Marine Alternators up to 2500kVA 50Hz/3000kVA 60Hz Marine Alternators Proven Capability Construction High levels of performance, with the standard alternators filled with performance enhancing features. Supported through an experienced, professional team able to evaluate all tenders and ensure exceptional support both pre and post order. Unique special machines to suit case specific applications are available, for example stainless steel framed, low magnetism machines for naval minesweeper vessels or vertical mounted shaft drive machines. All standard products are extremely versatile and can be adapted to suit even the most demanding applications. Ţ Rigid steel frames (FeP12) Standards and Certification Ţ Sealed for life bearings up to the ECO38 frame The Mecc Alte marine range of alternators are supplied into both essential and non-essential duties, from the very small to the very large vessels. The DNV batch and line approval highlights the company’s competence in this market sector. Additional testing and certification can be provided through all major classification societies such as ABS, BV, CCS, DNV, GL, KR, LR, NK, RINA etc. Exceptional Excitation The ‘MAUX’ (Mecc Alte AUXiliary Winding) is used throughout the range of alternators, and has been a proven standard for Mecc Alte in all market sectors. It is a brushless excitation system deriving power from a dedicated auxiliary winding within the main stator. This winding is protected by 4 layers of polyester in addition to the clear varnish and EG43 severe environment protection used in marine applications. Fitted within the main stator, it minimises overall dimensions of the alternator and ensures a compact machine. This system ensures high levels of performance with compact dimensions, and surpasses the mandatory requirements giving >300% forced current (short circuit maintenance) for 20 seconds – 10 seconds more than the standards require! Ţ Rotors are dynamically balanced with ½ key (ISO 8821), conforms to class G.2.5 (ISO 1940) Ţ Squirrel damper windings in the rotor for parallel operation Ţ Only two AVR’s (automatic voltage regulators) are used throughout the range ensuring ease of replacement and maximum performance. Bearings Ţ Regeareasable bearings for ECO40, ECO43 and ECO46 Protection IP23 with additional protection screen. In addition we also Insulation and Impregnation Insulation materials used provide a system insulated to Class H level. Superior processes are employed to add an EG43 compound after insulation over the main and exciter windings to give marine standards of protection. Higher levels such as the black butagiene (rubberised) coating are also available. Mecc Alte Marine In Depth Reliability Accessories Standardised components are used with ‘families’ of machines to give very high degrees of interchangeability and reduces levels of spares stock holding on vessels. Lower component count throughout the range, and also within A large number of accessories are available on request including: reliability of the products. In testimony to this, the reliability prediction according to the military standard MIL-HDBK-217F, was a failure rate of 75,82 fpmh (failures per million hours), 13,189 hours mtbf (mean time between failures). Ţ Space heaters Ţ Temperature detectors (thermistors or PT100), for windings and bearings Ţ Higher degrees of mechanical protection (IP45 or IP54) Ţ Parallel operation CT’s Ţ Gland plates (specific to each contract) Minimum Maintenance Ţ Black butagiene winding protection The design of the Mecc Alte marine alternators are built with low maintenance in mind. Bearings have up to 40,000 hours life expectancy, and windings, including the auxiliary winding, have high degrees of protection. Where maintenance is necessary, access is very simple (i.e. no PMG (permanent magnet generator) to remove before replacing and exciter stator. In addition, the commonality of parts improves component availability. Quality Assurance Compact Dimensions Comparing against the competition, the Mecc Alte marine alternators are among the most compact and light alternator packages available. This incredible fact considers machines ability of Mecc Alte in the design and production of their alternators. Products are built in accordance with ISO 9001, accredited by Det Norske Veritas; batch and line production and product approvals also by Det Norske Veritas; approvals by Canadian Standards Authority (CSA) and also Underwriters Laboratory (UL). Designs are executed according to the most common specifications such as CEI 2-3, IEC 34-1, EN 60034-1, VDE 0530, BS 4999-5000, CAN/CSA-C22.2 No.14-95 – No.100-95. Regulators ‘MAUX’ control system. Power from the auxiliary winding through to the rectifier and brushless excitation system, Mecc Alte use the highly reliable SR7 and UVR6 AVR’s (Automatic Voltage Regulators). Simple in that either may work on any machine in the Mecc Alte range, and even extending the ‘Universal’ UVR6 to work on any other voltage control up to +/-0.5% is available (UVR6 HP) and that both are available for parallel operation. Mecc Alte Marine In Depth Regulators Continued The UVR6 has more safety circuit than the SR7 and has LED indications visible through a window in the terminal box to show GREEN - all okay, RED - engine underspeed & ORANGE - alternator overload. All result in voltage reduction to protect the alternators. The UFP module may be ordered with the UVR6 to enhance load acceptance with the engine by reducing voltage for milliseconds allowing the turbocharger to return to optimum speed in a shorter time! Digital regulators in the form of the DSR (Digital Simplified Regulator) are being introduced which have the added benefits of finer adjustments, remote monitoring, true rms sensing and real-time data logging. Software is supplied by Mecc Alte. Should more complex operations (i.e. power factor correction, temperature monitoring etc) be required from the regulator, then Mecc Alte have the DIRCI (Digital Regulator with Customer Interface).This is a fully customisable regulator with all the benefits of the DSR, but flexibility built in to provide much, much more! With Great Knowledge Comes Great Power 50Hz 4 Poles 1500RPM 400V Model Ambient Temperature in Celsius Degrees [ºC] according to the survey society 40° 45° [G] IP 45 50° Temperature increase in Celsius Degrees [ºC] according to the survey society Survey Society See Note 125° 105° 80° 120° 110° 100° 95° 75° 70° 115° 95° 90° 70° ABS BV DNV GL KR RINA ABS BV DNV GL KR RINA ABS BV DNV GL KR RINA ABS BV DNV GL KR RINA LR ABS BV DNV GL KR RINA LR ABS BV DNV GL KR RINA LR ABS KR ABS KR ABS KR ECP3-1S/4 [a] 6,5 6 5,2 6,2 5,9 5,7 5,5 4,9 4,7 5,9 5,4 5,3 4,6 0.846 ECP3-2S/4 [a] 8 7,5 6,4 7,7 7,3 7 6,8 6,1 5,8 7,2 6,6 6,5 5,7 0.812 ECP3-1L/4 [a] 11 10 8,8 10,6 10 9,7 9,4 8,4 8 9,9 9,1 8,9 7,8 0.818 ECP3-2L/4 [a] 13,5 12,5 10,8 13 12,3 11,9 11,5 10,3 9,9 12,2 11,2 10,9 9,6 0.815 ECP3-3L/4 [a] 15 14 12 14,4 13,7 13,2 12,8 11,4 11 13,5 12,5 12,2 10,7 0.8 ECP28-S/4 [b] 17 16 13,6 16,3 15,5 15 14,5 12,9 12,4 15,3 14,1 13,8 12,1 0.853 ECP28-M/4 [b] 20 18,5 16 19,2 18,2 17,6 17 15,2 14,6 18 16,6 16,2 14,2 0.85 ECP28-2L/4 [b] 25 23 20 24 22,8 22 21,3 19 18,3 22,5 20,8 20,3 17,8 0.84 ECP28-VL/4 [b] 30 26 24 28,8 27,3 26,4 25,5 22,8 21,9 27 24,9 24,3 21,3 0.8 ECP32-2S/4 [b] 35 33 28 34 32 31 30 27 26 32 29 28 25 0.829 ECP32-3S/4 [b] 42,5 39 34 40 38 37 36 32 31 38 35 34 30 0.8 ECP32-1L/4 [b] 50 48 40 48 46 44 43 38 37 45 42 41 36 0.8 ECP32-2L/4 [b] 63 60 50 61 58 56 54 48 46 57 53 51 45 0.833 ECP32-3L/4 [b] 75 67 60 72 69 66 64 57 55 68 62 61 54 0.8 ECP34-1S/4 [b] 85 77 68 82 77 75 72 65 62 77 71 69 60 0.765 ECP34-2S/4 [b] 105 95 84 101 96 92 89 80 77 95 87 85 75 0.81 ECP34-1L/4 [b] 135 121 108 130 123 118 115 103 99 122 112 109 96 0.8 ECP34-2L/4 [b] 150 136 120 144 137 132 128 114 110 135 125 122 107 0.8 ECP34-3L/4 [b] 160 145 128 154 145 140 137 122 117 144 133 129 113 0.8 ECO38-1SN/4 [b] 180 170 144 173 164 158 153 137 131 162 149 146 128 0.805 ECO38-2SN/4 [b] 200 185 160 192 182 176 170 152 146 180 166 162 142 0.8 ECO38-3SN/4 [b] 225 207 180 216 205 198 191 171 164 203 187 182 160 0.8 ECO38-1LN/4 [b] 250 230 200 240 228 220 213 190 183 225 208 203 178 0.8 ECO38-2LN/4 [b] 300 275 240 288 273 264 255 228 219 270 249 243 213 0.8 ECO38-3LN/4 [b] 350 320 280 336 319 308 298 266 256 315 291 284 249 0.8 ECO40-1S/4 [c] 400 370 320 384 364 352 340 304 292 360 332 324 284 0.825 ECO40-2S/4 [c] 450 410 360 432 410 396 383 342 329 405 374 365 320 0.822 ECO40-3S/4 [c] 500 450 400 480 455 440 425 380 365 450 415 405 355 0.82 ECO40-1L/4 [c] 550 500 440 528 501 484 468 418 402 495 457 446 391 0.818 ECO40-1.5L/4 [c] 620 560 496 595 564 546 527 471 453 558 515 502 440 0.774 ECO40-2L/4 [c] 680 630 544 653 619 598 578 517 496 612 564 551 483 0.735 ECO40-VL/4 [c] 750 690 600 720 683 660 638 570 547 675 622 608 533 0.735 ECO43-1SN/4 [c] 800 730 640 768 728 704 680 608 584 720 664 648 568 0.775 ECO43-2SN/4 [c] 930 850 744 893 846 818 791 707 679 837 772 753 660 0.785 ECO43-1LN/4 [c] 1100 1000 880 1056 1001 968 935 836 803 990 913 891 781 0.772 ECO43-2LN/4 [c] 1300 1200 1040 1248 1183 1144 1105 988 949 1170 1079 1053 923 0.77 ECO43-VL/4 [c] 1400 1280 1120 1344 1274 1232 1190 1064 1022 1260 1162 1134 994 0.77 ECO46-1S/4 [c] 1500 1350 1200 1440 1365 1320 1275 1140 1095 1350 1245 1215 1065 0.733 ECO46-1.5S/4 [c] 1650 1480 1320 1584 1502 1452 1403 1254 1205 1485 1370 1337 1172 0.733 ECO46-2S/4 [c] 1800 1600 1440 1728 1638 1584 1530 1368 1314 1620 1494 1458 1278 0.722 ECO46-1L/4 [c] 2100 1900 1680 2016 1911 1848 1785 1596 1533 1890 1743 1701 1491 0.729 ECO46-1.5L/4 [c] 2300 2050 1840 2208 2093 2024 1955 1748 1679 2070 1909 1863 1633 0.729 ECO46-2L/4 [c] 2500 2250 2000 2400 2275 2200 2125 1900 1825 2250 2075 2025 1775 0.7 60Hz 4 Poles 1800RPM 450V Model Ambient Temperature in Celsius Degrees [ºC] according to the survey society 40° 45° [G] IP 45 50° Temperature increase in Celsius Degrees [ºC] according to the survey society 125° 105° 80° 120° 110° 100° 95° 75° 70° 115° 95° 90° 70° ABS BV DNV GL KR RINA ABS BV DNV GL KR RINA ABS BV DNV GL KR RINA ABS BV DNV GL KR RINA LR ABS BV DNV GL KR RINA LR ABS BV DNV GL KR RINA LR ABS KR ABS KR ABS KR ECP3-1S/4 [d] 7,8 7,2 6,2 7,5 7,1 6,9 6,6 5,9 5,7 7 6,5 6,3 5,5 0.846 ECP3-2S/4 [d] 9,6 9 7,7 9,2 8,7 8,4 8,2 7,3 7 8,6 8 7,8 6,8 0.812 ECP3-1L/4 [d] 13,2 12 10,6 12,7 12 11,6 11,2 10 9,6 11,9 11 10,7 9,4 0.818 ECP3-2L/4 [d] 16,2 15 13 15,6 14,7 14,3 13,8 12,3 11,8 14,6 13,4 13,1 11,5 0.815 ECP3-3L/4 [d] 18 16,5 14,4 17,3 16,4 15,8 15,3 13,7 13,1 16,2 14,9 14,6 12,8 0.8 ECP28-S/4 [e] 19,5 18 15,6 18,7 17,7 17 16,6 14,8 14,2 17,6 16,2 15,8 13,8 0.853 ECP28-M/4 [e] 23,5 21 19,2 23 21,8 21,1 20,4 18,2 17,5 21,6 19,9 19,4 17 0.85 ECP28-2L/4 [e] 29 26,5 23 27,8 26,4 25,5 24,7 22 21,2 26 24,1 23,5 20,6 0.84 ECP28-VL/4 [e] 36 32 28,8 34,6 32,8 31,7 30,6 27,4 26,3 32,4 29,9 29,2 25,6 0.8 ECP32-2S/4 [e] 42 40 34 40 38 37 36 32 31 38 35 34 30 0.829 ECP32-3S/4 [e] 51 49 40 49 47 45 44 38 37 46 43 41 36 0.8 ECP32-1L/4 [e] 60 58 48 58 55 53 51 46 44 54 50 49 43 0.8 ECP32-2L/4 [e] 73 70 58 70 67 65 63 55 53 66 60 59 52 0.833 ECP32-3L/4 [e] 88 81,5 71 85 80 77 75 67 64 79 73 71 62 0.8 ECP34-1S/4 [e] 102 92 82 98 93 90 87 78 74 92 85 83 72 0.765 ECP34-2S/4 [e] 126 114 101 121 115 111 107 96 92 113 105 102 89 0.81 ECP34-1L/4 [e] 156 141 125 150 142 137 132 119 114 141 129 126 111 0.8 ECP34-2L/4 [e] 175 157 140 168 159 154 149 133 128 158 145 142 124 0.8 Survey Society See Note ECP34-3L/4 [e] 189 167 151 181 172 166 161 144 138 171 157 153 134 0.8 ECO38-1SN/4 [e] 220 205 176 211 200 194 187 167 161 198 183 178 156 0.805 ECO38-2SN/4 [e] 240 220 192 230 218 211 204 182 175 216 199 194 170 0.8 ECO38-3SN/4 [e] 270 250 216 259 246 238 230 205 197 243 224 219 192 0.8 ECO38-1LN/4 [e] 300 280 240 288 273 264 255 228 219 270 249 243 213 0.8 ECO38-2LN/4 [e] 350 320 280 336 319 308 298 266 256 315 291 284 249 0.8 ECO38-3LN/4 [e] 420 385 336 403 382 370 357 319 307 378 349 340 298 0.8 ECO40-1S/4 [f] 465 425 372 446 423 409 395 353 339 419 386 377 330 0.825 ECO40-2S/4 [f] 525 475 420 504 478 462 446 399 383 473 436 425 373 0.822 ECO40-3S/4 [f] 590 530 472 566 537 519 502 448 431 531 490 478 419 0.82 ECO40-1L/4 [f] 645 585 516 619 587 568 548 490 471 581 535 522 469 0.818 ECO40-1.5L/4 [f] 722 652 578 693 657 635 614 549 527 650 600 585 513 0.774 ECO40-2L/4 [f] 798 738 632 758 719 695 672 600 577 711 656 640 561 0.735 ECO40-VL/4 [f] 900 830 720 864 819 792 766 684 657 810 747 729 639 0.735 ECO43-1SN/4 [f] 960 870 768 922 874 845 816 730 701 864 797 778 682 0.775 ECO43-2SN/4 [f] 1088 995 870 1044 991 957 924 836 795 979 904 882 773 0.785 ECO43-1LN/4 [f] 1290 1173 1032 1238 1174 1135 1097 980 942 1161 1071 1045 916 0.772 ECO43-2LN/4 [f] 1521 1404 1217 1460 1384 1338 1293 1156 1110 1369 1262 1232 1080 0.77 ECO43-VL/4 [f] 1700 1540 1360 1632 1547 1495 1445 1292 1241 1530 1411 1377 1207 0.77 ECO46-1S/4 [f] 1755 1575 1404 1685 1597 1544 1492 1334 1281 1580 1457 1422 1246 0.733 ECO46-1.5S/4 [f] 1930 1735 1544 1853 1756 1698 1641 1467 1409 1738 1602 1564 1370 0.733 ECO46-2S/4 [f] 2105 1870 1684 2021 1916 1852 1789 1600 1537 1895 1747 1705 1495 0.722 ECO46-1L/4 [f] 2455 2215 1964 2357 2234 2160 2087 1866 1792 2210 2038 1989 1743 0.729 ECO46-1.5L/4 [f] 2690 2395 2152 2583 2448 2367 2287 2045 1964 2422 2233 2179 1910 0.729 ECO46-2L/4 [f] 2920 2625 2336 2803 2657 2570 2482 2219 2132 2628 2424 2365 2073 0.7 Marine Alternators [a] 230V/400V [f] 260V/450V/520V/900V – 277V/480V/554V/960V [b] 115V/200V/230V/400V [G] To size the machine for IP 45 protection, multiply the [c] 230V/400V/460V/800V considering the required operating temperature and temperature rise. For inlet air lter only, consider a factor of 0.93 [d] 260V/450V – 277V/480V [e] 130V/225V/260V/450V - 138V/240V/277V/480V Note: Survey Society Classification Amb. Temp Temp. Rise [°C] [°C] Class H Class F Class B Rina 40 125 105 80 45 120 100 75 Germanischer Lloyd 40 125 105 80 45 120 100 75 Lloyd’s Register Der Norske Veritas Bureau Veritas American Bureau of Shipping Korean Register 40 115 100 75 45 110 95 70 40 125 105 80 45 120 100 75 40 125 105 80 45 120 100 75 40 125 105 80 45 120 100 75 50 115 95 70 40 125 100 80 45 120 95 75 50 115 90 70 Ambient temperature and temperature rise classification can be changed according to the requirements of the survey societies. Therefore, please consider the information quoted as an indication only. Mecc Alte is not responsible for incorrect sizing based upon this guide. Variation are possible if different voltages are requested. Mecc Alte SpA Spain India China Via Roma 20 – 36051 Creazzo Vicenza – ITALY T: +39 0444 396111 F: +39 0444 396166 E: info@meccalte.it aftersales@meccalte.it Mecc Alte España S.A. C/ Rio Taibilla, 2 Polig. Ind. Los Valeros 03178 Benijofar (Alicante) T: +34 (0) 96 6702152 F: +34 (0) 96 6700103 E: info@meccalte.es aftersales@meccalte.es Mecc Alte India PVT LT D Plot NO: 1, Sanaswadi Talegaon Dhamdhere Roa d Taluka: Shirur, District: Pune - 41220 8 Maharashtra, India T: +91 2137 619600 F: +91 2137 619699 E: info@meccalte.in aftersales@meccalte.in Mecc Alte Alternator Haimen LTD 755 Nanhai East Rd Jiangsu HEDZ 226100 PRC T: +86 (0) 513 82325758 F: +86 (0)513 82325768 E: info@meccalte.cn aftersales@meccalte.cn United Kingdom Mecc Alte U.K. LTD 6 Lands’ End Way Oakham Rutland T: +44 (0) 1572 771160 F: +44 (0) 1572 771161 E: info@meccalte.co.uk aftersales@meccalte.co.uk Germany France Far East Mecc Alte International S.A. Z.E.La Gagnerie 16330 ST.Amant De Boixe T: +33 (0) 545 397562 F: +33 (0) 545 398820 E: info@meccalte.fr aftersales@meccalte.fr Mecc Alte (F.E.) PTE LTD 19 Kian Teck Drive Singapore 628836 T: +65 62 657122 F: +65 62 653991 E: info@meccalte.com.sg aftersales@meccalte.com.sg Mecc Alte Generatoren GmbH Ensener Weg 21 D-51149 Köln T: +49 (0) 2203 503810 F: +49 (0) 2203 503796 E: info@meccalte.de aftersales@meccalte.de U.S.A. and Canada Mecc Alte Inc. 1229 Adam Drive McHenry, IL, 60051 T: +1 815 344 0530 F: +1 815 344 0535 E: info@meccalte.us aftersales@meccalte.us Australia Mecc Alte Alternators PTY LTD 10 Duncan Road, PO Box 1046 Dry Creek, 5094, South Australia T: +61 (0)8 8349 8422 F: +61 (0)8 8349 8455 E: info@meccalte.com.au aftersales@meccalte.com.au www.meccalte.com MASPA: 03.2014 | V03