Installation Instructions Versa Plumb® Kits Installation Instructions WARNING FOR YOUR SAFETY - ONLY the plumbing pieces in the Versa Plumb kits as shown in figures 3, 4, and 5 are intended for “do it yourself” (DIY) homeowner installation. Any pool equipment such as heaters, filters, pumps, etc. must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exist. In the event no such state or local requirement exists, the service provider or maintainer must be a professional with sufficient experience in pool equipment service and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, serious injury, or death. Improper installation and/or operation will void the warranty. These instructions are to be used with the following Versa Plumb Kits: VPK-CVSTD -- CV Standard, Versa Plumb Kit VPK-CVSLR -- CV Solar, Versa Plumb Kit VPK-CSSTD -- CS Standard, Versa Plumb Kit WARNING These instructions address the installation of the Jandy® Versa Plumb Kits only. In order to prevent risk of electrical shock, carbon monoxide poisoning, explosion, or fire, which could result in property damage, serious injury or death, installation and servicing of any pool equipment other than the Jandy Versa Plumb Kits must be done only by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product is installed where such state or local requirements exist. In the event no such state or local requirement exists, the service provider or maintainer must be a professional with sufficient experience in pool equipment service and maintenance so that all of the instructions in the specific products’ manual can be followed exactly. H0330900 Rev- 1. Introduction This document gives instructions for using the layout template provided in this kit to install and plumb the Versa Plumb kit for your pool/spa equipment pad. please call your local Jandy distributor for assistance. For technical assistance, please contact our Technical Support Department at 1.800.822.7933. The instructions were written with safety as the priority and must be followed exactly. Not following the written procedure or taking shortcuts may increase the risk of personal injury. Read through the instructions completely before starting the procedure. 2.Ordering Information Before starting the procedure, use the parts list at the back of these instructions to identify the parts that are in your kit. If any parts are missing from the kit To order or purchase parts for the Versa Plumb system, contact your nearest Jandy dealer or distributor. If they cannot supply you with what you need, call Zodiac Pool Systems, Inc. at 1.800.822.7933. In Canada call Zodiac Pool Systems Canada, Inc. Customer Support Department at 1.888.647.4004. Page 2 • Installation or use of equipment other than those shown on the layout template will result in different dimensions of the equipment to the edges of the template. However, following the installation steps in Section 4, will still result in proper equipment placement based on the preassembled Versa Plumb kit components. • Lay out the template and use the perforated holes for the suction and return lines (as described in Section 4) or use the dimensions shown on the layout template (see Figures 9 and 10) to position the equipment pad. Standard equipment pads are shown on the template in the event you will not be using a full, poured pad. • There are three equipment pad configurations shown on the Versa Plumb template. CV Standard The following components make up the CV Standard configuration: • Stealth™ SHPF 2.0 HP Pump • CV Filter • LXi™ 300 Heater CV Solar The following components make up the CV Solar configuration: • Stealth SHPF 2.0 HP Pump • CV Filter • LXi 300 Heater. • Pipe Stubs for Solar Systems 3” Gas Inlet LXi 300 Heater CV Filter Stealth SHPF 2.0 HP Pump STD or Solar 4 ½ ft. NOTE: The Versa Plumb layout template is sized to specific pump, filter and heater/heat pump models. The template is based on the use of 2 inch or 2.5 inch pipe from the pool and/or spa to the pump. A.Side One of the Template: Side one of the template shows two equipment pad configurations: CV Standard and CV Solar. See Figure 15 for a more detailed drawing. Equipment Pad (8 ft. x 4 ½ ft.) 8 ft. Figure 1. CV Standard and CV Solar Configurations B. Side Two of the Template Side two of the template shows one equipment pad configuration: CS Standard. See Figure 16 for a more detailed drawing. CS Standard The following components make up the CS Standard configuration: • FHP 2.5 HP Pump, • CS Filter • AE2000T-AE3000T/EE2000T -EE3000T Heat Pump EE3000T Heat Pump CS Filter Equipment Pad (8 ft. x 4 ½ ft.) FHP 2.5 HP Pump 8 ft. Figure 2. CS Standard Configuration 4 ½ ft. 3. Versa Plumb® Template Page 3 4. Installation Instructions A. CV Standard Kit (VPK-CVSTD) WARNING B. In order to prevent risk of electrical shock, fire, or Carbon Monoxide poisoning, before beginning the installation of the Jandy® Versa Plumb® Kit, be sure to do the following: • Turn off all elctrical power, gas supply and other sources of power to the pool equipment • Follow the pool filter’s installation instructions to properly drain the filter for service. A. C. A. B. WARNING Before restarting the system, consult the installation and operating manuals for each piece of equipment for proper startup procedures. NEVER start pump while standing within five (5) feet of the filter. Starting the pump while there is pressurized air in the system can cause the filter lid to be blown off, which can cause death, serious personal injury or property damage. WARNING In order to minimize the possibility of ingesting potentially toxic substances which could cause injury from illness, including death, whenever the instructions call for the use of “CPVC cement”, use a cement that has been listed by NSF or an equivalent Nationally Recognized Testing Laboratory (NRTL) or certification body. Read and follow the cement manufacturer’s danger and cautionary statements and instructions for use. Pump to Filter Connector Filter to Heater Connector C. Heater to Chlorinator Connector Figure 3. CV Standard Equipment Pad 1. Lay out the template on the equipment pad with Side 1 facing upward. 2. Position the pool suction and return lines in front of the equipment pad location. 3. Position the various equipment pad components. Bring the suction and return piping up through the perforated holes on the template. 4. Connect the pump to the suction lines (pool only or pool/spa combo) using CPVC cement. The length of pipe into the suction port of the pump should be a minimum of four times the pipe diameter. 5. Use CPVC cement and connect the pump to the filter using the sweep elbow with the ½” NPT plug component of the kit, marked as “A” on the template. This positions the filter. 6. Use CPVC cement and connect the filter to the heater using the straight length of pipe with union nuts on both ends, marked as “B” on the template. This positions the heater. 7. Attach the check valve (marked as “C” on the template) to the outlet of the heat pump making sure the flow arrow points in the correct direction . 8. If desired, attach the salt chlorinator spool to the check valve and then run the return line from the spool to the trench using CPVC cement. NOTE Also included in the Versa Plumb Kit are two additional 3-way valves and a spare 12” of pipe for your use in the event that you add additional components on the return system. Page 4 B. CV Solar (VPK-CVSLR) B.1 Piping and Valve Connections to the Solar Stub-Outs IMPORTANT B. A. C. A. B. Pump to Filter Connector Filter to Heater Connector with Solar Stubbs C. Heater to Chlorinator Connector Figure 4. CV Solar Equipment Pad 1. Lay out the template on the equipment pad with Side 1 facing upward. 2. Position the pool suction and return lines in front of the equipment pad location. To avoid the potential hazard to the user, the United States Consumer Products Safety Commision has determined that the temperature of the water at the INLET to a pool or spa must not exceed 122°F (50°C). NOTE: The water in a spa should never exceed 104°F (40°C). Water temperatures between 100°F (38°C) and 104°F (40°C) are considered safe for a healthy adult. Lower water temperatures are recommended for young children and when spa use exceeds 10 minutes. Solar collector panels MUST drain down completely when the circulating pump is off. To allow this, the solar collector panels must be installed at an elevation higher than the pool surface, and the solar collector panels MUST be provided with an automatic air relief/vacuum-breaker valve at the top of the collector panel(s). WARNING 3. Position the various equipment pad components. Bring the suction and return piping up through the perforated holes on the template. To prevent equipment damage and/or scald hazards to the user, only solar collector panels with automatic air relief/vacuum breaker valves should be used. Solar collector panels MUST drain down when the circulation pump is off. 4. Connect the pump to the suction lines (pool only or pool/spa combo) using CPVC cement. The length of pipe into the suction port of the pump should be a minimum of four times the pipe diameter. Read all manufacturer’s equipment installation instructions and safety information before installation, testing, or operation of the system. 5. Use CPVC cement and connect the pump to the filter using the sweep elbow with the ½” NPT plug component of the kit, marked as “A” on the template. This positions the filter. 6. Use CPVC cement and connect the filter to the heater using the provisional solar assembly component with union nuts on both ends, marked as “B” on the template. This positions the heater. 7. Attach the check valve (marked as “C” on the template) to the outlet of the heat pump making sure the flow arrow points in the correct direction . 8. If desired, attach the salt chlorinator spool to the check valve and then run the return line from the spool to the trench using CPVC cement. NOTE Also included in the Versa Plumb® Kit are two additional 3-way valves and a spare 12” of pipe for your use in the event that you add additional components on the return system. Release all air from the system before testing. Water pressure for test must not exceed 35 psi. Water temperature for test must not exceed 100°F (38°C). NEVER start pump while standing within five (5) feet of the filter. Starting the pump while there is pressurized air in the system can cause the filter lid to be blown off, which can cause death, serious personal injury or property damage. NOTE The check valve and the Jandy valve actuator (shown in figure 5) are not included in the CV Solar Versa Plumb Kit. 1. Install a check valve and piping (see Figure 5). 2. Install the Jandy valve actuator onto the Jandy 3-port diverter valve (see Figure 5). Page 5 3. Install the solar controller (not shown) per the manufacturer’s instructions and connect to the Jandy valve actuator on the Jandy 3-port diverter valve. The Jandy valve actuator must be adjusted to provide the diverter positions shown in Figures 6 and 7 in conjunction with the solar controller. From Solar Collector Cells C. CS Standard (VPK-CSSTD) A. To Solar Collector Cells Check Valve* C. Filter A. B. Pump to Filter Connector Heater 3 Port Diverter Valve with Actuator Controlled by Solar Controller* *Check Valve and Jandy Valve Actuator not included in kit. Figure 5. Connections from Versa Plumb® piping to the Solar Connector From Solar Collector Cells To Solar Collector Cells Check Valve To Heater From Filter Diverter Position (Solar Disabled) Figure 6. Diverter Valve Position (Solar Disabled) From Solar Collector Cells To Solar Collector Cells B. Filter to Heater Connector C. Heater to Chlorinator Connector Figure 8. CS Standard Equipment Pad 1. Lay out the template on the equipment pad with Side 2 facing upward. 2. Position the pool suction and return lines in front of the equipment pad location. 3. Position the various equipment pad components. Bring the suction and return piping up through the perforated holes on the template. 4. Connect the pump to the suction lines (pool only or pool/spa combo) using CPVC cement. The length of pipe into the suction port of the pump should be a minimum of four times the pipe diameter. 5. Use CPVC cement and connect the pump to the filter using the sweep elbow with the ½” NPT plug component of the kit, marked as “A” on the template. This positions the filter. 6. Use CPVC cement and connect the filter to the heat pump using the flange tail piece with union nut, marked as “B” on the template. Use CPVC cement and glue the flange tail piece directly into the standard tail piece on the heat pump inlet port. This positions the heat pump. 7. Attach the check valve (marked as “C” on the template) to the outlet of the heat pump making sure the flow arrow points in the correct direction . 8. If desired, attach the salt chlorinator spool to the check valve and then run the return line from the spool to the trench using CPVC cement. Check Valve To Heater From Filter Diverter Position (Solar Enabled) Figure 7. Diverter Valve Position (Solar Enabled) NOTE Also included in the Versa Plumb Kit are two additional 3-way valves and a spare 12” of pipe for your use in the event that you add additional components on the return system. Page 6 5. Parts List C. CS Standard Kit (VPK-CSSTD) A. CV Standard Kit (VPK-CVSTD) Description Qty Description Qty Filter to Heater Connector 1 Filter to Heater Connector 1 Heater to Chlorinator Connector 1 Heater to Chlorinator Connector 1 Pump to Filter Connector 1 Pump to Filter Connector 1 12” Pipe 1 12” Pipe 1 Salt Water Chlorinator Spool 1 Salt Water Chlorinator Spool 1 3-Way Valve 2 3-Way Valve 2 Versa Plumb® Template 1 Versa Plumb Template 1 Installation Instructions 1 Installation Instructions 1 Pump to Filter Connector Filter to Heater Connector Heater to Chlorinator Connector Pump to Filter Connector Filter to Heater Connector Heater to Chlorinator Connector 12 in. Pipe Salt Chlorinator Spool 3-Way Valve (Qty. 2) 12 in. Pipe Salt Chlorinator Spool 3-Way Valve (Qty. 2) Figure 9. CV Standard Kit Figure 11. CS Standard Kit B. CV Solar Kit (VPK-CVSLR) Description Qty Filter to Heater Connector 1 Heater to Chlorinator Connector 1 Pump to Filter Connector 1 12” Pipe 1 Salt Water Chlorinator Spool 1 3-Way Valve 2 Versa Plumb Template 1 Installation Instructions 1 Pump to Filter Connector Filter to Heater Connector with Solar Stubbs Heater to Chlorinator Connector 12 in. Pipe Salt Chlorinator Spool 3-Way Valve (Qty. 2) Figure 10. CV Solar Kit Page 7 6. Reference Diagrams CV Standard Filter to Heater Connector Pump to Filter Connector Chlorinator Spool Return Line to Pool Heater to Chlorinator Connector Suction Line from Pool Figure 12. CV Standard Installation Diagram CV Solar Filter to Heater Connector Pump to Filter Connector Chlorinator Spool Return Line to Pool Figure 13. CV Solar Installation Diagram Heater to Chlorinator Connector Suction Line from Pool Page 8 CS Standard Pump to Filter Connector Chlorinator Spool Return Line to Pool Heater to Chlorinator Connector Filter to Heater Connector Figure 14. CS Standard Installation Diagram Suction Line from Pool Page 9 POOL & SPA 11 1/16" 4 3/4" 13" 4 1/2" 13" 6 3/8" A SHPF 2.0 POOL & SPA POOL ONLY 19 1/4" CV 3'-6 3/4" 18 3/4" STD OR SLR POOL & SPA NOTE: PAD IS 2'x3' 10 3/4" 13" 19 1/4" NOTE: PAD IS 2'x3' LXi300N/P POOL & SPA POOL ONLY 19 1/8" B C 5 1/8" 10 3/4" Versa Plumb® Kit Installation Template for use with Jandy® CV Filter 3" GAS INLET 6000 Condor Drive, Moorpark, CA 93021 1.800.822.7933 • www.jandy.com ©2009 Zodiac Pool Systems, Inc. H0329600 Rev- Figure 15. Versa Plumb® Template - Side One for CV Standard and CV Solar Page 10 4 1/16" 11 1/2 " 10 9/16" POOL & SPA 6 1/4" A 13" 19 1/4" POOL & SPA 19" CS 11 1/8" NOTE: PAD IS 2'x2' POOL ONLY 5 3/8" FHPM 2.5 POOL & SPA POOL ONLY 13" C 5 1/16" B 3 7/8" 9" NOTE: PAD IS 3'x3' 7 1/2" EE3000T 10 1/2" Versa Plumb® Kit Installation Template for use with Jandy® CS Filter 6000 Condor Drive, Moorpark, CA 93021 1.800.822.7933 • www.jandy.com ©2009 Zodiac Pool Systems, Inc. H0329600 Rev- Figure 16. Versa Plumb® Template - Side Two for CS Standard Page 11 Notes H0330900 Rev- Zodiac Pool Systems, Inc. 6000 Condor Drive, Moorpark, CA, USA 93021 • 800.822.7933 FAX 877.327.1403 Litho in U.S.A. © Zodiac Pool Systems, Inc. 0912