Operating Instructions
Excellence Plus Balances
XP Models – Part 3
Contents
3
Contents
1
Introduction to Adjustments and Tests............................................................................................................ 4
1.1
1.2
1.3
1.4
1.5
Important to know.................................................................................................................................................... 4
Basic principles for settings and tests....................................................................................................................... 4
GWPExcellence™.................................................................................................................................................... 4
The Configuration Process........................................................................................................................................ 5
Satisfying Documentation Requirements................................................................................................................... 5
2
Accessing the Adjustments and Tests............................................................................................................ 6
2.1
Overview: Settings for adjustments and tests............................................................................................................. 7
3
Settings for Adjustments and Tests............................................................................................................... 8
3.1
3.1.1
3.2
3.2.1
3.2.2
3.2.3
3.2.3.1
3.2.3.2
3.2.3.3
3.2.3.4
3.2.3.5
3.2.3.6
3.2.3.7
3.2.3.8
3.2.3.9
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.4
3.4.1
3.5
3.6
3.7
3.8
Weights................................................................................................................................................................... 8
Weight Parameters.................................................................................................................................................. 8
Test Sequences..................................................................................................................................................... 10
Test Sequence Parameters..................................................................................................................................... 11
Settings of the Parameter “Action if Failure” = Warning............................................................................................. 13
The Method........................................................................................................................................................... 15
Defining Weights and Tolerances for a Method........................................................................................................ 15
EC Method for Eccentricity Test............................................................................................................................... 17
RP1 Method for Repeatability Test........................................................................................................................... 18
RPT1 Method for Repeatability Test with Tare............................................................................................................ 19
SE1 Method for Sensitivity Test with 1 Testpoint........................................................................................................ 20
SE2 Method for Sensitivity Test with 2 Testpoints...................................................................................................... 21
SERVICE Method for Reminder / Early Notification.................................................................................................... 22
SET1 Method for Sensitivity Test with Tare and 1 Testpoint......................................................................................... 24
SET2 Method for Sensitivity Test with Tare and 2 Testpoints....................................................................................... 25
Tasks..................................................................................................................................................................... 26
Task State.............................................................................................................................................................. 27
Assigning a Test Sequence to the Task..................................................................................................................... 27
Starting Method..................................................................................................................................................... 28
Defined Days......................................................................................................................................................... 29
Defined Users........................................................................................................................................................ 30
ProFACT / int. Adj.................................................................................................................................................... 31
Advanced Options.................................................................................................................................................. 32
Automatic Adjustment Using an External Test Weight................................................................................................ 33
Automatic Adjustment Testing Using an External Test Weight..................................................................................... 34
Test History............................................................................................................................................................ 35
Protocol – defining the Adjustment and Test Reports................................................................................................ 36
4
Glossary - GWP Functions................................................................................................................................. 38
5
Index....................................................................................................................................................... 40
Introduction to Adjustments and Tests
4
1
Introduction to Adjustments and Tests
These Operating Instructions relate to configuring your XP Balance ready to perform adjustments and tests.
Warning: It is essential that you have read the Operating Instructions – Part 1 and Part 2 for the XP balances (separate
document). You must also have read the Safety Instructions in Part 1 and assembled and installed the balance according
to the operating instructions. The balance must be leveled.
1.1
Important to know
The default settings in these Operating Instructions are marked with the symbol 8 after the name of the setting.
Example: Standard 8
Where applicable, the Factory Setting has been specified. To print out the settings or the report a printer must be
connected and activated as the output device in the peripheral settings.
1.2
Basic principles for settings and tests
Balances play a very important role in research, development, quality assurance and production. Errors in weight measurements cost
time and money and violations to legal requirements may even cause damage to health. With the Good Weighing Practice™ from
METTLER TOLEDO, the routine testing of your balance is made efficient, accurate and secure. Our GWPBase™ service provides you
with a unique personalized document containing precise recommendations for the routine testing of your balances according to your
weighing risk with regards to:
• How to test your balance and when (how often)
• Which weights should be used
• What tolerances are appropriate
You can find more information on our website: www.mt.com/GWPBase
GWPExcellence™ is the part of the balance firmware which has been specially developed to simplify routine testing procedures. In
combination with GWPBase™ you can ensure efficient balance testing to meet your audit requirements.
1.3
GWPExcellence™
GWPExcellence™ is a collection of embedded safety functions for XS/XP Balances.These individually programmable functions simplify
routine testing procedures and hence improve the measurement accuracy of your balance. Many of these functions relate to the routine
testing of your balance with external test weights and actively support you with requests for a test to be performed at a pre-defined time.
Step-by-step user guidance provided on the balance display allows complex procedures, such as a repeatability test, to be performed
without error by anyone in the laboratory.
In conjunction with internal sensors, further functions have been developed to avoid measurement error; e.g. temperature sensors can
trigger an internal adjustment when the temperature changes more than a pre-defined amount.
In order to ensure that tests are executed as desired and that reports are generated correctly, it is necessary for you to define and
maintain all relevant criteria for your tests. Making a record of your tests and adjustments to meet documentation requirements can be
easily done by connecting the balance to a printer or PC as desired.
Introduction to Adjustments and Tests
5
1.4
The Configuration Process
To prepare your balance for performing routine tests and adjustments is a straightforward three step process:
1. Register your Weights: The information relating to each of your test weights is entered and stored in a weights database.
2. Define the Test Sequence: The Test Sequence describes the type of test (method) to be done and which test weight and tolerance
to use.
3. Create the Task: The task defines when and how the test sequence should be started and executed.
Section 3 describes all the settings in detail.
1.5
Satisfying Documentation Requirements
To maintain full traceability of your adjustments and tests it is important that you periodically print out your settings and your
results from the Test History.
Your results are stored in the test history with a maximum of 120 records. When the limit is reached the oldest results are deleted.
Each time you modify a test sequence the version number is incremented and displayed in the top right hand corner of the balance
display. It is recommended that each new version should be printed as a record for your log book.
A complete list of individual settings can be printed out by pressing the «F» key while the relevant menu is open.
To print out settings and reports a printer must be connected and activated as the output device in the peripheral settings.
Accessing the Adjustments and Tests
6
2
Accessing the Adjustments and Tests
Access the system settings by either selecting the application menu using the «D» key or the menu for the user settings using the «C»
key, and then press the “System” button.
The system settings are represented by icons. The individual settings can be called up and changed by touching the icons.
The system settings apply to the entire weighing system and therefore to all user profiles and applications.
D
C
The following system settings are available.
“Adjust/Test”
Set parameters for adjustments and tests (see section 3 of this document).
Detailed instructions to the system settings “Balance Info”“Standby”,“Date/Time”,“Peripherals”,“Administrator” and “Levelcontrol”
can be found in the Operating Instructions – Part 2 for XP balances.
To return to the active application press the “Exit” button.
Press the Adjust/Test icon to access the adjustments and tests menu. The following section presents an overview of all the different
settings available. Section 3 describes the settings in detail.
Accessing the Adjustments and Tests
7
2.1
Overview: Settings for adjustments and tests
Test/Adj. Weights
Test/Adj. Weight 01
List of 12 Test/Adj. Weights
(section 3.1.1)
Method
Parameters of one Test/Adj.
Weight (section 3.1.1)
OK
Parameters of the selected
Method (section 3.2.3)
OK
OK
Test Sequences
Test Sequence
List of 12 Test Sequences
(section 3.2.1)
Parameters of one Test
Sequence (section 3.2.1)
OK
Adjust/Test
Action if Failure
OK
Parameters of the selected
Action if Failure (section 3.2.2)
Setup
Test/Adj. Weights
Define
Test Sequences
Define
Tasks
Define
ProFACT / int. Adj.
On
Autom. ext.Adjust
Off
Autom. ext.Test
Off
OK
Tasks
Task State
List of 12 Tasks
(section 3.3)
Task
State of one Task
(section 3.3.1)
OK
OK
Parameters of one Task
(section 3.3.2)
OK
ProFACT
Test History
Define
Protocol
Define
ProFACT
Status of ProFACT / int. Adj.
(section 3.4)
OK
Parameters of ProFACT / int. Adj.
(section 3.4)
OK
OK
ProFACT / int. Adj.
Parameters of ProFACT Advanced
(section 3.4.1)
OK
Adjustment and test
protocol selection
Autom. ext. Adjust.
Autom. ext Adjust.
Status of Adjust Weights
(section 3.5)
List of Printout Options
(section 3.8)
OK
OK
Test History
Adj. History
List of Histories
(section 3.7)
Parameters of Autom. Ext.
Adjust Weight (section 3.5)
Autom. ext. Test
Adjust History
(section 3.7)
OK
OK
Autom. ext. Test
Status of Autom. ext. Test
(section 3.6)
OK
Parameters of Autom. ext. Test.
(section 3.6)
OK
Adj. History Selection
GWP History
Adj. History Selection
(section 3.7)
GWP History
(section 3.7)
OK
OK
OK
Settings for Adjustment and Tests
8
3
Settings for Adjustments and Tests
This section describes all the menu options available for defining the parameters relating to the adjustment and testing of your balance.
3.1
Weights
When “Test/Adj. Weights” is selected you are provided with a list of weights. Up to 12 external test weights can be configured. Select an
undefined weight to be configured or the name of the weight whose parameters you wish to update. These test weights are used for
performing the external tests and adjustments and the appropriate one will be selected when defining the Test Sequences.
Adjust/Test
Setup
Test/Adj. Weights
Define
Test Sequences
Define
Tasks
Define
ProFACT / int. Adj.
On
Autom. ext.Adjust
Off
Autom. ext.Test
Off
Test/Adj. Weights
List of 12 Test/Adj. Weights
(section 3.1.1)
OK
Test History
Define
Protocol
Define
OK
A complete list of the 12 test weights can be printed out by pressing the «F» key while the weight list is displayed.
3.1.1
Weight Parameters
Once you have selected a weight, the following parameters can be configured.
Test/Adjust Weights
Setup
Test/Adjust
Weight 01
Setup
Test/Adj. Weight 1
Define
Name
Test/Adj. Weight 2
Define
Weight ID
Test/Adj. Weight 3
Define
Class
Test/Adj. Weight 4
Define
Certificate No.
Define
Test/Adj. Weight 5
Define
Weight Set No.
Define
Test/Adj. Weight 6
Define
Actual Value
Test/Adj. Weight 7
Define
Next Calibration
Test/Adj. Weight 8
Define
Test/Adj. Weight 9
Define
Test/Adj. Weight 10
Define
Test/Adj. Weight 11
Define
Test/Adj. Weight 12
Define
OK
Test/Adj. Weight
Define
E1
0g
31.12.2099
OK
Settings for Adjustment and Tests
9
“Name”:
Weight Name can be freely defined and is intended to be an easily recognizable form for the user
as an alternative to the Weight ID and Certificate No. (E.g. 20g QK).
Max. 20 characters! Name should be unique and unambiguous.
“Weight ID”:
The ID of the weight is provided on the Weight Certificate.The ID may contain your company specific
identification number.
Max. 20 characters!
“Class”:
The following predefined classes are available to choose from: E1, E2,F1, F2, M1, M2, M3, ASTM1,
ASTM2, ASTM3, ASTM4, ASTM5, ASTM6, ASTM7, Own. “Own” can be selected when none of the
other classes apply.
“Certificate No.”:
The number of the certificate relating to the weight.
Max. 20 characters!
“Weight Set No.”:
The number of the certificate relating to the set of weights (if the test weight belongs to a set).
Max. 20 characters!
“Actual Value”:
Specified on the Weight Certificate. Independent of the balance model, the complete number should
be entered regardless of the number of decimal places (e.g. 20.00124 g).
Methods always use the actual value and the maximum decimal places of the balance will
be used for computation.
“Next Calibration”:
Enter the date when the next calibration of the weight is due.
If the calibration date is unavailable or if no calibration of the weight is planned, the preset
value (31.12.2099) will be retained.
Settings for Adjustment and Tests
10
3.2
Test Sequences
Test Sequences define which test is to be performed and with which test weights(s). The user is guided through the test with clear
instructions on the balance display. The test should be performed in accordance with GWP® or other QM-System. When configuring
the Test Sequence you can define the steps to follow should the balance fail the test (see section 3.2.1).
In the example illustrated, Test Sequence 1 has the name “Sensitivity”. The rest of the Test Sequences are undefined.
Adjust/Test
Setup
Test/Adj. Weights
Define
Test Sequences
Define
Test Sequences
Tasks
Define
Sensitivity
Define
Name
Setup
Test Sequence
Test Sequence 1
Setup
Version 2
Sensitivity
ProFACT / int. Adj.
On
Test Sequence 2
Define
Preparation Instructions
None
Autom. ext.Adjust
Off
Test Sequence 3
Define
Method
None
Autom. ext.Test
Off
Test Sequence 4
Define
Action if Failure
None
Test History
Define
Test Sequence 5
Define
Instructions if Failure
None
Protocol
Define
Test Sequence 6
Define
Code to Unblock
Test Sequence 7
Define
Entry in GWP History
Test Sequence 8
Define
Test Sequence 9
Define
Test Sequence 10
Define
Test Sequence 11
Define
Test Sequence 12
Define
OK
OK
Z
No
OK
Settings for Adjustment and Tests
11
When “Test Sequences” is selected you are provided with a list of tests. Up to 12 Test Sequences can be configured. Select an undefined
Test Sequence to be configured or the name of a Test Sequence whose parameters you wish to update.
Test Sequences
Setup
Sensitivity
Define
Test Sequence 2
Define
Test Sequence 3
Define
Test Sequence 4
Define
Test Sequence 5
Define
Test Sequence 6
Define
Test Sequence 7
Define
Test Sequence 8
Define
Test Sequence 9
Define
Test Sequence 10
Define
Test Sequence 11
Define
Test Sequence 12
Define
OK
A complete list of all parameters of the 12 test sequences can be printed out by pressing the «F» key while the test sequence
list is open.
3.2.1
Test Sequence Parameters
Once you have selected a Test Sequence the following parameters can be configured. The weights required for the test weights must
be previously defined in the Test/Adjust Weights menu.
Test Sequence
Sensitivity
Name
Sensitivity
Preparation Instructions
Standard
Method
Warning
Instructions if Failure
Standard
Entry in GWP History
Note: Each time the Test Sequence is saved the Version number will be incremented by 1. The version number is indicated on the top right hand corner of
the display when the relevant Test Sequence is open.
SE1
Action if Failure
Code to Unblock
Note: The Test Sequence is saved by pressing “OK” on the Test Sequence
menu.
Setup
Version 2
Note: The SERVICE Method does not require a test weight.
Z
Yes
OK
“Name”:
The Test Sequence Name can be freely defined and is intended to be an easily recognizable form for
the user to ensure clear identification and easy traceability.
Max. 20 characters!
Settings for Adjustment and Tests
12
“Preparation Instructions”:
Choose between two settings:
“None” 8:
No preparation instructions will be included in your Test Sequence. This is primarily
suitable for Test Sequences that do not normally require user interaction, e.g. Test
Sequences using the SERVICE Method.For all other Methods,selection of“Standard”
is recommended.
“Standard”:
The following preparation instructions will be included in your Test Sequence and
correspond to those typically found in any standard SOP.The user must execute the
instructions and confirm with “OK” before being able to continue with the rest of
the defined Test Sequence:
The Test Sequence “Name” has started.
Please carry out the following:
1. Clean the weighing pan.
2. Level the balance.
3. Connect and switch on the printer.
4. Make sure that the test weights are ready.
5. Make sure that the tweezers/weighing forks are ready.
When finished - press “OK” and follow the next test sequence instructions.
“Method”:
The Method defines the type of test to be performed. Choose from a list of six different Methods. On
selecting the Method you will be required to define the test weights and tolerances to be utilized for
the test. This is described further in section 3.2.3.
Factory Setting: None
“Action if Failure”:
Allows you to define how the balance should behave if a test fails or is aborted. Choose from the following three settings:
“None” 8:
The user can continue work as normal.
“Warning”:
“Attempts”:
The user can continue work as normal but will receive a specified number of warnings
that the Test Sequence has failed and will be prompted to restart the Test Sequence.
If the specified number of warnings has been reached and the last restart of the Test
Sequence fails, the failed Test Sequence will cause the balance to be blocked.
Note: These settings are described further in section 3.2.2.
Specify the number of attempts allowed to perform the test. When the number of
attempts has been reached and the test has not been successful, the balance will
be blocked.
In contrast to the Warning setting, it is not possible to continue working on the
balance until the test has passed.
Choose from 1 8, 2 or 3 Attempts and Until Passed. Until Passed allows unlimited
number of attempts.
Note: When GWP History is enabled, only the last result and the number of attempts
are recorded.
Settings for Adjustment and Tests
13
“Instructions if Failure”:
Defines instructions for the user that will be displayed after a test fails. This setting does not depend
on the parameter “Action if Failure” and appears each time a Test Sequence fails.
Choose between two settings:
“None” 8:
The test “Name” has failed.
“Standard”:
The test “Name” has failed.
The balance is out of your predefined tolerances.
Please contact the person responsible in your company or METTLER TOLEDO
Service.
“Code to Unblock”:
If the system has been blocked because of a failed Test Sequence (due to the “Action if Failure” settings), it can be unblocked again with the help of the Test Sequence specific “Code to Unblock”.
Note: If “Action if Failure” = None is selected, a failed Test Sequence will never cause the balance
to be blocked.
Factory setting: Z
“Entry in GWP History”:
Choose if you want the test result to be stored in the GWP History:
“Yes”:
“No” 8:
Result of the Test Sequence will be saved.
Result of the Test Sequence will NOT be saved.
Note: The GWP History is capable of saving 120 test results. Due to this limited number you may find
it unnecessary to store the results of Test Sequences without quality reference e.g. Test Sequences
using the SERVICE Method.
Note: Once the GWP History has reached 120 results, the oldest results stored will be overwritten with
the new results.
A complete list of the settings can be printed out by pressing the «F» key while the Test Sequence menu is open.
For easy traceability and to meet documentation requirements, it is recommended that the settings of the Test Sequence
are printed out after each change – the Version number of the Test Sequence is included in the printout.
3.2.2
Settings of the Parameter “Action if Failure” = Warning
Action if Failure
Sensitivity
Setup
Version 2
None
Warning
Define
Attempts
1
Warning
Sensitivity
Warning Message
OK
Time Interval
Max. Number of Warning
Action after Failure
Setup
Version 2
Standard
1h
1
None
OK
“Warning Message”:
Choose the warning message given to the user after a failed Test Sequence.The dialogue box with the
warning also has a Start button which can be used to restart the Test Sequence:
“Standard” 8:
The test “Name” has failed. Please perform the test sequence again.
Settings for Adjustment and Tests
14
The test “Name” has failed. Please perform the following:
“Advanced”:
1. Check the weighing parameter settings.
2. Perform the test sequence again using the function key or directly
using the Start button.
Note: To be able to start the Test Sequence using the function key, the relevant Task must
already be configured accordingly and the Test Sequence function key enabled.
Note: If the “Start” button is disabled (grayed out), the current user profile has insufficient access rights to begin the procedure.
“Time Interval”:
Define the length of time in hours until the warning should be given again.
Intervals from 1 up to 1000 hours can be set.
Factory setting: 1
“Max. Number of Warning”:
Define the maximum number of warnings allowed for this Test Sequence.
If the last warning is reached and the Test Sequence has not yet been successfully executed, the balance will be blocked.
Valid inputs are 1 up to 1000.
Factory setting: 1
“Action after Failure”:
Allows you to define how the Test Sequence should behave after it has been newly started from the
warning dialogue. Choose from the following settings:
“None” 8:
The Test Sequence will be aborted and then restarted after the sequence of the next
warning interval. See also Max. Number of Warning.
“Attempts”:
In contrast to “None”, the balance does not go back to warning mode. The test
sequence must be successfully executed according to the number of attempts
defined here, or else it will block the balance.
The available settings to choose from here are the same Attempts settings as
described in section 3.2.1.
No further warning messages will be given when the Test Sequence has been successfully executed. If the balance is already
blocked, the warning messages will be deactivated by unblocking the system.
Settings for Adjustment and Tests
15
3.2.3
The Method
A Method describes the type of test to be performed and forms the core of a Test Sequence. The test weight(s) to be used and the associated tolerances must be defined as part of the Method. There are 8 different Methods available.
Method
Sensitivity
Setup
Version 2
None
“None” 8:
No method will be selected
“EC”:
Method for Eccentricity Test (section 3.2.3.2)
“RP1”:
Method for Repeatability Test (section 3.2.3.3)
EC
Define
“RPT1”:
Method for Repeatability Test with Tare (section 3.2.3.4)
RP1
Define
“SE1”:
Method for Sensitivity Test with 1 Testpoint (section 3.2.3.5)
RPT1
Define
“SE2”:
Method for Sensitivity Test with 2 Testpoints (section 3.2.3.6)
SE1
Define
“SERVICE”:
Method for Service Method (section 3.2.3.7)
SE2
Define
“SET1”:
SERVICE
Define
Method for Sensitivity Test with Tare and 1 Testpoint (section
3.2.3.8)
SET1
Define
“SET2”:
Method for Sensitivity Test with Tare and 2 Testpoints (section
3.2.3.9)
SET2
Define
OK
3.2.3.1 Defining Weights and Tolerances for a Method
Methods EC, RP1, RPT1, SE1, SE2, SET1 and SET2 require one or more test weights and their associated tolerances to be defined.
The process is as follows:
1. Select the test weight for the test
2. Define the test tolerances for the test weight, if applicable
3. Define the result tolerances for the method result
Method
Sensitivity
Selection that appears are the
names of the Test/Adj. weights
that you have perviously
defined (see section 3.1.1)
Setup
Version 2
None
C
EC
Define
RP1
Define
RPT1
Define
SE1
Define
SE2
Define
SERVICE
Define
SET1
Define
SET2
Define
OK
Method Name
Sensitivity
Setup
Version 2
Test Weight
Sensitivity
Setup
Version 2
Tare Weight
Define
Test/Adj. Weight
Define
Test Weight
Define
Tolerances
Define
OK
OK
Tol. Test Weight 1
Sensitivity
Tolerance T1
Name T1
Tolerance T2
Name T2
Setup
Version 2
0.10 g
Warn Limit
0.10 g
Control Limit
OK
Settings for Adjustment and Tests
16
Warning: It is important to distinguish between the test tolerances used for the individual weight measurements during the
Test Sequence and those that are applied to the results at the end (Methods EC, RP1 and RPT1).
1. Select the Test Weights for the Test
On pressing “Test Weight” or “Tare Weight” you can select the desired test weight from the list of previously configured weights. For the
Tare Weight select the weight which corresponds to the test weight of the tare container.
2. Define the Tolerances for the Test
Each test weight has two associated tolerances (T1 and T2) which are applied to the weight during the Test Sequence as described
below:
“Tolerance T1”:
Tolerance T1 is used as a warning to the user and should therefore be smaller than T2. If this tolerance
is exceeded a warning will be generated but the user can still complete the Test Sequence. A record
of the warning is stored in the Test History and will be printed in the report. If you do not want T1 to be
defined as part of the Test Sequence it can be turned off by setting it to 100 %.
“Name of Tolerance 1”:
The name of T1 can be freely defined. Max 20 characters!
Factory Setting: Name = “Warn Limit”
“Tolerance T2”:
If Tolerance T2 is exceeded the Test Sequence will be aborted. The user is given the message that the
test has failed. The error is stored in the Test History and will be printed in the report. If you do not want
T2 to be defined as part of the Test Sequence, it can be turned off by setting it to 100 %.
“Name of Tolerance 2”:
The name of T2 can be freely defined. Max 20 characters!
Factory Setting: Name = “Control Limit”
Note: The smallest value shown for Tolerances T1 and T2 depends on the type of balance used and
carries 1 digit.
3. Define the Tolerances for the Method Result
For the Methods EC, RP1 and RPT1 two further tolerances are applied to the results generated from the Test Sequence. These two
tolerances are defined and apply in the same way as those for the test tolerances as described above.
Note: When using a Method which calculates an end result, it is advisable to turn off Test and Tare Weight Tolerances by
setting them to 100 % to allow the full Test Sequence to be executed and the result tolerance (method tolerance) T2 to be
applied.
A complete list of the settings can be printed out by pressing the «F» key while the Test Sequence menu is open.
Settings for Adjustment and Tests
17
3.2.3.2 EC Method for Eccentricity Test
The aim of the EC Method (Eccentricity Test) is to ensure that any deviation due to eccentricity is within the tolerances required by the
user’s SOP. The result is set equal to the largest of the 4 calculated eccentricities (4-7).
Method Sequence:
1. Zero
2. Load Test Weight (Center)
3. Tare
4. Reposition Test Weight (to Front Left)
5. Reposition Test Weight (to Rear Left)
6. Reposition Test Weight (to Rear Right)
7. Reposition Test Weight (to Front Right)
8. Unload all weights
9. Zero
Method
Sensitivity
Setup
Version 2
None
EC
Define
Method EC
Eccentric Load
Setup
Version 2
RP1
Define
Test Weight
Define
RPT1
Define
Define
SE1
Define
Tolerance for Eccentricity
Dev.
SE2
Define
SERVICE
Define
SET1
Define
SET2
Define
OK
See section 3.2.3.1
Defining Weights and
Tolerances for a Method
Tol. for Ecc. Load
Eccentric Load
Setup
Version 2
Tolerance EC T1
0.10 g
Name EC T1
Tolerance EC T2
Name EC T2
Warn Limit
0.10 g
Control Limit
OK
“Test Weight”:
OK
A pre-defined test weight and its corresponding test tolerances can be selected here (see section
3.2.3.1).
Note: The tolerances T1 and T2 apply to the individual weight measurements and not to the eccentricity
calculation.
Note: If you require the eccentricity test to be fully executed the test weight tolerances should be set
to 100 %.
“Tol for Eccentricity Dev”:
The EC Method uses two result tolerances (method tolerances) EC T1 and EC T2 which are applied to
the calculated standard deviation of the Test Sequence and functions in the same way as described for
T1 and T2 in section 3.2.3.1. If Tolerance EC T1 is exceeded the Eccentricity Test will Pass with Warning.
If Tolerance EC T2 is exceeded the Eccentricity Test will Fail.
A complete list of the settings can be printed out by pressing the «F» key while the Test Sequence menu is open.
Settings for Adjustment and Tests
18
3.2.3.3 RP1 Method for Repeatability Test
The RP1 Method calculates the mean value and standard deviation (symbol s) of a measurement series using a single test weight to
determine the repeatability of the balance.
Method Sequence:
1. Zero
2. Load Test Weight
3. Unload Test Weight
4. Repeat steps 2 and 3
5. Unload all weights
6. Zero
Method
Sensitivity
Setup
Version 2
See section 3.2.3.1
Defining Weights and
Tolerances for a Method
None
EC
Define
RP1
Define
Method RP1
Test Sequence
Setup
Version 2
RPT1
Define
Test weight
Define
SE1
Define
Tolerances (s)
Define
SE2
Define
Number of Repetitions
SERVICE
Define
SET1
Define
SET2
Define
Tolerances (s)
Test Sequence
Tolerance s T1
10
OK
Name s T1
Tolerance s T2
Name s T2
Setup
Version 2
0.000 g
Warn Limit
0.000 g
Control Limit
OK
OK
Numeric
Keypad
“Test Weight”:
A pre-defined test weight and its corresponding test tolerances can be selected here (see section
3.2.3.1).
Note: The test tolerances of the test weight are valid for every individual weight value, but do not apply
to the standard deviation that is to be calculated.
Note: If you require the repeatability test to be fully executed the test weight tolerances should be set
to 100 %.
“Tolerances s”:
The RP1 Method uses two result tolerances (method tolerances) s T1 and s T2 which are applied to the
calculated standard deviation of the Test Sequence and functions in the same way as described for T1
and T2 in section 3.2.3.1. If Tolerance s T1 is exceeded, the Repeatability Test will pass with warning.
If Tolerance s T2 is exceeded, the Repeatability Test will fail.
“Number of Repetitions”:
Define the number of weight measurements in the series.
Valid range of input: 2 - 15
Factory Setting: 10
A complete list of the settings can be printed out by pressing the «F» key while the Test Sequence menu is open.
Settings for Adjustment and Tests
19
3.2.3.4 RPT1 Method for Repeatability Test with Tare
The RPT1 Method calculates the mean value and standard deviation (symbol s) of a measurement series using two test weights to
determine the repeatability of the balance. In contrast to the RP1 Method an extra test weight is used to simulate the use of a tare
container.
Method Sequence:
1. Zero
2. Load Tare Weight
3. Tare
4. Load Test Weight
5. Unload Test Weight
6. Repeat steps 4 and 5
7. Unload all weights
8. Zero
Method
Sensitivity
Procedure in defining a tare
weight is similar to defining a
test weight (see section 3.2.3.1
Defining Weights and
Tolerances for a Method)
Setup
Version 2
None
EC
Define
RP1
Define
RPT1
Define
Method RPT1
Test Sequence
Setup
Version 2
SE1
Define
Tare Weight
Define
SE2
Define
Test Weight
Define
SERVICE
Define
Tolerances (s)
Define
SET1
Define
Number of Repetitions
SET2
Define
OK
10
See section 3.2.3.1
Defining Weights and
Tolerances for a Method
Tolerances (s)
Test Sequence
Tolerance s T1
OK
Name s T1
Tolerance s T2
Name s T2
Setup
Version 2
0.000 g
Warn Limit
0.000 g
Control Limit
OK
Numeric
Keypad
“Tare Weight”:
Select the test weight which represents the weight of the tare container from the list of previously
configured weights and define the weight tolerances as described in section 3.2.3.1.
Note: It is recommended to set the tare weight tolerances to 100 %.
“Test Weight”:
A pre-defined test weight and its corresponding test tolerances can be selected here (see section
3.2.3.1).
Note: The test tolerances of the test weight are valid for every individual weight value, but do not apply
to the standard deviation that is to be calculated.
Note: If you require the repeatability test to be fully executed the test weight tolerances should be set
to 100 %.
Settings for Adjustment and Tests
20
“Tolerances s”:
The RPT1 Method uses two result tolerances (method tolerances) s T1 and s T2 which are applied to
the calculated standard deviation of the Test Sequence. It functions in the same way as described for
T1 and T2 in section 3.2.3.1. If Tolerance s T1 is exceeded, the Repeatability Test will pass with warning.
If Tolerance s T2 is exceeded, the Repeatability Test will fail.
“Number of Repetitions”:
Define the number of weight measurements in the series.
Valid range of input: 2 - 15
Factory Setting: 10
A complete list of the settings can be printed out by pressing the «F» key while the Test Sequence menu is open.
3.2.3.5 SE1 Method for Sensitivity Test with 1 Testpoint
The SE1 Method tests the sensitivity of the balance using a single test weight.
Method Sequence:
1. Zero
2. Load Test Weight
3. Unload all weights
4. Zero
Method
Sensitivity
Setup
Version 2
None
EC
Define
RP1
Define
RPT1
Define
SE1
Define
Method SE1
Sensitivity
Setup
Version 2
SE2
Define
Test Weight
Define
SERVICE
Define
SET1
Define
SET2
Define
OK
See section 3.2.3.1
Defining Weights and
Tolerances for a Method
OK
“Test Weight”:
Select the weight to be used for the test from the list of previously configured weights and define the
test tolerances as described in section 3.2.3.1.
Note: In this Method the test tolerances apply to the Sensitivity Test.
A complete list of the settings can be printed out by pressing the «F» key while the Test Sequence menu is open.
Settings for Adjustment and Tests
21
3.2.3.6 SE2 Method for Sensitivity Test with 2 Testpoints
In contrast to SE1 Method, SE2 Method tests the sensitivity of the balance using two test weights.
Method Sequence:
1. Zero
2. Load Test Weight 1
3. Unload Test Weight 1
4. Zero
5. Load Test Weight 2
6. Unload all weights
7. Zero
Method
Sensitivity
Setup
Version 2
None
EC
Define
RP1
Define
RPT1
Define
SE1
Define
SE2
Define
Method SE2
Sensitivity
Setup
Version 2
SERVICE
Define
Test Weight 1
Define
SET1
Define
Test Weight 2
Define
SET2
Define
See section 3.2.3.1
Defining Weights and
Tolerances for a Method
OK
OK
“Test Weight 1”:
Select the first weight to be used for the test from the list of previously configured weights and define
the test tolerances as described in section 3.2.3.1.
Note: In this Method the test tolerances apply to the Sensitivity Test.
“Test Weight 2”:
Select the second weight to be used for the test from the list of previously configured weights and
define the test tolerances as described in section 3.2.3.1.
Note: In this Method the test tolerances apply to the Sensitivity Test.
A complete list of the settings can be printed out by pressing the «F» key while the Test Sequence menu is open.
Settings for Adjustment and Tests
22
3.2.3.7 SERVICE Method for Reminder / Early Notification
The SERVICE Method is a specialized Method which does not require the use of a test weight. It is usually set up to run in the background
to regularly check various dates stored in the balance and will often terminate itself without any interaction from the user or without
displaying a dialogue. E.g. it is typically employed as a reminder for the next Service date or MinWeigh date – the date will be checked
regularly but the user will only receive a dialogue when the defined job becomes due.The SERVICE Method can also be used to provide
advanced notification of when a test is due with the Early Warning Alert.
Status
Method
Sensitivity
Setup
Version 2
None
Battery Change
4
Service
4
MinWeigh
4
Weight Cal.
4
EC
Define
Task 01
4
RP1
Define
Task 02
4
RPT1
Define
Task 03
4
SE1
Define
Task 04
4
SE2
Define
SERVICE
Define
SET1
Define
SET2
Define
Task 05
4
Method SERVICE
Service-Check
Setup
Version 2
Task 06
4
Status
Define
Task 07
4
Early Warning Alert
7 Days
Task 08
4
Task 09
4
Task 10
4
Task 11
4
Task 12
4
OK
OK
STD
C
OK
Numeric
Keypad
Note: In order for this Test Sequence to terminate without interaction from the user the “Preparation Instructions” must be
set to “None” (see section 3.2.1).
“Status”:
Multiple selections are possible from all available options to define which dates should be monitored
by this Test Sequence. The user will receive a message when the job is due. The dates of the following
are available to choose from:
“Battery Change”:
Date of the next battery change
“Service”:
Date of the next Service
“MinWeigh”:
Date of the next MinWeigh determination
“Weight Cal.”:
Date of the “Next Calibration Date” for ALL test weights
“Task 01 - 12”:
Date of the “Next Call Date” of the Task
Factory Setting:
No item is selected
Settings for Adjustment and Tests
23
“Early Warning Alert”:
Define how early the warning should appear. E.g. set a reminder for 7 days before the battery is due to
be changed. If the test has passed within the Early Warning period, the test will be recorded as “Passed
with Warning”. If the Early Warning period has elapsed, the test will fail.The “Instructions if Failure” can
provide further instructions to the user (see section 3.2.1).
Valid range of input: 1 - 365 days
Factory Setting: 7 days
Note: Using the Early Warning Alert as a reminder for another Task to be performed requires the creation
of two Tasks – one for the original Test Sequence and one for the reminder.
Note: Multiple dates can be simultaneously checked with the Service Method (see multiple selections
in “Status”). However, the same Early Warning period is valid for all scheduled dates. If varying Early
Warning periods are required, several Service Methods must be defined.
Note: The reminder Task must be set up to check the dates on a regular basis; choose the frequency
of the check in relation to the Early Warning period and the frequency of the Test Sequence to be
performed.
For information on configuring Tasks, see section 3.3.
A complete list of the settings can be printed out by pressing the «F» key while the Test Sequence menu is open.
The SERVICE Method can also be used for the sole purpose of displaying the “Preparation Instructions” e.g. so the user can be informed
to level the balance each day. In this special case, set the “Preparation Instructions” to “Standard” in the Test Sequence settings and
ensure NO items in the “Method Status” are selected.
Settings for Adjustment and Tests
24
3.2.3.8 SET1 Method for Sensitivity Test with Tare and 1 Testpoint
The SET1 Method tests the sensitivity of the balance using two test weights. The first test weight is used to simulate the use of a tare
container.
Method Sequence:
1. Zero
2. Load Tare Weight
3. Tare
4. Load Test Weight
5. Unload all weights
6. Zero
Method
Sensitivity
Setup
Version 2
None
EC
Define
RP1
Define
RPT1
Define
SE1
Define
SE2
Define
SERVICE
Define
SET1
Define
Method SET1
Sensitivity
Setup
Version 2
SET2
Define
Tare Weight
Define
Test Weight
Define
OK
Procedure in defining a tare
weight is similar to defining a
test weight (see section 3.2.3.1
Defining Weights and
Tolerances for a Method)
See section 3.2.3.1
Defining Weights and
Tolerances for a Method
OK
“Tare Weight”:
Select the test weight which represents the weight of the tare container from the list of previously
configured weights and define the weight tolerances as described in section 3.2.3.1.
Note: The system will first check if the tare weight is within the pre-defined weight tolerances. While
the tare weight is left on the balance, the test weight is used to determine the Sensitivity.
Note: It is recommended to set the tare weight tolerances to 100 %.
“Test Weight”:
A pre-defined test weight and its corresponding test tolerances can be selected here (see section
3.2.3.1).
Note: In this Method the test tolerances apply to the Sensitivity Test.
A complete list of the settings can be printed out by pressing the «F» key while the Test Sequence menu is open.
Settings for Adjustment and Tests
25
3.2.3.9 SET2 Method for Sensitivity Test with Tare and 2 Testpoints
In contrast to SET1 Method, SET2 Method tests the sensitivity of the balance using three test weights. The second test weight (Tare
Weight) is used to simulate the use of a tare container.
Method Sequence:
1. Zero
2. Load Test Weight 1
3. Unload Test Weight 1
4. Zero
5. Load Tare Weight
6. Load Test Weight 2
7. Unload all weights
8. Zero
Method
Sensitivity
Setup
Version 2
None
EC
Define
RP1
Define
RPT1
Define
SE1
Define
SE2
Define
SERVICE
Define
SET1
Define
SET2
Define
OK
Procedure in defining a tare
weight is similar to defining a
test weight (see section 3.2.3.1
Defining Weights and
Tolerances for a Method)
Method SET2
Sensitivity
Setup
Version 2
Test Weight 1
Define
Tare Weight
Define
Test Weight 2
Define
See section 3.2.3.1
Defining Weights and
Tolerances for a Method
OK
“Test Weights 1 and 2”:
Same function as Test Weight in the previous section 3.2.3.8 - SET1 Method.
“Tare Weight”:
Same function as Tare Weight in the previous section 3.2.3.8 - SET1 Method.
A complete list of the settings can be printed out by pressing the «F» key while the Test Sequence menu is open.
Settings for Adjustment and Tests
26
3.3
Tasks
Test Sequences define which test is to be performed and with which test weight(s). Tasks define when the Test Sequence should be
executed and how it should be started. Before a Task can be defined, the Test Sequence and the necessary weights must first be defined.
Up to 12 Tasks can be defined. When a Test Sequence is assigned to a Task, its name appears in the Task List as shown in the example
below.
Tasks
Adjust/Test
Setup
Test/Adj. Weights
Define
Test Sequences
Define
Tasks
Define
ProFACT / int. Adj.
On
Autom. ext.Adjust
Off
Autom. ext.Test
Off
Test History
Define
Protocol
Define
OK
Sensitivity
Setup
Manual
Task 02
Off
Task 03
Off
Task 04
Off
Task 05
Off
Task 06
Off
Task 07
Off
Task 08
Off
Task 09
Off
Task 10
Off
Task 11
Off
Task 12
Off
OK
A complete list of the 12 tasks can be printed out by pressing the «F» key while the task list is open.
Settings for Adjustment and Tests
27
3.3.1
Task State
The task can be switched on or off in the task status window as illustrated below.Tasks that are switched off will be ignored by the system.
Tasks which are switched on may be modified or updated.
Tasks
Sensitivity
Task State
Task
Setup
Manual
Off
Task 02
Off
On
Task 03
Off
Task 04
Off
Task 05
Off
Task 06
Off
Task 07
Off
Task 08
Off
Task 09
Off
Task 10
Off
Task 11
Off
Task 12
Off
Setup
Manual
OK
OK
Note: The date when the Test Sequence is scheduled to take place will be recalculated as soon as the Task State is saved by
pressing “OK”. The due date of the next subsequent occurrence is calculated at the end of each executed Test Sequence.
A complete list of the settings can be printed out by pressing the «F» key while the Task State menu is open.
3.3.2
Assigning a Test Sequence to the Task
An existing Test Sequence can be assigned to the Task. On selecting “Test Sequence”, the user can select from a list of previously
configured Test Sequences.
Task State
Task
Setup
Off
On
Manual
OK
Task #
Setup
Test Sequence
Define
Starting Method
Manual
Defined Days
Define
Defined Users
Define
OK
Selection that appears are the
names of the test sequences
that you have previously defined in the Test Routine List
(see section 3.2.1)
C
Settings for Adjustment and Tests
28
3.3.3
Starting Method
Task #
Setup
Test Sequence
Define
Starting Method
Manual
Defined Days
Define
Defined Users
Define
OK
Starting Method
Task #
Numeric
Keypad
Setup
Manual
On User Change
Interval
Define
On Power On
OK
Interval
Task #
Setup
Interval Start Time
08:00
Interval
1 Day
OK
The Test Sequence defined in the Task can be started in 4 different ways. Choose from:
“Manual”:
The Test Sequence can be started manually at any time by pressing the Test Sequence Function Key
on the main balance display.
Note: In the Task settings “Defined Days”, the day of the week when the Test Sequence can be started
is defined.
Note: In the Task settings “Defined Users”, the users who are permitted to start the Test Sequence are
defined.
See “Defined Days” and “Defined Users” for further information.
“On User Change”:
When the user profile is changed, the balance will call for the Test Sequence that is defined in the Task
to be executed.
Note: In the Task settings “Defined Days”, if the day is not activated when the user profile is changed,
then the change will take place without the call for the test.
Note: In the Task settings “Defined Users”, if the new user profile is not in the Defined Users, then the
user change will take place without the call for the test.
See “Defined Days” and “Defined Users” for further information.
“Interval”:
Defines the times at which the balance automatically prompts for the Test Sequence to be performed.
“Interval Start Time”
The time of day when the test should be done. Range 0:00 until 23:59.
Note: In order to ensure that a test is performed before actual work starts on the balance, the Start
Time is often set earlier than actually required e.g. Start Time is set to 7.00 when work usually begins
at 8.00.
Settings for Adjustment and Tests
29
Note: If you change the date/time of the terminal, it is recommended to reset the previously calculated
next scheduled call-up of the interval tasks. Do the following steps:
1.
2.
3.
4.
5.
6.
Go to the corresponding task menu of the interval task.
Switch off the task.
Close the menu with “OK” to save the changes (the next scheduled task will be erased).
Go back to the task menu that had just been switched off.
Switch on the task again.
Close the menu with “OK” to save the changes (the next scheduled task will be recalculated and
the task is active again).
Note: Repeat these steps for all your interval tasks.
“Interval”
The time, in days, between each test. Range is 1 to 720 days.
Note: If a test is not executed at the scheduled time, for example because it occurred on a holiday, it
will remain pending. If it remains pending until the next call to perform the test, it is only necessary to
carry out the test ONCE.
Example: A daily task needs to be executed only once on a Monday even if the same task is pending
from the previous Saturday and Sunday.
“On Power On”:
3.3.4
If this is activated, the Test Sequence will be started as soon as the balance is plugged to a power
outlet.This is especially useful, if the balance has been unplugged from its power supply or if a power
outage occurs.
Defined Days
Define the days of the week on which the Task may be performed. Regardless of the Starting Method used, the Task can only be executed
on the selected days.
Task #
Setup
Defined Days
Test Sequence
Define
Monday
4
Friday
4
Starting Method
Manual
Tuesday
4
Saturday
4
Defined Days
Define
Wednesday
4
Sunday
4
Defined Users
Define
Thursday
4
OK
STD
C
OK
Note: Test Sequences whose Starting Method is defined as “Manual” will appear in the test selection list only on the Defined
Days selected here.
Note: Test Sequences whose Starting Method is defined as “On User Change” will be called up only on the Defined Days
selected here.
Note: Test Sequences whose Starting Method is defined with an “Interval” will be called up only on the Defined Days selected
here. If the day when the Test Sequence becomes due is not defined, the Test Sequence will be deferred until the next valid
day.
Important: Warning dialogues relating to failed tests will still be displayed on days that are not defined! Provided that the current User
is defined (see section 3.3.5 below), the Test Sequence may be started directly from the warning dialogue.
Settings for Adjustment and Tests
30
3.3.5
Defined Users
Define which User Profiles have the right to execute the Task. Regardless of the Starting Method used, the Task can only be executed
by the selected Users.
Task #
Setup
Test Sequence
Define
Starting Method
Manual
Defined Days
Define
Defined Users
Define
OK
Defined Users
Home
4
User 4
4
User 1
4
User 5
4
User 2
4
User 6
4
User 3
4
User 7
4
STD
C
OK
Note: Test Sequences whose Starting Method is defined as “Manual” will appear in the test selection list only for the Defined
Users selected here.
Note: Test Sequences whose Starting Method is defined as “On User Change” will be called up only when the new user
belongs to the Defined Users selected here.
Note: Test Sequences whose Starting Method is defined with an “Test Interval” will be called up only when the user belongs
to the Defined Users selected here. If the current user is not defined, the Test Sequence will be deferred until a Defined User
logs in.
Important: All users will receive a warning of a failed or aborted test. However, the Warning Message is only generated for Test Sequences
configured to include a warning in “Action if Failure” (see section 3.2.2).
Settings for Adjustment and Tests
31
3.4
ProFACT / int. Adj.
ProFACT is Professional Fully Automatic Calibration Technology and provides fully automatic internal balance adjustment using an
internal weight based on preselected time and/or temperature criteria.
Note: For certified balances (Accuracy Class II according OIML) ProFACT / int. Adj. is always active i.e. it is not possible to
switch ProFACT off.
Adjust/Test
Adjust/Test
Setup
Setup
Test/Adj.Weights
Weights
Test/Adj.
Define
Define
Test Sequences
Sequences
Test
Define
Define
WeekdaysTime 1
Tasks
Tasks
Define
Define
Time 1
ProFACT // int.
int.Adj.
Adj.
ProFACT
On
On
Autom.ext.Adjust
ext.Adjust
Autom.
Off
Off
Autom.ext.Test
ext.Test
Autom.
Off
Off
ProFACT
ProFACT
Weekdays
ProFACT
ProFACT
Off
Off
ProFACT
/ int. Adj.
ProFACT
/ int. Adj.
Test History
History
Test
Define
Define
Protocol
Protocol
Define
Define
Setup
Setup
DefineDefine
OK OK
Setup
Setup
Define
Define
9:00
Off
Time 2
9:00
Time 2
Time 3
Off
Off
Time 3
Temp. Criterion
Off
1 Kelvin
1 Kelvin
On
Protocol Trigger
Advanced Options
On
On
Advanced Options
Off
Temp. Criterion
Protocol Trigger
OK
OK
OK
See section 3.4.1
Advanced Options
OK
The following settings are available:
“Off”:
ProFACT / int. Adj. fully automatic adjustment is switched off.
“ProFACT / int. Adj.”:
ProFACT / int. Adj. fully automatic adjustment is switched on (Factory Setting).
The behavior of the ProFACT adjustment function can be defined using the “Define” button.
“Weekdays”:
Define the days on which fully automatic adjustment should be carried out. If you do not wish to have
time-controlled adjustment, deactivate all days.
Factory setting: All days activated
“Time 1”...“Time 3”:
For the selected days, you can specify up to 3 different times for the automatic adjustment to take
place.
Factory setting: “Time 1” = 9:00,“Time 2” and “Time 3” = “Off”
“Temp. Criterion”:
Define the change in ambient temperature which will trigger the automatic adjustment. If “Off” is
selected, automatic adjustment based on the temperature criterion will not take place.
Factory setting:
Precision Balances: Model-dependent
Analytical- and Micro-balances:“2 Kelvin”
“Protocol Trigger”:
If “On” is selected a record will automatically be printed out whenever the balance undergoes an
automatic adjustment. If “Off” is selected, no printout will be made.
Factory setting: “On”
Settings for Adjustment and Tests
32
“Advanced Options”:
3.4.1
With “Advanced Options”, you are able to further expand the sequence of the ProFACT and the internal
adjustments using internal tests. Details are found in the following section 3.4.1.
Advanced Options
ProFACT
Weekdays
Setup
Define
Time 1
9:00
Time 2
Off
Time 3
Off
Temp. Criterion
1 Kelvin
Protocol Trigger
On
Advanced Options
ProFACT / int. Adj.
Advanced
ProFACT / int. Adj.
Advanced
Setup
Off
On
Off
Define
OK
OK
Setup
As Found
No
Leveling
No
As Left
No
Tolerances
Blocking
Code to Unblock
Define
No
Z
OK
By turning on the Advanced Options, you can customize the adjustment process according to your requirements.
Factory setting: “Off”
Choose between the following settings:
“As Found”:
When the adjustment process is started, an internal test will be executed as an initial test in order to
obtain the actual weight. The test will automatically be started when the adjustment process is called
up.
Factory setting: “No”
“Leveling”:
If this option is activated, the level of the balance has to be checked.
Note: If the balance does not have a level sensor or is out of level, the system will prompt you to level
the balance.
Factory setting: “No”
“As Left”:
If this option is activated, a new internal test will be executed as a final test.
Factory setting: “No”
“Tolerances”:
Here, you can define tolerances that were applied in “As Found” (initial test) and “As Left” (final test).
See also “Define the Tolerances for the Test” found in section 3.2.3.1
“Blocking”:
With this option, you can define if the balance should be blocked when the Tolerance T2 in “As Found”
or “As Left” is violated. After the balance has been blocked, it can only be used again when the corresponding code to unblock is entered.
Factory setting: “No”
Settings for Adjustment and Tests
33
“Code to Unblock”:
Here, you can define the code to be used for unblocking a blocked balance by an “As Found-”, adjustment or “As Left-” failure.
Factory setting: “Z”
3.5
Automatic Adjustment Using an External Test Weight
If you are working with an external test weight, this setting can be used to define the days and time when the balance should provide
an adjustment reminder. Further information on the (automatic) adjustment process using an external test/adjustment weight can be
found in section 5.4.2 of the Operating Instructions – Part 2.
Adjust/Test
Setup
Test/Adj. Weights
Define
Test Sequences
Define
Tasks
Define
Weekdays
ProFACT / int. Adj.
On
Autom. ext.Adjust
Off
Autom. ext.Test
Off
Off
Test History
Define
On
Protocol
Define
Monday
Autom. ext. Adjust.
Setup
Define
4
Friday
Tuesday
Saturday
Wednesday
Sunday
Thursday
OK
STD
OK
Autom. ext. Adjust.
Weekdays
Time
C
OK
Setup
Define
8:00
Numeric
Keypad
OK
The behavior of the automatic external adjustment function can be specified using the “Define” button. The Weekdays and the Time
can be defined in the same way as for ProFACT except only one time per day is available.
Factory Setting: Automatic external adjustment function switched off (“Off”).
“Weekdays”:
Define the days on which the adjustment should be carried out.
Factory Setting: Monday
“Time”:
For the selected days, you can specify the time when the automatic adjustment should take place.
Factory setting: 8:00
Settings for Adjustment and Tests
34
3.6
Automatic Adjustment Testing Using an External Test Weight
If you want to test the adjustments using an external test weight, this setting can be used to define the days and time when the balance
should provide the test reminder. Further information on the (automatic) adjustment process using an external test weight can be found
in section 5.4.4 of the Operating Instructions – Part 2.
Adjust/Test
Setup
Test/Adj. Weights
Define
Test Sequences
Define
Tasks
Define
ProFACT / int. Adj.
On
Autom. ext.Adjust
Off
Autom. ext.Test
Off
Weekdays
Monday
Autom. ext.Test
Test History
Define
Off
Protocol
Define
On
Setup
Define
OK
4
Friday
Tuesday
Saturday
Wednesday
Sunday
Thursday
OK
Autom. ext.Test
Weekdays
Time
STD
C
OK
Setup
Define
9:00
Numeric
Keypad
OK
The behavior of the automatic external test function can be specified using the “Define” button. The same setting options are available
as for defining automatic adjustment using an external test weight (section 3.5).
Factory Setting: Automatic external adjustment function switched off (“Off”).
“Weekdays”:
Define the days on which the adjustment test should be carried out.
Factory Setting: Monday
“Time”:
For the selected days, you can specify the time when the adjustment test should take place.
Factory setting: 9:00
Settings for Adjustment and Tests
35
3.7
Test History
The balance always records all test operations that have been made and saves them in a memory which is specially protected against
power failure. The options in the Test History allow you to define which results you want to view and/or print out for documentation
purposes.
Selection
Adjust/Test
Setup
Test/Adj. Weights
Define
Test Sequences
Define
Tasks
Define
ProFACT / int. Adj.
On
Autom. ext.Adjust
Off
Autom. ext.Test
Off
Manual adjust
4
Temperature
4
Time Adjust
4
STD
Adj Hist. Selection
Home
C
OK
Setup
Selection
Define
Display Datasets
Last 50
Last 50
Last 40
OK
Last 30
Last 20
Last 10
Test History
Define
Test History
Protocol
Define
Adj. History
Show
Adj. History Selection
Define
GWP History
Show
OK
Setup
OK
All results of test sequences
whose GWP History = YES
~€
<< >>
OK
“Adj. History”:
When the “Show” button is pressed, a window appears with a list of the adjustments made. Although
the balance permanently records all adjustments made, the list displays only those adjustments that
have been selected for display in the “Adj. History Selection” below. Specific data is displayed for every
adjustment: date and time, type of adjustment, temperature, leveling.The entire list can be printed out
by pressing the «F» key.
“Adj. History Selection”:
Select the adjustments you want to have displayed in the “Adj. History” above. You can selectively
shorten the list (and hence any printout) and therefore arrange it more clearly. Select from Manual,
Temperature and Time controlled adjustments.
Note: The balance records ALL adjustment operations. The settings in this menu determine which of
those operations are displayed on the list.
Factory setting: “Manual Adjust”,“Temperature”,“Time Adjust” activated
Settings for Adjustment and Tests
36
“GWP History”:
When the“Show” button is pressed, a window appears with a list of the results from the Test Sequences.
Use the “€” and “~” buttons to scroll between pages and the “>>” and “<<” buttons to move between
the individual records. The displayed entries can be printed out by pressing the «F» key. The GWP
History can store up to 120 entries.
Test results will only appear in the history file if enter into GWP History is set to “Yes”.
Note: If the memory is full (120 records for GWP History), the oldest operation will be automatically deleted and overwritten with a
new record. You should therefore ensure that you print out and archive the list as required by your laboratory to meet documentation
standards and provide full traceability of all tests and adjustments made.
3.8
Protocol – defining the Adjustment and Test Reports
On selection of “Protocol” you can define the information you wish to be included when printing out the Adjustment and Test Reports.
Adjust/Test
Setup
Test/Adj. Weights
Define
Test Sequences
Define
Tasks
Define
---- External test ----25.Feb 2010
16:02
Adjustment and test protocol selection
Date/Time
4
Certificate No.
ProFACT / int. Adj.
On
User
4
Temperature
Autom. ext.Adjust
Off
Balance Type
4
Nominal Weight
4
Autom. ext.Test
Off
SNR
4
Actual Weight
4
4
Test History
Define
SW-Version
Diff.
Protocol
Define
Balance ID
Levelcontrol
Weight ID
Signature
OK
STD
4
C
Sample printout of a test using an
external test weight (all printout options
activated):
OK
METTLER TOLEDO
User Name
Home
Balance Type
XP504
WeighBridge SNR:
1234567890
Terminal SNR: 1234567890
SW WeighBridge
4.xx
SW Terminal
5.xx
Balance ID
LAB-1/4
Weight ID
ETW-500/1
Certificate No. MT-223/3
Temperature
21.2
Nominal
500.0000
Actual
500.0005
Diff.
0.0005
°C
g
g
g
Balance is levelled
Test done
Signature
........................
------------------------
Settings for Adjustment and Tests
37
Select the box to have the relevant information included i.e. when a box is ticked, the information will be printed. “STD” restores the
factory default settings. “OK” saves your modifications. “C” exits the menu without saving. The following record information can be
included in the report:
“Date/Time”:
The date and time of the adjustment are printed in the defined date and time format. Date and Time
settings can be found in section 3.6 of the Operating Instructions – Part 2 for XP Balances.
“User”:
The name of the user profile which was active when the adjustment was made (not for automatic
ProFACT adjustment).
“Balance Type”:
This information describes the weighing platform and the terminal and cannot be changed by the
user.
“SNR”:
The serial numbers of both the terminal and the weighing platform.This information cannot be changed
by the user.
“SW-Version”:
Two numbers for the balance firmware, one for the terminal and one for the weighing platform.
“Balance ID”:
The identification number of the balance. Balance Information Settings can be found in section 3.4
of the Operating Instructions – Part 2 for XP Balances.
“Weight ID”:
The identification number of the external test weight used (section 3.1.1).
“Certificate No.”:
The number of the certificate relating to the external test weight used (section 3.1.1).
“Temperature”:
Temperature at the time of the adjustment or tests.
“Nominal Weight”:
The actual weight of the external test weight used for the adjustment/test (section 3.1.1).
“Actual Weight”:
The actual weight recorded of the external test weight (only when testing using an external test
weight).
“Difference”:
The difference between the nominal weight and the actual weight (only when testing using an external
test weight).
“Levelcontrol”:
States whether the balance is leveled correctly.
“Signature”:
An additional line is printed for signing the record.
Factory setting:
“Date/Time”,“User”,“Balance Type”,“SNR” (serial number),“Nominal Weight”,“Actual Weight”,“Difference” and “Signature” are activated.
Glossary
38
4
Glossary - GWP Functions
The following are technical terms and its definitions used in this manual.
Actual Value
Specified value on the Weight Certificate of an external weight. Independent of the balance model.
Actual Weight
The actual weight recorded of the external weight.
Adjustment
Setting of sensitivity on the balance. This requires at least a reference weight that is placed on the
balance manually or by a mechanically-driven device.This will be weighed and the obtained value will
be saved. The sensitivity of the balance will subsequently be corrected in order to obtain the required
measurement.
Adjustment Weight
External weight for adjustment.
Calibration
Checking of external weight and issuance of a certificate thereafter.
Control Limit
Tolerance of a process relative to its target value. Violation of the tolerance is an infringement of the
quality requirements, and therefore requires a correction of the process.
Corner Load Deviation
Deviation of weight value, caused by putting load not in the center of the platform.
Corner Load Test
The aim of the EC Method (Eccentricity Test) is to ensure that any deviation due to eccentricity is within
the tolerances required by the user’s SOP. The result is set equal to the largest of the 4 calculated eccentricities.
External Adjustment Weight
External weight for adjustment.
External Test Weight
External weight used for testing of adjustment.
External Weight
Retractable external adjustment or test weight.
GWPBase™
Service that gives you a personalized document containing precise recommendations for routine
testing of your balance:
•
How to test your balance and when (how often)
•
Which weights should be used
•
What tolerances are appropriate
GWPExcellence™
Collection of embedded safety functions for XS/XP Balances. The balance actively supports your
routine test requirements by prompting you to execute user guided test procedures, which you have
predefined.
GWP History
Test history of tasks that where done based on the defined test sequence.
Internal Adjustment Weight
Built-in weight for adjustment.
Internal Test Weight
Built-in weight used for testing of adjustment.
Internal Weight
Built-in weight.
Method
A method describes the manner how a test is to be executed and formulates the core task of a test
sequence. The weights to be used and the corresponding test or method tolerances must be defined
as part of the method.
Method Tolerances
Tolerance that defines how much margin of error is allowed for the end result of a method.
Minimum Weigh
The smallest possible weight value that allows to fulfill the requirements of the relative precision
(MinWeigh).
ProFACT
ProFACT (Professional Fully Automatic Calibration Technology) fully adjusts the balance automatically
based on a pre-defined temperature criteria.
Repeatability
Capability of the balance to show consistent readings in repeated weighings using the same weight
and under the same external conditions.
Repeatability Test
Checking of Repeatability.
Result Tolerances
Tolerance that defines how much margin of error is allowed for the end result of a method.
Routine Checks
Execution of different routine tests for balance checking.
Routine Test
Routinely executed test.
Glossary
39
Sensitivity
The drift of the weight value divided by the causing load drift.
Sensitivity Test
Checking of sensitivity.
Task
Tasks define when the test sequence should be executed, how it should be started and for XP balances,
which user should do the test sequence. Before a task can be defined, the test sequence should already
be defined.
Test
Collective term for the checking of a single function or a whole device.
Test Sequence
Describes the manner of test (method) and with which weight this test should be executed. Furthermore,
you also define the behaviour of the balance if the test fails. It also describes the tolerances for the
test weight.
Test History
History of internal and external tests. It is a record of the test results that have been recorded in a
memory that is specially secured against power failure. The options in the test history allows you to
choose which results you want to view or print out in the documentation.
Test Tolerances
Tolerance that defines how much margin of error is allowed for an individual weight measurement in
a test.
Test Weight
An external weight piece which is used as reference measurement.
Testing of Adjustment
Corresponds to the sensitivity test in accordance to GWPExcellence™ Nomenclature.
Warning Limit
Tolerance of a process relative to its target value. Violation of this limit is not in itself an infringement
of the quality requirements, but indicates drift of the process and therefore requires more intensive
monitoring of the process.
Weight Tolerances
a) Tolerances of external weights that are specified on the certificate, or
b) Tolerances that pertain to a measured weight (Ex. Tare weight).
Index
40
5
Index
A
Action after Failure 14
Action if Failure 12
Actual Value 9
Actual Weight 37
Adj. History 35
Adj. History Selection 35
Adjust/Test 6
Administrator 6
Advanced Options 32
As Found 32
As Left 32
Attempts 12, 14
Automatic Adjustment 33
Automatic Adjustment Testing 34
B
Balance ID 37
Balance Info 6
Balance Type 37
Battery Change 22
Blocking 32
C
Certificate No. 9, 37
Class 9
Code to Unblock 13, 33
Control Limit 16
D
Date/Time 6, 37
Days 31
Defined Days 29
Defined Users 30
Difference 37
E
Early Warning Alert 23
Eccentricity Test 17
EC Method for Eccentricity Test 17
Entry in GWP History 13
External weights 8
G
Glossary 38
Good Weighing Practice™ 4
GWPBase™ 4
GWPExcellence™ 4, 39
GWP Functions 38
GWP History 36
I
Instructions if Failure 13
Interval 28
Introduction 4, 38
L
Levelcontrol 6, 37
Leveling 32
M
Manual 28
Max. Number of Warning 14
Method 12, 15
MinWeigh 22
N
Name of Tolerance1 16
Name of Tolerance2 16
Next Calibration 9
Nominal Weight 37
Number of Repetitions 18, 20
O
On Power On 29
On User Change 28
P
Peripherals 6
Preparation Instructions 12
ProFACT / int. Adj. 31
Protocol Trigger 31
R
RP1 Method for Repeatability Test 18
RPT1 Method for Repeatability Test with Tare 19
S
SE1 Method for Sensitivity Test with 1 Testpoint 20
SE2 Method for Sensitivity Test with 2 Testpoints 21
Service 22
SERVICE Method for Reminder / Early Notification 22
SET1 Method for Sensitivity Test with Tare and 1 Testpoint 24
SET2 Method for Sensitivity Test with Tare and 2 Testpoints 25
Signature 37
SNR (serial numbers) 37
Standby-Modus 6
Starting Method 28
Status 22
SW-Version 37
Index
41
T
Tare Weight 19, 24, 25
Task 26
Task 01 - 12 22
Task List 26
Task State 27
Temp. Criterion 31
Temperature 37
Test History 35
Test Sequence Name 11
Test sequences 10
Test Sequence Version Number 11
Test Weight 17, 18, 19, 20, 24
Test Weight 1 21, 25
Test Weight 2 21, 25
Time 33, 34
Time 1... Time 3 31
Time Interval 14
Tolerances 32
Tolerances s 18, 20
Tolerance T1 16
Tolerance T2 16
Tol for Eccentricity Dev 17
U
User Name 37
W
Warning 12
Warning Message 13
Weekdays 33, 34
Weight Cal. 22
Weight ID 9, 37
Weight Name 9
Weight Set No. 9
Leer
GWP® – Good Weighing Practice™
The global weighing guideline GWP® reduces risks
associated with your weighing processes and helps to
• choose the appropriate balance
• reduce costs by optimizing testing procedures
• comply with the most common regulatory requirements
www.mt.com/GWP
www.mt.com/excellence
For more information
Mettler-Toledo AG Laboratory & Weighing Technologies
CH-8606 Greifensee, Switzerland
Tel. +41 (0)44 944 22 11
Fax +41 (0)44 944 30 60
www.mt.com
Subject to technical changes
© Mettler-Toledo AG 10/2010
11781338A 2.12
*11781338*