Enterprises Division REFERENCE REVISION ENGINEERING DEPARTMENT N.SS 45-661 0 DOCUMENT TYPE: Specification DATE: 2008-03-14 COMPILED BY TITLE: Specification for Electrical, Air Conditioning and Ventilation installations of Substation Control Buildings ................................................... A Naude Senior Technician THIS DOCUMENT HAS BEEN SEEN AND ACCEPTED BY: APPROVED BY Specialist ................................................... Discipline Manager S Maharaj Senior Manager Power Delivery Senior Manager Power Delivery AUTHORIZED BY ................................................... N Singh General Manager Enterprises Engineering REVISION C.A.N. REVISED BY DESCRIPTION OF REVISION APPROVAL DATE DATE OF LAST REVIEW: DATE OF NEXT REVIEW: 2008-03-03 Note: These dates can be changed without affecting the revision status of the document. SPECIFICATION FOR ELECTRICAL, AIR CONDITIONING AND VENTILATION INSTALLATIONS OF SUBSTATION CONTROL BUILDINGS CONTENTS Reference: Revision: Page: 0 2 4 of 20 PAGE 1. SCOPE ............................................................................................................................................... 3 1. SCOPE ............................................................................................................................................... 3 2. NORMATIVE REFERENCES............................................................................................................. 3 3. DEFINITIONS ..................................................................................................................................... 3 4. ABBREVIATIONS ................................................................................................................................ 4 PART 1: ELECTRICAL INSTALLATION ................................................................................................ 5 5. GENERAL ........................................................................................................................................... 5 5.1 Scope of Work............................................................................................................................... 5 5.2 The Contractor’s responsibility...................................................................................................... 5 5.3 System Conditioning ..................................................................................................................... 5 6. REQUIREMENTS ................................................................................................................................ 5 6.1 Material ......................................................................................................................................... 5 6.2 Distribution Boards ........................................................................................................................ 5 6.3 Equipment ..................................................................................................................................... 6 6.4 Cables ........................................................................................................................................... 6 6.5 Trunking And Cable Tray .............................................................................................................. 6 6.6 Conduit And Accessories .............................................................................................................. 7 6.7 Conductors And Wiring ................................................................................................................. 7 6.8 Switch – Disconnectors, Light Switches, Socket-Outlets And Push-Buttons ............................... 7 6.9 Luminaires And Lamps ................................................................................................................. 7 6.10 Fixing Of Luminaires ................................................................................................................... 8 6.11 Connections ................................................................................................................................ 8 6.12 Installation ................................................................................................................................... 8 6.13 Air-Conditioning Points ............................................................................................................... 8 6.14 Fan Points ................................................................................................................................... 8 6.15 Earthing System .......................................................................................................................... 9 6.16 Labelling ...................................................................................................................................... 9 6.17 Approval Of Drawings And Factory Inspections ......................................................................... 9 6.18 Testing ........................................................................................................................................ 9 6.19 Electrical Contractor .................................................................................................................... 9 PART 2: AIR CONDITIONING AND VENTILATION INSTALLATIONS ............................................... 10 7. TECHNICAL REQUIREMENTS ....................................................................................................... 10 7.1 General ....................................................................................................................................... 10 7.2 Under-ceiling Split Units.............................................................................................................. 10 7.3 Extraction Fans For Battery Room.............................................................................................. 10 7.4 Pressurisation Fan/Filter unit for Control Room .......................................................................... 11 7.5 Chasing, Penetrations, and Making Good .................................................................................. 11 7.6 Compliance with Standards ........................................................................................................ 11 7.7 Electrical System Conditions ...................................................................................................... 11 7.8 Operating Conditions .................................................................................................................. 12 7.9 Painting / Corrosion Protection ................................................................................................... 12 7.10 Name plate ................................................................................................................................ 12 8. DOCUMENTATION ...................................................................................................................... 12 8.1 Enquiry Drawing .......................................................................................................................... 12 8.2 Tender Drawings ......................................................................................................................... 12 8.3 Contract Drawings ...................................................................................................................... 12 8.4 Labelling ...................................................................................................................................... 13 8.5 Guarantee and Maintenance ...................................................................................................... 13 8.6 Operating and Maintenance Manuals ......................................................................................... 13 8.7 Adjusting and Testing ................................................................................................................. 13 9. TESTING AND FACTORY INSPECTION ........................................................................................ 14 10. OTHER REQUIREMENTS ............................................................................................................. 14 10.1 Unit Type .................................................................................................................................... 14 10.2 Name plates on air-conditioning units and fans ........................................................................ 14 TECHNICAL SCHEDULES A AND B .................................................................................................... 15 ANNEXURE A: PROJECT DRAWINGS................................................................................................ 18 SPECIFICATION FOR ELECTRICAL, AIR CONDITIONING AND VENTILATION INSTALLATIONS OF SUBSTATION CONTROL BUILDINGS Reference: Revision: Page: 0 3 4 of 20 1. SCOPE This specification sets out Eskom’s requirements for the supply, delivery, installation, testing, commissioning of electrical wiring, ventilation and air-conditioning of Control Buildings in Transmission substations. This document shall apply to all Eskom Transmission substations. 2. NORMATIVE REFERENCES The following document contains provisions which, through reference in this text, constitutes provisions of this specification. At the time of publication, the reference indicated was valid. Parties using this document shall apply the most recent edition of the documents listed below Occupational Health and Safety Act (OHSA), 1993. SANS 121:2000: Hot dip galvanized coatings on fabricated iron and steel articles - Specifications and test methods SANS 1091:2004: National colour standard. SANS 1507:2007: Electric cables with extruded solid dielectric insulation for fixed installations (300/500 V to 1 900/3 300 V) SANS 10142-1: The wiring of premises – Part 1: Low-voltage installations. SANS 10198: The selection, handling and installation of electric power cables of rating not exceeding 33kV SANS 10400:1990: The application of the National Building Regulations 3. DEFINITIONS Conduit: pipe, usually of diameter not exceeding 50 mm, that allows conductors and cables in electrical installations to be drawn in and to be replaced Electrical Installation: means any machinery, in or on any premises, used for the transmission of electricity from a point of control to a point of consumption anywhere on the premises, including any article forming part of such an installation irrespective of whether or not it is part of the electrical circuit. Distribution Board: enclosure that contains electrical equipment for the distribution or control of electrical power from one or more incoming circuits to one or more outgoing circuits. Socket-outlet: device that a) has two or more metallic spring contacts designed to accept the corresponding pins of a plug, b) is designed for fixing onto or into a building element or other flat surface, and c) is arranged for connection to the wiring of an installation. Switch-disconnector: a switch that, in the open position, satisfies the isolating requirements specified for a disconnector Terminal: device in or on which conductors can be terminated and that provides substantial electrical connections and supports the terminations sturdily and safely. Trunking: closed enclosure that comprises a base with a removable cover that is intended to completely surround insulated conductors and cables in electrical installations and accommodate other electrical equipment. SPECIFICATION FOR ELECTRICAL, AIR CONDITIONING AND VENTILATION INSTALLATIONS OF SUBSTATION CONTROL BUILDINGS 4. ABBREVIATIONS A: Ampere Hz: Hertz kA: kiloAmpere LV: low voltage V: Volt PVC: polyvinylchloride Reference: Revision: Page: 0 4 4 of 20 SPECIFICATION FOR ELECTRICAL, AIR CONDITIONING AND VENTILATION INSTALLATIONS OF SUBSTATION CONTROL BUILDINGS Reference: Revision: Page: 0 5 4 of 20 PART 1: ELECTRICAL INSTALLATION 5. GENERAL 5.1 Scope of Work The supply, delivery, installation, testing, commissioning, handing over and maintenance of all materials and equipment specified herein or implied in the following pages and drawings required for the complete electrical installation. NOTE: The onus lies entirely with the contractor to ensure that all pipes, sleeves and all conduits required in concrete slabs are provided and co-ordinated with other services before any concrete is poured. 5.2 The Contractor’s responsibility a) The Contractor shall be responsible for all electrical design necessary to ensure full co-ordination between the various services in the building to avoid clashing of services and for the design and arrangement of equipment in distribution boards. b) The Contractor shall also ensure that the trunking is fitted correctly in accordance with the design drawing. 5.3 System Conditioning 5.3.1 Alternating Current (AC) (a) Voltage: 400/230 V AC (b) Fault Current: Main LV Board: 10kA Lighting and Power DB: 5 kA Air-conditioning DB: 5kA Flood Lighting DB: 10 kA 5.3.2 Direct Current (DC), for Emergency Lighting (a) Voltage: 110 V DC or 220V DC as specified on the Schematic Diagram drawing. (b) Fault Current: 2,5 kA 6. REQUIREMENTS 6.1 Material All material supplied shall be in accordance with SANS 10198 and SANS 62262. 6.2 Distribution Boards a) The Distribution Board to be installed within the Control Room shall be free standing with doors, mounting against the wall. SPECIFICATION FOR ELECTRICAL, AIR CONDITIONING AND VENTILATION INSTALLATIONS OF SUBSTATION CONTROL BUILDINGS Reference: Revision: Page: 0 6 4 of 20 b) The width of the Distribution Board shall not exceed 2500mm. For its proposed General Arrangement refer to detail “A”, on the Schematic Diagram drawing. c) The Distribution Board drawings, showing front view with sections, equipment arrangement, equipment type, rating, labels, and gland plates shall be submitted to the relevant project manager in Eskom for approval before commencement of manufacturer. d) The Distribution Board with its equipment shall be labelled as specified on the Schematic Diagram drawings, and in accordance with standard drawing 0.00/5007. e) The busbars within the Distribution Board sections shall be supported on insulators. f) The cables used for connections in the Distribution Board shall have PVC insulation. The colour of the insulation of the red phase shall be red, the white phase shall be white, the blue phase shall be blue and the neutral conductor shall be coloured black. g) All terminals on equipment, neutral and earth shall be of the pressure-plate type with captive screws. Terminals with clamping screws that are in direct contact with the conductors shall not be accepted. h) All busbars and connections shall be shrouded using Dolaron material. They shall be capable of withstanding the full test voltage of 2000 V AC. i) The local switches shall have provision for locking in the open position, using 8 mm diameter padlock. Standard handle lock device suitable for the F35DN switch-disconnector shall be used. j) The Distribution Board sections shall have provision for cables and trunking entries as shown in the General Arrangement on the Schematic Diagram drawing. k) The Distribution Board sections shall be equipped and connected as shown on the various Schematic Diagrams diagram drawings. l) The Distribution Board shall be constructed in accordance with SABS 1180: Part 2. m) The Distribution Board shall be painted grey (G29) in accordance with SANS 1091. o) The Cable gland plates shall be provided for all armoured and unarmoured cables. They shall have the necessary support to prevent the movement of the cables. p) Power terminals shall be installed in each section of the distribution board for the incoming service connection cables. 6.3 Equipment a) All equipment in the Distribution Board sections shall be as indicated on the Schematic Diagram drawings. 6.4 Cables a) All cable types shall be as indicated on the Schematic Diagram drawings. b) Stranded copper conductors and armoured cables having a voltage rating of 600/1000 V shall be used. 6.5 Trunking And Cable Tray a) Trunkings shall be fabricated from 1,6 mm sheet steel, measuring 41,3 x 41,3 with clip-on PVC white covers between the luminaries. SPECIFICATION FOR ELECTRICAL, AIR CONDITIONING AND VENTILATION INSTALLATIONS OF SUBSTATION CONTROL BUILDINGS Reference: Revision: Page: 0 7 4 of 20 b) Trunkings shall be installed on top of trusses in the ceiling of the Control/Carrier Room. c) Trunkings shall be fabricated from 1,0 sheet steel, measuring 127 x 76,2 with clip-on PVC white covers. Trunkings shall be installed on the inside wall in the Control Room and vertically from the Distribution Board to the ceiling and within the roof void. d) For corrosion protection, hot dip galvanised zinc coating shall be used in accordance with SANS 121. e) Vertical trunkings and covers shall be painted with epoxy powder coating. The colour of the coating shall be white (G80), in accordance with SANS 1091. Trunkings in laid in roof void may not be painted. f) Light duty cable trays shall be installed in roof void of battery room, with overall width of 50mm for cables and earth wires as indicated on the drawings. 6.6 Conduit And Accessories a) All conduit work shall be carried out using high impact PVC conduits and accessories. b) Conduits for light switches, socket-outlets and push-buttons shall be installed flush in walls. 6.7 Conductors And Wiring a) All wiring shall be carried out using standard PVC insulated copper conductors and bare copper earth wires, b) The wiring shall run in trunkings and conduits as shown on the various Schematic Diagram drawings. c) The rated voltage of the wiring shall be 600/1000 V. 6.8 Switch – Disconnectors, Light Switches, Socket-Outlets And Push-Buttons a) Switch-Disconnecting Points for Air Conditioning units shall be as follows: i) Outside Control Room, ii) TP30A + N+E, iii) Surface type, iv) IP65 rating. b) The colour of flush-type light switches and socket-outlets shall be white. c) Outdoor light switches shall have a protection rating of IP65. d) Outdoor socket-outlets shall have a protection rating of IP54. 6.9 Luminaires And Lamps a) Luminaires and lamps shall be supplied and installed by the Contractor. b) The technical requirements of luminaires and lamps are stated in the technical schedules drawing. c) The colour of lamps used shall be cool white. SPECIFICATION FOR ELECTRICAL, AIR CONDITIONING AND VENTILATION INSTALLATIONS OF SUBSTATION CONTROL BUILDINGS Reference: Revision: Page: 0 8 4 of 20 6.10 Fixing Of Luminaires a) Luminaires in the Control Room shall be installed in donn ceiling. b) Luminaires in other rooms shall be fixed under the ceiling. c) Luminaires in the workshop and battery room shall be suspended from the ceiling with chains. d) Luminaires shall be installed according to the manufacturer’s specification. 6.11 Connections a) Tee-off connections of all earth and neutral wires in trunkings shall be made with crimped ferrules. 6.12 Installation a) The entire electrical installation in the building shall be installed flush, with the exception of trunkings and cables in the roof void. b) The Loop-in system shall be used throughout the installation. 6.13 Air-Conditioning Points a) The Contractor shall supply, install and connect up the following: i) Outside Control Room: TP30A +N+E switch-disconnectors, surface mounted, IP65 protection rating, on outside wall next to outdoor air-conditioning units. ii) Inside Office1: DP10A switch-disconnectors, flush in wall. iii) Circuits each with cables and earth wire in trunking and on cable tray in Operating, Conference, & Control/Carrier Room roof voids. 6.14 Fan Points 6.14.1 Battery Room - Extraction Fans a) The Contractor shall supply, install and connect up the following : i) TP10A switch-disconnectors with earth terminal, Class I Div I(Zone 1), flush-mounted on the inside of the battery room next to the fan. ii) One circuit with BVX4DCV armoured cable to the switch-disconnector. The Black wire shall be used as an earth wire and taped with green tape at both ends. iii) The “Start” and “Stop” buttons with indicator lamps shall be provided at the Distribution Board in Control Room. iv) Auxiliary contacts N/O and N/C shall be provided at the contactors. 6.14.2 Control Room - Pressurisation Fan The Contractor shall supply, install and connect up the following: i) DP20A switch-disconnector with IP65 rating and surface-mounted on outside brick wall adjacent to fan . ii) Speed Control Unit within Control Room adjacent to fan. SPECIFICATION FOR ELECTRICAL, AIR CONDITIONING AND VENTILATION INSTALLATIONS OF SUBSTATION CONTROL BUILDINGS iii) Reference: Revision: Page: 0 9 4 of 20 Circuit with 2 x 4 + 2,5 E/W, in 20 dia PVC, flush in wall to switch-disconnector and Speed Control Unit. 6.15 Earthing System The installation shall be earthed in accordance with the requirements of SANS 10142-1. 6.16 Labelling a) All labelling shall be as specified in accordance with standard drawing 0.00/5007. b) The position of labels shall be as indicated on the Schematic Diagram drawings. c) All cover plates shall be labelled with circuit numbers using 7mm high characters. 6.17 Approval Of Drawings And Factory Inspections 6.17.1 Distribution Boards 6.17.1.1 Drawings a) The manufacturer’s drawings shall be submitted for approval before manufacture can take place. b) The title block shall be as per detail “B” on the Schematic Diagram drawing. 6.17.1.2 Factory Inspections a) The distribution board shall be inspected before being delivered to site. This inspection shall entail a thorough check to ensure complete compliance with this specification. b) Full testing of the entire distribution board circuitry will be done when so requested by Eskom. c) The Contractor shall submit a request for the inspection to the Project manager at least seven (7) days prior to the scheduled date of inspection. d) To facilitate this inspection the manufacturers shall provide power supplies for 230 V AC and 110 V DC or 220V DC. In addition one electrician shall be made available to assist in checking the circuitry. e) The Contractor shall ensure that the boards are correct and complete before the inspection. f) The equipment as specified on the drawing need not be approved, but any other equivalent equipment shall require approval by Eskom. 6.18 Testing a) All installations shall be tested by an accredited person appointed by the Contractor. b) After testing, a certificate of compliance and notice of commencement of installation shall be issued in accordance with the necessary regulations. 6.19 Electrical Contractor The electrical contractor shall annually register with the relevant Electrical Contracting Board. SPECIFICATION FOR ELECTRICAL, AIR CONDITIONING AND VENTILATION INSTALLATIONS OF SUBSTATION CONTROL BUILDINGS Reference: Revision: Page: 0 10 4 of 20 PART 2: AIR CONDITIONING AND VENTILATION INSTALLATIONS 7. TECHNICAL REQUIREMENTS 7.1 General a) The Contractor shall be responsible for the final selection of the split units and extraction fans to obtain required indoor conditions based on given design data and construction detail of building. The specified cooling capacity/heating for each unit is estimated only and shall be verified by the Contractor, if required. The Contractor shall ensure full co-ordination between the various work being done within the building. b) All packaged or works-assembled equipment shall be well proven products of specialist manufacture, for which comprehensive printed literature is available covering performance, installation, commissioning and spare parts, also manufacturing quality specifications, arrangement drawings, electrical schematic and wiring diagrams. c) The air-conditioning units and extraction fans shall be constructed to allow for ease of maintenance and parts replacement. Filters shall be readily accessible. d) Hard wire remote control systems shall be used, where possible. 7.2 Cassette split units a) The air-conditioning system shall consist of a VRV system and cassette split units as shown on the drawing. b) The Contractor shall allow for the supply and installation of associated refrigerant and drain pipe work, mounting brackets, power cables from switch-disconnectors to the air handling units, and control and power black PVC sheath unarmoured cables between air handling units and air condensing units, etc. c) These units shall be fitted with compressors, electronic controls, having freeze-up protection, and high pressure safety cut outs. These units shall be reverse cycle with cooling and heating. The units shall be supplied with an automatic restart relay at a specified temperature on restoration of power supply. Factory built remote control shall be installed. d) The cooling and heating capacity shall be as shown in Schedule A 7.2.4 Installation a) The air-conditioner shall be installed in accordance with the Air-conditioning Installation drawing. 7.3 Extraction Fans For Battery Room a) The fans shall be spark-proof epoxy coated fan. b) The fan motor shall be rated as follows: • 400 V AC • 3-phase • Class 1 Div.II(Zone 2) Ex“e” with IP54 protection. c) The Contractor shall allow for the supply and installation of the armoured power cable between the switch-disconnectors and the fan units. SPECIFICATION FOR ELECTRICAL, AIR CONDITIONING AND VENTILATION INSTALLATIONS OF SUBSTATION CONTROL BUILDINGS Reference: Revision: Page: 0 11 4 of 20 7.4 Pressurisation Fan/Filter unit for Control Room a) The fan shall be mounted 300 mm under ceiling to top of fan with primary and secondary filters, and capacity as indicated on the schedule. b) The motor shall be rated as follows: • 230 V AC • Single-phase • IP54 protection rating. c) The Contractor shall allow for the supply and installation of the armoured power cable between the speed control unit and the Fan/Filter unit. 7.5 Chasing, Penetrations, and Making Good a) No alterations or additions affecting structural strength or appearance shall be made to the building without prior approval in writing. b) Where cables and pipes pass through holes in walls, the opening shall be sealed with vermiculite plaster or other approved non-flammable equivalent material for the full thickness of the wall. c) The holes for fixing the bolts and saddles on outside walls shall be made between the face bricks and not in bricks. d) Outdoor trunking shall be sealed at the bottom and top with foam. e) The distance between the side of outdoor unit and trunking shall be the same for each unit. f) Trunking covers shall not be sealed. 7.6 Compliance with Standards The installation shall comply with the latest editions of the following: i) Occupational Health & Safety Act, 1993. ii) SANS 10400: The application of the National Building Regulations. iii) SANS 10142-1: The wiring of premises – Part 1: Low-voltage installations. 7.7 Electrical System Conditions a) Voltage: 400/230 V AC b) Fault levels at 400/230 V: Refer to Section 5.3 SPECIFICATION FOR ELECTRICAL, AIR CONDITIONING AND VENTILATION INSTALLATIONS OF SUBSTATION CONTROL BUILDINGS Reference: Revision: Page: 0 12 4 of 20 7.8 Operating Conditions a) Outdoor Operating Temperatures i) Maximum: 35ºC ii) Minimum: 5ºC iii) Average: 20ºC b) Indoor Operating Temperatures i) Maximum: 27ºC ii) Minimum: 18ºC 7.9 Painting / Corrosion Protection a) All ferrous materials and equipment shall be provided at manufacturer’s works with a protective primer which shall be made good during construction. After erection they shall be thoroughly cleaned, degreased and given a priming undercoat and two finishing coats suited to the application. Where ferrous pipes, etc. are to be insulated they shall be coated with red oxide zinc richer primer prior to application of insulation. b) Painting shall be carried out by experienced tradesmen, in accordance with SABS 1391 Part III. c) Fixing bolts /washers / nuts and supporting brackets shall have a hot dip (galvanised) zinc coating in accordance with SABS 763. 7.10 Name plate Name plate shall be fixed on each unit. 8. DOCUMENTATION 8.1 Enquiry Drawing Enquiry drawing indicates schematically the location of units, and is not to be used for manufacture nor for installation. 8.2 Tender Drawings a) Tenders may submit drawings or sketches with their tenders to illustrate alternative offers and/or to clarify their tenders. b) Where necessary, manufacturer’s outline drawings showing required clearance for maintenance should be included. 8.3 Contract Drawings a) Contractors shall submit three prints of the contract drawings in accordance with drawing 0.00/1800, for approval at least one week before manufacture is due to commence. b) Approval will be by letter listing the drawings and the allocated numbers. If a drawing is not approved, a marked-up print showing the required revisions may be returned to the Contractor. SPECIFICATION FOR ELECTRICAL, AIR CONDITIONING AND VENTILATION INSTALLATIONS OF SUBSTATION CONTROL BUILDINGS Reference: Revision: Page: 0 13 4 of 20 c) No drawing which has been submitted may be cancelled by the Contractor without prior agreement and, once issued, no alterations, additions or omission may be made to or from any drawing without re-issuing it under a new revision number. 8.4 Labelling a) All labelling shall be as specified in accordance with standard drawing 0.00/5007. b) The position of labels shall be as indicated on the Schematic Diagram drawings. c) All cover plates shall be labelled with circuit numbers using 7mm high characters 8.5 Guarantee and Maintenance a) Guarantee and Maintenance period shall be 12 months for air-conditioning units and fans. b) During the guarantee period, the plant shall be inspected at monthly intervals and a report submitted in writing after each inspection, noting any deviations in plant performance and the probable reasons thereof. c) A copy of the monthly report shall be handed to the local plant supervisor. d) Attention shall be drawn to any unauthorised alteration to control or safety device settings which have occurred in the interim. 8.6 Operating and Maintenance Manuals a) Three copies of Operating and Maintenance Instruction Manuals are required for air-conditioning unit and fans. b) Every manual shall have a durable hard cover bearing a brief title which identifies the building and the plant. The title page shall give additional references, including a list of relevant contract drawings. c) The manual shall contain : i) SECTION A : Description of plant delivered under this contract. ii) SECTION B : Complete commissioning report, including final setting of all control and safety devices. iii) SECTION C : Manufacturers leaflets giving equipment ratings, including batteries if any, installation and maintenance instructions and spares list. iv) SECTION D : Contractors recommendations, concerning plant maintenance. 8.7 Adjusting and Testing a) All final adjustments shall be recorded in the commissioning report which is included in the instruction manual. b) All tests stipulated in this specification shall be carried out and shall include but not be limited to: i) Checking operation of all controls and safety devices. ii) Measuring load currents and checking overload relay settings, times iii) Checking that all filters fit properly to avoid air bypass and that all filters are easily removable and replaceable. SPECIFICATION FOR ELECTRICAL, AIR CONDITIONING AND VENTILATION INSTALLATIONS OF SUBSTATION CONTROL BUILDINGS Reference: Revision: Page: 0 14 4 of 20 9. TESTING AND FACTORY INSPECTION a) Refer to Section 6.18 for testing of the electrical installation from the switch-disconnectors to the air-conditioning units. b) The fans shall be inspected before shipment. c) A request for inspection shall be submitted to the project manager at least 7 days prior to the scheduled inspection date. 10. OTHER REQUIREMENTS 10.1 Unit Type a) Air-conditioning units for the Control Building shall be from the same manufacturer. 10.2 Name plates on air-conditioning units and fans a) Aluminium name plate shall be used on outdoor and indoor units and pop-riveted to the units. b) The following information shall be given on the name plate: i) manufacturer’s name, ii) model number, iii) serial number, iv) year of assembly, v) cooling capacity in kW, vi) voltage in V, vii) power in kW for extraction fan, and viii) nominal current in A for extraction fan SPECIFICATION FOR ELECTRICAL, AIR CONDITIONING AND VENTILATION INSTALLATIONS OF SUBSTATION CONTROL BUILDINGS Reference: Revision: Page: 0 15 4 of 20 TECHNICAL SCHEDULES A AND B Schedule A : Eskom’s particular requirements Schedule B : Guarantees and technical particulars of equipment offered ITEM DESCRIPTION SCHEDULE A 1 CONTROL ROOM AIR-CONDITIONING INSTALLATION 1.1 (a) (b) (c) (d) (e) (f) VRVIII system : Manufacturer Supplier Country of origin Country of assembly Year of assembly Model number (i) indoor unit control room (ii) indoor unit office (iii) outdoor unit Serial number (i) indoor unit (ii) outdoor unit Total Quantity Required Cooling Capacity (kW), each Heating Capacity (kW), each Full Load Current/Unit (A) Maximum Starting Current/Unit (A) Noise Level dB (A) Reverse cycle Type of Compressor Refrigerant High Pressure Safety Cut/Out Freeze up Protection Cut/Out Filtration Efficiency (new) % Electronic Controls Automatic restart on restoration of power supply Additional contacts (i) make contact (ii) break contact Is a TP30A MCB sufficient for the protection of unit Indoor ambient temperature AC Voltage (V) Name plate on indoor & control units (g) (h) (i) (j) (k) (l) (m) (n) (o) (p) (q) (r) (s) (t) (u) (v) (w) (x) (y) (z) DAIKIN xxxxxxxx xxxxxxxx xxxxxxxx Latest required xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx Specify Specify 41 N Specify R-410A Yes Yes Specify Yes Yes Yes Yes Yes +18 to + 270C 400 V 3-Phase YES SCHEDULE B SPECIFICATION FOR ELECTRICAL, AIR CONDITIONING AND VENTILATION INSTALLATIONS OF SUBSTATION CONTROL BUILDINGS Reference: Revision: Page: 0 16 4 of 20 Schedule A : Eskom’s particular requirements Schedule B : Guarantees and technical particulars of equipment offered ITEM DESCRIPTION 3 BATTERY ROOM VENTILATION INSTALLATION 3.1 (a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) (l) (m) Roof Mounted Extraction Fan : Supplier Manufacturer Model Number of (i) Plate mounted mixed flow impeller (ii) Motor Material of housing Capacity (m3/s), each at final pressure Outlet Velocity (m/s) Efficiency (%) Total Quantity Required Motor Speed (rpm) Motor Power (kW) Full Load Current (A) Maximum Starting Current (A) Enclosure of motor (n) AC Voltage (V) (o) (p) Noise Level dB (A) Aluminium name plate on fan and motor SCHEDULE A xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx Class I Div. II (Zone 2) (Ex“e”) IP54 400 V Three Phase 60 Yes SCHEDULE B SPECIFICATION FOR ELECTRICAL, AIR CONDITIONING AND VENTILATION INSTALLATIONS OF SUBSTATION CONTROL BUILDINGS 7.5 Reference: Revision: Page: 0 17 4 of 20 CONTROL BUILDING: ITEM DESCRIPTION 5 CONTROL/CARRIER ROOM VENTILLATION INSTALLATION 5.1 (a) (b) (c) (i) (ii) (d) (e) (f) (g) (h) (i) (j) (k) (l) (m) (n) Pressurisation Fan Filter Unit: Supplier Manufacturer Model Number Plate mounted double inlet centrifugal flow impeller. Motor Material of pitched mounting roof unit 3 Capacity (m /s), each at final pressure Outlet Velocity (m/s) Efficiency (%) Total Quantity Required Motor Speed (rpm) Motor Power (kW) Full Load Current (A) Maximum Starting Current (A) Enclosure of motor AC Voltage (V) (o) (p) Noise Level dB (A) Aluminium name plate on fan and motor SCHEDULE A xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx 1 xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx IP54 230 V Single Phase xxxxxxxx Yes SCHEDULE B SPECIFICATION FOR ELECTRICAL, AIR CONDITIONING AND VENTILATION INSTALLATIONS OF SUBSTATION CONTROL BUILDINGS Reference: Revision: Page: 0 18 4 of 20 ANNEXURE A: PROJECT DRAWINGS ITEM DRAWING NUMBER 1. Substation Drawings:- 2. TITLE SHT 1 Control Building Electrical Installations SHT 2 Control Building Air-conditioning and Ventilation Installation SHT 3 Control Building Electrical Installation Schematic Diagram Standard Drawings:0.00/5007 0.00/1310 0.00/1290 0.52/1037 0.52/1038 Engraving and labelling requirements Power cable code Cable number tag Pad lockable lever lock Panel fasteners