o H 2 PO 3 – + 2 H+ + 2 e E = 0.085 + 0.065 ln i a,HP cathodic partial reaction: © 2007, Dieter Landolt Ni2+ + 2 e o Ni E = –0.542 – 0.039 ln |i c,Ni | 46 at open circuit, E = E ocp : 0.085 + 0.065 ln i dep i a,HP = - i c,Ni = i dep (i dep = Ni deposition current density) = –0.542 – 0.039 ln i dep (0.065 +0.039) ln i dep = – 0.542 - 0.085 = - 0.627 ln i dep = - 0.627/0.104 = - 6.026 Æ i dep = 2.41x10-3 A/cm2 Ni deposition rate: v dep = (i dep /2 F)(M /U) [cm/s] with M Ni = 58.7 g/mol ; n = 2; U Ni = 8.9 g/cm3 v dep = (2.41x10-3) (58.7) / (2)(96485)( 8.9) = 8.23 x 10-8 cm/s Time to form 12 Pm deposit: t = (12x10-4 cm)/(8.23 x 10-8 cm/s) = 1.46x104 s = 4.05 h 12.2 French hardness = total concentration of Mg2+ and Ca2+ ions exprssed in mg CaCO3 /l : 10 mg CaCO 3 = 1oF c Ca2+ = 10-4 mol/l c Mg2+ = 4x10-5 mol/l c tot = c Ca2+ + c Mg2+ = 14 x 10-5 mol/l 10 mg CaCO 3 = 10-3 g / M CaCO3 = 10-3/100.1 = 10-5 mol CaCO 3 (M CaCO3 = 100.1 g/mol) Æ 10 mg CaCO 3 /l corresponds to c tot = 10-5 mol Ca2+/l c tot = 14 x 10-5 mol/l Æ 14 oF Although degree hardness is often used in practice this concentration unit should be avoided whenever possible. 12.3 'G° ads = –RT ln b L (a) From Fig. 12.32: c/T # 0.1 + c [mM/l] Langmuir: c/T = 1/b L + c By comparison: 1/b L = 0.1x10-3 mol/l = 104 mol/l b L = 104 l/mol 'G° ads = –RT ln b L = - (8.3)(298) ln 104 = 2.28x104 J/mol (b) ln b L = - 'G° ads /RT 'G° ads = 'H° ads – T 'S° ads R (dln b L /dT) = - d('G° ads /T)/dT = -[ (d'G° ads /dT) (1/T) -'G° ads /T2] = -[-'S° ads /T – ('H° ads -T'S° ads )/T2 ] © 2007, Dieter Landolt 47 dln b L /dT = 'H° ads / R T2 exothermic: 'H° ads < 0 --> dln b L /dT < 0 by definition: b L = k ads / k des ; as T increases k ads / k des decreases. An increasing temperature therefore favors desorption. 12.4 log |i| Fe + O 2 + H 2 O --> Fe2+ + 2OH- Eprot E Ecor i cor = - i l,O2 = nF v cor i prot = - i cor = i l,O2 2 2 v cor = 10 mg/cm day = 10x10 mdd = 1000 mdd Table 1.3 : 1 mdd = 0.112 (n/M) A/m2 n = 2 ; M = 55.8 g/mol v cor = (1000) (0.112)(2)/ (55.8) = 4.01 /Am2 A = 2 m2 --> I prot = 8.02 A 12.5 E prot = Eo + (RT/nF) ln 10-6 Eo = -0.44 V; T = 15oC = 288K [mol/l] E prot = (-0.44) + [(8.31)(288)/(2)(96485)] ln10-6 = -0.44 – 0.171 = -0.611 V E Cu/CuSO4 = 0.316 V E prot (Cu/CuSO4) = -0.611- 0.316 = - 0.927 V 12.6 Protection current: I prot = i prot A = - i cor A = i l,O2 A Estimation of corrosion current density from polarization resistance: r p = (dE/di) E=Ecor or (1/ r p ) = (di/dE) E=Ecor For charge transfer controlled anodic reaction and mass transport controlled cathodic reaction: i = i cor exp(]/E a ) – i l,O2 where polarization ] = (E-E cor ) (1/ r p ) = (di/dE) E=Ecor = (di/d]) ]=0 = i cor (1/E a ) --> i cor = E a / r p E a = 20 mV = 0.02 V ; r p = 4x104 :cm2 ; A = 9 m2 i cor = 0.02/4x104 = 5x10-7 A/cm2 = 5x10-3 A/m2 © 2007, Dieter Landolt 48 I prot = - i cor A = - (5x10-3) (9) = - 0.045 A Charge for 6 years protection: Q = I t /T t = (6x365x24x3600) = 1.89x108 s T= 0.5 (efficiency) Q = (0.045)(1.89x108)/0.5 = 1.70 x 107 Coulomb Mass magnesium required: m Mg = Q M Mg /nF where M Mg = 24.3 g/mol ; n=2 m Mg = (1.70 x 107) (24.3) /(2)(96485) = 2.14 x 103 g = 2.14 kg 12.7 RE1 RE2 y r1 = h r2 The stray current creates a potential gradient in the soil. For cylindrical geometry in infinite space : d)/dr = - i/N = – U e i = – U e I / 2S r L where N = conductivity; U e = resisitivity; L = length of pipe, r = radial coordinate integration yields: )1 ) 0 U e I r1 dr 2SL ro³ r )2 )0 U e I r2 ln 2SL r0 Ue I r1 ln 2SL r0 Here r o is the pipe radius. For a finite space we suppose a symetrical image field. The potential difference between reference electrodes RE1 and RE2 is then obtained from the sum of the two potential fields: ) 2 ' – ) 1 ' = 2 () 2 – ) ) = - (U e I/SL) ln r 2 /r 1 set r 1 2 = h2 ; r 2 2 = h2 + y2 : ) 2 ' – ) 0 ' = - (U e I/SL) ln r 2 /r 1 = (1/2)(U e I/SL) ln r 2 2/r 1 2 = (1/2)(U e I/SL) ln[(h2+y2)/h2] q.e.d. numerical values: © 2007, Dieter Landolt 49 L = 1 m ; h = 2 m ; y = 20 m; U e = 3000 :cm = 30 :m ) 2 ' – ) 1 ' = - (1/2)(I)/S) ln[(4+400)/4]= - (4.78 I) (4.615) = - 22.1 I Measured potential difference between RE2 and RE1: ) 2 ' – ) 1 ' = 1.25 V Stray current per meter length: I = 1.25/22.1 = 5.7 x 10-2 A/m 12.8 Fe + 2 H+ --Fe2+ + H 2 anodic partial reaction: E = 0.08 + 0.05 log i a,Fe cathodic partial reaction: E = –0.36 – 0.12 log |i c,H | (a) Corrosion current density, no inhibitor : E = E cor E cor = 0.08 + 0.05 log i cor = –0.36 – 0.12 log i cor log i cor = (-0.36-0.08)/(0.05+0.12) = -0.44/0.17 = - 2.58 --> i cor = 2.58x10-3 A/cm2 Corrosion potential: E cor = 0.08 + 0.05 log i cor = 0.08 + 0.05 (-2.58) = - 0.05 V (b) Hydrogen exchange current density, no inhibitor i c = i oH exp (-K/E c ) --> K = - E c ln |i c |/i R+ = E c ln i R+ - E c ln |i cH | E rev,H = 0 – 0.059 pH = - 0.059(0.2) = - 0.012 V at the corrosion potential E = E cor ; : |i cH | = i cor K (Ecor) = E cor – E rev,H = -0.05 –(-0.012) = - 0.038 V K (Ecor) = E c ln i R+ - E c ln i cor ln i R+ = (K (Ecor) /E c ) + ln i cor E c = 0.12/2.3 V = 0.052 V ln i R+ - 0.038/0.052) + ln (2.58x10-3) = -0.731 -5.96 = - 6.69 i oH = 1.24x10-3 A/cm2 (c) with inhibitor: i oH ' = 10-4 i oH = 1.24x10-7 cathodic partial reaction, E = E cor : K (Ecor) = E c ln i R+ ' - E c ln i cor ’ = E cor – E rev,H = E cor – (- 0.012) E cor ’ = -0.012 + E c ln i R+ ' - E c ln i cor = -0.012 + 0.12log (1.24x10-7) - log i cor ’ = -6.92 – 0.12 log i cor © 2007, Dieter Landolt 50 anodic partial reaction: E cor ’ = 0.08 + 0.05 log i cor ’ (same as without inhibitor) Combine: E cor ’ = -0.83 – 0.12 log i cor ’ = 0.08 + 0.05 log i cor ’ (0.05+0.12) log i cor ’ = - 0.83 - 0.08 0.17 log i cor ’ = - 0.91 log i cor ’= -5.35 Æ i cor ’ = 4.4 x10-6 A/cm2 E cor ’ = 0.08 + 0.05 log i cor ’ = 0.08 + 0.05 (-5.35) = -0.19 V (d) Inhibition efficiency: T = (i cor – i cor ’) / i cor T= (1.24x10-3 – 4.4x10-6) /1.24x10-3 = 0.997 Æ T = 99.7% ------------------ © 2007, Dieter Landolt 51