SLXP Series Installation Instructions ! CAUTION • All wiring should be done by a licensed electrician in accordance with state codes, local codes and National Electric Code (NEC) standards. • Improper installation may result in serious injury and void warranty. • Use only UL listed components suitable for Class I Division I, Groups C & D and Class II Division I, Groups F & G installation. • In cases where fixture may come in contact with flammable doors or other flammable materials, do not use a lamp over 150W and do not locate the fixture closer than 12.0 inches (304.8 mm) from the flammable material. • All threaded connections must engage five full threads. • The fixture head movement is limited to prevent bending the 1/2 inch flexible coupling beyond its recommended 10.0 inches (254.0 mm) minimum bending radius. • In the event of lamp failure, replace lamp or disconnect primary power to ballast within two weeks at the very most. Otherwise, permanent damage to electrical components from dielectric stresses may result from the high voltage starting pulses unique to high pressure sodium circuits. • To avoid fire or explosion, maximum allowable temperatures have been established for various classes and groups defined as hazardous zones. Cord Plug The plug is supplied by the user and should be sized to accept 16/3 type SOW cord and be suitable for the hazardous area it is used in. Cord Replacement The 100 foot supply cord and elbow is factory sealed. To replace cord, remove the cover, lamp and reflector. Disconnect the cord from the ballast and from the ground terminal. Remove clips (Item 23) and retainer (Item 24) (refer to repair parts illustration on page 5). Turn elbow/assembly (Item 5) counter-clockwise to remove. To replace, coat the threads and flange area of the new elbow/cord assembly with a lubricant such as petrolatum or soap-thickened mineral oil. Check entry hole to ensure o-ring (Item 6) is seated properly. Insert elbow/cord assembly and turn clockwise until tight. Unscrew elbow until it is even with the harp (Item 2), then attach clips and retainer (Items 23 and 24). If the elbow prevents vertical aiming of the light, remove the clips and retainer, unscrew the elbow one (1) turn only, and reattach the clips and retainer. Connect black lead and white lead to the ballast and the green lead to the ground screw in the shell. Reassemble the luminaire. If desired, the cord may be trimmed to provide at least a 25 foot length off the back of the fixture. 25 feet of cord is required to maintain ratings. 1 Phoenix Products Company Inc. 8711 West Port Avenue Milwaukee, WI 53224 USA Phone: +1 414.973.3300 Toll Free: 800.438.1214 Fax: +1 414.973.3210 www.phoenixlighting.com SLXP Series Installation Instructions Aiming The grain model contains a stop, used on the 35-70W luminaires in the upright position, which limits the aiming angle to 30° above the horizon maximum. No stop is required when these luminaires are mounted upside down. The two stop positions, as shown for the 100W luminaire, limit the light beam to aim at or below the horizon. The stop is adjusted by A) removing the machine screw on the stop, B) loosening the hand knob, C) rotating the stop (100W) past the roll pin, D) inserting the machine screw through repositioned stop, E) aiming luminaire and F) retightening hand knob. Refer to Figures 1 and 2 for proper “stop” positioning. These mounting limitations will prevent excessive temperatures due to dust accumulation. Figure 1 total rotation 60˚ 30˚ 150˚ 35 - 70W mounted right side up (hand knob removed) 35 - 70W mounted upside down (hand knob removed) Figure 2 roll pin stop machine screw stop total rotation 30˚ 150˚ roll pin machine screw 100W mounted right side up (hand knob removed) 2 Phoenix Products Company Inc. 8711 West Port Avenue Milwaukee, WI 53224 USA Phone: +1 414.973.3300 Toll Free: 800.438.1214 Fax: +1 414.973.3210 www.phoenixlighting.com 100W mounted upside down (hand knob removed) SLXP Series Installation Instructions Cover Removal To lamp or relamp, the cover must be unscrewed. In most cases, a rectangular steel bar about 0.75 inch (19.1 mm) x 0.5 inch (12.7 mm) x approximately 30.0 inch (762.0 mm), can be placed between the lugs provided on the face of the cover and rotated counter-clockwise to accomplish the removal. See Figure 3. Excessive force must not be used as the bar may slip and cause injury. Handle lamps with care when removing and replacing. The lamps are vacuum jacketed and may implode if broken. Wear safety glasses and gloves when removing and replacing a lamp. When relamping, clean the reflector and cover glass to maintain efficiency. The glass may be cleaned with any non-abrasive conventional glass cleaner. The reflector should be cleaned with a soft cloth using soapy water. Cover Replacement Before replacing the cover, thoroughly clean the threads in both the cover and shell (Item 1 in repair parts illustration on page 5), then lubricate these threads liberally with a non-drying grease or petrolatum. This will enable the cover to be turned more easily and will facilitate its removal later for relamping. Thread the cover onto the shell by hand until the cover contacts the shell o-ring. Use the rectangular steel bar to rotate the cover another 1/12 to 1/10 of a turn or between 2.5 inches (63.5 mm) and 3.0 inches (76.2 mm) measured on the outside diameter. Cover Glass Replacement If the cover glass (Item 12 in repair parts illustration on page 5) is to be replaced, first loosen the retaining ring (Item 11) by turning it counter-clockwise with a hammer and drift punch applied to the lugs on the ring. Once loose, it may be rotated out by hand. Remove the cover glass and cover o-ring (Item 15) which should also be replaced. Flat joint surfaces of the cover and glass should be cleaned. Threads in the cover, the retaining ring and the shell should be thoroughly cleaned and then lubricated with a thin film of a non-drying grease or petrolatum to facilitate assembly and disassembly and to inhibit corrosion. After replacement of the cover, o-ring and cover glass, the retaining ring must be tightened against the glass with the hammer and the drift punch until the clearance between the cover glass and the cover is such that a .0015 inch (.04 mm) feeler will not enter the joint more than 1/8 inch (3.2 mm) at any point, as shown in Figure 4. Figure 3 Figure 4 loosen retaining ring cover gasket cover glass loosen cover o-ring .0015 inch (.04 mm) feeler 1/8 inch (3.2 mm) penetration (max) 3 Phoenix Products Company Inc. 8711 West Port Avenue Milwaukee, WI 53224 USA Phone: +1 414.973.3300 Toll Free: 800.438.1214 Fax: +1 414.973.3210 www.phoenixlighting.com SLXP Series Installation Instructions Lamping Phoenix explosion-proof fixtures are designed only for metal halide, high pressure sodium or incandescent lamps that are rated for a maximum of 150 watts. Use of higher wattage lamps will cause higher than allowable temperatures in hazardous zones. The fixtures designed for HPS lamps contain integral ballasts. Therefore, HPS lamps with a wattage different from the fixture nameplate rating can’t be used in the fixture. See T Ratings below to specify the appropriate lamp for a particular fixture model. T Rating (Maximum Surface Temperature) - High Pressure Sodium (HPS) and Incandescent (INC) Models Class I Division 1 Fixture Model No. Class II Division 1 Class III Lamp Source Wattage Group Max. Temp Code (F/C°) Group Max. Temp Code (F/C°) Max. Temp Code (F/C°) Max. Ambient Temp (F/C°) SLXP35 HPS-35 C&D T4A 248/120 F T3 392/200 - 104/40 SLXP50 HPS-50 C&D T4A 248/120 F T3 392/200 - 104/40 SLXP70 HPS-70 C&D T4A 248/120 F T3 392/200 - 104/40 SLXP100 HPS-100 C&D T4A 248/120 F T3 392/200 - 104/40 SLXP150 HPS-150 C&D T3C 320/160 - - - 77/25 SLXP35G HPS-35 C&D T4A 248/120 F&G T3C 320/160 T3B 329/165 104/40 SLXP50G HPS-50 C&D T4A 248/120 F&G T3C 320/160 T3B 329/165 104/40 SLXP70G HPS-70 C&D T4A 248/120 F&G T3C 320/160 T3B 329/165 104/40 SLXP100G HPS-100 C&D T4A 248/120 F&G T3C 320/160 T3B 329/165 104/40 SLXPINC INC-110 INC-150 C&D C&D T3A 356/180 T3A 356/180 F - T3 392/200 - - 104/40 104/40 T Rating (Maximum Surface Temperature) - Metal Halide (MH) Models Class I Division 1 Class II Division 1 Class III Fixture Model No. Lamp Source Wattage Group Max. Temp Code (F/C°) Group Max. Temp Code (F/C°) Max. Temp Code (F/C°) Max. Ambient Temp (F/C°) SLXP70MH 70 C&D T4 275/135 F T3 392/200 - 104/40 SLXP70MHG 70 C&D T4 275/135 F&G T4 275/135 T4 275/135 104/40 SLXP70MH277 70 C&D T4 275/135 F T3 392/200 - 104/40 SLXP70MH277G 70 C&D T4 275/135 F&G T4 275/135 T4 275/135 104/40 SLXP70MH347 70 C&D T4 275/135 F T3 392/200 - 104/40 SLXP347G 70 C&D T4 275/135 F&G T4 275/135 T4 275/135 104/40 4 Phoenix Products Company Inc. 8711 West Port Avenue Milwaukee, WI 53224 USA Phone: +1 414.973.3300 Toll Free: 800.438.1214 Fax: +1 414.973.3210 www.phoenixlighting.com SLXP Series Installation Instructions Repair Parts for incandescent fixture 21 18 3 28 2 29 25 13 20 8 11 5 12 24 15 23 16 9 1 10 14 10 6 4 22 14 10 26 7 27 5 Phoenix Products Company Inc. 8711 West Port Avenue Milwaukee, WI 53224 USA Phone: +1 414.973.3300 Toll Free: 800.438.1214 Fax: +1 414.973.3210 www.phoenixlighting.com SLXP Series Installation Instructions Repair Parts List Item No. *Use Phoenix replacement sockets only Description Part No. 1 shell 2206401 2 harp 2404000 3 knob, tightening 1090000 4 reflector (all HPS models) 2690200 5 elbow/wire assembly, sealed 1857200 6 o-ring 5010600 7* socket only and wire nuts, no hardware special HID rated (all HPS models) 1155300 8 o-ring 5004900 9 clamp (all HPS models) 2728000 10 bracket with hardware (all HPS models) 1160001 11 ring, retaining 2680300 12 glass cover 4603400 13 screw, cap, hex head, 3/8-16 x 7/8 (x2) 6036700 14 ballast with ignitor 35W HPS 50W HPS 70W HPS 100W HPS 150W HPS 4351400 4351100 4351600 4351700 4351800 15 o-ring 5004800 16 cover 2680400 17 lamp (HPS models) 35W HPS 50W HPS 70W HPS 100W HPS 150W HPS 4220095 4211300 4212600 4212700 4212800 18 socket (incandescent model) 1154000 19 lamp (incandescent model) 110W 150W 4212900 4201100 20 handle with grip assembly kit 1857310 21 bracket with hardware (incandescent model) 1157200 22 base 2725500 23 clip 6602200 24 retainer 2012400 25 sleeving 2729900 26 washer, lock, split, 3/8 (x2) 6311800 27 nut, hex, 3/8 (x2) 6203400 28 “stop” for model SLXP-100-G “stop” for models SLXP-35-G through SLXP-70-G 2750001 2750002 29 screw, machine, 8-32 6002200 30 pin, spring 6510900 6 Phoenix Products Company Inc. 8711 West Port Avenue Milwaukee, WI 53224 USA Phone: +1 414.973.3300 Toll Free: 800.438.1214 Fax: +1 414.973.3210 www.phoenixlighting.com SLXP Series Installation Instructions Repair Parts for Double-ended Lamp Fixture Refer to pages 5 and 6 for balance of parts 40 37 49 40 39 46 44 42 47 43 39 45 36 40 35 38 45 36 41 46 48 Item No. Description Part No. 35 reflector 2750290 36 socket (2) 4510000 37 ballast bracket 2320060 38 reflector bracket 2320050 39 wire ties (4) 4055004 40 ballast with ignitor & capacitor (120/277V) ballast with ignitor & capacitor (347V) 4370024 4370026 41 lamp 4220012 42 screw, machine, round head, 10-24 x 1-7/8 (2) 6004800 43 nut, 10-24 (2) 6201800 44 washer, lock, external tooth #10 (2) 6310400 45 insulator (2) 5510000 46 washer, lock, external tooth, #6 (6) 6313800 47 screw, machine, type F, round head, 6-32 x 3/4 (4) 6018006 48 screw, machine, type F, round head, 6-32 x 3/8 (2) 6002900 49 insulation 2510020 7 Product design and specifications are subject to change without notice. N5608400G 05.20.15 Phoenix Products Company Inc. 8711 West Port Avenue Milwaukee, WI 53224 USA Phone: +1 414.973.3300 Toll Free: 800.438.1214 Fax: +1 414.973.3210 www.phoenixlighting.com