levels Vocational Education (Service)

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L_All_Vocational_Ed_Service
Sector: Service
S.No
1
2
Specialization
Electrical Equipment Maintenance
Electronics Equipment Maintenance
Page No.
2-20
21-41
1
NATIONAL VOCATIONAL EDUCATION QUALIFICATION FRAMEWORK
SECTOR: SERVICE
SPECIALIZATION: ELECTRICAL EQUIPMENT MAINTENANCE
S.No.
1.
2.
3.
4.
5.
6.
7.
Certificate Level
Level-I
Level-II
Level-III
Level-IV
Level-V
Level-VI
Level-VII
Vocational Hours
200 hrs
250 hrs
350 hrs
350 hrs
500 hrs
550 hrs
750 hrs
Certificate Level – I
1. Basic Electrical Training
(ELE 101)
Underpinning Knowledge (Theory
 Safety practice –
o Lifting and handling loads.
o Heavy Equipments
 Safety practice –
o Fire extinguishers
o Types of fire extinguishers
 General safety of tools and equipments

Practical Competencies

Safety practices – lifting and
handling.

Safety practices – Fire fighting



Nature of working of
tools and equipments.
Electrical safety practice
o Rescue a person who is in
contact with live wire.
o Treat a person for
electric
Prepare Terminations
o Skinning Different types
of cable ends
o
Make various joints in
cable
o Crimping cable ends.
o Soldering the
cable lugs
Simple
electrical
connections
using
resistance, voltmeter, and
ammeter, multimeter
Connecting
number of lamps
in series connection.
Connecting number of lamps
in parallel connection.
Testing the polarity of DC supply.
Identification of phase and
neutral in single phase supply
Carry out of pipe earthing
Carry out of plate earthing

Repairing of house wiring faults.
Electrical safety
o Rescue a person who is in contact
with live wire.
o Treat a person for electric
shock/injury.
Introduction to Electricity
Conductors and types of conductors
Insulators and types of insulators
Crimping & crimping tool
Soldering


Define simple electrical terms like
voltage, current, resistance and their units.


Simple series and parallel circuits













Direct current and testing the polarity
Alternating current and identifying phase,
neutral and earth terminals
Purpose of Earthing
Types of Earthing.
o Pipe Earthing
o Plate Earthing
Simple house wiring circuit.


2
2. House Wiring
(ELE 203)]
Underpinning Knowledge (Theory
Safety precaution
Safety equipments that should be available
with an electrician working on line
electrical instillation.


ISI rules related to wiring (General)

Introduction to electricity
Conductor & Insulator.
Joints in Electrical Conductor



Diagram and systems used in domestic
wiring installation



Earthing – Types.
Earthing domestic installation
I E rule for Energy meter Installation.



Practical Competencies
Safety precaution
Common hand tools, their
uses, care and maintenance.
Identify the wiring accessories
as per symbols.
Make simple twist joints
Make married joint in
stranded conductors.
Make tee joint in
stranded conductor.
Prepare T.W Board for fixing
Flush type accessories.
Make the wiring layout for a
bed room of a house with 6
points.
Carryout the wiring in PVC
casing and capping as per layout.
Carryout pipe earthing
pipe earthing as per I E
rule.
Prepare are mount energy
meter board
Carryout
domestic
installation testing
3
Certificate Level – II
1. Basic Electrical Training
(ELE 101)
Underpinning Knowledge (Theory
 Safety practice –
o Lifting and handling loads.
o Heavy Equipments
 Safety practice –
o Fire extinguishers
o Types of fire extinguishers
 General safety of tools and equipments

Practical Competencies

Safety practices – lifting and
handling.

Safety practices – Fire fighting



Nature of working of
tools and equipments.
Electrical safety practice
o Rescue a person who is in
contact with live wire.
o Treat a person for
electric
Prepare Terminations
o Skinning Different types
of cable ends
o
Make various joints in
cable
o Crimping cable ends.
o Soldering the
cable lugs
Simple
electrical
connections
using
resistance, voltmeter, and
ammeter, multimeter
Connecting
number of lamps
in series connection.
Connecting number of lamps
in parallel connection.
Testing the polarity of DC supply.
Identification of phase and
neutral in single phase supply
Carry out of pipe earthing
Carry out of plate earthing

Repairing of house wiring faults.
Electrical safety
o Rescue a person who is in contact
with live wire.
o Treat a person for electric
shock/injury.
Introduction to Electricity
Conductors and types of conductors
Insulators and types of insulators
Crimping & crimping tool
Soldering


Define simple electrical terms like
voltage, current, resistance and their units.


Simple series and parallel circuits













Direct current and testing the polarity
Alternating current and identifying phase,
neutral and earth terminals
Purpose of Earthing
Types of Earthing.
o Pipe Earthing
o Plate Earthing
Simple house wiring circuit.
2. Repair of Home Appliance
(ELE 202)
Underpinning Knowledge (Theory
Safety precaution
Install, service and repair all kinds of electrical
home appliances







Practical Competencies
Safety precaution
General repair of heating iron,
kettle, ceiling fan, table fan,
washing machine etc.,
Test the fan capacitors.
Clean and lubricate the bearing
of ceiling and table fan, and
check the speed.
Regulator of both fan.
4
Repair and rectification of an automatic electric
iron, servicing and repairing of mixer, ceiling
and table fan.
Assemble and install a fluorescent6 lamp.



Thermostat heat controls of Automatic electric
iron,
steam iron, spray irons.
Understand home appliances like heater, iron,
kettle ceiling fan, table fan, washing machine etc.
Maintenance of decorative serial lamp for a
required supply voltage

Assemble, connect and install a twin fluorescent
lamp with accessories

Repair and service technique of cooking range,
storage water heater, washing machines, wet
grinders. Replace the heating element in a
soldering.



Measure the insulation resistance
between the terminals and body
of the appliance
Check
the
oscillator
mechanisms
of table
Select
the fuse
size fan
according to
the load of circuit
Dismantle
and
reassemble
automatic iron, ceiling fn table
fan cooking range, storage
heater, washing machines, and
wet grinders etc.
Determine the number of lamps
to be connected in series for
particular supply
voltagethefor
making
decorative
Check
internal
connections
of
cooking range selector switch
and circuits. connections in
different
temperature
arrangements
Check
the simple mechanical
timer, small water pump of
washing machines and
regular service and faults.
Repair of house wiring.
5
Certificate Level – III
1. Basic Electrical Training
(ELE 101)
Underpinning Knowledge (Theory
 Safety practice –
o Lifting and handling loads.
o Heavy Equipments
 Safety practice –
o Fire extinguishers
o Types of fire extinguishers
 General safety of tools and equipments

Practical Competencies

Safety practices – lifting and
handling.

Safety practices – Fire fighting



Nature of working of
tools and equipments.
Electrical safety practice
o Rescue a person who is in
contact with live wire.
o Treat a person for
electric
Prepare Terminations
o Skinning Different types
of cable ends
o
Make various joints in
cable
o Crimping cable ends.
o Soldering the
cable lugs
Simple
electrical
connections
using
resistance, voltmeter, and
ammeter, multimeter
Connecting
number of lamps
in series connection.
Connecting number of lamps
in parallel connection.
Testing the polarity of DC supply.
Identification of phase and
neutral in single phase supply
Carry out of pipe earthing
Carry out of plate earthing

Repairing of house wiring faults.
Electrical safety
o Rescue a person who is in contact
with live wire.
o Treat a person for electric
shock/injury.
Introduction to Electricity
Conductors and types of conductors
Insulators and types of insulators
Crimping & crimping tool
Soldering


Define simple electrical terms like
voltage, current, resistance and their units.


Simple series and parallel circuits













Direct current and testing the polarity
Alternating current and identifying phase,
neutral and earth terminals
Purpose of Earthing
Types of Earthing.
o Pipe Earthing
o Plate Earthing
Simple house wiring circuit.


2. House Wiring
(ELE 203)]
Underpinning Knowledge (Theory
Safety precaution
Safety equipments that should be available
with an electrician working on line
electrical instillation.
ISI rules related to wiring (General)



Practical Competencies
Safety precaution
Common hand tools, their
uses, care and maintenance.
Identify the wiring accessories
as per symbols.
6
Introduction to electricity
Conductor & Insulator.
Joints in Electrical Conductor



Diagram and systems used in domestic
wiring installation



Earthing – Types.
Earthing domestic installation
I E rule for Energy meter Installation.



3. Electronic Choke & CFL Assembling
(ELE 204)
Underpinning Knowledge (Theory
 Safety Precaution
 Colour code of carbon resistors






Familiarization with different Electronic
components used like capacitor, transistor,
diode, choke coil etc.,
Study the components symbol as per diagram

Interpret the components as per circuit and
laying the components on PCB
Testing of assembled PCB



Make simple twist joints
Make married joint in
stranded conductors.
Make tee joint in
stranded conductor.
Prepare T.W Board for fixing
Flush type accessories.
Make the wiring layout for a
bed room of a house with 6
points.
Carryout the wiring in PVC
casing and capping as per layout.
Carryout pipe earthing
pipe earthing as per I E
rule.
Prepare are mount energy
meter board
Carryout
domestic
installation testing
Practical Competencies
Safety Precaution
Practicing the color coded resistor
valve then verifying with the
miltimeter.
Testing of different types of
Electronic components.
Practicing the symbol components as
per diagram/circuit/
Lay the components as per layout
then soldering on PCB
Trouble shooting if any on assembled
circuit
7
Certificate Level – IV
1. Repair of Home Appliance
(ELE 202)
Underpinning Knowledge (Theory
Safety precaution
Install, service and repair all kinds of electrical
home appliances




Repair and rectification of an automatic electric
iron, servicing and repairing of mixer, ceiling
and table fan.
Assemble and install a fluorescent6 lamp.



Thermostat heat controls of Automatic electric
iron,
steam iron, spray irons.
Understand home appliances like heater, iron,
kettle ceiling fan, table fan, washing machine etc.
Maintenance of decorative serial lamp for a
required supply voltage

Assemble, connect and install a twin fluorescent
lamp with accessories

Repair and service technique of cooking range,
storage water heater, washing machines, wet
grinders. Replace the heating element in a
soldering.



Practical Competencies
Safety precaution
General repair of heating iron,
kettle, ceiling fan, table fan,
washing machine etc.,
Test the fan capacitors.
Clean and lubricate the bearing
of ceiling and table fan, and
check the speed.
Regulator
ofinsulation
both fan. resistance
Measure
the
between the terminals and body
of the appliance
Check
the
oscillator
mechanisms
of table
Select
the fuse
size fan
according to
the load of circuit
Dismantle
and
reassemble
automatic iron, ceiling fn table
fan cooking range, storage
heater, washing machines, and
wet grinders etc.
Determine the number of lamps
to be connected in series for
particular supply
voltagethefor
making
decorative
Check
internal
connections
of
cooking range selector switch
and circuits. connections in
different
temperature
arrangements
Check the simple mechanical
timer, small water pump of
washing machines and
regular service and faults.
Repair of house wiring.
2. House Wiring
(ELE 203)]
Underpinning Knowledge (Theory
Safety precaution
Safety equipments that should be available
with an electrician working on line
electrical instillation.


ISI rules related to wiring (General)

Introduction to electricity
Conductor & Insulator.
Joints in Electrical Conductor



Practical Competencies
Safety precaution
Common hand tools, their
uses, care and maintenance.
Identify the wiring accessories
as per symbols.
Make simple twist joints
Make married joint in
stranded conductors.
Make tee joint in
stranded conductor.
8
Diagram and systems used in domestic
wiring installation



Earthing – Types.
Earthing domestic installation
I E rule for Energy meter Installation.



Prepare T.W Board for fixing
Flush type accessories.
Make the wiring layout for a
bed room of a house with 6
points.
Carryout the wiring in PVC
casing and capping as per layout.
Carryout pipe earthing
pipe earthing as per I E
rule.
Prepare are mount energy
meter board
Carryout
domestic
installation testing
3. Repair of Electrical Power Tools
(ELE 208)
Underpinning Knowledge (Theory
Practical Competencies
Safety precautions
Safety precautions
Classification of single phase motors – parts,
 Dismantling and reassembling of
construction and working of single
single phase motors like permanent
phase motors
capacitor,
capacitor start induction run,
capacitor start
capacitor of
run,
Classification of electrical power tools as per
 Dismantling
and reassembling
their application like hand drilling machine,
electrical power tools used like
angle
grinder,
rotary
hammer,
hand
sander/polisher, blower, heavy duty cutter,
drilling machine, angle grinder, rotary
portable cut off saw etc.,
hammer, marble cutter , heavy duty
mini
blower
Trouble shooting technique in electrical Troublegrinder,
shooting sander/polisher,
in hand tools testing
of ,
power
insulation, armature defects, capacitor testing,
tools – like insulation testing armature carbon brush replacing after bedding – testing
defects, field winding, stator winding the protective devices.
defects, noisy operation bearing problem,
carbon brush
changing,
Symptoms
and causes
of motorturning
troubles –the
 Preventive maintenance of hand
preventive and breakdown maintenance.
tools,
overhauling,
changing
defective parts
etc.,
9
4. Maintenance of Batteries
(ELE 209)
Underpinning Knowledge (Theory
 Safety precautions
 Construction a lead acid battery
 How to keep lead acid battery health.




Recharging of battery,
Check the condition of battery, reading of
hydrometer, preparation of electrolyte and
chemical effect.
Battery chargers and its application
precautions to be taken while






Practical Competencies
Safety precautions
Preparation of electrolyte
Preparation of cells and
arrangements of cells
Assembling of battery
Charging / recharging of battery
Care and preventive maintenance of
battery
10
Certificate Level – V
1. Transformer Winding
(ELE 205)
Underpinning Knowledge (Theory
 Safety precautions
 Identification of phase and neutral in
 single-phase A/C. supply,
 Test a single-phase transformer for its
continuity and insulation.



Measuring a enameled
Std wire gauge.


Wind/rewind a small transformer
winding wire with
Practical Competencies
Safety precautions
Testing the supply using test lamp with
different wattage lamps.
Take the dimensions of a bobbin and
prepare the bobbin from suitable
materials
Measure and also determine the size of
winding wire for primary and secondary


Dismantle /reassemble the
transformer cores
Wind the primary and secondary
winding layer by layer.
Familiarization and operation with the
motorized coil winding machine – General
maintenance to be done
Test the transformer for insulation,
transformation ratio and performance


Use & Operation of hand operated and
motorized coil winding machine.


Impregnation Varnish after testing the
transformer – its advantages.

2. Armature Winding
(ELE 206)
Underpinning Knowledge (Theory
 Safety precautions
 Type of winding like lap and wave winding
 Introduction to armature winding
 Method of dismantling the burnt winding wire.
 Terminology used in winding like pole pitch
coid pitch back and front pitch progressive and
retrogressive winding etc.
 A/C/DC armature winding.

Preparation of winding data for given
armature.

Practical Competencies
Safety precautions
Study the parts of armature.
Check and test the armature. Strip
the old winding from the armature
Record the winding data

Prepare the armature for rewinding

Wind the coils by hand insulate
them
Connection of armature leads on
raiser.
Understand
end
connection,
electrical and distinguishing start and
finish of each
Varnish the armature winding





Preparation of winding table , connection
diagram, winding diagram for given armature.


Impregnation methods of armature after
rewinding and testing.

11
3. Rewinding of AC/DC Motors
(ELE 207)
Underpinning Knowledge (Theory
 Safety Precaution
 knowledge about Single phase and 3-phase
supply.
Practical Competencies
 Safety Precaution
 List the conducting and insulating
materials used in motor winding



Introduction to re-winding
Insulating material used
Terminology used in single phase and three
phase winding like pole pitch coil pitch etc.,


Method of stripping the old winding and
preparing the winding former and the coils.


Preparation of winding data for given Motor.

Method of stripping the old winding
and preparing the winding former
and the coils
Method of inserting coil in the slots.

Procedure followed for re-winding of all kind of
electric motors like single phase A./C. motors,
pump motors, ceiling fan motors, table fan
motors, washing machine motors etc.
Various methods used of inserting coil into the
slots.
Preparation of winding table , connection
diagram,
winding
for given Motor.
Test to be
done diagram
after re-winding-impregnation

Making end connections

Testing the motor after rewinding

Impregnation methods of winding



methods of winding

Testing the motor before declaring
for rewinding
Prepare the winding former and the
coils
4. House Wiring
(ELE 203)]
Underpinning Knowledge (Theory
Safety precaution
Safety equipments that should be available
with an electrician working on line
electrical instillation.


ISI rules related to wiring (General)

Introduction to electricity
Conductor & Insulator.
Joints in Electrical Conductor



Practical Competencies
Safety precaution
Common hand tools, their
uses, care and maintenance.
Identify the wiring accessories
as per symbols.
Make simple twist joints
Make married joint in
stranded conductors.
Make tee joint in
stranded conductor.
12
Diagram and systems used in domestic
wiring installation



Earthing – Types.
Earthing domestic installation
I E rule for Energy meter Installation.



Prepare T.W Board for fixing
Flush type accessories.
Make the wiring layout for a
bed room of a house with 6
points.
Carryout the wiring in PVC
casing and capping as per layout.
Carryout pipe earthing
pipe earthing as per I E
rule.
Prepare are mount energy
meter board
Carryout
domestic
installation testing
13
Certificate Level – VI
1. Repair of Electrical Power Tools
(ELE 208)
Underpinning Knowledge (Theory
Practical Competencies
Safety precautions
Safety precautions
Classification of single phase motors – parts,
 Dismantling and reassembling of
construction and working of single
single phase motors like permanent
phase motors
capacitor,
capacitor start induction run,
capacitor start
capacitor of
run,
Classification of electrical power tools as per
 Dismantling
and reassembling
their application like hand drilling machine,
electrical power tools used like
angle
grinder,
rotary
hammer,
hand
sander/polisher, blower, heavy duty cutter,
drilling machine, angle grinder, rotary
portable cut off saw etc.,
hammer, marble cutter , heavy duty
mini
blower
Trouble shooting technique in electrical Troublegrinder,
shooting sander/polisher,
in hand tools testing
of ,
power
insulation, armature defects, capacitor testing,
tools – like insulation testing armature carbon brush replacing after bedding – testing
defects, field winding, stator winding the protective devices.
defects, noisy operation bearing problem,
carbon brush
changing,
Symptoms
and causes
of motorturning
troubles –the
 Preventive maintenance of hand
preventive and breakdown maintenance.
tools,
overhauling,
changing
defective parts
etc.,
2. Power Transmission Line Tower Erection
(ELE 110)
Underpinning Knowledge (Theory)
Practical Competencies
 Elementary practical skills for Pits marking,
 Elementary details about Transmission
excavation and stub- setting/earthing
line foundation works
(Audio
through Audio visual on Tower Foundation,
Visual(AV))
Transmission Line Survey
 Survey
 Pits marking
 Excavation
 Stub setting/ earthing
 Transmission Line Towers (AV)
 Identifying types of towers(for various
 Type of Towers including ULEs
voltage levels) through Audio Visual inputs,
reading structural drawings & bill of
(Unequal Leg Extensions) details
material, identification of tower parts and
 Structural Drawings and Bill of Material
stacking of Tower material
 Markings and identification of Tower
Parts
 Loading, unloading and stacking of
14
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
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
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Environmental Impact
Awareness about environmental
impact
ROW issues
Damage Control
Introduction to Tools and Plans
related to Tower erection
Identification
Up-keeping
Proper uses (AV)
Detailed description of derricks (AV)
Do’s and Don’t
Testing its Healthiness
Important Parts of Towers and its
fitting sequence
Communication
sets
Personal
Protection
Equipments
(PPE’s)
Identification
Up-keeping
Proper
uses
(AV)
Do’s
and
Don’t
Testing
its
Healthiness
and
identification of faulty PPEs
Field Quality Plan and Procedures
Standard field quality plans and
procedures
Visual checking of materials for
Stacking, Cleanliness, Galvanizing,
Damages, completeness
Sequence of erection, checking for
completeness, tightening of nuts and
bolts, Tack welding etc.
Erection Procedures (AV)
Staking of Pieces at Site and ensuring
availability of full material.
Ground Assembly
Hosting of derricks
Identification of proper size and
quantity of Bolts and Nuts
Detailed erection process (step by
step)

Practical ways to handle tower parts and
material in order to minimize environmental
impact/damage, straight line use of tractors

Practical use of Tools and Plans for Tower
erection including testing of T&Ps

Practical use of Personal Protection
Equipments(PPEs) for Tower erection

Ensuring quality associated with Tower
erection works and ensuring Field Quality
Plan and Procedures

Practical experience for checking material
availability for Tower erection, stacking of
pieces, ground assembly, hoisting of
derricks, proper use of pulleys/winches,
balancing while lifting the material,
anchoring/guying angle of derrick poles,
kinds of knots of ropes, use of proper bolts
and nuts and step-wise erection procedure,
Special arrangements to be used for
various crossings (River, Power line,
National Highway, Railway).
15
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
Safety in Erection (AV)
Safety procedures
First Aid arrangements
Handling of emergency situations
Proper display & markings of safety
procedure and details.
Soft Skills
Emotional contents (AV)
Team Work
Communication skill
Discipline & punctuality
Positive attitude and behavior
Practical Field Training
Actual climbing on tower with tools and
procedures
Field demonstration on safety during
erection
Erection of tower (step by step) in
control
environment
Site Visits
Practical demonstration

Safe working on the site and ensuring
adherence to safety procedures

Observing discipline and punctuality on
work, keeping and promoting positive
attitude, maintaining good interpersonal
relationship and working in team

Full erection of Power Transmission Line
Tower observing safety procedures

Recapturing,
demonstration,
validation

Gaining practical competencies through
observation of actual tower erection at
construction site
Recapturing
practical
competencies
acquired and learning by performance
during appraisal
practical
appraisal
and
16
Certificate Level – VII
1. Basic Electrical Training
(ELE 101)
Underpinning Knowledge (Theory
 Safety practice –
o Lifting and handling loads.
o Heavy Equipments
 Safety practice –
o Fire extinguishers
o Types of fire extinguishers
 General safety of tools and equipments

Practical Competencies

Safety practices – lifting and
handling.

Safety practices – Fire fighting



Nature of working of
tools and equipments.
Electrical safety practice
o Rescue a person who is in
contact with live wire.
o Treat a person for
electric
Prepare Terminations
o Skinning Different types
of cable ends
o
Make various joints in
cable
o Crimping cable ends.
o Soldering the
cable lugs
Simple
electrical
connections
using
resistance, voltmeter, and
ammeter, multimeter
Connecting
number of lamps
in series connection.
Connecting number of lamps
in parallel connection.
Testing the polarity of DC supply.
Identification of phase and
neutral in single phase supply
Carry out of pipe earthing
Carry out of plate earthing

Repairing of house wiring faults.
Electrical safety
o Rescue a person who is in contact
with live wire.
o Treat a person for electric
shock/injury.
Introduction to Electricity
Conductors and types of conductors
Insulators and types of insulators
Crimping & crimping tool
Soldering


Define simple electrical terms like
voltage, current, resistance and their units.


Simple series and parallel circuits













Direct current and testing the polarity
Alternating current and identifying phase,
neutral and earth terminals
Purpose of Earthing
Types of Earthing.
o Pipe Earthing
o Plate Earthing
Simple house wiring circuit.


2. Repair of Electrical Power Tools
(ELE 208)
Underpinning Knowledge (Theory
Practical Competencies
Safety precautions
Safety precautions
Classification of single phase motors – parts,
 Dismantling and reassembling of
construction and working of single
single phase motors like permanent
phase motors
capacitor,
capacitor start induction run,
capacitor start capacitor run,
17
Classification of electrical power tools as per
their application like hand drilling machine,
angle
grinder,
rotary
hammer,
sander/polisher, blower, heavy duty cutter,
portable cut off saw etc.,

Dismantling and reassembling of
electrical power tools used like
hand
drilling machine, angle grinder, rotary
hammer, marble cutter , heavy duty
mini
blower
Trouble shooting technique in electrical Troublegrinder,
shooting sander/polisher,
in hand tools testing
of ,
power
insulation, armature defects, capacitor testing,
tools – like insulation testing armature carbon brush replacing after bedding – testing
defects, field winding, stator winding the protective devices.
defects, noisy operation bearing problem,
carbon brush
changing,
Symptoms
and causes
of motorturning
troubles –the
 Preventive maintenance of hand
preventive and breakdown maintenance.
tools,
overhauling,
changing
defective parts
etc.,
3. Power Transmission Line Stringing
(ELE 111)
Underpinning Knowledge (Theory)
1. Elementary details of foundation and Tower
stringing (AV)
Type of Tower (Tension and suspension)
Survey
Pits marking
Excavation
Stub setting/ earthling
Type of Towers including ULEs (Unequal
Leg Extensions) details
2. Pre-check of erected tower (AV)
Missing members
Tightening
3. T&P associated with Stringing works (AV)
Insulator hoisting
Hardware fitting
Stringing
4. Personal Protection Equipments (PPE’s)
Identification
Proper uses
Up-keeping
Do’s and Don’t
Testing its Healthiness
5. Identification of materials (AV)
Insulator type
Fittings and rollers
Drum schedules
Do’s and Don’t
Practical Competencies
 Elementary practical skills for Pits
marking, excavation
and
stubsetting/earthling through Audio visual on
Tower Foundation and stringing,
Identifying types of towers and
Transmission Line Survey

Checking of erected tower before stringing

Practical use of Tools and Plans for
Power Transmission Line Stringing
Practical use of Personal Protection
Equipments(PPEs) for Power Transmission
Line Stringing

Identification and proper use of
materials related to Stringing work
18
6. Field Quality Plan and Procedures related
to stringing
Standard field quality plan and
procedures a. Insulators- Visual check
for cleanliness/glazing/cracks/white spots,
IR Value
b. Visual checking of conductor drums
etc.
c. During stringing- Conductor/earthwirescratch/cut check, repair sleeve,
midspan joints etc.
d. After stringing- check for clearances,
jumpering, copper bond, placement
of spacer/damper
Quality associated with works
7. Stringing procedures (AV)
Placement of TSE and Drums
Guys of TSE and Tower
Paying out of Pilot wire
Paying out of Earth Wire
Paying out of Conductors
Use of MSCJ
Rough sagging
Procedures and precautions for
arrangements
for
various
crossings.
Important earthing arrangements for Power
Line crossings (LT &
HT)
Final sagging
Clipping, spacing, jumpering
Important safety aspects
Do’sinand
Don’t
8. Safety
Stringing
Safety procedures (AV)
First Aid arrangements
Handling of emergency situations
Proper display & markings for
safety procedures and guidelines
9. Soft Skills
Emotional contents (AV)
Team Work
Communication
Discipline & punctuality
Positive attitude and behavior

Ensuring quality associated with Tower
erection works and ensuring Field Quality
Plan and Procedures

Practical experience for Power
Transmission Line Stringing such as
placement of TSE & Drums, use of Guys
& MSCJ, paying out of Pilot wire/Earth
wire/ conductors, rough/final sagging,
clipping/spacing/jumpering,
special
arrangements required for various
crossings (River, Power line, National
Highway, Railway) etc.

Safe working on the site and
ensuring adherence to safety
procedures
Observing discipline and punctuality on work,
keeping and promoting positive attitude,
maintaining good interpersonal relationship and
working in team
19
10. Practical Field Training
Actual stringing in control environment.
Field demonstration on safety
during stringing work
11. Site Visits
Demonstration of actual string work
12. Recapturing, practical demonstration,
appraisal and validation
Stringing of Power Transmission Line
observing safety procedures
Gaining practical competencies through
observation of actual Stringing at construction
site
Recapturing practical competencies acquired
and learning by performance during appraisal
20
NATIONAL VOCATIONAL EDUCATION QUALIFICATION FRAMEWORK
SECTOR: SERVICE
SPECIALIZATION: ELECTRONICS EQUIPMENT MAINTENANCE
S.No.
1.
2.
3.
4.
5.
6.
7.
Certificate Level
Level-I
Level-II
Level-III
Level-IV
Level-V
Level-VI
Level-VII
Vocational Hours
200 hrs
250 hrs
350 hrs
350 hrs
500 hrs
550 hrs
7500 hrs
Certificate Level – I
1. Basic Electronics (Repair & Maintenance of Power supply, inverters, and
UPS
(ELC 101)
Practical Competencies
• Practice
procedure
for
electrical
and
personal safety measures
• Use of multimeter
• Testing
of
active
and
passive
components
• Testing of transformers
• Testing of semiconductor components
• Testing of unregulated and regulated
voltages
• Soldering and de-soldering techniques
• Assemble and test rectifier circuits – half wave,
full wave & bridge rectifier
• Assemble a power amplifier circuit (ce, emitter
follower)
• Assemble and test an audio power
amplifier (buzzer)
• Construct a RC- oscillator and test it
• Find the total load and select a suitable
UPS/Inverter (rating factor)
• Installation of UPS and Inverters
• Maintenance of battery
• Opening & dismantling an equipment and
identifying the major parts , testing of major
components, identifying transformers and
checking , checking of power modules,
Charging ,
discharging and testing of
batteries, repairing of SMPS, simulating various
faults diagnosing and rectifying it.
Underpinning Knowledge (Theory)
• Electrical and personal safety, dangers
and preventions
• Multimeter and its various application
• Basics of electricity ‒ define DC, AC //
practical measuring units of voltage,
current, resisistance. Types of transformers
– its construction, testing
• Testing of proper earth using test lamp
• Testing of earth using multimeter
• Fuse – types, use of fuses and its rating
• Basic Electronics – passive and active
components –
testing of components,
MOSFET – precautions when handling
• Applications of transistor – its uses
• Op-Amp – Introduction, applications,
construction, comparators
• Voltage Regulator and their types
• DIAC, SCR, TRIAC - applcation
• Digital electronics – gates and its
application, multiplexers, de-multiplexers,
counter
• Electrical load their VA and watts.
Various types of batteries used in UPS
and Inverters and their maintenance.
• Single phase and three phase system,
Different types of inverter, UPS, Working
principle, specifications, explanation with the
help of block diagram, basic principle of
working of power switches, testing methods,
discussions of various faults, diagnosing
methods, rectifying common faults.
21
2. Installation & Maintenance of DTH System
(ELC 202)
Practical Competencies
Practice procedures for safety and health
Underpinning Knowledge (Theory)
Electrical and personal safety,
hazards measures
dangers and preventions
Name the various mini-dish components and their
Basic satellite communication, types of
functions.
satellite & its orbits, uplinks and down links,
frequency
spectrum,
broadcast
centers,
area
covered, polarization, EFC, symbol rate, BER,
MER, C/N, etc.
Chronology to assemble the various parts of
Specification & parts of coaxial cable,
minidisk.
impedance and specification
Various types of connectors and cables, its
specifications and connectorization procedure.
Identify and use different tools and equipments used
Multi-dwelling unit design, headed amplifier,
in DTH installation procedure & cabling procedure.
line amplifier, cascaded in/out multi-
Site selection, installation mounting tracking for
switch, tap, splitter.
azimuth and elevation angles using SAT meter.
Laying cable, connecting auxiliary equipments.
Activating, setting of IRD/DIGICOM/DIGIBOX
22
Certificate Level – II
1. Basic Electronics (Repair & Maintenance of Power supply, inverters, and
UPS
(ELC 101)
Practical Competencies
• Practice
procedure
for
electrical
and
personal safety measures
• Use of multimeter
• Testing
of
active
and
passive
components
• Testing of transformers
• Testing of semiconductor components
• Testing of unregulated and regulated
voltages
• Soldering and de-soldering techniques
• Assemble and test rectifier circuits – half wave,
full wave & bridge rectifier
• Assemble a power amplifier circuit (ce, emitter
follower)
• Assemble and test an audio power
amplifier (buzzer)
• Construct a RC- oscillator and test it
• Find the total load and select a suitable
UPS/Inverter (rating factor)
• Installation of UPS and Inverters
• Maintenance of battery
• Opening & dismantling an equipment and
identifying the major parts , testing of major
components, identifying transformers and
checking , checking of power modules,
Charging ,
discharging and testing of
batteries, repairing of SMPS, simulating various
faults diagnosing and rectifying it.
Underpinning Knowledge (Theory)
• Electrical and personal safety, dangers
and preventions
• Multimeter and its various application
• Basics of electricity ‒ define DC, AC //
practical measuring units of voltage,
current, resisistance. Types of transformers
– its construction, testing
• Testing of proper earth using test lamp
• Testing of earth using multimeter
• Fuse – types, use of fuses and its rating
• Basic Electronics – passive and active
components –
testing of components,
MOSFET – precautions when handling
• Applications of transistor – its uses
• Op-Amp – Introduction, applications,
construction, comparators
• Voltage Regulator and their types
• DIAC, SCR, TRIAC - applcation
• Digital electronics – gates and its
application, multiplexers, de-multiplexers,
counter
• Electrical load their VA and watts.
Various types of batteries used in UPS
and Inverters and their maintenance.
• Single phase and three phase system,
Different types of inverter, UPS, Working
principle, specifications, explanation with the
help of block diagram, basic principle of
working of power switches, testing methods,
discussions of various faults, diagnosing
methods, rectifying common faults.
2. Installation & Maintenance of DTH System
(ELC 202)
Practical Competencies
Practice procedures for safety and health
Underpinning Knowledge (Theory)
Electrical and personal safety,
hazards measures
dangers and preventions
Name the various mini-dish components and their
Basic satellite communication, types of
functions.
satellite & its orbits, uplinks and down links,
frequency
spectrum,
broadcast
centers,
area
covered, polarization, EFC, symbol rate, BER,
MER, C/N, etc.
Chronology to assemble the various parts of
Specification & parts of coaxial cable,
minidisk.
impedance and specification
Various types of connectors and cables, its
specifications and connectorization procedure.
23
Identify and use different tools and equipments used
Multi-dwelling unit design, headed amplifier,
in DTH installation procedure & cabling procedure.
line amplifier, cascaded in/out multiswitch, tap, splitter.
Site selection, installation mounting tracking for
azimuth and elevation angles using SAT meter.
Laying cable, connecting auxiliary equipments.
Activating, setting of IRD/DIGICOM/DIGIBOX
3. Repair & Maintenance of TV Receiver
(ELC 205)
Practical Competencies
Practice procedures for safety and health
hazards measures
Installation of a TV receiver
Check the SMPS for various output voltages
Identify different stages and special
components
Check the EHT section for various faults by using
step by step method
Check the tuner section for various tuning
problems
Check the vertical and Horizontal section for
various oscillations and drive problems.
Underpinning Knowledge (Theory)
Electrical and personal safety, dangers and
preventions
Explain the working principle of black and white and
color TV using block diagram.
Explain the need and working principle of each
block
Detailed explanation of power supply and high
voltage generation section
Explanation of PT , various voltages required for
PT
Simulate faults related with
the micro
controller and I2C sections .
Fault finding in remote control
TV kit replacement with suitable yoke
system (vertical and horizontal deflection
coils)
24
Certificate Level – III
1. Basic Electronics (Repair & Maintenance of Power supply, inverters, and
UPS
(ELC 101)
Practical Competencies
• Practice
procedure
for
electrical
and
personal safety measures
• Use of multimeter
• Testing
of
active
and
passive
components
• Testing of transformers
• Testing of semiconductor components
• Testing of unregulated and regulated
voltages
• Soldering and de-soldering techniques
• Assemble and test rectifier circuits – half wave,
full wave & bridge rectifier
• Assemble a power amplifier circuit (ce, emitter
follower)
• Assemble and test an audio power
amplifier (buzzer)
• Construct a RC- oscillator and test it
• Find the total load and select a suitable
UPS/Inverter (rating factor)
• Installation of UPS and Inverters
• Maintenance of battery
• Opening & dismantling an equipment and
identifying the major parts , testing of major
components, identifying transformers and
checking , checking of power modules,
Charging ,
discharging and testing of
batteries, repairing of SMPS, simulating various
faults diagnosing and rectifying it.
Underpinning Knowledge (Theory)
• Electrical and personal safety, dangers
and preventions
• Multimeter and its various application
• Basics of electricity ‒ define DC, AC //
practical measuring units of voltage,
current, resisistance. Types of transformers
– its construction, testing
• Testing of proper earth using test lamp
• Testing of earth using multimeter
• Fuse – types, use of fuses and its rating
• Basic Electronics – passive and active
components –
testing of components,
MOSFET – precautions when handling
• Applications of transistor – its uses
• Op-Amp – Introduction, applications,
construction, comparators
• Voltage Regulator and their types
• DIAC, SCR, TRIAC - applcation
• Digital electronics – gates and its
application, multiplexers, de-multiplexers,
counter
• Electrical load their VA and watts.
Various types of batteries used in UPS
and Inverters and their maintenance.
• Single phase and three phase system,
Different types of inverter, UPS, Working
principle, specifications, explanation with the
help of block diagram, basic principle of
working of power switches, testing methods,
discussions of various faults, diagnosing
methods, rectifying common faults.
2. Repair & Maintenance of washing machine and microwave oven
(ELC 204)
Practical Competencies
Practice procedures
hazards measures
for safety and health
Washing machine – front load & top load.
Installation of washing machine
Underpinning Knowledge (Theory)
•
•
•
•
Electrical and personal
safety, dangers
and
preventions
Understand the functions of
washing machine through
block diagram
Working principle of motors
used in washing machine and
their wiring diagram
Study of inlet and outlet valves
and their control
25
Identify the internal and external parts of
washing machine Operate semi, automatic and
fully automatic , fuzzy logic, neorologic washing
machines Rectify the fault leading to not
working of control panel switches
Rectify the fault leading to not working of
pulsator / agitator
Rectify the fault leading to spin drier not
working
Rectify the fault leading to one side rotation of motor
Rectify the fault leading to water inlet and outlet
valves. Maintenance and precautions (types
of detergents)
Microwave oven
Types – with grill, without grill and conventional
Identify the internal and external parts of micro wave
oven
Identify the different touch pad controls their
functions, testing of high voltage diode
•
Understand
the
working
principle of micro wave oven
with the help of block diagram
and by observation.,
Identify the HV capacitor and discharge it
Rectify the fault leading to fuse blows off when
cooking is initiated
Rectify the fault leading to not responding of touch
switches.( front panel )
Rectify the fault leading to Dead set
Rectify the fault leading to long cooking time
. Precautions – importance of interlocking switch in
performing maintenance
3. Maintenance & Repair of Electronic Test Equipment
26
(ELC 206)
Practical Competencies
Practice procedures
hazards measures
for
safety
Underpinning Knowledge (Theory)
and
health Electrical and personal safety, dangers and
preventions
(1)Analog Multimeter:
• Precaution to be taken in handling an
Analog multimeter.
• Use of various hand tools.
• Introduction to DC circuit, AC circuit.
• Familiarisation with operation of controls of
VOM.
• Principle
of
operation
of
Analog
multimeter.
• Study of DC voltage circuit of VOM.
• Study of AC voltage circuit of VOM.
• Study of DC current circuit of VOM.
• Study of ohms circuit of VOM.
• Trouble shooting Analog multimeter.
•
•
•
•
•
•
•
•
•
•
Cleaning the dust, Cleaning the switch
contacts by switch cleaning solution.
Testing the fuse.
Testing moving coil meter assembly.
Test & repair the DC voltage
measurement
circuit
by
doing
measurement at the test points provided.
Test & repair the AC voltage
measurement
circuit
by
doing
measurement at the test points provided.
Test &
repair the DC current
measurement
circuit
by
doing
measurement at the test points provided.
Test
&
repair
the
Resistance
measurement
circuit
by
doing
measurement at the test points provided.
Check the battery voltage used in ohms
range.
Check for proper operation of mechanical
zero adjustment with the help of a
screwdriver.
Repair the test leads/probes if found
defective.
• Replace the of battery if required.
•
Maintaining the test leads in proper
condition. Cleaning of the switches etc.
Replacing the open Fuse with correct
•
rating.
(2)Digital Multimeter:
• Precaution to be taken in handling a
•
Cleaning the dust, Cleaning the switch
Digital multimeter.
contacts by switch cleaning solution.
•
Cleaning the switch contacts with switch • Testing the fuse.
cleaning solution.
• Testing the 7 segment LED display.
• Testing the display (LED display, LCD
Testing the LCD display module.
display).
Check the DC voltages & waveforms at
•
•
Check the DC voltages & waveforms at the test
the test point of the IC commonly used in
point of the ic commonly used in
31/2 digit digital multimeter.
31/2 digit Digital Multimeter.
Troubleshoot DC voltage, AC voltage,
•
• Replace the defective IC. replace the
DC
current,
AC current & Resistance
• Battery of the meter.
•
Maintaining the test leads in proper measurement circuit by doing measurement at the
test points provided.
condition.
Check the battery used in the digital
•
multimeter.
Repair of test leads/probes if found
•
defective.
Replacing the open Fuse with correct
•
rating.
After repair test the digital multimeter for
•
its performance.
27
(3)Function Generator:
• Familiarization with front panel control.
• Precaution to be taken in handling a
•
Cleaning the dust, Cleaning the switch
Function Generator.
contacts by switch cleaning solution.
•
Familiarization with front panel controls, • Testing the fuse, Power cable & ON/OFF
switch etc.
switch.
•
Cleaning the dust, Cleaning the switch •
Test & repair the Power supply circuit,
contacts with switch cleaning solution.
waveform generator circuit amplifier circuit by
•
Identify & testing a Function Generator doing voltage measurement at the test points
Power supply circuit and test at the test points
provided.
provided for correct output voltages.
•
Effect of DC-offset control on the
•
Test the waveform generator circuit output
waveform.
waveforms at the test point provided with the help of a
Replacing the open Fuse with correct
•
CRO.
•
Test the Function selector switch for its rating.
proper contacts.
•
Test the output amplifier circuit by
doing voltage & waveform measurement at the test
points provided.
•
Service the equipment by blowing dust, cleaning
all the switches, potentiometers, output terminals etc.
(4)Signal Generator:
• Familiarization with front panel control.
• Function Generator.
•
Cleaning the dust, Cleaning the switch
• Familiarization with front panel controls.
contacts with switch cleaning solution.
•
Cleaning the dust, Cleaning the switch • Testing the fuse, Power cable & ON/OFF
contacts with switch cleaning solution.
switch.
•
Identify Different circuit blocks of Signal before •
Testing a Signal Generator’s Power
trouble shooting.
supply circuit, oscillator circuit & output
5)CRO:
amplifier circuit for trouble shooting.
• Precaution to be taken in handling a
CRO.
Replacing the open Fuse with correct
•
•
Familiarization with front panel
rating
controls.
• Familiarization with front panel controls
• Identify different blocks in a CRO.
and measurements
•
Study & Trouble shooting technique
• Cleaning the dust, Cleaning the switch
of CRO’s Power supply circuit, vertical
contacts by switch cleaning solution.
amplifier, horizontal amplifier & Sweep
•
Testing the fuse, Power cable & ON/OFF
generator circuit etc.
switch.
• Test the by doing voltage & waveform
• Identify & testing a CRO’s Power supply
measurement at the test points provided.
Vertical amplifier circuit , horizontal
• Check
for
proper
operation
of
amplifier & Sweep generator circuit etc.
AUTO/NORMAL, LINE, CH-1 or CH-II, EXT
• Check by feeding the CAL signal to the
etc.
channel in use for accurate measurement.
• Check the calibration of the cro for
• Test the circuit by doing voltage & waveform
accurate measurement by feeding the CAL
measurement at the test points provided.
signal to each channel.
• Check all functions AUTO/NORMAL,
• Cleaning of switches, potentiometers etc.
LINE, CH-1 or CH-II, EXT, selection of
• Maintaining the test probes in proper
AC-DC-GND etc.
condition. Test the probe with attenuation
• Maintaining the test probes in proper
(X1, X10).
condition.
• Time base and amplitude control
• Use of CRO probes wth & without
• Triggering, ALT-CHOP mode
attenuation (X1, X10).
• Replacing the open Fuse with correct
rating.
• Time base switch – its functions,
operation and repair
28
Certificate Level – IV
1. Repair & Maintenance of Intercom System
(ELC 208)
Practical Competencies
Underpinning Knowledge (Theory)
Practice procedures for safety and health
hazards measures
Test the components used in the pushbutton
telephone
Identify the various tone signals used in the phones
Electrical and personal safety, dangers and
preventions
Identify the components used in Push button
telephone
Understand the various tones used in the phone
circuits
Use of microphone and speaker
Differentiate pulse dialing and tone dialing and
their applications
Functions of the dialer circuit and speech circuit
Testing of microphone and speaker
Testing & replacing components in the protection
circuit and ringer circuit
Test the key pad for proper function and repair the
key pad problems
Identify the faulty component and replace in the
dialer circuit and speech circuit
Test and identify the fault in a pushbutton telephone
Identify and fix the various adaptors, connectors
and sockets
Identify the terminals of trunk line and extension line
and connect the extensions
Setting the call transfer, call wait and other facilities
available on EPABX
Trace the wiring and locate the fault in the
extension wiring circuit
Testing methods of pushbutton telephone for
proper functions
Use of various adaptors, connectors and sockets
used in the telephone circuits
Methods to connect the trunk line and extension
line in a EPABX
Call wait, call transfer, conference facility available
in a EPABX
Read wiring circuits and understand the wiring of
extension circuits.
2. Repair & Maintenance of PA & Audio Systems
(ELC 210)
Practical Competencies
Practice procedures for safety and health
hazards measures
Identify the various types and power rating of
speakers
Types of microphones and their applications
Construct and repair small power supplies
Amplifier -connection with microphone and
speakers
Long line connection, line transformers and their
connection, phasing according to
manufacturing
Fault finding in pre amplifier sections
Fault finding in power amplifier sections, power
transistor testing
Rectification of Humming and whistling
problems
Underpinning Knowledge (Theory)
Electrical and personal safety, dangers and
preventions
Understand the working of microphones and
speakers
Types of microphones and their properties.
Power supply , ripple, filtering and power
rating. Regulated power supply
Importance of Impedance matching, types of
wires used for connecting mic and speakers.
Pre amplifiers, their necessity, impedance
matching, wire less microphones
Power amplifiers, components used in power
amplifier section and their functions
Earthing and its importance
Multi input amplifiers and their conncetions.
CD Player
Identify the internal parts of CD player such as
Loading motor and its assembly
Turntable motor and its assembly
Slider motor and tracking coil Linear
tracking pickup assembly Servo
system and OPU
Lens cleaning
Study the working principle of ACD and VCD
players
Study the functions of front panel controls Study
the parts in mechanical section and their working
Explain the loading action of CD player
29
Trouble shooting with the following faults.
Study the motors used and the working of
servo system
Dead set, Tray does not open., Disc not Study the optical pickup unit and its working
reading, Track jumps, CD gets ejected
3. Repair & Maintenance of Photocopier & Fax Machine
(ELC 211)
Practical Competencies
Practice procedures for safety and health
hazards measures
(a). PHOTO COPIER
Operation of a photo copier.
Dismantling and assembling of paper feed
mechanism, paper tray, Thermal unit and
Toner Unit.
Identify the various sensors used in the copier and
their fixtures.
Fault finding and repairing in electrostatic high
voltage unit.
Dismantling and fitting of drum unit- cleaning of drum
unit
Dismantling and refitting of Carriage unit ,
mirror unit and light unit
Fault finding in light unit
Identify the faults and repair in the thermal unit.
Underpinning Knowledge (Theory)
Electrical and personal safety, dangers and
preventions
Principle of photo copying
Photo sensitive materials- selenium etc..
Image transfer methods
Various types of sensors and their functions.
Electrostatic charger and charging of drum
assembly.
Toner and its properties.
Paper trays, Paper feed mechanism and the
sensors used for paper movement
Effects of light Intensity on charging the drum unit.
Control modules- understand the fault codes and
identify the faulty sections.
Fault finding in control module
Periodic cleaning and servicing of copier
machines
Overall fault finding and repair a photo copier
machine.
Fault finding and repair of Colour copiers
Repairing of Jumbo copiers
Repairing of multipurpose copy printers.
Repairing of heavy duty copiers
(b). FAX MACHINE
Operation of a Fax machine.
Telephone line access and phone connection
Dismantling and assembling of paper feed
mechanism, paper tray, Thermal unit and
Toner Unit of Fax machine
Identify the various sensors used in the Fax
machines
Thermal printers and Ink printers.
Focusing, enlargement methods
Identify the faults and repair in the thermal
printer unit.
Control modules- understand the fault codes
and identify the faulty sections.
Fault finding in control module
Paper trays, Paper feed mechanism and the sensors
used for paper movement
Functions of control module – fault codes
Periodic cleaning and servicing of fax machines
Functions of control module – fault codes
Fault finding methods and procedure for copier
machines
Principle of Colour Copiers
Multipurpose copy printers and heavy duty
copiers.
Principle of Fax machine.
Properties of telephone line, ISDN line
Data reception and printing
Checksum and its importance
Scanning of paper and converting to data.
Printers thermal and ink , their working principles.
Fault finding methods and procedure for Fax
machines
Fault finding methods and procedure for Fax
machines
30
Certificate Level – V
1. Basic Electronics (Repair & Maintenance of Power supply, inverters, and
UPS
(ELC 101)
Practical Competencies
Underpinning Knowledge (Theory)
• Practice
procedure
for
electrical
and
personal safety measures
• Use of multimeter
• Testing
of
active
and
passive
components
• Testing of transformers
• Testing of semiconductor components
• Testing of unregulated and regulated
voltages
• Soldering and de-soldering techniques
• Assemble and test rectifier circuits – half wave,
full wave & bridge rectifier
• Assemble a power amplifier circuit (ce, emitter
follower)
• Assemble and test an audio power
amplifier (buzzer)
• Construct a RC- oscillator and test it
• Find the total load and select a suitable
UPS/Inverter (rating factor)
• Installation of UPS and Inverters
• Maintenance of battery
• Opening & dismantling an equipment and
identifying the major parts , testing of major
components, identifying transformers and
checking , checking of power modules,
Charging ,
discharging and testing of
batteries, repairing of SMPS, simulating various
faults diagnosing and rectifying it.
• Electrical and personal safety, dangers
and preventions
• Multimeter and its various application
• Basics of electricity ‒ define DC, AC //
practical measuring units of voltage,
current, resisistance. Types of transformers
– its construction, testing
• Testing of proper earth using test lamp
• Testing of earth using multimeter
• Fuse – types, use of fuses and its rating
• Basic Electronics – passive and active
components –
testing of components,
MOSFET – precautions when handling
• Applications of transistor – its uses
• Op-Amp – Introduction, applications,
construction, comparators
• Voltage Regulator and their types
• DIAC, SCR, TRIAC - applcation
• Digital electronics – gates and its
application, multiplexers, de-multiplexers,
counter
• Electrical load their VA and watts.
Various types of batteries used in UPS
and Inverters and their maintenance.
• Single phase and three phase system,
Different types of inverter, UPS, Working
principle, specifications, explanation with the
help of block diagram, basic principle of
working of power switches, testing methods,
discussions of various faults, diagnosing
methods, rectifying common faults.
2. Repair & Maintenance of cellular phones
(ELC 207)
Practical Competencies
Underpinning Knowledge (Theory)
Practice procedures for safety and health
hazards measures
Operation and setting of cell phone
Electrical and personal safety, dangers and
preventions
Introduction to various types of mobile handsets,
their description, features & how to
use these features.
Identify the keys and their uses.
Identify various components of mobile handsets
Explaining of various features of mobile phones and
methods of using the same.
Replace faulty parts with new parts of mobile Fault finding and trouble shooting
phone that can be done without use of soldering
Test the battery and battery charger with
multimeter.
Identify the components used in a cell phone
Testing of Mic, speaker and vibrator
Function of Mic, speaker and vibrator
31
Soldering and desoldering of various SMD
components and select suitable temperature for
use.
SMD soldering methods
Soldering and desoldering of BGA Ics.
Identify BGA Ics.
Check track continuity and use jumpers for track
problems.
Apply proper flux and cleaning the cell phone
Identify various blocks and their functions
Test and rectify the problems in antenna and
antenna switch
Use of various solders , flux and cleaning
agents.
Use of antenna and antenna switch
Identify the fault and test the display interface
circuits.
Unlock and lock various functions
Functions of display, CPU, memory
Identify the faults of Network section and voice
section and rectify them.
Functions of the IF section, COBBA section and PA
section. Complete knowledge of Block Diagram, circuit
diagram, i.e.,
Power Section On/off
circuit Net Section
Charging Section
Software Section
Rectify the faults related to SIM and SIM
connector
SIM and SIM related problems of GSM & CDMA
PHONES
Rectify the faults in Camera and camera
interface circuits
Use of computer for cell phone servicing – cell phone
software
Identify and Rectify the faults in Bluetooth
circuits
Use of anti-static mats
Camera phones its constructional details and working
Bluetooth and other wireless circuits.
Complete hardware and software knowledge of
PDA and multimedia handsets, Window based
handsets.
Knowledge of downloading of add-on software, ring
tones, wall papers, themes, etc. on non- multimedia
and multimedia handsets, window
based handsets.
Various locks used in cell phone
Flashing and its need- precautions to be taken while
flashing
3. Installation & Maintenance of Electronic Equipments in cell phone towers
(ELC 209)
Practical Competencies
Practice procedures for safety and health
hazards measures
•
•
•
•
•
•
•
Perform cable earthing
Feeder cable clamping
Feeder connector making
Install indoor and outdoor ladder
Cable routing
Install equipment like BTS, TMR
Install antenna
Underpinning Knowledge (Theory)
Electrical and personal safety, dangers
and preventions
Programme Contents:
• Feeder Cables – earthing, clamping, connector
• Ladders used – installation of indoor and
outdoor ladders
• Base Transciever Station (BTS)– INSTALLATION
• Installation of transmission rack (TMR)
• Equipment Installation and safety
• Installation of Antenna
32
•
•
•
•
Install the GSM & MINILINK
antenna
Use VSWR meter and measure the
signal strength
Perform Microwave alignment
Perform
the
task
of
interconnecting the different units in a
Base Transceiver Station
• Fundamentals of AC
• Microwave spectrum - CDMA, GSM - micro
wave link – wave guide
• modem multiplexing unit
• Switching Multiplexing Unit
• Tributary Frame
• Distrin\bution Unit
• Mini link cable and installation
• Antenna- mini-link &
serving antenna,
antenna maintenance
• UPS and its maintenance
• Generator set and its Maintenance
• Lighting arrestor
• Electrical wiring, cabling and routing
33
Certificate Level – VI
1. Basic Electronics (Repair & Maintenance of Power supply, inverters, and
UPS
(ELC 101)
Practical Competencies
• Practice
procedure
for
electrical
and
personal safety measures
• Use of multimeter
• Testing
of
active
and
passive
components
• Testing of transformers
• Testing of semiconductor components
• Testing of unregulated and regulated
voltages
• Soldering and de-soldering techniques
• Assemble and test rectifier circuits – half wave,
full wave & bridge rectifier
• Assemble a power amplifier circuit (ce, emitter
follower)
• Assemble and test an audio power
amplifier (buzzer)
• Construct a RC- oscillator and test it
• Find the total load and select a suitable
UPS/Inverter (rating factor)
• Installation of UPS and Inverters
• Maintenance of battery
• Opening & dismantling an equipment and
identifying the major parts , testing of major
components, identifying transformers and
checking , checking of power modules,
Charging ,
discharging and testing of
batteries, repairing of SMPS, simulating various
faults diagnosing and rectifying it.
Underpinning Knowledge (Theory)
• Electrical and personal safety, dangers
and preventions
• Multimeter and its various application
• Basics of electricity ‒ define DC, AC //
practical measuring units of voltage,
current, resisistance. Types of transformers
– its construction, testing
• Testing of proper earth using test lamp
• Testing of earth using multimeter
• Fuse – types, use of fuses and its rating
• Basic Electronics – passive and active
components –
testing of components,
MOSFET – precautions when handling
• Applications of transistor – its uses
• Op-Amp – Introduction, applications,
construction, comparators
• Voltage Regulator and their types
• DIAC, SCR, TRIAC - applcation
• Digital electronics – gates and its
application, multiplexers, de-multiplexers,
counter
• Electrical load their VA and watts.
Various types of batteries used in UPS
and Inverters and their maintenance.
• Single phase and three phase system,
Different types of inverter, UPS, Working
principle, specifications, explanation with the
help of block diagram, basic principle of
working of power switches, testing methods,
discussions of various faults, diagnosing
methods, rectifying common faults.
2. Operation of Clinical equipments
(ELC 112)
Practical Competencies
1. Practice procedures for safety and health
hazards measures
2. Identify
and
Operate
centrifuges,
incubator, colorimeter,
spectrophotometer,
flame photometer,
gamma Counter, Microscope.
3. Perform calibration on centrifuge
4. Perform
preventive maintenance
on centrifuges,
incubator,
colorimeter, spectrophotometer,
flame
photometer,
gamma Counter,
Microscope.
Underpinning Knowledge (Theory)
• Safety and security, health hazards
• List out various instruments in clinical
laboratory,
• Hot plate and magnetic stirrer ‒
operating procedure, care important
specification
• Centrifuges ‒ construction, working
principle, use, care rpm calibration,
timer
calibration,
thermometer
calibration, preventive maintenance,
selection of centrifuge, various types
of centrifuges.
• Hot
air
oven
‒
use,
operating
34
procedure, construction procedure,
use, care, important specification
• Incubator ‒ use, construction, care.
• Temperature
bath:
use,
construction, care.
• Body fluids- blood, urine, CSF &
other body fluids
• Colorimetry and photometry ‒ define:
- light wave, wavelength, unit of
wavelength, monochromator, light
source,
cuvette,
photodetector,
coloured solution
• Colorimeter ‒ use, construction, front
panel controls, operating procedure,
care, important specification
• Spectrophotometer
use,
construction, front panel controls,
operating procedure, care, important
specification
• Flame
photometer
use,
construction, front panel controls,
3. Operation of Physiotherapy Equipments
(ELC 117)
Practical Competencies
1. Practice procedures for safety and health
hazards measures Prepare patient for
physiotherapy treatment
2. Operate TENS Machine
3. Operate
Interferential therapy
Instrument
4. Operate
short-wave diathermy
machine
5. Operate and maintain UV
light system
6. Operate
Ultrasound diathermy
machine
Underpinning Knowledge (Theory)
• Electrical and personal safety,
dangers and preventions
• Preparation of
patient
• Transcuatneous
electrical
nerve stimulation
‒
uses,
positioning of
electrodes, intensity, working of
TENS, construction, front panel
controls, operation procedure
• Interferential therapy ‒ working
• Methods of heating the tissues ‒
direct and indirect methods
• Short-wave
diathermy
use, construction,
front
controls,
operation
procedure
‒
panel
• Ultrasound
diathermy
use, construction,
front
controls,
‒
panel
35
operation
procedure
• Ultra
violet
radiation
use,
construction,
front
panel
controls, operation procedure
4. Maintenance of Physiotherapy Equipments
(ELC 218)
Practical Competencies
Practice
procedures
hazards measures
a. Operate
b. Use
tools
soldering
Underpinning Knowledge (Theory)
safety and health Electrical and personal safety, dangers
and preventions
Programme Contents:
Multimeter
& Measure
• Multimeter and its application
Resistance, voltage, current
• Basics of electricity ‒ define DC, AC
&
c. Perform
power
equipments
for
Perform soldering and de-
chord maintenance of
//
•
•
•
•
d. Test earth using test lamp or multimeter
•
e. Perform
cable maintenance
f. Open equipment, Remove, test and replace
blown fuse in the PCB
•
•
•
•
practical
measuring
units
of
voltage, current, resisistance.
Testing of earth using test lamp
Testing of earth using multimeter
fuse – types, use, testing
Basic Electronics – passive and active
components, testing of components,
Op-Amp
–
Introduction,
applications, construction, differential
amplifier, biomedical amplifier, filters –
integrator, differentiator, notch filters,
comparators
Digital
electronics
–
gates
and
its
application,
multiplexers,
demultiplexers, counters
Replacement of fused lamp in UV light
TENS - block diagram, Common
PCB’s and identification of PCB’s
Interferential
Therapy
Machine
-
36
Certificate Level – VII
1. Basic Electronics (Repair & Maintenance of Power supply, inverters, and
UPS
(ELC 101)
Practical Competencies
• Practice
procedure
for
electrical
and
personal safety measures
• Use of multimeter
• Testing
of
active
and
passive
components
• Testing of transformers
• Testing of semiconductor components
• Testing of unregulated and regulated
voltages
• Soldering and de-soldering techniques
• Assemble and test rectifier circuits – half wave,
full wave & bridge rectifier
• Assemble a power amplifier circuit (ce, emitter
follower)
• Assemble and test an audio power
amplifier (buzzer)
• Construct a RC- oscillator and test it
• Find the total load and select a suitable
UPS/Inverter (rating factor)
• Installation of UPS and Inverters
• Maintenance of battery
• Opening & dismantling an equipment and
identifying the major parts , testing of major
components, identifying transformers and
checking , checking of power modules,
Charging ,
discharging and testing of
batteries, repairing of SMPS, simulating various
faults diagnosing and rectifying it.
Underpinning Knowledge (Theory)
• Electrical and personal safety, dangers
and preventions
• Multimeter and its various application
• Basics of electricity ‒ define DC, AC //
practical measuring units of voltage,
current, resisistance. Types of transformers
– its construction, testing
• Testing of proper earth using test lamp
• Testing of earth using multimeter
• Fuse – types, use of fuses and its rating
• Basic Electronics – passive and active
components –
testing of components,
MOSFET – precautions when handling
• Applications of transistor – its uses
• Op-Amp – Introduction, applications,
construction, comparators
• Voltage Regulator and their types
• DIAC, SCR, TRIAC - applcation
• Digital electronics – gates and its
application, multiplexers, de-multiplexers,
counter
• Electrical load their VA and watts.
Various types of batteries used in UPS
and Inverters and their maintenance.
• Single phase and three phase system,
Different types of inverter, UPS, Working
principle, specifications, explanation with the
help of block diagram, basic principle of
working of power switches, testing methods,
discussions of various faults, diagnosing
methods, rectifying common faults.
2. Operation of ECG and ICCU Instruments
(ELC 113)
Practical Competencies
a. Practice
procedures
for safety
and health hazards measures
b. Practice
procedures
for
safety
and
health
hazards
measures
c. Operate
Single-Channel ECG
recorder & Multi- Channel ECG
Recorder.
d. Test the ECG recorder
e. Operate
Cardiac
Monitor,
Defibrillator, Pulse Oximeter
& NIBP Machine.
Underpinning Knowledge (Theory)
Programme
Contents:
• Electrical
and
personal
safety,
dangers and preventions
• Electrical
and
personal
safety,
dangers and preventions
• Human anatomy (Basics), list out the
different
bioelectric
signals
&
physiological parameters, Physiology of
heart, ECG signal and its component,
Electrode placement, ECG Leads
• ECG Recorder ‒ use, types:‒ single
37
channel &
multi-channel, manual and automatic
// Technical specifications of ECG
Recorders, working principle of ECG
Recorders,
Operation
of
ECG
Recorder. Front Panel controls, Patient
Cable,
Electrode
types,
Programmable
features
•
•
•
•
•
•
of
multi-channel
recorder,
calibration ‒
using of
1mV control , Care and
maintenance of ECG Recorders
ECG Monitor:- Specifications Front
Panel controls , Patient Cable,
Electrodes used, electrode placement,
working principle, Operation, care and
maintenance
Pulse oximetry
Pulse
oximeter:Specifications
Front Panel controls , Patient Cable,
Electrodes used, working principle,
Operation, care and maintenance
Blood pressure measurement. and non-invasive, NIBP
invasive
measurement methods
• NIBP
Machine:Specifications,
Front Panel controls
,
Patient
Cable,
cuff placement
, working
principle, Operation,
care and
maintenance .
Defibrillator:Specifications
Front
Panel control,
Patient
Cable,
Electrodes
used, working principle,
Operation, acre and maintenance
Precautions and prevention of
transmission of diseases, minimizing
infections
3. Operation of X-ray machine and dark room assistance
(ELC 115)
Practical Competencies
a. Practice procedures for safety
health hazards
and
measures
b. Familiarize with controls
and
operate
mobile
X- ray
machine
c. Familiarize
with Darkroom
Underpinning Knowledge (Theory)
• Electrical
and
personal
safety,
dangers and preventions
• Properties of x-rays, Use of x-ray
• Precautions
and
safety
when
operating
the
x-ray
machine,
Radiation dose, effect of x-ray
radiation on human/operator
38
and its stages, Able to develop x-ray
films
• Mobile x-ray machine – list out
various controls i.e. Kvp, mA,
exposure time etc of x-ray machine,
construction, operation
• Dark room, procedure for developing
x-ray film
• Film drier –use
4. Maintenance of ECG and ICCU Equipments
(ELC 214)
Practical Competencies
Practice procedures
hazards measures
for
Underpinning Knowledge (Theory)
safety and health Electrical
personal safety, dangers and
preventions
Programme Contents:
a. Operate
Multimeter
& Measure
• Multimeter and its application
Resistance, voltage, current
• Basics of electricity ‒ define DC, AC //
b. Use tools & Perform soldering and depractical measuring units of voltage, current,
soldering
resisistance.
c. Perform
power
chord
•
Testing of earth using test lamp
maintenance of equipments
•
Testing of earth using multimeter
d. Test earth using test lamp or multimeter
• fuse – types, use, testing
e. Perform cable maintenance
• Basic Electronics – passive and active
f. Open equipment
components, testing of components,
g. replace
fuses
which
are outside the
•
Op-Amp
–
Introduction,
applications,
equipment
construction, differential amplifier, biomedical
amplifier, filters – integrator, differentiator, notch
filters, comparators
• Digital electronics – gates and its application,
multiplexers, de-multiplexers, counters
a. Test the performance of ECG Recorder ,
study symptoms
& Identify the faulty PCB
b. Test the performance of ECG Monitor,
study symptoms & Identify the faulty PCB
c. Test the performance of pulse oximeter,
study symptoms & Identify the faulty PCB
d. Test the performance of NIBP Machine,
study symptoms &
and
• Operation of ECG Recorders, Operation of
ECG Monitors, defibrillatr, pulse oximeter, NIBP
Machine
• block diagram of ECG recorder, Common
PCB’s and identification of PCB’s, fuses in the
PCB
• performance of ECG Recorder – study of
symptoms and finding out the faulty PCB, fuses in
the PCB
• block diagram of ECG Monitor, Common
39
Identify the faulty PCB
e. List out the tools required for performing
intermediate level
maintenance
the
f. Follow dismantling procedure open
equipment and
replace the faulty board
g. Remove, test and replace blown fuse in
the PCB
•
•
•
•
•
PCB’s and identification of PCB’s, fuses in the
PCB
performance of ECG Monitor – study of
symptoms and finding out the faulty PCB, fuses
in the PCB
block diagram of pulse Oximeter , Common
PCB’s and identification of PCB’s, fuses in the
PCB
performance of Pulse Oximeter – study of
symptoms and finding out the faulty PCB, fuses
in the PCB
block diagram of NIBP Machine , Common
PCB’s and identification of PCB’s, fuses in the
PCB
performance of Pulse Oximeter – study of
symptoms and finding out the faulty PCB, fuses
in the PCB
5. Maintenance of X-ray machine
(ELC 216)
Practical Competencies
Underpinning Knowledge (Theory)
Practice procedures
hazards measures
for safety and health Electrical and personal safety, dangers and
preventions
Programme Contents:
a. Operate
Multimeter
&
Measure
• Multimeter and its application
Resistance, voltage, current b.
• Basics of electricity ‒ define DC, AC //
Use line-tester,
practical measuring units of voltage, current,
c. Perform power chord maintenance of
resisistance.
equipments
•
Use of line-tester
d. Test earth using test lamp or multimeter
•
Testing of earth using test lamp
e. Replace fuse in the equipment and
• Testing of earth using multimeter
replace them when required
• Basic Electronics – passive and active
f. Test switches, interlocks, magnetic relay, and
components, testing of components,
circuit breakers and replace
• Op-Amp
–
Introduction,
applications,
g. Maintain patient table, tube stands and
construction, differential amplifier, biomedical
tracks
amplifier, filters – integrator, differentiator, notch
filters, comparators
• Digital
electronics
–
gates
and
its
application,
multiplexers,
de-multiplexers,
counters
• Layout of a x-ray room, safety features required
• Fuse ‒ use, types used in X-Ray
Machine, ratings
• Switches and interlocks, relay, circuit breakers
in x-ray machine
• Power cord maintenance, changing broken
3-pin plug
40
• high tension cables & its precautions
• General care and maintenance for mobile x-ray
machine and stationary x-ray machine
h. Test the performance of X-ray Machine , test
exposure timer, mille ampere testing, kilo
voltage testing
i. Test the performance using non-invasive xray QC device
j. Maintaining of log book
k. List out the tools required for performing
maintenance
l. X-ray tube housing – maintenance
j. Replacemen of fused bulb in Collimator k.
Follow dismantling procedure open the
equipment and replace the faulty board
• Operation of X-Ray Machine
• block diagram of x-ray machine, Common PCB’s
and identification of PCB’s, fuses in the PCB
• performance of x-ray machine –use of
spinning top, wisconsin test tool, aluminium test
wedge, dosimeter , Wisconsin test cassette
• non-invasive x-ray QC device – use,
operation
• bucky tray and its maintenance
• x-ray tube – types, working, rating chart, faults in
x-ray tube, tube housing
• collimator – use, construction, bulb in
collimator – rating & replacement
41
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