BOMBARDIER
ski-doo
PARTS MANUAL
1969 OLYMPIC
BOMBARDIER
LTD/ LTEE
ski-doo
OLYMPIC 1969
OL YMPIC SIS 12/3
OL YMPIC SIS 320
OLYMPIC TNT 399
NORDIC TNT 669
DIVISION SKI-DOD DIVISION
PARTS MANUAL
MANUEL/PIECES
VALCOURT
QUEBEC
CANADA
GENERAL INFORMATION
PARTS CATALOGUE
ILLUSTRATIONS
The illustrations figuring in this parts catalogue show the typical construction of the
different assemblies and, in all cases, may not reproduce the full detail or exact shape of the
parts shown, however, they represent parts which have the same or a similar function.
BOMBARDIER SKI·DOO
MODEL - MODELE
OLYMPIC 292CC
MANUAL
OLYMPIC 335CC
MANUAL
OLYMPIC 399CC
MANUAL
NORDIC
MANUAL
669CC
ILLUSTRATIONS
Les illustrations qui figurent dans ce catalogue de pieces montrent la construction typique
des ensembles varies et dans tous les cas peuvent ne pas indiquer la forme exacte, ou Ie detail
de la piece voulue; cependant, elles ont pour but d'identifier des pieces qui ont la meme fonction
ou nee fonction similaire -
INFORMATION GENERALE
CATALOGUE / PIECES
NOVEMBER-
1968 lBM480 1010
INDEX
DESCRIPTION
SECTION
TRACK ...............................................................................
o
DRIVE.
WHEEL ............... .
II
SUSPENSION.
III
TRANSMISSION
IV
SKI
V
STEERING
VI
BRAKE ...... .
VII
THROTTLE .................... .
X
ENGINE & EXHAUST
XII
FUEL .....
XIII
ELECTRICAL ..
XV
BODy .......................................................................................................
XVII
CHENILLE .............. .
o
COMMANDE ............. .
ROUE ................................ .
II
SUSPENSION
III
TRANSMISSION .....
IV
SKI ...
V
CONDUITE .....
VI
FREIN ............ ··
............ ....................................... ............
VII
ACCELERATEUR .................................................................................
X
MOTEUR & ECHAPPEMENT
XII
ESSENCE
XIII
SYSTEME ELECTRIQUE.
XV
CHASSIS ........... .
XVII
LlTHO'OIN ·CANADA .
NOVEMBER
-
1 ge8 IBM 4801010
SUSPENSIOil.
SUSPENSION
29
i)/
/"
20
25 26
27
28
37
33
34
35
45
Y
/~------32
~
~
43
~
42
-;(iJr~\:;;;;.
crt
30
-~-36
~I- ~
31
23
24
38
39
40
/'''''fJ
22
12
@
I
13
7
I
5'~
"'/4
I
I'
18
4
I
51
41
~
14
50
49
I
16
•
~
~
17
8
I
I
19
20
0
0
2-'"
LITHO'D IN CANADA
BOMBARDIER L TD./LTEE
0-1-11-111 -' PA~E 1
SECTION
9
"
NOVEMBER
-
11
10
3
1968 IBM 4801010
SUSPENSION
~USPINSfON
41
@f------
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
5700002
5700003
5290003
501 0012
414 0001
501 0018
387 2019
320 1102
581 1017
414-015'3
405 4002
5020002
5020011
5020015
4054002
5700205
5020016
387 3013
320 1062
408 2001
5020008
5020010
399 8001
300 8043
503 0002
5700101
5010018
320 1062
387 3013
Track Assembly
Track Insert
Insert Block (Too!)
Drive Axle
Sprocket
Mobile Flange
Nut
Machine Screw
Seal (W/Spring)
Spring (For Seal)
Bearing
Wheel Support
Cap
Inner Flange
Bearing
Tire
Outer Flange
Nut
Machine Screw
Grease Fitting
Cross Shaft
Spring
Tooth Lock Washer
Bolt
Rear Hub
Sprocket
Mobile Flange
Machine Screw
Nut
2
2
18
18
2
2
2
6
12
12
12
12
12
72
72
14
3
6
6
6
1
2
2
18
18
2
2
18
18
2
2
2
6
12
12
12
12
12
72
72
14
3
6
6
6
1
2
2
18
18
30
31
32
32
33
34
34
35
36
37
38
38
39
40
41
42
43
44
45
570 0301
4054002
503 0035
5030036
5030040
503 0033
5030034
503 0016
300 1048
386 6022
503 0008
503 0012
309 8004
503 0027
300 0041
399 9007
386 7001
581 0006
5810112
45
5810113
580 1065
5800204
580 1026
501 0007
3920019
300 0000
503 0051
46
47
48
49
50
51
52
Seal
Bearing
R.H. Link Plate
L.H. Link Plate
Adjuster Sleeve
R.H. Spring
L.H. Spring
Retainer Washer
Bolt
Nut
R.H. Bracket
L.H. Bracket
Bolt
Adjuster Eye Bolt
Bolt
Flat Washer
Nut
Rear Hub Assembly
R.H. Link Plate
Assembly
L.H. Link Plate
Assembly
Suspension Assembly
Wheel Assembly
Drive Axle Assembly
End Bearing Housing
Lock Washer
Bolt
Cap
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
4
1
2
2
2
2
4
j"
1
I
3
3
3
3
2
3
3
2
I
LlTHO·D IN CANADA
BOMBARDIER LTD./LTEE
0-1-11-111 - PAGE 2
SECTION
NOVEMBER
-
19681BM4BOIOIO
SUSPENSION
8
31
42
41
40
38
39
36
31
35
~
/
20
34
22
25
8
5
16
3
,
ARDIER
LTD'/LTEE
•
,
PAGE3
SECTION O-I-Il-1I1 BOMB
LITHO'D IN CANADA
I
10
NOVEMBER
•
o
6
-
9
11
SUSPENSION
45
43
1
1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
16
17
17
18
19
20
21
21
22
23
24
25
26
26
5700002
5700004
5700003
5290003
501 0016
5010020
4140001
501 0018
387 2019
320 1102
581 1017
4140153
4054002
501 0007
3000000
4140303
3920019
501 0015
501 0021
5020002
502 0021
5020011
5020015
405 4002
5700205
5700206
5020016
387 3013
320 1062
408 2001
5020010
5020020
Track Assembly
Track Assembly
Track Insert
Insert Block (Tool)
Drive Axle wlidler
Drive Axle wlidler
Sprocket
Mobile Flange
Nut
Machine Screw
Seal (wi spring)
Spring (For Seal)
Bearing
End Bearing Housing
Bolt
Idler
Lock Washer
Drive Axle Spacer
Drive Axle Spacer
Wheel Support
Wheel Support
Cap
Inner Flange
Bearing
Tire
Tire
Outer Flange
Nut
Machine Screw
Grease Fi tting
Spring (Front y,; 0)
Spring (Rear 9/320)
2
4
36
36
2
2
2
3
2
3
1
1
2
4
36
36
2
2
2
3
2
3
6
12
12
12
12
12
90
90
14
4
2
6
12
12
12
12
12
90
90
14
4
2
27
27
28
29
30
30
31
32
33
34
34
35
36
37
38
39
40
40
41
42
43
43
44
44
44
44
45
45
46
46
47
5020008
5020014
399 8001
3008043
5030039
5030045
0327
5700301
4054002
5030035
5Q30036_
503 0028
309 8027
391 0023
5030044
5030040
5030033
5030034
5030016
386 6022
5800202
580 0213
5800204
5800205
580 0216
580 0217
580 0207
580 0218
5810201
581 0208
503 0049
Cross Shaft
Cross Shaft
Tooth Lock Washer
Bolt
Rear Hub wlidler
Rear Hub wlidler
Sprocket
Seal
Bearing
R.H. Link Plate
L.H. Link Plate
Adjuster Eye Bolt
Bolt
Flat Washer
Hardened Washer
Adjuster Sleeve
R.H. Spring
L.H. Spring
Retainer Washer
Nut
Drive Axle Assembly
Drive Axle Assembly
Wheel Assembly (Front)
Wheel Assembly (Rear)
Wheel Assembly (Front)
Wheel Assembly (Rear)
Suspension Assembly
Suspension Assembly
Rear Hub Assembly
Rear Hub Assembly
Cap
3
6
6
1
2
2
2
2
2
2
2
2
1
2
4
3
6
6
1
2
2
2
1
2
2
2
2
2
1
1
2
4
2
2
1
1
2
2
BOMBARDIER LTD./LTEE
LIT-HO·D IN CANADA
SECTION
0-1-11-111 -
PAGE
4
!10VEMBER
-
1961!IBM4801010
~
,
TR AN SM'ISSION
5
6
3
7
2
8
3
4
9 10
11
~
16
17
18
26
29----{§
20--22-----
27-___
33
21
I
28------------------25
20
I
I
'.@
30---/
o
31
2
3
4
5
6
7
8
9
10
11
12
13
13
13
14
14
15
15
15
-
5040034 Chain Case
5040040 Chain Case
5040049 Chain Case
5040053 Tensioner w/cup
4050001 Bearing Cone
405-0002 Bearing Cup
4060001 "0" Ring
4063001 Oil Seal
5040046 Oil Retainer Ring
4140185 Segment
391 0025 Flat Washer
3809024 Nut
301 2084 Bolt
5700406 Plug
412 1003 Driving Chain
412 1006 Driving Chain
412 1007 Driving Chain
5040013 Sprocket 25 teeth
5040045 Sprocket 34 teeth
~ 504 0008 Sprocket 10 teeth
r04 OlJ09-sp·i~cket 11 teeth
504 0061 Sprocket 16 teeth
2
2
1
1
1
1
2
2
1
1
1
2
2
1
1
16
17
18
19
19
20
21
21
22
23
24
25
26
27
28
29
30
31
32
33
1
1
5040015 Shaft Washer
Nut
3710011 Cotter Pin
5040019 "U" Clamp
5040048 "U" Clamp
386 6022 Nut
5040018 L.H. Footrest
5040047 "U" Clamp
391 0023 Flat Washer
504 0039 Spacer
371 0033 Cotter Pin
570 0413 Access Plug
5700403 Inspection Cover
5040020 Shim
5040050 Hinge Rod
386 6022 Nut
371 0031 Cotter Pin
4126002 Driving Chain
(repair ki t)
3000001 Bolt
386 6019 Nut
38T20is
1
1
3
3
2
2
1
1
1
2
2
1
1
1
3
2
2
1
1
1
1
".-.
LITHO'D·lN CANADA
BOMBARDIER'LTD./LTEE
SECTION IV PAGE 1
NOVEMBER
-
1968 IBM,480 1010
"
--
,
. Iff A.tiSMIS SlQN.
,(
...,
4
29
30
32
6
7 8 9
35
I
I
CHAIN CASE
31~'"
~\
-~/ .- \
/_"
Q
/'
<::::l
~~
~
~
~
13
,
1,5
1,6
17
,
2,4
I
28--~
33
i
22
.-25
>
14---
I
I
26
27
2
3
4
5
6
7
8
9
10
11
12
12
12
13
14
15
16
17
5040056
5040057
4050004
4060003
406 3002
301 2084
4140185
391 0025
3809024
5700406
412 1010
4126007
4126009
4126008
504 0059
5040045
417 0009
389 8024
371 0032
~
Chain case
Tensioner Wi Cup
Bearing cone
"0" ring
Oil seal
Bolt
Segment
Flat washer
Nut
Plug
Driving chain
Connecting link single (1)
Cranked link double (2)
Cranked link sin gl e (3)
Sprocket (22 teeth D.)
Sprocket (34 teeth D.)
Spring washer
Nut
Cotter pin.
LITHO'D INC;;-NADA
11---·"
18
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
2
1
1
1
.
SECTION
0;(
IV -
PAGE
504 0039
3710033
504 2038
3910023
386 6022
5042037
5700403
570 0413
5070045
3710011
386 6022
5170166
3910021
300 1001
3866019
5040020
405 0003
5040058
2
19
Spacer
Cotter pin
"U" clamp
Flat washer
Nut
"u" clamp
Inspection cover
Access plug
Hinge rod
Cotter pin
Nut
L.H. Footrest
Flat washer
Bolt
Nut
Shim
Bearing cup
Oil retainer ring
NOVEMBER
2
2
3
1
2
2
2
2
1968 IBM 4801010
.. ·"')..c .. ..
I
/f
.
.. TR-ANSMISSION
DRIVEN·· PULLEY
4
/
•
5
/
/
2
2
2
3
3
4
581 1009
581 1022
581 0207
504 1028
504 1037
504 1046
504 1029
504 1030
4140126
Driven Pulley Assembly
Driven Pulley Assembly
Driven Pulley Assembly
Fixed Pulley Half
Fixed Pulley Half
Fixed Pulley Half
Sliding Pulley
Sliding Puiley
Cam Slider Shoe
LITHO'D IN 'CANADA
5
5
6
6
7
7
8
8
3
3
4140125
4140138
560 4001
504 1035
372 1123
372 1124
5700411
1570 0414
Spring
Spring
Outer C.am
Outer Cam
Roll Pin
Roll Pin
Drive Belt
Drive Belt
1
1
1
1
1
1
1
1
1
3
BOMBARDIER LTD.jLTEE
SECTION IV PAGE 3
NOVEMBER
-
1968 IBM 4801010
J~ANSMISSION
POULIE DE C.9MMANQE
2
6
7
!
9
/
10
11
,~
14
-------<CD
1
2
2
3
3
4
5
6
7
581 1008
581 1043
581 3012
504 1009
5041010
5042008
5042039
4054005
5042013
4140013
5042017
Drive Pulley Assembly
Drive Pulley Assembly
Drive Pulley Assembly
Shim (.024")
Shim (.048")
Inner Half
Inner Half
Bearing
Spring Seat
Spring
Outer Half
LITl-iO'O IN CANADA
1
1
1
SECTION
IV'-
7
8
8
9
5042033
~04 2022
582 1018
5042040
9
10
11
12
13
14
5042024
5042026
309 8010
300 0081
386 6024
5042034
PAGE
4
Outer Half
Cent. Governor
Cent. Governor Assembly
Pressure Lever Kit
(3/8 hole)
Pressure Lever Kit
Washer
Bolt
Bolt
Nut
Cent. Governor
NOVEMBER -
1
1
,1968 IBM 480 1010
1
4
4
14
12 10
13
I
III
•
-
-------.......
8---------------------
o
I
16
7-------
1----11
~----------17
lit
15
\
-----------5
"""'"-.
3----
,.....,
15-------
19
2
2
3
4
5
6
7
8
581 1026 Ski Assembly R.H.
581 1027 Ski Assembly L.H.
582 1013 Leaf Spring Assembly
R.H.
582 1014 Leaf Spring Assembly
L.H.
505 0032 Ski Runner
505 0002 Runner Shoe
387 2022 Nut
570 0502 Rebound Leaf Spring
5050016 Main Leaf Spring
5050013 Auxiliary Leaf Spring
1
1
4
9
10
11
1
2
2
2
2
2
2
1
2
2
2
2
2
2
12
13
14
15
16
17
18
19
5050015
505 0037
3008084
386 6024
309 8007
386 6024
5050034
5050035
3710011
505 0033
570 0503
Auxiliary Leaf Spring
Spring Coupler
Bolt
Nut
Bolt
Nut
Retainer Pin
Flat Washer
Cotter Pin
Spring Slided Cushion
Inside Protector
2
2
4
4
2
2
4
4
4
2
2
2
2
4
4
2
2
4
4
4
2
2
«,.>:,,":"'7'
-<;.,
LlTHO'D IN' CANADA
BOMBARDIER
SECTION V
i..TD./LTEE
~ PAi';'E"
1
,"
NOVEMB"ER
-
19681BM4801010
SKI
• S,1<lZ
,~¢ "'~".<;,
:",."
=",-,:'~">
20
11
19
10---------------~~~
2
~----6
7----
1---------12
16 _ _
~~
~~
14
18
1
1
2
2
3
4
5
6
7
8
5810106 Ski Assembly R.H.
5810107 Ski Assembly L.H.
5820101 Leaf Spring AS'sembly
R.H.
5820102 Leaf Spring Assembly
L.H.
5050032 Ski Runner
5050002 Runner Shoe
387 2022 Nut
570 0502 Rebound Leaf Spring
5050018 Main Leaf Spring
505 0014 Auxiliary Spring
LITHO'D IN CANADA
15
.t
3
Q;
a
4
1
1
1
2
2
2
2
2
2
~17
5
2
2
2
2
2
2
9
10
11
12
13
14
15
16
17
18
19
20
5050013
5050015
5050045
300 8085
386 6024
505 0033
5050034
3710011
505 0035
570 0503
309 8007
386 6024
BOMBARDIER L TD./LTEE
SECTION V·- PAGE 2
Auxiliary Leaf Spring
Auxiliary Leaf Spring
Spring Coupler
Bolt
Nut
Spring Slider
Retainer Pin
Cotter Pin
Washer
Inside Protector
Bolt
Nut
NOVEMBER
-
2
2
2
4
4
2
4
4
4
2
2
2
2
2
2
4
4
2
4
4
4
2
2
2
:1968 IBM 4801010
,
5
6
10
I
I
12
8
11
I
~
Q
4
§
~
• ~•
13
3
Q
14
~
15
9
2-----
13 14
15
4
2
4
2
4
2
2
2
2
2
4
4
4
2
2
2
2
4
4
4
2
2
2
2
4
4
4
0----7
7
2
2
2
2
3
4
5
6
580 1047
580 0106
5060060
5060066
5060076
Tie rod ass'y.
Tie rod ass'y.
Ski leg L.R.
Ski leg R.R.
Ski leg L.R.
Ski leg R.R.
2
2
2
7
8
8
9
10
11
12
13
14
2
1
2
2
2
2
1
1
2
2
2
1
1
2
2
2
, SECTION
V1. -
408 2001
506 0043
506 0058
5060044
506 0017
PAGE.l
Greas e fi tting
Tie rod
Tie rod
Center ti e rod
Tie rod end L.R.
N 6VEMBER
'-
1 9~$ IBM 4801010
4
2
2
2
2
2
4
4
4
,,,,~r~E RINS:
>''''_~'~ "'';''''W''e
" ""~
. Barre de,Conduite
'H andJ eBar
CONDUITE
0
4
3
5
6
2
1
10-----'
12------------------
9-------------------9-----------------------
8---------------~---------------13
,
()
11
~o
10
9
9 11
•I
1
2
580 1048 Handle bar ass'y.
581 1036 Control handle
3
4
5
6
7
8
9
506 0073
390 5001
390 9001
4140002
570 0601
5060069
391 0021
W/Slug ass'y.
Cable slug retainer
Rivet (for slug)
Rivet
Grip
Steering bushing
Brace strip
Flat washer
LITHO'O IN CANADA
15
7
14
1
1
2
2
2
2
2
2
2
2
2
2
1
1
2
2
2
2
2
4
4
4
10
11
12
13
13
14
15
16
17
0
•
16
17
3000001
386 6019
3000003
506 0067
5060086
517 0088
321 7133
391 0023
386 9001
BOMBARDIER LTD./LTEE
SECTION VI - PA'GE 2
Bolt
Nut
Bolt
Upper column
Upper column
Spacer
Machine screw
Flat washer
Nut
NOVEMBER
-
2
3
2
3
1
1
2
2
2
2
2
1
2
2
2
2
2
1968 IBM 4BO 1010
2
3
1
, SlEERINt~<;HlNI1I.E BAR
11
2
13
14
11-6
~-3
~-4
~/5
16
1
2
3
4
5
6
7
8
570 0601
581 4007
581 1036
506 0073
390 5001
1390 9001
14140002
506 0088
Steering Bushing
Handle Assembly
Control Handle w/Slug
Cable Slug Retainer
Rivet
Rivet
Grip
Handle Bar
LITHO'DIN CANADA·
9
10
11
12
13
14
15
16
2
2
2
2
2
SECTION
VI -
5060090
300 0001
5170141
386 6019
399 8006
300 3126
506 0087
1387 2019
PAGE
3
Bar Bracket
Bolt
Brace Rod
Nut
Lock Washer
Bolt
Upper Column
Nut
N·OVEMBER
15
10
3
3
1
3
-
1968 IBM 4801010
BRAK.E, THROTTlt.
3
2
_ _ _ _ _ _ _ 16
1__
19
0-- '8
----17
6
5
7
4
10
/
14
9
~------8
12
tJ
~
13 11 - - - - - - -
e
10
2
3
4
5
6
7
8
9
10
I
580 1021
5070029
501 1018
507 0032
5070006
390 5001
371 0035
580 1023
507 0012
380 6022
LlTHO'D IN
Brake handle ass'y
Brake handle
Swivel pi ate w/lining
Plate
Lining
Rivet
Cotter pin
Hinge rod ass'y,
Rod
Nut
CANADA~
1
1
2
1
1
2
11
12
13
14
15
15
16
17
18
19
5070013
300 0001
3866019
414 0081
414 0267
4140264
414 0263
507 0028
139200191
300 5000
BOMBARDIER L TD./LTEE
SECTION VII-X - PAGE 1
Adjuster tube
Bolt
Nut
Spring
Brake cable
Throttle cable
Cable housing
Clip
Lock washer
Bol t
~N
OV EMBER
2
2
1
-
-
1968 IBM 4801010
ACCElERATEUR,' FREIN
BRAKE, THROTTlE3
------15
6-----~
5----------------
-------16
4--------------------~
10--------------------
-----9
2---------------------------,
12
1
2
3
4
5
6
7
8
9
10
11
12
13
13
581 1023
507 0036
582 1012
507 0037
507 0038
390 5001
507 0041
309 8020
386 6019
309 8019
5607004
507 0044
4140257
4140245
Brake lever ass'y.
Brake lever
Shoe ass'y W/lining
Shoe
Lining
Rivet
Lug spacer
Bol t
Nut
Bolt
Lock bolt
Lock bushing
Spring
Spring
1
1
9
1
1
1
3
2
3
2
3
2
3
3
3
14
15
15
15
15
15
16
16
16
16
16
17
18
19
1140043
4140262
414 0359
4140261
4140264
4140277
414 0266
4140358
4140263
414 0288
4140275
507 0028
3920019
300 5000
Hose tie
Brake cable
Brake cable
Throttle cable
Throttle cable
Throttle cable
Brake cable housing
Brake cable housing
Throttle cable housing
Throttle cable housing
Throttle cable housing
Housing clip
Lock washer
Bolt
1
1
1
1
1
BOMBARDIER LTD./LTEE
LITHO'D IN CANADA
SE-CTION
VII-X -
PAGE
2
NOVEMBER
-
1
, 968 IBM 480 , 0'0
MOIEUR
ROTAX ENGINE
1969
292CC - MANUAL
LlTHO'O IN CANAOA
SECTION
XU
_PAGE
1
NOVEMBER
-
1968 IBM 480 1010
.', '
CRANKCASE, FAN· COWL
3~
i)oIoo
0
~,,--;,
..
~,,.~,,-.~~r
'.,
~
29rl28
'
17~
17-~
h1i27
~Q
£:I
,,~~,
:;,~.:,-~~",,",,;,-,:,'
28
29 .. 0
'31
~
." ..CARTER:.DEMOTEUR
,.. '.
c.- ;;';_:'.
160
16- 0
15
15
~6
.
33
~8
5
78
6
c::I\
~O
10 \9
L--I
12 m_11
013
e14
1,2,
3,4,5
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
4020005 Crankcase Ass'y
4020007
4020009
402 1015
4020014
4020017
4020016
4020019
4020020
4020023
402 0091
4020025
4020026
4020076
4020031
4020018
Stud M 8 x 56
Stud M 8 x 46
Dowel Tube
Gasker, Crankcase
Hex. Nut M 8
Lock Washer 8, Crankcase,
Fan Cowl
Sealing Ring
Hex. Screw M 8 x 9, Oil Drain
Stud M 10 x 42, Engine Base
Distance Sleeve
Lock Washer 10
Hex. Nut M 10
Stud M 8 x 171
Washer
Hex. Nut M 8
2
3
2
5
5
4
4
4
4
4
4
4
SECTION
19
20
24,
25,26
25
26
27
28
29
30
31
32
33
34
XU -'
4020028 Cable Grommet,
Igni tion, Cable
4020037 Labyrinth Ring
4020142 Cyl. Screw M 6 x 10
1
4
4020137 Fan Cowl Ass'y
Stud M 8 x 25
Plastic Baffle
Air Defl ector
Spring Washer B 5
Flat Headed Screw M 5 x 8
Cable Clamp
Mass Cable wi th Contact
Pin 130 MM
4020057 Cyl. Screw M 3 x 16
4020092 Direction Plate
402 0018 Hex. Nut M 8
402 2002
4020100
4020094
402 3037
4025045
4020061
4020080
PAGE
2
4
2
2
4
NOVEMBER _1968IBM480:10tO
13~
~ITEM
NO.
PART
QUANTITY
292 c
;N§;~~c~;~
"",>,',
2
3
4
5
6
6
6
4021002
4021124
402 1012
4020176
4021010
402 1023
4021024
402 1025
Oil Seal
Deap Groove Ball Bearing
Distance Sleeve
Crankshaft Ass'y
Key 5 x 6,5
Shim 0,2 MM
Shim 0,3 M'vI
Shim 0,5 MM
LITHO'D IN CANADA
2
2
As required
As required
As required
6
6
7
8
9
10
12
13
402 1026
4021126
402 1035
402 1036
402 1127
402 1040
402 1043
402 1033
. BOMBARDIER LTD./LTEE
SECTION XII - PAGE 3
Shim 1,0 MM
Shim 0,1 MM
Washer, Cam Spring
Spring, Breaker Cam
Breaker Cam
Lock Washer
Hex. Nut M 18 xl,S
Needle Cage, Piston Pin
NOVEMBER
-
,-,,",,'
As required
As required
1
1968 IBM480 1010
9
8
tc:::=:»
16
21
I
,
~a~~I'__~~~~~O~
22~1
1-2-3
2
3
4
5
6
7
8
9
10
4021161
4021166
402 1162
402 1163
402 1164
402 1165
402 1064
402 1067
4022088
402 2186
402 2101
4022173
4024080
Piston Ass'y. wiring 75 STD
DTO. 75.5 1st. oversize
L-Ring 75 STD
DTO. 75.5 1st. oversize
Rectangular Ring 75 STD
DTO. 75.5 1st. oversize
Gudgeon Pin
Circlip
Gasket (cylinder flange)
Cylinder w/sleeve
Gasket (cylinder head)
Cylinder Head
Spark Plug (Bosch M280T31)
LITHOtD IN CANADA
17
1
1
1
1
2
11
12
13
14
15
16
17
18
19
20
21
22
4022038
4022089
4022119
4020016
4020017
4020031
4022001
4022159
4040212
4022171
4022172
BOMBARDIER LTD./LTEE
SECTION XII - PAGE·4
Stud M 8 x 19
Gasket (muffler)
Muffler Assembly
Lock Washer
Nut M 8
Washer
Bolt
Stud M 8 x 41
Flange Gasket
Isolating Flange 20 MM thick
Isolating Washer
Nut M 8
NOVEMBER -
t::
2
1
1
2
2
1
1
2
2
1
2
2
1968 IBM 4BO.l0l0
DEMARREUR A RAPPEL
REWIND STA.RTER
19 'V'
18
1
q
8
17~
22 ~
16
0 (f()
20
21
14
0
15
@
5
~17
13
18 ;
\
o
rtDZI@
7
6
4
~
<
+Ol~
, .,
~,~ C{ "'.'....
--"- C:.
,',
:~~
?"~'
"
.~"'.
,
~
PAR:r>
~
1
2
3
4
5
6
7
8
9
402 5003
4020015
402 2053
4025005
402 5035
4020015
402 50i 1
402 5036
402 5037
Starting Pulley
Lock Washer 6
Hex. Nut M 6
Rewind Starter Ass'y
Starter Housing
Lock Washer 6
Hex. Screw M 6 x 15
Starter Stop
Countersunk Screw M 5 x 8
3
3
4
4
1
2
1~211, 402 5023 Spring Cartridge Ass'y
10
11
12
13
14
402
402
1402
265
402
5022
5038
5044
2003
5026
Rewind Spring
Guide
Cover, Spring Guide
Rope Sheave
D-Washer
1 Spring
NO."
.•<!;" .. ,
402 5028
15
4025027
16
4025029
17
4025030
18
402 5031
19
402 5032
20
402 5033
21
402 5034
22
23
5039
24,25 4025017
4025018
24
1402 5019
25
14025016
26
402 5042
27
1402
Pivot Arm
Friction Wasl-ler
Pawl
Pawl Spring
Pawl Spring Stop
Friction Spring
Washer
Circlip
Rubber Buffer
Starter Rope wi th Grip
Starter Rope 1200 MM
Starter Grip
Bol t, Starter Rope
Protection Sieve
1
1
2
2
2
1
1
BOMBARDIER LTD./LTEE
LlTHO'D IN CANADA
SECTION
XII -
PAGE
5
NOVEMBER
-
1968 IBM4BO 1010
/
'-
AllUMAGl
12V 40W
IGNlTlON
~-30
29
,
23
-->@
.....
,
.) I
'
1"
24
~\1
~
\
13
4-0
5-"
6-!
2
3
4
5
6
7
8
9-12
9
10
11
12
13
14
15
/
I
7 8
4024003 Magneto Generator Ass'y
12 V. 40 W.
4024016 Armature Plate Ass'y
402 4019 Magneto Ring
402 4022 Washer
4024024 Lock Washer 5
4024026 Cyl. Screw M 5 x 16
4024027 Cyl. Screw M 6 x 22,
Flywheel
4020015 Lock Washer 6
402 4105 Magneto Housing Ass'y
4024094 Screw M 6, Bearing
Centrifugal Weight
4020146 Centrifugal Weight
402 4096 Spring, Centrifugal Weight
402 4032 Magneto Housing
402 4089 Stud M 6 x 15, Starting Pulley
402 4034 Fan
Lock Washer 6
\,4020015
LITHO'D IN CANADA
OeD 16
fi)ImaoC'
\
3
15
12
3
3
3
4
4
1
2
4
16
17
18
19
4022053
4024037
4024040
402 4084
20
21
22
23
24
402 4024
4024048
4024068
4024070
402 4116
25
26
27
28
4024049
4024050
4027016
4024062
29
30
31
402 4106
4024076
[402 4079
BOMBARDIER L TD../LTEE
PAGE 6
SECTION,XII -
14
Hex. Nut M 6
Armature Plate alone
Ignition Coil
Lighting Coil with Cable
and Contact Pin
Lock Washer 5
Cyl. Screw M 5 x 28
Condenser
Cable, Condenser
Lubricating Wick
(to be inserted)
Pivot Pin, Contact Breaker
Contact & Breaker Points Set
Parts Set
Shorting Cable 380 MM
wi th Con tact Pin
Ignition Cable 480 MM
Spark Plug Protector
Spark Plug BOSCH M 240 TI
4
4
4
1
J
NOVEMBER
-
1968 IBM 480 '1010
REPAIR TOOLS
OUTllS
-,~.~
,,
11
f5itt
L~~
If
12
14
2
a
8
3
4
16
5
1,2
3,4
1
2
3
4
5
6
7
8
402 8025 Tool Set
[4028023 Fork Wrench 10/13 MM
402 8039 Pin 8 x 130 MM, Socket Wrench
402 8022 Socket Wrench 26 MM,
Spark Plug
402 8024 Socket Wrench 13 MM
402 8028 Stamp to mount Oil Seal
402 8013 Holder with Bolt,
Connecting Rod
9
10
11
12
13
14
16
4028011 Sleeve for Oil Seal, p.t.o. Side
402 8010 Sleeve for Oil Seal,
Magneto Side
1402 8005 Protection Cap 18 MM
4028004 Puller for Flywheel
4028001 Puller for Bearing 402
402 8008 Wrench to hold Fan
402 8038 Holder, Crankshaft
4028042 One-end Wrench 13 MM,
Carburetor Ass'y Nuts
402 8047 Socket Wrench 11 ~l~l
BOMBARDIERLTD./LTEE
LITHO'D IN CANADA
SECTION
XII -
PAGE
7
NOVEMBER
-
1968 IBM-480 1010
MorE
BOMBARPIER LTD./LTEE
LITHO-O IN CANADA
SECTION
XII -
PAGE
8
NOVEMBER -
1968 IBM480101Q
MOTEUR
ENGINE
ROTAX ENGINE
1969
335CC - MANUAL
BOMBARDI ER L TD./LTEE
LlTHO'D IN CANADA
SECTION
XII -
PAGE
9
NOVEMBER
-
19681BM 4801010
17~
17-~
160
16- 0
'31
3~
I)000o
15
15
0
~8
E:I
33
5
78
6
~
~O
111 @12
L--I
10 \9
12m.11
13_0
1,2,
3,4,5
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
4020140 Crankcase Ass'y
4020007
4020009
402 1015
4020014
4020017
4020016
4020019
4020020
4020023
4020091
4020025
4020026
4020076
4020031
4020018
4020028
Stud M 8 x 56
Stud M 8 x 46
Dowel Tube
Gaske~ Crankcase
Hex. Nut M 8
Lock Washer 8, Crankcase
Fan Cowl
Sealing Ring
Hex. Screw M 8 x 9, Oil Drain
Stud M 10 x 42, Engine Base
Distance Sleeve
Lock Wa:;her 10
Hex. Nut M 10
Stud M 8 x 171
Washer
Hex. Nut M 8
Cable Grommet,
Ignition, Cable
013
14-®
24
1
2
3
2
5
5
4
1
1
4
4
4
4
4
4
4
19
20
21
22
23
24,25
26
25
26
27
28
29
30
31
32
33
34
6:])14
4020141 Labyrinth Ring
4020142 Cyl. Screw M 6 x 10
4024117 Stud M 5 x 11,5,
Armature Plate
4024133 Washer 5,3
4020105 Lock Nut M 5
4
3
3
3
4020137 Fan Cowl Ass'y
Stud M 8 x 25
Plastic Baffle
Air Deflector
Spring Washer B 5
Flat Headed Screw M 5 x 8
Cable Clamp
Mass Cable
with Contact Pin 130 MM
4020057 Cyl. Screw M 3 x 16
4020092 Direction Plate
4020018 Hex. Nut tI1 8
4022002
4020100
4020094
4023037
4025045
4020061
4020080
NOVEMBER
-
4
1
1
2
4
1968 lBM48Q 1.010
13~
(]I
2 1
2
4
5
6
6
6
6
402 1002
4021124
402 1125
402 1010
402 1023
4021024
4021025
402 1026
Oil Seal
Roller Bearing
Crankshaft Ass'y
Key 5 x 6,5
Shim 0,2 MM
Shim 0,3 MM
Shim 0,5 MM
Shim 1,0 MM
As
As
As
As
2
2
1
1
required
required
required
required
6
7
8
9
10
12
4021126
402 1035
402 1036
402 1127
402 1040
Shim 0,1 MM
Washer, Cam Spring
Spring, Breaker Cam
Breaker Cam
Lock Washer, Engine without
Electric Starter
Hex. Nut M 18 x 1,5
Needle Cage, Piston Pin
As required
1
1
1
CYLINDER; MUFFLER
CYLINDRE, SllENCIEUX
13
\
14@1
c::
::::» 5
~U4
3
1-2
2
3
4
5
6
7
8
9
10
4021190
402 1191
402 1171
4021172
4021064
4021067
402 2123
4022196
402 2101
4022197
4024079
4022002
Piston ASs·y. with Rings 780
Dto .• 78, 50, 1st. Oversize
Rectangular Ring 780
Dto., 78, 50, 1st. Oversize
Gudgeon Pin
Circlip, Gudgeon Pin
Cylinder Flarige Gasket
Cylinder with Sleeve
Gasket, Cylinder Head
Cylinder Head
Spark Plug Bosch M 240 TI
Stud M 8 x 25
LITHO·D IN CANADA
11
12
1
2
2
1
2
13
14
15
16
17
18
19
20
21
1
2
SECTION
XII -
PAGE
4040212 Isolating Flange
4022131 Tillotson Carburetor Flange
Gasket
402 2072 Isolating Washer
4020078 Hex. Nut M 8
4022038 Stud M 8 x 19
4022089 Gasket, Exhaust Flange
402 2119 Muffler Ass·y.
4020016 Lock Washer 8
4020018 Hex. Nut M 8
40200311 Washer
402 20011 Hex. Screw M 8 x 20
12
NOVEMBER -
2
2
2
2
1
1
2
2
1968 IBM480 1010
CYllNDRE, SllEN£lEUX
ate=:»
19
21
\
22@1
,
14
6~~
11
\
\1llllIliB
o
15
/
O~
,
16
I'_ _\:~
.....-~=::::::::-O
i"
17
12
20
c:c:::>-o
c.:.:> 6
2
::>-U
3
g~~U5
_ i_ _ _
,
5
4
1
1-2-3 4021168
1-2-3 4021173
402 1169
2
402 1170
2
3
4021171
402 1172
3
4
402 1064
402 1067
5
4022123
6
7
402 2187
8
4022101
9
402 2175
10 1402 4080
Piston Ass'y, WITH Ring 78O
Dto, 78.50, 1st Oversize
L-Ring 780'
Dto, 78.50, 1st Oversize
Rectangular Ring
Dto, 78.50, 1st Oversize
Gudgeon Pin
Circlip Gudgeon Pin
Gasket, Cylinder Flange
Cylinder with Sleeve
Gasket, Cylinder Head
Cylinder Head
Spark Plug Bosh \1 280 T31
2
11
12
13
14
15
16
17
18
19
20
21
22
2
402 2191
,4020016
1
4020018
402 0031
402 2001
402 2159
404 0212
402 2171
4022072
4020018
Gasket, Muffler
Muffler Ass'y
Lock Washer M 8
Hex. Nut M 8
Washer
Hex. Screw \1 8
Stud M 8 x 41
Flange Gasket
Isolating Flange 20 \lM Thick
Isolating Flange
Hex. Nut M 8
1
2
2
2
2
2
2
2
BOMBARDIER LTD./LTEE
-L1THO'D IN CANADA
SECTION
XII -
PAGE
12
FEBRUARY -
1969 IBM 480
1010
REWIND STARIER
DEMARREUR A RAPPEl
5
o fIIIIII/l)7
6
Starting Pulley
Lock Washer 6
Hex. Nut M 6
Rewind Starter Ass'y.
Starter Housing
Lock Washer 6
Hex. Screw M 6 x 15
Starter Stop
Countersunk Screw M 5 x 8
3
4
5
6
7
8
9
10,
11,12
10
11
12
13
14
4025023 Spring Cartridge Ass'y
4025022
402 5038
4025044
265 2003
402 5026
Rewind Spring
Spring Guide
Cover, Spring Guide
Rope Sheave
D-Washer
LITHO'D IN CANADA
3
3
1
4
4
1
2
1
1
1
15
16
17
18
19
20
21
22
23
24,25
24
25
26
27
4025028
4025027
402 5029
402 5030
4025031
402 5032
4025033
402 5034
4025039
402 5017
402 5018
402 5019
402 5016
402 5042
BOMBARDIER LTD./LTEE
SECTION XII - PAGE 13
Pivot Arm
Friction Washer
Pawl
Pawl Spring
Pawl Spring Stop
Friction Spring
Washer
Circlip
Rubber Buffer
Starter Rope wi th Grip
Starter Rope 1200 MM
Starter Grip
Bolt, Starter Rope
Protection Sieve
NOVEMBER
-
2
2
2
1
1
1
1
1968 IBM 4801010
12V 40W
IGNiTiON UNIT·
21!~
20~
17U
29
~-30
23
31
,
A
--o@
1]22
~D20
21
19
a
~
I
13
a-c
/
I
7 8
2
3
7
8
9-12
9
10
11
12
13
14
15
16
17
4024003 Magneto Generator Ass'y
12 V. 40 W.
402 4016 Armature Plate Ass'y
402 4019 Magneto Ring
402 4027 Cyl. Screw M 6 x 22,
Flywheel
4020015 Lock Washer 6
4024105 Magneto Housing Ass'y
4024094 Screw M 6, Bearing
Centrifugal Weight
4020146 Centrifugal Weight
4024096 Spring, Centrifugal Weight
4024032 Magneto Housing
4024089 Stud M 6 x 15, Starting Pulley
402 4034 Fan
4020015 Lock Washer 6
4022053 Hex. Nut M 6
4024037 Armature Plate alone
o(D16
\
15
3
12
1
1
4
4
1
18
19
20
21
22
23
24
25
26
1
2
1
4
4
27
28
29
30
31
14
4024040 Ignition Coil
4024084 Lighting Coil with Cable
and Contact Pin
4024024 Lock Washer 5
4024048 Cyl. Screw M 5 x 28
402 4068 Condenser
4024070 Cable, Condenser
402 4116 Lubricating Wick
(to be inserted)
4024049 Pivot Pin, Contact Breaker
4024050 Contact & Breaker
Points Set
4027016 Parts Set
4024062 Shorting Cable 380 MM
wi th Contact Pin
402 4106 Ignition Cable 480 MM
402 4076 Spark Plug Protector
402 4079 Spark Plug BOSCH M 240 TI
4
4
1
1
1
OUlIlS
~
12
14
•
2
3
4
16
5
1,2,
3,4
1
2
3
4
5
6
7
8
9
10
12
13
14
402 8025 Tool Set
4028023 Fork Wrench 10/13 MM
4028039 Pin 8 x 130 MM, Socket Wrench
4028022 Socket Wrench 26 MM, Spark PI
Spark Plug
402 8024 Socket Wrench 13 MM
402 8028 Stamp to mount Oil Seal
4028013 Holder with Bolt, Co
Connecting Rod
4028011 Sleeve for Oil Seal, p.t.o. Side
1
1
15
16
SECTION
XII
402 8010
402 8005
4028004
4028008
402 8038
4028042
Sleeve for Oil Seal Magneto
Protection Cap 18 MM
Puller for Flywheel
Wrench to hold Fan
Holder, Crankshaft
One-end Wrench 13 MM,
Carburetor Ass'y Nuts
4028051 Ring Half, for Roller
Bearing 232/450
402 8047 Socket Wrench 11 MM
NOVEMBER -
1968
1
1
1
2
IBM'80 1010
MOTEUR
ROTAX ENGINE
1969
399CC - MANUAL
NOVEMBER -
1968 IBM 480 1010
-17-
-17-
14 15
-O<i»16
5
11 12
~O~13
-O~16
14 15
IBin
Ba
9<:>
~10
Crankcase
4
5
6
7
8
9
0007
4020123
4020161
4020016
4020018
4020153
4020025
Stud M 8 x 56
Stud M 8 x 37
Dowel Pin 5 {3 x 10
Lockwasher 8
Nut M 8
Stud M 10 x 18
Lockwasher 10
LlTHO'D IN CANADA
1
12
13
14
15
16
17
2
8
2
10
10
4
4
SECTION
XII -
PAGE
4020026
4020115
4021158
4020134
4024117
4024133
4020105
4022160
18
Nut M 10
Stud M 8 x 16 (Fan Housing)
Locking Washer 8
Nut M 8
Stud M 5 x 11.5
Washer 5.3
Stop Nut M 5
Stud M 8 (Cylinder)
NOV"EMBER" -
1968 IBM 480
4
4
4
2
2
2
8
14
13
5
/
-~
UlmO
20
21
~~
2
4
22
2
3
4
5
6
7
8
9
10
11
12
13
14
4020155
4020118
4020154
4020136
402 1018
4021009
4020129
4020163
4020129
402 1084
402 1086
4020164
4020157
4020156
Fan Housing
Locking Ring
Fan with Shaft Assembly
Ball Bearing
Washer
Woodruff Key 3 x 5
Shim
Pulley Half
Shim
Lock Washer 14
Hex. Nut M 14 x 1.5
V-Belt
Cylinder Cowl, Right
Cylinder Cowl, Left
1
1
1
2
2
1
2
4
V
.~
15
16
17
18
19
20
21
22
23
24
25
26
27
4020133
402 0151
4022125
4020125
4020152
4020150
4024129
402 2169
4022104
4022053
4020147
4020138
4020092
Spring Washer B 6
Flat Head Screw M 6 x 30
Cyl. Screw M 6 x 80
Spring Washer B 8
Flat Head Screw 5/16 x 15
Stud M 6 x 177
Washer 6.2
Locking Nut M 6
Lock Nut M 6
Hex. Nut M 6
Adjustment Screw, Gas Cable
Support Spring, Gas Cable
Direction Plate
3
2
1
2
2
1
2
1
1
1
1
BOMBARDIER LTD./LTEE'
SECTION
XII -
PAGE
19
NOVEMBER
-
1968 IBM 480 1010
CR ANK SFi"AfT
1-2
2
3
3
3
3
3
4
5
6
7
8
9
402 1150
4021137
402 1023
402 1024
402 1025
402 1026
4021126
4021142
402 1137
4021135
4021138
402 1136
402 1035
Crankshaft Assembly
a-Ring
Shim 0.2 MM
Shim 0.3 MM
Shim 0.5 MM
Shim 1.0 MM
Shim 0.1 MM
Ball Bearing
a-Ring
Retaining Washer
Oil Seal
Oil Seal
Washer, Cam Spring
. L1THO'O IN CANADA
3
10
11
12
2
2
2
13
14
15
16
17
21
22
23
402 1036
402 1156
402 1040
4021043
402 1010
4021033
402 1063
402 1067
302 1120
4025049
402 1123
Spring, Breaker Cam
Breaker Cam
Lock Washer
Hex. Nut M 18 x 1.5
Woodruff Key 5 x 6.5
Needle Cage
Gudgeon Pin
Circlip, Gudgeon Pin
Distance Sleeve 21 MM
Starter Gear 77 T
Washer, Crankshaft
P.T.O. Side
1
1
1
1
2
2
2
4
1
5
35
48
@mm-o-@l
47
2
26
c::::-::::>
c::::-:::>
27
29U~
28
fJ g
U,
,U,
29
24
49
~U29
28
25
{
!
~-:
402 2192 Cylinder Cowl Right, - - Y
Carburetor Side
4022132 Gasket, Cylinder Flange
1
2-- 4022180 Cylinder P. t .0. Side
4022181 Cylinder, Magneto Side
3
4022133 Gasket, Cylinder Head
4
4022155 Cylinder Head, P.T.O. Side
5
402 2156 Cylinder Head, Magneto Side
6
4020031 Washer, Cylinder Head
7
4020017 Hex. Nut M 8
8
4022143 Distance Nut M 8
9
4022144 Distance Nut M 8 - 118" 10
27NPT
402 2141 Stud M 8 x 34
11
4022134 Intake Gasket, P.T.O.
12
Side Cylinder
4022135 Intake Gasket, Magneto Side
13
Cylinder
402 2148 Intake Manifold
14
4022136 Ring, Gasket
15
402 2182 Intake Cover
16
4020031 Washer
17
402 2106 Lock Nut M 8
18
402 2159 Stud M 8 x 41, Carburetor
19
Tillotson Carburetor Flange
20
Gasket
4022171 Isolating Flange 20 MM Thick
21
4022072 Isolating Washer
22
1
2
/1
2
1
1
8
3
4
1
2
23
24
26-27
24
26-27
25
26-27
25
26-27
26
26
27
27
28
29
30
35
36
2
2
2
2
1
2
37-38
39-40
38
39
40
47
48
49
4020018 Hex. Nut M 8
4021174 Piston Assy. with Rings,
64.50, Std. P. T.O. Side
2
1
4021180 Dto., 650, 1st. Oversize
4021175 Piston Assy. wi th Rings,
64.50, Std., P.T.O. Side
1
402 1181 Dto., 650, 1st. Oversize
L-Ring 64.50, Std.
Dto., 650, 1st. Oversize
Rectangular Ring 64.50, Std.
Dto., 650, 1st. Oversize
Gudgeon Pin
Circ1ip, Gudgeon Pin
Spark Plug BOSCH W260 TI
Exhaust Socket 90 MM
P.T.O. Side
402 2164 Exhaust Socket 107MM
Magneto Side
4021176
4021177
4021186
4021187
4021063
4021067
4024175
402 2163
4022117
402 2166
402 2167
402 2165
4025010
4020015
402 2053
Muffler System Assembly
Clamp Assembly 400
Clamp Assembly 420'
Inlet Elbow
Bolt M 6 x 20
Lockwasher M 6
Bolt M 6
NOVEMBER -
2
2
2
2
2
4
2
1
1
2
1
1
2
2
2
1968 IBM 48D 1010
-
/-
19
~ f;\
IJ
(fC)
4
17
18
6
CI!IIII(03
2
1
2
3
4
5
6
7,8,9
7
8
9
10
11
4025046
4020015
4025011
4027058
4025036
402 5037
4025023
4025022
402 5038
4025044
4025047
402 5026
Rewind starter assy.
Lock washer 6
Hex. screw M 6 x 15
Starter housing
Starter stop
Countersunk screw M 5 x 8
Spring cartridge assy.
Rewind spring
Spring guide
Cover, spring guide
Rope sheave
D-washer
16 ""
1
12
13
14
15
16
17
18
19
20
21
1
23
4
4
1
1
2
1
1
22
4025028
4025027
402 5029
4025030
402 5031
4025032
4025033
4025034
402 5016
4025039
4025052
4025019
Pivot arm
Friction washer
Pawl
Pawl spring
Pawl spring stop
Friction spring
Cover washer
Circ1ip
Bolt 5 x 6, starter rope
Rubber buffer
Starter rope 1350 MM
Starter grip
2
2
2
_~"
:IGNITION
UNIT
'_ . .. :.
":",~,~:_,
i:~?;':
All,U,MAGE
" - ,;•.. :,':
12V 75W
~
~-:.-\'
41r-----------~@
@
'~~
@l\
45
1 . . 0 39& /'
0
38.
·4~'ro . . ~ fQ
1
J
•
43
~
I
31 ~ @ 30 42
;44
29a...::...
29<::
27
•••
•
32
0,"\
28
:
0
33
. •.
34
I
00
30
0
/f39~OO~
@l
40
\0
~
@
@f-------l
1 16
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
402 4168 Magneto Generator Ass'y.
12V.75W.
402 4170 Armatute Plate Ass'y.
402 4167 Magneto Ring
4020015 Lock Washer M6
4024148 Cyl. Screw wi th Interior
Hex. M6 x 10.5
4024149 Magneto Housing
4024096 Spring, Centrifugal Weight
4020146 Centrifugal Weight
4024118 Bearing Screw, Centrifugal
Weight
4025050 Stud M8 x 15
4020162 V-Belt Pulley
402 1158 Locking Washer 8
4020134 Hex. Nut M8
4024122 Cable Grommet
402 4158 Cable Grommet
4020168 Rubber Sleeve 55 MM
4027008 Ignition Coil
402 4160 Plastic Clamp, Cables
4024024 Lock Washer 5
4027004 Cyl. Screw M5 x 22
Igni tion Coil
402 4153 Mass Cable Ass'y. Yellow
402 7003 Protection Cap Igni tion Coil
402 4154 Ignition Cable 145 MM
402 4154 Ignition Cable 145 MM
4024076 Spark Plug Protector
LITHO·.D.IN CANADA
26
27
28
29
30
31
32
4
4
1
1
33
34
3
1
3
3
1
1
2
2
1
5
35
36
37
38
39
40
41
42
43
44
45
6
46
2
1
1
2
SECTION
47
XII -
PAGE
4024145 Spark Plug BOSCH W240 Tl
4024152 Armature Plate Alone
402 4155 Lighting Coil with Cables
550 MM
402 4176 Faston Connector
4024024 Lock Washer M5
402 4048 Cyl. Screw M5 x 28
402 4151 Generator Coil, Bottom,
Right hand Winding
4024161 Distance Sleeve
4024150 Generator Coil, Top, Left
Hand Winding
4024146 Countersunk Screw M5 x 38
4027049 Hex. Nut M5
4024068 Condenser
4024164 Cable, Condenser
4024049 Pivot Pin, Contact Breaker
402 4050 Contact Points Set
4027016 Parts Set, Armature Plate
4024162 Generator Cable Ass'y.
Blue-Black, 610-80 MM
4024159 Rubber Cap
4024177 Faston Connector
4024166 Shorting Cable, Black,
215 MM with Pin
402 4165 Shorting Cable, Yellow,
290 MM wi th Pin
402 4141 Lubricating Wick
23
NOVEMBER
-
2
1
2
4
2
1
2
2
2
2
2
2
2
2
2
2
2
1
19681BM41101010
~. ~
<;;
i
,
i
.. ., nil
r :
7
f
:
III~
~~
1,2,3,
5,6,
1
2
3
5
ctL
' 3
12
9
II
7
8
Socket wrench assy.,
spark plug
Socket wrench 13 MM
5
U
101)
1
1
1
->;£
!L..<
e~
~~
2
9
10
11
12
ft-
4028001 Remover, bearing (402 1142)
4028044 Pulley assy., flywheel
4028045 Wrench to hold magneto
housing
4028005 Protection cap
4028055 Puller assy., starter gear
4028053 Wrench to hold pulley halves
1
1
1
1
1
.1968 IBM480 1010
ROTAX ENGINE
1969
669CC - MANUAL
-17-
-17-
14 15
-O~16
5
11
12
~O~13
1,2,3,
4020167 Crankcase Assy.
4,4A,5
3
4
4A
5
6
7
8
8A
9
10
4020007
4020123
4020009
4020161
4020016
4020018
4020113
4020173
402 1038
4020117
Stud M 8 x 56
Stud M 8 x 37
Stud M 8 x 46
Dowel pin 50-x 10
Lock washer 8
Hex. nut M 8
Stud M 12 x 42.5
Distance sleeve 22 MM
Lock washer 12
Hex. nut M 12
11
2
9
1
2
12
12
4
4
4
4
12
13
14
15
16
17
18
19
4020115 StudM 8 x 16,
fan housing
402 1158 Locking washer 8
4020134 Hex. nut M 8
4024117 Stud M 5 x 11.5,
armature plate
402 4133 Washer 5.3
4020105 Hex. stop nut M 5
4020076 Stud M 8, cylinder
4020019 Sealing ring
4020020 Oil drain screw
4
4
4
2
2
2
8
2
2
VfNIllATEUR·
>
1
2
3
4
5
6
7
8
9
10
11
12
13
4020158
4020118
4020126
4020136
402 1018
4021009
4020129
4020163
4020129
Fan housing
Locking ring
Fan with shaft assy.
Ball bearing
Washer
Woodruff key 3 x 5
Shim
Pulley half
Shim
Lock washer 14
15
16
17
18
19
20
21
22
23
25
26
27
1
1
2
2
1
1
2
4
1
1
SECTION
XII -
PAGE
4020133
4020151
4022125
4020125
4020152
4022142
402 4129
402 2169
4022104
4020174
4020138
4020092
27
" , , " " ",,_ ..... "
Spring washer B 6
Flat head screw M 6 x 30
Cyl. screw M 6 x 80
Spring washer B 8
Flat head screw 5/16 x 15
Stud M 6 x 191
Washer 6,2
Locking nut M 6
Lock nut M 6
Adjustment bolt, gas cable
Support spring, gas cable
Direction plate
NOVEMBER -
';w,':,""_,,-' ;._~"!-;. "~.",;;;<-'
3
2
1
2
2
1
2
1968 IBM 480.1010
9
4022137 Gasket, Cylinder Flange
4022184 Cylinder with Sleeve,
P.T.O. Side
402 2185 Cylinder with Sleeve,
3
Magneto Side
402 2101 Gasket, Cylinder Head
4
5
4022129 Cylinder Head, P. T .0. Side
4022130 Cylinder Head, Magneto Side
6
4020031 Washer
7
4020018 Hex. Nut M 8
8
4022145 Distance Nut M 8 - 5/16"
9
402 2146 Distance Nut M 8 -118 NPT
10
4024080 Spark Plug Bosch M 280 T 31
11
402 1182 Piston Ass'y. with rings,
12780', P. T.O. Side
14-15
4021185 Dto., 78, 50', 1 st. Oversize
13402 1183 Piston Ass'y. with Rings,
780', Magneto Side
14-15
4021184 Dto., 78, 50', 1st. Oversize
402 1169 L-Ring 780'
14
4021170 L-Ring 78, 50', 1st. Oversize
402 1171 Rectangular Ring 780'
15
4021172 Dto., 78, 50, 1st. Oversize
402 1064 Gudgeon Pin
16
402 1067 Circ1ip, Gudgeon Pin
17
4022102 Stud M 6 x 25
18
4022159 Stud M 8 x 41
19
4022138 Intake Gasket, P.T.O.
20
Side Cyl.
4022139 Intake Gasket, Magneto Side
21
Cylinder
402 2150 Intake Manifold
22
4022107 Washer 6,2
23
4022104 Lock Nut M 6
24
402 2140 Ring Gasket
25
402 2151 Intake Cover
26
1
2
2
1
2
8
3
4
1
2
2
2
2
2
2
4
2
4
1
1
2
2
1
1
28
29
30
31
32
33
34
4022106
4040212
4022171
4022072
4020018
4022002
402 2183
35
36
37
38
39
40
41
42
43
44
45
46
4020064
4020065
4020063
4020066
402 2159
4040212
402 2171
4022072
4020018
4022038
4022100
4022113
47
4022109
48
49
50
51
52
53
54
4020016
4020018
4022194
402 2195
4024127
4020015
4022053
4020178
4020177
402 1038
4020117
Lock Nut M 8
Flange Gasket
Isolating Flange 20 MM. Thick
Isolating Washer
Hex. Nut M 8
Stud M 8 x 25
Intake Manifold for 2 HD
Carburetors
Sealing Washer
Joint
Clamp
Impulse Line 120 MM.
Stud M 8 x 41
Flange Gasket
Isolating Flange 20 MM. Thick
Isolating Washer
Hex. Nut M 8
Stud M 8 x 19
Gasket, Exhaust Flange
Exhaust Socket with Flange,
P.T.O. Side
Exhaust Socket with Flange,
Magneto Side
Lock Washer 8
Hex. Nut M 8
Muffler Ass'y.
Inlet Elbow
Hex. Screw M 6 x 20
Lock Washer 6
Hex. Nut M 6
Stud M 12 x 26, Engine Base
Distance Sleeve 6 MM.,
Engine Base
Lock Washer 12
Hex. Nut M 12
2
2
1
2
2
2
1
2
2
2
1
4
2
2
4
4
4
2
4
4
2
2
2
4
4
4
4
VIlE8REQUIN .
@
23
1, 2
2
3
3
3
3
4
5
6
Crankshaft assy.
O-ring
Shim 1, 0 MM
Shim 0, 15 MM
Shim 0,3 MM
Shim 0, 2 MM
Ball bearing
O-ring
Retaining disk
Oil seal
I..ITHO·D IN CANADA
As
As
As
As
1
3
Req.
Req.
Req.
Req.
2
2
2
1
1
SECTION
9
10
11
12
13
14
15
21
22
XII _
PAGE
1026 Washer, cam spring
1036 Spring, breaker cam
1156 Breaker cam
1040 Lock washer
1043 Hex. nut M 18 x 1, 5
1010 Woodruff key 5 x 6, 5
1033 Needle cage
1144 Distance sleeve 24 MM,
engine without electric
starter only
4025051 Starter g-ear 86 t.
402
402
402
402
402
402
402
402
30
NOVEMBER -
1
1
2
2
1968 IBM 480 1010
. DEMAR REURA;RAPPEt . .
:'''~' _::~
".~"
-,' ,,',
.,~
.,',,;;, "c, •. ,
_ .:";} .•~;·:~~,1-~....a="-o1l~"",,,-4;,·.~
4
o
IIIIII@
3
2
1
2
3
4
5
6
7,8,9,
7
8
9
10
4025046
4020015
4025011
402 7058
402 5036
4025037
4025023
402 5022
4025038
16A
Rewind starter assy.
Lock washer 6
Hex. screw M 6 x 15
Starter housing
Starter stop
Countersunk screw M 5 x 8
Spring cartridge assy.
Rewind spring
Spring guide
Cover, spring guide
4
4
2
1
1
. 12
13
14
15
16
17
18
19
20
21
22
23
402 5028
4025027
4025029
4025030
402 5031
4025032
4025033
4025034
4025016
402 5039
4025052
4025019
Pivot arm
Friction washer
Pawl
Pawl spring
Pawl spring stop
Friction spring
Cover washer
Circlip
BoltS x 6, starter rope
Rubber buffer
Starter rope 1350 MM
Starter grip
1
2
2
2
1
1
,t;"
NOVEMBER··-
1965·/BM 4801010
12V· 75W
IGN1 liON UNI T
·a
=
fl25a
25
r~
r-------I@
l@
2 5b
I
I
~~
26.H?c
24
i
f)l18
~~O
1
+ 16 402 4169 Magneto generator assy.
4024178
402 4167
4020015
402 4148
402 4149
4024096
402 0146
402 4118
4025050
4020162
402 1158
402 0134
4024122
402 4158
402 0168
4027008
402 4160
402 4024
4027004
4020175
4027062
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25A
25B
4027003
4024075
4024075
4027003
4027071
12V.75W.
Armature plate assy.
Magneto ring
Lock washer 6
Cyl. screw
Magneto housing
Spring, centrifugal weight
Centrifugal weight
Bearing screw,
Stud M 8 x 15
V-belt pulley
Locking washer 8
Hex. nut M 8
Cable grommet
Cable grommet
Rubber sleeve 55 MM
Ignition coil
Plastic clamp, cables
Lock washer 5
Cyl. screw M 5 x 22,
Cyl. screw M 5 x 12,
Mass. cable assy.
yellow, 80 MM
Protection cap,
Ignition cable 200 MM
Ignition cable 200 MM
Protection cap, cab! e
Plug protector
25C
26
27
28
4024182
4024080
4024152
402 4155
29A
30
31
32
402 4183
4024024
4024048
402 4151
33
34
4024161
402 4150
35
36
37
38
39
40
41
42
4024146
4027049
4024068
402 4164
4024049
4024050
4027016
402 4162
43
44
45
402 4159
4024177
402 4166
46
402 4155
47
402 4141
4
1
3
1
3
3
1
2
7
2
1
2
2
Protection cap, spark plug
Spark plug M280 T31
Armature plate alone
Li ghting coil wi th
cables 550 MM
Contact pin
Lock washer 5
Cyl. screw M 5 x 28
Generator coil, bottom,
right hand winding
Distance sleeve
Generator coil, top,
left hand winding
Countersunk screw M5 x 38
Hex. nut M5
Condenser
Cable, condenser
Pivot pin, contact breaker
Contact points set
Parts set, armature plate
Generator cable assy.,
blue-black, 610-80 MM
Rubber cap
Faston connector
Shorting cable, black,
215 MM, with pin
Shorting cable, yellow,
290 M\l, wi th pin
Lubricating wick
2
2
1
2
4
2
2
1
2
2
2
2
2
2
2
2
2
2
BOMBAR DI ERLTD./LTEE
LfTHO'D IN CANADA
SECTION
Xli -
PAGE
32
NOVEMBER·-
1968 IBM 4801010
REPAIR - TOOLS
OUTILS
~
i i
I
7
:.~:
4
6
2
11
1
fSId
~~
1,2,3,
4,6,
1
2
3
tL__
» 3
8
~~
~~
~4
9
10m
"
1
7
8
9
1
10
12
1
11
4028050 Tool set assy.
4028046 One-end wrench 11 MM
4028049 Angular wrench 10/13 MM
402 8039 Bolt 8 x 130,
socket wrench
402 8022 Socket wrench, spark plug
4028024 Socket wrench 13 M\1
ft'
magneto housing
4028005 Protection cap
4028053 Wrench to hold
pulley hal yes
4028055 Pulley assy. starter gear
BOMBARDIER L TD./L TEE
LlTHO'O -IN .cANADA
SECTION
XII -
PAGE
33
NOVEMBER
-
1968 IBM 4801010
ENGlNE
10----------------------
9
~r------------ 1
~~---------------6
----------------5
~--------------4
8
3-------------------
2-----------------~
--1
2
3
4
4
5
360 8007
5120011
570 1202
5120012
512 0065
399 9006
Carriage Bolt
Threaded Bushing
Insulator Rubber
Engine Support
Engine Support
Flat Washer
4
4
4
2
4
4
4
4
2
4
6
7
8
9
10
386 6024
5120017
309 8012
306 6022
570 1403
I
Nut
Engine Bracket
Bolt w/Knurling
Nut
Exhaust Grommet
4
1
4
4
1
4
1
4
4
E.NGINE .
MOJEUR
10
13
14
9
fij--15
~
"-6
~
I
16
17
0 -5
--------8
18------
----------4
fi-
2
I
7---
11-----
,I'
1-1
2
3
4
4
5
6
7
8
8
9
9
3608007
360 8010
5120011
570 1202
512 0046
5120053
399 9006
386 6024
309 8025
5120047
512 0054
5120032
5120037
Bolt
Bolt
Threaded bushing
Insulator rubber
Engine support
Engine support
Flat washer
Nut
Bolt W/knurling
Engine leaf spring
Engine leaf spring
Engine Bracket
Engine bracket
·LITHO'D IN CANADA
4
4
4
2
4
4
4
2
4
4
4
2
4
4
6
2
10
11
11
12
12
13
14
15
16
16
17
17
18
386 6022
570 1403
570 1404
5120059
5120051
0186
517 0123
570 1503
3007000
300 5000
399 9032
399 9015
414 0349
_ BOMBARDIER LTD./LTEE
SECTION XII - PAGE 35
4
Nut
Exhaust grommet
Exhaust grommet
Engine console
Engine console
Console crest
Crest retaining ring
Grommet
Bolt
Bolt
Flat washer
Flat washer
Exhaust pipe
NOVEMBER
2
4
4
1
1
1
2
4
4
4
-
1 968
lB~M
480 1010
ESSENCE"
fUEL
------6
•
------8
14_CE!,:'S
-----9
I
1
1
-------7
I
10- - - - '
12----0
/
0=---------'1 -- __
/
I
/
/
o=~~------:::==::--.~- - - ~
2
4
I
ITEM, PART
NOY NO,
DESCRIPTION.
513 0035 Fuel Line
2
3
4
5
6
7
13
'
LITHO'D IN CANADA
'QU~ITY
j'fs'I~: i:i'T
AdaPtorli:'~"
414 0130 Fuel Line
(Mult. 12")
14140178
Isolating Line (Mult. 12")
,
I
4140128 iHos e Clamp
580 1051 IFuel Tank Cap Ass'y.
1
14140290
IFuel Tank Cap
1414 0249 Fuel Tank Gauge
I
,
2
2'
8
9
10
4
1
4
12
13
14
I
11
4
1
",7::;QiJ'ANTiW;:""
ITEM
NO,:
t2/3
"BS"
414 0293
513 0047
570 1302
513 0044
408 8002
410 9031
4140112
BOMBARDIER L TO./GEE
SECTION XIII - PAGE 1
Gasket
Spring
Filler Pipe Extension
Filler Neck
Clamp
Plastic Strip
Fuel Filter
NOVEMBER
-
2
320'399
SS·'TNT
2
1
1
1968IBM4801010
2
ESSENCE
FUEl
14
,
9
8
4
I
11
,
------2
10----
.----3
13--.
QUANTlTY
669
"
TNT,
1
2
3
4
5
6
7
4140135
513 0046
408 8004
4140130
4140178
4140128
4140112
Fuel Tank
Fuel Line Adapter
Gear Clamp
Fuel Line (Mult. 12")
Isolating Line (Mult. 12")
Hose Clamp
Fuel Filter
8
9
10
11
12
13
14
4
1140043
513 0053
517 0124
320 1102
391 0021
386 6019
414 0209
Hose Tie
Clip
Filler Neck Bib
Bolt
Flat Washer
Nut
Fuel Tank Cap w/Gauge
2
2
2
1
BOMBARDIER LTD./LTEE
"LITHO'D IN CANADA
SECTION
XIII -
PAGE
2
NOV EMBER
-
1968 IBM 480 1010
II
51
/
~.
/
~35
14
32
E:3\
56
LlTHO'D ~LN CANADA
SECTION
XIII -
PAGE3
NOVEMBRE~ -
1968 IBM480 1010
ESSENCE
FUEL
14
,
9
8
6~'
4
I
11
'2
-------- "
~
,
-------2
10----
.----3
13--.
QUANTITY
669
TNT
DESCRIPTION
1
2
3
4
5
6
7
Fuel Line Adapter
Gear Clamp
Fuel Line (Mult. 12")
Isolating Line (Mult. 12")
4140128 Hose Clamp
4140112 Fuel Filter
8
9
10
11
12
13
14
1
1
4
1140043
513 0053
517 0124
320 1102
3910021
38660191
4140209
Hose Tie
Clip
Filler Neck Bib
Bolt
Flat Washer
Nut
Fuel Tank Cap w/Gauge
1
2
2
2
BOMBARDIER LTD./LTEE
LlTHO'D IN CANADA
SECTION
XIII -
PAGE
2
NOVEMBER
-
1968 IBM 480 1010
cAR,:all!,A'iO'R'" .
<,'C. ,__ ~_.~:' _.... ~.\;:;",tiw,:;;,;";."
',-' ,",
8
57
32
9
12
~O-15
56
33
C:>-16
13
BOMBARDIER LTD./LTEE
L1THO'D IN CANADA
SECTION
XIII -
PAGE
3
NOVEMBRE -
15>68 IBM 48'01010
CARBURAJOR
HD 22A FOR 292
CARBUR.ATEUR
& 335cc
60
59
58------
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
4040011
4040013
4040014
4040210
4040180
4040028
4040031
4040033
4040165
4040211
4040212
4040166
4040167
4040168
4040181
4040050
4040054
4040068
404 0058
4040063
4040064
4040158
4040067
4040069
4040072
4040073
27
28
29
30
31
32
33
4040169
4040080
4040081
4040170
4040171
4040213
4040173
34
4040055
* Body Channel Welch Plug
Choke Friction Ball
Choke Friction Spring
Choke Shaft & Lever
Choke Shutter
Choke Shutter Screw
Diaphragm Gasket
* Diaphragm
Diaphragm Cover
Elbow Connector Assembly
Flange Gasket
Fuel Pump Gasket
*Fuel Pump Diaphragm
Fuel Pump Body
* Fuel Strainer Screen
Fuel Strainer Cover Gasket
*Idle Mixture Screw
*Idle Mixture Screw Spring
Idle Mixture Screw Washer
Idle Mixture Screw Packing
*Idle Speed Screw
Idle Speed Screw Cup
*Idle Speed Screw Spring
*Inlet Control Lever
*Inlet Control Lever Pin
*Inlet Control Lever Pin
Ret. Screw
*Inlet Needle, Seat & Gasket
Inl et Seat Gasket
*Inlet Tension Spring
Inlet Valve Gasket
*Inlet Valve Diaphragm
Inlet Val ve Body
Inl et Val ve Body Screw
& Lockwasher
*High Speed Mixture Screw
2
1
35
36
37
2
II
38
1
39
40
41
42
43
44
45
46
1
1
47
48
49
50
51
6
52
53
54
55
56
57
58
59
60
4040147 High Speed Mixture
Screw Gland
4040144 High Speed Mixture
Screw Gland Gasket
4040063 High Speed Mixture
Screw Packing
4040068 ·~*High Speed Mixture
Screw Spring
4040058 High Speed Mixture
Screw Washer
4040227 *Main Fuel Jet (,081)
4040174 Main Fuel Jet Gasket
4040089 Nozzle Check Valve
4040214 Throttle Cable Bracket
4040048 Throttle Cable Bracket
Ret. Screw
404 0215 Throttle Cable Clamp
404 0216 Throttle Cable Clamp
Ret. Screw
4040217 Throttle Cable Clamp
Ret. Nut
4040225 Throttle Shaft & Lever
4040104 Throttle Shaft Clip
4040105 Throttle Shaft Clip
Lockwasher
4040106 Throttle Shaft Clip
Ret. Screw
4040219 *Throttle Shaft Return Spring
4040116 Throttle Shutter
4040028 *Throttle Shutter Screw
4040220 * Throttle Wire Ret. Screw
4040221 *Gasket Set
4040228 Repair Parts Kit
4030015 Carburetor
570 1208 Intake Funnel
3217100 Machine Screw
1
2
1
1
1
1
2
1
1
3
(*) Indicates contents of Repair Pans Kit
LITHO"O IN CANADA
BOMBARDIER LTD.!LTEE
SECTION XIII - PAGE 4
NOVEMBER
-·1968 IBM 4801010
~
HD 21 A FOR 399 c c
CARBURETOR
,
CARBURATEUR,
52
II
14
I C»--15
;~16
53
33~
BOMBARDIER LTD./LTEE
LITHO'D IN CANADA
SECTION
XIII -
PAGE
5
NOVEMBRE
-
1968 IBM 480 1010
CARBURETOR
CARBURATEUR
HD 21A FOR 399cc
56
57
55------
,..;: ...
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
4040011
4040013
4040014
4040210
4040180
4040028
404 0081
404 0033
4040165
4040211
4040212
4040166
4040167
4040168
4040181
4040050
4040054
4040068
4040058
4040063
4040064
4040158
4040067
4040069
4040072
4040073
27
28
29
30
31
32
33
4040169
4040080
404 0081
4040170
4040171
4040213
4040173
*Body channel welch plug
Choke friction ball
Choke friction spring
Choke shaft & lever
Choke shutter
Choke shutter screw
Diaphragm gasket
* Diaphragm
Diaphragm cover
Elbow connector assembly
Flange gasket
Fuel pump gasket
* Fuel pump diaphragm
Fuel pump body
* Fuel strainer screen
Fuel strainer cover gasket
*Idle mixture screw
*Idle mixture screw spring
Idle mixture screw washer
Idle mixture screw packing
*Idle speed screw
Idle speed screw cup
*Idle speed screw spring
*Inlet control lever
*Inlet control lever pin
*Inlet control lever
pin ret. screw
*Inlet needle, seat & gasket
Inl et s eat gasket
*Inlet tension spring
Inlet valve gasket
*Inlet val ve diaphragm
Inl et val ve body
Inlet valve body screw
& lockwasher
2
34
35
1
1
2
1
36
37
38
1
1
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
4040055 *High speed mixture screw
4040147 High speed mixture screw
gland
4040144 Hi gh speed mixture screw
gland gasket
4040063 High speed mixture screw
packing
4040068 *High speed mixture screw
spring
404 0058 High speed mixture screw
washer
4040223 *Main fuel jet (.1015)
4040174 Main fuel jet gasket
4040089 Nozzle check val ve
4040224 Throttle cable bracket
4040048 Throttle cable bracket
ret. screw
4040225 Throttle shaft & lever
4040104 Throttle shaft clip
4040105 Throttle shaft clip
lockwasher
404 0106 Throttle shaft clip
ret. screw
4040219 *Throttle shaft return
spring
404 0116 Throttle shutter
4040028 *Throttle shutter screw
4040220 *Throttle wire ret. screw
4040221 * Gasket set
4040226 Repair parts ki t
403 DO 14 Carburetor
570 1208 Intake funnel
324 9100 Machine screw
1
1
1
2
1
1
1
1
2
1
3
6
(*) Indicates contents of repair parts kit.
LlTHO'D IN CANADA
. BOMBARDIER LTD./LTEE
SECTION XIII PAGE 6
NOVEMBER
-
1968 IBM480 10·10
, ,clRirttR[fifrf~
•
'~~;
'-:./, ,:>,,-."
t.
jQ
55
II
51
30
57
32
10--'5
t~16
56
33~-
/
BOMBARDIER LTD./LTEE
LITHO'D lN CANADA
SECTION
XIII -
PAGE
7
NOVEMBER
-
1968 IBM 480 1010
C.A RB U.RE TO R.•',
;~"~::-:"'"'_<;:"
,.;: ."/,,:,.
'~;';;"-' ·-·,,~i
CARBURA lEUR
HD20AFOR6 6ge-',,.,,,,c·
,,;~,.,.,;.~,,~'-:,'":-
-',,,;,..
'~"'",,,,,~.,. \-,,;::~:_ ~~,. __ "~~\J,,,.; )",~
~'-'-~.'-\;-'"
J.'<
60
59
58------
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
4040011
4040013
4040014
4040210
4040180
4040028
4040031
4040033
4040165
4040211
4040212
4040166
404 0167
4040168
4040181
4040050
4040054
4040068
4040058
4040063
4040064
4040158
4040067
4040069
4040072
4040073
27
28
29
30
31
32
33
4040169
4040080
4040081
4040170
4040171
4040213
4040173
34
35
4040055
4040147
*Body Channel Welch Plug
Choke Friction Ball
Choke Friction Spring
Choke Shaft & Lever
Choke Shutter
Choke Shutter Screw
Diaphragm Gasket
* Diaphragm
Diaphragm Cover
Elbow Connector Assembly
Flange Gasket
Fuel Pump Gasket
*Fuel Pump Diaphragm
Fuel Pump Body
*Fuel Strainer Screen
Fuel Strainer Cover Gasket
*Idle Mixture Screw
*Idle Mixture Screw Spring
Idle Mixture Screw Washer
Idle Mixture Screw Packing
Idle Speed Screw
Idle Speed Screw Cup
*Idle Speed Screw Spring
*Inlet Control Lever
*Inlet Control Lever Pin
*Inlet Control Lever
Pin Ret. SC.rew
*Inlet Needle, Seat & Gasket
Inlet Seat Gasket
*Inlet Tension Spring
Inlet Valve Gasket
*Inlet Valve Diaphragm
Inlet Valve Body
Inlet Valve Body Screw
& Lockwasher
*High Speed Mixture Screw
High Speed Mixture
Screw Gland
36
2
37
38
1
2
1
39
40
41
42
43
44
1
1
1
1
1
45
46
47
48
49
50
1
1
51
52
1
1
1
1
6
1
53
54
55
56
57
58
59
60
4040144 High Speed Mixture
Screw Gland Gasket
4040063 High Speed Mixture
Screw Packing
4040068 *High Speed Mixture
Screw Spring
4040058 Hi gh Speed Mixture
Screw Washer
4040179 *Main Fuel Jet (.120)
4040174 Main Fuel Jet Gasket
4040089 Nozzle Check Valve
4040214 Throttle Cable Bracket
4040048 Throttle Cable Bracket
Ret. Screw
4040215 Throttle Cable Clamp
4040216 Throttle Cable Clamp
Ret. Screw
4040217 Throttle Cable Clamp
Ret. Nut
404 0218 Throttle Shaft & Lever
4040104 Throttle Shaft Clip
404 0105 Throttle Shaft Clip
Lockwasher
4040106 Throttle Shaft Clip
Ret. Screw
404 0219 *Throttle Shaft Return
Spring
4040116 Throttle Shutter
4040028 * Throttle Shutter Screw
4040220 *Throttle Wire Ret. Screw
4040221 *Gasket Set
4040222 Repair Parts Kit
4030013 Carburetor
570 1208 Intake Funnel
324 9100 Machine Screw
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
3
(*) Indicates contents of Repair Parts Kit
SECTION
XIII-
.PAGE
8
N.OVEMBER
-
1968 IBM480 1010
r
1"1"1
-I
:t
0
I"""
7 Black
Z
1"1"1
_18
...
19---""
d
C"')
-t
.a
2
i1
l>
("')
Z
,::DO
'l>
r:-
0
»
22\
ft
III
f11
(l
-I
oZ
~III
7----
OJ
0s:
I
';,i
OJ
~;i~
20
3----
01
.~ ~",i/:Cl
!:l /, 'iii
~
f11
!2r, iii:: 1
29 Brown
,k
'-t" '
28Yellow
..... i'TI"
rn '
29 Brown
11~
<"'""
~
\~,
w""i
;;
~~
8
14----1"1"1
IS)
'"'ID"
r-
-------10
,.."
C"')
~
17
atI
-t
.a
C)
c:::
1"1"1
ElECTRIQUE
ELECTRICAL
2
3
4
5
5
5
6
7
8
8
9
10
11
11
12
12
13
14
15
16
17
18
670 1503
410 1004
414 0251
581 1033
5810203
580 0223
410 9033
410 9035
414 0280
414 0281
4109040
410 6010
410 5009
410 5008
410 6007
515 0162
410 9019
410 5006
321 6043
389 8010
517 0096
4090004
Ignition Switch
Ignition Switch Boot
Headlight Switch
Headlight Switch Knob
Harness Ass'y. w/Block
Harness Ass'y. w/Block
Harness Ass'y. wiBlock
Ignition Swi tch Block
Headlight Swi tch Block
Label 35 W.
Label 45 W.
Spirap Tubing (Mult. 12")
Proj ector
Bulb 35 W.
Bulb 45 W.
Tail Lamp Ass'y.
Tail Lamp Ass'y.
Tail Lamp Lens
Tail Lamp Bulb
Bolt
Speed Nut
Clip
Socket Contactor
,
1
1
1
1
1
1
1
20
21
22
23
24
25
1
26
27
28
29
30
1
1
1
2
2
2
1
2
2
2
2
2
2
1
1
2
2
2
4
4
5
5
SECTION
XV -
31
32
33
34
PAGE
Pin Contactor
4090019 Open Barrel
409 2017 Pin & Socket
Connector (6 Cir.)
409 2014 Receptacle
409 2010 Tab
409 2013 Tab Housing (1 Cir.)
409 2012 Receptacle Housing
C1 Cir.)
409 6011 Wire Red (Mul t. 12")
409 6012 Wire Black (Mul t. 12")
409 6013 Wire Yellow (Mult. 12")
409 6014 Wire Brown (Mull. 12")
409 9001 Housing 3/16 0
(Mul t. 12")
409 0018 Open Barrel
409 2015 Tab Housing (2 Cir.)
409 2016 Receptacle Housing
(2 Cir.)
414 0345 Knob Decal
515 0102 Wire Clamp
099 0004 Vinyl Tape
2
"NOVEMBER -
'/,~,
"
'
1
6
2
2
6
2
2
2
2
, -
1
5
1
1
1
1
1
.19tl8 IBM 480 '010
1
5
1
,
.
M'ECANISME DE PHARE./
HEADlAMP MECHANISM
7 ___
~_"'1Iiio~----- 6
12
7-8
36----
8
.0
9----.
1
1
2
2
3
3
4
5
6
7
8
9
10
10
11
12
13
14
14
15
Headlamp housing
WI 2-3-4-5-6
571 1733 Housing
571 1760 Housing
582 1016 Hinge
5820103 Hinge
390 4013 Rivet
4140229 Spring
107700 Spacer strip ernul t. 12")
570 l i i l Insulator rubber
3999008 Flat washer
387 5019 Nut
5811044 Headlamp assy.
5811045 Headlamp assy.
5150142 Headlamp ring
410 6010 Proj ector
389 8010 Speed nut
320 J062 Machine screw
320 1061 Machine screw
5150157 I Stop bracket
1
1
1
4
1
4
1
10
5
5
1
10
5
5
1
1
2
1
1
1
4
18
5
5
1
1
2
2
1
1
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
3217103
380 9019
4140246
5150143
5150147
320 1063
3866013
581 1039
5150148
380 9019
5150149
3710011
320 1063
386 6013
4140054
4140295
4140294
4140363
517 0168
515 0137
Adjustment screw
Nut
Headlamp spring
Control bracket
Control lever
Machine screw
Nut
Control rod assy.
Control rod
Nut
Adjuster tube
Cotter pin
Machine screw
Nut
Control lever knob
Control knob male
Control knob female
Grommet
Control rod
Headlamp support
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
CHASSIS
BODY
FRAME
A'
/
V - - 32
116
14
10---
~
--31
I
/
_--30
Q9--29
1. - - 3 3
8
I
I0
7
6
35
()
7
5
4
/
-
24
28,---
/
34
2
3
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
19
20
4140159
390 9013
5170076
517 0077
570 1701
517 0088
517 0089
391 0023
386 9001
3809022
580 2014
4140016
570 1704
570 1706
320 1066
327 3070
391 0017
327 3072
386 6013
330 5101
581 6019
581 2004
3
Body moulding (Mult. 12")
22
Rivet
R.H. side bumper
L.H. side bumper
Front bumper
2
Spacer
2
Positioning bracket
2
Flat washer
2
Nut
Nut
Rear bumper wi grip
Grip
Rubber spacer
2
Skew spacer
2
Machine screw
Machine screw
2
Washer
Machine screw
2
Nut
Machine screw
Nut
Hitch plate &
bracket ass·y.
---2
1
1
2
2
4
4
2
2
2
4
4
2
3
4
2
2
2
2
4
2
2
21
22
23
24
25
26
27
27
28
29
30
31
31
32
33
34
35
36
37
38
39
517 0086
5170087
517 0097
371 8002
309 8014
386 6019
570 1717
570 1718
4140066
389 8034
570 1711
5711718
386
300
321
517
517
399
300
570
1019
1001
7133
0152
0140
8001
1045
1728
Hitch bracket
Hitch plate
Pin
Cotter pin
Bolt
Nut
R.H. foot pad
L.H. foot pad
Epoxy glue
Speed nut
Rubber washer
Pull ey guard
11 ey guard
Wing nut
Bolt
Bolt
Spacer
CrosS shaft
Tooth lock washer
Bolt
End cap
1
1
1
1
2
2
1
1
1
3
3
3
3
3
3
3
3
2
3
3
3
3
6
6
2
2
2
1
BOMBARDIER LTD./LTEE
LlTHO'D IN CANADA
SECTION
XVII -
PAGE
1
NOVEMBER
_
1968 IBM480 101T'
BODY
FRAME
-----17
-----13
21
11
18
19
20
----16
-----15
-----14
•
,
4
.~3
,,--:::=---
5-1
1
10
9
8
517 0119
5170120
5170152
391 0021
386 9003
300 1001
3910021
3866019
570 1712
300 1003
3866019
570 1717
/
§£&agg£$
6--0
7
1
2
3
4
5
6
7
8
9
10
11
2
R.H. bumper
L.H. bumper
Spacer
Flat washer
Nut
Bolt
Flat washer
Nut
Front bumper
Bolt
Nut
. foot pad
•
1
6
6
6
2
2
2
12
13
14
15
16
17
18
19
20
21
22
570
414
571
300
389
570
386
517
399
300
570
1718
0066
1764
1001
8034
1711
1019
0167
8001
1045
1728
L.H. foot pad
Epoxy glue
Pulley guard
Bolt
Speed nut
Rubber washer
Wing nut
Cross shaft
Tooth lock washer
Bolt
End cap
3
3
3
3
1
2
2
2
- Indicates llse as required
L'ITH-O'D IN CANADA
SECTION
XVII -
PAGE
2
NOVEMBER -
J968.IBM 4801010
BODY
. ·~.AB'N.
CABINE
\---17
16-------------P------
15--------1
"'C
_ _ _ _ _ _.......r
14----
9
I
~
I
10
11
~
(J
19--0
13--~
~
8
'-...
12
21
~
7
6
2
3
~
4.'
23-~ON
---20
~
5
22--(UGHT)
4
2
3
4
5
6
7
8
8
9
10
10
10
571 1743
571 1749
571 1754
517 0079
3904004
320 1132
389 8018
570 1711
389 8032
4140241
414 0242
570 1719
4140243
4140244
4140323
Cab
Cab
Cab
Retaining Bracket
Pop Rivet
Machine Screw
Speed Nut
Rubber Washer
Wing Nut
R.H. Stripe
L.H. Stripe
Filler Pipe Grommet
R.H. Dash Panel
L.H. Dash Panel
Dash Panel
4
4
4
4
4
4
1
4
4
4
4
4
4
1
1
4
4
4
4
4
4
1
1
11
12
12
13
14
15
16
17
4140326
4140232
4140233
390 4007
510 1716
5170142
4140187
4140155
18
19
20
21
22
23
390 4003
399 9001
570 1729
4140297
4140334
4140335
Guide Plate
R.H. Louvre
L.H. Louvre
Pop Rivet
Anchor Strip
Anchor Tab
Windshield
Windshield Protector
(Mul t. 12")
Pop Rivet
Flat Washer
Scoop Ring
Label TNT 399
Light Sticker
Ignition Sticker
1
8
1
8
1
1
4
4
BOMBARDIER L TD./LTEE
LlTHO'OdIN CANADA
SECTION
XVII -
PAGE
3
NOVEMBER
-
1968 IBM4S0 1010
1
1
1
8
1
1
4
4
2
2
3
2
7
J~';:;)
· ·. :·A'·~
4
~
..'
:
CABINE
BOOY
CABIN
...
l
6
I
I
i
• 25-----'
roffl
l@
---24
[liGHT 1
21
.--10
2°~.i
<P..
~8'~
11--"
23 _ _
22
L L I
I\:,
19--
~---18
------------17
31
1
2
3
4
5
6
7
8
9
10
11
12
12
13
14
15
16
571 1755
581 0209
513 0039
513 0040
5820103
386 7002
571 1763
389 8030
320 1062
3867002
570 1714
5170174
517 0175
391 0023
387 5019
4140212
3898019
Cab
Filler Door Assembly
Hinge Bracket
Spring Plate
Hinge
Nut
Filler Door
Speed Nut
Machine Screw
Nut
Door Stop
L.H. Cabin Hinge
R.H. Cabin Hinge
Flat Washer
Nut
Name Plate
Speed Nut
29
30
1
1
2
4
2
2
2
1
4
4
2
6
17
18
19
20
21
22
23
24
25
26
4140309
390 4019
570 1724
4140296
414 0336
414 0337
4140306
570 1734
517 0142
414 0255
27
28
29
30
31
517
414
517
320
386
0122
0189
0137
1063
7002
2
8
2
2
Cabin Latch
Pop Rivet
Scoop Ring
Identification Label
Light Sticker
Ignition Sticker
Windshield
Anchor Strip
Anchor Tab
Windshield Protector
(Mult. 12")
Pin
Retainer Clip
Cabin Holder
Machine Screw
Nut
1
1
9
2
2
- Indicates use as required
BOMBARDIER LTD./LTEE
LITHO-D IN CANADA
SECTION
XVII -
PAGE
4
NOVEMBER
-
1968 IBM 4801010
80DVSIEG£
SEAT
7
5-----
6
------------------4
2
11
-------10
-------12
1
1
2
2
3
3
4
5
5
580 1035
580 1049
414 0234
4140291
580 1062
580 1063
571 1717
4140235
414 0298
LlTHO'D IN
Seat ass'yo
Seat ass'y
Leat herette
Leat herette
Backrest ass'y
Backrest ass'y
Backrest housing
Covering
Covering
CANADA
0
0
0
1
1
6
7
8
9
10
10
11
12
13
321 6043
389 8010
570 1503
369 9008
4140227
4140228
414 0248
4140164
4140316
BOMBARDIER LTDo/LTEE
SECTION XVII - PAGE 5
Machine screw
Speed Nut
Grommet
Retaining screw
Label 12 - 3
Label 320 AS
Bombardier crest
Backrest strip
Label SS
NOVEMBER -
2
2
1
1
2
2
1
2
2
2
1
1
2
2
2
1968 IBM480 1010
2
4
3
/
5
'QUAN1iT'y,'
399
669'
TNT TNT.,
5170164 Stud Plate
3910021 Flat Washer
386 9003 Nut
1
2
2
2
1
2
2
2
BOMBARDIER L TD./LTEE
L1THO'C IN CANADA
SECTION
XVII -
PAGE6
NOVEMBER
-
,1958 IBM 4BO 1010
NOTE
SECTION
XVlI.-'
PAGE
8
NOVEMBER
-
1968 IBM480.1010